JLG G10-55A SN 0160045636 & After Telehandler Parts Manual PDF

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Illustrated Parts Manual

Models
G10-55A
G12-55A
S/N 0160045636 & After including
0160045082, 0160045094,
0160045209, 0160045295,
0160045296 & 0160045449

31200728

Revised
March 4, 2014

An Oshkosh Corporation Company


EFFECTIVITY PAGE

May 1, 2012 - A - Original Issue of Manual


January 4, 2013 - B - Revised Manual
January 29, 2013 - C - Revised Manual
April 3, 2013 - D - Revised Manual
August 2, 2013 - E - Revised Manual
January 10, 2014 - F - Revised Manual
March 4, 2014 - G - Revised Manual

31200728 G10-55A, G12-55A i


EFFECTIVITY PAGE

ii G10-55A, G12-55A 31200728


Machine Configuration

ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A

OY2700

REAR VIEW OF CAB

Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1).
If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur
(ULS) from this point forward.
If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS)
from this point forward.

1
General Information

1. MACHINE IDENTIFICATION
Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS,
ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these
characteristics are attachments, engine, transmission & hydraulic components.
2. PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few
examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number,
part number, description & corresponding illustration(s).
3. TABLE OF CONTENTS
A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for
quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS
The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX
A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations
there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of
parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part
number column of the manual.
7. PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing
from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS & SYMBOLS
AC .................................................................... Air Conditioning LB ....................................................................................Pound
ANSI ............................. American National Standards Institute LH.............................................................................. Left Hand
AR ..........................................................................As Required LS ............................................................................. Low Sulfur
ASME.................... American Society of Mechanical Engineers MAX........................................................................... Maximum
ASSY ......................................................................... Assembly MM .............................................................................Millimeter
AUS..............................................................................Australia N.................................................................................... Newton
AUX.............................................................................. Auxiliary NA ...................................................................... Not Applicable
CE ............................................................European Conformity NLA ........................................................... No Longer Available
DIA .............................................................................. Diameter NSS ........................................................... Not Sold Separately
EURO......................................................................... European OD ................................................................. Outside Diameter
FT ...................................................................................... Foot OZ .................................................................................. Ounce
GA...................................................................................Gauge P/N ........................................................................Part Number
GR ...................................................................................Grade QTY ..............................................................................Quantity
HD..................................................................................... Head REF ...........................................................................Reference
HYD ............................................................................Hydraulic REQ............................................................................ Required
ID ..................................................................... Inside Diameter RH ........................................................................... Right Hand
IN ........................................................................................Inch S/N ..................................................................... Serial Number
ISO.............................International Organization for Standards SAE ....................................... Society of Automotive Engineers
ITSDF ..... Industrial Truck Standards Development Foundation STD ............................................................................ Standard
KG............................................................................... Kilogram ULS ..................................................................Ultra Low Sulfur
kW................................................................................. Kilowatt V .......................................................................................... Volt
10. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the
illustration such as harnesses & hoses or any other information that has been separated in the illustration.

Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior
notification. Contact JLG Industries, Inc. for updated information.

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1

1
6
9

7 8
9

3
This Page Intentionally Left Blank

4
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-7 Retract Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-8 Manual Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 50 In Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-5 90 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-6 180 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-7 Sheet Handler Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-8 Forks & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-9 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-10 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-11 General Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3-12 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-13 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-14 Truss Boom with Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-15 8 Foot Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3-16 8 Ft Side Tilt Electric Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

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4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drivetrain Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-3 Front Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-4 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-5 Front Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-6 Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-7 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-8 Rear Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-9 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5-10 Rear Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-11 Rear Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5-12 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
5-13 Transmission - Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-14 Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
5-15 Transmission - Forward Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
5-16 Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5-17 Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5-18 Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5-19 Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
5-20 Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5-21 Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5-22 Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
5-23 Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
5-24 Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
5-25 Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5-26 Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
5-27 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-82

SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-7 Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-8 Air Conditioning Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

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SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-5 Outrigger & Frame Level/Auxiliary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Steer Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-4 Service Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-5 Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-6 Frame Level/Auxiliary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-7 Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-8 Lift Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-9 Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-10 Tilt Cylinder & Compensation Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-11 Boom Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-12 Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-13 Frame Level Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
8-14 Outrigger Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Tilt Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-4 Compensation Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-5 Frame Level Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-6 Outrigger Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-7 Stabilizer Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-8 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-9 50 In Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-10 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-11 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-12 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-13 Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-14 Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-15 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-16 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9-17 Hydraulic Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40

31200728 G10-55A, G12-55A 7


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

9-18 Decompression Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42

SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Arctic Package Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-3 Boom & Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-4 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-5 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-6 Clearsky Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-7 Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-8 Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10-9 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-10 Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10-11 Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-12 VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-13 Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-14 Enclosed Cab Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-15 Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10-16 Instrument Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-17 Frame Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-18 Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10-19 Cab Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
10-20 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
10-21 A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
10-22 VEC Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64

SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

SECTION 12 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

8 G10-55A, G12-55A 31200728


SECTION 1
FRAME & ATTACHING PARTS

31200728 G10-55A, G12-55A


FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts

1-2 G10-55A, G12-55A 31200728


FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts


Item Part Number Qty. Description Rev.
1001130125 Ref ENGINE POD INSTALLATION, (if equipped for ULS), (not available to order, H
see items 1 thru 24 for service)
1001136089 Ref ENGINE POD INSTALLATION, (if equipped for LS), (not available to order, see E
items 1 thru 24 for service)
1 0682018 2 HEX HD CAPSCREW, 5/8-11X2-1/4
2 0682032 2 HEX HD CAPSCREW, 5/8-11X4
4 0811606 7 SCREW, 3/8-16X3/4
5 4892000 4 WASHER, 5/8
6 1001121031 1 POD WELDMENT SUPPORT
7 1001121047 1 BOTTOM COVER PLATE
8 1001128248 1 COOLER ACCESS COVER PLATE
15 1001132796 2 HOSE GUIDE BRACKET
16 0811610 4 SCREW, 3/8-16X1-1/4
18 0641640 4 HEX HD CAPSCREW, 3/8-16X5
19 1001143653 4 SPACER TUBE
20 1001123654 2 HOSE GUIDE PLATE
24 1001150299 2 HOSE, 3/4
101 NSS 1 FRAME WELDMENT
223 83201147 4 HEX HD CAPSCREW, 1-8X8-1/2, GR8, (torque to 860 lb-ft/1170 Nm)
224 80241137 4 WASHER
251 91140001 1 COUNTERWEIGHT, (if equipped)
1001097095 1 COUNTERWEIGHT WITH PINTLE HITCH ASSY, (if equipped), B
(includes items 303 & 304)
303 Ref PINTLE HOOK, (not shown), (see Figure 1-4 for details)
304 1001091458 1 COUNTERWEIGHT
401 Ref HYDRAULIC TANK, (see Figure 9-14 for details)
402 Ref CAB WELDMENT, (see Figure 6-1 for details)
501 90206202 11 in TRIM-LOK
502 4060918 39 in TRIM-LOK, (not shown)
503 1001125491 1 FOAM GASKET SEAL

31200728 G10-55A, G12-55A 1-3


FRAME & ATTACHING PARTS

Figure 1-2 Covers

3
17 203
26 11

25

11 14
25 14
3

201

202 PAP25591

1-4 G10-55A, G12-55A 31200728


FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)

8
21
108
12 28
10
19

7 4
8

101 103
18
24 24 10
24 24 10
10
10 10
24
104 20
111
6
111
107 23
111 23
6
110 10
27
1

10

1
5
11 16

5
13
15
5
5
11
13

PAP25600

31200728 G10-55A, G12-55A 1-5


FRAME & ATTACHING PARTS

Figure 1-2 Covers


Item Part Number Qty. Description Rev.
1001129636 Ref COVERS INSTALLATION, (not available to order, see items 1 thru 28 I
for service)
1 0641405 10 HEX HD CAPSCREW, 1/4-20X5/8, GR5
3 0641610 5 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
4 0791410 2 SCREW, 1/4-20X1-1/4
5 0791608 6 SCREW, 3/8-16X1
6 0811606 5 SCREW, 3/8-16X3/4
7 3311405 2 HEX LOCKNUT, 1/4-20
8 3520176 2 PLUG
10 4751400 12 WASHER, 1/4
11 4751600 7 WASHER, 3/8
12 8866348 1 RH MIRROR, (includes washer & locknut)
13 88501006 2 HEX NUT, 3/8-16
14 88662523 5 TINNERMAN NUT
15 1001121332 1 LATCH MOUNT BRACKET
16 1001121337 1 LATCH CATCH BRACKET
17 1001149900 1 FRONT COVER
18 1001129637 1 HINGE COVER
19 1001129639 1 MIRROR BRACKET
20 1001144114 1 HINGE MOUNT SUPPORT
21 1001131147 1 ENGINE ASSY COVER, (includes items 101 thru 111) F
23 1001131247 2 GAS SPRING
24 0811608 6 SCREW, 3/8-16X1
25 4761600 5 LOCKWASHER, 3/8
26 90206198 3 in TRIM-LOK
27 1001146367 1 INSULATE
28 1001146371 1 INSULATE
101 3290605 4 HEX LOCKNUT, M6X1
103 4811700 4 WASHER, 6mm
104 1001122219 1 COMPRESSION LATCH
107 1001129358 1 ENGINE COVER HINGE
108 1001129638 1 ENGINE COVER
110 3300492 5 LOCKING NUT
111 4751600 5 WASHER, 3/8
201 1001144101 15.5 in SPLIT CONDUIT
202 90206203 13.5 in TRIM-LOK
203 88671001 2 GREASE FITTING, 1/8

1-6 G10-55A, G12-55A 31200728


FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 1-7


FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation

1-8 G10-55A, G12-55A 31200728


FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation


Item Part Number Qty. Description Rev.
1001143633 Ref OUTRIGGER INSTALLATION, (includes items 1 thru 13) A
1 0641634 2 HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
2 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5
3 3300143 4 HEX LOCKNUT, 3/8-16
4 3931672 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
5 4761800 4 LOCKWASHER, 1/2
6 88671001 4 LUBE FITTING, STRAIGHT, 1/8
7 91081313 2 KEEPER
8 1001001211 2 OUTRIGGER CYLINDER ASSY, (includes items 101 & 105) B
9 1001141892 2 PAD WELD STABILIZER
10 1001142258 2 OUTRIGGER ARM WELDMENT
11 91563197 2 OUTRIGGER CYLINDER PIN
12 91563198 2 ARM PIN
13 91563199 2 SHOE PIN
101 Ref OUTRIGGER CYLINDER & ATTACHING HARDWARE,
(see Figure 9-6 for details)
105 Ref STRAIGHT FITTING, (see Figure 8-14 for details)

31200728 G10-55A, G12-55A 1-9


FRAME & ATTACHING PARTS

Figure 1-4 Pintle Hook

304
305

301
302
303

PY7310

1-10 G10-55A, G12-55A 31200728


FRAME & ATTACHING PARTS

Figure 1-4 Pintle Hook


Item Part Number Qty. Description Rev.
301 0100011 AR ®
LOCTITE 242 TM

302 0681814 4 HEX HD CAPSCREW, 1/2-13X1-3/4, GR8, (torque to 105 lb-ft/145 Nm)
303 88551013 4 LOCKWASHER, 1/2
304 90200602 1 PINTLE HOOK
305 Ref COUNTERWEIGHT, (see Figure 1-1 for details)

31200728 G10-55A, G12-55A 1-11


FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-12 G10-55A, G12-55A 31200728


SECTION 2
BOOM

31200728 G10-55A, G12-55A


BOOM

Figure 2-1 Boom Installation

120
3
14
101
13
602

502
501
102
501
103

307
104 332
333 BACK OF FRAME
326
331
20

18
601
19

240
241

401

PAP25812

2-2 G10-55A, G12-55A 31200728


BOOM

Figure 2-1 Boom Installation


Item Part Number Qty. Description Rev.
1001099663 Ref BOOM INSTALLATION, (G10-55A), (not available to order, see items 3 thru 20 I
for service)
1001099662 Ref BOOM INSTALLATION, (G12-55A), (not available to order, see items 3 thru 20 I
for service)
3 3423247 1 PIN
13 88212287 1 SOCKET HD CAPSCREW, 3/4-10X6
14 8310067 1 HEX LOCKNUT, 3/4-10
18 88661002 2 STRAIGHT FITTING
19 84719940 2 HOSE ASSY
20 2160002 2 GREASE FITTING

1001113744B 1 BOOM ASSY, (G10-55A), (includes items 101 thru 106 & 120 thru 241) D
1001114138B 1 BOOM ASSY, (G12-55A), (includes items 101 thru 106 & 120 thru 241) D
101 Ref FIRST BOOM SECTION, (see Figure 2-2 for details)
102 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
103 Ref THIRD BOOM SECTION, (see Figure 2-4 for details)
104 Ref FOURTH BOOM SECTION, (see Figure 2-5 for details)
105 Ref EXTEND CHAINS, (not shown), (see Figure 2-6 for details)
106 Ref RETRACT CHAINS, (not shown), (see Figure 2-7 for details)
120 91141301 2 BUSHING
125 Ref BOOM HYDRAULICS, (not shown), (see Figure 8-11 for details)
240 8307916 AR SHIM, 2.5X3.875X.075
241 8307917 AR SHIM, 2.5X3.875X.134
307 Ref ANGLE DECAL, (see Figure 11-2 for details)
326 1001098769 1 BOOM ANGLE INDICATOR
331 1001096404 1 BOOM ANGLE SPACER
332 4711600 1 WASHER, 3/8
333 8305645 1 HEX LOCKNUT, 3/8-16
401 Ref MECHANICAL QUICK ATTACH INSTALLATION, (see Figure 2-8 for details)
501 Ref LIFT CYLINDER & HARDWARE, (see Figure 9-1 for details)
502 Ref COMPENSATION CYLINDER & HARDWARE, (see Figure 9-4 for details)
601 Ref TILT CYLINDER & HARDWARE, (see Figure 9-3 for details)
602 Ref EXTEND/RETRACT CYLINDER & HARDWARE, (see Figure 9-2 for details)

31200728 G10-55A, G12-55A 2-3


BOOM

Figure 2-2 First Boom Section

G10-55A
107
131
113
201
201

95

81

46
63
60
51
55
74 52
76
201 95

1
45

62
201
44 81
53 133
54 13
86
75
41 121
129
201
PY8310
Note: Wear Pad Shimming:
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

2-4 G10-55A, G12-55A 31200728


BOOM

Figure 2-2 First Boom Section


Item Part Number Qty. Description Rev.
1 1001113588 1 FIRST BOOM SECTION WELDMENT
13 91561156B 1 EXTEND/RETRACT CYLINDER SUPPORT PLATE
38 91161171 2 WEAR PAD SUPPORT
41 91161167 2 WEAR PAD SUPPORT
43 91033189 2 WEAR PAD
44 1001117653 2 WEAR PAD
45 91033186 4 WEAR PAD
52 91031236 6 SPACER
53 91161183 2 SPACER
54 91161184 AR SHIM, 0.0598
55 90205870 AR SHIM, 0.0598
62 0641818 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 85 lb-ft/116 Nm)
74 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
76 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
81 4761800 4 SPRING LOCKWASHER
86 3311801 2 HEX NUT, 1/2-13
95 4891600 14 WASHER, 3/8
107 0651612 AR HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
113 0651614 AR HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
121 0651820 AR HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
129 0651822 AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
131 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
133 4711800 2 WASHER, 1/2
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-5


BOOM

Figure 2-2 First Boom Section

G12-55A

61
106 76
201 77
201

91

79

38
55
52
43
55
92 52
130
131 91
201

1
45

62
201
44 79
53 143
54 13
83
74
41 75
101
128
201 PY7080

Note: Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

2-6 G10-55A, G12-55A 31200728


BOOM

Figure 2-2 First Boom Section


Item Part Number Qty. Description Rev.
1 1001113690 1 FIRST BOOM SECTION WELDMENT
13 91561156B 1 EXTEND/RETRACT CYLINDER SUPPORT PLATE
38 91161171 2 WEAR PAD SUPPORT
41 91561101 2 WEAR PAD SUPPORT
43 91033189 2 WEAR PAD
44 1001117653 2 WEAR PAD
45 91033186 4 WEAR PAD
52 91031236 6 SPACER
53 91161183 2 SPACER
54 91161184 AR SHIM, 0.0598
55 90205870 AR SHIM, 0.0598
61 0651610 AR HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
62 0641818 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 85 lb-ft/116 Nm)
74 90027471 6 WASHER
75 0651822 AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
76 0651614 AR HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
77 0651612 AR HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
79 4761800 4 SPRING LOCKWASHER
83 3311801 2 HEX NUT, 1/2-13
91 4891600 14 WASHER, 3/8
92 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
101 0651820 AR HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
106 0641808 2 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
128 0651818 AR HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
130 0651605 AR HEX HD CAPSCREW, 3/8-24X.625, GR5, (torque to 32-37 lb-ft/43-50 Nm)
131 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
143 4711800 2 WASHER, 1/2
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-7


BOOM

Figure 2-3 Second Boom Section

G10-55A

6
201
44
90
89 201
103

63
82
60
84
201
51 60
103
63
54
53

65

61

66 52 85
2 78
106
84 201
201
47 62 58 103
91 105
83 201
83
104
86 78
201
139
201 45 63
86
96
201
60
107 78 55
114
201 90
113
103
201

64
67

2 56
Note: Wear Pad Shimming: PAL6371
Whenever a shim is used with a pad, a spacer with
holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease

2-8 G10-55A, G12-55A 31200728


BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
2 91576006B 1 SECOND BOOM SECTION WELDMENT
6 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
44 91161170 2 WEAR PAD SUPPORT
45 0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
47 1001113609 1 SUPPORT PLATE
51 91033189 2 WEAR PAD
52 1001117653 2 WEAR PAD
53 91033186 4 WEAR PAD
54 1001117652 2 WEAR PAD
55 91163188 2 WEAR PAD
56 91163214 2 WEAR PAD
58 91161221 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
60 91031236 8 SPACER
61 91161183 2 SPACER
62 91161184 AR SHIM, 0.0598
63 90205870 AR SHIM, 0.0598
64 91511094 2 SPACER
65 91141303 2 SPACER
66 91141302 AR SHIM, 0.0598
67 91121082 AR SHIM, 0.0598
78 88671027 6 GREASE FITTING
82 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
83 90027471 12 WASHER
84 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
85 91161248 AR HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
86 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
89 4761800 2 SPRING LOCKWASHER
90 0651618 AR HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
91 4892200 2 WASHER, 3/4
96 0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
103 4891600 14 WASHER, 3/8
104 0642210 2 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5, (torque to 285 lb-ft/388 Nm)
105 91161222 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
106 91361045 AR HOLLOW HEX HD CAPSCREW, 3/8-24X7/8, (torque to 15-17 lb-ft/20-23 Nm)
107 91361046 AR HOLLOW HEX HD CAPSCREW, 3/8-24X2-1/4, (torque to 15-17 lb-ft/20-23 Nm)
113 0651616 AR HEX HD CAPSCREW, 3/8-24X2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
114 91161278 AR HOLLOW HEX HD CAPSCREW, 3/8-24X2, (torque to 15-17 lb-ft/20-23 Nm)
139 0651811 AR HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft/103-117 Nm)
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-9


BOOM

Figure 2-3 Second Boom Section

G12-55A
102
201

103
45 140
2
147
87
201
99

67 100
64 138
139
201
57 60
99
63
54
53

65
61

52 100 78
138 137
65
139 201
201
62 99
47 13
82 90
88 201
82 101
97 83
201
117 96 63
201 97
117
141 78
147 60
78 55
201 134
201 98
99 111
201

64
67

2 56 PAL6380

Note: Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

2-10 G10-55A, G12-55A 31200728


BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
2 91566007B 1 SECOND BOOM SECTION WELDMENT
13 91161221 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
45 1001121290 2 WEAR PAD SUPPORT
47 91161168 1 SUPPORT PLATE
52 1001117653 2 WEAR PAD
53 91033186 4 WEAR PAD
54 1001117652 2 WEAR PAD
55 91163188 2 WEAR PAD
56 91163214 2 WEAR PAD
57 91563028 2 WEAR PAD
60 91031236 4 SPACER
61 91161183 2 SPACER
62 91161184 AR SHIM, 0.0598
63 90205870 AR SHIM, 0.0598
64 91511094 2 SPACER
65 91141303 4 SPACER
67 91121082 AR SHIM, 0.0598
78 88671027 6 GREASE FITTING
82 4891600 6 WASHER
83 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
87 4761800 2 SPRING LOCKWASHER
88 4892200 2 WASHER, 3/4
90 91161222 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
96 0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
97 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
98 0651620 AR HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
99 90027471 18 WASHER
100 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
101 0642210 2 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
102 3931828 2 SOCKET HD CAPSCREW, 1/2-13X1-3/4
103 88211551 AR SOCKET HD CAPSCREW, 3/8-24X3, (torque to 32-37 lb-ft/43-50 Nm)
111 0651622 AR HEX HD CAPSCREW, 3/8-24X2-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
117 0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
134 91563147 AR HOLLOW HEX HD CAPSCREW, 3/8-24X1/2, (torque to 15-17 lb-ft/20-23 Nm)
137 91161248 AR HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
138 0651605 AR HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
139 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
140 88211550 AR SOCKET HD CAPSCREW, 3/8-24X2-1/2, (torque to 32-37 lb-ft/43-50 Nm)
141 0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
143 0651807 AR HEX HD CAPSCREW, 1/2-20X.88, GR5, (torque to 76-86 lb-ft/103-117 Nm)
147 88681343 AR SOCKET HD CAPSCREW, 3/8-24X2-3/4, (torque to 32-37 lb-ft/43-50 Nm)
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-11


BOOM

Figure 2-4 Third Boom Section

3 G10-55A
6
201
90
89 93
83 201

83
44

53
60
63 54 63
69
60 65 82 119
84 201
51 125
201
88 201

103 50

54 126
66 119
7
117 65 201
48 83 116
62
201 88
96 126
45 83 78
100 85
57 201
201
86 58 69
102 101 82
201 103
201 201
78
3

68 66
201
60
78 55
45
57
201 45
57
201
83

65

66

54
Note: Wear Pad Shimming: PAL6390
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

2-12 G10-55A, G12-55A 31200728


BOOM

Figure 2-4 Third Boom Section


Item Part Number Qty. Description Rev.
3 1001113528B 1 THIRD BOOM SECTION WELDMENT
6 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
7 Ref BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
44 91161170 2 WEAR PAD SUPPORT
45 0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
48 91161169 1 SUPPORT PLATE
50 91161173 1 BRACKET
51 91033189 2 WEAR PAD
53 91033186 4 WEAR PAD
54 1001117652 6 WEAR PAD
55 91163188 2 WEAR PAD
57 0651816 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
58 91161221 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
60 91031236 8 SPACER
62 91161184 AR SHIM, 0.0598
63 90205870 AR SHIM, 0.0598
65 91141303 6 SPACER
66 91141302 AR SHIM, 0.0598
68 91161277 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
69 0651605 AR HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
78 88671027 6 GREASE FITTING
82 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
83 90027471 22 WASHER
84 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
85 91161248 2 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
86 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
88 4891600 8 WASHER
89 4761800 2 SPRING LOCKWASHER
90 0651618 AR HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
93 0651620 AR HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
96 0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
100 0651806 AR HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
101 91361047 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
102 0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
103 90027470 12 WASHER, 3/8
116 0642010 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5
117 4892000 2 WASHER
119 0641610 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
125 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
126 3311601 4 HEX NUT, 3/8-16
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-13


BOOM

Figure 2-4 Third Boom Section

3 G12-55A
68
201 98
111
87 142
99
201
99
44

53
60
63 54 63
100
60 65 138 115
139 201
51 121
201
86 201

99 50
115
58 122 201
66
7
113 65
48
66
112 86
122
201 82 78
82 137
110 127 201
96
141 136 100
146 138
143 201
201 139 99
201
78 201
3

135 66
201 60
78 55
110
117
201
110
117
201
82

65

66

54
Note: Wear Pad Shimming: PAL6400
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

2-14 G10-55A, G12-55A 31200728


BOOM

Figure 2-4 Third Boom Section


Item Part Number Qty. Description Rev.
3 1001114001B 1 THIRD BOOM SECTION WELDMENT
7 Ref BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
44 91561108 2 WEAR PAD SUPPORT
48 91161169 1 SUPPORT PLATE
50 91161173 1 BRACKET
51 91033189 2 WEAR PAD
53 91033186 4 WEAR PAD
54 1001117652 4 WEAR PAD
55 91163188 2 WEAR PAD
58 1001117660 2 WEAR PAD
60 91031236 8 SPACER
63 90205870 AR SHIM, 0.0598
65 91141303 6 SPACER
66 91141302 AR SHIM, 0.0598
68 0641816 2 HEX HD CAPSCREW, 1/2-13X2, (torque to 76-86 lb-ft/103-117 Nm)
78 88671027 6 GREASE FITTING
82 90027471 16 WASHER
86 4761600 8 WASHER
87 4761800 2 SPRING LOCKWASHER
96 0651808 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
98 0651620 AR HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
99 4891600 18 WASHER
100 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
110 0651816 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
111 0651622 AR HEX HD CAPSCREW, 3/8-24X2-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
112 0642008 2 HEX HD CAPSCREW, 5/8-11X1, GR5
113 4892000 2 WASHER, 5/8
115 0641610 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
117 0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
121 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
122 3311601 4 HEX NUT, 3/8-16
127 91041450 AR SHIM, 0.0478 IN
135 91161277 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
136 0651818 AR HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
137 91161248 2 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
138 0651605 AR HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
139 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
141 0651810 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
142 0651618 AR HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
143 0651807 AR HEX HD CAPSCREW, 1/2-20X.88, GR5, (torque to 76-86 lb-ft/103-117 Nm)
146 91563161 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2-1/4, (torque to 45-50 lb-ft/61-68 Nm)
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-15


BOOM

Figure 2-5 Fourth Boom Section

G10-55A
54

65

62
59 69
82
84 78 85
201
201
45
57 83
103 115 68
201 201 58 103
201

63
60
78
55
4
75

72
87 76 79
201

33
45
86
45 201
86
7
201

83

66
32
65
88
PAL6410
138 54
201
Note: Wear Pad Shimming:
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

2-16 G10-55A, G12-55A 31200728


BOOM

Figure 2-5 Fourth Boom Section


Item Part Number Qty. Description Rev.
4 1001113745B 1 FOURTH BOOM SECTION WELDMENT
7 Ref BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
32 91166039 1 BRACKET
33 91166065 2 BRACKET
45 0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
54 1001117652 4 WEAR PAD
55 91163188 2 WEAR PAD
57 0651816 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
58 91161221 2 HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
59 91033187 1 WEAR PAD
60 91031236 2 SPACER
62 91161184 AR SHIM, 0.0598
63 90205870 AR SHIM, 0.0598
65 91141303 4 SPACER
66 91141302 AR SHIM, 0.0598
68 91161277 AR HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
69 0651605 AR HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
72 72088049 15 in NYLON TUBING, 1/4
75 86881273 2 STRAIGHT FITTING
76 86881276 2 GREASE FITTING
78 88671027 4 GREASE FITTING
79 88671018 2 GREASE FITTING
82 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
83 90027471 12 WASHER
84 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
85 91161248 2 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
86 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
87 91161274 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
88 4761600 2 WASHER
103 4891600 6 WASHER
115 0651612 2 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
138 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5, (torque to 35 lb-ft/48 Nm)
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-17


BOOM

Figure 2-5 Fourth Boom Section

G12-55A

58

65

66
59 100
136
139 78 137
201
201
83
109 82
99 85 136
201 201 146 99
201

63
60
78
55
4
75

72
76 79
144
201

97
117 33
201 97
117
7 201

82

66
32
65
86
PAL6420
145 54
201

Note: Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

2-18 G10-55A, G12-55A 31200728


BOOM

Figure 2-5 Fourth Boom Section


Item Part Number Qty. Description Rev.
4 1001114008B 1 FOURTH BOOM SECTION WELDMENT
7 Ref BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
32 91166039 1 BRACKET
33 91166065 2 BRACKET
54 1001117652 2 WEAR PAD
55 91163188 2 WEAR PAD
58 1001117660 2 WEAR PAD
59 91033187 1 WEAR PAD
60 91031236 2 SPACER
63 90205870 AR SHIM, 0.0598
65 91141303 4 SPACER
66 91141302 AR SHIM, 0.0598
72 72088049 15 in NYLON TUBING, 1/4
75 86881273 2 STRAIGHT FITTING
76 86881276 2 GREASE FITTING
78 88671027 4 GREASE FITTING
79 88671018 2 GREASE FITTING
82 90027471 12 WASHER
83 0651822 AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
85 0651612 2 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
86 4761600 2 WASHER
97 0651812 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
99 4891600 6 WASHER
100 0651606 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
109 0651820 AR HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
117 0651814 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
136 0651818 AR HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
137 91161248 2 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
139 0651607 AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
144 91161274 2 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
145 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5, (torque to 35 lb-ft/48 Nm)
146 91563161 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2-1/4, (torque to 45-50 lb-ft/61-68 Nm)
201 0100011 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 2-19


BOOM

Figure 2-6 Extend Chains

G10-55A

43 99
5 98
402
405
404
406
303 405
301
302 401
303 10

108 8
99 1
130
131 77 98 99
43 98
132 5
402
80 89
405 403
404 118
406 405
201 404
405
406
401 29
77
401 405

10 10
2

10

99
4
303
301 403 98
302
303 401 405
8
108 404
405
130 406
89
131 80
132 118
201
31 77

PY7120

2-20 G10-55A, G12-55A 31200728


BOOM

Figure 2-6 Extend Chains


Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)
2 Ref SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
3 Ref THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
4 Ref FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
5 91163163 3 SPRING
8 91165022 3 CHAIN ROLLER ASSY, (includes items 301 thru 303) A
10 0274675 3 CHAIN ASSY, (includes items 401 thru 406) C
29 91161266 1 PIN
31 91161267 1 PIN
43 91161218 3 WASHER
77 2160002 3 GREASE FITTING
80 91401189 2 PLATE
89 4761800 4 SPRING LOCKWASHER
98 88501314 6 HEX NUT, 7/8-14, GR5
99 88501414 6 HEX JAM NUT, 7/8-14, GR5, (torque to 100 lb-ft/136 Nm)
108 91041451 6 SHIM, 0.106 IN
118 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
130 91041449 AR SHIM, 0.060 IN
131 91041450 AR SHIM, 0.0478 IN
132 91041596 AR SHIM, 0.0359 IN
201 0100011 AR LOCTITE® 242™
301 91161240 1 ROLLER
302 91163204 1 BUSHING
303 86921268 2 SEAL
401 91163036 1 LEAF CHAIN, BL866
402 1360296 1 LEAF CHAIN CLEVIS, BL866
403 1360297 1 LEAF CHAIN CLEVIS, BL866
404 91413122 2 PIN
405 88581112 4 SNAP RING
406 8522012 AR ANTI-SIEZE LUBE

31200728 G10-55A, G12-55A 2-21


BOOM

Figure 2-6 Extend Chains

G12-55A

43 95
39 94
402
405
404
406
303 405
301
302 401
303 10
104 8
95 1
126
127 77 94 95
43 94
128 39
402
80 87
405 403
404 114
406 405
201 404
405
406
401 29
77 405
401

10 10
2

10

95
4
303
301 403 94
302
303 401 405
8
104 404
405
126 406
87
127 80
128 114
201
30 77

PY7130

2-22 G10-55A, G12-55A 31200728


BOOM

Figure 2-6 Extend Chains


Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)
2 Ref SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
3 Ref THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
4 Ref FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
8 91565005 3 CHAIN ROLLER ASSY, (includes items 301 thru 303) A
10 0274677 3 CHAIN ASSY, (includes items 401 thru 406) C
29 1001129352 1 PIN C
30 91563030 1 PIN
39 91563219 3 SPRING
43 91561107 3 WASHER
77 2160002 3 GREASE FITTING
80 91401189 2 PLATE
87 4761800 4 SPRING LOCKWASHER
94 3313001 6 HEX NUT, 1-1/4 GR5
95 3313002 6 HEX JAM NUT, 1-1/4, GR5, (torque to 100 lb-ft/136 Nm)
104 91041451 6 SHIM, 0.106 IN
114 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
126 91041449 AR SHIM, 0.060 IN
127 91041450 AR SHIM, 0.0478 IN
128 91041596 AR SHIM, 0.0359 IN
201 0100011 AR LOCTITE® 242™
301 91563026 1 ROLLER
302 91563025 1 BUSHING
303 91403119 2 SEAL
401 91563035 1 LEAF CHAIN, BL1066
402 1360300 1 LEAF CHAIN CLEVIS, BL1066
403 1360301 1 LEAF CHAIN CLEVIS, BL1066
404 91513176 2 PIN
405 88581115 4 SNAP RING
406 8522012 AR ANTI-SIEZE LUBE

31200728 G10-55A, G12-55A 2-23


BOOM

Figure 2-7 Retract Chains

G10-55A

401
405
98 404
403 406
99
108
8 80 405
130 89
108
131 10
130
132 31 118
131
505 501 303 77 201
132
503 406
504 301 302
88 303
3
120 505
127 81 123
91 201
11
303 301
108 303
302
130
4 131 108
132 130
8 131
80 89 132

31 118
77
201
406
505 501 504

2
40
502
38 505
37
127 91
92
120 201
11 1

401 404
405 406
10 402
39
35
36
405
91
99 92
98 201

PAL6450

2-24 G10-55A, G12-55A 31200728


BOOM

Figure 2-7 Retract Chains


Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)
2 Ref SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
3 Ref THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
4 Ref FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
8 91165022 2 CHAIN ROLLER ASSY, (includes items 301 thru 303) A
10 0274675 1 CHAIN ASSY, (includes items 401 thru 406) C
11 0274671 1 CHAIN ASSY, (includes items 406 & 501 thru 505) C
31 91161267 2 PIN
35 91161211 1 CHAIN ADJUSTMENT BLOCK
36 91161213 1 PLATE
37 91161212 1 CHAIN ADJUSTMENT BLOCK
38 91161214 1 PLATE
39 91163161 1 SPRING
40 91163162 1 SPRING
77 2160002 2 GREASE FITTING
80 91401189 2 PLATE
81 91161180 1 PLATE
88 4761600 2 WASHER
89 4761800 4 SPRING LOCKWASHER
91 4892200 9 WASHER, 3/4
92 0682214 8 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 340-365 lb-ft/461-495 Nm)
98 88501314 2 HEX NUT, 7/8-14, GR5
99 88501414 2 HEX JAM NUT, 7/8-14, GR5, (torque to 100 lb-ft/136 Nm)
108 91041451 4 SHIM, 0.106 IN
118 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
120 88501312 2 HEX NUT, 3/4-16, GR5, (torque to 100 lb-ft/136 Nm)
123 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 35 lb-ft/48 Nm)
127 88501412 2 HEX JAM NUT, 3/4-16, GR5, (torque to 100 lb-ft/136 Nm)
130 91041449 AR SHIM, 0.060 IN
131 91041450 AR SHIM, 0.0478 IN
132 91041596 AR SHIM, 0.0359 IN
201 0100011 AR LOCTITE® 242™
301 91161240 1 ROLLER
302 91163204 1 BUSHING
303 86921268 2 SEAL
401 91163036 1 LEAF CHAIN, BL866
402 1360296 1 LEAF CHAIN CLEVIS, BL866
403 1360297 1 LEAF CHAIN CLEVIS, BL866
404 91413122 2 PIN
405 88581112 4 SNAP RING
406 8522012 AR ANTI-SIEZE LUBE
501 91163037 1 LEAF CHAIN, BL666
502 1360292 1 LEAF CHAIN CLEVIS, BL666
503 1360293 1 LEAF CHAIN CLEVIS, BL666
504 91413129 2 PIN
505 88681344 4 SNAP RING

31200728 G10-55A, G12-55A 2-25


BOOM

Figure 2-7 Retract Chains

G12-55A

606
604
94 506
602 605
95
104
9 80 604
126 87
104
127 11
126
128 31 114
127
505 501 403 77 201
128
503 504
506 401 402
86 403
3
116 505
123 81 118
125 201
10
303 301
104 303
302
126
4 127 104
128 126
8 127
80 87 128

30 114
77
201
504
505 501 506

2
40
502
38 505
37
123 88
89
116 201
10 1

606 506
604 605
11 601
39
35
36
604
88
95 89
94 201

PAL6470

2-26 G10-55A, G12-55A 31200728


BOOM

Figure 2-7 Retract Chains


Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)
2 Ref SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
3 Ref THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
4 Ref FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
8 91565005 1 CHAIN ROLLER ASSY, (includes items 301 thru 303) D
9 91565004 1 CHAIN ROLLER ASSY, (includes items 401 thru 403) C
10 0274677 1 CHAIN ASSY, (includes items 501 thru 506) C
11 0274673 1 CHAIN ASSY, (includes items 506, 601, 602 & 604 thru 606) C
30 91563030 1 PIN
31 91161267 1 PIN
35 91561090 1 CHAIN ADJUSTMENT BLOCK
36 91561250 1 PLATE
37 1001116033 1 CHAIN ADJUSTMENT BLOCK
38 1001116125 1 PLATE
39 91563219 1 SPRING
40 91163161 1 SPRING
77 2160002 2 GREASE FITTING
80 91401189 2 PLATE
81 91161180 1 PLATE
86 4761600 2 WASHER
87 4761800 4 SPRING LOCKWASHER
88 4892200 8 WASHER, 3/4
89 0682214 8 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 340-365 lb-ft/461-495 Nm)
94 3313001 2 HEX NUT, 1-1/4 GR5
95 3313002 2 HEX JAM NUT, 1-1/4, GR5, (torque to 100 lb-ft/136 Nm)
104 91041451 4 SHIM, 0.106 IN
114 0641808 4 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
116 88501314 2 HEX NUT, 7/8-14, GR5
118 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 35 lb-ft/48 Nm)
123 88501414 2 HEX JAM NUT, 7/8-14, GR5, (torque to 100 lb-ft/136 Nm)
125 4892400 1 WASHER
126 91041449 AR SHIM, 0.060 IN
127 91041450 AR SHIM, 0.0478 IN
128 91041596 AR SHIM, 0.0359 IN
201 0100011 AR LOCTITE® 242™
301 91563026 1 ROLLER
302 91563025 1 BUSHING
303 91403119 2 SEAL
401 91563021 1 ROLLER
402 91163204 1 BUSHING
403 86921268 2 SEAL
501 91563035 1 LEAF CHAIN, BL1066
502 1360300 1 LEAF CHAIN CLEVIS, BL1066
503 1360301 1 LEAF CHAIN CLEVIS, BL1066
504 91513176 2 PIN
505 88581115 4 SNAP RING
506 8522012 AR ANTI-SIEZE LUBE
601 1360296 1 LEAF CHAIN CLEVIS, BL866
602 1360297 1 LEAF CHAIN CLEVIS, BL866

31200728 G10-55A, G12-55A 2-27


BOOM

Figure 2-7 Retract Chains (Continued)


Item Part Number Qty. Description Rev.
604 88581112 4 SNAP RING
605 91413122 2 PIN
606 91563036 1 LEAF CHAIN, BL866

2-28 G10-55A, G12-55A 31200728


BOOM

Figure 2-7 Retract Chains (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 2-29


BOOM

Figure 2-8 Manual Quick Attach

1
201

9 202
10
2
16
17
7
3
9
9 10 4
10
11

102
18
101
104

PY7200

2-30 G10-55A, G12-55A 31200728


BOOM

Figure 2-8 Manual Quick Attach


Item Part Number Qty. Description Rev.
1001142789 Ref MANUAL QUICK ATTACH INSTALLATION, (not available to order, see items 1 A
thru 18 for service)
1 Ref TILT CYLINDER HYDRAULICS, (see Figure 8-10 for details)
2 0641808 1 HEX HD CAPSCREW, 1/2-13X1, GR5
3 0682244 1 HEX HD CAPSCREW, 3/4-10X5-1/2, GR8
4 2160002 2 GREASE FITTING
7 4740003 1 WASHER
9 8307916 AR SHIM, 2.5X.075X3.875
10 8307917 AR SHIM, 2.5X.134X3.875
11 8310067 1 HEX LOCKNUT, 3/4-10
16 1001098218 1 PIN
17 1001098233 1 PIN
18 1001098382 1 QUICK ATTACH ASSY, (includes items 101, 102 & 104) E
101 1001098174 1 QUICK ATTACH
102 1001143692 1 PIN
104 1001105441 1 PIN
201 Ref FOURTH BOOM SECTION, (see Figure 2-5 for details)
202 Ref TILT CYLINDER, (see Figure 9-3 for details)

31200728 G10-55A, G12-55A 2-31


BOOM

This Page Intentionally Left Blank

2-32 G10-55A, G12-55A 31200728


SECTION 3
ATTACHMENTS

31200728 G10-55A, G12-55A


Before S/N 0160052000
ATTACHMENTS

Figure 3-1 Standard Carriage

5
3

PY0430

3-2 G10-55A, G12-55A 31200728


Before S/N 0160052000
ATTACHMENTS

Figure 3-1 Standard Carriage


Item Part Number Qty. Description Rev.
1170021 1 50 IN CARRIAGE, (includes all items) E
1170024 1 60 IN CARRIAGE, (includes all items) E
1001132514 1 72 IN CARRIAGE, (includes all items) B
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE

31200728 G10-55A, G12-55A 3-3


S/N 0160052000 & After
ATTACHMENTS

Figure 3-1 Standard Carriage

3-4 G10-55A, G12-55A 31200728


S/N 0160052000 & After
ATTACHMENTS

Figure 3-1 Standard Carriage


Item Part Number Qty. Description Rev.
1001146084 1 50 IN TILT CARRIAGE WITH LIFT LUG, (includes all items) A
1001146086 1 60 IN TILT CARRIAGE WITH LIFT LUG, (includes all items) A
1001146088 1 72 IN TILT CARRIAGE WITH LIFT LUG, (includes all items) A
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE
7 1001146159 1 SLEEVE
8 1001146160 1 SHACKLE
9 1001151561 1 DANGER SWINGING LOADS DECAL
10 0100063 AR LOCTITE® 609TM

31200728 G10-55A, G12-55A 3-5


ATTACHMENTS

Figure 3-2 Side Tilt Carriage

5 6

2
18
16 3 23 11
15
27 10
8

9
19 9
20

7 4

31 28
26 29
24

30
25 21
14 22

3 17

26

21
22
1 PAP2971

3-6 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-2 Side Tilt Carriage


Item Part Number Qty. Description Rev.
1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H
1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) H
1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) H
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 NSS 1 CARRIAGE BASE
5 NSS 1 S/N PLATE
6 NSS 1 SIDE TILT CARRIAGE
7 2110606 2 CONNECTOR
8 2172106 2 ADAPTER, 90 DEGREES
9 2110808 2 CONNECTOR, (50 IN & 72 IN)
2110608 2 CONNECTOR, (60 IN)
10 3300240 2 LOCK NUT, 5/8-11
11 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
14 4891800 1 WASHER, 1/2
15 8420053 1 DUST CAP
16 8420055 1 DUST PLUG
17 88671001 1 GREASE FITTING
18 90200003 2 COLLAR
19 91403413 1 CONNECTOR
20 91403414 1 CONNECTOR
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-8 for details)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY
28 0100011 AR LOCTITE® 242TM
29 0741610 6 FLAT HD SOCKET SCREW, 3/8-16X1-1/4
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE

31200728 G10-55A, G12-55A 3-7


ATTACHMENTS

Figure 3-3 50 In Side Shift Carriage

11

18 12
7 1 15
12 12
10
3 6

12 11

16
19
10
7 11

16 11
17
7
2
18

19
24

26
25 22

5
26
23
5 4
5 14
8 21
4

9
13
20
20

10
11 13 5 21

10 14 21
K1 11 13
K2
20 PAP25630

3-8 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-3 50 In Side Shift Carriage


Item Part Number Qty. Description Rev.
1001142790 1 50 IN SIDE SHIFT CARRIAGE, (includes all items) B
1 NSS 1 WELDMENT
2 70024535 1 SHAFT
3 70024536 2 COLLAR
4 70024123 2 ADAPTER, 90 DEGREES, (includes o-ring)
5 70024537 2 HOSE ASSEMBLY
6 NSS 1 S/N PLATE
7 70024538 3 WARNING DECAL
8 NSS 1 WELDMENT
9 Ref 50 IN SIDE SHIFT CYLINDER, (see Figure 9-9 for details)
10 70024540 4 BUSHING
11 70024541 8 CIRCLIP
12 70024542 4 GREASE FITTING
13 70024543 4 RETAINER
14 70024544 2 SHAFT
15 NSS 1 S/N PLATE
16 70024551 4 LOCKWASHER, 16mm
17 70024552 4 HEX HD CAPSCREW, M16X45, GR10.9
18 70024553 2 HEX NUT, M16, GR8
19 70024554 2 HEX HD CAPSCREW, M16X100, GR10.9
20 70022997 8 LOCKWASHER, 12mm
21 70024555 8 HEX HD CAPSCREW, M12X35, GR10.9
22 91403413 1 FEMALE QUICK DISCONNECT
23 8420055 1 DUST PLUG
24 91403414 1 MALE QUICK DISCONNECT
25 8420053 1 DUST CAP
26 70024550 2 ADAPTER, 90 DEGREES, (includes o-ring)

K1 70024545 1 HYDRAULIC REPAIR KIT, (includes items 5 & 22 thru 26) B


K2 70024546 1 RETAINER KIT, (includes items 13, 20 & 21) B

31200728 G10-55A, G12-55A 3-9


ATTACHMENTS

Figure 3-4 Dual Fork Positioning Carriage

116
119
121

102
135 134 117
120 131
202
203 106
130 104
118
132 202 121
201

2 202
133
102
120 106
202
114
104
127

101 120

114

128
109

113

108

115

PH5130

3-10 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-4 Dual Fork Positioning Carriage


Item Part Number Qty. Description Rev.
7301295 1 50 IN DUAL FORK POSITIONING CARRIAGE, (includes items 1 thru 3) D
1 7301408 2 PALLET FORK, (60X100X1220mm)
2 7301568 1 50 IN CARRIAGE, (includes items 101 thru 135) H
3 NSS 1 S/N PLATE
101 2717283 2 FORK POSITIONING CYLINDER
102 2717160 2 HOSE ASSY
104 2717161 2 HOSE ASSY
106 2717162 2 HOSE ASSY
108 90020003 2 FORK PIN COLLAR
109 90451058 1 FORK SHAFT
113 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
114 8303658 4 HEX HD CAPSCREW, 1/2-13X2, GR5
115 8305643 2 HEX LOCKNUT, 5/8-11
116 8420053 1 DUST CAP
117 8420055 1 DUST PLUG
118 91403413 1 CONNECTOR
119 91403414 1 CONNECTOR
120 2130606 4 ADAPTER, 90 DEGREES, (includes o-ring)
121 2130608 2 ADAPTER, 90 DEGREES, (includes o-ring)
127 8310302 4 HEX LOCKNUT, 1/2-13
128 10705034 2 HEX LOCKNUT, 1-14
130 4110473 1 HOSE ROUTING DECAL
131 7139918 2 ORIFICE DISK
132 4641502 1 VALVE ASSY, (includes items 201 thru 203) B
133 8305624 2 HEX LOCKNUT, 1/4-20
134 8310435 2 HEX HD CAPSCREW, 1/4-20X3-3/4, GR5
135 8630003 2 O-RING
201 4641501 1 FLOW DIVIDER VALVE
202 2110606 4 CONNECTOR
203 2130606 2 ADAPTER, 90 DEGREES, (includes o-ring)

31200728 G10-55A, G12-55A 3-11


ATTACHMENTS

Figure 3-5 90 Degree Swing Carriage

27
17
12 21
22
14 21
18
20
18
20

18
20
14
28 17
27

36

5
6
1
11 35
11
2
31
37
30
3
4 19 38 18
26 3
4 32
33
25
34 6 7
28 20

13

29
24
1
6
23 1
11 2 5
29
11

PH5140

3-12 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-5 90 Degree Swing Carriage


Item Part Number Qty. Description Rev.
1001095418 1 72 IN 90 DEGREE SWING CARRIAGE, (includes all items) K
1 2220415 4 CONNECTOR
2 2220473 2 ADAPTER, 90 DEGREES
3 2220609 2 CONNECTOR
4 2220628 2 ADAPTER, 90 DEGREES
5 Ref SWING CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-10 for details)
6 2717287 2 HOSE ASSY
7 3423276 1 PIN
11 6604662 2 HOSE ASSY
12 7062922 1 WASHER
13 NSS 1 PIVOT WELDMENT
14 7110702 2 PIVOT PIN
17 8065062 2 BUSHING
18 8303634 3 HEX HD CAPSCREW, 5/8-11X4, GR5
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
20 8305643 3 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 8420053 1 DUST CAP
26 8420055 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
29 8642207 4 RETAINING RING
30 8769132 2 CLAMP
31 8770016 2 CONNECTOR
32 90200003 2 COLLAR
33 91403413 1 CONNECTOR
34 91403414 1 CONNECTOR
35 NSS 1 CARRIAGE FRAME
36 NSS 1 S/N PLATE
37 1001110704 1 WARNING CRUSH HAZARD DECAL
38 1001111190 2 WARNING DECAL

31200728 G10-55A, G12-55A 3-13


ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage

3-14 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage (Continued)

31200728 G10-55A, G12-55A 3-15


ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage


Item Part Number Qty. Description Rev.
1001104992 1 72 IN 180 DEGREE SWING CARRIAGE, (includes all items) B
1 NSS 1 BACK FRAME
2 90554026 2 LOCK PIN
3 91564003 2 VALVE
4 90554070 4 HEX HD CAPSCREW, 5/16X3
90554067 4 LOCKWASHER, 5/16
5 90554025 3 CHAIN
6 90554042 2 BEARING
7 70020017 2 BEARING
8 90554045 10 GREASE FITTING
9 70020015 4 BUSHING
10 70020026 1 PIN
11 70020025 1 PIN
12 70021382 2 HEX HD CAPSCREW, 1/2X1.5
90554020 2 LOCK WASHER, 1/2
13 90554021 2 PIN
14 90554027 2 PIN SUPPORT
15 90554035 2 PIN
16 1316794 2 COTTER PIN
17 70020029 2 CLEVIS PIN
18 70021367 6 LOCK NUT, 3/8
19 Ref CYLINDER ASSY, (see Figure 9-10 for details)
20 90554044 3 PIN
21 90554043 4 PIN
22 70021429 4 HEX HD CAPSCREW, 3/8X1.25
90554042 4 LOCKWASHER, 3/8
23 70020004 2 HEX HD CAPSCREW, 3/4X2.5
90554056 2 HEX NUT, 3/4
24 90554040 5 WASHER
25 7029997 6 HEX HD CAPSCREW, 3/8X.75
90554042 6 LOCKWASHER, 3/8
7029703 6 FLAT WASHER, 3/8
26 NSS 1 MIDDLE FRAME
27 NSS 1 FRONT FRAME
28 NSS 1 S/N PLATE
29 70020002 2 HEX HD CAPSCREW, 1/2X3.5
90554038 2 LOCK NUT, 1/2
30 70020028 2 BUSHING
31 70020027 1 PIN
32 NSS 1 PIN
33 90554039 3 CLAMP
34 7029996 3 CLAMP
35 1001110704 1 DECAL, WARNING CRUSH HAZARD
102 90554057 4 ADAPTER, 90 DEGREES
103 90554058 1 HOSE ASSY
104 90554059 1 HOSE ASSY
105 90554060 2 HOSE ASSY
106 90554073 1 HOSE ASSY
107 90554069 6 ADAPTER, 90 DEGREES

3-16 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage (Continued)


Item Part Number Qty. Description Rev.
108 90554071 2 ADAPTER, 90 DEGREES
109 91564003 2 VALVE
110 90554065 2 ADAPTER, 90 DEGREES
111 70021983 1 HOSE ASSY
112 90554063 2 CONNECTOR
113 90554076 1 DUST PLUG
114 90554077 1 FEMALE QUICK COUPLER
115 90554072 1 HOSE ASSY
116 90554062 1 DUST CAP
117 90554061 1 MALE QUICK COUPLER
118 90554064 1 HOSE ASSY

31200728 G10-55A, G12-55A 3-17


ATTACHMENTS

Figure 3-7 Sheet Handler Carriage

2
3
4

5
107 106

6 101

102
103
104
105

PY1510

3-18 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-7 Sheet Handler Carriage


Item Part Number Qty. Description Rev.
1001100227 1 SHEET MATERIAL CARRIAGE, (includes all items) A
1 7112642 2 BACKREST EXTENSION
2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCKWASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 RH FORK SUPPORT ASSY, (includes items 101 thru 107) A
7 1001101116 1 LH FORK SUPPORT ASSY, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
103 8305644 1 HEX LOCK NUT, 1/2-13
104 8307007 4 LOCKWASHER, 1/2
105 8307112 1 WASHER, 1/2
106 1001100228 1 RH FORK SUPPORT, (not shown)
1001100229 1 LH FORK SUPPORT, (shown)
107 NSS 1 S/N PLATE

31200728 G10-55A, G12-55A 3-19


ATTACHMENTS

Figure 3-8 Forks & Attaching Parts

2
3
5

102

101

PY6940

3-20 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-8 Forks & Attaching Parts


Item Part Number Qty. Description Rev.
2340037 6 48 IN (1219 mm) CUBING FORKS, 2 IN X 2 IN (50 mm X 50 mm), A
11,640 LB (5280 kg)
2340045 2 48 IN (1219 mm) PALLET FORKS, 2.36 IN X 4 IN (60 mm X 102 mm), A
13,700 LB (6300 kg)
2340038 2 48 IN (1219 mm) PALLET FORKS, 2.36 IN X 5 IN (60 mm X 127 mm), A
13,700 LB (6300 kg)
2340046 2 60 IN (1524 mm) LUMBER FORKS, 1.75 IN X 7 IN (44 mm X 178 mm), A
16,300 LB (7500 kg)
2340039 2 60 IN (1524 mm) LUMBER FORKS, 2.36 IN X 6 IN (60 mm X 152 mm), A
16,300 LB (7500 kg)
1001092391 2 72 IN (1828 kg) DUEL TAPER FORKS, 2 IN X 6 IN (50mm X 152 mm), A
11,300 LB (5120 kg)

1001093465 Ref FORK PIN LOCK INSTALLATION, (not available to order, see items 1 thru 5 for B
service)
1 0240156 1 FORK PIN LOCK ATTACH
2 1001093273 1 FORK PIN LOCK ATTACH
3 1001093377 2 HITCH PIN
4 1001094830 4 WIRE ROPE CLAMP
5 1001094330 2 PIN LOCK LANYARD

1001137512 2 90 IN FORK EXTENSION, (includes items 101 & 102) A


101 70024306 1 PIN
102 70024307 1 CLIP

N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE
CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY & APPLICATION.

