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    S.No DIA MM Dia D D MM

    Uploaded by

    Santhosh Chandran R
    The document contains tabular data with diameter, discharge, head loss, power, and cost calculations for pipe sizes ranging from 300mm to 500mm diameter carrying a flow of 7.5 MLD and 10 MLD. The tables show the friction head loss per 1000m and 7000m length of pipe increases as diameter decreases. The power required and costs for pumps also increase as diameter decreases. Optimal design would select largest diameter to minimize costs while meeting flow requirements.

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    © All Rights Reserved
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    S.No DIA MM Dia D D MM

    Uploaded by

    Santhosh Chandran R
    30 views51 pages
    The document contains tabular data with diameter, discharge, head loss, power, and cost calculations for pipe sizes ranging from 300mm to 500mm diameter carrying a flow of 7.5 MLD and 10 MLD. The tables show the friction head loss per 1000m and 7000m length of pipe increases as diameter decreases. The power required and costs for pumps also increase as diameter decreases. Optimal design would select largest diameter to minimize costs while meeting flow requirements.

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    The document contains tabular data with diameter, discharge, head loss, power, and cost calculations for pipe sizes ranging from 300mm to 500mm diameter carrying a flow of 7.5 MLD and 10 MLD. The tables show the friction head loss per 1000m and 7000m length of pipe increases as diameter decreases. The power required and costs for pumps also increase as diameter decreases. Optimal design would select largest diameter to minimize costs while meeting flow requirements.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    30 views51 pages

    S.No DIA MM Dia D D MM

    Uploaded by

    Santhosh Chandran R
    The document contains tabular data with diameter, discharge, head loss, power, and cost calculations for pipe sizes ranging from 300mm to 500mm diameter carrying a flow of 7.5 MLD and 10 MLD. The tables show the friction head loss per 1000m and 7000m length of pipe increases as diameter decreases. The power required and costs for pumps also increase as diameter decreases. Optimal design would select largest diameter to minimize costs while meeting flow requirements.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 51

    S.

    NO

    DIA mm

    DIA D

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    S.NO

    DIA mm

    d mm

    0.3
    0.35
    0.4
    0.45
    0.5

    (3.14)

    0.09
    0.1225
    0.16
    0.2025
    0.25

    DIA m
    POWER

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    S.NO

    DIA mm

    D(POWER)4.87
    3
    4.87
    4.87
    4.87
    4.87
    4.87

    0.3
    0.35
    0.4
    0.45
    0.5

    0.0028417149
    0.0060202063
    0.0115353867
    0.0204712773
    0.0341966782

    DIA m
    POWER

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    3.14
    3.14
    3.14
    3.14
    3.14

    0.3
    0.35
    0.4
    0.45
    0.5

    D(POWER)4.87
    4.87
    4.87
    4.87
    4.87
    4.87

    0.0028417149
    0.0060202063
    0.0115353867
    0.0204712773
    0.0341966782

    4
    4
    4
    4
    4

    S.NO

    DIA mm

    DIA D

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    S.NO

    DIA mm

    d mm

    0.3
    0.35
    0.4
    0.45
    0.5

    (3.14)

    0.09
    0.1225
    0.16
    0.2025
    0.25

    DIA m
    POWER

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    S.NO

    DIA mm

    0.3
    0.35
    0.4
    0.45
    0.5

    D(POWER)4.87
    4.87
    4.87
    4.87
    4.87
    4.87

    0.0028417149
    0.0060202063
    0.0115353867
    0.0204712773
    0.0341966782

    DIA m
    POWER

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    3.14
    3.14
    3.14
    3.14
    3.14

    0.3
    0.35
    0.4
    0.45
    0.5

    D(POWER)4.87
    4.87
    4.87
    4.87
    4.87
    4.87

    0.0028417149
    0.0060202063
    0.0115353867
    0.0204712773
    0.0341966782

    4
    4
    4
    4
    4

    S.NO

    DIA mm

    DIA m

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    S.NO

    DIA mm

    1 300*10
    2 350*10
    3 400*10
    4 450*10
    5 500*10

    TOTAL HEAD LOSS (H1)

    112.78
    79.632
    65
    58.714
    55.217

    0.3
    0.35
    0.4
    0.45
    0.5

    DIA m

    TOTAL HEAD LOSS (H1)

