Manual de Partes - Telehandler TH255C

Parts Manual
Model
TH255
S/N TBS00100 & After
31200363
Revised
April 13, 2018 - Rev M
EFFECTIVITY PAGE
February 22, 2008 - A - Original Issue Of Manual

May 1, 2008 - B - Revision
October 23, 2008 - C - Revised Manual
June 1, 2009 - D - Revised Manual
January 13, 2011 - E - Revised Manual
November 18, 2011 - F - Revised Manual
July 24, 2012 - G - Revised Manual
December 5, 2012 - H - Revised Manual
February 25, 2013 - I - Revised Manual
May 25, 2017 - J - Revised Manual
August 10, 2017 - K - Revised Manual
November 21, 2017 - L - Revised Manual
April 13, 2018 - M - Revised Manual
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EFFECTIVITY PAGE
ii TH255 31200363
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Frame Covers, Shrouding & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 Engine Pod Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-4 Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-6 License Plate Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-7 Rear Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Boom Assembly - Pads, Shims & Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Boom Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 Universal Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Rotate/Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Universal Rotate/Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-8 Light Material Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 Universal Quick Coupler Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-5 Radiator/Oil Cooler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-6 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-7 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
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5-2 Front Differential & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-3 Front Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-4 Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-5 Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 Rear Hub Reduction & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-9 Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-10 Drive Shaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-11 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-3 Enclosed Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Rear Hinged Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-5 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-6 Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-7 Heater & AC Installation - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-8 Heater & AC Installation - Engine Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-9 Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-4 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-7 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-8 Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
8-10 Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
8-11 Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
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SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-5 Hydraulic Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-7 Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-9 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-10 Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-11 Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-12 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-13 Blocking Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-14 Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-15 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-16 LSI Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-17 Auxiliary Hydraulic Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Work Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-4 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-5 Cab Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-6 Frame Base Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-7 Frame Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-8 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10-9 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-10 Roof Worklights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-11 Boom Worklights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10-12 AC System Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-13 Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-14 LSI Timer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10-15 Speedometer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
10-16 LSI Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
10-17 LSI Axle Sensor & Boom Proximity Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
10-18 Function Cutout Jump Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
10-19 Valve Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
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SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Decal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
SECTION 12 –
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
vi TH255 31200363
SMCS CODES - TELEHANDLER
1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR AND GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT
3100 TORQUE CONVERTER, TORQUE DIVIDER,

1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAIL LIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR
vii
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVERSPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION
viii
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE
ix
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PREPROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER
5800 OTHER CONTROLS

7250 BODY
5804 SIDESHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIREWALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOORPLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDESHIFT CARRIAGE
726M FLOORMAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE
7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD
x
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICCE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM
xi
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS "URGENT" REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)
7600 MACHINE ELECTRONIC CONTROLS & DATA

MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION
xii
SECTION 1
FRAME & ATTACHING PARTS
31200363 TH255
Figure 1-1 Frame Shrouding & Attaching Parts
318
321
322
325
320
320
323 324 327
326 328
319
323
320 313
304
314
403
404
306
309
402 315
313 405
314 4
401
302
305 310
317
308
301
316
PAP20680
1-2 TH255 31200363

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)
208
719
212
710
711
717
704
718 709 705

707
702
708
201 714 716
720
712 713
203
721 705
201 706
703
705
206
702 707 205
707 207
203
715 207
102 131 713
114
150 104 207
114 207
205 164
214 802 713
207 203
250 211
3 130 163
203 210 557
102 152
114 221 204
222 558
223 559
224 203
136
225 509
508
207
2 209 219
1
201 220 163 504
204 152 507
102 901 506
114
509 506
114
203
PAP20640
31200363 TH255 1-3

Figure 1-1 Frame Shrouding & Attaching Parts

Item Part Number Qty. Description Rev.
317-3319 Ref ENGINE POD INSTALLATION, D
(not available to order, see items 1 thru 4 for service)
1 309-2835 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
2 298-7394 4 WASHER, 3/4
3 317-3306 1 FOAM GASKET SEAL
4 330-8103 3 HOSE CLAMP
102 4M-0061 7 HEX HD CAPSCREW, 5/16-18X3/4, GR5
104 7X-0440 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
114 298-7364 11 WASHER, 5/16, (Before S/N TBS00206)
298-7364 7 WASHER, 5/16, (S/N TBS00206 & After)
130 315-4207 1 ENGINE POD FRAME
131 317-5924 1 HOOD SUPPORT
136 389-7164 1 REAR ENGINE MOUNT
150 330-3837 1 WASHER, 3/8X1-1/4
152 298-7363 4 WASHER, 1/4
164 322-0639 5 BUTTON HD SCREW, 5/16-18X1-3/4
331-8029 Ref HOOD INSTALLATION, (ANSI), B

389-6288 Ref HOOD INSTALLATION, (ANSI), (Agricultural), B
331-8030 Ref HOOD INSTALLATION, (CE & AUS), C
(not available to order, see items 201 thru 225 & 250 for service)
356-6564 Ref HOOD INSTALLATION, (CE & AUS), (Agricultural), C
(not available to order, see items 201 thru 225 & 250 for service)
201 AR LOCTITE® 242TM
203 330-6145 11 HEX LOCKNUT, 5/16-18, (Before S/N TBS00206)
330-6145 9 HEX LOCKNUT, 5/16-18, (S/N TBS00206 & After)
204 318-4658 7 BUTTON HD SCREW, 5/16-18X3/4
205 342-1948 15 BUTTON HD SCREW, 5/16-18X1-3/4
206 343-3807 1 GAS SPRING
207 3E-4352 10 WASHER, 5/16
208 231-3761 1 PRE-CLEANER
209 317-3285 2 RUBBER BUMPER
210 331-8024 1 FRONT ENGINE COVER, (ANSI)
331-8025 1 FRONT ENGINE COVER, (CE & AUS)
211 307-7359 1 BUTTON HD SCREW, 5/16-18X2-1/2
212 331-4486 1 ENGINE HOOD, (ANSI), (includes items 201, 702 thru 709 & 711 thru 721) J
331-4488 1 ENGINE HOOD, (CE & AUS), (includes items 201, 702 thru 718, 720 & 721) J
214 Ref REAR ENGINE COVER, (see Figure 1-7 for details)
219 327-5533 1 ENGINE DOOR, (Before S/N TBS00206), B
(includes 2 of items 114, 203 & items 504, 506, 509 & 901)
331-8020 1 ENGINE DOOR, (S/N TBS00206 thru TBS00596), (ANSI), F
(includes items 504, 506, 508 & 509)
331-8021 1 ENGINE DOOR, (S/N TBS00206 thru TBS00596), (CE & AUS), F
(includes items 504 thru 509)
389-6271 ENGINE DOOR, (S/N TBS00597 & After), (ANSI), B
(includes items 504, 506, 508 & 509)
1-4 TH255 31200363


389-6264 1 ENGINE DOOR, (S/N TBS00597 & After), (CE & AUS), B
220 211-0089 2 NUT, 1/4-20
221 389-6353 1 LATCH CATCH BRACKET
222 298-0549 2 NUT, 1/4-20
223 2 BUTTON HD SCREW, 1/4-20X1-1/4
224 298-7363 4 WASHER, 1/4
225 416-1013 5 DOOR LATCH SHIM
250 Ref ENGINE POD TRAY INSULATION INSTALLATION,
(see Figure 1-3 for details)
395-0123 Ref FRAME COMPONENT INSTALLATION, (not available to order, see items 301 G
thru 328 for service)
301 NSS 1 FRAME WELDMENT
302 309-2841 1 FUEL TANK COVER ASSY, (includes items 401 thru 405) F
304 309-2838 1 HYDRAULIC TANK COVER
305 309-2852 1 FUEL TANK COVER GASKET
306 309-2839 1 HYDRAULIC COVER GASKET
308 1N-5998 1 PLUG, (includes o-ring)
309 323-6144 1 VENTED HYDRAULIC FILLER CAP
310 309-2843 1 OIL LEVEL INDICATOR, (prior to S/N TBS00609)
298-8668 1 OIL LEVEL INDICATOR, (S/N TBS00609 & After)
314 298-7363 26 WASHER, 1/4
315 333-7969 2 MAGNET
316 328-9686 2 PLUG, (includes o-ring)
317 AR PIPE SEALANT, (S/N TBS00609 & After)
318 415-3216 1 COUNTERWEIGHT, (outside)
319 415-3214 1 COUNTERWEIGHT, (inner)
320 303-4985 8 WASHER, 1/2
323 6V-8188 4 HEX NUT, 1/2X13, GR8
324 477-9617 1 ELECTRICAL COMPONENTS MOUNTING BRACKET
325 0S-1613 2 HEX HD CAPSCREW, 1/4-20X3/8, GR5
326 8T-7008 1 HEX HD CAPSCREW, 3/8-16X3, GR5
327 6V-8801 1 HEX NUT, 3/8X16, GR8
328 298-7374 1 WASHER, 3/8
401 309-2850 1 FUEL TANK COVER
402 309-2849 1 FUEL GAUGE, (Before S/N TBS00835)
309-2849 1 FUEL GAUGE, (S/N TBS00835 & After), (includes item 405)
403 5P-7590 6 SOCKET HD CAPSCREW, 6-32X3/4
404 304-4555 6 WASHER, #6
405 309-9036 1 FUEL LEVEL SENDER GASKET, (Before S/N TBS00835)
NSS 1 FUEL LEVEL SENDER GASKET, (S/N TBS00835 & After)
504 317-3280 1 ENGINE COMPARTMENT DOOR, (Before S/N TBS00597)
418-5164 1 ENGINE COMPARTMENT DOOR, (S/N TBS00597 & After)
506 317-3288 1 COMPRESSION LEVER LATCH, (Before S/N TBS00597)
388-1205 1 PADDLE LATCH, (S/N TBS00597 & After)
31200363 TH255 1-5


507 Ref DOOR PANEL INSULATION INSTALLATION, (see Figure 1-3 for details)
508 481-7832 2 SCREW, 5/16-18X1
509 317-3286 1 HOOD LATCH BRACKET, (Before S/N TBS00206)
334-5144 1 HOOD LATCH PLATE, (S/N TBS00206 & After)
557 326-5101 1 ROD
558 334-5884 1 PUSHNUT
559 317-3326 1 COTTER PIN
703 4M-6425 2 HEX HD CAPSCREW, 5/16-18X1, GR5
704 208-8469 4 HEX LOCKNUT, M6X1, GR5
705 298-0552 13 HEX LOCKNUT, 5/16-18, GR2
706 146-8438 4 BUTTON HD SCREW, 5/16-18X3/4
707 298-7364 22 WASHER, 5/16
708 298-7373 2 WASHER, 5/16
709 8T-4205 4 WASHER, 6mm
710 Ref HOOD INSULATION INSTALLATION, (see Figure 1-3 for details)
711 317-3271 1 ENGINE COVER
712 317-3273 1 HOOD SUPPORT
713 317-3277 1 CONTINUOUS HINGE
714 317-3316 1 COMPRESSION LATCH
715 317-3294 7 HOOD ATTACH CLIP
716 317-3295 2 HOOD ATTACH CLIP
717 317-3297 1 AIR INTAKE HOOD SEAL
718 308-9131 14.8 ft SELF-GRIPPING BULB SEAL
719 343-7931 1 HEAT SHIELD INSULATE
720 8C-3121 7 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
721 14 WASHER, 5/16
331-8025 Ref FRONT ENGINE COVER, (CE & AUS),

(not available to order, see items 210 & 802 for service)
802 Ref FRONT COVER INSULATION INSTALLATION, (see Figure 1-3 for details)
901 318-4658 2 BUTTON HD SCREW, 5/16-18X1, (Before S/N TBS00206)
1-6 TH255 31200363


31200363 TH255 1-7

Figure 1-2 Frame Covers, Shrouding & Attaching Parts
153 152
159
157 154
701 158 155
603 704 154
12 162
156 163
604 151
605 702 154
606 602 703 171
601
155 AUS
853
12 7
11
204 2
201
22
26 6 4
202
502 8
502
5
28 34 301
30 10
5 302
24 203 32 303
25 27 13
28
29
18 102 101
33 103
35 180
954
VIEW OF REAR PLATE
955
18 31 502 956
904
501 903
905
901
902
406
401
405 404
402
403
402 K1
401 405 404 403
PAP20571
1-8 TH255 31200363

Figure 1-2 Frame Covers, Shrouding & Attaching Parts

309-2832 Ref FRAME INSTALLATION, (not available to order, see items 2 thru 35 for service) P
2 298-8052 2 HEX NUT, 3/4-10, GR5
5 331-3890 2 GEAR CLAMP
6 298-7981 2 HOSE CLAMP
8 309-2837 1 FUEL FILL HOSE
10 298-7364 2 WASHER, 5/16
11 4B-5276 4 WASHER, 3/4
12 309-2840 1 REAR PLATE
13 309-2845 1 FUEL NOZZLE TUBE
18 303-4788 6 WASHER, 5/16
22 482-2805 1 HYDRAULIC TANK HOSE
24 298-7369 1 WASHER, 3/4
25 298-7369 1 LOCKWASHER, 3/4
26 327-5262 1 MIRROR BRACKET
27 443-6296 1 HEADLIGHT BRACKET
28 6V-8182 2 HEX NUT, 3/4-10, GR8
29 7X-0440 3 HEX HD CAP SCREW, 5/16-18X1-3/4, GR5
30 192-0089 2 SOCKET HD CAPSCREW, 1/4-20X1
31 298-0552 3 HEX LOCKNUT, 5/16-18, GR2
32 330-5803 1 BOOM STOP PAD
33 331-3887 1 SEAL
34 331-3888 1 SEAL
35 335-7584 2 GROMMET
323-6958 Ref COUNTERWEIGHT INSTALLATION, (ANSI), B

323-6959 Ref COUNTERWEIGHT INSTALLATION, (CE), B
342-6741 Ref COUNTERWEIGHT INSTALLATION, (AUS), (Before S/N TBS00820), D
472-0024 Ref COUNTERWEIGHT INSTALLATION, (AUS), (S/N TBS00820 & After), A
(not available to order, see items 101, 102, 171 & 180 for service)
102 4B-5276 4 WASHER, 3/4
103 317-3265 1 COUNTERWEIGHT, 460 LB, (ANSI)
323-6957 1 COUNTERWEIGHT, 129 KG, (CE)
151 2 HEX HD CAPSCREW, 3/4-10X4, GR8
152 4 HEX HD CAPSCREW, 3/4-10X4-1/4, GR8
153 3B-6753 2 HEX HD CAPSCREW, 3/4-10X4-3/4, GR8
154 298-7369 8 WASHER, 3/4
155 298-8052 6 HEX NUT, 3/4-10
156 342-6735 1 BOTTOM WEIGHT, (AUS)
157 342-6736 1 LEFT WEIGHT, (AUS)
158 342-6737 1 RIGHT WEIGHT, (AUS)
159 342-6740 1 REAR WEIGHT, (AUS)
163 298-7367 2 WASHER, 1/2
31200363 TH255 1-9

Figure 1-2 Frame Covers, Shrouding & Attaching Parts (Continued)

171 477-1014 1 COUNTERWEIGHT ASSY, (AUS) D
334-5136 Ref BATTERY COVER INSTALLATION, (Before S/N TBS00627), C

Ref BATTERY COVER INSTALLATION, (S/N TBS00627 & After), A
201 Ref BATTERY COVER, (Before S/N TBS00542),
(no longer available, use Kit K1 for replacement)
1 BATTERY COVER, (S/N TBS00542 thru TBS00626)
509-6496 1 BATTERY COVER, (S/N TBS00627 & After)
202 323-6830 1 CAM LATCH
203 334-5137 1 SPECIAL SEALING WASHER
204 334-5138 1 CAM LOCK LATCH
312-3302 Ref FUEL CAP INSTALLATION, B

301 298-1540 1 NECK FILLER ADAPTER
302 142-8828 1 LOCKING CAP
303 AR LOCTITE® 30512TM, (apply to item 301)
469-8699 Ref WHEEL CHOCK INSTALLATION, (if equipped), (Germany), D

401 368-5401 2 WEDGE, (includes metal frame)
402 8T-4224 8 WASHER, 8mm
403 8T-4199 8 HEX HD CAPSCREW, M8X12
404 2 CABLE TIE DOWN
405 368-5402 2 WEDGE HOLDER
406 NSS 1 WHEEL CHOCK MOUNT WELDMENT
501 Ref CAB ASSY, (see Figure 6-1 for details)
502 Ref ROAD LIGHT INSTALLATION, (see Figure 10-2 for details)
601 299-0334 1 MIRROR, (ANSI)
602 1 RECTANGULAR MIRROR, (CE & AUS)
603 336-7619 1 MIRROR, (CE & AUS), (includes items 604 thru 606) C
604 3B-4503 2 LOCKWASHER, #12
605 8T-0328 2 WASHER
606 281-0791 2 HEX HD BOLT
324-6469 Ref BOOM PROP INSTALLATION, (CE & AUS), C

701 508-8837 0.64 m TRIM
702 321-4066 1 LIFT CYLINDER PROP WELDMENT
703 329-3624 2 O-RING
704 324-6470 2 SCREW, M12X103
705 Ref CYLINDER LOCK WARNING DECAL, (not shown),
853 Ref LICENSE PLATE LIGHT, (see Figure 10-2 for details)
331-6117 Ref REAR CONVEX MIRROR INSTALLATION, C

1-10 TH255 31200363

Figure 1-2 Frame Covers, Shrouding & Attaching Parts (Continued)

355-2231 Ref REAR CONVEX MIRROR INSTALLATION, (AUS), B
901 298-7369 1 WASHER, 3/4
902 298-8052 1 HEX NUT, 3/4-10
903 336-7619 1 MIRROR, (includes items 954 thru 956) C
904 309-3970 NLA BAR, (no longer available, use 518-2966 for replacement)
904 518-2966 1 BAR
904 355-2222 1 BAR, (AUS)
954 3B-4503 2 LOCKWASHER, #12
955 8T-0328 2 WASHER
956 281-0791 2 HEX HD BOLT
K1 358-6151 1 ENGINE COVER REPLACEMENT KIT, (Before S/N TBS00324)

358-6152 1 ENGINE COVER REPLACEMENT KIT, (S/N TBS00324 thru TBS00626)
31200363 TH255 1-11

Figure 1-3 Engine Pod Insulation
CE & AUS
301
317
305
102
306
403 402
404
405 101 103
401
105 104
3 1
318 310
319 315
320
304
206
308
302
208
309
207
303
314
316
311
PAP20630
1-12 TH255 31200363

Figure 1-3 Engine Pod Insulation

325-8254 Ref ENGINE POD TRAY INSULATION INSTALLATION, E
1 325-8255 1 ENGINE POD TRAY INSULATION
326-0095 Ref DOOR PANEL INSULATION INSTALLATION, (Before S/N TBS00597), J

389-5689 Ref DOOR PANEL INSULATION INSTALLATION, (S/N TBS00597 & After), A
101 328-8837 1 DOOR PANEL INSULATION
103 326-0096 1 DOOR PANEL INSULATION, (Before S/N TBS00597)
389-6232 1 DOOR PANEL INSULATION, (S/N TBS00597 & After)
331-8026 Ref REAR COVER INSULATION INSTALLATION, D

206 328-8838 1 ENGINE POD REAR COVER INSULATION
325-5885 Ref HOOD INSULATION INSTALLATION, I

301 325-5886 1 SOUND DAMPENING HOOD INSULATION
318 28 SPINDLE ANCHOR FASTENER
319 28 SELF-LOCKING WASHER, 0.104X1-1/2
320 28 SELF-LOCKING CAP
327-2204 Ref FRONT COVER INSULATION INSTALLATION, D

401 327-2205 1 ENGINE POD FRONT COVER INSULATION
402 327-2206 1 ENGINE POD FRONT COVER INSULATION
403 7 SPINDLE ANCHOR FASTENER
404 7 SELF-LOCKING WASHER, 0.104X1-1/2
405 7 SELF-LOCKING CAP
31200363 TH255 1-13

Figure 1-4 Axle & Fender Installation
PAP20861
1-14 TH255 31200363

Figure 1-4 Axle & Fender Installation

309-3953 Ref FENDER INSTALLATION, (if equipped), D
(not available to order, see item 1 for service)
1 309-3966 4 FENDER ASSY, (if equipped), (includes items 101 thru 105) H
101 326-1034 1 FENDER MOUNT
102 309-3962 1 WHEEL FENDER
103 309-4000 8 FENDER WASHER, 3/8X0.048X1-1/2
104 6V-6945 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4
105 298-1579 4 LOCKNUT, 3/8-16
317-3317 Ref FRONT FENDER INSTALLATION, (ANSI - if equipped), C

201 297-7022 4 HEX HD CAPSCREW, 5/16-18X2
202 298-7364 4 WASHER, 5/16
203 317-3268 1 FRONT FENDER
306 309-2975 2 MOUNTING PLATE
307 5P-4135 4 HEX HD CAPSCREW, 3/4-10X8, (torque to 420 lb-ft/570 Nm)
308 6V-8182 4 NUT, 3/4-10
313 7X-0375 4 HEX HD CAPSCREW, 3/4-10X5, (torque to 420 lb-ft/570 Nm)
314 298-7394 12 WASHER, 3/4
316 323-6120 4 FRONT AXLE MOUNTING SLEEVE
445 305-6033 4 FENDER STUD
446 298-1864 4 WASHER
447 322-0816 4 NUT
501 Ref FRONT AXLE, (see Figure 5-1 for details)
502 Ref REAR AXLE, (see Figure 5-6 for details)
31200363 TH255 1-15

Figure 1-5 Hitches
ANSI & CE
S/N TBS00342 & AFTER
106
BEFORE S/N TBS00342 108

101 109
104
106 7
108
101 109 4 2
1
104
6
201
202
206 206
208
9 203
204
205
3
5
4 2
1
BEFORE S/N TBS00342
207
3
303 301 304
PAP20690
305
1-16 TH255 31200363

Figure 1-5 Hitches

309-9151 1 ADJUSTABLE PIN HITCH, (ANSI & CE), (Before S/N TBS00342), C
336-3498 1 ADJUSTABLE PIN HITCH, (ANSI & CE), (S/N TBS00342 & After), C
309-9152 1 ADJUSTABLE AUTO HITCH, (ANSI & CE), (Before S/N TBS00342), C
(includes items 1, 2, 4, 6 thru 9 & 101 thru 109)
336-3499 1 ADJUSTABLE AUTO HITCH, (ANSI & CE), (S/N TBS00342 & After), C
(includes items 1, 2, 4, 6, 7 & 101 thru 109)
344-7185 1 PIN HITCH, (ANSI & CE), (includes items 3 & 301 thru 305) B
2 309-9154 1 HITCH MOUNTING BRACKET
3 309-9191 1 HITCH PIN
4 447-0427 4 WASHER, 3/4
5 309-9193 1 HITCH
6 316-9019 2 HITCH MOUNTING PIN
7 447-0440 4 HEX NUT, 3/4-10
9 309-9165 1 TRAILER PLUG KIT, (includes items 201 thru 208) A
104 447-0437 4 WASHER, 5/8
106 334-5877 1 AUTOMATIC HITCH
108 309-9194 1 HITCH ADAPTER
109 447-0438 4 HEX NUT, 5/8-11
201 8T-4199 2 HEX HD CAPSCREW, M8X12, GR8.8
202 6V-9188 3 HEX LOCKNUT, 8mm
203 309-3991 1 TRAILER PLUG GASKET
204 281-0791 3 HEX HD CAPSCREW, M5X40
205 309-3994 1 TRAILER PLUG
206 309-3996 6 WASHER, 5mm
207 309-9163 1 TRAILER INDICATOR
208 309-9166 1 TRAILER PLUG BRACKET
301 336-9881 1 HITCH
303 296-7319 2 HEX HD CAPSCREW, M16X55, GR10.9
304 453-0130 2 HEX NUT, 16mm
305 9X-8257 2 WASHER, 16mm
31200363 TH255 1-17

Figure 1-5 Hitches
AUS
105
403
107
108
101 402 2
104 1
301
305
305
303 302
304
306
204
201 3
205 202
PAL5080
1-18 TH255 31200363

Figure 1-5 Hitches

342-6729 Ref ADJUSTABLE HITCH, (AUS), (not available to order, see items 1 thru 5 for B
service)
342-6728 Ref AUTOMATIC HITCH ASSY, (AUS), (not available to order, see items 1, 2, 5 & B
101 thru 108 for service)
342-6742 Ref PIN HITCH, (AUS), (not available to order, see items 3 & 201 thru 205 for C
service)
1 3B-6753 4 HEX HD CAPSCREW, 3/4-10X4-3/4
2 309-9154 1 HITCH BRACKET
3 309-9191 1 HITCH PIN
4 309-9193 1 HITCH
5 316-9019 2 HITCH MOUNTING PIN
101 7X-0347 4 HEX HD CAPSCREW, 5/8-11X2-1/4
104 298-7368 4 WASHER, 5/8
105 334-5877 1 AUTOMATIC HITCH
107 309-9194 1 HITCH ADAPTER
108 298-8051 4 HEX NUT, 5/8-11
201 2 HEX HD CAPSCREW, 5/8-11X5
202 2 HEX LOCKNUT, 5/8-11, GR2
204 298-7368 2 WASHER, 5/8
205 336-9881 1 HITCH BRACKET
1 TRAILER PLUG KIT, (includes items 301 thru 306) B

301 6V-9188 3 HEX LOCKNUT, M5X0.8
302 309-3991 1 TRAILER PLUG GASKET
303 281-0791 3 HEX HD SOCKET SCREW, M5X40
304 309-3994 1 TRAILER PLUG
305 309-3996 6 WASHER, 5mm
306 309-9163 1 TRAILER INDICATOR
401 Ref COUNTERWEIGHT INSTALLATION, (AUS), (not shown),
402 Ref WASHER, (see Figure 1-2 for details)
403 Ref NUT, (see Figure 1-2 for details)
31200363 TH255 1-19

Before S/N TBS00525
Figure 1-6 License Plate Holder Installation
4
5 1
152
111
151
102
107
111
PAL5070
1-20 TH255 31200363

Before S/N TBS00525

341-1724 Ref LICENSE PLATE HOLDER INSTALLATION, (UK & Ireland), B
(not available for service, see items 1 thru 5 for service)
1 10700730 2 HEX HD CAPSCREW, 3/4-10X2-3/4
2 153-8498 1 FLAT HD SOCKET SCREW, 5/16-18X3/4
3 346-4847 1 BOLT, 5/16-18X2-1/2
4 1 LICENSE HOLDER PLATE
5 1 LICENSE HOLDER SPACER
102 298-8052 2 HEX NUT, 3/4-10, GR5
111 309-2853 4 WASHER, 3/4
151 Ref CLAMP, (see Figure 8-9 for details)
152 Ref HOSE CLAMP SUPPORT, (see Figure 8-7 for details)
31200363 TH255 1-21

CE & AUS - IF EQUIPPED ANSI

CE & AUS - IF EQUIPPED
11
11
10 10
9 9
6 6
8 8
7 7
104
102
103
101
104
PAP20850
1-22 TH255 31200363


341-1724 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (CE & AUS - if equipped), D
(not available for service, see items 6 thru 11 for service)
349-8584 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (ANSI), B
(CE & AUS - if equipped), (not available for service, see items 6 thru 11 for
service)
6 297-7022 3 HEX HD CAPSCREW, 5/16-18X2, GR5
7 297-7030 2 HEX HD CAPSCREW, 3/8-16X7/8
8 298-7374 2 WASHER, 3/8
9 299-0949 3 COVER PLATE
10 298-7846 3 CLAMP SET
11 349-8588 1 LICENSE BRACKET, (CE & AUS - if equipped)
317-3318 1 LICENSE BRACKET HOSE CLAMP SUPPORT, (ANSI),
(CE & AUS - if equipped)
349-8583 Ref FRONT LICENSE HOLDER INSTALLATION, (not available to order, see items A
101 349-8582 1 FRONT LICENSE BRACKET
102 343-2938 2 WASHER, 1/4
103 5L-4126 2 NUT, 1/4-20, G2
104 485-2777 4 SCREW, 1/4-20X5/8
31200363 TH255 1-23

Figure 1-7 Rear Engine Cover
1
5
1
107 5
108
103
110
104
4
3
105
PAL5311
1-24 TH255 31200363

Figure 1-7 Rear Engine Cover

356-6574 1 REAR ENGINE COVER, (ANSI), (includes items 1 thru 5) D
356-6573 1 REAR ENGINE COVER, (ANSI), (Agricultural), D
(includes items 1 thru 5 & 103 thru 110)
356-6576 1 REAR ENGINE COVER, (CE & AUS), (includes items 1 thru 5) C
356-6575 1 REAR ENGINE COVER, (CE & AUS), (Agricultural), D
(includes items 1 thru 5 & 103 thru 110)
1 Ref REAR COVER INSULATION, (see Figure 1-3 for details)
3 NSS 1 RADIATOR GRILL
4 NSS 1 REAR COVER
5 310-7066 25 in SELF-GRIPPING BULB SEAL
103 NSS 1 RADIATOR COVER SCREEN
107 356-6569 2 EXPANSION GROMMET FASTENER
108 356-6570 2 EXPANSION PLUNGER FASTENER
110 303-4911 26 in NEOPRENE TAPE
31200363 TH255 1-25

This Page Intentionally Left Blank
1-26 TH255 31200363

SECTION 2
BOOM
31200363 TH255
BOOM
Figure 2-1 Boom Assembly - Components
44 30
30
28
44
26
43
4
28
8
14
33
34
9 17 46
16
27
17
10 11 42 13
33 19
39 34 14
45 29
27
30 47
22
22
101
105
104
103
102
NOTE:
USE ITEM 1 ON ALL BOLT THREADS.
APPLY A THIN COAT OF ITEM 31 TO ALL PIN BORES.
PAP20460
2-2 TH255 31200363

BOOM
Figure 2-1 Boom Assembly - Components

1 AR ®
LOCTITE 242 TM

8 415-3217 1 FIRST BOOM SECTION
9 309-6240 1 SECOND BOOM SECTION
10 Ref TILT CYLINDER, (see Figure 9-3 for details)
11 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
13 Ref LOCKNUT, 7/16-14, (see Figure 11-1 for details)
14 146-8438 4 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4, (torque to 17 lb-ft)
16 Ref BOOM ANGLE DECAL, (see Figure 11-1 for details)
17 Ref FLAT WASHER, 7/16, (see Figure 11-1 for details)
19 Ref BOOM ANGLE INDICATOR, (see Figure 11-1 for details)
22 309-6294 2 CHAIN SHEAVE BUSHING
26 309-6301 1 HEX LOCKNUT, 3/8-16
27 309-6302 AR SHIM WASHER, 2.00X3-1/2X0.048
28 309-6303 AR SHIM, 1-1/2X3.00X0.048
29 309-6305 2 RETAINING NUT, 5/16
30 298-1612 4 STRAIGHT LUBE FITTING, 1/8
31 AR THREAD LUBRICANT
32 AR MULTI-PURPOSE GREASE - NLGI GRADE 2, (not shown)
33 309-6306 2 RETAINING RING, 1-1/2 IN
34 309-6307 2 RETAINING RING, 2 IN
39 AR MYSTIK TETRIMOLY GREASE
42 309-6261 1 EXTEND/RETRACT CYLINDER BASE PIN
43 309-6262 1 EXTEND/RETRACT CYLINDER ROD PIN
44 309-6263 2 BUSHING WITH GREASE GROOVES
45 309-6266 1 FORK CYLINDER BASE PIN
46 309-6272 1 HOSE GUARD CHANNEL
47 309-6273 1 HOSE CHANNEL BRACE
420-3170 Ref BOOM SIDE COVER INSTALLATION, (includes items 101 thru 105) C
102 122-1010 2 ACORN NUT, 1/4-20
103 298-7363 2 WASHER, 1/4-20
104 421-5532 1 BOOM SIDE COVER PANEL
105 420-2325 1 COVER RETAINER SCREW
31200363 TH255 2-3

BOOM
Figure 2-2 Boom Assembly - Pads, Shims & Spacers
24
21
56
23
18
25 15
57 18
15 7 57
25
18
23
41
SECOND BOOM SECTION
5
FIRST BOOM SECTION
18
23
25
23
24
7
18
48
57
20 18
21 6
PAL3790
56 NOTE:
FILL POCKETS OF BOTTOM FRONT & TOP REAR PADS WITH ITEM 39.
2-4 TH255 31200363

BOOM
Figure 2-2 Boom Assembly - Pads, Shims & Spacers

1 AR ®
LOCTITE 242 TM

7 0701010 12 HEX HD CAPSCREW, M10X20
15 8C-8585 10 BUTTON HD CAPSCREW, M10X20
18 8T-4121 38 WASHER, 10mm
20 309-6292 AR SPACER, 0.13 IN
21 309-6293 AR SPACER, 0.07 IN, (first boom section)
309-6293 AR SPACER, 0.07 IN, (second boom section)
23 309-6295 8 WEAR PAD
24 309-6297 4 WEAR PAD
25 309-6300 AR SPACER, 1.90mm
39 AR ADVANCED TETRIMOLY - NLGI GRADE 2
41 309-6258 2 WEAR PAD CHANNEL ASSY
48 309-6275 2 WEAR PAD SPACER
56 317-3292 AR SHIM, (requires item 21)
57 317-3293 AR SHIM, (requires item 25)
31200363 TH255 2-5

BOOM
Figure 2-3 Boom Pin Installation
7
13
10 5
8 3 8
9 6
6 4 2 7 10
9
12
1
11 10
PAL3810
2-6 TH255 31200363

BOOM
Figure 2-3 Boom Pin Installation

309-2924 Ref BOOM PIN INSTALLATION, (ANSI), (not available to order, see items 1 thru 13 C
for service)
396-7988 Ref BOOM PIN INSTALLATION, (CE & AUS), (not available to order, see items 1 A
1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
3 309-2940 1 COMPENSATING CYLINDER ROD PIN
4 309-2941 1 LIFT CYLINDER ROD PIN
5 309-2955 1 BOOM PIVOT PIN
8 298-7367 2 FLAT WASHER, 1/2
9 309-2980 2 PIN RETAINER SPACER
10 298-1580 3 HEX LOCKNUT, 1/2-13
11 7X-0332 1 HEX HD CAPSCREW, 1/2-13X4, GR8
12 309-6429 1 COMPENSATING CYLINDER BASE PIN
13 309-6430 1 LIFT CYLINDER BASE PIN
31200363 TH255 2-7

BOOM
Figure 2-4 Quick Coupler
304
302
10
4
301 303
9
3 7
5 1
6 8
2
MECHANICAL QUICK COUPLER
106
108
107
101
115
116
105
112
109
114
204
113 104
110 205 203 112
103
102 111
201
110 202
109
113
HYDRAULIC QUICK COUPLER
PAL3941
2-8 TH255 31200363

BOOM
Figure 2-4 Quick Coupler

318-4725 1 MECHANICAL QUICK COUPLER ASSY, (if equipped), C
1 437-1924 1 KEY RING
2 6V-4432 2 HEX HD CAPSCREW, 1/2-13X4, GR8
3 7X-2619 1 HEX HD CAPSCREW, M6X10, GR8.8
4 437-1925 1 GALVANIZED CHAIN
5 312-3338 1 SPLIT PIN
6 312-3346 1 FORK LOCKING ROD
7 298-1580 2 LOCKNUT, 1/2-13
8 318-4704 1 FORK CYLINDER ROD PIN
9 318-4705 1 QUICK COUPLER PIVOT PIN
10 318-4719 1 QUICK COUPLER WELDMENT
318-4696 1 HYDRAULIC QUICK COUPLER ASSY, (if equipped), G

101 318-4693 1 HYDRAULIC QUICK COUPLER WELDMENT
102 318-4702 1 COVER PLATE
104 318-4705 1 QUICK COUPLER PIVOT PIN
105 309-8523 1 FORK LOCKING CYLINDER KIT, (includes items 201 thru 205) C
106 309-6309 1 TWIN CLAMP SET
107 309-6310 1 TWIN COVER PLATE
108 6V-8918 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
109 298-7365 5 FLAT WASHER, 3/8
110 5D-0353 5 HEX HD CAPSCREW, 3/8-16X1, GR5
112 298-0488 2 GREASE FITTING
113 298-7380 5 LOCKWASHER, 3/8
114 298-1580 2 LOCKNUT, 1/2-13
115 319-1555 1 HOSE ASSY
116 327-6765 1 HOSE ASSY
117 Ref QUICK COUPLER SWITCH, (not shown), (see Figure 10-4 for details)
201 309-8533 2 SPLIT PIN
202 309-8558 2 PIN
203 309-8559 2 CLEVIS PIN
204 298-0471 2 ELBOW, 90 DEGREE
205 Ref HYDRAULIC QUICK COUPLER CYLINDER, (see Figure 9-5 for details)
301 327-5529 1 MALE COUPLING
302 327-5530 1 FEMALE COUPLING
303 300-6103 1 DUST CAP
304 344-7188 1 DUST PLUG
31200363 TH255 2-9

BOOM
Figure 2-5 Universal Quick Coupler
204
202
104
2 102
108
110 201 203
116
112
4 301 107
106
111
1
303
112
306
109
115
304 113
305
114
302
3
117
1 103
101
5 105
PAL4021
2-10 TH255 31200363

BOOM
Figure 2-5 Universal Quick Coupler

327-1769 1 UNIVERSAL QUICK COUPLER INSTALLATION, (if equipped), C
2 298-1580 2 LOCKNUT, 1/2-13
4 318-4705 1 UNIVERSAL QUICK COUPLER PIVOT PIN
5 325-8260 Ref UNIVERSAL QUICK COUPLER ASSY, (no longer available, use 375-6900 or H
see items 101 thru 117 for service)
375-6900 1 UNIVERSAL QUICK COUPLER ASSY, (if ordering for the first time, refer to A
Figure 11-1 for the appropriate capacity chart), (includes items 101 thru 117)
102 6V-7744 2 HEX LOCKNUT, M10X1-1/2, GR8
103 309-2978 2 WASHER, 10mm
104 131-5879 2 WASHER
105 3B-8489 2 GREASE FITTING
106 7X-7729 2 WASHER
107 8T-4123 2 WASHER
108 132-7551 2 WASHER
109 166-2560 2 SPRING PIN
110 527-9833 2 PLATE
111 192-2645 2 SPRING
112 195-6754 4 SPRING PIN
113 493-2997 2 PIN
114 527-9834 1 LH HANDLE
115 527-9835 1 RH HANDLE
116 527-9836 2 SPRING
117 NSS 1 UNIVERSAL QUICK COUPLER WELDMENT
201 300-6079 1 MALE COUPLING
202 300-6078 1 FEMALE COUPLING
203 300-6103 1 DUST CAP
204 1 DUST PLUG
344-7189 Ref HOSE RETAINER INSTALLATION, (if equipped), B

301 7X-0366 2 HEX HD CAPSCREW, 3/4-10X2
302 3312201 2 NUT, 3/4-10
303 298-7369 2 WASHER, 3/4
304 4B-5276 2 WASHER, 3/4
305 298-7383 2 WASHER, 3/4
306 344-7190 1 BRACKET
31200363 TH255 2-11

BOOM
2-12 TH255 31200363

SECTION 3
ATTACHMENTS
31200363 TH255
ATTACHMENTS
Figure 3-1 Standard Carriage
48 IN CARRIAGE
2
1
3 5
105
4
107
50 IN CARRIAGE
101
103
104 201
102
1200 MM CARRIAGE
205
202
203
206
204
PAP20911
3-2 TH255 31200363

ATTACHMENTS
Figure 3-1 Standard Carriage

330-4234 Ref 48 IN STANDARD CARRIAGE, (ANSI), (7000 lb), (no longer available, use B
336-3523 for replacement or items 1 thru 7 for service)
1 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
2 327-6329 4 LOCK WASHER, 1/2
3 327-6276 4 FLAT HARD WASHER, 1/2
4 327-6320 2 FORK PIN RETAINER
5 327-6277 1 FORK PIN
6 NSS 1 CARRIAGE WELDMENT
7 NSS 1 S/N PLATE
336-3523 1 50 IN STANDARD CARRIAGE, (ANSI), (7000 lb), (includes items 101 thru 107) B
101 7X-0352 2 HEX HD CAPSCREW, 5/8-11X4
102 303-4782 2 LOCKNUT, 5/8-11
103 303-4957 1 FORK PIN
104 303-4988 2 COLLAR
107 NSS 1 S/N PLATE
350-0501 1 1200 MM STANDARD CARRIAGE, (CE), (4000 kg), C

202 309-9192 2 SHAFT
203 376-0508 4 COLLAR
205 3T-0852 4 HEX LOCKNUT, M8X1-1/4, GR8
206 NSS 1 S/N PLATE
31200363 TH255 3-3

ATTACHMENTS
Figure 3-2 Universal Standard Carriage
302
301
304
1
303
1200 MM
2
4
6 5
101
102
48 IN
107
105
108
106
104
205
206
50 IN
203
201
204
202
PAP20510
3-4 TH255 31200363

ATTACHMENTS
Figure 3-2 Universal Standard Carriage

330-4242 1 1200 MM STANDARD CARRIAGE, (CE), (use with universal quick coupler), B
(2268 kg), (includes items 1 thru 6)
2 309-9192 2 CARRIAGE SHAFT
3 376-0508 4 SHAFT COLLAR
4 7X-2538 4 HEX HD CAPSCREW, M8X1-1/4
5 3T-0852 4 LOCKNUT
6 NSS 1 S/N PLATE
331-6310 Ref 48 IN STANDARD CARRIAGE, (ANSI), (use with universal quick coupler), C
(5500 lb), (no longer available, use 1001113038 for replacement or items 101
102 NSS 1 S/N PLATE
105 327-6321 4 HEX HD CAPSCREW, 1/2-1-1/4
106 327-6276 4 FLAT HARD WASHER, 1/2
107 327-6329 4 LOCKWASHER, 1/2
108 339-8041 1 FORK PIN
350-9099 1 50 IN STANDARD CARRIAGE, (ANSI & AUS), A

(use with universal quick coupler), (includes items 201 thru 206)
201 7X-0352 2 HEX HD CAPSCREW, 5/8-11X4, GR5
202 303-4782 2 LOCKNUT, 5/8-11
203 303-4957 1 FORK PIN
204 303-4988 2 FORK PIN COLLAR
206 NSS 1 S/N PLATE
337-8678 1 FORK TRANSPORT LATCH ATTACHMENT, (Germany - if equipped), A

301 309-9155 2 LOCKING BRACKET
302 298-7341 4 HEX HD CAPSCREW, 12X40
303 309-9185 4 HEX LOCKNUT, M12X1-3/4
304 309-9186 2 LOCKING PIN
31200363 TH255 3-5

ATTACHMENTS
Figure 3-3 Rotate/Side Tilt Carriage
ANSI
2 3
4
14 15
5
5
18 16 31
31
17 30
19
10 27
9
8 12
18
29
20 22
19
17 24 23
25
11 22
23
24
21
21
23 24
22 9
6
7
13 22 23 24
28
26
ART_1001102331-F
3-6 TH255 31200363

ATTACHMENTS
Figure 3-3 Rotate/Side Tilt Carriage

330-4243 1 48 IN ROTATE/SIDE TILT CARRIAGE ASSY, (ANSI), (7000 lb), F
1 300-6103 1 DUST CAP, MALE
2 327-6321 1 DUST PLUG, FEMALE
3 300-6079 1 HYDRULIC COUPLIER, MALE
4 300-6078 1 HYDRULIC COUPLIER, FEMALE
5 327-6279 2 HOSE
6 327-6326 1 NUT
7 327-6323 1 PIN, COTTER
8 327-6281 1 SPACER
9 327-6282 2 WASHER
10 327-6283 1 BOLT
11 327-6328 1 DECAL
12 327-6297 1 CYLINDER ASSEMBLY
13 327-6314 1 KIT SEAL, CYLINDER
13 Kit 1 O-RING
13 Kit 1 O-RING
13 Kit 1 SEAL
13 Kit 1 O-RING
13 Kit 1 SEAL
13 Kit 1 O-RING
13 Kit 1 SEAL
13 Kit 1 O-RING
14 327-6333 1 HYDRAULIC FITTING
15 327-6324 1 HYDRAULIC FITTING
16 327-6284 1 PIN
17 327-6285 2 BOLT
18 327-6330 2 WASHER, LOCK
19 327-6286 2 WASHER
20 327-6287 1 PIN
22 327-6321 4 BOLT
23 327-6329 4 WASHER, LOCK
24 327-6276 4 WASHER
25 362-2106 1 DECAL
26 339-8041 1 FORK PIN
27 327-6325 1 DECAL
28 339-8043 1 GREASE
29 327-6311 1 BUSHING
30 327-6312 2 BUSHING
31 327-6315 2 VALVE
31200363 TH255 3-7