31200728 G10-55A, G12-55A 3-21


ATTACHMENTS

Figure 3-9 Fork Mounted Platform

111
115

8 107 105
5 106
3
6
4
102 105
104

105

2
116

110 112

103

117
101
109
114

108
113

118

PY1640

3-22 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-9 Fork Mounted Platform


Item Part Number Qty. Description Rev.
1001103637 1 FORK MOUNTED PERSONNEL PLATFORM, (ASME), (includes items 1 thru 8) D
1001103730 1 FORK MOUNTED PERSONNEL PLATFORM, (ISO), (includes items 1 thru 8) D
1001103736 1 FORK MOUNTED PERSONNEL PLATFORM, (FRENCH), D
(includes items 1 thru 8)
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
1001096025 1 PLATFORM WARNING DECAL, (ISO)
1001096024 1 PLATFORM WARNING DECAL, (French)
4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)
31200387 1 OPERATION & SAFETY MANUAL, (Spanish)
31200388 1 OPERATION & SAFETY MANUAL, (Portuguese)
31200386 1 OPERATION & SAFETY MANUAL, (French)
5 1001092481 1 WARNING DECAL, (ASME)
1001096021 1 WARNING DECAL, (ISO)
1001096019 1 WARNING DECAL, (French)
6 1001092482 1 CAPACITY DECAL, (ASME)
1001096023 1 CAPACITY DECAL, (ISO)
1001096020 1 CAPACITY DECAL, (French)
7 1001096162 1 FORK MOUNTED PLATFORM, (includes items 101 thru 118) J
8 NSS 1 S/N PLATE
101 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
102 0860520 1 MANUAL STORAGE BOX
103 1060379 2 LANYARD CABLE
104 1701509 1 MANUAL DECAL
105 1704277 3 LANYARD ATTACH DECAL
106 2080040 16 FASTENER
107 2600281 2 HINGE
108 2940074 1 LATCH
109 3311405 4 HEX NUT, 1/4-20
110 3421453 2 PIN
111 3520072 10 PLUG
112 3760170 4 RING
113 3820020 4 RIVET
114 4711400 8 WASHER, 1/4
115 4846452 1 GATE WELDMENT
116 NSS 1 PLATFORM
117 1001095810 1 GATE WELDMENT
118 1001102813 2 HITCH PIN

31200728 G10-55A, G12-55A 3-23


ATTACHMENTS

Figure 3-10 Fork Mounted Hook

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE


LOAD RATING MUST BE USED.

3 5

PAL4560

3-24 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-10 Fork Mounted Hook


Item Part Number Qty. Description Rev.
91565094 1 FORK MOUNTED HOOK, (includes all items) F
1 7029520 2 HAIRPIN CLIP
2 1001093171 2 PIN
3 70020555 1 SPRING BUSHING
4 90554080 1 SLING HOOK
5 7029521 1 CHAIN SHACKLE, 12,000LB
6 NSS 1 LIFTING HOOK
7 NSS 1 S/N PLATE

31200728 G10-55A, G12-55A 3-25


ATTACHMENTS

Figure 3-11 General Purpose Bucket

3-26 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-11 General Purpose Bucket


Item Part Number Qty. Description Rev.
1001100822 1 72 IN BUCKET, 1.0 ³ YARD B
1001100823 1 96 IN BUCKET, 1.5 ³ YARD B
1001100824 1 102 IN BUCKET, 2.0 ³ YARD B

31200728 G10-55A, G12-55A 3-27


ATTACHMENTS

Figure 3-12 Grapple Bucket

3-28 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-12 Grapple Bucket


Item Part Number Qty. Description Rev.
0930020 1 GRAPPLE BUCKET, (includes all items) G
1 NSS 1 BUCKET
70021387 4 HOSE CLAMP
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
7 7029714 4 GREASE FITTING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref GRAPPLE BUCKET CYLINDER & MOUNTING HARDWARE,
(see Figure 9-11 for details)
11 Ref CYLINDER PIN, (base end), (see Figure 9-11 for details)
12 Ref CYLINDER PIN, (rod end), (see Figure 9-11 for details)
13 70021366 4 HEX HD CAPSCREW, 3/8X2-3/4
70021367 4 LOCK NUT, 3/8
14 Ref HEX HD CAPSCREW, 3/8X2-1/4, (see Figure 9-11 for details)
Ref LOCK NUT, 3/8, (see Figure 9-11 for details)
15 90554065 4 ELBOW, 90 DEGREES
16 70021980 2 HOSE ASSY, 3/8X73
17 70020562 2 FITTING, TEE
18 70021981 2 HOSE ASSY, 3/8X46
19 70021982 2 HOSE ASSY, 3/8X34
20 70022527 2 ELBOW, 90 DEGREES
21 7029692 1 MALE QUICK COUPLER
22 90554062 1 DUST COVER
23 70021342 1 FEMALE QUICK COUPLER
24 90554076 1 DUST COVER
25 90554016 1 MADE IN USA DECAL
26 NSS 1 S/N PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 WARNING HIGH PRESSURE DECAL

31200728 G10-55A, G12-55A 3-29


ATTACHMENTS

Figure 3-13 Truss Boom

PY1540

3-30 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-13 Truss Boom


Item Part Number Qty. Description Rev.
1001099902 1 12 FT TRUSS BOOM, (includes all items) A
1001099901 1 15 FT TRUSS BOOM, (includes all items) A
1 4110422 2 DECAL, WARNING SWINGING LOADS
2 NSS 1 S/N PLATE
3 NSS 1 TRUSS BOOM

31200728 G10-55A, G12-55A 3-31


ATTACHMENTS

Figure 3-14 Truss Boom with Winch

2
2

22
3

4 7
25 8
23 5
6 8
24
9

10
22
12
11
21
13

20

19
17

16
18

15
PAP3441

3-32 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-14 Truss Boom with Winch


Item Part Number Qty. Description Rev.
1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F, C
1 NSS 1 TRUSS BOOM FRAME
2 90554016 1 MADE IN USA DECAL
3 NSS 1 S/N PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
90554042 4 LOCKWASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 NSS 2 HEX HD CAPSCREW, 1/2X1-3/4
90554020 2 LOCKWASHER, 1/2
90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 NSS 2 ELBOW, 90 DEGREES
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY
17 NSS 1 PIN
18 NSS 1 COTTER PIN
19 NSS 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 NSS 1 PIN
24 NSS 2 FLAT WASHER, 1
25 NSS 2 SNAP RING

31200728 G10-55A, G12-55A 3-33


ATTACHMENTS

Figure 3-15 8 Foot Standard Mast

4 26

13
25
14
8

7
2 5
12
15
10
1 9
18

275 PSI
19
101 20
16
6 17
21
24
22
23
11

43 K1
K2
K3
K4
K5
45
46
47
PAP4080

3-34 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-15 8 Foot Standard Mast (Continued)

27
28
40
30
31
29 41
39
37
40 35
38

32 64 65
33 39
34 36 38
37
63

66

27

33
28
34

27

28

48

58
48 48 55
54 56
61
44 51 59
52
53
60

49 62 PAP3740
50

31200728 G10-55A, G12-55A 3-35


ATTACHMENTS

Figure 3-15 8 Foot Standard Mast


Item Part Number Qty. Description Rev.
1001108668 1 8 FT STANDARD MAST, (4500 lb), (includes all items) B
1 Use Kit K1 1 WARNING DECAL
2 Use Kit K1 1 WARNING DECAL
3 Use Kit K1 1 NO STEP DECAL
4 Use Kit K1 1 NO STEP DECAL
5 Use Kit K1 4 HANDS OFF DECAL
6 Use Kit K1 2 HOSE ROUTING DECAL
70023008 1 MAIN LIFT CYLINDER, (includes items 7 thru 26)
7 NSS 1 ROD/PLUNGER
8 Use Kit K2 1 O-RING
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
13 Use Kit K2 1 WIPER
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
17 Use Kit K2 1 PISTON SEAL
18 Use Kit K3 1 CHECK VALVE
19 Use Kit K2 or K3 1 O-RING
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
24 Use Kit K2 1 WEAR RING
25 Use Kit K2 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 CHAIN ANCHOR PIN
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 NSS 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 PO CHECK
48 70022934 3 FITTING, 90 DEGREE

3-36 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-15 8 Foot Standard Mast (Continued)


Item Part Number Qty. Description Rev.
49 70022936 1 FLOW LIMITER
50 70022937 1 FITTING, 45 DEGREE
51 70022949 2 LOCKWASHER, M10
52 70022950 2 HEX SOCKET CAPSCREW
53 70022942 1 HOSE ASSY
54 70022952 1 HOSE ASSY
55 91403414 1 MALE QUICK DISCONNECT COUPLING
56 91043126 1 DUST CAP
58 70022939 1 STRAIGHT FITTING, #6
59 91403413 1 FEMALE QUICK DISCONNECT COUPLING
60 91043125 1 DUST PLUG
61 70022935 1 STRAIGHT THREAD ELBOW
62 70022946 1 HOSE ASSY
63 70022949 4 LOCKWASHER, M10
64 70022980 2 FORK PIN KEEPER
65 70022998 4 CAPSCREW, M10X20
66 70022990 1 FORK PIN
101 NSS 1 S/N PLATE

K1 70023925 1 DECAL KIT, (includes items 1 thru 6)


K2 70023005 1 MAIN LIFT CYLINDER SEAL KIT, (includes items 8, 9, 13, 14, 16, 17, 19, 21 &
23 thru 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18 thru 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 41)

31200728 G10-55A, G12-55A 3-37


ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast

4 26

13
25
14
8

7
2 5
12
15
10
1 9
18

275 PSI
19
20
16
17
6 21
24
22
23
11
101 102
99 98 93 94
97 100
103
106
43 95 96
108
107
99
45
46 98
47

K1
K2
K3
K4
K5
K6
K7 109
K8 105

98 95
104
97

PAP3730

3-38 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)

66

48
49
67
70 52
64
49
50
58 51
59
58
49 63
49 60
55 44
56 52
66
62
53 68
54 61
27
28
40 69
30
31
39 29 41
37
38 83 85
32 71
33
34 36 81 72
37 38 91
88
80
84 72
90 81
71
78
82 72
79
73

71 72
27

28
40 35

39

89 87 92 76
74 77
76
27 86 73 75

33
28 PAP3720
34

31200728 G10-55A, G12-55A 3-39


ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast


Item Part Number Qty. Description Rev.
1001108669 1 8 FT SIDE TILT ELECTRIC MAST, (includes all items) B
1 Use Kit K1 1 WARNING DECAL
2 Use Kit K1 1 WARNING DECAL
3 Use Kit K1 1 NO STEP DECAL
4 Use Kit K1 1 NO STEP DECAL
5 Use Kit K1 4 HANDS OFF DECAL
6 1001111190 2 HOSE ROUTING
70023008 1 MAIN LIFT CYLINDER
7 NSS 1 ROD/PLUNGER
8 Use Kit K2 1 O-RING
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
13 Use Kit K2 1 WIPER
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
17 Use Kit K2 1 PISTON SEAL
18 Use Kit K3 1 CHECK VALVE
19 Use Kit K2 or K3 1 O-RING
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
24 Use Kit K2 1 WEAR RING
25 Use Kit K2 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 PIN, CHAIN ANCHOR
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 NSS 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 P.O. CHECK
48 70022933 1 SOLENOID VALVE BANK

3-40 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)


Item Part Number Qty. Description Rev.
49 70022934 4 FITTING, 90 DEGREE
50 70022948 2 LOCKWASHER, M8
51 70022951 2 CAPSCREW, M8X60
52 70022935 2 STRAIGHT THREAD ELBOW
53 70022936 1 FLOW LIMITER
54 70022937 1 FITTING, 45 DEGREE
55 70022949 2 LOCKWASHER, M10
56 70022950 2 HEX SOCKET CAPSCREW
57 70022938 1 STRAIGHT FITTING
58 70022939 1 STRAIGHT FITTING, #6
59 70022940 1 TEE FITTING
60 91403414 1 MALE QUICK DISCONNECT COUPLING
61 91403413 1 FEMALE QUICK DISCONNECT COUPLING
62 91043125 1 DUST PLUG
63 91043126 1 DUST CAP
64 70022941 1 HARNESS
65 70022942 1 HOSE ASSY
66 70022943 1 HOSE ASSY
67 70022944 1 HOSE ASSY
68 70022945 1 HOSE ASSY
69 70022946 1 HOSE ASSY
70 70022947 1 HOSE ASSY
71 70022972 3 WEAR PAD
72 70022971 8 FLAT HD CAPSCREW
73 70023001 2 GREASE FITTING
74 70022975 1 BEARING
75 70022973 1 PIVOT SHAFT
76 70022974 2 BEVELED SPACER
77 70022988 1 RETAINING RING
78 70022976 1 RETAINER PLATE
79 2716143 1 TILT CYLINDER
80 70022977 1 PIN, 128.1mm
81 70023016 4 SNAP RING, 1-1/4
82 70022978 1 PIN, 128.1mm
83 70023000 1 BULKHEAD UNION, (with locknut)
84 70022999 1 BULKHEAD UNION ELBOW
85 70022982 1 STRAIGHT THREAD ELBOW
86 70022980 2 FORK PIN KEEPER
87 70022949 4 LOCKWASHER, M10
88 70022991 2 STRAIGHT THREAD ELBOW, 90 DEGREE
89 70022998 4 CAPSCREW, M10X20 LG
90 70022966 1 GREASE FITTING
91 70022979 2 HOSE ASSY
92 70022990 1 FORK PIN
93 70022965 1 SHEAVE
94 70022997 1 LOCKWASHER, M12
95 70022967 4 HOSE CLAMP
96 70022962 1 BAR ASSY
97 70023002 4 CAPSCREW, M6X25 LG

31200728 G10-55A, G12-55A 3-41


ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)


Item Part Number Qty. Description Rev.
98 70022949 5 LOCKWASHER, M10
99 70022958 3 CAPSCREW, M10X20
100 70022961 1 SHAFT
101 70022959 1 WASHER
102 70022989 1 RETAINING RING
103 70022964 1 CAPSCREW, M12X55
104 70022981 1 IHR BRACKET
105 70022968 1 HOSE CLAMP BAR
106 70023011 1 IHR BRACKET
107 70022983 1 TERMINATION BRACKET
108 70023000 2 BULKHEAD UNION & LOCKNUT
109 70022996 3 CAPSCREW, M10X16 LG
110 70022963 2 HOSE ASSY, (not shown)

K1 70023925 1 DECAL KIT, (includes items 1 thru 6)


K2 70023005 1 SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 42)
K6 8035831 1 SEAL KIT, TILT CYLINDER
K7 70023013 1 IHR COMMON PARTS KIT, (includes items 93 thru 109)
K8 70022986 1 IHR KIT, (includes items 93 thru 110)

3-42 G10-55A, G12-55A 31200728


ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 3-43


ATTACHMENTS

This Page Intentionally Left Blank

3-44 G10-55A, G12-55A 31200728


SECTION 4
ENGINE & ATTACHING PARTS

31200728 G10-55A, G12-55A


ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

37
6 4

15
12
17

39
41

10 8
20
4 38
34
17
21
33 22
15
8 36
31
5 7
1
34 19 20
43 4
4
15 15
21
18
22
9

35 9 18
18
9
34 34

21
21 22
22

101

PAP25650

4-2 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation


Item Part Number Qty. Description Rev.
1001130098 Ref ENGINE INSTALLATION, (if equipped for ULS), (not available to order, see J
items 1 thru 44 for service)
1001136090 Ref ENGINE INSTALLATION, (if equipped for LS), (not available to order, see items F
1 thru 44 for service)
1 Ref HEX HD CAPSCREW, 1/4-20X3/4, GR5, (see Figure 10-1 for details)
2 0641520 1 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (not shown)
4 0682036 4 HEX HD CAPSCREW, 5/8-11X4-1/2, GR8
5 0700812 4 HEX HD CAPSCREW, M8X25, GR8.8, (if equipped for ULS)
0760810 4 HEX HD CAPSCREW, M8X20, (if equipped for LS)
6 0701027 4 HEX HD CAPSCREW, M10X100, GR8.8
7 0701215 4 HEX HD CAPSCREW, M12X35, GR8.8
8 0701216 6 HEX HD CAPSCREW, M12X40, GR8.8
9 0701617 6 HEX HD CAPSCREW, M16X45, GR8.8
10 0761214 3 HEX HD CAPSCREW, 12X30mm, GR8.8, (if equipped for ULS)
12 3575947 1 FAN HUB PLATE
15 8307107 4 WASHER
17 4812100 6 WASHER, 12mm
18 4812300 6 WASHER, 16mm
19 4831900 4 SPRING LOCKWASHER, 8mm, (if equipped for ULS)
88551009 4 LOCKWASHER, 1/4, (if equipped for LS)
20 4832100 7 SPRING LOCKWASHER, 12mm, (if equipped for ULS)
4832100 4 SPRING LOCKWASHER, 12mm, (if equipped for LS)
21 7300435 4 WASHER
22 3272005 4 HEX LOCKNUT, 5/8-11, GR8
26 8750024 1 CLAMP SET, 1.18, (not shown)
27 8750025 1 COVER PLATE, (not shown)
31 Ref TRANSMISSION, (see Figure 5-12 for details)
33 1001136919 1 FUEL FILTER MOUNT PLATE, (if equipped for ULS)
34 1001121309 4 MOUNT
35 1001121883 1 BRACKET
36 1001137239 1 BRACKET
37 1001122234 1 FAN
38 Ref SUPPORT CLAMP, (see Figure 4-3 for details)
39 Ref ENGINE, (see Figure 4-2 for details)
41 1001131022 1 BRACKET
43 1001139038 1 FILTER BRACKET
44 Ref TIE WRAP, (not shown), (see Figure 4-3 for details)
101 Ref ENGINE POD, (see Figure 1-1 for details)

31200728 G10-55A, G12-55A 4-3


ENGINE & ATTACHING PARTS

Figure 4-2 Engine

IF EQUIPPED FOR ULS

PY6960

4-4 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-2 Engine


Item Part Number Qty. Description Rev.
1001128428 1 ENGINE, 130HP, (if equipped for ULS), (includes all items) D
70024309 1 FAN BELT
70024310 1 ALTERNATOR
70024311 1 STARTER
70020358 1 OIL FILTER ELEMENT
70020350 1 DIPSTICK
70020351 1 DIPSTICK TUBE
70024312 1 OIL FILL CAP
70024313 1 THERMOSTAT
70024314 1 FUEL FILTER ELEMENT, (secondary)
70024315 1 FUEL FILTER ELEMENT, (primary)
70021803 1 OIL PAN PLUG
70024284 1 CRANKCASE VENT FILTER ELEMENT

1001150521 1 FILTER KIT, 250 HOUR, (if equipped for ULS), (includes all items) A
70020358 1 ENGINE OIL FILTER
70024314 1 SECONDARY FUEL FILTER
70024315 1 PRIMARY FUEL FILTER
70024175 1 PRIMARY AIR FILTER ELEMENT
70024176 1 SECONDARY AIR FILTER ELEMENT

1001150522 1 FILTER KIT, 1000 HOUR, (if equipped for ULS), (includes all items) A
70020358 1 ENGINE OIL FILTER
70024314 1 SECONDARY FUEL FILTER
70024315 1 PRIMARY FUEL FILTER
70024175 1 PRIMARY AIR FILTER ELEMENT
70024176 1 SECONDARY AIR FILTER ELEMENT
70024152 1 HYDRAULIC RETURN FILTER
1340021 1 HYDRAULIC BREATHER
70024284 1 CRANKCASE VENT FILTER ELEMENT
1319726 1 TRANSMISSION FILTER

31200728 G10-55A, G12-55A 4-5


ENGINE & ATTACHING PARTS

Figure 4-2 Engine

IF EQUIPPED FOR LS

PY6970

4-6 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-2 Engine


Item Part Number Qty. Description Rev.
1001136077 1 ENGINE, 130HP, (if equipped for LS), (includes all items) B
70024309 1 FAN BELT
70029919 1 FAN SPACER
70024310 1 ALTERNATOR
70024311 1 STARTER
70020358 1 OIL FILTER ELEMENT
70020350 1 DIPSTICK
70020351 1 DIPSTICK TUBE
70024312 1 OIL FILL CAP
70024313 1 THERMOSTAT
70020348 1 FUEL FILTER ELEMENT, (primary)

1001150519 1 FILTER KIT, 250 HOUR, (if equipped for LS), (includes all items) A
70020358 1 ENGINE OIL FILTER
70020348 1 SECONDARY FUEL FILTER
70024156 1 PRIMARY FUEL FILTER
70023878 1 PRIMARY AIR FILTER ELEMENT
70023879 1 SECONDARY AIR FILTER ELEMENT

1001150520 1 FILTER KIT, 1000 HOUR, (if equipped for LS), (includes all items) A
70020358 1 ENGINE OIL FILTER
70020348 1 SECONDARY FUEL FILTER
70024156 1 PRIMARY FUEL FILTER
70023878 1 PRIMARY AIR FILTER ELEMENT
70023879 1 SECONDARY AIR FILTER ELEMENT
70024152 1 HYDRAULIC RETURN FILTER
1340021 1 HYDRAULIC BREATHER
1319726 1 TRANSMISSION FILTER

31200728 G10-55A, G12-55A 4-7


ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

IF EQUIPPED FOR ULS

IF EQUIPPED FOR LS

4-8 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines


Item Part Number Qty. Description Rev.
10 1001130780 1 FUEL TANK, (includes items 101 thru 111) C
20 1001150364 3 FUEL TANK HOLD DOWN BRACKET
39 0641608 3 HEX HD CAPSCREW, 3/8-16X1, GR5
44 4711600 3 WASHER, 3/8
101 1671313 1 FUEL SENDER COVER
102 1001134413 1 FUEL TANK
103 4923452 1 FUEL SENDER HARNESS
105 1001148837 1 FUEL LEVEL SENDER
106 1001130776 2 FITTING, HOSE BARB
107 0100093 AR LOCTITE® 30512TM
108 1001148847 3 ADAPTER
109 4811600 3 WASHER, 5mm
110 0731003 2 HEX HD CAPSCREW, 10 X0.50
111 1001149344 3 HEX NUT
201 1001093641 1 FUEL CAP, NON LOCKING
1001102657 1 FUEL CAP, LOCKING, (includes items 301 thru 303) A
301 0100093 AR LOCTITE® 30512™
302 1001001422 1 FILLER NECK TANK ADAPTER
303 1001080707 1 LOCKING FUEL CAP
403 0641709 2 HEX HD CAPSCREW, 7/16-14X1-1/8, (if equipped for ULS)
414 4711700 2 WASHER, 7/16, (if equipped for ULS)
416 4761700 2 LOCKWASHER, 7/16, (if equipped for ULS)
425 1001136975 8 FUEL HOSE CLAMP, (if equipped for ULS)
1001136975 7 FUEL HOSE CLAMP, (if equipped for LS)
428 1001102931 2 BANJO BOLT, M14, (if equipped for ULS)
1001105643 2 BANJO BOLT, (if equipped for LS)
429 1001102933 4 COPPER RING SEAL, (if equipped for ULS)
1001105639 2 COPPER CRUSH WASHER, (if equipped for LS)
430 1001113511 2 BANJO MECHANICAL ADAPTER, (if equipped for ULS)
1001105638 2 BANJO MECHANICAL ADAPTER, (if equipped for LS)
438 91143122 1 SUPPORT CLAMP, (if equipped for ULS)
442 1001141400 356 in FUEL HOSE, (if equipped for ULS)
1001141400 292 in FUEL HOSE, (if equipped for LS)
444 4240018 9 TIE STRAP
537 1001138226 1 FUEL HOSE, (if equipped for LS)

1001136655 Ref FUEL FILTER INSTALLATION, (if equipped for LS), (not available to order, B
see items 601 thru 603 for service)
601 2220218 2 ADAPTER, CONNECTOR
602 8430034 2 ADAPTER, 90 DEGREES
603 1001133534 1 FUEL FILTER
733 Ref FUEL RADIATOR, (see Figure 4-4 for details)
801 0811612 2 SCREW, 3/8-16X1-1/2, (if equipped for LS)

31200728 G10-55A, G12-55A 4-9


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation

16
14
16
15
125
16 24 25
26
16
14 16 21
123
14
IF EQUIPPED 16 1
121 22
FOR LS 15 103
115
139 124
113 23
118
16 116
14 119
12
11 114 28
16 27 120
113
138
112
16 136 129
17 111 109
19 104 128
18 132
12
106 121
33 35 16 108 133
10
8 130 6 37
126 5 3
10
38
40 28
30
30 13
303 113 131
302 111 2
122 28
33 134 114 137
34
301 102
29 4
127 101 34 7
104
110 105
122 101
109
110 109 20
32 36
122 33
135
31

PAP25831

4-10 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation


Item Part Number Qty. Description Rev.
1001130057 Ref RADIATOR ASSY, (if equipped for ULS), (not available to order, see items 1 G
thru 40 for service)
1001137579 Ref RADIATOR INSTALLATION, (if equipped for LS), (not available to order, see D
items 1 thru 4 & 6 thru 40 for service)
1 1001130286 Ref COOLER INSTALLATION, (not available to order, see items 101 thru 139 for J
service)
2 1001128945 1 COOLANT TANK BRACKET
3 1001128144 1 COOLANT TANK
4 88261026 4 BUTTON HD CAPSCREW, 0.375-16X0.625
5 1001121955 1 COOLANT LEVEL SENSOR, (if equipped for ULS)
6 1001128341 1 PRESSURE PLUG CAP
7 0811606 2 SCREW, 3/8-16X3/4
8 3900316 1 BUTTON HD SCREW, 3/8-16X1.00
10 2180467 2 BARB FITTING
11 1001136887 1 RADIATOR INLET HOSE
12 8405104 2 GEAR CLAMP
13 1001130370 1 LOWER RADIATOR HOSE ASSY, (includes items 201 thru 203) B
14 1001114495 2 CHARGE AIR COOLER HOSE, (if equipped for ULS)
1001099251 1 CHARGE AIR COOLER HOSE, (if equipped for LS)
1001114495 1 CHARGE AIR COOLER HOSE, (if equipped for LS)
15 1001127153 1 PIPE, (if equipped for ULS)
1001146568 1 PIPE, (if equipped for LS)
16 8405212 7 T-BOLT CLAMP
17 1001138348 1 REDUCER HOSE
18 1001136940 1 OUTLET PIPE, (if equipped for ULS)
1001146569 1 OUTLET PIPE, (if equipped for LS)
19 8405306 1 T-BOLT CLAMP, (if equipped for ULS)
8405305 1 T-BOLT CLAMP, (if equipped for LS)
20 0811608 4 SCREW, 3/8-16X1
21 8278020 1 RUBBER ISOLATOR MOUNT
22 1001121050 1 COOLER ISOLATOR MOUNT PLATE
23 0811616 1 SCREW, 3/8-16X2
24 7057141 1 FLAT WASHER
25 3300492 1 NYLON INSERT LOCKING NUT
26 0811510 2 SCREW, 5/16-18X1-1/4
27 1001121506 1 RADIATOR VENT HOSE
28 8410013 4 GEAR CLAMP
29 1001130312 1 ENGINE VENT HOSE, (if equipped for ULS)
1001138490 1 ENGINE VENT HOSE, (if equipped for LS)
30 8405201 2 GEAR CLAMP
31 1001130378 1 SURGE TANK RETURN HOSE
32 8406303 1 HOSE CLAMP, 1-3/16
33 0791508 3 SCREW, 5/16-18X1
34 8405102 2 GEAR CLAMP
35 1001122338 1 FAN GUARD GRILL
36 1001080998 1 EXPANSION TANK HOSE
37 1001144802 1 HOSE CLAMP
38 8530025 1 FITTING PLUG, (if equipped for LS)
40 1001125246 1 CHARGE AIR COOLER COLD SIDE HOSE

31200728 G10-55A, G12-55A 4-11


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item Part Number Qty. Description Rev.
101 1001134453 2 COOLER SUPPORT
102 1001114803 2 ISOLATOR MOUNT
103 1001129855 1 RADIATOR
104 4740274 4 SPECIAL WASHER
105 88521208 2 LOCKNUT, 1/2-13
106 3300246 2 STEEL PUSH NUT
108 1001118092 1 FOAM GASKET SEAL
109 4711600 5 WASHER, 3/8
110 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
111 1001121404 2 SHROUD MOUNTING BRACKET
112 1001122566 1 FAN SHROUD
113 0791508 2 SCREW, 5/16-18X1
114 0811606 2 SCREW, 3/8-16X3/4
115 2220767 1 STRAIGHT FITTING
116 2170516 1 ADAPTER, BRANCH TEE, (includes o-ring)
118 2172416 1 ADAPTER, CONNECTOR, (includes o-ring)
119 1001159129 1 CHECK VALVE
120 2170716 1 ADAPTER, RUN TEE, (includes o-ring)
121 2131616 2 ADAPTER, 90 DEGREES, (includes o-ring)
122 90206194 AR TRIM
123 1001130046 1 AIR DAM PLATE
124 0791504 5 WHIZ-LOCK SCREW, 5/16-18X1/2
125 1001130079 1 FOAM GASKET SEAL
126 2170212 2 ADAPTER, 90 DEGREES, (long), (includes o-ring)
127 1001133877 5 TRIM-LOK SEAL
128 1001121962 1 FOAM GASKET SEAL
129 0641605 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5
130 77143006 4 HEX NUT, 0.312-18
131 1001134456 1 FUEL COOLER MOUNT
132 1001134458 1 DRIP SHIELD PLATE
133 1001134516 1 FUEL RADIATOR
134 1001138258 1 AIR DAM PLATE, RIGHT
135 1001138313 1 AIR DAM WELD PLATE
136 1001120639 AR BULB SEAL
137 1001147450 1 FOAM GASKET SEAL
138 1001149227 3 SCREW, 5/16-18X1
139 1001149759 1 FOAM GASKET SEAL
201 1001121514 1 BRANCH PIPE
202 1001121873 1 WATER INLET HOSE
203 1001121874 1 RADIATOR OUTLET HOSE

4-12 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 4-13


ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

IF EQUIPPED FOR ULS

4-14 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation


Item Part Number Qty. Description Rev.
1001128739 Ref AIR CLEANER INSTALLATION, (if equipped for ULS), (not available to order, B
see items 1 thru 14 for service)
1 1001128746 1 AIR CLEANER SUPPORT BRACKET
2 1001128745 1 AIR CLEANER FILTER, (includes items 101 thru 105) C
3 09523572 1 ELBOW, 90 DEGREES
4 91563079 1 AIR INTAKE TUBE
5 4811702 4 WASHER, 6mm, (hand torque to 1-2 lb-ft/1.35-2.7 Nm)
6 0760612 4 HEX HD CAPSCREW, M6X25, GR8.8
8 0641606 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 30 lb-ft/41 Nm)
9 77383790 2 HEAVY DUTY BAND CLAMP
10 1001121869 1 AIR INTAKE BRACKET
11 4711600 4 WASHER, 3/8
12 80933367 1 HEAVY DUTY BAND CLAMP
13 91563129 1 RESTRICTION INDICATOR
14 0811606 3 SCREW, 3/8-16X3/4, (torque to 30 lb-ft/41 Nm)
101 70024175 1 PRIMARY FILTER
102 70024176 1 SECONDARY FILTER
103 70024318 1 COVER
104 70024270 1 VACUATOR VALVE
105 70024271 1 PRE-CLEANER
106 70024841 1 MASS AIR FLOW SENSOR
240 1001130675 1 AIR INTAKE HOSE

31200728 G10-55A, G12-55A 4-15


ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

IF EQUIPPED FOR LS

102

105

5
105 301

302
101

2 1
104

103

7
2

236

PAP25560

4-16 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation


Item Part Number Qty. Description Rev.
1001137031 Ref AIR CLEANER INSTALLATION, (if equipped for LS), (not available to order, B
see items 1 thru 7 for service)
1 0811606 4 SCREW, 3/8-16X3/4, (torque to 30 lb-ft/41 Nm)
2 1320037 2 HOSE CLAMP
3 80933367 1 HEAVY DUTY BAND CLAMP
4 91563163 1 AIR INTAKE BRACKET
5 1001136984 1 AIR CLEANER FILTER
6 1001138049 1 AIR INTAKE PIPE
7 1001138561 1 AIR CLEANER SUPPORT BRACKET
101 1001130443 1 AIR CLEANER CLAMP
102 1001137042 1 AIR CLEANER RAIN CAP
103 1001137044 1 RESTRICTION INDICATOR
104 1001137045 1 AIR INTAKE ELBOW
105 1001137930 1 AIR CLEANER FILTER, (includes items 301 & 302) A
236 1001138033 1 AIR INTAKE HOSE
301 70023878 1 MAIN FILTER ELEMENT
302 70023879 1 SECONDARY FILTER ELEMENT

31200728 G10-55A, G12-55A 4-17


ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

IF EQUIPPED FOR ULS

106

103

5
104

5
105
1 101
108
8 107
6
4 103

102
4
108
2 3
107
7
6

PAP33020

4-18 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


Item Part Number Qty. Description Rev.
1001129741 Ref EXHAUST INSTALLATION, (if equipped for ULS), (not available to order, B
see items 1 thru 8 for service)
1 1001130943 1 ENGINE POD EXHAUST PIPE
2 1001130906 1 EXHAUST TAIL PIPE
3 1001129785 1 EXHAUST MOUNT BRACKET
4 1001129787 2 EXHAUST CLAMP SADDLE MOUNT
5 24921332 2 EXHAUST CLAMP, 3 IN
6 4711600 4 WASHER, 3/8
7 0641610 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
8 0641638 2 HEX HD CAPSCREW, 3/8-16X5-1/2, GR5

1001130139 Ref ENGINE POD EXHAUST INSTALLATION, (not available to order, see items C
101 thru 108 for service)
101 1001128363 1 MOUNT BRACKET
102 1001128364 1 PIPE MOUNT BRACKET
103 24921332 3 EXHAUST CLAMP, 3 IN
104 1001128714 1 MUFFLER
105 1001128901 1 DOC CLAMP STRAP
106 1001128602 1 EXHAUST FLEX PIPE
107 0641507 4 HEX HD CAPSCREW, 5/16-18X7/8, GR5
108 4891500 4 WASHER, 5/16

31200728 G10-55A, G12-55A 4-19


ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

IF EQUIPPED FOR LS

104

101

105

2
3 101

10
2
103

106
6
7 1 103
8

107
8
109
9 102 108
109
4 5 108
7

PAP25791

4-20 G10-55A, G12-55A 31200728


ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


Item Part Number Qty. Description Rev.
1001145050 Ref EXHAUST INSTALLATION, (if equipped for LS), (includes all items) C
1 8275247 1 MUFFLER CLAMP, 3 IN
2 24921332 2 EXHAUST CLAMP, 3 IN
3 91403489 1 TAIL PIPE
4 1001145049 1 EXHAUST PIPE
5 0641610 2 HEX HD CAPSCREW, 3/8-16X1.25, GR5
6 0641638 2 HEX HD CAPSCREW, 3/8-16X5-1/2, GR5
7 4711600 4 WASHER, 3/8
8 1001129787 2 EXHAUST CLAMP SADDLE MOUNT
9 1001129785 1 EXHAUST MOUNT BRACKET
10 91163035 1 MUFFLER, 3 IN

1001138136 Ref ENGINE POD EXHAUST INSTALLATION, (not available to order, B


see items 101 thru 109 for service)
101 91403601 2 PIPE CLAMP
102 1001128364 1 PIPE MOUNT BRACKET
103 24921332 2 EXHAUST CLAMP, 3 IN
104 1001138131 1 FLANGED EXHAUST OUTLET PIPE
105 1001138132 1 FLEX TUBE
106 1001145048 1 EXHAUST PIPE
107 1001138137 1 EXHAUST PIPE BRACKET ASSY
108 0641507 4 HEX HD CAPSCREW, 5/16-18X7/8, GR5
109 4891500 4 WASHER, 5/16

31200728 G10-55A, G12-55A 4-21


ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-22 G10-55A, G12-55A 31200728


SECTION 5
DRIVE TRAIN

31200728 G10-55A, G12-55A


Before S/N 0160054609
DRIVE TRAIN

Figure 5-1 Drivetrain Components

5-2 G10-55A, G12-55A 31200728


Before S/N 0160054609
DRIVE TRAIN

Figure 5-1 Drivetrain Components


Item Part Number Qty. Description Rev.
1001129459 Ref DRIVETRAIN INSTALLATION, (not available to order, see items 1 thru 26 for D
service)
1 1001097803 Ref FRONT AXLE ASSY, (not available to order, see items 105 thru 111 & item E
115 for service)
2 1001097804 Ref REAR AXLE ASSY, (not available to order, see items 301, 306 thru 311 & item F
315 for service)
3 7139914 1 FRONT DRIVE SHAFT, (includes item 501) C
4 91563209 1 REAR DRIVE SHAFT, (includes item 601) B
5 7150580 1 REAR DRIVE SHAFT ASSY, (includes items 701 thru 704) C
6 Ref FRAME LEVEL CYLINDER & HARDWARE, (see Figure 9-5 for details)
7 Ref STABILIZER CYLINDER & HARDWARE, (see Figure 9-7 for details)
9 0641716 2 HEX HD CAPSCREW, 7/16-14X2, GR8, (torque to 50 lb-ft/68 Nm)
11 0682444 16 HEX HD CAPSCREW, 7/8-9X5-1/2, GR8, (torque to 530-565 lb-ft/
718.5-766 Nm)
13 3311705 2 HEX LOCKNUT, 7/16-14
15 4711700 4 WASHER, 7/16
16 4892400 16 WASHER, 7/8
18 Ref GREASE FITTING, 1/8, (not shown),, (see Figure 1-2 for details)
19 91403193 40 LUG NUT, M22X1.5, (torque to 474.5-542.3 Nm/350-400 lb-ft)
24 Ref SPLIT CONDUIT, (not shown), (see Figure 1-2 for details)
25 Ref TRIM-LOK, (not shown), (see Figure 1-2 for details)
26 8880218-OM 5 STRAP KIT, (includes items 1001 & 1002), (not shown)
105 77383118 4 HARDENED WASHER, 7/8
106 77101143 2 HEX HD CAPSCREW, (torque to 290-340 lb-ft/393.1-460.9 Nm)
107 80333162 4 HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
108 88671001 1 GREASE FITTING, 1/8
109 90027475 2 WASHER
110 91511105 1 RETAINER PLATE
111 Ref FRONT AXLE, (see Figure 5-2 for details)
115 1001097992 1 BRACKET ASSY, (includes item 201) A
201 8065640 1 SELF ALIGN BEARING
301 77101143 2 HEX HD CAPSCREW, (torque to 290-340 lb-ft/393.1-460.9 Nm)
306 77383118 4 HARDENED WASHER, 7/8
307 80333162 4 HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
308 88671001 1 GREASE FITTING, 1/8
309 90027475 2 WASHER
310 91511105 1 RETAINER PLATE
311 Ref REAR AXLE, (see Figure 5-7 for details)
315 1001097992 1 BRACKET ASSY, (includes item 401) A
401 8065640 1 SELF ALIGN BEARING
501 91474035 2 UNIVERSAL JOINT KIT
601 7026911 1 UNIVERSAL JOINT KIT
701 8036433 2 CROSS & BEARING KIT
702 8035779 1 DUST CAP KIT
703 NSS 1 SLIP JOINT
704 NSS 1 YOKE SHAFT
801 Ref TIRE & WHEEL ASSY, (see Figure 5-26 for details)
901 14403364 AR LOCTITE® 242™
951 Ref TRANSMISSION, (see Figure 5-12 for details)

31200728 G10-55A, G12-55A 5-3


Before S/N 0160054609
DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)


Item Part Number Qty. Description Rev.
1001 8880216-OM 10 STRAP
1002 8880217-OM 20 STRAP BOLT, 0.375-24X0.75, GR9

5-4 G10-55A, G12-55A 31200728


Before S/N 0160054609
DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 5-5


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-1 Drivetrain Components

11
15

6
309

401
308
315
20
311
15
11
1 19
951 601 8

1001 1002 1001


3
4 1002 7 310
107
105 9 5
301
108
201 501
115
1002
1001 702
10 703
704
18
111 701

110
109
8
801
106
3

16

PAP33000

5-6 G10-55A, G12-55A 31200728


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-1 Drivetrain Components


Item Part Number Qty. Description Rev.
1001148529 Ref DRIVETRAIN INSTALLATION, (not available to order, see items 1 thru 24 for C
service)
1 0641716 2 HEX HD CAPSCREW, 7/16-14X2, GR8
3 0682444 16 HEX HD CAPSCREW, 7/8-9X5-1/2, GR8, (torque to 530-565 lb-ft/718.5-766
Nm)
4 Ref FRAME LEVEL CYLINDER & HARDWARE, (see Figure 9-5 for details)
5 3311705 2 HEX LOCKNUT, 7/16-14
6 Ref STABILIZER CYLINDER & HARDWARE, (see Figure 9-7 for details)
7 4711700 4 WASHER, 7/16
8 4892400 16 WASHER, 7/8
9 7139914 1 FRONT DRIVE SHAFT, (includes item 501)
10 7150580 1 REAR DRIVE SHAFT ASSY, (includes items 701 thru 704)
11 8065640 2 SELF ALIGN BEARING
15 88671001 2 LUBE FITTING, STRAIGHT, 1/8
16 91403193 40 LUG NUT, M22X1.5, (torque to 474.5-542.3 Nm/350-400 lb-ft)
17 8880218-OM 5 STRAP KIT, (includes items 1001 & 1002), (not shown)
18 1001097803 1 FRONT AXLE ASSY, (not available to order, see items 105 thru 115 for E
service)
19 1001143724 1 REAR DRIVE SHAFT, (includes item 601)
20 1001146680 1 REAR AXLE ASSY, (not available to order, see items 301, 306 thru 315 for A
service)
23 Ref SPLIT CONDUIT, (not shown), (see Figure 1-2 for details)
24 Ref TRIM-LOK, (not shown), (see Figure 1-2 for details)
105 77383118 4 HARDENED WASHER, 7/8
106 77101143 4 HEX HD CAPSCREW, (torque to 290-340 lb-ft/393.1-460.9 Nm)
107 80333162 4 HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
108 88671001 1 GREASE FITTING, 1/8
109 90027475 2 WASHER
110 91511105 1 RETAINER PLATE
111 Ref FRONT AXLE, (see Figure 5-2 for details)
115 1001097992 1 BRACKET ASSY, (includes item 201)
201 8065640 SELF ALIGN BEARING
301 77101143 4 HEX HD CAPSCREW, (torque to 545-595 lb-ft/393.1-460.9 Nm)
306 77383118 4 HARDENED WASHER, 7/8
307 80333162 4 HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
308 88671001 1 GREASE FITTING, 1/8
309 90027475 7 WASHER
310 91511105 2 RETAINER PLATE
311 Ref REAR AXLE, (see Figure 5-7 for details)
315 1001142892 1 BRACKET ASSY, (includes item 401)
401 8065640 1 SELF ALIGN BEARING
501 91474035 2 UNIVERSAL JOINT KIT
601 1 UNIVERSAL JOINT KIT
701 8036433 2 CROSS & BEARING KIT
702 8035779 1 DUST CAP KIT
703 NSS 1 SLIP JOINT
704 NSS 1 YOKE SHAFT
801 Ref TIRE & WHEEL ASSY, (see Figure 5-26 for details)
901 14403364 AR LOCTITE® 242™

31200728 G10-55A, G12-55A 5-7


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)


Item Part Number Qty. Description Rev.
951 Ref TRANSMISSION, (see Figure 5-12 for details)
1001 8880216-OM 10 STRAP
1002 8880217-OM 20 STRAP BOLT, 0.375-24X0.75, GR9

5-8 G10-55A, G12-55A 31200728


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 5-9


DRIVE TRAIN

Figure 5-2 Front Axle

1 2

PAL6610

5-10 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-2 Front Axle


Item Part Number Qty. Description Rev.
1001136369 1 FRONT AXLE, (Before S/N 0160046229 & After S/N 0160046235 excluding C
0160045209, 0160045296, 0160045449 & 0160045636), (includes all items)
91563282 1 FRONT AXLE, (S/N 0160046229 thru 0160046235 including 0160045209, E
0160045296, 0160045449 & 0160045636), (includes all items)
1 Ref CENTRAL HOUSING & STEERING, (see Figure 5-3 for details)
2 Ref DIFFERENTIAL, (see Figure 5-4 for details)
3 Ref HUB REDUCTION, (see Figure 5-5 for details)
4 Ref BRAKES, (see Figure 5-6 for details)

31200728 G10-55A, G12-55A 5-11


Before S/N 0160046229 & After S/N 0160046235
DRIVE TRAIN excluding 0160045209, 0160045296,
0160045449, 0160045636

Figure 5-3 Front Axle - Central Housing & Steering

202 205

201
204 207

203
202
9

7
8

2 12
5

1 4
2 6
201

9
102
101 3

108 2

107
1

103 2
104 106

105 K1 PAL6620

5-12 G10-55A, G12-55A 31200728


Before S/N 0160046229 & After S/N 0160046235
excluding 0160045209, 0160045296, DRIVE TRAIN
0160045449, 0160045636

Figure 5-3 Front Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 70024203 2 INTERMEDIATE COVER
2 7026487 4 O-RING
3 70023258 1 HOUSING
4 80204005 1 CIRCLIP
5 91514098 1 PLUG
6 70021177 1 PLUG
7 80204012 1 PLUG
8 91474512 1 VENT
9 80204144 4 BOLT
12 91514087 1 PLUG
101 7029290 4 BUSHING
102 91514090 2 BUSHING
103 7029291 2 SUPPORT
104 91514099 2 GREASE FITTING
105 80204117 2 PLUG
106 7029303 2 SUPPORT ASSY, (includes items 101 thru 105) A
107 7029304 2 O-RING
108 7029305 2 O-RING
201 70021614 2 TIE-ROD
202 80204143 2 O-RING
203 80204144 5 BOLT
204 7026490 1 STEERING CYLINDER
205 7029306 3 BOLT
207 7029307 1 PLUG