    0.3
    0.35
    0.4
    0.45
    0.5

    112.78
    79.632
    65,465
    58.714
    55.217

    3.14/4

    AREA ((3.14)/4)*d)m

    0.785
    0.785
    0.785
    0.785
    0.785

    0.07065
    0.0961625
    0.1256
    0.1589625
    0.19625

    7.5
    7.5
    7.5
    7.5
    7.5

    Q (7.5 MLD)
    1000000
    1000000
    1000000
    1000000
    1000000

    Q DISCHARGE m/s
    POWER
    0.086806
    0.086806
    0.086806
    0.086806
    0.086806

    Q(POWER)1.85
    1.85
    1.85
    1.85
    1.85
    1.85

    0.0108721898
    0.0108721898
    0.0108721898
    0.0108721898
    0.0108721898

    Q DISCHARGE m/s
    POWER
    0.086806
    0.086806
    0.086806
    0.086806
    0.086806

    Q(POWER)1.85
    1.85
    1.85
    1.85
    1.85
    1.85

    0.0108721898
    0.0108721898
    0.0108721898
    0.0108721898
    0.0108721898

    7500000
    7500000
    7500000
    7500000
    7500000

    3.14/4

    AREA ((3.14)/4)*d)m

    0.785
    0.785
    0.785
    0.785
    0.785

    0.07065
    0.0961625
    0.1256
    0.1589625
    0.19625

    10
    10
    10
    10
    10

    Q (7.5 MLD)
    1000000
    1000000
    1000000
    1000000
    1000000

    Q DISCHARGE m/s
    POWER
    0.1157
    0.1157
    0.1157
    0.1157
    0.1157

    Q(POWER)1.85
    1.85
    1.85
    1.85
    1.85
    1.85

    0.0184997864
    0.0184997864
    0.0184997864
    0.0184997864
    0.0184997864

    Q DISCHARGE m/s
    POWER
    0.1157
    0.086806
    0.086806
    0.086806
    0.086806

    Q(POWER)1.85
    1.85
    1.85
    1.85
    1.85
    1.85

    0.0184997864
    0.0108721898
    0.0108721898
    0.0108721898
    0.0108721898

    10000000
    10000000
    10000000
    10000000
    10000000

    KW1 REQUIRED

    COST OF [email protected] KW(Rs.in thousa

    CR1=1.48(H1)
    1.48
    1.48
    1.48
    1.48
    1.48

    166.9144
    117.85536
    96.8882
    86.89672
    81.72116

    TOTAL HEAD LOSS (H2)

    97.108
    26.939
    14.059
    7.9221
    4.7424

    520
    360
    340
    280
    260

    VELOCITY IN m/s
    Q DISCHARGE MLD TO ms
    {7.5*1024*60*60*10}
    HOURS

    MINUTES
    24
    24
    24
    24
    24

    SECONDS
    23
    60
    60
    60
    60

    60
    60
    60
    60
    60

    LITRES TO METRES m
    1000
    1000
    1000
    1000
    1000

    FRICTION HEAD LOSS PER 1000 m

    C FRICTION FACTOR DIMENSIONLESS FACTOR


    POWER
    100
    100
    100
    100
    100

    100(POWER 1.85)
    1.85
    1.85
    1.85
    1.85
    1.85

    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727

    FRICTION HEAD LOSS PER 7000 m

    C FRICTION FACTOR DIMENSIONLESS FACTOR


    POWER
    100
    100
    100
    100
    100

    100(POWER 1.85)
    1.85
    1.85
    1.85
    1.85
    1.85

    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727

    VELOCITY IN m/s
    Q DISCHARGE MLD TO ms
    {7.5*1024*60*60*10}
    HOURS

    MINUTES
    24
    24
    24
    24
    24

    SECONDS
    60
    60
    60
    60
    60

    LITRES TO METRES m
    60
    1000
    60
    1000
    60
    1000
    60
    1000
    60
    1000

    FRICTION HEAD LOSS PER 1000 m

    C FRICTION FACTOR DIMENSIONLESS FACTOR


    POWER
    100
    100
    100
    100
    100

    100(POWER 1.85)
    1.85
    1.85
    1.85
    1.85
    1.85

    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727

    FRICTION HEAD LOSS PER 7000 m

    C FRICTION FACTOR DIMENSIONLESS FACTOR


    POWER
    100
    100
    100
    100
    100

    100(POWER 1.85)
    1.85
    1.85
    1.85
    1.85
    1.85

    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727
    5011.8723362727

    KILOWATTS REQUIRED AND COST OF PUMP SETS FOR DIFFERE


    7.5 MLD

    OF [email protected] KW(Rs.in thousands)