ATTACHMENTS
Figure 3-4 Universal Rotate/Side Tilt Carriage
ANSI & AUS
3-8 TH255 31200363

ATTACHMENTS
Figure 3-4 Universal Rotate/Side Tilt Carriage

331-3251 1 48 IN ROTATE/SIDE TILT CARRIAGE, (ANSI & AUS), F
(used with universal quick coupler), (7000 lb), (includes all items)
1 339-8037 1 DUST CAP
2 339-8038 1 DUST PLUG
3 339-8039 1 MALE QUICK COUPLER
4 339-8040 1 FEMALE QUICK COUPLER
5 327-6279 2 HOSE ASSY
6 NSS 1 REAR FRAME WELDMENT
7 327-6326 1 HEX NUT, 1-1/2
8 327-6323 1 COTTER PIN
9 327-6281 1 SPACER
10 327-6282 1 FLAT WASHER, 1-1/2
11 327-6283 1 HEX HD CAPSCREW, 1-1/2X7.00
12 NSS 1 S/N PLATE
13 327-6328 2 PINCH POINT DECAL
14 Ref ROTATE/SIDE TILT CYLINDER, (see Figure 9-6 for details)
15 327-6333 1 ELBOW, 90 DEGREE
16 327-6324 1 ELBOW, 90 DEGREE
17 327-6284 1 PIN
18 327-6285 2 HEX HD CAPSCREW, 3/8X1.00
19 327-6330 2 LOCKWASHER, 3/8
20 327-6286 2 FLAT WASHER, 3/8
21 327-6287 1 PIN
23 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
24 327-6276 4 HARD WASHER, 1/2
25 327-6329 4 LOCKWASHER, 1/2
28 339-8041 1 FORK PIN
29 327-6325 1 HIGH PRESSURE DECAL
31200363 TH255 3-9

ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage
ANSI & AUS
3-10 TH255 31200363

ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage

331-3252 1 48 IN SIDE SHIFT CARRIAGE, (ANSI & AUS), F
(used with universal quick coupler), (7000 lb), (includes all items)
1 339-8037 1 DUST CAP
3 339-8038 1 DUST PLUG
5 339-8044 2 STRAIGHT CONNECTOR
6 339-8046 2 HOSE ASSY
7 339-8047 2 STRAIGHT CONNECTOR
8 Ref UNIVERSAL SIDE SHIFT CYLINDER ASSY, (see Figure 9-7 for details)
9 339-8050 1 PIN
10 339-8051 1 PIN
11 327-6285 2 HEX HD CAPSCREW, 3/8X1.00
12 327-6286 2 FLAT WASHER, 3/8
13 327-6330 2 LOCKWASHER, 3/8
15 NSS 8 HEX HD CAPSCREW, 1/2X1-1/4
16 327-6329 8 LOCKWASHER, 1/2
17 327-6276 4 HARD WASHER
18 339-8052 1 SIDE SHIFT PIN
19 339-8053 2 SIDE SHIFT PIN RETAINER
22 NSS 1 S/N PLATE
25 NSS 1 REAR FRAME WELDMENT
27 339-8041 1 FORK PIN
31200363 TH255 3-11

ATTACHMENTS
Figure 3-6 Forks
PZ0771
3-12 TH255 31200363

ATTACHMENTS
Figure 3-6 Forks

301-9752 4 CUBING FORK, 2X2X48, (ANSI & AUS), (7760 lb) A
323-5738 2 PALLET FORK, 2X4X48, (ANSI & AUS), (7600 lb) C
323-5737 2 LUMBER FORK, 1-1/2X6X60, (ANSI & AUS), (7300 lb) C
252-1454 1 PALLET FORK ASSY, (CE), (sold as a pair) B

1 252-1436 2 PALLET FORK, 45X100X1070mm, (3880 kg)
2 2L-1701 2 HEX HD CAPSCREW, 5/8-18X1-1/2, GR8
252-1456 1 PALLET FORK ASSY, (CE), (sold as a pair) B

2 2L-1701 2 HEX HD CAPSCREW, 5/8-18X1-1/2, GR8
323-5635 Ref PALLET FORK ASSY, (CE), (sold as a pair), (no longer available, C
use 1001117945 for replacement)
364-5356 1 PALLET FORK ASSY, (CE), (sold as a pair) C
309-9179 1 PALLET FORK ASSY, (CE), (sold as a pair) C

1 309-9179 1 FORK, 50X100X1200mm, (2000 kg)
31200363 TH255 3-13

ATTACHMENTS
Figure 3-7 Grapple Bucket
ANSI
3-14 TH255 31200363

ATTACHMENTS

330-4240 1 GRAPPLE BUCKET, (ANSI), (includes items 101 thru 129) B
101 327-6306 4 HEX HD CAPSCREW, 3/8X2-1/4
102 327-6300 4 HEX HD CAPSCREW, 3/8X2-3/4
103 327-6301 8 LOCKNUT, 3/8
104 327-6274 2 TEE
105 327-6333 4 ELBOW, 90 DEGREE
107 327-6298 2 PIN
108 327-6295 2 PIN
109 327-6299 2 PIN
110 327-6296 2 PIN
111 327-6294 4 BUSHING
112 327-6293 2 SPACER
113 327-6292 4 BUSHING
116 327-6290 1 RH GRAPPLE HOOK
117 327-6291 1 LH GRAPPLE HOOK
118 327-6273 1 HOSE ASSY
119 327-6302 2 HOSE ASSY
120 327-6304 1 HOSE ASSY
121 327-6303 2 HOSE ASSY
124 327-6332 1 DUST CAP
125 327-6334 1 DUST PLUG
126 327-6305 4 CLAMP, (not shown)
127 Ref GRAPPLE BUCKET CYLINDER, (see Figure 9-6 for details)
128 NSS 1 GRAPPLE BUCKET
129 NSS 1 S/N PLATE
31200363 TH255 3-15

ATTACHMENTS
CE
9
8 4 3
5 30
5
4 3
9
5
8
10 11 5
6
7 4
5 6
11
7 4 10
5 1
27
13
26 28
13 15
14 12
16 16
27 20
15 22 18
16 21
12 27
19 16
12 18
16
17
18
29
12 25
27 23
18
18
18
K1 24
PAP20901
3-16 TH255 31200363

ATTACHMENTS

350-0509 1 GRAPPLE BUCKET, (CE), (includes items 1 thru 30) A
1 NSS 1 GRAPPLE BUCKET
2 362-3752 1 CLAMP
3 362-3753 2 PIN
4 362-3754 4 PIN
5 3T-0852 6 LOCKNUT, M8
6 362-3755 2 GREASE FITTING COVER
7 362-3756 2 PIN
8 362-3757 2 PIN
9 362-3758 2 PIN
10 362-3759 4 BUSHING
12 362-3761 4 FITTING, 90 DEGREE
13 362-3762 2 TEE FITTING
14 362-3763 1 ADAPTER
15 362-3764 2 ADAPTER
16 362-3765 5 O-RING
17 362-3766 2 PLUG
18 333-9864 6 CLAMP
19 362-3768 1 VALVE
20 362-3769 2 BOLT, M6X55
21 362-3770 2 BOLT, M6
22 362-3771 1 PIPE ASSY
23 362-3772 1 PIPE ASSY
24 362-3773 1 PIPE ASSY
25 362-3774 1 PIPE ASSY
26 362-3775 4 GASKET
28 362-3777 1 HYDRAULIC CYLINDER
29 362-3779 1 HYDRAULIC CYLINDER
30 NSS 1 S/N PLATE
K1 362-3778 1 CYLINDER SEAL KIT, (for use with items 28 or 29)
31200363 TH255 3-17

ATTACHMENTS
Figure 3-8 Light Material Bucket
203 206
209
201
207
208
202
205 204
207
203
201
1
2
3
4
101
PAP20531
3-18 TH255 31200363

ATTACHMENTS
Figure 3-8 Light Material Bucket

1 330-4237 1 1.0 CU YD LIGHT MATERIAL BUCKET, (ANSI), (includes item 101) B
2 330-4236 1 1.7 CU YD LIGHT MATERIAL BUCKET, (ANSI), (includes item 101) B
3 350-0505 1 0.8 CU M LIGHT MATERIAL BUCKET, (CE), (includes item 101) C
4 350-0508 1 1.3 CU M LIGHT MATERIAL BUCKET, (CE), (includes item 101) A
101 NSS 1 S/N PLATE
337-8677 1 BUCKET GUARD ACCESSORY, (Germany - if equipped), B

201 101-4411 2 RETAINER ASSY
202 5C-2890 2 HEX NUT, M6X1
203 334-5674 2 NUT
204 5C-9553 2 HEX HD CAPSCREW, M6X14, GR8.8
205 4 HARD WASHER, 5/16X0.065
206 5P-4116 4 HARD WASHER
208 337-8675 1 RIGHT BUCKET GUARD PLATE
209 337-8676 1 LEFT BUCKET GUARD PLATE
31200363 TH255 3-19

ATTACHMENTS
Figure 3-9 Fork Mounted Hook
1
ANSI
3 5
PAP20420
3-20 TH255 31200363

ATTACHMENTS
Figure 3-9 Fork Mounted Hook

321-0556 1 FORK MOUNTED HOOK, (ANSI), (includes all items) D
1 327-6317 2 COTTER PIN
2 327-6271 2 PIN
3 327-6272 1 BUSHING
4 327-6335 1 HOOK
5 327-6318 1 CHAIN
6 NSS 1 FORK MOUNTED HOOK WELDMENT
7 NSS 1 S/N PLATE
31200363 TH255 3-21

ATTACHMENTS
Figure 3-10 Universal Quick Coupler Adapter
ANSI
3-22 TH255 31200363

ATTACHMENTS
Figure 3-10 Universal Quick Coupler Adapter

330-4244 1 UNIVERSAL QUICK COUPLER ADAPTER, (ANSI), (includes all items) B
1 333-0705 2 HEX HD CAPSCREW, 3/8X1-1/4
2 327-6286 2 FLAT WASHER, 3/8
3 NSS 1 USA DECAL
5 333-0706 4 SPACER
6 333-0707 2 LOCKING PIN
7 333-0708 2 CLEVIS
8 333-0709 2 BEARING
9 333-0710 1 LEFT LOCK HANDLE
10 333-0711 2 SPRING LOCK HANDLE
11 333-0712 2 CLEVIS SPRING
12 333-0713 2 BOLT
13 333-0714 2 PIN
14 333-0715 1 RIGHT LOCK HANDLE
15 NSS 1 UNIVERSAL QUICK COUPLER ADAPTER WELDMENT
16 NSS 1 S/N PLATE
31200363 TH255 3-23

ATTACHMENTS
3-24 TH255 31200363

SECTION 4
ENGINE & ATTACHING PARTS
31200363 TH255
Figure 4-1 Engine Installation
41
101
43
59
41
56
44
1 6
15
41
66
67
10
28
55
58
45 60
32
38 34
33
51
19 52
57
17
39
49
20
48
49
71
22 64
35
8
52 65
72 53
73 54 61 41
44 43
59
37
7 54
13 62
16
18
40
69
PAP20672
4-2 TH255 31200363


1 Ref RADIATOR/OIL COOLER INSTALLATION, (see Figure 4-5 for details)
6 5K-9107 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
7 7D-5962 4 HEX HD CAPSCREW, 1/2-13X3-1/2, GR5
8 331-4387 1 MUFFLER CLAMP
10 303-4758 2 FITTING, 90 DEGREE
13 6V-8188 4 HEX NUT, 1/2-13, GR8
15 298-7365 4 WASHER, 3/8
16 418-0027 8 WASHER, 1/2
17 317-5987 1 CLIP
18 423-1218 4 ENGINE MOUNT WASHER
19 298-8435 4 RUBBER ENGINE MOUNT
20 317-5912 1 FLANGE
22 Ref PRIORITY VALVE, (see Figure 8-1 for details)
28 330-3831 1 CAT HYDRAULIC OIL FILTER
1G-8878 1 REPLACEMENT FILTER
32 Ref WATER SEPARATOR FILTER, (see Figure 4-3 for details)
33 317-5936 1 WATER SEPARATOR SUPPORT MOUNT
34 317-5955 2 ADAPTER
35 317-5964 1 EXHAUST TUBE
37 317-5969 1 SUPPORT BRACKET
38 330-8102 1 FLEX EXHAUST PIPE
39 Ref ENGINE ASSY, CAT C4.4DIT, (see Figure 4-2 for details)
40 317-5977 4 ENGINE MOUNT WASHER
41 299-0309 5 HOSE CLAMP
43 317-5957 1 SUPPLY FUEL LINE HOSE
44 317-5958 1 RETURN FUEL LINE HOSE
45 317-5959 1 SEPARATOR FUEL LINE
48 330-8104 3 ENGINE EXHAUST BOLT
49 344-5675 4 HEX NUT, M10X1-1/2, GR8
52 298-7363 8 WASHER, 10mm
53 8T-9368 1 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5
54 8T-4121 3 WASHER, 10mm
55 8T-4223 1 WASHER, 12mm
56 330-3832 1 SUPPORT CLAMP
57 6K-8178 2 CLIP
58 330-3833 2 CLAMP
59 5P-1507 1 FUEL RETURN HOSE
61 437-7751 2 TIE STRAP
64 326-0061 1 INSULATION
66 322-0639 5 BUTTON HD SCREW, 5/16-18X1-3/4 LG
67 317-3277 1 CONTINUOUS HINGE
69 370-4460 2 ENGINE ISOLATOR MOUNT, (Before S/N TBS00820)
71 422-6478 1 FUEL HOSE CLAMP BRACKET
73 AR LOCTITE 242
31200363 TH255 4-3


101 317-6330 1 THROTTLE CONTROL CABLE
4-4 TH255 31200363


31200363 TH255 4-5

Figure 4-2 Engine Assembly
34
46
35
20
33
30 4
13
23
45
28
19
8 22
15 38 37
31 201 40
14 41
202 26
42
101
5 12
16
21
27 43
1
6 102
32 18
1 25
7 104
18 1
3
17 103
PAP20661
4-6 TH255 31200363

Figure 4-2 Engine Assembly

317-5975 1 ENGINE ASSY, CAT C4.4DIT, (includes items 1 thru 46) N
2 Ref AIR CLEANER INSTALLATION, (see Figure 4-6 for details)
12 309-2972 1 TEMPERATURE SENDER
13 208-8469 2 HEX LOCKNUT, M6X1, GR8
14 105-3478 2 SOCKET HD CAPSCREW, M10X35
15 9X-8257 4 WASHER, 16mm
16 298-7387 2 LOCKWASHER, 8mm
17 298-7393 2 WASHER, 5/8
18 309-2978 12 WASHER, 10mm
19 5P-0767 0.3 m HOSE
20 317-5986 2 GEAR CLAMP
21 309-4002 1 T-BOLT CLAMP
22 309-2982 1 GEAR CLAMP
23 331-5301 1 NIPPLE
25 309-2937 1 FLYWHEEL COUPLING ASSY, (includes items 101 thru 104) D
26 Ref HYDRAULIC IMPLEMENT PUMP, (see Figure 8-1 for details)
27 Ref HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details)
28 309-6328 1 FAN
30 323-6647 1 THROTTLE CABLE BRACKET
31 317-3261 1 ENGINE SUPPORT
32 317-5930 1 ENGINE SUPPORT
33 317-5933 1 AIR INTAKE HOSE
34 344-0940 1 AIR INTAKE HOSE
35 317-5941 1 AIR INTAKE TUBE
37 353-5850 1 SHUT-OFF VALVE
38 331-5426 1 O-RING
40 331-5302 1 OIL FILL ADAPTER
41 130-9888 1 OIL FILL CAP
42 331-5300 1 GASKET
45 298-0402 1 OIL PRESSURE SWITCH
46 309-6461 1 GEAR CLAMP
101 Ref ADAPTER, (see Figure 8-1 for details)
102 315-4274 1 COUPLING
103 315-4275 1 BOLT KIT
104 315-4276 1 CONVEX SAE 3 HOUSING
336-8835 Ref THROTTLE STOP, (CE & AUS), A

201 331-5298 AR THROTTLE STOP, (CE & AUS)
202 336-8834 AR THROTTLE STOP, (CE & AUS)
31200363 TH255 4-7

Before S/N TBS00774
ENGINE & ATTACHING PARTS excluding TBS00765
Figure 4-3 Cat Engine
PAL4660
4-8 TH255 31200363

Before S/N TBS00774
excluding TBS00765 ENGINE & ATTACHING PARTS

310-6940 1 CAT ENGINE, C4.4DIT F
321-7782 1 SHORT BLOCK
252-6338 1 FUEL/WATER SEPARATOR
1R-1804 1 FUEL FILTER ELEMENT
263-2162 1 DIPSTICK
232-2551 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
329-0290 1 STARTER MOTOR
339-7768 1 ALTERNATOR
254-2269 1 THERMOSTAT
9L-0895 1 FAN BELT SET
FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING:

SEBU8327-00 OPERATION & MAINTENANCE MANUAL (O&MM)
KENR6900-00 SYSTEMS OPERATION TEST & ADJUST (SOTA)
KENR6249-00 DISASSEMBLY & ASSEMBLY (D&A)
KENR6248-00 SPECIFICATIONS MANUAL (SPEC)
31200363 TH255 4-9

ENGINE & ATTACHING PARTS including TBS00765
ART_1001134533-B
4-10 TH255 31200363

including TBS00765 ENGINE & ATTACHING PARTS

386-1196 Ref CAT ENGINE, C4.4DIT TEMP (ANSI), (Agricultural) B
31200363 TH255 4-11

Figure 4-5 Radiator/Oil Cooler Installation
10
201
1
101
104 18
19
107 105
3 19
102
103
19
20
105 108 106 14
105
104 104
107
13 11
17
2
106
7 6
5
5
4 16
18
PAP20650
4-12 TH255 31200363

Figure 4-5 Radiator/Oil Cooler Installation

309-2925 Ref RADIATOR/OIL COOLER INSTALLATION, I
1 1 RADIATOR/OIL COOLER ASSY, (Before S/N TBS00647), I
377-8968 1 RADIATOR/OIL COOLER ASSY, (S/N TBS00647 & After), B
2 299-0353 2 MOUNTING PAD
3 309-3961 1 UPPER RADIATOR HOSE
4 309-3968 1 LOWER RADIATOR HOSE
5 298-7374 5 WASHER, 3/8
6 298-1579 2 LOCKNUT, 3/8-16
7 309-4001 1 GEAR CLAMP
10 323-6960 1 EXPANSION TANK HOSE
11 309-3993 1 COOLANT RESERVE TANK
13 309-3980 1 FAN GUARD
14 309-3982 1 COOLANT TANK BRACKET
17 010-3647 1 DRAIN COCK
18 332-1989 2 GEAR CLAMP
19 331-3773 3 TIE STRAP
20 323-7265 1 GEAR CLAMP
101 377-8967 1 RADIATOR, (Before S/N TBS00647), (includes item 201) D
377-8967 1 RADIATOR, (S/N TBS00647 & After), (includes item 201) A
102 312-3327 1 OIL COOLER
103 312-3328 1 FAN SHROUD HOUSING
104 6V-0413 12 HEX HD CAPSCREW, 5/16-18X3/8, GR5, (Before S/N TBS00647)
421-6256 12 BUTTON HD CAPSCREW, 5/16-18X1/2, GR5, (S/N TBS00647 & After)
105 298-7364 12 WASHER, 5/16
106 Ref FITTING, 90 DEGREE, (see Figure 8-2 for details)
107 AR LOCTITE® 242TM, (S/N TBS00647 & After)
108 298-1586 6 SPRING LOCKWASHER, 5/16, (S/N TBS00647 & After)
201 299-0912 1 RADIATOR CAP
31200363 TH255 4-13

Figure 4-6 Air Cleaner Installation
12
10
13
12
2
10
13
11
11
9
13 9
13
PAP20400
4-14 TH255 31200363

Figure 4-6 Air Cleaner Installation

309-3951 Ref AIR CLEANER INSTALLATION, I
1 319-7541 1 AIR CLEANER
319-7540 1 COVER ASSY
319-7539 1 SECONDARY ELEMENT
319-7538 1 PRIMARY ELEMENT
80474017 1 ADAPTER
10733183 1 VACUATOR VALVE
2 323-4816 1 AIR CLEANER BRACKET
3 317-5971 1 AIR INTAKE DUCT
7 254-9046 1 T-BOLT CLAMP
11 309-3997 2 WASHER, 8mm
12 8T-4121 2 WASHER, 10mm
31200363 TH255 4-15

Figure 4-7 Exhaust Installation
3
7
7
10
6
4
5 11
9 8
10
12
PAL4082
4-16 TH255 31200363

Figure 4-7 Exhaust Installation

325-9330 Ref EXHAUST INSTALLATION, F
1 331-4383 1 EXHAUST MUFFLER
2 331-4384 1 HEAT SHIELD
3 337-3971 1 TAIL PIPE TUBE
4 331-4386 2 HEAT SHIELD CLAMP
6 326-1804 1 EXHAUST TUBE
7 331-4387 2 MUFFLER CLAMP, 2-1/2, U-TYPE
8 3T-0852 2 HEX LOCKNUT, M8X1-1/4, GR8
9 303-4790 6 BOLT, M6X10mm
10 298-7343 2 BAND CLAMP
11 326-1797 1 EXHAUST TUBE SLEEVE
31200363 TH255 4-17

4-18 TH255 31200363

SECTION 5
DRIVE TRAIN
31200363 TH255
DRIVE TRAIN
Figure 5-1 Front Axle Assembly
1
8 11
7
2
10
104
6
101
102
12
103
PAP20560
5-2 TH255 31200363

DRIVE TRAIN
Figure 5-1 Front Axle Assembly

309-2929 1 FRONT AXLE ASSY, (includes items 1 thru 12) K
1 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
2 309-2987 1 ELBOW, 90 DEGREE, M14X1-1/2, (includes o-ring)
3 331-6880 2 FITTING, M18X1-1/2, (includes o-ring)
6 309-2927 1 FRONT AXLE, (includes items 101 thru 104) F
7 309-2971 1 FITTING, (includes o-ring)
8 323-6978 1 O-RING
10 2145010 1 ADAPTER, (includes o-ring)
11 298-0471 2 ADAPTER, (includes o-ring)
12 8C-8988 1 ADAPTER, 45 DEGREE, (includes o-ring)
101 Ref FRONT DIFFERENTIAL & CENTRAL HOUSING, (see Figure 5-2 for details)
102 Ref FRONT HUB REDUCTION, (see Figure 5-3 for details)
103 Ref FRONT BRAKES, (see Figure 5-4 for details)
104 Ref FRONT STEERING COMPONENTS, (see Figure 5-5 for details)
31200363 TH255 5-3

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing
5-4 TH255 31200363

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing

1 322-0642 1 GEAR
2 322-0643 1 CIRCLIP
3 322-0644 1 BALL BEARING
4 322-0645 1 CIRCLIP
5 299-7134 1 VENT
6 322-0646 1 SPACER
7 322-0647 1 BEARING
8 322-0648 1 RING NUT
9 322-0649 1 RING
10 322-0650 1 SHIM
11 322-0651 1 BEVEL GEAR SET
12 322-0652 1 SHIM
13 322-0653 1 TAPER ROLLER BEARING
14 1 DIFFERENTIAL CARRIER, (Before Axle S/N KITA522692),
(no longer available, use 70021939 & 70021940 for replacement)
344-3277 1 DIFFERENTIAL CARRIER, (Axle S/N KITA522692 & After)
15 322-0655 1 FRICTION WASHER
16 322-0656 1 DIFFERENTIAL SIDE GEAR
17 322-0657 4 DIFFERENTIAL PINION
19 2 PIN, (Before Axle S/N KITA529438),
345-6963 2 PIN, (Axle S/N KITA529438 & After)
20 322-0660 3 DOWEL
21 1 PIN, (Before Axle S/N KITA529438),
345-6962 1 PIN, (Axle S/N KITA529438 & After)
22 322-0662 1 SHAFT RETAINER
24 322-0664 12 BOLT
26 322-0666 1 CIRCLIP
27 322-0667 1 SHIM
28 322-0640 1 BEARING
29 322-0668 1 CIRCLIP
30 322-0669 1 BEARING
31 322-0670 7 CLUTCH DISC
32 322-0671 8 INTERMEDIATE CLUTCH DISC
33 322-0672 1 SEAL
35 322-0674 1 GEAR
36 322-0675 1 CIRCLIP
38 322-0676 1 SEAL
39 299-7156 1 PLUG
40 322-0795 8 SPRING WASHER
41 322-0677 8 HEXAGON BOLT
42 322-0771 1 MAGNET PLUG
43 322-0678 1 DOWEL
31200363 TH255 5-5

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing (Continued)

44 322-0679 1 PLUG
45 322-0680 1 FLANGE
46 323-6978 1 O-RING
47 322-0682 6 CYLINDER BOLT
48 322-0683 1 COVER
49 322-0684 1 CLUTCH DISC
101 299-0821 1 CIRCLIP
102 299-7161 1 PLUG
103 322-0771 1 MAGNET PLUG
104 322-0685 1 HOUSING
5-6 TH255 31200363

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing (Continued)

31200363 TH255 5-7

DRIVE TRAIN
Figure 5-3 Front Hub Reduction
5-8 TH255 31200363

DRIVE TRAIN
Figure 5-3 Front Hub Reduction

1 322-0741 2 O-RING
2 299-7134 1 VENT
3 322-0742 16 BOLT
4 322-0743 1 HOUSING
5 322-0744 2 THRUST BUSHING
6 322-0745 4 SEAL
7 493-8930 2 UNIVERSAL JOINT
8 322-0747 2 PIVOT PIN
10 299-7103 4 PLUG
11 298-1865 12 BOLT
12 322-0748 2 SHIM
13 322-0749 2 SEAL
14 322-0641 2 BUSHING
15 322-0750 2 JOINT
16 322-0751 2 PIVOT PIN
17 298-7868 4 NUT
18 298-1863 4 BOLT
19 322-0752 1 LH STEERING CASE
20 322-0753 1 RH STEERING CASE
21 299-7156 3 PLUG
22 477-1735 2 SEAL
23 322-0637 12 WHEEL STUD
25 322-0754 2 RING
26 322-0755 2 CIRCLIP
27 322-0756 2 RING GEAR
28 322-0757 2 RING GEAR SUPPORT
29 449-2373 2 LOCKING PLATE
30 322-0759 6 CIRCLIP
31 322-0760 6 PIN
34 322-0763 12 NEEDLE BEARING
37 322-0764 4 BOLT
38 322-0777 2 PLANETARY GEAR CARRIER
40 322-0773 16 NUT
41 322-0774 16 STUD
42 322-0775 4 BEARING
43 322-0776 2 WHEEL HUB
48 322-0765 2 PLANETARY GEAR CARRIER KIT, (includes items 26 thru 28, 30 thru 34,
38 & 39)
50 322-0766 1 HOUSING
51 322-0767 16 BOLT
52 322-0768 2 SPACER
53 322-0769 2 PLANETARY GEAR
54 322-0770 2 CIRCLIP
55 305-5426 4 STEERING ADJUST BOLT, (includes items 17 & 18)
K1 2 CROSS KIT
31200363 TH255 5-9

DRIVE TRAIN
Figure 5-4 Front Brakes
5-10 TH255 31200363

DRIVE TRAIN
Figure 5-4 Front Brakes

1 322-0686 6 BRAKE DISC
2 436-2901 6 INTERMEDIATE BRAKE DISC
3 1 REDUCTION BUSHING, (Before Axle S/N KITA516408), (not available, use
345-6965, 322-0689, 345-6964 & 344-3278 for replacement)
345-6965 1 REDUCTION BUSHING, (Axle S/N KITA516408 & After)
4 1 DETEND BALL, (Before Axle S/N KITA516408), (not available, use 345-6965,
322-0689, 345-6964 & 344-3278 for replacement)
322-0689 1 DETEND BALL, (Axle S/N KITA516408 & After)
5 1 SPACER, (Before Axle S/N KITA516408), (not available, use 345-6965,
322-0689, 345-6964 & 344-3278 for replacement)
345-6964 1 SPACER, (Axle S/N KITA516408 & After)
6 322-0797 2 SHIM
7 1 INTERMEDIATE BRAKE DISC, (Before Axle S/N KITA516408),
(not available, use 345-6965, 322-0689, 345-6964 & 344-3278 for replacement)
1 INTERMEDIATE BRAKE DISC, (Axle S/N KITA516408 thru KITA522692),
(not available, use 344-3278 & 344-3277 on Figure 5-2 for replacement)
344-3278 1 INTERMEDIATE BRAKE DISC, (Axle S/N KITA522692 & After)
8 322-0692 2 ROLL PIN
9 322-0693 1 PISTON
10 322-0694 1 O-RING
11 322-0695 1 PLUG
12 298-7873 2 BLEEDING BOLT
13 299-7103 2 PLUG
14 322-0696 1 BACK-UP RING
15 298-1880 1 O-RING
16 477-1688 1 BACK-UP RING
17 322-0697 2 CIRCLIP
18 322-0698 1 SPRING
19 322-0699 4 BACK-UP RING
20 322-0700 4 O-RING
21 322-0660 1 DOWEL
22 322-0702 1 PISTON
23 322-0703 3 O-RING
24 322-0704 3 PIN
25 322-0705 1 O-RING
26 322-0706 1 O-RING
27 322-0707 1 PISTON
28 322-0708 2 SPRING
29 322-0709 1 RING NUT
30 322-0710 2 BOLT
31 322-0794 2 O-RING
32 322-0711 2 SPACER
33 322-0712 1 GRUB BOLT
34 298-1878 2 SEAL WASHER
35 298-1878 2 BOLT
31200363 TH255 5-11

DRIVE TRAIN
Figure 5-5 Front Steering Components
5-12 TH255 31200363

DRIVE TRAIN
Figure 5-5 Front Steering Components

1 322-0713 1 CYLINDER
2 322-0714 2 O-RING
3 322-0715 2 ARTICULATED TIE ROD
380-7274 2 SELF-LOCKING NUT
K1 350-3723 1 STEER CYLINDER SEAL KIT
31200363 TH255 5-13

DRIVE TRAIN
Figure 5-6 Rear Axle Assembly
102
103
2 101
PAP20620
5-14 TH255 31200363

DRIVE TRAIN
Figure 5-6 Rear Axle Assembly

312-3277 1 REAR AXLE ASSY, (includes items 1 thru 3) D
1 309-2928 1 REAR AXLE, (includes items 101 thru 103) E
2 331-6880 2 FITTING, M18X1-1/2, (includes o-ring)
3 8C-8988 1 ADAPTER, 45 DEGREE, (includes o-ring)
101 Ref REAR DIFFERENTIAL, (see Figure 5-7 for details)
102 Ref REAR HUB REDUCTION & CENTRAL HOUSING, (see Figure 5-8 for details)
103 Ref REAR STEERING COMPONENTS, (see Figure 5-9 for details)
31200363 TH255 5-15

DRIVE TRAIN
Figure 5-7 Rear Differential
5-16 TH255 31200363

DRIVE TRAIN
Figure 5-7 Rear Differential

1 322-0798 1 NUT
2 322-0701 1 FLANGE
3 322-0647 2 BEARING
4 299-0508 1 SEAL
5 322-0646 1 SPACER
6 322-0650 1 SHIM
7 322-0649 1 RING
8 322-0716 1 SPACER
9 322-0718 1 BEVEL GEAR SET
10 322-0664 12 BOLT
11 322-0652 2 SHIM
12 322-0653 2 TAPER ROLLER BEARING
13 322-0719 1 DIFFERENTIAL CARRIER
18 2 PIN, (Before Axle S/N KHUN129104), (not available, use 345-6963 & 345-6963
for replacement)
345-6963 2 PIN, (Axle S/N KHUN129104 & After)
19 322-0660 3 DOWEL
20 1 PIN, (Before Axle S/N KHUN129104), (not available, use 345-6963 & 345-6962
for replacement)
345-6962 1 PIN, (Axle S/N KHUN129104 & After)
21 322-0662 1 SHAFT RETAINER
22 322-0729 1 COVER PLATE
25 322-0778 1 O-RING
31200363 TH255 5-17

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing
201
202
203
101 44 1 2
3
106 47
102 4 46
45
105
103
104 21 10 11
9
22 5 8
23 6 12
13
7 6 14
25 5
42 26 RIGHT 19
27 30 LEFT 20
43 28 31
33
42 29 34
18 15
17 13
32 55
48 16
41 52
40 53 54 21 9 11
39
10
K1 38
37
PAP20600
5-18 TH255 31200363

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing

1 322-0741 1 O-RING
2 299-7134 1 VENT
3 322-0742 16 BOLT
4 322-0743 1 HOUSING
6 322-0745 4 SEAL
7 493-8930 2 UNIVERSAL JOINT
8 322-0747 2 PIVOT PIN
10 299-7103 4 PLUG
11 298-1865 12 BOLT
12 322-0748 2 SHIM
13 322-0749 2 SEAL
14 322-0641 2 BUSHING
15 322-0750 2 JOINT
16 322-0751 2 PIVOT PIN
17 298-7868 4 NUT
18 298-1863 4 BOLT
19 322-0752 1 RH STEERING CASE
20 322-0753 1 LH STEERING CASE
21 299-7156 3 PLUG
22 477-1735 2 SEAL
23 322-0637 12 WHEEL STUD
25 322-0754 2 RING
26 322-0755 2 CIRCLIP
27 322-0756 2 RING GEAR
28 322-0757 2 RING GEAR SUPPORT
29 449-2373 2 LOCKING PLATE
30 322-0759 6 CIRCLIP
31 322-0760 6 PIN
34 322-0763 12 NEEDLE BEARING
37 322-0764 4 BOLT
38 322-0777 2 PLANETARY GEAR CARRIER
40 322-0773 16 NUT
41 322-0774 16 STUD
42 322-0775 4 BEARING
43 322-0776 2 WHEEL HUB
44 322-0779 1 HOUSING
45 305-6033 8 STUD
46 298-1864 8 WASHER
47 322-0816 8 NUT
48 322-0765 2 PLANETARY GEAR CARRIER KIT, (includes items 26 thru 28, 30 thru 34,
38 & 39)
52 322-0768 2 SPACER
53 322-0769 2 PLANETARY GEAR
54 322-0770 2 CIRCLIP
31200363 TH255 5-19

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing (Continued)

55 305-5426 4 STEERING ADJUST BOLT, (includes items 17 & 18)
101 299-0197 4 REDUCTION BUSHING
103 322-0781 2 SUPPORT
105 299-7103 2 PLUG
106 322-0782 2 SUPPORT, (includes items 101 thru 105)
201 299-0821 1 CIRCLIP
202 299-7161 1 PLUG
203 322-0771 1 MAGNET PLUG
K1 2 CROSS KIT
5-20 TH255 31200363

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing (Continued)

31200363 TH255 5-21

DRIVE TRAIN
Figure 5-9 Rear Steering Components
5-22 TH255 31200363

DRIVE TRAIN
Figure 5-9 Rear Steering Components

1 322-0713 1 CYLINDER
2 322-0714 2 O-RING
3 322-0715 2 ARTICULATED TIE ROD
380-7274 2 SELF-LOCKING NUT
K1 350-3723 1 STEER CYLINDER SEAL KIT
31200363 TH255 5-23

DRIVE TRAIN
Figure 5-10 Drive Shaft Installation
4
5
6
2
3
4
5
6
1 PAL4181
5-24 TH255 31200363

DRIVE TRAIN
Figure 5-10 Drive Shaft Installation

1 Ref FRONT AXLE, (see Figure 5-1 for details)
2 Ref REAR AXLE, (see Figure 5-6 for details)
3 309-2976 1 DRIVE SHAFT
4 309-2992 2 STRAP KIT, (includes items 5 & 6) A
5 318-4734 4 SCREW
6 317-3339 2 STRAP
31200363 TH255 5-25

DRIVE TRAIN
Figure 5-11 Tires & Rims
3
5.5 BAR/80 PSI
1
1
2 2
102
105
101
103
4
5
PAP20840
5-26 TH255 31200363

DRIVE TRAIN
Figure 5-11 Tires & Rims

0275506CP 1 TIRE SET, 12X16.5, PNEUMATIC, (ANSI & CE - if equipped), F
0275507CP Ref TIRE SET, 14X17.5, PNEUMATIC, (ANSI & CE - if equipped), (no longer G
available, use 1001135673CP for replacement or items 1 thru 3 for service)
1001135673CP 1 TIRE SET, 14X17.5, PNEUMATIC, (ANSI & CE - if equipped), B
1001080658CP 1 TIRE SET, 12X16.5, FOAM, (ANSI & CE - if equipped), (includes items 1 & 2) D
1001080659CP Ref TIRE SET, 14X17.5, FOAM, (ANSI, CE & AUS - if equipped), (no longer E
available, use 1001135674CP for replacement or items 1 & 2 for service)
1001135674CP 1 TIRE SET, 14X17.5, FOAM, (ANSI, CE & AUS - if equipped), B
(includes items 1 & 2)
1001112558CP 1 TIRE SET, 33X12-20, NON-MARKING, (ANSI - if equipped), B
(includes items 1, 2, 4 & 5)
1 1001081220CP 2 WHEEL & TIRE ASSY, RIGHT, 12X16.5, PNEUMATIC, B
(ANSI & CE - if equipped), (includes items 101 thru 103)
4520658CP Ref WHEEL & TIRE ASSY, RIGHT, 14X17.5, PNEUMATIC, F
(ANSI & CE - if equipped), (no longer available, use 1001135671CP for
replacement or items 101 thru 103 for service)
1001135671CP 2 WHEEL & TIRE ASSY, RIGHT, 14X17.5, PNEUMATIC, C
1001081218CP 2 WHEEL & TIRE ASSY, RIGHT, 12X16.5, FOAM, (ANSI & CE - if equipped), B
1001080662CP Ref WHEEL & TIRE ASSY, RIGHT, 14X17.5, FOAM, F
(ANSI, CE & AUS - if equipped), (no longer available, use 1001135672CP for
1001135672CP 2 WHEEL & TIRE ASSY, RIGHT, 14X17.5, FOAM, C
(ANSI, CE & AUS - if equipped), (includes items 101 thru 104)
1001112557CP 2 WHEEL & TIRE ASSY, RIGHT, 33X12-20, NON-MARKING, B
(ANSI - if equipped)
2 1001081221CP 2 WHEEL & TIRE ASSY, LEFT, 12X16.5, PNEUMATIC, B
4520659CP Ref WHEEL & TIRE ASSY, LEFT, 14X17.5, PNEUMATIC, F
(ANSI & CE - if equipped), (no longer available, use 1001135676CP for
1001135676CP 2 WHEEL & TIRE ASSY, LEFT, 14X17.5, PNEUMATIC, C
1001081219CP 2 WHEEL & TIRE ASSY, LEFT, 12X16.5, FOAM, B
1001080663CP Ref WHEEL & TIRE ASSY, LEFT, 14X17.5, FOAM, F
(ANSI, CE & AUS - if equipped), (no longer available, use 1001135677CP for
1001135677CP 2 WHEEL & TIRE ASSY, LEFT, 14X17.5, FOAM, C
(ANSI, CE & AUS - if equipped), (includes items 101 thru 104)
1001112556CP 2 WHEEL & TIRE ASSY, LEFT, 33X12-20, NON-MARKING B
3 476-8913 4 TIRE PRESSURE DECAL, (5.5 BAR/80 PSI), PNEUMATIC
507-3154 4 TIRE PRESSURE DECAL, (4.8 BAR/70 PSI), PNEUMATIC
4 9S-2087 1 THREAD FORMING BOLT, 1X3/8-16
5 357-0088 1 ANTI-STATIC STRAP
101 334-5140 1 WHEEL, 16.5
443-8071 Ref WHEEL, 17.5, (no longer available, use 443-8071 for replacement)
443-8071 1 WHEEL, 17.5
102 1001081222 1 TIRE, 12X16.5
31200363 TH255 5-27

DRIVE TRAIN
Figure 5-11 Tires & Rims (Continued)

1001080228 Ref TIRE, 14X17.5, (no longer available, use 4520259 for replacement)
4520259 1 TIRE, 14X17.5
103 312-3342 1 TIRE VALVE
104 464-0613 220 lb BALLAST FLAT PROOFING FOAM FILL, (not shown)
105 309-9039 24 LUG NUT, M18X1.5
5-28 TH255 31200363

DRIVE TRAIN
Figure 5-11 Tires & Rims (Continued)

31200363 TH255 5-29

DRIVE TRAIN
5-30 TH255 31200363

SECTION 6
CAB
31200363 TH255
CAB
Figure 6-1 Cab Installation
132
1102
MIRROR - S/N TBS00370 & AFTER 1101 1103
INCLUDING TBS00331
MOUNTING HARDWARE & ARM 1104
MIRROR - BEFORE S/N TBS00370
EXCLUDING TBS00331
MOUNTING HARDWARE & ARM
108 BEFORE S/N TBS00627
119
120 108 118
159 119
961 120
962
409 122 111

963
7
11
203
201
204
117
121
401
402
404 202
15
138 2
16 139 504
154 140
141 653
653 551 809 4
105 13
107 1
10 142
653 109
808
502 127 807 116
604 806 158
653 14
552 18
114 802 19
654
8 801
651
652 115
1001
1002 9
1003
137
144 K1
501
301
302
304 3
305
405
408
410 PAP20582
6-2 TH255 31200363

CAB
Figure 6-1 Cab Installation (Continued)
901
902
711 903
905 906
904 706
707
708
703
950
907
902 903
701
706
707
708
601
613 611
609
703
137
704 607
606 608
710
705 702 608
709
681
673
677
671
675
672
674 676
682 683
PAP20721
31200363 TH255 6-3

CAB
Figure 6-1 Cab Installation

Item Part Number Qty. Descriptions Rev.
309-6452 1 OPEN CAB, FIXED, (ANSI Before S/N TBS00627), (includes items 1 thru 3, 5, C
7 thru 17, 105 thru 154, 201 thru 204, 301 thru 305 & 501 thru 504)
422-7173 1 OPEN CAB, FIXED, (ANSI S/N TBS00627 & After), (includes items 1 thru 3, 5, B
7 thru 17, 105 thru 154, 201 thru 204, 301 thru 305 & 501 thru 504)
309-6451 1 OPEN CAB, TILT, (ANSI Before S/N TBS00627), (includes items 1 thru 3, 5, 7 C
thru 17, 105 thru 154, 201 thru 204, 301 thru 305 & 501 thru 504)
422-7174 1 OPEN CAB, TILT, (ANSI S/N TBS00627 & After), (includes items 1 thru 3, 5, 7 B
thru 17, 105 thru 154, 201 thru 204, 301 thru 305 & 501 thru 504)
309-6449 1 ENCLOSED CAB, TILT, WITH HEAT, (ANSI Before S/N TBS00627), (includes C
items 1, 2, 4 thru 17, 105 thru 154, 201 thru 204, 301 thru 305, 604 thru 613 &
961 thru 963)
422-7175 1 ENCLOSED CAB, TILT, WITH HEAT, (ANSI S/N TBS00627 & After), (includes B
items 1, 2, 4 thru 17, 105 thru 154, 201 thru 204, 301 thru 305, 604 thru 613 &
961 thru 963)
309-6448 1 ENCLOSED CAB, TILT, WITH HEAT & AC, (ANSI Before S/N TBS00627), C
(includes items 1, 2, 4 thru 17, 105 thru 154, 201 thru 204, 301 thru 305, 604
thru 613 & 961 thru 963)
422-7176 1 ENCLOSED CAB, TILT, WITH HEAT & AC, (ANSI S/N TBS00627 & After), B
thru 613 & 961 thru 963)
317-8678 1 ENCLOSED CAB, TILT, WITH HEAT, (CE & AUS Before S/N TBS00627), C
thru 613 & 961 thru 963)
415-3208 1 ENCLOSED CAB, TILT, WITH HEAT, (CE & AUS S/N TBS00627 & After), E
thru 613 & 961 thru 963)
318-4668 1 ENCLOSED CAB, TILT, WITH HEAT & AC, (CE & AUS Before S/N TBS00627), C
thru 613 & 961 thru 963)
415-3205 1 ENCLOSED CAB, TILT, WITH HEAT & AC, (CE & AUS S/N TBS00627 & After), E
thru 613 & 961 thru 963)
1 Ref STEERING COLUMN, (see Figure 7-2 for details)
2 Ref HEATER OPTIONS, (see Figure 6-7 for details)
3 Ref OPEN CAB WELDMENT, (see Figure 6-2 for details)
4 Ref ENCLOSED CAB WELDMENT, (see Figure 6-3 for details)
5 Ref SUSPENSION SEAT, (not shown), (see Figure 6-5 for details)
6 Ref WIPER INSTALLATION, (not shown), (see Figure 6-6 for details)
7 Ref COVER OPTIONS, (see Figure 6-9 for details)
8 Ref ACCELERATOR PEDAL & ATTACHING PARTS, (see Figure 7-3 for details)
9 Ref BRAKE PEDAL & ATTACHING PARTS, (see Figure 7-4 for details)
10 Ref JOYSTICK, (see Figure 7-1 for details)
11 Ref CAB SWITCHES, (see Figure 10-4 for details)
12 Ref CAB ROOF HARNESS, (not shown), (see Figure 10-9 for details)
13 Ref CAB HARNESS, (see Figure 10-8 for details)
14 317-6372 1 LIFT LOADER HARNESS
15 Ref CAB FUSE/RELAY HOLDER & FUSE DECAL, (see Figure 10-5 for details)
16 325-8147 1 FULL JUMPER HARNESS
17 Ref CAB HOSES, (not shown), (see Section 8 for details)
18 422-1390 1 ANALYZER EXTENSION HARNESS
19 3S-2093 1 TIE STRAP
105 033-0695 8 FLAT HD SOCKET SCREW
6-4 TH255 31200363