K1 7029127 1 STEERING CYLINDER SEAL KIT

31200728 G10-55A, G12-55A 5-13


S/N 0160046229 thru 0160046235 including
DRIVE TRAIN 0160045209, 0160045296, 0160045449, 0160045636

Figure 5-3 Front Axle - Central Housing & Steering

5-14 G10-55A, G12-55A 31200728


S/N 0160046229 thru 0160046235 including
0160045209, 0160045296, 0160045449, 0160045636 DRIVE TRAIN

Figure 5-3 Front Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 80204016 2 PLUG F
2 7026487 4 O-RING
3 80204144 4 CYLINDER BOLT
4 7026486 2 INTERMEDIATE COVER
5 80204012 3 PLUG
6 7029302 1 HOUSING
7 91474512 1 VENT
8 80204005 1 CIRCLIP
9 91514098 1 PLUG
10 80204007 3 MAGNETIC PLUG
11 7029303 2 SUPPORT ASSY, (includes items 12 thru 16)
12 7029291 2 SUPPORT
13 91514090 2 THRUST BUSHING
14 7029290 4 REDUCTION BUSHING
15 91514099 2 GREASE FITTING
16 80204117 2 PLUG
17 7029304 2 O-RING
18 7029305 2 DUST EXCLUDER
21 7026489 2 ARTICULATED TIE ROD, (91563067 front axle only)
7029293 2 ARTICULATED TIE ROD, (91563282 front axle only)
70022773 2 TIE ROD NUT, M27X1.5
22 80204143 2 O-RING
23 80204144 5 CYLINDER BOLT
24 7026490 1 CYLINDER
7029127 1 SEAL KIT
25 7029306 3 BOLT
26 7029307 1 PLUG
27 91514188 1 PLUG

31200728 G10-55A, G12-55A 5-15


Before S/N 0160046229 & After S/N 0160046235
DRIVE TRAIN excluding 0160045209, 0160045296,
0160045449, 0160045636

Figure 5-4 Front Axle - Differential

2 3
1 5
6

4 7

13

14
28 14
25 13
14 25
12

15 12
13
17 7
19 26
21 16 28 2
18 3

22 20 6
22 4
K1 1 PAL6630
24

5-16 G10-55A, G12-55A 31200728


Before S/N 0160046229 & After S/N 0160046235
excluding 0160045209, 0160045296, DRIVE TRAIN
0160045449, 0160045636

Figure 5-4 Front Axle - Differential


Item Part Number Qty. Description Rev.
1 7026491 2 RING NUT
2 7026492 4 BOLT
3 70022142 2 LOCKING PLATE
4 80204033 2 ROLLER BEARING
5 91514123 20 BOLT
6 70024204 1 DIFFERENTIAL CARRIER
7 7026495 1 BEVEL GEAR SET
12 91514141 2 DIFFERENTIAL SIDE GEAR
13 70023491 4 FRICTION WASHER
14 80204025 4 DIFFERENTIAL PINION
15 80204035 1 ROLLER BEARING
16 80204049 AR SHIM
80204050 AR SHIM
80204051 AR SHIM
80204052 AR SHIM
17 70023494 1 RING
18 70022140 1 SPACER
19 80204048 1 ROLLER BEARING
20 80204047 1 SEAL
21 91514130 1 COVER PLATE
22 91514131 1 FLANGE
23 80204044 1 O-RING
24 80204043 1 NUT
25 70023490 1 DIFFERENTIAL SHAFT
26 91514143 15 BOLT
28 70023496 2 CLUTCH DISC

K1 70024205 1 DIFFERENTIAL KIT, (includes items 6, 12 thru 14, 25, 26 & 28)

31200728 G10-55A, G12-55A 5-17


S/N 0160046229 thru 0160046235 including
DRIVE TRAIN 0160045209, 0160045296, 0160045449, 0160045636

Figure 5-4 Front Axle - Differential

5-18 G10-55A, G12-55A 31200728


S/N 0160046229 thru 0160046235 including
0160045209, 0160045296, 0160045449, 0160045636 DRIVE TRAIN

Figure 5-4 Front Axle - Differential


Item Part Number Qty. Description Rev.
1 7026492 2 HEX BOLT F
2 7026493 2 LOCKING PLATE
3 7026491 2 RING NUT
4 80204033 2 TAPER ROLLER BEARING
5 91514123 20 BOLT
6 7026494 1 DIFFERENTIAL CARRIER
7 7026495 1 BEVEL GEAR SET
8 91514136 1 SHIM
91514137 1 SHIM
91514138 1 SHIM
9 91514139 10 DISC
10 91514144 8 DISC
11 91514140 2 DISC
12 91514141 2 DIFFERENTIAL SIDE GEAR
13 80204026 4 FRICTION WASHER
14 80204025 4 DIFFERENTIAL PINION
15 91514142 2 PIN
16 91514143 16 BOLT
17 80204035 1 TAPER ROLLER BEARING
18 80204049 1 SHIM
80204050 1 SHIM
80204051 1 SHIM
80204052 1 SHIM
19 91514125 1 SHIM
91514126 1 SHIM
91514127 1 SHIM
91514128 1 SHIM
91514129 1 SHIM
20 91514132 1 SPACER
21 80204048 1 TAPER ROLLER BEARING
22 80204047 1 SEAL
23 91514130 1 COVER PLATE
24 91514131 1 FLANGE
25 80204044 1 O-RING
26 80204043 1 NUT

31200728 G10-55A, G12-55A 5-19


Before S/N 0160046229 & After S/N 0160046235
DRIVE TRAIN excluding 0160045209, 0160045296,
0160045449, 0160045636

Figure 5-5 Front Axle - Hub Reduction

28
31

7 6 29 33
34
8
1 38
40 41
10 30 29
5 37 42

4 11
44
12
35

16
36
15 39
61
3

14 17
18 47 46
11
19
20
13

6
7
21 22
23 26
27

24
K1 25
K2
K3
K4 PAL6640

5-20 G10-55A, G12-55A 31200728


Before S/N 0160046229 & After S/N 0160046235
excluding 0160045209, 0160045296, DRIVE TRAIN
0160045449, 0160045636

Figure 5-5 Front Axle - Hub Reduction


Item Part Number Qty. Description Rev.
1 70024206 2 AXLE CASE
3 70024207 40 BOLT, M16X195
4 7026499 2 BOLT
5 91514082 2 NUT
6 91514123 24 BOLT
7 91514099 4 GREASE FITTING
8 7029310 2 PIVOT PIN
10 91514113 AR SHIM, 0.006
91514114 AR SHIM, 0.008
91514115 AR SHIM, 0.019
11 7028716 2 DUST SEAL
12 7029312 2 BUSHING
13 7029313 2 PIVOT PIN KIT, (includes items 11 & 14)
14 91514095 2 BEARING
15 80204071 2 CIRCLIP
16 91514149 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 80204005 2 CIRCLIP
18 91514146 2 BALL BEARING
19 91514147 2 SEAL
20 91514148 2 O-RING
21 70024208 2 DOUBLE UNIVERSAL JOINT
22 7028718 2 SEAL
23 91514111 1 THRUST BUSHING
24 70021603 4 STEERING ADJUSTING BOLT
25 80204065 4 NUT
26 7029746 1 RIGHT STEERING CASE
27 7029747 1 LEFT STEERING CASE
28 7029300 2 SEAL
29 80204076 4 TAPER ROLLER BEARING
30 91514174 2 WHEEL HUB
31 80214120 20 WHEEL STUD
33 91514181 2 O-RING
34 91514175 2 CIRCLIP
35 91514180 16 STUD
36 91514179 16 NUT
37 91514178 2 LOCKING PLATE
38 91514177 2 RING GEAR SUPPORT
39 70024147 2 RING GEAR
40 91514184 8 SNAP RING
41 91514185 8 PLANET GEAR
42 91514186 8 BEARING
44 7029317 2 PLANET GEAR CARRIER
46 91514188 4 PLUG
47 91514189 4 BOLT
61 91474513 2 MAGNET PLUG

K1 7029743 2 PLANET GEAR CARRIER KIT, (includes items 40 thru 41 & 44)
K2 7029746 1 RIGHT STEERING CASE KIT, (includes items 23 & 26)

31200728 G10-55A, G12-55A 5-21


Before S/N 0160046229 & After S/N 0160046235
DRIVE TRAIN excluding 0160045209, 0160045296,
0160045449, 0160045636

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.
K3 7029747 1 LEFT STEERING CASE KIT, (includes items 23 & 27)
K4 70024146 2 RING GEAR SUPPORT KIT, (includes items 34, 38 & 39)

5-22 G10-55A, G12-55A 31200728


Before S/N 0160046229 & After S/N 0160046235
excluding 0160045209, 0160045296, DRIVE TRAIN
0160045449, 0160045636

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 5-23


S/N 0160046229 thru 0160046235 including
DRIVE TRAIN 0160045209, 0160045296, 0160045449, 0160045636

Figure 5-5 Front Axle - Hub Reduction

5-24 G10-55A, G12-55A 31200728


S/N 0160046229 thru 0160046235 including
0160045209, 0160045296, 0160045449, 0160045636 DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction


Item Part Number Qty. Description Rev.
1 7026496 2 AXLE CASE F
2 91514189 4 COUNTERSUNK BOLT
3 7029309 40 BOLT
4 7026499 2 BOLT
5 91514082 2 NUT
6 91514123 24 BOLT
7 91514099 4 GREASE FITTING
8 7029310 2 PIVOT PIN
9 7029311 4 SPACER
10 91514113 2 SHIM
91514114 2 SHIM
91514115 2 SHIM
11 7028716 2 DUST SEAL
12 7029312 2 BUSHING
13 7029313 2 PIVOT PIN, (includes items 11 & 14)
14 91514095 2 BEARING
15 80204071 2 CIRCLIP
16 91514149 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 80204005 2 CIRCLIP
18 91514146 2 BALL BEARING
19 91514147 2 SEAL
20 91514148 2 O-RING
21 7029314 2 JOINT & SHAFT ASSY, (verify if this is stamped with a /1 or /2)
70023114 1 YOKE SHAFT, HUB SIDE, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly)
70023115 1 YOKE SHAFT, DIFFERENTIAL SIDE, (only serviceable on the /2 assembly,
no replacement available for the /1 assembly)
70023116 1 COMPLETE CENTER BODY ASSY, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly), (includes H Member and qty. 2 of
70023829 cross kit)
70021615 2 CROSS KIT, (only serviceable on the /1 assembly), (includes circlips)
70023829 2 CROSS KIT, (only serviceable on the /2 assembly), (includes circlips)
22 7028718 2 SEAL
23 91514111 2 THRUST BUSHING
24 NSS 4 STEERING ADJUST BOLT
25 NSS 4 NUT
26 NSS 2 STEERING CASE, (see Position Kits for replacement)
27 7029300 2 SEAL
28 80204076 4 TAPER ROLLER BEARING
29 91514174 2 WHEEL HUB
30 80214120 20 WHEEL STUD
31 91514181 2 O-RING
32 91514175 2 CIRCLIP
33 91514180 16 STUD
34 91514177 2 RING GEAR SUPPORT
35 91514178 2 LOCKING PLATE
36 91514179 16 NUT
37 91514176 2 RING GEAR
38 91514184 8 CIRCLIP

31200728 G10-55A, G12-55A 5-25


S/N 0160046229 thru 0160046235 including
DRIVE TRAIN 0160045209, 0160045296, 0160045449, 0160045636

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.
39 91514185 8 PLANETARY GEAR
40 91514186 8 BEARING
41 7029317 2 PLANETARY GEAR CARRIER
42 91514188 2 PLUG

K1 7029743 1 PLANETARY CARRIER KIT, (includes items 38 thru 41)


K2 7029732 1 RING GEAR SUPPORT, (includes items 32, 34 & 37)
K3 7029746 1 POSITION KIT, (left), (includes one each of items 23 & 26)
K4 7029747 1 POSITION KIT, (right), (includes one each of items 23 & 26)
K5 7028733 4 STEERING ADJUST BOLT KIT, (includes items 24 & 25)

5-26 G10-55A, G12-55A 31200728


S/N 0160046229 thru 0160046235 including
0160045209, 0160045296, 0160045449, 0160045636 DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 5-27


Before S/N 0160046229 & After S/N 0160046235
DRIVE TRAIN excluding 0160045209, 0160045296,
0160045449, 0160045636

Figure 5-6 Front Axle - Brakes

6
4
5
17
29

18
26
19 30
9
20 10
27 11
2
25
24 12
30

16
13 11
12
11

14
15

21
22 23 12

PAL6650

5-28 G10-55A, G12-55A 31200728


Before S/N 0160046229 & After S/N 0160046235
excluding 0160045209, 0160045296, DRIVE TRAIN
0160045449, 0160045636

Figure 5-6 Front Axle - Brakes


Item Part Number Qty. Description Rev.
1 91514151 2 SPRING
2 7026713 2 O-RING
3 70024209 2 PISTON
4 7026716 4 BACK-UP RING
5 80204281 4 BOLT
6 80204117 4 PLUG
9 91514159 6 SPRING
10 70024210 6 ADJUSTING BOLT
11 91514161 6 INTERMEDIATE BRAKE DISC
12 7029735 6 BRAKE DISC
13 7029734 2 REDUCTION BUSHING
14 7029789 6 BOLT
15 91514165 6 SPRING
16 70024211 2 INTERMEDIATE BRAKE DISC
17 70024212 2 COVER
18 7026717 4 SEAL
19 91514169 2 SPACER
20 91514171 AR SHIM, 0.2mm
91514172 AR SHIM, 0.3mm
91514173 AR SHIM, 0.5mm
21 80204108 4 LOCKWASHER
22 80204060 4 NUT
23 70024213 4 BOLT, M12X122.5
24 7026487 2 O-RING, (if equipped)
25 7026718 2 PISTON
26 7026720 2 BACK-UP RING
27 7026719 2 O-RING
29 70024214 4 BOLT, M14X100
30 70024215 4 DOWEL

31200728 G10-55A, G12-55A 5-29


S/N 0160046229 thru 0160046235 including
DRIVE TRAIN 0160045209, 0160045296, 0160045449, 0160045636

Figure 5-6 Front Axle - Brakes

5-30 G10-55A, G12-55A 31200728


S/N 0160046229 thru 0160046235 including
0160045209, 0160045296, 0160045449, 0160045636 DRIVE TRAIN

Figure 5-6 Front Axle - Brakes


Item Part Number Qty. Description Rev.
1 7026721 2 INTERMEDIATE BRAKE DISC E
2 80204116 6 ADJUSTING BOLT
3 80204115 6 SPRING
4 80204108 4 LOCKWASHER
5 80204060 4 NUT
6 7026722 4 BOLT
7 7029735 6 BRAKE DISC
8 91514161 6 INTERMEDIATE BRAKE DISC
9 7029734 2 REDUCTION BUSHING
10 7026723 2 INTERMEDIATE BRAKE DISC
11 7026724 2 RING
12 80204123 2 PINION
13 80204131 2 O-RING
14 7026725 2 LOCKING PLATE
15 80204121 2 HEXAGON BOLT
16 91514151 1 BELLEVILLE WASHER
17 7026713 2 O-RING
18 80204166 2 ROLL PIN
19 7026712 2 PISTON
20 7026716 4 BACK-UP RING
21 7026717 4 SEAL
22 80204117 4 PLUG
23 80204281 4 BLEEDING BOLT
24 7026714 2 INTERMEDIATE COVER
25 7026715 4 CYLINDER BOLT
26 7026487 2 O-RING
27 7026718 2 PISTON
28 7026719 2 O-RING
29 7026720 2 BACK-UP RING

31200728 G10-55A, G12-55A 5-31


DRIVE TRAIN

Figure 5-7 Rear Axle

Before S/N 0160054609

S/N 0160054609 & After

5-32 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-7 Rear Axle


Item Part Number Qty. Description Rev.
1001136370 1 REAR AXLE, (Before S/N 0160054609), (includes all items) C
1001139459 1 REAR AXLE, (S/N 0160054609 & After), (includes all items) C
1 Ref CENTRAL HOUSING & STEERING, (see Figure 5-8 for details)
2 Ref DIFFERENTIAL, (see Figure 5-9 for details)
3 Ref HUB REDUCTION, (see Figure 5-10 for details)
4 Ref BRAKES, (see Figure 5-11 for details)

31200728 G10-55A, G12-55A 5-33


Before S/N 0160054609
DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering

202 205

201
204 207

203
202
9

7
8

2 12
5

1 4
2 6
201

9
102
101 3

108 2

107
1

103 2
104 106

105 K1 PAL6620

5-34 G10-55A, G12-55A 31200728


Before S/N 0160054609
DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 70021601 2 INTERMEDIATE COVER
2 7026487 4 O-RING
3 70023258 1 HOUSING
4 80204005 1 CIRCLIP
5 91514098 1 PLUG
6 70021177 1 PLUG
7 80204012 1 PLUG
8 91474512 1 VENT
9 80204144 4 BOLT
12 91514087 1 PLUG
101 7029290 4 BUSHING
102 91514090 2 BUSHING
103 7029291 2 SUPPORT
104 91514099 2 GREASE FITTING
105 80204117 2 PLUG
106 7029303 2 SUPPORT ASSY, (includes items 101 thru 105)
107 7029304 2 O-RING
108 7029305 2 O-RING
201 70021614 2 TIE-ROD
202 80204143 2 O-RING
203 80204144 5 BOLT
204 7026490 1 STEERING CYLINDER
205 7029306 3 BOLT
207 7029307 1 PLUG

K1 7029127 1 STEERING CYLINDER SEAL KIT

31200728 G10-55A, G12-55A 5-35


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering

203

202

204
201

10 202
1
2

4
3
5

6
9

10

101

106 8

102

105 104

103

PAP30800

5-36 G10-55A, G12-55A 31200728


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 91474512 1 VENT
2 7029288 1 INTERMEDIATE COVER
3 3969073 1 O-RING
4 80204005 1 CIRCLIP
5 91514098 1 PLUG
6 91514087 1 PLUG
7 70021177 1 MAGNET PLUG
8 70025335 1 HOUSING
9 91514101 4 BOLT
10 91514089 2 O-RING
101 7029290 4 BUSHING
102 91514090 2 THRUST BUSHING
103 7029291 2 SUPPORT
104 91514099 2 GREASE FITTING
105 80204117 2 PLUG
106 7029292 2 SUPPORT
201 7026490 1 CYLINDER
202 80204143 2 O-RING
203 70021614 2 BAR
204 80204144 5 BOLT

31200728 G10-55A, G12-55A 5-37


Before S/N 0160054609
DRIVE TRAIN

Figure 5-9 Rear Axle - Differential

1 2
3 5
6

4 23

8 11

10
10
7 11
10 7
9
8

13 9 12
11
15 23 1
2
17
19 14 6
16 4
3
21 18
20 K1 PAL6670
22

5-38 G10-55A, G12-55A 31200728


Before S/N 0160054609
DRIVE TRAIN

Figure 5-9 Rear Axle - Differential


Item Part Number Qty. Description Rev.
1 7026492 4 BOLT
2 70022142 2 LOCKING PLATE
3 7026491 2 RING NUT
4 80204033 2 ROLLER BEARING
5 91514123 20 BOLT
6 70023487 1 DIFFERENTIAL CARRIER
7 70023490 2 DIFFERENTIAL SHAFT
8 70023493 2 FRICTION WASHER
9 70023492 2 DIFFERENTIAL SIDE GEAR
10 80204025 4 DIFFERENTIAL PINION
11 70023491 4 FRICTION WASHER
12 70024193 15 BOLT
13 80204035 1 ROLLER BEARING
14 80204049 AR SHIM
80204050 AR SHIM
80204052 AR SHIM
80204052 AR SHIM
15 70023494 1 RING KIT
16 70022140 1 SPACER
17 80204048 1 ROLLER BEARING
18 80204047 1 SEAL
19 91514130 1 COVER PLATE
20 91514131 1 FLANGE
21 80204044 1 O-RING
22 80204043 1 NUT
23 7026728 1 BEVEL GEAR SET

K1 70023488 1 DIFFERENTIAL KIT, (includes items 6 thru 12)

31200728 G10-55A, G12-55A 5-39


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-9 Rear Axle - Differential

15
16
14
24
13
12 19

20
17
10 18 21
11
6
4
7 5
3 17
9 16
2
1 4 22
20 18
8
3 6 19
2 7
8 23 14
12
13
1 9
10
11

PAP30900

5-40 G10-55A, G12-55A 31200728


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-9 Rear Axle - Differential


Item Part Number Qty. Description Rev.
1 80204043 1 NUT
2 91514130 1 COVER PLATE
3 80204048 1 TAPER ROLLER BEARING
4 80204049 1 SHIM
80204050 1 SHIM
80204051 1 SHIM
80204052 1 SHIM
5 70025336 1 BEVEL GEAR SET
6 80204035 1 TAPER ROLLER BEARING
7 70023494 1 RING KIT
8 70022140 1 SPACER
9 80204047 1 SEAL
10 91514131 1 FLANGE
11 80204044 1 O-RING
12 80204033 2 TAPER ROLLER BEARING
13 91514133 2 RING NUT
14 91514134 2 BOLT
15 91514123 16 BOLT
16 70025337 1 DIFFERENTIAL CARRIER
17 70023493 2 FRICTION WASHER
18 70025338 2 DIFFERENTIAL SIDE GEAR
19 70023491 4 FRICTION WASHER
20 70025339 4 DIFFERENTIAL PINION
21 70023490 2 DIFFERENTIAL SHAFT
22 70023489 15 BOLT
23 70025340 1 DIFFERENTIAL

31200728 G10-55A, G12-55A 5-41


Before S/N 0160054609
DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction

28
31

7 6 29 33
34
8
1 38
40 41
10 30 29
5 37 42

4 11
44
12
35

16
36
15 39
61
3

14 17
18 47 46
11
19
20
13

6
7
21 22
23 26
27

24
K1 25
K2
K3
K4 PAL6640

5-42 G10-55A, G12-55A 31200728


Before S/N 0160054609
DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction


Item Part Number Qty. Description Rev.
1 70021944 2 AXLE CASE
3 70021604 40 BOLT, M16X195
4 7026499 2 BOLT
5 91514082 2 NUT
6 91514123 24 BOLT
7 91514099 4 GREASE FITTING
8 7029310 2 PIVOT PIN
10 91514113 AR SHIM, 0.006
91514114 AR SHIM, 0.008
91514115 AR SHIM, 0.019
11 7028716 2 DUST SEAL
12 7029312 2 BUSHING
13 7029313 2 PIVOT PIN KIT, (includes items 11 & 14)
14 91514095 2 BEARING
15 80204071 2 CIRCLIP
16 91514149 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 80204005 2 CIRCLIP
18 91514146 2 BALL BEARING
19 91514147 2 SEAL
20 91514148 2 O-RING
21 70021602 2 DOUBLE UNIVERSAL JOINT
22 7028718 2 SEAL
23 91514111 1 THRUST BUSHING
24 70021603 4 STEERING ADJUSTING BOLT
25 80204065 4 NUT
26 7029746 1 RIGHT STEERING CASE
27 7029747 1 LEFT STEERING CASE
28 7029300 2 SEAL
29 80204076 4 TAPER ROLLER BEARING
30 91514174 2 WHEEL HUB
31 80214120 20 WHEEL STUD
33 91514181 2 O-RING
34 91514175 2 CIRCLIP
35 91514180 16 STUD
36 91514179 16 NUT
37 91514178 2 LOCKING PLATE
38 91514177 2 RING GEAR SUPPORT
39 70024147 2 RING GEAR
40 91514184 8 SNAP RING
41 91514185 8 PLANET GEAR
42 91514186 8 BEARING
44 7029317 2 PLANET GEAR CARRIER
46 91514188 4 PLUG
47 91514189 4 BOLT
61 91474513 2 MAGNET PLUG
K1 7029743 2 PLANET GEAR CARRIER KIT, (includes items 40 thru 41 & 44)
K2 7029746 1 RIGHT STEERING CASE KIT, (includes items 23 & 26)
K3 7029747 1 LEFT STEERING CASE KIT, (includes items 23 & 27)
K4 70024146 2 RING GEAR SUPPORT KIT, (includes items 34, 38 & 39)

31200728 G10-55A, G12-55A 5-43


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction

5-44 G10-55A, G12-55A 31200728


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction

Item Part Number Qty. Description Rev.


1 70025341 2 AXLE CASE
2 91514081 2 BOLT
3 91514082 2 NUT
6 70022814 32 HEXAGON BOLT
7 80204071 2 CIRCLIP
8 80204005 2 CIRCLIP
9 91514146 2 BALL BEARING
10 91514147 2 SEAL
11 91514148 2 O-RING
12 91514149 2 REDUCTION BUSHING
13 70025342 2 DOUBLE UNIVERSAL JOINT
14 7028718 2 SEAL
15 91514111 1 THRUST BUSHING
16 91514123 24 BOLT
18 91514099 2 GREASE FITTING
19 91514112 2 PIVOT PIN
20 91514113 2 SHIM
91514114 2 SHIM
91514115 2 SHIM
21 7028716 2 DUST EXCLUDER
23 7028714 2 BUSHING
24 91514095 2 BEARING
25 7028715 2 PIVOT PIN
26 80204065 4 NUT
27 91514117 4 BOLT
28 70025343 1 STEERING CASE
29 70025344 1 STEERING CASE
30 70021177 2 MAGNET PLUG
31 91514188 2 PLUG
33 7029300 2 SEAL
34 80204076 4 TAPER ROLLER BEARING
35 91514174 2 WHEEL HUB
36 91514175 2 CIRCLIP
37 70024147 2 RING GEAR
38 91514177 2 RING GEAR SUPPORT
39 91514178 2 LOCKING PLATE
40 91514184 8 SNAP RING
41 91514185 8 PLANET GEAR
42 91514186 8 BEARING
43 7029317 2 PLANET GEAR CARRIER
45 91514087 2 PLUG
46 91514189 4 COUNTERSUNK BOLT
47 91514179 16 NUT
48 91514180 16 STUD
49 91514181 2 O - RING
51 80214120 20 WHEEL STUD
52 7029743 2 PLANET GEAR CARRIER
62 70025345 1 STEERING CASE

31200728 G10-55A, G12-55A 5-45


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction (Continued)

Item Part Number Qty. Description Rev.


64 7028733 1 STEERING ADJUST BOLT
66 70024146 2 RING GEAR SUPPORT

5-46 G10-55A, G12-55A 31200728


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction (Continued)

Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 5-47


Before S/N 0160054609
DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes

3
2
3
2

4 3
2 7
8

16
17
15
5 11 12
6 10 14

18

PAL6680

5-48 G10-55A, G12-55A 31200728


Before S/N 0160054609
DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes


Item Part Number Qty. Description Rev.
1 70021606 2 SPACER
2 7029735 6 BRAKE DISC
3 91514161 6 INTERMEDIATE BRAKE DISC
4 7029734 2 REDUCTION BUSHING
5 70021607 6 ADJUSTING BOLT
6 91514165 6 SPRING
7 91514160 6 ADJUSTING BOLT
8 91514159 6 SPRING
9 70024216 2 PISTON
10 70021609 2 BACK-UP RING
11 70021610 2 O-RING
12 91514154 2 PLUG
14 80204281 2 BLEEDING BOLT
15 80204117 2 PLUG
16 70021611 2 O-RING
17 70021612 2 BACK-UP RING
18 70021613 2 PILOT BOLT

31200728 G10-55A, G12-55A 5-49


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes

13

10

11 9 18
8

12

4
3
15
16
2
7 1 14
6 17
5

PAP30910

5-50 G10-55A, G12-55A 31200728


S/N 0160054609 & After
DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes

Item Part Number Qty. Description Rev.


1 70021609 2 BACK-UP RING
2 70021610 2 O - RING
3 70021612 2 BACK-UP RING
4 70021611 2 O-RING
5 70024216 2 PISTON
6 91514165 6 SPRING
7 70021607 6 ADJUSTING BOLT
8 91514159 6 SPRING
9 91514160 6 ADJUSTING BOLT
10 91514161 6 INTERMEDIATE BRAKE DISC
11 7029735 6 BRAKE DISC
12 7029734 2 REDUCTION BUSHING
13 70021606 2 SPACER
14 80204281 2 BLEEDING BOLT
15 80204117 2 PLUG
16 91514154 2 PLUG
18 70021613 2 PILOT BOLT

31200728 G10-55A, G12-55A 5-51


DRIVE TRAIN

Figure 5-12 Transmission

5
5 4

1
3
10

9
109 2
7
8 6
11 12
PY6990

5-52 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-12 Transmission


Item Part Number Qty. Description Rev.
1001115508 Ref TRANSMISSION INSTALLATION, (not available to order, see items 1 thru 12 for D
service)
1 0100011 AR LOCTITE® 242™
2 0100020 AR LOCTITE® 567™
3 0701010 4 HEX HD CAPSCREW, M10X20, GR8.8, (torque to 35.2-52.87 Nm/26-39 lb-ft)
4 0711015 12 HEX HD CAPSCREW, M10X55, GR10.9, (torque to 71.85-78.63 Nm/
53-58 lb-ft)
5 4812000 12 WASHER, 10mm
6 8405007 1 GEAR CLAMP, 1.25
7 91563091 1 ADAPTER, CONNECTOR
8 91563121 1 OIL TEMPERATURE SWITCH
9 1001097053 1 OIL DRAIN VALVE
10 Ref TRANSMISSION HARNESS, (see Figure 10-10 for details)
11 1001125962 1 TRANSMISSION
Ref TORQUE CONVERTER & INPUT, (see Figure 5-13 for details)
Ref GEARBOX HOUSING, (see Figure 5-14 for details)
Ref FORWARD GEAR GROUP, (see Figure 5-15 for details)
Ref REVERSE GEAR GROUP, (see Figure 5-16 for details)
Ref 1ST SHAFT GROUP, (see Figure 5-17 for details)
Ref 2ND SHAFT GROUP, (see Figure 5-18 for details)
Ref 3RD SHAFT GROUP, (see Figure 5-19 for details)
Ref 4TH SHAFT GROUP, (see Figure 5-20 for details)
Ref POWER TAKE-OFF, (see Figure 5-21 for details)
Ref CONTROL UNIT & PRESSURE REGULATOR, (see Figure 5-22 for details)
Ref GEARSHIFT SYSTEM, (see Figure 5-23 for details)
Ref OIL PUMP, FILTER & DIPSTICK, (see Figure 5-24 for details)
Ref TRANSFER BOX, (see Figure 5-25 for details)
12 1001109536 1 DRAIN HOSE
109 Ref ADAPTER, 90 DEGREES, (see Figure 8-1 for details)

31200728 G10-55A, G12-55A 5-53


DRIVE TRAIN

Figure 5-13 Transmission - Converter & Input

5-54 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-13 Transmission - Converter & Input


Item Part Number Qty. Description Rev.
1 7026744 4 HEX HD CAPSCREW, M10X16
2 7026745 8 WASHER
3 1319229 2 DIAPHRAGM
4 7026746 1 CONVERTER
5 7026748 1 STATOR SHAFT
6 1319558 1 BEARING BUSHING
7 7026747 1 TURBINE SHAFT
8 1319585 2 CAPSCREW, M8X16
9 NSS 2 SHACKLE
10 80304405 1 RETAINING RING
11 7026749 1 PISTON RING
12 1319563 1 BALL BEARING

31200728 G10-55A, G12-55A 5-55


DRIVE TRAIN

Figure 5-14 Transmission - Gearbox Housing

5-56 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-14 Transmission - Gearbox Housing


Item Part Number Qty. Description Rev.
1 7026751 1 PIPE
2 1319585 11 HEX HD CAPSCREW, M8X16
3 8036847 8 O-RING
4 7026750 1 PIPE
5 7026752 1 PIPE
6 1319670 7 PLUG
7 10731709 7 O-RING
8 NSS 1 ORIFICE
9 NSS 1 HOUSING
10 1319590 1 BRACKET
11 7026794 6 HEX HD CAPSCREW, M10X50
12 70023404 1 PLUG
13 1319571 4 PIN
14 80304394 31 HEX HD CAPSCREW, M10X30
15 1319646 5 HEX HD CAPSCREW
16 7026756 1 SCREEN SHEET
17 7026755 1 SCREEN SHEET
18 NSS 3 CAPSCREW, M8X12
19 7026753 1 SUCTION TUBE
20 1319581 2 O-RING
21 7026754 1 PIPE
22 NSS 1 HOUSING
24 70021920 1 HOUSING
25 NSS 6 CAPSCREW, M10X30
26 10731744 1 BREATHER
27 1319573 4 GROOVED STUD, 3X5
28 NSS 1 TYPE PLATE
29 1319641 1 SHAFT SEAL
30 7026792 2 O-RING

31200728 G10-55A, G12-55A 5-57


DRIVE TRAIN

Figure 5-15 Transmission - Forward Gear Group

5-58 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-15 Transmission - Forward Gear Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026757 1 COUPLING
4 70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 1319620 1 ROLLER BEARING
9 7026758 11 FRICTION DISC
10 7026759 11 STATIC DISC
11 7026760 1 END SHIM
12 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
13 1319638 1 DISC CARRIER
14 1319621 AR RETAINING RING, 3.20
1319622 AR RETAINING RING, 3.10
1319623 AR RETAINING RING, 3.00
1319624 AR RETAINING RING, 2.90
1319625 AR RETAINING RING, 2.80
1319626 AR RETAINING RING, 2.70
1319627 AR RETAINING RING, 2.60
1319628 AR RETAINING RING, 2.50
1319629 AR RETAINING RING, 2.40
1319630 AR RETAINING RING, 2.30
1319631 AR RETAINING RING, 2.20
1319632 AR RETAINING RING, 2.10
15 1319636 1 ROLLER BEARING

31200728 G10-55A, G12-55A 5-59


DRIVE TRAIN

Figure 5-16 Transmission - Reverse Gear Group

5-60 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-16 Transmission - Reverse Gear Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026762 1 COUPLING
4 70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 FRICTION DISC
9 7026759 11 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 AR RETAINING RING, 3.20
1319622 AR RETAINING RING, 3.10
1319623 AR RETAINING RING, 3.00
1319624 AR RETAINING RING, 2.90
1319625 AR RETAINING RING, 2.80
1319626 AR RETAINING RING, 2.70
1319627 AR RETAINING RING, 2.60
1319628 AR RETAINING RING, 2.50
1319629 AR RETAINING RING, 2.40
1319630 AR RETAINING RING, 2.30
1319631 AR RETAINING RING, 2.20
1319632 AR RETAINING RING, 2.10
15 1319636 1 ROLLER BEARING

31200728 G10-55A, G12-55A 5-61


DRIVE TRAIN

Figure 5-17 Transmission - 1st Shaft Group

5-62 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-17 Transmission - 1st Shaft Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319608 1 ROLLER BEARING
3 1319591 1 COUPLING
4 70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026758 12 FRICTION DISC
9 7026759 12 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319606 2 ROLLER CAGE
13 1319607 1 DISC CARRIER
14 7029532 1 ROLLER BEARING, (inner ring)
7029533 1 ROLLER BEARING, (outer ring)

31200728 G10-55A, G12-55A 5-63


DRIVE TRAIN

Figure 5-18 Transmission - 2nd Shaft Group

5-64 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-18 Transmission - 2nd Shaft Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026763 1 COUPLING
4 70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026758 8 FRICTION DISC
9 7026759 8 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319606 2 ROLLER CAGE
13 1319614 1 DISC CARRIER
14 7029532 1 ROLLER BEARING, (inner ring)
7029533 1 ROLLER BEARING, (outer ring)

31200728 G10-55A, G12-55A 5-65


DRIVE TRAIN

Figure 5-19 Transmission - 3rd Shaft Group

5-66 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-19 Transmission - 3rd Shaft Group


Item Part Number Qty. Description Rev.
1 NSS 1 ROLLER BEARING ASSY
70021268 1 BEARING OUTER RING
70021269 1 BEARING INNER RING
2 NSS 1 ROLLER BEARING ASSY
70021227 1 RING
70021228 1 ROLLER CAGE
3 1319619 1 DISC CARRIER
4 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
5 7026760 1 END SHIM
6 7026758 8 FRICTION DISC
7 7026759 8 STATIC DISC
8 80304227 2 RETAINING RING
9 7026766 1 WASHER
10 7026765 7 CUP SPRING
11 70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
12 7026764 1 COUPLING
13 7026769 1 ROLLER BEARING
14 7026761 2 PISTON BEARING

31200728 G10-55A, G12-55A 5-67


DRIVE TRAIN

Figure 5-20 Transmission - 4th Shaft Group

5-68 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-20 Transmission - 4th Shaft Group


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319615 1 ROLLER BEARING
3 7026770 1 COUPLING
4 70022075 1 PISTON, (die casted)
1319593 1 O-RING, 52X3
1319594 1 O-RING, 115X3
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026758 8 FRICTION DISC
9 7026759 8 STATIC DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 4.0
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
7029849 AR SNAP RING, 3.25
7029850 AR SNAP RING, 3.75
7029851 AR SNAP RING, 2.25
7029852 AR SNAP RING, 2.75
12 1319606 2 ROLLER CAGE
13 1319635 1 DISC CARRIER
14 1319636 1 ROLLER BEARING

31200728 G10-55A, G12-55A 5-69


DRIVE TRAIN

Figure 5-21 Transmission - Power Take-Off

5-70 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-21 Transmission - Power Take-Off


Item Part Number Qty. Description Rev.
1 1319576 1 SHAFT SEAL
2 70021526 1 HOUSING
3 1319571 2 CYLINDRICAL PIN
4 7026775 15 HEX HD CAPSCREW
5 80304394 21 HEX HD CAPSCREW
6 7026774 1 GASKET
7 7026769 2 ROLLER BEARING
8 7026771 1 SHAFT
9 7026772 1 PISTON RING
10 1319608 2 ROLLER BEARING
11 7026773 1 SHAFT

31200728 G10-55A, G12-55A 5-71


DRIVE TRAIN

Figure 5-22 Transmission - Control Unit & Pressure Regulator

Y6

Y4

Y5

Y3

5-72 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-22 Transmission - Control Unit & Pressure Regulator


Item Part Number Qty. Description Rev.
1 7026782 1 VALVE
2 Ref HOUSING, (see Figure 5-14 for details)
3 8036529 3 SOLENOID VALVE
4 NSS 4 CAPSCREW, M6X12
5 NSS 4 BRACKET
6 7026784 1 COMPRESSED SPRING
7 7026783 1 PISTON
8 7026776 1 GASKET
9 7026777 1 PLATE
10 7026780 46 HEX HD CAPSCREW
11 7026779 1 INTERMEDIATE SHEET
12 7026778 1 COMPRESSED SPRING
13 10731761 1 BALL
14 Ref VALVE HOUSING, (see Figure 5-23 for details)
15 10732095 16 WASHER
16 7026781 16 HEX HD CAPSCREW
17 8036528 1 SOLENOID VALVE

31200728 G10-55A, G12-55A 5-73


DRIVE TRAIN

Figure 5-23 Transmission - Gearshift System

Y1

Y2

5-74 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-23 Transmission - Gearshift System


Item Part Number Qty. Description Rev.
1 1319693 2 HEX HD CAPSCREW, M6X25
2 1319661 6 WASHER
3 1321265 4 HEX HD CAPSCREW, M6X55
4 7026789 1 COVER
5 7026788 1 GASKET
6 7026787 1 SPACER
7 1319694 1 VALVE ASSY, (includes items 8 thru 11)
8 NSS 2 SNAP RING
9 NSS 2 SPRING SLEEVE
10 NSS 2 COMPRESSED SPRING
11 NSS 1 PISTON
12 7026790 1 PISTON
13 1319685 AR WASHER, 2.0
1319686 AR WASHER, 1.0
1319687 AR WASHER, 0.5
1319688 AR WASHER, 0.3
1319689 AR WASHER, 0.2
14 1319684 1 COMPRESSED SPRING
15 1319683 1 COMPRESSED SPRING
16 7026786 1 SLEEVE
17 7026785 1 CONTROL PISTON
18 8036528 2 SOLENOID VALVE
19 NSS 2 HEX HD CAPSCREW
20 NSS 2 BRACKET
21 1319670 2 PLUG, M10
22 10731709 2 O-RING
23 NSS 2 PLUG, M24
24 70000656 2 O-RING
25 10732072 2 COMPRESSED SPRING
26 10732071 2 BALL
27 70022790 1 VALVE HOUSING
28 1319652 1 ORIFICE

31200728 G10-55A, G12-55A 5-75


DRIVE TRAIN

Figure 5-24 Transmission - Oil Pump, Filter & Dipstick

5-76 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-24 Transmission - Oil Pump, Filter & Dipstick


Item Part Number Qty. Description Rev.
1 1319670 2 PLUG, M10X1
2 10731709 2 O-RING
3 7026794 1 HEX HD CAPSCREW, M10X50
4 80304394 1 HEX HD CAPSCREW, M10X30
5 7026793 4 CAPSCREW, M12X80
6 7026791 1 PUMP
7029417 1 O-RING, (located between two halves of oil pump)
7 7026792 3 O-RING
8 1319719 1 O-RING
9 1319726 1 FILTER
10 8841322 1 DIPSTICK
11 1001095744 1 DIPSTICK TUBE
12 1319585 2 CAPSCREW, M8X16
13 1319581 1 O-RING
14 NSS 1 O-RING
15 8036250 1 O-RING

31200728 G10-55A, G12-55A 5-77


DRIVE TRAIN

Figure 5-25 Transmission - Transfer Box

5-78 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-25 Transmission - Transfer Box


Item Part Number Qty. Description Rev.
70023502 1 TRANSFER BOX, (includes all items)
1 10731959 4 HEX HD CAPSCREW, (two per side)
2 1319649 2 TAB WASHER, (one per side)
3 1319648 2 WASHER, (one per side)
4 7027273 2 FLANGE, (one per side)
5 1319647 2 SCREEN SHEET, (one per side)
6 1320755 3 SHAFT SEAL
7 1319571 2 CYLINDRICAL PIN
8 70023801 22 HEX HD CAPSCREW, M10X50
9 1319578 2 PLUG
10 1319573 4 STUD, 3X5
11 NSS 1 PLATE
12 1319436 1 BREATHER
13 70023800 1 HEX HD CAPSCREW, M10X30
14 70023475 1 HOUSING
15 7026769 4 ROLLER BEARING
16 7027271 1 OUTPUT SHAFT
17 NSS 4 TAPERED ROLLER BEARING
1320748 1 CUP
1320754 1 CONE
18 7027272 1 IDLER GEAR
19 7027270 1 IDLER GEAR
20 NSS 1 INPUT SHAFT
70020493 1 INPUT GEAR
70020036 1 SEAL
21 70023474 1 HOUSING
22 7026578 1 HEX NUT, M16
23 7026577 1 SLEEVE
24 70023476 1 HEX BOLT, M10X65

31200728 G10-55A, G12-55A 5-79


DRIVE TRAIN

Figure 5-26 Wheel Assembly

5-80 G10-55A, G12-55A 31200728


DRIVE TRAIN

Figure 5-26 Wheel Assembly


Item Part Number Qty. Description Rev.
4520481 1 TIRE SET, 14.00-24 BIAS, G-2 A
91355034 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1 thru 3) C
91355035 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1 thru 3) C

4520482 1 TIRE SET, 14.00-24 BIAS, G-2, FOAM FILLED B


91355037 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, FOAM FILLED, E
(includes items 1 thru 4)
91355038 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, FOAM FILLED, E
(includes items 1 thru 4)

1001152430 1 TIRE SET, 17.50-25, 16 PLY A


1001152415 2 RH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 1 thru 3) A
1001152416 2 LH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 1 thru 3) A

4520519 1 TIRE SET, 17.50-25 BIAS, FOAM FILLED, G-2 A


91565040 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2 E
(includes items 1 thru 4)
91565039 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2 E
(includes items 1 thru 4)

1001121109 1 TIRE SET, 400/75-28, 16 PLY B


1001121103 4 TIRE & RIM ASSY, 400/75-28, 16PLY, (includes items 1, 3 & 5) B

1001125410 1 TIRE SET, 400/75-28, 16 PLY, FOAM FILLED B


1001121105 4 TIRE & RIM ASSY, 400/75-28, 16PLY, FOAM FILLED, 464 lb, C
(includes items 1 & 3 thru 5)
1 91473206 1 WHEEL, 24X9.00, 0.218 OFFSET
91563250 1 WHEEL, 25X13, 1.687 OFFSET
1001120178 1 WHEEL, 28X12, 0.75 OFFSET, (if equipped with Firestone 400/75-28)
2 91043084 1 TIRE, 14.00-24 LOADER, 12 PLY, DIRECTIONAL, G-2
4520527 1 TIRE, 17.50-25 LOADER, 12 PLY, DIRECTIONAL, L-2
8780039 1 TIRE, 17.50-25 LOADER, 16 PLY, DIRECTIONAL, L-2
3 91083385 1 VALVE STEM
8786514 1 VALVE STEM, (if equipped with Firestone 400/75-28)
4 8526203 1 BALLAST FLAT PROOFING FOAM FILL, (not shown)
5 1001120179 1 TIRE, 400/75-28, 16PLY

1001105780 1 TIRE SET, TY CUSHION, 14X24, SOLID, (includes items 101 & 102) A
101 1001105782 2 RH TIRE & WHEEL ASSY, 14-24, SOLID B
102 1001105781 2 LH TIRE & WHEEL ASSY, 14-24, SOLID B

1001151108 1 TIRE SET, SOLIDEAL, 14X24, SOLID, (includes items 201 & 202) A
201 1001151101 2 LH TIRE, SOLIDEAL, 14X24, 0.219 OFFSET A
202 1001151102 2 RH TIRE, SOLIDEAL, 14X24, 0.219 OFFSET A
301 Ref WHEEL NUT, (see Figure 5-1 for details)

31200728 G10-55A, G12-55A 5-81


Before S/N 0160052014
DRIVE TRAIN

Figure 5-27 Fender Installation

1 1
2 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
6 11
7 11
6 11
1

9
8

10

5
9
6
10 2 7
12 6 102

9
4 8

10 11
1
5 11
12
9
10
9
3
10

101

PAL6280

5-82 G10-55A, G12-55A 31200728


Before S/N 0160052014
DRIVE TRAIN

Figure 5-27 Fender Installation


Item Part Number Qty. Description Rev.
91565081 Ref FENDER INSTALLATION, (not available to order, see items 1 thru 12 for service) C
1 91473126 4 FENDER
2 91566062 2 RH FENDER BRACKET
3 91566063 2 LH FENDER BRACKET
4 91514118 16 FENDER STUD, (torque to 94-104 lb-ft/127-141 Nm)
5 91513266 16 HEX NUT, M12X1.25
6 0641528 16 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
7 0641524 8 HEX HD CAPSCREW, 5/16-18X3, GR5
8 4711500 24 WASHER, 5/16
9 4751500 24 WASHER, 5/16
10 88521205 24 LOCKNUT, 5/16-18
11 3520176 8 PLUG
12 83191010 16 LOCKWASHER, 12mm
101 Ref FRONT AXLE, (see Figure 5-2 for details)
102 Ref REAR AXLE, (see Figure 5-7 for details)
201 Ref CAB FENDER INSTALLATION, (not shown), (see Figure 6-1 for details)

31200728 G10-55A, G12-55A 5-83


S/N 0160052014 & After
DRIVE TRAIN

Figure 5-27 Fender Installation

5-84 G10-55A, G12-55A 31200728


S/N 0160052014 & After
DRIVE TRAIN

Figure 5-27 Fender Installation


Item Part Number Qty. Description Rev.
1001142563 1 FENDER INSTALLATION, (includes all items) C
1 1001142560 4 FENDER WELDMENT BRACKET
3 83191010 16 LOCKWASHER, M12
4 91514118 16 FENDER STUD
5 91513266 16 HEX NUT, M12X1-1/4
6 4811902 32 WASHER, 8mm
7 0760812 16 HEX HD SCREW, M8X25
11 1001095650 AR LOCTITE® 242TM
12 1001154055 4 FENDER DUNLOFLEX

31200728 G10-55A, G12-55A 5-85


DRIVE TRAIN

This Page Intentionally Left Blank

5-86 G10-55A, G12-55A 31200728


SECTION 6
CAB

31200728 G10-55A, G12-55A


CAB

Figure 6-1 Cab Installation

6-2 G10-55A, G12-55A 31200728


CAB

Figure 6-1 Cab Installation (Continued)

201 13
203 202
204

18

52

1
308 311 1

304 103
501
25 25
304 59
310

25

306 1

404 403
62 38

401 16
62 38

40
307 20 40
313
2
60
60
38
38
305
309 312 20
20 2
20
2
PAP25521

31200728 G10-55A, G12-55A 6-3


CAB

Figure 6-1 Cab Installation


Item Part Number Qty. Description Rev.
1001130311 1 OPEN CAB ASSY, (includes items 1 thru 63) F
1001130442 1 ENCLOSED CAB ASSY WITH HEAT A
Ref 3 SPEED HEATER, (see Figure 6-7 for details)
1001130441 1 ENCLOSED CAB ASSY, (includes items 1 thru 63 & 103) K
1001130462 1 ENCLOSED CAB ASSY WITH HEAT & A/C K
Ref 3 SPEED HEATER & A/C UNIT, (see Figure 6-8 for details)
1001130441 1 ENCLOSED CAB ASSY, (includes items 1 thru 63 & 103) J
1 90206199 51 in TRIM
2 0630407 6 BUTTON HD CAPSCREW, 1/4-20X5/8
5 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5, (torque to 96 lb-ft/130 Nm)
6 Ref BRAKE & MOUNTING HARDWARE, (see Figure 7-1 for details)
13 Ref BREATHER & MOUNTING HARDWARE, (see Figure 9-14 for details)
14 Ref STEERING COLUMN & STEERING WHEEL, (see Figure 7-3 for details)
15 Ref FUEL TANK & MOUNTING HARDWARE, (see Figure 4-3 for details)
16 Ref CAB, (see Figure 6-2 for details)
18 Ref SEAT & SEAT MOUNTING HARDWARE, (see Figure 6-4 for details)
20 4711400 8 WASHER, 1/4
25 0791406 3 SCREW, 1/4-20x3/4
36 91403230 1 MANUAL STORAGE BOX
38 91413036 6 SCREW, #6X1/2
39 Ref CAB INTERIOR, (see Figure 6-4 for details)
40 1001103567 1 SEAT RISER PANEL
50 Ref ACCELERATOR & MOUNTING HARDWARE, (see Figure 7-2 for details)
52 1001115153 Ref CAB MIRROR INSTALLATION, (not available to order, see items 201 thru 204 C
for service)
53 Ref DASH HARNESS, (not shown),, (see Figure 10-15 for details)
56 Ref TRANSMISSION RELAY HARNESS, (not shown),
(see Figure 10-13 for details)
57 Ref DASH PANEL & CAB SWITCHES, (see Figure 10-5 for details)
59 1001117136 1 ACCESS PANEL
60 Ref HEATING COMPONENTS, (see Figure 6-7 for details)
62 1001106866 1 PANEL
Ref COVER, (if equipped with Heat or Heat & A/C), (see Figure 6-7 for details)
63 Ref CAB ELECTRICAL INSTALLATION, (see Figure 10-4 for details)
103 Ref WIPER COMPONENTS, (see Figure 6-5 for details)
201 0700610 2 HEX HD CAPSCREW, M6X20, GR8.8
202 1001148177 1 MIRROR
203 8307024 2 LOCKWASHER, 6mm
204 1001114675 1 BRACKET

