Plant Standards of The CPMB 100-07
Plant Standards of The CPMB 100-07
Plant Standards of The CPMB 100-07
Fifteenth Revision,
March 20, 2007
CPMB 100-07
Your Assurance of Quality!
FOREWORD
The Concrete Plant Mixer Manufacturers Bureau (CPMB) is an organization composed of
companies directly involved in the design, manufacture and sale of concrete plants and components
thereof. The function of the CPMB is to establish minimum standards for rating various components of
concrete plants for the protection of and assurance to the user that the plated components of the plants
conform to these Standards. The CPMB also provides a means for mutual consideration of matters
common to the concrete industry whereby concrete plant technology, user services, agency
specifications and related common problems can better be served through coordinated efforts of the
members of the CPMB and its Divisions.
The Control Systems Manufacturers Division (CSMD) of the CPMB is an organization composed of
manufacturers directly involved in the design, manufacture and sale of controls for concrete batching plants.
The CSMD establishes minimum standards for rating control systems for concrete plants – Part 2 of these
Standards.
The Plant Mixer Manufacturers Division (PMMD) of the CPMB is an organization composed of
companies directly involved in the design, manufacture and sale of concrete plant mixers. The function
of the PMMD is to establish minimum standards for rating concrete plant mixers – Part 3 of these
Standards.
The Air Quality Manufacturers Division (AQMD) of the CPMB is composed of manufacturers
directly involved in the design, manufacture and sale of air quality equipment for concrete batching plants.
The AQMD establishes minimum standards for rating air quality equipment – Part 4 of these Standards.
INTRODUCTION
Members of the CPMB and its Divisions attach rating plates to components of concrete plants as
allowed by these Standards. The rating plates serve to indicate that the component conforms to the
requirements of these Standards. Rating plates for plant mechanical equipment may be attached to items
listed in Part 1 of these Standards.
Members of the CSMD attach rating plates to components of control systems for concrete plants listed
in Part 2 of these Standards.
Members of the PMMD attach rating plates to concrete mixers to specify the maximum mixing capacity
to standard sizes as indicated in Part 3 of these Standards. The rating plate on a concrete mixer does not
guarantee that the mixer will mix concrete at the rated capacity under all actual field conditions, but that
it meets the requirements for volumetric requirements in Table 3.1 of these Standards.
Members of the AQMD attach rating plates to air quality equipment to specify the type, CFM and Filter
Surface Area as indicated in Part 4 of these Standards.
Rating plates guarantee that components of concrete plants that have them attached conform to the
requirements of these Standards established and unanimously agreed upon by all members of the CPMB
and its Divisions. These methods continue to represent industry practice and are used by all members of
CPMB, whose membership represents the majority of concrete plant manufacturers.
These standards provide useful tables, formulas and considerations, so that the purchaser who is
concerned with the actual performance can depend on these standards as a guide in the selection of
concrete plant components. In addition these standards include rating criteria, methodology, formulas
and available sizes of concrete plant components currently used by the industry.
Current Edition approved March 20, 2007, originally published March 1, 1960. Previous Edition, Fourteenth Revision, April 1, 2006.
Part 3 of these Standards was previously published as PMMD 100-96 Concrete Plant Mixer Standards of the Plant Mixer Manufacturers
Division, Concrete Plant Manufacturers Bureau, Seventh Revision, April 17, 1996, originally published January 1, 1966.
See companion Standard CPMB 100M-07 for SI Units
Concrete Plant Standards
of the Concrete Plant Manufacturers Bureau
CPMB 100-07
Fourteenth Revision – Effective March 20, 2007
PURPOSE
These Standards have been prepared for the “Our company hereby certifies that rating plates
information of users of concrete plant equipment, of the Concrete Plant Manufacturers Bureau
including plants, controls, plant mixers and air have been attached during the year just ended
quality equipment. They have been established and will be attached in the forthcoming year to
pursuant to Articles VI-VII of the Bylaws of the eligible items of concrete plant equipment which
Concrete Plant Manufacturers Bureau to describe conform to the Standards of the Bureau and
and identify the products and combinations of only to such eligible items.”
products manufactured or furnished by members of
This stipulation shall be signed by an authorized
the Bureau, its Control Systems Manufacturers
officer of the member company. Any member
Division, Plant Mixer Manufacturers Division and
company shall furnish the Bureau, upon request,
its Air Quality Manufacturers Division, and to
structural drawings, steel design computations and
standardize rated capacities, the basis for
any other information pertinent to determining that
determining rated capacities, and certain other
items of equipment conform to these Standards.
features of concrete plant components, control
systems, plant mixers and air quality equipment. SCOPE
These Standards specify requirements for concrete
EFFECTIVE DATE plant, controls, plant mixer equipment and air
These revised Standards shall become effective on
quality equipment eligible to be designated as
March 20, 2007. Members of the Bureau shall
standard by the Concrete Plant Manufacturers
attach rating plates to all eligible equipment shipped
Bureau.
thereafter and certified by them as complying with
these Standards. Equipment shipped prior to March GOVERNING UNITS
20, 2007 shall be subject to the Concrete Plant The values stated in inch-pound units are to be
Standards in effect at time of shipment. Equipment regarded as the standard. The SI (metric) equivalent
shipped prior to March 1, 1960 shall not be entitled values given in parenthesis are for information only.
to a rating plate. See CPMB 100M-07 for the version of this standard
in SI units.
CERTIFICATION
A copyrighted rating plate furnished by the Bureau
shall be attached to those eligible items of concrete
plant equipment shipped by a member of the PART 1 -- Plant Mechanical Equipment
Bureau and its Control Systems Manufacturers PART 2 -- Plant Control Systems
Division, Plant Mixer Manufacturers Division and PART 3 -- Plant Mixer Equipment
Air Quality Manufacturers Division, and certified
by the company as complying with these Standards.