CAB

107 317-6375 8 NUT, 1/4-20
108 9D-3868 Ref SPECIAL TRUSS SCREW, 1/4-20X3/8, (Before S/N TBS00627), (no longer
available, use Kit K1 for replacement)
8T-4138 2 HEX HD CAPSCREW, M6X20, GR8.8, (S/N TBS00627 & After)
109 8H-3127 4 SOCKET HD SCREW, 1/4-20X3/4
111 317-6379 1 12 VOLT POWER SUPPLY TERMINAL
114 322-0799 1 BOLT, 1/4-20X5/8
115 317-6384 17 TRUSS HD SCREW, 1/4-20X3/4
116 8H-5505 4 WASHER, 1/4
117 317-6385 4 WASHER, 5/16
118 299-0354 1 TILT ANGLE GAUGE
119 317-6387 Ref LH CAB MIRROR, (Before S/N TBS00370 excluding TBS00331),
(no longer available, use item 317-0089 for replacement)
317-0089 1 LH CAB MIRROR, (S/N TBS00370 & After including TBS00331)
120 317-0088 Ref MIRROR MOUNT ARM, (Before S/N TBS00627),
(no longer available, use Kit K1 for replacement)
418-3397 1 MIRROR MOUNT ARM, (S/N TBS00627 & After)
121 3E-9860 4 LOCKNUT, 5/16-18
122 317-6316 1 4 IN ELECTRIC GAUGE
127 317-6326 1 RIGHT SIDE CONSOLE, (includes items 801 thru 809 & items 2, 12 & 17 on J
Figure 10-4)
132 317-6332 1 CAPACITY CHART HOLDER, (includes items 1101 thru 1104) D
137 343-2935 4 SPECIAL TRUSS HD CAPSCREW, 5/16-18
138 317-6367 1 FUSE BLOCK BRACKET
139 317-6368 4 PAN HD SCREW, 12-24
140 114-3913 4 LOCKNUT, 12-24
141 317-6370 4 FLAT WASHER
142 319-7640 1 SOCKET PLUG, (Before S/N TBS00777 excluding TBS00775)
507-9498 1 12V POWER POINT SOCKET,
(S/N TBS00777 & After including TBS00775)
144 323-6829 1 CAB INSULATION
154 332-3109 1 GROUND WIRE HARNESS B
158 438-0878 1 MOUNTING PLATE
159 3B-4504 2 LOCKWASHER, 6mm, (S/N TBS00627 & After)
162 4.5 in FLEX TRIM SHIELD, (not shown)
201 154-3197 1 STARTER SWITCH
202 317-6342 1 FLOOR MAT
203 Ref STEERING WHEEL CENTER CAP, (see Figure 7-2 for details)
204 5P-8500 1 KEY
301 317-6384 4 TRUSS HD SCREW, 1/4-20X3/4, (ANSI)
302 319-7641 2 TRUSS SCREW, 1/4-20X1-1/2, (ANSI)
304 Ref PARK BRAKE RELEASE VALVE ASSY, (see Figure 9-15 for details)
305 317-6354 1 PARK BRAKE VALVE BRACKET, (ANSI Before S/N TBS00627)
502-2015 1 PARK BRAKE VALVE BRACKET, (ANSI S/N TBS00627 & After)
401 178-9983 2 HEX LOCKNUT, M4X0.7, GR8
402 113-0919 2 HEX SOCKET HD SCREW, M4X25
404 5W-5038 4 WASHER, 4mm
405 317-6384 8 TRUSS HD SCREW, 1/4-20X3/4, (CE & AUS)
408 317-8672 1 PARK BRAKE VALVE BRACKET, (CE & AUS Before S/N TBS00627)
422-7178 1 PARK BRAKE VALVE BRACKET, (CE & AUS S/N TBS00627 & After)
31200363 TH255 6-5

CAB

409 317-8673 1 TURN/HIGH BEAM INDICATOR
410 317-6374 4 HEX LOCKNUT, 1/4-20, GR8, (CE & AUS)
501 317-6343 1 FLOOR SKID ASSY
502 317-6356 1 OPEN CAB DASH ASSY, (includes items 551, 552 & 651), D
(Before S/N TBS00929)
317-6356 1 OPEN CAB DASH ASSY, (includes items 551& 651, (S/N TBS00929 & After) E
504 317-6384 6 TRUSS HD SCREW, 1/4-20X3/4
551 1 OPEN CAB DASH PANEL, (Before S/N TBS00929)
430-8650 1 OPEN CAB DASH PANEL ASSEMBLY, (includes items 1002 & 1003), A
(S/N TBS00929 & After)
552 317-8686 1 CENTER DASH COVER, (Before S/N TBS00929)
601 155-1165 2 HEX HD CAPSCREW, 1/4-20X1-1/4
604 317-8669 Ref ENCLOSED DASH ASSY, (includes items 651 thru 654), D
(Before S/N TBS00929)
317-8669 1 ENCLOSED DASH ASSY, (includes items 651 thru 653), E
(S/N TBS00929 & After)
606 Ref LOWER DUCT, (see Figure 6-7 for details)
607 Ref FRONT DUCT, (see Figure 6-7 for details)
608 Ref TRUSS HD SCREW, 1/4-20X3/4, (see Figure 6-7 for details)
609 317-8699 Ref WASHER TANK WITH PUMP INSTALLATION, E
610 Ref TIE WRAP, (not shown), (see Figure 6-7 for details)
611 494-0253 16 in WINDOW WASHER HOSE
612 Ref DUCT HOSING, (not shown), (see Figure 6-7 for details)
613 327-6909 26 in WINDOW WASHER HOSE
651 317-6327 3 SWITCH COVER
652 1 ENCLOSED CAB DASH PANEL PLASTIC, (Before S/N TBS00929)
430-8649 1 ENCLOSED CAB DASH PANEL PLASTIC ASSEMBLY, (includes items 1001 & A
1003), (S/N TBS00929 & After)
653 317-8685 4 VENT
654 317-8686 1 COVER, (Before S/N TBS00929)
672 317-8723 2 STAINLESS STEEL SCREW, #8
673 317-8668 1 WINDSHIELD WASHER PUMP
674 317-8683 1 WASHER FLUID BOTTLE, (includes items 681 thru 683) B
675 317-8698 1 CLAMP
676 144-0195 NLA HOSE, (no longer available, use 494-0253 for replacement)
676 494-0253 5 in HOSE
677 298-7363 2 WASHER, 1/4
681 317-8689 1 CAP
682 317-8715 1 WASHER FLUID TANK
683 328-3324 1 FITTING
309-6235 Ref CAB INSTALLATION, (not available to order, see items 701 thru 711 for service) F
702 6C-3220 2 HEX HD CAPSCREW, 7/8-9X5, GR8
703 6V-8182 2 HEX NUT, 3/4-10, GR8
704 7X-0449 2 HEX NUT, 7/8-9, GR8
705 298-7395 2 WASHER, 7/8
706 298-1631 2 WASHER, 3/4
6-6 TH255 31200363

CAB

707 298-7030 2 CENTER BONDED MOUNT
708 321-5874 2 WASHER
709 298-8581 4 SHOCK MOUNT
710 298-1746 2 REBOUND WASHER
801 317-6339 NLA RIGHT SIDE CONSOLE, (no longer available, use 449-2080 for replacement)
801 449-2080 1 RIGHT SIDE CONSOLE
802 317-6341 NLA LOWER RIGHT SIDE CONSOLE, (no longer available, use 449-2079 for
replacement)
802 449-2079 1 LOWER RIGHT SIDE CONSOLE
806 317-6327 11 SWITCH COVER
807 317-6359 1 SIX GANG SWITCH MOUNT PANEL
808 317-6360 1 EIGHT GANG SWITCH MOUNT PANEL
809 423-2467 12 PAN HD SCREW, #8-32
331-6272 Ref FRONT BRICK GUARD INSTALLATION, (if equipped), D
331-6271 Ref TOP BRICK GUARD INSTALLATION, (if equipped), E
901 502-2017 1 UPPER BRICK GUARD
902 318-4658 4 BUTTON HD CAPSCREW, 5/16-18X1
903 5S-0003 4 HEX LOCKNUT, 5/16, GR8
904 331-6273 1 LEFT BRICK GUARD WELDMENT
905 331-6274 1 RIGHT BRICK GUARD WELDMENT
906 4 SCREW, 1/4-20X1/2, GR5
907 421-5531 2 BRICK GUARD SPACER
950 1 LOWER BRICK GUARD SHIELD
961 344-3305 1 STRIKER LATCH, (enclosed cab)
962 471-2121 1 HEX NUT, M12X1-3/4, (enclosed cab)
963 8T-4223 1 HARD WASHER, (enclosed cab)
1001 430-8647 NLA ENCLOSED CAB DASH PLASTIC, (no longer available, use 449-2078 for
replacement)
1001 449-2078 1 ENCLOSED CAB DASH PLASTIC
1002 430-8648 NLA OPEN CAB DASH PLASTIC, (no longer available, use 449-2077 for
replacement)
1002 449-2077 1 OPEN CAB DASH PLASTIC
1003 430-8646 1 COVER, (S/N TBS00929 & After)
1101 333-0981 1 PANEL, LOAD CHART
1102 333-0982 1 HOLDER, WIRE
1103 317-6384 1 TRUSS HD SCREW, 1/4-20X0.75
1104 6V-8185 1 NUT, 1/4-20
K1 395-2648 1 LH MIRROR REPLACEMENT KIT, (includes mirror mount arm & hardware)
31200363 TH255 6-7

CAB
Figure 6-2 Open Cab
1 PAL3963
6-8 TH255 31200363

CAB
Figure 6-2 Open Cab

331-0099 1 OPEN CAB, (ANSI), (includes items 1 thru 3) J
1 NSS 1 CAB WELDMENT
2 330-9058 1 RIGHT SIDE GLASS
3 Ref REAR HINGED WINDOW, (see Figure 6-4 for details)
31200363 TH255 6-9

CAB
Figure 6-3 Enclosed Cab Installation
47
46
4
5 3 76
13 75
53 78 77
8
61
11
7
45
42
101
102
103
35 68
56
44 73
1 49 36 70
60 48 71 39
57 52 65 62 64 45
40 51 67 63 69
66 72
61
54
45
55 38
41
39
45
74
PAP20591
43
6-10 TH255 31200363

CAB
Figure 6-3 Enclosed Cab Installation

331-0100 1 ENCLOSED CAB GLASS INSTALLATION, L
(includes items 1, 6 thru 11, 13, 35 & 101 thru 103)
1 NSS 1 CAB WELDMENT
3 320-0492 1 PLUG, (if equipped)
6 330-9060 1 SKYLIGHT GLASS
7 330-9057 1 FRONT GLASS
8 330-9058 1 RIGHT SIDE GLASS
11 330-9059 1 LEFT SIDE GLASS
12 320-0534 3 SEALANT, (not shown)
13 Ref REAR HINGED WINDOW, (see Figure 6-4 for details)
35 330-8284 1 DOOR ASSY, (includes items 12 & 36 thru 74) E
36 322-0803 1 BLACK NYLON WASHER
37 322-0728 2 HEX BOLT, G5, (not shown)
38 322-0808 1 HEX HD CAPSCREW
39 322-0805 3 HEX NUT, G5
40 322-0799 2 SCREW
41 363-7725 1 LATCH, PADDLE W/KEY
41 5P-8500 1 KEY, (set of two)
42 322-0807 2 HEX BOLT, 3/8-16X6-1/2
43 322-0721 2 NUT, G2
44 322-0740 1 BOLT
45 320-0533 6 CAP
46 322-0730 2 BOLT
47 322-0731 2 HEX NUT
48 322-0732 2 BOLT
49 320-0499 1 LATCH COVER
50 330-8276 NLA WINDOW LATCH BLOCK, (not shown) (no longer available,
use 330-8274 for replacement)
51 322-0733 2 NUT, M6X1
52 330-8278 1 DOOR HANDLE, (includes item 49) C
53 122-1084 2 RIVNUT
54 330-8280 1 DOOR RESTRAINT STRAP
55 330-8252 1 FRONT DOOR GLASS
56 330-8251 1 DOOR FRAME WELDMENT
57 330-8279 1 LATCH COVER
58 330-8281 NLA LATCH LINKAGE, (not shown), (no longer available, use items 76 thru 78
for replacement)
60 304-2648 1 FLAT WASHER, 3/8
61 330-8274 1 DOOR HOLD OPEN
62 320-0508 1 SEAL
63 330-8277 5 WINDOW CAP
64 322-0734 4 BOLT
65 322-0735 1 NUT
66 330-8275 1 LATCH HANDLE
67 322-0736 1 HEX BOLT
68 322-0737 4 NUT, M8
69 330-8257 1 HINGED DOOR GLASS
31200363 TH255 6-11

CAB
Figure 6-3 Enclosed Cab Installation (Continued)

70 330-8273 2 HINGE
71 330-8282 2 SPACER
72 330-8283 1 SEAL
73 330-9716 1 DOOR SEAL
74 330-8271 1 LOWER DOOR PANEL
75 478-2148 1 WASHER
76 303-8586 1 ROD, RETAINER CLIP
77 303-8636 1 ROD, DOOR RELEASE
78 509-7069 1 ROD, RETAINER CLIP
101 Ref HEX NUT, M12X1-3/4, (see Figure 6-1 for details)
102 Ref HARD WASHER, (see Figure 6-1 for details)
103 Ref STRIKER LATCH, (see Figure 6-1 for details)
6-12 TH255 31200363

CAB
Figure 6-3 Enclosed Cab Installation (Continued)

31200363 TH255 6-13

CAB
Figure 6-4 Rear Hinged Window Installation
14
4
7
9
8
6
13
15
3
16
10 11
12
5 PAL5120
6-14 TH255 31200363

CAB
Figure 6-4 Rear Hinged Window Installation

330-9056 Ref REAR HINGED WINDOW INSTALLATION, (not available to order, see items 1 G
1 340-7566 1 WINDOW REAR SEAL
2 330-9062 1 REAR HINGED GLASS
3 330-9063 1 T-STYLE HOLD OPEN
4 330-9064 2 PLASTIC HINGE
5 330-9065 1 REAR WINDOW LATCH BRACKET
6 330-9066 2 GROMMET
7 330-9068 2 HINGE SEAL
8 330-9069 2 BUSHING
9 330-9070 2 HINGE MOUNTING PAD
10 343-2933 2 TRUSS HD SCREW, 1/4-20X3/4
11 3B-4504 2 LOCKWASHER, 1/4
12 343-2938 2 WASHER, 1/4
13 5L-4126 2 NUT, 1/4-20
14 343-2947 6 TORX SCREW, 1/4-20X1-1/4
15 343-2939 2 FLAT WASHER, 1/4
16 122-1084 1 DETENT RING PIN
31200363 TH255 6-15

CAB
Figure 6-5 Suspension Seat
6
10
PAP20500
6-16 TH255 31200363

CAB
Figure 6-5 Suspension Seat

298-8726 1 SUSPENSION SEAT, (ANSI), (includes items 1 thru 9) F
317-8695 1 SUSPENSION SEAT, (CE & AUS), (includes items 1 thru 9) D
1 299-0921 1 SLIDE KIT
2 299-0922 1 KNOB KIT
3 304-2626 1 BACK CUSHION KIT, (ANSI)
319-7697 1 BACK CUSHION KIT, (CE & AUS)
4 299-0924 1 SEAT CUSHION KIT, (ANSI)
319-7698 1 SEAT CUSHION KIT, (CE & AUS)
5 299-0928 1 SEAT BELT KIT
6 299-6637 1 TETHER KIT
7 299-0925 1 BACK PANEL KIT
8 477-9071 1 SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two
shock pins & two hex nuts)
9 518-9756 1 SPRING & SADDLE KIT, (not shown)
10 298-8669 1 3 IN SEAT BELT
31200363 TH255 6-17

CAB
Figure 6-6 Wiper Installation
108
103
104
104
101
5 4
105
3
220
6 110
221
110
1 111
106
101
104
102 103
107 105
109
108
PAP20442
6-18 TH255 31200363

CAB
Figure 6-6 Wiper Installation

317-8670 1 FRONT WIPER ASSY, (includes items 1 thru 9) H
1 448-8388 1 FRONT WIPER MOTOR
3 336-7168 1 ADAPTER KIT
4 336-7169 1 WIPER ARM
5 336-7170 1 WIPER BLADE
6 336-7171 1 WET ARM ADAPTER
9 339-9567 1 WET ARM KIT
317-8690 Ref ROOF/REAR WIPER INSTALLATION, G

101 443-3878 2 LOCKNUT, 10-32
102 317-8723 2 SOCKET HD CAPSCREW, GR8
103 443-3877 2 SCREW, 10-32X5/8
104 507-9262 4 NYLON WASHER, 0.48X0.6mm
105 6K-9632 2 TEE COUPLING
106 Ref REAR/ROOF WIPER SWITCH, (see Figure 10-4 for details)
107 317-8668 1 WINDSHIELD WASHER PUMP
108 319-7635 NLA ROOF/REAR WIPER (no longer available, use 478-0587 for replacement)
108 478-0587 1 ROOF/REAR WIPER
109 317-8698 1 WASHER PUMP CLAMP
110 317-8713 2 SPRAY NOZZLE
111 494-0253 157 in HOSE
220 336-7167 1 FRONT WIPER SPACER

221 1 SPACER
31200363 TH255 6-19

CAB
Figure 6-7 Heater & AC Installation - Cab
710
717
718
719
710
716
710
712 720
715
707
708 NO HEAT/AC
706
1
2
720
K1
4
PAP20710
6-20 TH255 31200363

CAB
Figure 6-7 Heater & AC Installation - Cab (Continued)
HEAT ONLY
HEAT & AC
PAP36650
31200363 TH255 6-21

CAB
Figure 6-7 Heater & AC Installation - Cab

317-6345 Ref NO HEAT/AC INSTALLATION, (ANSI), G
317-8681 Ref HEAT ONLY INSTALLATION, (if equipped), J
(not available to order, see items 2 & 101 thru 104 for service)
317-8682 Ref HEAT & AC INSTALLATION, (if equipped), (not available to order, see items 2, K
103 & 201 thru 203 for service)
1 317-6344 1 HEATER CONTROL COVER
2 421-7700 4 PAN HD SCREW, #8-32X3/8
4 317-6364 1 DUCTWORK PANEL
5 317-6365 1 PARKING BRAKE RELEASE VALVE ONLY PANEL
7 317-6371 1 DUCTWORK PANEL
101 317-8697 1 HEATER CONTROL SWITCH, (includes items 501 thru 504) C
102 323-4801 Ref HEATER ASSY, (Before S/N TBS00627), (no longer available, use item F
1001126227 for replacement or items 301 thru 313 for service)
443-5813 1 HEATER ASSY, (S/N TBS00627 & After), (includes items 301 thru 313) B
103 317-6384 3 TRUSS HD SCREW, 1/4-20X3/4
104 317-8711 1 PARKING BRAKE RELEASE VALVE & HEATER PANEL
201 317-8671 1 HVAC CONTROL SWITCH, (includes items 501 thru 505) B
202 353-3503 1 HEATER WITH AC, (includes items 251 & 651) C
203 317-8712 1 PARKING BRAKE RELEASE VALVE, HEATER & AC PANEL
204 321-5872 1 AC SUPPLY HOSE ASSY
205 321-5873 1 AC RETURN HOSE ASSY
251 353-3507 1 HEATER WITH AC, (includes items 401 thru 406) C
301 323-4792 1 HEATER BOX, (Before S/N TBS00627)
443-5811 1 HEATER BOX, (S/N TBS00627 & After)
302 323-4793 Ref HEATER, (Before S/N TBS00542), (no longer available, use item 353-3505 for D
replacement or items 601 & 602 for service)
353-3505 Ref HEATER, (S/N TBS00542 thru S/N TBS00626), (no longer available, use item C
352-2656 for replacement or items 651 & 652 for service)
419-4548 1 HEATER, (S/N TBS00627 & After), (includes items 651 & 652) B
303 323-4798 2 ELBOW HOSE
304 323-4795 1 WATER HEATER VALVE, (Before S/N TBS00627)
443-5812 1 WATER HEATER VALVE, (S/N TBS00627 & After)
305 323-4796 3 ADAPTER
306 323-4794 1 SEAL
307 323-4799 2 SPLIT GROMMET
308 323-4800 1 RUBBER GROMMET
309 309-8563 3 PILOTED HEX WELD NUT, 1/4-20
310 5P-0767 1 HEATER RETURN HOSE
311 5P-0767 1 HEATER SUPPLY HOSE
312 323-4803 8 HEATER CLAMP, (Before S/N TBS00627)
312 309-2982 8 HEATER CLAMP, (S/N TBS00627 & After)
313 323-4804 4 SCREW, #8-15
401 319-7678 1 BLOCK VALVE
402 323-4795 1 HEATER CONTROL VALVE
403 319-7703 1 THERMOSTAT
404 319-7676 1 HEATER COIL
405 319-7679 1 EVAPORATOR COIL
406 319-7677 1 BLOWER, 12V
501 319-7680 1 BOWDEN CABLE
6-22 TH255 31200363

CAB
Figure 6-7 Heater & AC Installation - Cab (Continued)

502 319-7681 1 ROTARY CONTROL
503 508-4536 2 POSITIONING KNOB, (includes set screw)
504 319-7709 1 TEMPERATURE CONTROL SWITCH
505 319-7707 1 AIR CONDITIONING SWITCH
601 519-7024 1 BLOWER,12V
602 334-0270 1 HEATER COIL
651 353-3506 1 JUMPER HARNESS, (not shown)
652 353-3504 1 HEATER, (Before S/N TBS00627), (includes items 601 & 602) C
419-4525 1 HEATER, (S/N TBS00627 & After), (includes items 601 & 602) B
706 317-8687 1 LOWER DUCT, (enclosed cab)
707 319-7636 1 FRONT DUCT, (enclosed cab)
708 343-2935 2 SCREW, (enclosed cab)
710 328-3716 8 TIE WRAP, (enclosed cab)
712 318-4684 2 DUCT HOSE, (enclosed cab)
715 317-6384 6 TRUSS HD SCREW, 1/4-20X3/4
718 340-7564 1 CAB AIR FILTER, (enclosed cab)
719 340-7565 1 CAB AIR FILTER SEAL RING, (enclosed cab)
720 502-2020 1 HVAC PANEL, (heat, heat/ac)
422-7180 1 PANEL, (no heat/ac)
K1 1 AC FIELD KIT, (if equipped with enclosed cab & heater), (includes items 2,
103 & 201 thru 205 & items 101 thru 132 on Figure 6-8)
31200363 TH255 6-23

CAB
Figure 6-8 Heater & AC Installation - Engine Pod
101
124
123
106
127
127
127
107
129 127 127

121
131
109
130
120 125
116
126
102
104 110
116 114 122
105 111
118
119 132
113 103
120 121
10 115
3 117
13
4 108
12
10
11
9
6
1 2
10
10
PAP20450
6-24 TH255 31200363

CAB
Figure 6-8 Heater & AC Installation - Engine Pod

318-4665 Ref HEATER & AC INSTALLATION, H
1 5P-0767 1 HOSE ASSY
2 5P-0767 1 HOSE ASSY
3 331-3772 1 FITTING
4 323-6953 1 ELBOW
6 8T-4137 1 HEX HD SCREW, M10X20
9 8T-4223 1 WASHER, M12
10 303-8599 4 GEAR CLAMP
11 003-6271 1 CLIP TUBE
12 331-3773 2 TIE STRAP
13 331-3771 1 SHUT-OFF VALVE
309-6443 Ref AC SYSTEM INSTALLATION, O

101 309-6440 1 AC RADIATOR CONDENSER
102 315-4214 1 AC PUMP COMPRESSOR
103 309-6444 1 AC SYSTEM DRYER
319-7709 1 PRESSURE SWITCH
319-7674 1 O-RING
104 317-5921 1 AC SUPPORT
105 309-6445 1 DRYER MOUNTING PLATE
106 319-1599 1 HOSE ASSY
107 321-4044 1 HOSE ASSY
108 321-4045 1 HOSE ASSY
109 319-1600 1 HOSE ASSY
110 309-6453 1 AC SYSTEM V-BELT
111 309-6461 2 GEAR CLAMP
113 333-1271 1 IDLER PULLEY ADJUSTING BLOCK
114 309-6402 1 AC PULLEY BOLT
115 297-7032 3 HEX HD CAPSCREW, 3/8-16X1-1/4
116 303-4795 4 WHIZ-LOCKNUT, 3/8-16
117 272-3089 1 HEX HD SCREW, M10X90
118 325-8139 2 THREADED ROD, 3/8-16X5-3/8
119 298-7366 4 WASHER, 7/16
120 298-7374 7 WASHER, 3/8
121 8T-4121 2 WASHER, 10mm
122 Ref AC SYSTEM HARNESS, (see Figure 10-12 for details)
123 6V-0413 4 HEX HD CAPSCREW, 5/16-18X3/8
124 298-7364 4 WASHER, 5/16
125 297-7012 2 HEX HD CAPSCREW, 1/4-20X1
126 298-7372 2 WASHER, 1/4
127 368-3187 5 CONDUIT, 1X6
128 465-7068 6 in FLEX TRIM SHIELD, 3/16, (not shown)
129 6I-0646 1 HEX HD CAP SCREW, M10X14, GR8.8
130 368-3186 1 AC GROUND HARNESS
131 1 STAR WASHER, 7/16
132 1 IDLER PULLEY
31200363 TH255 6-25

CAB
Figure 6-9 Overhead Console
101
305 102
306 311
312
313
3 305
301 305
4 303 307
111 308
5 602
309
601 302 304
310
3
4 6
110
111 3
4
111
402 503
2
305 501
401
502
505
506
PAP20770
6-26 TH255 31200363

CAB
Figure 6-9 Overhead Console

327-0774 Ref OVERHEAD CONSOLE INSTALLATION, (ANSI, open cab), (not available to E
order, see items 1 thru 6, 110 & 111 for service)
327-0773 Ref OVERHEAD CONSOLE INSTALLATION, (ANSI, enclosed cab), (not available G
to order, see items 1 thru 6 & 101 thru 111 for service)
317-8708 Ref OVERHEAD CONSOLE INSTALLATION, (CE & AUS Before S/N TBS00627), H
(enclosed cab), (not available to order, see items 1, 3 thru 6, 101 thru 111 & 201
for service)
415-3068 Ref OVERHEAD CONSOLE INSTALLATION, (CE & AUS S/N TBS00627 & After), C
(enclosed cab), (not available to order, see items 1, 3 thru 6, 101 thru 110 & 201
for service)
1 317-8700 Ref OVERHEAD CONSOLE INSTALLATION, (not available to order, see items G
2 317-8707 Ref FRONT FOPS INSTALLATION, (ANSI), (not available to order, see items 305 F
& 401 for service)
3 326-0480 11 HOOK 1 IN WIDE TAPE
4 326-0481 11 LOOP 1 IN WIDE TAPE
5 327-0771 NLA IN-BOARD ROPS BAR COVER, (no longer available, use 444-1540 for
replacement)
5 444-1540 1 IN-BOARD ROPS BAR COVER
6 326-0483 NLA OUT-BOARD ROPS BAR COVER, (no longer available, use 444-1539 for
replacement)
6 444-1539 1 OUT-BOARD ROPS BAR COVER
101 8T-9394 2 BUTTON HD SCREW, #10-24X1/2
102 317-8703 1 VISOR
110 326-0485 NLA A-PILLAR COVER, (no longer available, use 444-1538 for replacement)
110 444-1538 1 A-PILLAR COVER
111 AR ADHESIVE STRIP
201 Ref CAB ROOF HARNESS, (not shown), (see Figure 10-9 for details)
301 317-8722 1 DOME LIGHT LAMP
323-5645 1 LIGHT BULB
302 344-3304 3 TRUSS HD SCREW, 1/4-20X3/8
303 343-2931 8 SCREW, M4X20
304 343-2932 2 SOCKET HD CAPSCREW, 10-24X5/8
305 317-6384 10 TRUSS HD SCREW, 1/4-20X3/4
306 298-1581 2 HEX LOCKNUT, 1/4-20
307 317-8688 1 OVERHEAD CONSOLE COVER
308 317-8701 8 NUT, M4
309 317-8702 2 SPEAKER COVER
310 317-8704 1 HOOK
311 317-8705 1 VISOR MOUNT BRACKET
312 317-8706 1 RADIO MOUNT PLATE
313 317-8709 1 RADIO MOUNT OUTER PLATE
401 326-0484 NLA FRONT ROPS BAR COVER, (ANSI), (no longer available, use 449-2083 for
replacement)
401 449-2083 1 FRONT ROPS BAR COVER, (ANSI)
402 326-0482 1 FRONT ROPS BAR COVER, (CE & AUS Before S/N TBS00627)
422-4199 1 FRONT ROPS BAR COVER, (CE & AUS S/N TBS00627 & After)
312-3309 Ref LSI DISPLAY INSTALLATION, (CE & AUS Before S/N TBS00627), I
(not available to order, see items 402 & 501 thru 503 for service)
31200363 TH255 6-27

CAB
Figure 6-9 Overhead Console (Continued)

415-3209 Ref LSI DISPLAY INSTALLATION, (CE & AUS S/N TBS00627 & After), F
(not available to order, see items 402, 501 thru 506 for service)
501 312-3331 1 LSI DISPLAY, (Before S/N TBS00627)
501 377-9838 NLA LSI DISPLAY, (no longer available, use 484-9763 for replacement)
501 484-9763 1 LSI DISPLAY, (S/N TBS00627 & After)
502 317-8721 1 SPEEDOMETER
503 315-3886 4 SCREW, M4X20, (Before S/N TBS00627)
343-2948 4 SOCKET HD CAPSCREW, M4X20, (S/N TBS00627 & After)
505 419-0668 1 LSI CUTOUT LAMP, (Before S/N TBS00627)
506 374-9419 1 LSI WARNING DECAL, (S/N TBS00627 & After)
318-4669 Ref RADIO READY INSTALLATION, (if equipped), (not available to order, see items A
601 & 602 for service)
601 318-4686 2 SPEAKER
602 318-4687 1 ANTENNA
6-28 TH255 31200363

CAB
Figure 6-9 Overhead Console (Continued)

31200363 TH255 6-29

CAB
6-30 TH255 31200363

SECTION 7
CONTROLS
31200363 TH255
CONTROLS
Figure 7-1 Boom Joystick
1
109
8
12
13
15
14
2 3
1 4
4
9 10
6
16
17
18
11
19
K1
20
PAP20730
7-2 TH255 31200363

CONTROLS

309-6326 1 BOOM JOYSTICK, (includes items 1 thru 20) D
1 319-7661 1 HANDLE ASSY
2 319-7662 1 STRAIGHT LEVER KIT, (includes items 3 thru 4)
3 NSS 1 STRAIGHT LEVER
4 NSS 1 HEX NUT
5 319-7663 1 RUBBER BOOT
6 299-0953 1 CARDAN KIT, (includes item 7)
7 NSS AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0834 1 GROMMET KIT
10 299-0967 1 UPPER BODY
11 NSS 1 LOWER BODY
12 319-7710 2 PLUNGER & GUIDE KIT
13 299-0986 4 REGULATING UNIT
14 299-0209 1 RETURN SPRING
15 299-0210 1 RETURN SPRING
16 Kit 1 O-RING
17 Kit 1 O-RING
18 Kit 2 DOWEL PIN
19 Kit 1 O-RING
20 Kit 1 SCREW ASSY
109 8H-3127 4 SOCKET HD SCREW, 1/4-20X3/4
K1 299-0498 1 SEAL KIT, (includes items 16 thru 20)
31200363 TH255 7-3

CONTROLS
Figure 7-2 Steering Column & Attaching Parts
107 103
106
105
104
102
101
401
302
301
9 303
3
4
5
8
203
7 6
3
4
203 5
2
201
202
PAP20411
7-4 TH255 31200363

CONTROLS
Figure 7-2 Steering Column & Attaching Parts

1 330-9834 1 FIXED STEERING COLUMN, (includes items 3 thru 5) C
2 317-8684 1 TILT STEERING COLUMN, (includes items 3 thru 7) E
3 319-7692 1 NUT, M18X1-1/2
4 319-7693 1 WASHER
5 319-7694 1 RUBBER CAP
6 319-7695 BELLOWS
7 319-7696 1 LOCKING HANDLE
8 330-9817 NLA STEERING COLUMN BOOT, (no longer available, use 449-2082 for
replacement)
8 449-2082 1 STEERING COLUMN BOOT
9 478-3796 2 SCREW, 1/4-20X1
101 317-6324 1 STEERING WHEEL, (includes items 102 thru 107) D
102 319-7682 1 NUT
103 319-7683 1 BOLT
104 319-7684 1 WASHER
105 319-7685 1 KNOB
106 319-7686 1 WASHER
107 319-7687 1 CAP
201 317-6380 1 ORBITAL STEERING VALVE, (includes item 202) C
202 140-9037 1 SEAL KIT
203 5D-0353 4 HEX HD CAPSCREW, 3/8-16X1
301 317-6322 1 FNR SWITCH C
302 319-7637 1 LEVER ASSY CLAMP
303 343-2927 2 HEX HD SOCKET SCREW, M5X40
401 317-6347 1 CENTER STEERING WHEEL CAP
31200363 TH255 7-5

CONTROLS
Figure 7-3 Accelerator Pedal Assembly
104
156
1
7 8
5
5
6
8
2
7
8
8 7
4
3
PAP20740
7-6 TH255 31200363

CONTROLS
Figure 7-3 Accelerator Pedal Assembly

327-6962 1 ACCELERATOR PEDAL ASSY, (includes items 1 thru 8) C
1 327-6964 1 ACCELERATOR PEDAL PLATE
2 327-6965 1 ACCELERATOR PEDAL
3 327-6966 1 ACCELERATOR PIVOT LEVER
4 327-6967 1 ACCELERATOR LINK LEVER
5 327-6968 5 SLEEVE
6 327-6969 1 4 IN SPRING EXTENSION
7 327-6971 4 WASHER
8 327-6973 4 1/2 IN SHAFT CLIP
9 Ref THROTTLE CONTROL CABLE, (see Figure 4-1 for details)
104 155-1165 3 HEX HD CAPSCREW, 1/4-20X1-1/4
156 2F-0951 3 LOCKWASHER, 1/4
31200363 TH255 7-7

CONTROLS
Figure 7-4 Brake Assembly
101
201
205
102
103
203
201 202
151 205
155
215
6 11 204
5
2
6
4 14
13
1
7 3
12
10 9
PAP36630
7-8 TH255 31200363

CONTROLS
Figure 7-4 Brake Assembly

333-0738 1 BRAKE ASSY, (includes items 1 thru 14) D
2 5P-2675 1 HEX HD CAPSCREW, 1/4-20X1-3/4, GR8
3 298-7378 1 WASHER, 1/4
4 298-1581 1 HEX LOCKNUT, 1/4-20
5 334-2325 1 BRAKE SPRING
6 334-2326 2 BEARING
7 160-8500 1 HEX NUT, M8X1-1/4
8 334-2327 1 CLEVIS PIN
9 334-2328 1 UNIVERSAL CLEVIS YOKE
10 323-7225 1 COTTER PIN, 2X20
11 334-2329 1 BRAKE SUPPORT MOUNT
12 334-2330 1 BRAKE WELDMENT LEVER
13 334-2331 1 BRAKE PUSH ROD
14 334-2332 1 BRAKE SHAFT PIN
101 4M-6425 2 HEX HD CAPSCREW, 5/16-18X1, GR5
102 298-7364 2 WASHER, 5/16
103 Ref BRAKE MASTER CYLINDER, (see Figure 9-15 for details)
151 8T-8908 4 HEX HD CAPSCREW, 1/4-20X1, GR5
155 298-7378 4 LOCKWASHER, 1/4
201 326-1147 1 HYDRAULIC LINE HOSE
202 326-1145 1 BRAKE RESERVOIR ANGLE
203 326-1146 1 BRAKE RESERVOIR
204 507-9308 1 COTTER HAIRPIN
205 336-9846 NLA SPRING CLAMP, (no longer available, use 447-7966 for replacement)
205 447-7966 2 HOSE CLAMP
215 317-6384 2 TRUSS SOCKET HD CAPSCREW, 1/4-20X3/4
31200363 TH255 7-9

CONTROLS
7-10 TH255 31200363

SECTION 8
HYDRAULIC CIRCUITS
31200363 TH255
HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit
ANSI
CE & AUS S/N TBS00627 & AFTER
704
421
704
320
421
4
50
22 401 11 11
49 404 707
426 27
403
24
401 319
28 21 645
319
705 404
19
22 319
645 18
3 426 402
703 ANSI
703
19
703 CONNECTIONS TO TANK
20
403
706
31 606
23 606
416 TO TANK
114
210 609
126
211 2
123
1
129
227 223
646
647
252 253 TO TANK 609 701
13
17 16
414
14
31 312
8 9 6 12
10
311
31 702
312
311 PAL4150
8-2 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit

1 309-6362 1 FITTING
2 322-0638 1 ADAPTER
3 331-6880 1 ADAPTER
4 309-6346 1 ELBOW, 45 DEGREE
6 298-0473 1 ELBOW, 90 DEGREE
8 298-0496 1 ADAPTER, (torque to 31 Nm), (CE & AUS)
9 324-7945 1 ADAPTER, (torque to 31 Nm), (CE & AUS)
10 324-7944 1 STEERING PRESSURE SENSOR, (CE & AUS)
11 298-7355 2 ADAPTER, (CE & AUS Before S/N TBS00627), (includes o-ring)
12 148-8313 1 ADAPTER
13 300-6096 1 ELBOW, 90 DEGREE
16 309-6349 1 ELBOW, 45 DEGREE
17 309-6322 1 PRIORITY VALVE B
317-8727 1 SEAL KIT
18 317-8719 1 FITTING
19 317-6382 2 CHECK FITTING
20 8770016 1 FITTING
21 309-2966 2 FLANGE KIT, (includes mounting hardware & o-ring)
22 329-2454 2 FLANGE KIT, (includes mounting hardware & o-ring)
23 561-9784 1 ADAPTER
27 337-5002 2 ELBOW, 90 DEGREE
28 561-9785 2 FITTING
31 298-0471 4 ELBOW, 90 DEGREE
49 309-2964 TEE ADAPTER, (includes o-ring)
50 331-5299 1 TEST FITTING
114 105-3478 2 SOCKET HD CAPSCREW, M10X35
123 312-3348 1 ADAPTER
126 309-2939 1 IMPLEMENT PUMP A
317-8728 1 SHAFT LIP SEAL
317-8729 1 SEAL KIT, (includes shaft lip seal)
129 312-3297 1 ADAPTER
223 317-5913 1 HOSE ASSY
227 335-3882 1 HOSE ASSY
252 298-7363 1 WASHER, 1/4
253 8T-9368 1 SOCKET HD CAPSCREW, 1/4-20X2-1/4
311 334-4058 1 HOSE ASSY
312 334-4059 1 HOSE ASSY
319 334-4064 1 HOSE ASSY
320 334-4068 1 HOSE ASSY, (CE & AUS Before S/N TBS00627)
401 334-4040 1 HOSE ASSY
402 334-4041 1 HOSE ASSY
403 334-4042 1 HOSE ASSY
404 334-4043 1 HOSE ASSY
414 334-4051 1 HOSE ASSY, (Before S/N TBS00627)
396-6856 1 HOSE ASSY, (S/N TBS00627 & After)
31200363 TH255 8-3

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit (Continued)

416 334-4052 1 HOSE ASSY
421 326-0080 1 HOSE ASSY
426 323-8662 1 HOSE ASSY
645 298-1656 2 CUSHION CLAMP
646 329-2455 1 HOSE CLAMP
647 298-1580 1 LOCKNUT, 1/2-13
701 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
702 Ref ORBITAL STEERING VALVE, (see Figure 7-2 for details)
703 Ref BRAKE VALVE, (see Figure 9-15 for details)
704 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
705 Ref HYDROSTATIC TRANSMISSION, (see Figure 9-10 for details)
706 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
707 Ref BLOCKING VALVE, (CE), (see Figure 9-13 for details)
8-4 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit (Continued)

31200363 TH255 8-5

Before S/N TBS00627
HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
704
36
19
129 23
37
117
CONNECTIONS TO TANK
147
3 315
106 1
115
125
35
4 146
128
701
708
19
TO TANK
126 6
402
5
705 124
533
7 23 14 703
608
37 9
36
707
328 TO TANK
10
2 16 702
327 11
23
TO TANK
706 17 18
45 ANSI
313
202 18
45
707
203
18
8 707
PAL4121
8-6 TH255 31200363

Before S/N TBS00627
HYDRAULIC CIRCUITS

2 331-6880 1 ADAPTER
3 298-0476 2 ELBOW, 90 DEGREE
4 303-4758 2 ELBOW, 90 DEGREE
6 309-6332 1 CHECK VALVE
7 1 ADAPTER
9 309-6346 1 ADAPTER, 90 DEGREE
11 298-0494 1 TEE ADAPTER, (includes o-ring)
14 334-4060 1 HOSE ASSY
16 334-4062 1 HOSE ASSY
17 334-4063 1 HOSE ASSY
18 325-8292 1 HOSE ASSY
115 298-7365 4 WASHER, 3/8
117 317-5987 1 CLIP
124 317-5914 1 HOSE ASSY
125 317-5915 1 HOSE ASSY
126 317-5916 1 HOSE ASSY
128 Ref HYDRAULIC OIL FILTER, (see Figure 4-1 for details)
129 317-5922 1 HOSE ASSY
146 317-5972 1 PIPE ASSY
147 317-5973 1 PIPE ASSY
202 319-7705 1 ADAPTER
203 298-0474 1 ELBOW, 90 DEGREE
313 334-4039 1 HOSE ASSY
315 334-4046 1 HOSE ASSY
327 334-4049 1 HOSE ASSY
328 334-4050 1 HOSE ASSY
402 298-7355 1 ADAPTER, (CE & AUS), (includes o-ring)
533 325-8292 1 HOSE ASSY, (CE & AUS)
608 298-0496 1 TEE ADAPTER, (CE & AUS), (includes o-ring)
704 Ref RADIATOR ASSY, (see Figure 4-5 for details)
705 Ref HYDRAULIC MOTOR, (see Figure 9-9 for details)
706 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
707 Ref BRAKE VALVES, (see Figure 9-15 for details)
708 Ref LSI VALVE, (CE & AUS), (see Figure 9-16 for details)
31200363 TH255 8-7

HYDRAULIC CIRCUITS
704
19
129 23
37
117
CONNECTIONS TO TANK
147
3 1
106
115
125
315
4 146
128 35
701
19
126 TO TANK 6
5 252
653
651
652
124 709
705
533
7 23 14 703
608
37 9
707
328
533
TO TANK
10
2 16 702
327 11
23
706 TO TANK 17 18
45 ANSI
313
202 18
45
707
203
18
8 707
PAL5900
8-8 TH255 31200363