91569003 Ref CAB MOUNTING INSTALLATION, (not available to order, see items 304 thru D
313 for service)
304 91563061 4 CAB MOUNT ISOLATOR
305 91403097 4 RUBBER MOUNT
306 0682652 2 HEX HD CAPSCREW, 1-8X6-1/2. GR8, (torque to 680-720 lb-ft/921-976 Nm)
307 83201058 4 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8,
(torque to 280-308 lb-ft/380-417 Nm)
308 88501016 2 HEX NUT, 1-8

6-4 G10-55A, G12-55A 31200728


CAB

Figure 6-1 Cab Installation (Continued)


Item Part Number Qty. Description Rev.
309 88501012 4 HEX NUT, 3/4-10
310 1001106614 2 TAIL WASHER
311 91563062 2 WASHER
312 91403098 4 TAIL WASHER
313 90027473 4 WASHER, 3/4

91565067 Ref CAB FENDER INSTALLATION, (no longer available, see 1001145754 for B
replacement or items 401 thru 404 for service)
1001145754 1 THERMOFORMED FENDER ASSY, (includes items 401 thru 404) B
401 0791608 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
403 1001145702 1 THERMOFORMED FENDER
404 1001145753 1 FENDER PLATE
501 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
502 Ref FRAME LEVEL JOYSTICK, (see Figure 7-5 for details)
503 Ref OUTRIGGER JOYSTICK, (see Figure 7-5 for details)

1001130914 1 CAB ENCLOSURE KIT WITH HEAT, (includes heater components, door
components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)
1001130915 1 CAB ENCLOSURE KIT WITH HEAT & A/C, (includes heater with a/c
components, door components, rear window, skylight window, harnesses, hoses
& other enclosed cab components)

31200728 G10-55A, G12-55A 6-5


CAB

Figure 6-2 Cab Assembly

11
13
104
134
135 110

21 5 3
4 11
11
13

20
145 126
147 130 7
7 1 11
22 2
112 136 13
133 106

11 140
13
105 15
16
5 501 19
23 109
8
6 131
501 116 119
138 120 143
139
25 125
141
142

24

PY7140

6-6 G10-55A, G12-55A 31200728


CAB

Figure 6-2 Cab Assembly (Continued)

201
202
204
205

203
206
207
208
209 211
210
401

308

302

304 301
303
305
306
307
310

K1

PAP25701

31200728 G10-55A, G12-55A 6-7


CAB

Figure 6-2 Cab Assembly


Item Part Number Qty. Description Rev.
1001117305 1 OPEN CAB, (includes items 1 thru 25) C
1001117306 1 ENCLOSED CAB, (includes items 1 thru 143) C
1 80264035 6 PLUG
2 8036654 7 PLUG, 5/16
3 91404110 1 REAR WINDOW
4 91404109 1 RH SIDE WINDOW
5 8036654 10 PLUG, 5/16
6 91164087 1 HOLE PLUG
7 80264031 13 BLOCK
8 1001103509 18 RIVNUT
10 91164094 1 ROPS WARNING DECAL
11 80364009 AR URETHANE
13 91404302 AR ACTIVATOR
14 1001103663 1 SEAT RISER WELDMENT
15 7029854 4 HEX BOLT
16 80364037 4 WASHER
19 7029855 4 LOCKWASHER
20 70024001 1 VINYL GRIP
21 80364011 1 PLUG
22 91344046 AR SEALANT
23 7028939 1 RIVNUT
24 Ref SCREW, 1/4-20X3/4, (see Figure 6-1 for details)
25 Ref ACCESS PANEL, (see Figure 6-1 for details)
104 91404290 1 WINDOW SKY LIGHT
105 91404291 1 FRONT WINDOW
106 80364030 1 WINDOW
109 91404294 1 LH SIDE PANEL FOAM
110 91404295 1 HEAD LINER
112 91404296 2 HOLE PLUG
116 80384207 2 SCREW
119 80364023 1 STRIKER BOLT
120 91334024 1 HEX BOLT
125 91404297 2 WASHER
126 91404298 3 RIVET
127 91404299 1 EMERGENCY EXIT DECAL
130 91404301 1 EMERGENCY EXIT HAMMER
131 80384218 1 STRAP
133 70020632 AR SEAM SEAL
134 91334034 AR BLACK URETHANE
135 91404302 AR ACTIVATOR
136 91404303 1 DOOR HOLD OPEN
138 91334035 1 SPACER
139 80384205 2 BOLT
140 91404305 1 BOLT
141 91404306 3 NUT
142 Ref LOWER CAB DOOR, (see Figure 6-3 for details)
143 Ref UPPER CAB DOOR ASSY, (see Figure 6-3 for details)
145 80264031 15 BLOCK
147 70020653 4 BLOCK

6-8 G10-55A, G12-55A 31200728


CAB

Figure 6-2 Cab Assembly (Continued)


Item Part Number Qty. Description Rev.
1001100879 Ref TOP BRICK GUARD INSTALLATION, (if equipped), (not available to order, see B
items 201 thru 211 for service)
201 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5
202 3271601 2 HEX NUT, 3/8-16, GR8
203 4071133 4 KEEPER
204 4711600 4 WASHER, 3/8
205 4761600 2 LOCKWASHER, 3/8
206 4761800 2 LOCKWASHER, 1/2
207 14404173 AR SILICONE SEALANT
208 88501008 2 HEX NUT, 1/2
209 91403503 2 SPACER
210 1001096728 2 BOLT, 1/2-13
211 1001098344 1 BRICK GUARD BRACKET

1001100880 Ref FRONT BRICK GUARD BRACKET INSTALLATION, (not available to order, see B
items 301 thru 310 for service)
301 4071133 4 KEEPER
302 4420060 1 DOUBLE SIDED TAPE
303 4761800 2 LOCKWASHER, 1/2
304 77143003 4 WHIZ-LOCK SCREW, 5/16-18X0.625
305 88501008 2 HEX NUT, 1/2-13
306 91403503 2 SPACER
307 1001096728 2 BOLT, 1/2-13
308 1001098042 1 BRICK GUARD BRACKET
310 14404173 AR SILICONE SEALANT
401 1001100895 2 CAB WORK LIGHT HARNESS, (if equipped)
501 Ref WIPERS, (see Figure 6-5 for details)
601 8035523 AR URETHANE, (not shown)

K1 91413142 1 SKYLIGHT WINDOW KIT, (includes items 104 & 601)

31200728 G10-55A, G12-55A 6-9


CAB

Figure 6-3 Cab Door

201

206

202

203
204

205
2

1
124
114
105 116
113 110
123
115
107 112
104
108 111
110
109

106
105
103
119 118
120
121
102 117
101

122
103
Py7100

6-10 G10-55A, G12-55A 31200728


CAB

Figure 6-3 Cab Door


Item Part Number Qty. Description Rev.
1 91474481 1 LOWER DOOR ASSY, (includes items 101 thru 124)
2 91474482 1 UPPER DOOR ASSY, (includes items 201 thru 206)
101 8035461 2 FLAT HD SCREW, 1/4-20X1-1/4
102 91404316 1 GRAB HANDLE
103 80264066 3 SCREW, M6X1X12
104 91404311 1 PLASTIC DOOR COVER
105 80384191 6 WHIZ-LOCK SCREW, #10-24X0.5
106 80384192 1 INSIDE HANDLE ASSY, LH
107 91404315 1 RELEASE LEVER, RH WINDOW & LH DOOR
108 91404317 1 SOCKET HD SCREW, #8-32X1.12
109 91404318 1 NUT, #8-32
110 91404313 6 LOCKNUT, #10-24
111 91404320 1 SLAM LATCH STIFFENER
112 91404319 1 SLAM LATCH, LH
113 8866334 2 RIVNUT, 1/4-20
114 91404321 1 LOWER DOOR DRIVE BAR WELDMENT
115 80384189 4 HEX SCREW, 1/4-20X3/4
116 1001081241 1 PADDLE LATCH, LH, (includes item 323)
117 80364001 8 ft BULB SEAL
118 80364079 1 CAM LATCH, RH
119 91404309 1 EXTERIOR RELEASE DOOR ROD
120 80384187 3 ROD END RETAINER CLIP
121 91404310 1 INTER RELEASE DOOR ROD
122 91404312 1 FOAM, LOWER DOOR
123 80964051 1 DOOR KEY
124 NSS 1 DOOR WELDMENT
201 80364001 11 ft BULB SEAL
202 91404324 2 HEX BOLT, 5/16-18X5/8
203 91334032 2 WASHER
204 91404323 1 SLAM LATCH
205 91474492 1 MALE DOOR HOLD-OPEN
206 91404322 1 UPPER GLASS

31200728 G10-55A, G12-55A 6-11


CAB

Figure 6-4 Cab Interior

7 28
27
39 28 28
23

43

2
27

34
28
20
27
28 2 31
28
27 4 4
37
27
28

28

29
35

12

9 2
20
21

137
141
150
145
42 146
153
2
2
3 2
20
3 2
20
44
154

116 117
58
20 55
2 7
PAP25731

6-12 G10-55A, G12-55A 31200728


CAB

Figure 6-4 Cab Interior


Item Part Number Qty. Description Rev.
2 0630407 12 BUTTON HD CAPSCREW, 1/4-20X5/8
3 0630457 2 BUTTON HD CAPSCREW, 1/4-20X1
4 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5
7 0641508 3 HEX HD CAPSCREW, 5/16-18X1, GR5
9 0641514 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
12 0791608 2 SCREW, 3/8-16X1
20 4711400 8 WASHER, 1/4
21 4711500 1 WASHER, 5/16
23 4751500 1 WASHER, 5/16
27 80363033 12 SCREW, #10-24X1, (open cab)
1001100322 12 PAN HD CAPSCREW, #10, (enclosed cab)
28 80363034 12 SPECIAL NUT, #10-24
29 90200755 32 in FOAM TAPE
31 91163087 2 CAPACITY CHART BRACKET
34 91401516 1 BRACKET
35 91401590 1 DASH CLAMP
37 91403324 1 LH COVER
39 91473211 1 DASH PLASTIC, (open cab)
1001103553 1 DASH PLASTIC, (enclosed cab)
42 91563075 1 RH LOWER PLASTIC
43 91563191 1 RH DASH PANEL, (Before S/N 0160056008)
1001156272 1 RH DASH PANEL, (S/N 0160056008 & After)
44 91563205 1 RH COVER PLATE
55 1001131130 2 HOLE PLUG
58 1001103557 1 RH CONSOLE
116 91563207 1 FRAME LEVEL/AUXILIARY PLATE
117 0741404 2 FLAT SOCKET HD CAPSCREW, 1/4-20X1/2
137 0641510 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
141 3311505 1 LOCKNUT, 5/16-18
145 4751500 1 FLAT WASHER, 5/16
146 4771500 1 STAR WASHER, 5/16
150 90206198 AR TRIM-LOCK
153 0100011 AR LOCTITE® 242TM
154 91023098 2 FENDER WASHER

31200728 G10-55A, G12-55A 6-13


CAB

Figure 6-5 Wipers

403
401
404

126
407 105 200
409
405 126
105 134
402
302 126
408 406 105 105
407 126

3
4 5
139 2

Note:
1. USE LOCTITE® 242TM AS NEEDED ON BOLTS & NUTS.
2. USE SEALANT (P/N 14403190) VULKEM SEALANT ON TOP OF CAB AS NEEDED PAP25741
AROUND WIPER MOTOR, SCREW & ROD.

6-14 G10-55A, G12-55A 31200728


CAB

Figure 6-5 Wipers


Item Part Number Qty. Description Rev.
1 80384203 1 WIPER DRIVE ARM, (not shown)
2 1001081310 1 WET ARM ADAPTER
3 1001081311 1 WET ARM KIT
4 1001081308 1 WIPER ARM
5 8035392 1 WIPER BLADE
6 1001081307 1 ADAPTER MOUNT
7 91144478 1 WIPER MOTOR SHAFT, (not shown)
8 7029860 1 WIPER MOTOR, (not shown)
105 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
126 4711400 4 WASHER, 1/4
134 4791400 1 SPECIAL WASHER, 1/4
139 82033997 131 in HOSE
200 1001111112 1 TANK, (includes cap)
203 1320136 2 CLAMP

1001139927 Ref SKYLIGHT WIPER INSTALLATION, (not available to order, see items 301 thru B
304 for service)
301 AR LOCTITE® 242TM
302 1001111086 1 SKYLIGHT WIPER ASSY, (includes items 401 thru 409) A
303 14403190 AR SEALANT
304 8096D097 48 in CONDUIT, (not shown)
401 4740553 1 WASHER, 1/4
402 8036678 1 WASHER, 1/4
403 8034805 1 HEX NUT, #10-24
404 8034807 1 WIPER ARM
405 8035498 1 WIPER BLADE
406 8036088 1 HEX BOLT, #10-24X3/4
407 70020528 1 WIPER COVER
408 1001107799 1 WIPER MOTOR
409 1001093828 1 WIPER MOTOR HARNESS

31200728 G10-55A, G12-55A 6-15


CAB

Figure 6-6 Seats

5
1
2 3
4

6
7

10

K1

11 PY4571

6-16 G10-55A, G12-55A 31200728


CAB

Figure 6-6 Seats


Item Part Number Qty. Description Rev.
91563158 1 SUSPENSION SEAT, (includes all items) F
1 7026904 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 NSS 1 ARMREST, MOLDED KIT
3 NSS 1 ARMREST STOP ASSY
4 7026900 1 BACK CUSHION KIT
5 7026902 1 BACK PANEL KIT
6 7026905 1 SEAT BELT KIT
91563164 1 SEAT BELT, 3 IN., (California Only), (not included with 91563158)
7 7026906 1 TETHER KIT
8 7026901 1 SEAT CUSHION KIT
10 7026799 1 KNOB KIT
11 7026798 1 SLIDE KIT

K1 70023139 1 SEAT BELT KIT, 3 IN, (California only), (includes retractor & female ends)

31200728 G10-55A, G12-55A 6-17


CAB

Figure 6-7 Heater Installation

3
4
10
22
23

10
12

218

19
26

29
251
14 27
17
30
14
14

21 14
2
31
1 14 7
6 18
SUPPLY
25 24 8
5 14
14
16 29
14 RETURN
18
15 15
1
11
28 6
5 15

13
218
SUPPLY

RETURN PY7210

6-18 G10-55A, G12-55A 31200728


CAB

Figure 6-7 Heater Installation

31200728 G10-55A, G12-55A 6-19


CAB

Figure 6-7 Heater Installation


Item Part Number Qty. Description Rev.
1001139139 Ref HEATER INSTALLATION, (open cab), (not available to order, see items 1 thru A
33 for service)
1001130442 Ref HEATER INSTALLATION, (enclosed cab), (not available to order, see items A
1 thru 20, 22 thru 24 & 26 thru 37 for service)
1 0630407 4 BUTTON HD CAPSCREW, 1/4-20X5/8
2 0641518 1 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
3 Ref SOCKET HD CAPSCREW, #6-32X.62, (see Figure 6-4 for details)
4 Ref HEX NUT, #6-32, GR2, (see Figure 6-4 for details)
5 4711400 4 WASHER, 1/4
6 4761400 4 LOCKWASHER, 1/4
7 77133137 1 COVER PLATE
8 77133279 1 CLAMP SET
9 77383540 1 ADAPTER, (open cab)
1001104685 1 BARBED FITTING, (enclosed cab)
10 Ref KNOB, (see Figure 10-5 for details)
11 80383231 1 VALVE
12 Ref BLOWER SWITCH, (see Figure 10-5 for details)
13 82033995 21.8 ft HOSE
14 86883328 8 CLAMP, (open cab)
86883328 13 CLAMP, (enclosed cab)
15 86683193 8 CLAMP
16 1001114282 1 3 SPEED HEATER ASSY
17 1001101668 1 CONDUIT, (open cab)
1001101668 3 CONDUIT, (enclosed cab)
18 91413036 6 SCREW, #6X1/2, (open cab)
91413036 10 SCREW, #6X1/2, (enclosed cab)
19 1001100279 1 VENT, (open cab)
1001100279 3 VENT, (enclosed cab)
20 Ref ENCLOSED CAB OPTIONS HARNESS, (not shown),
(see Figure 10-14 for details)
21 71492152 2.5 ft HOSE, (open cab)
22 Ref POTENTIOMETER ASSY, (see Figure 10-5 for details)
23 Ref CLIP, (see Figure 10-4 for details)
24 1001100278 1 VENT, (open cab)
1001100278 3 VENT, (enclosed cab)
25 1001100282 1 COVER, (open cab)
26 1001101216 1 VENT BASE, (open cab)
1001101216 3 VENT BASE, (enclosed cab)
27 1001101669 1 CONDUIT, (open cab)
1001101669 2 CONDUIT, (enclosed cab)
28 1001106849 1 COVER
29 1001100446 11 in HOSE, (open cab)
1001100446 73 in HOSE, (enclosed cab)
30 1001100447 1.4 ft HOSE
31 1001090344 2.7 ft TAPE
32 84712749 1 ADAPTER, 90 DEGREES
33 2220282 1 REDUCER FITTING
34 0781212 2 FLANGE SCREW, M12X25, (enclosed cab)
35 1001138788 1 HOSE GUIDE SUPPORT, (enclosed cab)

6-20 G10-55A, G12-55A 31200728


CAB

Figure 6-7 Heater Installation (Continued)


Item Part Number Qty. Description Rev.
36 90206196 24 in TRIM-LOK, (enclosed cab)
37 84231107 3 HOSE CLAMP, (enclosed cab)
218 Ref SCREW, #6X1/2, (see Figure 6-1 for details)
251 Ref SEAT RISER PANEL, (see Figure 6-1 for details)

31200728 G10-55A, G12-55A 6-21


CAB

Figure 6-8 Air Conditioning Installation

6-22 G10-55A, G12-55A 31200728


CAB

Figure 6-8 Air Conditioning Installation

115
114
101

116

104

103
118 104

106 107
113 117
105
109
111

112 108

110
204

212 203
102

204

202

214 206
213 207

208

210 205

210
201

211

PAL7310
209

31200728 G10-55A, G12-55A 6-23


CAB

Figure 6-8 Air Conditioning Installation


Item Part Number Qty. Description Rev.
1001130462 Ref AIR CONDITIONING INSTALLATION, (not available to order, see items 1 thru 99 K
& 409 thru 465 for service)
1 0641408 1 HEX HD CAPSCREW, 1/4-20X1, GR5
2 0641424 1 HEX HD CAPSCREW, 1/4-20X3, GR5
3 0641507 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
4 0641532 2 HEX HD CAPSCREW, 5/16-18X4, GR5
5 0641605 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5
6 2080063 2 HEX LOCKNUT, 1/4-20, GR2
8 4240033 5 TIE WRAP, (not shown)
9 4751400 2 WASHER, 1/4
10 4751500 4 WASHER, 5/16
11 4751600 2 WASHER, 3/8
12 4761400 2 LOCKWASHER, 1/4
13 4761500 2 LOCKWASHER, 5/16
14 4761600 2 LOCKWASHER, 3/8
16 77323029 1 CLAMP SET
17 91413036 10 SCREW, #6X1/2
18 Ref A/C HARNESS, (not shown), (see Figure 10-21 for details)
19 1001090344 28 in TAPE
20 1001100279 2 VENT
21 1001100281 1 VENT
22 1001100446 21 in HOSE
23 1001100770 1 TUBE
24 1001100773 1 BRACKET
25 1001101259 1 TUBE
26 1001101640 1 FILTER
27 Ref A/C TEMPERATURE DECAL, (see Figure 11-1 for details)
28 1001107340 1 A/C CONDENSER, (includes items 101 thru 122) A
30 1380158 4 CLIP
32 1001142350 1 3 SPEED HEATER & A/C ASSY, (includes items 201 thru 225) A
39 Ref HEATING & A/C DUCT COMPONENTS, (see Figure 6-7 for details)
42 1001140694 1 BELT
43 1001146218 1 HOSE ASSY
44 1001107428 1 HOSE
45 1001146217 1 HOSE ASSY
46 1001107339 1 A/C COMPRESSOR CLUTCH
53 1001131818 1 BUSHING
54 1001139703 1 BRACKET
56 0681618 2 HEX HD CAPSCREW, 3/8-16X2-1/4, GR8
60 83201057 2 HEX HD CAPSCREW, 3/8-16X2, GR8
67 0641613 2 HEX HD CAPSCREW, 3/8-16X1.625, GR5
72 3291001 1 HEX NUT, M10X1.5, GR8
73 3300492 7 LOCK NUT, GR12
76 4891600 12 WASHER, 3/8
86 1001140468 1 A/C DRIVE PULLEY
90 4711400 6 WASHER, 1/4
91 3311405 3 HEX LOCK NUT, 1/4-20, GR2
94 8310737 1 ROD END, M10X1.5X100mm
97 1001138945 1 COMPRESSOR COVER

6-24 G10-55A, G12-55A 31200728


CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item Part Number Qty. Description Rev.
98 1001138944 1 A/C COVER SUPPORT
99 0641406 3 HEX HD CAPSCREW, 1/4-20X3/4, GR5
101 70020643 1 CASE TOP
102 70022880 1 CASE BOTTOM
103 70020644 1 COIL
104 70022881 2 BRACKET
105 91514270 1 TUBE ASSY
106 91514266 1 DRIER
107 70022882 1 BRACKET
108 80363102 3 O-RING
109 70022883 1 CLAMP
110 70020645 1 TUBE ASSY
111 70020646 1 TUBE ASSY
112 70022884 4 CLAMP
113 70022885 3 CLAMP
114 70022886 1 PLUG
115 91514295 2 FAN
116 70020647 1 FAN HARNESS
117 80363103 1 O-RING
118 70022891 2 ft FOAM
120 70022890 4 BOLT, 3/8-16X1-3/4
121 70022888 4 WASHER, 3/8
122 70022889 4 LOCKWASHER,3/8
201 70022552 1 CASE TOP
202 70022553 1 CASE BOTTOM
203 70022805 1 BLOWER MOTOR
204 70023108 2 BLOWER WHEEL
205 70022876 1 HEATER/COOLER COIL
206 91514272 1 VALVE
207 70022877 1 CLAMP
208 80363103 1 O-RING
209 NSS 1 3 HOLE TOP
210 2 LEG
211 1 THERMOSTAT
212 2 HOSE
213 NSS 2 HEATER SPLICE
214 70022879 4 CLAMP
215 70022555 1 AIR RESTRICTER, (not shown)
216 91514296 1 METRO SWITCH, (not shown)
217 70020640 1 12V RELAY, (not shown)
218 70022556 3 ft HOSE, (not shown)
219 70022557 1 DRAIN ELBOW, 3/8, (not shown)
220 70022558 1 DRAIN TEE, 3/8, (not shown)
221 80363099 1 PRESSURE SWITCH, (not shown)
301 86883328 1 CLAMP
409 1321716 1 CLAMP
454 0811610 1 SCREW, 3/8-16X1-1/4
455 1321320 1 CLAMP
456 4711500 1 WASHER, 5/16

31200728 G10-55A, G12-55A 6-25


CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item Part Number Qty. Description Rev.
457 77133134 1 COVER PLATE
458 77133279 1 CLAMP
460 88521205 1 HEX LOCKNUT, 5/16-18
461 91143122 1 SUPPORT CLAMP
462 77133137 1 COVER PLATE
463 1001143654 1 HOSE GUIDE PLATE
464 8305630 1 HEX LOCKNUT, M10X1.50
465 1001093526 1 AC REFRIGERANT DECAL

6-26 G10-55A, G12-55A 31200728


CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 6-27


CAB

This Page Intentionally Left Blank

6-28 G10-55A, G12-55A 31200728


SECTION 7
CONTROLS

31200728 G10-55A, G12-55A


CONTROLS

Figure 7-1 Brake

13

17
1

13
17 17

11

15
10

16 14

4 7
19

6
5

3
102 101

PAL6730

7-2 G10-55A, G12-55A 31200728


CONTROLS

Figure 7-1 Brake


Item Part Number Qty. Description Rev.
1001091173 Ref BRAKE INSTALLATION, (not available to order, see items 1 thru 19 for service) F
1 Ref BRAKE VALVE, (see Figure 9-16 for details)
2 1001091118 1 BRACKET
3 1001090741 1 PEDAL
4 91476031 1 PIN
5 0641608 1 HEX HD CAPSCREW, 3/8-16X1, GR5
6 4761600 1 LOCKWASHER, 3/8
7 0701014 4 HEX HD CAPSCREW, M10X30, GR8.8
8 4832000 4 LOCKWASHER, 10mm
10 2221257 1 STRAIGHT FITTING, (includes o-ring)
11 8770258 1 STRAIGHT FITTING, (includes o-ring)
13 2172106 2 ADAPTER, 90 DEGREES, (swivel nut)
14 2221244 1 REDUCER ADAPTER, (includes o-ring)
15 91513180 2 ACTUATOR
16 91511145 1 TIE BAR
17 2144605 3 STRAIGHT FITTING, (includes o-ring)
19 3020039 AR MOLY PASTE
101 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5, (torque to 17 lb-ft/23 Nm)
102 4711500 8 FLAT WASHER, 5/16

31200728 G10-55A, G12-55A 7-3


CONTROLS

Figure 7-2 Accelerator

2
7

5
4
7
6

11
12

10

19 17
18

13
14
15
16

PY0530

7-4 G10-55A, G12-55A 31200728


CONTROLS

Figure 7-2 Accelerator


Item Part Number Qty. Description Rev.
1 91561192 1 BRACKET
2 0641508 3 HEX HD CAPSCREW, 5/16-18X1, GR5, (torque to 17 lb-ft/23 Nm)
3 4711500 3 FLAT WASHER, 5/16
4 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5, (torque to 96 lb-ft/130 Nm)
5 4711400 2 WASHER, 1/4
6 Ref ENGINE HARNESS, (see Figure 10-9 for details)
7 0100011 AR LOCTITE® 242TM
10 1001126589 1 PEDAL, (includes items 11 thru 16) A
11 70024319 1 SENSOR KIT, (includes screws)
12 NSS 1 BRACKET
13 70023325 1 PEDAL KIT, (includes items 14 & 16)
14 NSS 1 PEDAL SPRING
15 7026481 1 PEDAL ARM
16 NSS 1 PEDAL PIN

31200728 G10-55A, G12-55A 7-5


CONTROLS

Figure 7-3 Steering Column

102

103
2
101

201 201

201

401

2
301
303
6
5 302

1
PAL2061

7-6 G10-55A, G12-55A 31200728


CONTROLS

Figure 7-3 Steering Column


Item Part Number Qty. Description Rev.
1001001213 1 STEERING COLUMN, (includes 1 thru 6) A
1 2150808 4 ADAPTER, 45 DEGREES, (includes o-ring)
2 91513125 1 STEERING COLUMN
91144191 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft/39-46 Nm)
3 91123126 1 STEERING CONTROL VALVE
91144190 1 STEERING CONTROL VALVE SEAL KIT
4 2130404 1 ADAPTOR, 90 DEGREES, (includes o-ring)
5 4761600 2 LOCKWASHER
6 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4, GR 5, (torque to 30 lb-ft/41 Nm)
101 91563208 1 STEERING WHEEL, (includes items 102 & 103)
102 7026477 1 CENTER CAP
103 7026478 1 SPINNER KNOB
201 91563226 1 F-N-R SHIFTER, (includes items 202 & 203)
202 NSS 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft/41-47 Nm)
203 NSS 1 CLAMP SET
301 0641608 2 HEX HD CAPSCREW, 3/8-16X1, GR5, (torque to 40 lb-ft/55 Nm)
302 4711600 2 WASHER, 3/8
303 0100011 AR LOCTITE® 242TM
401 Ref SHIFTER DECAL, (see Figure 11-1 for details)

31200728 G10-55A, G12-55A 7-7


CONTROLS

Figure 7-4 Boom Joystick

20

21 2
3

18
18
2&4
4
1&3
19
9 3 2
6
4 1

11 13
7
12

10 8

15 16

14

17

K1
PAL2001

7-8 G10-55A, G12-55A 31200728


CONTROLS

Figure 7-4 Boom Joystick


Item Part Number Qty. Description Rev.
91513212 1 BOOM JOYSTICK, (includes items 1 thru 19)
1 91404325 1 GRIP ASSY
2 91404011 1 BENT LEVER KIT, (includes items 3 & 4)
3 NSS 1 SPRING PIN
4 NSS 1 HEX NUT
5 80364095 1 BOOT
6 80264138 1 CARDON KIT, (includes item 7)
7 NSS AR SHIM
8 91404013 1 RETAINING PLATE
9 91404016 1 UPPER BODY, (includes item 10)
10 NSS 1 LOWER BODY
11 Use Kit K1 1 O-RING
12 Use Kit K1 2 DOWEL PIN
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 SCREW ASSY
15 Use Kit K1 1 O-RING
16 80934498 4 PLUNGER & GUIDE KIT
17 91514224 4 REGULATING UNIT
18 91504028 1 SPRING, (ports 1 & 3), (pack of two)
91504029 1 SPRING, (ports 2 & 4), (pack of two)
19 80264139 1 GROMMET WITH CABLE TIE KIT
20 Ref RH DASH PANEL, (see Figure 6-4 for details)
21 Ref TILT RHEOSTAT SWITCH, (see Figure 10-5 for details)

K1 91404326 AR SEAL KIT, (includes items 11 thru 15)

31200728 G10-55A, G12-55A 7-9


CONTROLS

Figure 7-5 Outrigger & Frame Level/Auxiliary Controller

4 3

7
6

8
7

10
9
1

10

PAL2020

7-10 G10-55A, G12-55A 31200728


CONTROLS

Figure 7-5 Outrigger & Frame Level/Auxiliary Controller


Item Part Number Qty. Description Rev.
91563200 2 HYDRAULIC CONTROLLER - OUTRIGGER & FRAME LEVEL/AUX, A
(includes all items)
1 91563201 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 7026741 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 91504030 2 GRIP
4 91504031 2 RUBBER BOOT
5 7026739 2 LEVER OPERATION KIT
6 80934498 2 PLUNGER KIT
7 7026740 2 REGULATING UNIT KIT
8 91504029 2 RETURN SPRING
9 7026742 2 O-RING
10 7026743 1 BOLT & NUT KIT

31200728 G10-55A, G12-55A 7-11


CONTROLS

This Page Intentionally Left Blank

7-12 G10-55A, G12-55A 31200728


SECTION 8
HYDRAULIC CIRCUITS

31200728 G10-55A, G12-55A


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

8-2 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)

31200728 G10-55A, G12-55A 8-3


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit


Item Part Number Qty. Description Rev.
3 0641614 4 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
4 4711600 8 WASHER, 3/8
16 1001139081 1 HOSE
17 90028720 2 CLAMP
27 77133073 2 CLAMP SET
28 77133052 2 COVER PLATE
29 0641412 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
52 1001125404 1 TUBE ASSY
56 4761600 4 LOCKWASHER, 3/8
57 3311601 4 HEX NUT, 3/8-16X, GR2
67 90206203 50 in TRIM
68 1001125119 1 HOSE ASSY
69 1001125128 1 HOSE ASSY
73 2171216 1 ADAPTER, 90 DEGREES, (includes o-ring)
74 1001130679 1 HOSE ASSY
81 1001136631 1 HOSE ASSY
87 1001136630 1 HOSE ASSY
101 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
106 2111616 1 STRAIGHT FITTING, (includes o-ring)
107 2130606 1 ADAPTER, 90 DEGREES, (includes o-ring)
109 2110406 1 STRAIGHT FITTING, (includes o-ring)
110 2150406 1 ADAPTER, 45 DEGREES, (includes o-ring)
201 Ref TEE FITTING, (see Figure 8-2 for details)
202 Ref TEE FITTING, (see Figure 8-2 for details)
212 1001096394 1 HOSE ASSY
214 1001144724 1 HOSE ASSY
217 Ref HOSE ASSY, (see Figure 8-2 for details)
218 1001097928 1 HOSE ASSY
225 1001115999 1 HOSE ASSY
229 1001116011 1 HOSE ASSY

1001130288 Ref HYDRAULIC PUMP INSTALLATION, (not available to order, see items 301 thru C
313 for service)
301 1001130707 Ref HYDRAULIC PUMP ASSY, (includes items 401 thru 405) D
302 91083106 1 O-RING
303 1001130440 Ref HYDRAULIC MANIFOLD VALVE INSTALLATION, (not available to order, see C
items 501 thru 507 & 554 for service)
304 4891800 4 WASHER, 1/2
305 0701215 4 HEX HD CAPSCREW, M12X35, GR8.8
306 3790228 1 O-RING
307 1001107814 1 PIPE, 45 DEGREES
308 8546407 2 #32 FLANGE
309 4761800 4 LOCKWASHER, 1/2
310 0641812 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
311 3931648 4 SOCKET HD CAPSCREW, 3/8-16X3
312 1001145543 1 HOSE ASSY
313 80933113 1 O-RING
401 Ref PISTON PUMP, (see Figure 9-13 for details)
402 Ref TEE FITTING, (not shown), (see Figure 8-2 for details)

8-4 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item Part Number Qty. Description Rev.
403 91143172 1 TEST COUPLING
404 2170404 1 TEE FITTING
405 Ref REDUCER ADAPTER, (not shown), (see Figure 8-2 for details)
501 2130606 3 ADAPTER, 90 DEGREES, (includes o-ring)
502 2131616 1 ADAPTER, 90 DEGREES, (includes o-ring)
503 2150606 1 ADAPTER, 45 DEGREES, (includes o-ring)
504 2170206 1 ADAPTER, 90 DEGREES, (includes o-ring)
505 Ref STRAIGHT FITTING, (see Figure 8-2 for details)
506 77133089 4 CHECK FITTING
507 Ref HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
554 Ref ADAPTER, 90 DEGREES, (see Figure 8-2 for details)
611 1 STRAIGHT FITTING, (see Figure 7-1 for details)
617 1 STRAIGHT FITTING, (see Figure 7-1 for details)
654 2130404 1 ADAPTER, 90 DEGREES, (includes o-ring)
711 2131210 2 ADAPTER, 90 DEGREES, (includes o-ring)
726 2170212 2 ADAPTER, 90 DEGREES, (includes o-ring)
801 Ref HYDRAULIC TANK, (see Figure 9-14 for details)
802 Ref RADIATOR, (see Figure 4-4 for details)
803 Ref STEERING VALVE, (see Figure 7-3 for details)
804 Ref BRAKE VALVE, (see Figure 9-16 for details)
805 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
809 Ref TRANSMISSION, (see Figure 5-12 for details)

31200728 G10-55A, G12-55A 8-5


HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

401
404 402
701
206
160

174

204
226 33
204 518 87
6 6
226 504
206
88
76 6 406
88

62
85
78
405
606

403

315 113
306 106 113

305

108 77
307
314 76

110 403

403

PAP33030

8-6 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


Item Part Number Qty. Description Rev.
6 Ref HYDRAULIC TANK FITTINGS, (see Figure 9-14 for details)
33 2151620 1 ADAPTER, 45 DEGREES, (includes o-ring)
62 1001130127 1 HOSE ASSY
76 1001122608 1 HOSE ASSY
77 1001130065 1 HOSE ASSY
78 1001161806 1 HOSE ASSY
85 90206202 37 in TRIM
87 1001141211 1 HOSE ASSY
88 1001141212 1 HOSE ASSY
106 2111616 1 STRAIGHT FITTING, (includes o-ring)
110 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
113 2172116 1 ADAPTER, 90 DEGREES, (includes o-ring)
116 2170206 1 ADAPTER, 90 DEGREES, (includes o-ring)
160 Ref STRAIGHT FITTING, (see Figure 7-1 for details)
174 Ref REDUCER ADAPTER, (see Figure 7-1 for details)
204 1001137280 1 HOSE ASSY
206 1001137281 1 HOSE ASSY
226 1001137259 1 HOSE ASSY
305 77133052 1 COVER PLATE
306 0641412 2 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
307 77133053 1 CLAMP SET
314 2110608 1 STRAIGHT FITTING, (includes o-ring)
315 1001095431 1 HOSE ASSY
401 Ref BRAKE VALVE, (see Figure 9-16 for details)
402 Ref HYDRAULIC TANK, (see Figure 9-14 for details)
403 Ref RADIATOR, (see Figure 4-4 for details)
404 Ref STEERING VALVE, (see Figure 7-3 for details)
405 Ref HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
406 Ref PISTON PUMP, (see Figure 9-13 for details)
504 2170410 1 TEE FITTING, (includes o-ring)
518 2221244 1 REDUCER ADAPTER, (includes o-ring)
606 2170206 1 ADAPTER, 90 DEGREES, (includes o-ring)
701 2150808 1 ADAPTER, 45 DEGREES, (includes o-ring)

31200728 G10-55A, G12-55A 8-7


HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit

15
18 18
16 109
15
19 109
8

17 TO REAR STEERING
CYLINDER
302 17 19 4
302
16
301
7

7 11
10

3 8 1
8 15 11 10
15
16
301
18 TO BOOM JOYSTICK
21 CONTROLLER
109
15
8
109 208

TO FRONT STEERING
CYLINDER

PAP25580

8-8 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit


Item Part Number Qty. Description Rev.
1 Ref STEER SELECT VALVE, (see Figure 9-15 for details)
3 1001095434 2 HOSE ASSY
4 1001095436 2 HOSE ASSY
7 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
8 0641514 5 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
10 4711500 4 WASHER, 5/16
11 4761500 4 LOCKWASHER, 5/16
15 77133137 5 COVER PLATE
16 77133279 3 CLAMP SET
17 77133306 2 STACKING BOLT
18 83663119 3 CLAMP SET
19 77133390 2 SAFETY CLIP
21 77323029 1 CLAMP SET
109 2110808 4 STRAIGHT FITTING, (includes o-ring)
208 1001096390 2 HOSE ASSY
301 Ref STEER SELECT ADAPTERS, (see Figure 9-15 for details)
302 Ref CLAMP SET, (see Figure 8-4 for details)

31200728 G10-55A, G12-55A 8-9


HYDRAULIC CIRCUITS

Figure 8-4 Service Brake Circuit

205
106

104 116
8 106
TO PORT PB
5
9
453 9 6
501 6
8
16
5
413 504
417
313
8
413
105 312 502
104 8
105
104
116

106
106

504 PAL7010

8-10 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-4 Service Brake Circuit


Item Part Number Qty. Description Rev.
5 77133137 2 COVER PLATE
6 0641514 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
8 Ref CLAMP SET, (see Figure 8-2 for details)
9 77133136 2 TWIN CLAMP
16 1001137231 1 HOSE ASSY
104 2170806 3 TEE FITTING, (includes o-ring)
105 1001097810 2 HOSE ASSY
106 2144605 6 STRAIGHT FITTING, (includes o-ring)
116 2172106 2 ADAPTER, 90 DEGREES, (includes o-ring)
205 1001102509 1 HOSE ASSY
312 1001096389 1 HOSE ASSY
313 1001096388 1 HOSE ASSY
413 2172106 2 ADAPTER, 90 DEGREES, (includes o-ring)
417 2144605 2 STRAIGHT FITTING, (includes o-ring)
453 2130606 1 ADAPTER, 90 DEGREES, (includes o-ring)
501 Ref HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
502 Ref BRAKE VALVE, (see Figure 9-16 for details)
503 Ref FRONT AXLE, (see Figure 5-2 for details)
504 Ref REAR AXLE, (see Figure 5-7 for details)

31200728 G10-55A, G12-55A 8-11


HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit

218
215
110
TO TANK
214 26
18 107
FROM TO 18
SWAY SWAY
JOYSTICK JOYSTICK

210 210 16
20
210
210 107

19

17 16
18 17
1 17
19
26
17
2 20

FROM
25
HYDRAULIC
MANIFOLD PAL7000

8-12 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit


Item Part Number Qty. Description Rev.
1 2170506 2 TEE FITTING, (includes o-ring)
2 2170706 1 TEE FITTING, (includes o-ring)
16 Ref HOSE ASSY, (see Figure 8-6 for details)
17 1001097924 2 HOSE ASSY
18 1001097925 2 HOSE ASSY
19 1001097926 2 HOSE ASSY
20 Ref HOSE ASSY, (see Figure 8-1 for details)
25 Ref HOSE ASSY, (see Figure 8-1 for details)
26 Ref HOSE ASSY, (see Figure 8-2 for details)
107 2130406 4 ADAPTER, 90 DEGREES, (includes o-ring)
110 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
210 2110406 6 STRAIGHT FITTING, (includes o-ring)
214 4751400 4 WASHER, 1/4
215 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
218 Ref BOOM JOYSTICK, (see Figure 7-4 for details)

31200728 G10-55A, G12-55A 8-13


HYDRAULIC CIRCUITS

Figure 8-6 Frame Level/Auxiliary Controller

22

107

107
N
S SI O
E
PR
FROM OUTRIGGER C OM VE
CONTROLLER DE V AL 107 21
M
F RO

9
17
208 TO OUTRIGGER
CONTROLLER
201 107
17 110
207 209
202 23

203
204
24
203 206
204
205 210
24
22
21
16

NK
24 16
TA PAL6990
TO
K
T IC
YS
JO
OM
BO
OM
FR

8-14 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-6 Frame Level/Auxiliary Controller


Item Part Number Qty. Description Rev.
9 Ref DECOMPRESSION VALVE ASSY, (see Figure 9-18 for details)
16 1001096396 2 HOSE ASSY
17 Ref HOSE ASSY, (see Figure 8-7 for details)
21 1001097930 1 HOSE ASSY
22 1001097931 1 HOSE ASSY
23 1001097932 1 HOSE ASSY
24 1001097933 1 HOSE ASSY
107 2130406 4 ADAPTER, 90 DEGREES, (includes o-ring)
110 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
201 Ref FRAME LEVEL/AUX CONTROLLER, (see Figure 7-5 for details)
202 91561140 1 BRACKET
203 4711500 7 WASHER, 5/16
204 0641508 7 HEX HD CAPSCREW, 5/16-18X1, GR5
205 3311508 4 HEX NUT, 5/16-18
206 2110606 1 STRAIGHT ADAPTER, (includes o-ring)
207 2170406 1 TEE FITTING, (includes o-ring)
208 2170706 1 TEE FITTING, (includes o-ring)
209 2170806 1 TEE FITTING, (includes o-ring)
210 2110406 4 STRAIGHT FITTING, (includes o-ring)

31200728 G10-55A, G12-55A 8-15


HYDRAULIC CIRCUITS

Figure 8-7 Outrigger Controller

107 110
107

107

204
11

203 11
202

203

204

TO FRAME LEVEL 212


CONTROLLER

211
301

10

205
16

205 210

16
FROM FRAME LEVEL
CONTROLLER
11

PAL6960

10

8-16 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-7 Outrigger Controller


Item Part Number Qty. Description Rev.
10 1001096386 2 HOSE ASSY
11 1001096387 2 HOSE ASSY
16 1001096369 2 HOSE ASSY
107 2130406 4 ADAPTER, 90 DEGREES, (includes o-ring)
110 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
202 91561140 1 BRACKET
203 4711500 7 WASHER, 5/16
204 0641508 7 HEX HD CAPSCREW, 5/16-18X1, GR5
205 3311508 4 HEX NUT, 5/16-18
210 2110406 4 STRAIGHT FITTING, (includes o-ring)
211 2170206 1 ADAPTER, 90 DEGREES, (includes o-ring)
212 2130606 1 ADAPTER, 90 DEGREES, (includes o-ring)
301 Ref OUTRIGGER CONTROLLER, (see Figure 7-5 for details)

31200728 G10-55A, G12-55A 8-17


HYDRAULIC CIRCUITS

Figure 8-8 Lift Cylinder Circuit

8-18 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-8 Lift Cylinder Circuit


Item Part Number Qty. Description Rev.
10 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
28 77133052 2 COVER PLATE
30 0641424 4 HEX HD CAPSCREW, 1/4-20X3, GR5
36 2131212 4 ADAPTER, 90 DEGREE, (includes o-ring)
52 1001105120 1 TUBE ASSY
53 1001105121 1 TUBE ASSY
73 1001102185 4 HOSE ASSY
83 77133053 2 CLAMP
107 2111212 1 STRAIGHT FITTING, (includes o-ring)
110 2170112 1 STRAIGHT FITTING, (includes o-ring)
201 Ref LIFT CYLINDER, (see Figure 9-1 for details)
301 77133073 2 CLAMP SET

31200728 G10-55A, G12-55A 8-19


HYDRAULIC CIRCUITS

Figure 8-9 Extend/Retract Cylinder Circuit

348

229

348
229

274

401

274

50 29
28

28
110 29 83
83
51

PY7331
10

8-20 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-9 Extend/Retract Cylinder Circuit


Item Part Number Qty. Description Rev.
10 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-12 for details)
28 77133052 2 PLATE COVER
29 0641412 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
50 1001105118 1 TUBE ASSY
51 1001105119 1 TUBE ASSY
83 77133053 2 CLAMP SET
110 2170112 2 STRAIGHT FITTING, (includes o-ring)
229 1001097036 2 HOSE ASSY
274 2111212 2 STRAIGHT FITTING, (includes o-ring)
348 90205792 2 CUSHION CLAMP
401 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)

31200728 G10-55A, G12-55A 8-21


HYDRAULIC CIRCUITS

Figure 8-10 Tilt Cylinder & Compensation Cylinder Circuit

303

235

234

107 235

171
173
125
228
117
228
32
72
141 39
142
195 302
236
301
112

26 24 35
54

23
104 55

2 PAL6930

8-22 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-10 Tilt Cylinder & Compensation Cylinder Circuit


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-12 for details)
23 77133168 1 CLAMP SET
24 77133140 1 COVER PLATE
26 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
32 2110810 1 STRAIGHT FITTING, (includes o-ring)
35 2130810 1 ADAPTER, 90 DEGREES, (includes o-ring)
39 2172108 2 ADAPTER, 90 DEGREES, (includes o-ring)
54 1001105122 1 TUBE ASSY
55 1001105123 1 TUBE ASSY
72 1001102400 2 HOSE ASSY
104 2110812 2 STRAIGHT FITTING, (includes o-ring)
107 Ref BOOM HYDRAULIC ASSY, (see Figure 8-11 for details)
112 1001098180 1 HOSE ASSY
117 88501008 2 HEX NUT, 1/2-13
125 1001091306 2 HOSE TENSION ROD
141 91123054 2 COMPRESSION SPRING
142 91121134 2 SPRING RETAINER
171 90207464 6 CUSHION CLAMP
173 2171208 2 ADAPTER, 90 DEGREE
195 88501108 2 HEX JAM NUT, 1/2-13
228 2131010 2 ADAPTER, 90 DEGREE, (includes o-ring)
234 1001097037 2 HOSE ASSY
235 1001097038 2 HOSE ASSY
236 1001098179 1 HOSE ASSY
301 Ref TILT CYLINDER, (see Figure 9-3 for details)
302 Ref COMPENSATION CYLINDER, (see Figure 9-4 for details)
303 Ref HOSE SHEAVE, (see Figure 8-12 for details)

31200728 G10-55A, G12-55A 8-23


HYDRAULIC CIRCUITS

Figure 8-11 Boom Hydraulic Assembly

478
1 507
18 313
28 478

29 314 242
1
18 30
1 1 1
14 31
4 3
7
6 5

1
18 9
6 17 34
38
15 57
72

1
3
226
33
32
307
21
278 1 33
3
1
9
16 10
102 11
12
13
1
9
16 10
102 11
12
13

1
9
10
11
12
13 PY6891

8-24 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-11 Boom Hydraulic Assembly


Item Part Number Qty. Description Rev.
1001090033 1 BOOM HYDRAULIC SUB ASSEMBLY, (includes items 1 thru 33 G
1 0100011 AR LOCTITE® 242TM
3 2171110 8 STRAIGHT FITTING, (includes o-ring)
4 3900232 16 BUTTON HD SCREW, 3/8-16X1 1/4
5 4711600 16 WASHER, 3/8
6 4751600 32 WASHER, 3/8
7 4761600 2 LOCKWASHER, 3/8
8 14404793 AR MYSTIK TETRIMOLY GREASE
9 77133139 6 CLAMP SET
10 77133140 3 COVER PLATE
11 77133177 3 HEX HD CAPSCREW, 3/8-24X1 3/4
12 77133389 3 STACK BOLT
13 77133390 3 SAFETY CLIP
14 0641624 2 HEX HD CAPSCREW, 3/8-24X1 3/4, GR5
15 88521306 16 HEX LOCKNUT, 1/2-20
16 90027187 8 TY-WRAP
17 91033187 1 WEAR PAD
18 91083217 12 CLAMP, 5/8
19 1001001524 1 HYDRAULIC CARRIER
20 1001001525 1 HYDRAULIC CARRIER
21 91363203 2 HOSE CARRIER
28 1001001479 1 TUBE ASSY
29 1001001480 1 TUBE ASSY
30 1001001481 1 TUBE ASSY
31 1001001482 1 TUBE ASSY
32 1001001477 2 TUBE ASSY
33 1001001478 2 TUBE ASSY
102 1001091746 4 HOSE ASSY
226 1001113692 1 GUIDE BRACKET
242 Ref BRACKET, (see Figure 2-4 for details)
278 4761600 6 LOCKWASHER
307 0641610 2 HEX HD CAPSCREW, 3/8-16X1.25, GR5
313 Ref HEX HD CAPSCREW, 3/8-16X1.5, GR5, (see Figure 2-4 for details)
314 Ref HEX NUT, 0.375-16, GR2, (see Figure 2-4 for details)
478 Ref LOCKWASHER, (see Figure 2-4 for details)
507 Ref HEX HD CAPSCREW, 3/8-16X1.25, GR5, (see Figure 2-4 for details)