PART 4 -- Air Quality Equipment
The rating plate shall define size, capacity or
performance. Each member of the Bureau shall
execute annually the following stipulation:
Part 1 – Plant Mechanical Equipment
Concrete Plant Standards of the Concrete Plant Manufacturers Bureau
TABLE OF CONTENTS
1. Specifications for Equipment 1. SPECIFICATIONS FOR EQUIPMENT
1.1. Bins or Silos The following items of equipment covered
1.1.1. Bins, Aggregate by these Standards are eligible to have rating
1.1.2. Bins or Silos, Cement plates attached to them:
1.1.3. Multiple Compartment Cement and
• batchers for aggregates,
Fly Ash Bin or Silo
1.1.4. Bins, Combination • batchers for cement or cementitious
materials,
1.2. Conveying Equipment
• batchers for water,
1.2.1. Belt Conveyors for Aggregates
1.2.2. Bucket Elevators for Aggregates • bins for aggregates,
1.2.3. Bucket Elevators for Cement • bins or silos for cement or
1.2.4. Other Conveyors for Cement cementitious materials,
1.3. Batching Equipment
• bins for both aggregate and cement or
1.3.1. Scales cementitious materials,
1.3.1.1. Scale Accuracy • belt conveyors for aggregates,
1.3.1.2. Scale Lever Systems • bucket elevators for aggregates,
1.3.1.3. Beam Scales • bucket elevators for cement or
1.3.1.4. Dial Scale cementitious materials,
1.3.1.5. Load Cell Systems • other conveyors for cement or
1.3.2. Batchers, General
cementitious materials.
1.3.2.1. Batchers, Aggregate
1.3.2.2. Batchers, Cement (Cementitious Rating plates are not furnished for the
Materials) following items of equipment covered by
1.3.2.3. Batchers, Water these standards:
1.3.3. Water Meters • water meters,
1.3.4. Dispensing Equipment for Admixtures
• admixture batching equipment.
1.3.4.1. Admixture Batchers
1.3.4.2. Volumetric Admixture Dispensers Items of equipment eligible to be designated
1.3.5. Accuracy for Batching as standard shall conform to the applicable
1.3.5.1. For Individual Batchers requirements set forth hereafter in these
1.3.5.2. For Cumulative Batchers With a Tare Standards.
Compensated Control
1.3.5.3. For Cumulative Batchers Without a 1.1. Bins or Silos. A bin or silo shall consist of
Tare Compensated Control a suitable container for storing aggregates or
1.3.5.4. For Volumetric Batching Equipment cement and cementitious materials and, in the
1.3.5.5. Range of Accuracy case of the latter, protecting it from moisture.
1.1.1. Bins, Aggregate. Aggregate bins shall
be structurally designed to contain the rated
capacity plus heaping, based on material
weighing 110 lb/ft3 (1760 kg/m3). Rated
capacities, as shown on the rating plate, shall
be stated in terms of cubic yards (m3) of bin 1.2.1. Belt Conveyors for Aggregates shall
volume at the bin water level. Bin water level conform to the current Standards of the
shall be the sum of water level volumes of each Conveyor Equipment Manufacturers
individual compartment in the bin. In addition, Association. Rated capacities, as shown on the
rated capacities may be stated in terms of cubic rating plate, shall be stated in tons per hour
yards (m3) of heaped volume. The heaped (metric tons/hr.), assuming the material to
volume shall not exceed the lowest bin water weigh 100 lb/ft3 (1600 kg/m3).
level volume plus the volume represented by
1.2.2. Bucket Elevators for Aggregates shall
the frustum of a cone or pyramid above that
have their rated capacities, as shown on the
water level, sloping from the perimeter of the
rating plate, stated in terms of tons per hour
bin at an angle of 40 degrees from the
(metric tons/hr.) computed by assuming that the
horizontal, to a vertical height equal to 25
buckets are filled to 75 percent of their actual
percent of the minimum width of the bin at the
cubical capacity with material weighing 100
lowest water level line. Rated capacities may
lb/ft3 (1600 kg/m3).
also be stated in tons (metric tons) based on
material weighing 100 lb/ft3 (1600 kg/m3). 1.2.3. Bucket Elevators for Cement shall have
their rated capacities, as shown on the rating
1.1.2. Bins or Silos, Cement. Cement bins or
plated, stated in terms of ft3/hr (m3/hr)
silos shall be designed to contain rated capacity
computed on the assumption that the buckets
loads of material weighing 94 lb/ft3 (1500
are filled to 100 percent of their water-level
kg/m3). Rated capacity as shown on the rating capacity.
plate shall be stated in terms of cubic feet and
cubic yards (m3) of gross air volume. In 1.2.4. Other Conveyors for Cement, such as
addition, they may be stated in tons, based on screw conveyors, slides and pumps shall have
one ton, or 2000 pounds, equal to one cubic their rated capacities as shown on the rating
yard of partially aerated cement (one metric ton plate stated in terms of ft3/hr (m3/hr) based on
= 0.843 m3). the volumetric capacity rating by the
manufacturer of the conveyor.
1.1.3. Multiple Compartment Cement and
Fly Ash Bin or Silo. Any multiple 1.3. Batching Equipment shall provide that:
compartment bin or silo for storage of fly ash • cement or cementitious materials shall
and cement constructed after January 1989 be batched by weight;
shall have a fly ash compartment with double • aggregates shall be batched by weight;
walls separating it from other compartments for • water shall be batched by weight or
cementitious materials. Such double walls shall volume;
be constructed in a manner that permits • powdered admixtures shall be batched
detection of leakage of the cementitious by weight; and
materials by manual inspection. • liquid admixtures shall be batched by
1.1.4. Bins, Combination. Bins for the storage weight or volume.
of both aggregates and cement shall be
designed and their capacities computed and 1.3.1. Scales. Scales for batching shall consist
stated on the rating plate separately for of one of the following:
aggregates and cement in accordance with the
applicable provisions of Paragraphs 1.1.1 and (1) A lever system suspending the
1.1.2 above. weighing container, and, by means of
secondary levers, transmitting reduced
1.2. Conveying Equipment. All conveyor loads to a beam scale with balance
capacities, as shown on the rating plate, shall indicator or a full reading springless
be based on the equipment being uniformly and dial.
continuously fed.