HYDRAULIC CIRCUITS

2 331-6880 1 ADAPTER
3 298-0476 2 ELBOW, 90 DEGREE
4 303-4758 2 ELBOW, 90 DEGREE
6 309-6332 1 CHECK VALVE
7 1 ADAPTER
14 334-4060 1 HOSE ASSY
16 334-4062 1 HOSE ASSY
17 334-4063 1 HOSE ASSY
18 325-8292 1 HOSE ASSY
115 298-7365 4 WASHER, 3/8
117 317-5987 1 CLIP
124 317-5914 1 HOSE ASSY
125 317-5915 1 HOSE ASSY
126 317-5916 1 HOSE ASSY
128 Ref HYDRAULIC OIL FILTER, (see Figure 4-1 for details)
129 317-5922 1 HOSE ASSY
146 317-5972 1 PIPE ASSY
147 317-5973 1 PIPE ASSY
202 319-7705 1 ADAPTER
203 298-0471 1 ELBOW, 90 DEGREE
313 334-4039 1 HOSE ASSY
315 396-6849 1 HOSE ASSY
327 334-4049 1 HOSE ASSY
328 334-4050 1 HOSE ASSY
533 415-3061 1 HOSE ASSY, (CE & AUS)
608 298-0492 1 TEE FITTING, (includes o-ring)
653 298-7365 2 WASHER, 3/8
704 Ref RADIATOR ASSY, (see Figure 4-5 for details)
705 Ref HYDRAULIC MOTOR, (see Figure 9-9 for details)
706 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
707 Ref BRAKE VALVES, (see Figure 9-15 for details)
709 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
31200363 TH255 8-9

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select
201
4
3 TO FRONT STEERING CYLINDER
5 2
409
505
403 2
103
104
301 102
101 103
344
TO REAR STEERING CYLINDER 506

507
2
344
PAL4040
8-10 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select

2 331-6880 4 FITTING
3 298-0473 1 ELBOW, 90 DEGREE
4 148-8313 1 ADAPTER
5 303-4754 1 ELBOW, 90 DEGREE
309-6325 1 STEERING SELECT VALVE ASSY, (includes items 101 thru 104) F
101 298-0462 1 ADAPTER
102 Ref STEERING SELECT VALVE, (see Figure 9-12 for details)
103 303-4754 2 ELBOW, 90 DEGREE
104 202-3643 1 ELBOW, 90 DEGREE
301 5J-5314 2 SOCKET HD CAPSCREW, 5/16-18X1-1/2
403 334-4054 1 HOSE ASSY
505 334-4044 1 HOSE ASSY
506 328-9554 1 HOSE ASSY
507 334-4045 1 HOSE ASSY
31200363 TH255 8-11

HYDRAULIC CIRCUITS
Figure 8-4 Service/Park Brake
101
917 101
504
602
701
903
102
45 101
302 505
222 901
22
45 CE
504
307
TO FRONT AXLE
901 701
504
101 PAL4091
ANSI
8-12 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-4 Service/Park Brake

101 Ref BRAKE VALVE, (see Figure 9-15 for details)
222 334-4053 1 HOSE ASSY
302 309-2987 1 ELBOW, 90 DEGREE
307 309-2971 1 ELBOW, 45 DEGREE
504 329-7311 1 HOSE ASSY
505 Ref HOSE ASSY, (no longer available, use 334-4047 for replacement)
334-4047 1 HOSE ASSY
602 309-6313 Ref ELBOW, 45 DEGREE, (no longer available, use 309-2971 for replacement)
477-0034 1 STRAIGHT FITTING, (includes o-ring)
701 319-7704 1 ELBOW, 90 DEGREE, (CE & AUS)
317-6373 1 ELBOW, 45 DEGREE, (ANSI)
901 317-6384 4 SCREW, 1/4-20X3/4, (CE & AUS)
319-7641 2 SCREW, 1/4-20X1-1/2, (ANSI)
917 298-7364 2 WASHER, 5/16
31200363 TH255 8-13

Before S/N TBS00627
HYDRAULIC CIRCUITS
ANSI
805
P
2
3
4
T
2
2
806 TO TANK
3
T
P
801
2
418
106
402
445 TO DRIVE PUMP
2 4
107
110
803 115
301
301
723
724
504
804
PAL4033
8-14 TH255 31200363

Before S/N TBS00627
HYDRAULIC CIRCUITS

106 325-8291 1 HOSE ASSY
107 334-4037 1 HOSE ASSY
110 334-4057 1 HOSE ASSY
115 334-4061 1 HOSE ASSY
418 309-6361 2 WASHER, 1/4
436 298-7358 1 ADAPTER, (includes o-ring), (not shown)
723 334-4066 3 HOSE ASSY
724 334-4048 3 HOSE ASSY
801 Ref HOSE & ADAPTER ASSY, (see Figure 8-1 for details)
31200363 TH255 8-15

HYDRAULIC CIRCUITS
ANSI
301
TO PORT 4 402
302 TO PORT T
201 10
TO PORT 3
204 14 401
TO PORT 2
10
7
302
TO PORT 1
6
201 601
TO PORT P
105
20
103 106
103 20
104
TO DRIVE PUMP
104 103
106
TO PORT P5 105 7
6
TO PORT P4
103
TO PORT P3 504
TO PORT P1
TO PORT P6
504
501
TO PORT P2
PAL5930
8-16 TH255 31200363

HYDRAULIC CIRCUITS

6 325-8291 1 HOSE ASSY
7 334-4037 1 HOSE ASSY
10 415-3059 2 HOSE ASSY
14 Ref HOSE ASSY, (see Figure 8-2 for details)
20 326-0080 1 HOSE ASSY
103 415-3057 3 HOSE ASSY
104 415-3058 1 HOSE ASSY
105 418-4523 1 HOSE ASSY
106 415-3061 1 HOSE ASSY
201 298-7358 8 STRAIGHT FITTING, (includes o-ring)
302 309-6346 4 ADAPTER, 45 DEGREE, (includes o-ring)
401 Ref TEE FITTING, (see Figure 8-2 for details)
402 Ref ADAPTER, 45 DEGREE, (see Figure 8-2 for details)
31200363 TH255 8-17

Before S/N TBS00627
HYDRAULIC CIRCUITS
CE & AUS
905
603
2
P
604
902
1
3
4
901
T
2
901
1
901
2
TO TANK
3
906
P T
901
106 906 906
813 814 811 906
907 221 2
901
TO DRIVE PUMP
2 4
301
234 903
115
221
231
301 110
232
301
724
723 418
402
445
504
904
PAL4191
8-18 TH255 31200363

Before S/N TBS00627
HYDRAULIC CIRCUITS

2 309-6346 4 ELBOW, 45 DEGREE
106 325-8291 1 HOSE ASSY
110 334-4057 1 HOSE ASSY
115 334-4061 1 HOSE ASSY
221 334-0705 1 HOSE ASSY, (Before S/N TBS00236 including TBS00237)
334-0705 1 HOSE ASSY, (S/N TBS00236 & After excluding TBS00237)
231 325-8298 1 HOSE ASSY
232 325-8299 1 HOSE ASSY
418 309-6361 2 WASHER, 1/4
436 298-7358 1 ADAPTER, (includes o-ring), (not shown)
604 298-7363 2 WASHER, 1/4
723 334-4066 3 HOSE ASSY
724 334-4048 3 HOSE ASSY
811 334-0703 1 BRACKET, (Before S/N TBS00236 including TBS00237)
Ref BRACKET, (S/N TBS00236 & After excluding TBS00237),
813 2 HEX HD CAPSCREW,1/4-20X1/2, GR8
814 298-7372 2 WASHER, 1/4
902 Ref BLOCKING VALVE, (see Figure 9-13 for details)
907 Ref LSI VALVE, (see Figure 9-16 for details)
31200363 TH255 8-19

HYDRAULIC CIRCUITS
CE & AUS
301
TO PORT 4 402
302 TO PORT T
10 TO PORT 3
201
204 401
TO PORT 2 14
10
201 302
TO PORT 1 6
6 201
601
101
105 TO PORT P
106
20
103
102 103
104
TO DRIVE
PUMP
20
103
103
103
106
104
105
101
102
TO PORT P8 TO PORT P6 504
TO PORT P7 TO PORT P5
TO PORT P4
TO PORT P3
504
TO PORT P2
TO PORT P1
501
PAL5910
8-20 TH255 31200363

HYDRAULIC CIRCUITS

6 415-3060 2 HOSE ASSY
10 415-3059 2 HOSE ASSY
20 326-0080 1 HOSE ASSY
101 418-4416 1 HOSE ASSY
102 418-4417 1 HOSE ASSY
103 415-3057 3 HOSE ASSY
104 415-3058 1 HOSE ASSY
105 418-4523 1 HOSE ASSY
106 418-4522 1 HOSE ASSY
31200363 TH255 8-21

CE & AUS Before S/N TBS00627
HYDRAULIC CIRCUITS ANSI
Figure 8-6 Lift Cylinder
205
CE & AUS
ANSI
130
7
9
300
301
402
403
403 402
505
504
501
405
602 404
404
405
503
401
601
401
PAL3991
8-22 TH255 31200363

ANSI HYDRAULIC CIRCUITS

9 322-0638 1 STRAIGHT ADAPTER
130 334-4038 2 HOSE ASSY
205 300-6096 2 ELBOW, 90 DEGREE
349-8589 Ref REMOTE GREASE INSTALLATION, (if equipped), A

344-2096 Ref REMOTE GREASE INSTALLATION, (if equipped), B
401 281-5863 1 ELBOW, 90 DEGREE
402 3B-8489 1 FITTING
403 344-2104 1 ADAPTER
404 344-2094 1 HOSE ASSY
405 464-3816 3 CABLE TIE
501 344-2095 1 BRACKET
504 309-3996 2 WASHER, 5mm
505 179-4324 2 HEX LOCKNUT, M5X8
601 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (ANSI),
(CE, AUS - if equipped), (see Figure 1-6 for details)
602 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (CE, AUS - if equipped),
31200363 TH255 8-23

CE & AUS S/N TBS00627 & After
HYDRAULIC CIRCUITS
CE & AUS
403
402
405
602 404
300
401
402
111 403
505
504
110 501
404
405
503
209 401
9 601
301
PAL5970
8-24 TH255 31200363

HYDRAULIC CIRCUITS

110 1 HOSE ASSY
111 1 HOSE ASSY
349-8589 Ref REMOTE GREASE INSTALLATION, (if equipped), A

344-2096 Ref REMOTE GREASE INSTALLATION, (if equipped), B
401 281-5863 1 ELBOW, 90 DEGREE
402 3B-8489 1 FITTING
403 344-2104 1 ADAPTER
404 344-2094 1 HOSE ASSY
405 464-3816 3 CABLE TIE
501 344-2095 1 BRACKET
504 309-3996 2 WASHER, 5mm
505 179-4324 2 HEX LOCKNUT, M5X8
601 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped),
602 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped),
31200363 TH255 8-25

HYDRAULIC CIRCUITS
Figure 8-7 Extend/Retract Cylinder
209
342
212
341
303 340
317
339
111 140
401
150
151
137
138 103
PAP20870
8-26 TH255 31200363

HYDRAULIC CIRCUITS

111 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
138 303-4796 1 CLAMP SET, 3/4
140 298-0414 2 ADAPTER
150 309-6268 1 TUBE ASSY
151 309-6269 1 TUBE ASSY
209 323-8658 1 HOSE ASSY
212 323-8661 1 HOSE ASSY
317 298-7364 2 WASHER, 5/16
339 297-7030 2 HEX HD CAPSCREW, 3/8-16X7/8, GR5
340 299-0949 1 COVER PLATE
341 298-7846 1 CLAMP SET
342 317-3318 1 HOSE CLAMP SUPPORT
31200363 TH255 8-27

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Compensating
319
440 441
403 320
254
202
235
236
502
202 252
235 318
110 10
202 236 253
236 110
2
235
212 317
249
501
236 235
210 255
PAL4011
8-28 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Compensating

10 298-0497 2 SWIVEL TEE
210 Ref TILT CYLINDER, (see Figure 9-3 for details)
212 317-3320 2 ELBOW, 90 DEGREE
235 309-6309 4 TWIN CLAMP, 5/8
249 309-6276 1 TWIN SPACER
252 309-6270 1 TUBE ASSY
253 309-6271 1 TUBE ASSY
254 317-8717 1 TWIN LINE HOSE ASSY
317 1001080533 1 HOSE ASSY, (Before S/N TBS00236 including TBS00237)
319 323-8663 1 HOSE ASSY
320 323-8664 1 HOSE ASSY
440 299-0949 1 COVER PLATE
441 298-7846 1 CLAMP SET
502 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
31200363 TH255 8-29

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics
334
302
320
AUXILIARY HYDRAULICS WITH HYDRAULIC QUICK COUPLER
327
302
319
320
302 328 110

319
320 111
241
240
242
319
321
319 3
335 344
320
336
332
338
343
316 501
339
303
317
308
342 326
325
323
341 418
305 310
324
337
306
340
STANDARD AUXILIARY HYDRAULICS
NOTE: 406
LOCTITE® 242TM (ITEM 301) MUST BE
USED ON ALL BOLT THREADS. 403
PAP20801
8-30 TH255 31200363

HYDRAULIC CIRCUITS

3 309-6355 2 TEE FITTING, (includes o-ring)
240 299-0949 1 COVER PLATE
241 298-7845 1 CLAMP SET
242 7X-0440 1 HEX HD CAPSCREW, 5/16X1-3/4
309-6426 Ref AUXILIARY HYDRAULICS WITH HYDRAULIC QUICK COUPLER, K

(if equipped), (not available to order, see items 301 thru 344 for service)
309-6425 Ref STANDARD AUXILIARY HYDRAULICS INSTALLATION, F
(AUS), (ANSI & CE - if equipped), (not available to order, see items 301, 302,
319 thru 321, 327, 328, 332, 403, 406 & 418 for service)
303 5S-7383 2 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
306 303-4760 1 ELBOW, 45 DEGREE
308 309-6359 2 ELBOW, 90 DEGREE
316 309-6301 2 HEX LOCKNUT, 3/8-16
317 153-0088 2 WASHER, 3/8
319 309-6309 4 CLAMP SET, 5/8
320 309-6310 4 COVER PLATE
321 309-6276 1 TWIN LINE CLAMP SPACER
322 Ref AUXILIARY BOOM HARNESS, (not shown), (see Figure 10-13 for details)
323 298-0414 2 ADAPTER
324 300-6095 2 FITTING
325 327-5636 1 BRACKET
326 Ref DIVERTOR VALVE, (see Figure 9-11 for details)
327 309-6421 1 TUBE ASSY
328 309-6422 1 TUBE ASSY
331 298-6828 AR CABLE TIE STRAP, (not shown)
332 297-7022 1 HEX HD CAPSCREW, 5/16-18X2
334 317-8718 1 TRI-LINE HOSE ASSY
335 330-6145 2 HEX LOCKNUT, 5/16
336 315-4280 2 PLAIN WASHER, 5/16
337 298-0473 1 ELBOW, 90
338 303-4754 1 ELBOW, 90
339 202-3643 1 ELBOW, 45
340 9S-7382 1 SOCKET HD CAPSCREW, 5/16-18X3-1/2
341 501-3078 1 SOCKET HD CAPSCREW, 5/16-18X4-1/2
342 501-3071 1 BRACKET
343 501-3076 1 VALVE
344 501-3077 1 VALVE JUMPER HARNESS, (see Figure 10-19 for details)
403 300-6095 2 FITTING
406 309-6359 2 ELBOW, 90 DEGREE
418 317-8717 1 TWIN LINE HOSE ASSY
31200363 TH255 8-31

HYDRAULIC CIRCUITS

8-32 TH255 31200363

HYDRAULIC CIRCUITS

31200363 TH255 8-33

S/N TBS00236 thru TBS00626
HYDRAULIC CIRCUITS excluding TBS00237
Figure 8-10 Rear Auxiliary Hydraulics
301
302
304
101
17 1
4
101
9
103
101
104
102 11
19
403
10
303
6
1
3
18 12
201 57
18
55
202 1
52
203
204
PAP20810
8-34 TH255 31200363

excluding TBS00237 HYDRAULIC CIRCUITS

344-3258 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (ANSI - if equipped), B, D
(not available to order, see items 1 thru 19, 52, 55 & 57 for service)
344-3261 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (CE & AUS - if equipped), B, D
3 5P-9938 2 HEX HD CAPSCREW, 3/8-16X3/8, GR5
4 3K-6197 2 SOCKET HD SCREW, 5/16-18X3
6 298-7374 2 WASHER, 3/8
8 Ref FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (not shown),
9 309-6343 Ref REAR DIVERTOR VALVE ASSY, (not available to order, see items F
10 342-4204 1 HOSE ASSY
11 334-4067 1 HOSE ASSY
12 342-4205 1 HOSE ASSY
17 318-4729 1 VALVE ATTACH SUPPORT
19 331-9917 1 HOSE ASSY
55 298-7363 4 WASHER, 1/4
57 309-3969 1 TRAILER HITCH BRACKET
345-1792 1 QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), A

345-1793 1 QUICK DISCONNECT KIT, (AG STYLE), (if equipped), A
201 300-6079 1 MALE COUPLING, (FLAT FACED)
327-5529 1 MALE COUPLING, (AG STYLE)
202 300-6078 1 FEMALE COUPLING, (FLAT FACED)
327-5530 1 FEMALE COUPLING, (AG STYLE)
203 300-6103 1 DUST CAP
204 295-8469 1 DUST PLUG, (FLAT FACED)
344-7188 1 DUST PLUG, (AG STYLE)
301 Ref HOSE ASSY, (see Figure 8-9 item 110 for details)
302 Ref HOSE ASSY, (see Figure 8-9 item 111 for details)
304 Ref CLAMP SET, (see Figure 8-9 for details)
31200363 TH255 8-35

HYDRAULIC CIRCUITS
23
102
17
105 104
303
4
21
101
103
15 23
14
16
403
302
7
1 14
21
11
203
201
22
204 PAL6060
202
8-36 TH255 31200363

HYDRAULIC CIRCUITS

445-1422 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (ANSI - CE, if equipped), A, A
1001135762 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (CE & AUS, if equipped), (not A, A
available to order, see items 4, 12, 14 thru 17 & 21 thru 23 for service)
4 6V-8213 2 HEX SOCKET HD CAPSCREW, M8X70
7 298-7363 4 WASHER, 1/4
11 309-3969 1 TRAILER HITCH BRACKET
12 Ref AUXILIARY HYDRAULIC SWITCH, (not shown), (see Figure 10-4 for details)
14 445-1424 2 HOSE ASSY
15 445-1425 1 HOSE ASSY
16 445-1426 1 HOSE ASSY
17 445-1427 Ref REAR DIVERTOR VALVE ASSY, (not available to order, see items A
345-1792 1 QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), A

345-1793 1 QUICK DISCONNECT KIT, (AG STYLE), (if equipped), A
201 300-6079 1 MALE COUPLING, (FLAT FACED)
327-5529 1 MALE COUPLING, (AG STYLE)
202 300-6078 1 FEMALE COUPLING, (FLAT FACED)
327-5530 1 FEMALE COUPLING, (AG STYLE)
203 300-6103 1 DUST CAP
204 295-8469 1 DUST PLUG, (FLAT FACED)
344-7188 1 DUST PLUG, (AG STYLE)
303 Ref CLAMP SET, (see Figure 8-9 for details)
31200363 TH255 8-37

Before S/N TBS00236
HYDRAULIC CIRCUITS including TBS00237
Figure 8-11 Auxiliary Hydraulics Pressure Relief
201
102
10
8 4
108
6
2 105
101
106 CE
1
3
107 5
104 103
11
203
202
14
13
PAL4770
8-38 TH255 31200363

Before S/N TBS00236
including TBS00237 HYDRAULIC CIRCUITS

331-9981 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF, (ANSI),
332-0024 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF, (CE),
(not available to order, see items 1 thru 3 & 5 thru 14 for service)
1 5P-9938 2 HEX HD CAPSCREW, 3/8-16X1-3/8, GR5
2 3K-6197 2 SOCKET HD CAPSCRW, 5/16-18X3
3 298-7374 2 WASHER, 3/8
4 298-0496 1 ADAPTER
5 334-4067 1 HOSE ASSY
6 318-4729 1 BRACKET
7 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH, (not shown),
8 331-9983 1 AUXILIARY HYDRAULICS PRESSURE RELIEF VALVE ASSY,
9 331-9920 1 HOSE
10 331-9921 1 HOSE
11 331-9917 1 HOSE
13 298-0498 1 ADAPTER
14 331-9919 1 HOSE
203 Ref LSI VALVE, (see Figure 9-16 for details)
31200363 TH255 8-39

HYDRAULIC CIRCUITS excluding TBS00237
53 133
49
52 36
18
48
54
135
51
50
CE & AUS
136
301
213
214 137
53
208
212 133
PAL4791
8-40 TH255 31200363

excluding TBS00237 HYDRAULIC CIRCUITS

18 309-6361 2 WASHER
52 298-7842 2 NUT, 1/4-20
53 334-0703 1 BRACKET
54 Ref AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE,
133 334-1315 1 HOSE ASSY
135 334-1316 1 HOSE ASSY
136 334-1317 1 HOSE ASSY
137 334-1318 1 HOSE ASSY, (CE & AUS)
208 298-0496 1 ADAPTER, (includes o-ring), (CE & AUS)
212 Ref LSI VALVE ASSY, (CE & AUS), (see Figure 9-16 for details)
213 2 HEX HD CAPSCREW, 1/4-20X1/2, GR8, (CE & AUS)
214 298-1588 2 WASHER, 1/4, (CE & AUS)
31200363 TH255 8-41

HYDRAULIC CIRCUITS
401
302
TO PORT 3B
301
201
TO PORT 3A
303
302
TO PORT 3A
111
TO PORT 3B
402
PAL5950
8-42 TH255 31200363

HYDRAULIC CIRCUITS

8 1 HOSE ASSY
9 1 HOSE ASSY
301 Ref STRAIGHT FITTING, (includes o-ring), (see Figure 8-2 for details)
31200363 TH255 8-43

HYDRAULIC CIRCUITS
8-44 TH255 31200363

SECTION 9
HYDRAULIC COMPONENTS
31200363 TH255
ANSI
HYDRAULIC COMPONENTS CE & AUS Before S/N TBS00627
ANSI
CE & AUS
1
7
2
1
13
8 3
17 9
17
6
10
11
18
14
1
12 5
16
15
K1 7
PAP20550
9-2 TH255 31200363

ANSI
CE & AUS Before S/N TBS00627 HYDRAULIC COMPONENTS

309-2959 1 LIFT CYLINDER, (includes all items) G
1 315-4248 4 BUSHING
2 315-4249 1 CASE ASSY
3 315-4250 1 PISTON
4 315-4251 1 HEAD GLAND
5 315-4252 1 ROD
6 315-4278 3 SET SCREW, 3/8-16X3/4
8 315-4254 1 COUNTERBALANCE VALVE
9 Kit 1 O-RING
10 Kit 1 O-RING
11 Kit 1 O-RING
12 Kit 1 BACK-UP RING
13 Kit 1 DISO-PAC
14 Kit 1 DZR SEAL
15 Kit 1 ROD WIPER
16 Kit 1 PRECISION WEARBAND
17 Kit 2 PRECISION WEARBAND WITH OIL SLOTS
18 Kit 2 LOCKING INSERT
31200363 TH255 9-3

CE & AUS
101
107
4
3
101
1
102
115
103
2 119 111
119
106
112
113
120
116
114 101
118 105
117
104
107
K1 PAL5960
101
9-4 TH255 31200363


396-7084 1 LIFT CYLINDER ASSY, (includes items 1 thru 4) A
1 396-7053 Ref LIFT CYLINDER, (not available to order, use 396-7084 for replacement or A
items 101 thru 120 for service)
2 396-8709 1 FLOW CONTROL VALVE, (torque to 30-35 lb-ft)
3 396-8710 1 CHECK VALVE, (torque to 20-25 lb-ft)
4 396-8711 1 COUNTERBALANCE VALVE, (torque to 45-50 lb-ft)
101 315-4248 4 BUSHING
102 446-5517 1 CYLINDER BARREL
103 315-4250 1 PISTON
104 315-4251 1 HEAD GLAND
105 446-5518 1 CYLINDER ROD
106 315-4278 3 SET SCREW, 3/8-16X3/4
111 Kit 1 O-RING
112 Kit 1 O-RING
113 Kit 1 O-RING
115 Kit 1 DISO-PAC
116 Kit 1 DZR SEAL
117 Kit 1 ROD WIPER
119 Kit 2 PRECISION WEARBAND WITH OIL SLOTS
31200363 TH255 9-5

6 9
17
20 7
13
20
12 4
14
19
19
10 18 21
11
16
6
15 5 8
6 K1
PAL3922
9-6 TH255 31200363


309-6279 1 EXTEND/RETRACT CYLINDER, (includes all items) D
1 315-4266 1 CASE ASSY
2 315-4267 1 PISTON
3 315-4268 1 HEAD GLAND
4 315-4269 1 ROD SPACER
5 315-4270 1 ROD
6 315-4271 4 BUSHING
7 315-4272 1 SET SCREW, 1/4-20X44
9 Kit 1 O-RING
10 Kit 1 O-RING
11 Kit 1 O-RING
12 Kit 1 SQUARE RING
15 Kit 1 U-CUP
16 Kit 1 BUFFER SEAL
17 Kit 1 PISTON SEAL
18 Kit 1 ROD WIPER
31200363 TH255 9-7

Figure 9-3 Tilt Cylinder
1 7
10
2 11
20
16
20
4
22
12
13
15
14
19
17 21
18
5
10
6
K1
PAL4132
1
9-8 TH255 31200363

Figure 9-3 Tilt Cylinder

309-6278 1 TILT CYLINDER, (includes all items) G
1 315-4248 4 BUSHING
2 315-4256 1 CASE ASSY
3 315-4257 1 PROTECTIVE COVER
4 315-4258 1 PISTON
5 315-4259 1 HEAD GLAND
6 315-4260 1 ROD
7 315-4277 2 SPRING LOCKWASHER, 3/8
8 315-4261 2 HEX HD CAPSCREW, 3/8-16X1
9 315-4279 3 SET SCREW, 3/8-16X5/8
12 Kit 1 O-RING
13 Kit 1 O-RING
14 Kit 1 O-RING
16 Kit 1 DISO-PAC
17 Kit 1 DZR SEAL
18 Kit 1 ROD WASHER
22 320-8405 1 ROD SPACER
31200363 TH255 9-9

Figure 9-4 Compensating Cylinder
1 2
16
12
16
5
9
11
10
15
13 17
14
4
1
K1
7
PAP20880
9-10 TH255 31200363

Figure 9-4 Compensating Cylinder

309-2960 1 COMPENSATING CYLINDER, (includes all items) C
1 315-4263 4 BUSHING
2 315-4264 1 CASE ASSY
3 315-4258 1 PISTON
4 315-4259 1 HEAD GLAND
5 315-4265 1 ROD
6 315-4279 3 SET SCREW, 3/8-16X5/8
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 O-RING
12 Kit 1 DISO-PAC
13 Kit 1 DSR SEAL
14 Kit 1 ROD WIPER
31200363 TH255 9-11

Figure 9-5 Hydraulic Quick Coupler Cylinder
13
3
9
16
7
10
8
12
14
11
5
15
2
6 14
K1
PAL3832
9-12 TH255 31200363

Figure 9-5 Hydraulic Quick Coupler Cylinder

309-8524 1 HYDRAULIC QUICK COUPLER CYLINDER, (includes all items) D
1 322-0786 1 CASE ASSY
2 322-0787 1 PISTON
3 322-0788 1 HEAD GLAND
4 322-0789 1 ROD
5 322-0790 2 ELBOW
6 322-0791 1 LOCKNUT
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 1 O-RING
11 Kit 1 DISO-PAC
12 Kit 1 DEEP Z-SEAL
13 Kit 1 ROD WIPER
31200363 TH255 9-13

Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder
4
10
5
13
14
11
16
6
12
15
17
18
K1 PAL6190
9-14 TH255 31200363

Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder

327-6319 1 ROTATE/SIDE TILT CYLINDER, (ANSI), (includes all items) A
327-6297 1 UNIVERSAL ROTATE/SIDE TILT CYLINDER, (ANSI & AUS), A
(includes all items)
327-6297 2 GRAPPLE BUCKET CYLINDER, (ANSI), (includes all items) A
3 327-6316 1 BARREL, (includes block valve), (ROTATE/SIDE TILT)
334-0276 1 BARREL, (includes block valve),
(GRAPPLE BUCKET & UNIVERSAL ROTATE/SIDE TILT)
4 327-6307 1 HEX NUT, (torque to 244-249 lb-ft/311-338 Nm)
5 327-6313 2 PISTON
6 327-6310 1 GLAND
7 327-6309 1 ROD, (ROTATE/SIDE TILT)
334-0274 1 ROD, (GRAPPLE BUCKET & UNIVERSAL ROTATE/SIDE TILT)
8 327-6312 2 BUSHING
9 Kit 1 O-RING
10 Kit 1 PISTON RING
11 Kit 1 O-RING
12 327-6308 1 WASHER
13 Kit 1 O-RING
15 Kit 1 SEAL
16 Kit 1 O-RING
17 Kit 1 ROD WIPER
18 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 9 thru 11 & 13 thru 17)
31200363 TH255 9-15

Figure 9-7 Universal Side Shift Cylinder
9-16 TH255 31200363

Figure 9-7 Universal Side Shift Cylinder

339-8048 1 SIDE SHIFT CYLINDER, (ANSI & AUS), (includes all items) A
1 339-8049 1 CYLINDER BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
4 Kit 1 PISTON RING
5 Kit 1 O-RING
6 327-6313 1 PISTON
7 Kit 1 O-RING
8 327-6308 1 WASHER
9 Kit 1 O-RING
11 Kit 1 O-RING
12 327-6310 1 GLAND
13 Kit 1 POLY-PAK SEAL
14 Kit 1 ROD WIPER
15 334-0274 1 CYLINDER ROD
16 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)
31200363 TH255 9-17

Figure 9-8 Main Control Valve
18 1 12
2 13
10
11
15
16
3 10
11
7 15
8 16
4 10
11
14
16
5 10
11
12
13
9 101
11 15
16 102
6
9 15
11 16
9 12
11 13
9 17
11
PAL3862
K1
9-18 TH255 31200363

Figure 9-8 Main Control Valve

309-6323 1 MAIN CONTROL VALVE WITH AUX, (includes items 1 thru 18) B
1 304-2270 1 LH END COVER ASSY, (includes items 7 & 8)
2 304-2294 1 LIFT VALVE SECTION ASSY, (includes items 9 thru 13)
3 317-3334 1 TILT VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
4 317-3335 1 AUX VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
5 304-2295 1 CROWD VALVE SECTION ASSY, (includes items 9 thru 15)
6 304-2271 1 RH END COVER ASSY, (includes item 16)
7 329-9750 1 RELIEF VALVE, 3500 PSI 20 GPM
8 317-3332 1 MAIN RELIEF SEAL KIT
9 316-9020 4 HYD REMOTE POSITIONER
10 304-4564 4 HYD REMOTE POSITIONER
11 317-3340 8 SEAL
12 303-8609 3 LOAD CHECK PLUG
13 304-2250 3 PLUG SEAL KIT
14 329-9753 1 RELIEF CARTRIDGE, 3800 PSI 20 GPM
15 329-9752 4 RELIEF CARTRIDGE, 3800 PSI 10 GPM
16 317-3333 5 RELIEF CARTRIDGE SEAL KIT
17 304-3813 1 PLUG
18 334-0284 1 BOLT ASSY
101 303-4788 3 WASHER, 5/16
K1 449-5795 1 COMPLETE VALVE SEAL KIT
31200363 TH255 9-19

Figure 9-9 Front Drive Motor
101
6
102
K1
PAP17480
9-20 TH255 31200363

Figure 9-9 Front Drive Motor

309-2973 1 FRONT DRIVE MOTOR, (includes items 1 thru 6) B
1 317-3336 1 ROTARY GROUP
2 317-3329 1 CONTROL ASSY
3 317-3331 1 SHAFT SEAL RING
4 317-3330 1 CONTROL
5 317-3338 1 FLUSH VALVE
6 Kit 1 O-RING
349-8590 1 SPEED LIMITING SCREW INSTALLATION, (includes items 101 & 102) A
101 91143223 1 TAMPERPROOF CAP
102 9X-8483 1 DISPLACEMENT ADJUST SCREW
K1 317-3337 1 SEAL KIT, (includes item 6 & other items not shown)
31200363 TH255 9-21

Figure 9-10 Hydrostatic Transmission
18
17
21
6 18
7 20
8
8
7
6
5
3
9
4
13
11
22 16
19
23
24
10
14 12
15
1 11
2
K1
PAL3824
9-22 TH255 31200363

Figure 9-10 Hydrostatic Transmission

309-2938 1 HYDROSTATIC TRANSMISSION PUMP, (includes all items) B
1 319-7645 1 ROTARY GROUP ASSY, (includes items 2 thru 4)
2 319-7666 1 ROTARY GROUP
3 319-7643 1 DRIVE SHAFT
4 319-7667 1 SHAFT SEAL
5 319-7664 1 HYDRAULIC CONTROL
6 Kit 2 O-RING
7 Kit 2 GUIDE RING
8 Kit 2 TURCON-GLYD RING & O-RING
9 Kit 8 SOCKET HD SCREW, M8X16
10 319-7646 1 PORT PLATE WITH VALVE, (includes items 11 thru 15)
11 319-7648 2 RELIEF VALVE
12 319-7649 1 RELIEF VALVE
13 319-7647 1 PRESSURE OVERRIDE VALVE
14 Kit 1 O-RING
15 Kit 2 LOCKING SCREW
16 319-7650 1 INTERNAL GEAR PUMP ASSY
17 319-7701 1 4/3-WAY DIRECTIONAL VALVE, (includes items 18)
18 319-7702 1 SOLENOID PAIR
19 319-7665 1 THROTTLE SCREW
20 319-7644 1 THROTTLE SCREW
21 319-7699 1 GASKET
22 319-7651 1 FILTER CARTRIDGE
23 336-5430 1 DA CONTROL CARTRIDGE
24 336-5431 1 ORIFICE DISC
K1 319-7656 1 SEAL KIT, (includes items 6 thru 9, 14, 15 & additional items not shown)
31200363 TH255 9-23

Before S/N TBS00236
HYDRAULIC COMPONENTS including TBS00237
Figure 9-11 Divertor Valve
1
4
2
3 K1
PAP20820
9-24 TH255 31200363

Before S/N TBS00236
including TBS00237 HYDRAULIC COMPONENTS

226-6494 1 DIVERTOR VALVE, (includes all items) E
1 319-7658 1 COIL
2 Kit 2 O-RING
3 319-7660 1 RETAINER KIT, (includes o-rings & nut)
4 Kit 1 O-RING
K1 319-7659 1 SEAL KIT, (includes items 2 & 4)
31200363 TH255 9-25

HYDRAULIC COMPONENTS excluding TBS00237
PZ2780
9-26 TH255 31200363

excluding TBS00237 HYDRAULIC COMPONENTS

226-6494 1 DIVERTOR VALVE, (includes all items) B
1 319-7658 1 COIL
2 450-0307 1 RETAINER KIT, (includes o-rings & nut)
31200363 TH255 9-27

Figure 9-12 Steering Select Valve
2
3
PZ1771
9-28 TH255 31200363


323-7242 NLA STEERING SELECT VALVE, (includes all items) (no longer available, use C
448-4869 for replacement for service)
1 319-7670 1 VALVE BODY
2 319-7671 2 SEAL KIT
3 319-7672 2 COIL
31200363 TH255 9-29

ART_1001153748-C
9-30 TH255 31200363


448-4869 Ref STEERING SELECT VALVE C
1 319-7671 2 KIT, RETAINER, W/SEALS
2 484-1870 2 COIL
31200363 TH255 9-31

Figure 9-13 Blocking Valve
CE
1
3
PAL4050
9-32 TH255 31200363

Figure 9-13 Blocking Valve

312-3293 1 BLOCKING VALVE, (CE), (includes all items) D
1 322-0784 1 CARTRIDGE, (includes item 3)
7012953 1 SEAL KIT
2 322-0785 1 BODY
3 319-7700 1 COIL
31200363 TH255 9-33

Before S/N TBS00627
Figure 9-14 Pilot Select Valve
PAL4060
9-34 TH255 31200363

Before S/N TBS00627

318-4713 1 PILOT SELECT VALVE, (includes all items) D
1 322-0724 3 SOLENOID VALVE
2 322-0725 3 COIL
31200363 TH255 9-35

ANSI
1
3 4
4
3 CE & AUS
4
2
1
4
4
PAL5920
9-36 TH255 31200363


423-1317 1 PILOT SELECT VALVE, (ANSI), (includes items 1 & 3 thru 5) A
396-8800 1 PILOT SELECT VALVE, (CE & AUS), (includes items 1 thru 6) A
1 421-9179 3 DIRECTIONAL VALVE, (ANSI), (torque to 20 lb-ft)
3 SEAL KIT
421-9179 4 DIRECTIONAL VALVE, (CE & AUS), (torque to 20 lb-ft)
4 SEAL KIT
2 449-2974 1 PROPORTIONAL VALVE, (CE & AUS), (torque to 20 lb-ft)
3 449-2975 1 DIRECTIONAL VALVE, (torque to 20 lb-ft)
4 349-8256 4 COIL, (ANSI), (torque to 5 lb-ft)
349-8256 6 COIL, (CE & AUS), (torque to 5 lb-ft)
5 449-2944 1 LOAD SENSE CHECK VALVE, (torque to 20 lb-ft), (not shown)
272-6538 1 SEAL KIT
6 449-2968 1 ORIFICE, 0.047 IN, (CE & AUS), (torque to 4 lb-ft), (not shown)
31200363 TH255 9-37

Figure 9-15 Brake Valves
102
PARK BRAKE RELEASE VALVE - CE & AUS

PARK BRAKE RELEASE VALVE - ANSI
101
202
201
203
303
302
301
PAP20750
BRAKE VALVE BRAKE VALVE MASTER CYLINDER
9-38 TH255 31200363

Figure 9-15 Brake Valves

309-6360 1 BRAKE VALVE, (inching valve) D
1 319-7690 1 SEAL KIT
317-8720 1 PARK BRAKE RELEASE VALVE, (CE & AUS) A

101 319-7691 1 SEAL KIT
102 421-6077 1 MICROSWITCH KIT
309-6334 1 PARK BRAKE RELEASE VALVE, (ANSI), (includes items 201 thru 203) B
201 299-0611 1 CARTRIDGE
272-6538 1 SEAL KIT
202 319-7673 1 BODY
203 299-0903 1 COIL
309-6274 1 BRAKE VALVE CYLINDER, (includes items 301 thru 303) C

301 319-7688 1 SEAL KIT
302 319-7689 1 RUBBER BOOT
303 334-2333 1 FITTING
31200363 TH255 9-39

Before S/N TBD00627
Figure 9-16 LSI Valve
CE & AUS
1
102
101
PAL4241
9-40 TH255 31200363

Before S/N TBD00627
Figure 9-16 LSI Valve

325-8297 1 LSI VALVE ASSY, (CE & AUS), (includes items 1 thru 3) C
1 325-8294 1 LSI VALVE, (CE & AUS), (includes items 101 & 102) D
2 298-7355 5 FITTING
3 337-9647 2 FITTING, (includes o-ring)
101 320-8593 1 COIL
102 320-8594 1 RETAINER KIT WITH SEAL
31200363 TH255 9-41

Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve
1
2
101
102
103
3
104
105
106 K1
107 K2
108
PAL5113
9-42 TH255 31200363

Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve

334-1314 1 AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE, (includes items 1 thru 3) A
1 349-8255 1 SOLENOID VALVE
2 349-8256 1 COIL
3 349-8257 1 SHUTTLE VALVE
101 Kit 1 O-RING
102 Kit 2 O-RING
104 Kit 1 O-RING
105 Kit 1 O-RING
106 Kit 1 O-RING

31200363 TH255 9-43

9-44 TH255 31200363

SECTION 10
ELECTRICAL
31200363 TH255
ELECTRICAL
Figure 10-1 Electrical Installation
301 302
305
401 405
303
304
4
11
16
18 46
34 5
23 13 8 3
12
13
17
26 24
27 25
7
15
21
36
28 37
39 38
6 22
35 40
14
20
29
19
102
9
31 30 205
104 105
102 204
206
101
PAL8550
106
10-2 TH255 31200363

ELECTRICAL
Figure 10-1 Electrical Installation

3 5S-7349 1 HEX HD CAPSCREW, 1/4-20X1/2, GR5
6 8T-4200 1 HEX HD SCREW, M8X16, GR8.8
7 312-3285 1 HEX HD SCREW, M10X40, GR8.8
8 330-3808 3 SCREW, #10-24X1/2
9 6V-8801 1 HEX NUT, 3/8-16
11 298-7363 2 WASHER, 1/4
12 298-7377 2 LOCKWASHER, #10
13 298-7378 4 LOCKWASHER, 1/4
14 8T-4224 1 WASHER, 8mm
15 8T-4121 1 WASHER, 10mm
16 325-7701 1 BACK-UP ALARM, (CE & AUS)
325-4915 1 BACK-UP ALARM, (ANSI)
17 312-3347 2 SCREW, 10-32X1/2
18 298-7900 2 HEX NUT
19 298-7380 1 LOCKWASHER, 3/8
20 298-7971 1 CLAMP, 1/2
21 298-7972 1 P-CLAMP
22 298-6870 1 HORN
23 312-3294 1 POWER MODULE RELAY, GREEN
339-6362 1 50 AMP FUSE
24 312-3295 1 BUS BAR
25 312-3296 1 FUSE BOX BRACKET
26 312-3298 1 POWER MODULE RELAY, RED
339-6361 1 40 AMP FUSE
339-6363 1 60 AMP FUSE
27 312-3299 1 POWER MODULE RELAY, YELLOW
339-6361 1 40 AMP FUSE
339-6363 1 60 AMP FUSE
28 Ref FRAME BASE HARNESS, (see Figure 10-6 for details)
29 315-4195 1 BATTERY POSITIVE CABLE
30 315-4196 1 BATTERY NEGATIVE CABLE
31 315-4197 1 STARTER NEGATIVE CABLE
34 312-3330 1 INSULATOR
35 208-8469 1 HEX LOCKNUT, M6X1, GR8
36 3K-6060 1 WHEEL NUT
37 5P-9938 1 HEX HD CAP SCREW, 3/8-16X1-3/8, GR5
38 298-7365 2 WASHER, 3/8
39 179-4324 1 HEX LOCKNUT, M5X0.8, GR8
40 327-5639 1 JUMPER HARNESS
46 430-5089 1 JUMPER HARNESS
323-8148 Ref BATTERY INSTALLATION, (not available to order, see items 101 thru 106 for D
service)
101 324-6661 1 J-BOLT
102 298-0553 2 HEX NUT, 5/16-18, GR2
104 358-5390 1 BATTERY HOLD DOWN PLATE
105 115-2422 1 12V BATTERY
31200363 TH255 10-3

ELECTRICAL
Figure 10-1 Electrical Installation (Continued)

106 358-5387 1 J-BOLT
318-4664 1 BATTERY DISCONNECT ELECTRICAL ASSY, (if equipped), B
204 7N-0718 1 BATTERY DISCONNECT SWITCH
205 398-2399 1 BATTERY DISCONNECT BAR
206 398-2398 1 BATTERY DISCONNECT MOUNT
301 223-8819 2 SOCKET HD CAPSCREW, 1/4-20X3, (S/N TBS00627 & After)
302 298-7363 6 WASHER, 1/4, (S/N TBS00627 & After)
303 506-9057 2 ROLL PIN, (S/N TBS00627 & After)
304 Ref FRAME OPTIONS HARNESS, (see Figure 10-7 for details)
305 421-5496 2 LSI MODULE, (CE S/N TBS00627 & After)
405 396-7991 1 PILOT SELECT VALVE PRESSURE SENSOR, (CE S/N TBS00627 & After)
10-4 TH255 31200363

ELECTRICAL
Figure 10-1 Electrical Installation (Continued)

31200363 TH255 10-5

ELECTRICAL
Figure 10-2 Road Lights Installation
7
301
302
304
13 305
12
3
301
302
303
304
4
5
2
202
152 408
409
122 201
10
104 151 11
14
9
103
102
105
101
118
119
120
121
PAP20611
10-6 TH255 31200363

