TL1055C TL1255C - CAT - Parts

Parts Manual
Models
TL1055C
TL1255C
S/N KDE00150 & After
S/N MDD00150 & After
S/N DHW00150 & After
S/N SXM00150 & After
31200724
Revised
December 23, 2013
EFFECTIVITY PAGE
May 4, 2012 - A - Original Issue Of Manual

August 21, 2012 - B - Revised Manual
February 1, 2013 - C - Revised Manual
June 7, 2013 - D - Revised Manual
August 16, 2013 - E - Revised Manual
December 23, 2013 - F - Revised Manual
31200724 TL1055C, TL1255C i

EFFECTIVITY PAGE
ii TL1055C, TL1255C 31200724

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-7 Retract Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-8 Manual Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-9 Hydraulic Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-5 100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-6 180 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-7 Forks & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-8 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-9 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-10 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-11 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3-12 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 CAT Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
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SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-3 Front Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-4 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-5 Front Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-6 Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-7 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-8 Rear Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-9 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-10 Rear Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-11 Rear Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
5-12 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-13 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
5-14 Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-7 Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-8 Air Conditioning Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-5 Outrigger & Frame Level/Aux Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Steer Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-4 Service Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-5 Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-6 Frame Level/Auxiliary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
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8-7 Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

8-8 Lift Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-9 Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-10 Tilt Cylinder & Compensation Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-11 Boom Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-12 Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-13 Frame Level Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
8-14 Outrigger Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Tilt Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-4 Compensation Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-5 Frame Level Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-6 Outrigger Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-7 Stabilizer Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-8 Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-9 Swing Carriage & Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-10 Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-11 Dual Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-12 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-13 Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-14 Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-15 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-16 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9-17 Hydraulic Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-18 Decompression Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
9-19 Pressure Reducer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Arctic Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-3 Boom & Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-4 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-5 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-6 Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-7 Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-8 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10-9 Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
10-10 Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10-11 VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10-12 Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
31200724 TL1055C, TL1255C v

TABLE OF CONTENTS
10-13 Enclosed Cab Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

10-14 Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-15 Instrument Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-16 Frame Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10-17 Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
10-18 Cab Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
10-19 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
10-20 A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
10-21 VEC Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
10-22 Product Link Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
SECTION 12 –
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
vi TL1055C, TL1255C 31200724

SMCS CODES - TELEHANDLER
1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR & GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT
3100 TORQUE CONVERTER, TORQUE DIVIDER,

1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAILLIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR
vii
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVERSPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION
viii
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE
ix
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PREPROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER
5800 OTHER CONTROLS

7250 BODY
5804 SIDESHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIREWALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOORPLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDESHIFT CARRIAGE
726M FLOORMAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE
7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD
x
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICCE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM
xi
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS "URGENT" REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)
7600 MACHINE ELECTRONIC CONTROLS & DATA

MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION
xii
SECTION 1
FRAME & ATTACHING PARTS
31200724 TL1055C, TL1255C

Figure 1-1 Frame & Attaching Parts
1-2 TL1055C, TL1255C 31200724

Figure 1-1 Frame & Attaching Parts

Item Part Number Qty. Description Rev.
389-3468 Ref ENGINE POD INSTALLATION, (TL1055C S/N KDE00150 & After, H
TL1255C S/N DHW00150 & After), (not available to order, see items 1 thru 20
for service)
389-3597 Ref ENGINE POD INSTALLATION, (TL1055C S/N MDD00150 & After, F
TL1255C S/N SXM00150 & After), (not available to order, see items 1 thru 13 &
16 thru 20 for service)
1 304-3781 2 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8, (torque to 210 lb-ft/285 Nm)
2 298-7914 2 HEX HD CAPSCREW, 5/8-11X4, GR8, (torque to 210 lb-ft/285 Nm)
3 7 SCREW, 3/8-16X1/2, (TL1055C S/N KDE00150 & After,
TL1255C S/N DHW00150 & After)
7 SCREW, 3/8-16X3/4, (TL1055C S/N MDD00150 & After,
TL1255C S/N SXM00150 & After)
5 298-7393 4 WASHER, 5/8
6 389-3446 1 COVER
7 Ref ENGINE INSTALLATION, (not shown), (see Figure 4-1 for details)
8 Ref RADIATOR INSTALLATION, (not shown), (see Figure 4-4 for details)
9 Ref FRAME ELECTRICAL INSTALLATION, (not shown),
(see Figure 10-3 for details)
10 389-3475 1 FOAM GASKET SEAL
11 Ref EXHAUST INSTALLATION, (not shown), (see Figure 4-6 for details)
12 389-3536 1 COVER
13 389-3445 1 ENGINE POD WELDMENT
14 4 SCREW, 3/8-16X1, (TL1055C S/N KDE00150 & After,
15 423-5532 1 HOSE GUIDE BRACKET, (TL1055C S/N KDE00150 & After,
16 309-6403 4 HEX HD CAPSCREW, 3/8-16X5
17 418-0761 4 SPACER TUBE
18 418-0762 2 HOSE GUIDE PLATE
19 398-2017 1 HOSE GUIDE BRACKET
20 437-7652 2 HOSE, 3/4
101 NSS Ref FRAME WELDMENT
223 298-7923 4 HEX HD CAPSCREW, 1/8X8-1/2
224 298-7875 4 WASHER
251 389-3579 1 COUNTERWEIGHT, (if equipped)
389-3581 1 COUNTERWEIGHT WITH PINTLE HITCH ASSY, (if equipped), B
(includes items 303 & 304)
303 Ref PINTLE HOOK, (not shown), (see Figure 1-4 for details)
304 389-3580 1 COUNTERWEIGHT
401 Ref HYDRAULIC TANK, (see Figure 9-14 for details)
402 Ref CAB WELDMENT, (see Figure 6-1 for details)
31200724 TL1055C, TL1255C 1-3

Figure 1-2 Covers
12
12 7 1
7 7
18 13
14
22
1
7
13
22
14
23
17
8
24
8 11
24 11
23
PAL6900
1-4 TL1055C, TL1255C 31200724

Figure 1-2 Covers (Continued)
31200724 TL1055C, TL1255C 1-5

Figure 1-2 Covers

389-3550 Ref HOOD & COVERS INSTALLATION, (not available to order, see items 1 thru 32 J
for service)
1 297-7010 14 HEX HD CAPSCREW, 1/4-20X5/8, GR5
2 2 SCREW, 1/4-20X1
3 298-1359 6 SCREW, 3/8-16X1
4 5 SCREW, 3/8-16X3/4, GR8, (torque to 45 lb-ft/60 Nm)
5 298-0549 2 HEX LOCKNUT, 1/4-20
6 298-0565 2 PLUG
7 298-7372 18 WASHER, 1/4
8 298-7374 8 WASHER, 3/8
9 309-2991 1 RH MIRROR, (includes washer & locknut)
10 298-8049 2 HEX NUT, 3/8-16
11 298-1609 5 TINNERMAN NUT
12 331-6124 2 THUMB SCREW, 1/4-20X3/4
13 334-9473 2 BRACKET
14 344-9476 2 BRACKET
15 389-3454 1 BRACKET
16 389-3455 1 BRACKET
17 389-3544 1 COVER
18 389-3351 1 COVER
19 389-3562 1 HOOD COVER ASSY, (includes items 101 thru 111) G
20 438-1563 1 BRACKET
22 303-4911 8 in TAPE, 1/16X1/2
23 297-7032 5 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
24 298-7380 5 LOCKWASHER, 3/8
26 389-3649 1 INSULATION
27 399-5811 2 GAS SPRING
28 389-3560 1 COVER HINGE
29 418-0914 1 HINGE MOUNT SUPPORT
32 298-7364 2 WASHER, 5/16
33 6 SCREW, 3/8-16X1
34 299-0369 3 in TRIM- LOK
101 303-4779 4 HEX LOCKNUT, M6X1
103 8T-4205 4 WASHER, 6mm
104 303-4836 1 COMPRESSION LATCH, (includes item 151) F
107 389-3561 1 ENGINE COVER HINGE
108 389-3578 1 ENGINE COVER
110 418-0833 5 LOCKING NUT
111 298-7374 5 WASHER, 3/8
153 5P-8500 1 KEY
1-6 TL1055C, TL1255C 31200724

Figure 1-2 Covers (Continued)

31200724 TL1055C, TL1255C 1-7

Figure 1-3 Outrigger Installation
7
7 5
13 3
101
105
10
1
PAL6230
1-8 TL1055C, TL1255C 31200724

Figure 1-3 Outrigger Installation

389-3570 Ref OUTRIGGER INSTALLATION, (TL1055C Before S/N KDE00371; TL1255C D
Before S/N DHW00331), (not available to order, see items 1 thru 13 for service)
Ref OUTRIGGER INSTALLATION, (TL1055C S/N KDE00371 & After; TL1255C A
S/N DHW00331 & After), (not available to order, see items 1 thru 13 for service)
1 299-0278 2 OUTRIGGER SHOE, (TL1055C Before S/N KDE00371; TL1255C Before
S/N DHW00331)
2 PAD WELD STABILIZER, (TL1055C S/N KDE00371 & After; TL1255C
S/N DHW00331 & After)
2 299-0277 2 OUTRIGGER WELDMENT, (TL1055C Before S/N KDE00371; TL1255C
Before S/N DHW00331)
2 OUTRIGGER WELDMENT, (TL1055C S/N KDE00371 & After; TL1255C
3 299-1323 2 OUTRIGGER CYLINDER ASSY, (includes items 101 & 105) B
5 298-8430 2 PIN
7 298-1612 4 GREASE FITTING
8 298-6849 2 PLATE
13 298-7382 4 LOCKWASHER, 1/2, (TL1055C Before S/N KDE00371; TL1255C Before
S/N DHW00331)
298-7382 4 LOCKWASHER, 1/2, (TL1055C S/N KDE00371 & After; TL1255C
101 Ref OUTRIGGER CYLINDER & ATTACHING HARDWARE,
105 Ref STRAIGHT FITTING, (see Figure 8-14 for details)
31200724 TL1055C, TL1255C 1-9

Figure 1-4 Pintle Hook
303
304
302
301
305
PAP26810
1-10 TL1055C, TL1255C 31200724

Figure 1-4 Pintle Hook

302 303-4799 4 LOCKWASHER, 1/2
303 299-0361 1 PINTLE HOOK
304 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
305 AR LOCTITE® 242™
31200724 TL1055C, TL1255C 1-11

This Page Intentionally Left Blank
1-12 TL1055C, TL1255C 31200724

SECTION 2
BOOM
31200724 TL1055C, TL1255C

BOOM
Figure 2-1 Boom Installation
BACK OF FRAME
502
503 15
13
14
501
116 113
115
114
120
12 1
9
101
8
119
11
102
103 11
307
104 332
333
326
331
109
403 240
404 241
401
402 PAL6340
2-2 TL1055C, TL1255C 31200724

BOOM
Figure 2-1 Boom Installation

299-1302 Ref BOOM INSTALLATION, (TL1055C), (not available to order, see items 1 thru 15 C, 8
for service)
299-1318 Ref BOOM INSTALLATION, (TL1255C), (not available to order, see items 1 thru 15 C, 8
for service)
1 298-0563 1 PIN
8 298-8027 1 SOCKET HD CAPSCREW, 3/4-10X6, GR8
9 298-1577 1 LOCKNUT, 3/4-10
11 Ref LIFT CYLINDER & MOUNTING HARDWARE, (see Figure 9-1 for details)
12 Ref COMPENSATION CYLINDER & MOUNTING HARDWARE,
13 298-1597 2 STRAIGHT FITTING
14 298-7300 2 HOSE ASSY
389-3620 1 BOOM ASSY, (TL1055C), (includes items 101 thru 125, 240 & 241) E
389-3585 1 BOOM ASSY, (TL1255C), (includes items 101 thru 125, 240 & 241) D
101 Ref FIRST BOOM SECTION, (see Figure 2-2 for details)
102 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
103 Ref THIRD BOOM SECTION, (see Figure 2-4 for details)
104 Ref FOURTH BOOM SECTION, (see Figure 2-5 for details)
105 Ref EXTEND CHAINS, (not shown), (see Figure 2-6 for details)
106 Ref RETRACT CHAINS, (not shown), (see Figure 2-7 for details)
109 Ref TILT CYLINDER & MOUNTING HARDWARE, (see Figure 9-3 for details)
113 297-7029 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 35 lb-ft/48 Nm)
114 1 COVER, (TL1055C)
1 COVER, (TL1255C)
115 298-7374 4 WASHER, 3/4
116 298-7380 4 WASHER
119 Ref EXTEND/RETRACT CYLINDER & MOUNTING HARDWARE,
120 298-6863 2 BUSHING
125 Ref BOOM HYDRAULICS, (not shown), (see Figure 8-11 for details)
240 AR SHIM, 2.5X3.875X.075
241 AR SHIM, 2.5X3.875X.134
307 Ref ANGLE DECAL, (see Figure 11-2 for details)
326 320-7883 1 ANGLE INDICATOR
331 320-7882 1 SPACER
332 298-7365 1 WASHER, 3/8
333 309-6301 1 HEX LOCKNUT, 3/8-16
401 Ref MANUAL QUICK COUPLER, (see Figure 2-8 for details)
402 Ref HYDRAULIC QUICK COUPLER, (see Figure 2-9 for details)
403 Ref PIN, (see Figure 2-8 for details)
404 Ref PIN, (see Figure 2-9 for details)
389-3619 Ref FRONT BOOM COVER INSTALLATION, A

(not available to order, see items 501 thru 503 for service)
501 389-3618 1 BOOM HEAD COVER
503 AR LOCTITE® 242TM
31200724 TL1055C, TL1255C 2-3

BOOM
Figure 2-2 First Boom Section
TL1055C
115
6
121
201
201
103
89
46
63
60
51
63
82 60
84
201 103
1
53
70
201
52 89
61 18
62 21
94
83
49 129
137
201
PAL6350
Note: Wear Pad Shimming:

Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.Add wear pad shims & spacers as required to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly – NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.
2-4 TL1055C, TL1255C 31200724

BOOM

1 354-3994 1 FIRST BOOM SECTION WELDMENT
6 297-7041 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
18 298-7367 2 WASHER, 1/2
21 1 EXTEND/RETRACT CYLINDER SUPPORT PLATE
46 298-6879 2 WEAR PAD SUPPORT
51 298-6841 2 WEAR PAD
52 364-1063 2 WEAR PAD
53 298-6839 4 WEAR PAD
60 298-1644 6 SPACER
61 298-1686 2 SPACER
62 298-1687 AR SHIM, 0.0598
63 298-1636 AR SHIM, 0.0598
82 297-7057 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
83 298-1629 6 HARDENED WASHER, 1/2
84 297-7056 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
89 298-7382 4 SPRING LOCKWASHER
94 298-0557 2 HEX NUT, 1/2-13
103 298-1628 14 WASHER, 3/8
115 297-7059 AR HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
31200724 TL1055C, TL1255C 2-5

BOOM
TL1255C
69
114 84
201 85
201
99
87
46
63
60
51
63
100 60
138
139 99
201
1
53
70
201
52 87
61 19
62 21
91
82
49
83
109
136 PAL6360
201
2-6 TL1055C, TL1255C 31200724

BOOM

1 1 FIRST BOOM SECTION WELDMENT
19 298-7367 2 WASHER, 1/2
21 1 EXTEND/RETRACT CYLINDER PLATE
46 298-6879 2 WEAR PAD
49 300-6121 2 WEAR PAD
51 298-6841 2 WEAR PAD
52 364-1063 2 WEAR PAD
53 298-6839 4 WEAR PAD
60 298-1644 6 SPACER
61 298-1686 2 SPACER
62 298-1687 AR SHIM, 0.0598
63 298-1636 AR SHIM, 0.0598
91 298-0557 2 HEX NUT, 1/2-13
99 298-1628 14 WASHER, 3/8
114 297-7039 2 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
31200724 TL1055C, TL1255C 2-7

BOOM
Figure 2-3 Second Boom Section
TL1055C
6
201
44
90
89 201
103
63
82
60
84
201
51 60
103
63
54
53
65
61
66 52 85
2 78
106
84 201
201
47 62 58 103
91 105
83 201
83
104
86 78
201
139
201 45 63
86
83 96
201
60
107 78 55
114
201 90
113
103
201
64
67
2 56
PAL6370
2-8 TL1055C, TL1255C 31200724

BOOM

2 1 SECOND BOOM SECTION WELDMENT
47 355-9533 1 SUPPORT PLATE
51 298-6841 2 WEAR PAD
52 364-1063 2 WEAR PAD
53 298-6839 4 WEAR PAD
54 364-1062 2 WEAR PAD
55 298-6903 2 WEAR PAD
56 298-6905 2 WEAR PAD
58 298-1688 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
60 298-1644 8 SPACER
61 298-1686 2 SPACER
62 298-1687 AR SHIM, 0.0598
63 298-1636 AR SHIM, 0.0598
64 298-1834 2 SPACER
65 298-1665 2 SPACER
66 298-1664 AR SHIM, 0.0598
67 298-1661 AR SHIM, 0.0598
85 298-1690 AR HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
91 298-7394 2 WASHER, 3/4
96 297-7068 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
103 298-1628 14 WASHER, 3/8
114 298-1693 AR HOLLOW HEX HD CAPSCREW, 3/8-24X2, (torque to 15-17 lb-ft/20-23 Nm)
31200724 TL1055C, TL1255C 2-9

BOOM
TL1255C
102
201
103
45 140
2
147
87
201
99
67 100
64 138
139
201
57 60
99
63
54
53
65
61
52 100 78
138 137
65
139 201
201
62 99
47 13
82 90
88 201
82 101
97 83
201
117 96 63
201 97
117
141 78
147 60
78 55
201 134
201 98
99 111
201
64
67
2 56 PAL6380

2-10 TL1055C, TL1255C 31200724

BOOM

2 399-5812 1 SECOND BOOM SECTION WELDMENT
52 364-1063 2 WEAR PAD
53 298-6839 4 WEAR PAD
54 364-1062 2 WEAR PAD
55 298-6903 2 WEAR PAD
56 298-6905 2 WEAR PAD
57 298-8387 2 WEAR PAD
60 298-1644 4 SPACER
61 298-1686 2 SPACER
62 298-1687 AR SHIM, 0.0598
63 298-1636 AR SHIM, 0.0598
64 298-1834 2 SPACER
65 298-1665 4 SPACER
67 298-1661 AR SHIM, 0.0598
88 298-7394 2 WASHER, 3/4
99 298-1628 18 WASHER, 3/8
102 5S-2256 2 SOCKET HD CAPSCREW, 1/2-13X1-3/4
103 298-8026 AR SOCKET HD CAPSCREW, 3/8-24X3, (torque to 32-37 lb-ft/43-50 Nm)
140 298-8025 AR SOCKET HD CAPSCREW, 3/8-24X2-1/2, (torque to 32-37 lb-ft/43-50 Nm)
147 298-1617 AR SOCKET HD CAPSCREW, 3/8-24X2-3/4, (torque to 32-37 lb-ft/43-50 Nm)
31200724 TL1055C, TL1255C 2-11

BOOM
Figure 2-4 Third Boom Section
3
TL1055C
6
201
90
89 93
83 201
83
44
53
60
63 54 63
69
60 65 82 119
84 201
51 125
201
88 201
103 50
54 126
66 119
7
117 65 201
48 83 116
62
201 88
96 126
45 83 78
100 85
57 201
201
86 58 69
102 101 82
201 103
201 201
78
3
68 66
201
60
78 55
45
57
201 45
57
201
83
65
66
54
Note: Wear Pad Shimming: PAL6390
2-12 TL1055C, TL1255C 31200724

BOOM

3 399-5795 1 THIRD BOOM SECTION WELDMENT
7 Ref BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
50 298-6881 1 BRACKET
51 298-6841 2 WEAR PAD
53 298-6839 4 WEAR PAD
54 364-1062 6 WEAR PAD
55 298-6903 2 WEAR PAD
60 298-1644 8 SPACER
62 298-1687 AR SHIM, 0.0598
63 298-1636 AR SHIM, 0.0598
65 298-1665 6 SPACER
66 298-1664 AR SHIM, 0.0598
68 298-1692 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
85 298-1690 2 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
88 298-7380 8 WASHER
103 298-1628 12 WASHER, 3/8
117 298-7393 2 WASHER
126 298-0554 4 HEX NUT, 3/8-16
31200724 TL1055C, TL1255C 2-13

BOOM
TL1255C
3
68
201 98
111
87 142
99
201
99
44
53
60
63 54 63
100
60 65 138 115
139 201
51 121
201
86 201
99 50
115
58 122 201
66
7
113 65
48
66
112 86
122
201 82 78
82 137
110 127 201
96
141 136 100
146 138
143 201
201 139 99
201
78 201
3
135 66
201 60
78 55
110
117
201
110
117
201
82
65
66

54
PAL6400
2-14 TL1055C, TL1255C 31200724

BOOM

3 399-5796 1 THIRD BOOM SECTION WELDMENT
50 298-6881 1 BRACKET
51 298-6841 2 WEAR PAD
53 298-6839 4 WEAR PAD
54 364-1062 4 WEAR PAD
55 298-6903 2 WEAR PAD
58 364-1067 2 WEAR PAD
60 298-1644 8 SPACER
63 298-1636 AR SHIM, 0.0598
65 298-1665 6 SPACER
66 298-1664 AR SHIM, 0.0598
68 297-7043 2 HEX HD CAPSCREW, 1/2-13X2, (torque to 76-86 lb-ft/103-117 Nm)
86 298-7380 8 WASHER
99 298-1628 18 WASHER, 3/8
112 297-7050 2 HEX HD CAPSCREW, 5/8-11X1, GR5
113 298-7393 2 WASHER, 5/8
122 298-0554 4 HEX NUT, 3/8-16
127 298-1649 AR SHIM, 0.0478 IN
135 298-1692 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
146 298-8424 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2-1/4, (torque to 45-50 lb-ft/61-68 Nm)
31200724 TL1055C, TL1255C 2-15

BOOM
Figure 2-5 Fourth Boom Section
TL1055C
54
65
REAR VIEW OF BOOM
62
59 69
82
84 78 85
201
201
45
57 83
103 115 68
201 201 58 103
201
63
60
78
55
4
75
72
87 76 79
201
33
45
86
45 201
86
7
201
83
66
32
65
88
PAL6410
138 54
201
2-16 TL1055C, TL1255C 31200724

BOOM

4 399-5794 1 FOURTH BOOM SECTION WELDMENT
32 299-0397 1 BRACKET
33 298-8756 2 BRACKET
54 364-1062 4 WEAR PAD
55 298-6903 2 WEAR PAD
59 298-6840 1 WEAR PAD
60 298-1644 2 SPACER
62 298-1687 AR SHIM, 0.0598
63 298-1636 AR SHIM, 0.0598
65 298-1665 4 SPACER
66 298-1664 AR SHIM, 0.0598
68 298-1692 AR HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
72 298-7264 15 in NYLON TUBING, 1/4
88 298-7380 2 WASHER
103 298-1628 6 WASHER, 3/8
31200724 TL1055C, TL1255C 2-17

BOOM
TL1255C
58
65
REAR VIEW OF BOOM
66
59 100
136
139 78 137
201
201
83
109 82
99 85 136
201 201 146 99
201
63
60
78
55
4
75
72
76 79
144
201
97
117 33
201 97
117
7 201
82
66
32
65
86
PAL6420
145 54
201
2-18 TL1055C, TL1255C 31200724

BOOM

4 399-5797 1 FOURTH BOOM SECTION WELDMENT
32 299-0397 1 BRACKET
33 298-8756 2 BRACKET
54 364-1062 2 WEAR PAD
55 298-6903 2 WEAR PAD
58 364-1067 2 WEAR PAD
59 298-6840 1 WEAR PAD
60 298-1644 2 SPACER
63 298-1636 AR SHIM, 0.0598
65 298-1665 4 SPACER
66 298-1664 AR SHIM, 0.0598
72 298-7264 15 in NYLON TUBING, 1/4
86 298-7380 2 WASHER
99 298-1628 6 WASHER, 3/8
31200724 TL1055C, TL1255C 2-19

BOOM
Figure 2-6 Extend Chains
TL1055C
SIDE VIEW OF BOOM
43 99
5 98
402
405
404
406
303 405
301
302 401
303 10
108 8
99 1
130
131 77 98 99
43 98
132 5
402
80 89
405 403
404 118
406 405
201 404
405
406
401 29
77
401 405
10 10
2
10
99
4
303
301 403 98
302
401 405
303
8
108 404
405
130 406
89
131 80
132 118
201
31 77
PAL6440
2-20 TL1055C, TL1255C 31200724

BOOM

1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)
2 Ref SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
3 Ref THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
4 Ref FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
5 298-6896 3 SPRING
8 299-0492 3 CHAIN ROLLER ASSY, (includes items 301 thru 303) A
10 304-3166 3 CHAIN ASSY, (includes items 401 thru 406) C
29 298-6888 1 PIN
31 298-6889 1 PIN
43 298-6887 3 WASHER
80 298-6920 2 PLATE
98 298-8061 6 HEX NUT, 7/8-14, GR5
99 298-8065 8 HEX JAM NUT, 7/8-14, GR5, (torque to 100 lb-ft/136 Nm)
108 298-1650 6 SHIM, 0.106 IN
130 298-1648 AR SHIM, 0.060 IN
131 298-1649 AR SHIM, 0.0478 IN
132 298-1651 AR SHIM, 0.0359 IN
301 299-6652 1 ROLLER
302 298-6904 1 BUSHING
303 299-0358 2 SEAL
401 299-0393 3 LEAF CHAIN, BL866
402 303-4933 1 LEAF CHAIN CLEVIS, BL866
404 298-7106 2 PIN
405 298-7312 4 SNAP RING
406 AR ANTI-SEIZE LUBE
31200724 TL1055C, TL1255C 2-21

BOOM
TL1255C
SIDE VIEW OF BOOM
43 95
39 94
402
405
404
406
303 405
301
302 401
303 10
104 8
95 1
126
127 77 94 95
43 94
128 39
402
80 87
405 403
404 114
406 405
201 404
405
406
401 29
77 405
401
10 10
2
10
95
4
303
301 403 94
302
401 405
303
8
104 404
405
126 406
87
127 80
128 114
201
30 77
PAL6460
2-22 TL1055C, TL1255C 31200724

BOOM

8 299-0261 3 CHAIN ROLLER ASSY, (includes items 301 thru 303) D
29 399-6651 1 PIN
30 298-8388 1 PIN
39 298-8437 3 SPRING
43 298-8373 3 WASHER
80 298-6920 2 PLATE
94 298-0560 6 HEX NUT, 1-1/4, GR5
95 298-0561 6 HEX JAM NUT, 1-1/4, GR5, (torque to 100 lb-ft/136 Nm)
104 298-1650 6 SHIM, 0.106 IN
126 298-1648 AR SHIM, 0.060 IN
127 298-1549 AR SHIM, 0.0478 IN
128 298-1651 AR SHIM, 0.0359 IN
301 299-0551 1 ROLLER
302 299-0550 1 BUSHING
303 298-7032 2 SEAL
401 298-8661 3 LEAF CHAIN, BL1066
404 298-8278 2 PIN
405 298-7313 4 SNAP RING
406 AR ANTI-SIEZE LUBE
31200724 TL1055C, TL1255C 2-23

BOOM
Figure 2-7 Retract Chains
TL1055C
SIDE VIEW OF BOOM
401
405
98 404
403 406
99
108
8 80 405
130 89
108
131 10
130
132 31 118
131
505 501 303 77 201
132
503 406
504 301 302
88 303
3
120 505
127 81 123
91 201
11
303 301
108 303
302
130
4 131 108
132 130
8 131
80 89 132
31 118
77
201
406
505 501 504
2
40
502
38 505
37
127 91
92
120 201
11 1
401 404
405 406
10 402
39
35
36
405
91
99 92
98 201
PAL6450
2-24 TL1055C, TL1255C 31200724

BOOM

8 299-0492 2 CHAIN ROLLER ASSY, (includes items 301 thru 303) A
11 304-2562 1 CHAIN ASSY, (includes items 406 & 501 thru 505) C
31 298-6889 2 PIN
35 298-8746 1 CHAIN ADJUSTMENT BLOCK
36 298-6885 1 PLATE
38 298-6886 1 PLATE
39 298-6894 1 SPRING
40 298-6895 1 SPRING
80 298-6920 2 PLATE
81 300-6111 1 PLATE
88 298-7380 2 WASHER
91 298-7394 9 WASHER, 3/4
98 298-8061 2 HEX NUT, 7/8-14, GR5
108 298-1650 4 SHIM, 0.106 IN
120 298-8060 2 HEX NUT, 3/4-16, GR5, (torque to 100 lb-ft/136 Nm)
130 298-1648 AR SHIM, 0.060 IN
131 298-1649 AR SHIM, 0.0478 IN
132 298-1651 AR SHIM, 0.0359 IN
301 299-6652 1 ROLLER
302 298-6904 1 BUSHING
303 299-0358 2 SEAL
401 299-0393 1 LEAF CHAIN, BL866
404 298-7106 2 PIN
405 298-7312 4 SNAP RING
501 299-0394 1 LEAF CHAIN, BL666
504 298-7109 2 PIN
505 298-7318 4 SNAP RING
31200724 TL1055C, TL1255C 2-25

BOOM
TL1255C
SIDE VIEW OF BOOM
606
604
94 506
602 605
95
104
9 80 604
126 87
104
127 11
126
128 31 114
127
505 501 403 77 201
128
503 504
506 401 402
86 403
3
116 505
123 81 118
125 201
10
303 301
104 303
302
126
4 127 104
128 126
8 127
80 87 128
30 114
77
201
504
505 501 506
2
40
502
38 505
37
123 88
89
116 201
10 1
606 506
604 605
11 601
39
35
36
604
88
95 89
94 201
PAL6470
2-26 TL1055C, TL1255C 31200724

BOOM

8 299-0261 1 CHAIN ROLLER ASSY, (includes items 301 thru 303) D
9 299-0260 1 CHAIN ROLLER ASSY, (includes items 401 thru 403) C
11 304-2564 1 CHAIN ASSY, (includes items 506, 601, 602 & 604 thru 606) C
30 298-8388 1 PIN
31 298-6889 1 PIN
36 300-6127 1 PLATE
38 354-6066 1 PLATE
39 298-8437 1 SPRING
40 298-6894 1 SPRING
80 298-6920 2 PLATE
81 300-6111 1 PLATE
86 298-7380 2 WASHER
88 298-7394 8 WASHER, 3/4
94 298-0560 2 HEX NUT, 1-1/4, GR5
95 298-0561 2 HEX JAM NUT, 1-1/4, GR5, (torque to 100 lb-ft/136 Nm)
104 298-1650 4 SHIM, 0.106 IN
116 298-8061 2 HEX NUT, 7/8-14, GR5
125 298-7395 1 WASHER
126 298-1648 AR SHIM, 0.060 IN
127 298-1649 AR SHIM, 0.0478 IN
128 298-1651 AR SHIM, 0.0359 IN
301 299-0551 1 ROLLER
302 299-0550 1 BUSHING
303 298-7032 2 SEAL
401 298-8659 1 ROLLER
402 298-6904 1 BUSHING
403 299-0358 2 SEAL
501 298-8661 1 LEAF CHAIN, BL1066
504 298-8278 2 PIN
505 298-7313 4 SNAP RING
31200724 TL1055C, TL1255C 2-27

BOOM
Figure 2-7 Retract Chains (Continued)

604 298-7312 4 SNAP RING
605 298-7106 2 PIN
606 298-8662 1 LEAF CHAIN, BL866
2-28 TL1055C, TL1255C 31200724

BOOM
Figure 2-7 Retract Chains (Continued)

31200724 TL1055C, TL1255C 2-29

BOOM
Figure 2-8 Manual Quick Coupler
102
6
101
7
9
8
5
1
3
10
8 7
13
11 9
14
12
14 3
PAL1252
2-30 TL1055C, TL1255C 31200724

BOOM
Figure 2-8 Manual Quick Coupler

304-3176 Ref MANUAL QUICK COUPLER INSTALLATION, D
1 365-9208 1 QUICK COUPLER
2 298-8734 1 PIN
3 298-8724 1 PIN
4 174-2844 1 PIN
5 298-7057 1 PIN
8 418-0027 2 WASHER, 1/2
10 300-6103 1 DUST CAP
11 300-6078 1 FEMALE QUICK DISCONNECT COUPLING
12 300-6084 1 DUST PLUG
13 300-6079 1 MALE QUICK DISCONNECT COUPLING
14 300-6095 2 FITTING, (includes o-ring)
101 Ref FOURTH BOOM SECTION, (see Figure 2-5 for details)
102 Ref TILT CYLINDER, (see Figure 9-3 for details)
31200724 TL1055C, TL1255C 2-31

BOOM
Figure 2-9 Hydraulic Quick Coupler
14
2
13
102
105
8
12
15
105
111
19
9
1
4
19
101
103
104
106
108
109
15
106
107 8 17
110 10 18
12 21 20
15
16
5 202 6
201 7 PAP30640
2-32 TL1055C, TL1255C 31200724

BOOM
Figure 2-9 Hydraulic Quick Coupler

365-9209 Ref HYDRAULIC QUICK COUPLER INSTALLATION, (not available to order, see B
items 1 thru 10 & 12 thru 22 for service)
1 365-9208 1 QUICK COUPLER
2 298-8734 1 PIN
4 365-9207 1 CYLINDER COVER
5 298-7356 2 ADAPTER, (includes o-ring)
6 308-0608 2 DOWEL PIN
7 298-0407 2 PIN
9 298-1358 2 SERRATED HEX HD SCREW, 3/8-16X3/4
10 298-7057 1 PIN
12 418-0027 2 WASHER, 1/2
14 299-1349 1 QUICK COUPLER VALVE ASSEMBLY, (includes items 101 thru 111) G
16 299-1351 1 QUICK COUPLER CYLINDER ASSEMBLY, (TL1055C Before S/N C
KDE00727, TL1055C Before S/N MDD00176, TL1255C Before S/N
DHW00645 & TL1255C Before S/N SXM00163),
(includes items 201 thru 202)
17 298-7437 1 CLAMP SET
18 299-6644 1 COVER PLATE
19 365-9211 2 HOSE ASSEMBLY
21 299-6624 AR FLEX TRIM SHIELD
22 1 QUICK COUPLER CYLINDER ASSY, (TL1055C S/N KDE00727 & After, A
TL1055C S/N MDD00176 & After, TL1255C S/N DHW00645 & After &
TL1255C S/N SXM00163 & After), (includes items 201 & 202)
101 226-6494 1 QUICK COUPLER VALVE
102 298-0471 1 CONNECTOR
103 298-0466 2 CONNECTOR
104 298-0414 2 SWIVEL ADAPTER
105 298-0416 2 STRAIGHT THREAD REDUCER/EXPANDER
106 300-6095 2 ADAPTER, 90 DEGREES
107 300-6078 1 FEMALE QUICK DISCONNECT COUPLING
108 300-6079 1 MALE QUICK DISCONNECT COUPLING
109 300-6103 1 DUST CAP
110 300-6084 1 DUST PLUG
201 Ref QUICK COUPLER CYLINDER, (see Figure 9-8 for details)
202 299-0308 1 CHECK PILOT VALVE
299-0285 1 SEAL KIT
31200724 TL1055C, TL1255C 2-33

BOOM
2-34 TL1055C, TL1255C 31200724

SECTION 3
ATTACHMENTS
31200724 TL1055C, TL1255C

ATTACHMENTS
Figure 3-1 Standard Carriage
1 3
4
5
1 3
4 5
2
PAL0730
3-2 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-1 Standard Carriage

301-9757 1 50 IN (1270 mm) CARRIAGE, (includes items 1 thru 6) B
301-9758 1 72 IN (1828 mm) CARRIAGE, (includes items 1 thru 6) B
2 303-4782 2 LOCKNUT, 5/8
3 303-4957 1 50 IN (1270 mm) FORK PIN
303-4958 1 72 IN (1828 mm) FORK PIN
4 303-4988 2 COLLAR
5 NSS 1 WELDMENT
6 NSS 1 S/N PLATE
31200724 TL1055C, TL1255C 3-3

ATTACHMENTS
Figure 3-2 Side Tilt Carriage
15
8
5
5
1
7
16
2
14 10
13
12
9 3
10
11
1
12
13
14 PAL6090
3-4 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-2 Side Tilt Carriage (Continued)
122
106
104
115
118
124
102
111
114
105
103
107
108
123
121
119
120 112
113
103 101
109
110
116
117
125 FRONT VIEW
122 126 OF CARRIAGE
127
128
129
106
115 104
118
124
102
111
105
114
103
107
108
123
121
119
120 PAL7191
31200724 TL1055C, TL1255C 3-5

ATTACHMENTS
Figure 3-2 Side Tilt Carriage

341-3590 1 48 IN (1219 mm) SIDE TILT CARRIAGE, (includes items 1 thru 16) B
1 2 COLLAR
2 1 SHAFT
3 327-6287 1 PIN
4 327-6284 1 PIN
5 Ref BUSHING, (see Figure 9-9 for details)
6 Ref BUSHING, (see Figure 9-9 for details)
7 Ref CYLINDER, (see Figure 9-9 for details)
8 327-6333 1 ADAPTER, 90 DEGREE
9 1 BEARING
10 2 RETAINER PLATE
11 2 SHAFT
12 2 WASHER
13 2 LOCKWASHER
14 2 BOLT
15 327-6324 1 ADAPTER, 90 DEGREE WITH ORIFICE
16 NSS 1 WELDMENT
309-4315 1 50 IN (1270 mm) SIDE TILT CARRIAGE, (includes items 101 thru 129) J
309-4316 1 72 IN (1828 mm) SIDE TILT CARRIAGE, (includes items 101 thru 129) J
104 NSS Ref WELDMENT
105 303-4782 2 NYLON COLLAR LOCKNUT, 5/8-11
106 303-4957 1 50 IN (1270 mm) FORK PIN
303-4958 1 72 IN (1828 mm) FORK PIN
107 309-4322 2 CYLINDER PIN
108 309-4323 2 KEEPER, 1/2
109 298-7392 1 FLAT WASHER, 1/2
110 298-1612 1 STRAIGHT FITTING, 1/8
111 303-4988 2 COLLAR
112 309-4311 2 WEAR PAD
113 309-4312 AR SHIM
114 NSS Ref WELDMENT
115 309-4317 1 HYDRAULIC CYLINDER
116 309-4318 1 BEARING
117 339-4396 1 PIN
118 298-7358 2 CONNECTOR, (includes o-ring)
119 313-3349 2 HOSE ASSY
120 300-6078 1 FEMALE QUICK DISCONNECT
121 300-6079 1 MALE QUICK DISCONNECT
122 NSS 1 S/N PLATE
123 330-8325 2 CONNECTOR
124 298-0507 2 ADAPTER, 90 DEGREE, (includes o-ring)
125 339-4397 2 BEARING SPACER
127 375-0099 6 FLAT HD CAPSCREW, 3/8-16X1-1/4
128 374-7352 1 SHIM
3-6 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-2 Side Tilt Carriage (Continued)

129 374-7353 1 PLATE
31200724 TL1055C, TL1255C 3-7

ATTACHMENTS
Figure 3-3 Side Shift Carriage
3-8 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-3 Side Shift Carriage

314-8479 1 48 IN (1219 mm) SIDE SHIFT CARRIAGE, (includes all items) C
1 362-2110 1 MALE QUICK COUPLER
2 362-2109 1 FEMALE QUICK COUPLER
3 362-2111 2 CONNECTOR
4 362-2119 2 HOSE ASSY
5 362-2104 2 BULKHEAD STRAIGHT CONNECTOR
6 362-2118 1 HOSE ASSY
7 362-2117 1 HOSE ASSY
8 327-6333 2 ELBOW, 90 DEGREES
9 Ref CYLINDER, (see Figure 9-10 for details)
10 327-6287 1 PIN
11 362-2122 1 PIN
12 362-2108 2 HEX HD CAPSCREW, 0.3X1
13 362-2116 1 RIGHT PIN RETAINER
14 362-2114 1 LEFT PIN RETAINER
15 362-2100 6 HEX HD CAPSCREW, 0.5X1.5
16 362-2115 1 SIDE SHIFT PIN
17 327-6277 1 FORK PIN
18 NSS 1 S/N PLATE
19 362-2112 1 REAR FRAME
20 NSS 1 WELDMENT
21 327-6305 1 HOSE CLAMP
22 362-2101 1 HEX HD CAPSCREW, 0.31X1.75
23 327-6325 1 HI PRESSURE WARNING DECAL
24 362-2106 1 MADE IN USA DECAL
25 327-6328 2 PINCH POINT DANGER DECAL
26 362-2107 2 GREASE ZERK
27 362-2103 2 FLAT WASHER, 0.31
28 362-2102 3 LOCK WASHER, 0.31
29 327-6329 6 LOCK WASHER, 0.5
31200724 TL1055C, TL1255C 3-9

ATTACHMENTS
Figure 3-4 Dual Fork Positioning Carriage
17
18
20
16 16
24 18
21
19 15
17
13 14
22 16
23 13
10
1 10
2
6
7
9 9
8 8 3
11 7
2
10 10 9
8 1
5
4
12
7
8
9
7 PAL6300
3-10 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-4 Dual Fork Positioning Carriage

397-6838 1 50 IN (1270 mm) FORK POSITIONING CARRIAGE, (includes all items) A
1 417-9861 4 HEX HD CAPSCREW, M12X35
2 417-9862 2 PLATE
3 417-9863 2 PIN
4 417-9864 2 COTTER PIN
5 Ref 50 IN (1270 mm) FORK POSITIONING CARRIAGE CYLINDER,
6 417-9865 1 SHAFT
8 417-9867 2 HOSE ASSY
9 417-9868 2 HOSE ASSY
10 417-9869 2 HOSE ASSY
12 NSS 1 WELDMENT
16 417-9872 6 PLUG
17 417-9873 4 STRAIGHT ADAPTER
18 417-9874 2 CARTRIDGE
19 417-9875 1 CARTRIDGE
20 417-9876 1 VALVE
21 417-9877 2 CARTRIDGE
22 417-9878 1 CARTRIDGE
23 417-9879 1 CARTRIDGE
24 417-9880 3 SOCKET HD CAPSCREW, M6X75
31200724 TL1055C, TL1255C 3-11