(2) A lever system as in (1) above with a
single load cell within the lever system
as the primary load indicator and the between beam graduations shall not be less
beam scale or dial as secondary load than 0.03 in. (0.76 mm). The balance indicator
indicators. shall be sufficiently sensitive to show
movement when a weight of 1/10 of 1 percent
(3) A lever system as in (1) above with
of the scale capacity is placed in the batch
either the primary or secondary levers
hopper. Pointer travel shall show a minimum of
transmitting reduced loads to a single
5 percent of the net rated capacity of the largest
load cell and not having a beam scale or
weigh beam for underweight and 4 percent for
dial.
overweight. A readily adjustable mechanism
(4) A multiple load cell system directly shall be provided for dampening excessive
supporting the weighing container. oscillation of the indicator pointer.
The construction shall conform to the 1.3.1.4. Dial Scale. A dial scale mechanism
applicable sections of the NIST Handbook 44- shall be enclosed so as to be dust-tight. The dial
96, “Specifications, Tolerances and Other pointer shall indicate the load in the batcher
Technical Requirements for Weighing and continuously from zero balance to the scale
Measuring Devices,” except as herein capacity. The chart shall be of durable material
specified. Methods other than those specifically to ensure good readability. Charts used on the
described in this paragraph, which meet all primary dial attached to the scale shall have a
weighing tolerances and requirements to assure minimum of 1000 graduations placed on a
reliability as specified in these standards are circular reading line with a clear interval of not
acceptable. less than 0.03 in. (0.76 mm).
1.3.1.1. Scale Accuracy. When scales are first 1.3.1.5. Load Cell Systems shall be so
installed they shall be accurate to the basic designed to have a gross carrying capacity
tolerance values specified in NIST Handbook sufficient to support the fully loaded weighing
44-96 Section T.N.3.4. The minimum tolerance container without a loss of accuracy or
shall be 0.1% of the capacity of the scale. abnormal wear and to have the center of gravity
1.3.1.2. Scale Lever Systems shall be so of the gross load on the scale always remain
designed to have a cross carrying capacity between the load supports. A single load cell
sufficient to support the fully loaded weighing may be used with a scale lever system or
container without loss of accuracy or abnormal multiple load cells may be used to support a
wear and to have the center of gravity of the weighing container. Load cell supports shall be
gross load on the scale always remain between designed to prevent any lateral or other
the load supports. Scale lever pivots shall be nonaxial forces. Load cells shall be sealed for
hard, tempered, sharpened and gauged for environmental protection. Load cell systems
sustained accuracy. The bearing loops shall be shall be designed to resist
constructed with hardened bearing surfaces. (a) moisture,
Means shall be provided for leveling, aligning, (b) leakage resistance,
balancing and calibrating scale systems in the (c) overload or shock damage,
field. (d) drift from high voltage or high
1.3.1.3. Beam Scales. Beams for indicating the temperature,
load shall include a zero balance beam, a (e) line noise or radio frequency
balance indicator and a weighing beam for each interference.
ingredient used in any batch. Beams shall be A load cell system shall include a convenient
precision constructed devices with properly means to allow the operator to check the
hardened pivots and bearings capable of condition and proper functioning of both the
holding positive alignment. All poises shall load cell circuit and the signal conditioning and
have positive and accurate holding devices. All load display circuit. A means may be provided
wearing parts of poises shall be hardened and to automatically check these circuits on a more
protected against corrosion. The clear interval
frequent basis. Digital weight indicators shall rated capacities are stated in terms of the
be capable of reading full scale capacity and a volume of concrete produced in a single batch.
maximum weight indication of 1/10 of 1 1.3.2.1. Batchers, Aggregate. Individual
percent of full scale capacity. Digital batchers shall be rated separately at their
indications shall be clear, definite, accurate and maximum single batch capacity rather than
easily read under all conditions of normal indicating the total batch resulting from the use
operation. of all batchers.
1.3.2. Batchers, General. A batcher shall The minimum volume of the batcher in ft3 (m3),
consist of a suitable container for weighing an calculated from dimensioned drawings, shall be
ingredient for concrete. A combination of equal to its rated batcher capacity multiplied by
aggregates or a combination of cements (or 38 (1.407). (See Table 1.1).
cement and other cementitious materials) may
each be considered as a single ingredient. The volume of the batcher shall be calculated
Aggregates and cement or cementitious on two bases, the lesser of which shall govern,
materials shall not be weighed in the same as follows:
batcher. Each batcher shall be equipped with a (a) based on an angle of repose for
scale and also with the necessary mechanisms the aggregates of 30 degrees from
for its operation. The charging device shall be the horizontal measuring from the
capable of stopping the flow of material within bottom of all charging
the weighing tolerances specified in these mechanisms; or
Standards. Charging and discharging devices (b) based on actual water level
shall not permit loss of materials when closed. capacity.