ELECTRICAL
Figure 10-2 Road Lights Installation

318-4683 Ref ROAD LIGHTS INSTALLATION, (CE), (Germany), K
318-4685 Ref ROAD LIGHTS INSTALLATION, (ANSI), (if equipped), P
338-3286 Ref ROAD LIGHTS INSTALLATION, (CE & AUS), (UK & Ireland), (not available to B
order, see items 3 thru 5, 7, 10 thru 14, 201, 408 & 409 for service)
2 318-4678 Ref LEFT HEADLIGHT INSTALLATION, B
3 326-0970 Ref RIGHT TAIL LIGHT INSTALLATION, D
5 298-7363 6 WASHER, 1/4
7 326-0971 Ref LEFT TAIL LIGHT INSTALLATION, C
9 303-4956 1 RH DRIVING LIGHT
305-2107 1 LOW BEAM BULB, 12V
305-2108 1 HEADLIGHT BULB, 12V-55W
305-2109 1 MARKER/TURN SIGNAL BULB, 12V
11 298-0552 3 LOCKNUT, 5/16-18
12 323-5642 1 LICENSE PLATE LIGHT
13 328-3203 2 RIPPNUT, 5mm
14 303-4788 6 WASHER, 5/16
101 317-8667 1 TURN SIGNAL LEVER SWITCH
102 317-8673 1 TURN/HIGH BEAM INDICATOR
103 325-8145 1 FOUR PIN FLASHER RELAY
104 325-8146 1 HALF JUMPER HARNESS
105 Ref HAZARD SWITCH, (see Figure 10-4 for details)
118 298-0547 2 HEX LOCKNUT, #10-24, GR2
119 317-8726 1 BRAKE LIGHT SWITCH
120 507-9260 2 HEX HD MACHINE SCREW, #10-24X1
121 5W-8686 2 WASHER, #10
122 337-8069 1 FRAME OPTION HARNESS, (includes items 151 & 152) A
151 362-6745 1 CONNECTOR
152 362-6744 1 CONNECTOR
201 443-6295 1 HEADLIGHT MOUNTING BRACKET
202 303-4955 1 LH DRIVING LIGHT
301 6V-9189 2 HEX LOCKNUT, M8X1-1/4, GR8
302 8T-4224 2 WASHER, 8mm
303 303-4975 1 RH TAIL LIGHT
319-7633 4 MARKER/TURN SIGNAL BULB, 12V-21W
319-7632 2 BACK UP BULB, 12V-10W
304 344-2082 2 TAIL LIGHT MOUNT PLATE
305 303-4976 1 LH TAIL LIGHT
319-7633 4 MARKER/TURN SIGNAL BULB, 12V-21W
319-7632 2 BACK UP BULB, 12V-10W
31200363 TH255 10-7

ELECTRICAL
Figure 10-2 Road Lights Installation (Continued)

408 316-7999 1 RH DRIVING LIGHT
409 316-8000 1 LH DRIVING LIGHT
501 Ref FRAME BASE HARNESS, (not shown), (see Figure 10-6 for details)
10-8 TH255 31200363

ELECTRICAL
Figure 10-2 Road Lights Installation (Continued)

31200363 TH255 10-9

ELECTRICAL
Figure 10-3 Work Lights Installation
3 13
102 214
7 215
8 217 211
6
1
2
4
214
12 215
216
10 9
213
5 101
104 103
105
106
302
215 214
216 215 214
211 215 215
216 216
216
215 211
211
216 213
211 211 211
213
211 215
216
214
301
215
10 216
303
PAP20700
10-10 TH255 31200363

ELECTRICAL

317-3255 Ref WORK LIGHTS INSTALLATION, (enclosed cab), F
353-8463 Ref WORK LIGHTS INSTALLATION, (open cab), C
331-0090 Ref BEACON INSTALLATION, (enclosed cab), D
353-8465 Ref BEACON INSTALLATION, (open cab), (not available to order, see items 3, 6, B
13, 211 thru 216 & 301 thru 303 for service)
1 312-3332 4 WORKLIGHT
2 6V-8225 4 LOCKNUT, M6X1, GR8, (enclosed cab)
208-8469 4 LOCKNUT, M6X1, GR8, (open cab)
3 317-3270 NLA YELLOW WARNING LIGHT LAMP (no longer available, use 323-5644 for
service or 526-1946 for replacement)
3 323-5644 1 BULB
4 187-0789 4 WASHER, 6mm, (enclosed cab)
8T-4205 4 WASHER, 6mm, (open cab)
5 309-9164 1 BOOM LIGHTS INSTALLATION, (not available to order, see items 101 thru D
106 for service)
6 Ref BEACON SWITCH, (see Figure 10-4 for details)
7 Ref FRONT WORKLIGHTS SWITCH, (see Figure 10-4 for details)
8 Ref REAR WORKLIGHTS SWITCH, (see Figure 10-4 for details)
9 318-4670 4 WORKLIGHT JUMPER HARNESS, (Before S/N TBS00541)
351-4347 4 WORKLIGHT JUMPER HARNESS, (S/N TBS00542 & After)
10 Ref CAB ROOF WORKLIGHTS HARNESS, (see Figure 10-10 for details)
12 318-4688 4 GROMMET, (Before S/N TBS00541)
351-4349 2 GROMMET, (S/N TBS00542 & After)
13 317-6379 1 12 VOLT POWER SUPPLY TERMINAL
101 Ref BOOM WORKLIGHT HARNESS, (see Figure 10-11 for details)
102 Ref BOOM WORKLIGHT SWITCH, (see Figure 10-4 for details)
103 331-3773 14 TIE STRAP
104 312-3332 2 WORKLIGHT
105 303-4787 2 SPRING LOCKWASHER, 6mm
106 3090601 2 HEX NUT, M6X1
211 353-8466 5 MOUNTING BASE TERMINAL
353-8466 2 MOUNTING BASE TERMINAL
213 300-6101 AR WIRE TIE
214 298-7363 9 WASHER, 1/4
298-7363 7 WASHER, 1/4
215 317-6384 5 TRUSS HD SCREW, 1/4-20X3/4
317-6384 3 TRUSS HD SCREW, 1/4-20X3/4
216 298-7971 4 CLAMP, 1/2
298-7971 3 CLAMP, 1/2
217 298-7972 1 P-CLAMP
301 353-8462 1 BEACON CAB ROOF HARNESS, (includes items 302 & 303) B
302 368-9616 1 CONNECTOR
390-0057 2 TERMINAL
31200363 TH255 10-11

ELECTRICAL

303 3E-3386 1 LOCKING WEDGE
8T-8737 4 SEALING PLUG
303-4969 2 TERMINAL
10-12 TH255 31200363

ELECTRICAL

31200363 TH255 10-13

ELECTRICAL
Figure 10-4 Cab Switches
16
15
14 1
2
3
4
5
6
7
13
12
11
10
9
17
PAL4521
10-14 TH255 31200363

ELECTRICAL
Figure 10-4 Cab Switches

1 317-6319 1 ROAD USE OPERATION SWITCH, (CE & AUS)
2 317-6321 1 STEER SELECT SWITCH
3 309-9162 1 BOOM WORK LIGHT SWITCH, (if equipped)
4 318-4661 1 FRONT WORK LIGHT SWITCH, (if equipped)
5 318-4662 1 REAR WORK LIGHT SWITCH, (if equipped)
6 317-8664 1 FRONT WIPER SWITCH, (if equipped)
7 317-8663 1 FRONT WINDSHIELD WASHER SWITCH, (if equipped)
8 317-8666 1 SKYLIGHT & REAR WIPER SWITCH, (if equipped)
9 318-4660 1 BEACON LIGHT SWITCH, (if equipped)
10 309-6335 1 FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped)
11 317-6317 1 HAZARD LIGHT SWITCH, (if equipped)
12 317-6366 1 LIFT/LOADER JOYSTICK PATTERN SWITCH
13 Ref HEATER & AC CONTROLS, (see Figure 6-7 for details)
14 317-6320 1 PARKING BRAKE SWITCH, (ANSI)
317-8665 1 LSI OVERRIDE SWITCH, (CE & AUS)
15 317-6318 1 HORN SWITCH
16 327-5627 1 HYDRAULIC QUICK COUPLER SWITCH
17 331-9982 1 AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH
31200363 TH255 10-15

ELECTRICAL
Figure 10-5 Cab Fuse Holder
3 2 4
101
7 5 1
PAP17520
10-16 TH255 31200363

ELECTRICAL
Figure 10-5 Cab Fuse Holder

317-6338 1 CAB FUSE RELAY HOLDER, (includes items 1 thru 7) A
459-3497 26 TERMINAL
512-0345 4 TERMINAL
128-2016 5 TERMINAL
344-7165 1 TERMINAL
1 141-2759 2 FUSE, 5A
2 141-2760 1 FUSE, 7.5A
3 113-8490 7 FUSE, 10A
4 113-8491 4 FUSE, 15A
5 113-8492 2 FUSE, 20A
6 124-3548 1 FUSE, 30A
7 330-1792 1 RELAY, 35A
101 333-0737 1 FUSE DECAL
31200363 TH255 10-17

Before S/N TBS00627
ELECTRICAL
Figure 10-6 Frame Base Harness
12
13 EC53-D
EC53-B
14
SN59
15
EC56 16
16 EC54
7 17
18 X136 10
RL67 11
6 SN62 14 HV77-FW
9
5 RL68
4 S21 EC100 EC57-S 10
X87-4 RL66 FC65 8 11
S92 HV77-RV
HV76-AW
RL203 S94
S90 10 HV76-CB
RL68-Y 11 EC57-B-2
RL204 19
10 EC55 10
RL205
2 RL67-R 11 11
3 9
S98
S86 RL66-Y
S85
S101
S143
S147 S96
S46
1
X20
S02
S44
S208
17
18 25
AH64 AH64-G
23
24
10
11 X89 10
X88 11
HV144
21 26
22 10
20 11 AH135
X27 HV49-AUX
SN127
HV49-TC
23
24 S97 HV49-CT 10
JS52 11
HV71
PAP20470
10-18 TH255 31200363

Before S/N TBS00627
ELECTRICAL

312-3300 1 FRAME BASE HARNESS, (includes all items) K
1 272-2840 1 CONNECTOR
3 299-0312 3 RELAY
4 334-5883 1 TERMINAL
299-0350 2 DUST CAP PLUG
141-2759 2 FUSE, 5A
141-2760 1 FUSE, 7.5A
113-8490 7 FUSE, 10A
113-8491 4 FUSE, 15A
330-1792 2 RELAY, 35A
9 NSS 4 RING TERMINAL
10 334-5871 11 CONNECTOR
11 305-5449 11 LOCK CONNECTOR
12 334-5865 1 TERMINAL
13 334-5882 1 TERMINAL
14 176-1477 2 CONNECTOR
15 362-4916 1 CONNECTOR
16 334-5866 2 CONNECTOR
17 362-6359 2 CONNECTOR
19 334-5879 1 TERMINAL
20 334-4099 1 CONNECTOR
21 334-5874 1 CONNECTOR
23 334-5870 2 CONNECTOR
25 334-5864 1 TERMINAL
26 362-4935 1 CONNECTOR
31200363 TH255 10-19

ELECTRICAL
13 EC53-D
EC53-B
15 12
HV77-FW SN62 EC56
X136 17
HV77-RV
16 14
EC54 SN59
10 16
EC57-B-2
EC57-S
9 11
RL67
RL68 3 EC100
2 RL66 18
4
10
X87-4 FC65
EC55
7
1 10
RL68-Y HV76-AW
RL204 9
RL66-Y HV76-CB
RL159
6
RL67-R
RL203
5 9
RL205
X20
RL204 HV77-FW EC53-D

8 HV76-AW CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
CONN WIRE GRN 16 AWG ORG 16 AWG 1 048-5 GRY 16 AWG GXL
COLOR GAUGE TYPE 1 026-2 GXL 1 007-2 GXL
POS DESIGNATION
2 026-1-1 GRN 16 AWG GXL 2 000-3-15 BLK 16 AWG GXL
RL67-R 1 065-3-1 ORG 16 AWG
BLK
GXL
3 026-4 GRN 16 AWG GXL EC53-B
2 000-3-13 16 AWG GXL
CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE 4 026-5 GRN 16 AWG GXL HV77-RV CONN WIRE
COLOR GAUGE TYPE
BLK 16 AWG POS DESIGNATION
1 061-1 RED 10 AWG GXL HV76-CB 5 000-4-10 GXL CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE 1 001-3 RED 6 AWG SGT
1 061-1-1 RED 16 AWG GXL
1 061-1-2 RED 16 AWG GXL
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE RL159 1 008-1-1 ORG 16 AWG GXL
SN59
2 000-3-16 BLK 16 AWG GXL
1 061-1-3 RED 16 AWG GXL 1 065-2-1 ORG 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE CONN WIRE
2 000-3-14 BLK 16 AWG GXL POS DESIGNATION COLOR GAUGE TYPE
FC65 1 000-3-22 BLK 16 AWG GXL EC57-B-2 POS DESIGNATION
A
CONN WIRE X20 2 080-1 YEL 16 AWG GXL CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE B 048-8 GRY 16 AWG GXL
COLOR GAUGE TYPE 3
POS DESIGNATION CONN WIRE 1 001-3 RED 6 AWG SGT
A1 062-2 YEL 16 AWG GXL POS DESIGNATION
COLOR GAUGE TYPE 4
5
000-3-20
000-4-16
BLK
BLK
16 AWG
16 AWG
GXL
GXL
EC56
A2 062-3-2 YEL 16 AWG GXL 1 062-1 YEL 16 AWG GXL EC57-S CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
A3 062-4 YEL 16 AWG GXL 2 061-5 RED 16 AWG GXL
A4 062-5 YEL 16 AWG GXL 3 061-4 RED 16 AWG GXL
RL203 CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE 1 X GRY 8 AWG SXL
A5 062-6 YEL 16 AWG GXL 4 062-2 YEL 16 AWG GXL CONN WIRE 1 X GRY 8 AWG SXL
COLOR GAUGE TYPE
A6 062-7 YEL 16 AWG GXL 5 062-3 YEL 16 AWG GXL POS DESIGNATION EC54
GRN 16 AWG
A7 062-8 YEL 16 AWG GXL 6 062-4-1 YEL 16 AWG GXL 1
2
079-4
025-1 GRN 16 AWG
GXL
GXL
X87-4 CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
A8 062-9 YEL 16 AWG GXL 7 051-3 BLU 16 AWG GXL
GRN 16 AWG CONN WIRE YEL
A9 062-19 YEL 16 AWG GXL 8 051-5 BLU 16 AWG GXL 3 026-2 GXL COLOR GAUGE TYPE 1 062-6-2 16 AWG GXL
POS DESIGNATION
A10 9 051-2 BLU 16 AWG GXL 4 026-3 GRN 16 AWG GXL BLK
1 000-3 10 AWG GXL
B7 061-1 RED 10 AWG GXL 10 051-4 BLU 16 AWG GXL 5 000-4-11 BLK 16 AWG GXL 1 000-4 BLK 10 AWG GXL
X136
B8 070-1-21 BLU 16 AWG GXL 11 062-9 YEL 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE
B9 062-8 YEL 16 AWG GXL 12 070-1-1 BLU 16 AWG GXL RL205 RL67 POS DESIGNATION
1 073-7 BRN 16 AWG GXL
B10 008-1-2 ORG 16 AWG GXL 13 076-3 GRN 16 AWG GXL CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE
C1 061-5 RED 16 AWG GXL 14 065-2-1 ORG 16 AWG GXL POS DESIGNATION POS DESIGNATION
C2 061-4 RED 16 AWG GXL 15 065-3-1 ORG 16 AWG GXL 1 026-3 GRN 16 AWG GXL 1 062-1 YEL 16 AWG GXL SN62
RED BLU 2 026-1-2 GRN 16 AWG GXL BLK CONN WIRE
C3 061-2 16 AWG GXL 16 052-1 16 AWG GXL 2 003-1-9 16 AWG GXL COLOR GAUGE TYPE
3 055-1 GRN 16 AWG GXL POS DESIGNATION
C4 051-2 BLU 16 AWG GXL 17 048-3 GRY 16 AWG GXL
C5 051-3 BLU 16 AWG GXL 18 048-4-1 GRY 16 AWG GXL 4 RL68 A 048-6 GRY 16 AWG
YEL
GXL
5 000-4-9 BLK 16 AWG GXL B 062-4-2 16 AWG GXL
C6 051-4 BLU 16 AWG GXL 19 048-9 GRY 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE C 048-7 GRY 16 AWG GXL
C8 20 048-6 GRY 16 AWG GXL POS DESIGNATION
RL68-Y 1 048-3 GRY 16 AWG GXL
C10
RED
21 048-7 GRY 16 AWG
GRY 16 AWG
GXL
CONN WIRE 2 003-1-18 BLK 16 AWG GXL
EC100
D1 061-1-2 16 AWG GXL 22 048-8 GXL COLOR GAUGE TYPE
POS DESIGNATION CONN WIRE
D2 061-1-1 RED 16 AWG GXL 23 048-5 GRY 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
D3 061-1-3 RED 16 AWG GXL 24 007-1 ORG 16 AWG GXL
1 X GRY 8 AWG SXL RL66 1 062-6-1 YEL 16 AWG GXL
D4 051-1-1 BLU 16 AWG GXL 25 008-1 ORG 16 AWG GXL
D5 051-1-2 BLU 16 AWG GXL 26 076-4 GRN 16 AWG GXL
RL66-Y CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE 2 000-4-12 BLK 16 AWG GXL
CONN WIRE GRY 16 AWG

D6 051-1-3 BLU 16 AWG GXL 27 076-5 GRN 16 AWG GXL
POS DESIGNATION
COLOR GAUGE TYPE 1
2
048-4-1
003-1-17 BLK 16 AWG
GXL
GXL
EC55
D7 003-1-10 BLK 16 AWG GXL 28 008-2-2 BLU 16 AWG GXL CONN WIRE
1 X GRY 8 AWG SXL COLOR GAUGE TYPE
D8 051-1 BLU 10 AWG GXL 29 073-7 BRN 16 AWG GXL POS DESIGNATION
D9 003-1-11 BLK 16 AWG GXL 30 061-2 RED 16 AWG GXL 1 062-7 YEL 16 AWG GXL
D10 008-2 BLU 16 AWG GXL 31 2 000-4-1 BLK 16 AWG GXL
PAP20540
10-20 TH255 31200363

ELECTRICAL
Figure 10-6 Frame Base Harness (Continued)
AH64-G
AH64
16 23
HV49- AUX
10
X89 HV49-CT X163
10 HV49-TC
19
SN127 X88 10
HV71
20
10 X96
JS52
21 24 AH135
19
X27 22 10
HV144
HV49-AUX HV71 X88 HV144

CONN WIRE CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION POS DESIGNATION
1 055-1 GRN 16 AWG GXL 1 076-3 GRN 16 AWG GXL 1 051-5 BLU 16 AWG GXL 1 055-2 GRN 16 AWG GXL
2 000-3-19 BLK 16 AWG GXL 2 000-4-4 BLK 16 AWG GXL 2 000-4-3 BLK 16 AWG GXL 2 000-3-21 BLK 16 AWG GXL
AH64-G X163 HV49-TC AH135

1 000-4-5 BLK 16 AWG GXL 1 062-19 YEL 16 AWG GXL 1 025-2 GRN 16 AWG GXL 1 008-2-1 BLU 16 AWG GXL
2 080-1 YEL 16 AWG GXL 2 000-3-17 BLK 16 AWG GXL 2 000-4-2 BLK 16 AWG GXL
AH64 HV49-C T X96 X89

1 052-1 BLU 16 AWG GXL 1 014-1 GRN 16 AWG GXL 1 008-1-3 ORG 16 AWG GXL 1 076-4 GRN 16 AWG GXL
2 000-3-18 BLK 16 AWG GXL 2 007-3 ORG 16 AWG GXL 2 076-5 GRN 16 AWG GXL
3 3
4
JS52
CONN WIRE
SN127
COLOR GAUGE TYPE
COLOR GAUGE TYPE X27
1 026-1 GRN 16 AWG GXL POS DESIGNATION
1 048-9 GRY 16 AWG GXL CONN WIRE
2 079-2 GRN 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
3 025-1 GRN 16 AWG GXL 2 GRN 16 AWG
1 025-2 GXL
4 079-3 GRN 16 AWG GXL 3 003-1-12 BLK 16 AWG GXL
2 026-4 GRN 16 AWG GXL
3 070-1-22 BLU 16 AWG GXL
6 062-3-3 YEL 16 AWG GXL
7 000-4-13 BLK 16 AWG GXL
PAP20480
31200363 TH255 10-21

ELECTRICAL

418-7445 1 FRAME BASE HARNESS, (includes all items) D
1 334-5883 1 TERMINAL RING, 3/8, 8 AWG
8T-8730 2 TERMINAL
8T-8730 2 TERMINAL
8T-8730 2 TERMINAL
5 334-5868 3 CONNECTOR WITH RELAY
299-0312 3 RELAY
6 362-7670 1 CONNECTOR WITH RELAY
299-0312 1 RELAY
196-2413 4 TERMINAL
7 7R-2751 1 FUSE BOX ASSY A
197-7430 2 TERMINAL
7R-2751 3 PLUG
141-2759 2 FUSE, 5A
141-2760 1 FUSE, 7.5A
113-8490 7 FUSE, 10A
113-8491 5 FUSE, 15A
330-1792 2 RELAY, 35A
8T-8730 30 TERMINAL
8T-8737 1 PLUG
10 334-5871 12 CONNECTOR
305-5449 12 WEDGE LOCK
8T-8730 24 TERMINAL
12 334-5865 1 TERMINAL RING, #10, 16 AWG
14 176-1477 1 CONNECTOR
8T-8737 1 PLUG
456-1584 1 TERMINAL
15 362-4916 1 CONNECTOR
204-6195 1 TERMINAL
16 334-5866 2 CONNECTOR
456-1577 2 TERMINAL
17 362-6359 1 CONNECTOR
456-8195 3 TERMINAL
1 WEDGE LOCK
18 176-1477 1 CONNECTOR
456-1584 2 TERMINAL
19 334-5870 1 CONNECTOR
8T-8730 4 TERMINAL
20 334-4099 1 CONNECTOR
390-0057 2 TERMINAL
10-22 TH255 31200363

ELECTRICAL
Figure 10-6 Frame Base Harness (Continued)

21 334-5874 1 CONNECTOR
8T-8730 8 TERMINAL
22 362-4935 1 CONNECTOR
217-5893 2 TERMINAL
24 460-4116 1 CONNECTOR
8T-8730 2 TERMINAL
8T-8737 1 PLUG
31200363 TH255 10-23

Before S/N TBS00627
ELECTRICAL
Figure 10-7 Frame Option Harness
X25
SN79
3
HV80
5
X87-5 2
LB81
LB82
1
4
SN37
MS125-7
MS125-1
MS125-4
MS125-3
MS125-6
MS125-5
LB60
8
SN78
5
LB83
7
LB84
5
HV134
PAP20790
10-24 TH255 31200363

Before S/N TBS00627
ELECTRICAL

309-2958 2 FRAME OPTION HARNESS, (ANSI, if equipped), (CE & AUS), G
(includes all items)
9W-0844 2 TERMINAL
9W-0844 8 TERMINAL
8T-8737 2 PLUG
217-5893 3 TERMINAL
8T-8730 7 TERMINAL
8T-8737 3 PLUG
7 456-1565 2 CONNECTOR, (includes boot)
202-5397 4 PLUG
390-0057 2 TERMINAL
456-1577 5 TERMINAL
31200363 TH255 10-25

ELECTRICAL
LB82
4
X25
22
LB84
SN79
33
2
LB81
3
X87-5
5 34
SN37 X165
18
32 X98 HV49-CT
6
SN177 17
X164
CO162-J1
19 12
HV01 CO176-J1
HV25
7
20 CO176-J2
9
HV69 8
11
CO162-J2
LB60
16 MS179-1 13
14
MS179-3
15
MS179-2 31 26 MS125-7
MS125-5
27
SN161
21 MS125-4
HV63 25 LB83
28
23 MS125-6
29
MS125-1
MS125-3
30
10 X180
24
X70 PAL5880
10-26 TH255 31200363

ELECTRICAL
Figure 10-7 Frame Option Harness (Continued)
HV63 X180 LB82

CONN WIRE WIRE CONN WIRE CONN WIRE
GAUGE JACKET COLOR GAUGE TYPE COLOR GAUGE TYPE
POS COLOR LABEL POS DESIGNATION POS DESIGNATION
1 GRN 082-2 18 AWG GXL 1 062-19 YEL 16 AWG GXL 1 000-9-3 BLK 14 AWG GXL
2 BLK 000-9-9 16 AWG GXL 2 062-24 YEL 16 AWG GXL 2 071-9 BLU 16 AWG GXL
3 062-25 YEL 18 AWG GXL 3 071-7 BLU 16 AWG GXL
4 062-20 YEL 18 AWG GXL 4 071-11-1 BLU 16 AWG GXL
LB83 5 062-21 YEL 16 AWG GXL 5 071-6-2 BLU 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET 6 6
POS COLOR LABEL
7 062-22 YEL 16 AWG GXL
1 BLK 000-10-4 14 AWG GXL
8 062-23 YEL 16 AWG GXL
2 BLU 071-11-2 16 AWG GXL SN79
3 BLU 008-2-3 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE
4 BLU 071-6-3 16 AWG GXL HV69 POS DESIGNATION
5 BLU 071-16-1 16 AWG GXL CONN WIRE 1 062-14-1 YEL 16 AWG GXL
COLOR GAUGE TYPE WHT 16 AWG
POS DESIGNATION 2 052-2 GXL
MS125-7 1 082-1 GRN 18 AWG GXL 3 000-9-2 BLK 16 AWG GXL
2 000-9-8 BLK 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL
X87-5
1 BLU 071-12-3 16 AWG GXL
HV49-CT CONN WIRE
COLOR GAUGE TYPE
CONN WIRE POS DESIGNATION
MS125-4 POS DESIGNATION
COLOR GAUGE TYPE
1 000-10 BLK 10 AWG GXL
CONN WIRE WIRE 1 025-2 GRN 18 AWG GXL 1 000-9 BLK 10 AWG GXL
GAUGE JACKET
POS COLOR LABEL 2
1 BLU 071-6-4 16 AWG GXL
LB60 S175
MS125-6 CONN WIRE
CONN WIRE
COLOR GAUGE TYPE
COLOR GAUGE TYPE POS DESIGNATION
CONN WIRE WIRE POS DESIGNATION
GAUGE JACKET 1 000-9-2 BLK 16 AWG GXL
POS COLOR LABEL
1 071-12-4 BLU 16 AWG GXL
1 BLU 071-16-2 16 AWG GXL 1 000-9-5 BLK 12 AWG GXL
2 000-10-1 BLK 16 AWG GXL
2 000-9 BLK 10 AWG GXL
BLK
MS125-1 2 000-9-3 14 AWG GXL
CONN WIRE WIRE

MS179-1 2 000-9-4 BLK 14 AWG GXL
GAUGE JACKET
POS COLOR LABEL CONN WIRE
COLOR GAUGE TYPE
1 BLU 071-5-4 16 AWG GXL POS DESIGNATION
A CANH1 RED 18 AWG GXL
SN37
CONN WIRE
MS125-3 B CANL1 BLK 18 AWG GXL POS DESIGNATION
COLOR GAUGE TYPE
C 1 078-3 WHT 16 AWG GXL
CONN WIRE WIRE
GAUGE JACKET
POS COLOR LABEL 2 062-4-5 YEL 16 AWG GXL
1 BLK 000-10-2 16 AWG GXL MS179-2
MS125-5
CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE X25
CONN WIRE
CONN WIRE WIRE A CAN HI RED 18 AWG SEE NOTES COLOR GAUGE TYPE
GAUGE JACKET POS DESIGNATION
POS COLOR LABEL B CAN LO BLK 18 AWG SEE NOTES
1
1 BLU 071-11-3 16 AWG GXL C CAN SHIELD 18 AWG SHLD
2 071-6-1 BLU 16 AWG GXL
3 071-5-1 BLU 16 AWG GXL
CO162-J1 MS179-3 4 071-12 BLU 16 AWG GXL
CONN WIRE CONN WIRE 5 071-11 BLU 16 AWG GXL
POS DESIGNATION POS DESIGNATION 6 071-10 BLU 16 AWG GXL
1 062-25 YEL 18 AWG GXL A CANH2 RED 18 AWG GXL 7 071-9 BLU 16 AWG GXL
2 000-9-14 BLK 18 AWG GXL B CANL2 BLK 18 AWG GXL 8 071-8 BLU 16 AWG GXL
3 081-2 WHT 18 AWG GXL 9 071-7 BLU 16 AWG GXL
4 008-1-3 ORG 18 AWG GXL 10 077-3 ORG 16 AWG GXL
5 076-8 GRN 18 AWG GXL X98 11 071-16 BLU 16 AWG GXL
6 076-7 GRN 18 AWG GXL CONN WIRE 12 008-2-2 BLU 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION
7 13 CAN SHIELD 18 AWG SHLD
1 062-23 YEL 16 AWG GXL
8 14
2 000-10-5 BLK 16 AWG GXL
9 15
3 081-1 WHT 18 AWG GXL
10 16 076-8 GRN 18 AWG GXL
4 062-22 YEL 16 AWG GXL
11 17 076-9 GRN 18 AWG GXL
5 000-10-6 BLK 16 AWG GXL
12 18 LSI SHIELD 18 AWG SHLD
19 LSI PWR BLU 18 AWG SEE NOTES
CO162-J2 20
CONN WIRE X164 21

COLOR GAUGE TYPE 22 076-7 GRN 18 AWG GXL
COLOR GAUGE TYPE 23 085-1 BLU 18 AWG GXL
1 POS DESIGNATION
2 1 062-19 YEL 16 AWG GXL 24 CAN LO BLK 18 AWG SEE NOTES
3 2 080-1 YEL 18 AWG GXL 25 CAN HI RED 18 AWG SEE NOTES
4 089-1 WHT 18 AWG GXL 26 062-14-1 YEL 16 AWG GXL
5 089-1 WHT 18 AWG GXL 27 052-2 WHT 16 AWG GXL
6
SN177 28 078-3 WHT 16 AWG GXL
7 CONN WIRE 29 062-4-5 YEL 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION 30 LSI 1 RED 18 AWG SEE NOTES
8
1 086-1 YEL 18 AWG GXL BLK
9 CANH2 RED 18 AWG GXL 31 LSI 2 18 AWG SEE NOTES
10 CANL2 BLK 18 AWG GXL
WHT 18 AWG
11
3 087-1 GXL
LB84
12 CONN WIRE
COLOR GAUGE TYPE
HV01 POS DESIGNATION
BLK
CO176-J1 CONN WIRE
COLOR GAUGE TYPE
1
2
000-10-3
071-12-2 BLU
14 AWG
16 AWG
GXL
GXL
POS DESIGNATION
CONN WIRE 3 008-2-4 BLU 16 AWG GXL
POS DESIGNATION
2 000-9-11 BLK 16 AWG GXL 4 071-5-3 BLU 16 AWG GXL
1 062-20 YEL 18 AWG GXL
5 071-16-3 BLU 16 AWG GXL
2 000-9-13 BLK 18 AWG GXL
6
GRN
3
4
076-9
025-2 GRN
18
18
AWG
AWG
GXL
GXL
HV25 7
ORG CONN WIRE
5 007-3 18 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
GRN 18 AWG
X165
1 083-1 GXL
7 082-1 GRN 18 AWG GXL CONN WIRE
2 000-9-10 BLK 16 AWG GXL COLOR GAUGE TYPE
GRN POS DESIGNATION
8 082-2 18 AWG GXL
1 062-21 YEL 16 AWG GXL
10 083-2 GRN
YEL
18 AWG GXL SN161 3 084-1 WHT 18 AWG GXL
11 080-1 18 AWG GXL
12 085-1 BLU 18 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
A LSI 1 RED 18 AWG SEE NOTES
CO176-J2 B LSI PWR BLU 18 AWG SEE NOTES
C LSI 2 BLK 18 AWG SEE NOTES
CONN WIRE
COLOR GAUGE TYPE NC LSI SHIELD 18 AWG SHLD
POS DESIGNATION
1 086-1 YEL 18 AWG GXL
2 087-1 WHT 18 AWG GXL LB81
CONN WIRE
4 COLOR GAUGE TYPE
POS DESIGNATION
5 1 000-9-4 BLK 14 AWG GXL
6 2 071-10 BLU 16 AWG GXL
7 3 071-8 BLU 16 AWG GXL
8 4 071-12-1 BLU 16 AWG GXL
9 CANH1 RED 18 AWG GXL BLU
5 071-5-2 16 AWG GXL
10 CANL1 BLK 18 AWG GXL 6
11 084-1 WHT 18 AWG GXL
12 084-2 WHT 18 AWG GXL
PAP20890
31200363 TH255 10-27

ELECTRICAL

419-3620 Ref FRAME OPTIONS HARNESS, (CE & AUS), (includes all items) G
9W-0844 1 TERMINAL
9W-0844 4 TERMINAL
8T-8737 1 PLUG
217-5893 3 TERMINAL
4 NSS 1 CONNECTOR
8T-8737 5 PLUG
478-7732 2 TERMINAL
169-0706 6 TERMINAL
169-0705 6 PLUG
169-0706 4 TERMINAL
169-0705 8 PLUG
169-0706 7 TERMINAL
169-0705 5 PLUG
10 334-5869 1 CONNECTOR
8T-8730 7 TERMINAL
8T-8737 1 PLUG
11 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
12 323-7236 1 CONNECTOR
303-4969 1 TERMINAL
8T-8737 1 PLUG
13 362-4931 1 CONNECTOR
390-0057 2 TERMINAL
14 507-4959 1 CONNECTOR
356-2911 2 TERMINAL
8T-8737 1 PLUG
15 460-4116 1 CONNECTOR
10-28 TH255 31200363

ELECTRICAL

356-2911 3 TERMINAL
16 507-4959 1 CONNECTOR
356-2911 2 TERMINAL
8T-8737 1 PLUG
17 334-5872 1 CONNECTOR
8T-8730 6 TERMINAL
18 247-8195 1 CONNECTOR
303-4969 2 TERMINAL
19 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
20 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
21 460-4116 1 CONNECTOR
8T-8730 3 TERMINAL
22 1001119669 1 CONNECTOR
384-3682 5 TERMINAL
202-5397 2 PLUG
23 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
24 457-8027 1 CONNECTOR
80604019 1 WEDGE LOCK
303-4969 3 TERMINAL
25 1 CONNECTOR
384-3682 5 TERMINAL
202-5397 2 PLUG
26 334-5866 1 CONNECTOR
456-1577 1 TERMINAL
27 334-5866 1 CONNECTOR
456-1577 1 TERMINAL
28 334-5866 1 CONNECTOR
456-1577 1 TERMINAL
29 334-5866 1 CONNECTOR
456-1577 1 TERMINAL
30 334-5866 1 CONNECTOR
456-1577 1 TERMINAL
31 334-5866 1 CONNECTOR
456-1577 1 TERMINAL
32 247-8195 1 CONNECTOR
169-0706 3 TERMINAL
33 334-5872 1 CONNECTOR
9W-0844 1 TERMINAL
9W-0844 4 TERMINAL
31200363 TH255 10-29

ELECTRICAL

8T-8737 1 PLUG
34 335-8096 1 CONNECTOR
335-8092 4 TERMINAL
10-30 TH255 31200363

ELECTRICAL

31200363 TH255 10-31

Before S/N TBS00627
ELECTRICAL
Figure 10-8 Cab Harness
X21
18 21 X22
SW27 10
SW19 X50B 20
11
SW12
GD139 15 GD138
17 19
12 24
GD17
SW28 X50A
16
SW18
14 25
X152
13 FC29
26
1
2
SW32 X151
SW13
3
SW14
4
5 RL68-R
FC65-L1
7
WH41-R 6
8 9
WH40 X25
WH41-F
X87-3 23
22
X20
SW35
30 SW11 32
SW38-F 36
SW34
SW16 SW08
29 31 34 30
27 SW36 SW10 SW15 SW38-AC
SW33 35
WH42 28 SW09
30 32 33 SW26
30
40
HV93
39
HV31
WH39-F
WH39-AC
37 38
PAL4582
10-32 TH255 31200363

Before S/N TBS00627
ELECTRICAL
Figure 10-8 Cab Harness (Continued)
FC29 WH39-AC SW14 SW36

F21_A 062-11 YEL 16 AWG GXL 1 073-6 BRN 16 AWG GXL 1 1 076-7 GRN 16 AWG GXL
F21_B 062-10-1 YEL 16 AWG GXL 2 073-7 BRN 16 AWG GXL 2 062-3-1 YEL 16 AWG GXL 2 062-2-5 YEL 16 AWG GXL
F21_B 062-10-2 YEL 16 AWG GXL 3 076-4 GRN 16 AWG GXL 3
GD17
F22_A 062-12 YEL 16 AWG GXL 4 4 065-1 ORG 16 AWG GXL
CONN WIRE
F22_A 062-12-1 YEL 16 AWG GXL COLOR GAUGE TYPE 5 000-8-6 BLK 16 AWG GXL 5 062-2-3 YEL 16 AWG GXL
POS DESIGNATION
F22_B 062-10-2 YEL 16 AWG GXL 1 062-4-3 YEL 16 AWG GXL 6 076-5 GRN 16 AWG GXL 5 062-2-4 YEL 16 AWG GXL
F23_A 062-13 YEL 16 AWG GXL 2 070-1-2 BLU 16 AWG GXL 7 000-8-14 BLK 16 AWG GXL 6 065-4-2 ORG 16 AWG GXL
F23_B 062-10-3 YEL 16 AWG GXL 3 048-6 GRY 16 AWG GXL 7 000-8-15 BLK 16 AWG GXL 7 000-8-16 BLK 16 AWG GXL
F23_B 062-10-4 YEL 16 AWG GXL 4 048-9 GRY 16 AWG GXL 8 070-1-7 BLU 16 AWG GXL 7 000-8-17 BLK 16 AWG GXL
F24_A 062-14 YEL 16 AWG GXL 5 000-8-8 BLK 16 AWG GXL 8 070-1-8 BLU 16 AWG GXL 8 070-1-10 BLU 16 AWG GXL
F24_A 062-14-1 YEL 16 AWG GXL 6 048-8 GRY 16 AWG GXL 8 070-1-9 BLU 16 AWG GXL
SW13
F24_B 062-10-4 YEL 16 AWG GXL 7 077-2-2 ORG 16 AWG GXL
CONN WIRE SW16
F25_A 062-15 YEL 16 AWG GXL 8 048-5 GRY 16 AWG GXL COLOR GAUGE TYPE
F25_B 062-10-5 YEL 16 AWG GXL COLOR GAUGE TYPE
9 048-7 GRY 16 AWG GXL 1 077-1 ORG 16 AWG GXL POS DESIGNATION
F26_A 062-16 YEL 14 AWG GXL 10 065-3-2 ORG 16 AWG GXL 3
2 062-2-1 YEL 16 AWG GXL
F26_B 062-10-6 YEL 14 AWG GXL 11 048-4-2 GRY 16 AWG GXL 6 065-3 ORG 16 AWG GXL
3 077-2-1 ORG 16 AWG GXL
F27_A 062-17 YEL 14 AWG GXL 12 078-3 WHT 16 AWG GXL 9 000-8-17 BLK 16 AWG GXL
3 077-2-2 ORG 16 AWG GXL
F27_B 062-10-7 YEL 14 AWG GXL 13 9 000-8-18 BLK 16 AWG GXL
4
F28_A 062-18 YEL 12 AWG GXL 14 065-4-1 ORG 16 AWG GXL 10 070-1-10 BLU 16 AWG GXL
5
F28_B 062-10-8 YEL 12 AWG GXL 15 065-2-2 ORG 16 AWG GXL 10 070-1-11 BLU 16 AWG GXL
6
F29_A BLK 11 065-2 ORG 16 AWG GXL
GD138 7 000-8-13 16 AWG GXL
F29_B BLK 12
7 000-8-14 16 AWG GXL
CONN WIRE
F30_A COLOR GAUGE TYPE BLU 13 065-1 ORG 16 AWG GXL
POS DESIGNATION 8 070-1-6 16 AWG GXL
F30_B BLU 13 065-1-1 ORG 16 AWG GXL
1A 071-14 BLU 16 AWG GXL 8 070-1-7 16 AWG GXL
F31_A 071-7 BLU 16 AWG GXL 14
1A 071-17 BLU 16 AWG GXL
F31_B 071-3 BLU 16 AWG GXL SW32
BLK 15 065-4 ORG 16 AWG GXL
1B 000-8-10 16 AWG GXL
F31_B 071-3-1 BLU 16 AWG GXL CONN WIRE
BLU COLOR GAUGE TYPE 16 065-1-1 ORG 16 AWG GXL
2A 071-3-3 16 AWG GXL POS DESIGNATION
F32_A 071-8 BLU 16 AWG GXL 16 065-1-2 ORG 16 AWG GXL
2B 000-8-9 BLK 16 AWG GXL 1
F32_B 071-3-1 BLU 16 AWG GXL
WH39-F 2 062-12 YEL 16 AWG GXL X20
F32_B 071-3-3 BLU 16 AWG GXL
2 062-12-2 YEL 16 AWG GXL CONN WIRE
F33_A 071-9 BLU 16 AWG GXL CONN WIRE COLOR GAUGE TYPE
POS DESIGNATION 3 076-9 GRN 16 AWG GXL
F33_B 071-2 BLU 16 AWG GXL
BRN 1 062-1 YEL 16 AWG GXL
1 073-3 12 AWG GXL 4
F33_B 071-2-1 BLU 16 AWG GXL
BLK 2 061-5 RED 16 AWG GXL
2 000-7-1 12 AWG GXL 5
F34_A 071-10 BLU 16 AWG GXL
BRN 3 061-4 RED 16 AWG GXL
3 073-1 12 AWG GXL 6
F34_B 071-2-1 BLU 16 AWG GXL
BRN BLK 4 062-2 YEL 16 AWG GXL
4 073-2 12 AWG GXL 7 000-8-13 16 AWG GXL
F35_A 071-11 BLU 16 AWG GXL
BLK 5 062-3 YEL 16 AWG GXL
7 000-8-7 16 AWG GXL
F35_B 071-1-3 BLU 16 AWG GXL HV93 YEL
8 070-1-5 BLU 16 AWG GXL 6 062-4-1 16 AWG GXL
F36_A 071-12 BLU 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE BLU 7 051-3 BLU 16 AWG GXL
POS DESIGNATION 8 070-1-6 16 AWG GXL
F36_B 071-1-4 BLU 16 AWG GXL
8 051-5 BLU 16 AWG GXL
F37_A 061-7 RED 16 AWG GXL 1 077-1-1 ORG 16 AWG GXL SW28 9 051-2 BLU 16 AWG GXL
F37_B 061-6-1 RED 16 AWG GXL 2 000-8-4 BLK 16 AWG GXL CONN WIRE 10 051-4 BLU 16 AWG GXL
COLOR GAUGE TYPE
F38_A 061-8 RED 16 AWG GXL POS DESIGNATION
HV31 11 062-9 YEL 16 AWG GXL
F38_B 061-6-2 RED 16 AWG GXL 1
COLOR GAUGE TYPE 2 061-8-2 RED 16 AWG GXL
F39_A 061-9 RED 16 AWG GXL POS DESIGNATION
13 076-3 GRN 16 AWG GXL
F39_B 061-6-3 RED 16 AWG GXL 1 062-2-4 YEL 16 AWG GXL 3 071-16 BLU 16 AWG GXL
14 065-2-1 ORG 16 AWG GXL
F40_A 073-5 BRN 16 AWG GXL 2 077-2 ORG 16 AWG GXL 4
15 065-3-1 ORG 16 AWG GXL
F40_B 073-4 BRN 16 AWG GXL 3 077-1-2 ORG 16 AWG GXL SW27 16 052-1 BLU 16 AWG GXL
R11_30 048-2 GRY 16 AWG GXL
WH40 CONN WIRE 17 048-3 GRY 16 AWG GXL
COLOR GAUGE TYPE
R11_85 077-2 ORG 16 AWG GXL POS DESIGNATION
CONN WIRE 18 048-4-1 GRY 16 AWG GXL
R11_85 077-2-1 ORG 16 AWG GXL COLOR GAUGE TYPE 1 070-1 BLU 16 AWG GXL
POS DESIGNATION 19 048-9 GRY 16 AWG GXL
R11_86 000-7-5 BLK 16 AWG GXL BRN 2 061-7 RED 16 AWG GXL
1 074-2 14 AWG GXL 20 048-6 GRY 16 AWG GXL
R11_87 048-3 GRY 16 AWG GXL BRN 3 071-2 BLU 16 AWG GXL
R11_87a BRN 4 071-3 BLU 16 AWG GXL
R12_30 5 061-8-1 RED 16 AWG GXL
4 23 048-5 GRY 16 AWG GXL
R12_85 BLK 6 071-5-5 BLU 16 AWG GXL
5 000-6-3 14 AWG GXL 24 007-1 ORG 16 AWG GXL
R12_86 7 071-4 BLU 16 AWG GXL
25 008-1 ORG 16 AWG GXL
WH41-F BLU
R12_87 8 071-6-5 16 AWG GXL GRN
26 076-4 16 AWG GXL
CONN WIRE
R12_87a COLOR GAUGE TYPE
POS DESIGNATION SW19 27 076-5 GRN 16 AWG GXL
X1_31 000-7-4 BLK 16 AWG GXL
1 074-6 BRN 16 AWG GXL CONN WIRE 28 008-2-2 BLU 16 AWG GXL
X1_31 000-7-5 BLK 16 AWG GXL COLOR GAUGE TYPE
BLK POS DESIGNATION 29 073-7 BRN 16 AWG GXL
2 000-6-2 16 AWG GXL
X1_49 071-13 BLU 16 AWG GXL 1 007-1 ORG 16 AWG GXL
2 000-6-5 BLK 16 AWG GXL 30 061-2 RED 16 AWG GXL
X1_49a 071-4 BLU 16 AWG GXL 2 077-1-3 ORG 16 AWG GXL 31
X1_49a 071-4-1 BLU 16 AWG GXL
WH41-R
3 008-1 ORG 16 AWG GXL
X1_C1 CONN WIRE SW10
COLOR GAUGE TYPE 4
POS DESIGNATION
X1_C2 071-15 BLU 16 AWG GXL GRY CONN WIRE
5 048-2 16 AWG GXL COLOR GAUGE TYPE
1 074-7 BRN 16 AWG GXL POS DESIGNATION
6 048-1 GRY 16 AWG GXL
GD139 2 000-6-5 BLK 16 AWG GXL 1
CONN WIRE X21 2 051-3 BLU 16 AWG GXL
COLOR GAUGE TYPE FC65-L1
POS DESIGNATION BLU
CONN WIRE 3 051-5 16 AWG GXL
BLU CONN WIRE COLOR GAUGE TYPE
1A 071-15 16 AWG GXL COLOR GAUGE TYPE POS DESIGNATION
POS DESIGNATION 4
1B 000-8-11 BLK 16 AWG GXL 1 065-1-2 ORG 16 AWG GXL
1 062-10 YEL 8 AWG SXL 5
2A 077-3 ORG 16 AWG GXL 2 062-2-2 YEL 16 AWG GXL 6
2B 000-8-12 BLK 16 AWG GXL X87-3 3 070-1-19 BLU 16 AWG GXL 7 000-8-18 BLK 16 AWG GXL
CONN WIRE 4 062-4-4 YEL 16 AWG GXL BLK
RL68-R COLOR GAUGE TYPE 7 000-8-19 16 AWG GXL
POS DESIGNATION
8 070-1-11 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 1 000-5 BLK 6 AWG SGT WH42
POS DESIGNATION 8 070-1-12 BLU 16 AWG GXL
CONN WIRE
1 061-6 RED 10 AWG SXL COLOR GAUGE TYPE
POS DESIGNATION PAL6040
1 061-2 RED 16 AWG GXL
2 000-8-31 BLK 18 AWG GXL
31200363 TH255 10-33