ATTACHMENTS
Figure 3-5 100 Degree Swing Carriage
3-12 TL1055C, TL1255C 31200724

ATTACHMENTS

318-9222 1 100 DEGREE SWING CARRIAGE, (includes all items) D
1 NSS 1 WELDMENT
2 375-4992 1 SWING WELDMENT
3 375-4995 1 FORK PIN
4 327-6320 2 FORK PIN RETAINER
5 327-6329 4 LOCKWASHER, 1/2
6 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
7 375-4994 1 SWING POST
8 327-6327 2 LUBE FITTING, 1/8
9 375-4998 2 BEARING
10 375-4997 2 THRUST WASHER
11 327-6326 1 CASTLE NUT
12 327-6323 1 COTTER PIN
13 375-4974 5 HEX HD CAPSCREW, 3/4-3
14 375-4987 5 HEX LOCKNUT, 3/4-16
15 Ref SWING CARRIAGE CYLINDER, (see Figure 9-9 for details)
16 375-4996 2 SPACER
17 375-4990 4 LOCKING PIN
18 375-4983 4 FLAT WASHER, 3/8
19 327-6330 4 LOCKWASHER, 3/8
20 375-4973 4 HEX HD CAPSCREW, 3/8X1
21 327-6324 2 ELBOW, 90 DEGREES
22 327-6333 2 ELBOW, 90 DEGREES
23 327-6273 2 HOSE ASSY
24 375-5000 2 HOSE ASSY
25 327-6274 2 RUN TEE
26 375-4999 2 HOSE ASSY
27 362-2111 2 CONNECTOR
30 327-6325 1 WARNING DECAL, HIGH PRESSURE
31 362-2106 1 MADE IN USA DECAL
32 327-6328 2 PINCH POINT DECAL
33 NSS 1 S/N PLATE
34 2 STOP BLOCK
35 4 HEX HD CAPSCREW, 3/4X2-1/4, GR8
4 LOCKWASHER, 3/4
31200724 TL1055C, TL1255C 3-13

ATTACHMENTS
3-14 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-6 180 Degree Swing Carriage (Continued)
31200724 TL1055C, TL1255C 3-15

ATTACHMENTS

341-3591 1 180 DEGREE SWING CARRIAGE, (includes all items) B
1 NSS 1 BACK FRAME
2 2 LOCK PIN
3 2 VALVE
4 4 HEX HD CAPSCREW, 5/16X3
362-2102 4 LOCK WASHER, 5/16
5 3 CHAIN
6 2 BEARING
7 2 BEARING
9 4 BUSHING
10 1 PIN
11 1 PIN
12 362-2100 2 HEX HD CAPSCREW, 1/2X1.5
327-6329 2 LOCK WASHER, 1/2
13 2 PIN
14 NSS 2 PIN SUPPORT
15 NSS 2 PIN
16 NSS 2 COTTER PIN
17 NSS 2 CLEVIS PIN
18 327-6301 6 LOCK NUT, 3/8
19 Ref CYLINDER ASSY, (see Figure 9-9 for details)
20 3 PIN
21 4 PIN
22 333-0705 4 HEX HD CAPSCREW, 3/8X1.25
327-6330 4 LOCK WASHER, 3/8
23 2 HEX HD CAPSCREW, 3/4X2.5
2 HEX NUT, 3/4
24 5 WASHER
25 6 HEX HD CAPSCREW, 3/8X.75
327-6330 6 LOCK WASHER, 3/8
375-4983 6 FLAT WASHER, 3/8
26 NSS 1 MIDDLE FRAME
27 NSS 1 FRONT FRAME
28 NSS 1 S/N PLATE
29 2 HEX HD CAPSCREW, 1/2X3.5
2 LOCK NUT, 1/2
30 2 BUSHING
31 1 PIN
32 1 PIN
33 3 CLAMP
34 3 CLAMP
102 4 ADAPTER, 90 DEGREES
103 1 HOSE ASSY, 1/4X20.5
104 1 HOSE ASSY, 1/4X63
105 2 HOSE ASSY, 1/4X73
106 1 HOSE ASSY, 1/4X57
3-16 TL1055C, TL1255C 31200724

ATTACHMENTS

109 2 VALVE
110 327-6333 2 ELBOW, 90 DEGREES
111 1 HOSE ASSY, 3/8X93
113 327-6334 1 DUST PLUG
115 1 HOSE ASSY, 1/4X15
116 327-6332 1 DUST CAP
118 1 HOSE ASSY, 3/8X64
31200724 TL1055C, TL1255C 3-17

ATTACHMENTS
Figure 3-7 Forks & Attaching Parts
PAL3210
3-18 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-7 Forks & Attaching Parts

301-9752 6 48 IN (1219 mm) CUBING FORKS, 2 IN X 2 IN (50 mm X 50 mm), A
11,640 LB (5280 kg)
301-9755 2 48 IN (1219 mm) PALLET FORKS, 2.36 IN X 4 IN (60 mm X 102 mm), A
13,700 LB (6300 kg)
301-9753 2 48 IN (1219 mm) PALLET FORKS, 2.36 IN X 5 IN (60 mm X 127 mm), A
13,700 LB (6300 kg)
301-9756 2 60 IN (1524 mm) LUMBER FORKS, 1.75 IN X 7 IN (44 mm X 178 mm), A
16,300 LB (7500 kg)
301-9754 2 60 IN (1524 mm) LUMBER FORKS, 2.36 IN X 6 IN (60 mm X 152 mm), A
16,300 LB (7500 kg)
311-2854 2 72 IN (1828 kg) DUAL TAPER FORKS, 2 IN X 6 IN (50mm X 152 mm), A
11,300 LB (5120 kg)
310-6250 Ref FORK CLAMP INSTALLATION, (not available to order, see items 1 & 2 for A
service)
1 310-6251 4 FORK CLAMP
2 4 HEX HD CAPSCREW, 5/8-18X1-1/2
397-6114 2 90 IN FORK EXTENSION, (not shown), (includes items 101 & 102) A
101 1 PIN, (not shown)
102 1 CLIP, (not shown)
N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
N2 Note Ref PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY & APPLICATION.
31200724 TL1055C, TL1255C 3-19

ATTACHMENTS
Figure 3-8 Fork Mounted Platform
111
115
6 107 105
3 106
1
4
2
102 105
104
105
116
110 112
103
117
101
109
114
108
113
118
PAL6080
3-20 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-8 Fork Mounted Platform

343-9736 1 FORK MOUNTED PERSONNEL PLATFORM, (ASME), (includes all items) C
343-9737 1 FORK MOUNTED PERSONNEL PLATFORM, (ISO), (includes all items) C
343-9738 1 FORK MOUNTED PERSONNEL PLATFORM, (FRENCH), (includes all items) C
1 338-9998 1 WARNING DECAL, (ASME)
328-7293 1 WARNING DECAL, (ISO)
1 WARNING DECAL, (FRENCH)
2 1 OPERATION & SAFETY MANUAL, (ASME)
1 OPERATION & SAFETY MANUAL, (ISO, SPANISH)
1 OPERATION & SAFETY MANUAL, (ISO, PORTUGUESE)
1 OPERATION & SAFETY MANUAL, (FRENCH)
3 338-9999 1 WARNING DECAL, (ASME)
328-7288 1 WARNING DECAL, (FRENCH)
4 339-0000 1 CAPACITY DECAL, (ASME)
328-7291 1 CAPACITY DECAL, (ISO)
1 CAPACITY DECAL, (FRENCH)
5 340-8976 1 FORK MOUNTED PLATFORM, (includes items 101 thru 118) J
6 NSS 1 S/N PLATE
101 297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8
102 304-2566 1 MANUAL STORAGE BOX
103 340-8977 2 LANYARD CABLE
104 338-9997 1 MANUAL DECAL
105 335-8059 3 LANYARD ATTACH DECAL
106 335-8065 16 FASTENER
107 335-8066 2 HINGE
108 336-2804 1 LATCH
109 298-0549 4 HEX LOCKNUT, 1/4-20, GR2
110 340-8978 2 PIN
111 335-8077 10 PLUG
112 4 RING
113 335-8080 4 RIVET
114 298-7363 8 WASHER, 1/4
115 335-8098 1 GATE WELDMENT
116 NSS 1 PLATFORM
117 340-8975 1 GATE WELDMENT
118 340-8979 2 HITCH PIN
31200724 TL1055C, TL1255C 3-21

ATTACHMENTS
Figure 3-9 Fork Mounted Hook
7
4
PAL3450
3-22 TL1055C, TL1255C 31200724

ATTACHMENTS

321-0556 1 FORK MOUNTED HOOK, (includes all items) D
1 NSS 1 WELDMENT
2 327-6335 1 HOOK
3 327-6317 2 COTTER PIN
4 327-6271 2 PIN WELDMENT
5 327-6272 1 SPRING BUSHING
6 327-6318 1 CHAIN SHACKLE
7 NSS 1 S/N PLATE
31200724 TL1055C, TL1255C 3-23

ATTACHMENTS
Figure 3-10 Winch Installation
8
9 1
12 8
12
DOWN/LEFT 8 28
14 10
15 12
6
15 8 4
16 11
UP/RIGHT 5
3
7
26 21
20 22
19 3
AUXILIARY LINE
DOWN/LEFT
15
27 AUXILIARY LINE
1 2 UP/RIGHT
13 22
17
18
15 PAL2431
3-24 TL1055C, TL1255C 31200724

ATTACHMENTS

305-3773 Ref WINCH INSTALLATION, (not available to order, see items 1 thru 28 for service) C
1 299-0275 1 WINCH BRACKET WELDMENT
3 299-0362 1 HOOK WITH BALL
4 298-7055 1 WIRE ROPE, 7/16
5 298-6832 1 WIRE ROPE CLIP, 7/16
6 Ref 8 IN WINCH, (see Figure 3-11 for details)
7 298-1660 1 CAUTION DECAL
12 298-8051 6 HEX NUT, 5/8-11, GR5
13 Ref PRESSURE REDUCER VALVE, (see Figure 9-19 for details)
14 300-6078 1 FEMALE QUICK COUPLING
15 304-2581 2 HYDRAULIC HOSE
16 300-6079 1 MALE QUICK COUPLING
17 298-7373 2 FLAT WASHER, 5/16
19 298-0475 2 FITTING, 90 DEGREES
20 303-4755 1 FITTING, 90 DEGREES
21 298-0497 1 SWIVEL NUT RUN TEE
22 298-0474 2 ELBOW, 90 DEGREES
31200724 TL1055C, TL1255C 3-25

ATTACHMENTS
Figure 3-11 Winch
3-26 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-11 Winch

298-8596 1 8 IN WINCH, (includes all items)
1 304-2302 1 GEAR CASE
2 NSS 1 LOCK SET A
3 304-3182 1 LOCK SET B
4 304-4577 1 CABLE DRUM, 8 IN
5 Use Kit K1 1 BRAKE DRUM
6 304-2304 1 GEAR CASE COVER
7 304-4578 1 CABLE DRUM SHAFT, 8 IN
8 304-2305 1 WORM SHAFT, (includes item 10)
9 NSS 1 WORM GEAR
10 NSS 1 WORM
11 304-4575 6 CABLE DRUM SHAFT KEY
12 NSS 1 LOCK SEAT A BUSHING
13 304-2307 2 BUSHING
14 304-2308 4 STUD BOLT, 1/2X1-1/2
15 304-2309 2 COLLAR
16 Use Kit K1 1 BRAKE PLATE
17 Use Kit K1 1 BRAKE HOUSING
18 Use Kit K1 1 BRAKE DRUM
19 Use Kit K1 1 ADJUSTING BOLT
20 Use Kit K1 1 ADJUSTING NUT
21 Use Kit K1 1 SPRING SEAT
22 Use Kit K1 1 ROLLER
23 Use Kit K1 2 BRAKE LINING
24 Use Kit K1 1 BRAKE PLATE A
25 Use Kit K1 2 BRAKE PLATE B
26 Use Kit K1 1 FIXING PLATE
27 NSS 1 OIL FILL PLUG
28 NSS 1 BEARING SHIM
29 303-8650 2 BEARING HUB GASKET
30 304-2320 1 GEAR CASE GASKET
31 Use Kit K1 1 O-RING
32 304-2322 2 WASHER
33 304-2323 1 BUSHING
34 Use Kit K1 2 SEAL
35 304-2324 2 WORM SHAFT KEY
36 NSS 1 WORM SHAFT KEY
37 Use Kit K1 1 SPRING
38 Use Kit K1 1 BRAKE DRUM SPRING
39 NSS 1 MOTOR MOUNT ADAPTER
40 304-3812 1 COUPLER, WINCH SHAFT
42 303-8651 2 BEARING
43 Use Kit K1 2 V.C. TYPE LOCK RING
44 304-2328 1 OIL LEVEL PLUG
45 304-2329 1 OIL DRAIN PLUG
46 NSS 1 COUPLER SPACER
47 303-8652 2 BEARING HUB
48 303-8653 2 OIL SEAL
49 Use Kit K1 8 CAPSCREW, 3/8X1-1/2
31200724 TL1055C, TL1255C 3-27

ATTACHMENTS
Figure 3-11 Winch (Continued)

50 Use Kit K1 8 LOCK WASHER
51 NSS 1 GREASE FITTING
52 Use Kit K1 5 NUT
53 304-3184 1 HEX HD CAPSCREW, 3/8X1
54 NSS 1 LOCK WASHER
55 NSS 1 HEX HD CAPSCREW, 3/8X1
56 Use Kit K1 1 BRAKE COVER GASKET
57 304-2334 2 OIL SEAL
58 NSS 1 LOCK SEAT GASKET
59 Ref WINCH MOTOR, (not shown), (see Figure 3-12 for details)
K1 320-4875 1 BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50,
52 & 56)
3-28 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-11 Winch (Continued)

31200724 TL1055C, TL1255C 3-29

ATTACHMENTS
Figure 3-12 Winch Motor
3-30 TL1055C, TL1255C 31200724

ATTACHMENTS
Figure 3-12 Winch Motor

303-8656 1 8 IN WINCH MOTOR, (includes all items)
1 304-3192 1 DUST SEAL
2 Use Kit K1 or K2 1 SPLIT WIRE RING
3 Use Kit K1 or K2 1 METAL BACKUP SHIM
4 Use Kit K1 or K2 1 HIGH PRESSURE SEAL
5 Use Kit K1 or K2 1 METAL BACKUP SHIM
6 Use Kit K1 or K2 1 TEFLON BACKUP SHIM
7 Use Kit K1 or K2 1 SHAFT SEAL
8 304-3193 1 BODY SEAL KIT
9 Use Kit K1 or K3 1 SEAL CARRIER
10 Use Kit K1 or K3 1 THRUST WASHER
11 304-3194 1 THRUST BEARING
12 304-3195 1 DRIVE LINK
13 304-3196 1 MID MOUNT WEAR PLATE
14 304-3197 1 ROTOR KIT
15 304-3198 1 DRIVE LINK PIN
16 304-3199 1 END COVER
17 304-3200 1 BOLT SET
18 304-3201 1 HOUSING
19 304-3202 1 COOLING PLUG
20 304-3203 1 SHAFT, (includes item 21)
21 304-3204 1 KEY
K1 304-3190 1 SEAL KIT, (includes items 1 thru 10)

K3 304-2268 1 SEAL KIT, (includes items 9 & 10)
31200724 TL1055C, TL1255C 3-31

ATTACHMENTS
3-32 TL1055C, TL1255C 31200724

SECTION 4
ENGINE & ATTACHING PARTS
31200724 TL1055C, TL1255C

Figure 4-1 Engine Installation
5
4
HEX NUTS (QTY 4) 115 HEX NUTS (QTY 3)
SUPPLIED WITH SUPPLIED WITH 140
ENGINE
ENGINE 114
141 117
3
6
5
4 139
111 102
HEX NUTS (QTY 4)
SUPPLIED WITH 116
ENGINE
2
5
4
3
113 103
6
112 104
103
122 101
121 5
104
120 4
103 104
2
201 2
3
3 6
6
PAL6482
4-2 TL1055C, TL1255C 31200724

Figure 4-1 Engine Installation

2 437-7656 4 RUBBER MOUNT
3 437-7653 4 REBOUND WASHER
4 298-7368 4 WASHER, 5/8
5 4 HEX HD CAPSCREW, 5/8-11X4-1/2, G8, (torque to 210 lb-ft/280 Nm)
6 437-7654 4 HEX LOCKNUT, 5/8-11, GR8
101 389-3441 1 BRACKET
102 Ref TRANSMISSION, (see Figure 5-12 for details)
103 312-3345 6 WASHER, 16mm
104 297-7096 6 HEX HD CAPSCREW, M16X45, GR8.8, (torque to 162 lb-ft/219 Nm)
111 297-7015 6 HEX HD CAPSCREW, 5/16-18X5/8
112 8T-4121 10 WASHER, 10mm
113 297-7098 10 HEX HD CAPSCREW, M10X35, GR10.9,
(TL1055C S/N KDE00150 & After, TL1255C S/N DHW00150 & After)
10 HEX HD CAPSCREW, M10X40, GR10.9,
(TL1055C S/N MDD00150 & After, TL1255C S/N SXM00150 & After)
114 Ref CAT ENGINE, (see Figure 4-2 for details)
115 389-3465 1 23 IN FAN
116 416-1038 1 BRACKET
117 416-1869 1 ENGINE MOUNT BRACKET, (TL1055C S/N KDE00150 & After, TL1255C
416-1874 1 ENGINE MOUNT BRACKET, (TL1055C S/N MDD00150 & After, TL1255C
S/N SXM00150 & After)
120 310-8507 1 OIL DRAIN VALVE
121 341-2966 1 OIL DRAIN HOSE
122 303-8599 1 GEAR CLAMP
139 303-4788 6 WASHER, 5/16
140 1 WASHER, 1/2
141 1 HEX HD CAPSCREW, M12X35, GR10.9, (torque to 65 lb-ft/88 Nm)
201 Ref ENGINE POD WELDMENT, (see Figure 1-1 for details)
31200724 TL1055C, TL1255C 4-3

TL1055C S/N KDE00150 & After
ENGINE & ATTACHING PARTS TL1255C S/N DHW00150 & After
Figure 4-2 CAT Engine
PAL6491
K1
4-4 TL1055C, TL1255C 31200724

TL1255C S/N DHW00150 & After ENGINE & ATTACHING PARTS

363-9717 1 CAT ENGINE, 4.4L, 142HP, (includes all items) B
7C-0351 2 OIL PLUG
365-2968 1 BELT
7W-2326 1 OIL FILTER
339-1048 1 DISPOSAL FUMES FILTER KIT
367-7549 1 WATER TEMPERATURE REGULATOR
360-8960 1 FUEL FILTER ELEMENT
384-8512 1 FILTER SCREEN
363-6572 1 FUEL/WATER SEPARATOR ELEMENT
361-9874 4 GLOW PLUG
256-6454 1 TEMPERATURE SENSOR
K1 360-0114 1 FLEX PIPE KIT
FOR ADDITIONAL ENGINE INFORMATION REFER TO SIS WEB OR TO THE

FOLLOWING:
KENUR9133 FULL SERVICE MANUAL
SEBU8606-01 OPERATION & MAINTENANCE MANUAL (O&MM)
KENR9119-01 SYSTEMS OPERATION TEST & ADJUST (SOTA)
KENR9120-01 DISASSEMBLY & ASSEMBLY (D&A)
KENR9118-01 SPECIFICATIONS MANUAL (Spec)
KENR9122-01 ELECTRIC SCHEMATIC (ES)
SENR9969-05 TROUBLESHOOTING
SEBP6149 PARTS MANUAL
31200724 TL1055C, TL1255C 4-5

TL1055C S/N MDD00150 & After
ENGINE & ATTACHING PARTS TL1255C S/N SXM00150 & After
4-6 TL1055C, TL1255C 31200724

TL1255C S/N SXM00150 & After ENGINE & ATTACHING PARTS

362-9386 1 CAT ENGINE, 4.4L, 142HP, (includes all items) C
136-3608 1 OIL CAP
298-4546 1 GASKET VALVE COVER
7C-0351 1 BREATHER
130-9888 1 DRAIN PLUG
7W-2326 1 OIL CAP FILLER
367-1819 1 ENGINE OIL FILTER
281-8744 1 WATER TEMPERATURE REGULATOR
311-2376 1 FUEL FILTER
299-8229 1 FUEL FILTER ELEMENT
343-7104 1 FUEL FILTER
308-7298 1 FUEL/WATER SEPARATOR FILTER
361-9874 1 GLOW PLUG
FOR ADDITIONAL ENGINE INFORMATION REFER TO SIS WEB OR TO THE

FOLLOWING:
KENR6217 FULL SERVICE MANUAL
SEBU8180-01 OPERATION & MAINTENANCE MANUAL (O&MM)
RENR9965 SYSTEMS OPERATION TEST & ADJUST (SOTA)
KENR6216-01 DISASSEMBLY & ASSEMBLY (D&A)
RENR9961-01 SPECIFICATIONS MANUAL (Spec)
RENR9964-02 ELECTRICAL SCHEMATIC (ES)
SENR9969-05 TROUBLESHOOTING
SEBP4124 PARTS BOOK
31200724 TL1055C, TL1255C 4-7

Figure 4-3 Fuel Tank & Lines
114
112 102
113
111
105
33
110
33 109
10 22 33
101
108
FUEL TANK ASSEMBLY VIEW
15
104
327 101
201 103
333
RETURN 101 329
334
RETURN 106
334 338 330
334 334 SUPPLY
331
501
332
334
RETURN
RETURN
SUPPLY 332
326
328
FUEL STRAINER
SUPPLIED WITH ENGINE
336 331
337 323
RETURN
329 327
SUPPLY
PAP28221
4-8 TL1055C, TL1255C 31200724


15 389-3533 1 FUEL TANK ASSY, (includes items 101 thru 114) F
22 298-7365 3 WASHER, 3/8
33 3 BRACKET
102 298-7243 1 FUEL SENDER COVER
104 437-2650 1 FUEL TANK, (includes item 201) A
105 298-7254 1 FUEL SENDER HARNESS
108 298-1540 1 FILLER NECK TANK ADAPTER
109 1 LOCKING FUEL CAP
110 441-1141 1 FUEL SENDER
111 441-1142 3 ADAPTER
112 309-3996 3 WASHER, 5mm
113 2 HEX HD MACHINE SCREW, 10-32X3/8
114 4B-2043 3 SPECIAL NUT, 8-32
201 1 PLUG
323 1 2 IN CLAMP
326 389-3537 1 HOSE
327 389-3538 1 HOSE
328 298-7980 1 CLAMP
329 330-8103 2 CLAMP
330 422-2956 1 HOSE BARB COUPLING
331 389-3553 1 HOSE
332 389-3549 1 HOSE
333 389-3548 1 HOSE
334 6 CLAMP
337 298-7367 1 WASHER, 1/2
338 415-9809 1 HOSE
407 323-7231 8 TIE-STRAP, (not shown)
501 Ref FUEL COOLER, (see Figure 4-4 for details)
31200724 TL1055C, TL1255C 4-9

114
112 102
113
111
33 105
110
33 103
10 22 33
101
108
FUEL TANK ASSEMBLY VIEW
15
104
330 101
201 103
101 331
332 333
106 SUPPLY
RETURN
SUPPLY RETURN
329
333
332
324 326
337 327
336 328
311 334
325
338 330
SUPPLY
PRIMARY FUEL FILTER

SUPPLIED WITH ENGINE
PAP28231
4-10 TL1055C, TL1255C 31200724


15 389-3533 1 FUEL TANK ASSY, (includes items 101 thru 114) F
22 298-7365 3 WASHER, 3/8
33 3 BRACKET
102 298-7243 1 FUEL SENDER COVER
104 437-2650 1 FUEL TANK, (includes item 201) A
105 298-7254 1 FUEL SENDER HARNESS
108 298-1540 1 FILLER NECK TANK ADAPTER
109 1 LOCKING FUEL CAP
110 441-1141 1 FUEL SENDER
111 441-1142 3 ADAPTER
112 309-3996 3 WASHER, 5mm
113 2 HEX HD MACHINE SCREW, 10-32X3/8
114 4B-2043 3 SPECIAL NUT, 8-32
201 1 PLUG
324 389-3607 1 HOSE
325 361-2846 1 BRACKET
326 329-2455 1 HOSE CLAMP, 1-1/4 DIA
327 1 CLIP
328 298-1359 1 SCREW, 3/8-16X1
329 303-4795 1 NUT, 3/8-16
330 389-3606 1 HOSE
331 330-8103 1 CLAMP
332 415-9809 1 HOSE
333 2 CLAMP
334 8T-4956 2 HEX HD CAPSCREW, M12X35, GR8.8, (torque to 65 ft-lb/88 Nm)
336 8T-4223 2 WASHER, 12mm
337 389-3552 1 BRACKET
31200724 TL1055C, TL1255C 4-11

Figure 4-4 Radiator Installation
4-12 TL1055C, TL1255C 31200724

Figure 4-4 Radiator Installation (Continued)
31200724 TL1055C, TL1255C 4-13


389-3470 Ref RADIATOR INSTALLATION, (not available to order, see items 1 thru 42 for E
service)
1 389-3473 Ref RADIATOR INSTALLATION, (not available to order, see items 101 thru 124 & I
2 8T-9043 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5, (torque to 17 lb-ft/23 Nm)
3 298-7364 2 WASHER, 5/16
4 334-5142 3 SCREW, 5/16-18X1
5 398-8046 1 HOSE ASSY, (includes items 201 thru 203) B
6 392-5185 1 CLIP
8 425-5274 1 2-1/2 IN TUBE
9 062-8043 1 HOSE
10 389-3489 1 TUBE
11 389-3487 1 PIPE
12 390-6784 1 REDUCER TUBE
13 389-3523 1 TUBE
14 389-3522 1 TUBE
15 389-3448 1 TUBE, 90 DEGREES
16 298-7889 1 CLAMP
17 7 T-BOLT CLAMP, (torque to 40-50 lb-ft/ 54-68 Nm)
18 330-8103 4 CLAMP
19 4 SCREW, 3/8-16X1
20 2 1-3/4 IN CLAMP
21 2 SCREW, 3/8-16X3/4
22 323-6960 1 HOSE
23 298-7980 1 CLAMP
24 1 SCREW, 3/8-16X1-3/4
25 2 FITTING, 90 DEGREES
26 3P-8517 1 WASHER
27 1 RUBBER MOUNT
28 1 HEX LOCKNUT, 3/8
29 323-7265 1 2-1/2 IN CLAMP
30 309-4001 3 2-3/4 IN CLAMP
31 1 PLUG
32 389-3447 1 BRACKET
33 389-3532 1 COOLANT TANK
34 398-8041 1 CAP
35 389-3555 1 BRACKET
36 389-3644 1 BRACKET
37 4 SCREW, 3/8-16X5/8
38 398-8042 1 HOSE
39 4.8 in TRIM-LOK
40 1 SCREW, 0.312-18X1-1/4, GR5
41 389-3466 1 FAN GUARD
42 1 T-BOLT CLAMP
101 389-3567 1 RADIATOR, (includes items 401 thru 409) B
102 389-3477 1 23 IN FAN SHROUD
103 389-3630 2 BRACKET
104 364-5690 2 ISOLATOR MOUNT
4-14 TL1055C, TL1255C 31200724


105 4 SPECIAL WASHER
106 298-1580 2 LOCKNUT, 1/2-13
107 360-6617 1 FOAM SEAL
108 1 PLATE
110 298-7365 5 WASHER, 3/8
111 389-3464 1 FOAM SEAL
112 389-3568 1 PLATE
113 5 SCREW, 5/16-18X1/2
114 1 ADAPTER, (includes o-ring)
115 298-0509 1 ADAPTER, 90 DEGREES, (includes o-ring)
117 361-2844 1 CHECK VALVE
121 389-3456 2 BRACKET
122 389-3632 1 BRACKET
123 389-3569 1 FOAM SEAL
124 9 in TRIM
126 303-4771 1 FITTING
127 334-5142 2 SCREW, 5/16-18X1
128 298-1359 2 SCREW, 3/8-16X1
129 389-3617 5 SEAL
130 389-3631 1 BRACKET
131 389-3636 1 FUEL COOLER
132 298-7841 4 WHIZ-LOCK NUT, 5/16-18
134 1 PLATE
135 2 SPECIAL NUT
137 385-2629 99 in BULB SEAL
138 3 SCREW, 5/16-18X1
139 1 FOAM GASKET SEAL
201 398-8043 1 TUBE
202 398-8044 1 TUBE
203 398-8045 1 TEE FITTING
301 389-3458 1 TEE PIPE
302 415-1483 1 TUBE
303 415-1484 1 TUBE
401 417-4953 1 CHARGE AIR COOLER
402 417-4954 1 RADIATOR
403 417-4955 1 COOLER
404 417-4956 1 1/4 IN DRAINCOCK
405 417-4957 6 HEX HD CAPSCREW, 5/16-18X1/2
406 417-4958 2 STUD
407 417-4959 6 WASHER
408 417-4960 1 THERMOSTAT VALVE
409 1 HOSE
31200724 TL1055C, TL1255C 4-15

4-16 TL1055C, TL1255C 31200724

31200724 TL1055C, TL1255C 4-17


389-3598 Ref COOLING SYSTEM INSTALLATION, (not available to order, see items 1 thru 43 E
for service)
2 334-5142 3 SCREW, 5/16-18X1
3 2 SCREW, 3/8-16X3/4
4 4 SCREW, 3/8-16X1
5 1 SCREW, 3/8-16X1-3/4
6 2 FITTING, 90 DEGREES
7 298-7364 2 WASHER, 5/16
8 3P-8517 1 WASHER
9 1 RUBBER MOUNT
10 1 HEX LOCKNUT, 3/8-16
11 2 1-3/4 IN CLAMP
12 323-7265 1 2-1/2 IN CLAMP
13 309-4001 3 2-3/4 IN CLAMP
14 6 T-BOLT CLAMP
15 1 T-BOLT CLAMP
16 392-5185 1 CLIP
17 330-8103 4 CLAMP
18 1 PLUG
19 298-7889 1 CLAMP
20 298-7980 1 CLAMP
21 425-5274 1 2-1/2 IN TUBE
22 390-6784 1 REDUCER TUBE
23 383-7348 1 TUBE, 90 DEGREES
24 389-3447 1 BRACKET
25 062-8043 1 HOSE
26 389-3523 1 HOSE
27 389-3532 1 COOLANT TANK
28 398-8041 1 CAP
29 389-3555 1 BRACKET
31 389-3599 1 HOSE
33 389-3601 1 TUBE
34 389-3602 1 TUBE
35 389-3644 1 BRACKET
36 389-3648 Ref RADIATOR INSTALLATION, (not available to order, see items 301 thru 334 for E
service)
37 323-6960 1 HOSE
38 4 SCREW, 3/8-16X5/8
39 398-8042 1 HOSE
40 4.8 in TRIM
41 1 SCREW, 0.312-18X1-1/4, GR5
42 389-3466 1 FAN GUARD
43 1 T-BOLT CLAMP
101 398-8043 1 TUBE
102 398-8044 1 TUBE
103 398-8045 1 TEE FITTING
4-18 TL1055C, TL1255C 31200724


201 389-3458 1 TEE PIPE
202 415-1483 1 TUBE
203 415-1480 1 TUBE
302 5 SCREW, 5/16-18X1/2
303 334-5142 2 SCREW, 5/16-18X1
304 298-1359 2 SCREW, 3/8-16X1
309 303-4771 1 FITTING
310 298-7365 5 WASHER, 3/8
311 4 SPECIAL WASHER
312 298-7392 2 STEEL WASHER, 1/2
313 298-1580 2 LOCKNUT, 1/2-13
314 9 in TRIM
315 361-2844 1 CHECK VALVE
316 364-5690 2 ISOLATOR MOUNT
317 360-6617 1 FOAM SEAL
318 389-3456 2 BRACKET
319 389-3464 1 FOAM SEAL
320 389-3477 1 23 IN FAN SHROUD
321 389-3534 1 PLATE
322 1 PLATE
323 389-3567 1 RADIATOR, (includes items 401 thru 409) B
324 389-3568 1 PLATE
325 389-3569 1 FOAM SEAL
326 389-3617 5 SEAL
327 389-3630 2 BRACKET
330 1 PLATE
331 385-2629 99 in BULB SEAL
333 3 SCREW, 5/16-18X1
334 1 FOAM GASKET SEAL
401 417-4953 1 CHARGE AIR COOLER
402 417-4954 1 RADIATOR
403 417-4955 1 COOLER
404 417-4956 1 1/4 IN DRAINCOCK
405 417-4957 6 HEX HD CAPSCREW, 5/16-18X1/2
406 417-4958 2 STUD
407 417-4959 6 WASHER
408 417-4960 1 THERMOSTAT VALVE
409 1 HOSE
31200724 TL1055C, TL1255C 4-19

Figure 4-5 Air Cleaner Installation
102
4
3
219
2 103
105 8
3
4 101 218
107
106
9
5
5
6
7
10
104 11 301 PAL6570
4-20 TL1055C, TL1255C 31200724

Figure 4-5 Air Cleaner Installation

389-3497 Ref AIR CLEANER INSTALLATION, (TL1055C S/N KDE00150 & After, C
TL1255C S/N DHW00150 & After), (not available to order, see items 1 thru 9
for service)
389-3611 Ref AIR CLEANER INSTALLATION, (TL1055C S/N MDD00150 & After, A
TL1255C S/N SXM00150 & After), (not available to order, see items 1 thru 11
for service)
1 389-3453 1 11 IN AIR CLEANER ASSY, (includes items 101 thru 107) E
2 389-3443 1 BRACKET
3 2 SCREW, 5/16-18X1-1/4, (torque to 11 lb-ft/15 Nm)
4 298-7841 2 NUT, 0.312-18
5 6 SCREW, 3/8-16X3/4, GR8, (torque to 45-60 lb-ft/61-81 Nm)
6 389-3449 1 PIPE
7 298-8425 1 BRACKET
8 343-7049 2 CLAMP, (torque to 40-50 lb-ft/54-68 Nm)
9 1 CLAMP, (torque to 70-90 lb-ft/95-122 Nm)
10 228-7103 1 O-RING, (TL1055C S/N MDD00150 & After, TL1255C S/N SXM00150
& After)
11 389-3434 1 PLUG, (TL1055C S/N MDD00150 & After, TL1255C S/N SXM00150 & After)
101 1 INDICATOR
102 1 RAIN CAP
103 1 ELBOW
104 NSS 1 COVER & BODY ASSY
105 1 MOUNTING BAND
106 383-8021 1 PRIMARY ELEMENT
107 383-8023 1 SECONDARY ELEMENT
218 389-3488 1 TUBE, (TL1055C S/N KDE00150 & After, TL1255C S/N DHW00150 & After)
389-3605 1 TUBE, (TL1055C S/N MDD00150 & After, TL1255C S/N SXM00150 & After)
219 1 CLAMP, (TL1055C S/N KDE00150 & After, TL1255C S/N DHW00150 & After)
1 T-BOLT CLAMP, (TL1055C S/N MDD00150 & After, TL1255C S/N SXM00150 &
After)
301 Ref AMBIENT TEMPERATURE SENSOR, (TL1055C S/N KDE00150 & After,
TL1255C S/N DHW00150 & After), (see Figure 4-2 for details)
31200724 TL1055C, TL1255C 4-21

Figure 4-6 Exhaust Installation
4-22 TL1055C, TL1255C 31200724


389-3504 Ref EXHAUST INSTALLATION, (not available to order, see items 1 thru 10 for B
service)
1 389-3451 1 PIPE
2 389-3452 1 PIPE
3 298-1758 2 CLAMP
4 389-3565 1 BRACKET
5 389-3566 1 BRACKET
6 298-7365 4 WASHER, 3/8
9 389-3505 1 SHIELD
10 298-0530 3 3 IN CLAMP
389-3503 Ref ENGINE POD EXHAUST INSTALLATION, (not available to order, see items 101 F
thru 109 & 112 thru 119 for service)
101 389-3518 1 BRACKET
102 389-3592 1 BRACKET
103 389-3593 1 BRACKET
104 8T-4139 8 HEX HD CAPSCREW, M12X30, GR8.8, (torque to 65 lb-ft/88 Nm)
105 8T-4223 8 WASHER, 12mm
107 8T-4121 6 WASHER, 10mm
109 298-7365 4 WASHER, 3/8
112 389-3486 1 PIPE
113 389-3501 1 PIPE
114 298-0530 2 3 IN CLAMP
115 298-1758 1 CLAMP
116 389-3596 1 PIPE ASSY
117 375-5062 1 MUFFLER ASSY
119 303-4789 2 WASHER, 3/8
31200724 TL1055C, TL1255C 4-23

11
12
8
105
103
8
106
103
6
104
102 201 8
202
1 2
3
101
7 2
10
7
4
PAL6590
4-24 TL1055C, TL1255C 31200724


389-3612 Ref EXHAUST INSTALLATION, (not available to order, see items 1 thru 12 for B
service)
1 389-3565 1 BRACKET
2 298-7365 4 WASHER, 3/8
4 389-3451 1 PIPE
5 389-3613 1 PIPE
6 325-1346 1 SHIELD
8 298-0530 4 3 IN CLAMP
9 389-3566 1 BRACKET
11 1 PIPE
12 1 3 IN MUFFLER
389-3609 Ref ENGINE POD EXHAUST INSTALLATION, (not available to order, see items 101 A
thru 106 for service)
101 298-0530 1 3 IN CLAMP
102 389-3610 1 PIPE
104 298-8145 1 TUBE
105 389-3594 1 PIPE WITH FLANGE
106 1 SEAL
325-1345 Ref EXHAUST INSTALLATION, (not available to order, see items 201 & 202 for A
service)
201 325-1351 1 EXHAUST COVER ASSY
202 325-1352 2 CLAMP
31200724 TL1055C, TL1255C 4-25

4-26 TL1055C, TL1255C 31200724

SECTION 5
DRIVE TRAIN
31200724 TL1055C, TL1255C

TL1055C Before S/N KDE00869,
TL1055C Before S/N MDD00180,
DRIVE TRAIN TL1255C Before S/N DHW00746,
TL1255C Before S/N SXM00165
Figure 5-1 Drive Train Components
5-2 TL1055C, TL1255C 31200724

TL1255C Before S/N DHW00746, DRIVE TRAIN
Figure 5-1 Drive Train Components (Continued)
31200724 TL1055C, TL1255C 5-3


389-3482 Ref AXLE MOUNTING INSTALLATION, (not available to order, see items 1 thru 11, F
13, 15 thru 25 & 51 for service)
1 299-1306 Ref FRONT AXLE INSTALLATION, (not available to order, see items 101 thru 117 G
for service)
2 299-1307 Ref REAR AXLE INSTALLATION, (not available to order, see items 201 thru 217 G
for service)
3 298-8150 1 DRIVESHAFT, (includes item 301) A
4 1 DRIVESHAFT, (includes item 301) C
5 299-0561 1 DRIVESHAFT, (includes item 302) B
6 Ref FRAME LEVEL CYLINDER, (see Figure 9-5 for details)
7 Ref STABILIZER CYLINDER, (see Figure 9-7 for details)
8 298-7280 2 BEARING
10 Ref FRAME LEVEL CYLINDER MOUNTING HARDWARE,
11 297-7085 16 HEX HD CAPSCREW, 7/8-9X5-1/2, GR8,
(torque to 530-565 lb-ft/719-766 Nm)
13 298-0556 2 LOCKNUT, 7/16-14, GR2
15 298-7366 4 WASHER, 7/16
16 298-7395 16 WASHER, 7/8
17 Ref STABILIZER CYLINDER MOUNTING HARDWARE,
19 298-1744 40 LUG NUT, M22X1-1/2, (qty. 10 per wheel),
(torque to 530-565 lb-ft/719-766 Nm)
22 13.5 in TRIM-LOK
23 Ref HEX HD CAPSCREW, 1-8X9-1/2, GR8, (see Figure 1-1 for details)
24 Ref WASHER, (see Figure 1-1 for details)
25 5 KIT, STRAP, DANA 1480, (not shown), (includes items 701 & 702)
101 Ref FRONT AXLE, (see Figure 5-2 for details)
103 298-8237 1 PLATE
107 298-7432 2 HEX HD CAPSCREW, 1-8X10, (torque to 545-595 lb-ft/739-807 Nm)
108 298-1632 2 WASHER, 1
112 298-7878 4 HEX HD CAPSCREW, M20X65, (torque to 290-340 lb-ft/393-461 Nm)
113 298-7395 4 WASHER, 7/8
117 1 BRACKET ASSY, (includes item 303) C
201 Ref REAR AXLE, (see Figure 5-7 for details)
203 298-8237 1 PLATE
208 298-1632 2 WASHER, 1
213 298-7852 4 WASHER, 7/8
217 323-2084 1 PLATE ASSY, (includes item 303)
301 298-8173 4 UNIVERSAL JOINT KIT
303 298-7280 1 BEARING
5-4 TL1055C, TL1255C 31200724


331-0806 Ref HOIST LUG INSTALLATION, (if equipped), (not available to order, see items D
402 298-7852 4 WASHER, 7/8
405 298-1632 16 WASHER, 1
406 298-8237 6 PLATE
407 331-0807 1 BRACKET
408 2 BRACKET ASSY, (includes item 501) A
409 1 PLATE
410 1 BRACKET
501 298-7280 1 BEARING
602 Ref WHEEL ASSY, (see Figure 5-14 for details)
701 10 STRAP
702 20 STRAP BOLT, 0.375-24X0.75, GR9
31200724 TL1055C, TL1255C 5-5

TL1055C S/N KDE00869 & After,
TL1055C S/N MDD00180 & After,
DRIVE TRAIN TL1255C S/N DHW00746 & After,
TL1255C S/N SXM00165 & After
5-6 TL1055C, TL1255C 31200724

TL1255C S/N DHW00746 & After, DRIVE TRAIN
31200724 TL1055C, TL1255C 5-7


Ref AXLE MOUNTING INSTALLATION, (not available to order, see items 1 thru 11, B
13, 15 thru 25 & 51 for service)
1 299-1306 Ref FRONT AXLE INSTALLATION, (not available to order, see items 101 thru 117 G
for service)
2 Ref REAR AXLE INSTALLATION, (not available to order, see items 201 thru 217 A
for service)
3 298-8150 1 DRIVESHAFT, (includes item 301) A
4 1 DRIVESHAFT, (includes item 301) C
5 1 DRIVESHAFT, (includes item 302) B
7 Ref STABILIZER CYLINDER, (see Figure 9-7 for details)
8 298-7280 2 BEARING
10 Ref FRAME LEVEL CYLINDER MOUNTING HARDWARE,
(torque to 530-565 lb-ft/719-766 Nm)
13 298-0556 2 LOCKNUT, 7/16-14, GR2
15 298-7366 4 WASHER, 7/16
16 298-7395 16 WASHER, 7/8
17 Ref STABILIZER CYLINDER MOUNTING HARDWARE,
19 298-1744 40 LUG NUT, M22X1-1/2, (qty. 10 per wheel),
(torque to 530-565 lb-ft/719-766 Nm)
22 13.5 in TRIM-LOK
23 Ref HEX HD CAPSCREW, 1-8X9-1/2, GR8, (see Figure 1-1 for details)
24 Ref WASHER, (see Figure 1-1 for details)
25 5 KIT, STRAP, DANA 1480, (not shown), (includes items 701 & 702)
103 298-8237 1 PLATE
108 298-1632 2 WASHER, 1
113 298-7395 4 WASHER, 7/8
203 298-8237 2 PLATE
208 298-1632 7 WASHER, 1
302 1 UNIVERSAL JOINT KIT
303 298-7280 1 BEARING
602 Ref WHEEL ASSY, (see Figure 5-14 for details)
701 10 STRAP
5-8 TL1055C, TL1255C 31200724


