000 SP Pi02 0221
000 SP Pi02 0221
000 SP Pi02 0221
COMPONENTS
FOR THE
CARTAGENA REFINERY
EXPANSION PROJECT
Rev.
Rev.
Revision
Prep.
Chk
App.
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 2 of 10
TABLE OF CONTENTS
1.1
Scope ..................................................................................................................................... 3
4.4 Sub-Suppliers........................................................................................................................ 5
6.2 Rejection................................................................................................................................ 6
8.0
Tagging, Marking, And Identification................................................................................... 8
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 3 of 10
1.0 GENERAL
1.1 Scope
1.1.1 This specification establishes the minimum purchasing requirements for pipe,
fittings, flanges, bolts, gaskets, valves, tube & tube fittings, specialty piping items
(expansion joints, traps, strainers, etc.), pipe supports (standard, special, and
1.2 Conflicts
1.2.1 The Supplier shall refer all conflicts between the requirements of this specification
and the Purchase Offer, in writing, for clarification and resolution before
proceeding with any work or procurement action. The Purchaser shall resolve
the conflict and submit to the Supplier its written decision, which shall be final and
The supplier shall submit to purchaser for approval all technical deviations, exceptions and/or
3.1 The Supplier shall have as part of its usual business practice an established, routine, and
documented quality control program. This program shall be used to provide verifiable
evidence that the materials, design, fabrication, examination, inspection and testing of the
Offer. This program shall ensure that all factors affecting the reliability, safety, and
durability of these components have been evaluated and properly tested and controlled.
3.2 The Supplier shall supply components and materials only from the manufacturers or sub-
Suppliers that have been approved by the Purchaser. An Approved Manufacturers List
(AML) will be submitted to the Supplier if such a list is generated for a project.
4.1 General
4.1.1 The Supplier’s responsibility for complete compliance with the information
provided on the attached Purchase Offer shall not be relieved, in whole or in part,
4.1.2 The Supplier shall assure the Purchaser that all applicable specifications are
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 4 of 10
4.2.1 The Supplier shall furnish documentation in accordance with the Supplier Data
Requirement Form.
4.3.1 All documents to be retained by the Supplier shall be available for examination by
the Purchaser or the Purchaser’s representative at the time and place of the
4.3.3 The Supplier shall also submit these documents to the Purchaser if so specified
in the Purchase Offer. This submittal may be for the Purchaser’s records only, or
for review and acceptance by the Purchaser, as noted in the Supplier Data
4.3.4 Welding Procedure Specifications (WPS), Weld Map, and the Procedure
Purchaser or the Purchaser’s inspector at all times prior to and during fabrication.
4.3.7 Certified statements that relate the results of required nondestructive testing shall
be retained.
4.3.8 Radiographic film shall be retained in the shop for review by the inspector or a
4.3.9 Detail records shall be retained for all heat treatment performed, such as stress
4.3.10 Temperature of the test fluid, test pressure, a description of the item tested,
4.3.11 No records are required for pipe, fittings and flanges made and marked in
4.3.12 All material records shall be fully identified with the specific materials they
represent.
4.3.13 Material records shall be retained when specified by the applicable code, material
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 5 of 10
4.3.14.1 All impact tested materials. The report shall include the impact test
4.3.14.3 All pipe, fittings, flanges, piping specialties requiring positive material
identification.
requirements.
stock for which Material test Reports are not obtainable. Exception to
4.3.15 All material certification, material test report, and certificates of conformances
shall have purchasers P.O. number, P.O. line item marked thereon.
4.4 Sub-Suppliers
4.4.1 The Supplier shall assure that the Purchaser’s Purchase Offer, inspection and
representatives.
4.5.1 As minimum, the raw materials SUPPLIER shall issue certificates EN 10204 type
3.1.
follows:
Non-metals
Gaskets
EN10204:
Bronze Valves
Type 2.1
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 6 of 10
Positive Material Identification (PMI) shall be performed in accordance with the PMI specification
6.1 Inspection
6.1.1 All Supplier facilities, materials, and fabrication work shall be subject to inspection
6.1.2 The Purchaser’s inspector is not to be construed as the Authorized Inspector for
6.1.3 Unless otherwise indicated, all piping and accessories are subject to inspection
during fabrication and to final acceptance tests. Inspection and testing will be
available, the Supplier must in any case submit his internal standard test
6.1.4 Final tests (E.g. Pressure test, Eddy Currents, RX examinations etc.), if any, will
be performed only after the certificates have been checked and accepted by
material shall be submitted for chemical and mechanical testing according to the
6.1.5 The vendor shall communicate the starting date of works and the inspection date
for materials ready for final testing not less than fifteen (15) working days prior to
the schedule date of inspection and type of inspection, and for this purpose shall
- ORDER NUMBER
6.1.6 Inspection and tests are at Manufacturer's care and charge. The extent of
6.2 Rejection
6.2.1 Piping components containing defects originating with the Supplier’s design,
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 7 of 10
the piping components by the Purchaser, does not relieve the Supplier of
6.2.3 Piping components not in accordance with the original offer may be rejected if the
replaced, and re-examined to the extent and by the methods and criteria that
applied to the original work, in accordance with this specification and the
6.2.5 Defects in cast or forged pressure boundary parts may be repaired in accordance
with the applicable ASTM standard. All repairs shall be documented and be
made known to purchaser. If weld repairs are required on any austenitic stainless
steel casting, solution annealing shall be performed after such repairs are
7.0 PROTECTION
7.1 After inspection and test, all items shall be completely free of water, dried and prepared for
atmospheric corrosion in transit, and for at least six months outdoor storage at job-site
means of jute, plastics, etc., in order to avoid being wetted by sea water or sea water
spray.