Before S/N TBS00627
ELECTRICAL
X151 X50A SW35

CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION
1 076-8 GRN 16 AWG GXL 1 062-12-2 YEL 16 AWG GXL 1 074-9 BRN 14 AWG GXL
2 076-6 GRN 16 AWG GXL 2 TP CAN CABLE SHLD 18 AWG 2 062-16 YEL 14 AWG GXL
3 076-9 GRN 16 AWG GXL 3 TP CAN CABLE BLK 18 AWG 3 074-8 BRN 14 AWG GXL
4 TP CAN CABLE RED 18 AWG 4
X152
5 076-8 GRN 16 AWG GXL 5 062-15-1 YEL 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE BLU BRN
POS DESIGNATION 6 070-1-20 16 AWG GXL 6 074-7 16 AWG GXL
1 062-12-1 YEL 16 AWG GXL 7 062-14 YEL 16 AWG GXL 7 000-8-23 BLK 16 AWG GXL
2 000-6-9 BLK 16 AWG GXL 8 052-2 WHT 16 AWG GXL 7 000-8-24 BLK 16 AWG GXL
8 070-1-16 BLU 16 AWG GXL
SW18 SW08
8 070-1-17 BLU 16 AWG GXL
CONN WIRE CONN WIRE
POS DESIGNATION POS DESIGNATION
SW34
1 062-1 YEL 16 AWG GXL 1
CONN WIRE
2 062-3 YEL 16 AWG GXL COLOR GAUGE TYPE
2 POS DESIGNATION
3 048-1 GRY 16 AWG GXL 2 062-3-1 YEL 16 AWG GXL 1 074-4 BRN 14 AWG GXL
4 061-5 RED 16 AWG GXL 3 076-3 GRN 16 AWG GXL 2 062-17 YEL 14 AWG GXL
5 048-4 GRY 16 AWG GXL 4 3 074-1 BRN 14 AWG GXL
6 5 4 074-2 BRN 14 AWG GXL
6 4 074-2-1 BRN 14 AWG GXL
SW12
7 000-8-26 BLK 16 AWG GXL 5 074-1 BRN 14 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 8 6 074-3 BRN 14 AWG GXL
POS DESIGNATION
1 SW26 7 000-8-21 BLK 16 AWG GXL
2 052-1 BLU 16 AWG GXL 7 000-8-22 BLK 16 AWG GXL

CONN WIRE
COLOR GAUGE TYPE
3 061-4 RED 16 AWG GXL POS DESIGNATION 8 070-1-14 BLU 16 AWG GXL
1 062-11 YEL 16 AWG GXL 8 070-1-15 BLU 16 AWG GXL
4
2 071-13 BLU 16 AWG GXL
5
RED
SW33
6 3 061-8-3 16 AWG GXL
CONN WIRE
7 000-8-15 BLK 16 AWG GXL 4 COLOR GAUGE TYPE
POS DESIGNATION
BLK 5 071-4-1 BLU 16 AWG GXL
7 000-8-16 16 AWG GXL 1 074-6 BRN 16 AWG GXL
8 070-1-8 BLU 16 AWG GXL 7
2 062-15 YEL 16 AWG GXL
8 070-1-9 BLU 16 AWG GXL 8 070-1-18 BLU 16 AWG GXL
2 062-15-1 YEL 16 AWG GXL
10 000-8-25 BLK 16 AWG GXL
3
X50B 10 000-8-26 BLK 16 AWG GXL
4 074-2-1 BRN 14 AWG GXL
COLOR GAUGE TYPE 5 074-4 BRN 14 AWG GXL
POS DESIGNATION 17 071-5 BLU 16 AWG GXL
1 000-7-3 BLK 16 AWG GXL 18 071-6-1 BLU 16 AWG GXL
7 000-8-22 BLK 16 AWG GXL
2 062-13 YEL 16 AWG GXL 18 071-6 BLU 16 AWG GXL
7 000-8-23 BLK 16 AWG GXL
SW09 8 070-1-15 BLU 16 AWG GXL
5 074-8 BRN 14 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
6 000-6-4 BLK 14 AWG GXL
1 SW15
7 000-7-2 BLK 16 AWG GXL
2 062-9 YEL 16 AWG GXL CONN WIRE
8 COLOR GAUGE TYPE
3 072-1 BLU 16 AWG GXL POS DESIGNATION
4 1
X22
5 2 051-4 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 6 3 051-7 BLU 16 AWG GXL
POS DESIGNATION
BLU 7 000-8-24 BLK 16 AWG GXL 4
1 051-6 16 AWG GXL
BLK 7 000-8-25 BLK 16 AWG GXL 5
2 000-8-3 16 AWG GXL
BLU 8 070-1-17 BLU 16 AWG GXL 6
3 051-7 16 AWG GXL
8 070-1-18 BLU 16 AWG GXL 7 000-8-20 BLK 16 AWG GXL
4 000-8-2 BLK 16 AWG GXL
7 000-8-21 BLK 16 AWG GXL
5 072-1 BLU 16 AWG GXL SW38-F
8 070-1-13 BLU 16 AWG GXL
6 000-8-1 BLK 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 8 070-1-14 BLU 16 AWG GXL
POS DESIGNATION
X25
B 062-18 YEL 12 AWG GXL SW11
CONN WIRE
COLOR GAUGE TYPE C 073-4 BRN 16 AWG GXL
COLOR GAUGE TYPE
H 073-3 BRN 12 AWG GXL POS DESIGNATION
A 071-6-1 BLU 16 AWG GXL
L 073-1 BRN 12 AWG GXL 1
B 071-5-1 BLU 16 AWG GXL
M 073-2 BRN 12 AWG GXL 2 051-2 BLU 16 AWG GXL
C 071-12 BLU 16 AWG GXL
D 071-11 BLU 16 AWG GXL SW38-AC
4
E 071-10 BLU 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 5
F 071-9 BLU 16 AWG GXL POS DESIGNATION
A 073-6 BRN 16 AWG GXL 6
G 071-8 BLU 16 AWG GXL
BRN 7 000-8-19 BLK 16 AWG GXL
H 071-7 BLU 16 AWG GXL B 073-5 16 AWG GXL
BLK 7 000-8-20 BLK 16 AWG GXL
J TP CAN CABLE SHLD 18 AWG C 000-6-8 16 AWG GXL
8 070-1-12 BLU 16 AWG GXL
K 071-16 BLU 16 AWG GXL
8 070-1-13 BLU 16 AWG GXL
L 062-14-1 YEL 16 AWG GXL
M 052-2 WHT 16 AWG GXL PAL6050
N 076-7 GRN 16 AWG GXL
O TP CAN CABLE BLK 18 AWG
P TP CAN CABLE RED 18 AWG
Q 076-6 GRN 16 AWG GXL
R 008-2-2 BLU 16 AWG GXL
S
T 078-3 WHT 16 AWG GXL
U 062-4-5 YEL 16 AWG GXL
V 077-3 ORG 16 AWG GXL
W
X
10-34 TH255 31200363

Before S/N TBS00627
ELECTRICAL

317-6337 1 CAB HARNESS, (includes all items) L
390-0057 7 TERMINAL
390-0057 8 TERMINAL
390-0057 8 TERMINAL
4 334-5867 1 TERMINAL RING, 1/4, 10-12 AWG
390-0057 2 TERMINAL
390-0057 3 TERMINAL
217-5892 4 TERMINAL
10 334-5872 1 CONNECTOR
8T-8737 1 PLUG
8T-8730 5 TERMINAL
11 334-5874 1 CONNECTOR
8T-8730 8 TERMINAL
12 456-1554 1 CONNECTOR
217-5893 2 TERMINAL
217-5892 2 PLUG
13 460-4116 1 CONNECTOR
8T-8730 3 TERMINAL
14 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
15 362-8016 1 CONNECTOR
512-0354 2 DIODE
344-7165 5 TERMINAL
16 1 CONNECTOR
14 TERMINAL
17 362-8016 1 CONNECTOR
344-7165 4 TERMINAL
18 334-5869 1 CONNCTOR
8T-8730 8 TERMINAL
19 334-5874 1 CONNECTOR
8T-8730 8 TERMINAL
20 334-5872 1 CONNECTOR
8T-8730 6 TERMINAL
21 334-5870 1 CONNECTOR
31200363 TH255 10-35

Before S/N TBS00627
ELECTRICAL

8T-8730 4 TERMINAL
22 272-2838 1 CONNECTOR
30 TERMINAL
8T-8737 1 PLUG
23 362-6745 1 CONNECTOR
8T-8730 20 TERMINAL
8T-8737 3 PLUG
24 362-8013 1 CONNECTOR
390-0057 6 TERMINAL
25 334-5872 1 CONNECTOR
8T-8730 4 TERMINAL
8T-8737 2 PLUG
26 Ref CAB FUSE HOLDER ASSY, (see Figure 10-5 for details)
27 368-9616 1 CONNECTOR
390-0057 2 TERMINAL
28 362-8013 1 CONNECTOR
29 362-8014 1 CONNECTOR
30 362-8013 4 CONNECTOR
390-0057 6 TERMINAL
31 362-8013 1 CONNECTOR
32 362-8013 2 CONNECTOR
33 362-6741 1 CONNECTOR
512-0348 3 TERMINAL
34 362-8012 1 CONNECTOR
1 TERMINAL
4 TERMINAL
35 362-8011 1 CONNECTOR
36 362-8013 1 CONNECTOR
390-0057 4 TERMINAL
37 5W-4957 1 CONNECTOR
122-4401 4 TERMINAL
38 368-9616 1 CONNECTOR
390-0057 2 TERMINAL
39 217-5888 1 CONNECTOR
217-5893 3 TERMINAL
40 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
N1 Note Ref TERMINAL QUANTITIES FOR ITEMS 30 & 32 ARE FOR A SINGLE
CONNECTOR.
10-36 TH255 31200363

Before S/N TBS00627
ELECTRICAL

31200363 TH255 10-37

ELECTRICAL
21
X20 FC65-L1 RL68-R
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION
X22 X21
1 062-1 YEL 16 AWG GXL 1 062-10 YEL 8 AWG SXL 1 061-6 RED 10 AWG SXL 22
3 061-4 RED 16 AWG GXL X50B
20
5 062-3 YEL 16 AWG GXL 19 SW12 23
6 062-4-1 YEL 16 AWG GXL
10
8 051-5 BLU 16 AWG GXL SW19 GD139
16 X50A
SW27 15
10 051-4 BLU 16 AWG GXL
11 062-9 YEL 16 AWG GXL GD138
GD17 SW18 18
12 070-1-1 BLU 16 AWG GXL 12 14
13 076-3 GRN 16 AWG GXL
14 065-2-1 ORG 16 AWG GXL SW28
15 065-3-1 ORG 16 AWG GXL
16 052-1 BLU 16 AWG GXL
17 048-3 GRY 16 AWG GXL
18 048-4-1 GRY 16 AWG GXL 13
19 048-9 GRY 16 AWG GXL
20 048-6 GRY 16 AWG GXL
21 048-7 GRY 16 AWG GXL
22 048-8 GRY 16 AWG GXL
23 048-5 GRY 16 AWG GXL SW32
24 007-1 ORG 16 AWG
ORG 16 AWG
GXL
SW14 1
25 008-1 GXL
26 076-4 GRN 16 AWG GXL
27 076-5 GRN 16 AWG GXL
28 008-2-2 BLU 16 AWG GXL
29 073-7 BRN 16 AWG GXL
9 SW13
30 061-2 RED 16 AWG GXL
31 2
WH41-F 17
6 RL68-R
WH40 X25
WH40
CONN WIRE WH41-R 4
POS DESIGNATION
COLOR GAUGE TYPE
8 FC65-L1 X20
1 074-2 BRN 14 AWG GXL 7 11
3 074-5 BRN 14 AWG GXL 3
4
5 000-6-3 BLK 14 AWG GXL X87-3
WH41-F 5
CONN WIRE WH41-R WH39-F
POS DESIGNATION COLOR GAUGE TYPE
1 074-6 BRN 16 AWG GXL COLOR GAUGE TYPE
1 074-7 BRN 16 AWG GXL POS DESIGNATION
2 000-6-5 BLK 16 AWG GXL
2 000-6-5 BLK 16 AWG GXL 2 000-7-1 BLK 14 AWG GXL
SW35 SW38-AC
CONN WIRE
COLOR GAUGE TYPE
28 SW11 POS DESIGNATION
FC29 SW38-F 38 A 073-6 BRN 16 AWG GXL
24 SW34 B 073-5 BRN 16 AWG GXL
SW16 30 SW08
27 29 32 28 C 000-6-8 BLK 16 AWG GXL
25 SW36 SW10 SW15 SW38-AC HV31

SW33 33 CONN WIRE
WH42 26 SW09 POS DESIGNATION
COLOR GAUGE TYPE
28 30 31 SW26 1 062-2-4 YEL 16 AWG GXL

28 2
3
077-2
077-1-2
ORG 16 AWG
ORG 16 AWG
GXL
GXL
36
HV93
37
HV31
WH39-F
SW38-F
WH42 SW35 CONN WIRE
COLOR GAUGE TYPE WH39-AC
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
POS
B
DESIGNATION
062-18 YEL 12 AWG GXL
34
POS
1
DESIGNATION
074-9 BRN 14 AWG GXL
C 073-4 BRN 16 AWG GXL 35
2 000-8-31 BLK 16 AWG GXL H 073-3 BRN 14 AWG GXL
2 062-16 YEL 14 AWG GXL
L 073-1 BRN 14 AWG GXL
SW28 4
M 073-2 BRN 14 AWG GXL
CONN WIRE
COLOR GAUGE TYPE
5 062-15-1 YEL 16 AWG GXL HV93
POS DESIGNATION 6 074-7 BRN 16 AWG GXL WH39-AC CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
1 7 000-8-23 BLK 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 1 077-1-1 ORG 16 AWG GXL
2 061-8-2 RED 16 AWG GXL 7 000-8-24 BLK 16 AWG GXL POS DESIGNATION
3 071-16 BLU 16 AWG GXL 8 070-1-16 BLU 16 AWG GXL 1 073-6 BRN 16 AWG GXL 2 000-8-4 BLK 16 AWG GXL
4 8 070-1-17 BLU 16 AWG GXL 2 073-7 BRN 16 AWG GXL PAP20760
10-38 TH255 31200363

ELECTRICAL
SW32 X25 GD139

SW26
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE CONN WIRE
POS DESIGNATION POS DESIGNATION POS DESIGNATION COLOR GAUGE TYPE
BLU POS DESIGNATION
1 1 1A 071-15 16 AWG GXL
1 062-11 YEL 16 AWG GXL
2 062-12 YEL 16 AWG GXL 2 071-6-1 BLU 16 AWG GXL 1B 000-8-11 BLK 16 AWG GXL
2 071-13 BLU 16 AWG GXL
2 062-12-2 YEL 16 AWG GXL 3 071-5-1 BLU 16 AWG GXL 2A 077-3 ORG 16 AWG GXL
3 061-8-3 RED 16 AWG GXL
3 076-9 GRN 16 AWG GXL 4 071-12 BLU 16 AWG GXL 2B 000-8-12 BLK 16 AWG GXL
BLU 4
4 5 071-11 16 AWG GXL
5 6 071-10 BLU 16 AWG GXL SW14 5 071-4-1 BLU 16 AWG GXL
BLU 7
6 7 071-9 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 8 070-1-18 BLU 16 AWG GXL
7 000-8-13 BLK 16 AWG GXL 8 071-8 BLU 16 AWG GXL POS DESIGNATION
1 10 000-8-25 BLK 16 AWG GXL
7 000-8-7 BLK 16 AWG GXL 9 071-7 BLU 16 AWG GXL
2 062-3-1 YEL 16 AWG GXL 10 000-8-26 BLK 16 AWG GXL
8 070-1-5 BLU 16 AWG GXL 10 077-3 ORG 16 AWG GXL
3 076-4 GRN 16 AWG GXL 17 071-5 BLU 16 AWG GXL
8 070-1-6 BLU 16 AWG GXL 11 071-16 BLU 16 AWG GXL
4 17 071-5-1 BLU 16 AWG GXL
12 008-2-2 BLU 16 AWG GXL
SW13 13 CAN SHIELD 18 AWG SHLD 5 000-8-6 BLK 16 AWG GXL 18 071-6 BLU 16 AWG GXL
6 076-5 GRN 16 AWG GXL 18 071-6-1 BLU 16 AWG GXL
CONN WIRE 16 076-8 GRN 16 AWG GXL
COLOR GAUGE TYPE BLK
POS DESIGNATION 17 076-9 GRN 16 AWG GXL 7 000-8-14 16 AWG GXL
1 077-1 ORG 16 AWG GXL 18 LSI SHIELD 18 AWG SHLD 7 000-8-15 BLK 16 AWG GXL SW08
2 062-2-1 YEL 16 AWG GXL BLU 8 070-1-7 BLU 16 AWG GXL CONN WIRE
19 LSI PWR 18 AWG COLOR GAUGE TYPE
POS DESIGNATION
3 077-2-1 ORG 16 AWG GXL 22 076-7 GRN 16 AWG GXL 8 070-1-8 BLU 16 AWG GXL
1
3 077-2-2 ORG 16 AWG GXL 23 085-1 BLU 16 AWG GXL
4 24 CAN LO BLK 18 AWG SW27 2 062-3-1 YEL 16 AWG GXL
5 25 CAN HI RED 18 AWG CONN WIRE
6 26 062-14-1 YEL 16 AWG GXL POS DESIGNATION
4
7 000-8-13 BLK 16 AWG GXL 27 052-2 WHT 16 AWG GXL 1 070-1 BLU 16 AWG GXL
5
7 000-8-14 BLK 16 AWG GXL 28 2 061-7 RED 16 AWG GXL
6
8 070-1-6 BLU 16 AWG GXL 29 062-4-5 YEL 16 AWG GXL 3 071-2 BLU 16 AWG GXL
7 000-8-26 BLK 16 AWG GXL
8 070-1-7 BLU 16 AWG GXL 30 LSI 1 RED 18 AWG 4 071-3 BLU 16 AWG GXL
8
31 LSI 2 BLK 18 AWG 5 061-8-1 RED 16 AWG GXL
SW10 6 071-5-5 BLU 16 AWG GXL
SW09
CONN WIRE
COLOR GAUGE TYPE
SW36 7 071-4 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION 8 071-6-5 BLU 16 AWG GXL POS DESIGNATION
CONN WIRE
COLOR GAUGE TYPE
1 POS DESIGNATION 1
2 051-3 BLU 16 AWG GXL 1 SW12 2 062-9 YEL 16 AWG GXL
3 051-5 BLU 16 AWG GXL 2 062-2-5 YEL 16 AWG GXL CONN WIRE 3 072-1 BLU 16 AWG GXL
COLOR GAUGE TYPE
4 3 076-7 GRN 16 AWG GXL POS DESIGNATION 4
5 4 065-1 ORG 16 AWG GXL 1 5
6 5 062-2-3 YEL 16 AWG GXL 2 052-1 BLU 16 AWG GXL 6
7 000-8-18 BLK 16 AWG GXL 5 062-2-4 YEL 16 AWG GXL 3 061-4 RED 16 AWG GXL 7 000-8-24 BLK 16 AWG GXL
7 000-8-19 BLK 16 AWG GXL 6 065-4-2 ORG 16 AWG GXL 4 7 000-8-25 BLK 16 AWG GXL
8 070-1-11 BLU 16 AWG GXL 7 000-8-16 BLK 16 AWG GXL 5 8 070-1-17 BLU 16 AWG GXL
8 070-1-12 BLU 16 AWG GXL 7 000-8-17 BLK 16 AWG GXL 6 8 070-1-18 BLU 16 AWG GXL
SW16 8 070-1-9 BLU 16 AWG GXL 7 000-8-16 BLK 16 AWG GXL SW15
8 070-1-8 BLU 16 AWG GXL CONN WIRE
CONN WIRE COLOR GAUGE TYPE
POS DESIGNATION SW19 8 070-1-9 BLU 16 AWG GXL
1
3 CONN WIRE
6 065-3 ORG 16 AWG GXL POS DESIGNATION
COLOR GAUGE TYPE X21 2 051-4 BLU 16 AWG GXL
9 000-8-17 BLK 16 AWG GXL 1 007-1 ORG 16 AWG GXL 3 051-7 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 4
9 000-8-18 BLK 16 AWG GXL 2 077-1-3 ORG 16 AWG GXL POS DESIGNATION
10 070-1-10 BLU 16 AWG GXL 3 008-1 ORG 16 AWG GXL 1 065-1-2 ORG 16 AWG GXL 5
10 070-1-11 BLU 16 AWG GXL 4 2 062-2-2 YEL 16 AWG GXL 6
11 065-2 ORG 16 AWG GXL 5 048-2 GRY 16 AWG GXL 3 070-1-19 BLU 16 AWG GXL 7 000-8-20 BLK 16 AWG GXL
12 6 048-1 GRY 16 AWG GXL 4 062-4-4 YEL 16 AWG GXL 7 000-8-21 BLK 16 AWG GXL
13 065-1 ORG 16 AWG GXL 8 070-1-13 BLU 16 AWG GXL
13 065-1-1 ORG 16 AWG GXL GD17 X22 8 070-1-14 BLU 16 AWG GXL
14 CONN WIRE CONN WIRE
COLOR GAUGE TYPE
15 065-4 ORG 16 AWG GXL POS DESIGNATION
COLOR GAUGE TYPE POS DESIGNATION SW34
16 065-1-1 ORG 16 AWG GXL 1 062-4-3 YEL 16 AWG GXL 1 051-6 BLU 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE
16 065-1-2 ORG 16 AWG GXL 2 070-1-2 BLU 16 AWG GXL 2 000-8-3 BLK 16 AWG GXL POS DESIGNATION
GRY 3 051-7 BLU 16 AWG GXL 1 074-4 BRN 14 AWG GXL
3 048-6 16 AWG GXL
SW11 4 048-9 GRY 16 AWG GXL 4 000-8-2 BLK 16 AWG GXL 2 062-17 YEL 14 AWG GXL
CONN WIRE BLK 5 072-1 BLU 16 AWG GXL 3 074-1 BRN 14 AWG GXL
5 000-8-8 16 AWG GXL
COLOR GAUGE TYPE BLK 4 074-2 BRN 14 AWG GXL
POS DESIGNATION 6 048-8 GRY 16 AWG GXL 6 000-8-1 16 AWG GXL
1 ORG 16 AWG 4 074-2-1 BRN 14 AWG GXL
7 077-2-2 GXL
2 051-2 BLU 16 AWG GXL 8 048-5 GRY 16 AWG GXL
X50B 5 074-1 BRN 14 AWG GXL
3 051-6 BLU 16 AWG GXL GRY 16 AWG CONN WIRE 6 074-3 BRN 14 AWG GXL
9 048-7 GXL COLOR GAUGE TYPE
4 ORG 16 AWG POS DESIGNATION 7 000-8-21 BLK 16 AWG GXL
10 065-3-2 GXL
5 1 000-7-3 BLK 16 AWG GXL 7 000-8-22 BLK 16 AWG GXL
11 048-4-2 GRY 16 AWG GXL
6 2 062-13 YEL 16 AWG GXL 8 070-1-14 BLU 16 AWG GXL
12
7 000-8-19 BLK 16 AWG GXL 3 061-9 RED 16 AWG GXL 8 070-1-15 BLU 16 AWG GXL
13
14 065-4-1 ORG 16 AWG GXL
8 070-1-12 BLU 16 AWG GXL 5 074-8 BRN 14 AWG GXL
8 070-1-13 BLU 16 AWG GXL
15 065-2-2 ORG 16 AWG GXL
6 000-6-4 BLK 14 AWG GXL SW33
7 052-2 WHT 16 AWG GXL CONN WIRE
SW18 8 062-14 YEL 16 AWG GXL
POS DESIGNATION
COLOR GAUGE TYPE
GD138 CONN WIRE
COLOR GAUGE TYPE
CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE
POS DESIGNATION X50A 2 062-15 YEL
YEL
16 AWG GXL
1 062-1 YEL 16 AWG GXL 2 062-15-1 16 AWG GXL
1A 071-14 BLU 16 AWG GXL CONN WIRE
2 COLOR GAUGE TYPE 3
POS DESIGNATION
1A 071-17 BLU 16 AWG GXL 3 048-1 GRY 16 AWG GXL 4 074-2-1 BRN 14 AWG GXL
1 062-12-2 YEL 16 AWG GXL
1B 000-8-10 BLK 16 AWG GXL 4 061-5 RED 16 AWG GXL 5 074-4 BRN 14 AWG GXL
2A 071-3-3 BLU 16 AWG GXL 5 048-4 GRY 16 AWG GXL 6 074-5 BRN 14 AWG GXL
3 000-7-2 BLK 16 AWG GXL
2B 000-8-9 BLK 16 AWG GXL 6 7 000-8-22 BLK 16 AWG GXL
4
7 000-8-23 BLK 16 AWG GXL
5 LSI SHIELD 18 AWG SHLD
8 070-1-15 BLU 16 AWG GXL
X87-3 6
7
LSI 1
LSI 2
RED
BLK
18
18
AWG
AWG
8 070-1-16 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 8 LSI PWR BLU 18 AWG
POS DESIGNATION PAL5980
1 000-5 BLK 6 AWG SGT 9 085-1 BLU 16 AWG GXL
10 CAN SHIELD 18 AWG SHLD
11 CAN HI RED 18 AWG
12 CAN LO BLK 18 AWG
31200363 TH255 10-39

ELECTRICAL

419-3619 1 CAB HARNESS, (includes all items) C
390-0057 7 TERMINAL
390-0057 8 TERMINAL
4 334-5867 1 TERMINAL RING, 1/4, 10-12 AWG
390-0057 3 TERMINAL
390-0057 2 TERMINAL
6T-6506 4 TERMINAL
390-0057 8 TERMINAL
10 334-5874 1 CONNECTOR
8T-8730 8 TERMINAL
11 272-2838 1 CONNECTOR
30 TERMINAL
8T-8737 1 PLUG
12 334-5872 1 CONNECTOR
8T-8737 1 PLUG
8T-8730 5 TERMINAL
13 456-1554 1 CONNECTOR
217-5893 2 TERMINAL
217-5892 2 PLUG
14 1 CONNECTOR
13 TERMINAL
15 362-8016 1 CONNECTOR
512-0354 2 DIODE
344-7165 5 TERMINAL
16 362-8016 1 CONNECTOR
344-7165 4 TERMINAL
17 331-3595 1 CONNECTOR
8T-8730 26 TERMINAL
8T-8737 1 PLUG
18 334-5872 1 CONNECTOR
8T-8730 4 TERMINAL
8T-8737 2 PLUG
19 362-8013 1 CONNECTOR
390-0057 6 TERMINAL
20 334-5870 1 CONNECTOR
8T-8730 4 TERMINAL
10-40 TH255 31200363

ELECTRICAL

21 334-5872 1 CONNECTOR
8T-8730 6 TERMINAL
22 334-5869 1 CONNCTOR
8T-8730 8 TERMINAL
23 460-2707 1 CONNECTOR
8T-8737 1 PLUG
8T-8730 11 TERMINAL
24 Ref CAB FUSE HOLDER ASSY, (see Figure 10-5 for details)
25 368-9616 1 CONNECTOR
390-0057 2 TERMINAL
26 362-8013 1 CONNECTOR
27 362-8014 1 CONNECTOR
28 362-8013 4 CONNECTOR
390-0057 6 TERMINAL
29 362-8013 1 CONNECTOR
30 362-8013 2 CONNECTOR
31 362-6741 1 CONNECTOR
512-0348 3 TERMINAL
32 362-8012 1 CONNECTOR
1 TERMINAL
4 TERMINAL
33 362-8011 1 CONNECTOR
34 456-1591 1 CONNECTOR
6T-7929 4 TERMINAL
35 368-9616 1 CONNECTOR
390-0057 2 TERMINAL
36 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
37 217-5888 1 CONNECTOR
217-5893 3 TERMINAL
38 362-8013 1 CONNECTOR
390-0057 4 TERMINAL
N1 Note Ref TERMINAL QUANTITIES FOR ITEMS 28 & 30 ARE FOR A SINGLE
CONNECTOR.
31200363 TH255 10-41

Before S/N TBS00627
ELECTRICAL
Figure 10-9 Cab Roof Harness
GD102
5
X50B
1
2 S173
X50A
2
3
GD30-S
GD30+
12
12
12 GD30-
WH114-G
6 11
LB107-G
WH114-W
LB107
4 4
MS116-GR 8
7
MS116-BRN
4 6 WH115-G
S119 S123 WH115-W
S121 S122 4
10 WH115-P
10 MS117+
MS118+
9 MS118-
9 MS117-
PAP20780
10-42 TH255 31200363

Before S/N TBS00627
ELECTRICAL

317-8677 1 CAB ROOF HARNESS, (includes all items) H
1 NSS 1 CONNECTOR
2 334-5962 2 WEDGE LOCK
3 334-5875 1 CONNECTOR, (includes item 2)
6 334-5878 2 RING TERMINAL
9 362-6354 2 HOUSING
10 362-6352 2 FEMALE COVER
11 368-9616 1 2 WAY, 90 DEGREE CONNECTOR
12 3 CONNECTOR
31200363 TH255 10-43

ELECTRICAL
WH114-W
WH114-G
3 4
MS116-GRY
MS118+
MS118-
5
MS116-BRN
2
1 1 6
MS117+
2
S119
MS117-
3 3 S121
S122
S123
WH115-P WH115-W
4 WH115-G
LB107-G
7
LB107
3
GD158
LB183-
LB183+
9 10 X50B
S173
GD30-S
11
GD30+ X50A
GD30-
PAP17540
10-44 TH255 31200363

ELECTRICAL

415-2291 1 CAB ROOF HARNESS, (includes all items) C
4 334-5878 2 TERMINAL
8 3 CONNECTOR
9 456-1585 2 TERMINAL
10 472-7921 1 CONNECTOR
11 102-8801 1 CONNECTOR
31200363 TH255 10-45

Before S/N TBS00541
ELECTRICAL
Figure 10-10 Roof Worklights Harness
X105-N
3 X105-P
1
2 4
S110
X22 S111
X106-P
3 X106-NT
X104-N
3
X104-P X103-N
3
4
4
S112
S113
X103-P
5 MS109 PAL4671
10-46 TH255 31200363

Before S/N TBS00541
ELECTRICAL

318-4671 1 ROOF WORKLIGHTS HARNESS, (includes all items) C
2 334-5961 1 LOCK TERMINAL
4 334-5866 4 HOUSING TERMINAL
5 368-9616 1 2 WAY, 90 DEGREE CONNECTOR
31200363 TH255 10-47

ELECTRICAL
OPEN CAB
TO FRONT RIGHT WORKLIGHT
2 LB105
LB105 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
FRONT OF 1 051-6-1 BLU 16 AWG GXL
CAB 2 000-8-27 BLK 16 AWG GXL
TO BEACON LIGHT
MS30
CONN WIRE
COLOR GAUGE TYPE
2 POS DESIGNATION
LB106
2 000-8-1 BLK 16 AWG GXL
TO REAR LEFT WORKLIGHT
X104
X103
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
X22 MS30 1 051-7-2 BLU 16 AWG GXL
3 2 000-8-30 BLK 16 AWG GXL
1 4 TO CAB HARNESS
X22
TO FRONT LEFT WORKLIGHT X103 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
LB106 1 051-6 BLU 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION 3 3 051-7 BLU 16 AWG GXL
2 000-8-28 BLK 16 AWG GXL 5 072-1 BLU 16 AWG GXL
6 000-8-1 BLK 16 AWG GXL
TO REAR RIGHT WORKLIGHT
X104
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 051-7-1 BLU 16 AWG GXL
2 000-8-29 BLK 16 AWG GXL
ENCLOSED CAB
102
X105
FRONT OF TO FRONT RIGHT WORKLIGHT
CAB
X105
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 051-6-1 BLU 16 AWG GXL
102 2 000-8-27 BLK 16 AWG GXL
X106 TO REAR LEFT WORKLIGHT
X103
CONN WIRE
COLOR GAUGE TYPE
X104 POS DESIGNATION
1 051-7-2 BLU 16 AWG GXL
X22 MS109 2 000-8-30 BLK 16 AWG GXL
102 TO FRONT LEFT WORKLIGHT

103 X106
101 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
X103
1 051-6-2 BLU 16 AWG GXL
TO REAR RIGHT WORKLIGHT
2 000-8-28 BLK 16 AWG GXL
X104
TO CAB HARNESS
CONN WIRE
COLOR GAUGE TYPE 102
POS DESIGNATION
1 051-7-1 BLU 16 AWG GXL
X22
CONN WIRE
2 000-8-29 BLK 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
TO BEACON LIGHT
2 000-8-3 BLK 16 AWG GXL
MS109 3 051-7 BLU 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION 5 072-1 BLU 16 AWG GXL
1 072-1 BLU 16 AWG GXL 6 000-8-1 BLK 16 AWG GXL
2 000-8-1 BLK 16 AWG GXL
PAL6070
10-48 TH255 31200363

ELECTRICAL

353-8464 1 ROOF WORKLIGHTS HARNESS, (open cab, if equipped), C
1 334-5873 1 CONNECTOR, (includes wedge lock)
303-4969 6 TERMINAL
196-2412 4 TERMINAL
128-5016 4 SEAL
8T-8730 4 TERMINAL
390-0057 2 TERMINAL
351-4348 1 ROOF WORKLIGHTS HARNESS, (enclosed cab, if equipped), B

303-4969 6 TERMINAL
8T-8730 16 TERMINAL
103 368-9616 1 CONNECTOR
390-0057 2 TERMINAL
31200363 TH255 10-49

ELECTRICAL
Figure 10-11 Boom Worklights Harness
LB73
1 3
2 4
3
4
S91 S95
X88
LB74 PAL4681
10-50 TH255 31200363

ELECTRICAL
Figure 10-11 Boom Worklights Harness

312-3310 1 BOOM WORKLIGHTS HARNESS, (includes all items) C
2 334-4128 1 WEDGE LOCK
4 136-5488 2 TERMINAL
31200363 TH255 10-51

ELECTRICAL
Figure 10-12 AC System Harness
WH99
2
3 SN137-2
1
X136
SN137-1
3
PAL4631
10-52 TH255 31200363

ELECTRICAL
Figure 10-12 AC System Harness

312-3325 1 AC SYSTEM HARNESS, (includes all items) B
2 334-4127 1 TERMINAL
3 334-5866 2 HOUSING TERMINAL
31200363 TH255 10-53

ELECTRICAL
Figure 10-13 Boom Aux Harness
1
2
X2
X1
PAP17120
10-54 TH255 31200363

ELECTRICAL
Figure 10-13 Boom Aux Harness

309-6434 1 BOOM AUX HARNESS, (includes all items) A
31200363 TH255 10-55

Before S/N TBS00627
ELECTRICAL
Figure 10-14 LSI Timer Installation
102
104 103 4
3
105 2
1
101
PAL5090
10-56 TH255 31200363

Before S/N TBS00627
ELECTRICAL
Figure 10-14 LSI Timer Installation

342-6734 Ref LSI TIMER INSTALLATION, (AUS), C
1 4M-5282 1 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
2 298-7363 1 WASHER, 1/4
3 298-7900 1 HEX LOCKNUT, 1/4-20
4 342-6730 1 TIME DELAY RELAY
5 342-6732 1 LSI INTERFACE HARNESS, (includes items 101 thru 105) B
101 334-5866 4 CONNECTOR
102 323-7236 1 CONNECTOR
103 334-4128 1 LOCKING WEDGE
104 457-8027 1 CONNECTOR
105 1 LOCKING WEDGE
31200363 TH255 10-57

ELECTRICAL
Figure 10-15 Speedometer Installation
1
PAL5670
2
10-58 TH255 31200363

ELECTRICAL
Figure 10-15 Speedometer Installation

323-5840 1 SPEEDOMETER INSTALLATION, (not available to order, see items 1 & 2 for E
service)
1 323-5841 1 SPEEDOMETER SENSOR
2 340-5277 1 WASHER SEAL
31200363 TH255 10-59

Before S/N TBS00627
ELECTRICAL
Figure 10-16 LSI Installation
CE & AUS
7
4
5
6
PAL5240
10-60 TH255 31200363

Before S/N TBS00627
ELECTRICAL
Figure 10-16 LSI Installation

312-3307 Ref LSI INSTALLATION, (not available to order, see items 4 thru 7 for service) F
5 8T-4121 2 WASHER, 10mm
6 320-9307 1 REAR AXLE LSI SENSOR
7 327-5266 1 LSI HARNESS
31200363 TH255 10-61

ELECTRICAL
Figure 10-17 LSI Axle Sensor & Boom Proximity Sensor Installation
CE & AUS
107 108
104 106 202
103
101 202
102 105
109
X160
201
X160 CONNECTS TO X98
FRAME OPTIONS HARNESS
3
1
4
5
6
PAP36640
10-62 TH255 31200363

ELECTRICAL
Figure 10-17 LSI Axle Sensor & Boom Proximity Sensor Installation
388-4041 Ref LSI AXLE SENSOR INSTALLATION, C
1 382-8745 NLA REAR AXLE LSI SENSOR (no longer available, use 452-7079)
1 452-7079 1 REAR AXLE LSI SENSOR
3 454-3968 2 HEX SOCKET HD SCREW, M10X40, GR12.9
5 AR LOCTITE® ADHESIVE
6 AR POLYSILOXANE SEALANT
385-5815 Ref BOOM PROXIMITY SENSOR INSTALLATION, D

102 506-3879 4 HEX LOCKNUT, 8-32, GR2
103 7D-5473 4 SOCKET HD CAPSCREW, 8-32X3/4
104 298-7363 2 WASHER, 1/4
105 506-3880 4 WASHER
106 378-9703 2 PROXIMITY SENSOR
107 415-3064 6 PROXIMITY SENSOR SHIM
108 415-3063 1 BOOM PROXIMITY SENSOR BRACKET
109 415-2292 1 LSI BOOM SENSOR HARNESS, (includes items 201 & 202) A
201 334-5873 1 CONNECTOR
303-4969 6 TERMINAL
202 217-5888 1 CONNECTOR
217-5893 3 TERMINAL
31200363 TH255 10-63

ELECTRICAL
Figure 10-18 Function Cutout Jump Harness
3
X188
X189
3
X192
4
1 S186 S185
X190 4
X191
2 X187
PAP17350
10-64 TH255 31200363

ELECTRICAL
Figure 10-18 Function Cutout Jump Harness

422-7078 1 FUNCTION CUTOUT JUMP HARNESS, (includes all items) A
2 323-7237 1 RECEPTACLE
3 484-9740 2 RECEPTACLE
4 334-5871 2 PLUG
31200363 TH255 10-65

ELECTRICAL
Figure 10-19 Valve Jumper Harness
1
2
HV335
3
4
HV334
5
6
X336
ART_1001209009-B
10-66 TH255 31200363

ELECTRICAL
Figure 10-19 Valve Jumper Harness

501-3077 Ref VALVE JUMPER HARNESS B
1 334-5871 1 CONNECTOR, (includes rear seal)
2 8T-8730 2 TERMINAL
4 8T-8730 2 TERMINAL
6 303-4969 2 TERMINAL
31200363 TH255 10-67

ELECTRICAL
10-68 TH255 31200363

SECTION 11
DECALS
31200363 TH255
DECALS
Figure 11-1 Decal Installation
302
9 307
304 21 17
1
16
17
13
19 4001
9 17 305
252 18 2001
253 2002
309
301
3
20
13 252
6
101 253
1
1
2
2
76
15
PAL8560
11-2 TH255 31200363

DECALS
Figure 11-1 Decal Installation (Continued)
A 308
201
ISO
202
203 A 306
204 13
251 24
301
17
A B
1
A
17
24
2
4
CE 252
17
1057 253
1056
5
4
3
2
XXXXX
1 10 12
7
XXX 19
401
501
601
701
801
901
1001
26
29
14
11
VIEW OF
VIEW A-A
BATTERY COVER
8
25 23 102
27
5
PAP20520
31200363 TH255 11-3