702 20 STRAP BOLT, 0.375-24X0.75, GR9
31200724 TL1055C, TL1255C 5-9

DRIVE TRAIN
Figure 5-2 Front Axle
1 2
PAL6610
5-10 TL1055C, TL1255C 31200724

DRIVE TRAIN
Figure 5-2 Front Axle

299-0567 1 FRONT AXLE, (TL1055C S/N KDE00202 & After, TL1055C S/N MDD00161 & B
After including MDD00150, TL1255C Before S/N DHW00160 and S/N
DHW00203 & After, TL1255C Before SXM00152 and S/N SXM00158 & After),
(includes all items)
423-1440 1 FRONT AXLE, (TL1055C Before S/N KDE00202, TL1055C S/N MDD00151 E
thru MDD00160, TL1255C S/N DHW00161 thru DHW00202,
TL1255C S/N SXM00152 thru SXM00157), (includes all items)
1 Ref CENTRAL HOUSING & STEERING, (see Figure 5-3 for details)
2 Ref DIFFERENTIAL, (see Figure 5-4 for details)
3 Ref HUB REDUCTION, (see Figure 5-5 for details)
4 Ref BRAKES, (see Figure 5-6 for details)
31200724 TL1055C, TL1255C 5-11

TL1055C S/N MDD00161 & After including MDD00150,
DRIVE TRAIN TL1255C Before S/N DHW00160 & S/N DHW00203 & After,
TL1255C Before S/N SXM00152 & S/N SXM00158 & After
Figure 5-3 Front Axle - Central Housing & Steering
202 205
201
204 207
203
202
9
7
8
2 12
5
1 4
2 6
201
9
102
101 3
108 2
107
1
103 2
104 106
105 K1 PAL6620
5-12 TL1055C, TL1255C 31200724

TL1255C Before S/N DHW00160 & S/N DHW00203 & After, DRIVE TRAIN

1 399-1133 2 INTERMEDIATE COVER
2 304-4560 4 O-RING
3 363-6902 1 HOUSING
4 299-0821 1 CIRCLIP
5 299-7161 1 PLUG
6 322-0771 1 PLUG
7 305-2112 1 PLUG
8 299-7134 1 VENT
9 298-7872 4 BOLT
12 299-7156 1 PLUG
101 299-0800 4 BUSHING
102 299-0221 2 BUSHING
103 299-0801 2 SUPPORT
105 299-7103 2 PLUG
106 305-2078 2 SUPPORT ASSY, (includes items 101 thru 105) A
107 305-2079 2 O-RING
108 305-2080 2 O-RING
201 349-8593 2 TIE-ROD
202 298-7871 2 O-RING
203 298-7872 5 BOLT
204 305-2050 1 STEERING CYLINDER
205 305-5427 3 BOLT
207 305-5428 1 PLUG
K1 304-4561 1 STEERING CYLINDER SEAL KIT
31200724 TL1055C, TL1255C 5-13

TL1055C S/N MDD00151 thru MDD00160
DRIVE TRAIN TL1255C S/N DHW00161 thru DHW00202,
TL1255C S/N SXM00152 thru SXM00157
5-14 TL1055C, TL1255C 31200724

TL1255C S/N DHW00161 thru DHW00202, DRIVE TRAIN

1 305-2113 2 PLUG F
2 304-4560 4 O-RING
3 298-7872 4 CYLINDER BOLT
5 305-2112 3 PLUG
6 305-2077 1 HOUSING
7 299-7134 1 VENT
8 299-0821 1 CIRCLIP
9 299-7161 1 PLUG
10 305-2111 3 MAGNETIC PLUG
11 305-2078 2 SUPPORT ASSY, (includes items 12 thru 16)
12 299-0801 2 SUPPORT
13 299-0221 2 THRUST BUSHING
14 299-0800 4 REDUCTION BUSHING
16 299-7103 2 PLUG
17 305-2079 2 O-RING
18 305-2080 2 DUST EXCLUDER
21 299-7093 2 ARTICULATED TIE ROD
357-7672 2 TIE ROD NUT, M27X1.5
22 298-7871 2 O-RING
24 305-2050 1 CYLINDER
304-4561 1 SEAL KIT
25 305-5427 3 BOLT
26 305-5428 1 PLUG
27 299-7170 1 PLUG
31200724 TL1055C, TL1255C 5-15

Figure 5-4 Front Axle - Differential
2 3
1 5
6
4 7
13
14
28 14
25 13
14 25
12
15 12
13
17 7
19 26
21 16 28 2
18 3
22 20 6
22 4
K1 1 PAL6630
24
5-16 TL1055C, TL1255C 31200724


1 305-2051 2 RING NUT
2 305-2052 4 BOLT
3 371-2519 2 LOCKING PLATE
4 299-0824 2 ROLLER BEARING
5 298-1865 20 BOLT
6 399-1134 1 DIFFERENTIAL CARRIER
7 305-5413 1 BEVEL GEAR SET
12 299-0982 2 DIFFERENTIAL SIDE GEAR
13 399-1154 4 FRICTION WASHER
14 299-0822 4 DIFFERENTIAL PINION
16 298-7863 AR SHIM
298-7864 AR SHIM
298-7865 AR SHIM
298-7866 AR SHIM
17 392-1596 1 RING
18 371-2503 1 SPACER
20 299-0488 1 SEAL
22 299-7163 1 FLANGE
23 298-7862 1 O-RING
24 298-7861 1 NUT
25 399-1152 1 DIFFERENTIAL SHAFT
26 298-1876 15 BOLT
28 399-1185 2 CLUTCH DISC
K1 399-1135 1 DIFFERENTIAL KIT, (includes items 6, 12 thru 14, 25, 26 & 28)
31200724 TL1055C, TL1255C 5-17

5-18 TL1055C, TL1255C 31200724


1 305-2052 2 HEX BOLT F
3 305-2051 2 RING NUT
4 299-0824 2 TAPER ROLLER BEARING
5 298-1865 20 BOLT
8 298-1873 1 SHIM
298-1874 1 SHIM
298-1875 1 SHIM
9 299-0230 10 DISC
10 299-0233 8 DISC
11 299-0231 2 DISC
15 299-0232 2 PIN
16 298-1876 16 BOLT
18 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
19 298-1866 1 SHIM
298-1867 1 SHIM
298-1868 1 SHIM
298-1869 1 SHIM
298-1870 1 SHIM
20 298-1871 1 SPACER
22 299-0488 1 SEAL
24 299-7163 1 FLANGE
25 298-7862 1 O-RING
26 298-7861 1 NUT
31200724 TL1055C, TL1255C 5-19

Figure 5-5 Front Axle - Hub Reduction
28
31
7 6 29 33
34
8
1 38
40 41
10 30 29
5 37 42
4 11
44
12
35
16
36
15 39
61
3
14 17
18 47 46
11
19
20
13
6
7
21 22
23 26
27
24
K1 25
K2
K3
K4 PAL6640
5-20 TL1055C, TL1255C 31200724


1 399-1136 2 AXLE CASE
3 399-1137 40 BOLT, M16X195
4 305-2055 2 BOLT
5 298-1853 2 NUT
6 298-1865 24 BOLT
8 305-2081 2 PIVOT PIN
10 298-1860 AR SHIM, 0.006
298-1861 AR SHIM, 0.008
298-1862 AR SHIM, 0.019
11 303-8572 2 DUST SEAL
12 305-2082 2 BUSHING
13 305-2083 2 PIVOT PIN KIT, (includes items 11 & 14)
14 299-0223 2 BEARING
15 299-0827 2 CIRCLIP
16 299-0236 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 299-0821 2 CIRCLIP
18 299-0235 2 BALL BEARING
19 299-0520 2 SEAL
20 298-1877 2 O-RING
21 399-1138 2 DOUBLE UNIVERSAL JOINT
22 303-8573 2 SEAL
24 371-2487 4 STEERING ADJUSTING BOLT
25 298-7868 4 NUT
26 299-7094 1 RIGHT STEERING CASE
27 299-7095 1 LEFT STEERING CASE
28 299-0485 2 SEAL
30 299-7168 2 WHEEL HUB
31 298-7274 20 WHEEL STUD
33 298-8297 2 O-RING
34 299-0243 2 CIRCLIP
35 298-8296 16 STUD
36 298-8295 16 NUT
38 299-0245 2 RING GEAR SUPPORT
39 399-1139 2 RING GEAR
40 299-0246 8 SNAP RING
41 299-0247 8 PLANET GEAR
42 299-0248 8 BEARING
44 305-2085 2 PLANET GEAR CARRIER
46 299-7170 4 PLUG
47 298-8300 4 BOLT
61 299-0195 2 MAGNET PLUG
K1 305-5430 2 PLANET GEAR CARRIER KIT, (includes items 40 thru 41 & 44)
K2 299-7094 1 RIGHT STEERING CASE KIT, (includes items 23 & 26)
K3 299-7095 1 LEFT STEERING CASE KIT, (includes items 23 & 27)
K4 399-1141 2 RING GEAR SUPPORT KIT, (includes items 34, 38 & 39)
31200724 TL1055C, TL1255C 5-21

5-22 TL1055C, TL1255C 31200724


1 305-5414 2 AXLE CASE F
2 298-8300 4 COUNTERSUNK BOLT
3 305-5429 40 BOLT
4 305-2055 2 BOLT
5 298-1853 2 NUT
6 298-1865 24 BOLT
8 305-2081 2 PIVOT PIN
9 4 SPACER
10 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
11 303-8572 2 DUST SEAL
12 305-2082 2 BUSHING
13 305-2083 2 PIVOT PIN, (includes items 11 & 14)
14 299-0223 2 BEARING
15 299-0827 2 CIRCLIP
17 299-0821 2 CIRCLIP
19 299-0520 2 SEAL
20 298-1877 2 O-RING
21 305-2084 2 JOINT & SHAFT ASSY, (verify if this is stamped with a /1 or /2)
360-2846 1 YOKE SHAFT, HUB SIDE, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly)
360-2847 1 YOKE SHAFT, DIFFERENTIAL SIDE, (only serviceable on the /2 assembly,
no replacement available for the /1 assembly)
360-2848 1 COMPLETE CENTER BODY ASSY, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly), (includes H Member and qty. 2 of
70023829 cross kit)
360-2845 2 CROSS KIT, (only serviceable on the /1 assembly), (includes circlips)
2 CROSS KIT, (only serviceable on the /2 assembly), (includes circlips)
22 303-8573 2 SEAL
24 NSS 4 STEERING ADJUST BOLT
25 NSS 4 NUT
26 NSS 2 STEERING CASE, (see Position Kits for replacement)
27 299-0485 2 SEAL
29 299-7168 2 WHEEL HUB
30 298-7274 20 WHEEL STUD
31 298-8297 2 O-RING
32 299-0243 2 CIRCLIP
33 298-8296 16 STUD
36 298-8295 16 NUT
37 299-0244 2 RING GEAR
38 299-0246 8 CIRCLIP
31200724 TL1055C, TL1255C 5-23

Figure 5-5 Front Axle - Hub Reduction (Continued)

39 299-0247 8 PLANETARY GEAR
40 299-0248 8 BEARING
41 305-2085 2 PLANETARY GEAR CARRIER, (Axle S/N GITA723523 & After)
42 299-7170 2 PLUG
K1 305-5430 1 PLANETARY CARRIER KIT, (includes items 38 thru 41)

K2 299-0809 1 RING GEAR SUPPORT, (includes items 32, 34 & 37)
K3 299-7094 1 POSITION KIT, (left), (includes one each of items 23 & 26)
299-7095 1 POSITION KIT, (right), (includes one each of items 23 & 26)
K5 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 24 & 25)
5-24 TL1055C, TL1255C 31200724

Figure 5-5 Front Axle - Hub Reduction (Continued)

31200724 TL1055C, TL1255C 5-25

Figure 5-6 Front Axle - Brakes
6
4
5
17
29
18
26
19 30
9
20 10
27 11
2
25
24 12
30
16
13 11
12
11
14
15
21
22 23 12
PAL6650
5-26 TL1055C, TL1255C 31200724


1 299-0237 2 SPRING
2 305-2057 2 O-RING
3 399-1142 2 PISTON
4 305-2060 4 BACK-UP RING
5 298-7873 4 BOLT
6 299-7103 4 PLUG
9 299-0240 6 SPRING
10 399-1143 6 ADJUSTING BOLT
11 299-7166 6 INTERMEDIATE BRAKE DISC
12 299-0812 6 BRAKE DISC
14 298-7431 6 BOLT
15 299-0241 6 SPRING
17 399-1146 2 COVER
18 305-2061 4 SEAL
19 298-1885 2 SPACER
20 298-8292 AR SHIM, 0.2mm
298-8293 AR SHIM, 0.3mm
298-8294 AR SHIM, 0.5mm
21 298-7870 4 LOCKWASHER
22 298-7867 4 NUT
23 399-1147 4 BOLT, M12X122.5
24 304-4560 2 O-RING, (if equipped)
25 305-2062 2 PISTON
26 305-2064 2 BACK-UP RING
27 305-2063 2 O-RING
29 399-1149 4 BOLT, M14X100
30 399-1150 4 DOWEL
31200724 TL1055C, TL1255C 5-27

5-28 TL1055C, TL1255C 31200724


1 305-2065 2 INTERMEDIATE BRAKE DISC E
3 305-5439 6 SPRING
5 298-7867 4 NUT
6 305-5415 4 BOLT
7 299-0812 6 BRAKE DISC
11 305-2067 2 RING
12 305-5442 2 PINION
13 305-5443 2 O-RING
15 305-5441 2 HEXAGON BOLT
16 299-0237 1 BELLEVILLE WASHER
17 305-2057 2 O-RING
18 305-5444 2 ROLL PIN
19 305-2056 2 PISTON
20 305-2060 4 BACK-UP RING
21 305-2061 4 SEAL
22 299-7103 4 PLUG
23 298-7873 4 BLEEDING BOLT
26 304-4560 2 O-RING
27 305-2062 2 PISTON
28 305-2063 2 O-RING
29 305-2064 2 BACK-UP RING
31200724 TL1055C, TL1255C 5-29

DRIVE TRAIN
Figure 5-7 Rear Axle

TL1255C Before S/N DHW00746,

TL1255C S/N DHW00746 & After,
5-30 TL1055C, TL1255C 31200724

DRIVE TRAIN
Figure 5-7 Rear Axle

331-3991 1 REAR AXLE, (TL1055C Before S/N KDE00869, TL1055C Before S/N C
MDD00180, TL1255C Before S/N DHW00746, TL1255C Before S/N
SXM00165), (includes all items)
423-1439 1 REAR AXLE, (TL1055C S/N KDE00869 & After, TL1055C S/N MDD00180 & B
After, TL1255C S/N DHW00746 & After, TL1255C S/N SXM00165 & After),
1 Ref CENTRAL HOUSING & STEERING, (see Figure 5-8 for details)
2 Ref DIFFERENTIAL, (see Figure 5-9 for details)
3 Ref HUB REDUCTION, (see Figure 5-10 for details)
4 Ref BRAKES, (see Figure 5-11 for details)
31200724 TL1055C, TL1255C 5-31

Figure 5-8 Rear Axle - Central Housing & Steering
202 205
201
204 207
203
202
9
7
8
2 12
5
1 4
2 6
201
9
102
101 3
108 2
107
1
103 2
104 106
105 K1 PAL6620
5-32 TL1055C, TL1255C 31200724


2 304-4560 4 O-RING
3 363-6902 1 HOUSING
4 299-0821 1 CIRCLIP
5 299-7161 1 PLUG
6 322-0771 1 PLUG
7 305-2112 1 PLUG
8 299-7134 1 VENT
9 298-7872 4 BOLT
12 299-7156 1 PLUG
101 299-0800 4 BUSHING
102 299-0221 2 BUSHING
103 299-0801 2 SUPPORT
105 299-7103 2 PLUG
106 305-2078 2 SUPPORT ASSY, (includes items 101 thru 105)
107 305-2079 2 O-RING
108 305-2080 2 O-RING
201 349-8593 2 TIE-ROD
202 298-7871 2 O-RING
203 298-7872 5 BOLT
204 305-2050 1 STEERING CYLINDER
205 305-5427 3 BOLT
207 305-5428 1 PLUG
K1 304-4561 1 STEERING CYLINDER SEAL KIT
31200724 TL1055C, TL1255C 5-33

203
202
204
201
10 202
1
2
4
3
5
6
9
10
101
106 8
102
105 104
103
PAP30800
5-34 TL1055C, TL1255C 31200724


1 299-7134 1 VENT
3 1 O-RING
4 299-0821 1 CIRCLIP
5 299-7161 1 PLUG
6 299-7156 1 PLUG
8 1 HOUSING
9 305-6028 4 BOLT
10 298-1855 2 O-RING
101 299-0800 4 BUSHING
103 299-0801 2 SUPPORT
105 299-7103 2 PLUG
106 299-0802 2 SUPPORT
201 305-2050 1 CYLINDER
202 298-7871 2 O-RING
203 349-8593 2 BAR
204 298-7872 5 BOLT
31200724 TL1055C, TL1255C 5-35

Figure 5-9 Rear Axle - Differential
1 2
3 5
6
4 23
8 11
10
10
7 11
10 7
9
8
13 9 12
11
15 23 1
2
17
19 14 6
16 4
3
21 18
20 K1 PAL6670
22
5-36 TL1055C, TL1255C 31200724


1 305-2052 4 BOLT
3 305-2051 2 RING NUT
5 298-1865 20 BOLT
12 399-1155 15 BOLT
14 298-7863 AR SHIM
298-7864 AR SHIM
298-7865 AR SHIM
298-7866 AR SHIM
15 392-1596 1 RING KIT
16 371-2503 1 SPACER
18 299-0488 1 SEAL
20 299-7163 1 FLANGE
21 298-7862 1 O-RING
22 298-7861 1 NUT
K1 399-1156 1 DIFFERENTIAL KIT, (includes items 6 thru 12)
31200724 TL1055C, TL1255C 5-37

15
16
14
24
13
12 19
20
17
10 18 21
11
6
4
7 5
3 17
9 16
2
1 4 22
20 18
8
3 6 19
2 7
8 23 14
12
13
1 9
10
11
PAP30900
5-38 TL1055C, TL1255C 31200724


1 298-7861 1 NUT
4 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
5 1 BEVEL GEAR SET
7 392-1596 1 RING KIT
8 371-2503 1 SPACER
9 299-0488 1 SEAL
10 299-7163 1 FLANGE
11 298-7862 1 O-RING
13 298-1872 2 RING NUT
14 304-3232 2 BOLT
15 298-1865 16 BOLT
16 1 DIFFERENTIAL CARRIER
18 2 DIFFERENTIAL SIDE GEAR
20 4 DIFFERENTIAL PINION
22 15 BOLT
23 1 DIFFERENTIAL
31200724 TL1055C, TL1255C 5-39

Figure 5-10 Rear Axle - Hub Reduction
28
31
7 6 29 33
34
8
1 38
40 41
10 30 29
5 37 42
4 11
44
12
35
16
36
15 39
61
3
14 17
18 47 46
11
19
20
13
6
7
21 22
23 26
27
24
K1 25
K2
K3
K4 PAL6640
5-40 TL1055C, TL1255C 31200724


1 385-8769 2 AXLE CASE
3 371-2488 40 BOLT, M16X195
4 305-2055 2 BOLT
5 298-1853 2 NUT
6 298-1865 24 BOLT
8 305-2081 2 PIVOT PIN
10 298-1860 AR SHIM, 0.006
298-1861 AR SHIM, 0.008
298-1862 AR SHIM, 0.019
11 303-8572 2 DUST SEAL
12 305-2082 2 BUSHING
13 305-2083 2 PIVOT PIN KIT, (includes items 11 & 14)
14 299-0223 2 BEARING
15 299-0827 2 CIRCLIP
17 299-0821 2 CIRCLIP
19 299-0520 2 SEAL
20 298-1877 2 O-RING
21 371-2486 2 DOUBLE UNIVERSAL JOINT
22 303-8573 2 SEAL
24 371-2487 4 STEERING ADJUSTING BOLT
25 298-7868 4 NUT
26 299-7094 1 RIGHT STEERING CASE
27 299-7095 1 LEFT STEERING CASE
28 299-0485 2 SEAL
30 299-7168 2 WHEEL HUB
31 298-7274 20 WHEEL STUD
33 298-8297 2 O-RING
34 299-0243 2 CIRCLIP
35 298-8296 16 STUD
36 298-8295 16 NUT
39 399-1139 2 RING GEAR
40 299-0246 8 SNAP RING
42 299-0248 8 BEARING
46 299-7170 4 PLUG
47 298-8300 4 BOLT
K1 305-5430 2 PLANET GEAR CARRIER KIT, (includes items 40 thru 41 & 44)
K2 299-7094 1 RIGHT STEERING CASE KIT, (includes items 23 & 26)
K3 299-7095 1 LEFT STEERING CASE KIT, (includes items 23 & 27)
K4 399-1141 2 RING GEAR SUPPORT KIT, (includes items 34, 38 & 39)
31200724 TL1055C, TL1255C 5-41

5-42 TL1055C, TL1255C 31200724


1 2 AXLE CASE
2 304-3230 2 BOLT
3 298-1853 2 NUT
6 349-8587 32 HEXAGON BOLT
7 299-0827 2 CIRCLIP
8 299-0821 2 CIRCLIP
10 299-0520 2 SEAL
11 298-1877 2 O-RING
13 2 DOUBLE UNIVERSAL JOINT
14 303-8573 2 SEAL
16 298-1865 24 BOLT
19 299-0228 2 PIVOT PIN
20 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
21 303-8572 2 DUST EXCLUDER
23 303-8570 2 BUSHING
24 299-0223 2 BEARING
25 303-8571 2 PIVOT PIN
26 298-7868 4 NUT
27 298-1863 4 BOLT
28 1 STEERING CASE
29 1 STEERING CASE
31 299-7170 2 PLUG
33 299-0485 2 SEAL
35 299-7168 2 WHEEL HUB
36 299-0243 2 CIRCLIP
37 399-1139 2 RING GEAR
40 299-0246 8 SNAP RING
42 299-0248 8 BEARING
45 299-7156 2 PLUG
46 298-8300 4 COUNTERSUNK BOLT
47 298-8295 16 NUT
48 298-8296 16 STUD
49 298-8297 2 O - RING
51 298-7274 20 WHEEL STUD
62 1 STEERING CASE
63 1 STEERING CASE
31200724 TL1055C, TL1255C 5-43

Figure 5-10 Rear Axle - Hub Reduction (Continued)

64 305-5426 1 STEERING ADJUST BOLT
5-44 TL1055C, TL1255C 31200724

Figure 5-10 Rear Axle - Hub Reduction (Continued)

31200724 TL1055C, TL1255C 5-45

Figure 5-11 Rear Axle - Brakes
3
2
3
2
4 3
2 7
8
16
17
15
5 11 12
6 10 14
18
PAL6680
5-46 TL1055C, TL1255C 31200724


1 349-8602 2 SPACER
2 299-0812 6 BRAKE DISC
6 299-0241 6 SPRING
8 299-0240 6 SPRING
9 399-1159 2 PISTON
10 349-8595 2 BACK-UP RING
11 349-8596 2 O-RING
12 298-1878 2 PLUG
15 299-7103 2 PLUG
16 349-8599 2 O-RING
17 349-8597 2 BACK-UP RING
18 350-2524 2 PILOT BOLT
31200724 TL1055C, TL1255C 5-47

13
10
11 9 18
8
12
4
3
15
16
2
7 1 14
6 17
5
PAP30910
5-48 TL1055C, TL1255C 31200724


2 349-8596 2 O - RING
4 349-8599 2 O-RING
5 399-1159 2 PISTON
6 299-0241 6 SPRING
8 299-0240 6 SPRING
11 299-0812 6 BRAKE DISC
13 349-8602 2 SPACER
15 299-7103 2 PLUG
16 298-1878 2 PLUG
18 350-2524 2 PILOT BOLT
31200724 TL1055C, TL1255C 5-49

DRIVE TRAIN
Figure 5-12 Transmission
PAL6690
5-50 TL1055C, TL1255C 31200724

DRIVE TRAIN
Figure 5-12 Transmission

363-3032 1 TRANSMISSION, (for parts information, refer to SIS Web) D
31200724 TL1055C, TL1255C 5-51

DRIVE TRAIN
Figure 5-13 Fender Installation
1 1
2 3
RIGHT 4 4
SIDE 5
5
6 6
7 7
8 8
9 9
10 10
6 11
7 11
6 11
1
9
8
10
5
9
6
10 2 7
12 6 102
9
4 8
10 11
1
5 11
12
9
10
9
3
10
101
PAL6280
LEFT
SIDE
5-52 TL1055C, TL1255C 31200724

DRIVE TRAIN
Figure 5-13 Fender Installation

305-2120 Ref FENDER INSTALLATION, (not available to order, see items 1 thru 12 for service) B
1 298-8604 4 FENDER
2 299-0282 2 RH FENDER BRACKET
3 299-0283 2 LH FENDER BRACKET
4 298-8290 16 FENDER STUD, (torque to 94-104 lb-ft/127-141 Nm)
5 298-1849 16 HEX NUT, M12X1.25
8 298-7364 24 WASHER, 5/16
9 298-7373 24 WASHER, 5/16
10 6A-3335 24 LOCKNUT, 5/16-18
11 298-0565 8 PLUG
12 298-7904 16 LOCKWASHER, 12mm
201 Ref CAB FENDER INSTALLATION, (not shown), (see Figure 6-1 for details)
31200724 TL1055C, TL1255C 5-53

DRIVE TRAIN
Figure 5-14 Wheel Assembly
2 102
203
3
101
202
1
103
201
301
PAP30860
5-54 TL1055C, TL1255C 31200724

DRIVE TRAIN
Figure 5-14 Wheel Assembly

4520481CP 1 PNEUMATIC TIRE SET, 14.00-24 BIAS, G-2, (TL1055C, if equipped) B
91355034CP 2 PNEUMATIC RIGHT TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, D
(TL1055C, if equipped), (includes items 1 thru 3)
91355035CP 2 PNEUMATIC LEFT TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, D
4520482CP 1 FOAM TIRE SET, 14.00-24 BIAS, G-2, (TL1055C, if equipped) C

91355037CP 2 FOAM RIGHT TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, F
91355038CP 2 FOAM LEFT TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, F
1001152430CP 1 TIRE SET, 17.50-25, 16 PLY A

1001152415CP 2 RH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 101 thru 103) A
1001152416CP 2 LH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 101 thru 103) A
4520519CP 1 FOAM TIRE SET, 17.50-25 BIAS, G-2 B

91565039CP 2 FOAM LEFT TIRE & WHEEL ASSY, 117.50-25 BIAS, G-2, E
91565040CP 2 FOAM RIGHT TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2, E
1001121109CP 1 PNEUMATIC TIRE SET, 400/75-28, 16 PLY B

1001121103CP 4 PNEUMATIC TIRE & WHEEL ASSY, 400/75-28, 16 PLY, B
1001125410CP 1 FOAM TIRE SET, 400/75-28, 16 PLY B

1001121105CP 4 FOAM TIRE & WHEEL ASSY, 400/75, 16 PLY, C
1 298-7311 1 VALVE STEM, (TL1055C, if equipped)
2 91043084 1 TIRE, 14.00-24 BIAS, G-2, 12 PLY, (TL1055C, if equipped)
3 298-8780 1 WHEEL, 24X9, (TL1055C, if equipped)
4 NSS 720 lb FOAM FILL, (not shown)
101 299-0565 1 WHEEL, 25X13
102 4520527 1 TIRE, 17.50-25 BIAS, G-2, 12 PLY
8780039 1 TIRE, 17.50-25 LOADER, 16 PLY, DIRECTIONAL, L-2
103 299-0380 1 VALVE STEM
104 NSS 785 lb FOAM FILL, (now shown)
201 298-7311 1 VALVE STEM
202 372-5705 1 WHEEL, 28X12
203 1001120179 1 TIRE, 400/75-28, 16 PLY
204 NSS 570 lb FOAM FILL, (not shown)
301 Ref LUG NUT, (see Figure 5-1 for details)
31200724 TL1055C, TL1255C 5-55

DRIVE TRAIN
5-56 TL1055C, TL1255C 31200724

SECTION 6
CAB
31200724 TL1055C, TL1255C

CAB
Figure 6-1 Cab Installation
IF EQUIPPED
IF EQUIPPED WITH
HEAT OR
HEAT & AC
IF EQUIPPED IF EQUIPPED WITH HEAT

OR HEAT & AC
6-2 TL1055C, TL1255C 31200724

CAB
Figure 6-1 Cab Installation (Continued)
308
304
304
306 310
311
14
39
307
313
57
502
503
305
309 312
63
50
48
15
OPEN CAB ENCLOSED CAB
54 54
20 5 20 5
5
20 20 5
5
55 55
19 20 19 20
5
24 11 24 11 5
17 20 17 19 20
17 17
24 19 24
36 36
PAP30690
31200724 TL1055C, TL1255C 6-3

CAB
Figure 6-1 Cab Installation

389-3491 1 OPEN CAB ASSY, (includes items 1 thru 63) G
389-3493 1 ENCLOSED CAB ASSY WITH HEAT A
Ref 3 SPEED HEATER, (see Figure 6-7 for details)
389-3492 1 ENCLOSED CAB ASSY, (includes items 1 thru 63 & 101 thru 108) N
389-3494 1 ENCLOSED CAB ASSY WITH HEAT & A/C I
Ref 3 SPEED HEATER & A/C UNIT, (see Figure 6-8 for details)
389-3492 1 ENCLOSED CAB ASSY, (includes items 1 thru 63 & 101 thru 108) N
1 299-0370 51 in TRIM
2 297-7008 4 BUTTON HD CAPSCREW, 1/4-20X5/8, (open cab)
297-7008 6 BUTTON HD CAPSCREW, 1/4-20X5/8, (enclosed cab)
6 Ref BRAKE & MOUNTING HARDWARE, (see Figure 7-1 for details)
11 333-2416 2 SOCKET HD CAPSCREW, #10-24X1
13 Ref BREATHER & MOUNTING HARDWARE, (see Figure 9-14 for details)
14 Ref STEERING COLUMN & STEERING WHEELFigure 7-3 Steering Column
15 Ref FUEL TANK & MOUNTING HARDWARE, (see Figure 4-3 for details)
16 Ref CAB, (see Figure 6-2 for details)
17 298-0546 2 HEX NUT, #10-24, GR2
18 Ref SEAT & SEAT MOUNTING HARDWARE, (see Figure 6-6 for details)
19 298-7362 2 WASHER, #10
20 298-7363 8 WASHER, 1/4
24 298-7377 2 LOCKWASHER, #10
36 298-7036 1 MANUAL STORAGE BOX
38 298-1770 4 SCREW, #6X1/2, (open cab)
298-1770 6 SCREW, #6X1/2, (enclosed cab)
39 Ref CAB INTERIOR, (see Figure 6-4 for details)
40 344-7161 1 SEAT RISER PANEL
48 298-1539 1 FLOOR MAT
50 Ref ACCELERATOR & MOUNTING HARDWARE, (see Figure 7-2 for details)
52 418-3398 Ref CAB MIRROR INSTALLATION, (not available to order, see items 201 thru 204 C
for service)
53 Ref DASH HARNESS, (not shown), (see Figure 10-14 for details)
54 332-3846 1 CUP HOLDER TRAY
55 332-3847 1 CUP HOLDER MOUNT
56 Ref TRANSMISSION RELAY HARNESS, (not shown),
57 Ref DASH PANEL & CAB SWITCHES, (see Figure 10-5 for details)
60 Ref HEATING COMPONENTS, (see Figure 6-7 for details)
62 350-2526 1 PANEL
Ref COVER, (if equipped with Heat or Heat & A/C), (see Figure 6-7 for details)
63 Ref CAB ELECTRICAL INSTALLATION, (see Figure 10-4 for details)
103 Ref WIPER COMPONENTS, (see Figure 6-5 for details)
108 331-3887 1 CONDUIT, (not shown)
201 8T-4138 2 HEX HD CAPSCREW, M6X20, GR8.8
202 441-6962 1 MIRROR
203 2Y-6141 2 LOCKWASHER, 6mm
204 418-3397 1 BRACKET
6-4 TL1055C, TL1255C 31200724

CAB
Figure 6-1 Cab Installation (Continued)

299-6707 Ref CAB MOUNTING INSTALLATION, (not available to order, see items 304 thru D
313 for service)
304 298-8665 4 CAB MOUNT ISOLATOR
305 298-7030 4 RUBBER MOUNT
306 297-7086 2 HEX HD CAPSCREW, 1-8X6-1/2, GR8, (torque to 680-720 lb-ft/921-976 Nm)
(torque to 280-308 lb-ft/380-417 Nm)
308 298-8054 2 HEX NUT, 1-8
309 298-8052 4 HEX NUT, 3/4-10
310 2 TAIL WASHER
311 298-8399 2 WASHER
312 298-1740 4 TAIL WASHER
313 298-1631 4 WASHER, 3/4
299-1283 Ref CAB FENDER INSTALLATION, (no longer available, see 1001145754 for B
replacement or items 401 thru 404 for service)
1 THERMOFORMED FENDER ASSY, (includes items 401 thru 404) B
401 298-1359 4 HEX HD CAPSCREW, 3/8-16X1
403 1 THERMOFORMED FENDER
404 1 FENDER PLATE
501 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
502 Ref FRAME LEVEL JOYSTICK, (see Figure 7-5 for details)
503 Ref OUTRIGGER JOYSTICK, (see Figure 7-5 for details)
389-3545 1 CAB ENCLOSURE KIT WITH HEAT, (includes heater components, door G
components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)
389-3546 1 CAB ENCLOSURE KIT WITH HEAT & A/C, (includes heater with a/c J
components, door components, rear window, skylight window, harnesses, hoses
& other enclosed cab components)
31200724 TL1055C, TL1255C 6-5

CAB
Figure 6-2 Cab Assembly
11
13
104
134
135 110
21 5 3
4 11
11
13
20
145 126
147 130 7
7 1 11
22 2
112 136 13
133 106
11 140
13
105 15
16
5 501 19
23 109
8
6 131
501 116 119
138 120 143
139
25 125
141
142
24
PAL7100
6-6 TL1055C, TL1255C 31200724

CAB
201
202
204
205
203
206
207
208
209 211
210
308
302
304 301
303
305
306
307
310
PAL7090
31200724 TL1055C, TL1255C 6-7

CAB

389-3542 1 OPEN CAB, (includes items 1 thru 25) A
389-3541 1 ENCLOSED CAB, (includes items 1 thru 143) A
1 320-0520 6 PLUG
2 303-8585 7 PLUG, 5/16
3 303-8619 1 REAR WINDOW
4 303-8618 1 RH SIDE WINDOW
5 303-8585 10 PLUG, 5/16
6 304-3181 1 HOLE PLUG, (open cab)
7 304-3178 13 BLOCK
8 331-6125 18 RIVNUT
10 7R-0211 1 ROPS WARNING DECAL
11 320-0534 AR URETHANE
13 304-3815 AR ACTIVATOR
14 350-2521 1 SEAT RISER WELDMENT
15 304-2636 4 HEX BOLT
16 304-2648 4 WASHER
20 417-5017 1 VINYL GRIP
21 417-5018 1 PLUG
22 AR SEALANT
23 417-5019 1 RIVNUT
24 303-4749 3 SCREW, 1/4-20X3/4
25 1 ACCESS PANEL
104 303-8624 1 WINDOW SKY LIGHT
105 303-8625 1 FRONT WINDOW
106 303-4978 1 WINDOW
109 303-8626 1 LH SIDE PANEL FOAM
110 303-8627 1 HEAD LINER
112 303-8628 2 HOLE PLUG
116 303-8592 2 SCREW, (enclosed cab)
119 303-8582 1 STRIKER BOLT
120 303-8613 1 HEX BOLT
125 303-8629 2 WASHER
126 303-8630 3 RIVET
127 303-8631 1 EMERGENCY EXIT DECAL
130 303-8632 1 EMERGENCY EXIT HAMMER
131 303-8597 1 STRAP
133 AR SEAM SEAL
134 AR BLACK URETHANE
135 304-3815 AR ACTIVATOR
136 303-8633 1 DOOR HOLD OPEN
138 303-8615 1 SPACER
139 303-8590 2 BOLT
140 303-8634 1 BOLT
141 303-8635 3 NUT
142 Ref LOWER CAB DOOR, (see Figure 6-3 for details)
143 Ref UPPER CAB DOOR ASSY, (see Figure 6-3 for details)
145 304-3178 15 BLOCK
147 4 BLOCK
6-8 TL1055C, TL1255C 31200724

CAB

Ref TOP BRICK GUARD INSTALLATION, (not available to order, see items 201 thru A
211 for service), (if equipped)
201 297-7031 2 HEX HD CAPSCREW, 3/8-16x1, GR5
202 303-4774 2 HEX NUT, 3/8-16, GR8
203 303-4961 4 KEEPER
204 298-7365 4 WASHER, 3/8
205 298-7380 2 LOCKWASHER, 3/8
206 298-7382 2 LOCKWASHER, 1/2
207 AR SILICONE SEALANT
208 298-8050 2 HEX NUT, 1/2
209 298-1755 2 SPACER
210 315-3424 2 BOLT, 1/2-13
211 1 BRICK GUARD BRACKET
Ref FRONT BRICK GUARD BRACKET INSTALLATION, (not available to order, see B
items 301 thru 310 for service)
301 303-4961 4 KEEPER
302 317-0090 1 DOUBLE SIDED TAPE
303 298-7382 2 LOCKWASHER, 1/2
304 298-7840 4 WHIZ LOCK SCREW, 5/16-18X0.625
305 298-8050 2 HEX NUT, 1/2-13
306 298-1755 2 SPACER
307 315-3424 2 BOLT, 1/2-13
308 1 BRICK GUARD BRACKET
401 2 CAB WORK LIGHT HARNESS, (not shown), (if equipped)
501 Ref WIPERS, (see Figure 6-5 for details)
31200724 TL1055C, TL1255C 6-9

CAB
Figure 6-3 Cab Door
201
206
202
203
204
205
2
1
124
114
105 116
113 110
123
115
107 112
104
108 111
110
109
106
105
103
119 118
120
121
102 117
101
122
103
PAL7080
6-10 TL1055C, TL1255C 31200724

CAB
Figure 6-3 Cab Door

1 1 LOWER DOOR ASSY, (includes items 101 thru 124)
2 1 UPPER DOOR ASSY, (includes items 201 thru 206)
101 2 FLAT HD SCREW, 1/4-20X1-1/4
102 303-8642 1 GRAB HANDLE
103 303-8578 3 SCREW, M6X1X12
104 303-8638 1 PLASTIC DOOR COVER
105 303-8587 6 WHIZ-LOCK SCREW, #10-24X0.5
106 303-8588 1 INSIDE HANDLE ASY, LH
107 303-8641 1 RELEASE LEVER, RH WINDOW & LH DOOR
108 303-8643 1 SOCKET HD SCREW, #8-32X1.12
109 303-8644 1 NUT, #8-32
110 303-8640 6 LOCKNUT, #10-24
111 303-8646 1 SLAM LATCH STIFFENER
112 303-8645 1 SLAM LATCH, LH
113 2 RIVNUT, 1/4-20
114 303-8647 1 LOWER DOOR DRIVE BAR WELDMENT
115 304-2649 4 HEX SCREW, 1/4-20X3/4
116 1 PADDLE LATCH, LH, (includes item 323)
117 303-8581 8 ft BULB SEAL
118 303-8583 1 CAM LATCH, RH
119 303-8636 1 EXTERIOR RELEASE DOOR ROD
120 303-8586 3 ROD END RETAINER CLIP
121 303-8637 1 INTER RELEASE DOOR ROD
122 303-8639 1 FOAM, LOWER DOOR
123 303-8598 1 DOOR KEY
124 NSS 1 DOOR WELDMENT
201 303-8581 11 ft BULB SEAL
202 304-2301 2 HEX BOLT, 5/16-18X5/8
203 303-8614 2 WASHER
204 303-8649 1 SLAM LATCH
205 303-8667 1 MALE DOOR HOLD-OPEN
206 303-8648 1 UPPER GLASS
31200724 TL1055C, TL1255C 6-11

CAB
Figure 6-4 Cab Interior
7 28 27
28
39 23 28
43
2
27
34 28
20
27
28 27 31
28
27 4
4
37
27
28
28
23
8
29
35
24
12 23
9 2
21 20
42
2
2
3 2
20
3 2
20 65 7 64 44
64
116 117
58
20 65 7
2
PAP30700
6-12 TL1055C, TL1255C 31200724

CAB
Figure 6-4 Cab Interior

2 297-7008 13 BUTTON HD CAPSCREW, 1/4-20X5/8
3 297-7009 2 BUTTON HD CAPSCREW, 1/4-20X1
8 297-7018 1 HEX HD CAPSCREW, 5/16-18X1-1/4
12 298-1359 2 SCREW, 3/8-16X1
20 298-7363 8 WASHER, 1/4
21 298-7364 1 WASHER, 5/16
23 298-7373 2 WASHER, 5/16
24 298-0552 1 NUT, 5/16-18, GR2
27 298-7879 9 SCREW, #10-24X1, (open cab)
9 PAN HD CAPSCREW, #10, (enclosed cab)
28 298-7880 9 SPECIAL NUT, #10-24
29 298-6833 32 in FOAM TAPE
31 299-0395 2 CAPACITY CHART BRACKET
33 298-7384 1 STAR WASHER, 5/16
34 298-8761 1 BRACKET
35 298-1738 1 DASH CLAMP
37 298-7049 1 LH COVER
39 298-8608 1 DASH PLASTIC, (open cab)
1 DASH PLASTIC, (enclosed cab)
42 298-8402 1 RH LOWER PLASTIC
43 298-8673 1 RH DASH PANEL
44 298-8432 1 RH COVER PLATE
58 1 RH CONSOLE
64 298-1643 2 FENDER WASHER, 11/32X1-1/4
65 2 HOLE PLUG
116 1 FRAME LEVEL/AUXILIARY PLATE
117 297-7101 2 FLAT SOCKET HD CAPSCREW, 1/4-20X1/2
31200724 TL1055C, TL1255C 6-13