31200728 G10-55A, G12-55A 8-25


HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit

8-26 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit


Item Part Number Qty. Description Rev.
1001100091 Ref AUXILIARY HYDRAULIC INTALLATION, (not available to order, see items 1 thru D
23 for service)
1 1001097037 2 HOSE ASSY
2 90207464 6 CLAMP
3 1001091306 2 HOSE TENSION ROD
4 91123054 2 COMPRESSION SPRING
5 91121134 2 SPRING RETAINER
6 88501008 2 HEX NUT, 1/2-13, GR5
7 88501108 2 HEX NUT, 1/2-13, GR5
8 2171208 2 ADAPTER, 90 DEGREES, (includes o-ring)
9 1001097038 2 HOSE ASSY
10 3423301 1 HOSE SHEAVE PIN
11 91143024 1 HOSE SHEAVE
12 91041451 2 SHIM
14 91566043 1 BRACKET
15 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
16 4761600 3 LOCKWASHER
17 4751600 3 WASHER
18 0641826 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
19 4761800 1 LOCKWASHER
20 91041449 AR SHIM
21 91401450 AR SHIM
22 91041596 AR SHIM
23 2160002 1 GREASE FITTING
101 0641612 2 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
105 2172108 2 ADAPTER, 90 DEGREES, (includes o-ring)
106 2180849 2 STRAIGHT FITTING, (includes o-ring)
108 8305645 2 HEX LOCKNUT, 3/8-16
112 91043125 1 DUST PLUG
113 91043126 1 DUST CAP
114 91403413 1 FEMALE QUICK DISCONNECT
115 91403414 1 MALE QUICK DISCONNECT
119 1001098425 1 BRACKET
120 1001098181 2 HOSE ASSY
203 4711000 2 WASHER, #10
204 85941017 2 CLAMP
205 91413036 2 SCREW, #6X1/2
223 1001098744 Ref DECOMPRESSION VALVE INSTALLATION, (not available to order, see items B
301 thru 309 for service)
301 1001098742 1 HOSE ASSY
302 1001098743 1 HOSE ASSY
303 88201008 2 HEX HD CAPSCREW, 1/4-20X1-3/4
304 88501004 2 HEX NUT, 1/4-20
305 88551009 2 LOCKWASHER, 1/4
306 2110406 1 STRAIGHT FITTING, (includes o-ring)
307 2130406 1 ADAPTER, 90 DEGREES, (includes o-ring)
308 91501064 1 BRACKET
309 Ref DECOMPRESSION VALVE, (see Figure 9-18 for details)
422 77133168 1 CLAMP SET

31200728 G10-55A, G12-55A 8-27


HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit (Continued)


Item Part Number Qty. Description Rev.
423 77133140 1 COVER PLATE
424 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
432 91561268 1 BRACKET
433 91503094 1 DECOMPRESSION SHUTTLE VALVE
436 2110406 1 STRAIG HT FITTING, (includes o-ring)
437 2130606 2 ADAPTER, 90 DEGREES, (includes o-ring)
440 1001105102 1 TUBE ASSY
441 1001105103 1 TUBE ASSY
442 2170708 2 TEE FITTING, (includes o-ring)
443 1001097987 1 HOSE ASSY
444 1001097988 1 HOSE ASSY
458 4761500 2 LOCKWASHER, 5/16
459 88501005 2 HEX NUT, 5/16-18
460 0641508 2 HEX HD CAPSCREW, 5/16-18X1, GR5
461 4711400 2 WASHER, 1/4
462 0641414 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
463 4761400 2 LOCKWASHER, 1/4
464 88501004 2 HEX NUT, 1/4-20
504 2110812 2 STRAIGHT FITTING, (includes o-ring)
601 Ref BOOM HYDRAULIC SUB ASSY, (see Figure 8-11 for details)
602 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)

8-28 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 8-29


HYDRAULIC CIRCUITS

Figure 8-13 Frame Level Circuit

57
56

104
23
24
6
26
68
10
23
24
201 23 26

57
24

26 56 PAL6920

8-30 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-13 Frame Level Circuit


Item Part Number Qty. Description Rev.
6 2110606 2 STRAIGHT FITTING, (includes o-ring)
10 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-12 for details)
23 77133168 3 CLAMP SET
24 77133140 3 COVER PLATE
26 0641511 3 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
56 1001114523 1 TUBE ASSY
57 1001114524 1 TUBE ASSY
68 1001095448 2 HOSE ASSY
104 2110812 2 STRAIGHT FITTING, (includes o-ring)
201 Ref FRAME LEVEL CYLINDER, (see Figure 9-5 for details)

31200728 G10-55A, G12-55A 8-31


HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Circuit

59
47 58

46

104
23 24
104
26

84
24 25
23 10
202

26
58 23 23 84
25
26 23
84 24 202
24 47 26
59 25 46
69
105 202
69 26
69 23
69

201

105

201

PAL6890

8-32 G10-55A, G12-55A 31200728


HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Circuit


Item Part Number Qty. Description Rev.
10 Ref MAIN CONTROL VALVE, (see Figure 9-12 for details)
23 77133168 8 CLAMP
24 77133140 8 COVER PLATE
25 77133389 3 STACK BOLT
26 0641511 5 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
46 1001105038 1 TUBE ASSY
47 1001105046 1 TUBE ASSY
58 1001114525 1 TUBE ASSY
59 1001114526 1 TUBE ASSY
69 1001095446 4 HOSE ASSY
84 77133390 3 SAFETY CLIP
104 2110812 4 STRAIGHT FITTING, (includes o-ring)
105 2110606 4 STRAIGHT FITTING, (includes o-ring)
201 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details)
202 Ref CLAMP & HARDWARE, (see Figure 8-13 for details)

31200728 G10-55A, G12-55A 8-33


HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-34 G10-55A, G12-55A 31200728


SECTION 9
HYDRAULIC COMPONENTS

31200728 G10-55A, G12-55A


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware

306
8

307 8

303 7

5
13
11
204

201
207 206
205 201

203

209
202 208
210
208
14
10 1
6
101 4

3 12

8 2
K1 307 306
302
PAL6100

9-2 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware


Item Part Number Qty. Description Rev.
1001125154 2 LIFT CYLINDER, (G10-55A), (includes items 1 thru 210) D
1001152268 2 LIFT CYLINDER, (G10-55A), (ARCTIC), (includes items 1 thru 210) A
1001121417 2 LIFT CYLINDER, (G12-55A), (includes items 1 thru 210) D
1001152295 2 LIFT CYLINDER, (G12-55A), (ARCTIC), (includes items 1 thru 210) A
1 0100011 AR LOCTITE® 242™
2 2160001 4 GREASE FITTING
3 2220883 2 PLUG, (includes o-ring)
4 2220888 4 PLUG, (includes o-ring)
5 3020043 AR ANTI-SEIZE LUBE
6 3931664 6 SOCKET HD CAPSCREW, 3/8-16X4
7 1001121425 1 ROD
8 1001121429 4 BEARING
9 1001121430 1 VALVE ASSY, (includes items 101 & o-rings) B
10 1001122453 1 LOCKNUT
11 1001125137 1 SET SCREW, #8-32
12 1001125155 1 BARREL, (G10-55A)
1001121418 1 BARREL, (G12-55A)
13 1001125158 1 GLAND, (G10-55A), (torque to 120 lb-ft/163 Nm)
1001121427 1 GLAND, (G12-55A), (torque to 120 lb-ft/163 Nm)
14 1001125159 1 PISTON, (G10-55A)
1001121428 1 PISTON, (G12-55A)
101 70024071 1 CARTRIDGE, (includes o-ring), (torque to 45-50 lb-ft/61-67 Nm)
201 Use Kit K1 1 WEAR RING
202 Use Kit K1 1 O-RING
203 Use Kit K1 1 BUFFER SEAL
204 Use Kit K1 1 WIPER RING
205 Use Kit K1 1 ROD SEAL
206 Use Kit K1 1 O-RING
207 Use Kit K1 1 O-RING
208 Use Kit K1 2 WEAR RING
209 Use Kit K1 1 GLAND SEAL
210 Use Kit K1 1 PISTON SEAL
302 91563046 2 PIN
303 1001101595 2 PIN
306 3841287 4 ROD KEEPER
307 0682216 4 HEX HD CAPSCREW, 3/4-10X2, GR8

K1 1001125160 1 SEAL KIT, (G10-55A), (includes items 201 thru 210)


1001152278 1 SEAL KIT, (G10-55A), (ARCTIC), (includes items 201 thru 210)
1001121434 1 SEAL KIT, (G12-55A), (includes items 201 thru 210)
1001152299 1 SEAL KIT, (G12-55A), (ARCTIC), (includes items 201 thru 210)

31200728 G10-55A, G12-55A 9-3


HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware

224
222

1 1

224 9

10
3

7
6

101
106
110
103 106

109

105
111
102
105
108
104

107
11

2
5
4
224

223

224
K1 PAL6110

9-4 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware


Item Part Number Qty. Description Rev.
1001122483 1 EXTEND/RETRACT CYLINDER, (includes items 1 thru 111) D
1001152272 1 EXTEND/RETRACT CYLINDER, (ARCTIC), (includes items 1 thru 111) A
1 2220883 2 PLUG, (includes o-ring)
2 3020043 AR ANTI-SEIZE LUBE
3 1001122484 1 BARREL
4 1001122491 1 ROD
5 1001122494 1 GLAND, (torque to 100 lb-ft/136 Nm)
6 1001122495 1 PISTON
7 1001122505 1 LOCKNUT
8 1001123013 1 SPACER
9 1001123014 1 COUNTERBALANCE VALVE, (includes o-ring)
10 1001123015 1 COUNTERBALANCE VALVE, (includes o-ring)
11 1001125137 1 SET SCREW, #8-32
101 Use Kit K1 1 O-RING
102 Use Kit K1 1 BUFFER SEAL
103 Use Kit K1 1 O-RING
104 Use Kit K1 1 O-RING
105 Use Kit K1 2 WEAR RING
106 Use Kit K1 2 WEAR RING
107 Use Kit K1 1 WIPER RING
108 Use Kit K1 1 ROD SEAL
109 Use Kit K1 1 GLAND SEAL
110 Use Kit K1 1 PISTON SEAL
111 Use Kit K1 1 O-RING
222 91161136 1 PIN
223 91161137 1 PIN, (G10-55A)
91563263 1 PIN, (G12-55A)
224 88581149 4 RETAINING RING

K1 1001122496 1 SEAL KIT, (includes items 101 thru 111)


1001152279 1 SEAL KIT, (ARCTIC), (includes items 101 thru 111)

31200728 G10-55A, G12-55A 9-5


HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware

235
5 236

204
189

17
14
17

2 10

12
18
11

3
16
13
16
15

K1
8 PY3321

9-6 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware


Item Part Number Qty. Description Rev.
1684539 1 TILT CYLINDER, (G10-55A), (includes items 1 thru 18) G
1001152271 1 TILT CYLINDER, (G10-55A), (ARCTIC), (includes items 1 thru 18) A
1684538 1 TILT CYLINDER, (G12-55A), (includes items 1 thru 18) G
1001152298 1 TILT CYLINDER, (G12-55A), (ARCTIC), (includes items 1 thru 18) A
1 70022089 1 BARREL, (G10-55A)
70022094 1 BARREL, (G12-55A)
2 70022090 1 PISTON, (G10-55A)
70022095 1 PISTON, (G12-55A)
3 70022091 1 GLAND, (G10-55A), (torque to 500-600 lb-ft)
70022096 1 GLAND, (G12-55A), (torque to 500-600 lb-ft)
4 70022092 1 ROD WELDMENT
5 1001098409 2 BEARING
6 91563244 1 BUSHING
7 8036394 1 LOCKNUT, (torque to 2200-2500 ft.lbs.)
8 70020375 1 LUBE FITTING
9 70024330 1 COUNTERBALANCE VALVE, (G10-55A), (torque to 40-45 lb-ft)
70023965 1 COUNTERBALANCE VALVE, (G12-55A), (torque to 40-45 lb-ft)
91404382 1 SEAL KIT, (G10-55A)
70024003 1 SEAL KIT, (G12-55A)
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 SEAL
13 Use Kit K1 1 SEAL
14 Use Kit K1 1 SEAL
15 Use Kit K1 1 WIPER
16 Use Kit K1 1 WEAR RING
17 Use Kit K1 2 WEAR RING
18 Use Kit K1 2 INSERT
189 88581157 2 RETAINING RING
204 1001098220 1 CYLINDER PIN
235 8307916 AR SHIM
236 8307917 AR SHIM

K1 70022093 1 SEAL KIT, (G10-55A), (includes items 10 thru 18)


70022098 1 SEAL KIT, (G12-55A), (includes items 10 thru 18)

31200728 G10-55A, G12-55A 9-7


HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware

9-8 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware


Item Part Number Qty. Description Rev.
1001116442 1 COMPENSATION CYLINDER, (G10-55A), (includes items 1 thru 19) C
1001152269 1 COMPENSATION CYLINDER, (G10-55A), (ARCTIC), (includes items 1 thru 19) A
1001116441 1 COMPENSATION CYLINDER, (G12-55A), (includes items 1 thru 19) C
1001152296 1 COMPENSATION CYLINDER, (G12-55A), (ARCTIC), (includes items 1 thru 19) C
1 70023979 3 BEARING
2 70023980 1 BARREL, (G10-55A)
70023987 1 BARREL, (G12-55A)
3 70023981 1 LOCKING COLLAR
4 70023982 1 PISTON, (G10-55A)
70023988 1 PISTON, (G12-55A)
5 70023983 1 GLAND, (G10-55A)
70023989 1 GLAND, (G12-55A)
6 70023984 1 ROD, (G10-55A)
70023990 1 ROD, (G12-55A)
7 70023985 2 GREASE FITTING
8 8036629 4 SET SCREW, 3/8-16X3/4
9 70023896 1 TAPPING SCREW
10 70020375 1 GREASE FITTING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 2 BACK-UP RING
14 Use Kit K1 1 POLYPAK
15 Use Kit K1 1 SEAL
16 Use Kit K1 1 CAP SEAL
17 Use Kit K1 1 ROD WIPER
18 Use Kit K1 2 WEAR BAND
19 Use Kit K1 2 WEAR BAND
104 91563047 1 PIN
105 1001127962 1 PIN
106 3841287 1 ROD KEEPER
107 0682216 1 HEX HD CAPSCREW, 3/4-10X2, GR8
108 3841356 1 ROD KEEPER
109 0682618 1 HEX HD CAPSCREW, 1-8 X 2.25, GR8

K1 70023986 1 SEAL KIT, (G10-55A), (includes items 11 thru 19)


70023991 1 SEAL KIT, (G12-55A), (includes items 11 thru 19)

31200728 G10-55A, G12-55A 9-9


HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware

117

3
10 2
7
112
114

8
110 1
16

4
19
12

5 19

13 11

15

17
18

14

117

K1 PAL6140

112
114 110

9-10 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware


Item Part Number Qty. Description Rev.
1001116440 1 FRAME LEVEL CYLINDER, (includes items 1 thru 19) C
1001152273 1 FRAME LEVEL CYLINDER, (ARCTIC), (includes items 1 thru 19) A
1 70023934 1 TUBE WELDMENT
2 70023935 1 ORIFICE PLUG, 0.052
3 70023936 1 ORIFICE PLUG, 0.040
4 70022861 1 PISTON
5 70023940 1 HEAD GLAND
6 70023937 1 ROD WELDMENT
7 8035784 1 PLUG
8 8035865 1 LOCKNUT, 1-1/4-12
9 70023896 1 TAPPING SCREW, #8-32X1/4
10 7026938 1 DUAL P.O. CHECK VALVE
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 POLY-PAK SEAL
14 Use Kit K1 1 U-CUP
15 Use Kit K1 1 BUFFER SEAL
16 Use Kit K1 1 T-SEAL
17 Use Kit K1 1 ROD WIPER
18 Use Kit K1 1 PRECISION WEARBAND
19 Use Kit K1 2 PRECISION WEARBAND
110 0641832 2 HEX HD CAPSCREW, 1/2-13X4, GR5
112 2200221 2 FITTING PLUG, 1/8
114 3423227 2 CYLINDER PIN
117 88521208 2 LOCKNUT, 1/2-13

K1 70023943 1 SEAL KIT, (includes items 11 thru 19)

31200728 G10-55A, G12-55A 9-11


HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware

111

106

112

13
2
6
14
16
4
7

3
15 19 20

18 20

12
17

8 1

111

104 1
118

113
K1
PAL6161

9-12 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware


Item Part Number Qty. Description Rev.
1001116439 2 OUTRIGGER CYLINDER, (includes items 1 thru 20) B
1 91563244 4 BUSHING
2 70023892 1 BARREL
3 70023893 1 PISTON
4 70023894 1 GLAND
5 70023895 1 ROD
6 8036629 1 SET SCREW, 3/8-16X3/4
7 70023896 1 TAPPING SCREW
8 70020375 1 GREASE FITTING
9 70023575 1 GREASE FITTING
10 8036750 1 CHECK VALVE
11 70023898 1 CHECK VALVE
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 O-RING
15 Use Kit K1 1 BACK-UP RING
16 Use Kit K1 1 PISTON SEAL
17 Use Kit K1 1 ROD SEAL
18 Use Kit K1 1 ROD WIPER
19 Use Kit K1 2 WEAR BAND
20 Use Kit K1 2 WEAR BAND
104 91563199 2 PIN
106 91563197 2 PIN
111 3300143 4 LOCKNUT
112 3931672 2 SOCKET HD CAPSCREW
113 0641634 2 HEX HD CAPSCREW, 3/8-16X4-1/2, GR8
118 88671001 4 LUBE FITTING, STRAIGHT, 1/8

K1 70023899 2 SEAL KIT, (includes items 12 thru 20)

31200728 G10-55A, G12-55A 9-13


HYDRAULIC COMPONENTS

Figure 9-7 Stabilizer Cylinder & Hardware

117

112 9
114 1

7
110
2
6
15
8

11 3
18
4

18
12
14 10

16
17

13

117

PAL6150

112
114 110
K1

9-14 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-7 Stabilizer Cylinder & Hardware


Item Part Number Qty. Description Rev.
1001116443 1 STABILIZER CYLINDER, (includes items 1 thru 18) C
1001152274 1 STABILIZER CYLINDER, (ARCTIC), (includes items 1 thru 18) A
1 70023939 1 BARREL
2 8035782 2 O-RING
3 70022861 1 PISTON
4 70023940 1 GLAND
5 70023941 1 ROD
6 8035784 2 PLUG
7 8035865 1 LOCKNUT, 1-1/4
8 70023896 1 TAPPING SCREW
9 70023963 2 SOLENOID VALVE
10 Use Item K1 1 O-RING
11 Use Item K1 1 O-RING
12 Use Item K1 1 GLAND SEAL
13 Use Item K1 1 ROD SEAL
14 Use Item K1 1 BUFFER SEAL
15 Use Item K1 1 PISTON SEAL
16 Use Item K1 1 ROD WIPER
17 Use Item K1 1 WEARBAND
18 Use Item K1 2 WEARBAND
110 0641832 2 HEX HD CAPSCREW, 1/2-13X4, GR5
112 2200221 2 FITTING PLUG, 1/8
114 3423227 2 CYLINDER PIN
117 88521208 2 LOCKNUT, 1/2-13

K1 70023943 1 SEAL KIT, (includes items 10 thru 18)

31200728 G10-55A, G12-55A 9-15


HYDRAULIC COMPONENTS

Figure 9-8 Side Tilt Carriage Cylinder

103 103

102 102

101 101

1 6
8 8

5 3 4 2

PY1582
K1

9-16 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-8 Side Tilt Carriage Cylinder


Item Part Number Qty. Description Rev.
1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) B
1 70022038 1 BARREL
2 70022039 1 ROD
3 70022040 1 PISTON
70022042 1 SEAL KIT
4 70024002 1 ROD BEARING
70022043 1 SEAL KIT
5 90022230 1 HEX NUT
6 7029760 1 CAPSCREW
7 4640438 2 CHECK VALVE
2900770 1 SEAL KIT
8 91044080 2 GREASE FITTING
101 3423307 2 PIN
102 3841203 2 KEEPER
103 0681810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8

K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043)

31200728 G10-55A, G12-55A 9-17


HYDRAULIC COMPONENTS

Figure 9-9 50 In Side Shift Carriage Cylinder

4
3
2

2
3
4
5

K1 PV2080

9-18 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-9 50 In Side Shift Carriage Cylinder


Item Part Number Qty. Description Rev.
70024539 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) B
2 Use Kit K1 2 ROD SEAL
3 70024547 2 O-RING
4 Use Kit K1 2 ROD WIPER SEAL
5 70024548 2 RETAINER SEAL
6 NSS 1 ROD
7 NSS 1 BARREL

31200728 G10-55A, G12-55A 9-19


HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder

90 DEGREE SWING CARRIAGE CYLINDER

22 6

10
18
1 14 2 11 3 19 12 15 16 21 13 4
20 17

K1

8 9 7

103

102

104

101

PY1713

9-20 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder (Continued)

180 DEGREE SWING CARRIAGE CYLINDER

31200728 G10-55A, G12-55A 9-21


HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder


Item Part Number Qty. Description Rev.
1001103182 2 90 DEGREE SWING CARRIAGE CYLINDER, (includes items 1 thru 22) B
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING, (not shown)
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7024574 1 SEAL KIT
8 8033786 1 COUNTERBALANCE VALVE, (preset to 3000 psi)
8205655 1 SEAL KIT
9 70021812 1 TAMPERPROOF CAP
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 SQUARE RING
15 Use Kit K1 1 BACKUP RING
16 Use Kit K1 1 SEAL
17 Use Kit K1 1 PISTON SEAL
18 Use Kit K1 1 ROD WIPER
19 Use Kit K1 2 WEARBAND
20 Use Kit K1 1 WEARBAND
21 Use Kit K1 2 INSERT
22 Use Kit K1 2 INSERT
101 7110722 2 CYLINDER PIN, (base end)
102 7110712 2 CYLINDER PIN, (rod end)
103 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
104 8305643 2 HEX NUT, 5/8-11

K1 2915023 2 SEAL KIT, (includes items 11 thru 22)

7029995 1 180 DEGREE SWING CARRIAGE CYLINDER, (includes items 101 thru 115) G
101 70021441 1 CYLINDER TUBE
102 90554045 3 GREASE FITTING
103 70021440 1 HEX NUT
104 Use Kit K2 1 PISTON RING
105 Use Kit K2 1 O-RING
106 70021976 1 PISTON
107 Use Kit K2 1 O-RING
108 Use Kit K2 1 O-RING
109 Use Kit K2 1 BACKUP WASHER
110 Use Kit K2 1 RETAINER RING
111 70021443 1 CYLINDER GLAND
112 Use Kit K2 1 POLY-PAK SEAL, TYPE B
113 Use Kit K2 1 ROD WIPER
114 70021442 1 CYLINDER ROD
115 90554046 2 BUSHING

K2 70021453 1 SEAL KIT (includes items 104, 105, 107 thru 110, 112 & 113)

9-22 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 9-23


HYDRAULIC COMPONENTS

Figure 9-11 Grapple Bucket Cylinder

104
101
3
103

4
2

5
6

8
11

12 9
10
13

14

15
16

K1

103

18
102

104
PY1432

9-24 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-11 Grapple Bucket Cylinder


Item Part Number Qty. Description Rev.
70021393 2 GRAPPLE BUCKET CYLINDER, (includes all items)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
4 90554045 2 GREASE FITTING
5 70021440 1 HEX NUT
6 Use Kit K1 1 PISTON RING
7 Use Kit K1 1 O-RING
8 70021451 1 PISTON
9 Use Kit K1 1 O-RING
10 70021444 1 WASHER
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 BACK-UP WASHER
13 Use Kit K1 1 O-RING
14 70021446 1 CYLINDER GLAND
15 Use Kit K1 1 POLY-PAK SEAL
16 Use Kit K1 1 ROD WIPER
17 70021466 1 PISTON ROD
18 70021447 1 BUSHING
101 70021364 2 CYLINDER PIN, (base end)
102 70021365 2 CYLINDER PIN, (rod end)
103 70021399 4 HEX HD CAPSCREW, 3/8X2-1/4
104 70021367 4 LOCK NUT, 3/8

K1 70021452 2 SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)

31200728 G10-55A, G12-55A 9-25


HYDRAULIC COMPONENTS

Figure 9-12 Main Control Valve

9-26 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-12 Main Control Valve


Item Part Number Qty. Description Rev.
1001104918 1 MAIN CONTROL VALVE ASSY, (includes items 1 thru 28) C
1 70022000 1 INLET SECTION ASSY, (includes items 21, 28 & all items required to replace
the Inlet Section Assembly)
2 70022001 1 SPOOL SECTION ASSY, LIFT, (includes items 18, 22 & all other seals
required to replace one Lift Section Assembly)
3 70022002 1 SPOOL SECTION ASSY, EXTEND/RETRACT, (includes items 18, 22 & all
other seals required to replace one Crowd Section Assembly)
4 70022003 2 SPOOL SECTION ASSY, OUTRIGGER, (includes items 18, 22 & all other
seals required to replace one Outrigger Section Assembly)
5 70022004 1 SPOOL SECTION ASSY, FRAME LEVEL, (includes items 17, 22 & all other
seals required to replace one Sway Section Assembly)
6 70022005 1 SPOOL SECTION ASSY, AUX, (includes items 18, 22 & all other seals
required to replace one Aux Section Assembly)
7 70022006 1 SPOOL SECTION ASSY, TILT, (includes items 14 thru 16, 23, 26 & all other
seals required to replace one Tilt Section Assembly)
8 70022007 1 OUTLET SECTION ASSY, (includes all items required to replace one Outlet
Section Assembly)
9 70022008 5 SHUT-OFF PLUG ASSY
10 70022009 3 RELIEF VALVE, FULL FLOW
11 70022010 4 RELIEF VALVE, 280
12 70022011 2 RELIEF VALVE, 185
13 70022012 1 DRAIN REGULATOR ASSY
14 70022013 2 CARTRIDGE VALVE SOLENOID
15 70022014 4 HEX HD CAPSCREW, METRIC
16 70022015 2 END MECHANISM KIT, (includes all components & seals required to replace
one End Mechanism)
17 70022016 2 END MECHANISM PO KIT, (includes all components & seals required to
replace one End Mechanism PO)
18 70022017 10 SPOOL END GROUP, (includes all components & seals required to replace
one Spool End)
19 70022018 3 TIE ROD, METRIC
20 70022019 6 TIE ROD NUT, METRIC
21 70022020 1 INLET SEAL KIT
22 70022021 1 PO SECTION SEAL KIT
23 70022022 1 EH SECTION SEAL KIT
24 8036508 1 DRAIN REGULATOR SEAL KIT
25 70022023 1 SHUT-OFF PLUG/FULL FLOW RV SEAL KIT
26 70022024 1 PPRV SEAL KIT
27 70022025 1 O-RING
28 10791807 1 SPECIAL NUT
134 0641614 3 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
146 3311601 3 HEX NUT, 3/8-16
149 4711600 6 FLAT WASHER, 3/8
153 4761600 3 LOCKWASHER, 3/8

31200728 G10-55A, G12-55A 9-27


HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump

37
36

33
34

35

27
2 37
36
6

3
49
5
4
50

18
16
17
22 15

11 25
23 48
20 21 12
19 13 14 47
12 46
45
13
13
12 40
24 13 41
14 42
30 43
12 44

26
38
28
7
29
8
9 K1
K2
K3

31 32 PAP2530

9-28 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump


Item Part Number Qty. Description Rev.
1001105613 1 PISTON PUMP, (includes all items) C
1 70002578 1 FRONT BEARING KIT
2 70002579 1 SWATCH PLATE BEARING KIT
3 70002580 1 SPRING
4 70002581 1 SWASH PLATE
5 70002582 1 RETAINER SHAFT
6 70002583 1 RETAING RING
7 70023349 1 LH VALVE PLATE
8 70001956 1 CHECK VALVE POPPET
9 70001955 1 SPRING
11 70023351 2 SET SCREW
12 70002133 4 PLUG
13 7007207 8 O-RING
14 70023352 2 SPOOL
15 70023353 1 SPRING GUIDE, LS
16 70023354 1 OUTER SPRING, LS
17 70023355 1 INNER SPRING, LS
18 70023356 2 ADJUSTING PLUG, LS
19 70023357 1 SPRING GUIDE, PC
20 70023358 1 OUTER SPRING, PC
21 70023359 1 INNER SPRING, PC
22 70023360 1 ADJUSTING PLUG, PC
23 70023361 2 O-RING
24 70023362 8 SEAL RING
25 70023363 4 SCREW
26 70002585 1 REAR BEARING KIT
27 70023364 1 SHAFT
28 70023365 1 RADIAL END CAP
29 70002588 4 SCREW
30 7007446 1 SLOTTED PIN
31 7022340 1 LIFTING BRACKET
32 70002590 1 SCREW
33 7023962 1 RETAINING RING
34 70022287 2 LIP SEAL
35 70022288 1 HOUSING
36 7023964 2 PLUG
37 7007415 4 O-RING
38 70002595 2 END CAP SEAL
40 70023366 1 CYLINDER BLOCK
41 7007429 1 SPRING SEAT
42 70002591 1 SPRING
43 7007427 1 SPRING SEAT
44 7007426 1 RETAINING RING
45 7021275 3 HOLD DOWN PIN
46 70002592 1 SLIPPER RETAINER GUIDE
47 70002593 1 SLIPPER RETAINER
48 70002594 9 PISTON ASSY
49 70023367 1 SERVO PISTON ASSY
50 70002598 6 PISTON RING

31200728 G10-55A, G12-55A 9-29


HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump (Continued)


Item Part Number Qty. Description Rev.
K1 70023350 1 CONTROL KIT, (includes items 11 thru 25)
K2 70002596 1 CYLINDER BLOCK KIT, (includes items 40 thru 48)
K3 70002599 1 OVERHAUL SEAL KIT

9-30 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 9-31


HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank

9-32 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank


Item Part Number Qty. Description Rev.
1 1001119900 1 HYDRAULIC TANK, (includes items 101 & 102) H
3 0811610 1 SCREW, 3/8-16X1-1/4
4 88501006 1 HEX NUT, 3/8-16
5 2220578 1 ADAPTER, 90 DEGREES, (includes o-ring)
6 2110606 1 STRAIGHT FITTING, (includes o-ring)
7 2110808 1 STRAIGHT FITTING, (includes o-ring)
8 2170306 1 ADAPTER, RUN TEE, (includes o-ring)
11 4761600 1 LOCKWASHER, 3/8
31 0811606 2 SCREW, 3/8-16X3/4
33 2111620 1 STRAIGHT FITTING, (includes o-ring)
38 2172106 1 ADAPTER, 90 DEGREES, (includes o-ring)
39 2170210 1 ADAPTER, 90 DEGREES, (includes o-ring)
40 2220240 2 PLUG, (includes o-ring)
41 4751600 1 WASHER, 3/8
43 8405104 2 CLAMP, 2-1/4 IN
45 91403579 1 CAP
66 1001136981 1 FILL PIPE
67 1001128110 1 FILL HOSE
101 70024153 1 SIGHT GAUGE
102 70024152 1 FILTER KIT, (includes filter & gasket)
213 1340021 1 AIR BREATHER
232 91163100 1 ADAPTER
307 2752661 1 HOSE ASSY
401 0811612 1 SCREW, 3/8-16X1-1/2
402 10701277 1 WASHER, 3/8

31200728 G10-55A, G12-55A 9-33


HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve

3
4
5
6

7
PY0350

9-34 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve


Item Part Number Qty. Description Rev.
1001001016 1 STEERING SELECT VALVE, (includes all items)
1 7029915 1 STEERING MANIFOLD
2 7029916 1 COVER PLATE
3 91474402 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 91474407 2 COIL
5 7029917 2 NUT
6 7012773 1 SEAL KIT
7 88662065 4 ELBOW, 90 DEGREES, (includes o-ring)
8 88662019 2 CONNECTOR, (includes o-ring)

31200728 G10-55A, G12-55A 9-35


HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve

21 22
20
19
18 17
16
23

14 24
13
49
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29

50 48
47
46 32
51
41 34
35
45 43 40
39
44 38
37
36

1
2
3
4

6
5
8
7 9
11
10 12 52
PAL5170

9-36 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve


Item Part Number Qty. Description Rev.
1001106836 1 BRAKE VALVE, (includes items 1 thru 52) A
1 91474454 1 SCREW
2 91474442 2 PIN
3 70020659 2 SPRING
4 91474441 2 WIPER
5 70020660 1 COVER
6 91474440 2 WIPER
7 70020661 1 COVER
8 91474439 2 QUAD RING
9 70020662 2 PISTON
10 70020663 2 PISTON RING
11 70023037 2 PIN
12 91474438 2 SPRING
13 91474452 1 BALL
14 91474450 4 PLUG
15 91474451 4 O-RING
16 91474453 2 O-RING
17 91514199 2 BACKUP RING
18 91474455 1 DUMP PISTON
19 91474456 1 DUMP SPOOL
20 70020665 1 SPRING
21 91474458 1 PLUG
22 91514198 2 O-RING
23 70020666 1 INLET SEAT
24 70020667 1 O-RING
25 70020668 1 RETAINER
26 70020669 1 SPRING
27 91474447 1 PISTON
28 91474446 1 SEAT
29 70020670 1 BALL
30 70020671 1 SPRING
31 70020672 1 SPRING
32 91514197 3 O-RING
33 91474443 1 PLUG
34 70020673 2 NEEDLE ROLLER
35 70020674 2 MAKE-UP CHECK
36 91474434 2 PLUG
37 91474435 2 O-RING
38 70020675 2 SPRING
39 70020676 2 SPRING GUIDE
40 70020677 2 SPRING
41 70020678 2 ORIFICE
43 70020679 2 SPRING
44 91474459 1 PLUG
45 91474460 1 O-RING
46 70020680 1 PLUG
47 70020681 1 O-RING
48 70020682 1 ORIFICE
49 70023039 1 ORIFICE

31200728 G10-55A, G12-55A 9-37


HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve (Continued)


Item Part Number Qty. Description Rev.
50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 70023038 2 POPPET

9-38 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 9-39


HYDRAULIC COMPONENTS

Figure 9-17 Hydraulic Manifold Valve

4
1
5
2

PAL0911

9-40 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-17 Hydraulic Manifold Valve


Item Part Number Qty. Description Rev.
91563190 1 HYDRAULIC MANIFOLD VALVE, (includes all items) B
1 7026998 1 PRESSURE REDUCING VALVE
2 7026999 1 CHECK VALVE
3 70023992 1 SOLENOID VALVE
4 7018300 1 SHUTTLE VALVE
5 7027100 1 PRESSURE REDUCING VALVE
6 80434249 1 COIL

31200728 G10-55A, G12-55A 9-41


HYDRAULIC COMPONENTS

Figure 9-18 Decompression Valve

2
3
4 1

PAL5300

9-42 G10-55A, G12-55A 31200728


HYDRAULIC COMPONENTS

Figure 9-18 Decompression Valve


Item Part Number Qty. Description Rev.
91503093 1 DECOMPRESSION VALVE, (includes all items) A
1 91504056 1 VALVE BODY
2 91504057 1 VALVE, (includes items 3 & 4)
3 91504058 1 SEAL KIT
4 91504059 1 PUSH BUTTON

31200728 G10-55A, G12-55A 9-43


HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-44 G10-55A, G12-55A 31200728


SECTION 10
ELECTRICAL

31200728 G10-55A, G12-55A


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation

IF EQUIPPED FOR ULS ENGINE


GROUND
ALTERNATOR
VIEW

TO
STARTER TO
POWER START TO
AID CAB
WALL
TO
ALTERNATOR
GROUND

TO
STARTER
GROUND

STARTER
VIEW

10-2 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


Item Part Number Qty. Description Rev.
1001130159 Ref ELECTRICAL COMPONENTS INSTALLATION, (if equipped for ULS), J
(not available to order, see items 1 thru 44 for service)
1 0641415 2 HEX HD CAPSCREW, 1/4-20X1-7/8
2 0791404 5 WHIZ-LOK SCREW, 1/4-20X1/2
3 0791506 4 WHIZ-LOK SCREW, 5/16-18X3/4
4 0791606 3 WHIZ-LOK SCREW, 3/8-16X3/4
5 0811606 8 SCREW, 3/8-16X3/4
6 3290601 1 HEX NUT, M6X1
7 3290801 1 HEX NUT, M8X1.25
9 4761400 2 LOCKWASHER, 1/4
10 4811700 1 WASHER, 6MM
11 8225122 1 RELAY, 12VDC, 100A
12 1001148992 1 BATTERY CLAMP, NEGATIVE
13 1001148991 1 BATTERY CLAMP, POSITIVE
17 1001118245 1 FUSE, 250 AMP
18 1001108433 1 VEC CONTROL MODULE
20 1001145301 1 BATTERY CABLE, NEGATIVE
21 1001127488 1 BATTERY CABLE, POSITIVE
22 1001127694 1 POWER MODULE RELAY
23 1001127699 1 POWER MODULE FUSE
24 1001127700 1 FUSE HOLDER
25 1001127748 1 VEC BOX MOUNT
26 1001127756 1 ELECTRONICS MOUNT
27 1001129277 1 CAB GROUND CABLE
28 Ref VEC HARNESS, (see Figure 10-22 for details)
29 Ref ENGINE HARNESS, (see Figure 10-9 for details)
30 1001143377 1 ENGINE GROUND CABLE
32 1001134232 1 ALTERNATOR GROUND
35 1001134235 1 GRID HEATER POWER
36 1001134236 1 GRID HEATER FUSE POWER CABLE
37 1001134470 1 BUSS BAR CONNECTOR
39 1001135349 1 START AID CABLE, NEGATIVE
41 0641506 1 HEX HD CAPSCREW, 5/16-18X3/4, GR5
42 8310453 1 HEX NUT, 5/16-18, GR5
43 90206198 7 in TRIM-LOK
44 4240018 3 TIE STRAP, (not shown)

1001141965 Ref DUAL BATTERY INSTALLATION, (not available to order, see items 101 thru 108 B
for service)
101 3311508 4 HEX NUT, 16-18
102 91081640 4 BATTERY HOLD DOWN BOLT
103 91401281 2 BATTERY HOLD DOWN BRACKET
104 1001101043 2 12V BATTERY
105 1001134231 1 ALTERNATOR POWER CABLE
106 1001134233 1 STARTER POWER CABLE
107 1001134234 1 STARTER GROUND CABLE
108 1001135348 1 START AID CABLE, POSITIVE
201 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
213 4711400 2 WASHER, 1/4

31200728 G10-55A, G12-55A 10-3


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item Part Number Qty. Description Rev.
232 1001115884 1 CONNECTOR BRACKET
243 Ref FILTER BRACKET, (see Figure 4-1 for details)

10-4 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 10-5


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation

IF EQUIPPED FOR LS
ENGINE
GROUND

ALTERNATOR
VIEW TO
STARTER TO
POWER START
AID
TO
TO CAB
ALTERNATOR WALL
GROUND

TO
STARTER
GROUND

10-6 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


Item Part Number Qty. Description Rev.
1001139873 Ref ELECTRICAL COMPONENTS INSTALLATION, (if equipped for LS), F
(not available to order, see items 1 thru 46 for service)
1 0641415 2 HEX HD CAPSCREW, 1/4-20X1-7/8
2 0791404 5 WHIZ-LOK SCREW, 1/4-20X1/2
3 0791506 4 WHIZ-LOK SCREW, 5/16-18X3/4
4 0791606 3 WHIZ-LOK SCREW, 3/8-16X3/4
5 0811606 8 HEX FLANGE SCREW, 3/8-16X3/4
6 3290601 1 HEX NUT, M6X1
7 3290801 1 HEX NUT, M8X1.25
9 4761400 2 LOCKWASHER, 1/4
10 4811700 1 WASHER, 6mm
11 8225122 1 RELAY, 12VDC, 100A
12 1001148992 1 BATTERY CLAMP, NEGATIVE
13 1001148991 1 BATTERY CLAMP, POSITIVE
14 8310647 1 LOCKWASHER, #M8
18 1001108433 1 VEC CONTROL MODULE
19 1001118245 1 FUSE, 250 AMP
20 1001145301 1 BATTERY CABLE, NEGATIVE
21 1001127488 1 BATTERY CABLE, POSITIVE
22 1001127694 1 POWER MODULE RELAY
23 1001127699 1 POWER MODULE FUSE
24 1001127700 1 FUSE HOLDER
25 1001127748 1 VEC BOX MOUNT
26 1001127756 1 ELECTRONICS MOUNT
27 1001129277 1 CAB GROUND CABLE
28 Ref VEC HARNESS, (see Figure 10-22 for details)
29 1001134205 1 ENGINE GROUND CABLE
31 1001134232 1 ALTERNATOR GROUND
34 1001134235 1 GRID HEATER POWER
35 1001134236 1 GRID HEATER FUSE POWER CABLE
36 1001134470 1 BUSS BAR CONNECTOR
38 1001135349 1 START AID CABLE, NEGATIVE
39 Ref ENGINE HARNESS, (see Figure 10-9 for details)
40 1001117025 1 CONNECTOR PLUG WITH RELAY
41 0641506 1 HEX HD CAPSCREW, 5/16-18X3/4
42 8310453 1 HEX NUT, 5/16-18
43 1001127519 1 WATER IN FUEL HARNESS
44 4811900 1 WASHER, #M8
45 90206198 7 in TRIM-LOK
46 4240018 3 TIE STRAP
101 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
113 4711400 2 WASHER, 1/4
132 1001115884 1 CONNECTOR BRACKET
143 Ref FILTER BRACKET, (see Figure 4-1 for details)

1001141965 Ref DUAL BATTERY INSTALLATION, (not available to order, see items 201 thru 208 B
for service)
201 3311508 4 HEX NUT, 16-18
202 91081640 4 BATTERY HOLD DOWN BOLT

31200728 G10-55A, G12-55A 10-7


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item Part Number Qty. Description Rev.
203 91401281 2 BATTERY HOLD DOWN BRACKET
204 1001101043 2 12V BATTERY
205 1001134231 1 ALTERNATOR POWER CABLE
206 1001134233 1 STARTER POWER CABLE
207 1001134234 1 STARTER GROUND CABLE
208 1001135348 1 START AID CABLE, POSITIVE

10-8 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 10-9


ELECTRICAL

Figure 10-2 Arctic Package Installation

6
105
7
101 201
104 106
202
203
204
205
9 103
107 102

2 4

320

11 202
1
10 204
3 201
203 7
205
8

12

PY6850

10-10 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-2 Arctic Package Installation


Item Part Number Qty. Description Rev.
1001130957 Ref ARCTIC PACKAGE INSTALLATION, (if equipped for ULS), (not available to B
order, see items 1 thru 12 for service)
1001141077 Ref ARCTIC PACKAGE INSTALLATION, (if equipped for LS), (not available to B
order, see items 1 thru 12 for service)
1 1060626 2 3 WAY EXTENSION CORD
2 2580040 1 OIL PAN HEATER
3 1001093564 5 BATTERY HEATER
4 1001105886 1 HYDRAULIC IMMERSION HEATER
5 1001115878 2 BATTERY BASE INSULATE
6 1001121459 Ref TILT RECIRCULATOR INSTALLATION, (not available to order, see items 101 A
thru 107 for service)
7 1001121460 Ref ARCTIC HOSE RECIRCULATOR, (not available to order, see items 201 thru A
205 for service), (qty of 2 needed for this machine)
8 1001098762 2 12V BATTERY, 1000CCA
9 1001128594 1 STARTER MOTOR, (if equipped for ULS)
1001125786 1 STARTER MOTOR, (if equipped for LS)
10 1001141596 2 BATTERY HOLD DOWN PLATE
11 3311508 4 HE NUT, 5/16-18
12 91081640 4 BATTERY HOLD DOWN BOLT
101 2130808 2 ADAPTER, 90 DEGREES, (includes o-ring)
102 2172408 2 ADAPTER, CONNECTOR, (includes o-ring)
103 91043126 1 DUST CAP
104 91403413 1 ADAPTER, QUICK DISCONNECT COUPLER, (female)
105 91403414 1 ADAPTER, QUICK DISCONNECT COUPLER, (male)
106 91043125 1 DUST PLUG
107 2170708 2 ADAPTER, RUN TEE, (includes o-ring)
201 91043125 1 DUST PLUG
202 91043126 1 DUST CAP
203 91403413 1 ADAPTER, QUICK DISCONNECT COUPLER, (female)
204 91403414 1 ADAPTER, QUICK DISCONNECT COUPLER, (male)
205 1001121454 1 HOSE ASSY
320 Ref BATTERY CABLE, (see Figure 10-1 for details)

31200728 G10-55A, G12-55A 10-11


ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation

29 29 29
30 30 30
31 31 31
32 32 32
33 33 33
VIEW B-B

B B

1 1

7 1
15 13
8 12 20 22
9 22
20
21 VIEW A-A

22

A A
23

18 2
14 16 19 3
4
5
17

25

8 24
28 26
27 PY6880

10-12 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)

105

201

104
107

103
106
108
102

109 101

PY6900

31200728 G10-55A, G12-55A 10-13


ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation


Item Part Number Qty. Description Rev.
1001100291 Ref AUXILIARY ELECTRIC INSTALLATION, (not available to order, see items 1 thru C
33 for service)
1 90207463 3 HYDRA ZORB CLAMP, 0.750
2 91123054 1 COMPRESSION SPRING
3 91121134 1 SPRING RETAINER
4 3311801 1 HEX NUT, 1/2-13
5 3311802 1 JAM NUT, 1/2-13
7 91361032 1 DISCONNECT PLATE
8 0641608 4 HEX HD CAPSCREW, 3/8-16X1, GR5
9 4761600 2 LOCKWASHER, 3/8
12 1001126834 1 BOOM AUXILIARY ELECTRIC HARNESS, (includes items 301 & 302) A
13 91163066 1 TUBE ASSY
14 91363151 1 AUX BOOM WIRE HARNESS
77363233 2 CONNECTOR
77363229 5 TERMINAL
91143107 1 STRAIN RELIEF
15 91363068 1 TUBE ASSY
16 91366015 1 HOSE TAKE-UP WELDMENT
17 91126032 1 CABLE TAKE UP WELDMENT
18 0641505 2 HEX HD CAPSCREW, 5/16-18X5/8, GR5
19 4761500 2 LOCKWASHER, 5/16
20 91163100 2 ADAPTER, BULKHEAD FITTING
21 2220346 1 ADAPTER, CONNECTOR
22 91143141 3 CORD CONNECTOR
23 8584003 3 TIE WRAP
24 90207661 1 6 CONTACT SOCKET
25 1001099812 1 CONNECTOR COVER PANEL
26 4711400 2 FLAT WASHER, 1/4
27 0641408 2 HEX HD CAPSCREW, 1/4-20X1
28 4711600 2 FLAT WASHER, 3/8
29 77133136 3 TUBE CLAMP, 3/4
30 77133389 3 STACK BOLT
31 0641514 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
32 77133137 3 COVER PLATE
33 77133390 3 SAFETY CLIP

1001136433 Ref ELECTRICAL INSTALLATION, (not available to order, see items 101 thru 109 for C
service)
101 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
102 4711400 2 WASHER, 1/4
103 8305624 2 HEX LOCKNUT, 0.250-20
104 8881800 5 TIE STRAP
105 10713707 1 HORN
106 1001116274 1 MOLDED RESISTOR
107 Ref FRAME HARNESS, (see Figure 10-11 for details)
108 8270621 1 BACKUP ALARM
109 91365037 1 PROXIMITY SENSOR
201 Ref CLAMP ASSY, (see Figure 8-14 for details)
301 77363232 1 CONNECTOR

10-14 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)


Item Part Number Qty. Description Rev.
302 91143107 1 STRAIN RELIEF

31200728 G10-55A, G12-55A 10-15


ELECTRICAL

Figure 10-4 Cab Electrical Installation

10-16 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-4 Cab Electrical Installation


Item Part Number Qty. Description Rev.
112 0740605 2 FLAT HD CAPSCREW, #6-32X.62, (if equipped with open cab)
113 0741006 4 FLAT HD CAPSCREW, #10-24X3/4, (enclosed cab)
120 3310601 2 HEX NUT, #6-32, GR2, (if equipped with open cab)
122 3311005 4 HEX LOCKNUT, #10-24, GR2, (enclosed cab)
135 Ref ENCLOSED CAB OPTIONS HARNESS, (if equipped),
(see Figure 10-14 for details)
139 Ref KNOB, (see Figure 10-5 for details)
141 80963058 1 WEATHER PACK SHROUD, (enclosed cab)
142 80963065 2 WEATHER PACK SEAL, (enclosed cab)
143 80963069 2 MALE WEATHER PACK PIN, (enclosed cab)
144 Ref WIPER SWITCH, (see Figure 10-5 for details)
145 Ref BLOWER SWITCH, (see Figure 10-5 for details)
153 91033425 1 GROMMET, (enclosed cab)
158 91401443 1 PLATE, (enclosed cab)
162 91403608 1 FAN, (enclosed cab)
171 Ref DASH HARNESS, (see Figure 10-15 for details)
172 Ref TRANSMISSION RELAY HARNESS, (see Figure 10-13 for details)
176 Ref POTENTIOMETER ASSY, (see Figure 10-5 for details)
177 88691387 1 CLIP, (if equipped with open cab)
191 Ref DASH INSTRUMENT PANEL HARNESS, (see Figure 10-16 for details)
198 91033317 1 IGNITION SWITCH, (includes key)
77384578 1 KEY, IGNITION
201 Ref INSTRUMENT PANEL, (see Figure 10-5 for details)
203 Ref BRACKET, (see Figure 7-2 for details)
204 Ref RH DASH PANEL, (see Figure 6-1 for details)

1001001186 Ref CAB ELECTRICAL INSTALLATION, (not available to order, see items 301 thru F
306 for service)
301 1001126285 1 VEC OPTIONS BOX
302 Ref VEC OPTIONS HARNESS, (see Figure 10-12 for details)
303 0641412 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (torque to 96 lb-ft/130 Nm)
304 4751200 4 WASHER, 1/2
305 4240033 2 TIE WRAP, (not shown)
306 3311401 4 HEX NUT, 1/4-20
403 Ref HAZARD SWITCH, (see Figure 10-5 for details)
404 Ref BEACON LIGHT SWITCH, (see Figure 10-5 for details)
405 Ref WORK LIGHT SWITCH, (see Figure 10-5 for details)
406 Ref TILT RHEOSTAT, (see Figure 10-5 for details)
407 Ref AUX ELECTRIC SWITCHES, (see Figure 10-5 for details)
408 91563192 1 CAB AUX ELECTRIC HARNESS
4460970 1 CONNECTOR
80363179 1 WEDGE LOCK
4460464 9 TERMINAL
4460466 3 PLUG
4460419 14 TERMINAL