The discharge device shall be capable of
controlling the rate of flow of the material. There shall be sufficient clearance above
aggregate batchers to permit convenient
When furnished, vibrators, or other aids to removal of overload.
charging and discharging, shall be attached in
such a manner that they will not affect accuracy The reading face capacity or the sum of weigh-
of weighing. beam capacities of a scale on an aggregate
batcher shall be not less than 3,300 lb/yd3
The batcher shall be so designed and of such (1966 kg/m3) of rated batcher capacity.
capacity that it will receive its rated load
without the weighed materials being in contact 1.3.2.2. Batchers, Cement (Cementitious
with the charging mechanism. Materials). The minimum volume of the
batcher in ft3 (m3), calculated from
The criteria to qualify batchers for rating plates dimensioned drawings, shall be 3 ft3 (0.085 m3)
are based on minimum volumetric capacities. to allow for fluffing and variations in filling,
Volumetric capacities may exceed the plus 9 times the yardage rating (1/3 of the rated
minimum requirements. In use, the rated capacity of the plant in m3). (See Table 1.2).
batcher capacity may be exceeded providing Cement batchers shall be provided with a dust
the load does not: seal between the charging mechanism and the
(a) exceed the scale capacity, batcher installed in such a manner that it will
(b) overflow the batcher, not affect the accuracy of weighing. The
(c) affect the scale by the closing of the batcher shall be vented to permit escape of air.
charging device. It shall be self-cleaning and may be fitted with
The rated batcher capacities in Column 1 of a vibrator to ensure complete discharge.
Table 1.1 and Column 1 of Table 1.2 for The reading face capacity or the sum of weigh-
aggregate and cementitious materials, beam capacities of a scale on a cement batcher
respectively, are the standard sizes and are shall be not less than 660 lb/yd3 (392 kg/m3) of
required to have rating plates attached. These rated batcher capacity.
It is recognized that mass concrete work for furnished by the plant manufacturer shall not be
dams, etc., requires special rating based on a furnished with a rating plate but shall be
minimum of 350 lb/yd3 (208kg/m3). subject to the following specifications:
powdered admixtures shall be batched by
The above volumes and scale capacities are not
weight, liquid admixtures may be batched by
applicable to individual batchers for
weight or volume, and the specifications shall
cementitious materials other than cement.
be applicable only for dispensing admixtures
1.3.2.3. Batchers, Water. Scales for measuring having a minimum recommended dosage rate
the water may be graduated either in pounds of one fluid ounce (or more) per 100 lb (29.6
(kg) or U.S. gallons (L) or both. mL per 45.4 kg) of cement; or for concentrated
The minimum volume of the batcher tank, additives that have been reconstituted to the
calculated from dimensioned drawings, shall be point where the dosage rate is one fluid ounce
not less than its rated batcher capacity. Any (or more) per 100 lb (29.6 mL per 45.4 kg) of
water batcher shall have a volume providing cement.
not less than 40 U.S. gallons/yd3 (198 L/m3) of The batching or dispensing devices shall be
concrete to be produced in a single batch. capable of repetitively controlling the batching
The reading face capacity or the sum of weigh- of the admixture to the accuracy tolerances
beam capacities of a scale on a water batcher specified in these Standards. Piping for liquid
shall be not less than 320 lb/yd3 or 38 gal/yd3 admixtures shall be free from leaks and
(190 kg/m3 or 188 L/m3) of rated batcher properly valved to prevent backflow or
capacities. siphoning.
1.3.3. Water Meters shall not be furnished A separate dispenser is recommended for each
with a rating plate and shall conform to the admixture, although multiple use of dispensing
Standards of the American Water Works controls is permitted and compatible
Association, except as herein specified. The admixtures may be stored in the same holding
metering equipment, in addition to the meter, or checking reservoir after batching and prior to
shall include: introduction into the mixer. If, contrary to this
recommendation, the same dispensing
(1) A cut-off device capable of stopping the equipment is used for non-compatible
flow within the accuracy tolerances admixtures, the common device shall be
specified in these Standards. The cut-off flushed at the end of each cycle.
device shall be free from leaks when
closed; 1.3.4.1. Admixture Batchers. Scales for
admixture batchers may be graduated by
(2)A strainer of a size and porosity as is weight or volume, with the minimum
recommended by the meter graduation being the amount or weight of the
manufacturer; admixture required per 100 lb (45.4 kg) of
(3) A register integral with the meter or a cement.
separate device to indicate the volume Admixtures that are compatible may be
batched, at any point in the metering cumulatively weighed in the same batcher
operation; providing the accuracy of batching of each is
(4)A volume setting device capable of equivalent to the accuracy of batching required
being set to one gallon (3.8L) by these Standards when each is batched
increments, or a register capable of being individually.
read to one gallon (3.8L) or both; Liquid admixtures that are compatible may be
(5)Capability for field adjustment for cumulatively weighed with the water providing
purposes of calibration. that the accuracy of batching of each is
equivalent to the accuracy of batching required
1.3.4. Dispensing Equipment for
Admixtures. Admixture dispensing equipment
by these Standards when each is batched 1.3.5.2 For Cumulative Batchers With A
individually. Tare Compensated Control (see 2.1.4), the
tolerances of Paragraph 1.3.5.1 shall apply
1.3.4.2. Volumetric Admixture Dispenser.
based on the required weight of each material.
All admixture dispensing equipment other than
weigh batchers shall be classified as volumetric 1.3.5.3. For Cumulative Batchers Without a
dispensers. All volumetric dispensers shall be Tare Compensated Control (see 2.1.4.), the
used only for liquid admixtures and each plant following tolerances shall apply to the required
shall be equipped with the necessary calibrated cumulative weight:
devices that will permit convenient checking of
Cement and other Cementitious Materials or
the dispensed volume to the required accuracy
Aggregates -
of the particular admixture.
±1% of the required cumulative weight of
The dispensing system shall include a device or material being weighed OR ±0.3% of
devices that shall either detect and indicate the scale capacity, whichever is greater
presence or absence of flow of the admixture,
or detect and indicate the presence or absence Admixtures -
of the admixture, or provide a convenient ±3% of the required cumulative weight of
means of visually observing the admixture in material being weighed OR ±0.3% of
process of being batched or discharged. scale capacity, OR ± the minimum dosage
rate per 100 lb (45.4 kg) of cement as it
1.3.5. Accuracy for Batching for equipment applies to each type of admixture,
covered by these Standards shall be as follows: whichever is greater.