CAB
Figure 6-5 Wipers
6-14 TL1055C, TL1255C 31200724

CAB
Figure 6-5 Wipers

1 303-8589 1 WIPER DRIVE ARM, (not shown)
2 1 WET ARM ADAPTER
3 1 WET ARM KIT
4 1 WIPER ARM
5 1 WIPER BLADE
6 1 ADAPTER MOUNT
7 303-8611 1 WIPER MOTOR SHAFT, (not shown)
8 304-3799 1 WIPER MOTOR, (not shown)
126 298-7363 4 WASHER, 1/4
134 1 SPECIAL WASHER, 1/4
200 1 TANK, (includes cap)
Ref SKYLIGHT WIPER INSTALLATION, (not available to order, see items 301 thru A
304 for service)
302 1 SKYLIGHT WIPER ASSY, (includes items 401 thru 409) A
303 AR SEALANT
304 298-7281 53 in CONDUIT
401 1 WASHER, 1/4
402 1 WASHER, 1/4
403 1 HEX NUT, #10-24
404 320-0525 1 WIPER ARM
405 320-0529 1 WIPER BLADE
406 1 HEX BOLT, #10-24X3/4
407 1 WIPER COVER
408 1 WIPER MOTOR
409 1 WIPER MOTOR HARNESS
31200724 TL1055C, TL1255C 6-15

CAB
Figure 6-6 Seats
5
1
2 3 4
301
6
7
121
118
201
10
PAL7240
6-16 TL1055C, TL1255C 31200724

CAB
Figure 6-6 Seats

298-8722 1 SUSPENSION SEAT, (includes items 1 thru 10) E
1 299-0927 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 NSS 1 ARMREST, MOLDED KIT
3 NSS 1 ARMREST STOP ASSY
4 304-2626 1 BACK CUSHION KIT
5 299-0925 1 BACK PANEL KIT
6 299-0928 1 SEAT BELT KIT
7 299-6637 1 TETHER KIT
8 299-0924 1 SEAT CUSHION KIT
9 299-0922 1 KNOB KIT
10 299-0921 1 SLIDE KIT
118 298-0552 4 HEX NUT, 5/16-18, GR2
121 298-7364 4 WASHER, 5/16
201 298-8669 1 3 IN SEAT BELT, (REQUIRED IN CALIFORNIA)
301 Ref SEAT RISER & MOUNTING HARDWARE, (see Figure 6-2 for details)
31200724 TL1055C, TL1255C 6-17

CAB
Figure 6-7 Heater Installation
3
4
10
22
23
10
12
218
19
26
29
251
33 27
17
30
14
14
21 14
2
1 14 7
6 18
SUPPLY
24 8
5 14
14
16 29
14 RETURN
18
15 15
1
11
28 6
5 15
13
218
SUPPLY
RETURN
PAP30710
6-18 TL1055C, TL1255C 31200724

CAB
Figure 6-7 Heater Installation (Continued)
18
19
26
33
ENGINE VIEW
9
13
29 15
14
14 24
18 SUPPLY
29 17
13 RETURN
19 15
14 27 32
26 105
14
14 15
33 32
27
14
9 105
29 130
14
17 14 24
SUPPLY
29 13
RETURN
29
14
PAP30720
31200724 TL1055C, TL1255C 6-19

CAB
Figure 6-7 Heater Installation

Ref HEATER INSTALLATION, (open cab), (not available to order, see items 1 thru H
33 for service)
Ref HEATER INSTALLATION, (enclosed cab), (not available to order, see items 1 A
thru 20, 22 thru 29, 32, 33, 105 & 130 for service)
1 297-7008 4 BUTTON HD CAPSCREW, 1/4-20X5/8, (open cab)
297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (enclosed cab)
3 Ref SOCKET HD CAPSCREW, #6-32X.62, (see Figure 10-4 for details)
4 Ref HEX NUT, #6-32, GR2, (see Figure 10-4 for details)
5 298-7363 4 WASHER, 1/4
6 298-7378 4 LOCKWASHER, 1/4
8 298-7834 1 CLAMP SET
9 299-0328 1 ADAPTER
10 Ref KNOB, (see Figure 10-5 for details)
11 299-0337 1 VALVE
12 Ref BLOWER SWITCH, (see Figure 10-5 for details)
13 298-7290 21.8 ft HOSE
14 7 CLAMP, (open cab)
13 CLAMP, (enclosed cab)
15 298-7977 8 CLAMP
16 1 3 SPEED HEATER ASSY
17 1 CONDUIT, (open cab)
3 CONDUIT, (enclosed cab)
18 298-1770 6 SCREW, #6X1/2, (open cab)
298-1770 10 SCREW, #6X1/2, (enclosed cab)
19 1 VENT, (open cab)
3 VENT, (enclosed cab)
20 Ref ENCLOSED CAB OPTIONS HARNESS, (not shown),
21 298-7263 2.5 ft HOSE, (open cab)
22 Ref POTENTIOMETER ASSY, (see Figure 10-5 for details)
23 Ref CLIP, (see Figure 10-4 for details)
24 1 VENT, (open cab)
3 VENT
26 1 VENT BASE, (open cab)
3 VENT BASE, (enclosed cab)
27 1 CONDUIT, (open cab)
2 CONDUIT, (enclosed cab)
28 1 COVER
29 11 in HOSE, (open cab)
73 in HOSE, (enclosed cab)
30 1.4 ft HOSE, (open cab)
32 1 ADAPTER, 45 DEGREES, (TL1055C S/N KDE00150 & After,
318-4732 1 ADAPTER, 90 DEGREES, (TL1055C S/N MDD00150 & After,
TL1255C S/N SXM00150 & After)
33 298-7931 1 HOSE CLAMP, (open cab)
298-7931 3 HOSE CLAMP, (enclosed cab)
6-20 TL1055C, TL1255C 31200724

CAB
Figure 6-7 Heater Installation (Continued)

105 18 in CONDUIT, (enclosed cab)
130 4 ft HOSE, (enclosed cab)
218 Ref SCREW, #6X1/2, (see Figure 6-1 for details)
251 Ref SEAT RISER PANEL, (see Figure 6-1 for details)
31200724 TL1055C, TL1255C 6-21

CAB
Figure 6-8 Air Conditioning Installation
28
44 8
45
35
45 42
46
17 43 57
26 47 49
1 55
59 49 49
12 58 58
9 51 54
21 47
47
56 50
49 49
30
60
53
47
19
27
14 11
4 5 23
39 16 5
14 11
17 20 25
3 24
10
44 32 10
35 2 12 13
43 6
9
301
22
PAP30730
6-22 TL1055C, TL1255C 31200724

CAB
Figure 6-8 Air Conditioning Installation (Continued)
115
114
101
116
104
103
118 104
106 107
113 117
105
109
111
112 108
110
212 203
102
202
214 206
213 207
208
210 205
210
201
211
PAL7312
209
31200724 TL1055C, TL1255C 6-23

CAB
Figure 6-8 Air Conditioning Installation

Ref AIR CONDITIONING INSTALLATION, (not available to order, see items 1 thru 60 I
for service)
2 1 HEX HD CAPSCREW, 1/4-20X3, GR5
3 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
5 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5
6 2 HEX LOCKNUT, 1/4-20, GR2
8 300-6101 5 TIE WRAP
9 298-7372 2 WASHER, 1/4
10 298-7373 4 WASHER, 5/16
11 298-7374 2 WASHER, 3/8
12 298-7378 2 LOCKWASHER, 1/4
13 298-7379 2 LOCKWASHER, 5/16
14 298-7980 2 LOCKWASHER, 3/8
16 298-7846 1 CLAMP SET
17 298-1770 10 SCREW, #6X1/2
18 Ref A/C HARNESS, (not shown), (see Figure 10-20 for details)
19 303-4911 28 in TAPE
20 2 VENT
21 1 VENT
22 21 in HOSE
23 1 TUBE
24 1 BRACKET
25 1 TUBE
26 1 FILTER
27 Ref A/C TEMPERATURE DECAL, (see Figure 11-1 for details)
28 1 A/C CONDENSER, (includes items 101 thru 122) A
30 4 CLIP
32 1 3 SPEED HEATER & A/C ASSY, (includes items 201 thru 221) B
35 Ref A/C REFRIGERANT DECAL, (see Figure 11-1 for details)
39 Ref HEATING & A/C DUCT COMPONENTS, (see Figure 6-7 for details)
42 1 BELT
43 1 HOSE ASSY
44 1 HOSE
45 1 HOSE ASSY
46 1 A/C COMPRESSOR CLUTCH
47 5 LOCKING NUT
49 303-4789 10 WASHER, 3/8
50 298-0539 2 HEX NUT, M10X1.5
51 1 ROD END
53 1 BUSHING
54 1 BRACKET
55 1 HEX HD CAPSCREW, 3/8-16X1-3/4, GR8
57 1 SPACER
60 1 HEX HD CAPSCREW, 3/8-16X2, GR8
6-24 TL1055C, TL1255C 31200724

CAB
Figure 6-8 Air Conditioning Installation (Continued)

101 318-9237 1 CASE TOP
102 1 CASE BOTTOM
103 318-9238 1 COIL
104 2 BRACKET
105 298-8313 1 TUBE ASSY
106 299-7180 1 DRIER
107 1 BRACKET
108 318-9245 3 O-RING
109 1 CLAMP
110 318-9239 1 TUBE ASSY
111 318-9240 1 TUBE ASSY
112 4 CLAMP
113 3 CLAMP
114 1 PLUG
115 299-7184 2 FAN
116 318-9241 1 FAN HARNESS
117 318-9246 1 O-RING
118 2 ft FOAM
120 4 BOLT, 3/8-16X1-3/4
121 4 WASHER, 3/8
122 4 LOCKWASHER, 3/8
201 1 CASE TOP
202 1 CASE BOTTOM
203 1 BLOWER MOTOR WITH WHEELS & RESISTOR
204 2 BLOWER MOTOR GASKET, (not shown)
205 1 HEATER/COOLER COIL
206 299-7182 1 VALVE
207 1 CLAMP
208 318-9246 1 O-RING
209 NSS 1 3 HOLE TOP
210 2 LEG
211 1 THERMOSTAT
212 2 HOSE
213 NSS 2 HEATER SPLICE
214 4 CLAMP
215 1 AIR RESTRICTOR, (not shown)
216 298-8317 1 METRO SWITCH, (not shown)
217 318-9234 1 12V RELAY, (not shown)
218 3 ft HOSE, (not shown)
219 1 DRAIN ELBOW, 3/8, (not shown)
220 1 DRAIN TEE, 3/8, (not shown)
221 298-7278 1 PRESSURE SWITCH, (not shown)
301 1 CLAMP
31200724 TL1055C, TL1255C 6-25

CAB
6-26 TL1055C, TL1255C 31200724

SECTION 7
CONTROLS
31200724 TL1055C, TL1255C

CONTROLS
Figure 7-1 Brake
13
17
1
13
17 17
11
15
10
16 14
4 7
19
6
5
3
102 101
PAL6730
7-2 TL1055C, TL1255C 31200724

CONTROLS
Figure 7-1 Brake

305-6011 Ref BRAKE INSTALLATION, (not available to order, see items 1 thru 19 for service) F
1 Ref BRAKE VALVE, (see Figure 9-16 for details)
2 305-2026 1 BRAKE BRACKET
3 305-2025 1 BRAKE PEDAL
4 299-0208 1 PIN
6 298-7380 1 LOCKWASHER, 3/8
8 298-7388 4 LOCKWASHER, 10 mm
10 8T-0249 1 ADAPTER
11 300-6104 1 ADAPTER
13 298-0507 2 ADAPTER, 90 DEGREES, (swivel nut)
14 300-6099 1 FITTING REDUCER
15 298-8280 2 ACTUATOR
16 298-8244 1 TIE BAR
17 298-1610 3 ADAPTER
19 AR CAT MOLYBDENUM PASTE
102 298-7364 8 FLAT WASHER, 5/16
31200724 TL1055C, TL1255C 7-3

CONTROLS
Figure 7-2 Accelerator
2
17
5
4
17
6
11
10
12
13
14
15
16
PAL2501
7-4 TL1055C, TL1255C 31200724

CONTROLS
Figure 7-2 Accelerator

1 298-8378 1 BRACKET
3 298-7364 3 WASHER, 5/16
5 298-7363 2 WASHER, 1/4
6 Ref ENGINE HARNESS, (see Figure 10-8 for details)
10 298-0433 1 PEDAL, (includes items 11 thru 16) C
11 305-2101 1 SENSOR KIT, (includes screws)
12 NSS 1 BRACKET
13 364-9559 1 PEDAL KIT, (includes items 14 & 16)
14 NSS 1 PEDAL SPRING
15 304-4558 1 PEDAL ARM
16 NSS 1 PEDAL PIN
31200724 TL1055C, TL1255C 7-5

CONTROLS
Figure 7-3 Steering Column
102
103 2
101
202 201
203
401
2
301
303
6
5 302
PAP30740
7-6 TL1055C, TL1255C 31200724

CONTROLS
Figure 7-3 Steering Column

299-1324 1 STEERING COLUMN, (includes 1 thru 6) A
2 298-8637 1 STEERING COLUMN
319-7692 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft/39-46 Nm)
3 298-8745 1 STEERING CONTROL VALVE
303-8610 1 STEERING CONTROL VALVE SEAL KIT
4 298-0471 1 ADAPTOR, 90 DEGREES, (includes o-ring)
6 297-7029 2 HEX HD CAPSCREW, 3/8-16X3/4, GR 5, (torque to 30 lb-ft/41 Nm)
101 299-0560 1 STEERING WHEEL, (includes items 102 & 103)
102 299-0913 1 CENTER CAP
103 299-6632 1 SPINNER KNOB
201 389-3472 1 F-N-R SHIFTER, (includes items 202 & 203)
202 NSS 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft/41-47 Nm)
203 NSS 1 CLAMP SET
302 298-7365 2 WASHER, 3/8
401 Ref SHIFTER DECAL, (see Figure 11-1 for details)
31200724 TL1055C, TL1255C 7-7

CONTROLS
Figure 7-4 Boom Joystick
20
21 2
3
18
18
2&4
4
1&3
19
9 3 2
6
4 1
11 13
7
12
10 8
15 16
14
17
K1
PAL2001
7-8 TL1055C, TL1255C 31200724

CONTROLS
Figure 7-4 Boom Joystick

298-8645 1 BOOM JOYSTICK, (includes items 1 thru 19)
1 299-0970 1 GRIP ASSY
2 299-0966 1 BENT LEVER KIT, (includes items 3 & 4)
3 NSS 1 SPRING PIN
4 NSS 1 HEX NUT
5 299-0954 1 BOOT
6 299-0953 1 CARDON KIT, (includes item 7)
7 NSS AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0967 1 UPPER BODY, (includes item 10)
10 NSS 1 LOWER BODY
12 Use Kit K1 2 DOWEL PIN
14 Use Kit K1 1 SCREW ASSY
16 299-0960 4 PLUNGER & GUIDE KIT
17 299-0986 4 REGULATING UNIT
18 299-0209 1 SPRING, (ports 1 & 3), (pack of two)
299-0210 1 SPRING, (ports 2 & 4), (pack of two)
19 299-0834 1 GROMMET WITH CABLE TIE KIT
20 Ref RH DASH PANEL, (see Figure 6-4 for details)
21 Ref TILT RHEOSTAT SWITCH, (see Figure 10-5 for details)
K1 299-0498 AR SEAL KIT, (includes items 11 thru 15)
31200724 TL1055C, TL1255C 7-9

CONTROLS
Figure 7-5 Outrigger & Frame Level/Aux Controllers
4 3
7
6
8
7
10
9
1
10
PAL2020
7-10 TL1055C, TL1255C 31200724

CONTROLS
Figure 7-5 Outrigger & Frame Level/Aux Controllers

299-0558 2 HYDRAULIC CONTROLLER - OUTRIGGER & FRAME LEVEL/AUX, A
1 299-0559 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 299-0917 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 299-7144 2 GRIP
4 299-0976 2 RUBBER BOOT
5 299-0915 2 LEVER OPERATION KIT
6 299-0960 2 PLUNGER KIT
7 299-0916 2 REGULATING UNIT KIT
8 299-0210 2 RETURN SPRING
9 299-0635 2 O-RING
10 299-0636 1 BOLT & NUT KIT
31200724 TL1055C, TL1255C 7-11

CONTROLS
7-12 TL1055C, TL1255C 31200724

SECTION 8
HYDRAULIC CIRCUITS
31200724 TL1055C, TL1255C

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit
403
406 407
402 412
404
402
407 408
315
403
402
411 408
406
410
407
406 405 108
703
701
706
902
901
60 106
12
219 44 2
11 2
317 13
314 309 61
311 90 220
310
316 307
302
313 301
411 402 316 44
308 303 311 60 27
401 309 28
301
405 29 219
225 312
408
82 202
407
79
201
91
225
PAP28261
8-2 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit (Continued)
702
835
FROM
TRANSMISSION
81 63 619
808 807
809
81
806 64 85
TO 214
TRANSMISSION 109 115
408 412 403

404 215
407
205 407 701
406
402 109
406
65 410 65
227
215 704
227
214
517 227
205
511
705
PAP28271
31200724 TL1055C, TL1255C 8-3

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit

2 298-7365 8 WASHER, 3/8
11 298-7380 4 LOCKWASHER, 3/8
13 298-0554 4 HEX NUT, 3/8-16, GR2
27 298-7434 1 CLAMP
29 297-7013 2 HEX HD CAPSCREW, 1/-20X1-1/2, GR5
44 2 CLAMP
60 389-3439 1 HOSE
61 389-3474 1 TUBE ASSY
63 399-1335 1 HOSE ASSY
64 399-1336 1 HOSE ASSY
65 389-3500 1 HOSE ASSY
79 389-3476 1 HOSE ASSY
81 60 in TRIM-LOK
85 38 in TRIM-LOK
90 424-1787 16 in CONDUIT
91 299-0370 26 in TRIM-LOK
106 298-0470 1 STRAIGHT FITTING, (includes o-ring)
201 Ref TEE FITTING, (see Figure 8-5 for details)
202 Ref TEE FITTING, (see Figure 8-5 for details)
205 389-3520 1 HOSE ASSY
214 298-1518 1 HOSE ASSY
215 298-1519 1 HOSE ASSY
219 Ref HOSE ASSY, (see Figure 8-5 for details)
220 298-1526 1 HOSE ASSY
225 396-9559 1 HOSE ASSY
227 389-3507 1 HOSE ASSY
422-1414 Ref HYDRAULIC PUMP INSTALLATION, (not available to order, see items 301 thru C
318 for service)
303 1 ADAPTER, 90 DEGREES, (includes o-ring)
304 Ref TEE FITTING, (not shown), (see Figure 8-2 for details)
307 1 O-RING
308 299-0472 4 SOCKET HD CAPSCREW, 3/8-16X3
309 298-7382 4 LOCKWASHER, 1/2
310 298-7392 4 WASHER, 1/2
311 2 #32 FLANGE
312 298-1655 1 O-RING
313 361-2839 1 PIPE, 45 DEGREES
314 Ref PISTON PUMP, (see Figure 9-13 for details)
8-4 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit (Continued)

315 389-3437 Ref HYDRAULIC MANIFOLD VALVE INSTALLATION, (not available to order, see C
316 389-3438 1 HOSE ASSY
317 298-7890 1 O-RING
318 Ref REDUCER ADAPTER, (not shown), (see Figure 8-2 for details)
401 Ref HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
402 Ref STRAIGHT FITTING, (see Figure 8-2 for details)
406 Ref ADAPTER, 90 DEGREES, (see Figure 8-2 for details)
407 417-2855 4 DUST CAP
410 1 STRAIGHT FITTING, (includes o-ring)
701 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
702 Ref RADIATOR, (see Figure 4-4 for details)
704 Ref STEERING VALVE, (see Figure 7-3 for details)
806 1 ADAPTER, 45 DEGREES, (includes o-ring)
807 317-5982 1 TEE FITTING, (includes o-ring)
809 Ref TEMPERATURE SWITCH, (see Figure 10-9 for details)
901 310-8507 1 OIL DRAIN VALVE
902 331-2387 1 ADAPTOR
31200724 TL1055C, TL1255C 8-5

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
401 402
404
701
206
160
174
TO BOOM
JOYSTICK CONTROLLER
204 87
226 33
204 518
6 6 606
226 504 602
206
88
76 6
88 406
62
80
405
78
403
315 113
303 106 113
302
77
108
314 TO 301 76
STABILIZER
CYLINDER
110 403
403
PAP28361
8-6 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit

6 Ref HYDRAULIC TANK FITTINGS, (see Figure 9-14 for details)
62 389-3490 1 HOSE ASSY
76 389-3461 1 HOSE ASSY
77 389-3462 1 HOSE ASSY
78 389-3463 1 HOSE ASSY
80 37 in TRIM-LOK
85 32 in TRIM
87 399-9525 1 HOSE ASSY
88 399-5810 1 HOSE ASSY
174 300-6099 1 REDUCER ADAPTER, (includes o-ring)
204 389-3519 1 HOSE ASSY
206 389-3525 1 HOSE ASSY
226 396-9560 1 HOSE ASSY
301 298-7433 1 CLAMP SET
302 299-0946 1 COVER PLATE
303 297-7013 2 HEX HD CAPSCREW,1/4-20X1-1/2
315 298-1491 1 HOSE ASSY
403 Ref RADIATOR & FITTINGS, (see Figure 4-4 for details)
404 Ref STEERING VALVE, (see Figure 7-3 for details)
405 Ref HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
406 Ref PISTON PUMP, (see Figure 9-13 for details)
504 6V-8776 1 TEE FITTING, (includes o-ring)
518 300-6099 1 REDUCER ADAPTER, (includes o-ring)
31200724 TL1055C, TL1255C 8-7

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select Circuit
TO REAR STEERING
CYLINDER
TO BOOM JOYSTICK
CONTROLLER
TO FRONT STEERING
CYLINDER
8-8 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select Circuit

4 298-7834 3 CLAMP SET
7 298-7927 3 CLAMP SET
8 298-7835 2 STACKING BOLT
10 Ref STEER SELECT VALVE, (see Figure 9-15 for details)
11 298-7364 4 WASHER, 5/16
12 298-7379 4 LOCKWASHER, 5/16
17 328-5218 2 HOSE ASSY
18 328-5220 2 HOSE ASSY
19 298-7837 2 SAFETY CLIP
20 4 6 IN HOSE SHIELD
21 298-7846 1 CLAMP SET
208 298-1371 2 HOSE ASSY
301 Ref STEER SELECT ADAPTERS, (see Figure 9-13 for details)
302 Ref CLAMP SET, (see Figure 8-4 for details)
31200724 TL1055C, TL1255C 8-9

HYDRAULIC CIRCUITS
Figure 8-4 Service Brake Circuit
205
106
104 116
8 106
TO PORT PB
5
9
453 9 6
501 6
8
16
5
413 504
417
313
8
413
105 312 502
104 8
105
104
116
106
106
504 PAL7010
8-10 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-4 Service Brake Circuit

8 Ref CLAMP SET, (see Figure 8-3 for details)
9 298-7436 2 TWIN CLAMP
16 389-3502 1 HOSE ASSY
105 298-1392 2 HOSE ASSY
205 331-4369 1 HOSE ASSY
312 415-9845 1 HOSE ASSY
313 298-1514 1 HOSE ASSY
501 Ref HYDRAULIC MANIFOLD, (see Figure 9-17 for details)
31200724 TL1055C, TL1255C 8-11

HYDRAULIC CIRCUITS
Figure 8-5 Boom Joystick Circuit
218
215
110
TO TANK
214 26
18 107
FROM
TO 18
FRAME LEVEL
CONTROLLER FRAME LEVEL
CONTROLLER
210 210 16
20
210
210 107
19
17 16
18 17
1 17
19
26
17
2 20
FROM
25
HYDRAULIC
MANIFOLD PAL7001
8-12 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-5 Boom Joystick Circuit

17 298-1522 2 HOSE ASSY
18 298-1523 2 HOSE ASSY
19 298-1524 2 HOSE ASSY
214 298-7363 4 WASHER, 1/4
31200724 TL1055C, TL1255C 8-13

HYDRAULIC CIRCUITS
Figure 8-6 Frame Level/Auxiliary Controller
22
107
107
N
S SI O
E
PR
FROM OUTRIGGER C OM VE
CONTROLLER DE V AL 107 21
M
F RO
9
17
208 TO OUTRIGGER
CONTROLLER
201 107
17 110
207 209
202 23
203
204
24
203 206
204
205 210
24
22
21
16
NK
24 16
TA PAL6990
TO
K
T IC
YS
JO
OM
BO
OM
FR
8-14 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-6 Frame Level/Auxiliary Controller

9 Ref DECOMPRESSION VALVE ASSY, (see Figure 9-18 for details)
16 298-1521 2 HOSE ASSY
21 298-1528 1 HOSE ASSY
22 298-1529 1 HOSE ASSY
23 298-1532 1 HOSE ASSY
24 298-1533 1 HOSE ASSY
201 Ref FRAME LEVEL/AUX CONTROLLER, (see Figure 7-5 for details)
202 300-6123 1 BRACKET
203 298-7364 7 WASHER, 5/16
205 298-0553 4 HEX NUT, 5/16-18
206 298-7358 1 STRAIGHT ADAPTER, (includes o-ring)
31200724 TL1055C, TL1255C 8-15

HYDRAULIC CIRCUITS
Figure 8-7 Outrigger Controller
107 110
107
107
204
11
203 11
202
203
204
TO FRAME LEVEL 212

CONTROLLER
211
301
10
205
16
205 210
16
FROM FRAME LEVEL
CONTROLLER
11
PAL6960
10
8-16 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-7 Outrigger Controller

10 298-1510 2 HOSE ASSY
11 298-1511 2 HOSE ASSY
16 298-1521 2 HOSE ASSY
202 300-6123 1 BRACKET
203 298-7364 7 WASHER, 5/16
205 298-0553 4 HEX NUT, 5/16-18
301 Ref OUTRIGGER CONTROLLER, (see Figure 7-5 for details)
31200724 TL1055C, TL1255C 8-17

HYDRAULIC CIRCUITS
Figure 8-8 Lift Cylinder Circuit
201
73
73
36
27 201
28
30 30
83
28 36
83
53
52 107
110
10
PAP30620
8-18 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-8 Lift Cylinder Circuit

27 298-7434 2 CLAMP
30 7X-0266 4 HEX HD CAPSCREW, 1/4-20X3, GR5
52 334-9466 1 TUBE ASSY
53 334-9467 1 TUBE ASSY
73 330-6533 4 HOSE ASSY
83 298-7433 2 CLAMP
201 Ref LIFT CYLINDER, (see Figure 9-1 for details)
31200724 TL1055C, TL1255C 8-19

HYDRAULIC CIRCUITS
Figure 8-9 Extend/Retract Cylinder Circuit
348
229
348
229
274
401
274
101
102
103
101
102
104
103
106
108 107
50 29
28
28
110 29 83
83
51
PAL6940
10
8-20 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-9 Extend/Retract Cylinder Circuit

10 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-12 for details)
28 299-0946 2 PLATE COVER
50 334-9464 1 TUBE ASSY
51 334-9465 1 TUBE ASSY
83 298-7433 2 CLAMP SET
101 Ref THUMB SCREW, (see Figure 1-2 for details)
102 Ref WASHER, 1/4, (see Figure 1-2 for details)
103 Ref COVER, (see Figure 1-2 for details)
104 Ref HEX HD CAPSCREW, 1/4-20X5/8, GR5, (see Figure 1-2 for details)
106 Ref BRACKET, (see Figure 1-2 for details)
107 Ref NEOPRENE TAPE, (see Figure 1-2 for details)
229 298-0378 2 HOSE ASSY
348 298-1635 2 CUSHION CLAMP
401 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
31200724 TL1055C, TL1255C 8-21

HYDRAULIC CIRCUITS
Figure 8-10 Tilt Cylinder & Compensation Cylinder Circuit
303
235
234
107 235
171
173
125
228
117
228
32
72
141 39
142
195 302
236
301
112
26 24 35
54
23
104 55
2 PAL6930
8-22 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-10 Tilt Cylinder & Compensation Cylinder Circuit

23 154-4882 1 CLAMP SET
54 334-9468 1 TUBE ASSY
55 334-9469 1 TUBE ASSY
72 328-5222 2 HOSE ASSY
107 Ref BOOM HYDRAULICS ASSY, (see Figure 8-12 for details)
112 396-3665 1 HOSE ASSY
117 298-8050 2 HEX NUT, 1/2-13
125 330-7727 2 HOSE TENSION ROD
141 298-6859 2 COMPRESSION SPRING
142 298-6856 2 SPRING RETAINER
173 298-0505 2 ADAPTER, 90 DEGREE
195 298-8057 2 HEX JAM NUT, 1/2-13
234 298-0379 2 HOSE ASSY
235 298-0380 2 HOSE ASSY
236 396-3664 1 HOSE ASSY
301 Ref TILT CYLINDER, (see Figure 9-3 for details)
302 Ref COMPENSATION CYLINDER, (see Figure 9-4 for details)
303 Ref HOSE SHEAVE, (see Figure 8-12 for details)
31200724 TL1055C, TL1255C 8-23

HYDRAULIC CIRCUITS
Figure 8-11 Boom Hydraulic Assembly
16
5
1 18
33 13 4
33 5
22 34
2 17
12 B 15
2 10 11
33 13
3 19 33
8 9
14 13 34
33 21
7
6 34
3 B
2
5
4 21
13
33
8 34
27 14
26 2
22
1
33
24 25
21
26
21
23
A
VIEW A-A VIEW B-B
28 28
29 29
30 30
31 31
32 32
PAL7150
8-24 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-11 Boom Hydraulic Assembly

1 BOOM HYDRAULIC SUB ASSEMBLY, (includes all items except 4, 5, 6, 15 thru G
18, 23 & 24)
1 303-4783 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
2 298-7374 16 LOCKWASHER, 3/8
3 298-1582 8 HEX LOCKNUT, 3/8-16
4 Ref HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (see Figure 2-4 for details)
5 Ref LOCKWASHER, 3/8, (see Figure 2-4 for details)
6 354-5223 1 GUIDE BRACKET
7 303-4822 1 HYDRAULICS CARRIER
8 331-8189 2 HOSE ASSY
9 298-7380 2 LOCKWASHER, 3/8
10 8T-7008 2 HEX HD CAPSCREW, 3/8-16X3, GR5
11 298-1657 6 TUBE CLAMP
12 298-0390 1 TUBE ASSY
14 298-6828 4 TY-RAP
15 Ref HOSE ASSY
18 Ref HEX NUT, 3/8-16, (see Figure 2-4 for details)
19 298-0389 1 TUBE ASSY
21 298-0385 2 TUBE ASSY
22 298-7365 8 FLAT WASHER, 3/8
23 299-0961 2 HEX LOCKNUT, 1/2-20
25 303-4823 1 HYDRAULICS CARRIER
26 298-6917 1 HOSE CARRIER
27 298-6840 1 BEARING PAD
28 298-7437 6 CLAMP SET
30 298-7836 3 STACK BOLT
32 305-2110 3 HEX HD CAPSCREW
31200724 TL1055C, TL1255C 8-25

HYDRAULIC CIRCUITS
Figure 8-12 Auxiliary Hydraulic Circuit
501
502
501 515
506 503
504 601
602 529
505 528
518
516 506 501
506 502 431
505 503
516
501 411 412
504 414
515 432 422
423
424
421
521 414
410
402
420 533
401
408
403
420 404
710 408 42
713 711 42
712
407 61 60 401
405
406
714
442 24
714 14 39 31
442 13 29 23
51
26 48
36 201
104
104 39 302
63 33
65
67 66
913 908
301
911
L 305 306 302

VE
LE
A M E ER 304
R L L
T/F RO
TIL NT 309 303
TO CO PAP30611
801
307 308
8-26 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-12 Auxiliary Hydraulic Circuit

13 334-9462 1 TUBE ASSY
14 334-9463 1 TUBE ASSY
23 298-1508 1 HOSE ASSY
24 298-1509 1 HOSE ASSY
26 298-8207 1 DECOMPRESSION SHUTTLE VALVE
33 297-7017 2 HEX HD CAPSCREW, 5/16-18X1
48 298-7363 2 WASHER, 1/4
51 298-7378 2 LOCKWASHER, 1/4
61 154-4882 1 CLAMP SET
63 298-8047 2 HEX NUT, 1/4-20
65 298-8383 1 BRACKET
66 298-7379 2 WASHER, 5/16
67 298-8048 2 NUT, 5/16-18
201 NSS 1 FRAME
299-1322 1 DECOMPRESSION VALVE ASSY, (includes items 301 thru 309) A, 1

301 298-1530 1 HOSE ASSY
302 298-1531 1 HOSE ASSY
304 298-8047 2 HEX NUT, 1/4-20
305 298-1585 2 LOCKWASHER, 1/4
308 298-8204 1 COVER PLATE
309 Ref DECOMPRESSION VALVE, (see Figure 9-18 for details)
299-1315 Ref AUXILIARY HYDRAULICS INSTALLATION, (not available to order, see items H, 11
401 298-0379 2 HOSE ASSY
402 298-1639 6 CLAMP
403 330-7727 2 TENSION ROD
406 298-8050 2 HEX NUT, 1/2-13, GR5
407 298-8057 2 HEX NUT, 1/2-13, GR5
410 298-0380 2 HOSE ASSY
411 300-6100 1 HOSE SHEAVE PIN
412 298-6864 1 HOSE SHEAVE
414 298-1648 AR SHIM WASHER
298-1649 AR SHIM WASHER
31200724 TL1055C, TL1255C 8-27

HYDRAULIC CIRCUITS
Figure 8-12 Auxiliary Hydraulic Circuit (Continued)

420 298-0384 2 HOSE ASSY
421 299-0269 1 HOSE GUIDE
423 298-7380 3 LOCKWASHER, 3/8
424 298-7374 3 WASHER, 3/8
432 298-7382 1 LOCKWASHER, 1/2
445 298-0488 1 GREASE FITTING, (not shown)
504 303-4783 8 BUTTON HD CAPSCREW, 3/8-16X1-1/4
505 298-7365 8 WASHER, 3/8
506 298-7374 16 WASHER, 3/8
515 298-1582 8 HEX LOCKNUT, 3/8-16
516 298-6828 4 CABLE TIE
521 298-6917 1 HOSE CARRIER
528 298-0387 1 TUBE ASSY
529 298-0388 1 TUBE ASSY
532 298-0385 1 TUBE ASSY
533 298-0386 1 TUBE ASSY
330-7726 Ref BOOM HYDRAULICS SUB-ASSY INSTALLATION, (not available to order, see B
items 601 & 602 for service)
601 Ref BOOM HYDRAULICS ASSY, (see Figure 8-11 for details)
602 331-8189 2 HOSE ASSY
710 300-6103 1 DUST CAP
712 300-6084 1 DUST PLUG
801 Ref HEX HD CAPSCREW, (see Figure 6-1 for details)
908 298-7362 2 WASHER, #10
911 298-7972 2 SUPPORT CLAMP
913 298-1770 2 SELF TAPPING SCREW, #6
8-28 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-12 Auxiliary Hydraulic Circuit (Continued)

31200724 TL1055C, TL1255C 8-29

HYDRAULIC CIRCUITS
Figure 8-13 Frame Level Circuit
57
56
104
23
24
6
26
68
10
23
24
201 23 26
57
24
26 56 PAL6920
8-30 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-13 Frame Level Circuit

23 298-7438 3 CLAMP SET
56 1 TUBE ASSY
57 1 TUBE ASSY
68 298-1487 2 HOSE ASSY
31200724 TL1055C, TL1255C 8-31

HYDRAULIC CIRCUITS
Figure 8-14 Outrigger Circuit
59
47 58
46
104
23 24
104
26
84
24 25
23 10
202
26
58 23 23 84
25
26 23
84 24 202
24 47 26
59 25 46
69
105 202
69 26
69 23
69
201
105
201
PAL6890
8-32 TL1055C, TL1255C 31200724

HYDRAULIC CIRCUITS
Figure 8-14 Outrigger Circuit

10 Ref MAIN CONTROL VALVE, (see , (see Figure 9-12 for details) for details)
23 298-7438 8 CLAMP
25 298-7836 3 STACK BOLT
46 334-9458 1 TUBE ASSY
47 334-9459 1 TUBE ASSY
58 1 TUBE ASSY
59 1 TUBE ASSY
69 298-1499 4 HOSE ASSY
201 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details)
202 Ref CLAMP & HARDWARE, (see Figure 8-13 for details)
31200724 TL1055C, TL1255C 8-33

HYDRAULIC CIRCUITS
8-34 TL1055C, TL1255C 31200724

SECTION 9
HYDRAULIC COMPONENTS
31200724 TL1055C, TL1255C

Figure 9-1 Lift Cylinder & Hardware
306
8
307 8
303 7
5
13
11
204
201
207 206
205 201
203
209
202 208
210
208
14
10 1
6
101 4
3 12
8 2
K1 307 306
302
PAL6100
9-2 TL1055C, TL1255C 31200724

Figure 9-1 Lift Cylinder & Hardware

391-2076 2 LIFT CYLINDER, (TL1055C), (includes items 1 thru 210) D
418-6273 2 LIFT CYLINDER, (TL1255C), (includes items 1 thru 210) D
2 4 GREASE FITTING
3 2 PLUG, (includes o-ring)
6 6 SOCKET HD CAPSCREW, 3/8-16X4
7 1 ROD
8 418-6277 4 BEARING
9 399-0951 1 VALVE ASSY, (includes items 101 & o-rings) C
10 396-1284 1 LOCKNUT
11 1 SET SCREW, #8-32
12 391-2077 1 BARREL, (TL1055C)
418-9269 1 BARREL, (TL1255C)
13 391-2078 1 GLAND, (TL1055C), (torque to 120 lb-ft/163 Nm)
1 GLAND, (TL1255C), (torque to 120 lb-ft/163 Nm)
14 391-2079 1 PISTON, (TL1055C)
1 PISTON, (TL1255C)
101 299-0787 1 CARTRIDGE, (includes o-ring), (torque to 45-50 lb-ft/61-67 Nm)
201 Use Kit K1 2 WEAR RING
203 Use Kit K1 1 BUFFER SEAL
204 Use Kit K1 1 WIPER RING
205 Use Kit K1 1 ROD SEAL
209 Use Kit K1 1 GLAND SEAL
210 Use Kit K1 1 PISTON SEAL
302 298-8390 2 PIN
303 337-7992 2 PIN
306 299-0313 4 ROD KEEPER
K1 391-2080 2 SEAL KIT, (TL1055C), (includes items 201 thru 210) B

418-6274 2 SEAL KIT, (TL1255C), (includes items 201 thru 210) B
31200724 TL1055C, TL1255C 9-3

Figure 9-2 Extend/Retract Cylinder & Hardware
224
222
1 1
224 9
10
3
7
6
101
106
110
103 106
109
105
111
102
105
108
104
107
11
2
5
4
224
223
224
K1 PAL6110
9-4 TL1055C, TL1255C 31200724

Figure 9-2 Extend/Retract Cylinder & Hardware

418-6275 1 EXTEND/RETRACT CYLINDER, (includes items 1 thru 111) C
3 418-9270 1 BARREL
4 1 ROD
5 1 GLAND, (torque to 100 lb-ft/136 Nm)
6 1 PISTON
7 396-1285 1 LOCKNUT
8 418-6280 1 SPACER
9 418-6279 1 COUNTERBALANCE VALVE, (includes o-ring)
10 418-6278 1 COUNTERBALANCE VALVE, (includes o-ring)
11 1 SET SCREW, #8-32
222 298-6873 1 PIN
223 298-6874 1 PIN, (TL1055C)
298-8457 1 PIN, (TL1255C)
224 298-7314 4 RETAINING RING
31200724 TL1055C, TL1255C 9-5

Figure 9-3 Tilt Cylinder & Hardware
212
297
8
6
12
297 1
20
9
20
2
18 13
3
15
16 21
14
10 19
17
7
5
402
K1 11 PAL6120
9-6 TL1055C, TL1255C 31200724

Figure 9-3 Tilt Cylinder & Hardware

396-3663 1 TILT CYLINDER, (TL1055C), (includes items 1 thru 21) E
396-3662 1 TILT CYLINDER, (TL1255C), (includes items 1 thru 21) E
1 417-5764 1 BARREL, (TL1055C)
417-5759 1 BARREL, (TL1255C)
2 417-5776 1 LOCKING COLLAR
3 417-5755 1 PISTON, (TL1055C)
417-5750 1 PISTON, (TL1255C)
4 417-5756 1 GLAND, (TL1055C)
417-5751 1 GLAND, (TL1255C)
5 417-5760 1 ROD
6 417-5761 1 PLUG
7 417-5762 1 BUSHING
8 417-5763 2 BEARING
9 315-4278 4 SET SCREW, 3/8-16X3/4
10 417-5005 1 TAPPING SCREW
12 430-6554 1 COUNTERBALANCE VALVE
15 Use Kit K1 1 BACKUP RING
16 Use Kit K1 1 RING
19 Use Kit K1 1 ROD WIPER
20 Use Kit K1 2 WEARBAND
212 298-8405 1 PIN
402 Ref PIN, (see Figures 2-8 & 2-9 for details)
K1 417-5758 1 SEAL KIT, (TL1055C), (includes items 13 thru 21)

417-5753 1 SEAL KIT, (TL1255C), (includes items 13 thru 21)
31200724 TL1055C, TL1255C 9-7

Figure 9-4 Compensation Cylinder & Hardware
7
2
104
106
8
3
307
18
16
18
4 11
13
14 19
12
9 17
15
105
1 10
307
106
K1
PAL6130
9-8 TL1055C, TL1255C 31200724

Figure 9-4 Compensation Cylinder & Hardware

396-3661 1 COMPENSATION CYLINDER, (TL1055C), (includes items 1 thru 19) D
396-3660 1 COMPENSATION CYLINDER, (TL1255C), (includes items 1 thru 19) D
1 417-5746 3 BEARING
2 417-5754 1 BARREL, (TL1055C)
417-5748 1 BARREL, (TL1255C)
3 417-5776 1 LOCKING COLLAR
4 417-5755 1 PISTON, (TL1055C)
417-5750 1 PISTON, (TL1255C)
5 417-5756 1 GLAND, (TL1055C)
417-5751 1 GLAND, (TL1255C)
6 417-5757 1 ROD, (TL1055C)
417-5752 1 ROD, (TL1255C)
8 315-4278 4 SET SCREW, 3/8-16X3/4
14 Use Kit K1 1 POLYPAK
16 Use Kit K1 1 CAP SEAL
104 298-8391 1 PIN
105 1 PIN
106 299-0313 2 ROD KEEPER
K1 417-5758 1 SEAL KIT, (TL1055C), (includes items 11 thru 19)