31200728 G10-55A, G12-55A 10-17


ELECTRICAL

Figure 10-5 Cab Switches

103
201
105
110
102
107
106

108 111

101

1
4
3
6
2
7
109 K1
5

PAP25921

10-18 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-5 Cab Switches


Item Part Number Qty. Description Rev.
1001101666 1 INSTRUMENT PANEL, (includes items 1 thru 7) N
1 NSS 6 BULB HOUSING
2 91473127 1 STEER SELECT SWITCH
3 91474465 1 PARK BRAKE SWITCH
4 7026440 1 HORN SWITCH
5 1001099163 1 3-IN-1 GAUGE
6 Ref INSTRUMENT PANEL HARNESS, (see Figure 10-16 for details)
7 1001099378 1 DASH PANEL
101 80963101 1 WIPER SWITCH, (ENCLOSED CAB)
102 80964001 1 BLOWER SWITCH, (if equipped)
103 1001151643 1 POTENTIOMETER ASSY, (if equipped)
105 1001090459 1 HAZARD SWITCH, (if equipped)
106 1001090460 1 WORK LIGHT SWITCH, (if equipped)
107 1001090461 1 BEACON LIGHT SWITCH, (if equipped)
108 1001106688 1 TILT RHEOSTAT SWITCH
109 91473127 2 AUX ELECTRIC SWITCH, (if equipped)
110 1001151847 1 KNOB, (if equipped)
111 1001152326 1 KNOB, (if equipped)
201 Ref RH PANEL, (see Figure 6-1 for details)

K1 1001152514 1 THERMOSTAT POTENTIOMETER REPLACEMENT KIT, (includes items 103,


110 & 111)

31200728 G10-55A, G12-55A 10-19


ELECTRICAL

Figure 10-6 Clearsky Installation

 







 







  






 





-9

10-20 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-6 Clearsky Installation


Item Part Number Qty. Description Rev.
1001148860 Ref CLEARSKY INSTALLATION, (not available to order, see items 1 thru 16 for A
service)
1 0641406 4 HEX HD CAPSCREW, 1/4-20X3/4, GR5
2 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
3 3311405 7 HEX NUT, 1/4-20, GR2
4 3931412 2 SOCKET HD CAPSCREW, 1/4-20X3/4
5 3931420 1 SOCKET HD CAPSCREW, 1/4-20X1-1/4
6 4240032 1 TIE STRAP
7 4240099 1 TIE STRAP
8 4711400 11 WASHER, 1/4
9 4751600 3 WASHER, 3/8
10 80961142 2 CONDUIT
11 1001090615 1 GROMMET
12 1001100876 1 COVER
13 1001116208 1 CLEARSKY DECAL
14 1001120989 1 RADIO DECAL
15 1001148427 1 BRACKET
16 1001149909 1 HARNESS
101 1001115238 1 CLEARSKY ASSEMBLY, (includes antenna & communication unit)

31200728 G10-55A, G12-55A 10-21


ELECTRICAL

Figure 10-7 Work Lights

305 305

407
408 311

601 307
604 401 13
307 301
310
310 4
23
14
309
309
603 308
1 308
602 401
309 6 304
308 306

15 15
11
101
102
103
204 11
205 101
102
103
204
205

15
8 8
17

16 8
1
1 1
15 6
6 2 6 21
7 2
18 7 22
29
10
28
7 20
5
7 29 10
5

28 10
12
29
6 10
14 24
6 12
4 6
14 501
4 14
4

PAL6861

10-22 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-7 Work Lights


Item Part Number Qty. Description Rev.
1001110091 Ref WORK LIGHT WITH BEACON INSTALLATION, (if equipped), B-B
(not available to order, see items 1 thru 29 for service)
1001114492 Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see 3-A
items 1, 4, 6, 14, 15, 17, 18, 23, 301, 306 thru 310, 407 & 408 for service)
1 0641407 5 HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(WORK LIGHT WITH BEACON INSTALLATION)
0641407 2 HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(BEACON LIGHT INSTALLATION)
2 0641814 2 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 75 lb-ft/102 Nm)
3 0903661 1 BRACKET
4 3311401 5 HEX NUT, 1/4-20, GR2, (WORK LIGHT WITH BEACON INSTALLATION)
3311401 2 HEX NUT, 1/4-20, GR2, (BEACON LIGHT INSTALLATION)
5 3311801 2 HEX NUT, 1/2-13, GR2
6 4711400 8 WASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
4711400 2 WASHER, 1/4, (BEACON LIGHT INSTALLATION)
7 4711800 8 WASHER, 1/2
8 1001095342 3 LIGHT ASSY, (includes items 101 thru 103) B
10 Ref BOOM WORK LIGHT HARNESS, (see Figure 10-18 for details)
11 1001090580 2 LIGHT ASSY, (includes items 101 thru 103, 204 & 205) B
12 1320263 3 3/8 IN CLAMP
13 1001090581 Ref BEACON/WORK LIGHT INSTALLATION, (not available to order, see items D
301 thru 311 for service)
14 4761400 5 LOCKWASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
4761400 2 LOCKWASHER, 1/4, (BEACON LIGHT INSTALLATION)
15 8096D097 7.3 ft CONDUIT, (WORK LIGHT WITH BEACON INSTALLATION)
8096D097 6 ft CONDUIT, (BEACON LIGHT INSTALLATION)
16 Ref HAZARD SWITCH, (see Figure 10-5 for details)
17 Ref BEACON SWITCH, (see Figure 10-5 for details)
18 Ref CAB WORK LIGHT HARNESS, (see Figure 10-20 for details)
20 1001090522 1 BRACKET
21 0642210 1 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
22 4712200 1 WASHER, 3/4
23 14404173 AR SILICONE SEALANT
24 8406105 1 3/4 IN CLAMP
28 4761800 2 LOCKWASHER, 1/2
29 1320263 3 3/8 IN CLAMP
101 4460897 1 CONNECTOR
80604017 1 WEDGE LOCK
102 4460464 2 TERMINAL
103 80963050 1 LIGHT, (includes hardware)
80964070 1 BULB
204 91403503 1 SPACER
205 91413052 1 BOLT
301 0903669 1 BRACKET
302 4460897 2 CONNECTOR
80604017 2 WEDGE LOCK
303 4460464 2 TERMINAL
304 1001099276 1 LIGHT ASSY, (includes item 351 & hardware)
80964070 1 BULB

31200728 G10-55A, G12-55A 10-23


ELECTRICAL

Figure 10-7 Work Lights (Continued)


Item Part Number Qty. Description Rev.
305 91343031 1 BEACON LIGHT
91344053 1 BULB
306 1001090615 1 GROMMET
307 0721006 3 SCREW, #10-24X3/4
308 3311001 3 HEX NUT, 10-24, GR2
309 4751000 3 WASHER, #10
310 4761000 3 LOCKWASHER, #10
311 2820035 2.3 ft INSULATION
401 0100011 AR LOCTITE® 242™
407 4460508 2 TERMINAL, (BEACON LIGHT INSTALLATION)
408 4461017 1 CONNECTOR, (BEACON LIGHT INSTALLATION)
NSS 1 WEDGE LOCK, (BEACON LIGHT INSTALLATION)
501 Ref COUNTERWEIGHT, (see Figure 1-1 for details)

1001096708 Ref BEACON LIGHT MOUNTING INSTALLATION, (if equipped with A/C), (not A
available to order, see items 601 thru 605 for service)
601 0721006 3 SCREW, #10-24X3/4
602 3311001 3 HEX NUT, 10-24, GR2
603 4751000 3 WASHER, #10
604 4761000 3 LOCKWASHER, #10
605 1001096709 1 BRACKET

10-24 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-7 Work Lights (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 10-25


ELECTRICAL

Figure 10-8 Drive Lights

20
24

16
9
16
25
14
14
10
8
4
4
16 2 10
14
9 9
21
29
14 37 9 4 10
4 4 10 13 16
8 5
16 10
10 4 26 4
8 8
10 36 6
1 3 8 16
4 10 8
35 33
10 8
29 6 16
4 33
28
27 16
8
10
8
16 13
16
12 15
21
19

101

17
PAL6870
18

10-26 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-8 Drive Lights


Item Part Number Qty. Description Rev.
1001090469 Ref DRIVE LIGHT INSTALLATION, (if equipped), (not available to order, see items 4-A
1 thru 37 for service)
1 85941016 1 1/2 IN CLAMP
2 0641818 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5
3 0642222 1 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5
4 3311001 26 HEX NUT, #10-24, GR2
5 3311805 2 HEX LOCKNUT, 1/2-13, GR2
6 3941506 2 SCREW, 5/16X3/4
7 4461254 1 CONNECTOR, (not shown)
8 4711000 28 WASHER, #10
9 4751800 6 WASHER, 1/2
10 4761000 26 LOCKWASHER, #10
11 8220050 1 TERMINAL, (not shown)
12 8223073 1 TURN SIGNAL SELECTOR
13 10718991 2 RED REFLECTOR
14 10718992 4 YELLOW REFLECTOR
15 80983168 1 FLASHER
16 88261010 26 BUTTON HD CAPSCREW, #10-24X3/4
17 91143117 1 STOPLIGHT SWITCH
18 91511127 1 MOUNTING TAB
19 Ref HAZARD SWITCH, (see Figure 10-5 for details)
20 Ref FRAME ROAD LIGHT HARNESS, (see Figure 10-17 for details)
21 Ref CAB ROAD LIGHT HARNESS, (see Figure 10-19 for details)
23 1001094264 1 BRACKET
24 1001094390 1 RH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
7016388 1 BULB
4460899 1 CONNECTOR
80604022 1 WEDGE LOCK
25 1001094391 1 LH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
7016388 1 BULB
4460899 1 CONNECTOR
80604022 1 WEDGE LOCK
26 1001094392 1 RH LIGHT
7016388 1 BULB
4460899 1 CONNECTOR
80604022 1 WEDGE LOCK
27 1001094393 1 LH LIGHT
7016388 1 BULB
4460899 1 CONNECTOR
80604022 1 WEDGE LOCK
28 1001094523 1 BRACKET
29 1001094824 2 COVER
33 1320263 2 3/8 IN CLAMP
35 4752200 1 WASHER, 1/2
36 0791408 1 FLANGE HEX HD CAPSCREW, 1/4-20X1
37 3311408 1 FLANGE NUT, 1/4-20
101 Ref COUNTERWEIGHT, (see Figure 1-1 for details)

31200728 G10-55A, G12-55A 10-27


ELECTRICAL

Figure 10-9 Engine Harness

IF EQUIPPED FOR ULS

X29
13

X13
X02 17
X28 12
14

X25
3 7
RL23-R
15
X22

X06 10
RL09-85 RL23-Y
MS20
11 8
9
5 RL23
X17
2 RL10
10
X19 RL09-86 6
4

EC24
16

X03 1

PY6820

10-28 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-9 Engine Harness (Continued)

IF EQUIPPED FOR ULS


TO STARTER LOCKOUT RELAY TO ALTERNATOR

TO CAN SPLICE

TO STARTER/ECM POWER TO STARTER

TO CANBUS TERMINATOR

TO ENGINE HARNESS TO STARTER/ECM POWER

KEY SW SIG

TO STARTER/ECM POWER
TO GRID HEATER

TO TRANSMISSION TO GRID HEATER

TO ENGINE GROUND

TO CHASSIS HARNESS
TO DIAGNOSTIC PORT

TO PARK BRAKE SOLENOID

PAP25510

31200728 G10-55A, G12-55A 10-29


ELECTRICAL

Figure 10-9 Engine Harness


Item Part Number Qty. Description Rev.
1001131966 1 ENGINE HARNESS, (if equipped for ULS), (includes all items) F
1 1001116938 1 CONNECTOR
4460465 24 TERMINAL
4460944 2 TERMINAL
4460466 5 PLUG
2 4460933 1 CONNECTOR, (includes rear seal)
80604016 1 WEDGE LOCK
4460465 10 TERMINAL
4460466 2 PLUG
3 1001112612 1 CONNECTOR
4460497 1 NUT
4460496 1 LOCK WASHER
1001149712 1 DUST CAP
4460941 2 TERMINAL
4460943 2 TERMINAL
4460466 5 PLUG
4 4460891 1 CONNECTOR
4460465 2 TERMINAL
5 91363021 1 MOLDED DIODE
6 1001118282 1 CONNECTOR
1001116733 4 TERMINAL
8220101 1 PLUG
7 1001117106 1 RING TERMINAL
8 4460312 1 RING TERMINAL
9 1001116950 1 CONNECTOR
4460942 2 TERMINAL
10 4460247 2 RING TERMINAL
11 8220164 1 RING TERMINAL
12 1001126208 1 CONNECTOR
70024578 1 STRAIN RELIEF
1001126009 25 TERMINAL
4460518 35 PLUG
13 1001125027 1 METRI-PACK CONNECTOR
8220124 3 TERMINAL
14 4460933 1 CONNECTOR
80604016 1 WEDGE LOCK
4460944 8 TERMINAL
4460466 4 PLUG
15 4460590 1 CONNECTOR
8220124 1 TERMINAL
1001116751 3 PLUG
16 1001117111 1 TERMINAL FORK
17 1001144147 1 CONNECTOR
91554022 1 TERMINATOR LOCK
1001116815 1 RECEPTICAL
4460943 1 TERMINAL
4460944 1 TERMINAL
4460466 1 PLUG

10-30 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-9 Engine Harness (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 10-31


ELECTRICAL

Figure 10-9 Engine Harness

IF EQUIPPED FOR LS

10-32 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-9 Engine Harness (Continued)

IF EQUIPPED FOR LS
TO CHASSIS HARNESS

TO DIAGNOSTC RELAY

TO TRANSMISSION TO ENGINE HARNESS

TO ECM TO PARK BRAKE SOLENOID

TO MOLDED DIODE
TO CAN SPLICE

TO CANBUS TERMINATOR

TO ALTERNATOR

TO STARTER TO GRID HEATER


TO STARTER/ECM POWER

TO GRID HEATER
X47
TO STARTER/ECM POWER CONECTOR PART NUMBER: 4461095
TERMINAL SEAL
P\N P\N
A WHT KEY SIG ECM 4460944 X43 (39)
B WHT KEY SWT SIG 4460944 X03 (1)
C 4460466 TO ENGINE GROUND

TO STARTER/ECM POWER

PAP25620

31200728 G10-55A, G12-55A 10-33


ELECTRICAL

Figure 10-9 Engine Harness


Item Part Number Qty. Description Rev.
1001139249 1 ENGINE HARNESS, (if equipped for LS), (includes all items) F
1 1001116938 1 CONNECTOR
4460465 23 TERMINAL
4460944 2 TERMINAL
4460466 6 PLUG
2 4460933 1 CONNECTOR, (includes rear seal)
80604016 1 WEDGE LOCK
4460465 10 TERMINAL
4460466 2 PLUG
3 1001112612 1 CONNECTOR
4460497 1 NUT
4460496 1 SPRING WASHER
1001149712 1 DUST CAP
4460941 2 TERMINAL
4460943 2 TERMINAL
4460466 5 PLUG
4 4460891 1 CONNECTOR
4460465 2 TERMINAL
5 91363021 1 MOLDED DIODE
6 1001117106 1 RING TERMINAL
7 4460312 1 RING TERMINAL
8 1001116950 1 CONNECTOR
4460942 2 TERMINAL
9 4460247 2 RING TERMINAL
10 8220164 1 RING TERMINAL
11 1001116810 1 CONNECTOR
70021826 1 WEDGE LOCK
4460509 4 TERMINAL
12 4460933 1 CONNECTOR
80604016 1 WEDGE LOCK
460944 8 TERMINAL
4460466 4 PLUG
13 4460590 1 METRI-PACK CONNECTOR
1001116751 3 PLUG
8220124 1 TERMINAL
14 1001144147 1 CONNECTOR
91554022 1 TERMINATOR LOCK
1001116815 1 RECEPTICAL
4460943 2 TERMINAL
4460466 1 PLUG
15 1001117111 1 TERMINAL FORK
16 1001116821 1 CONNECTOR
4460518 39 PLUG
1001126009 11 TERMINAL
17 4461095 1 PLUG TERMINAL
4460944 2 TERMINAL
4460466 1 PLUG
18 4461070 1 MATING CONNECTOR

10-34 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-9 Engine Harness (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 10-35


ELECTRICAL

Figure 10-10 Transmission Harness

10-36 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-10 Transmission Harness


Item Part Number Qty. Description Rev.
1001115528 1 TRANSMISSION HARNESS, (includes all items) C
1 4460970 1 FEMALE RECEPTACLE, (includes rear seal)
80363179 1 SECONDARY WEDGE LOCK
4460465 9 TERMINAL
114017 3 PLUG
2 4460955 6 CONNECTOR
1001116748 2 TERMINAL
3 91363021 6 MOLDED DIODE
4 1001117073 1 CONNECTOR
70022741 1 WEDGE LOCK

31200728 G10-55A, G12-55A 10-37


ELECTRICAL

Figure 10-11 Frame Harness

TO VEC, (GREEN) TO VEC, (BLUE)


L K

TO VEC, (GRAY)
J
15 L K 14
TO AIR TEMPERATURE SENSOR 13
J
Y

11 I
TO VEC, (BLACK)
12 I
M
Y R
TO TILT-ON JOY
F
16 10
E
TO TILT-ON JOY
E

TO FUEL SENDER
F R
TO AUX ELECTRIC 19
X 17

X
TO AC COMPRESSOR
M
Q

TO QUICK CONNECT
Q 18

TO STABILIZER VALVE
N
TO STABILIZER PROXIMITY SWITCH
O
O
N
TO STABILIZER VALVE
N
7
19 10

P
8 9
TO OPTIONAL TAIL LIGHT
TO REVERSE ALARM P
P

PAL7170

10-38 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-11 Frame Harness (Continued)

FULL STAB GND

PAP33010

31200728 G10-55A, G12-55A 10-39


ELECTRICAL

Figure 10-11 Frame Harness


Item Part Number Qty. Description Rev.
1001127386 1 FRAME HARNESS, (includes all items) H
1 1001116934 1 CONNECTOR,
83481286 1 NUT
83481285 1 LOCKWASHER
4460464 27 TERMINAL
4460466 1 PLUG
2 4460742 1 WEATHER PACK CONNECTOR
4460457 2 WEATHER PACK SOCKET TERMINAL
80963065 2 SEAL
80963058 1 DUST CAP
80963070 1 DUST CAP PLUG
3 7026415 1 CONNECTOR
83481286 1 NUT
83481285 1 LOCKWASHER
4460465 11 SOCKET TERMINAL
4460509 8 SOCKET TERMINAL
4460469 1 CONNECTOR CAP
4460941 1 CONTACT
4 4460502 1 CONNECTOR
4460465 31 SOCKET TERMINAL
5 7026910 1 CONNECTOR
4460464 20 TERMINAL
4460466 8 PLUG
6 91474468 2 CONNECTOR
91474469 2 TERMINAL
7 80963061 1 CONNECTOR
80963068 4 TERMINAL
80963065 4 SEAL
8 1001117021 1 CONNECTOR
8220890 1 SECONDARY LOCK
446076 1 TERMINAL
4460789 1 SEAL
1001116747 1 TERMINAL
80963065 1 SEAL
9 80963061 1 CONNECTOR
80963068 1 TERMINAL
80963065 1 SEAL
1001116747 3 TERMINAL
4460789 3 SEAL
80963062 1 CONNECTOR
80963070 1 DUST CAP
10 4460742 3 WEATHER PACK CONNECTOR
4460457 2 WEATHER PACK SOCKET TERMINAL
80963065 2 SEAL
11 80963056 1 CONNECTOR
4460475 2 TERMINAL
80963065 2 CABLE SEAL, GREEN
12 1001121557 1 CONNECTOR, (Black)
7026414 1 CONNECTOR LOCK

10-40 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-11 Frame Harness (Continued)


Item Part Number Qty. Description Rev.
4460748 4 TERMINAL
1001116747 4 TERMINAL
80963065 4 SEAL
80963067 4 SEAL
13 80484085 1 CONNECTOR, (Black)
7026414 1 CONNECTOR LOCK
4460748 4 TERMINAL
1001116747 4 TERMINAL
80963065 4 SEAL
80963067 4 SEAL
14 80484084 1 CONNECTOR, (Blue)
7026414 1 CONNECTOR LOCK
4460748 6 TERMINAL
1001116747 2 TERMINAL
80963065 6 SEAL
80963067 1 SEAL
4460789 1 SEAL
15 80484081 1 CONNECTOR, (Green)
7026414 1 CONNECTOR LOCK
4460748 6 TERMINAL
1001116747 2 TERMINAL
80963065 6 SEAL
80963067 2 SEAL
16 4460884 1 CONNECTOR
4460465 4 TERMINAL
80604021 1 CONNECTOR LOCK
17 4460891 2 CONNECTOR
80604018 1 CONNECTOR LOCK
4460465 2 TERMINAL
18 7026413 2 CONNECTOR
4460464 5 TERMINAL
4460466 1 PLUG
7026419 1 CONNECTOR CAP
19 91363021 6 MOLDED DIODE

31200728 G10-55A, G12-55A 10-41


ELECTRICAL

Figure 10-12 VEC Options Harness

TO VEC OPTIONS, (BLACK) TO ROOF WIPER MOTOR TO CHASSIS OPTIONS HARNESS


A K M H
CONN
WIRE DESIGNATION WIRE GA CONN
WIRE DESIGNATION WIRE GA WIRE GA CONN
WIRE DESIGNATION WIRE GA
POS & TYPE POS & TYPE CONN POS WIRE DESIGNATION & TYPE POS & TYPE

A OPT PWR 4 12 GXL A 5A ROOF WIPER PWR 16 GXL 1 (30) 1 KEY ACC 16 GXL
AUX RLYS PWR 14 SXL
B OPT PWR 3 12 GXL B 5A ROOF WIPER GND 16 GXL 2 AUX RLYS PWR 16 GXL
2 (85) QC PWR 1 16 GXL
C OPT PWR 2 12 GXL 3 STOP LT 14 GXL
D 5A ROOF WIPER PWR 16 GXL 3 (87A) AUX ELEC PWR 14 SXL 4 WORKLT 14 GXL
E AUX SW GND 16 GXL 4 (87) PLUGGED -- 5 EXTRA 16 GXL
F OPT PWR 1 12 GXL 5 (86) QC GND 16 GXL 6 SWING 16 GXL
G 15A OPT 2 16 GXL 7 QC PWR 1 16 GXL
H 25A OPT 12 GXL 8 OPT PWR 1 12 GXL
9 QC PWR 2 16 GXL
10 OPT PWR 2 12 GXL
11 QC GND 5 16 GXL
12 OPT PWR 3 12 GXL
10 13 QC GND 7 16 GXL
14 OPT PWR 4 12 GXL
15 PLUGGED --
16 OPT GND 1 12 GXL
17 SIDESHIFT 16 GXL
K 18 OPT GND 2 12 GXL
TO VEC OPTIONS, (GRAY) 19 MAST 16 GXL
B
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
11
A D FAN GND 16 GXL
B OPT GND 2 12 GXL
C OPT GND 1 12 GXL
TO WORKLIGHT/BEA CON
D 5A ROOF WIPER GND 16 GXL L
E 15A OPT 2 GND 16 GXL
OPTION HARNESS
F 25A OPT GND 12 GXL G
CONN WIRE GA
G QC GND 16 GXL POS WIRE DESIGNATION & TYPE

H PLUGGED -- 1 STOP LT 14 GXL


2 S/W LT PWR 14 GXL
3 BCN PWR 16 GXL
4 DOME LT 14 GXL
5 DOME/BCN GND 14 GXL
6 CAB LT PWR 14 GXL
7 CAB LT GND 14 GXL
8 8 WORKLT 14 GXL

J M
9
CONN WIRE GA
WIRE DESIGNATION TO AUX ELECTRIC OPTION
POS & TYPE
12 3
A 15A OPT 2 16 GXL 7 I
B 15A OPT 2 GND 16 GXL
CONN WIRE GA
WIRE DESIGNATION
J D
POS & TYPE

1 SWING 16 GXL
13 B C
5 2 EXTRA 16 GXL
3 SW2 87A 16 GXL
2 6
4 SW2 86 16 GXL
5 MAST 16 GXL
F 6 SW1 87A 16 GXL
G 7 SIDESHIFT 16 GXL
8 SW1 86 16 GXL
I 9 AUX SW GND 16 GXL
10 PLUGGED --
11 PLUGGED --
12 PLUGGED --
E 4

TO AC RELAY
F
1 CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

A 25A OPT 12 GXL


B 25A OPT GND 12 GXL
H

TO VEC OPTIONS, (BLUE) TO VEC OPTIONS, (GREEN) TO ENCLOSED CAB HARNESS


C D E L
CONN WIRE GA
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE POS WIRE DESIGNATION & TYPE

A SW1 86 16 GXL A WIPER PWR 12 GXL A D FAN PWR 16 GXL 1 QC PWR 1 16 GXL
B HEATER GND 12 GXL B HEATER PWR 12 GXL B HEATER PWR 12 GXL 2 AUX RLYS PWR 16 GXL
C CAB LT GND 14 GXL C KEY ACC 16 GXL C WIPER PWR 12 GXL 3 QC PWR 2 16 GXL
D DOME/BCN GND 14 GXL D BCN PWR 16 GXL D HEATER GND 12 GXL 4 QC GND 5 16 GXL
E AUX ELEC PWR 14 SXL E D FAN PWR 16 GXL E D FAN GND 16 GXL 5 QC GND 16 GXL
F SW1 87A 16 GXL F DOME LT 14 GXL F PLUGGED -- 6 QC GND 7 16 GXL
G SW2 86 16 GXL G CAB LT PWR 14 GXL 7 QC GND 16 GXL
H SW2 87A 16 GXL H S/W LT PWR 14 GXL 8 EMPTY --
PAP30870

10-42 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-12 VEC Options Harness


Item Part Number Qty. Description Rev.
1001112039 1 VEC BOX HARNESS, (includes all items) E
1 91504089 1 CONNECTOR
4460464 10 CONTACT
4460508 8 CONTACT
4460466 1 PLUG
2 4460930 1 CONNECTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
3 4460742 1 CONNECTOR
4460790 2 TERMINAL
8220089 2 SEAL
4 4460461 1 CONNECTOR
4460457 2 TERMINAL
4460790 3 TERMINAL
4460458 2 SEAL
8220089 3 SEAL
1001116727 1 PLUG
5 80484081 1 GREEN CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 3 TERMINAL
1001116727 1 PLUG
4460458 3 SEAL
1001116747 5 TERMINAL
8220089 5 SEAL
6 80484084 1 BLUE CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 4 TERMINAL
1001116727 1 PLUG
4460458 4 SEAL
1001116747 4 TERMINAL
8220089 4 SEAL
7 3740080 1 RELAY
1001118282 1 CONNECTOR
1001116733 4 TERMINAL
1001128128 1 PLUG
8 1001121557 1 BLACK CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 3 TERMINAL
1001116727 1 PLUG
4460458 3 SEAL
1001116747 5 TERMINAL
8220089 5 SEAL
9 80484085 1 GRAY CONNECTOR
7026414 1 CONNECTOR LOCK
4460746 4 TERMINAL
1001116727 1 PLUG
4460458 4 SEAL
1001116747 3 TERMINAL
8220089 3 SEAL

31200728 G10-55A, G12-55A 10-43


ELECTRICAL

Figure 10-12 VEC Options Harness (Continued)


Item Part Number Qty. Description Rev.
10 4460891 1 CONNECTOR
4460465 2 TERMINAL
11 7026439 1 HOUSING
4460419 7 TERMINAL
12 4460742 1 CONNECTOR
4460457 2 TERMINAL
4460458 2 SEAL
13 4460933 1 CONNECTOR
80604016 1 WEDGE LOCK
4460465 9 TERMINAL
4460466 3 PLUG

10-44 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-12 VEC Options Harness (Continued)


Item Part Number Qty. Description Rev.

31200728 G10-55A, G12-55A 10-45


ELECTRICAL

Figure 10-13 Transmission Relay Harness

TO THROTTLE

D
K TO TURNER TRANSMISSION

8
J
7

I G
TO ZF TRANSMISSION

TO TILT SPEED
6 10

TO REVERSE RELAY

TO IGNITION SWITCH A

TO WARN LIGHT TEST RELAY


L
5 1
TO THROTTLE

TO TILT ON JOY STICK


C

H
4 2 TO CAB CONTROL HARNESS

DETAIL Z SP BAT PWR 16 GA GXL

SP ACCY PWR 16 GA GXL

AC CLUTCH 16 GA GXL

E
11

F
3

PAP25530

10-46 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-13 Transmission Relay Harness


Item Part Number Qty. Description Rev.
1001140233 1 TRANSMISSION RELAY HARNESS, (includes all items) C
1 3740080 2 RELAY
1001118282 1 METRI-PACK RELAY
1001116733 4 TERMINAL
1001128128 1 PLUG
2 4460884 1 CONNECTOR
80604021 1 CONNECTOR LOCK
4460465 4 TERMINAL
3 4460503 1 CONNECTOR
4460464 31 TERMINAL
83481286 1 NUT
83481285 1 LOCKWASHER
4 91504088 1 CONNECTOR
91504107 1 CONNECTOR LOCK
77363229 4 CONTACT
4460466 2 PLUG
5 80963055 1 CONNECTOR
4460457 1 TERMINAL
77394009 1 CABLE SEAL, RED
6 7026408 1 CONNECTOR
80604018 1 CONNECTOR LOCK
77363229 2 CONTACT
7 4460851 1 CONNECTOR
80604025 1 WEDGE LOCK
77363229 7 CONTACT
4460466 1 PLUG
70020870 1 BOOT
8 1001117064 1 CONNECTOR
91554014 6 TERMINAL
9 80604016 1 WEDGE LOCK
4460465 9 TERMINAL
10 4460930 1 CONNECTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
11 80963055 1 CONNECTOR
80963068 1 TERMINAL
80963065 1 CABLE SEAL

31200728 G10-55A, G12-55A 10-47


ELECTRICAL

Figure 10-14 Enclosed Cab Options Harness

WASHER G

A B E
TO BLOWER TO WIPER
TO HEATER VALVE
HEATER PWR
HEATER LOW

HEATER MED

CONN
WIRE DESIGNATION
WIPER PARK

WIRE GA
WIPER PWR
HEATER HI

C
WIPER LO
POS & TYPE
WIPER HI
WASHER

1 EMPTY --
TO HEATER TEMP 2 EMPTY --
CONN
WIRE DESIGNATION WIRE GA 3 EMPTY --
POS & TYPE
A HEATER GND 18 GXL 4 EMPTY --
B HTR CNTRL A 18 GXL 5 EMPTY --
C HEATER PWR 18 GXL 6 EMPTY --
7 HEATER GND 18 GXL
8 HTR CNTRL B 18 GXL
1 9
10
EMPTY
HEATER PWR
--
18 GXL

D
2
H
WIPER LO
WIPER HI
WIPER PARK 4
7
5
F
I TO BLOWER MOTOR
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 HEATER HI 16 GXL
I 2 HEATER MED 16 GXL
TO DASH FAN 3 HEATER LOW 16 GXL
4 HEATER GND 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
A D FAN PWR 16 GXL
B D FAN GND 16 GXL

D
TO VEC OPTIONS HARNESS
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
A D FAN PWR 16 GXL
B HEATER PWR 12 GXL
C WIPER PWR 12 GXL
D HEATER GND 12 GXL
E D FAN GND 16 GXL
F PLUGGED -- PAL7270

10-48 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-14 Enclosed Cab Options Harness


Item Part Number Qty. Description Rev.
91563185 1 ENCLOSED CAB OPTION HARNESS, (includes all items) B
1 4460459 1 CONNECTOR
4460743 3 TERMINAL
80963065 3 SEAL
2 80963064 1 CONNECTOR
4460475 2 TERMINAL
4460850 3 TERMINAL
80963065 2 SEAL
80963067 3 SEAL
1001116727 1 PLUG
3 7026429 1 CONNECTOR
7026430 3 TERMINAL
4 80963062 1 CONNECTOR
4460475 4 TERMINAL
80963065 4 SEAL
5 4460742 1 CONNECTOR
4460457 2 TERMINAL
80963065 2 SEAL
6 7026431 1 CONNECTOR

31200728 G10-55A, G12-55A 10-49


ELECTRICAL

Figure 10-15 Dash Harness

10-50 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-15 Dash Harness


Item Part Number Qty. Description Rev.
1001108841 1 DASH HARNESS, (includes all items) F
1 4460500 1 CONNECTOR
4460465 30 TERMINAL
4460466 1 PLUG
83481286 1 NUT
83481285 1 LOCKWASHER
2 4460419 2 METRI-PACK CONNECTOR
3 4460419 6 METRI-PACK CONNECTOR
4 4460419 4 METRI-PACK CONNECTOR
5 80963056 1 CONNECTOR
4460475 1 TERMINAL
6 8220524 1 CONNECTOR
8220525 1 WEDGE LOCK
4460465 7 TERMINAL
4460466 1 PLUG
7 1001116912 1 CONNECTOR, (includes rear seal)
91554019 1 CONNECTOR LOCK
4460944 2 TERMINAL
4460945 1 CONNECTOR
70022224 1 CONNECTOR
91554019 1 CONNECTOR LOCK
8 7026425 1 CONNECTOR
80604016 1 CONNECTOR LOCK
4460465 10 TERMINAL
4460466 2 PLUG
9 80363178 1 CONNECTOR
80363179 1 CONNECTOR LOCK
4460465 4 TERMINAL
4460466 8 PLUG

31200728 G10-55A, G12-55A 10-51


ELECTRICAL

Figure 10-16 Instrument Panel Harness

10-52 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-16 Instrument Panel Harness


Item Part Number Qty. Description Rev.
1001102815 1 INSTRUMENT PANEL HARNESS, (includes all items) C
1 91503105 1 8 PIN RECEPTACLE
2 91503106 1 WEDGE LOCK
3 77363228 7 TERMINAL
4 4460466 1 PLUG
5 NSS 1 CONNECTOR
6 70022691 1 WEDGE LOCK
7 4460944 3 CONTACT
8 NSS 1 CONNECTOR
9 NSS 1 DOUBLE LOCK PLATE
10 NSS 1 SOCKET
11 NSS 1 WIRE SEAL
12 NSS 1 PLUG
13 7026437 4 BULB BASE
14 7026438 8 TERMINAL
15 80484088 4 BULB
16 1001116816 1 DIODE
17 4460465 3 TERMINAL
18 80604021 1 WEDGE LOCK
19 4460884 1 CONNECTOR
20 4460466 1 PLUG

31200728 G10-55A, G12-55A 10-53


ELECTRICAL

Figure 10-17 Frame Road Light Harness

X4

1 2
X5

X1

X3

X2

6
7
8
9

X7
3
4 PY6130
5
X6
6

10-54 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-17 Frame Road Light Harness


Item Part Number Qty. Description Rev.
1001125385 1 FRAME ROAD LIGHTS HARNESS, (if equipped), (includes all items) A
1 91503105 1 CONNECTOR
91503106 1 WEDGE LOCK
2 7026909 4 CONNECTOR
80604023 4 WEDGE LOCK
3 80963062 1 CONNECTOR
4 4460850 3 TERMINAL
5 8220089 1 SEAL
6 1001116727 4 PLUG
7 80963061 1 CONNECTOR
8 4460457 2 TERMINAL
9 4460458 1 SEAL

31200728 G10-55A, G12-55A 10-55


ELECTRICAL

Figure 10-18 Boom Work Light Harness

X3
X3
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP4
2

X1
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
A PLUG - - - -
B PLUG - - - -
C WORK LT YEL 14 AWG GXL SP1
D LT GND BLK 14 AWG GXL SP2

X1

X2 X4
TERM WIRE TERM WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION # DESIGNATION
1 WORK LT YEL 14 AWG GXL SP1 1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP2 2 LT GND BLK 14 AWG GXL SP4

2 2

X2 X4

PAP2790

10-56 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-18 Boom Work Light Harness


Item Part Number Qty. Description Rev.
1001125382 1 BOOM WORK LIGHTS HARNESS, (if equipped), (includes all items) A
1 80963062 1 CONNECTOR
4460850 2 TERMINAL
8220081 2 SEAL
1001116727 2 PLUG
2 4460891 3 PLUG CONNECTOR, (includes rear seal)
80604018 1 WEDGE LOCK
4460942 2 TERMINAL

31200728 G10-55A, G12-55A 10-57


ELECTRICAL

Figure 10-19 Cab Road Light Harness

X3 11
12 X6

5
6
X8
X1

1
14 X8

13

X7
10
2 X5
3
4 X9
X2
14

7
8
X4 9

PY6140

10-58 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-19 Cab Road Light Harness


Item Part Number Qty. Description Rev.
1001090509 1 CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items) C
1 4460851 1 CONNECTOR
80604025 1 WEDGE LOCK
2 4461157 1 CONNECTOR
3 4460475 2 TERMINAL
4 8220081 1 SEAL
5 1001117058 1 CONNECTOR
6 4460419 2 TERMINAL
7 1001117018 1 CONNECTOR, (includes 15 amp fuse)
8 1001116733 2 TERMINAL
9 7029771 1 COVER
10 4460934 1 CONNECTOR
80604016 1 WEDGE LOCK
11 1001117079 1 CONNECTOR
12 1001118384 7 TERMINAL
13 NSS 1 1/4 SPADE TERMINAL
14 NSS 3 1/4 FEMALE TERMINAL

31200728 G10-55A, G12-55A 10-59


ELECTRICAL

Figure 10-20 Cab Work Light Harness

X7
5 4
X6

X5

X4

2 X2

X3
3

X1
1

PAL7070

10-60 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-20 Cab Work Light Harness


Item Part Number Qty. Description Rev.
1001125384 1 CAB WORK LIGHT HARNESS, (includes all items) A
1 91554017 1 DEUTSCH CONNECTOR
8220525 1 WEDGELOCK
4460465 2 SOCKET TERMINAL
4460942 4 SOCKET TERMINAL
4460466 2 PLUG
2 7026439 1 CONNECTOR
1001118384 5 TERMINAL
3 7026439 1 CONNECTOR
1001118384 3 TERMINAL
4 4460891 3 PLUG CONNECTOR, (includes rear seal)
80604018 1 WEDGELOCK
4460942 2 SOCKET TERMINAL
5 4460891 3 PLUG CONNECTOR, (includes rear seal)
80604018 1 WEDGELOCK
4460465 2 SOCKET TERMINAL

31200728 G10-55A, G12-55A 10-61


ELECTRICAL

Figure 10-21 A/C Harness

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A AC CLUTCH PWR 16 GXL


G B AC CLUTCH GND
16 GXL
RING 3/8” SCREW

1
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A 25A OPT 16 GXL


B 25A OPT GND 16 GXL

2 2
F
3 4
1
2 5 FAN SW C 16 GA GXL

AC SW 16 GA GXL

3
E A

CONN WIRE GA
POS WIRE DESIGNATION & TYPE AC SW 16 GA GXL 25A OPT GND 16 GA GXL
A RLY 87 16 GXL
B 25A OPT GND 16 GXL
FAN SW C 16 GA GXL

TYP
25A OPT 16 GA GXL 25A OPT GND 16 GA GXL
B
PRS SW 16 GA GXL

RLY 87 16 GA GXL AC SW 16 GA GXL

D
AC CLUTCH 16 GA GXL PRS SW 16 GA GXL

PAL3011

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G REMARKS
A B C D E F
25A OPT ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY 25 AMP OPTION
25A OPT GND BLACK 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PACKARD ASSY PACKARD ASSY RING 3/8” SCREW 25 AMP OPTION GROUND
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH
AC CLUTCH WHITE 16 1/4 FEMALE SPADE PACKARD ASSY AC CLUTCH
FAN SW C GREEN 16 1/4 FEMALE SPADE 2X AC SWITCH TO FAN C
. . . . .

PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH
RLY 87 ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY RELAY 87

10-62 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-21 A/C Harness


Item Part Number Qty. Description Rev.
91563247 1 A/C HARNESS, (includes items 1 thru 5) D
1 80963058 2 SHROUD
2 80963069 3 TERMINAL
3 80963067 2 CABLE SEAL
4 80963056 1 CONNECTOR
5 80963065 1 CABEL SEAL, GREEN

31200728 G10-55A, G12-55A 10-63


ELECTRICAL

Figure 10-22 VEC Harness

X31 X32
CONN WIRE WIRE CONN WIRE WIRE
GAUGE GAUGE
POS COLOR LABEL POS COLOR LABEL
1 RED VEC PWR 8 AWG 1 RED VEC PWR 8 AWG

X35 X31
4
1
X32
X34
3

X33

X33
CONN WIRE WIRE
GAUGE
POS COLOR LABEL
1 BLK VEC GND 8 AWG
1 BLK VEC GND 8 AWG

X34 X35
CONN WIRE WIRE CONN WIRE WIRE
GAUGE GAUGE
POS COLOR LABEL POS COLOR LABEL
1 RED VEC PWR 8 AWG 1 BLK VEC GND 8 AWG
2 RED VEC PWR 8 AWG 2 BLK VEC GND 8 AWG

PY8100

10-64 G10-55A, G12-55A 31200728


ELECTRICAL

Figure 10-22 VEC Harness


Item Part Number Qty. Description Rev.
1001131891 1 VEC HARNESS C
1 1001117106 2 RING TERMINAL
2 1001117112 1 RING TERMINAL
3 1001117104 1 POSITIVE VEC CONNECTOR
4 1001117103 1 NEGATIVE VEC CONNECTOR

31200728 G10-55A, G12-55A 10-65


ELECTRICAL

This Page Intentionally Left Blank

10-66 G10-55A, G12-55A 31200728


SECTION 11
DECALS

31200728 G10-55A, G12-55A


DECALS

Figure 11-1 Cab & Frame Decals

(ENCLOSED CAB)

15 B
A

18
35 1
2 C
38 39
D E
B

D
E
5 C
15
(OPEN CAB)

13 8
24 3
16

VIEW A-A

33

VIEW B-B

26 301

21 21

PAP25762
VIEW C-C VIEW D-D VIEW E-E

11-2 G10-55A, G12-55A 31200728


DECALS

Figure 11-1 Cab & Frame Decals (Continued)

31 101
32 17
36
11
14

12

25

6
30 37

9 34 19

UNDERSIDE VIEW OF ENGINE COVER

K1
K2
K3
5 K4
VIEW OF ENGINE COMPARTMENT
K5
(COMPONENTS REMOVED FOR CLARITY) K6
K7
K8

PAP25711

31200728 G10-55A, G12-55A 11-3


DECALS

Figure 11-1 Cab & Frame Decals


Item Part Number Qty. Description Rev.
1001135774 Ref DECAL INSTALLATION, (G10-55A), (ANSI), (not available to order, see items 1 I
thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001135775 Ref DECAL INSTALLATION, (G10-55A), (ISO), (not available to order, see items 1 J
thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001135771 Ref DECAL INSTALLATION, (G12-55A), (ANSI), (not available to order, see items 1 J
thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001135773 Ref DECAL INSTALLATION, (G12-55A), (ISO), (not available to order, see items 1 J
thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001163578 Ref DECAL INSTALLATION, (G10-55A), (ENGILISH\FRENCH), (not available to A
order, see items 1 thru 39on Figure 11-1 & all items on Figure 11-2 for services)
1001163574 Ref DECAL INSTALLATION, (G12-55A), (ENGILISH\FRENCH), (not available to A
order, see items 1 thru 39 on Figure 11-1 & all items on Figure 11-2 for services)
1 1701640 1 MANUAL DECAL
2 NSS 1 S/N PLATE
3 1706300 1 ETHER START WARNING DECAL, (ANSI)
1706098 1 ETHER START WARNING DECAL, (ISO)
1001163212 1 ETHER START WARNING DECAL, (ENGILISH\FRENCH)
5 1706187 2 G10-55A DECAL
1706186 2 G12-55A DECAL
6 1706296 1 BATTERY DECAL, (ANSI)
1706281 1 BATTERY DECAL, (ISO)
1001163174 1 BATTERY DECAL, (ENGILISH\FRENCH)
8 1706299 1 ELECTROCUTION HAZARD DECAL, (ANSI)
1706284 1 ELECTROCUTION HAZARD DECAL, (ISO)
1001163210 1 ELECTROCUTION HAZARD DECAL, (ENGILISH\FRENCH)
9 1706301 1 ROTATING PARTS DECAL, (ANSI)
1706285 1 ROTATING PARTS DECAL, (ISO)
1001163222 1 ROTATING PARTS DECAL, (ENGILISH\FRENCH)
11 1706303 1 READ MANUAL DECAL, (ANSI)
1706287 1 READ MANUAL DECAL, (ISO)
1001163273 1 READ MANUAL DECAL, (ENGILISH\FRENCH)
12 1706304 1 RUN OVER DECAL, (ANSI)
1706293 1 RUN OVER DECAL, (ISO)
1001163276 1 RUN OVER DECAL, (ENGILISH\FRENCH)
13 1706306 1 TIP OVER DECAL, (ANSI)
1706288 1 TIP OVER DECAL, (ISO)
1001163285 1 TIP OVER DECAL, (ENGILISH\FRENCH)
14 1706767 1 MACHINE ROLL DECAL, (ANSI)
1706289 1 MACHINE ROLL DECAL, (ISO)
1001163291 1 MACHINE ROLL DECAL, (ENGILISH\FRENCH)
15 1706768 1 NO RIDERS DECAL, (ANSI)
1001092878 1 NO RIDERS DECAL, (ISO)
1001163300 1 NO RIDES DECAL, (ENGILISH\FRENCH)
16 1706850 1 CRUSH HAZARD WARNING DECAL, (ANSI)
1001092877 1 CRUSH HAZARD WARNING DECAL, (ISO)
1001163304 1 CRUS HAZARD WARNING DECAL, (ENGILISH\FRENCH)
17 1706851 1 TIP OVER DECAL, (ANSI)
1706283 1 TIP OVER DECAL, (ISO)
1001163321 1 TIP OVER DECAL, (ENGILISH\FRENCH)
18 3251813 1 USA DECAL

11-4 G10-55A, G12-55A 31200728


DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
19 4100181 1 HYDRAULIC OIL DECAL
21 1702300 4 TIE-DOWN DECAL
24 8466306 1 TILT ANGLE GAUGE
25 91413061 1 IGNITION SWITCH DECAL
26 1001152569 1 NON SKID FLOOR
30 1001139578 1 HOT FLUID WARNING DECAL, (ANSI)
1001163323 1 HOT FLUID WARNING DECAL, (ENGILISH\FRENCH)
31 1001145498 1 MAINTENANCE CHART DECAL, (ANSI & ISO)
1001121125 1 MAINTENANCE CHART DECAL, (ENGILISH\FRENCH)
32 1001121126 1 LUBRICATION CHART DECAL, (Before S/N 0160050017)
1001150157 1 LUBRICATION CHART DECAL, (S/N 0160050017 & After)
33 1001125387 1 ULTRA LOW SULFUR DIESEL DECAL, (ANSI)
1001163355 1 ULTRA LOW SULFUR DIESEL DECAL, (ENGILISH\FRENCH)
34 1001130323 1 OIL LEVEL DECAL
35 1001131271 1 TELEHANDLERS PATENT DECAL
36 1001131745 1 BOOM CONTROL DECAL
37 1001109053 1 COOLANT FILL DECAL
38 1001143852 1 EXPORT DECAL, (ISO & CSA), (if equipped for LS)
39 1702631 1 BAR CODE ASSY DECAL
101 1001115135 1 CAPACITY CHART BOOKLET, (G10-55A), (ANSI) B
1001115138 1 OPTIONAL CAPACITY CHART BOOKLET, (G10-55A), (ANSI) B
1001115175 1 CAPACITY CHART BOOKLET, (G10-55A), (ISO) B
1001115183 1 OPTIONAL CAPACITY CHART BOOKLET, (G10-55A), (ISO) B
1001115536 1 CAPACITY CHART BOOKLET, (G12-55A), (ANSI) B
1001115540 1 OPTIONAL CAPACITY CHART BOOKLET, (G12-55A), (ANSI) B
1001115190 1 CAPACITY CHART BOOKLET, (G12-55A), (ISO) B
1001115198 1 OPTIONAL CAPACITY CHART BOOKLET, (G12-55A), (ISO) B
201 91163028 1 SHIFTER DECAL, (not shown)
202 91503112 1 AUX HYDRAULIC DECAL, (not shown)
204 1001103956 1 A/C TEMPERATURE DECAL, (if equipped), (not shown)
301 1704885 1 WEBSITE DECAL

K1 91565070 1 SUNBELT DECAL KIT


K2 91565071 1 UNITED DECAL KIT
K3 91565088 1 NES RENTALS DECAL KIT
K4 91565092 1 H & E DECAL KIT
K5 1001094478 1 RSC DECAL KIT
K6 1001128865 1 HERTZ DECAL KIT
K7 1001140663 1 LEAVITT DECAL KIT
K8 1001163420 1 DECAL CAB KIT, (ENGILISH\FRENCH), (include items 8, 13, 15 thru 16)
1001163422 1 DECAL CAB KIT, (ENGILISH\FRENCH), (include items 11, 12, 14 thru 17)