1.3.5.1. For Individual Batchers, the 1.3.5.4. For Volumetric Batching Equipment
following tolerances shall apply based on the the following tolerances shall apply to the
required scale reading: required volume of material being batched:
Cement and other Cementitious Materials(1) Water -
±1% of the required weight of materials ±1% of the required volume of material
being weighed OR ±0.3% of scale being batched OR ±1 gallon (3.8L),
capacity, whichever is greater whichever is greater
Aggregates - Admixtures -
±2% of the required weight of material ±3% of the required volume of materials
being weighed OR ±0.3% of scale being batched OR ± the minimum
capacity, whichever is greater recommended dosage rate per 100 lb (45.4
Water - kg) of cement, whichever is greater.
±1% of the required weight of material 1.3.5.5. Range of Accuracy. For ingredients
being weighed OR ±0.3% of scale batched by weight the accuracy tolerances
capacity, whichever is greater required of the batching equipment shall be
Admixtures - applicable for batch quantities between 10%
±3% of the required weight of material and 100% of scale capacity.
being weighed OR ±0.3% of scale For water or admixtures batched by volume,
capacity, OR ± the minimum dosage rate the required accuracy tolerances shall be
per 100 lb (45.4 kg) of cement, whichever applicable for all batch sizes from minimum to
is greater. maximum, as is determined by the associated
cement or aggregate batcher rating. (See Table
1.1).
(1)
Other cementitious materials are considered to
include fly ash, ground granulated blast furnace slag,
and other natural or manufactured pozzolans
Table 1.1 Standard Aggregate Batcher Sizes Table 1.2 Standard Cementitious Material
and Minimum Required Volumetric Batcher Sizes and Minimum
Capacity in US Customary Units. Required Volumetric Capacity in US
Customary Units.
Note: US Customary Sizes are Standard. SI (Metric) Note: US Customary Sizes are Standard. SI (Metric)
equivalent values are approximate and are only equivalent values are approximate and are only
provided as information provided as information
Standard US Customary Sizes Nearest SI Size (3) Standard US Customary Sizes Nearest SI Size (3)
Rated Minimum Volume (2) Rated Minimum Rated Minimum Volume (2) Rated Minimum
Capacity, Capacity, Volume, Capacity, Capacity, Volume,
Standard, Approximate, Standard, Approximate,
yd3 (1) ft3 m3 m3 (1) m3 (2) yd3 (1) ft3 m3 m3 (1) m3 (2)
TABLE OF CONTENTS
2. Specifications for Equipment 2. SPECIFICATIONS FOR EQUIPMENT
2.1. Batching Controls and Systems The following items of equipment covered
2.1.1. Manual Controls by these Standards are eligible to have rating
2.1.2. Semi-Automatic Batcher Controls plates attached to them:
2.1.3. Semi-Automatic Interlocked Batcher • semi-automatic batching control for
Controls an individual batcher,
2.1.4. Automatic Batcher Controls • semi-automatic interlocked batching
2.1.5. Automatic Volumetric Controls control for an individual batcher,
2.1.6. Manual Batching System • automatic batching control for an
2.1.7. Partially Automatic Batching System individual batcher,
2.1.8. Semi-Automatic Batching System • partially automatic batching system
2.1.9. Automatic Batching System for multiple batchers and volumetric
2.2. Batching Recorders, General devices,
2.2.1. Graphic Recorder • semi-automatic batching system for
2.2.2. Digital Recorder multiple batchers and volumetric
2.2.3. Digital Batch Documentation Recorder devices,
2.2.4. Digital Concrete Certification • automatic batching system for
Recorder multiple batchers and volumetric
devices,
• recorders.
Rating plates are not furnished for the
following items of equipment covered by
these Standards:
• manual batching controls,
• manual batching systems.
Items of equipment eligible to be designated
as standard shall conform to the applicable
requirements set forth hereafter in these
Standards.
2.1. Batching Controls and Systems.
Batching controls are that part of the batching
equipment that provides the means for
controlling the batching device for an
individual material. They may be mechanical,
hydraulic, pneumatic, electrical, etc. or a mechanisms, a semi-automatic batcher control
combination of these means. shall start the weighing operation of each
material and stop automatically when the
A batching system is a combination of batching
designated weight of each material has been
controls necessary to proportion the ingredients
reached. No interlocks are required.
for concrete. A batching system may consist of
controls for batching cement and aggregate 2.1.3. Semi-Automatic Interlocked Batcher
only, if the mixing water is not added at the Controls shall be furnished with rating plates
batching plant. Volumetric admixture batching only when ingredients are weighed. This rating
controls are included in the scope of these plate is to be used only for an individual
Standards only when they are a part of a batcher control. When actuated by one or more
batching system. starting mechanisms, a semi-automatic batcher
control shall start the weighing operation of
Batching controls or systems shall be so located
each material and stop automatically when the
with respect to the batching equipment being
designated weight of each material has been
controlled that visual monitoring for accuracy,
reached, interlocked in such a manner that the
calibration of controls and manual batching can
discharge device cannot be actuated until the
be accomplished. If manual batching is not
indicated material is within the applicable
normally done, monitoring devices shall be
tolerances.
sufficiently accurate to detect an error equal to
the specified tolerance when a batch equal to 2.1.4. Automatic Batcher Controls shall be
the rated size of the batcher is batched. furnished with rating plates only when
ingredients are weighed. This rating plate is to
Where batching controls or systems are
be used only for an individual batcher control.