DECALS
Figure 11-1 Decal Installation

324-8741 Ref ISO COMMON DECAL INSTALLATION, (CE), (ANSI, if equipped), K
324-8742 Ref ASME COMMON DECAL INSTALLATION, (ANSI, if equipped), I
(not available to order, see items 1 thru 3, 5, 7, 9 thru 14, 16, 20, 21, 23 thru 27,
29, 101 & 102 for service)
419-0443 Ref AUS COMMON DECAL INSTALLATION, (AUS), (not available to order, see B
items 1 thru 5, 7 thru 21, 23 thru 27, 29 & 76 for service)
1 330-4920 4 LIFT DECAL
2 330-4921 4 TIE DOWN DECAL
3 323-5615 1 ETHER START WARNING DECAL, (ISO & AUS)
330-4923 1 ETHER START WARNING DECAL, (ASME)
4 323-5616 1 PARK BRAKE DECAL, (ISO & AUS)
5 314-5318 1 BATTERY WARNING DECAL, (ISO & AUS)
303-4939 1 BATTERY WARNING DECAL, (ASME)
6 314-5319 1 CARRY PERSONNEL DECAL, (ISO)
7 314-5320 1 DO NOT JUMP DECAL, (ISO & AUS)
303-4950 1 DO NOT JUMP DECAL, (ASME)
8 314-5321 1 ELECTROCUTION HAZARD DECAL, (ISO & AUS)
9 314-5322 2 MOVING PARTS DECAL, (ISO & AUS)
303-4942 2 ROTATING PART WARNING DECAL, (ASME)
10 314-5323 1 READ MANUAL DECAL, (ISO & AUS)
303-4944 1 READ MANUAL DECAL, (ASME)
11 314-5324 1 TIP OVER WARNING DECAL, (ISO & AUS)
303-4946 1 TIP OVER WARNING DECAL, (ASME)
12 314-5325 1 VEHICLE ROLL AWAY DECAL, (ISO & AUS)
303-4947 1 VEHICLE ROLL AWAY DECAL, (ASME)
13 314-5326 3 PINCH POINT DECAL, (ISO & AUS)
303-4943 3 PINCH POINT DECAL, (ASME)
14 314-5327 1 RUN-OVER HAZARD DECAL, (ISO & AUS)
303-4945 1 RUN-OVER HAZARD DECAL, (ASME)
15 303-4960 2 REFLECTOR, (ISO & AUS)
16 303-4962 1 HYDRAULIC OIL FILL DECAL
17 329-3635 6 REFLECTOR, (ISO & AUS)
18 329-3667 1 READ OPERATORS MANUAL DECAL, (ISO & AUS)
19 323-7256 2 CYLINDER LOCK WARNING DECAL, (ISO & AUS)
20 323-7259 1 EMERGENCY EXIT DECAL
21 298-8438 1 OIL LEVEL DECAL
23 314-5315 1 CRUSH HAZARD WARNING DECAL, (ISO & AUS)
303-4949 1 CRUSH HAZARD WARNING DECAL, (ASME)
24 314-5316 1 NO RIDERS DECAL, (ISO & AUS)
303-4948 1 NO RIDERS DECAL, (ASME)
25 323-4284 1 FUSE COVER DECAL
26 323-6667 1 MAINTENANCE CHART, (ASME), (ISO & AUS Before S/N TBS00627)
419-0442 1 MAINTENANCE CHART, (ISO & AUS S/N TBS00627 & After)
27 324-9476 1 JOYSTICK DECAL
29 326-1160 1 LUBE CHART
76 323-7260 1 NO RIDERS DECAL, (AUS)
101 303-4940 1 ATTACHMENT FALLING OFF WARNING DECAL, (ASME)
102 303-4941 1 CONTACTING POWER LINES WARNING DECAL, (ASME)
11-4 TH255 31200363

DECALS

201 298-8743 1 BOOM ANGLE INDICATOR
202 298-0576 1 BOOM ANGLE DECAL
203 298-0556 1 LOCKNUT, 7/16-14
204 298-7366 3 FLAT WASHER, 7/16
251 323-6668 1 BOOM EXTEND DECAL
252 326-1162 3 SPEED DECAL, 30KPH, (Germany), (if equipped)
253 329-3630 3 SPEED DECAL, 20KPH, (Germany), (if equipped)
324-8744 Ref BRAND DECAL INSTALLATION, (CE), (not available to order, see items 301 G
thru 307 & 309 for service)
324-8743 Ref BRAND DECAL INSTALLATION, (ANSI), (not available to order, see items 301 F
thru 305, 307 & 309 for service)
342-6739 Ref BRAND DECAL INSTALLATION, (AUS), (not available to order, see items 301 D
301 213-2243 1 CATERPILLAR FILM DECAL
302 NSS 1 S/N PLATE
303 323-6665 1 LH BOOM DECAL
304 323-6666 1 RH BOOM DECAL
305 323-6942 1 ENGINE POD DOOR DECAL
306 326-1161 1 105dB ACOUSTIC DECAL
307 NSS 4 AMTAK FASTENER
308 299-0354 1 TILT ANGLE GAUGE
309 421-2306 1 PATENT TELEHANDLERS DECAL
401 327-0051 1 LOAD CHART BOOKLET, (ENGLISH UNIT), (ANSI - if equipped), B
(use with standard quick coupler)
501 442-5213 1 LOAD CHART BOOKLET, (METRIC UNIT), (CE), A
(use with standard quick coupler)
601 335-7014 1 LOAD CHART BOOKLET, (ENGLISH UNIT), (ANSI - if equipped), G
(use with universal quick coupler), (Before S/N TBS00629, for use with
UQC 325-8260)
384-7560 1 LOAD CHART BOOKLET, (ENGLISH UNIT), (ANSI - if equipped), A
(use with universal quick coupler), (S/N TBS00629 & After, for use with
UQC 375-6900)
701 1 LOAD CHART BOOKLET, (METRIC UNIT), (use with universal quick B
coupler), (Before S/N TBS00629, for use with UQC 325-8260)
384-7561 1 LOAD CHART BOOKLET, (METRIC UNIT), (use with universal quick A
coupler), (S/N TBS00629 & After, for use with UQC 375-6900)
801 327-0761 1 LOAD CHART BOOKLET, (METRIC UNIT), (CE), (use with universal quick G
374-7895 1 LOAD CHART BOOKLET, (METRIC UNIT), (CE), (use with universal quick A
901 355-2221 1 LOAD CHART BOOKLET, (METRIC UNIT), (AUS), (use with universal quick C
375-7451 1 LOAD CHART BOOKLET, (METRIC UNIT), (AUS), (use with universal quick B
coupler), (S/N TBS00629 thru TBS00819, for use with UQC 375-6900)
1 LOAD CHART BOOKLET, (METRIC UNIT), (AUS), (use with universal quick A
1001 1 LOAD CHART BOOKLET, (METRIC UNIT), (use with standard quick coupler) A
1056 NSS 1 NAME PLATE DECAL
1057 448-3126 1 ROPS WARNING DECAL, (Before S/N TBS00689)
31200363 TH255 11-5

DECALS

337-8671 1 HOMOLOGATION PLATE INSTALLATION, (Germany), D
(includes items 2001 & 2002)
2001 422-4316 1 HOMOLOGATION IDENTIFICATION PLATE
2002 355-2220 4 FASTENER
336-7536 1 HEWDEN PACKAGE INSTALLATION, (includes items 3001 thru 3006), 1

(not shown)
3001 185-4633 1 GREASE CARTRIDGE
3002 1P-0545 1 GROUP TIRE GAUGE
3003 336-7534 1 WHEEL BRACE
3004 241-6603 1 TOMMY BAR
3005 8F-9866 1 GREASE GUN ASSY
3006 336-7535 1 HEWDEN DECALS INSTALLATION
4001 NSS 1 ENGINE IDENTIFICATION PLATE
11-6 TH255 31200363

DECALS

31200363 TH255 11-7

DECALS
11-8 TH255 31200363

SECTION 12
MAINTENANCE PARTS LIST
Part Number Description Qty./Machine

Engine
252-6338 Primary Fuel Filter, (see Figure 4-3) 1
1R-1804 Secondary Fuel Filter, (see Figure 4-3) 1
263-2162 Engine Oil Dipstick, (see Figure 4-3) 1
130-9888 Engine Oil Filler Cap, (see Figure 4-2) 1
331-5426 Engine Oil Filler Cap Seal, (see Figure 4-2) 1
Engine General
319-7540 Air Filter Cover Assy, (see Figure 4-6) 1
319-7539 Secondary Element, (see Figure 4-6) 1
319-7538 Primary Element, (see Figure 4-6) 1
231-3761 Air Filter Pre-cleaner, (see Figure 1-1) 1
7W-2326 Engine Oil Filter, (see Figure 4-3) 1
1G-8878 Hydraulic Oil Replacement Filter, (see Figure 4-1) 1
9L-0895 Fan Belt, (see Figure 4-3) 1
299-0912 Radiator Cap, (see Figure 4-5) 1
142-8828 Fuel Cap Assy, (see Figure 1-2) 1
330-3831 Hydraulic Filter Assy, (see Figure 4-1) 1
309-6453 Air Conditioning Belt, (see Figure 6-8) 1
115-2422 Battery, 12 Volt, (see Figure 10-1) 1
254-2269 Thermostat, (see Figure 4-3) 1
Axles
299-7134 Breather, (see Figure 5-2) 3
299-7156 Plug, Front Differential, (see Figure 5-2) 1
299-7156 Plug, Front Hub, (see Figure 5-3) 3
299-7156 Plug, Rear Hub, (see Figure 5-8) 3
322-0771 Plug, Front Differential Magnetic, (see Figure 5-2) 2
322-0771 Plug, Rear Hub Magnetic, (see Figure 5-8) 1
299-7103 Plug, Rear Hub, (see Figure 5-8) 6
Cabin
317-8722 Dome Light Assy, (see Figure 6-9) 1
317-8663 Switch, Front Washer, (see Figure 10-4) 1
317-8664 Switch, Front Wiper, (see Figure 10-4) 1
508-4536 Switch, Fan & Temp, (Rotary), (see Figure 6-7) 2
319-7707 Switch, AC, (see Figure 6-7) 1
317-8666 Switch, Roof & Rear Wiper/Washer, (see Figure 10-4) 1
317-6366 Switch, Lift/Loader, (see Figure 10-4) 1
317-6321 Switch, Steer Select, (see Figure 10-4) 1
327-5627 Switch, Hydraulic Quick Coupler, (see Figure 10-4) 1
317-6318 Switch, Horn, (see Figure 10-4) 1
317-6319 Switch, Joystick Lockout, (see Figure 10-4) 1
317-6317 Switch, Hazard, (see Figure 10-4) 1
318-4661 Switch, Front Worklight, (see Figure 10-4) 1
318-4662 Switch, Rear Worklight, (see Figure 10-4) 1
318-4660 Switch, Beacon, (see Figure 10-4) 1
31200363 TH255 12-1


309-9162 Switch, Boom Worklight, (see Figure 10-4) 1
317-6320 Switch, Park Brake, (see Figure 10-4) 1
331-9982 Switch, Auxiliary Hydraulics Pressure Relief Switch, (see Figure 10-4) 1
309-6326 Joystick, (see Figure 7-1) 1
319-7663 Joystick Boot, (see Figure 7-1) 1
319-7661 Joystick Handle Assy, (see Figure 7-1) 1
317-8667 Lever, Turn Signal/Headlight, (see Figure 10-2) 1
317-6322 Lever, F-N-R, (see Figure 7-2) 1
363-7725 Door Latch W/Key, (see Figure 6-3) 1
508-4536 Blade, Roof/Rear Wiper, (see Figure 6-6) 2
336-7170 Blade, Front Wiper, (see Figure 6-6) 1
448-8388 Windshield Wiper Motor, (see Figure 6-6) 1
299-0928 Seat Belt, 2 in, (see Figure 6-5) 1
330-8280 Strap, Door, (see Figure 6-3) 1
299-0354 Frame Level Indicator, (see Figure 6-1) 1
317-6338 Fuse/Relay Holder, (see Figure 10-5) 1
Boom
317-8717 Boom Hose, Twin line, (Tilt & Aux), (Mechanical Quick Coupler), (see Figure 8-8) 1
317-8717 Boom Hose, Twin line, (Tilt), (Hydraulic Quick Coupler), (see Figure 8-9) 1
317-8718 Boom Hose, Tri-line, (Aux), (Hydraulic Quick Coupler), (see Figure 8-9) 1
309-6292 Shim, 0.134, (see Figure 2-2) AR
309-6295 Wear Pad, 15.88, (see Figure 2-2) 8
309-6297 Wear Pad, 15.9, (see Figure 2-2) 4
309-6275 Wear Pad Spacer, 1.00, (see Figure 2-2) 2
Chassis
309-2852 Fuel Tank Cover Gasket, (see Figure 1-1) 1
1N-5998 Hydraulic/Fuel Tank Plug, (see Figure 1-1) 1
312-3294 Power Module Relay, Green, (see Figure 10-1) 1
312-3299 Power Module Relay, Yellow, (see Figure 10-1) 1
312-3298 Power Module Relay, Red, (see Figure 10-1) 1
298-6870 Horn, (see Figure 10-1) 1
325-7701 Back-Up Alarm, (CE & AUS), (see Figure 10-1) 1
325-4915 Back-Up Alarm, (ANSI), (see Figure 10-1) 1
317-3316 Compression Latch, (Engine Hood), (see Figure 1-1) 1
317-3297 Air Intake Hood Seal, (Engine Hood), (see Figure 1-1) 1
317-3277 Hinge, (Engine Hood), (see Figure 1-1) 1
317-3288 Compression Latch, (Engine Compartment Door), (Before S/N TBS00597), 1
(see Figure 1-1)
388-1205 Paddle Latch, (S/N TBS00597 & After), (see Figure 1-1) 1
343-3807 Gas Spring, (Engine Hood), (see Figure 1-1) 1
303-4960 Reflector, (see Figure 11-1) 2
12-2 TH255 31200363


Hydraulic
309-2839 Hydraulic Tank Cover Gasket, (see Figure 1-1) 1
323-6144 Hydraulic Cap Assy, (see Figure 1-1) 1
315-4262 Seal Kit, Comp. Cylinder, (see Figure 9-4) 1
315-4273 Seal Kit, Extend/Retract Cylinder, (see Figure 9-2) 1
315-4262 Seal Kit, Tilt Cylinder, (see Figure 9-3) 1
315-4255 Seal Kit, Lift Cylinder, (see Figure 9-1) 1
319-7691 Seal Kit, Park Brake Lever, (see Figure 9-15) 1
319-7688 Seal Kit, Brake Master Cylinder, (see Figure 9-15) 1
319-7671 Seal Kit, Steer Select Valve, (see Figure 9-12) 2
315-4248 Bushings, Lift Cylinder, (see Figure 9-1) 4
315-4248 Bushings, Tilt Cylinder, (see Figure 9-3) 4
315-4271 Bushings, Extend/Retract Cylinder, (see Figure 9-2) 4
315-4263 Bushings, Comp Cylinder, (see Figure 9-4) 4
Decals
324-8742 Decals, Complete Set, (ASME), (see Figure 11-1) 1
324-8741 Decals, Complete Set, (ISO), (see Figure 11-1) 1
298-0576 Boom Angle Decal, (see Figure 11-1) 1
323-6668 Boom Extend Decal, (see Figure 11-1) 1
323-6942 Decal, Door, CAT, (see Figure 11-1) 1
323-6666 Decal, TH255 RH Boom, CAT, (see Figure 11-1) 1
323-6665 Decal, TH255 LH Boom, CAT, (see Figure 11-1) 1
Misc.
Exterior Door Key, (See Figure 6-3) 1
Padlock 1
31200362 Operation & Maintenance Manual 1
31200364 Service Manual 1
31200363 Parts Manual 1
31200363 TH255 12-3

12-4 TH255 31200363

SECTION 13 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
003-6271 ........................ 6-25 154-3197.......................... 6-5 297-7012 ...... 4-3, 6-25, 8-35, 298-7355 8-3, 8-7, 8-15, 8-19,
010-3647 ........................ 4-13 155-1165................... 6-6, 7-7 8-37, 10-3 8-21, 9-41
0275506CP .................... 5-27 160-8500.......................... 7-9 297-7022 .... 1-15, 1-23, 8-29, 298-7356..... 8-15, 8-17, 8-19,
0275507CP .................... 5-27 166-2560........................ 2-11 8-31 8-21
033-0695 .......................... 6-4 169-0705...................... 10-28 297-7030 ...............1-23, 8-27 298-7358 8-7, 8-9, 8-15, 8-17,
0701010 ........................... 2-5 169-0706........... 10-28, 10-29 297-7032 ........................ 6-25 8-19, 8-41, 8-43
0S-1613............................ 1-5 176-1477........... 10-19, 10-22 297-7077 .......................... 1-9 298-7363....1-4, 1-5, 2-3, 4-3,
1001080228 ................... 5-28 178-9983.......................... 6-5 298-0402 .......................... 4-7 6-6, 8-3, 8-19,
1001080533 ................... 8-29 179-4324...... 8-23, 8-25, 10-3 298-0414 ...............8-27, 8-31 8-35, 8-37, 10-3,
1001080658CP .............. 5-27 185-4633........................ 11-6 298-0462 .................8-3, 8-11 10-4, 10-7,
1001080659CP .............. 5-27 187-0789...................... 10-11 298-0463 ........................ 8-29 10-11, 10-57,
1001080662CP .............. 5-27 192-0089.......................... 1-9 298-0464 .... 8-29, 8-35, 8-37, 10-63
1001080663CP .............. 5-27 192-2645........................ 2-11 8-39 298-7364..1-4, 1-6, 1-9, 1-15,
1001081218CP .............. 5-27 195-6754........................ 2-11 298-0466 8-7, 8-9, 8-23, 8-25, 4-13, 6-25, 7-9,
1001081219CP .............. 5-27 196-2412...................... 10-49 8-27, 8-31 8-13, 8-27
1001081220CP .............. 5-27 196-2413...................... 10-22 298-0468 ...................8-7, 8-9 298-7365....2-9, 4-3, 8-7, 8-9,
1001081221CP .............. 5-27 197-7429...................... 10-22 298-0470 .......................... 8-3 10-3
1001081222 ................... 5-27 197-7430...................... 10-22 298-0471 .... 2-9, 5-3, 8-3, 8-9 298-7366............... 6-25, 11-5
1001112556CP .............. 5-27 1N-5998 ........................... 1-5 298-04738-3, 8-11, 8-31, 8-41 298-7367................... 1-9, 2-7
1001112557CP .............. 5-27 1P-0545 ......................... 11-6 298-0474 .......................... 8-7 298-7368........................ 1-19
1001112558CP .............. 5-27 202-3643............... 8-11, 8-31 298-0475 ...............8-35, 8-39 298-7369........ 1-9, 1-11, 2-11
1001119669 ................. 10-29 202-5397........... 10-25, 10-29 298-0476 ...................8-7, 8-9 298-7372............... 6-25, 8-19
1001135671CP .............. 5-27 204-6195...................... 10-22 298-0488 .......................... 2-9 298-7373.......................... 1-6
1001135672CP .............. 5-27 208-84691-6, 4-7, 10-3, 10-11 298-0492 .................8-9, 8-41 298-7374....... 1-5, 1-23, 4-13,
1001135673CP .............. 5-27 211-0089.......................... 1-5 298-0494 ...................8-7, 8-9 6-25, 8-35, 8-39
1001135674CP .............. 5-27 213-2243........................ 11-5 298-0496 8-3, 8-7, 8-39, 8-41 298-7377........................ 10-3
1001135676CP .............. 5-27 213-8350........... 10-43, 10-45 298-0497 ........................ 8-29 298-7378................. 7-9, 10-3
1001135677CP .............. 5-27 213-8351........... 10-43, 10-45 298-0498 ........................ 8-39 298-7380................. 2-9, 10-3
1001135762 ................... 8-37 2145010 ........................... 5-3 298-0507 ........................ 8-39 298-7383........................ 2-11
101-4411 ........................ 3-19 217-588810-25, 10-28, 10-36, 298-0508 ...............8-35, 8-39 298-7387.......................... 4-7
102-8801 ...................... 10-45 10-41, 10-63 298-0547 ........................ 10-7 298-7393.......................... 4-7
105-3478 ................... 4-7, 8-3 217-5892........... 10-35, 10-40 298-0549 .......................... 1-5 298-7394................. 1-4, 1-15
10700730 ....................... 1-21 217-589310-23, 10-25, 10-28, 298-0552 ......... 1-6, 1-9, 10-7 298-7395.......................... 6-6
10733183 ....................... 4-15 10-35, 10-36, 298-0553 ........................ 10-3 298-7842........................ 8-41
113-0919 .......................... 6-5 10-40, 10-41, 298-0556 ........................ 11-5 298-7845........................ 8-31
113-8490 10-17, 10-19, 10-22 10-63 298-0576 ........................ 11-5 298-7846...... 1-23, 8-27, 8-29
113-8491 10-17, 10-19, 10-22 223-8819........................ 10-4 298-1540 ........................ 1-10 298-7868................. 5-9, 5-19
113-8492 ...................... 10-17 226-6494............... 9-25, 9-27 298-1579 ...............1-15, 4-13 298-7873........................ 5-11
114-3913 .......................... 6-5 230-4011........... 10-19, 10-22 298-1580 .. 2-7, 2-9, 2-11, 8-4 298-7900............. 10-3, 10-57
115-2422 ........................ 10-3 231-3761.......................... 1-4 298-1581 .................6-27, 7-9 298-7971............. 10-3, 10-11
122-1010 .......................... 2-3 232-2551.......................... 4-9 298-1586 ........................ 4-13 298-7972............. 10-3, 10-11
122-1084 ............... 6-11, 6-15 238-8247........... 10-19, 10-22 298-1588 ........................ 8-41 298-7981.......................... 1-9
122-4401 ...................... 10-36 241-6603........................ 11-6 298-1612 .......................... 2-3 298-7987................. 6-6, 10-7
124-3548 ...................... 10-17 247-8195...................... 10-29 298-1631 .......................... 6-6 298-8051........................ 1-19
128-2016 ...................... 10-17 252-1436........................ 3-13 298-1638 ........................ 8-11 298-8052........ 1-9, 1-11, 1-21
128-5016 ...................... 10-49 252-1438........................ 3-13 298-1656 .. 8-4, 8-7, 8-9, 8-13 298-8435.......................... 4-3
131-5879 ........................ 2-11 252-1454........................ 3-13 298-1746 .......................... 6-7 298-8438........................ 11-4
132-7551 ........................ 2-11 252-1456........................ 3-13 298-1857 ....... 5-9, 5-19, 5-20 298-8581.......................... 6-7
136-5488 ........... 10-49, 10-51 253-8113...................... 10-28 298-1863 .................5-9, 5-19 298-8668.......................... 1-5
140-9037 .......................... 7-5 254-9046........................ 4-15 298-1864 ...............1-15, 5-19 298-8669........................ 6-17
141-2759 10-17, 10-19, 10-22 272-2838........... 10-36, 10-40 298-1865 .................5-9, 5-19 298-8726........................ 6-17
141-2760 10-17, 10-19, 10-22 272-2840........... 10-19, 10-22 298-1878 ........................ 5-11 298-8743........................ 11-5
142-8828 ........................ 1-10 272-3089........................ 6-25 298-1880 ........................ 5-11 299-0197........................ 5-20
144-0195 .......................... 6-6 272-6538...... 9-37, 9-39, 9-43 298-6828 ........................ 8-31 299-0209.......................... 7-3
146-8438 ................... 1-6, 2-3 281-0791..... 1-10, 1-11, 1-17, 298-6870 ........................ 10-3 299-0210.......................... 7-3
148-8313 ................. 8-3, 8-11 1-19 298-7030 .......................... 6-7 299-0309.......................... 4-3
148-8339 ................... 8-7, 8-9 281-5863............... 8-23, 8-25 298-7082 .......................... 7-3 299-0312........... 10-19, 10-22
153-0088 ........................ 8-31 295-8469............... 8-35, 8-37 298-7341 .......................... 3-5 299-0334........................ 1-10
153-8498 ........................ 1-21 296-7319........................ 1-17 298-7343 ........................ 4-17 299-0350...................... 10-19
31200363 TH255 13-1

PART NUMBER INDEX
299-0353 ........................ 4-13 303-4945 ........................11-4 309-2845 .......................... 1-9 309-6269........................ 8-27
299-0354 ................. 6-5, 11-5 303-4946 ........................11-4 309-2849 .......................... 1-5 309-6271........................ 8-29
299-0471 ........................ 8-39 303-4947 ........................11-4 309-2850 .......................... 1-5 309-6272.......................... 2-3
299-0498 .......................... 7-3 303-4948 ........................11-4 309-2852 .......................... 1-5 309-6273.......................... 2-3
299-0508 ........................ 5-17 303-4949 ........................11-4 309-2853 ........................ 1-21 309-6274........................ 9-39
299-0611 ........................ 9-39 303-4950 ........................11-4 309-2924 .......................... 2-7 309-6275.......................... 2-5
299-0821 ................. 5-6, 5-20 303-4955 ........................10-7 309-2925 ........................ 4-13 309-6276............... 8-29, 8-31
299-0834 .......................... 7-3 303-4956 ........................10-7 309-2927 .......................... 5-3 309-6278.......................... 9-9
299-0903 ........................ 9-39 303-4957 .................. 3-3, 3-5 309-2928 ........................ 5-15 309-6279.......................... 9-7
299-0912 ........................ 4-13 303-4960 ........................11-4 309-2929 .......................... 5-3 309-6292.......................... 2-5
299-0921 ........................ 6-17 303-4962 ........................11-4 309-2937 .......................... 4-7 309-6293.......................... 2-5
299-0922 ........................ 6-17 303-496910-12, 10-25, 10-28, 309-2938 ........................ 9-23 309-6294.......................... 2-3
299-0924 ........................ 6-17 10-29, 10-49, 309-2939 .......................... 8-3 309-6295.......................... 2-5
299-0925 ........................ 6-17 10-63, 10-67 309-2940 .......................... 2-7 309-6297.......................... 2-5
299-0928 ........................ 6-17 303-4975 ........................10-7 309-2941 .......................... 2-7 309-6300.......................... 2-5
299-0949 .....1-23, 8-27, 8-29, 303-4976 ........................10-7 309-2955 .......................... 2-7 309-6301................. 2-3, 8-31
8-31 303-4985 ..........................1-5 309-2958 ...................... 10-25 309-6302.......................... 2-3
299-0953 .......................... 7-3 303-4988 .................. 3-3, 3-5 309-2959 .......................... 9-3 309-6303.......................... 2-3
299-0967 .......................... 7-3 303-8559 ..........................5-3 309-2960 ........................ 9-11 309-6305.......................... 2-3
299-0986 .......................... 7-3 303-8586 ........................6-12 309-2963 .......................... 8-3 309-6306.......................... 2-3
299-6637 ........................ 6-17 303-8599 ........................6-25 309-2964 ................. 8-3, 8-13 309-6307.......................... 2-3
299-7096 ...................... 10-19 303-8609 ........................9-19 309-2966 .......................... 8-3 309-6309........ 2-9, 8-29, 8-31
299-71035-9, 5-11, 5-19, 5-20 303-8636 ........................6-12 309-2971 ................. 5-3, 8-13 309-6310................. 2-9, 8-31
299-7106 ...................... 10-41 304-2250 ........................9-19 309-2972 .......................... 4-7 309-6311........................ 8-27
299-710710-19, 10-23, 10-28, 304-2270 ........................9-19 309-2973 ........................ 9-21 309-6313........................ 8-13
10-35, 10-40, 304-2271 ........................9-19 309-2975 ........................ 1-15 309-6321........................ 8-27
10-41 304-2294 ........................9-19 309-2976 ........................ 5-25 309-6322.......................... 8-3
299-7134 .......... 5-5, 5-9, 5-19 304-2295 ........................9-19 309-2978 ................. 2-11, 4-7 309-6323........................ 9-19
299-7156 .......... 5-5, 5-9, 5-19 304-2606 ......................10-55 309-2980 .......................... 2-7 309-6325........................ 8-11
299-7161 ................. 5-6, 5-20 304-2626 ........................6-17 309-2982 ................. 4-7, 6-22 309-6326.......................... 7-3
2F-0951............................ 7-7 304-2648 ........................6-11 309-2987 ................. 5-3, 8-13 309-6328.......................... 4-7
2L-1701 .......................... 3-13 304-3181 ........................6-11 309-2992 ........................ 5-25 309-6332................... 8-7, 8-9
300-6078 ....... 2-11, 3-7, 3-15, 304-3813 ........................9-19 309-3951 ........................ 4-15 309-6334........................ 9-39
8-35, 8-37 304-4555 ..........................1-5 309-3953 ........................ 1-15 309-6335...................... 10-15
300-6079 ....... 2-11, 3-7, 3-15, 304-4564 ........................9-19 309-3961 ........................ 4-13 309-6343........................ 8-35
8-35, 8-37 305-2107 .............. 10-7, 10-8 309-3962 ........................ 1-15 309-6346.. 8-3, 8-7, 8-9, 8-15,
300-6095 ........................ 8-31 305-2108 .............. 10-7, 10-8 309-3966 ........................ 1-15 8-17, 8-19, 8-21
300-6096 ........8-3, 8-23, 8-37 305-2109 .............. 10-7, 10-8 309-3968 ........................ 4-13 309-6348........................ 8-37
300-6101 ...................... 10-11 305-5426 ................ 5-9, 5-20 309-3969 ............... 8-35, 8-37 309-6349.......................... 8-3
300-6103 2-9, 2-11, 3-7, 8-35, 305-544910-19, 10-22, 10-25, 309-3970 ........................ 1-11 309-6354........................ 8-37
8-37 10-28, 10-29, 309-3980 ........................ 4-13 309-6355........................ 8-31
301-9752 ........................ 3-13 10-36, 10-41, 309-3982 ........................ 4-13 309-6359........................ 8-31
303-4754 .8-7, 8-9, 8-11, 8-31 10-49 309-3991 ............... 1-17, 1-19 309-6360........................ 9-39
303-4758 ............ 4-3, 8-7, 8-9 305-545010-19, 10-22, 10-36, 309-3993 ........................ 4-13 309-6361...... 8-15, 8-19, 8-41
303-4759 .......................... 8-4 10-40 309-3994 ............... 1-17, 1-19 309-6362.......................... 8-3
303-4760 ............... 8-31, 8-41 305-5467 10-35, 10-36, 10-40 309-3996 .....1-17, 1-19, 8-23, 309-6402........................ 6-25
303-4782 ................... 3-3, 3-5 305-5503 .......... 10-28, 10-29 8-25 309-6405.......................... 4-7
303-4787 ...................... 10-11 305-6033 .............. 1-15, 5-19 309-3997 ........................ 4-15 309-6421........................ 8-31
303-4788 ........1-9, 9-19, 10-7 307-7359 ..........................1-4 309-4000 ........................ 1-15 309-6422........................ 8-31
303-4790 ........................ 4-17 308-9131 ..........................1-6 309-4001 ........................ 4-13 309-6425........................ 8-31
303-4795 ........................ 6-25 3090601........................10-11 309-4002 .......................... 4-7 309-6426........................ 8-31
303-4796 ........................ 8-27 309-2832 ..........................1-9 309-6235 .......................... 6-6 309-6429.......................... 2-7
303-4911 ........................ 1-25 309-2835 ......... 1-4, 1-9, 1-21 309-6240 .......................... 2-3 309-6430.......................... 2-7
303-4939 ........................ 11-4 309-2837 ..........................1-9 309-6258 .......................... 2-5 309-6434...................... 10-55
303-4940 ........................ 11-4 309-2838 ..........................1-5 309-6261 .......................... 2-3 309-6440........................ 6-25
303-4941 ........................ 11-4 309-2839 ..........................1-5 309-6262 .......................... 2-3 309-6443........................ 6-25
303-4942 ........................ 11-4 309-2840 ..........................1-9 309-6263 .......................... 2-3 309-6444........................ 6-25
303-4943 ........................ 11-4 309-2841 ..........................1-5 309-6266 .......................... 2-3 309-6445........................ 6-25
303-4944 ........................ 11-4 309-2843 ..........................1-5 309-6268 ........................ 8-27 309-6448.......................... 6-4
13-2 TH255 31200363

PART NUMBER INDEX
309-6449 .......................... 6-4 314-5315........................ 11-4 317-3265 .......................... 1-9 317-5977.......................... 4-3
309-6451 .......................... 6-4 314-5316........................ 11-4 317-3268 ........................ 1-15 317-5982................... 8-7, 8-9
309-6452 .......................... 6-4 314-5318........................ 11-4 317-3270 ...................... 10-11 317-5983.......................... 8-3
309-6453 ........................ 6-25 314-5319........................ 11-4 317-3271 .......................... 1-6 317-5986.......................... 4-7
309-6461 ................. 4-7, 6-25 314-5320........................ 11-4 317-3273 .......................... 1-6 317-5987............ 4-3, 8-7, 8-9
309-8523 .......................... 2-9 314-5321........................ 11-4 317-3277 ...................1-6, 4-3 317-6316.......................... 6-5
309-8524 ........................ 9-13 314-5322........................ 11-4 317-3280 .......................... 1-5 317-6317...................... 10-15
309-8533 .......................... 2-9 314-5323........................ 11-4 317-3285 .......................... 1-4 317-6318...................... 10-15
309-8558 .......................... 2-9 314-5324........................ 11-4 317-3286 .......................... 1-6 317-6319...................... 10-15
309-8559 .......................... 2-9 314-5325........................ 11-4 317-3288 .......................... 1-5 317-6320...................... 10-15
309-8563 ........................ 6-22 314-5326........................ 11-4 317-3292 .......................... 2-5 317-6321...................... 10-15
309-9036 .......................... 1-5 314-5327........................ 11-4 317-3293 .......................... 2-5 317-6322.......................... 7-5
309-9039 ........................ 5-28 315-3886........................ 6-28 317-3294 .......................... 1-6 317-6324.......................... 7-5
309-9151 ........................ 1-17 315-4195........................ 10-3 317-3295 .......................... 1-6 317-6326.......................... 6-5
309-9152 ........................ 1-17 315-4196........................ 10-3 317-3297 .......................... 1-6 317-6327................... 6-6, 6-7
309-9154 ............... 1-17, 1-19 315-4197........................ 10-3 317-3306 .......................... 1-4 317-6330.......................... 4-4
309-9155 .......................... 3-5 315-4207.......................... 1-4 317-3316 .......................... 1-6 317-6332.......................... 6-5
309-9162 ...................... 10-15 315-4214........................ 6-25 317-3317 ........................ 1-15 317-6337...................... 10-35
309-9163 ............... 1-17, 1-19 315-4248............ 9-3, 9-5, 9-9 317-3318 ...............1-23, 8-27 317-6338...................... 10-17
309-9164 ...................... 10-11 315-4249.......................... 9-3 317-3319 .......................... 1-4 317-6339.......................... 6-7
309-9165 ........................ 1-17 315-4250................... 9-3, 9-5 317-3320 ........................ 8-29 317-6341.......................... 6-7
309-9166 ........................ 1-17 315-4251................... 9-3, 9-5 317-3321 ...................8-7, 8-9 317-6342.......................... 6-5
309-9179 ........................ 3-13 315-4252.......................... 9-3 317-3322 .......................... 8-7 317-6343.......................... 6-6
309-9180 ........................ 3-13 315-4253... 9-3, 9-5, 9-9, 9-11 317-3323 ........................ 8-31 317-6344........................ 6-22
309-9185 .......................... 3-5 315-4254............ 9-3, 9-7, 9-9 317-3326 .......................... 1-6 317-6345........................ 6-22
309-9186 .......................... 3-5 315-4255................... 9-3, 9-5 317-3329 ........................ 9-21 317-6347.......................... 7-5
309-9191 ............... 1-17, 1-19 315-4256.......................... 9-9 317-3330 ........................ 9-21 317-6354.......................... 6-5
309-9192 ................... 3-3, 3-5 315-4257.......................... 9-9 317-3331 ........................ 9-21 317-6356.......................... 6-6
309-9193 ............... 1-17, 1-19 315-4258................. 9-9, 9-11 317-3332 ........................ 9-19 317-6359.......................... 6-7
309-9194 ............... 1-17, 1-19 315-4259................. 9-9, 9-11 317-3333 ........................ 9-19 317-6360.......................... 6-7
310-6940 .......................... 4-9 315-4260.......................... 9-9 317-3334 ........................ 9-19 317-6364........................ 6-22
310-7066 ........................ 1-25 315-4261.......................... 9-9 317-3335 ........................ 9-19 317-6365........................ 6-22
312-3277 ........................ 5-15 315-4262................. 9-9, 9-11 317-3336 ........................ 9-21 317-6366...................... 10-15
312-3279 ........................ 10-3 315-4263........................ 9-11 317-3337 ........................ 9-21 317-6367.......................... 6-5
312-3285 ........................ 10-3 315-4264........................ 9-11 317-3338 ........................ 9-21 317-6368.......................... 6-5
312-3286 ...................... 10-61 315-4265........................ 9-11 317-3339 ........................ 5-25 317-6370.......................... 6-5
312-3293 ........................ 9-33 315-4266.......................... 9-7 317-3340 ........................ 9-19 317-6371........................ 6-22
312-3294 ........................ 10-3 315-4267.......................... 9-7 317-5912 .......................... 4-3 317-6372.......................... 6-4
312-3295 ........................ 10-3 315-4268.......................... 9-7 317-5913 .......................... 8-3 317-6373........................ 8-13
312-3296 ........................ 10-3 315-4269.......................... 9-7 317-5914 ...................8-7, 8-9 317-6374.......................... 6-6
312-3297 .......................... 8-3 315-4270.......................... 9-7 317-5915 ...................8-7, 8-9 317-6375.......................... 6-5
312-3298 ........................ 10-3 315-4271.......................... 9-7 317-5916 ...................8-7, 8-9 317-6379............... 6-5, 10-11
312-3299 ........................ 10-3 315-4272.......................... 9-7 317-5921 ........................ 6-25 317-6380.......................... 7-5
312-3300 ...................... 10-19 315-4273.......................... 9-7 317-5922 ...................8-7, 8-9 317-6382.......................... 8-3
312-3302 ........................ 1-10 315-4274.......................... 4-7 317-5924 .......................... 1-4 317-6384..6-5, 6-6, 6-7, 6-22,
312-3307 ...................... 10-61 315-4275.......................... 4-7 317-5930 .......................... 4-7 6-23, 6-27, 7-9,
312-3309 ........................ 6-27 315-4276.......................... 4-7 317-5933 .......................... 4-7 8-13, 10-11
312-3310 ...................... 10-51 315-4277.......................... 9-9 317-5936 .......................... 4-3 317-6385.......................... 6-5
312-3325 ...................... 10-53 315-4278................... 9-3, 9-5 317-5941 .......................... 4-7 317-6387.......................... 6-5
312-3327 ........................ 4-13 315-4279................. 9-9, 9-11 317-5955 .......................... 4-3 317-8663...................... 10-15
312-3328 ........................ 4-13 315-4280........................ 8-31 317-5957 .......................... 4-3 317-8664...................... 10-15
312-3330 ........................ 10-3 316-7999........................ 10-8 317-5958 .......................... 4-3 317-8665...................... 10-15
312-3331 ........................ 6-28 316-8000........................ 10-8 317-5959 .......................... 4-3 317-8666...................... 10-15
312-3332 ...................... 10-11 316-9019............... 1-17, 1-19 317-5964 .......................... 4-3 317-8667........................ 10-7
312-3338 .......................... 2-9 316-9020........................ 9-19 317-5969 .......................... 4-3 317-8668................. 6-6, 6-19
312-3342 ........................ 5-28 317-0088.......................... 6-5 317-5971 ........................ 4-15 317-8669.......................... 6-6
312-3346 .......................... 2-9 317-0089.......................... 6-5 317-5972 ...................8-7, 8-9 317-8670........................ 6-19
312-3347 ........................ 10-3 317-3255...................... 10-11 317-5973 ...................8-7, 8-9 317-8671........................ 6-22
312-3348 .......................... 8-3 317-3261.......................... 4-7 317-5975 .......................... 4-7 317-8672.......................... 6-5
31200363 TH255 13-3

PART NUMBER INDEX
317-8673 ................. 6-6, 10-7 318-4693 ..........................2-9 319-7685 .......................... 7-5 322-0655................. 5-5, 5-17
317-8677 ...................... 10-43 318-4696 ..........................2-9 319-7686 .......................... 7-5 322-0656.......................... 5-5
317-8678 .......................... 6-4 318-4702 ..........................2-9 319-7687 .......................... 7-5 322-0657................. 5-5, 5-17
317-8681 ........................ 6-22 318-4704 ................ 2-9, 2-11 319-7688 ........................ 9-39 322-0658................. 5-5, 5-17
317-8682 ........................ 6-22 318-4705 ................ 2-9, 2-11 319-7689 ........................ 9-39 322-0660........ 5-5, 5-11, 5-17
317-8683 .......................... 6-6 318-4713 ........................9-35 319-7690 ........................ 9-39 322-0662................. 5-5, 5-17
317-8684 .......................... 7-5 318-4719 ..........................2-9 319-7691 ........................ 9-39 322-0663.......................... 5-5
317-8685 .......................... 6-6 318-4725 ..........................2-9 319-7692 .......................... 7-5 322-0664................. 5-5, 5-17
317-8686 .......................... 6-6 318-4729 .............. 8-35, 8-39 319-7693 .......................... 7-5 322-0665.......................... 5-5
317-8687 ........................ 6-23 318-4734 ........................5-25 319-7694 .......................... 7-5 322-0666.......................... 5-5
317-8688 ........................ 6-27 319-1555 ..........................2-9 319-7695 .......................... 7-5 322-0667.......................... 5-5
317-8689 .......................... 6-6 319-1599 ........................6-25 319-7696 .......................... 7-5 322-0668.......................... 5-5
317-8690 ........................ 6-19 319-1600 ........................6-25 319-7697 ........................ 6-17 322-0669.......................... 5-5
317-8695 ........................ 6-17 319-6783 .................. 8-7, 8-9 319-7698 ........................ 6-17 322-0670.......................... 5-5
317-8697 ........................ 6-22 319-7538 ........................4-15 319-7699 ........................ 9-23 322-0671.......................... 5-5
317-8698 ................. 6-6, 6-19 319-7539 ........................4-15 319-7700 ........................ 9-33 322-0672.......................... 5-5
317-8699 .......................... 6-6 319-7540 ........................4-15 319-7701 ........................ 9-23 322-0673.......................... 5-5
317-8700 ........................ 6-27 319-7541 ........................4-15 319-7702 ........................ 9-23 322-0674.......................... 5-5
317-8701 ........................ 6-27 319-7632 ........................10-7 319-7703 ........................ 6-22 322-0675.......................... 5-5
317-8702 ........................ 6-27 319-7633 ........................10-7 319-7704 ........................ 8-13 322-0676.......................... 5-5
317-8703 ........................ 6-27 319-7635 ........................6-19 319-7705 ................... 8-7, 8-9 322-0677.......................... 5-5
317-8704 ........................ 6-27 319-7636 ........................6-23 319-7707 ........................ 6-23 322-0678.......................... 5-5
317-8705 ........................ 6-27 319-7637 ..........................7-5 319-7709 ............... 6-23, 6-25 322-0679.......................... 5-6
317-8706 ........................ 6-27 319-7640 ..........................6-5 319-7710 .......................... 7-3 322-0680.......................... 5-6
317-8707 ........................ 6-27 319-7641 ................ 6-5, 8-13 320-0492 ........................ 6-11 322-0682........ 5-6, 5-13, 5-23
317-8708 ........................ 6-27 319-7643 ........................9-23 320-0499 ........................ 6-11 322-0683.......................... 5-6
317-8709 ........................ 6-27 319-7644 ........................9-23 320-0508 ........................ 6-11 322-0684.......................... 5-6
317-8711 ........................ 6-22 319-7645 ........................9-23 320-0520 ........................ 6-11 322-0685.......................... 5-6
317-8712 ........................ 6-22 319-7646 ........................9-23 320-0533 ........................ 6-11 322-0686........................ 5-11
317-8713 ........................ 6-19 319-7647 ........................9-23 320-0534 ........................ 6-11 322-0689........................ 5-11
317-8715 .......................... 6-6 319-7648 ........................9-23 320-8405 .......................... 9-9 322-0692........................ 5-11
317-8717 ............... 8-29, 8-31 319-7649 ........................9-23 320-8593 ........................ 9-41 322-0693........................ 5-11
317-8718 ........................ 8-31 319-7650 ........................9-23 320-8594 ........................ 9-41 322-0694........................ 5-11
317-8719 .......................... 8-3 319-7651 ........................9-23 320-9307 ...................... 10-61 322-0695........................ 5-11
317-8720 ........................ 9-39 319-7656 ........................9-23 321-0556 ........................ 3-21 322-0696........................ 5-11
317-8721 ........................ 6-28 319-7658 .............. 9-25, 9-27 321-4044 ........................ 6-25 322-0697........................ 5-11
317-8722 ........................ 6-27 319-7659 ........................9-25 321-4045 ........................ 6-25 322-0698........................ 5-11
317-8723 ................. 6-6, 6-19 319-7660 ........................9-25 321-4066 ........................ 1-10 322-0699........................ 5-11
317-8726 ........................ 10-7 319-7661 ..........................7-3 321-5872 ........................ 6-22 322-0700........................ 5-11
317-8727 .......................... 8-3 319-7662 ..........................7-3 321-5873 ........................ 6-22 322-0701........................ 5-17
317-8728 .......................... 8-3 319-7663 ..........................7-3 321-5874 .......................... 6-7 322-0702........................ 5-11
317-8729 .......................... 8-3 319-7664 ........................9-23 321-7782 .......................... 4-9 322-0703........................ 5-11
318-4658 ............ 1-4, 1-6, 6-7 319-7665 ........................9-23 322-0637 ................. 5-9, 5-19 322-0704........................ 5-11
318-4660 ...................... 10-15 319-7666 ........................9-23 322-0638 ........8-3, 8-23, 8-25 322-0705........................ 5-11
318-4661 ...................... 10-15 319-7667 ........................9-23 322-0639 ................... 1-4, 4-3 322-0706........................ 5-11
318-4662 ...................... 10-15 319-7670 ........................9-29 322-0640 .......................... 5-5 322-0707........................ 5-11
318-4664 ........................ 10-4 319-7671 .............. 9-29, 9-31 322-0641 ................. 5-9, 5-19 322-0708........................ 5-11
318-4665 ........................ 6-25 319-7672 ........................9-29 322-0642 .......................... 5-5 322-0709........................ 5-11
318-4668 .......................... 6-4 319-7673 ........................9-39 322-0643 .......................... 5-5 322-0710........................ 5-11
318-4669 ........................ 6-28 319-7674 ........................6-25 322-0644 .......................... 5-5 322-0711........................ 5-11
318-4670 ...................... 10-11 319-7676 ........................6-22 322-0645 .......................... 5-5 322-0712........................ 5-11
318-4671 ...................... 10-47 319-7677 ........................6-22 322-0646 ................. 5-5, 5-17 322-0713............... 5-13, 5-23
318-4678 ........................ 10-7 319-7678 ........................6-22 322-0647 ................. 5-5, 5-17 322-0714............... 5-13, 5-23
318-4683 ........................ 10-7 319-7679 ........................6-22 322-0648 .......................... 5-5 322-0715............... 5-13, 5-23
318-4684 ........................ 6-23 319-7680 ........................6-22 322-0649 ................. 5-5, 5-17 322-0716........................ 5-17
318-4685 ........................ 10-7 319-7681 ........................6-23 322-0650 ................. 5-5, 5-17 322-0718........................ 5-17
318-4686 ........................ 6-28 319-7682 ..........................7-5 322-0651 .......................... 5-5 322-0719........................ 5-17
318-4687 ........................ 6-28 319-7683 ..........................7-5 322-0652 ................. 5-5, 5-17 322-0721........................ 6-11
318-4688 ...................... 10-11 319-7684 ..........................7-5 322-0653 ................. 5-5, 5-17 322-0724........................ 9-35
13-4 TH255 31200363