    COMPARATIVE STATEMENT OF OVERALL COST


    RATE PER METRE LENGTH

    640.77
    804.92
    918.72
    1106.51
    1302.66

    7.5 MLD

    S TO METRES m

    PRODUCT(L8*M8*N8*O8)
    33120000
    86400000
    86400000
    86400000
    86400000

    Q CONVERSION
    0.2264492754
    0.0868055556
    0.0868055556
    0.0868055556
    0.0868055556

    7.5 MLD

    LENGHT m

    1000
    1000
    1000
    1000
    1000

    10.68
    10.68
    10.68
    10.68
    10.68

    7.5 MLD

    LENGHT m

    7000
    7000
    7000
    7000
    7000

    10.68
    10.68
    10.68
    10.68
    10.68

    10 MLD

    24*60*60*10}

    S TO METRES m

    PRODUCT(L8*M8*N8*O8)
    86400000
    86400000
    86400000
    86400000
    86400000

    Q CONVERSION
    0.1157407407
    0.1157407407
    0.1157407407
    0.1157407407
    0.1157407407

    10 MLD

    LENGHT m

    1000
    1000
    1000
    1000
    1000

    10.68
    10.68
    10.68
    10.68
    10.68

    10 MLD

    LENGHT m

    7000
    7000
    7000
    7000
    7000

    10.68
    10.68
    10.68
    10.68
    10.68

    PUMP SETS FOR DIFFERENT PIPE SIZE

    TOTAL HEAD LOSS (H2)

    1.92
    1.92
    1.92
    1.92
    1.92

    156.82
    79.632
    65.465
    58.714
    55.217

    MENT OF OVERALL COST STRUCTUR OF PUMPING MAIN L FOR DIFFER


    COST OF 7000 m pipe line

    COST OF PUMP1 @Rs.2000PER KW(Rs.in thousands)

    4486
    5635
    6431
    7746
    9119

    520
    360
    340
    280
    260

    VELOCITY IN m/s
    V=(Q/A)

    3.2052268275
    0.9026965351
    0.6911270347
    0.5460756817
    0.4423213022

    NUMERATOR

    116.1149875664
    116.1149875664
    116.1149875664
    116.1149875664
    116.1149875664

    NUMERATOR

    812.8049129647
    812.8049129647
    812.8049129647
    812.8049129647
    812.8049129647

    DENOMINATOR

    FRICTION HEAD LOSS PER 1000 m

    14.2423124936
    30.1725055596
    57.8138854688
    102.5994285976
    171.3893852846

    DENOMINATOR

    14.2423124936
    30.1725055596
    57.8138854688
    102.5994285976
    171.3893852846

    FRICTION HEAD LOSS PER 7000 m

    VELOCITY IN m/s
    V=(Q/A)

    1.6382270452
    1.2035953801
    0.9215027129
    0.728100909
    0.5897617363

    NUMERATOR

    197.5777187644
    197.5777187644
    197.5777187644
    197.5777187644
    197.5777187644

    NUMERATOR

    1383.0440313509
    812.8049129647
    812.8049129647
    812.8049129647
    812.8049129647

    DENOMINATOR

    FRICTION HEAD LOSS PER 1000 m

    14.2423124936
    30.1725055596
    57.8138854688
    102.5994285976
    171.3893852846

    DENOMINATOR

    14.2423124936
    30.1725055596
    57.8138854688
    102.5994285976
    171.3893852846

    FRICTION HEAD LOSS PER 7000 m

    10 MLD
    KW2 REQUIRED

    COST OF [email protected] KW(Rs.in thousands)

    1.92KW
    301.0944
    152.89344
    125.6928
    112.73088
    106.01664

    N L FOR DIFFERENT PIPE SIZE

    PER KW(Rs.in thousands)