7.2 Exposed finished and machined ferritic surfaces other than weld bevels shall be coated
7.3 Weld bevels shall be free of dirt, oil, grease, scale, rust, and other foreign materials. All
weld bevels of carbon steel and ferritic alloy steel materials shall be coated, after cleaning,
on the inside and outside for a distance of approximately 75 mm (3”) from the end of the
7.4 Pipe, fittings, flanges and valves shall be protected against damage and entrance of debris
and water. All openings shall be covered or plugged with wood, metal or plastic closures,
securely fastened to prevent damage and entrance of foreign materials and suitable for
for 24” and larger size pipe/fittings for protection of pipe and fittings from out of roundness
during shipments.
7.5 The gasket contact surfaces shall be protected to ensure the serrations are not damaged
during shipping and storage period using suitable packing and heavy duty plastic or wood
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 8 of 10
8.1 The Supplier shall provide marking per applicable standards. All items shall be marked in
accordance with the industry standard to which they are manufactured. In addition to
industry standard marking, all material shall have purchaser P.O. and Item number. The
Supplier shall ensure that such markings will be legible. However, if no marking criteria
8.2 Stamping on all materials shall be with “low stress” steel stamps having “U” or round
shaped cross sections or with interrupted dot die stamps or with electro-etching-type die
stamp. Electro-etching shall be used for material with a wall thickness of 3 mm (1/8”) or
less. The depth of the marks shall not reduce minimum wall thickness as per the
specifications. Austenitic stainless steel forged fittings shall not be die stamped. Instead,
8.3 Marking with paint or ink on all austenitic steels, nickel and nickel alloys, shall be with a
water insoluble material that contains no harmful substance (metallic pigments, sulfur,
chlorides, etc.) that will harmfully affect these materials at ambient or elevated
temperatures.
8.4 Dual certified items shall be marked showing both grades (e.g. 304/304L).
8.5 For external coated pipes, the original marking shall be transferred on the outside, on
9.1 The Supplier shall include the following with each shipment:
9.1.1 A copy of instruction manuals and all drawings required for assembly, installation,
or erection; and any additional data required by the Purchase Offer to be included
in the shipment. These documents shall be attached to the inside of each crate
in the shipment.
9.1.2 A packing list that lists all the contents by assembly piece mark, individual tag
package. The list shall also state whether the contents are partial or complete.
9.1.3 Certified Statements” must accompany each shipment of material from the
Supplier.
9.1.4 One copy of any required Material Tests Reports (MTR). If “NACE” is specified,
compliance shall be included on the MTR’s, which shall also include the results of
9.1.5 Special tools and appurtenance necessary for the installation, maintenance
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 9 of 10
9.2 The Supplier shall be responsible for suitably packaging each item to protect it from
damage or loss during handling and shipment and for any storage conditions or special
9.3 The Supplier shall optimize the size, weight, and complexity of the packaging and
packaging materials to minimize the cost of transport, handling, storage, and field removal
Piping components shall be packed with an even distribution of weight within the package
Skids or crates for top heaving piping components shall be designed to stabilize the
9.4 All packaging and protective material shall maintain its integrity and perform its intended
9.5 Piping components shall be clear of debris, free of all dirt and foreign materials, and
thoroughly cleaned inside and out in accordance with the Supplier’s standard procedure
9.6 Piping components shall not be transported open or above deck cargo without prior written
9.7 Additional protection is required for piping components subject to damage by water or
9.8 When applicable, moisture protective packaging shall include an appropriate amount of
desiccant fully contained to prevent dispersion, securely fixed in place, and easily
removed. The instructions for locating and removing the desiccant shall be included.
9.9 The Supplier shall provide any special protection, packaging, storage, shelf life or
maintenance instructions which are relevant to the Supplier’s guarantee and necessary
9.10 All bolt and nut combinations shall be assembled prior to packing.
9.11 Piping components shall be packed in order to ensure coatings are protected from
9.12 All items shall be protected against corrosion and mechanical damage in accordance with
9.13 Details of any rust preservative used on non-coated items shall accompany each lot
delivered, this shall include manufacturer, brand name, type number, and details for
9.14 Carbon steel, low alloy steel, stainless steel, high alloy non ferrous and aluminium pipe
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH
Document No.:
000-SP-PI02-0221
Revision: 2
PROCUREMENT OF PIPING
COMPONENTS Date: 02-FEB-12
Page: 10 of 10
9.15 All items specified with “Oxygen Service” shall be cleaned and packaged in accordance
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I AND
DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY
PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE SAFEGUARDED AGAINST BOTH