remotely located with respect to the batching
When actuated by a single starting signal, an
equipment and manual batching is not normally
automatic batcher control shall start the
done, monitoring devices shall be sufficiently
weighing operation of each material and stop
accurate to detect an error equal to the specified
automatically when the designated weight of
tolerance when a batch equal to the rated size
each material has been reached, interlocked in
of the batcher is batched.
such a manner that:
Where batching controls or systems are
remotely located with respect to the batching (1) The charging device cannot be
equipment, follower scales or other remote actuated until the scale has returned
monitoring devices may be used for manual to zero balance within ± 0.3% of the
batching if they repeat the reading of the master scale capacity;
scale within ± 0.2% of scale capacity. (2) The charging device cannot be
2.1.1. Manual Controls shall not be furnished actuated if the discharge device is
with a rating plate. Manual control exists when open;
the batching devices are actuated manually (3) The discharge device cannot be
with the accuracy of the batching operation actuated if the charging device is
being dependent of the operator’s visual open; and
observation of a scale or volumetric indicator.
(4) The discharge device cannot be
The batching devices may be actuated by hand
actuated until the indicated material
or by pneumatic, hydraulic, or electrical power
is within the applicable tolerances.
assists.
A tare compensated control is one that treats
2.1.2. Semi-Automatic Batcher Controls shall the start of the weighing of each ingredient as
be furnished with rating plates only when zero.
ingredients are weighed. This rating plate is to
be used only for an individual batcher control. For cumulative batchers with tare compensated
When actuated by one or more starting controls, interlocked sequential controls shall
be provided, and the applicable tolerances shall 2.1.9.1. All batching equipment in the system
apply to the required weight of each individual for batching ingredients by weight must be
material. activated by a single starting mechanism. A
separate starting mechanism is permitted for
For cumulative batchers without tare
volumetric batching of water and/or admixtures
compensated controls, interlocked sequential
not batched at the time of weighing.
controls shall be provided, and the applicable
tolerances shall apply to the required 2.1.9.2. Each automatic batcher must return to
cumulative weight of material as batched. zero tolerance, and each volumetric device
must reset to start or signal empty before it may
2.1.5. Automatic Volumetric Controls for
be charged.
water or admixtures shall not be furnished with
rating plates. When actuated by a single 2.1.9.3. The discharge of any ingredient in the
starting signal, automatic volumetric controls system may not start unless all batching
shall start the batching operation and stop controls have been cleared of the previous
automatically when the designated volume has batch with scales returning to zero tolerance
been reached. The batching control shall and volumetric devices resetting to start or
include visual means of observing either the signaling empty. The discharge of any scale
quantity sent or the quantity batched and the may start when all the ingredients weighed on
indication of the completion of the batching that scale have been batched.
operation. 2.1.9.4. Provisions shall be made for adjusting
2.1.6. A Manual Batching System shall the sequential discharge of the batchers or
consist of the required combination of measuring devices and the rate of discharge of
individual manual batcher controls and shall materials.
not be furnished with a rating plate. 2.2. Batching Recorders, General. A batching
2.1.7. A Partially Automatic Batching recorder may be either graphic or digital as
System shall consist of the required described in the following paragraphs. All
combination of batching controls, at least one batching recorders shall produce a record of the
of which shall be for controlling the cement or batch weights or volume of each material
aggregates, either semi-automatically or requiring recordation, a batch identification or a
automatically. Inclusion of admixture controls batch count, day, month, year, time of day to
is optional. This system shall be furnished with the nearest minute and shall register empty
a rating plate. Interlocking in any degree shall balance. Any automatically produced
be optional. permanent record, including the above
minimum information, shall be considered an
2.1.8. A Semi-Automatic Batching System
acceptable batching record. Target weights,
shall consist of the required combination of
simulated weights or any other weights other
semi-automatic interlocked batching controls or
than actual batch weights shall be clearly
of semi-automatic interlocked and automatic
identified as to their representation.
batching controls. This system shall be
furnished with a rating plate. Inclusion of 2.2.1. A Graphic Recorder is an instrument
admixture controls is optional, unless the that scribes a line on a graphic charge
admixture batching is initiated by the act of simultaneously with the indication of the scale
batching one of the other ingredients. as the materials are being weighed. Each scale
Interlocking in any degree shall be optional. may have its own recorder, or a series of scales
may simultaneously record on a single graphic
2.1.9. An Automatic Batching System shall
chart. The housing shall be capable of being
consist of the required combination of
locked and the batch weights or volumes
automatic batching controls and be furnished
observed without unlocking. The chart for each
with a rating plate only when meeting the
scale to be recorded shall not be less than 4
following requirements:
inches (100 mm) wide and shall have at least required information is unchanged from batch
one line for each 2 percent of scale capacity, to batch, it may be preprinted, stamped or
but not more than 25 lines per inch (one line written on the record. The load may be
per mm). The graphic record shall correspond identified by a batch count number, a ticket
to the reading on the scale within ± one serial number or both. The recorder shall be
graduation of the recorder. capable of producing at least two documents. If
the recorder is interlocked to an “Automatic
2.2.2. A Digital Recorder is an instrument that
Batching System” as defined in these
prints the weight or volume of a material or
Standards, a single indication of all batching
materials. The recording of each material may
devices meeting the zero or empty balance
be done after each material is properly batched
interlocks shall be sufficient.
or after the total batch has been properly
batched. Each measuring device may have its 2.2.4. A Digital Concrete Certification
own recorder or a series of measuring devices Recorder shall produce at least two tickets of
may record on the same tape or ticket. A digital the batch or load, which in addition to the
recorder shall reproduce the reading of the information required in the preceding
scale being recorded within ± 0.1% of scale paragraphs shall include the percent of sand
capacity and ± one increment of any volumetric moisture compensation, identification of the
batching device. purchaser, his job or project and/or the
particular placement location of the concrete.