31200728 G10-55A, G12-55A 11-5


DECALS

Figure 11-2 Boom Decals

G G
F

VIEW G-G

VIEW F-F

11-6 G10-55A, G12-55A 31200728


DECALS

Figure 11-2 Boom Decals


Item Part Number Qty. Description Rev.
1001135774 Ref DECAL INSTALLATION, (G10-55A), (ANSI), (not available to order, see items I
1 thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001135775 Ref DECAL INSTALLATION, (G10-55A), (ISO), (not available to order, see items J
1 thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001135771 Ref DECAL INSTALLATION, (G12-55A), (ANSI), (not available to order, see items J
1 thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001135773 Ref DECAL INSTALLATION, (G12-55A), (ISO), (not available to order, see items J
1 thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
1001163578 Ref DECAL INSTALLATION, (G10-55A), (ENGILISH\FRENCH), (not available to A
order, see items 1 thru 39 on Figure 11-1 & all items on Figure 11-2 for services)
1001163574 Ref DECAL INSTALLATION, (G12-55A), (ENGILISH\FRENCH), (not available to A
order, see items 1 thru 39 on Figure 11-1 & all items on Figure 11-2 for services)
7 1706298 1 CARRY PERSONNEL DECAL, (ANSI)
1706282 1 CARRY PERSONNEL DECAL, (ISO)
1001163206 1 CARRY PERSONAL DECAL, (ENGILISH\FRENCH)
10 1706302 7 PINCH POINT DECAL, (ANSI)
1706292 7 PINCH POINT DECAL, (ISO)
1001163223 7 PINCH POINT DECAL, (ENGILISH\FRENCH)
20 4105262 1 BOOM ANGLE INDICATOR DECAL
27 91553072 1 BOOM NUMBERS DECAL
101 1706185 2 JLG DECAL

31200728 G10-55A, G12-55A 11-7


DECALS

This Page Intentionally Left Blank

11-8 G10-55A, G12-55A 31200728


SECTION 12
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


Boom
91163036 Leaf Chain, (Extend), (G10-55A), (see Figure 2-6) 1
91563035 Leaf Chain, (Extend), (G12-55A), (see Figure 2-6) 1
91163036 Leaf Chain, (Retract), (G10-55A), (see Figure 2-7) 1
91563035 Leaf Chain, (Retract), (G12-55A), (see Figure 2-7) 1
1001098180 Hose Assy, (Tilt Cylinder), (see Figure 8-10) 1
1001098179 Hose Assy, (Tilt Cylinder), (see Figure 8-10) 1
1001097037 Hose Assy, (see Figure 8-10) 2
1001097038 Hose Assy, (see Figure 8-10) 2
91033189 Wear Pad, (G10-55A), (see Section 2) 6
91033189 Wear Pad, (G12-55A), (see Section 2) 4
91033186 Wear Pad, (see Section 2), (G10-55A) 12
91033186 Wear Pad, (see Section 2), (G12-55A) 12
1001117653 Wear Pad, (see Section 2), (G10-55A) 4
1001117652 Wear Pad, (G10-55A), (see Section 2) 12
1001117652 Wear Pad, (G12-55A), (see Section 2) 8
1001117653 Wear Pad, (see Section 2), (G12-55A) 4
91163188 Wear Pad, (see Section 2), (G10-55A) 6
91163188 Wear Pad, (see Section 2), (G12-55A) 6
91163214 Wear Pad, (see Section 2), (G10-55A) 2
91163214 Wear Pad, (see Section 2), (G12-55A) 6
1001117660 Wear Pad, (G12-55A), (see Section 2) 4
91161184 Shim, 0.0598, (see Section 2) AR
90205870 Shim, 0.0598, (see Section 2) AR
91121082 Shim, 0.0598, (see Section 2) AR
91141302 Shim, 0.0598, (see Section 2) AR
91161183 Spacer, (see Section 2) 4
91031236 Spacer, (G10-55A), (see Section 2) 24
91031236 Spacer, (G12-55A), (see Section 2) 20
91511094 Spacer, (see Section 2) 2
91141303 Spacer, (G10-55A), (see Section 2) 10
91141303 Spacer, (G12-55A), (see Section 2) 14
91033187 Wear Pad, Boom Hydraulics, (see Section 2) 2
1001105441 Pin, (see Figure 2-8) 1
1001143692 Pin, (see Figure 2-8) 1

Engine
70024315 Primary Fuel Filter, (if equipped for ULS), (see Figure 4-2) 1
70024156 Primary Fuel Filter, (if equipped for LS), (see Figure 4-2) 1
70024314 Secondary Fuel Filter, (if equipped for ULS), (see Figure 4-2) 1
70020348 Secondary Fuel Filter, (if equipped for LS), (see Figure 4-2) 1
70020358 Oil Filter, (see Figure 4-2) 1
70024175 Primary Air Filter, (if equipped for ULS), (see Figure 4-5) 1
70023878 Primary Air Filter, (if equipped for LS), (see Figure 4-5) 1
1001102657 Locking Fuel Tank Cap, (see Figure 4-3) 1
70020350 Dipstick, (see Figure 4-2) 1
1001122234 Fan, (see Figure 4-1) 1

31200728 G10-55A, G12-55A 12-1


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


70024309 Fan Belt, (see Figure 4-2) 1
70029919 Fan Spacer, (if equipped for LS), (see Figure 4-2) 1

Drive Train
91563226 F-N-R Shifter, (see Figure 7-3) 1
7028718 Wheel End Seal, (see Section 5) 4
91514111 Wheel End Bushing, (see Section 5) 4
7029300 Wheel Hub Seal, (see Section 5) 4
7026911 Universal Joint Kit, (see Figure 5-1) 1
91474035 Universal Joint Kit, (see Figure 5-1) 2
1319726 Transmission Filter, (see Figure 5-24) 1

Hydraulics
91513212 Boom Joystick Assy, (see Figure 7-4) 1
91404325 Boom Joystick Handle Assy, (see Figure 7-4) 1
1001125160 Lift Cylinder Seal Kit, (G10-55A), (see Figure 9-1) 2
1001121434 Lift Cylinder Seal Kit, (G12-55A), (see Figure 9-1) 2
1001122496 Extend/Retract Cylinder Seal Kit, (see Figure 9-2) 1
70022093 Tilt Cylinder Seal Kit, (G10-55A), (see Figure 9-3) 1
70022098 Tilt Cylinder Seal Kit, (G12-55A), (see)Figure 9-3) 1
70023986 Compensating Cylinder Seal Kit, (G10-55A), (see Figure 9-4) 1
70023991 Compensating Cylinder Seal Kit, (G12-55A), (see Figure 9-4) 1
70023943 Frame Level Cylinder Seal Kit, (see Figure 9-5) 1
70023943 Stabilizer Cylinder Seal Kit, (see Figure 9-7) 1
70023899 Outrigger Cylinder Seal Kit, (see Figure 9-6) 2
70024152 Tank Filter Kit, (see Figure 9-14) 1
1340021 Breather, (see Figure 9-14) 1
70024153 Sight Gauge, (see Figure 9-14) 1
70022041 Side Tilt Carriage Cylinder Seal Kit, (see Figure 9-8) 1
2915023 90 Degree Swing Carriage Cylinder Seal Kit, (see Figure 9-10) 2
70021453 180 Degree Swing Carriage Cylinder Seal Kit, (see Figure 9-10) 1
70021452 Grapple Bucket Cylinder Seal Kit, (see Figure 9-11) 2

Electrical
8270621 Backup Alarm, (see Figure 10-3) 1
10713707 Horn, (see Figure 10-3) 1
1001121955 Coolant Level Sensor, (if equipped for ULS), (see Figure 4-4) 1
1001101043 12V Battery, (see Figure 10-1) 2
1001098762 12V Battery, (Arctic), (see Figure 10-2) 2
70024311 Starter, (see Figure 4-2) 1
1001128594 Starter Motor, (Arctic, if equipped for ULS), (see Figure 10-2) 1
1001125786 Starter Motor, (Arctic, if equipped for LS), (see Figure 10-2) 1
70024310 Alternator, (see Figure 4-2) 1
70024313 Thermostat, (see Figure 4-2) 1

12-2 G10-55A, G12-55A 31200728


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


Miscellaneous
80964051 Cab Door Key, (see Figure 6-3) 1
90214009 O-Ring Kit 1
70000652 Hydraulic Pressure Test Kit 1
70000101 Digital Hydraulic Pressure Test Kit 1
31200745 Operation & Safety Manual 1
31200795 Service Manual 1
31200728 Parts Manual 1

Special Tools
70021975 Gauge, T17, Dana Axle 1

31200728 G10-55A, G12-55A 12-3


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

12-4 G10-55A, G12-55A 31200728


SECTION 13 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0100011 .. 1-11, 2-5, 2-7, 2-9, 0641810 ........... 2-5, 2-9, 2-13 0701617 ........................... 4-3 1001090140 ..................... 3-7
2-11, 2-13, 2-15, 0641812 ........................... 8-4 0711015 ......................... 5-53 1001090344 .......... 6-20, 6-24
2-17, 2-19, 2-21, 0641814 ....................... 10-23 0721006 ....................... 10-24 1001090459 ................. 10-19
2-23, 2-25, 2-27, 0641816 ......................... 2-15 0731003 ........................... 4-9 1001090460 ................. 10-19
3-7, 5-53, 6-13, 0641818 ......... 2-5, 2-7, 10-27 0740605 ....................... 10-17 1001090461 ................. 10-19
7-5, 7-7, 8-25, 0641826 ......................... 8-27 0741006 ....................... 10-17 1001090469 ................. 10-27
9-3, 10-24 0641832 ................ 9-11, 9-15 0741404 ......................... 6-13 1001090509 ................. 10-59
0100020 ......................... 5-53 0642008 ......................... 2-15 0741610 ........................... 3-7 1001090522 ................. 10-23
0100063 ........................... 3-5 0642010 ......................... 2-13 0760612 ......................... 4-15 1001090580 ................. 10-23
0100093 ........................... 4-9 0642032 ............. 3-3, 3-5, 3-7 0760810 ........................... 4-3 1001090581 ................. 10-23
0240156 ......................... 3-21 0642210 ....... 2-9, 2-11, 10-23 0760812 ......................... 5-85 1001090615 ...... 10-21, 10-24
0274671 ......................... 2-25 0642222 ....................... 10-27 0761214 ........................... 4-3 1001090741 ..................... 7-3
0274673 ......................... 2-27 06516052-7, 2-11, 2-13, 2-15, 0781212 ......................... 6-20 1001091118 ..................... 7-3
0274675 ................2-21, 2-25 2-17 0791404 ................10-3, 10-7 1001091173 ..................... 7-3
0274677 ................2-23, 2-27 0651606 ... 2-5, 2-7, 2-9, 2-11, 0791406 ........................... 6-4 1001091306 .......... 8-23, 8-27
0630407 .........6-4, 6-13, 6-20 2-13, 2-15, 2-17, 0791408 ....................... 10-27 1001091458 ..................... 1-3
0630457 ......................... 6-13 2-19 0791410 ........................... 1-6 1001091746 ................... 8-25
0641405 .........1-6, 3-23, 6-13 0651607 ... 2-5, 2-7, 2-9, 2-11, 0791504 ......................... 4-12 1001092391 ................... 3-21
0641406 ......6-25, 10-3, 10-7, 2-13, 2-15, 2-17, 0791506 ................10-3, 10-7 1001092481 ................... 3-23
10-21 2-19 0791508 ................4-11, 4-12 1001092482 ................... 3-23
0641407 ....................... 10-23 0651610 ........................... 2-7 0791606 ................10-3, 10-7 1001092877 ................... 11-4
0641408 6-4, 6-15, 6-24, 7-5, 0651612 .. 2-5, 2-7, 2-17, 2-19 0791608 .......... 1-6, 6-5, 6-13 1001092878 ................... 11-4
8-13, 10-14 0651614 .................... 2-5, 2-7 0811510 ......................... 4-11 1001093171 ................... 3-25
0641412 8-4, 8-7, 8-21, 10-17 0651616 ........................... 2-9 0811606 1-3, 1-6, 4-11, 4-12, 1001093273 ................... 3-21
0641414 ......................... 8-28 0651618 ......... 2-9, 2-13, 2-15 4-15, 4-17, 9-33, 1001093377 .......... 3-19, 3-21
0641415 ................10-3, 10-7 0651620 ....... 2-11, 2-13, 2-15 10-3, 10-7 1001093465 ................... 3-21
0641424 ................6-24, 8-19 0651622 ................ 2-11, 2-15 0811608 ..................1-6, 4-11 1001093526 ................... 6-26
0641505 ....................... 10-14 0651806 ......................... 2-13 0811610 ........ 1-3, 6-25, 9-33 1001093564 ................. 10-11
0641506 . 7-3, 8-9, 10-3, 10-7 0651807 ................ 2-11, 2-15 0811612 ..................4-9, 9-33 1001093641 ..................... 4-9
0641507 .......4-19, 4-21, 6-24 0651808 2-9, 2-11, 2-13, 2-15 0811616 ......................... 4-11 1001093828 ................... 6-15
06415086-13, 7-5, 8-15, 8-17, 0651810 ....... 2-11, 2-13, 2-15 0860520 ......................... 3-23 1001094264 ................. 10-27
8-28 0651811 ........................... 2-9 0903661 ....................... 10-23 1001094330 ................... 3-21
0641510 ......................... 6-13 06518122-9, 2-11, 2-13, 2-17, 0903669 ....................... 10-23 1001094390 ................. 10-27
06415118-23, 8-28, 8-31, 8-33 2-19 0930020 ......................... 3-29 1001094391 ................. 10-27
06415146-13, 8-9, 8-11, 10-14 06518142-9, 2-11, 2-13, 2-15, 09523572 ....................... 4-15 1001094392 ................. 10-27
0641518 ......................... 6-20 2-17, 2-19 1001001016 ................... 9-35 1001094393 ................. 10-27
0641520 ........................... 4-3 0651816 ....... 2-13, 2-15, 2-17 1001001186 ................. 10-17 1001094478 ................... 11-5
0641524 ......................... 5-83 0651818 ......... 2-7, 2-15, 2-19 1001001211 ..................... 1-9 1001094523 ................. 10-27
0641528 ......................... 5-83 0651820 ........... 2-5, 2-7, 2-19 1001001213 ..................... 7-7 1001094824 ................. 10-27
0641532 ......................... 6-24 0651822 ........... 2-5, 2-7, 2-19 1001001422 ..................... 4-9 1001094830 ................... 3-21
0641605 ................4-12, 6-24 0681618 ......................... 6-24 1001001477 ................... 8-25 1001095342 ................. 10-23
0641606 2-25, 2-27, 4-15, 7-7 0681810 .................. 3-7, 9-17 1001001478 ................... 8-25 1001095418 ................... 3-13
0641607 .....4-12, 8-27, 10-21 0681814 ......................... 1-11 1001001479 ................... 8-25 1001095431 ..................... 8-7
0641608 2-17, 2-19, 4-9, 6-9, 0682018 ........................... 1-3 1001001480 ................... 8-25 1001095434 ..................... 8-9
7-3, 7-7, 10-14 0682032 ........................... 1-3 1001001481 ................... 8-25 1001095436 ..................... 8-9
06416101-6, 2-13, 2-15, 4-19, 0682036 ........................... 4-3 1001001482 ................... 8-25 1001095446 ................... 8-33
4-21, 8-25 0682214 ................ 2-25, 2-27 1001001524 ................... 8-25 1001095448 ................... 8-31
0641612 2-13, 2-15, 3-7, 8-27 0682216 .................... 9-3, 9-9 1001001525 ................... 8-25 1001095650 ................... 5-85
0641613 ......................... 6-24 0682244 ......................... 2-31 1001080707 ..................... 4-9 1001095744 ................... 5-77
0641614 ..................8-4, 9-27 0682444 .................... 5-3, 5-7 1001080998 ................... 4-11 1001095810 ................... 3-23
0641624 ......................... 8-25 0682618 ........................... 9-9 1001081241 ................... 6-11 1001096019 ................... 3-23
0641634 ..................1-9, 9-13 0682652 ........................... 6-4 1001081307 ................... 6-15 1001096020 ................... 3-23
0641638 ......................... 4-19 0700610 ........................... 6-4 1001081308 ................... 6-15 1001096021 ................... 3-23
0641640 ........................... 1-3 0700812 ........................... 4-3 1001081310 ................... 6-15 1001096023 ................... 3-23
0641644 ......................... 4-21 0701010 ......................... 5-53 1001081311 ................... 6-15 1001096024 ................... 3-23
0641709 ........................... 4-9 0701014 ........................... 7-3 1001090033 ................... 8-25 1001096025 ................... 3-23
0641716 ....................5-3, 5-7 0701027 ........................... 4-3 1001090063 ..................... 3-7 1001096162 ................... 3-23
0641808 1-9, 2-7, 2-21, 2-23, 0701215 .................... 4-3, 8-4 1001090064 ..................... 3-7 1001096369 ................... 8-17
2-25, 2-27, 2-31 0701216 ........................... 4-3 1001090134 ................... 9-17 1001096386 ................... 8-17

31200728 G10-55A, G12-55A 13-1


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001096387 ................... 8-17 1001100227....................3-19 1001105120 ................... 8-19 1001115175................... 11-5
1001096388 ................... 8-11 1001100228....................3-19 1001105121 ................... 8-19 1001115183................... 11-5
1001096389 ................... 8-11 1001100229....................3-19 1001105122 ................... 8-23 1001115190................... 11-5
1001096390 ..................... 8-9 1001100278....................6-20 1001105123 ................... 8-23 1001115198................... 11-5
1001096394 ..................... 8-4 1001100279.......... 6-20, 6-24 1001105441 ................... 2-31 1001115238................. 10-21
1001096396 ................... 8-15 1001100281....................6-24 1001105613 ................... 9-29 1001115508................... 5-53
1001096404 ..................... 2-3 1001100282....................6-20 1001105638 ..................... 4-9 1001115528................. 10-37
1001096708 ................. 10-24 1001100291..................10-14 1001105639 ..................... 4-9 1001115536................... 11-5
1001096709 ................. 10-24 1001100322....................6-13 1001105643 ..................... 4-9 1001115540................... 11-5
1001096728 ..................... 6-9 1001100446.......... 6-20, 6-24 1001105780 ................... 5-81 1001115878................. 10-11
1001097036 ................... 8-21 1001100447....................6-20 1001105781 ................... 5-81 1001115884.......... 10-4, 10-7
1001097037 .......... 8-23, 8-27 1001100770....................6-24 1001105782 ................... 5-81 1001115999..................... 8-4
1001097038 .......... 8-23, 8-27 1001100773....................6-24 1001105886 ................. 10-11 1001116011..................... 8-4
1001097053 ................... 5-53 1001100822....................3-27 1001106614 ..................... 6-5 1001116033................... 2-27
1001097095 ..................... 1-3 1001100823....................3-27 1001106688 ................. 10-19 1001116125................... 2-27
1001097803 .............. 5-3, 5-7 1001100824....................3-27 1001106836 ................... 9-37 1001116208................. 10-21
1001097804 ..................... 5-3 1001100876..................10-21 1001106849 ................... 6-20 1001116274................. 10-14
1001097810 ................... 8-11 1001100879......................6-9 1001106866 ..................... 6-4 1001116439................... 9-13
1001097924 ................... 8-13 1001100880......................6-9 1001107339 ................... 6-24 1001116440................... 9-11
1001097925 ................... 8-13 1001100895......................6-9 1001107340 ................... 6-24 1001116441..................... 9-9
1001097926 ................... 8-13 1001101043.......... 10-3, 10-8 1001107428 ................... 6-24 1001116442..................... 9-9
1001097928 ..................... 8-4 1001101115....................3-19 1001107799 ................... 6-15 1001116443................... 9-15
1001097930 ................... 8-15 1001101116....................3-19 1001107814 ..................... 8-4 1001116727..... 10-43, 10-49,
1001097931 ................... 8-15 1001101216....................6-20 1001108433 .......... 10-3, 10-7 10-55, 10-57
1001097932 ................... 8-15 1001101259....................6-24 1001108668 ................... 3-36 1001116733..... 10-30, 10-43,
1001097933 ................... 8-15 1001101595......................9-3 1001108669 ................... 3-40 10-47, 10-59
1001097987 ................... 8-28 1001101640....................6-24 1001108841 ................. 10-51 1001116747..... 10-40, 10-41,
1001097988 ................... 8-28 1001101666..................10-19 1001109053 ................... 11-5 10-43
1001097992 .............. 5-3, 5-7 1001101668....................6-20 1001109536 ................... 5-53 1001116748................. 10-37
1001098042 ..................... 6-9 1001101669....................6-20 1001110091 ................. 10-23 1001116751...... 10-30, 10-34
1001098174 ................... 2-31 1001101956......................3-7 1001110704 .......... 3-13, 3-16 1001116810................. 10-34
1001098179 ................... 8-23 1001102185....................8-19 1001111086 ................... 6-15 1001116815...... 10-30, 10-34
1001098180 ................... 8-23 1001102378......................3-7 1001111112 ................... 6-15 1001116816................. 10-53
1001098181 ................... 8-27 1001102400....................8-23 1001111190 .......... 3-13, 3-40 1001116821................. 10-34
1001098218 ................... 2-31 1001102509....................8-11 1001112039 ................. 10-43 1001116912................. 10-51
1001098220 ..................... 9-7 1001102657......................4-9 1001112612 ...... 10-30, 10-34 1001116934................. 10-40
1001098233 ................... 2-31 1001102813....................3-23 1001113511 ..................... 4-9 1001116938...... 10-30, 10-34
1001098344 ..................... 6-9 1001102815..................10-53 1001113528B................. 2-13 1001116950...... 10-30, 10-34
1001098382 ................... 2-31 1001102931......................4-9 1001113588 ..................... 2-5 1001117018................. 10-59
1001098409 ..................... 9-7 1001102933......................4-9 1001113609 ..................... 2-9 1001117021................. 10-40
1001098425 ................... 8-27 1001103182....................9-22 1001113690 ..................... 2-7 1001117025................... 10-7
1001098742 ................... 8-27 1001103509......................6-8 1001113692 ................... 8-25 1001117058................. 10-59
1001098743 ................... 8-27 1001103553....................6-13 1001113744B................... 2-3 1001117064................. 10-47
1001098744 ................... 8-27 1001103557....................6-13 1001113745B................. 2-17 1001117073................. 10-37
1001098762 ................. 10-11 1001103567......................6-4 1001114001B................. 2-15 1001117079................. 10-59
1001098769 ..................... 2-3 1001103637....................3-23 1001114008B................. 2-19 1001117103................. 10-65
1001099113 ..................... 3-7 1001103663......................6-8 1001114138B................... 2-3 1001117104................. 10-65
1001099115 ..................... 3-7 1001103730....................3-23 1001114282 ................... 6-20 1001117106..... 10-30, 10-34,
1001099163 ................. 10-19 1001103736....................3-23 1001114492 ................. 10-23 10-65
1001099251 ................... 4-11 1001103956....................11-5 1001114495 ................... 4-11 1001117111...... 10-30, 10-34
1001099276 ................. 10-23 1001104685....................6-20 1001114523 ................... 8-31 1001117112................. 10-65
1001099351 ................... 3-33 1001104918....................9-27 1001114524 ................... 8-31 1001117136..................... 6-4
1001099378 ................. 10-19 1001104992....................3-16 1001114525 ................... 8-33 1001117305..................... 6-8
1001099662 ..................... 2-3 1001105038....................8-33 1001114526 ................... 8-33 1001117306..................... 6-8
1001099663 ..................... 2-3 1001105046....................8-33 1001114675 ..................... 6-4 1001117652.. 2-9, 2-11, 2-13,
1001099812 ................. 10-14 1001105102....................8-28 1001114803 ................... 4-12 2-15, 2-17, 2-19
1001099901 ................... 3-31 1001105103....................8-28 1001115135 ................... 11-5 10011176532-5, 2-7, 2-9, 2-11
1001099902 ................... 3-31 1001105118....................8-21 1001115138 ................... 11-5 1001117660.......... 2-15, 2-19
1001100091 ................... 8-27 1001105119....................8-21 1001115153 ..................... 6-4 1001118092................... 4-12

13-2 G10-55A, G12-55A 31200728


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001118245 .......... 10-3, 10-7 1001123015 ..................... 9-5 1001129638 ..................... 1-6 1001134453 ................... 4-12
1001118282 ..... 10-30, 10-43, 1001123654 ..................... 1-3 1001129639 ..................... 1-6 1001134456 ................... 4-12
10-47 1001125027 ................. 10-30 1001129741 ................... 4-19 1001134458 ................... 4-12
1001118384 ...... 10-59, 10-61 1001125119 ..................... 8-4 1001129785 ................... 4-19 1001134470 .......... 10-3, 10-7
1001119900 ................... 9-33 1001125128 ..................... 8-4 1001129787 ..........4-19, 4-21 1001134516 ................... 4-12
1001120178 ................... 5-81 1001125137 .............. 9-3, 9-5 1001129855 ................... 4-12 1001135348 .......... 10-3, 10-8
1001120179 ................... 5-81 1001125154 ..................... 9-3 1001130046 ................... 4-12 1001135349 .......... 10-3, 10-7
1001120639 ................... 4-12 1001125155 ..................... 9-3 1001130057 ................... 4-11 1001135771 .......... 11-4, 11-7
1001120914 ..................... 3-7 1001125158 ..................... 9-3 1001130065 ..................... 8-7 1001135773 .......... 11-4, 11-7
1001120915 ..................... 3-7 1001125159 ..................... 9-3 1001130079 ................... 4-12 1001135774 .......... 11-4, 11-7
1001120989 ................. 10-21 1001125160 ..................... 9-3 1001130098 ..................... 4-3 1001135775 .......... 11-4, 11-7
1001121031 ..................... 1-3 1001125246 ................... 4-11 1001130125 ..................... 1-3 1001136077 ..................... 4-7
1001121047 ..................... 1-3 1001125382 ................. 10-57 1001130127 ..................... 8-7 1001136089 ..................... 1-3
1001121050 ................... 4-11 1001125384 ................. 10-61 1001130139 ................... 4-19 1001136090 ..................... 4-3
1001121103 ................... 5-81 1001125385 ................. 10-55 1001130159 ................... 10-3 1001136369 ................... 5-11
1001121105 ................... 5-81 1001125387 ................... 11-5 1001130286 ................... 4-11 1001136370 ................... 5-33
1001121109 ................... 5-81 1001125404 ..................... 8-4 1001130288 ..................... 8-4 1001136433 ................. 10-14
1001121125 ................... 11-5 1001125410 ................... 5-81 1001130311 ..................... 6-4 1001136630 ..................... 8-4
1001121126 ................... 11-5 1001125491 ..................... 1-3 1001130312 ................... 4-11 1001136631 ..................... 8-4
1001121290 ................... 2-11 1001125786 ................. 10-11 1001130323 ................... 11-5 1001136655 ..................... 4-9
1001121309 ..................... 4-3 1001125962 ................... 5-53 1001130370 ................... 4-11 1001136887 ................... 4-11
1001121332 ..................... 1-6 1001126009 ...... 10-30, 10-34 1001130378 ................... 4-11 1001136919 ..................... 4-3
1001121337 ..................... 1-6 1001126208 ................. 10-30 1001130440 ..................... 8-4 1001136940 ................... 4-11
1001121404 ................... 4-12 1001126285 ................. 10-17 1001130441 ..................... 6-4 1001136975 ..................... 4-9
1001121417 ..................... 9-3 1001126589 ..................... 7-5 1001130442 ............6-4, 6-20 1001136981 ................... 9-33
1001121418 ..................... 9-3 1001126834 ................. 10-14 1001130443 ................... 4-17 1001136984 ................... 4-17
1001121425 ..................... 9-3 1001127153 ................... 4-11 1001130462 ............6-4, 6-24 1001137031 ................... 4-17
1001121427 ..................... 9-3 1001127386 ................. 10-40 1001130675 ................... 4-15 1001137042 ................... 4-17
1001121428 ..................... 9-3 1001127488 .......... 10-3, 10-7 1001130679 ..................... 8-4 1001137044 ................... 4-17
1001121429 ..................... 9-3 1001127519 ................... 10-7 1001130707 ..................... 8-4 1001137045 ................... 4-17
1001121430 ..................... 9-3 1001127694 .......... 10-3, 10-7 1001130776 ..................... 4-9 1001137231 ................... 8-11
1001121434 ..................... 9-3 1001127699 .......... 10-3, 10-7 1001130780 ..................... 4-9 1001137239 ..................... 4-3
1001121454 ................. 10-11 1001127700 .......... 10-3, 10-7 1001130906 ................... 4-19 1001137259 ..................... 8-7
1001121459 ................. 10-11 1001127748 .......... 10-3, 10-7 1001130914 ..................... 6-5 1001137280 ..................... 8-7
1001121460 ................. 10-11 1001127756 .......... 10-3, 10-7 1001130915 ..................... 6-5 1001137281 ..................... 8-7
1001121506 ................... 4-11 1001127962 ..................... 9-9 1001130943 ................... 4-19 1001137512 ................... 3-21
1001121514 ................... 4-12 1001128110 ................... 9-33 1001130957 ................. 10-11 1001137579 ................... 4-11
1001121557 ...... 10-40, 10-43 1001128128 ...... 10-43, 10-47 1001131022 ..................... 4-3 1001137930 ................... 4-17
1001121869 ................... 4-15 1001128144 ................... 4-11 1001131130 ................... 6-13 1001138033 ................... 4-17
1001121873 ................... 4-12 1001128248 ..................... 1-3 1001131147 ..................... 1-6 1001138049 ................... 4-17
1001121874 ................... 4-12 1001128341 ................... 4-11 1001131247 ..................... 1-6 1001138131 ................... 4-21
1001121883 ..................... 4-3 1001128363 ................... 4-19 1001131271 ................... 11-5 1001138132 ................... 4-21
1001121955 ................... 4-11 1001128364 .......... 4-19, 4-21 1001131745 ................... 11-5 1001138136 ................... 4-21
1001121962 ................... 4-12 1001128428 ..................... 4-5 1001131818 ................... 6-24 1001138137 ................... 4-21
1001122219 ..................... 1-6 1001128594 ................. 10-11 1001131891 ................. 10-65 1001138226 ..................... 4-9
1001122234 ..................... 4-3 1001128602 ................... 4-19 1001131966 ................. 10-30 1001138258 ................... 4-12
1001122338 ................... 4-11 1001128714 ................... 4-19 1001132514 ..................... 3-3 1001138313 ................... 4-12
1001122453 ..................... 9-3 1001128739 ................... 4-15 1001132796 ..................... 1-3 1001138348 ................... 4-11
1001122483 ..................... 9-5 1001128745 ................... 4-15 1001133299 ................... 4-21 1001138490 ................... 4-11
1001122484 ..................... 9-5 1001128746 ................... 4-15 1001133534 ..................... 4-9 1001138561 ................... 4-17
1001122491 ..................... 9-5 1001128865 ................... 11-5 1001133877 ................... 4-12 1001138788 ................... 6-20
1001122494 ..................... 9-5 1001128901 ................... 4-19 1001134205 ................... 10-7 1001138944 ................... 6-25
1001122495 ..................... 9-5 1001128945 ................... 4-11 1001134231 ..........10-3, 10-8 1001138945 ................... 6-24
1001122496 ..................... 9-5 1001129277 .......... 10-3, 10-7 1001134232 ..........10-3, 10-7 1001139038 ..................... 4-3
1001122505 ..................... 9-5 1001129352 ................... 2-23 1001134233 ..........10-3, 10-8 1001139081 ..................... 8-4
1001122566 ................... 4-12 1001129358 ..................... 1-6 1001134234 ..........10-3, 10-8 1001139139 ................... 6-20
1001122608 ..................... 8-7 1001129459 ..................... 5-3 1001134235 ..........10-3, 10-7 1001139249 ................. 10-34
1001123013 ..................... 9-5 1001129636 ..................... 1-6 1001134236 ..........10-3, 10-7 1001139459 ................... 5-33
1001123014 ..................... 9-5 1001129637 ..................... 1-6 1001134413 ..................... 4-9 1001139578 ................... 11-5

31200728 G10-55A, G12-55A 13-3


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001139703 ................... 6-24 1001148847......................4-9 1001163355 ................... 11-5 1319614......................... 5-65
1001139873 ................... 10-7 1001148860..................10-21 1001163420 ................... 11-5 13196155-59, 5-61, 5-65, 5-69
1001139927 ................... 6-15 1001148991.......... 10-3, 10-7 1001163422 ................... 11-5 1319617................ 5-59, 5-61
1001140233 ................. 10-47 1001148992.......... 10-3, 10-7 1001163574 .......... 11-4, 11-7 1319618................ 5-59, 5-61
1001140468 ................... 6-24 1001149227....................4-12 1001163578 .......... 11-4, 11-7 1319619......................... 5-67
1001140663 ................... 11-5 1001149344......................4-9 1060379 ......................... 3-23 1319620................ 5-59, 5-61
1001140694 ................... 6-24 1001149712...... 10-30, 10-34 1060626 ....................... 10-11 1319621................ 5-59, 5-61
1001141077 ................. 10-11 1001149759....................4-12 10701277 ....................... 9-33 1319622................ 5-59, 5-61
1001141211 ..................... 8-7 1001149900......................1-6 10705034 ....................... 3-11 1319623................ 5-59, 5-61
1001141212 ..................... 8-7 1001149909..................10-21 10713707 ..................... 10-14 1319624................ 5-59, 5-61
1001141400 ..................... 4-9 1001150157....................11-5 10718991 ..................... 10-27 1319625................ 5-59, 5-61
1001141596 ................. 10-11 1001150299......................1-3 10718992 ..................... 10-27 1319626................ 5-59, 5-61
1001141892 ..................... 1-9 1001150364......................4-9 10731709 .....5-57, 5-75, 5-77 1319627................ 5-59, 5-61
1001141965 .......... 10-3, 10-7 1001150519......................4-7 10731744 ....................... 5-57 1319628................ 5-59, 5-61
1001142258CY ................ 1-9 1001150520......................4-7 10731761 ....................... 5-73 1319629................ 5-59, 5-61
1001142350 ................... 6-24 1001150521......................4-5 10731845 .....5-63, 5-65, 5-69 1319630................ 5-59, 5-61
1001142560 ................... 5-85 1001150522......................4-5 10731959 ....................... 5-79 1319631................ 5-59, 5-61
1001142563 ................... 5-85 1001151101....................5-81 10732071 ....................... 5-75 1319632................ 5-59, 5-61
1001142789 ................... 2-31 1001151102....................5-81 10732072 ....................... 5-75 1319635......................... 5-69
1001142790 ..................... 3-9 1001151108....................5-81 10732095 ....................... 5-73 1319636....... 5-59, 5-61, 5-69
1001142892 ..................... 5-7 1001151561......................3-5 10791807 ....................... 9-27 1319638................ 5-59, 5-61
1001143377 ................... 10-3 1001151643..................10-19 114017 ......................... 10-37 1319641......................... 5-57
1001143634 ..................... 1-9 1001151847..................10-19 1170021 ........................... 3-3 1319646......................... 5-57
1001143653 ..................... 1-3 1001152268......................9-3 1170024 ........................... 3-3 1319647......................... 5-79
1001143654 ................... 6-26 1001152269......................9-9 1170054 ........................... 3-7 1319648......................... 5-79
1001143692 ................... 2-31 1001152271......................9-7 1170057 ........................... 3-7 1319649......................... 5-79
1001143724 ..................... 5-7 1001152272......................9-5 1316794 ......................... 3-16 1319652......................... 5-75
1001143852 ................... 11-5 1001152273....................9-11 1319229 ......................... 5-55 1319661......................... 5-75
1001144101 ..................... 1-6 1001152274....................9-15 1319436 ......................... 5-79 1319670....... 5-57, 5-75, 5-77
1001144114 ..................... 1-6 1001152278......................9-3 1319558 ......................... 5-55 1319683......................... 5-75
1001144147 ...... 10-30, 10-34 1001152279......................9-5 1319563 ......................... 5-55 1319684......................... 5-75
1001144724 ..................... 8-4 1001152295......................9-3 1319571 .......5-57, 5-71, 5-79 1319685......................... 5-75
1001144802 ................... 4-11 1001152296......................9-9 1319573 ................ 5-57, 5-79 1319686......................... 5-75
1001145048 ................... 4-21 1001152298......................9-7 1319576 ......................... 5-71 1319687......................... 5-75
1001145049 ................... 4-21 1001152299......................9-3 1319578 ......................... 5-79 1319688......................... 5-75
1001145050 ................... 4-21 1001152326..................10-19 1319581 ................ 5-57, 5-77 1319689......................... 5-75
1001145301 .......... 10-3, 10-7 1001152415....................5-81 1319585 .......5-55, 5-57, 5-77 1319693......................... 5-75
1001145498 ................... 11-5 1001152416....................5-81 1319590 ......................... 5-57 1319694......................... 5-75
1001145543 ..................... 8-4 1001152430....................5-81 1319591 ......................... 5-63 1319719......................... 5-77
1001145702 ..................... 6-5 1001152514..................10-19 1319593 ......5-59, 5-61, 5-63, 1319726........... 4-5, 4-7, 5-77
1001145753 ..................... 6-5 1001152569....................11-5 5-65, 5-67, 5-69 1320037......................... 4-17
1001145754 ..................... 6-5 1001154055....................5-85 1319594 ......5-59, 5-61, 5-63, 1320136......................... 6-15
1001146084 ..................... 3-5 1001156272....................6-13 5-65, 5-67, 5-69 1320263............ 10-23, 10-27
1001146086 ..................... 3-5 1001159129....................4-12 1319595 ......5-59, 5-61, 5-63, 1320748......................... 5-79
1001146088 ..................... 3-5 1001161806......................8-7 5-65, 5-69 1320754......................... 5-79
1001146159 ..................... 3-5 1001163174....................11-4 1319596 .......5-63, 5-65, 5-69 1320755......................... 5-79
1001146160 ..................... 3-5 1001163206....................11-7 1319600 ......5-59, 5-61, 5-63, 1321265......................... 5-75
1001146217 ................... 6-24 1001163210....................11-4 5-65, 5-67, 5-69 1321320......................... 6-25
1001146218 ................... 6-24 1001163212....................11-4 1319601 ......5-59, 5-61, 5-63, 1321716......................... 6-25
1001146367 ..................... 1-6 1001163222....................11-4 5-65, 5-67, 5-69 1340021........... 4-5, 4-7, 9-33
1001146371 ..................... 1-6 1001163223....................11-7 1319602 ......5-59, 5-61, 5-63, 1360292......................... 2-25
1001146568 ................... 4-11 1001163273....................11-4 5-65, 5-67, 5-69 1360293......................... 2-25
1001146569 ................... 4-11 1001163276....................11-4 1319603 ......5-59, 5-61, 5-63, 1360296....... 2-21, 2-25, 2-27
1001146680 ..................... 5-7 1001163285....................11-4 5-65, 5-67, 5-69 1360297....... 2-21, 2-25, 2-27
1001147450 ................... 4-12 1001163291....................11-4 1319604 ......5-59, 5-61, 5-63, 1360300................ 2-23, 2-27
1001148177 ..................... 6-4 1001163300....................11-4 5-65, 5-67, 5-69 1360301................ 2-23, 2-27
1001148427 ................. 10-21 1001163304....................11-4 1319606 .......5-63, 5-65, 5-69 1380158......................... 6-24
1001148529 ..................... 5-7 1001163321....................11-4 1319607 ......................... 5-63 14403190....................... 6-15
1001148837 ..................... 4-9 1001163323....................11-5 1319608 ................ 5-63, 5-71 14403364.................. 5-3, 5-7

13-4 G10-55A, G12-55A 31200728


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
14404173 .............. 6-9, 10-23 2130810 ......................... 8-23 2600281 ......................... 3-23 3820020 ......................... 3-23
14404793 ....................... 8-25 2131010 ......................... 8-23 2716143 ......................... 3-41 3841203 ......................... 9-17
1671313 ........................... 4-9 2131210 ........................... 8-5 2717160 ......................... 3-11 3841287 .................... 9-3, 9-9
1684538 ........................... 9-7 2131212 ......................... 8-19 2717161 ......................... 3-11 3841356 ........................... 9-9
1684539 ........................... 9-7 2131616 .................. 4-12, 8-5 2717162 ......................... 3-11 3900232 ......................... 8-25
1701509 ......................... 3-23 2144605 .................. 7-3, 8-11 2717283 ......................... 3-11 3900316 ......................... 4-11
1701640 ......................... 11-4 2150406 ........................... 8-4 2717287 ......................... 3-13 3931412 ....................... 10-21
1702300 ......................... 11-5 2150606 ........................... 8-5 2752661 ......................... 9-33 3931420 ....................... 10-21
1702631 ......................... 11-5 2150808 .................... 7-7, 8-7 2820035 ....................... 10-24 3931648 ........................... 8-4
1702773 ......................... 3-23 2151620 ........................... 8-7 2900770 ......................... 9-17 3931664 ........................... 9-3
1704277 ......................... 3-23 2160001 ........................... 9-3 2915023 ......................... 9-22 3931672 .................. 1-9, 9-13
1704885 ................3-23, 11-5 21600022-3, 2-21, 2-23, 2-25, 2940074 ......................... 3-23 3931828 ......................... 2-11
1706098 ......................... 11-4 2-27, 2-31, 8-27 3020039 ........................... 7-3 3941506 ....................... 10-27
1706185 ......................... 11-7 2170112 ................ 8-19, 8-21 3020043 ....................9-3, 9-5 3969073 ......................... 5-37
1706186 ......................... 11-4 2170206 ........... 8-5, 8-7, 8-17 31200160 ....................... 3-23 4060918 ........................... 1-3
1706187 ......................... 11-4 2170210 ......................... 9-33 31200386 ....................... 3-23 4071133 ........................... 6-9
1706281 ......................... 11-4 2170212 .................. 4-12, 8-5 31200387 ....................... 3-23 4100181 ......................... 11-5
1706282 ......................... 11-7 2170306 ......................... 9-33 31200388 ....................... 3-23 4105262 ......................... 11-7
1706283 ......................... 11-4 2170404 ........................... 8-5 3251813 ......................... 11-4 4110422 ................ 3-31, 3-33
1706284 ......................... 11-4 2170406 ......................... 8-15 3271601 ........................... 6-9 4110473 ......................... 3-11
1706285 ......................... 11-4 2170410 ........................... 8-7 3272005 ........................... 4-3 4240018 ......... 4-9, 10-3, 10-7
1706287 ......................... 11-4 2170506 ......................... 8-13 3290601 ................10-3, 10-7 4240032 ....................... 10-21
1706288 ......................... 11-4 2170516 ......................... 4-12 3290605 ........................... 1-6 4240033 .............. 6-24, 10-17
1706289 ......................... 11-4 2170706 ................ 8-13, 8-15 3290801 ................10-3, 10-7 4240099 ....................... 10-21
1706292 ......................... 11-7 2170708 .............. 8-28, 10-11 3291001 ......................... 6-24 4420060 ........................... 6-9
1706293 ......................... 11-4 2170716 ......................... 4-12 3300143 ..................1-9, 9-13 4460247 ............ 10-30, 10-34
1706296 ......................... 11-4 2170806 ................ 8-11, 8-15 3300240 ............ 3-3, 3-5, 3-7 4460312 ............ 10-30, 10-34
1706298 ......................... 11-7 2171110 ......................... 8-25 3300246 ......................... 4-12 4460419 10-17, 10-44, 10-51,
1706299 ......................... 11-4 2171208 ................ 8-23, 8-27 3300492 ........ 1-6, 4-11, 6-24 10-59
1706300 ......................... 11-4 2171216 ........................... 8-4 3310601 ....................... 10-17 4460457 10-40, 10-43, 10-44,
1706301 ......................... 11-4 2172106 .. 3-7, 7-3, 8-11, 9-33 3311001 ............10-24, 10-27 10-47, 10-49,
1706302 ......................... 11-7 2172108 ................ 8-23, 8-27 3311005 ....................... 10-17 10-55
1706303 ......................... 11-4 2172116 ........................... 8-7 3311401 ............10-17, 10-23 4460458 . 10-43, 10-44, 10-55
1706304 ......................... 11-4 2172408 ....................... 10-11 33114051-6, 3-23, 6-24, 10-21 4460459 ....................... 10-49
1706306 ......................... 11-4 2172416 ......................... 4-12 3311408 ....................... 10-27 4460461 ....................... 10-43
1706767 ......................... 11-4 2180467 ......................... 4-11 3311505 ......................... 6-13 4460464 10-17, 10-23, 10-40,
1706768 ......................... 11-4 2180849 ......................... 8-27 3311508 ..... 8-15, 8-17, 10-3, 10-41, 10-43,
1706850 ......................... 11-4 2200221 ................ 9-11, 9-15 10-7, 10-11 10-47
1706851 ......................... 11-4 2220218 ........................... 4-9 3311601 2-13, 2-15, 8-4, 9-27 4460465 10-30, 10-34, 10-37,
1706892 ......................... 3-23 2220240 ......................... 9-33 3311705 ....................5-3, 5-7 10-40, 10-41,
2080040 ......................... 3-23 2220282 ......................... 6-20 33118012-5, 2-7, 10-14, 10-23 10-43, 10-44,
2080063 ......................... 6-24 2220346 ....................... 10-14 3311802 ....................... 10-14 10-47, 10-51,
21104068-4, 8-13, 8-15, 8-17, 2220415 ......................... 3-13 3311805 ....................... 10-27 10-53, 10-61
8-27, 8-28 2220473 ......................... 3-13 3313001 ................2-23, 2-27 4460466 10-17, 10-30, 10-34,
21106063-7, 3-11, 8-15, 8-31, 2220578 ......................... 9-33 3313002 ................2-23, 2-27 10-40, 10-41,
8-33, 9-33 2220609 ......................... 3-13 3421453 ......................... 3-23 10-43, 10-44,
2110608 ....................3-7, 8-7 2220628 ......................... 3-13 3423227 ................9-11, 9-15 10-47, 10-51,
2110808 ...........3-7, 8-9, 9-33 2220767 ......................... 4-12 3423242 ............ 3-3, 3-5, 3-7 10-53, 10-61
2110810 ......................... 8-23 2220883 .................... 9-3, 9-5 3423247 ........................... 2-3 4460469 ....................... 10-40
21108128-23, 8-28, 8-31, 8-33 2220888 ........................... 9-3 3423275 ............ 3-3, 3-5, 3-7 4460475 10-40, 10-49, 10-51,
2111212 ................8-19, 8-21 2221244 .................... 7-3, 8-7 3423276 ... 3-3, 3-5, 3-7, 3-13 10-59
2111616 ....................8-4, 8-7 2221257 ........................... 7-3 3423301 ......................... 8-27 4460496 ............ 10-30, 10-34
2111620 ......................... 9-33 2340037 ......................... 3-21 3423307 ......................... 9-17 4460497 ............ 10-30, 10-34
2130404 ....................7-7, 8-5 2340038 ......................... 3-21 3520072 ......................... 3-23 4460500 ....................... 10-51
21304068-13, 8-15, 8-17, 8-27 2340039 ......................... 3-21 3520176 ..................1-6, 5-83 4460502 ....................... 10-40
2130606 3-11, 8-4, 8-5, 8-11, 2340045 ......................... 3-21 3575947 ........................... 4-3 4460503 ....................... 10-47
8-17, 8-28 2340046 ......................... 3-21 3740080 ............10-43, 10-47 4460508 ............ 10-24, 10-43
2130608 ......................... 3-11 24921332 .............. 4-19, 4-21 3760170 ......................... 3-23 4460509 ............ 10-34, 10-40
2130808 ....................... 10-11 2580040 ....................... 10-11 3790228 ........................... 8-4 4460518 ............ 10-30, 10-34