417-5753 1 SEAL KIT, (TL1255C), (includes items 11 thru 19)
31200724 TL1055C, TL1255C 9-9

Figure 9-5 Frame Level Cylinder & Hardware
117
3
10 2
7
112
114
8
110 1
16
4
19
12
5 19
13 11
15
17
18
14
117
K1 PAL6140
112
114 110
9-10 TL1055C, TL1255C 31200724

Figure 9-5 Frame Level Cylinder & Hardware

380-8344 1 FRAME LEVEL CYLINDER, (includes items 1 thru 19) D
1 417-4997 1 BARREL
2 417-4998 1 O-RING
3 417-4999 1 O-RING
4 417-5000 1 PISTON
5 417-5001 1 GLAND
6 417-5002 1 ROD
7 417-5003 1 PLUG
8 417-5004 1 LOCKNUT, 1-1/4
10 299-0931 1 CHECK VALVE
112 298-1612 2 FITTING PLUG, 1/8
117 298-1580 2 LOCKNUT, 1/2-13
31200724 TL1055C, TL1255C 9-11

Figure 9-6 Outrigger Cylinder & Hardware
111
106
9
112
10
1
11
13
2
14 16
6
20
3
15 19
20
7 18
12
17
8 1
111
104 109
K1
PAP30821
9-12 TL1055C, TL1255C 31200724

Figure 9-6 Outrigger Cylinder & Hardware

380-8343 2 OUTRIGGER CYLINDER, (includes items 1 thru 20) C
1 305-2119 4 BUSHING
2 417-6008 1 BARREL
3 417-6009 1 PISTON, (use Loctite® 271TM & torque to 2350-2600 lb-ft/3186-3525 Nm)
4 417-6015 1 HEAD GLAND, (torque to 300-400 lb-ft/407-542 Nm)
5 417-6022 1 ROD
6 315-4278 1 SET SCREW, 3/8-16X3/4, (use Loctite® 243TM & torque to
16-18 lb-ft/22-24 Nm)
7 417-5005 1 TAPPING SCREW, (torque to 20 lb-in/2.2 Nm)
8 1 GREASE FITTING, STRAIGHT
9 1 GREASE FITTING, 90 DEGREES
10 417-6024 1 CHECK VALVE, (torque to 30-35 lb-ft/41-47 Nm)
11 417-6025 1 CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft/41-47 Nm)
104 298-8431 2 PIN
106 298-8429 2 PIN
111 298-0541 4 LOCKNUT
112 298-0574 2 SOCKET HD CAPSCREW
31200724 TL1055C, TL1255C 9-13

Figure 9-7 Stabilizer Cylinder & Hardware
117
112 9
114 1
7
110
2
6
15
8
11 3
18
4
18
12
14 10
16
17
13
117
PAL6150
112
114 110
K1
9-14 TL1055C, TL1255C 31200724

Figure 9-7 Stabilizer Cylinder & Hardware

380-8345 1 STABILIZER CYLINDER, (includes items 1 thru 18) D
1 417-5007 1 BARREL
2 417-5008 2 O-RING
3 417-5000 1 PISTON
4 417-5001 1 GLAND
5 417-5009 1 ROD
6 417-5003 2 PLUG
7 417-5004 1 LOCKNUT, 1-1/4
9 417-5010 2 SOLENOID VALVE
10 Use Item K1 1 O-RING
11 Use Item K1 1 O-RING
12 Use Item K1 1 GLAND SEAL
13 Use Item K1 1 ROD SEAL
14 Use Item K1 1 BUFFER SEAL
15 Use Item K1 1 PISTON SEAL
16 Use Item K1 1 ROD WIPER
17 Use Item K1 1 WEARBAND
18 Use Item K1 2 WEARBAND
112 298-0510 2 FITTING PLUG, 1/8
117 298-1580 2 LOCKNUT, 1/2-13
31200724 TL1055C, TL1255C 9-15

TL1055C Before S/N KDE00727
TL1055C Before S/N MDD00176
HYDRAULIC COMPONENTS TL1255C Before S/N DHW00645
Figure 9-8 Quick Coupler Cylinder
11
13
14
12
10
8
K1
PAL2841
9-16 TL1055C, TL1255C 31200724

TL1055C Before S/N KDE00727
TL1055C Before S/N MDD00176
TL1255C Before S/N DHW00645 HYDRAULIC COMPONENTS

295-3419 1 QUICK COUPLER CYLINDER, (includes all items) C
1 315-3678 1 CASE ASSEMBLY
6 315-3680 2 ROD ASSEMBLY
8 315-3679 2 HEAD ASSEMBLY
12 use kit K1 2 O-RING
14 Use Kit K1 2 BACK-UP RING
31200724 TL1055C, TL1255C 9-17

HYDRAULIC COMPONENTS TL1255C S/N DHW00645 & After
9
8
6
5
7
4
3
2
2
3
101
4
5
6
K1 9
PAP30790
9-18 TL1055C, TL1255C 31200724

TL1255C S/N DHW00645 & After HYDRAULIC COMPONENTS

1 QUICK COUPLER CYLINDER, (includes all items) A
1 422-0893 1 BODY
2 422-0894 2 PISTON
4 422-0895 2 ROD
8 422-0896 2 GLAND
9 Use Kit K1 2 WIPER SEAL
101 Ref CHECK PILOT VALVE, (see Figure 2-9 for details)
K1 422-0897 1 SEAL KIT, (includes items 3, 5 thru 7 & 9)
31200724 TL1055C, TL1255C 9-19

Figure 9-9 Swing Carriage & Side Tilt Carriage Cylinder
100 DEGREE SWING CARRIAGE

SIDE TILT CYLINDER
4
10
5
13
14
11
16
6
12
15
17
18
K1 PAL6190
9-20 TL1055C, TL1255C 31200724

Figure 9-9 Swing Carriage & Side Tilt Carriage Cylinder (Continued)
180 DEGREE SWING CARRIAGE
31200724 TL1055C, TL1255C 9-21

Figure 9-9 Swing Carriage & Side Tilt Carriage Cylinder

375-5001 2 100 DEGREE SWING CARRIAGE CYLINDER, (includes items 1 thru 18) D
327-6297 1 48 IN SIDE TILT CARRIAGE CYLINDER, (includes items 1 thru 18) B
1 450-5971 2 COUNTERBALANCE VALVE
3 327-6316 1 BARREL, (includes block valve), (SWING)
334-0276 1 BARREL, (includes block valve), (48 IN SIDE TILT)
4 327-6307 1 HEX NUT, (torque to 244-249 lb-ft/311-338 Nm)
5 327-6313 2 PISTON
6 327-6310 1 GLAND
7 327-6309 1 ROD, (SWING)
334-0274 1 ROD, (48 IN SIDE TILT)
8 327-6312 2 BUSHING
10 Use Kit K1 1 PISTON RING
12 327-6308 1 WASHER
18 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 9, 10, 11 & 13 thru 17)
1 180 DEGREE SWING CARRIAGE CYLINDER, (includes items 101 thru 115) A
101 1 BARREL ASSY
103 327-6307 1 HEX NUT
106 1 PISTON
109 Use Kit K2 1 BACKUP WASHER
110 Use Kit K2 1 RETAINER RING
111 1 GLAND
112 Use Kit K2 1 POLY-PAK SEAL, TYPE B
114 1 ROD ASSY
115 2 BUSHING
K2 1 SEAL KIT, (includes items 104, 105, 107 thru 110, 112 & 113)
9-22 TL1055C, TL1255C 31200724

Figure 9-9 Swing Carriage & Side Tilt Carriage Cylinder (Continued)
31200724 TL1055C, TL1255C 9-23

Figure 9-10 Side Shift Carriage Cylinder
2
17
3
4
9
7
10
11
8
12
13
14
15 17
16
K1 PAL5452
9-24 TL1055C, TL1255C 31200724

Figure 9-10 Side Shift Carriage Cylinder

362-2120 1 48 IN (1219 mm) SIDE SHIFT CARRIAGE CYLINDER, C
1 362-2121 1 BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
6 327-6313 1 PISTON
8 327-6308 1 WASHER
12 327-6310 1 GLAND
14 Use Kit K1 1 ROD WASHER
15 327-6309 1 ROD
16 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)
31200724 TL1055C, TL1255C 9-25

Figure 9-11 Dual Fork Positioning Carriage Cylinder
9
10
4
11
5
6
12 7
8
13
K1
PAL6200
9-26 TL1055C, TL1255C 31200724

Figure 9-11 Dual Fork Positioning Carriage Cylinder

417-9881 2 50 IN (1270 mm) DUAL FORK POSITIONING CARRIAGE CYLINDER, A
1 417-9882 1 COTTER PIN
2 417-9883 1 RETAINER
3 417-9884 1 ROD
4 417-9885 1 GLAND
5 Use Kit K1 1 WIPER
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 BU RING
11 417-9886 1 PISTON
12 417-9887 1 HEX NUT
13 417-9888 1 BARREL
31200724 TL1055C, TL1255C 9-27

Figure 9-12 Main Control Valve
9-28 TL1055C, TL1255C 31200724

Figure 9-12 Main Control Valve

335-0646 1 MAIN CONTROL VALVE ASSY, (includes items 1 thru 28) C
1 336-3679 1 INLET SECTION ASSY, (includes items 21, 28 & all items required to replace
the Inlet Section Assembly)
2 336-3680 1 SPOOL SECTION ASSY, LIFT, (includes items 18, 22 & all other seals
required to replace one Lift Section Assembly)
3 336-3681 1 SPOOL SECTION ASSY, EXTEND/RETRACT, (includes items 18, 22 & all
other seals required to replace one Crowd Section Assembly)
4 336-3682 2 SPOOL SECTION ASSY, OUTRIGGER, (includes items 18, 22 & all other
seals required to replace one Outrigger Section Assembly)
5 336-3683 1 SPOOL SECTION ASSY, FRAME LEVEL, (includes items 17, 22 & all other
seals required to replace one Sway Section Assembly)
6 336-3684 1 SPOOL SECTION ASSY, AUX, (includes items 18, 22 & all other seals
required to replace one Aux Section Assembly)
7 336-3685 1 SPOOL SECTION ASSY, TILT, (includes items 14 thru 16, 23, 26 & all other
seals required to replace one Tilt Section Assembly)
8 336-3686 1 OUTLET SECTION ASSY, (includes all items required to replace one Outlet
Section Assembly)
9 336-3687 5 SHUT-OFF PLUG ASSY
10 336-3688 3 RELIEF VALVE, FULL FLOW
11 336-3689 4 RELIEF VALVE, 280
12 336-3690 2 RELIEF VALVE, 185
13 336-3691 1 DRAIN REGULATOR ASSY
14 336-3692 2 CARTRIDGE VALVE SOLENOID
15 336-3695 4 HEX HD CAPSCREW, METRIC
16 336-3696 2 END MECHANISM KIT, (includes all components & seals required to replace
one End Mechanism)
17 336-3697 2 END MECHANISM PO KIT, (includes all components & seals required to
replace one End Mechanism PO)
18 336-3698 10 SPOOL END GROUP, (includes all components & seals required to replace
one Spool End)
19 336-3699 3 TIE ROD, METRIC
20 336-3700 6 TIE ROD NUT, METRIC
21 336-3701 1 INLET SEAL KIT
22 336-3702 1 PO SECTION SEAL KIT
23 336-3703 1 EH SECTION SEAL KIT
24 336-3704 1 DRAIN REGULATOR SEAL KIT
25 336-3705 1 SHUT-OFF PLUG/FULL FLOW RV SEAL KIT
26 336-3707 1 PPRV SEAL KIT
27 336-3709 1 O-RING
28 1 SPECIAL NUT
146 298-0554 3 HEX NUT, 3/8-16
149 298-7365 6 FLAT WASHER, 3/8
153 298-7380 3 LOCKWASHER, 3/8
31200724 TL1055C, TL1255C 9-29

Figure 9-13 Piston Pump
19 15
13 14
10
12 8 22
20
17
9
18 22
16 26
10 11
9
9 10
11 10
21 39
9
5
25
6 40 34 33
7
29
30
24
28
27 44
34 31
23 33
4 38
41
1 37
42
36
3 32 35
43 2
K1
K2
PAL6170
K3
9-30 TL1055C, TL1255C 31200724

Figure 9-13 Piston Pump

389-3435 1 PISTON PUMP, (includes all items) B
1 392-1301 1 BIAS SPRING
2 260-3416 1 SWASH PLATE
3 392-1425 1 RETAINER PIN
5 260-3147 1 RH PLATE
6 392-1429 1 CHECK VALVE POPPET
7 392-1302 1 SPRING
8 392-1303 2 SET SCREW
9 5E-8775 4 PLUG ASSY, (includes item 10)
10 077-3100 4 O-RING
11 392-1536 2 SPOOL
12 392-1999 1 LH SPRING GUIDE
13 248-1257 1 LEFT SIDE OUTER SPRING
14 248-1259 1 LEFT SIDE INNER SPRING
15 307-3049 1 LEFT SIDE ADJUSTING PLUG
16 392-2000 1 PC SPRING GUIDE
17 248-1260 1 PC OUTER SPRING
18 248-1261 1 PC INNER SPRING
19 392-1430 1 PC ADJUSTING SPRING, (includes item 20)
20 392-0697 1 O-RING
21 234-4173 4 SEAL RING
22 392-0696 4 SCREW
23 263-5514 1 SHAFT, (14 tooth)
24 392-1304 1 RADIAL END CAP
25 392-0695 4 SCREW
26 231-7260 4 SLOTTED PIN
27 392-2001 1 LIFTING BRACKET
28 122-8716 1 SCREW
30 317-5891 1 LIP SEAL
31 392-2002 1 HOUSING
32 392-2003 1 CYLINDER BLOCK ASSY
33 7R-3417 2 PLUG, (includes item 34)
34 077-3234 2 O-RING
35 165-9762 3 HOLD DOWN PIN
36 392-2004 1 SLIPPER RETAINER GUIDE
37 392-2005 1 SLIPPER RETAINER
38 392-2006 9 PISTON ASSY
39 351-6018 1 END CAP SEAL
40 1 REAR BEARING KIT
41 1 SWASH PLATE BEARING KIT
42 1 PISTON ASSY, (includes item 43)
43 1 PISTON RING
44 1 FRONT BEARING KIT
K1 1 CONTROL KIT, (includes items 8 thru 22)

K2 1 SEAL KIT, (includes items 9, 15, 20, 21, 30, 34 & 39)
K1 1 CYLINDER BLOCK KIT, (includes items 32 & 35 thru 38)
31200724 TL1055C, TL1255C 9-31

Figure 9-14 Hydraulic Tank
213
101
93
92
232
43
40
43 67
45
66
31
307
102
33
1
7
11
6
9
4 38
3
8
41
PAP30600
9-32 TL1055C, TL1255C 31200724

Figure 9-14 Hydraulic Tank

1 389-3442 1 HYDRAULIC TANK, (includes items 101 & 102) H
3 1 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (torque to 30 lb-ft/41 Nm)
4 298-8049 1 HEX NUT, 3/8-16
8 298-0492 1 TEE-FITTING, (includes o-ring)
9 309-6354 1 FITTING
11 298-7380 1 LOCKWASHER, 3/8
31 2 SCREW, 3/8-16X3/4
40 148-8408 2 PLUG, (includes o-ring)
41 298-7374 1 WASHER, 3/8
43 332-1989 2 CLAMP, 2-1/4 IN
45 298-8588 1 CAP
66 389-3530 1 FILL PIPE
67 389-3531 1 FILL HOSE
92 1 SCREW, 3/8-16X1-1/2
93 1 WASHER, 3/8
101 423-2609 1 SIGHT GAUGE
102 423-2608 1 FILTER KIT, (includes filter & gasket)
213 299-0310 1 AIR BREATHER
232 298-1695 1 ADAPTER
307 389-3528 1 HOSE ASSY
31200724 TL1055C, TL1255C 9-33

Figure 9-15 Steer Select Valve
3
4
5
6
2
1
8
7
PAL0900
9-34 TL1055C, TL1255C 31200724

Figure 9-15 Steer Select Valve

298-1361 1 STEER SELECT VALVE, (includes all items) C
1 305-2102 1 STEERING MANIFOLD
3 304-2657 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 303-8658 2 COIL
5 305-5433 2 NUT
6 303-8565 1 SEAL KIT
7 298-1602 4 ELBOW, 90 DEGREES, (includes o-ring)
8 303-4803 2 CONNECTOR, (includes o-ring)
31200724 TL1055C, TL1255C 9-35

Figure 9-16 Brake Valve
21 22
20
19
18 17
16
23
14 24
13
49
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29
50 48
47
46 32
51
41 34
35
45 43 40
39
44 38
37
36
1
2
3
4
6
5
8
7 9
11
10 12 52
PAL5170
9-36 TL1055C, TL1255C 31200724

Figure 9-16 Brake Valve

344-0924 1 BRAKE VALVE, (includes items 1 thru 52) A
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 317-0601 2 SPRING
4 299-7131 2 WIPER
5 317-0602 1 COVER
6 299-7130 2 WIPER
7 317-0603 1 COVER
8 299-0191 2 QUAD RING
9 317-0604 2 PISTON
10 317-0605 2 PISTON RING
11 385-8773 2 PIN
12 304-3211 2 SPRING
13 298-8175 1 BALL
14 304-3212 4 PLUG
15 298-1796 4 O-RING
16 298-1797 2 O-RING
17 299-0985 2 BACKUP RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 317-0607 1 SPRING
21 304-3216 1 PLUG
22 298-8303 2 O-RING
23 317-0608 1 INLET SEAT
24 317-0609 1 O-RING
25 317-0610 1 RETAINER
26 317-0611 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 317-0612 1 BALL
30 317-0613 1 SPRING
31 317-0614 1 SPRING
32 298-8302 3 O-RING
33 317-0615 1 PLUG
34 317-0616 2 NEEDLE ROLLER
35 317-0617 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 298-1794 2 O-RING
38 317-0618 2 SPRING
39 317-0619 2 SPRING GUIDE
40 317-0620 2 SPRING
41 317-0621 2 ORIFICE
43 317-0622 2 SPRING
44 317-0623 1 PLUG
45 317-0624 1 O-RING
46 317-0625 1 PLUG
47 317-0626 1 O-RING
48 317-0627 1 ORIFICE
49 385-8775 1 ORIFICE
31200724 TL1055C, TL1255C 9-37

Figure 9-16 Brake Valve (Continued)

50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 385-8774 2 POPPET
9-38 TL1055C, TL1255C 31200724

Figure 9-16 Brake Valve (Continued)

31200724 TL1055C, TL1255C 9-39

Figure 9-17 Hydraulic Manifold Valve
1
2
3
4
PAP30630
9-40 TL1055C, TL1255C 31200724

Figure 9-17 Hydraulic Manifold Valve

389-3436 1 HYDRAULIC MANIFOLD VALVE, (includes all items) D
1 1 SOLENOID CARTRIDGE, (torque to 33-41 lb-ft/42-56 Nm)
1 SOLENOID CARTRIDGE SEAL KIT
2 NSS 2 O-RING
3 1 COIL, (torque to 3.5 lb-ft/4.8 Nm)
4 NSS 1 COIL NUT
5 1 RELIEF VALVE, (torque to 30-35 lb-ft/41-47 Nm)
1 RELIEF VALVE SEAL KIT
6 1 RELIEF VALVE, (torque to 30-35 lb-ft/41-47 Nm)
1 RELIEF VALVE SEAL KIT
7 1 SHUTTLE VALVE, (torque to 25-30 lb-ft/34-41 Nm)
1 SHUTTLE VALVE SEAL KIT
8 1 CHECK VALVE, (torque to 30-35 lb-ft/41-47 Nm)
1 CHECK VALVE SEAL KIT
9 4 SOCKET HD CAPSCREW, 3/8-16X3
31200724 TL1055C, TL1255C 9-41

Figure 9-18 Decompression Valve
2
3
4 1
PAL5300
9-42 TL1055C, TL1255C 31200724

Figure 9-18 Decompression Valve

298-8206 1 DECOMPRESSION VALVE, (includes all items) A
1 299-7145 1 VALVE BODY
2 299-7146 1 VALVE, (includes items 3 & 4)
3 299-0514 1 SEAL KIT
4 299-7147 1 PUSH BUTTON
31200724 TL1055C, TL1255C 9-43

Figure 9-19 Pressure Reducer Valve
K1 PAL1221
9-44 TL1055C, TL1255C 31200724

Figure 9-19 Pressure Reducer Valve

298-7099 1 PRESSURE REDUCER VALVE, 1360 PSI, (includes all items) 1
1 304-3189 1 PRESSURE REDUCING CARTRIDGE
2 304-3188 1 CHECK CARTRIDGE
31200724 TL1055C, TL1255C 9-45

9-46 TL1055C, TL1255C 31200724

SECTION 10
ELECTRICAL
31200724 TL1055C, TL1255C

ELECTRICAL TL1255C S/N DHW00150 & After
Figure 10-1 Engine Compartment Electrical Installation
115
26
26 103 4
46
110 24
109
13 23
114 106
33 107
25 37
106 101
5
38 35
2
102 22
2 11
2 103
11 21 104
11 28
16 6
31 27
25
29 101
32 102 35
6
23
105 6
201
24
203
116 33 204
6 501
6
202
113
21
101
IF EQUIPPED
404 22
401 402 103
22
SIDE VIEW OF
403 BATTERY
INSTALLATION
IF EQUIPPED
452
453
455
454
451
PAP28240
10-2 TL1055C, TL1255C 31200724

TL1255C S/N DHW00150 & After ELECTRICAL
Figure 10-1 Engine Compartment Electrical Installation (Continued)
RIGHT SIDE VIEW OF ENGINE,

IF EQUIPPED
301
302
12
39 34
36
39
20 43
19
42
45 37
46 20
41
44
3
20
10 1
11
17
47
30
40
47
PAP30650
31200724 TL1055C, TL1255C 10-3


389-3471 Ref ENGINE COMPARTMENT ELECTRICAL INSTALLATION, L
6 298-1358 11 SCREW, 3/8-16X3/4
9 346-2986 11 TIE STRAP, (not shown)
10 298-7364 4 WASHER, 5/16
11 298-7378 6 LOCKWASHER, 1/4
12 2 CLIP
13 317-5987 1 CLIP
16 312-3330 1 INSULATOR
17 360-0048 1 VEC CONTROL MODULE
20 Ref VEC HARNESS, (see Figure 10-21 for details)
21 389-3510 1 BATTERY GROUND CABLE, (includes items 101 & 102) B
22 389-3511 1 NEGATIVE BATTERY CABLE, (includes items 103 & 104) F
23 389-3513 1 BATTERY-INSULATOR CABLE, (includes items 105 thru 107) G
24 389-3514 1 STARTER GROUND CABLE, (includes item 103 & 116) F
25 389-3515 1 BATTERY-STARTER CABLE, (includes items 101, 106 & 108) E
26 389-3516 1 STARTER-ENGINE CABLE WITH FUSE, (includes items 109, 110 & 115) F
27 389-3517 1 ALTERNATOR GROUND CABLE, (includes items 111 & 112) D
28 399-7789 1 RED POWER MODULE RELAY, (includes fuse)
29 399-7791 1 GREEN POWER MODULE RELAY, (includes fuse)
30 389-3526 1 BRACKET
31 389-3527 1 BRACKET
32 389-3540 1 YELLOW POWER MODULE RELAY, (includes fuse)
33 389-3558 1 CAB GROUND CABLE, (includes items 113 & 114) D
34 Ref TRANSMISSION HARNESS, (see Figure 10-9 for details)
35 2 HEX NUT, 3/8-16
36 5C-2890 1 HEX NUT, M6X1
37 8T-4133 1 HEX NUT, M10X1.5
38 1 STAR LOCKWASHER, 12mm
39 303-4749 3 SCREW, 1/4-20X3/4
40 9 in TRIM
41 392-5185 1 CLIP
42 298-7377 2 LOCKWASHER, #10
43 2 INDENTED HEX HD CAPSCREW, #10-24X0.50
44 1 TUBE CLIP, 5/8
46 8T-4224 1 FLAT WASHER, 8 mm
47 299-0369 7 in TRIM-LOK
101 1 3/8 IN TERMINAL RING
104 1 BOOT
10-4 TL1055C, TL1255C 31200724


106 389-3584 1 3/8 IN TERMINAL RING
107 1 BOOT
108 NSS 1 BOOT, (not shown)
110 389-3624 1 150 AMP FUSE
116 1 1/2 IN TERMINAL
416-8112 Ref SINGLE BATTERY INSTALLATION, (not available to order, see items 201 thru A
204 for service)
201 298-0553 2 HEX NUT, 5/16-18
202 298-6850 2 HOLD DOWN BOLT
203 298-6925 1 BRACKET
204 175-4390 1 12V CAT BATTERY
301 384-2284 1 BLOCK HEATER
389-3521 Ref BATTERY DISCONNECT INSTALLATION, (not available to order, see items 401 C
401 295-3466 1 SWITCH, (includes items 451 thru 455) A
402 389-3495 1 BRACKET
403 389-3512 1 DISCONNECT SWITCH GROUND CABLE, (includes item 456) A
404 3 in TRIM
451 2H-3922 2 LOCKWASHER
452 8H-5303 1 NUT
453 9F-5644 2 LOCKWASHER
454 6F-7045 2 NUT
455 8H-5306 1 BATTERY DISCONNECT KEY
501 Ref ARCTIC KIT & DUAL BATTERY INSTALLATION, (see Figure 10-2 for details)
31200724 TL1055C, TL1255C 10-5

ELECTRICAL TL1255C S/N SXM00150 & After
IF EQUIPPED
IF EQUIPPED
SIDE VIEW OF
BATTERY
SIDE VIEW OF
INSTALLATION
BATTERY
IF EQUIPPED INSTALLATION
IF EQUIPPED
10-6 TL1055C, TL1255C 31200724

TL1255C S/N SXM00150 & After ELECTRICAL
31200724 TL1055C, TL1255C 10-7


389-3595 Ref ENGINE COMPARTMENT ELECTRICAL INSTALLATION, I
6 298-1358 11 SCREW, 3/8-16X3/4
7 5C-2890 2 HEX NUT, M6X1
8 8T-4133 1 HEX NUT, M10X1.5
10 2 HEX NUT, 3/8-16
11 346-2986 5 TIE STRAP
12 298-7364 4 WASHER, 5/16
13 298-7378 3 LOCKWASHER, 1/4
16 9 in TRIM
19 312-3294 1 GREEN POWER MODULE RELAY, (includes fuse)
20 312-3330 1 INSULATOR
21 360-0048 1 VEC CONTROL MODULE
23 Ref TRANSMISSION HARNESS, (see Figure 10-9 for details)
24 Ref VEC HARNESS, (see Figure 10-21 for details)
25 389-3510 1 BATTERY GROUND CABLE, (includes items 101 & 102) B
26 389-3511 1 NEGATIVE BATTERY CABLE, (includes items 103 & 104)
27 389-3513 1 BATTERY-INSULATOR CABLE, (includes items 105 thru 107) G
28 389-3514 1 STARTER GROUND CABLE, (includes item 103)
29 389-3515 1 BATTERY-STARTER CABLE, (includes items 101, 106 & 108) E
30 389-3516 1 STARTER-ENGINE CABLE WITH FUSE, (includes items 109, 110 & 115) F
31 389-3517 1 ALTERNATOR GROUND CABLE, (includes items 111 & 112)
32 399-7792 1 RED POWER MODULE RELAY, (includes fuse)
33 398-1982 1 POWER MODULE RELAY, (includes fuse)
34 389-3526 1 BRACKET
35 389-3527 1 BRACKET
36 389-3558 1 CAB GROUND CABLE, (includes items 113 & 114) D
39 303-4777 1 HEX NUT, M5X.8
40 303-4787 1 LOCKWASHER, 6mm
41 304-2604 1 LOCKWASHER, 5mm
43 299-0369 7 in TRIM
44 10 in TRIM
49 8T-4908 1 HEX HD CAPSCREW, M8X25
50 8T-4136 1 HEX HD CAPSCREW, M10X25
51 8T-4121 1 PLAIN WASHER, M10
52 8T-4224 2 PLAIN WASHER, M8
53 1 TUBE CLIP
54 317-5987 1 TUBE CLIP
104 1 BOOT
10-8 TL1055C, TL1255C 31200724


106 389-3584 1 3/8 IN TERMINAL RING
107 1 BOOT
108 NSS 1 BOOT, (not shown)
110 389-3624 1 150 AMP FUSE
416-8112 Ref SINGLE BATTERY INSTALLATION, (not available to order, see items 201 thru A
204 for service)
201 298-0553 2 HEX NUT, 5/16-18
203 298-6925 1 BRACKET
204 175-4390 1 12V CAT BATTERY
389-3650 Ref BLOCK HEATER INSTALLATION, (not available to order, see items B
301 thru 304)
301 384-2284 1 BLOCK HEATER
303 448-4139 2 SCREW, 1/4-20X1/2
304 389-3646 1 TEMPERATURE SENSOR ASSY, (includes items 601 thru 603) A
389-3615 Ref BATTERY DISCONNECT INSTALLATION, (not available to order, see items 401 C
405 8T-4223 2 WASHER, 12mm
406 295-3466 1 SWITCH, (includes items 451 thru 455) A
407 389-3616 1 BRACKET
408 389-3512 1 DISCONNECT SWITCH GROUND CABLE, (includes item 456) A
451 2H-3922 2 LOCKWASHER
452 8H-5303 1 NUT
453 9F-5644 2 LOCKWASHER
454 6F-7045 2 NUT
455 8H-5306 1 BATTERY DISCONNECT KEY
501 Ref ARCTIC KIT & DUAL BATTERY INSTALLATION, (see Figure 10-2 for details)
601 310-9976 1 HEX NUT, 3/4-16
602 106-0735 1 TEMPERATURE SENSOR
603 389-3645 1 BRACKET
31200724 TL1055C, TL1255C 10-9

ELECTRICAL
Figure 10-2 Arctic Kit
101
TL1055C S/N MDD00150 & AFTER, (IF EQUIPPED)
TL1255C S/N DHW00150 & AFTER, (IF EQUIPPED) 106
103 107 105
102 104 108

6
108
13
12
12 203
204 11
205 203
3
11
201 3
202
10 10
2 2
8 8
10 10
9 9
7 7
PAL6810
10-10 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-2 Arctic Kit

389-3496 Ref ARCTIC KIT, (TL1055C S/N KDE00150 & After, TL1255C S/N DHW00150 & E
After), (if equipped), (not available to order, see items 1 thru 13 for service)
416-8114 Ref ARCTIC KIT, (TL1055C S/N MDD00150 & After, TL1255C S/N SXM00150 & E
After), (if equipped), (not available to order, see items 1 thru 5 & 7 thru 13 for
service)
1 389-3589 Ref ARCTIC RECIRCULATION INSTALLATION, (not available to order, see items A
2 115-2422 2 12V BATTERY
3 311-0679 2 BATTERY HEATER
4 1 OIL PAN HEATER, (not shown)
5 1 HYDRAULIC IMMERSION HEATER
6 381-6286 1 INSULATED FILTER HEATER, (TL1055C S/N KDE00150 & After,
7 2 BATTERY BASE INSULATION
8 416-8113 2 BRACKET
10 298-0553 4 HEX NUT, 5/16-18
11 416-6934 1 BATTERY GROUND CABLE, (includes items 201 thru 203) B
12 359-9986 1 BATTERY NEGATIVE CABLE, (includes items 203 thru 205) B
13 2 3-WAY EXTENSION CORD
104 300-6103 1 DUST CAP
105 300-6084 1 DUST PLUG
108 331-4658 2 HOSE ASSY
201 1 BATTERY TERMINAL, (includes item 202 & bolt)
202 1 BOOT
203 1 TERMINAL RING
204 1 BATTERY TERMINAL, (includes item 205 & bolt)
205 NSS 1 BOOT
31200724 TL1055C, TL1255C 10-11

ELECTRICAL
Figure 10-3 Boom & Frame Electrical Installation
20
21
B
22
A A
23
B 6
36
2
14 3
13 4
20 18 5
22 14 16 19 17
1 1 1
12 C C
41 15 VIEW A-A 22
402
31 VIEW C-C 31 31
32 32 32
33 33 33
34 34 34
35 35 35
7
8
9
VIEW B-B PAL6821
10-12 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-3 Boom & Frame Electrical Installation (Continued)
31200724 TL1055C, TL1255C 10-13

ELECTRICAL
Figure 10-3 Boom & Frame Electrical Installation

299-1316 Ref BOOM AUXILIARY ELECTRICAL INSTALLATION, (not available to order, see F, 9
1 3 CUSHION CLAMP
4 298-0557 1 HEX NUT, 1/2-13
5 298-0558 1 HEX NUT, 1/2-13
7 300-6112 1 PLATE
9 298-7380 2 LOCKWASHER, 0.38
12 389-2746 1 AUXILIARY ELECTRIC BOOM HARNESS, (includes items 401 & 402)
13 298-6893 1 TUBE ASSY
14 298-6914 1 AUX BOOM WIRE HARNESS
15 298-6913 1 TUBE ASSY
16 299-0399 1 HOSE TAKE-UP WELDMENT
17 299-0384 1 CABLE TAKE-UP WELDMENT
19 298-7379 2 LOCKWASHER, 5/16
22 299-0386 3 CORD CONNECTOR
23 298-7305 3 TIE STRAP
31 298-7436 3 TUBE CLAMP, 3/4
32 298-7836 3 STACK BOLT
36 298-0434 1 Q.C. VALVE HARNESS
416-2450 Ref FRAME ELECTRICAL INSTALLATION, (TL1055C S/N KDE00150 & After, B
TL1255C S/N DHW00150 & After), (not available to order, see items 101 thru
109 & 301 for service)
389-3524 Ref FRAME ELECTRICAL INSTALLATION, (TL1055C S/N MDD00150 & After, H
TL1255C S/N SXM00150 & After), (not available to order, see items 101 thru
111 for service)
101 297-7012 2 HEX HD CAPSCREW, 1/4-20X1
102 7 TIE STRAP, (not shown)
103 298-7363 2 WASHER, 1/4
104 298-7293 1 BACK-UP ALARM
105 298-7900 2 HEX LOCKNUT, 1/4-20
106 436-5605 1 HORN
107 299-1353 1 PROXIMITY SENSOR
108 367-4967 1 MOLDED RESISTOR
109 Ref FRAME HARNESS, (see Figure 10-10 for details)
110 297-7029 1 HEX HD CAPSCREW, 3/8-16X3/4
111 298-7365 1 WASHER, 3/8
201 323-7237 1 CONNECTOR
202 1 WEDGE LOCK
203 303-4969 2 TERMINAL
10-14 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-3 Boom & Frame Electrical Installation (Continued)

204 2 PLUG
205 230-4011 1 CONNECTOR
206 303-4970 2 TERMINAL
301 392-5125 1 AIR TEMPERATURE HARNESS, (TL1055C S/N KDE00150 & After, A
TL1255C S/N DHW00150 & After), (includes items 201 thru 206)
304 Ref AIR CLEANER INSTALLATION, (see Figure 4-5 for details)
401 298-7271 1 CONNECTOR
402 1 STRAIN RELIEF
31200724 TL1055C, TL1255C 10-15

ELECTRICAL
Figure 10-4 Cab Electrical Installation
201
171
401
189
138
405 404
198 403
141
113 180
142
143
162 139
176
204
145 144
147 139
406
158
122
153
191
135
172
304
306
301 303
203
302
PAP30750
10-16 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-4 Cab Electrical Installation

113 297-7100 4 FLAT HD CAPSCREW, #10-24X3/4, (enclosed cab)
122 298-0547 4 HEX LOCKNUT, #10-24, GR2, (enclosed cab)
135 Ref ENCLOSED CAB OPTIONS HARNESS, (if equipped),
138 298-7880 7 SPECIAL NUT, #10-24
139 Ref KNOB, (see Figure 10-5 for details)
141 299-0341 1 WEATHER PACK SHROUD, (enclosed cab)
142 299-0346 2 WEATHER PACK SEAL, (enclosed cab)
143 298-7282 2 MALE WEATHER PACK PIN, (enclosed cab)
144 Ref WIPER SWITCH, (see Figure 10-5 for details)
145 Ref BLOWER SWITCH, (see Figure 10-5 for details)
147 298-7292 AR WASHER FLUID HOSE
153 298-6843 1 GROMMET, (enclosed cab)
158 298-7013 1 PLATE, (enclosed cab)
162 298-8590 1 FAN, (enclosed cab)
171 Ref DASH HARNESS, (see Figure 10-14 for details)
172 Ref TRANSMISSION RELAY HARNESS, (see Figure 10-12 for details)
176 Ref POTENTIOMETER ASSY, (see Figure 10-5 for details)
180 5P-8500 1 KEY
189 298-7879 7 PAN HD CAPSCREW, #10, (open cab)
6V-7978 7 PAN HD CAPSCREW, #10, (enclosed cab)
191 Ref DASH INSTRUMENT PANEL HARNESS, (see Figure 10-15 for details)
198 163-2660 1 IGNITION SWITCH
201 Ref INSTRUMENT PANEL, (see Figure 10-5 for details)
204 Ref RH DASH PANEL, (see Figure 6-1 for details)
305-3772 Ref CAB ELECTRICAL INSTALLATION, (not available to order, see items 301 thru F
306 for service)
301 375-3920 1 VEC OPTIONS BOX
302 Ref VEC OPTIONS HARNESS, (see Figure 10-8 for details)
304 298-7371 4 WASHER, 1/2
305 300-6101 2 TIE WRAP, (not shown)
306 298-0548 4 HEX NUT, 1/4-20
401 Ref QUICK COUPLER SWITCH, (see Figure 10-5 for details)
403 Ref HAZARD SWITCH, (see Figure 10-5 for details)
404 Ref BEACON LIGHT SWITCH, (see Figure 10-5 for details)
405 Ref WORK LIGHT SWITCH, (see Figure 10-5 for details)
406 Ref TILT RHEOSTAT, (see Figure 10-5 for details)
31200724 TL1055C, TL1255C 10-17

ELECTRICAL
Figure 10-5 Cab Switches
103
201
105
102
110 107
106
111
108
101
1
4
3
6
2
5 109
PAP30770
10-18 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-5 Cab Switches

333-1338 1 INSTRUMENT PANEL, (includes items 1 thru 7) N
1 NSS 6 BULB HOUSING
2 298-8147 1 STEER SELECT SWITCH
3 303-8662 1 PARK BRAKE SWITCH
4 304-2613 1 HORN SWITCH
5 334-0787 1 3-IN-1 GAUGE
6 Ref INSTRUMENT PANEL HARNESS, (see Figure 10-15 for details)
7 334-0788 1 DASH PANEL
101 298-7283 1 WIPER SWITCH, (enclosed cab)
102 298-7285 1 BLOWER SWITCH, (if equipped)
103 1 POTENTIOMETER ASSY, (if equipped)
105 304-2594 1 HAZARD SWITCH, (if equipped)
106 304-4551 1 WORK LIGHT SWITCH, (if equipped)
107 304-4552 1 BEACON LIGHT SWITCH, (if equipped)
108 334-9480 1 TILT RHEOSTAT SWITCH
109 298-7221 1 HYDRAULIC QUICK COUPLER SWITCH, (if equipped)
110 1 KNOB, (if equipped)
111 1 KNOB, (if equipped)
201 Ref RH PANEL, (see Figure 6-1 for details)
31200724 TL1055C, TL1255C 10-19

ELECTRICAL
Figure 10-6 Work Lights

IF EQUIPPED WITH A/C
305 305
407
408 311
601 307
604 13
307 301
310
310 4
23
14
309
309
603 308
1 308
602
309 6 304
308 306
15 15
11
101
102
103
204 11
205 101
102
103
204
205
15
8 8
17
16 8
1
1 1
15 6
6 2 6 21
7 2
18 7 22
29
10
28
7 20
5
7 29 10
5
28 10
12
29
6 10
14 24
6 12
4 6
14 501
4 14
4
PAL6860
10-20 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-6 Work Lights

375-3905 Ref WORK LIGHT WITH BEACON INSTALLATION, (if equipped), B, B
375-3909 Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see 3,A
items 1, 4, 6, 14, 15, 17, 18, 23, 301, 306 thru 310, 407 & 408 for service)
1 303-4735 5 HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(WORK LIGHT WITH BEACON INSTALLATION)
303-4735 2 HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(BEACON LIGHT INSTALLATION)
2 08T-8919 2 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 75 lb-ft/102 Nm)
3 304-2569 1 BRACKET
4 298-0548 5 HEX NUT, 1/4-20, GR2, (WORK LIGHT WITH BEACON INSTALLATION)
298-0548 2 HEX NUT, 1/4-20, GR2, (BEACON LIGHT INSTALLATION)
5 298-0557 2 HEX NUT, 1/2-13, GR2
6 298-7363 8 WASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
298-7363 2 WASHER, 1/4, (BEACON LIGHT INSTALLATION)
7 298-7367 8 WASHER, 1/2
8 315-2027 3 LIGHT ASSY, (includes items 101 thru 103) B
10 Ref BOOM WORK LIGHT HARNESS, (see Figure 10-17 for details)
11 303-4924 2 LIGHT ASSY, (includes items 101 thru 103, 204 & 205) B
12 3 3/8 IN CLAMP
13 303-4925 Ref BEACON/WORK LIGHT INSTALLATION, (not available to order, see items D
14 298-7378 5 LOCKWASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
298-7378 2 LOCKWASHER, 1/4, (BEACON LIGHT INSTALLATION)
15 298-7281 7.3 ft CONDUIT, (WORK LIGHT WITH BEACON INSTALLATION)
298-7281 6 ft CONDUIT, (BEACON LIGHT INSTALLATION)
17 Ref BEACON SWITCH, (see Figure 10-5 for details)
18 Ref CAB WORK LIGHT HARNESS, (see Figure 10-19 for details)
20 303-4923 1 BRACKET
22 298-7369 1 WASHER, 3/4
24 317-5987 1 3/4 IN CLAMP
28 298-7382 2 LOCKWASHER, 1/2
29 3 3/8 IN CLAMP
101 323-7236 1 CONNECTOR
334-4128 1 WEDGE LOCK
102 303-4969 2 TERMINAL
103 299-0338 1 LIGHT, (includes hardware)
299-0849 1 BULB
204 298-1755 1 SPACER
205 298-1773 1 BOLT
301 304-2571 1 BRACKET
302 323-7236 2 CONNECTOR
303 303-4969 2 TERMINAL
304 320-8435 1 LIGHT ASSY, (includes item 351 & hardware)
299-0849 1 BULB
31200724 TL1055C, TL1255C 10-21