2.2.3. A Digital Batch Documentation Space shall be provided for the identification of
Recorder shall record the required information the delivery vehicle (truck number), the
for each material in the total batch, identifying driver’s signature, the signature of the
each material used along with a mix formula purchaser or his representative receiving the
identification, the size of the total batch or load concrete and the amount of water added on the
in commercial units, and an identification of job.
the production facilities. Where certain
Part 3 – Plant Mixer Equipment
Concrete Plant Standards of the Concrete Plant Manufacturers Bureau
Plant Mixer Manufacturers Division
TABLE OF CONTENTS
3. Specifications for Equipment 3. SPECIFICATIONS FOR EQUIPMENT
3.1. Standard Sizes These standards cover fifteen (15) standard
3.2. Volume Limitations sizes in five (5) types of plant mixers that are
eligible to have rating plates attached to them.
3.3. Specifications
3.3.1. Size and Mixing Capacity Plant mixers eligible to be designated as
3.3.2. Computed Interior Volume standard shall conform to the applicable
3.3.3. Water Level Capacity requirements set forth hereafter in these
3.3.4. Mixing Speed Standards.
Test Procedures for Measuring the Within-Batch Uniformity of Plant Mixed Concrete
A1.6.1. Using a suitable device, measure the time A1.9.1.2. Procedure 2 – As the mixer is emptied,
duration of mixing. In determining start time of individual samples shall be taken after discharge of
mixing; loading is completed and mixing has approximately 15% and 85% of the load.
started when all of the solids have been loaded and Note 1. Concrete with slump exceeding about 5
at least 90% of the water has been added. Mixing inches (125 mm) will often segregate if discharge
time is complete when the first material is is stopped and started during the sampling
discharged. process. There are safety concerns to the operator
obtaining the sample at a rapid rate of discharge.
A1.6.2. Record and report the following about the Note 2. It is acceptable to discharge concrete into
loading and mixing procedure used: a delivery vehicle and discharge the distinct
a) Drum speed (RPM) during mixing. samples from the vehicle without any additional
mixing during the sampling process. Another
b) Total time of mixing.
method of sampling is to stop the mixer at the
A1.7. Testing Agency and Personnel desired time of sampling and discharge the sample
into a front end loader or similar large container or
A1.7.1. Testing for the mixer performance transportation unit.
evaluation shall be conducted by an independent
testing agency. The field and laboratory technicians A1.9.2. Cover the samples to prevent loss of water
shall be certified as ACI Grade I Field Testing from evaporation and remix each sample the
Technician and ACI Strength Testing Technician, minimum necessary immediately before performing
respectively, or equivalent. A responsible official of the tests.
A1.9.3. Start slump tests on each sample within 5 A1.12. Air Content
minutes of obtaining the sample and start all other
A1.12.1. Use Method C 231 to determine air
tests within 15 minutes of obtaining both samples.
content of normal weight aggregate concrete.
A1.10.Slump Testing Method C 173 should be used only if the concrete is
made with structural lightweight aggregate or with
Perform the slump tests in accordance with ASTM
an aggregate correction factor larger than 0.5%
C 143. Start testing the slump of each sample within
when tested by C 231.
5 minutes after it was obtained.
Note 3. The effects of slump loss with time, A1.13. Air Free Density (Unit Weight) of
especially at higher concrete temperatures, needs Concrete
to be considered. Conduct the slump test soon
after each sample is obtained and do not wait until A1.13.1. Calculate the air-free density (unit weight)
all the concrete has been sampled and discharged. of each sample as follows:
Cover the samples to protect from evaporation and
contamination. D
Air free density, lb./cu.ft. [kg/m 3 ] = × 100
A1.11. Density (Unit Weight) of Fresh 100 - A
Concrete
A1.11.1. General – It is acceptable to use the ¼ ft3
[7 L] air meter container to determine the density Where: D is the measured density, in lb/ft3
(unit weight) of the concrete and to use that same [kg/m3]
compacted sample to determine air content by C A is the air content measured in A1.11
231. Then use it to determine the coarse aggregate on that sample, in percent
content of the sample. A1.14. Coarse Aggregate Content
Note 4: Determination of fresh concrete density A1.14.1. As noted in A1.11.1 the sample used for
in a ½ ft3 [14 L] container may provide a more density and air content sample can be used for
accurate determination of density.
determination of coarse aggregate content.
A1.11.2. Apparatus – As required in C 138, except
A1.14.2. It is also permitted to use a separate
that the scale must be accurate to 0.1 lb. [0.4 kg]
portion of the concrete sample to measure the
throughout the range of use. Perform the test on a
coarse aggregate content. When the coarse
work area that is level to 1/8 in. [3 mm] in 15 in.
aggregate content is determined from a separate
[40 mm].
sample of concrete not used for other tests, the
minimum size of the concrete sample shall be 20 lb.
A1.11.3. Determine the density (unit weight) of
[9 kg] or 40 lb. [18 kg] for concrete made with ¾
each sample in accordance with C 138. When using
in. [19.0 mm] or 1 in. [25.0 mm] nominal maximum
No. 57 or 67 coarse aggregate, C 138 requires a
size coarse aggregate, respectively. Take the sample
minimum measure capacity of 0.2 cu. ft. [6 L]. This
in a convenient sized container and determine the
test can be made in the calibrated ¼ ft3 [7 L] base of
mass of concrete.
the air meter or a ½ ft3 [14 L] density container.
Note 5: When the sample used for density and air
A1.11.4. Calculate the density (unit weight) of the content measurement is used to determine the
sample as follows: amount of coarse aggregate, the quantity of
aggregate recovered may be insufficient to obtain
M
D= an accurate value. The use of a separate sample of
V concrete may improve the determination of the
coarse aggregate content if a larger sample is
Where: D is the measured density (unit weight), used.
in lb/ft3 [kg/m3]
A1.14.3. Wash each sample over a No. 4 [4.75mm]
M is the net mass of concrete in the sieve sufficiently to remove the cement and most of
container, lb. [Kg] the sand. Weigh the wet coarse aggregate, store in a
V is the volume of the container, ft3 [m3] plastic bag and transport it to a laboratory facility.