31200728 G10-55A, G12-55A 13-5


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4460590 ............ 10-30, 10-34 4740274..........................4-12 70002582 ....................... 9-29 70020678....................... 9-37
4460742 10-40, 10-43, 10-44, 4740553..........................6-15 70002583 ....................... 9-29 70020679....................... 9-37
10-49 4751000........................10-24 70002585 ....................... 9-29 70020680....................... 9-37
4460743 ....................... 10-49 4751200........................10-17 70002588 ....................... 9-29 70020681....................... 9-37
4460746 ....................... 10-43 4751400......... 1-6, 6-24, 8-13 70002590 ....................... 9-29 70020682....................... 9-37
4460748 ....................... 10-41 4751500....... 5-83, 6-13, 6-24 70002591 ....................... 9-29 70020870..................... 10-47
446076 ......................... 10-40 47516001-6, 6-24, 8-25, 8-27, 70002592 ....................... 9-29 70021177.... 5-13, 5-35, 5-37,
4460789 ............ 10-40, 10-41 9-33, 10-21 70002593 ....................... 9-29 5-45
4460790 ....................... 10-43 4751800........................10-27 70002594 ....................... 9-29 70021227....................... 5-67
4460850 . 10-49, 10-55, 10-57 4752200........................10-27 70002595 ....................... 9-29 70021228....................... 5-67
4460851 ............ 10-47, 10-59 4761000............ 10-24, 10-27 70002596 ....................... 9-30 70021268....................... 5-67
4460884 . 10-41, 10-47, 10-53 4761400...... 6-20, 6-24, 8-28, 70002598 ....................... 9-29 70021269....................... 5-67
4460891 10-30, 10-34, 10-41, 10-3, 10-7, 70002599 ....................... 9-30 70021342.............. 3-29, 3-33
10-44, 10-57, 10-23 70020002 ....................... 3-16 70021349....................... 3-33
10-61 47615006-24, 8-9, 8-28, 10-14 70020004 ....................... 3-16 70021358....................... 3-29
4460897 ....................... 10-23 47616001-6, 2-15, 2-17, 2-19, 70020015 ....................... 3-16 70021359....................... 3-29
4460899 ....................... 10-27 2-25, 2-27, 6-9, 70020017 ....................... 3-16 70021360....................... 3-29
4460930 ............ 10-43, 10-47 6-24, 7-3, 7-7, 70020025 ....................... 3-16 70021361....................... 3-29
4460933 . 10-30, 10-34, 10-44 8-4, 8-25, 8-27, 70020026 ....................... 3-16 70021362....................... 3-29
4460934 ....................... 10-59 9-27, 9-33, 70020027 ....................... 3-16 70021364....................... 9-25
4460941 . 10-30, 10-34, 10-40 10-14 70020028 ....................... 3-16 70021365....................... 9-25
4460942 10-30, 10-34, 10-57, 4761700............................4-9 70020029 ....................... 3-16 70021366....................... 3-29
10-61 4761800..... 1-9, 2-5, 2-7, 2-9, 70020036 ....................... 5-79 70021367..... 3-16, 3-29, 9-25
4460943 ............ 10-30, 10-34 2-11, 2-13, 2-15, 70020348 ......................... 4-7 70021382....................... 3-16
4460944 10-30, 10-34, 10-51, 2-21, 2-23, 2-25, 70020350 .................. 4-5, 4-7 70021387....................... 3-29
10-53 2-27, 6-9, 8-4, 70020351 .................. 4-5, 4-7 70021391....................... 3-29
4460945 ....................... 10-51 8-27, 10-23 70020358 .................. 4-5, 4-7 70021392....................... 3-29
4460955 ....................... 10-37 4771500..........................6-13 70020375 .........9-7, 9-9, 9-13 70021393....................... 9-25
4460970 ............ 10-17, 10-37 4791400..........................6-15 70020428 ....................... 9-22 70021399....................... 9-25
4461017 ....................... 10-24 4811600............................4-9 70020493 ....................... 5-79 70021415....................... 3-33
4461070 ....................... 10-34 4811700......... 1-6, 10-3, 10-7 70020528 ....................... 6-15 70021429....................... 3-16
4461095 ....................... 10-34 4811702..........................4-15 70020555 ....................... 3-25 70021440.............. 9-22, 9-25
4461157 ....................... 10-59 4811900..........................10-7 70020562 ....................... 3-29 70021441....................... 9-22
4461254 ....................... 10-27 4811902..........................5-85 70020632 ......................... 6-8 70021442....................... 9-22
4520481 ......................... 5-81 4812000..........................5-53 70020640 ....................... 6-25 70021443....................... 9-22
4520482 ......................... 5-81 4812100............................4-3 70020643 ....................... 6-25 70021444....................... 9-25
4520519 ......................... 5-81 4812300............................4-3 70020644 ....................... 6-25 70021446....................... 9-25
4520527 ......................... 5-81 4831900............................4-3 70020645 ....................... 6-25 70021447....................... 9-25
460944 ......................... 10-34 4832000............................7-3 70020646 ....................... 6-25 70021448....................... 9-25
4640438 ......................... 9-17 4832100............................4-3 70020647 ....................... 6-25 70021451....................... 9-25
4641501 ......................... 3-11 4846452..........................3-23 70020653 ......................... 6-8 70021452....................... 9-25
4641502 ......................... 3-11 4891500................ 4-19, 4-21 70020659 ....................... 9-37 70021453....................... 9-22
4711000 .............. 8-27, 10-27 4891600... 2-5, 2-7, 2-9, 2-11, 70020660 ....................... 9-37 70021464....................... 9-25
47114003-23, 6-4, 6-13, 6-15, 2-13, 2-15, 2-17, 70020661 ....................... 9-37 70021465....................... 9-25
6-20, 6-24, 7-5, 2-19, 6-24 70020662 ....................... 9-37 70021466....................... 9-25
8-28, 10-3, 10-7, 4891800.................... 3-7, 8-4 70020663 ....................... 9-37 70021526....................... 5-71
10-14, 10-21, 4892000......... 1-3, 2-13, 2-15 70020665 ....................... 9-37 70021601....................... 5-35
10-23 4892200 2-9, 2-11, 2-25, 2-27 70020666 ....................... 9-37 70021602....................... 5-43
47115005-83, 6-13, 6-25, 7-3, 4892400........... 2-27, 5-3, 5-7 70020667 ....................... 9-37 70021603.............. 5-21, 5-43
7-5, 8-9, 8-15, 4923452............................4-9 70020668 ....................... 9-37 70021604....................... 5-43
8-17 6604662..........................3-13 70020669 ....................... 9-37 70021606.............. 5-49, 5-51
4711600 .2-3, 4-9, 4-12, 4-15, 70000656........................5-75 70020670 ....................... 9-37 70021607.............. 5-49, 5-51
4-19, 4-21, 6-9, 70001955........................9-29 70020671 ....................... 9-37 70021609.............. 5-49, 5-51
7-7, 8-4, 8-25, 70001956........................9-29 70020672 ....................... 9-37 70021610.............. 5-49, 5-51
9-27, 10-14 70002133........................9-29 70020673 ....................... 9-37 70021611.............. 5-49, 5-51
4711700 ............. 4-9, 5-3, 5-7 70002578........................9-29 70020674 ....................... 9-37 70021612.............. 5-49, 5-51
4711800 .........2-5, 2-7, 10-23 70002579........................9-29 70020675 ....................... 9-37 70021613.............. 5-49, 5-51
4712200 ....................... 10-23 70002580........................9-29 70020676 ....................... 9-37 70021614..... 5-13, 5-35, 5-37
4740003 ......................... 2-31 70002581........................9-29 70020677 ....................... 9-37 70021615....................... 5-25

13-6 G10-55A, G12-55A 31200728


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70021803 ......................... 4-5 70022094 ......................... 9-7 70022957 ..............3-36, 3-40 70023038 ....................... 9-38
70021812 ....................... 9-22 70022095 ......................... 9-7 70022958 ....................... 3-42 70023039 ....................... 9-37
70021826 ..................... 10-34 70022096 ......................... 9-7 70022959 ....................... 3-42 70023108 ....................... 6-25
70021920 ....................... 5-57 70022098 ......................... 9-7 70022960 ..............3-36, 3-40 70023114 ....................... 5-25
70021921 ....................... 3-33 70022140 ..... 5-17, 5-39, 5-41 70022961 ....................... 3-42 70023115 ....................... 5-25
70021935 ....................... 3-33 70022142 .............. 5-17, 5-39 70022962 ....................... 3-41 70023116 ....................... 5-25
70021944 ....................... 5-43 70022224 ..................... 10-51 70022963 ....................... 3-42 70023139 ....................... 6-17
70021975 ....................... 12-3 70022287 ....................... 9-29 70022964 ....................... 3-42 70023258 .............. 5-13, 5-35
70021976 ....................... 9-22 70022288 ....................... 9-29 70022965 ....................... 3-41 70023325 ......................... 7-5
70021977 ....................... 3-33 70022527 ....................... 3-29 70022966 ....................... 3-41 70023349 ....................... 9-29
70021978 ....................... 3-33 70022552 ....................... 6-25 70022967 ....................... 3-41 70023350 ....................... 9-30
70021979 ....................... 3-33 70022553 ....................... 6-25 70022968 ....................... 3-42 70023351 ....................... 9-29
70021980 ....................... 3-29 70022555 ....................... 6-25 70022969 ..............3-36, 3-40 70023352 ....................... 9-29
70021981 ....................... 3-29 70022556 ....................... 6-25 70022970 ..............3-36, 3-40 70023353 ....................... 9-29
70021982 ....................... 3-29 70022557 ....................... 6-25 70022971 ....................... 3-41 70023354 ....................... 9-29
70021983 ....................... 3-17 70022558 ....................... 6-25 70022972 ....................... 3-41 70023355 ....................... 9-29
70022000 ....................... 9-27 70022691 ..................... 10-53 70022973 ....................... 3-41 70023356 ....................... 9-29
70022001 ....................... 9-27 70022741 ..................... 10-37 70022974 ....................... 3-41 70023357 ....................... 9-29
70022002 ....................... 9-27 70022773 ....................... 5-15 70022975 ....................... 3-41 70023358 ....................... 9-29
70022003 ....................... 9-27 70022790 ....................... 5-75 70022976 ....................... 3-41 70023359 ....................... 9-29
70022004 ....................... 9-27 70022805 ....................... 6-25 70022977 ....................... 3-41 70023360 ....................... 9-29
70022005 ....................... 9-27 70022814 ....................... 5-45 70022978 ....................... 3-41 70023361 ....................... 9-29
70022006 ....................... 9-27 70022861 .............. 9-11, 9-15 70022979 ....................... 3-41 70023362 ....................... 9-29
70022007 ....................... 9-27 70022876 ....................... 6-25 70022980 ..............3-37, 3-41 70023363 ....................... 9-29
70022008 ....................... 9-27 70022877 ....................... 6-25 70022981 ....................... 3-42 70023364 ....................... 9-29
70022009 ....................... 9-27 70022879 ....................... 6-25 70022982 ....................... 3-41 70023365 ....................... 9-29
70022010 ....................... 9-27 70022880 ....................... 6-25 70022983 ....................... 3-42 70023366 ....................... 9-29
70022011 ....................... 9-27 70022881 ....................... 6-25 70022984 ..............3-36, 3-40 70023367 ....................... 9-29
70022012 ....................... 9-27 70022882 ....................... 6-25 70022985 ..............3-36, 3-40 70023404 ....................... 5-57
70022013 ....................... 9-27 70022883 ....................... 6-25 70022986 ....................... 3-42 70023474 ....................... 5-79
70022014 ....................... 9-27 70022884 ....................... 6-25 70022987 ..............3-36, 3-40 70023475 ....................... 5-79
70022015 ....................... 9-27 70022885 ....................... 6-25 70022988 ....................... 3-41 70023476 ....................... 5-79
70022016 ....................... 9-27 70022886 ....................... 6-25 70022989 ....................... 3-42 70023487 ....................... 5-39
70022017 ....................... 9-27 70022888 ....................... 6-25 70022990 ..............3-37, 3-41 70023488 ....................... 5-39
70022018 ....................... 9-27 70022889 ....................... 6-25 70022991 ....................... 3-41 70023489 ....................... 5-41
70022019 ....................... 9-27 70022890 ....................... 6-25 70022992 ..............3-36, 3-40 70023490 ..... 5-17, 5-39, 5-41
70022020 ....................... 9-27 70022891 ....................... 6-25 70022993 ..............3-36, 3-40 70023491 ..... 5-17, 5-39, 5-41
70022021 ....................... 9-27 70022931 .............. 3-36, 3-40 70022994 ..............3-36, 3-40 70023492 ....................... 5-39
70022022 ....................... 9-27 70022932 .............. 3-36, 3-40 70022995 ..............3-36, 3-40 70023493 .............. 5-39, 5-41
70022023 ....................... 9-27 70022933 ....................... 3-40 70022997 ................3-9, 3-41 70023494 ..... 5-17, 5-39, 5-41
70022024 ....................... 9-27 70022934 .............. 3-36, 3-41 70022998 ..............3-37, 3-41 70023496 ....................... 5-17
70022025 ....................... 9-27 70022935 .............. 3-37, 3-41 70022999 ....................... 3-41 70023502 ....................... 5-79
70022028 ....................... 3-33 70022936 .............. 3-37, 3-41 70023000 ..............3-41, 3-42 70023575 ....................... 9-13
70022038 ....................... 9-17 70022937 .............. 3-37, 3-41 70023001 ....................... 3-41 70023800 ....................... 5-79
70022039 ....................... 9-17 70022938 ....................... 3-41 70023002 ....................... 3-41 70023801 ....................... 5-79
70022040 ....................... 9-17 70022939 .............. 3-37, 3-41 70023003 ..............3-36, 3-40 70023829 ....................... 5-25
70022041 ....................... 9-17 70022940 ....................... 3-41 70023004 ..............3-36, 3-40 70023878 ................ 4-7, 4-17
70022042 ....................... 9-17 70022941 ....................... 3-41 70023005 ..............3-37, 3-42 70023879 ................ 4-7, 4-17
70022043 ....................... 9-17 70022942 .............. 3-37, 3-41 70023006 ..............3-37, 3-42 70023892 ....................... 9-13
70022044 ....................... 9-22 70022943 ....................... 3-41 70023007 ..............3-37, 3-42 70023893 ....................... 9-13
70022045 ....................... 9-22 70022944 ....................... 3-41 70023008 ..............3-36, 3-40 70023894 ....................... 9-13
70022046 ....................... 9-22 70022945 ....................... 3-41 70023009 ..............3-36, 3-40 70023895 ....................... 9-13
70022075 ....5-59, 5-61, 5-63, 70022946 .............. 3-37, 3-41 70023010 ..............3-36, 3-40 700238969-9, 9-11, 9-13, 9-15
5-65, 5-67, 5-69 70022947 ....................... 3-41 70023011 ....................... 3-42 70023898 ....................... 9-13
70022089 ......................... 9-7 70022948 ....................... 3-41 70023013 ....................... 3-42 70023899 ....................... 9-13
70022090 ......................... 9-7 70022949 ..... 3-37, 3-41, 3-42 70023014 ..............3-36, 3-40 70023925 .............. 3-37, 3-42
70022091 ......................... 9-7 70022950 .............. 3-37, 3-41 70023015 ..............3-37, 3-42 70023934 ....................... 9-11
70022092 ......................... 9-7 70022951 ....................... 3-41 70023016 .... 3-36, 3-40, 3-41 70023935 ....................... 9-11
70022093 ......................... 9-7 70022952 ....................... 3-37 70023037 ....................... 9-37 70023936 ....................... 9-11

31200728 G10-55A, G12-55A 13-7


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70023937 ....................... 9-11 70024315..........................4-5 7026430 ....................... 10-49 7026759...... 5-59, 5-61, 5-63,
70023939 ....................... 9-15 70024318........................4-15 7026431 ....................... 10-49 5-65, 5-67, 5-69
70023940 .............. 9-11, 9-15 70024319..........................7-5 7026437 ....................... 10-53 7026760...... 5-59, 5-61, 5-63,
70023941 ....................... 9-15 70024330..........................9-7 7026438 ....................... 10-53 5-65, 5-67, 5-69
70023943 .............. 9-11, 9-15 70024535..........................3-9 7026439 ............ 10-44, 10-61 7026761...... 5-59, 5-61, 5-63,
70023963 ....................... 9-15 70024536..........................3-9 7026440 ....................... 10-19 5-65, 5-67, 5-69
70023965 ......................... 9-7 70024537..........................3-9 7026477 ........................... 7-7 7026762......................... 5-61
70023979 ......................... 9-9 70024538..........................3-9 7026478 ........................... 7-7 7026763......................... 5-65
70023980 ......................... 9-9 70024539........................9-19 7026481 ........................... 7-5 7026764......................... 5-67
70023981 ......................... 9-9 70024540..........................3-9 7026486 ......................... 5-15 7026765......................... 5-67
70023982 ......................... 9-9 70024541..........................3-9 7026487 ......5-13, 5-15, 5-29, 7026766......................... 5-67
70023983 ......................... 9-9 70024542..........................3-9 5-31, 5-35 7026769....... 5-67, 5-71, 5-79
70023984 ......................... 9-9 70024543..........................3-9 7026489 ......................... 5-15 7026770......................... 5-69
70023985 ......................... 9-9 70024544..........................3-9 70264905-13, 5-15, 5-35, 5-37 7026771......................... 5-71
70023986 ......................... 9-9 70024545..........................3-9 7026491 .......5-17, 5-19, 5-39 7026772......................... 5-71
70023987 ......................... 9-9 70024546..........................3-9 7026492 .......5-17, 5-19, 5-39 7026773......................... 5-71
70023988 ......................... 9-9 70024547........................9-19 7026493 ......................... 5-19 7026774......................... 5-71
70023989 ......................... 9-9 70024548........................9-19 7026494 ......................... 5-19 7026775......................... 5-71
70023990 ......................... 9-9 70024550..........................3-9 7026495 ................ 5-17, 5-19 7026776......................... 5-73
70023991 ......................... 9-9 70024551..........................3-9 7026496 ......................... 5-25 7026777......................... 5-73
70023992 ....................... 9-41 70024552..........................3-9 7026499 .......5-21, 5-25, 5-43 7026778......................... 5-73
70024001 ......................... 6-8 70024553..........................3-9 7026577 ......................... 5-79 7026779......................... 5-73
70024002 ....................... 9-17 70024554..........................3-9 7026578 ......................... 5-79 7026780......................... 5-73
70024003 ......................... 9-7 70024555..........................3-9 7026712 ......................... 5-31 7026781......................... 5-73
70024071 ......................... 9-3 70024578......................10-30 7026713 ................ 5-29, 5-31 7026782......................... 5-73
70024123 ......................... 3-9 70024841........................4-15 7026714 ......................... 5-31 7026783......................... 5-73
70024146 ..... 5-22, 5-43, 5-46 70025335........................5-37 7026715 ......................... 5-31 7026784......................... 5-73
70024147 ..... 5-21, 5-43, 5-45 70025336........................5-41 7026716 ................ 5-29, 5-31 7026785......................... 5-75
70024152 ......... 4-5, 4-7, 9-33 70025337........................5-41 7026717 ................ 5-29, 5-31 7026786......................... 5-75
70024153 ....................... 9-33 70025338........................5-41 7026718 ................ 5-29, 5-31 7026787......................... 5-75
70024156 ......................... 4-7 70025339........................5-41 7026719 ................ 5-29, 5-31 7026788......................... 5-75
70024175 ................ 4-5, 4-15 70025340........................5-41 7026720 ................ 5-29, 5-31 7026789......................... 5-75
70024176 ................ 4-5, 4-15 70025341........................5-45 7026721 ......................... 5-31 7026790......................... 5-75
70024193 ....................... 5-39 70025342........................5-45 7026722 ......................... 5-31 7026791......................... 5-77
70024203 ....................... 5-13 70025343........................5-45 7026723 ......................... 5-31 7026792................ 5-57, 5-77
70024204 ....................... 5-17 70025344........................5-45 7026724 ......................... 5-31 7026793......................... 5-77
70024205 ....................... 5-17 70025345........................5-45 7026725 ......................... 5-31 7026794................ 5-57, 5-77
70024206 ....................... 5-21 70029919..........................4-7 7026728 ......................... 5-39 7026798......................... 6-17
70024207 ....................... 5-21 7007207..........................9-29 7026739 ......................... 7-11 7026799......................... 6-17
70024208 ....................... 5-21 7007415..........................9-29 7026740 ......................... 7-11 7026900......................... 6-17
70024209 ....................... 5-29 7007426..........................9-29 7026741 ......................... 7-11 7026901......................... 6-17
70024210 ....................... 5-29 7007427..........................9-29 7026742 ......................... 7-11 7026902......................... 6-17
70024211 ....................... 5-29 7007429..........................9-29 7026743 ......................... 7-11 7026904......................... 6-17
70024212 ....................... 5-29 7007446..........................9-29 7026744 ......................... 5-55 7026905......................... 6-17
70024213 ....................... 5-29 7012773..........................9-35 7026745 ......................... 5-55 7026906......................... 6-17
70024214 ....................... 5-29 7016388........................10-27 7026746 ......................... 5-55 7026909....................... 10-55
70024215 ....................... 5-29 7018300..........................9-41 7026747 ......................... 5-55 7026910....................... 10-40
70024216 .............. 5-49, 5-51 7021275..........................9-29 7026748 ......................... 5-55 7026911........................... 5-3
70024270 ....................... 4-15 7022340..........................9-29 7026749 ......................... 5-55 7026938......................... 9-11
70024271 ....................... 4-15 7023962..........................9-29 7026750 ......................... 5-57 7026998......................... 9-41
70024284 ......................... 4-5 7023964..........................9-29 7026751 ......................... 5-57 7026999......................... 9-41
70024306 ....................... 3-21 7024574..........................9-22 7026752 ......................... 5-57 7027100......................... 9-41
70024307 ....................... 3-21 7026408........................10-47 7026753 ......................... 5-57 7027270......................... 5-79
70024309 .................. 4-5, 4-7 7026413........................10-41 7026754 ......................... 5-57 7027271......................... 5-79
70024310 .................. 4-5, 4-7 7026414. 10-40, 10-41, 10-43 7026755 ......................... 5-57 7027272......................... 5-79
70024311 .................. 4-5, 4-7 7026415........................10-40 7026756 ......................... 5-57 7027273......................... 5-79
70024312 .................. 4-5, 4-7 7026419........................10-41 7026757 ......................... 5-59 7028714......................... 5-45
70024313 .................. 4-5, 4-7 7026425........................10-51 7026758 ......5-59, 5-61, 5-63, 7028715......................... 5-45
70024314 ......................... 4-5 7026429........................10-49 5-65, 5-67, 5-69 70287165-21, 5-25, 5-43, 5-45

13-8 G10-55A, G12-55A 31200728


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70287185-21, 5-25, 5-43, 5-45 7110702 ......................... 3-13 5-41 8035831 ......................... 3-42
7028733 ................5-26, 5-46 7110712 ......................... 9-22 80204044 ... 5-17, 5-19, 5-39, 8035862 ......................... 9-22
7028939 ........................... 6-8 7110722 ......................... 9-22 5-41 8035863 ......................... 9-22
7029127 .......5-13, 5-15, 5-35 7112642 ......................... 3-19 80204047 ... 5-17, 5-19, 5-39, 8035865 ................ 9-11, 9-15
7029288 ......................... 5-37 7114941 ......................... 3-19 5-41 8036088 ......................... 6-15
70292905-13, 5-15, 5-35, 5-37 7139914 .................... 5-3, 5-7 80204048 ... 5-17, 5-19, 5-39, 8036250 ......................... 5-77
70292915-13, 5-15, 5-35, 5-37 7139918 ......................... 3-11 5-41 80363033 ....................... 6-13
7029292 ......................... 5-37 71492152 ....................... 6-20 80204049 ... 5-17, 5-19, 5-39, 80363034 ....................... 6-13
7029293 ......................... 5-15 7150580 .................... 5-3, 5-7 5-41 80363099 ....................... 6-25
70293005-21, 5-25, 5-43, 5-45 72088049 .............. 2-17, 2-19 80204050 ... 5-17, 5-19, 5-39, 80363102 ....................... 6-25
7029302 ......................... 5-15 7300435 ........................... 4-3 5-41 80363103 ....................... 6-25
7029303 .......5-13, 5-15, 5-35 7301295 ......................... 3-11 80204051 .... 5-17, 5-19, 5-41 80363178 ..................... 10-51
7029304 .......5-13, 5-15, 5-35 7301408 ......................... 3-11 80204052 ... 5-17, 5-19, 5-39, 8036317910-17, 10-37, 10-51
7029305 .......5-13, 5-15, 5-35 7301568 ......................... 3-11 5-41 8036394 ........................... 9-7
7029306 .......5-13, 5-15, 5-35 77101143 .................. 5-3, 5-7 80204060 ..............5-29, 5-31 80364001 ....................... 6-11
7029307 .......5-13, 5-15, 5-35 77133052 8-4, 8-7, 8-19, 8-21 80204065 .... 5-21, 5-43, 5-45 80364009 ......................... 6-8
7029309 ......................... 5-25 77133053 ....... 8-7, 8-19, 8-21 80204071 ... 5-21, 5-25, 5-43, 80364011 ......................... 6-8
7029310 .......5-21, 5-25, 5-43 77133073 ................ 8-4, 8-19 5-45 80364023 ......................... 6-8
7029311 ......................... 5-25 77133089 ......................... 8-5 80204076 ... 5-21, 5-25, 5-43, 80364030 ......................... 6-8
7029312 .......5-21, 5-25, 5-43 77133134 ....................... 6-26 5-45 80364037 ......................... 6-8
7029313 .......5-21, 5-25, 5-43 77133136 ............ 8-11, 10-14 80204108 ..............5-29, 5-31 80364079 ....................... 6-11
7029314 ......................... 5-25 77133137 ...... 6-20, 6-26, 8-9, 80204115 ....................... 5-31 80364095 ......................... 7-9
70293175-21, 5-26, 5-43, 5-45 8-11, 10-14 80204116 ....................... 5-31 8036433 .................... 5-3, 5-7
7029417 ......................... 5-77 77133139 ....................... 8-25 80204117 ... 5-13, 5-15, 5-29, 8036508 ......................... 9-27
7029520 ......................... 3-25 77133140 .... 8-23, 8-25, 8-28, 5-31, 5-35, 5-37, 8036528 ................ 5-73, 5-75
7029521 ......................... 3-25 8-31, 8-33 5-49, 5-51 8036529 ......................... 5-73
7029532 ................5-63, 5-65 77133168 .... 8-23, 8-27, 8-31, 80204121 ....................... 5-31 8036629 .................. 9-9, 9-13
7029533 ................5-63, 5-65 8-33 80204123 ....................... 5-31 8036654 ........................... 6-8
7029692 ................3-29, 3-33 77133177 ....................... 8-25 80204131 ....................... 5-31 8036678 ......................... 6-15
7029703 ......................... 3-16 77133279 ....... 6-20, 6-26, 8-9 80204143 ... 5-13, 5-15, 5-35, 8036750 ......................... 9-13
7029714 ......................... 3-29 77133306 ......................... 8-9 5-37 8036847 ......................... 5-57
7029732 ......................... 5-26 77133389 ... 8-25, 8-33, 10-14 80204144 ... 5-13, 5-15, 5-35, 80383231 ....................... 6-20
70297345-29, 5-31, 5-49, 5-51 77133390 ...... 8-9, 8-25, 8-33, 5-37 80384187 ....................... 6-11
70297355-29, 5-31, 5-49, 5-51 10-14 80204166 ....................... 5-31 80384189 ....................... 6-11
70297435-21, 5-26, 5-43, 5-45 77143003 ......................... 6-9 80204281 ... 5-29, 5-31, 5-49, 80384191 ....................... 6-11
7029746 .......5-21, 5-26, 5-43 77143006 ....................... 4-12 5-51 80384192 ....................... 6-11
70297475-21, 5-22, 5-26, 5-43 77323029 ................ 6-24, 8-9 80214120 ... 5-21, 5-25, 5-43, 80384203 ....................... 6-15
7029760 ......................... 9-17 77363228 ..................... 10-53 5-45 80384205 ......................... 6-8
7029771 ....................... 10-59 77363229 .......... 10-14, 10-47 80241137 ......................... 1-3 80384207 ......................... 6-8
7029789 ......................... 5-29 77363232 ..................... 10-14 80264031 ......................... 6-8 80384218 ......................... 6-8
7029849 ......5-59, 5-61, 5-63, 77363233 ..................... 10-14 80264035 ......................... 6-8 80434249 ....................... 9-41
5-65, 5-67, 5-69 77383118 .................. 5-3, 5-7 80264066 ....................... 6-11 80484081 .......... 10-41, 10-43
7029850 ......5-59, 5-61, 5-63, 77383540 ....................... 6-20 80264138 ......................... 7-9 80484084 .......... 10-41, 10-43
5-65, 5-67, 5-69 77383790 ....................... 4-15 80264139 ......................... 7-9 80484085 .......... 10-41, 10-43
7029851 ......5-59, 5-61, 5-63, 77384578 ..................... 10-17 80304227 ....................... 5-67 80484088 ..................... 10-53
5-65, 5-67, 5-69 77394009 ..................... 10-47 80304394 .... 5-57, 5-71, 5-77 80604016 ......... 10-30, 10-34,
7029852 ......5-59, 5-61, 5-63, 80204005 .... 5-13, 5-15, 5-21, 80304405 ....................... 5-55 10-44, 10-47,
5-65, 5-67, 5-69 5-25, 5-35, 5-37, 80333162 ..................5-3, 5-7 10-51, 10-59
7029854 ........................... 6-8 5-43, 5-45 8033786 ......................... 9-22 80604017 ..................... 10-23
7029855 ........................... 6-8 80204007 ....................... 5-15 8034805 ......................... 6-15 80604018 ......... 10-41, 10-47,
7029860 ......................... 6-15 80204012 ..... 5-13, 5-15, 5-35 8034807 ......................... 6-15 10-57, 10-61
7029915 ......................... 9-35 80204016 ....................... 5-15 8035392 ......................... 6-15 8060402110-41, 10-47, 10-53
7029916 ......................... 9-35 80204025 ..... 5-17, 5-19, 5-39 8035461 ......................... 6-11 80604022 ..................... 10-27
7029917 ......................... 9-35 80204026 ....................... 5-19 8035498 ......................... 6-15 80604023 ..................... 10-55
7029995 ......................... 9-22 80204033 .... 5-17, 5-19, 5-39, 8035523 ........................... 6-9 8060402510-43, 10-47, 10-59
7029996 ......................... 3-16 5-41 8035536 ......................... 9-22 8065062 ......................... 3-13
7029997 ......................... 3-16 80204035 .... 5-17, 5-19, 5-39, 8035779 ....................5-3, 5-7 8065640 .................... 5-3, 5-7
7057141 ......................... 4-11 5-41 8035782 ......................... 9-15 80933113 ......................... 8-4
7062922 ......................... 3-13 80204043 .... 5-17, 5-19, 5-39, 8035784 ................9-11, 9-15 80933367 .............. 4-15, 4-17

31200728 G10-55A, G12-55A 13-9


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
80934498 ................ 7-9, 7-11 8310160..........................3-13 88261026 ....................... 4-11 90206199......................... 6-4
80961142 ..................... 10-21 8310161..........................3-13 8841322 ......................... 5-77 90206202.................. 1-3, 8-7
80963050 ..................... 10-23 8310302..........................3-11 88501004 .............. 8-27, 8-28 90206203.................. 1-6, 8-4
80963055 ..................... 10-47 8310435..........................3-11 88501005 ....................... 8-28 90207463..................... 10-14
8096305610-40, 10-51, 10-63 8310453................ 10-3, 10-7 88501006 ................ 1-6, 9-33 90207464.............. 8-23, 8-27
8096305810-17, 10-40, 10-63 8310647..........................10-7 88501008 .......6-9, 8-23, 8-27 90207661..................... 10-14
80963061 .......... 10-40, 10-55 8310737..........................6-24 88501012 ......................... 6-5 90451058....................... 3-11
80963062 ......... 10-40, 10-49, 83191010.............. 5-83, 5-85 88501016 ......................... 6-4 90554016.............. 3-29, 3-33
10-55, 10-57 83201057........................6-24 88501108 .............. 8-23, 8-27 90554017....................... 3-29
80963064 ..................... 10-49 83201058..........................6-4 88501312 ....................... 2-25 90554018....................... 3-29
80963065 ......... 10-17, 10-40, 83201147..........................1-3 88501314 .....2-21, 2-25, 2-27 90554020.............. 3-16, 3-33
10-41, 10-47, 8348128510-40, 10-47, 10-51 88501412 ....................... 2-25 90554021....................... 3-16
10-49, 10-63 8348128610-40, 10-47, 10-51 88501414 .....2-21, 2-25, 2-27 90554025....................... 3-16
8096306710-41, 10-49, 10-63 83663119..........................8-9 88521205 .............. 5-83, 6-26 90554026....................... 3-16
80963068 .......... 10-40, 10-47 8405007..........................5-53 88521208 .....4-12, 9-11, 9-15 90554027....................... 3-16
80963069 .......... 10-17, 10-63 8405102..........................4-11 88521306 ....................... 8-25 90554035....................... 3-16
80963070 ..................... 10-40 8405104................ 4-11, 9-33 88551009 ................ 4-3, 8-27 90554038....................... 3-16
80963101 ..................... 10-19 8405201..........................4-11 88551013 ....................... 1-11 90554039....................... 3-16
80964001 ..................... 10-19 8405212..........................4-11 88581112 .....2-21, 2-25, 2-28 90554040....................... 3-16
80964051 ....................... 6-11 8405305..........................4-11 88581115 .............. 2-23, 2-27 90554042.............. 3-16, 3-33
80964070 ..................... 10-23 8405306..........................4-11 88581149 ......................... 9-5 90554043....................... 3-16
8096D097 ........... 6-15, 10-23 8406105........................10-23 88581157 ......................... 9-7 90554044....................... 3-16
80983168 ..................... 10-27 8406303..........................4-11 88661002 ......................... 2-3 90554045..... 3-16, 9-22, 9-25
82033995 ....................... 6-20 8410013..........................4-11 88662019 ....................... 9-35 90554046....................... 9-22
82033997 ....................... 6-15 8420053.. 3-7, 3-9, 3-11, 3-13 88662065 ....................... 9-35 90554054....................... 3-33
8205655 ......................... 9-22 8420055.. 3-7, 3-9, 3-11, 3-13 88662523 ......................... 1-6 90554056....................... 3-16
8220050 ....................... 10-27 84231107........................6-21 8866334 ......................... 6-11 90554057....................... 3-16
8220081 ............ 10-57, 10-59 8430034............................4-9 8866348 ........................... 1-6 90554058....................... 3-16
8220089 ............ 10-43, 10-55 8466306..........................11-5 88671001 .. 1-6, 1-9, 3-7, 5-3, 90554059....................... 3-16
8220101 ....................... 10-30 84712749........................6-20 5-7, 9-13 90554060....................... 3-16
8220124 ............ 10-30, 10-34 84719940..........................2-3 88671018 .............. 2-17, 2-19 90554061....................... 3-17
8220164 ............ 10-30, 10-34 85220122-21, 2-23, 2-25, 2-27 88671027 ......2-9, 2-11, 2-13, 90554062..... 3-17, 3-29, 3-33
8220524 ....................... 10-51 8526203..........................5-81 2-15, 2-17, 2-19 90554063....................... 3-17
8220525 ............ 10-51, 10-61 8530025..........................4-11 88681343 ....................... 2-11 90554064....................... 3-17
8220890 ....................... 10-40 8546407............................8-4 88681344 ....................... 2-25 90554065.............. 3-17, 3-29
8223073 ....................... 10-27 8580315..........................3-13 88691387 ..................... 10-17 90554067....................... 3-16
8225122 ................ 10-3, 10-7 8584001..........................3-13 8880216-OM ............. 5-4, 5-8 90554069....................... 3-16
8270621 ....................... 10-14 8584003........................10-14 8880217-OM ............. 5-4, 5-8 90554070....................... 3-16
8275247 ......................... 4-21 85941016......................10-27 8880218-OM ............. 5-3, 5-7 90554071....................... 3-17
8278020 ......................... 4-11 85941017........................8-27 8881800 ....................... 10-14 90554072....................... 3-17
8303626 ......................... 3-19 8630003..........................3-11 90020003 ....................... 3-11 90554073....................... 3-16
8303634 ....... 3-11, 3-13, 9-22 8642207..........................3-13 90022230 ....................... 9-17 90554076..... 3-17, 3-29, 3-33
8303658 ......................... 3-11 86683193........................6-20 90027187 ....................... 8-25 90554077....................... 3-17
8303715 ......................... 3-13 86881273.............. 2-17, 2-19 90027470 ....................... 2-13 90554080....................... 3-25
8305012 ......................... 3-19 86881276.............. 2-17, 2-19 900274712-7, 2-9, 2-11, 2-13, 91023098....................... 6-13
8305624 .............. 3-11, 10-14 86883328.............. 6-20, 6-25 2-15, 2-17, 2-19 91031236. 2-5, 2-7, 2-9, 2-11,
8305630 ......................... 6-26 86921268..... 2-21, 2-25, 2-27 90027473 ......................... 6-5 2-13, 2-15, 2-17,
8305643 ....... 3-11, 3-13, 9-22 8750024............................4-3 90027475 .................. 5-3, 5-7 2-19
8305644 ......................... 3-19 8750025............................4-3 90028720 ......................... 8-4 91033186. 2-5, 2-7, 2-9, 2-11,
8305645 .................. 2-3, 8-27 8769132..........................3-13 90200003 . 3-3, 3-5, 3-7, 3-13 2-13, 2-15
8307007 ......................... 3-19 8770016..........................3-13 90200602 ....................... 1-11 91033187..... 2-17, 2-19, 8-25
8307024 ........................... 6-4 8770258............................7-3 90200755 ....................... 6-13 91033189. 2-5, 2-7, 2-9, 2-13,
8307107 ........................... 4-3 8780039..........................5-81 90205792 ....................... 8-21 2-15
8307112 ......................... 3-19 8786514..........................5-81 90205870 2-5, 2-7, 2-9, 2-11, 91033317..................... 10-17
8307904 ......................... 3-13 88201008........................8-27 2-13, 2-15, 2-17, 91033425..................... 10-17
8307916 ........... 2-3, 2-31, 9-7 88211550........................2-11 2-19 91041449.... 2-21, 2-23, 2-25,
8307917 ........... 2-3, 2-31, 9-7 88211551........................2-11 90206194 ....................... 4-12 2-27, 8-27
8307918 ......................... 3-13 88212287..........................2-3 90206196 ....................... 6-21 91041450.... 2-15, 2-21, 2-23,
8310067 .................. 2-3, 2-31 88261010......................10-27 902061981-6, 6-13, 10-3, 10-7 2-25, 2-27

13-10 G10-55A, G12-55A 31200728


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
91041451 ....2-21, 2-23, 2-25, 91161274 .............. 2-17, 2-19 10-11 91474435 ....................... 9-37
2-27, 8-27 91161277 ..... 2-13, 2-15, 2-17 914034143-7, 3-9, 3-11, 3-13, 91474438 ....................... 9-37
91041596 ....2-21, 2-23, 2-25, 91161278 ......................... 2-9 3-37, 3-41, 8-27, 91474439 ....................... 9-37
2-27, 8-27 91163028 ....................... 11-5 10-11 91474440 ....................... 9-37
91043084 ....................... 5-81 91163035 ....................... 4-21 91403489 ....................... 4-21 91474441 ....................... 9-37
91043125 ....3-37, 3-41, 8-27, 91163036 .............. 2-21, 2-25 91403503 ..............6-9, 10-23 91474442 ....................... 9-37
10-11 91163037 ....................... 2-25 91403579 ....................... 9-33 91474443 ....................... 9-37
91043126 ....3-37, 3-41, 8-27, 91163066 ..................... 10-14 91403601 ....................... 4-21 91474446 ....................... 9-37
10-11 91163087 ....................... 6-13 91403608 ..................... 10-17 91474447 ....................... 9-37
91044080 ....................... 9-17 91163100 ............ 9-33, 10-14 91404011 ......................... 7-9 91474450 ....................... 9-37
91081313 ......................... 1-9 91163161 .............. 2-25, 2-27 91404013 ......................... 7-9 91474451 ....................... 9-37
91081640 ...10-3, 10-7, 10-11 91163162 ....................... 2-25 91404016 ......................... 7-9 91474452 ....................... 9-37
91083106 ......................... 8-4 91163163 ....................... 2-21 91404109 ......................... 6-8 91474453 ....................... 9-37
91083217 ....................... 8-25 91163188 ...... 2-9, 2-11, 2-13, 91404110 ......................... 6-8 91474454 ....................... 9-37
91083385 ....................... 5-81 2-15, 2-17, 2-19 91404290 ......................... 6-8 91474455 ....................... 9-37
91121082 ................ 2-9, 2-11 91163204 ..... 2-21, 2-25, 2-27 91404291 ......................... 6-8 91474456 ....................... 9-37
91121134 ...8-23, 8-27, 10-14 91163214 ................ 2-9, 2-11 91404294 ......................... 6-8 91474458 ....................... 9-37
91123054 ...8-23, 8-27, 10-14 91164087 ......................... 6-8 91404295 ......................... 6-8 91474459 ....................... 9-37
91123126 ......................... 7-7 91164094 ......................... 6-8 91404296 ......................... 6-8 91474460 ....................... 9-37
91126032 ..................... 10-14 91165022 .............. 2-21, 2-25 91404297 ......................... 6-8 91474465 ..................... 10-19
91140001 ......................... 1-3 91166039 .............. 2-17, 2-19 91404298 ......................... 6-8 91474468 ..................... 10-40
91141301 ......................... 2-3 91166065 .............. 2-17, 2-19 91404299 ......................... 6-8 91474469 ..................... 10-40
91141302 ......2-9, 2-13, 2-15, 91334024 ......................... 6-8 91404301 ......................... 6-8 91474481 ....................... 6-11
2-17, 2-19 91334032 ....................... 6-11 91404302 ......................... 6-8 91474482 ....................... 6-11
91141303 ......2-9, 2-11, 2-13, 91334034 ......................... 6-8 91404303 ......................... 6-8 91474492 ....................... 6-11
2-15, 2-17, 2-19 91334035 ......................... 6-8 91404305 ......................... 6-8 91474512 .... 5-13, 5-15, 5-35,
91143024 ....................... 8-27 91343031 ..................... 10-24 91404306 ......................... 6-8 5-37
91143107 .......... 10-14, 10-15 91344046 ......................... 6-8 91404309 ....................... 6-11 91474513 .............. 5-21, 5-43
91143117 ..................... 10-27 91344053 ..................... 10-24 91404310 ....................... 6-11 91476031 ......................... 7-3
91143122 ................ 4-9, 6-26 91355034 ....................... 5-81 91404311 ....................... 6-11 91501064 ....................... 8-27
91143141 ..................... 10-14 91355035 ....................... 5-81 91404312 ....................... 6-11 91503093 ....................... 9-43
91143172 ......................... 8-5 91355037 ....................... 5-81 91404313 ....................... 6-11 91503094 ....................... 8-28
91144190 ......................... 7-7 91355038 ....................... 5-81 91404315 ....................... 6-11 91503105 .......... 10-53, 10-55
91144191 ......................... 7-7 91361032 ..................... 10-14 91404316 ....................... 6-11 91503106 .......... 10-53, 10-55
91144478 ....................... 6-15 91361045 ......................... 2-9 91404317 ....................... 6-11 91503112 ....................... 11-5
91161136 ......................... 9-5 91361046 ......................... 2-9 91404318 ....................... 6-11 91504028 ......................... 7-9
91161137 ......................... 9-5 91361047 ....................... 2-13 91404319 ....................... 6-11 91504029 ................ 7-9, 7-11
91161167 ......................... 2-5 91363021 ......... 10-30, 10-34, 91404320 ....................... 6-11 91504030 ....................... 7-11
91161168 ....................... 2-11 10-37, 10-41 91404321 ....................... 6-11 91504031 ....................... 7-11
91161169 .............. 2-13, 2-15 91363068 ..................... 10-14 91404322 ....................... 6-11 91504056 ....................... 9-43
91161170 ................ 2-9, 2-13 91363151 ..................... 10-14 91404323 ....................... 6-11 91504057 ....................... 9-43
91161171 .................. 2-5, 2-7 91363203 ....................... 8-25 91404324 ....................... 6-11 91504058 ....................... 9-43
91161173 .............. 2-13, 2-15 91365037 ..................... 10-14 91404325 ......................... 7-9 91504059 ....................... 9-43
91161180 .............. 2-25, 2-27 91366015 ..................... 10-14 91404326 ......................... 7-9 91504088 ..................... 10-47
91161183 . 2-5, 2-7, 2-9, 2-11 91401189 .... 2-21, 2-23, 2-25, 91404382 ......................... 9-7 91504089 ..................... 10-43
91161184 2-5, 2-7, 2-9, 2-11, 2-27 914130366-4, 6-20, 6-24, 8-27 91504107 ..................... 10-47
2-13, 2-17 91401281 .............. 10-3, 10-8 91413052 ..................... 10-23 91511094 ................ 2-9, 2-11
91161211 ....................... 2-25 91401443 ..................... 10-17 91413061 ....................... 11-5 91511105 .................. 5-3, 5-7
91161212 ....................... 2-25 91401450 ....................... 8-27 91413122 .... 2-21, 2-25, 2-28 91511127 ..................... 10-27
91161213 ....................... 2-25 91401516 ....................... 6-13 91413129 ....................... 2-25 91511145 ......................... 7-3
91161214 ....................... 2-25 91401590 ....................... 6-13 91413142 ......................... 6-9 91513125 ......................... 7-7
91161218 ....................... 2-21 91403097 ......................... 6-4 91473126 ....................... 5-83 91513176 .............. 2-23, 2-27
911612212-9, 2-11, 2-13, 2-17 91403098 ......................... 6-5 91473127 ..................... 10-19 91513180 ......................... 7-3
91161222 ................ 2-9, 2-11 91403119 .............. 2-23, 2-27 91473206 ....................... 5-81 91513212 ......................... 7-9
91161240 .............. 2-21, 2-25 91403193 .................. 5-3, 5-7 91473211 ....................... 6-13 91513266 .............. 5-83, 5-85
91161248 ......2-9, 2-11, 2-13, 91403230 ......................... 6-4 91474035 ..................5-3, 5-7 91514081 ....................... 5-45
2-15, 2-17, 2-19 91403324 ....................... 6-13 91474402 ....................... 9-35 91514082 .... 5-21, 5-25, 5-43,
91161266 ....................... 2-21 914034133-7, 3-9, 3-11, 3-13, 91474407 ....................... 9-35 5-45
91161267 .....2-21, 2-25, 2-27 3-37, 3-41, 8-27, 91474434 ....................... 9-37 91514087 .... 5-13, 5-35, 5-37,

31200728 G10-55A, G12-55A 13-11


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
5-45 91514161.... 5-29, 5-31, 5-49, 91563030 .............. 2-23, 2-27
91514089 ....................... 5-37 5-51 91563035 .............. 2-23, 2-27
91514090 ....5-13, 5-15, 5-35, 91514165..... 5-29, 5-49, 5-51 91563036 ....................... 2-28
5-37 91514169........................5-29 91563046 ......................... 9-3
91514095 ....5-21, 5-25, 5-43, 91514171........................5-29 91563047 ......................... 9-9
5-45 91514172........................5-29 91563061 ......................... 6-4
91514098 ....5-13, 5-15, 5-35, 91514173........................5-29 91563062 ......................... 6-5
5-37 91514174.... 5-21, 5-25, 5-43, 91563075 ....................... 6-13
91514099 ....5-13, 5-15, 5-21, 5-45 91563079 ....................... 4-15
5-25, 5-35, 5-37, 91514175.... 5-21, 5-25, 5-43, 91563091 ....................... 5-53
5-43, 5-45 5-45 91563121 ....................... 5-53
91514101 ....................... 5-37 91514176........................5-25 91563129 ....................... 4-15
91514111 ....5-21, 5-25, 5-43, 91514177.... 5-21, 5-25, 5-43, 91563147 ....................... 2-11
5-45 5-45 91563158 ....................... 6-17
91514112 ....................... 5-45 91514178.... 5-21, 5-25, 5-43, 91563161 .............. 2-15, 2-19
91514113 ....5-21, 5-25, 5-43, 5-45 91563163 ....................... 4-17
5-45 91514179.... 5-21, 5-25, 5-43, 91563164 ....................... 6-17
91514114 ....5-21, 5-25, 5-43, 5-45 91563185 ..................... 10-49
5-45 91514180.... 5-21, 5-25, 5-43, 91563190 ....................... 9-41
91514115 ....5-21, 5-25, 5-43, 5-45 91563191 ....................... 6-13
5-45 91514181.... 5-21, 5-25, 5-43, 91563192 ..................... 10-17
91514117 ....................... 5-45 5-45 91563197 ................ 1-9, 9-13
91514118 .............. 5-83, 5-85 91514184.... 5-21, 5-25, 5-43, 91563198 ......................... 1-9
91514123 ....5-17, 5-19, 5-21, 5-45 91563199 ................ 1-9, 9-13
5-25, 5-39, 5-41, 91514185.... 5-21, 5-26, 5-43, 91563200 ....................... 7-11
5-43, 5-45 5-45 91563201 ....................... 7-11
91514125 ....................... 5-19 91514186.... 5-21, 5-26, 5-43, 91563205 ....................... 6-13
91514126 ....................... 5-19 5-45 91563207 ....................... 6-13
91514127 ....................... 5-19 91514188.... 5-15, 5-21, 5-26, 91563208 ......................... 7-7
91514128 ....................... 5-19 5-43, 5-45 91563209 ......................... 5-3
91514129 ....................... 5-19 91514189.... 5-21, 5-25, 5-43, 91563219 .............. 2-23, 2-27
91514130 ....5-17, 5-19, 5-39, 5-45 91563226 ......................... 7-7
5-41 91514197........................9-37 91563244 ................ 9-7, 9-13
91514131 ....5-17, 5-19, 5-39, 91514198........................9-37 91563247 ..................... 10-63
5-41 91514199........................9-37 91563250 ....................... 5-81
91514132 ....................... 5-19 91514224..........................7-9 91563263 ......................... 9-5
91514133 ....................... 5-41 91514266........................6-25 91563282 ....................... 5-11
91514134 ....................... 5-41 91514270........................6-25 91564003 .............. 3-16, 3-17
91514136 ....................... 5-19 91514272........................6-25 91565004 ....................... 2-27
91514137 ....................... 5-19 91514295........................6-25 91565005 .............. 2-23, 2-27
91514138 ....................... 5-19 91514296........................6-25 91565039 ....................... 5-81
91514139 ....................... 5-19 91553072........................11-7 91565040 ....................... 5-81
91514140 ....................... 5-19 91554014......................10-47 91565067 ......................... 6-5
91514141 .............. 5-17, 5-19 91554017......................10-61 91565070 ....................... 11-5
91514142 ....................... 5-19 91554019......................10-51 91565071 ....................... 11-5
91514143 .............. 5-17, 5-19 91554022.......... 10-30, 10-34 91565081 ....................... 5-83
91514144 ....................... 5-19 91561090........................2-27 91565088 ....................... 11-5
91514146 ....5-21, 5-25, 5-43, 91561101..........................2-7 91565092 ....................... 11-5
5-45 91561107........................2-23 91565094 ....................... 3-25
91514147 ....5-21, 5-25, 5-43, 91561108........................2-15 91566007B ..................... 2-11
5-45 91561140.............. 8-15, 8-17 91566043 ....................... 8-27
91514148 ....5-21, 5-25, 5-43, 91561156B ............... 2-5, 2-7 91566062 ....................... 5-83
5-45 91561192..........................7-5 91566063 ....................... 5-83
91514149 ....5-21, 5-25, 5-43, 91561250........................2-27 91569003 ......................... 6-4
5-45 91561268........................8-28 91576006B ....................... 2-9
91514151 .............. 5-29, 5-31 91563021........................2-27
91514154 .............. 5-49, 5-51 91563025.............. 2-23, 2-27
91514159 ..... 5-29, 5-49, 5-51 91563026.............. 2-23, 2-27
91514160 .............. 5-49, 5-51 91563028........................2-11

13-12 G10-55A, G12-55A 31200728


31200728

An Oshkosh Corporation Company

JLG Industries, Inc.


1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
Fax: +1-717-485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Antonia Martins Luiz, 580 Bentley House Z.I. de Baulieu
11 Bolwarra Road Distrito Industrial João Narezzi Bentley Avenue 47400 Fauillet
Port Macquarie 13347-404 Indaiatuba - SP Middleton France
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Australia Phone: +55 19 3936 8870 M24 2GP Fax: +33 (0)5 53 88 31 79
Phone: +61 2 65811111 Fax: +55 19 3935 2312 England
Fax: +61 2 65813058 Phone: +44 (0)161 654 1000
Fax: +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. JLG Europe B.V.
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Polaris Avenue 63
D - 27721 Ritterhude-lhlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 2132 JH Hoofddorp
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Phone: +49 (0)421 69 350 20 Hong Kong Phone: +39 029 359 5210 Phone: +31 (0)23 565 5665
Fax: +49 (0)421 69 350 45 Phone: +852 2639 5783 Fax: +39 029 359 5845 Fax: +31 (0)23 557 2493
Fax: +852 2639 5797

JLG Polska Plataformas Elevadoras JLG Sverige AB


UI. Krolewska JLG Iberica, S.L. Enkopingsvagen 150
00-060 Warsawa Trapadella, 2 Box 704
Poland P.I. Castellbisbal Sur SE - 176 27 Jarfalla
Phone: +48 (0)914 320 245 08755Castellbisbal, Barcelona Sweden
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Phone: +34 93 772 4 700 Fax: +46 (0)850 659 534
Fax: +34 93 771 1762

www.jlg.com

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