ELECTRICAL
Figure 10-6 Work Lights (Continued)

305 299-0398 1 BEACON LIGHT
298-6910 1 BULB
306 303-4927 1 GROMMET
307 332-1348 3 SCREW, #10-24X3/4
308 298-0546 3 HEX NUT, 10-24, GR2
309 5W-8686 3 WASHER, #10
310 298-7377 3 LOCKWASHER, #10
311 2.3 ft INSULATION
407 303-4971 2 TERMINAL, (BEACON LIGHT INSTALLATION)
408 303-4972 1 CONNECTOR, (BEACON LIGHT INSTALLATION)
NSS 1 WEDGE LOCK, (BEACON LIGHT INSTALLATION)
323-0971 Ref BEACON LIGHT MOUNTING INSTALLATION, (if equipped with A/C), (not A
available to order, see items 601 thru 605 for service)
601 332-1348 3 SCREW, #10-24X3/4
602 298-0546 3 HEX NUT, 10-24, GR2
603 5W-8686 3 WASHER, #10
604 298-7377 3 LOCKWASHER, #10
605 323-0972 1 BRACKET
10-22 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-6 Work Lights (Continued)

31200724 TL1055C, TL1255C 10-23

ELECTRICAL
Figure 10-7 Drive Lights
20
24
16
9
16
25
14
14
10
8
4
4
16 2 10
14
9 9
21
29
14 37 9 4 10
4 4 10 13 16
8 5
16 10
10 4 26 4
8 8
10 36 6
1 3 8 16
4 10 8
35 33
10 8
29 6 16
4 33
28
27 16
8
10
8
CAB COMPONENTS 16 13
16
12 15
21
19
101
17
PAL6870
18
10-24 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-7 Drive Lights

305-3790 Ref DRIVE LIGHT INSTALLATION, (if equipped), (not available to order, see items 4,A
1 298-7971 1 1/2 IN CLAMP
4 298-0546 26 HEX NUT, #10-24, GR2
5 298-0559 2 HEX LOCKNUT, 1/2-13, GR2
6 2 SCREW, 5/16X3/4
7 303-4973 1 CONNECTOR, (not shown)
8 298-7362 28 WASHER, #10
9 298-7375 6 WASHER, 1/2
10 298-7377 26 LOCKWASHER, #10
11 303-4979 1 TERMINAL, (not shown)
12 303-4980 1 TURN SIGNAL SELECTOR
13 324-9529 2 RED REFLECTOR
14 324-9530 4 YELLOW REFLECTOR
15 298-7289 1 FLASHER
16 324-9531 26 BUTTON HD CAPSCREW, #10-24X3/4
17 298-6866 1 STOPLIGHT SWITCH
18 298-8614 1 MOUNTING TAB
20 Ref FRAME ROAD LIGHT HARNESS, (see Figure 10-16 for details)
21 Ref CAB ROAD LIGHT HARNESS, (see Figure 10-18 for details)
23 315-5795 1 BRACKET
24 315-5797 1 RH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
1 BULB
334-5873 1 CONNECTOR
1 WEDGE LOCK
25 315-5798 1 LH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
1 BULB
1 WEDGE LOCK
26 315-5799 1 RH LIGHT
1 BULB
1 WEDGE LOCK
27 315-5800 1 LH LIGHT
1 BULB
1 WEDGE LOCK
28 315-5802 1 BRACKET
29 315-5806 2 COVER
33 2 3/8 IN CLAMP
35 4B-5276 1 WASHER, 1/2
36 1 FLANGE HEX HD CAPSCREW, 1/4-20X1
37 211-0089 1 FLANGE NUT, 1/4-20
31200724 TL1055C, TL1255C 10-25

Figure 10-8 Engine Harness
10-26 TL1055C, TL1255C 31200724

Figure 10-8 Engine Harness (Continued)
SN98
10
11
CO70
MS90
8 5 7
MS86
EC65 X184
T189 5 6
4 SN68
12
J1
2
EC119
EC95-D+
9 22
EC102
MS76-2
4
SN99
13 RL185
19
5
MS84 RL64 RL114
RL63 21
RL188 MS01 17 20
14 18
RL187
14
16
RL114-Y
15 8
RL63-Y RL64-Y
PAP30670
31200724 TL1055C, TL1255C 10-27


389-3508 1 ENGINE HARNESS, (includes all items) J
1 1 PLUG CONNECTOR
303-4970 22 TERMINAL
7 PLUG
1 TERMINAL CABLE CLAMP
356-2911 2 TERMINAL
2 334-5871 2 PLUG CONNECTOR, (includes rear seal)
305-5449 1 LOCKING WEDGE
303-4970 2 TERMINAL
3 1 PLUG CONNECTOR, (includes rear seal)
299-7106 1 LOCKING WEDGE
2 PLUG
4 334-5880 2 RING TERMINAL
1 MAXI FUSE, 30 AMP
5 3 PLUG CONNECTOR, (includes rear seal)
1 LOCKING WEDGE
356-2911 2 TERMINAL
1 PLUG
6 1 CONNECTOR
356-2911 3 TERMINAL
356-2911 4 TERMINAL
1 BOOT
1 BOOT
10 1 CONNECTOR
303-4970 3 TERMINAL
1 PLUG
11 1 CONNECTOR
303-4970 3 TERMINAL
3 PLUG
12 160-7689 1 CONNECTOR
391-8693 1 WIRE DRESS COVER
37 PLUG
13 1 CONNECTOR
303-4970 2 TERMINAL
356-2911 2 TERMINAL
2 PLUG
14 2 CONNECTOR
299-0312 1 RELAY
196-2413 2 TERMINAL
1 BOOT
1 BOOT
17 230-4011 1 CONNECTOR
10-28 TL1055C, TL1255C 31200724


303-4970 2 TERMINAL
18 299-0956 1 CONNECTOR
299-6629 1 LOCK CONNECTOR
141-2759 1 MINI FUSE, 5 AMP
427-9885 1 DIODE PACK CAP
196-2412 6 TERMINAL
2 TERMINAL SEAL
2 TERMINAL
19 1 CONNECTOR
299-0312 1 RELAY
1 TERMINAL
196-2413 3 TERMINAL
1 PLUG
20 1 CONNECTOR
303-4970 2 TERMINAL
21 1 CONNECTOR
303-4970 2 TERMINAL
22 1 FORK TERMINAL
31200724 TL1055C, TL1255C 10-29

TO TRANSMISSION HARNESS
HV921
4
TO AMBIENT TEMP SENSOR TO PARK BRAKE VALVE
2
X923
SN919
X932
TO CHASSIS HARNESS
TO GLOW PWR
TO ENGINE ALTERNATOR
TO GLOW PLUG
PAL6970
10-30 TL1055C, TL1255C 31200724

10
X922
6
X933
X946
7
EC918-D+
8
9
X928
5
X934
14
RL915
15
RL916 RL915-Y
11
11 12
RL915-R
RL916-Y
PAP30680
31200724 TL1055C, TL1255C 10-31


389-3634 1 ENGINE HARNESS, (includes all items) D
1 1 CONNECTOR
8 PLUG
2 1 CONNECTOR, (includes rear seal)
299-7106 1 LOCK WEDGE
2 PLUG
1 LOCK WEDGE
303-4970 3 TERMINAL
4 334-5871 1 CONNECTOR, (includes rear seal)
305-5449 1 LOCK WEDGE
303-4970 2 TERMINAL
5 1 RING TERMINAL
6 1 RING TERMINAL
1 BATTERY CABLE BOOT
7 1 CONNECTOR
1 LOCK WEDGE
303-4970 2 TERMINAL
1 PLUG
9 1 FORK TERMINAL
10 305-2095 1 CONNECTOR
305-2096 1 COVER
315-2097 1 LOCK
9X-1056 24 TERMINAL
368-3140 40 PLUG
2 BOOT
12 3 RING TERMINAL
1 BOOT
14 230-4011 1 CONNECTOR
303-4970 2 TERMINAL
15 1 CONNECTOR
303-4970 2 TERMINAL
10-32 TL1055C, TL1255C 31200724


31200724 TL1055C, TL1255C 10-33

ELECTRICAL
Figure 10-9 Transmission Harness
TO ENGINE HARNESS TO TRANSMISSION E5
TO TRANSMISSION E6
TO TRANSMISSION E1 TO TEMPERATURE SENSOR
TO TRANSMISSION E2
TO TRANSMISSION E3
TO TRANSMISSION E4
DIODE 10
4
DIODE 11
1 2
SOL E1
2 DIODE 14
H2 SOL E2 4
3
TEM SW
4
DIODE 15 SOL E5
SOL E3
SOL E4
2
2 SOL E6
DIODE 12 4 4
2 DIODE 13
110
PAL7110
10-34 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-9 Transmission Harness

389-3440 1 TRANSMISSION HARNESS, (includes items 1 thru 4) D
304-2647 1 SECONDARY LOCK WEDGE
305-5449 1 SECONDARY LOCK WEDGE
3 362-6743 1 SEALED CONNECTOR
1 PACKARD TPA
4 303-4997 6 MOLDED DIODE
110 389-3479 1 TEMPERATURE SWITCH
31200724 TL1055C, TL1255C 10-35

Figure 10-10 Frame Harness
TO VEC, (GREEN) TO VEC, (BLUE)

L K
L K
TO VEC, (GRAY)
14 13 J
12
J
TO AIR TEMPERATURE SENSOR
Y
I 11
15 10 TO VEC, (BLACK)
I
Y M
TO TILT-ON JOY R
X 16 2
18
X
TO TILT-ON JOY
F TO AC COMPRESSOR
M
F
17 TO FUEL SENDER
X R
TO AUX ELECTRIC
X
TO QUICK CONNECT
Q
TO STABILIZER VALVE
N
O 7 2
N
TO STABILIZER VALVE
N
18
TO STABILIZER PROXIMITY SWITCH 8 9

O P TO CRAB STEER VALVE
P
TO REVERSE ALARM
P
PAL7140
10-36 TL1055C, TL1255C 31200724

Figure 10-10 Frame Harness (Continued)
TO ENGINE HARNESS
TO DASH HARNESS
TO CAB HARNESS
TO CRAB STEER VALVE
TO FRONT RIGHT WORKLIGHT
18
2
TO CRAB STEER VALVE
TO OPTIONS HARNESS
TO HORN
5
4
3
PAL7130
31200724 TL1055C, TL1255C 10-37


416-7721 1 FRAME HARNESS, (includes all items) C
1 1 CONNECTOR,
303-4983 1 NUT
303-4982 1 LOCKWASHER
2 4 WEATHER PACK CONNECTOR
2 WEATHER PACK SOCKET TERMINAL
2 SEAL
1 CONNECTOR
1 PLUG
303-4983 1 NUT
303-4970 11 SOCKET TERMINAL
8 SOCKET TERMINAL
293-9310 1 CONNECTOR CAP
1 CONTACT
8 PLUG
303-8665 2 TERMINAL
299-0349 4 TERMINAL
299-0346 4 SEAL
1 SECONDARY LOCK
196-2412 1 TERMINAL
7R-2750 1 SEAL
267-9572 1 TERMINAL
299-0346 1 SEAL
299-0349 1 TERMINAL
299-0346 1 SEAL
267-9572 3 TERMINAL
7R-2750 3 SEAL
299-0350 1 DUST CAP
10 299-0339 1 CONNECTOR
2 TERMINAL
299-0346 1 CABLE SEAL, GREEN
11 1 CONNECTOR, (Black)
299-6629 1 CONNECTOR LOCK
4 TERMINAL
267-9572 4 TERMINAL
299-0346 4 SEAL
299-0348 4 SEAL
10-38 TL1055C, TL1255C 31200724


12 299-0958 1 CONNECTOR, (Black)
4 TERMINAL
267-9572 4 TERMINAL
299-0346 4 SEAL
299-0348 4 SEAL
13 299-0957 1 CONNECTOR, (Blue)
6 TERMINAL
267-9572 2 TERMINAL
299-0346 6 SEAL
299-0348 2 SEAL
14 299-0956 1 CONNECTOR, (Green)
6 TERMINAL
267-9572 2 TERMINAL
299-0346 6 SEAL
299-0348 2 SEAL
15 334-5870 1 CONNECTOR
303-4970 4 TERMINAL
16 334-5871 2 CONNECTOR
303-4970 2 TERMINAL
17 305-2038 2 CONNECTOR
303-4969 5 TERMINAL
1 PLUG
31200724 TL1055C, TL1255C 10-39

TO VEC, (GREEN) TO VEC, (BLUE)

L K
TO VEC, (GRAY)
J
15 L K 14
TO AIR TEMPERATURE SENSOR 13
J
Y
11 I
TO VEC, (BLACK)
12 I
M
Y R
TO TILT-ON JOY
F
16 10
E
TO TILT-ON JOY
E
TO FUEL SENDER
F R
TO AUX ELECTRIC 19
X 17
X
TO AC COMPRESSOR
M
Q
TO QUICK CONNECT
Q 18
TO STABILIZER VALVE
N
TO STABILIZER PROXIMITY SWITCH
O
O
N
TO STABILIZER VALVE
N
7
19 10
P
8 9
TO OPTIONAL TAIL LIGHT
TO REVERSE ALARM P
P
PAL7170
10-40 TL1055C, TL1255C 31200724

1
H
TO ENGINE HARNESS TO DASH HARNESS

H A
TO CRAB VALVE
S
G
G
S
2
TO CRAB VALVE
S
TO CAB HARNESS 19 6
B
TO OPTIONS HARNESS
C
A
B 5
C
4
3
PAL7160
31200724 TL1055C, TL1255C 10-41


389-3506 1 FRAME HARNESS, (includes all items) G
1 1 CONNECTOR,
303-4983 1 NUT
1 PLUG
299-0346 2 SEAL
305-2041 1 DUST CAP
1 CONNECTOR
1 PLUG
303-4983 1 NUT
8 SOCKET TERMINAL
1 CONTACT
8 PLUG
303-8665 2 TERMINAL
299-0349 4 TERMINAL
299-0346 4 SEAL
1 SECONDARY LOCK
1 TERMINAL
7R-2750 1 SEAL
267-9572 1 TERMINAL
299-0346 1 SEAL
299-0349 1 TERMINAL
299-0346 1 SEAL
267-9572 3 TERMINAL
7R-2750 3 SEAL
299-0350 1 DUST CAP
299-0346 2 SEAL
11 299-0339 1 CONNECTOR
2 TERMINAL
299-0346 2 CABLE SEAL, GREEN
12 1 CONNECTOR, (Black)
10-42 TL1055C, TL1255C 31200724


4 TERMINAL
267-9572 4 TERMINAL
299-0346 4 SEAL
299-0348 4 SEAL
13 299-0958 1 CONNECTOR, (Black)
4 TERMINAL
267-9572 4 TERMINAL
299-0346 4 SEAL
299-0348 4 SEAL
14 299-0957 1 CONNECTOR, (Blue)
6 TERMINAL
267-9572 2 TERMINAL
299-0346 6 SEAL
299-0348 1 SEAL
7R-2750 1 SEAL
15 299-0956 1 CONNECTOR, (Green)
6 TERMINAL
267-9572 2 TERMINAL
299-0346 6 SEAL
299-0348 2 SEAL
16 334-5870 1 CONNECTOR
303-4970 4 TERMINAL
17 334-5871 2 CONNECTOR
303-4970 2 TERMINAL
18 305-2038 2 CONNECTOR
303-4969 5 TERMINAL
1 PLUG
31200724 TL1055C, TL1255C 10-43

ELECTRICAL
Figure 10-11 VEC Options Harness
TO VEC OPTIONS, (BLACK) TO ROOF WIPER MOTOR TO CHASSIS OPTIONS HARNESS

A K M H
CONN
WIRE DESIGNATION WIRE GA CONN
WIRE DESIGNATION WIRE GA WIRE GA CONN
WIRE DESIGNATION WIRE GA
POS & TYPE POS & TYPE CONN POS WIRE DESIGNATION & TYPE POS & TYPE
A OPT PWR 4 12 GXL A 5A ROOF WIPER PWR 16 GXL 1 (30) 1 KEY ACC 16 GXL
AUX RLYS PWR 14 SXL
B OPT PWR 3 12 GXL B 5A ROOF WIPER GND 16 GXL 2 AUX RLYS PWR 16 GXL
2 (85) QC PWR 1 16 GXL
C OPT PWR 2 12 GXL 3 STOP LT 14 GXL
D 5A ROOF WIPER PWR 16 GXL 3 (87A) AUX ELEC PWR 14 SXL 4 WORKLT 14 GXL
E AUX SW GND 16 GXL 4 (87) PLUGGED -- 5 EXTRA 16 GXL
F OPT PWR 1 12 GXL 5 (86) QC GND 16 GXL 6 SWING 16 GXL
G 15A OPT 2 16 GXL 7 QC PWR 1 16 GXL
H 25A OPT 12 GXL 8 OPT PWR 1 12 GXL
9 QC PWR 2 16 GXL
10 OPT PWR 2 12 GXL
11 QC GND 5 16 GXL
12 OPT PWR 3 12 GXL
10 13 QC GND 7 16 GXL
14 OPT PWR 4 12 GXL
15 PLUGGED --
16 OPT GND 1 12 GXL
17 SIDESHIFT 16 GXL
K 18 OPT GND 2 12 GXL
TO VEC OPTIONS, (GRAY) 19 MAST 16 GXL
B
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
11
A D FAN GND 16 GXL
B OPT GND 2 12 GXL
C OPT GND 1 12 GXL
TO WORKLIGHT/BEA CON
D 5A ROOF WIPER GND 16 GXL L
E 15A OPT 2 GND 16 GXL
OPTION HARNESS
F 25A OPT GND 12 GXL G
CONN WIRE GA
G QC GND 16 GXL POS WIRE DESIGNATION & TYPE
H PLUGGED -- 1 STOP LT 14 GXL

2 S/W LT PWR 14 GXL
3 BCN PWR 16 GXL
4 DOME LT 14 GXL
5 DOME/BCN GND 14 GXL
6 CAB LT PWR 14 GXL
7 CAB LT GND 14 GXL
8 8 WORKLT 14 GXL
J M
9
CONN WIRE GA
WIRE DESIGNATION TO AUX ELECTRIC OPTION
POS & TYPE
12 3
A 15A OPT 2 16 GXL 7 I
B 15A OPT 2 GND 16 GXL
CONN WIRE GA
WIRE DESIGNATION
J D
POS & TYPE
1 SWING 16 GXL
13 B C
5 2 EXTRA 16 GXL
3 SW2 87A 16 GXL
2 6
4 SW2 86 16 GXL
5 MAST 16 GXL
F 6 SW1 87A 16 GXL
G 7 SIDESHIFT 16 GXL
8 SW1 86 16 GXL
I 9 AUX SW GND 16 GXL
10 PLUGGED --
11 PLUGGED --
12 PLUGGED --
E 4
TO AC RELAY
F
1 CONN
& TYPE
A 25A OPT 12 GXL

B 25A OPT GND 12 GXL
H
TO VEC OPTIONS, (BLUE) TO VEC OPTIONS, (GREEN) TO ENCLOSED CAB HARNESS

C D E L
CONN WIRE GA
CONN
& TYPE
CONN
& TYPE
CONN
& TYPE POS WIRE DESIGNATION & TYPE
A SW1 86 16 GXL A WIPER PWR 12 GXL A D FAN PWR 16 GXL 1 QC PWR 1 16 GXL
B HEATER GND 12 GXL B HEATER PWR 12 GXL B HEATER PWR 12 GXL 2 AUX RLYS PWR 16 GXL
C CAB LT GND 14 GXL C KEY ACC 16 GXL C WIPER PWR 12 GXL 3 QC PWR 2 16 GXL
D DOME/BCN GND 14 GXL D BCN PWR 16 GXL D HEATER GND 12 GXL 4 QC GND 5 16 GXL
E AUX ELEC PWR 14 SXL E D FAN PWR 16 GXL E D FAN GND 16 GXL 5 QC GND 16 GXL
F SW1 87A 16 GXL F DOME LT 14 GXL F PLUGGED -- 6 QC GND 7 16 GXL
G SW2 86 16 GXL G CAB LT PWR 14 GXL 7 QC GND 16 GXL
H SW2 87A 16 GXL H S/W LT PWR 14 GXL 8 EMPTY --
PAP30870
10-44 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-11 VEC Options Harness

359-8938 1 VEC BOX HARNESS, (includes all items) E
303-4969 10 CONTACT
303-4971 8 CONTACT
1 PLUG
303-4970 8 TERMINAL
3 1 CONNECTOR
2 TERMINAL
2 SEAL
4 1 CONNECTOR
2 TERMINAL
3 TERMINAL
2 SEAL
3 SEAL
1 PLUG
5 299-0956 1 GREEN CONNECTOR
196-2412 3 TERMINAL
1 PLUG
3 SEAL
267-9572 5 TERMINAL
5 SEAL
6 299-0957 1 BLUE CONNECTOR
196-2412 4 TERMINAL
1 PLUG
4 SEAL
267-9572 4 TERMINAL
4 SEAL
7 299-0312 1 RELAY
1 CONNECTOR
196-2413 4 TERMINAL
1 PLUG
8 1 BLACK CONNECTOR
196-2412 3 TERMINAL
1 PLUG
3 SEAL
267-9572 5 TERMINAL
5 SEAL
9 299-0958 1 GRAY CONNECTOR
196-2412 4 TERMINAL
1 PLUG
4 SEAL
267-9572 3 TERMINAL
3 SEAL
31200724 TL1055C, TL1255C 10-45

ELECTRICAL
Figure 10-11 VEC Options Harness (Continued)

10 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
11 304-2612 1 HOUSING
344-7165 7 TERMINAL
12 1 CONNECTOR
2 TERMINAL
2 SEAL
13 1 CONNECTOR
303-4970 9 TERMINAL
3 PLUG
10-46 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-11 VEC Options Harness (Continued)

31200724 TL1055C, TL1255C 10-47

ELECTRICAL
Figure 10-12 Transmission Relay Harness
10-48 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-12 Transmission Relay Harness

420-8959 1 TRANSMISSION RELAY HARNESS, (includes all items) C
1 299-0312 2 RELAY
1 METRI-PACK RELAY
196-2413 4 TERMINAL
1 PLUG
303-4970 4 TERMINAL
303-4983 1 NUT
298-7269 4 CONTACT
2 PLUG
5 1 CONNECTOR
1 TERMINAL
1 CABLE SEAL, RED
298-7269 2 CONTACT
298-7269 7 CONTACT
1 PLUG
1 BOOT
305-5502 6 TERMINAL
9 299-7106 1 WEDGE LOCK
303-4970 9 TERMINAL
10 334-5874 1 CONNECTOR
8 TERMINAL
11 1 CONNECTOR
299-0349 1 TERMINAL
299-0346 1 CABLE SEAL
31200724 TL1055C, TL1255C 10-49

ELECTRICAL
Figure 10-13 Enclosed Cab Options Harness
WASHER G
A B E
TO BLOWER TO WIPER
TO HEATER VALVE
HEATER PWR
HEATER LOW
HEATER MED
WIPER PARK
WIPER PWR CONN
WIRE DESIGNATION WIRE GA
HEATER HI
WIPER LO
WIPER HI
WASHER
POS
C 1 EMPTY
& TYPE
--
TO HEATER TEMP 2 EMPTY --
CONN
WIRE DESIGNATION WIRE GA 3 EMPTY --
POS & TYPE
A HEATER GND 18 GXL 4 EMPTY --
B HTR CNTRL A 18 GXL 5 EMPTY --
C HEATER PWR 18 GXL 6 EMPTY --
7 HEATER GND 18 GXL
8 HTR CNTRL B 18 GXL
9 EMPTY --
1 10 HEATER PWR 18 GXL
D
2
H
WIPER LO
WIPER HI
WIPER PARK 4
6
5
F
I TO BLOWER MOTOR
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
1 HEATER HI 16 GXL
I 2 HEATER MED 16 GXL
TO DASH FAN 3 HEATER LOW 16 GXL
CONN WIRE GA 4 HEATER GND 16 GXL
A D FAN PWR 16 GXL
B D FAN GND 16 GXL
D
TO VEC OPTIONS HARNESS
CONN
& TYPE
A D FAN PWR 16 GXL
B HEATER PWR 12 GXL
C WIPER PWR 12 GXL
D HEATER GND 12 GXL
E D FAN GND 16 GXL
F PLUGGED --
PAP30760
10-50 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-13 Enclosed Cab Options Harness

298-8426 1 ENCLOSED CAB OPTION HARNESS, (includes all items) B
3 TERMINAL
299-0346 3 SEAL
2 TERMINAL
305-5503 3 TERMINAL
299-0346 2 SEAL
299-0348 3 SEAL
1 PLUG
299-6630 3 TERMINAL
4 TERMINAL
299-0346 4 SEAL
5 1 CONNECTOR
2 TERMINAL
299-0346 2 SEAL
31200724 TL1055C, TL1255C 10-51

ELECTRICAL
Figure 10-14 Dash Harness
F E
TO DASH CONNECTOR TO ACCY MODULE
CONN WIRE GA
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE POS WIRE DESIGNATION & TYPE
1 FUL LVL 16 GXL A CAN H/904 18 GXL

2 DASH GND 16 GXL B CAN L/905 18 GXL
3 GAGE PWR 16 GXL C SHIELD /020
4 ENG STOP LT 18 GXL
5 TRANS TMP SW 16 GXL
6 ENG WARN LT 18 GXL 11
7 WAIT TO START LT 18 GXL
8 PLUGGED
10
6 E
F
D
TO STEER MODE SWITCH 7
CONN WIRE GA
1 STR CRB 16 GXL

2
H
STEER/SWAY PWR 16 GXL
3 STR AW 16 GXL TO ACCY MODULE CONNECTOR
CONN WIRE GA
4 OPEN POS WIRE DESIGNATION & TYPE
5 OPEN 1 DCLUTCH IN 16 GXL
6 OPEN 2 KEY IGN 16 GXL
7 DASH GND 16 GXL 3 TILT UP 16 GXL
8 OPEN 4 TILT DN 16 GXL
5 JUMPER 16 GXL
6 DCLUTCH 16 GXL
7 AUX A 16 GXL
D 8 AUX B 16 GXL
9 PK BRK SOL 16 GXL
10 PLUGGED
11 GND FAULT 16 GXL
12 PLUGGED
4
C G
KEY START 16 GA GXL
3 KEY BAT PWR 16 GA GXL
B
5
KEY ACC 16 GA GXL
KEY IGN 16 GA GXL
8
A
H
TO CHASSIS HARNESS
CONN WIRE GA
1 KEY BAT PWR 16 GXL

2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
C GAGE PWR
6 16 GXL J 9
TO PARK BRAKE SWITCH 7 HORN PWR 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE 8 STEER/SWAY PWR 16 GXL
1 PK BRK SOL 16 GXL 9 STR AW 16 GXL J
2 TRAN/BRK PWR 16 GXL 10 STR CRB 16 GXL CONN
WIRE DESIGNATION
WIRE GA
POS & TYPE
3 DCLUTCH IN 16 GXL 11 HORN 16 GXL 1 PLUGGED
4 OPEN 12 FUL LVL 16 GXL 2 JUMPER2 16 GXL
5 SHIFT PWR1 16 GXL 13 TRANS TMP SW 16 GXL 3 PLUGGED
6 ST RLY 16 GXL 14 ST RLY 16 GXL 4 PLUGGED
7 DASH GND 16 GXL 15 SHIFT PWR 1 16 GXL 5 JUMPER 16 GXL
8 OPEN 16 PK BRK SOL 16 GXL 6 PLUGGED
17 GND FAULT 16 GXL 7 PLUGGED
18 AUX A 16 GXL
B 19
8 PLUGGED
AUX B 16 GXL 16 GXL
TO HORN 9 JUMPER
20 WAIT TO START LT 18 GXL
CONN 10 PLUGGED
POS
WIRE GA
WIRE DESIGNATION & TYPE 21 ENG WARN LT 18 GXL A 11 JUMPER2 16 GXL
1 OPEN 22 ENG STOP LT 18 GXL 12 PLUGGED
2 HORN PWR 16 GXL 23 TRAN/BRK PWR 16 GXL
3 HORN 16 GXL 24 ACC MOD GND 16 GXL
4 OPEN 25 TILT UP 16 GXL
5 OPEN 26
27
TILT DN
DCLUTCH
16 GXL
16 GXL
1
6 OPEN 28 ECM IGN 16 GXL
7 OPEN 29 CAN H/904 18 GXL
8 OPEN 30 CAN L/905 18 GXL PAP26611
31 SHIELD /020
10-52 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-14 Dash Harness

370-1094 1 DASH HARNESS, (includes all items) F
1 PLUG
303-4983 1 NUT
2 344-7165 2 METRI-PACK CONNECTOR
1 TERMINAL
6 1 CONNECTOR
1 WEDGE LOCK
303-4970 7 TERMINAL
1 PLUG
356-2911 2 TERMINAL
2 PLUG
9 1 CONNECTOR
303-4970 4 TERMINAL
8 PLUG
10 323-7238 1 CONNECTOR
11 1 CONNECTOR, (with 120 OHM resistor)
31200724 TL1055C, TL1255C 10-53

ELECTRICAL
Figure 10-15 Instrument Panel Harness
10-54 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-15 Instrument Panel Harness

334-0789 1 INSTRUMENT PANEL HARNESS, (includes all items) C
1 346-2984 1 8 PIN RECEPTACLE
2 334-5962 1 WEDGE LOCK
3 298-7268 7 TERMINAL
4 1 PLUG
5 NSS 1 CONNECTOR
6 1 WEDGE LOCK
7 356-2911 3 CONTACT
8 NSS 1 CONNECTOR
9 NSS 1 DOUBLE LOCK PLATE
10 NSS 1 SOCKET
11 NSS 1 WIRE SEAL
12 NSS 1 PLUG
13 4 BULB BASE
14 8 TERMINAL
15 305-5448 4 BULB
16 1 DIODE
17 303-4970 3 TERMINAL
18 305-5450 1 WEDGE LOCK
19 334-5870 1 CONNECTOR
20 1 PLUG
31200724 TL1055C, TL1255C 10-55

ELECTRICAL
Figure 10-16 Frame Road Light Harness
PAL7340
10-56 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-16 Frame Road Light Harness

375-3916 1 FRAME ROAD LIGHT HARNESS A
31200724 TL1055C, TL1255C 10-57

ELECTRICAL
Figure 10-17 Boom Work Light Harness
PAL7350
10-58 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-17 Boom Work Light Harness

375-3913 1 BOOM WORKLIGHT HARNESS A
31200724 TL1055C, TL1255C 10-59

ELECTRICAL
Figure 10-18 Cab Road Light Harness
PAL7360
10-60 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-18 Cab Road Light Harness

303-4918 1 CAB ROAD LIGHT HARNESS C
31200724 TL1055C, TL1255C 10-61

ELECTRICAL
Figure 10-19 Cab Work Light Harness
X7
5 4
X6
X5
X4
2 X2
X3
3
X1
1
PAL7070
10-62 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-19 Cab Work Light Harness

375-3915 1 CAB WORK LIGHT HARNESS, (includes all items) A
1 1 DEUTSCH CONNECTOR
1 WEDGE LOCK
4 SOCKET TERMINAL
2 PLUG
5 TERMINAL
3 TERMINAL
2 SOCKET TERMINAL
31200724 TL1055C, TL1255C 10-63

ELECTRICAL
Figure 10-20 A/C Harness
CONN WIRE GA
A AC CLUTCH PWR 16 GXL

G B AC CLUTCH GND
16 GXL
RING 3/8 SCREW
1
CONN WIRE GA
A 25A OPT 16 GXL

2 2
F
3 4
1
2 5 FAN SW C 16 GA GXL
AC SW 16 GA GXL
3
E A
CONN WIRE GA
POS WIRE DESIGNATION & TYPE AC SW 16 GA GXL 25A OPT GND 16 GA GXL
A RLY 87 16 GXL
FAN SW C 16 GA GXL
TYP
25A OPT 16 GA GXL 25A OPT GND 16 GA GXL
B
PRS SW 16 GA GXL
RLY 87 16 GA GXL AC SW 16 GA GXL
D
AC CLUTCH 16 GA GXL PRS SW 16 GA GXL
PAL3011
WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G REMARKS
A B C D E F
25A OPT ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY 25 AMP OPTION
25A OPT GND BLACK 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PACKARD ASSY PACKARD ASSY RING 3/8 SCREW 25 AMP OPTION GROUND
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH
AC CLUTCH WHITE 16 1/4 FEMALE SPADE PACKARD ASSY AC CLUTCH
FAN SW C GREEN 16 1/4 FEMALE SPADE 2X AC SWITCH TO FAN C
. . . . .
PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH
RLY 87 ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY RELAY 87
10-64 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-20 A/C Harness

298-8453 1 A/C HARNESS, (includes items 1 thru 5) D
1 299-0341 2 SHROUD
2 298-7282 3 TERMINAL
3 299-0348 2 CABLE SEAL
5 299-0346 1 CABLE SEAL, GREEN
31200724 TL1055C, TL1255C 10-65

ELECTRICAL
Figure 10-21 VEC Harness
TO VEC BOX, (BLACK)
X116
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A VEC GND BLK 8 AWG TXL X117 (1)
B
C VEC GND BLK 8 AWG TXL X117 (1)
TO VEC BOX, (RED)
X115
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A VEC PWR 1 RED 8 AWG TXL RL64-R (1)
B
C VEC PWR 2 RED 8 AWG TXL RL114-R (1)
X116
1
X117 RL114-R
3
RL64-R
4
2
X115
TO BAT NEG
X117
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
1 VEC GND BLK 8 AWG TXL X116 (A)
1 VEC GND BLK 8 AWG TXL X116 (C)
TO GLOW PLUG RELAY
RL64-R
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
1 VEC PWR 1 RED 8 AWG TXL X115 (A)
TO VEC FUSING
RL114-R
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
1 VEC PWR 2 RED 8 AWG TXL X115 (C)
PAL8530
10-66 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-21 VEC Harness

389-3509 1 VEC HARNESS, (includes items 1 thru 4) D
1 1 CONNECTOR
2 TERMINAL
2 SEAL
2 1 CONNECTOR
2 TERMINAL
2 SEAL
4 2 RING TERMINAL
31200724 TL1055C, TL1255C 10-67

ELECTRICAL
Figure 10-22 Product Link Harness
10-68 TL1055C, TL1255C 31200724

ELECTRICAL
Figure 10-22 Product Link Harness

451-1851 1 PRODUCT LINK HARNESS, (includes all items) A
3 1 CONNECTOR
303-4970 3 TERMINAL
4 1 CONNECTOR
303-4970 3 TERMINAL
5 1 CONNECTOR
303-4970 2 TERMINAL
6 1 CONNECTOR
303-4970 3 TERMINAL
7 PLUG
356-2911 2 TERMINAL
31200724 TL1055C, TL1255C 10-69

ELECTRICAL
10-70 TL1055C, TL1255C 31200724

SECTION 11
DECALS
31200724 TL1055C, TL1255C

DECALS
Figure 11-1 Cab & Frame Decals
4
28 105
101
201 104
103 102
19
25 29
30
PAP30850
11-2 TL1055C, TL1255C 31200724

DECALS
Figure 11-1 Cab & Frame Decals (Continued)
OPEN CAB ENCLOSED CAB
14 14
E 37
41
44 D
36
3
202 42 D
401
34
8
F F
9
A B
C C
A 40 B
17
10 10
VIEW C-C
VIEW B-B
10 10 16
VIEW A-A
11 27 12 13
5
VIEW E-E 43
VIEW F-F
PAL6751
VIEW D-D
31200724 TL1055C, TL1255C 11-3

DECALS
Figure 11-1 Cab & Frame Decals

389-3627 Ref DECAL INSTALLATION, (ENGLISH-TL1055C), G
389-3571 Ref DECAL INSTALLATION, (ENGLISH-TL1255C), H
389-3628 Ref DECAL INSTALLATION, (ISO-TL1055C), I
(not available to order, see items 1 thru 36 & 40 thru 44 for service)
389-3575 Ref DECAL INSTALLATION, (ISO-TL1255C), J
(not available to order, see items 1 thru 36 & 40 thru 44 for service)
389-3629 Ref DECAL INSTALLATION, (FRENCH-TL1055C), J
389-3576 Ref DECAL INSTALLATION, (FRENCH-TL1255C), K
1 Ref LH DECAL, (not shown), (see Figure 11-2 for details)
2 Ref RH DECAL, (not shown), (see Figure 11-2 for details)
3 NSS 1 S/N PLATE
4 389-3641 1 CAPACITY CHART BOOKLET, (ENGLISH-TL1055C) A
1 CAPACITY CHART BOOKLET, (ISO-TL1055C) A
389-3637 1 CAPACITY CHART BOOKLET, (ENGLISH-TL1255C) A
389-3638 1 CAPACITY CHART BOOKLET, (ISO-TL1255C) A
389-3642 1 SUPPLEMENTAL CAPACITY CHART, (ENGLISH-TL1055C) B
389-3643 1 SUPPLEMENTAL CAPACITY CHART, (ISO-TL1055C) B
389-3639 1 SUPPLEMENTAL CAPACITY CHART, (ENGLISH-TL1255C) B
389-3640 1 SUPPLEMENTAL CAPACITY CHART, (ISO-TL1255C) B
5 303-4906 1 CAT LOGO DECAL
6 Ref EXTEND DECAL, (not shown), (see Figure 11-2 for details)
7 Ref ANGLE DECAL, (not shown), (see Figure 11-2 for details)
8 389-3574 1 OIL LEVEL DECAL
9 303-4962 1 HYDRAULIC OIL DECAL
10 330-4921 4 TIE DOWN DECAL
11 303-4946 1 TIP OVER DECAL, (ENGLISH)
314-5324 1 TIP OVER DECAL, (ISO)
314-2338 1 TIP OVER DECAL, (FRENCH)
12 303-4941 1 ELECTROCUTION HAZARD DECAL, (ENGLISH)
314-5321 1 ELECTROCUTION HAZARD DECAL, (ISO)
314-2339 1 ELECTROCUTION HAZARD DECAL, (FRENCH)
13 303-4949 1 CRUSH HAZARD WARNING DECAL, (ENGLISH)
314-5315 1 CRUSH HAZARD WARNING DECAL, (ISO)
314-2340 1 CRUSH HAZARD WARNING DECAL, (FRENCH)
14 303-4948 1 NO RIDERS DECAL, (ENGLISH)
314-5316 1 NO RIDERS DECAL, (ISO)
314-2341 1 NO RIDERS DECAL, (FRENCH)
15 Ref CARRY PERSONNEL DECAL, (not shown), (see Figure 11-2 for details)
16 303-4939 1 BATTERY DECAL, (ENGLISH)
314-5318 1 BATTERY DECAL, (ISO)
314-2343 1 BATTERY DECAL, (FRENCH)
17 303-4942 1 ROTATING PARTS DECAL, (ENGLISH)
314-5322 1 ROTATING PARTS DECAL, (ISO)
314-2344 1 ROTATING PARTS DECAL, (FRENCH)
18 Ref PINCH POINT DECAL, (see Figure 11-2 for details)
19 305-3791 1 RH DASH DECAL KIT, (includes items 101 thru 105), (ENGLISH) 2
11-4 TL1055C, TL1255C 31200724

DECALS
Figure 11-1 Cab & Frame Decals (Continued)

314-5317 1 RH DASH DECAL KIT, (includes items 101 thru 105), (ISO) 1
314-2350 1 RH DASH DECAL KIT, (includes items 101 thru 105), (FRENCH) 1
25 303-4909 1 CAT IGNITION SWITCH DECAL
26 Ref BOOM ANGLE INDICATOR, (not shown), (see Figure 2-1 for details)
27 299-0354 1 TILT ANGLE GAUGE
29 389-3577 1 MAINTENANCE CHART
30 1 LUBRICATION CHART
31 Ref BOOM ANGLE SPACER, (not shown), (see Figure 2-1 for details)
32 Ref WASHER, 3/8, (not shown), (see Figure 2-1 for details)
33 Ref HEX LOCKNUT, 3/8-16, (not shown), (see Figure 2-1 for details)
34 330-4923 1 ETHER START WARNING DECAL, (ENGLISH)
323-5615 1 ETHER START WARNING DECAL, (ISO)
1 ETHER START WARNING DECAL, (FRENCH)
36 335-8056 1 MANUAL DECAL
37 421-2305 1 ULTRA LOW SULFUR DIESEL DECAL, (ENGLISH, if equipped)
398-2032 1 ULTRA LOW SULFUR DIESEL DECAL, (FRENCH, if equipped)
41 421-2306 1 PATENT DECAL
42 399-5807 1 MODEL DECAL, (TL1055C)
399-5806 1 MODEL DECAL, (TL1255C)
43 399-7818 1 WARNING DECAL, (ENGLISH)
398-2031 1 WARNING DECAL, (FRENCH)
44 421-8455 1 EXPORT DECAL, (ISO), (TL1055C S/N MDD00150 & After; TL1255C
S/N SXM00150 & After)
101 303-4950 1 TIP OVER DECAL, (ENGLISH)
314-5320 1 TIP OVER DECAL, (ISO)
314-2345 1 TIP OVER DECAL, (FRENCH)
102 303-4945 1 RUN OVER DECAL, (ENGLISH)
314-5327 1 RUN OVER DECAL, (ISO)
314-2346 1 RUN OVER DECAL, (FRENCH)
103 303-4944 1 READ MANUAL DECAL, (ENGLISH)
314-5323 1 READ MANUAL DECAL, (ISO)
314-2347 1 READ MANUAL DECAL, (FRENCH)
104 303-4947 1 MACHINE ROLL DECAL, (ENGLISH)
314-5325 1 MACHINE ROLL DECAL, (ISO)
314-2348 1 MACHINE ROLL DECAL, (FRENCH)
105 298-1844 1 BOOM OPERATION DECAL
201 298-1694 1 SHIFTER DECAL
202 298-1833 1 AUX HYDRAULIC DECAL
401 350-2522 1 A/C TEMPERATURE DECAL, (if equipped)
402 314-2893 2 A/C REFRIGERANT DECAL, (if equipped), (not shown)
31200724 TL1055C, TL1255C 11-5

DECALS
Figure 11-2 Boom Decals
26
31
32 7 18
33 10
9
8
7
6 VIEW B-B
5
4
0 1 2 3
B B
18
15
2
VIEW A-A A
18
18 6
18
18
18 18
PAP30780
VIEW A - A
11-6 TL1055C, TL1255C 31200724