    660
    420
    320
    260
    240

    ON HEAD LOSS PER 1000 m

    8.1528184148
    3.8483707406
    2.0084273289
    1.1317313279
    0.6774922926

    ON HEAD LOSS PER 7000 m

    OTHER LOSSES 10%


    10% FRICTIONAL HEAD LOSSES

    57.0697289033
    26.9385951843
    14.0589913024
    7.9221192951
    4.7424460483

    0.1
    0.1
    0.1
    0.1
    0.1

    ON HEAD LOSS PER 1000 m

    13.8725869731
    6.5482701917
    3.4174786414
    1.9257194846
    1.1528002066

    ON HEAD LOSS PER 7000 m

    OTHER LOSSES 10%


    10% FRICTIONAL HEAD LOSSES

    97.1081088114
    26.9385951843
    14.0589913024
    7.9221192951
    4.7424460483

    0.1
    0.1
    0.1
    0.1
    0.1

    KW1 REQUIRED

    1.67E+02
    1.18E+02
    9.69E+01
    8.69E+01
    8.17E+01

    KW2 REQUIRED

    301.09
    152.89
    125.69
    112.73
    106.02

    R LOSSES 10%

    STATIC HEAD 50 m

    RICTIONAL HEAD LOSSES


    5.7069728903
    2.6938595184
    1.4058991302
    0.7922119295
    0.4742446048

    50
    50
    50
    50
    50

    R LOSSES 10%

    STATIC HEAD 50 m

    RICTIONAL HEAD LOSSES


    9.7108108811
    2.6938595184
    1.4058991302
    0.7922119295
    0.4742446048

    50
    50
    50
    50
    50

    ANNUAL COST OF ENERGY CHARGES

    CR1=((7001.65)*(10E-3)*(KW1))
    7001.65
    7001.65
    7001.65
    7001.65
    7001.65

    1.00E-03
    1.00E-03
    1.00E-03
    1.00E-03
    1.00E-03

    TOTAL LOSSES
    FRICCTION HEAD LOSS+ 10% FRICTIONAL HEAD LOSSES+ STATIC HEAD (H1)

    112.776701794
    79.6324547027
    65.4648904327
    58.7143312247
    55.2166906531

    TOTAL LOSSES
    FRICCTION HEAD LOSS+ 10% FRICTIONAL HEAD LOSSES+ STATIC HEAD (H2)

    156.818919692
    79.6324547027
    65.4648904327
    58.7143312247
    55.2166906531

    GY CHARGES

    5)*(10E-3)*(KW1))
    CR1
    1168.6454015
    825.214469
    678.319852
    608.42238005
    572.18183965

    ANNUAL COST OF ENERGY CHARGES

    CR2=(7348.65)*KW2)
    7348.65
    7348.65
    7348.65
    7348.65
    7348.65

    1.00E-03
    1.00E-03
    1.00E-03
    1.00E-03
    1.00E-03

    OSSES+ STATIC HEAD (H1)

    OSSES+ STATIC HEAD (H2)

    GY CHARGES

    48.65)*KW2)
    CR2
    2212.6050285
    1123.5350985
    923.6518185
    828.4133145
    779.103873

    ENERGY CHARGES CAPITALISED

    C1=7.606*CR1
    7.606 8888.71692381
    7.606 6276.58125121
    7.606 5159.30079431
    7.606 4627.66062266
    7.606 4352.01507238

    ENERGY CHARGES CAPTILISIED

    C2=7.606*CR2
    7.606 16829.0738468
    7.606 8545.60795919
    7.606 7025.29573151
    7.606 6300.91167009
    7.606 5925.86405804

    TOTAL CAPTILISED COST= (COST OF 7000m PIPE LINE IN m)+(COST OF PUMPSETS)

    13894.7169238
    12271.5812512
    11930.3007943
    12653.6606227
    13731.0150724

    OST OF PUMPSETS)

    COST OF PUMP2 @Rs.2000PER KW(Rs.in thousands)

    660
    420
    320
    260
    240

    INITIAL CAPITAL INVESTMENT FOR PUMPSETS AND ANNUA

    4.177
    4.177
    4.177
    4.177
    4.177

    MENT FOR PUMPSETS AND ANNUAL ELECTRICAL CHARGES

    4186.9939782
    2146.4227817
    1758.5098711
    1570.7234068
    1476.1465305

    GRAND TOTAL OF CAPITALISED COST

    18081.710902
    14418.0040329
    13688.8106654
    14224.3840294
    15207.1616029

    LISED COST

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