PART NUMBER INDEX
322-0725 ........................ 9-35 322-0790........................ 9-13 323-7242 ........................ 9-29 326-0480........................ 6-27
322-0728 ........................ 6-11 322-0791........................ 9-13 323-7256 ........................ 11-4 326-0481........................ 6-27
322-0729 ........................ 5-17 322-0792........................ 9-13 323-7259 ........................ 11-4 326-0482........................ 6-27
322-0730 ........................ 6-11 322-0794........................ 5-11 323-7260 ........................ 11-4 326-0483........................ 6-27
322-0731 ........................ 6-11 322-0795.......................... 5-5 323-7265 ........................ 4-13 326-0484........................ 6-27
322-0732 ........................ 6-11 322-0796.......................... 5-5 323-8148 ........................ 10-3 326-0485........................ 6-27
322-0733 ........................ 6-11 322-0797........................ 5-11 323-8658 ........................ 8-27 326-0970........................ 10-7
322-0734 ........................ 6-11 322-0798........................ 5-17 323-8659 ........................ 8-31 326-0971........................ 10-7
322-0735 ........................ 6-11 322-0799................. 6-5, 6-11 323-8660 ........................ 8-31 326-1034........................ 1-15
322-0736 ........................ 6-11 322-0803........................ 6-11 323-8661 ........................ 8-27 326-1145.......................... 7-9
322-0737 ........................ 6-11 322-0805........................ 6-11 323-8662 .......................... 8-4 326-1146.......................... 7-9
322-0740 ........................ 6-11 322-0807........................ 6-11 323-8663 ........................ 8-29 326-1147.......................... 7-9
322-0741 ................. 5-9, 5-19 322-0808........................ 6-11 323-8664 ........................ 8-29 326-1160........................ 11-4
322-0742 ................. 5-9, 5-19 322-0816............... 1-15, 5-19 324-6469 ........................ 1-10 326-1161........................ 11-5
322-0743 ................. 5-9, 5-19 323-4284........................ 11-4 324-6470 ........................ 1-10 326-1162........................ 11-5
322-0744 ................. 5-9, 5-19 323-4792........................ 6-22 324-6661 ........................ 10-3 326-1797........................ 4-17
322-0745 ................. 5-9, 5-19 323-4793........................ 6-22 324-7944 .......................... 8-3 326-1804........................ 4-17
322-0747 ................. 5-9, 5-19 323-4794........................ 6-22 324-7945 .......................... 8-3 326-5101.......................... 1-6
322-0748 ................. 5-9, 5-19 323-4795........................ 6-22 324-8741 ........................ 11-4 327-0051........................ 11-5
322-0749 ................. 5-9, 5-19 323-4796........................ 6-22 324-8742 ........................ 11-4 327-0761........................ 11-5
322-0750 ................. 5-9, 5-19 323-4798........................ 6-22 324-8743 ........................ 11-5 327-0771........................ 6-27
322-0751 ................. 5-9, 5-19 323-4799........................ 6-22 324-8744 ........................ 11-5 327-0773........................ 6-27
322-0752 ................. 5-9, 5-19 323-4800........................ 6-22 324-9476 ........................ 11-4 327-0774........................ 6-27
322-0753 ................. 5-9, 5-19 323-4801........................ 6-22 325-4915 ........................ 10-3 327-1769........................ 2-11
322-0754 ................. 5-9, 5-19 323-4803........................ 6-22 325-5885 ........................ 1-13 327-2204........................ 1-13
322-0755 ................. 5-9, 5-19 323-4804........................ 6-22 325-5886 ........................ 1-13 327-2205........................ 1-13
322-0756 ................. 5-9, 5-19 323-4816........................ 4-15 325-5887 ........................ 1-13 327-2206........................ 1-13
322-0757 ................. 5-9, 5-19 323-5615........................ 11-4 325-5888 ........................ 1-13 327-5262.......................... 1-9
322-0759 ................. 5-9, 5-19 323-5616........................ 11-4 325-5889 ........................ 1-13 327-5266...................... 10-61
322-0760 ................. 5-9, 5-19 323-5635........................ 3-13 325-5890 ........................ 1-13 327-5529........ 2-9, 8-35, 8-37
322-0761 ................. 5-9, 5-19 323-5642........................ 10-7 325-5891 ........................ 1-13 327-5530........ 2-9, 8-35, 8-37
322-0762 ................. 5-9, 5-19 323-5644...................... 10-11 325-5893 ........................ 1-13 327-5533.......................... 1-4
322-0763 ................. 5-9, 5-19 323-5645........................ 6-27 325-5894 ........................ 1-13 327-5627...................... 10-15
322-0764 ................. 5-9, 5-19 323-5646...................... 10-11 325-5895 ........................ 1-13 327-5636........................ 8-31
322-0765 ................. 5-9, 5-19 323-5649........................ 10-7 325-5896 ........................ 1-13 327-5639........................ 10-3
322-0766 .......................... 5-9 323-5737........................ 3-13 325-7701 ........................ 10-3 327-6271........................ 3-21
322-0767 .......................... 5-9 323-5738........................ 3-13 325-8139 ........................ 6-25 327-6272........................ 3-21
322-0768 ................. 5-9, 5-19 323-5840...................... 10-59 325-8145 ........................ 10-7 327-6273........................ 3-15
322-0769 ................. 5-9, 5-19 323-5841...................... 10-59 325-8146 ........................ 10-7 327-6274........................ 3-15
322-0770 ................. 5-9, 5-19 323-6120........................ 1-15 325-8147 .......................... 6-4 327-6276....3-3, 3-5, 3-7, 3-9,
322-0771 ..........5-5, 5-6, 5-20 323-6144.......................... 1-5 325-8254 ........................ 1-13 3-11
322-0772 ................. 5-9, 5-19 323-6647.......................... 4-7 325-8255 ........................ 1-13 327-6277.......................... 3-3
322-0773 ................. 5-9, 5-19 323-6665........................ 11-5 325-8260 ........................ 2-11 327-6279................... 3-7, 3-9
322-0774 ................. 5-9, 5-19 323-6666........................ 11-5 325-8291 ..... 8-15, 8-17, 8-19 327-6281................... 3-7, 3-9
322-0775 ................. 5-9, 5-19 323-6667........................ 11-4 325-8292 ...................8-7, 8-9 327-6282................... 3-7, 3-9
322-0776 ................. 5-9, 5-19 323-6668........................ 11-5 325-8294 ........................ 9-41 327-6283................... 3-7, 3-9
322-0777 ................. 5-9, 5-19 323-6829.......................... 6-5 325-8297 ........................ 9-41 327-6284................... 3-7, 3-9
322-0778 ........................ 5-17 323-6830........................ 1-10 325-8298 ........................ 8-19 327-6285.......... 3-7, 3-9, 3-11
322-0779 ........................ 5-19 323-6942........................ 11-5 325-8299 ........................ 8-19 327-6286.3-7, 3-9, 3-11, 3-23
322-0780 ........................ 5-20 323-6953........................ 6-25 325-9330 ........................ 4-17 327-6287................... 3-7, 3-9
322-0781 ........................ 5-20 323-6957.......................... 1-9 325-9331 .................4-3, 4-17 327-6290........................ 3-15
322-0782 ........................ 5-20 323-6958.......................... 1-9 325-9767 ........................ 1-13 327-6291........................ 3-15
322-0783 ........................ 5-17 323-6959.......................... 1-9 326-0061 .......................... 4-3 327-6292........................ 3-15
322-0784 ........................ 9-33 323-6960........................ 4-13 326-0080 ....... 8-4, 8-17, 8-21 327-6293........................ 3-15
322-0785 ........................ 9-33 323-6978................... 5-3, 5-6 326-0095 ........................ 1-13 327-6294........................ 3-15
322-0786 ........................ 9-13 323-7225.......................... 7-9 326-0096 ........................ 1-13 327-6295........................ 3-15
322-0787 ........................ 9-13 323-723610-28, 10-51, 10-57, 326-0097 ........................ 1-13 327-6296........................ 3-15
322-0788 ........................ 9-13 10-67 326-0098 ........................ 1-13 327-6297................. 3-7, 9-15
322-0789 ........................ 9-13 323-7237...................... 10-65 326-0099 ........................ 1-13 327-6298........................ 3-15
31200363 TH255 13-5

PART NUMBER INDEX
327-6299 ........................ 3-15 328-8840 ........................1-13 330-9064 ........................ 6-15 332-1989........................ 4-13
327-6300 ........................ 3-15 328-8842 ........................1-13 330-9065 ........................ 6-15 332-3109.......................... 6-5
327-6301 ........................ 3-15 328-9554 ........................8-11 330-9066 ........................ 6-15 333-0705........................ 3-23
327-6302 ........................ 3-15 328-9686 ..........................1-5 330-9068 ........................ 6-15 333-0706........................ 3-23
327-6303 ........................ 3-15 329-0290 ..........................4-9 330-9069 ........................ 6-15 333-0707........................ 3-23
327-6304 ........................ 3-15 329-2454 ..........................8-3 330-9070 ........................ 6-15 333-0708........................ 3-23
327-6305 ........................ 3-15 329-2455 ..........................8-4 330-9716 ........................ 6-12 333-0709........................ 3-23
327-6306 ........................ 3-15 329-3624 ........................1-10 330-9817 .......................... 7-5 333-0710........................ 3-23
327-6307 ............... 9-15, 9-17 329-3630 ........................11-5 330-9834 .......................... 7-5 333-0711........................ 3-23
327-6308 ............... 9-15, 9-17 329-3635 ........................11-4 331-0090 ...................... 10-11 333-0712........................ 3-23
327-6309 ........................ 9-15 329-3667 ........................11-4 331-0099 .......................... 6-9 333-0713........................ 3-23
327-6310 ............... 9-15, 9-17 329-7311 ........................8-13 331-0100 ........................ 6-11 333-0714........................ 3-23
327-6311 ........3-7, 9-15, 9-17 329-9750 ........................9-19 3312201 ......................... 2-11 333-0715........................ 3-23
327-6312 ........3-7, 9-15, 9-17 329-9752 ........................9-19 331-3251 .......................... 3-9 333-0737...................... 10-17
327-6313 ............... 9-15, 9-17 329-9753 ........................9-19 331-3252 ........................ 3-11 333-0738.......................... 7-9
327-6314 ........3-7, 9-15, 9-17 330-1792 10-17, 10-19, 10-22 331-3595 ...................... 10-40 333-0981.......................... 6-7
327-6315 .......................... 3-7 330-3808 ........................10-3 331-3771 ........................ 6-25 333-0982.......................... 6-7
327-6316 ........................ 9-15 330-3832 ..........................4-3 331-3772 ........................ 6-25 333-1271........................ 6-25
327-6317 ........................ 3-21 330-3833 ..........................4-3 331-3773 ....4-13, 6-25, 10-11 333-5006........................ 6-23
327-6318 ........................ 3-21 330-3837 ..........................1-4 331-3887 .......................... 1-9 333-5007........................ 6-23
327-6319 ........................ 9-15 330-4234 ..........................3-3 331-3888 .......................... 1-9 333-7969.......................... 1-5
327-6320 ....3-3, 3-5, 3-7, 3-9, 330-4236 ........................3-19 331-3890 .......................... 1-9 333-9864........................ 3-17
3-11 330-4237 ........................3-19 331-4383 ........................ 4-17 334-0270........................ 6-23
327-6321 .....3-3, 3-5, 3-7, 3-9 330-4240 ........................3-15 331-4384 ........................ 4-17 334-0274............... 9-15, 9-17
327-6323 ................... 3-7, 3-9 330-4242 ..........................3-5 331-4386 ........................ 4-17 334-0276........................ 9-15
327-6324 ................... 3-7, 3-9 330-4243 ..........................3-7 331-4387 ................. 4-3, 4-17 334-0284........................ 9-19
327-6325 .3-7, 3-9, 3-11, 3-15 330-4244 ........................3-23 331-4486 .......................... 1-4 334-0703............... 8-19, 8-41
327-6326 ................... 3-7, 3-9 330-4920 ........................11-4 331-4488 .......................... 1-4 334-0704........................ 8-19
327-6327 ............... 3-11, 3-15 330-4921 ........................11-4 331-5298 .......................... 4-7 334-0705........................ 8-19
327-6328 .3-7, 3-9, 3-11, 3-15 330-4923 ........................11-4 331-5299 .......................... 8-3 334-1242.......................... 8-9
327-6329 ....3-3, 3-5, 3-7, 3-9, 330-5803 ..........................1-9 331-5300 .......................... 4-7 334-1314........................ 9-43
3-11 330-6145 ................ 1-4, 8-31 331-5301 .......................... 4-7 334-1315........................ 8-41
327-6330 .......... 3-7, 3-9, 3-11 330-8102 ..........................4-3 331-5302 .......................... 4-7 334-1316........................ 8-41
327-6331 ...... 3-23, 9-15, 9-17 330-8103 ..........................1-4 331-5426 .......................... 4-7 334-1317........................ 8-41
327-6332 ........................ 3-15 330-8104 ..........................4-3 331-6117 ........................ 1-10 334-1318........................ 8-41
327-6333 .......... 3-7, 3-9, 3-15 330-8251 ........................6-11 331-6271 .......................... 6-7 334-1319........................ 8-29
327-6334 ........................ 3-15 330-8252 ........................6-11 331-6272 .......................... 6-7 334-1320........................ 8-29
327-6335 ........................ 3-21 330-8257 ........................6-11 331-6273 .......................... 6-7 334-2325.......................... 7-9
327-6765 .......................... 2-9 330-8271 ........................6-12 331-6274 .......................... 6-7 334-2326.......................... 7-9
327-6839 .......................... 8-4 330-8273 ........................6-12 331-6310 .......................... 3-5 334-2327.......................... 7-9
327-6909 .......................... 6-6 330-8274 ........................6-11 331-6880 . 5-3, 5-15, 8-3, 8-7, 334-2328.......................... 7-9
327-6962 .......................... 7-7 330-8275 ........................6-11 8-9, 8-11 334-2329.......................... 7-9
327-6964 .......................... 7-7 330-8276 ........................6-11 331-6881 ........................ 8-13 334-2330.......................... 7-9
327-6965 .......................... 7-7 330-8277 ........................6-11 331-8020 .......................... 1-4 334-2331.......................... 7-9
327-6966 .......................... 7-7 330-8278 ........................6-11 331-8021 .......................... 1-4 334-2332.......................... 7-9
327-6967 .......................... 7-7 330-8279 ........................6-11 331-8024 .......................... 1-4 334-2333........................ 9-39
327-6968 .......................... 7-7 330-8280 ........................6-11 331-8025 ................... 1-4, 1-6 334-4037............... 8-15, 8-17
327-6969 .......................... 7-7 330-8281 ........................6-11 331-8026 ........................ 1-13 334-4038........................ 8-23
327-6971 .......................... 7-7 330-8282 ........................6-12 331-8028 ........................ 1-13 334-4039................... 8-7, 8-9
327-6973 .......................... 7-7 330-8283 ........................6-12 331-8029 .......................... 1-4 334-4040.......................... 8-3
328-3203 ........................ 10-7 330-8284 ........................6-11 331-8030 .......................... 1-4 334-4041.......................... 8-3
328-3324 .......................... 6-6 330-8325 ........................8-39 331-9917 ............... 8-35, 8-39 334-4042.......................... 8-3
328-3716 ........................ 6-23 330-9056 ........................6-15 331-9919 ........................ 8-39 334-4043.......................... 8-3
328-7285 ...................... 10-19 330-9057 ........................6-11 331-9920 ........................ 8-39 334-4044........................ 8-11
328-8835 ........................ 1-13 330-9058 ................ 6-9, 6-11 331-9921 ........................ 8-39 334-4045........................ 8-11
328-8836 ........................ 1-13 330-9059 ........................6-11 331-9981 ........................ 8-39 334-4046.......................... 8-7
328-8837 ........................ 1-13 330-9060 ........................6-11 331-9982 ...................... 10-15 334-4047........................ 8-13
328-8838 ........................ 1-13 330-9062 ........................6-15 331-9983 ........................ 8-39 334-4048............... 8-15, 8-19
328-8839 ........................ 1-13 330-9063 ........................6-15 332-0024 ........................ 8-39 334-4049................... 8-7, 8-9
13-6 TH255 31200363

PART NUMBER INDEX
334-4050 ................... 8-7, 8-9 334-5882........... 10-19, 10-22 339-8052 ........................ 3-11 349-8255........................ 9-43
334-4051 .......................... 8-3 334-588310-19, 10-22, 10-25, 339-8053 ........................ 3-11 349-8256............... 9-37, 9-43
334-4052 .......................... 8-4 10-28 339-9567 ........................ 6-19 349-8257........................ 9-43
334-4053 ........................ 8-13 334-5884.......................... 1-6 340-5277 ...................... 10-59 349-8258........................ 9-43
334-4054 ........................ 8-11 334-5961...................... 10-47 340-7564 ........................ 6-23 349-8582........................ 1-23
334-4056 ........................ 8-11 334-5962...................... 10-43 340-7565 ........................ 6-23 349-8583........................ 1-23
334-4057 ............... 8-15, 8-19 335-151610-23, 10-28, 10-29, 340-7566 ........................ 6-15 349-8584........................ 1-23
334-4058 .......................... 8-3 10-35 341-1724 ...............1-21, 1-23 349-8588........................ 1-23
334-4059 .......................... 8-3 335-3882.......................... 8-3 342-1948 .......................... 1-4 349-8589............... 8-23, 8-25
334-4060 ................... 8-7, 8-9 335-7014........................ 11-5 342-4204 ........................ 8-35 349-8590........................ 9-21
334-4061 ............... 8-15, 8-19 335-7584.......................... 1-9 342-4205 ........................ 8-35 350-0501.......................... 3-3
334-4062 ................... 8-7, 8-9 335-8092...................... 10-30 342-6728 ........................ 1-19 350-0505........................ 3-19
334-4063 ................... 8-7, 8-9 335-8096...................... 10-30 342-6729 ........................ 1-19 350-0508........................ 3-19
334-4064 .......................... 8-3 336-3498........................ 1-17 342-6730 ...................... 10-57 350-0509........................ 3-17
334-4066 ............... 8-15, 8-19 336-3499........................ 1-17 342-6732 ...................... 10-57 350-3723............... 5-13, 5-23
334-4067 ............... 8-35, 8-39 336-3523.......................... 3-3 342-6734 ...................... 10-57 350-9099.......................... 3-5
334-4068 .......................... 8-3 336-5430........................ 9-23 342-6735 .......................... 1-9 351-4347...................... 10-11
334-4099 ........... 10-19, 10-22 336-5431........................ 9-23 342-6736 .......................... 1-9 351-4348...................... 10-49
334-410110-25, 10-28, 10-29, 336-7167........................ 6-19 342-6737 .......................... 1-9 351-4349...................... 10-11
10-35, 10-40, 336-7168........................ 6-19 342-6739 ........................ 11-5 353-3503........................ 6-22
10-41 336-7169........................ 6-19 342-6740 .......................... 1-9 353-3504........................ 6-23
334-4127 ...................... 10-53 336-7170........................ 6-19 342-6741 .......................... 1-9 353-3505........................ 6-22
334-4128 10-28, 10-51, 10-57 336-7171........................ 6-19 342-6742 ........................ 1-19 353-3506........................ 6-23
334-4129 ...................... 10-55 336-7534........................ 11-6 343-2927 .......................... 7-5 353-3507........................ 6-22
334-5136 ........................ 1-10 336-7535........................ 11-6 343-2931 ........................ 6-27 353-5599........................ 8-11
334-5137 ........................ 1-10 336-7536........................ 11-6 343-2932 ........................ 6-27 353-5850.......................... 4-7
334-5138 ........................ 1-10 336-7619............... 1-10, 1-11 343-2933 ........................ 6-15 353-8462...................... 10-11
334-5140 ........................ 5-27 336-8832........................ 1-13 343-2935 .................6-5, 6-23 353-8463...................... 10-11
334-5141 ............... 8-35, 8-37 336-8834.......................... 4-7 343-2938 ...............1-23, 6-15 353-8464...................... 10-49
334-5144 .......................... 1-6 336-8835.......................... 4-7 343-2939 ........................ 6-15 353-8465...................... 10-11
334-5674 ........................ 3-19 336-9846.......................... 7-9 343-2947 ........................ 6-15 353-8466...................... 10-11
334-5864 ........... 10-19, 10-23 336-9881............... 1-17, 1-19 343-2948 ........................ 6-28 355-2220........................ 11-6
334-5865 ........... 10-19, 10-22 337-3971........................ 4-17 343-3807 .......................... 1-4 355-2221........................ 11-5
334-586610-19, 10-22, 10-25, 337-5002.......................... 8-3 343-7931 .......................... 1-6 355-2222........................ 1-11
10-29, 10-43, 337-8069........................ 10-7 344-0940 .......................... 4-7 355-2231........................ 1-11
10-45, 10-47, 337-8671........................ 11-6 344-2082 ........................ 10-7 356-2911........... 10-28, 10-29
10-53, 10-57 337-8675........................ 3-19 344-2094 ...............8-23, 8-25 356-6564.......................... 1-4
334-5867 ........... 10-35, 10-40 337-8676........................ 3-19 344-2095 ...............8-23, 8-25 356-6569........................ 1-25
334-5868 ........... 10-19, 10-22 337-8677........................ 3-19 344-2096 ...............8-23, 8-25 356-6570........................ 1-25
334-5869 10-28, 10-35, 10-41 337-8678.......................... 3-5 344-2104 ...............8-23, 8-25 356-6573........................ 1-25
334-587010-19, 10-22, 10-35, 337-9647........................ 9-41 344-3258 ........................ 8-35 356-6574........................ 1-25
10-40 338-3286........................ 10-7 344-3261 ........................ 8-35 356-6575........................ 1-25
334-587110-19, 10-22, 10-25, 339-6361........................ 10-3 344-3277 .......................... 5-5 356-6576........................ 1-25
10-28, 10-29, 339-6362........................ 10-3 344-3278 ........................ 5-11 357-0088........................ 5-27
10-35, 10-36, 339-6363........................ 10-3 344-3304 ........................ 6-27 358-5387........................ 10-4
10-41, 10-49, 339-7768.......................... 4-9 344-3305 .......................... 6-7 358-5390........................ 10-3
10-65, 10-67 339-8037................. 3-9, 3-11 344-5675 .......................... 4-3 358-6151........................ 1-11
334-587210-25, 10-28, 10-29, 339-8038................. 3-9, 3-11 344-7165 10-17, 10-35, 10-40 358-6152........................ 1-11
10-35, 10-36, 339-8039................. 3-9, 3-11 344-7185 ........................ 1-17 362-2106.......................... 3-7
10-40, 10-41 339-8040................. 3-9, 3-11 344-7188 ....... 2-9, 8-35, 8-37 362-3752........................ 3-17
334-5873 10-47, 10-49, 10-63 339-8041... 3-5, 3-7, 3-9, 3-11 344-7189 ........................ 2-11 362-3753........................ 3-17
334-587410-19, 10-23, 10-35, 339-8043................... 3-7, 3-9 344-7190 ........................ 2-11 362-3754........................ 3-17
10-40 339-8044........................ 3-11 345-1792 ...............8-35, 8-37 362-3755........................ 3-17
334-5875 ...................... 10-43 339-8046........................ 3-11 345-1793 ...............8-35, 8-37 362-3756........................ 3-17
334-5876 ........... 10-49, 10-51 339-8047........................ 3-11 345-6962 .................5-5, 5-17 362-3757........................ 3-17
334-5877 ............... 1-17, 1-19 339-8048........................ 9-17 345-6963 .................5-5, 5-17 362-3758........................ 3-17
334-5878 ........... 10-43, 10-45 339-8049........................ 9-17 345-6964 ........................ 5-11 362-3759........................ 3-17
334-5879 ........... 10-19, 10-22 339-8050........................ 3-11 345-6965 ........................ 5-11 362-3760........................ 3-17
334-5880 ........... 10-35, 10-40 339-8051........................ 3-11 346-4847 ........................ 1-21 362-3761........................ 3-17
31200363 TH255 13-7

PART NUMBER INDEX
362-3762 ........................ 3-17 382-8745 ......................10-63 415-3217 .......................... 2-3 443-6296.......................... 1-9
362-3763 ........................ 3-17 384-3682 .......... 10-25, 10-29 416-1013 .......................... 1-5 443-8071........................ 5-27
362-3764 ........................ 3-17 384-7560 ........................11-5 418-0027 .......................... 4-3 444-1538........................ 6-27
362-3765 ........................ 3-17 384-7561 ........................11-5 418-3397 .......................... 6-5 444-1539........................ 6-27
362-3766 ........................ 3-17 385-5815 ......................10-63 418-4416 ........................ 8-21 444-1540........................ 6-27
362-3768 ........................ 3-17 386-1196 ........................4-11 418-4417 ........................ 8-21 445-1422........................ 8-37
362-3769 ........................ 3-17 388-1205 ..........................1-5 418-4522 ........................ 8-21 445-1423........................ 8-31
362-3770 ........................ 3-17 388-4041 ......................10-63 418-4523 ............... 8-17, 8-21 445-1424........................ 8-37
362-3771 ........................ 3-17 389-5689 ........................1-13 418-5164 .......................... 1-5 445-1425........................ 8-37
362-3772 ........................ 3-17 389-6232 ........................1-13 418-7445 ...................... 10-22 445-1426........................ 8-37
362-3773 ........................ 3-17 389-6264 ..........................1-5 419-0442 ........................ 11-4 445-1427........................ 8-37
362-3774 ........................ 3-17 389-6271 ..........................1-4 419-0443 ........................ 11-4 446-5517.......................... 9-5
362-3775 ........................ 3-17 389-6288 ..........................1-4 419-0668 ........................ 6-28 446-5518.......................... 9-5
362-3776 ........................ 3-17 389-6353 ..........................1-5 419-3619 ...................... 10-40 447-0427........................ 1-17
362-3777 ........................ 3-17 389-7164 ..........................1-4 419-3620 ...................... 10-28 447-0436........................ 1-17
362-3778 ........................ 3-17 390-005710-11, 10-22, 10-25, 419-4525 ........................ 6-23 447-0437........................ 1-17
362-3779 ........................ 3-17 10-28, 10-35, 419-4548 ........................ 6-22 447-0438........................ 1-17
362-4916 ........... 10-19, 10-22 10-36, 10-40, 420-2325 .......................... 2-3 447-0439............... 1-11, 1-17
362-4931 ........... 10-25, 10-28 10-41, 10-49 420-3170 .......................... 2-3 447-0440........................ 1-17
362-4935 ........... 10-19, 10-23 395-0123 ..........................1-5 421-2306 ........................ 11-5 447-7966.......................... 7-9
362-5397 ........... 10-19, 10-22 395-2648 ..........................6-7 421-5496 ........................ 10-4 448-3126........................ 11-5
362-6351 ...................... 10-43 396-6849 ..........................8-9 421-5531 .......................... 6-7 448-4869........................ 9-31
362-6352 ...................... 10-43 396-6856 ..........................8-3 421-5532 .......................... 2-3 448-8388........................ 6-19
362-6354 ........... 10-43, 10-45 396-7053 ..........................9-5 421-6077 ........................ 9-39 449-2077.......................... 6-7
362-6355 ........... 10-47, 10-53 396-7084 ..........................9-5 421-6256 ........................ 4-13 449-2078.......................... 6-7
362-6359 ........... 10-19, 10-22 396-7988 ..........................2-7 421-7700 ........................ 6-22 449-2079.......................... 6-7
362-6740 ........... 10-25, 10-28 396-7991 ........................10-4 421-9179 ........................ 9-37 449-2080.......................... 6-7
362-6741 ........... 10-36, 10-41 396-8709 ..........................9-5 422-1390 .......................... 6-4 449-2082.......................... 7-5
362-6744 ............. 10-7, 10-25 396-8710 ..........................9-5 422-4199 ........................ 6-27 449-2083........................ 6-27
362-6745 ............. 10-7, 10-36 396-8711 ..........................9-5 422-4316 ........................ 11-6 449-2373................. 5-9, 5-19
362-7670 ........... 10-22, 10-65 396-8800 ........................9-37 422-6478 .......................... 4-3 449-2944........................ 9-37
362-8011 ........... 10-36, 10-41 398-2398 ........................10-4 422-7078 ...................... 10-65 449-2968........................ 9-37
362-8012 ........... 10-36, 10-41 398-2399 ........................10-4 422-7173 .......................... 6-4 449-2974........................ 9-37
362-801310-35, 10-36, 10-40, 3B-4503 ................ 1-10, 1-11 422-7174 .......................... 6-4 449-2975........................ 9-37
10-41 3B-4504 .................. 6-5, 6-15 422-7175 .......................... 6-4 449-5795........................ 9-19
362-8014 ........... 10-36, 10-41 3B-6753 .................. 1-9, 1-19 422-7176 .......................... 6-4 450-0307........................ 9-27
362-8016 ........... 10-35, 10-40 3B-8489 ....... 2-11, 8-23, 8-25 422-7178 .......................... 6-5 450-5971........................ 9-15
363-7725 ........................ 6-11 3E-3386 ........................10-12 422-7180 ........................ 6-23 451-7853........... 10-49, 10-63
364-5356 ........................ 3-13 3E-4352 ............................1-4 423-1218 .......................... 4-3 4520259......................... 5-28
368-3186 ........................ 6-25 3E-9860 ............................6-5 423-1317 ........................ 9-37 4520658CP.................... 5-27
368-3187 ........................ 6-25 3K-6060 ..........................10-3 423-2467 .......................... 6-7 4520659CP.................... 5-27
368-5401 ........................ 1-10 3K-6197 ................ 8-35, 8-39 430-5089 ........................ 10-3 452-7079...................... 10-63
368-5402 ........................ 1-10 3S-2093 ............................6-4 430-8646 .......................... 6-7 453-0130........................ 1-17
368-961610-11, 10-35, 10-36, 3T-0852 .. 3-3, 3-5, 3-17, 4-17 430-8647 .......................... 6-7 454-3968...................... 10-63
10-40, 10-41, 415-2291 ......................10-45 430-8648 .......................... 6-7 456-1554........... 10-35, 10-40
10-43, 10-45, 415-2292 ......................10-63 430-8649 .......................... 6-6 456-1565...................... 10-25
10-47, 10-49 415-3057 .............. 8-17, 8-21 430-8650 .......................... 6-6 456-1567 10-22, 10-35, 10-40
370-4460 .......................... 4-3 415-3058 .............. 8-17, 8-21 436-2901 ........................ 5-11 456-1577 10-22, 10-25, 10-29
374-7864 ........................ 8-29 415-3059 .............. 8-17, 8-21 437-1924 .......................... 2-9 456-1584...................... 10-22
374-7895 ........................ 11-5 415-3060 ........................8-21 437-1925 .......................... 2-9 456-1585...................... 10-45
374-9419 ........................ 6-28 415-3061 ................ 8-9, 8-17 437-7751 .......................... 4-3 456-1591...................... 10-41
375-6900 ........................ 2-11 415-3063 ......................10-63 438-0878 .......................... 6-5 456-8195...................... 10-22
375-7451 ........................ 11-5 415-3064 ......................10-63 442-5213 ........................ 11-5 457-8027........... 10-29, 10-57
376-0508 ................... 3-3, 3-5 415-3068 ........................6-27 443-3877 ........................ 6-19 459-3497...................... 10-17
377-8967 ........................ 4-13 415-3205 ..........................6-4 443-3878 ........................ 6-19 460-2707...................... 10-41
377-8968 ........................ 4-13 415-3208 ..........................6-4 443-5811 ........................ 6-22 460-411610-23, 10-28, 10-29,
377-9838 ........................ 6-28 415-3209 ........................6-28 443-5812 ........................ 6-22 10-35
378-9703 ...................... 10-63 415-3214 ..........................1-5 443-5813 ........................ 6-22 464-0613........................ 5-28
380-7274 ............... 5-13, 5-23 415-3216 ..........................1-5 443-6295 ........................ 10-7 464-3816............... 8-23, 8-25
13-8 TH255 31200363

PART NUMBER INDEX
465-7068 ........................ 6-25 518-9756........................ 6-17 7X-0347.......................... 1-19 8T-9394.......................... 6-27
469-8699 ........................ 1-10 519-7024........................ 6-23 7X-0352.....................3-3, 3-5 91143223 ....................... 9-21
471-2121 .......................... 6-7 527-9833........................ 2-11 7X-0366.......................... 2-11 9D-3868 ........................... 6-5
472-0024 .......................... 1-9 527-9834........................ 2-11 7X-0370............................ 6-6 9S-2087 ......................... 5-27
472-7921 ...................... 10-45 527-9835........................ 2-11 7X-0371............................ 6-7 9S-7382 ......................... 8-31
473-3652 ...................... 10-28 527-9836........................ 2-11 7X-0375.......................... 1-15 9W-0844 10-25, 10-28, 10-29
473-3669 ...................... 10-28 561-9784.......................... 8-3 7X-0440. 1-4, 1-9, 8-13, 8-27, 9X-2480 ......................... 4-17
476-8913 ........................ 5-27 561-9785.......................... 8-3 8-29, 8-31, 10-7 9X-8257 .................. 1-17, 4-7
477-0034 ........................ 8-13 5C-2890 ......................... 3-19 7X-0449............................ 6-6 9X-8483 ......................... 9-21
477-1014 ........................ 1-10 5C-9553 ......................... 3-19 7X-2538.....................3-3, 3-5
477-1688 ........................ 5-11 5D-0353 .................... 2-9, 7-5 7X-2619............................ 2-9
477-1735 ................. 5-9, 5-19 5J-5314 .......................... 8-11 7X-3178.......................... 8-19
477-3345 ...................... 10-28 5K-9107 .... 4-3, 4-13, 8-7, 8-9 7X-3327............................ 2-7
477-9071 ........................ 6-17 5L-4126................. 1-23, 6-15 7X-7729.......................... 2-11
477-9617 .......................... 1-5 5P-0767 ......... 4-7, 6-22, 6-25 80474017 ....................... 4-15
478-0587 ........................ 6-19 5P-1507 ........................... 4-3 80604019 ..................... 10-29
478-2148 ........................ 6-12 5P-2675 ........................... 7-9 8770016 ........................... 8-3
478-3796 .......................... 7-5 5P-4116 ......................... 3-19 8C-3121......... 1-6, 8-29, 8-31
478-7732 ...................... 10-28 5P-4135 ......................... 1-15 8C-8585............................ 2-5
481-7832 .......................... 1-6 5P-7590 ........................... 1-5 8C-8988...................5-3, 5-15
482-2805 .......................... 1-9 5P-8500 .................. 6-5, 6-11 8F-9866 .......................... 11-6
484-1870 ........................ 9-31 5P-9938 ....... 8-35, 8-39, 10-3 8H-3127.....................6-5, 7-3
484-9740 ...................... 10-65 5S-0003 ........................... 6-7 8H-5505............................ 6-5
484-9763 ........................ 6-28 5S-7349 ......................... 10-3 8T-0289 .................8-23, 8-25
485-2777 ........................ 1-23 5S-7383 ......................... 8-31 8T-0328 .................1-10, 1-11
493-2997 ........................ 2-11 5W-4957 ...................... 10-36 8T-4121 . 2-5, 4-3, 4-15, 6-25,
493-8930 ................. 5-9, 5-19 5W-5038 .......................... 6-5 10-3, 10-61
494-0253 ................. 6-6, 6-19 5W-8686 ........................ 10-7 8T-4123 .......................... 2-11
4B-5276................... 1-9, 2-11 6C-3220 ........................... 6-6 8T-4137 ...................4-3, 6-25
4M-0061 .............1-4, 1-6, 1-9 6I-0646........................... 6-25 8T-4138 .....................4-7, 6-5
4M-5281 . 1-4, 1-5, 7-9, 10-63 6K-8178 ........................... 4-3 8T-4177 ............................ 4-7
4M-5282 ....................... 10-57 6K-9632 ......................... 6-19 8T-4182 ............................ 4-7
4M-6425 ....................1-6, 7-9 6T-6506 ....................... 10-40 8T-4185 ............................ 2-5
501-3071 ........................ 8-31 6T-7929 ....................... 10-41 8T-4189 ......... 3-19, 4-7, 4-15
501-3076 ........................ 8-31 6V-0413 ................ 4-13, 6-25 8T-4190 .......................... 3-13
501-3077 ............. 8-31, 10-67 6V-4432 .................. 2-9, 2-11 8T-4191 ............................ 4-3
501-3078 ........................ 8-31 6V-6945 ......................... 1-15 8T-4195 .....................2-5, 4-7
502-2015 .......................... 6-5 6V-7744 ......................... 2-11 8T-4196 .......................... 4-15
502-2017 .......................... 6-7 6V-8182 ........... 1-9, 1-15, 6-6 8T-4198 .......................... 2-11
502-2020 ........................ 6-23 6V-8185 ........................... 6-7 8T-4199 .................1-10, 1-17
506-3879 ...................... 10-63 6V-8188 .................... 1-5, 4-3 8T-4200 .......................... 10-3
506-3880 ...................... 10-63 6V-8213 ......................... 8-37 8T-4205 .................1-6, 10-11
506-9057 ........................ 10-4 6V-8225 ....................... 10-11 8T-4223 ........... 4-3, 6-7, 6-25
507-3154 ........................ 5-27 6V-8801 .................. 1-5, 10-3 8T-4224 ....... 1-10, 10-3, 10-7
507-4959 ........... 10-28, 10-29 6V-8918 ........................... 2-9 8T-4956 ............................ 4-3
507-9260 ........................ 10-7 6V-9188 ................ 1-17, 1-19 8T-7008 ............................ 1-5
507-9262 ........................ 6-19 6V-9189 ......................... 10-7 8T-8730 10-22, 10-23, 10-25,
507-9308 .......................... 7-9 7012953 ......................... 9-33 10-28, 10-29,
507-9498 .......................... 6-5 7D-5473 ....................... 10-63 10-35, 10-36,
508-4536 ........................ 6-23 7D-5962 ........................... 4-3 10-40, 10-41,
508-8837 ........................ 1-10 7N-0718 ......................... 10-4 10-49, 10-67
509-6496 ........................ 1-10 7R-2751 ....................... 10-22 8T-8737 10-12, 10-22, 10-23,
509-7069 ........................ 6-12 7X-0265 ................ 8-15, 8-19 10-25, 10-28,
512-0345 ...................... 10-17 7X-0274 ......................... 9-19 10-29, 10-30,
512-0346 ...................... 10-17 7X-0290 ........................... 2-3 10-35, 10-36,
512-0347 ........... 10-35, 10-40 7X-0332 .................... 1-5, 2-7 10-40, 10-41
512-0348 ........... 10-36, 10-41 7X-0336 ........................... 2-7 8T-8908 ............................ 7-9
512-0354 ........... 10-35, 10-40 7X-0340 ........................... 1-5 8T-9368 ........... 4-3, 8-3, 8-41
518-2966 ........................ 1-11 7X-0345 ........................... 4-7 8T-9379 ............................ 8-9
31200363 TH255 13-9

PART NUMBER INDEX
13-10 TH255 31200363

31200363

Manual de Partes - Telehandler TH255C

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Parts Manual

February 22, 2008 - A - Original Issue Of Manual

FIGURE NO. TITLE PAGE NO.

31200363 TH255 iii

FIGURE NO. TITLE PAGE NO.

5-2 Front Differential & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

FIGURE NO. TITLE PAGE NO.

FIGURE NO. TITLE PAGE NO.

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

3100 TORQUE CONVERTER, TORQUE DIVIDER,

5800 OTHER CONTROLS

7600 MACHINE ELECTRONIC CONTROLS & DATA

Figure 1-1 Frame Shrouding & Attaching Parts

1-2 TH255 31200363

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

718 709 705

31200363 TH255 1-3

Figure 1-1 Frame Shrouding & Attaching Parts

331-8029 Ref HOOD INSTALLATION, (ANSI), B

1-4 TH255 31200363

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

31200363 TH255 1-5

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

331-8025 Ref FRONT ENGINE COVER, (CE & AUS),

1-6 TH255 31200363

Figure 1-1 Frame Shrouding & Attaching Parts (Continued)

31200363 TH255 1-7

Figure 1-2 Frame Covers, Shrouding & Attaching Parts

1-8 TH255 31200363

Figure 1-2 Frame Covers, Shrouding & Attaching Parts

323-6958 Ref COUNTERWEIGHT INSTALLATION, (ANSI), B

31200363 TH255 1-9

Figure 1-2 Frame Covers, Shrouding & Attaching Parts (Continued)

334-5136 Ref BATTERY COVER INSTALLATION, (Before S/N TBS00627), C

312-3302 Ref FUEL CAP INSTALLATION, B

469-8699 Ref WHEEL CHOCK INSTALLATION, (if equipped), (Germany), D

324-6469 Ref BOOM PROP INSTALLATION, (CE & AUS), C

331-6117 Ref REAR CONVEX MIRROR INSTALLATION, C

1-10 TH255 31200363

Figure 1-2 Frame Covers, Shrouding & Attaching Parts (Continued)

K1 358-6151 1 ENGINE COVER REPLACEMENT KIT, (Before S/N TBS00324)

31200363 TH255 1-11

Figure 1-3 Engine Pod Insulation

1-12 TH255 31200363

Figure 1-3 Engine Pod Insulation

326-0095 Ref DOOR PANEL INSULATION INSTALLATION, (Before S/N TBS00597), J

331-8026 Ref REAR COVER INSULATION INSTALLATION, D

325-5885 Ref HOOD INSULATION INSTALLATION, I

327-2204 Ref FRONT COVER INSULATION INSTALLATION, D

31200363 TH255 1-13

Figure 1-4 Axle & Fender Installation

1-14 TH255 31200363

Figure 1-4 Axle & Fender Installation

317-3317 Ref FRONT FENDER INSTALLATION, (ANSI - if equipped), C