DECALS
Figure 11-2 Boom Decals

1 389-3625 1 LH DECAL, (TL1055C)
389-3572 1 LH DECAL, (TL1255C)
2 389-3626 1 RH DECAL, (TL1055C)
389-3573 1 RH DECAL, (TL1255C)
6 303-4910 1 EXTEND DECAL
7 298-0576 1 ANGLE DECAL
15 303-4940 1 CARRY PERSONNEL DECAL, (ENGLISH)
314-5319 1 CARRY PERSONNEL DECAL, (ISO)
314-2342 1 CARRY PERSONNEL DECAL, (FRENCH)
18 303-4943 7 PINCH POINT DECAL, (ENGLISH)
314-5326 7 PINCH POINT DECAL, (ISO)
314-2349 7 PINCH POINT DECAL, (FRENCH)
26 Ref BOOM ANGLE INDICATOR, (see Figure 2-1 for details)
31 Ref BOOM ANGLE SPACER, (see Figure 2-1 for details)
32 Ref WASHER, 3/8, (see Figure 2-1 for details)
33 Ref HEX LOCKNUT, 3/8-16, (see Figure 2-1 for details)
31200724 TL1055C, TL1255C 11-7

DECALS
11-8 TL1055C, TL1255C 31200724

SECTION 12
MAINTENANCE PARTS LIST
Qty per
Part Number Description
Machine
BOOM
396-3664 1 TILT CYLINDER HOSE, (see Figure 8-10)
396-3665 1 TILT CYLINDER HOSE, (see Figure 8-10)
331-8189 4 BOOM HOSE, (see Figure 8-11 & Figure 8-12)
299-0393 3 EXTEND CHAIN, (TL1055), (see Figure 2-6)
298-8661 3 EXTEND CHAIN, (TL1255), (see Figure 2-6)
299-0393 1 RETRACT CHAIN, (Third to First Section), (TL1055), (see Figure 2-7)
299-0394 1 RETRACT CHAIN, (Fourth to Second Section), (TL1055), (see Figure 2-7)
298-8662 1 RETRACT CHAIN, (Third to First Section), (TL1255), (see Figure 2-7)
298-8661 1 RETRACT CHAIN, (Fourth to Second Section), (TL1255), (see Figure 2-7)
298-6841 6 WEAR PAD, (see Section 2)
298-8387 2 WEAR PAD, (see Section 2), (TL1255)
364-1067 4 WEAR PAD, (see Section 2), (TL1255)
298-1687 AR SHIM, 0.0598, (see Section 2)
298-1644 24 SPACER, (see Section 2)
298-6840 1 WEAR PAD, BOOM HYDRAULICS, (see Figure 2-5)
298-6840 1 WEAR PAD, BOOM HYDRAULICS, (see Figure 8-11)
298-8724 1 QUICK SWITCH PIN, (see Figure 2-8)
174-2844 1 QUICK RELEASE PIN, (see Figure 2-8)
ENGINE
S/N KDE00150 & AFTER, S/N DHW00150 & AFTER
360-8960 1 FUEL FILTER ELEMENT, (see Figure 4-2)
363-6572 1 FUEL/WATER SEPARATOR ELEMENT, (see Figure 4-2)
384-8512 1 FILTER SCREEN, (see Figure 4-2)
7W-2326 1 OIL FILTER, (see Figure 4-2)
365-2968 1 BELT, (see Figure 4-2)
S/N MDD00150 & AFTER, S/N SXM00150 & AFTER
311-2376 1 FUEL FILTER, (see Figure 4-2)
299-8229 1 FUEL FILTER ELEMENT, (see Figure 4-2)
343-7104 1 FUEL FILTER, (see Figure 4-2)
308-7298 1 FUEL/WATER SEPARATOR FILTER, (see Figure 4-2)
367-1819 1 OIL FILTER, (see Figure 4-2)
31200724 TL1055C, TL1255C 12-1

Qty per
Machine
383-8021 1 PRIMARY AIR FILTER ELEMENT, (see Figure 4-5)
383-8023 1 SECONDARY AIR FILTER ELEMENT, (see Figure 4-5)
389-3465 1 FAN, (see Figure 4-1)
1 LOCKING FUEL CAP, (see Figure 4-3)
DRIVE TRAIN
389-2472 1 F-N-R SHIFTER, (see Figure 7-3)
303-8573 4 WHEEL END SEAL, (see Section 5)
299-0227 4 WHEEL END BUSHING, (see Section 5)
299-0485 4 WHEEL HUB SEAL, (see Section 5)
299-0666 1 UNIVERSAL JOINT KIT, (see Figure 5-1)
298-8173 4 UNIVERSAL JOINT KIT, (see Figure 5-1)
HYDRAULICS
298-8645 1 BOOM JOYSTICK, (see Figure 7-4)
299-0970 1 BOOM JOYSTICK GRIP ASSY, (see Figure 7-4)
391-2080 2 LIFT CYLINDER SEAL KIT, (TL1055C), (see Figure 9-1)
418-6274 2 LIFT CYLINDER SEAL KIT, (TL1255C), (see Figure 9-1)
418-6276 1 EXTEND/RETRACT CYLINDER SEAL KIT, (see Figure 9-2)
417-5758 1 TILT CYLINDER SEAL KIT, (TL1055C), (see Figure 9-3)
417-5753 1 TILT CYLINDER SEAL KIT, (TL1255C), (see Figure 9-3)
417-5758 1 COMPENSATING CYLINDER SEAL KIT, (TL1055C), (see Figure 9-4)
417-5753 1 COMPENSATING CYLINDER SEAL KIT, (TL1255C), (see Figure 9-4)
417-5006 1 FRAME LEVEL CYLINDER SEAL KIT, (see Figure 9-5)
417-5006 1 STABILIZER CYLINDER SEAL KIT, (see Figure 9-7)
417-6026 2 OUTRIGGER CYLINDER SEAL KIT, (see Figure 9-6)
423-2608 1 HYDRAULIC TANK FILTER KIT, (see Figure 9-14)
423-2609 1 HYDRAULIC TANK SIGHT GAUGE, (see Figure 9-14)
1 HYDRAULIC TANK BREATHER, (see Figure 9-14)
ELECTRICAL
389-3479 1 TRANSMISSION TEMP SWITCH, (see Figure 10-9)
256-6454 1 AMBIENT TEMP SENSOR, (S/N KDE00150 & After, S/N DHW00150 & After),
(see Figure 4-2)
106-0735 1 AMBIENT TEMP SENSOR, (S/N MDD00150 & After, S/N SXM00150 & After),
(see Figure 10-1)
441-1141 1 FUEL LEVEL SENDER, (see Figure 4-3)
298-7293 1 BACKUP ALARM, (see Figure 10-3)
163-2660 1 IGNITION SWITCH, (see Figure 10-4)
436-5605 1 HORN, (see Figure 10-3)
MISCELLANEOUS
5P-8500 1 KEY, (see Figure 10-4)
304-4563 1 BATTERY DISCONNECT KEY
31200748 1 OPERATION & MAINTENANCE MANUAL
31200793 1 SERVICE MANUAL
12-2 TL1055C, TL1255C 31200724

Qty per
Machine
31200724 1 PARTS MANUAL
SPECIAL TOOLS
336-1959 1 GAUGE, T17, AXLE
31200724 TL1055C, TL1255C 12-3

Qty per
Machine
12-4 TL1055C, TL1255C 31200724

SECTION 13 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
062-8043 ............... 4-14, 4-18 297-7015............... 4-3, 10-14 2-17, 2-19 298-0491.......................... 8-5
077-3100 ........................ 9-31 297-7016.......................... 7-3 297-7071 ...... 2-9, 2-11, 2-13, 298-0492........................ 9-33
077-3234 ........................ 9-31 297-7016.......................... 8-9 2-15, 2-17, 2-19 298-0493........................ 8-15
1001120179 ................... 5-55 297-7017................. 6-13, 7-5 297-7072 ..... 2-13, 2-15, 2-17 298-0494........................ 8-13
1001121103CP .............. 5-55 297-7017...... 8-15, 8-17, 8-27 297-7073 ....... 2-7, 2-15, 2-19 298-0496............... 8-13, 8-15
1001121105CP .............. 5-55 297-7018........................ 6-13 297-7074 ......... 2-5, 2-7, 2-19 298-0497...................... 10-11
1001121109CP .............. 5-55 297-7019..... 8-23, 8-27, 8-31, 297-7075 2-5, 2-7, 2-11, 2-19 298-0497............... 3-25, 8-27
1001125410CP .............. 5-55 8-33 297-7077 .......................... 3-6 298-0498............... 8-11, 8-15
1001152415CP .............. 5-55 297-7020........................ 2-33 297-7079 ........................ 3-25 298-0503............... 8-25, 8-28
1001152416CP .............. 5-55 297-7021............. 6-13, 10-14 297-7080 ........................ 3-25 298-0505............... 8-23, 8-27
1001152430CP .............. 5-55 297-7021........ 3-25, 8-9, 8-11 297-7081 ........................ 3-25 298-0507.......................... 7-3
102-8801 ...................... 10-35 297-7023........................ 6-20 297-7082 ........................ 3-25 298-0507.3-6, 8-7, 8-11, 9-33
106-0735 ........................ 10-9 297-7024........................ 5-53 297-7083 ...............2-25, 2-27 298-0508........................ 8-23
115-2422 ...................... 10-11 297-7026........................ 5-53 297-7084 ...................9-3, 9-9 298-0509............... 4-15, 4-19
122-8716 ........................ 9-31 297-7027........................ 6-24 297-7085 ...................5-4, 5-8 298-0509.......................... 8-7
130-9888 .......................... 4-7 297-70292-3, 2-27, 7-7, 10-14 297-7086 .......................... 6-5 298-0510........................ 9-15
136-3608 .......................... 4-7 297-7030............... 4-15, 4-19 297-7087 ........................ 2-25 298-0522.......................... 8-7
141-2759 ...................... 10-29 297-7030........................ 8-28 297-7087 ........................ 8-25 298-0530............... 4-23, 4-25
148-8408 ........................ 9-33 297-7031 2-9, 2-17, 2-19, 4-9, 297-7096 .......................... 4-3 298-0539........................ 6-24
154-4882 ............... 8-23, 8-27 4-11, 6-9, 7-3, 297-7098 .......................... 4-3 298-0541........................ 9-13
160-7689 ...................... 10-28 7-7, 10-14 297-7100 ...................... 10-17 298-0546.... 6-4, 10-22, 10-25
163-2660 ...................... 10-17 297-7032....... 1-6, 2-13, 2-15, 297-7101 ........................ 6-13 298-0547...................... 10-17
165-9762 ........................ 9-31 4-11, 4-23, 4-25 298-0378 ........................ 8-21 298-0548........... 10-17, 10-21
174-2844 ........................ 2-31 297-7033...... 2-13, 2-15, 4-23 298-0379 ...............8-23, 8-27 298-0549.......................... 1-6
175-4390 ............... 10-5, 10-9 297-7033................. 3-6, 8-25 298-0380 ...............8-23, 8-27 298-0549........................ 3-21
196-2412 10-29, 10-38, 10-45 297-7034................. 8-4, 9-29 298-0384 ........................ 8-28 298-0552............... 6-13, 6-17
196-241310-28, 10-29, 10-45, 297-7036........................ 9-13 298-0385 ...............8-25, 8-28 298-0553.... 10-5, 10-9, 10-11
10-49 297-7037................... 5-4, 5-8 298-0386 ........................ 8-28 298-0553............... 8-15, 8-17
211-0089 ...................... 10-25 297-7039 1-9, 2-7, 2-21, 2-23, 298-0387 ........................ 8-28 298-0554............... 2-13, 2-15
226-6494 ........................ 2-33 2-25, 2-27, 2-31, 298-0388 ........................ 8-28 298-0554................. 8-4, 9-29
228-7103 ........................ 4-21 2-33 298-0389 ........................ 8-25 298-0556................... 5-4, 5-8
230-4011 10-15, 10-28, 10-32 297-7040.......................... 4-9 298-0390 ........................ 8-25 298-0557....... 2-5, 2-7, 10-14,
230-5008 ...................... 10-28 297-7041.......... 2-5, 2-9, 2-13 298-0407 ........................ 2-33 10-21
231-7260 ........................ 9-31 297-7042.......................... 8-4 298-0433 .......................... 7-5 298-0558...................... 10-14
234-4173 ........................ 9-31 297-7043........................ 2-15 298-0434 ...................... 10-14 298-0559...................... 10-25
248-1257 ........................ 9-31 297-7044........ 2-5, 2-7, 10-25 298-0462 .......................... 8-7 298-0560............... 2-23, 2-27
248-1259 ........................ 9-31 297-7046........................ 8-28 298-0463 .................8-9, 9-33 298-0561............... 2-23, 2-27
248-1260 ........................ 9-31 297-7050........................ 2-15 298-0464 ........................ 8-23 298-0562............... 9-11, 9-15
248-1261 ........................ 9-31 297-7052...... 2-9, 2-11, 10-21 298-0465 .... 8-23, 8-27, 8-31, 298-0563.......................... 2-3
256-6454 .......................... 4-5 297-7055....... 2-7, 2-11, 2-13, 8-33 298-0565.......................... 1-6
260-3147 ........................ 9-31 2-15, 2-17 298-0466 ........................ 2-33 298-0565........................ 5-53
260-3416 ........................ 9-31 297-7056.. 2-5, 2-7, 2-9, 2-11, 298-0468 ...............8-19, 8-21 298-0574........................ 9-13
263-5514 ........................ 9-31 2-13, 2-15, 2-17, 298-0470 ...................8-4, 8-7 298-0576........................ 11-7
267-957210-38, 10-39, 10-42, 2-19 298-0471 .................2-33, 7-7 298-1358...... 2-33, 10-4, 10-8
10-43, 10-45 297-7057.. 2-5, 2-7, 2-9, 2-11, 298-0472 .... 8-13, 8-15, 8-17, 298-1359....... 1-6, 4-11, 4-15,
281-8744 .......................... 4-7 2-13, 2-15, 2-17, 8-27 4-19, 6-5, 6-13
293-9310 ........... 10-38, 10-42 2-19 298-0473 8-4, 8-5, 8-11, 8-17, 298-1361........................ 9-35
295-3419 ........................ 9-17 297-7058.......................... 2-7 8-27 298-1371.......................... 8-9
295-3466 ............... 10-5, 10-9 297-7059. 2-5, 2-7, 2-17, 2-19 298-0474 ........................ 3-25 298-1392........................ 8-11
297-7008 ........6-4, 6-13, 6-20 297-7060................... 2-5, 2-7 298-0475 ...................... 10-11 298-1487........................ 8-31
297-7009 ........................ 6-13 297-7061.......................... 2-9 298-0475 ....... 3-25, 8-4, 8-23 298-1491.......................... 8-7
297-7010 ........1-6, 6-13, 6-20 297-7062........ 2-9, 2-13, 2-15 298-0476 ........................ 8-19 298-1499........................ 8-33
297-7010 ........................ 3-21 297-7063...... 2-11, 2-13, 2-15 298-0487 .......................... 7-7 298-1508........................ 8-27
297-7011 ................. 2-3, 10-4 297-7064............... 2-11, 2-15 298-0487 .......................... 8-7 298-1509........................ 8-27
297-7012 6-4, 6-15, 6-24, 7-5, 297-7066........................ 2-13 298-0488 .... 2-21, 2-23, 2-25, 298-1510........................ 8-17
10-14 297-7067............... 2-11, 2-15 2-27 298-1511........................ 8-17
297-7012 ........................ 8-13 297-70682-9, 2-11, 2-13, 2-15 298-0488 ........................ 8-28 298-1514........................ 8-11
297-7013 ...................... 10-17 297-7069...... 2-11, 2-13, 2-15 298-0489 .. 8-4, 8-5, 8-7, 8-17 298-1518.......................... 8-4
297-7013 ..........8-4, 8-7, 8-21 297-7070....... 2-9, 2-11, 2-13, 298-0491 ...............4-15, 4-19 298-1519.......................... 8-4
31200724 TL1055C, TL1255C 13-1

PART NUMBER INDEX
298-1521 ............... 8-15, 8-17 2-27 298-1868 ........................ 5-19 298-6917............... 8-25, 8-28
298-1522 ........................ 8-13 298-1651 ........................8-28 298-1869 ........................ 5-19 298-6920..... 2-21, 2-23, 2-25,
298-1523 ........................ 8-13 298-1655 ..........................8-4 298-1870 ........................ 5-19 2-27
298-1524 ........................ 8-13 298-1657 .............. 8-25, 8-28 298-1871 ........................ 5-19 298-6925............... 10-5, 10-9
298-1526 .......................... 8-4 298-1660 ........................3-25 298-1872 ........................ 5-39 298-7013...................... 10-17
298-1528 ........................ 8-15 298-1661 ................ 2-9, 2-11 298-1873 ........................ 5-19 298-7030.......................... 6-5
298-1529 ........................ 8-15 298-1664 ...... 2-9, 2-13, 2-15, 298-1874 ........................ 5-19 298-7032............... 2-23, 2-27
298-1530 ........................ 8-27 2-17, 2-19 298-1875 ........................ 5-19 298-7036.......................... 6-4
298-1531 ........................ 8-27 298-1665 ...... 2-9, 2-11, 2-13, 298-1876 ............... 5-17, 5-19 298-7049........................ 6-13
298-1532 ........................ 8-15 2-15, 2-17, 2-19 298-1877 .....5-21, 5-23, 5-41, 298-7055........................ 3-25
298-1533 ........................ 8-15 298-1686 .. 2-5, 2-7, 2-9, 2-11 5-43 298-7057............... 2-31, 2-33
298-1539 .......................... 6-4 298-1687 . 2-5, 2-7, 2-9, 2-11, 298-1878 ............... 5-47, 5-49 298-7082.......................... 7-9
298-1540 ................. 4-9, 4-11 2-13, 2-17 298-1881 ............... 5-47, 5-49 298-7099........................ 9-45
298-1549 ........................ 2-23 298-16882-9, 2-11, 2-13, 2-17 298-1885 ........................ 5-27 298-7106...... 2-21, 2-25, 2-28
298-1577 .......................... 2-3 298-1689 ................ 2-9, 2-11 298-4546 .......................... 4-7 298-7109........................ 2-25
298-1580 ............... 4-15, 4-19 298-1690 ...... 2-9, 2-11, 2-13, 298-6828 ............... 8-25, 8-28 298-7221...................... 10-19
298-1580 ............... 9-11, 9-15 2-15, 2-17, 2-19 298-6832 ........................ 3-25 298-7243................. 4-9, 4-11
298-1582 ............... 8-25, 8-28 298-1691 .............. 2-17, 2-19 298-6833 ........................ 6-13 298-7254................. 4-9, 4-11
298-1585 ........................ 8-27 298-1692 ..... 2-13, 2-15, 2-17 298-6839 . 2-5, 2-7, 2-9, 2-11, 298-7263........................ 6-20
298-1597 .......................... 2-3 298-1693 ..........................2-9 2-13, 2-15 298-7264............... 2-17, 2-19
298-1602 ........................ 9-35 298-1694 ........................11-5 298-6840 ............... 2-17, 2-19 298-7268...................... 10-55
298-1609 .......................... 1-6 298-1695 ......................10-14 298-6840 ........................ 8-25 298-7269...................... 10-49
298-1610 .......................... 7-3 298-1695 ........................9-33 298-6841 . 2-5, 2-7, 2-9, 2-13, 298-7271...................... 10-15
298-1610 ................. 8-5, 8-11 298-1721 ..........................2-9 2-15 298-7274..... 5-21, 5-23, 5-41,
298-1612 .1-9, 2-3, 2-31, 2-33 298-1722 ..........................2-9 298-6843 ...................... 10-17 5-43
298-1612 ....3-6, 5-4, 5-5, 5-8, 298-1723 ........................2-13 298-6849 .......................... 1-9 298-7278........................ 6-25
9-11 298-1738 ........................6-13 298-6850 ....10-5, 10-9, 10-11 298-7280............ 5-4, 5-5, 5-8
298-1614 ............... 2-17, 2-19 298-1740 ..........................6-5 298-6856 ...................... 10-14 298-7281........................ 6-15
298-1615 ....... 2-9, 2-11, 2-13, 298-1744 .................. 5-4, 5-8 298-6856 ............... 8-23, 8-27 298-7281...................... 10-21
2-15, 2-17, 2-19 298-1755 .............. 6-9, 10-21 298-6859 ...................... 10-14 298-7282........... 10-17, 10-65
298-1617 ........................ 2-11 298-1758 .............. 4-23, 4-25 298-6859 ............... 8-23, 8-27 298-7283...................... 10-19
298-1628 ..2-5, 2-7, 2-9, 2-11, 298-1770 ....... 6-4, 6-20, 6-24 298-6863 .......................... 2-3 298-7285...................... 10-19
2-13, 2-15, 2-17, 298-1770 ........................8-28 298-6864 ........................ 8-27 298-7289...................... 10-25
2-19 298-1773 ......................10-21 298-6866 ...................... 10-25 298-7290........................ 6-20
298-1629 ..2-5, 2-7, 2-9, 2-11, 298-1794 ........................9-37 298-6873 .......................... 9-5 298-7292...................... 10-17
2-13, 2-15, 2-17, 298-1796 ........................9-37 298-6874 .......................... 9-5 298-7293...................... 10-14
2-19 298-1797 ........................9-37 298-6875 .......................... 2-5 298-7300.......................... 2-3
298-1630 ........................ 3-25 298-1833 ........................11-5 298-6876 ........................ 2-11 298-7305...................... 10-14
298-1631 .......................... 6-5 298-1834 ................ 2-9, 2-11 298-6877 ............... 2-13, 2-15 298-7311........................ 5-55
298-1632 ............ 5-4, 5-5, 5-8 298-1844 ........................11-5 298-6878 ................. 2-9, 2-13 298-7312...... 2-21, 2-25, 2-28
298-1635 ........................ 8-21 298-1849 ........................5-53 298-6879 ................... 2-5, 2-7 298-7313............... 2-23, 2-27
298-1636 ..2-5, 2-7, 2-9, 2-11, 298-1853 .... 5-21, 5-23, 5-41, 298-6881 ............... 2-13, 2-15 298-7314.......................... 9-5
2-13, 2-15, 2-17, 5-43 298-6884 ........................ 2-25 298-7315.......................... 9-7
2-19 298-1855 ........................5-35 298-6885 ........................ 2-25 298-7318........................ 2-25
298-1639 ............... 8-23, 8-27 298-1857 .... 5-13, 5-15, 5-21, 298-6886 ........................ 2-25 298-7356........................ 2-33
298-1643 ........................ 6-13 5-23, 5-33, 5-35, 298-6887 ........................ 2-21 298-7356..... 8-13, 8-15, 8-17,
298-1644 ..2-5, 2-7, 2-9, 2-11, 5-41, 5-43 298-6888 ........................ 2-21 8-27
2-13, 2-15, 2-17, 298-1860 .... 5-21, 5-23, 5-41, 298-6889 ......2-21, 2-25, 2-27 298-7358 3-6, 8-7, 8-15, 8-31,
2-19 5-43 298-6893 ...................... 10-14 8-33, 9-33
298-1648 .....2-21, 2-23, 2-25, 298-1861 .... 5-21, 5-23, 5-41, 298-6894 ............... 2-25, 2-27 298-7362............... 6-4, 10-25
2-27 5-43 298-6895 ........................ 2-25 298-7362........................ 8-28
298-1648 ........................ 8-27 298-1862 .... 5-21, 5-23, 5-41, 298-6896 ........................ 2-21 298-7363....... 6-4, 6-13, 6-15,
298-1649 .....2-15, 2-21, 2-25, 5-43 298-6903 .......2-9, 2-11, 2-13, 6-20, 7-5, 10-14,
2-27 298-1863 ........................5-43 2-15, 2-17, 2-19 10-21
298-1649 ........................ 8-27 298-1865 .... 5-17, 5-19, 5-21, 298-6904 ......2-21, 2-25, 2-27 298-7363...... 3-21, 8-13, 8-27
298-1650 .....2-21, 2-23, 2-25, 5-23, 5-37, 5-39, 298-6905 ................. 2-9, 2-11 298-7364....... 1-6, 4-14, 4-18,
2-27 5-41, 5-43 298-6910 ...................... 10-22 6-13, 6-17, 7-3,
298-1650 ........................ 8-28 298-1866 ........................5-19 298-6913 ...................... 10-14 7-5, 10-4, 10-8
298-1651 .....2-21, 2-23, 2-25, 298-1867 ........................5-19 298-6914 ...................... 10-14 298-73645-53, 8-9, 8-15, 8-17
13-2 TL1055C, TL1255C 31200724

PART NUMBER INDEX
298-7365 2-3, 4-9, 4-11, 4-15, 298-7846........................ 6-24 298-8054 .......................... 6-5 298-8608........................ 6-13
4-19, 4-23, 4-25, 298-7846.......................... 8-9 298-8057 ...............8-23, 8-27 298-8614...................... 10-25
6-9, 7-7, 10-14 298-7852................... 5-4, 5-5 298-8060 ........................ 2-25 298-8637.......................... 7-7
298-73658-4, 8-25, 8-28, 9-29 298-7859........................ 5-19 298-8061 ..... 2-21, 2-25, 2-27 298-8645.......................... 7-9
298-7366 ................... 5-4, 5-8 298-7861..... 5-17, 5-19, 5-37, 298-8064 ........................ 2-25 298-8659........................ 2-27
298-7367 2-5, 2-7, 4-9, 10-21 5-39 298-8065 ..... 2-21, 2-25, 2-27 298-8661............... 2-23, 2-27
298-7368 .......................... 4-3 298-7862..... 5-17, 5-19, 5-37, 298-8145 ........................ 4-25 298-8662........................ 2-28
298-7369 ...................... 10-21 5-39 298-8147 ...................... 10-19 298-8665.......................... 6-5
298-7371 ...................... 10-17 298-7863..... 5-17, 5-19, 5-37, 298-8150 ...................5-4, 5-8 298-8669........................ 6-17
298-7372 ................. 1-6, 6-24 5-39 298-8173 ...................5-4, 5-8 298-8673........................ 6-13
298-7373 ............... 6-13, 6-24 298-7864..... 5-17, 5-19, 5-37, 298-8175 ........................ 9-37 298-8722........................ 6-17
298-7373 ............... 3-25, 5-53 5-39 298-8204 ........................ 8-27 298-8724........................ 2-31
298-7374 ..........1-6, 2-3, 6-24 298-7865..... 5-17, 5-19, 5-37, 298-8206 ........................ 9-43 298-8734............... 2-31, 2-33
298-7374 ......8-25, 8-28, 9-33 5-39 298-8207 ........................ 8-27 298-8745.......................... 7-7
298-7375 ...................... 10-25 298-7866..... 5-17, 5-19, 5-37, 298-8237 ........... 5-4, 5-5, 5-8 298-8746........................ 2-25
298-7377 .....6-4, 10-4, 10-22, 5-39 298-8244 .......................... 7-3 298-8756............... 2-17, 2-19
10-25 298-7867............... 5-27, 5-29 298-8278 ...............2-23, 2-27 298-8761........................ 6-13
298-7378 .....6-20, 6-24, 10-4, 298-7868...... 5-21, 5-41, 5-43 298-8280 .......................... 7-3 298-8780........................ 5-55
10-8, 10-21 298-7870............... 5-27, 5-29 298-8290 ........................ 5-53 299-0191........................ 9-37
298-7378 ........................ 8-27 298-7871..... 5-13, 5-15, 5-33, 298-8292 ........................ 5-27 299-0192........................ 9-37
298-7379 ............. 6-24, 10-14 5-35 298-8293 ........................ 5-27 299-0193........................ 9-37
298-7379 ................. 8-9, 8-27 298-7872..... 5-13, 5-15, 5-33, 298-8294 ........................ 5-27 299-0194........................ 9-37
298-7380 1-6, 2-3, 2-13, 2-15, 5-35 298-8295 .... 5-21, 5-23, 5-41, 299-0195............... 5-21, 5-41
2-17, 2-19, 2-25, 298-7873..... 5-27, 5-29, 5-47, 5-43 299-0208.......................... 7-3
2-27, 6-9, 7-3, 5-49 298-8296 .... 5-21, 5-23, 5-41, 299-0209.......................... 7-9
7-7, 10-14 298-7875.......................... 1-3 5-43 299-0210................. 7-9, 7-11
298-7380 .......8-4, 8-25, 8-28, 298-7878............ 5-4, 5-5, 5-8 298-8297 .... 5-21, 5-23, 5-41, 299-0221..... 5-13, 5-15, 5-33,
9-29, 9-33 298-7879............. 6-13, 10-17 5-43 5-35
298-7382 ... 1-9, 2-5, 2-7, 2-9, 298-7880............. 6-13, 10-17 298-8300 .... 5-21, 5-23, 5-41, 299-0223..... 5-21, 5-23, 5-41,
2-11, 2-13, 2-15, 298-7889............... 4-14, 4-18 5-43 5-43
2-21, 2-23, 2-25, 298-7890.......................... 8-5 298-8302 ........................ 9-37 299-0227..... 5-21, 5-23, 5-41,
2-27, 6-9, 10-21 298-7900...................... 10-14 298-8303 ........................ 9-37 5-43
298-7382 ................. 8-4, 8-28 298-7904........................ 5-53 298-8313 ........................ 6-25 299-0228........................ 5-43
298-7384 ........................ 6-13 298-7914.......................... 1-3 298-8317 ........................ 6-25 299-0230........................ 5-19
298-7388 .......................... 7-3 298-7917............... 4-23, 4-25 298-8373 ........................ 2-23 299-0231........................ 5-19
298-7392 ........................ 4-19 298-7922........................ 1-11 298-8378 .......................... 7-5 299-0232........................ 5-19
298-7392 ................... 3-6, 8-4 298-7923.......................... 1-3 298-8383 ........................ 8-27 299-0233........................ 5-19
298-7393 ........1-3, 2-13, 2-15 298-7927.......................... 8-9 298-8387 ........................ 2-11 299-0235..... 5-21, 5-23, 5-41,
298-73942-9, 2-11, 2-25, 2-27 298-7931........................ 6-20 298-8388 ...............2-23, 2-27 5-43
298-7395 ........................ 2-27 298-7971...................... 10-25 298-8390 .......................... 9-3 299-0236..... 5-21, 5-23, 5-41,
298-7395 ................... 5-4, 5-8 298-7972........................ 8-28 298-8391 .......................... 9-9 5-43
298-7431 ........................ 5-27 298-7977........................ 6-20 298-8399 .......................... 6-5 299-0237............... 5-27, 5-29
298-7432 ............5-4, 5-5, 5-8 298-7978............... 2-17, 2-19 298-8402 ........................ 6-13 299-0240...... 5-27, 5-47, 5-49
298-7433 ........8-7, 8-19, 8-21 298-7979............... 2-17, 2-19 298-8405 .......................... 9-7 299-0241...... 5-27, 5-47, 5-49
298-7434 ................. 8-4, 8-19 298-79804-9, 4-14, 4-18, 6-24 298-8419 ........................ 2-11 299-0243..... 5-21, 5-23, 5-41,
298-7436 ...................... 10-14 298-7988........................ 8-27 298-8424 ...............2-15, 2-19 5-43
298-7436 ........................ 8-11 298-7999........................ 4-15 298-8425 ........................ 4-21 299-0244........................ 5-23
298-7437 ........................ 2-33 298-8008............... 9-11, 9-15 298-8426 ...................... 10-51 299-0245..... 5-21, 5-23, 5-41,
298-7437 ........................ 8-25 298-8025........................ 2-11 298-8429 ........................ 9-13 5-43
298-7438 ............... 8-31, 8-33 298-8026........................ 2-11 298-8430 .......................... 1-9 299-0246..... 5-21, 5-23, 5-41,
298-7834 ........................ 6-20 298-8027.......................... 2-3 298-8431 ........................ 9-13 5-43
298-7834 .......................... 8-9 298-8047........................ 8-27 298-8432 ........................ 6-13 299-0247..... 5-21, 5-24, 5-41,
298-7835 .......................... 8-9 298-8048........................ 8-27 298-8437 ...............2-23, 2-27 5-43
298-7836 ...................... 10-14 298-8049.......................... 1-6 298-8453 ...................... 10-65 299-0248..... 5-21, 5-24, 5-41,
298-7836 ............... 8-25, 8-33 298-8049........................ 9-33 298-8457 .......................... 9-5 5-43
298-7837 ...................... 10-14 298-8050.......................... 6-9 298-8588 ........................ 9-33 299-0260........................ 2-27
298-7837 ........8-9, 8-25, 8-33 298-8050............... 8-23, 8-27 298-8590 ...................... 10-17 299-0261............... 2-23, 2-27
298-7840 .......................... 6-9 298-8051........................ 3-25 298-8596 ........................ 3-27 299-0269........................ 8-28
298-7841 ............... 4-15, 4-21 298-8052.......................... 6-5 298-8604 ........................ 5-53 299-0275........................ 3-25
31200724 TL1055C, TL1255C 13-3

PART NUMBER INDEX
299-0277 .......................... 1-9 299-0565 ........................5-55 299-0967 .......................... 7-9 299-7168..... 5-21, 5-23, 5-41,
299-0278 .......................... 1-9 299-0567 ........................5-11 299-0970 .......................... 7-9 5-43
299-0282 ........................ 5-53 299-0635 ........................7-11 299-0976 ........................ 7-11 299-7169..... 5-21, 5-23, 5-41,
299-0283 ........................ 5-53 299-0636 ........................7-11 299-0982 ............... 5-17, 5-19 5-43
299-0285 ........................ 2-33 299-0666 ..........................5-4 299-0985 ........................ 9-37 299-7170..... 5-15, 5-21, 5-24,
299-0308 ........................ 2-33 299-0787 ..........................9-3 299-0986 .......................... 7-9 5-41, 5-43
299-0310 ........................ 9-33 299-0800 .... 5-13, 5-15, 5-33, 299-1283 .......................... 6-5 299-7180........................ 6-25
299-031210-28, 10-29, 10-45, 5-35 299-1302 .......................... 2-3 299-7182........................ 6-25
10-49 299-0801 .... 5-13, 5-15, 5-33, 299-1306 ................... 5-4, 5-8 299-7184........................ 6-25
299-0313 ................... 9-3, 9-9 5-35 299-1307 .......................... 5-4 299-8229.......................... 4-7
299-0320 ...................... 10-69 299-0802 ........................5-35 299-1315 ........................ 8-27 2H-3922 ................ 10-5, 10-9
299-0328 ........................ 6-20 299-0809 ........................5-24 299-1316 ...................... 10-14 2Y-6141 ........................... 6-4
299-0337 ........................ 6-20 299-0811 .... 5-27, 5-29, 5-47, 299-1318 .......................... 2-3 300-6078............. 2-31, 10-11
299-0338 ...................... 10-21 5-49 299-1322 ........................ 8-27 300-60783-6, 3-11, 3-25, 8-28
299-033910-38, 10-42, 10-53, 299-0812 .... 5-27, 5-29, 5-47, 299-1323 .......................... 1-9 300-6079............. 2-31, 10-11
10-65 5-49 299-1324 .......................... 7-7 300-60793-6, 3-11, 3-25, 8-28
299-0341 ........... 10-17, 10-65 299-0821 .... 5-13, 5-15, 5-21, 299-1349 ........................ 2-33 300-6084............. 2-31, 10-11
299-0343 10-38, 10-42, 10-51 5-23, 5-33, 5-35, 299-1351 ........................ 2-33 300-6084........................ 8-28
299-0345 ...................... 10-51 5-41, 5-43 299-1353 ...................... 10-14 300-6095........................ 2-31
299-034610-17, 10-38, 10-39, 299-0822 ..... 5-17, 5-19, 5-37 299-6624 ........................ 2-33 300-6095........................ 8-28
10-42, 10-43, 299-0824 .... 5-17, 5-19, 5-37, 299-6624 ........................ 2-33 300-6096........................ 8-23
10-49, 10-51, 5-39 299-6628 ...................... 10-67 300-6099.......................... 7-3
10-65 299-0825 .... 5-17, 5-19, 5-37, 299-662910-29, 10-38, 10-39, 300-6099.......................... 8-7
299-034810-38, 10-39, 10-43, 5-39 10-43, 10-45 300-6100........................ 8-27
10-51, 10-65 299-0826 .... 5-17, 5-19, 5-37, 299-6630 ...................... 10-51 300-6101............. 6-24, 10-17
299-0349 10-38, 10-42, 10-49 5-39 299-6632 .......................... 7-7 300-6103............. 2-31, 10-11
299-0350 ........... 10-38, 10-42 299-0827 .... 5-21, 5-23, 5-41, 299-6637 ........................ 6-17 300-6103........................ 8-28
299-0354 ........................ 11-5 5-43 299-6644 ........................ 2-33 300-6104.......................... 7-3
299-0358 ...... 2-21, 2-25, 2-27 299-0828 .... 5-21, 5-23, 5-41, 299-6644 .....8-23, 8-25, 8-27, 300-6104.......................... 8-5
299-0361 ........................ 1-11 5-43 8-31, 8-33 300-6111............... 2-25, 2-27
299-0362 ........................ 3-25 299-0834 ..........................7-9 299-6652 ............... 2-21, 2-25 300-6112...................... 10-14
299-0369 ........1-6, 10-4, 10-8 299-0849 ......................10-21 299-6707 .......................... 6-5 300-6119........................ 2-27
299-0370 .......................... 6-4 299-0908 ......................10-53 299-7093 ........................ 5-15 300-6121.......................... 2-7
299-0370 .......................... 8-4 299-0909 ......................10-51 299-7094 ......5-21, 5-24, 5-41 300-6122........................ 2-15
299-0380 ........................ 5-55 299-0910 ......................10-51 299-7095 ......5-21, 5-24, 5-41 300-6123............... 8-15, 8-17
299-0384 ...................... 10-14 299-0913 ..........................7-7 299-7103 .....5-13, 5-15, 5-27, 300-6127........................ 2-27
299-0386 ...................... 10-14 299-0915 ........................7-11 5-29, 5-33, 5-35, 301-9752........................ 3-19
299-0393 ............... 2-21, 2-25 299-0916 ........................7-11 5-47, 5-49 301-9753........................ 3-19
299-0394 ........................ 2-25 299-0917 ........................7-11 299-710610-28, 10-32, 10-46, 301-9754........................ 3-19
299-0395 ........................ 6-13 299-0921 ........................6-17 10-49, 10-53 301-9755........................ 3-19
299-0397 ............... 2-17, 2-19 299-0922 ........................6-17 299-7107 ........... 10-45, 10-49 301-9756........................ 3-19
299-0398 ...................... 10-22 299-0924 ........................6-17 299-7130 ........................ 9-37 301-9757.......................... 3-3
299-0399 ...................... 10-14 299-0925 ........................6-17 299-7131 ........................ 9-37 301-9758.......................... 3-3
299-0472 .......................... 8-4 299-0927 ........................6-17 299-7134 .....5-13, 5-15, 5-33, 303-4735............. 10-4, 10-21
299-0485 .....5-21, 5-23, 5-41, 299-0928 ........................6-17 5-35 303-4741................... 3-3, 3-6
5-43 299-0931 ........................9-11 299-7144 ........................ 7-11 303-4744.......................... 6-5
299-0488 .....5-17, 5-19, 5-37, 299-0941 ........................5-35 299-7145 ........................ 9-43 303-4749................. 6-8, 10-4
5-39 299-0946 8-4, 8-7, 8-19, 8-21 299-7146 ........................ 9-43 303-4754.......................... 8-5
299-0492 ............... 2-21, 2-25 299-0949 ............ 6-20, 10-14 299-7147 ........................ 9-43 303-4755........................ 3-25
299-0498 .......................... 7-9 299-0949 ................ 8-9, 8-11 299-7156 .....5-13, 5-33, 5-35, 303-4757.......................... 8-5
299-0514 ........................ 9-43 299-0953 ..........................7-9 5-43 303-4759............... 4-15, 4-19
299-0520 .....5-21, 5-23, 5-41, 299-0954 ..........................7-9 299-7161 .....5-13, 5-15, 5-33, 303-4759.......................... 8-5
5-43 299-095610-29, 10-39, 10-43, 5-35 303-4762............... 4-15, 4-19
299-0550 ............... 2-23, 2-27 10-45 299-7162 .....5-17, 5-19, 5-37, 303-4771............... 4-15, 4-19
299-0551 ............... 2-23, 2-27 299-0957 10-39, 10-43, 10-45 5-39 303-4774.......................... 6-9
299-0558 ........................ 7-11 299-0958 10-39, 10-43, 10-45 299-7163 .....5-17, 5-19, 5-37, 303-4777........................ 10-8
299-0559 ........................ 7-11 299-0960 ................ 7-9, 7-11 5-39 303-4779.......................... 1-6
299-0560 .......................... 7-7 299-0961 ........................8-25 299-7166 .....5-27, 5-29, 5-47, 303-4782................... 3-3, 3-6
299-0561 .......................... 5-4 299-0966 ..........................7-9 5-49 303-4783............... 8-25, 8-28
13-4 TL1055C, TL1255C 31200724

