Fdocuments - in - Sap Forecasting Replenishment Sap Forecasting Replenishment 8 Years in

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SAP Forecasting & Replenishment

8 Years In—
What we love and what we would have done differently
Introductions
Jodie Sikorski
Manager of Forecasting and Replenishment within Supply Chain. 12 years at
Wawa in various roles, including Finance, Supply Chain, IT, and Sourcing. PO
to Pay Team Lead for the SAP implementation. Over 15 years experience in
Supply Chain.
Joseph Heumann
F&R Specialist on the Wawa Supply Chain IT team. 15 year veteran of Wawa
with 30 years experience in Retail Operations, Buying, Supply chain,
Forecasting and Replenishment. 7 years experience with F&R
• Led upgrade of SAP F&R 5.0 to 5.1
• Just completed upgrade of SAP F&R 5.1 to 5.2
What is Wawa?
• More than a Convenience Store
• Known for
- Family-like atmosphere
- Built-to-order fresh food
- Competitive fuel pricing
- Community devotion
- Emotional connection with customers
• Wawa = Native American word for
Canada Goose
Who We Are
• All stores company Pennsylvania
owned New Jersey

• 29,000 associates 225


245
Mid Atlantic
• 727 stores 47
42
Delaware

Virginia 80 Maryland

88
Florida
Who We Are Today
• #34 – Forbes Annual Ranking of Largest Private
Companies in USA
• 6th Largest retailer of coffee in USA
• Served over 745 million customers in 2015

#34
Every Day
Every day Wawa Serves:
• 1.6 million customers
• 500,000 cups of coffee
• 300,000 hoagies
• 175,000 Breakfast Sandwiches
• 1 million cold beverages
• 5.9 million gallons of fuel

Every day F&R:


• Generates over 2300 Order
Proposals
• Manages 2500 articles
• Manages 1.8 million article site
locations
Our Stores
Mid-Atlantic Supply Chain
Wawa Beverage Company Products 2 to 6 Deliveries Per Week
• Milk
• Teas
• Drinks
• Wholesale Business
New Jersey Dist. Center Products 3 to 7 Deliveries Per Week
• Dry/Frozen Goods
• Cigarettes
• Long Shelf Life Foodservice
• Supplies

Fresh Channel Products 7 Deliveries Per Week


• Commissary
• Bakery
• Rolls
• Foodservice Bread
Direct Store Delivery Products 3 to 7 Deliveries Per Week
• Chips
• Beverages DSD
• Snacks
IT Structure
• BASIS Team (4)

• ABAP Developers (5)


• All customization requires a lot of development and ongoing
code review
• Recent Projects: Automation of manual tasks related to
ordering for new stores and remodels

• Supply Chain IT Engagement Team (4)


• One associate co-located with the F&R department

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F&R Structure
• Demand Planners (4)
• Organized by Marketing Category
• Handle future forecasts/promotions
• Main contact with Marketing/
Merchandising Department

• Supply Planners (4)


• Organized by store regions
• Handle Orders and local events affecting the forecast
• Manage New Store Openings, Remodels, and Stores Closings

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F&R Team Structure
• Demand • Supply Planners
Demand Planning

Supply Planning
Planners
Future forecast Consumption
Article Setup On Hands
Sales OP’s and PO’s
Promotions Applix
Link to Link to Store
Marketing Ops
Forecast Quality Order Quality
Over/Under Stock outs
Forecasting Order Edits
Warehouse In- Negative
Stock Inventory
Performance Days on hand
• Measurements • Measurements
and Compliance and Compliance
Categories Managed
• Forecasted Categories:
• Make To Order Sandwiches
• Prepared Foods
• Cigarettes
• Fresh Fruits
• Grocery
• Health and Beauty
• Fresh Bakery Items

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What We Love
People we work with @ SAP
• Knowledgeable
• Passionate
• Committed to helping their customers
Particularly…

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Who We Love
• Jens Reichardt
– Jens has worked with
Wawa since the
beginnings of the SAP
F&R implementation.

Thank You!!!
Lessons Learned
Planning and delivery calendars
• Standard SAP planning and delivery calendars
• Wawa custom scheduling table (ZCRT)
• Interface with existing ordering system used by the
Wawa Dairy.
• 12 years old at time of SAP F&R go live,
• Old ordering system replaced last year.
• ZCRT lives on—8 years of customization is very difficult
to untangle

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Lessons Learned
Planning and delivery calendars
• ZCRT only allows a 7 day window
• Store delivery cycle for cigarettes and grocery is
every other day
• Result—Order forecasting is always wrong.
Stores ordering on Tuesday
this week will order on
Monday/Wednesday next week

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Lessons Learned
Selling Class
• Fast Seller 2 (highest selling class)= selling 20 units in a
week
• Impact of sales unit of measure on selling class not
foreseen
• Soup sells in Ounces. Selling 2 12 oz soups results in an
article being in our highest selling class
• Deli meats and cheeses are added to sandwiches in .03
pound increments (recipes). Requires equivalent of 600
small sandwiches for a sandwich component to be FS2
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Lessons Learned
• Process
– Set process expectations with the
business before implementation
• There is nothing as long lasting
as a temporary work around

• Reports
– Love the amount of data available
but difficult to identify what needs
attention verses what is just
background noise
• Set up reporting requirements

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What We Love
• Powerful and Configurable
– Able to meet the needs of a wide
range of products and very
different store locations
• Example—water in Sea Isle, NJ

• Flexible
– Able to get system to function in
creative ways
• Example - bakery sales
calculation

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What We Love
.5 Liter Bottles of Water

• Highly Seasonal Item in a Highly Seasonal store


• Spike in period 5/2016 is a Boolean DIF for holiday week 20
What We Love
System Stability

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What We Love
Bacon Strips
• Each colored
line is a
promotion
that includes
a sandwich
that has
bacon or
where bacon
can be
added to it

• Nearly always on some promotion


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• 90% of consumption history marked with a BOOLEAN DIF
Thank You!

Questions?

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