PART NUMBER INDEX
303-4787 ........................ 10-8 10-53 303-8650 ........................ 3-27 304-3194........................ 3-31
303-4788 .......................... 4-3 303-498310-38, 10-42, 10-49, 303-8651 ........................ 3-27 304-3195........................ 3-31
303-4789 ............... 4-23, 6-24 10-53 303-8652 ........................ 3-27 304-3196........................ 3-31
303-4795 ........................ 4-11 303-4988................... 3-3, 3-6 303-8653 ........................ 3-27 304-3197........................ 3-31
303-4799 ........................ 1-11 303-4997 10-35, 10-39, 10-43 303-8656 ........................ 3-31 304-3198........................ 3-31
303-4803 ........................ 9-35 303-8565........................ 9-35 303-8658 ........................ 9-35 304-3199........................ 3-31
303-4819 ........................ 11-5 303-8570........................ 5-43 303-8662 ...................... 10-19 304-3200........................ 3-31
303-4822 ........................ 8-25 303-8571........................ 5-43 303-8664 ...........10-38, 10-42 304-3201........................ 3-31
303-4823 ........................ 8-25 303-8572..... 5-21, 5-23, 5-41, 303-8665 ...........10-38, 10-42 304-3202........................ 3-31
303-4836 .......................... 1-6 5-43 303-8667 ........................ 6-11 304-3203........................ 3-31
303-4906 ........................ 11-4 303-8573..... 5-21, 5-23, 5-41, 304-2268 ........................ 3-31 304-3204........................ 3-31
303-4909 ........................ 11-5 5-43 304-2301 ........................ 6-11 304-3209........................ 9-37
303-4910 ........................ 11-7 303-8578........................ 6-11 304-2302 ........................ 3-27 304-3211........................ 9-37
303-4911 ................. 1-6, 6-24 303-8581........................ 6-11 304-2304 ........................ 3-27 304-3212........................ 9-37
303-4918 ...................... 10-61 303-8582.......................... 6-8 304-2305 ........................ 3-27 304-3213........................ 9-37
303-4923 ...................... 10-21 303-8583........................ 6-11 304-2307 ........................ 3-27 304-3214........................ 9-37
303-4924 ...................... 10-21 303-8585.......................... 6-8 304-2308 ........................ 3-27 304-3215........................ 9-37
303-4925 ...................... 10-21 303-8586........................ 6-11 304-2309 ........................ 3-27 304-3216........................ 9-37
303-4927 ...................... 10-22 303-8587........................ 6-11 304-2320 ........................ 3-27 304-3230........................ 5-43
303-4930 ........................ 2-25 303-8588........................ 6-11 304-2322 ........................ 3-27 304-3232........................ 5-39
303-4931 ........................ 2-25 303-8589........................ 6-15 304-2323 ........................ 3-27 304-3781.......................... 1-3
303-4933 ......2-21, 2-25, 2-27 303-8590.......................... 6-8 304-2324 ........................ 3-27 304-3799........................ 6-15
303-4934 ......2-21, 2-25, 2-27 303-8592.......................... 6-8 304-2328 ........................ 3-27 304-3812........................ 3-27
303-4936 ............... 2-23, 2-27 303-8597.......................... 6-8 304-2329 ........................ 3-27 304-3815.......................... 6-8
303-4937 ............... 2-23, 2-27 303-8598........................ 6-11 304-2334 ........................ 3-28 304-4551...................... 10-19
303-4939 ........................ 11-4 303-8599.......................... 4-3 304-2562 ........................ 2-25 304-4552...................... 10-19
303-4940 ........................ 11-7 303-8610.......................... 7-7 304-2564 ........................ 2-27 304-4558.......................... 7-5
303-4941 ........................ 11-4 303-8611........................ 6-15 304-2566 ........................ 3-21 304-4560..... 5-13, 5-15, 5-27,
303-4942 ........................ 11-4 303-8613.......................... 6-8 304-2569 ...................... 10-21 5-29, 5-33
303-4943 ........................ 11-7 303-8614........................ 6-11 304-2571 ...................... 10-21 304-4561...... 5-13, 5-15, 5-33
303-4944 ........................ 11-5 303-8615.......................... 6-8 304-2581 ........................ 3-25 304-4575........................ 3-27
303-4945 ........................ 11-5 303-8618.......................... 6-8 304-2582 ........................ 3-25 304-4577........................ 3-27
303-4946 ........................ 11-4 303-8619.......................... 6-8 304-2583 ........................ 3-25 304-4578........................ 3-27
303-4947 ........................ 11-5 303-8624.......................... 6-8 304-2594 ...................... 10-19 305-2025.......................... 7-3
303-4948 ........................ 11-4 303-8625.......................... 6-8 304-2604 ........................ 10-8 305-2026.......................... 7-3
303-4949 ........................ 11-4 303-8626.......................... 6-8 304-2606 ...................... 10-49 305-2032........................ 9-33
303-4950 ........................ 11-5 303-8627.......................... 6-8 304-2612 ...........10-46, 10-63 305-2038........... 10-39, 10-43
303-4957 ................... 3-3, 3-6 303-8628.......................... 6-8 304-2613 ...................... 10-19 305-2039........... 10-38, 10-42
303-4958 ................... 3-3, 3-6 303-8629.......................... 6-8 304-2626 ........................ 6-17 305-2041...................... 10-42
303-4961 .......................... 6-9 303-8630.......................... 6-8 304-2636 .......................... 6-8 305-2043........... 10-39, 10-43
303-4962 ........................ 11-4 303-8631.......................... 6-8 304-2637 .......................... 6-8 305-2049........................ 5-15
303-496910-14, 10-21, 10-38, 303-8632.......................... 6-8 304-2647 ...........10-35, 10-53 305-2050..... 5-13, 5-15, 5-33,
10-39, 10-42, 303-8633.......................... 6-8 304-2648 .......................... 6-8 5-35
10-43, 10-45, 303-8634.......................... 6-8 304-2649 ........................ 6-11 305-2051...... 5-17, 5-19, 5-37
10-49 303-8635.......................... 6-8 304-2657 ........................ 9-35 305-2052...... 5-17, 5-19, 5-37
303-497010-15, 10-28, 10-29, 303-8636........................ 6-11 304-3166 ...............2-21, 2-25 305-2053........................ 5-19
10-32, 10-38, 303-8637........................ 6-11 304-3168 ...............2-23, 2-27 305-2054........................ 5-19
10-39, 10-42, 303-8638........................ 6-11 304-3176 ........................ 2-31 305-2055...... 5-21, 5-23, 5-41
10-43, 10-45, 303-8639........................ 6-11 304-3178 .......................... 6-8 305-2056........................ 5-29
10-46, 10-49, 303-8640........................ 6-11 304-3181 .......................... 6-8 305-2057............... 5-27, 5-29
10-53, 10-55, 303-8641........................ 6-11 304-3182 ........................ 3-27 305-2058........................ 5-29
10-63, 10-69 303-8642........................ 6-11 304-3184 ........................ 3-28 305-2059........................ 5-29
303-4971 ........... 10-22, 10-45 303-8643........................ 6-11 304-3187 ........................ 9-45 305-2060............... 5-27, 5-29
303-4972 ...................... 10-22 303-8644........................ 6-11 304-3188 ........................ 9-45 305-2061............... 5-27, 5-29
303-4973 ...................... 10-25 303-8645........................ 6-11 304-3189 ........................ 9-45 305-2062............... 5-27, 5-29
303-4978 .......................... 6-8 303-8646........................ 6-11 304-3190 ........................ 3-31 305-2063............... 5-27, 5-29
303-4979 ...................... 10-25 303-8647........................ 6-11 304-3191 ........................ 3-31 305-2064............... 5-27, 5-29
303-4980 ...................... 10-25 303-8648........................ 6-11 304-3192 ........................ 3-31 305-2065........................ 5-29
303-498210-38, 10-42, 10-49, 303-8649........................ 6-11 304-3193 ........................ 3-31 305-2066........................ 5-29
31200724 TL1055C, TL1255C 13-5

PART NUMBER INDEX
305-2067 ........................ 5-29 305-6015 ........................9-17 314-5326 ........................ 11-7 320-0520.......................... 6-8
305-2068 ........................ 5-29 305-6028 ........................5-35 314-5327 ........................ 11-5 320-0525........................ 6-15
305-2077 ........................ 5-15 307-3049 ........................9-31 314-8479 .......................... 3-9 320-0529........................ 6-15
305-2078 ...... 5-13, 5-15, 5-33 308-0608 ........................2-33 315-2027 ...................... 10-21 320-0534.......................... 6-8
305-2079 ...... 5-13, 5-15, 5-33 308-7298 ..........................4-7 315-2097 ...................... 10-32 320-4875........................ 3-28
305-2080 ...... 5-13, 5-15, 5-33 309-2991 ..........................1-6 315-3424 .......................... 6-9 320-7882.......................... 2-3
305-2081 ...... 5-21, 5-23, 5-41 309-3996 ................ 4-9, 4-11 315-3678 ........................ 9-17 320-7883.......................... 2-3
305-2082 ...... 5-21, 5-23, 5-41 309-4001 .............. 4-14, 4-18 315-3679 ........................ 9-17 320-8435...................... 10-21
305-2083 ...... 5-21, 5-23, 5-41 309-4311 ..........................3-6 315-3680 ........................ 9-17 321-0556........................ 3-23
305-2084 ........................ 5-23 309-4312 ..........................3-6 315-4253 ................... 9-7, 9-9 322-0771..... 5-13, 5-33, 5-35,
305-2085 .....5-21, 5-24, 5-41, 309-4315 ..........................3-6 315-4278 ..........9-7, 9-9, 9-13 5-43
5-43 309-4316 ..........................3-6 315-5795 ...................... 10-25 323-0971...................... 10-22
305-2095 ...................... 10-32 309-4317 ..........................3-6 315-5797 ...................... 10-25 323-0972...................... 10-22
305-2096 ...................... 10-32 309-4318 ..........................3-6 315-5798 ...................... 10-25 323-2084.......................... 5-4
305-2101 .......................... 7-5 309-4322 ..........................3-6 315-5799 ...................... 10-25 323-5615........................ 11-5
305-2102 ........................ 9-35 309-4323 ..........................3-6 315-5800 ...................... 10-25 323-5621................. 8-7, 9-33
305-2103 ........................ 9-35 309-6301 ..........................2-3 315-5802 ...................... 10-25 323-6653...................... 10-14
305-2110 ........................ 8-25 309-6346 ..........................8-4 315-5806 ...................... 10-25 323-6960............... 4-14, 4-18
305-2111 ........................ 5-15 309-6354 ........................9-33 317-0090 .......................... 6-9 323-7231.......................... 4-9
305-2112 ...... 5-13, 5-15, 5-33 309-6403 ..........................1-3 317-0601 ........................ 9-37 323-7236...................... 10-21
305-2113 ........................ 5-15 309-6462 ..........................8-5 317-0602 ........................ 9-37 323-7237...................... 10-14
305-2115 ........... 10-38, 10-42 310-6250 ........................3-19 317-0603 ........................ 9-37 323-7238...................... 10-53
305-2119 ........................ 9-13 310-6251 ........................3-19 317-0604 ........................ 9-37 323-7265............... 4-14, 4-18
305-2120 ........................ 5-53 310-8507 ..........................4-3 317-0605 ........................ 9-37 324-9529...................... 10-25
305-3772 ...................... 10-17 310-8507 ..........................8-5 317-0607 ........................ 9-37 324-9530...................... 10-25
305-3773 ........................ 3-25 310-9976 ........................10-9 317-0608 ........................ 9-37 324-9531...................... 10-25
305-3790 ...................... 10-25 311-0679 ......................10-11 317-0609 ........................ 9-37 325-1345........................ 4-25
305-3791 ........................ 11-4 311-2376 ..........................4-7 317-0610 ........................ 9-37 325-1346........................ 4-25
305-5413 ............... 5-17, 5-19 311-2854 ........................3-19 317-0611 ........................ 9-37 325-1351........................ 4-25
305-5414 ........................ 5-23 312-3279 .............. 10-4, 10-8 317-0612 ........................ 9-37 325-1352........................ 4-25
305-5415 ........................ 5-29 312-3294 ........................10-8 317-0613 ........................ 9-37 327-6271........................ 3-23
305-5416 ........................ 5-37 312-3330 .............. 10-4, 10-8 317-0614 ........................ 9-37 327-6272........................ 3-23
305-5423 ........... 10-38, 10-42 312-3345 ..........................4-3 317-0615 ........................ 9-37 327-6273........................ 3-13
305-5426 ............... 5-24, 5-44 313-3349 ..........................3-6 317-0616 ........................ 9-37 327-6274........................ 3-13
305-5427 ...... 5-13, 5-15, 5-33 314-2338 ........................11-4 317-0617 ........................ 9-37 327-6277.......................... 3-9
305-5428 ...... 5-13, 5-15, 5-33 314-2339 ........................11-4 317-0618 ........................ 9-37 327-6284.......................... 3-6
305-5429 ........................ 5-23 314-2340 ........................11-4 317-0619 ........................ 9-37 327-6287................... 3-6, 3-9
305-5430 .....5-21, 5-24, 5-41, 314-2341 ........................11-4 317-0620 ........................ 9-37 327-6297........................ 9-22
5-43 314-2342 ........................11-7 317-0621 ........................ 9-37 327-6301........................ 3-16
305-5433 ........................ 9-35 314-2343 ........................11-4 317-0622 ........................ 9-37 327-6305.......................... 3-9
305-5439 ........................ 5-29 314-2344 ........................11-4 317-0623 ........................ 9-37 327-6307........................ 9-22
305-5440 ........................ 5-29 314-2345 ........................11-5 317-0624 ........................ 9-37 327-6307............... 9-22, 9-25
305-5441 ........................ 5-29 314-2346 ........................11-5 317-0625 ........................ 9-37 327-6308............... 9-22, 9-25
305-5442 ........................ 5-29 314-2347 ........................11-5 317-0626 ........................ 9-37 327-6309............... 9-22, 9-25
305-5443 ........................ 5-29 314-2348 ........................11-5 317-0627 ........................ 9-37 327-6310............... 9-22, 9-25
305-5444 ........................ 5-29 314-2349 ........................11-7 317-5891 ........................ 9-31 327-6311............... 9-22, 9-25
305-5448 ...................... 10-55 314-2350 ........................11-5 317-5982 .......................... 8-5 327-6312............... 9-22, 9-25
305-544910-28, 10-32, 10-35, 314-2893 ........................11-5 317-5987 ....10-4, 10-8, 10-21 327-6313............... 9-22, 9-25
10-39, 10-43, 314-5315 ........................11-4 318-4732 ........................ 6-20 327-6314............... 9-22, 9-25
10-49, 10-63 314-5316 ........................11-4 318-9222 ........................ 3-13 327-6316........................ 9-22
305-545010-39, 10-43, 10-49, 314-5317 ........................11-5 318-9234 ........................ 6-25 327-6317........................ 3-23
10-55 314-5318 ........................11-4 318-9237 ........................ 6-25 327-6318........................ 3-23
305-5465 ...................... 10-49 314-5319 ........................11-7 318-9238 ........................ 6-25 327-6320........................ 3-13
305-5466 ...................... 10-45 314-5320 ........................11-5 318-9239 ........................ 6-25 327-6321........................ 3-13
305-5467 ...................... 10-49 314-5321 ........................11-4 318-9240 ........................ 6-25 327-6323........................ 3-13
305-5502 ...................... 10-49 314-5322 ........................11-4 318-9241 ........................ 6-25 327-6324................. 3-6, 3-13
305-5503 ...................... 10-53 314-5323 ........................11-5 318-9245 ........................ 6-25 327-6325................. 3-9, 3-13
305-5503 ...................... 10-51 314-5324 ........................11-4 318-9246 ........................ 6-25 327-6326........................ 3-13
305-6011 .......................... 7-3 314-5325 ........................11-5 319-7692 .......................... 7-7 327-6327........................ 3-13
13-6 TL1055C, TL1255C 31200724

PART NUMBER INDEX
327-6328 ................. 3-9, 3-13 10-46, 10-63 339-1048 .......................... 4-5 361-2844............... 4-15, 4-19
327-6329 ........3-9, 3-13, 3-16 334-5873...................... 10-25 339-4396 .......................... 3-6 361-2846........................ 4-11
327-6330 ............... 3-13, 3-16 334-5874........... 10-45, 10-49 339-4397 .......................... 3-6 361-9874................... 4-5, 4-7
327-6331 ........................ 9-22 334-5880...................... 10-28 340-8975 ........................ 3-21 362-2100................. 3-9, 3-16
327-6331 ......3-16, 9-22, 9-25 334-5882...................... 10-28 340-8976 ........................ 3-21 362-2101.......................... 3-9
327-6332 ........................ 3-17 334-5962...................... 10-55 340-8977 ........................ 3-21 362-2102................. 3-9, 3-16
327-6333 3-6, 3-9, 3-13, 3-17 334-9458........................ 8-33 340-8978 ........................ 3-21 362-2103.......................... 3-9
327-6334 ........................ 3-17 334-9459........................ 8-33 340-8979 ........................ 3-21 362-2104.......................... 3-9
327-6335 ........................ 3-23 334-9462........................ 8-27 341-2966 .......................... 4-3 362-2106................. 3-9, 3-13
328-5218 .......................... 8-9 334-9463........................ 8-27 341-3590 .......................... 3-6 362-2107.......................... 3-9
328-5220 .......................... 8-9 334-9464........................ 8-21 341-3591 ........................ 3-16 362-2108.......................... 3-9
328-5222 ........................ 8-23 334-9465........................ 8-21 343-7049 ........................ 4-21 362-2109........ 3-9, 3-13, 3-17
328-7288 ........................ 3-21 334-9466........................ 8-19 343-7104 .......................... 4-7 362-2110........ 3-9, 3-13, 3-17
328-7290 ........................ 3-21 334-9467........................ 8-19 343-9736 ........................ 3-21 362-2111........ 3-9, 3-13, 3-17
328-7291 ........................ 3-21 334-9468........................ 8-23 343-9737 ........................ 3-21 362-2112.......................... 3-9
328-7293 ........................ 3-21 334-9469........................ 8-23 343-9738 ........................ 3-21 362-2114.......................... 3-9
329-2455 ........................ 4-11 334-9473.......................... 1-6 344-0924 ........................ 9-37 362-2115.......................... 3-9
330-4921 ........................ 11-4 334-9480...................... 10-19 344-7161 .......................... 6-4 362-2116.......................... 3-9
330-4923 ........................ 11-5 335-0646........................ 9-29 344-7164 ...................... 10-53 362-2117.......................... 3-9
330-6533 ........................ 8-19 335-8056........................ 11-5 344-7165 ...........10-46, 10-53 362-2118.......................... 3-9
330-7726 ........................ 8-28 335-8059........................ 3-21 344-9476 .......................... 1-6 362-2119.......................... 3-9
330-7727 ............... 8-23, 8-27 335-8065........................ 3-21 346-2984 ...................... 10-55 362-2120........................ 9-25
330-81034-9, 4-11, 4-14, 4-18 335-8066........................ 3-21 346-2986 ...............10-4, 10-8 362-2121........................ 9-25
330-8325 .......................... 3-6 335-8077........................ 3-21 349-8587 ........................ 5-43 362-2122.......................... 3-9
331 ................................. 5-31 335-8080........................ 3-21 349-8593 ..... 5-13, 5-33, 5-35 362-6360........... 10-38, 10-42
331-0806 .......................... 5-5 335-8098........................ 3-21 349-8595 ...............5-47, 5-49 362-6742...................... 10-49
331-0807 .......................... 5-5 336-2804........................ 3-21 349-8596 ...............5-47, 5-49 362-6743...................... 10-35
331-2387 .......................... 8-5 336-3679........................ 9-29 349-8597 ...............5-47, 5-49 362-9386.......................... 4-7
331-3887 .......................... 6-4 336-3680........................ 9-29 349-8599 ...............5-47, 5-49 363-3032........................ 5-51
331-4369 ........................ 8-11 336-3681........................ 9-29 349-8601 ...............5-47, 5-49 363-6572.......................... 4-5
331-4658 ...................... 10-11 336-3682........................ 9-29 349-8602 ...............5-47, 5-49 363-6902............... 5-13, 5-33
331-6124 .......................... 1-6 336-3683........................ 9-29 350-2521 .......................... 6-8 363-9717.......................... 4-5
331-6125 .......................... 6-8 336-3684........................ 9-29 350-2522 ........................ 11-5 364-1062....... 2-9, 2-11, 2-13,
331-8189 ............... 8-25, 8-28 336-3685........................ 9-29 350-2524 ...............5-47, 5-49 2-15, 2-17, 2-19
331-9918 ...................... 10-49 336-3686........................ 9-29 350-2526 .......................... 6-4 364-1063...2-5, 2-7, 2-9, 2-11
332-1348 ...................... 10-22 336-3687........................ 9-29 351-6018 ........................ 9-31 364-1067............... 2-15, 2-19
332-1989 ........................ 9-33 336-3688........................ 9-29 351-6033 ........................ 9-31 364-5690............... 4-14, 4-19
332-3846 .......................... 6-4 336-3689........................ 9-29 354-3994 .......................... 2-5 364-9559.......................... 7-5
332-3847 .......................... 6-4 336-3690........................ 9-29 354-5223 ........................ 8-25 365-2968.......................... 4-5
333-0705 ........................ 3-16 336-3691........................ 9-29 354-6066 ........................ 2-27 365-9207........................ 2-33
333-1338 ...................... 10-19 336-3692........................ 9-29 354-7631 ........................ 2-27 365-9208............... 2-31, 2-33
333-2416 .......................... 6-4 336-3695........................ 9-29 355-9533 .......................... 2-9 365-9209........................ 2-33
334-0274 ........................ 9-22 336-3696........................ 9-29 355-9534 ........................ 2-13 365-9211........................ 2-33
334-0276 ........................ 9-22 336-3697........................ 9-29 356-291110-28, 10-53, 10-55, 367-1819.......................... 4-7
334-0787 ...................... 10-19 336-3698........................ 9-29 10-69 367-4967...................... 10-14
334-0788 ...................... 10-19 336-3699........................ 9-29 356-2912 ...........10-38, 10-42 367-6771........................ 2-11
334-0789 ...................... 10-55 336-3700........................ 9-29 357-6165 ...................... 10-51 367-7549.......................... 4-5
334-4065 ............... 8-19, 8-21 336-3701........................ 9-29 357-7672 ........................ 5-15 368-0506............... 4-15, 4-19
334-4128 ...................... 10-21 336-3702........................ 9-29 359-8938 ...................... 10-45 368-3140...................... 10-32
334-5142 .....4-14, 4-15, 4-18, 336-3703........................ 9-29 359-9986 ...................... 10-11 370-1094...................... 10-53
4-19 336-3704........................ 9-29 360-0048 ...............10-4, 10-8 371-2485........................ 5-33
334-5864 ...................... 10-28 336-3705........................ 9-29 360-0114 .......................... 4-5 371-2486........................ 5-41
334-5865 10-28, 10-32, 10-69 336-3707........................ 9-29 360-2845 ........................ 5-23 371-2487............... 5-21, 5-41
334-5867 ........... 10-28, 10-32 336-3709........................ 9-29 360-2846 ........................ 5-23 371-2488........................ 5-41
334-5869 ...................... 10-49 337-7992.......................... 9-3 360-2847 ........................ 5-23 371-2503...... 5-17, 5-37, 5-39
334-587010-39, 10-43, 10-49, 338-9997........................ 3-21 360-2848 ........................ 5-23 371-2519............... 5-17, 5-37
10-55 338-9998........................ 3-21 360-6617 ...............4-15, 4-19 372-5705........................ 5-55
334-587110-28, 10-32, 10-35, 338-9999........................ 3-21 360-8960 .......................... 4-5 374-7352.......................... 3-6
10-39, 10-43, 339-0000........................ 3-21 361-2839 .......................... 8-4 374-7353.......................... 3-7
31200724 TL1055C, TL1255C 13-7

PART NUMBER INDEX
375-0099 .......................... 3-6 389-3456 .............. 4-15, 4-19 389-3527 ............... 10-4, 10-8 389-3605........................ 4-21
375-3905 ...................... 10-21 389-3458 .............. 4-15, 4-19 389-3528 ........................ 9-33 389-3606........................ 4-11
375-3909 ...................... 10-21 389-3461 ..........................8-7 389-3530 ........................ 9-33 389-3607........................ 4-11
375-3913 ...................... 10-59 389-3462 ..........................8-7 389-3531 ........................ 9-33 389-3609........................ 4-25
375-3915 ...................... 10-63 389-3463 ..........................8-7 389-3532 ............... 4-14, 4-18 389-3610........................ 4-25
375-3916 ...................... 10-57 389-3464 .............. 4-15, 4-19 389-3533 ................. 4-9, 4-11 389-3611........................ 4-21
375-3920 ...................... 10-17 389-3465 ..........................4-3 389-3534 ........................ 4-19 389-3612........................ 4-25
375-4973 ........................ 3-13 389-3466 .............. 4-14, 4-18 389-3536 .......................... 1-3 389-3613........................ 4-25
375-4974 ........................ 3-13 389-3468 ..........................1-3 389-3537 .......................... 4-9 389-3615........................ 10-9
375-4983 ............... 3-13, 3-16 389-3470 ........................4-14 389-3538 .......................... 4-9 389-3616........................ 10-9
375-4987 ........................ 3-13 389-3471 ........................10-4 389-3540 ........................ 10-4 389-3617............... 4-15, 4-19
375-4990 ........................ 3-13 389-3472 ..........................7-7 389-3541 .......................... 6-8 389-3618.......................... 2-3
375-4992 ........................ 3-13 389-3473 ........................4-14 389-3542 .......................... 6-8 389-3619.......................... 2-3
375-4994 ........................ 3-13 389-3474 ..........................8-4 389-3544 .......................... 1-6 389-3620.......................... 2-3
375-4995 ........................ 3-13 389-3475 ..........................1-3 389-3545 .......................... 6-5 389-3624............... 10-5, 10-9
375-4996 ........................ 3-13 389-3476 ..........................8-4 389-3546 .......................... 6-5 389-3625........................ 11-7
375-4997 ........................ 3-13 389-3477 .............. 4-14, 4-19 389-3548 .......................... 4-9 389-3626........................ 11-7
375-4998 ........................ 3-13 389-3478 ..........................8-5 389-3549 .......................... 4-9 389-3627........................ 11-4
375-4999 ........................ 3-13 389-3479 ......................10-35 389-3550 .......................... 1-6 389-3628........................ 11-4
375-5000 ........................ 3-13 389-3482 ..........................5-4 389-3552 ........................ 4-11 389-3629........................ 11-4
375-5001 ........................ 9-22 389-3486 ........................4-23 389-3553 .......................... 4-9 389-3630............... 4-14, 4-19
375-5062 ........................ 4-23 389-3487 ........................4-14 389-3554 ........................ 4-14 389-3631........................ 4-15
380-8343 ........................ 9-13 389-3488 ........................4-21 389-3555 ............... 4-14, 4-18 389-3632........................ 4-15
380-8344 ........................ 9-11 389-3489 ........................4-14 389-3558 ............... 10-4, 10-8 389-3634...................... 10-32
380-8345 ........................ 9-15 389-3490 ..........................8-7 389-3560 .......................... 1-6 389-3636........................ 4-15
381-6286 ...................... 10-11 389-3491 ..........................6-4 389-3561 .......................... 1-6 389-3637........................ 11-4
383-7348 ........................ 4-18 389-3492 ..........................6-4 389-3562 .......................... 1-6 389-3638........................ 11-4
383-8021 ........................ 4-21 389-3493 ..........................6-4 389-3565 ............... 4-23, 4-25 389-3639........................ 11-4
383-8023 ........................ 4-21 389-3494 ..........................6-4 389-3566 ............... 4-23, 4-25 389-3640........................ 11-4
384-2284 ............... 10-5, 10-9 389-3495 ........................10-5 389-3567 ............... 4-14, 4-19 389-3641........................ 11-4
384-8512 .......................... 4-5 389-3496 ......................10-11 389-3568 ............... 4-15, 4-19 389-3642........................ 11-4
385-2629 ............... 4-15, 4-19 389-3497 ........................4-21 389-3569 ............... 4-15, 4-19 389-3643........................ 11-4
385-8769 ........................ 5-41 389-3500 ..........................8-4 389-3570 .......................... 1-9 389-3644............... 4-14, 4-18
385-8773 ........................ 9-37 389-3501 ........................4-23 389-3571 ........................ 11-4 389-3645........................ 10-9
385-8774 ........................ 9-38 389-3502 ........................8-11 389-3572 ........................ 11-7 389-3646........................ 10-9
385-8775 ........................ 9-37 389-3503 ........................4-23 389-3573 ........................ 11-7 389-3647................. 4-9, 4-11
389-2746 ...................... 10-14 389-3504 ........................4-23 389-3574 ........................ 11-4 389-3648........................ 4-18
389-3351 .......................... 1-6 389-3505 ........................4-23 389-3575 ........................ 11-4 389-3649.......................... 1-6
389-3433 .......................... 8-5 389-3506 ......................10-42 389-3576 ........................ 11-4 389-3650........................ 10-9
389-3434 ........................ 4-21 389-3507 ..........................8-4 389-3577 ........................ 11-5 389-3652.......................... 8-4
389-3435 ........................ 9-31 389-3508 ......................10-28 389-3578 .......................... 1-6 390-6784............... 4-14, 4-18
389-3436 ........................ 9-41 389-3509 ......................10-67 389-3579 .......................... 1-3 391-2076.......................... 9-3
389-3437 .......................... 8-5 389-3510 .............. 10-4, 10-8 389-3580 .......................... 1-3 391-2077.......................... 9-3
389-3438 .......................... 8-5 389-3511 .............. 10-4, 10-8 389-3581 .......................... 1-3 391-2078.......................... 9-3
389-3439 .......................... 8-4 389-3512 .............. 10-5, 10-9 389-3584 ............... 10-5, 10-9 391-2079.......................... 9-3
389-3440 ...................... 10-35 389-3513 .............. 10-4, 10-8 389-3585 .......................... 2-3 391-2080.......................... 9-3
389-3441 .......................... 4-3 389-3514 .............. 10-4, 10-8 389-3589 ...................... 10-11 391-8693...................... 10-28
389-3442 ........................ 9-33 389-3515 .............. 10-4, 10-8 389-3590 ........................ 11-5 391-8694...................... 10-67
389-3443 ........................ 4-21 389-3516 .............. 10-4, 10-8 389-3592 ........................ 4-23 392-0695........................ 9-31
389-3445 .......................... 1-3 389-3517 .............. 10-4, 10-8 389-3593 ........................ 4-23 392-0696........................ 9-31
389-3446 .......................... 1-3 389-3518 ........................4-23 389-3594 ........................ 4-25 392-0697........................ 9-31
389-3447 ............... 4-14, 4-18 389-3519 ..........................8-7 389-3595 ........................ 10-8 392-1301........................ 9-31
389-3448 ........................ 4-14 389-3520 ..........................8-4 389-3596 ........................ 4-23 392-1302........................ 9-31
389-3449 ........................ 4-21 389-3521 ........................10-5 389-3597 .......................... 1-3 392-1303........................ 9-31
389-3451 ............... 4-23, 4-25 389-3522 ........................4-14 389-3598 ........................ 4-18 392-1304........................ 9-31
389-3452 ........................ 4-23 389-3523 .............. 4-14, 4-18 389-3599 ........................ 4-18 392-1425........................ 9-31
389-3453 ........................ 4-21 389-3524 ......................10-14 389-3600 ........................ 4-18 392-1428........................ 9-31
389-3454 .......................... 1-6 389-3525 ..........................8-7 389-3601 ........................ 4-18 392-1429........................ 9-31
389-3455 .......................... 1-6 389-3526 .............. 10-4, 10-8 389-3602 ........................ 4-18 392-1430........................ 9-31
13-8 TL1055C, TL1255C 31200724

PART NUMBER INDEX
392-1536 ........................ 9-31 399-1159............... 5-47, 5-49 417-5017 .......................... 6-8 418-0761.......................... 1-3
392-1596 ......5-17, 5-37, 5-39 399-1185........................ 5-17 417-5018 .......................... 6-8 418-0762.......................... 1-3
392-1999 ........................ 9-31 399-1335.......................... 8-4 417-5019 .......................... 6-8 418-0833.......................... 1-6
392-2000 ........................ 9-31 399-1336.......................... 8-4 417-5746 .......................... 9-9 418-0914.......................... 1-6
392-2001 ........................ 9-31 399-5794........................ 2-17 417-5748 .......................... 9-9 418-3397.......................... 6-4
392-2002 ........................ 9-31 399-5795........................ 2-13 417-5750 ...................9-7, 9-9 418-3398.......................... 6-4
392-2003 ........................ 9-31 399-5796........................ 2-15 417-5751 ...................9-7, 9-9 418-6273.......................... 9-3
392-2004 ........................ 9-31 399-5797........................ 2-19 417-5752 .......................... 9-9 418-6274.......................... 9-3
392-2005 ........................ 9-31 399-5806........................ 11-5 417-5753 ...................9-7, 9-9 418-6275.......................... 9-5
392-2006 ........................ 9-31 399-5807........................ 11-5 417-5754 .......................... 9-9 418-6276.......................... 9-5
392-5125 ...................... 10-15 399-5810.......................... 8-7 417-5755 ...................9-7, 9-9 418-6277.......................... 9-3
392-5185 ............... 4-14, 4-18 399-5811.......................... 1-6 417-5756 ...................9-7, 9-9 418-6278.......................... 9-5
392-5185 ........................ 10-4 399-5812........................ 2-11 417-5757 .......................... 9-9 418-6279.......................... 9-5
396-1284 .......................... 9-3 399-6651........................ 2-23 417-5758 ...................9-7, 9-9 418-6280.......................... 9-5
396-1285 .......................... 9-5 399-7789........................ 10-4 417-5759 .......................... 9-7 418-9269.......................... 9-3
396-3660 .......................... 9-9 399-7791........................ 10-4 417-5760 .......................... 9-7 418-9270.......................... 9-5
396-3661 .......................... 9-9 399-7792........................ 10-8 417-5761 .......................... 9-7 420-8959...................... 10-49
396-3662 .......................... 9-7 399-7818........................ 11-5 417-5762 .......................... 9-7 421-2305........................ 11-5
396-3663 .......................... 9-7 399-9525.......................... 8-7 417-5763 .......................... 9-7 421-2306........................ 11-5
396-3664 ........................ 8-23 3P-8517 ................ 4-14, 4-18 417-5764 .......................... 9-7 421-8455........................ 11-5
396-3665 ........................ 8-23 415-1480........................ 4-19 417-5776 ...................9-7, 9-9 422-0893........................ 9-19
396-9559 .......................... 8-4 415-1483............... 4-15, 4-19 417-5777 .......................... 9-9 422-0894........................ 9-19
396-9560 .......................... 8-7 415-1484........................ 4-15 417-6008 ........................ 9-13 422-0895........................ 9-19
397-6114 ........................ 3-19 415-9809................. 4-9, 4-11 417-6009 ........................ 9-13 422-0896........................ 9-19
397-6838 ........................ 3-11 415-9845........................ 8-11 417-6015 ........................ 9-13 422-0897........................ 9-19
398-1982 ........................ 10-8 416-1038.......................... 4-3 417-6022 ........................ 9-13 422-1414.......................... 8-4
398-2017 .......................... 1-3 416-1869.......................... 4-3 417-6024 ........................ 9-13 422-1416.......................... 1-6
398-2031 ........................ 11-5 416-1874.......................... 4-3 417-6025 ........................ 9-13 422-1417.......................... 1-6
398-2032 ........................ 11-5 416-2382........................ 4-11 417-6026 ........................ 9-13 422-2956.......................... 4-9
398-2033 ........................ 11-5 416-2450...................... 10-14 417-9861 ........................ 3-11 423-1439........................ 5-31
398-8041 ............... 4-14, 4-18 416-6934...................... 10-11 417-9862 ........................ 3-11 423-1440........................ 5-11
398-8042 ............... 4-14, 4-18 416-7721...................... 10-38 417-9863 ........................ 3-11 423-2608........................ 9-33
398-8043 ............... 4-15, 4-18 416-8112............... 10-5, 10-9 417-9864 ........................ 3-11 423-2609........................ 9-33
398-8044 ............... 4-15, 4-18 416-8113...................... 10-11 417-9865 ........................ 3-11 423-5532.......................... 1-3
398-8045 ............... 4-15, 4-18 416-8114...................... 10-11 417-9866 ........................ 3-11 424-1787.......................... 8-4
398-8046 ............... 4-14, 4-18 417-2855.......................... 8-5 417-9867 ........................ 3-11 425-5274............... 4-14, 4-18
399-0951 .......................... 9-3 417-4953............... 4-15, 4-19 417-9868 ........................ 3-11 427-9885...................... 10-29
399-1133 ........................ 5-13 417-4954............... 4-15, 4-19 417-9869 ........................ 3-11 430-6554.......................... 9-7
399-1134 ........................ 5-17 417-4955............... 4-15, 4-19 417-9870 ........................ 3-11 430-8683............... 4-15, 4-19
399-1135 ........................ 5-17 417-4956............... 4-15, 4-19 417-9871 ........................ 3-11 436-5605...................... 10-14
399-1136 ........................ 5-21 417-4957............... 4-15, 4-19 417-9872 ........................ 3-11 437-2649................. 4-9, 4-11
399-1137 ........................ 5-21 417-4958............... 4-15, 4-19 417-9873 ........................ 3-11 437-2650................. 4-9, 4-11
399-1138 ........................ 5-21 417-4959............... 4-15, 4-19 417-9874 ........................ 3-11 437-7652.......................... 1-3
399-1139 ......5-21, 5-41, 5-43 417-4960............... 4-15, 4-19 417-9875 ........................ 3-11 437-7653.......................... 4-3
399-1141 ......5-21, 5-41, 5-44 417-4997........................ 9-11 417-9876 ........................ 3-11 437-7654.......................... 4-3
399-1142 ........................ 5-27 417-4998........................ 9-11 417-9877 ........................ 3-11 437-7656.......................... 4-3
399-1143 ........................ 5-27 417-4999........................ 9-11 417-9878 ........................ 3-11 438-1563.......................... 1-6
399-1145 ........................ 5-27 417-5000............... 9-11, 9-15 417-9879 ........................ 3-11 441-1141................. 4-9, 4-11
399-1146 ........................ 5-27 417-5001............... 9-11, 9-15 417-9880 ........................ 3-11 441-1142................. 4-9, 4-11
399-1147 ........................ 5-27 417-5002........................ 9-11 417-9881 ........................ 9-27 441-6962.......................... 6-4
399-1149 ........................ 5-27 417-5003............... 9-11, 9-15 417-9882 ........................ 9-27 448-4139........................ 10-9
399-1150 ........................ 5-27 417-5004............... 9-11, 9-15 417-9883 ........................ 9-27 450-5971........................ 9-22
399-1151 ........................ 5-37 417-5005 9-7, 9-9, 9-11, 9-13, 417-9884 ........................ 9-27 451-1851...................... 10-69
399-1152 ......5-17, 5-37, 5-39 9-15 417-9885 ........................ 9-27 4520481CP .................... 5-55
399-1153 ............... 5-37, 5-39 417-5006............... 9-11, 9-15 417-9886 ........................ 9-27 4520482CP .................... 5-55
399-1154 ......5-17, 5-37, 5-39 417-5007........................ 9-15 417-9887 ........................ 9-27 4520519CP .................... 5-55
399-1155 ........................ 5-37 417-5008........................ 9-15 417-9888 ........................ 9-27 4520527 ......................... 5-55
399-1156 ........................ 5-37 417-5009........................ 9-15 417-9889 ........................ 9-27 4B-2043 .................. 4-9, 4-11
399-1157 ........................ 5-37 417-5010........................ 9-15 418-0027 ...............2-31, 2-33 4B-5276 ....................... 10-25
31200724 TL1055C, TL1255C 13-9

PART NUMBER INDEX
5C-2890 ................ 10-4, 10-8
5E-8775 ......................... 9-31
5P-8500 ................ 1-6, 10-17
5S-2256 ......................... 2-11
5W-8686 ...................... 10-22
6A-3335 ......................... 5-53
6F-7045................. 10-5, 10-9
6V-7978 ....................... 10-17
6V-8776 ........................... 8-7
7C-0351 .................... 4-5, 4-7
7R-0211 ........................... 6-8
7R-2750 . 10-38, 10-42, 10-43
7R-3417 ......................... 9-31
7W-2326 ................... 4-5, 4-7
7X-0266 ......................... 8-19
8780039 ......................... 5-55
8H-5303 ................ 10-5, 10-9
8H-5306 ................ 10-5, 10-9
8T-0249............................ 7-3
8T-4121................... 4-3, 4-23
8T-4121.......................... 10-8
8T-4133................. 10-4, 10-8
8T-4136................. 4-23, 10-8
8T-4138............................ 6-4
8T-4139.......................... 4-23
8T-4179.......................... 10-4
8T-4189.......................... 10-4
8T-4192.......................... 10-8
8T-4195............................ 7-3
8T-4205............................ 1-6
8T-4223........ 4-11, 4-23, 10-9
8T-4224................. 10-4, 10-8
8T-4908.......................... 10-8
8T-4956................. 4-11, 10-9
8T-4956............................ 8-4
8T-7008.......................... 8-25
8T-8919........................ 10-21
8T-90434-14, 4-18, 10-4, 10-8
91043084 ....................... 5-55
91355034CP .................. 5-55
91355035CP .................. 5-55
91355037CP .................. 5-55
91355038CP .................. 5-55
91565039CP .................. 5-55
91565040CP .................. 5-55
9F-5644................. 10-5, 10-9
9X-1056 ....................... 10-32
13-10 TL1055C, TL1255C 31200724

31200724

TL1055C TL1255C - CAT - Parts

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Parts Manual

May 4, 2012 - A - Original Issue Of Manual

31200724 TL1055C, TL1255C i

ii TL1055C, TL1255C 31200724

FIGURE NO. TITLE PAGE NO.

31200724 TL1055C, TL1255C iii

FIGURE NO. TITLE PAGE NO.

iv TL1055C, TL1255C 31200724

FIGURE NO. TITLE PAGE NO.

8-7 Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

31200724 TL1055C, TL1255C v

FIGURE NO. TITLE PAGE NO.

10-13 Enclosed Cab Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

vi TL1055C, TL1255C 31200724

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

3100 TORQUE CONVERTER, TORQUE DIVIDER,

5800 OTHER CONTROLS

7600 MACHINE ELECTRONIC CONTROLS & DATA

31200724 TL1055C, TL1255C

Figure 1-1 Frame & Attaching Parts

1-2 TL1055C, TL1255C 31200724

Figure 1-1 Frame & Attaching Parts

31200724 TL1055C, TL1255C 1-3

Figure 1-2 Covers

1-4 TL1055C, TL1255C 31200724

Figure 1-2 Covers (Continued)

31200724 TL1055C, TL1255C 1-5

Figure 1-2 Covers

1-6 TL1055C, TL1255C 31200724

Figure 1-2 Covers (Continued)

31200724 TL1055C, TL1255C 1-7

Figure 1-3 Outrigger Installation

1-8 TL1055C, TL1255C 31200724

Figure 1-3 Outrigger Installation

31200724 TL1055C, TL1255C 1-9

Figure 1-4 Pintle Hook

1-10 TL1055C, TL1255C 31200724

Figure 1-4 Pintle Hook

31200724 TL1055C, TL1255C 1-11

This Page Intentionally Left Blank

1-12 TL1055C, TL1255C 31200724

31200724 TL1055C, TL1255C

Figure 2-1 Boom Installation

2-2 TL1055C, TL1255C 31200724

Figure 2-1 Boom Installation

389-3619 Ref FRONT BOOM COVER INSTALLATION, A

31200724 TL1055C, TL1255C 2-3

Figure 2-2 First Boom Section

Note: Wear Pad Shimming:

2-4 TL1055C, TL1255C 31200724

Figure 2-2 First Boom Section

31200724 TL1055C, TL1255C 2-5

Figure 2-2 First Boom Section

2-6 TL1055C, TL1255C 31200724