Dry the sample in an oven at 230°F (110°C) for 16±
2 hours and sieve in accordance with Method C 136
to determine the mass of dry aggregate retained on 3.3.5 of these standards and the following reporting
the No. 4 [4.75mm] sieve. requirements.
A1.18.2. A separate mixer performance evaluation
A1.14.4. Calculate the coarse aggregate content
and report is required for each unique design of
expressing the mass of dry coarse aggregate as a
plant mixers. A separate mixer performance
percentage of the mass of the original concrete
evaluation is required for concrete for general use
sample.
or for paving applications. The representative of the
A1.15. Compressive Strength mixer manufacturer shall list the standard sizes that
will be manufactured with the same design and
A1.15.1. Make a minimum of two cylinders from
configuration and sign the report. The official of the
each sample of concrete. Either 6 x 12 [150 x 300
testing agency who conducted the mixing
mm] or 4 x 8 in. [100 x 200 mm] cylinders can be
uniformity evaluation shall sign the report.
used. Cure cylinders as required in C 31/C31M
except that initial curing shall be by immersion in Note 7. Sample calculations that detail the mixing
water immediately after molding. Maintain the uniformity evaluation are available from the
water temperature between the required 60 – 80°F CPMB upon request.
[16 to 27°C] for the initial 24 to 48 hours.
A1.18.3. Mixer identification including:
A1.15.2. Test the cylinders in accordance with C 39 Manufacturer
at an age of 7 days. Average the strength of the 7- Mixer design identification and serial no.
day tests of cylinders from each sample and express Mixer rated mixing capacity
that value as a percentage of the average of all
cylinders made from that batch. Mixer gross volume in cubic feet
A1.18.4. Location of the plant and the date of the
A1.15.3. Examine the results of tests of individual mixer performance evaluation
cylinders made from the same sample of concrete
and question the results from that sample if the A1.18.5. Mixing drum speed and total mixing time
range of individual cylinder strengths exceeds 8.0% A1.18.6. Mix Design of the concrete expressed on
when two cylinders are tested and 9.5% when three the basis of dry or SSD weights of aggregates in
are tested. lb/yd3 (kg/m3). Also indicate the following:
Note 6 The values for permissible ranges of Type or classification of cementitious materials
individual cylinders are from the precision Coarse aggregate – type of aggregate, ASTM
statement in C 39. Although the d2s (difference Size number or nominal maximum size,
two sigma) values in C 39 are for 6 x 12-inch
specific gravity (bulk-dry or SSD), dry-rodded
cylinders, available data suggest comparable
precision with 4 x 8-inch cylinders. density (unit weight), absorption and total
moisture content prior to batching.
A1.16. Batch Size and Quantities Sand or fine aggregate – type of aggregate,
Calculate the actual volume of concrete mixed by specific gravity (bulk-dry or SSD), fineness
dividing the weight of materials batched by the modulus (FM), absorption and total moisture
average unit weight measured on the two samples. content prior to batching.
Calculate the batch quantities per unit volume of Types and characteristics of other materials
concrete from the actual yield. used, if any. Do not indicate brand names.
A1.17. Requirements for Mixing Uniformity A1.18.7. Concrete mixture quantities as recorded
during batching:
A1.17.1. To conform to the mixing uniformity
requirements of this Standards, plant mixers are Cementitious materials, lb. [kg]
required to meet all of the five requirements of Added water, lb. [kg]
Table A1.1 Wet Coarse aggregate, lb. [kg]
A1.18. Report Wet Sand, lb. [kg]
A1.18.1. Appendix X3 provides a sample report Air entraining admixture, fl. oz. [L]
format to comply with the requirements of Section Other materials used, if any
A1.18.8. Target batch size and actual yield The maximum range of results on the two
determined as per A1.16. samples and
A comparison of that range with the maximum
A1.18.9. Identification of Testing agency or permitted in Table A1.1
agencies including:
Corporate name and address A1.18.11 The required results of tests to be reported
Responsible official are:
An indication that all testing personnel are Slump
certified required in A1.7 Air content
An acknowledgement that all tests were Measured density of concrete (used to calculate
performed in accordance with the referenced yield)
ASTM Standards as modified herein. Air-free density (unit weight) of concrete
Coarse aggregate content on a dry basis as a
A1.18.10. Concrete test data including:
percentage of the original concrete sample
The individual test results,
7-day compressive strength (report cylinder
The averages of duplicate tests made on the size)
same sample, if any
Part 3 of the Concrete Plant Standards for Plant 5. For horizontal shaft mixers:
Mixer Equipment establish standard sizes of For ½ through 4 cu. yd sizes:
mixers in terms of their rated maximum mixing V = 32 C - 3.5
capacities and the minimum volumes of drums
or troughs required for the different capacities. For 4 ½ and larger sizes:
The relationships between rated capacity or V = 34 C
drum or trough volumes are based on tests and Volume computations are made in the
experience of mixer manufacturers. The following manner:
relationships between minimum volume
requirements (designated as “V”) in cubic feet A. Non-Tilting and Tilting Type Mixers.
and rated maximum mixing capacity Volume is the computed volume of the
(designated as “C”) in cubic yards are shown drum inside liners, if any. Blades, buckets,
below. or paddles and the arms or brackets that
support them are not deducted. Any part of
1. For single compartment two opening non- the mixer drum at a conical end terminating
tilting type mixers: in an opening is excluded from the volume
V = 84 C + 10 beyond a plane where the drum diameter is
twenty-four inches. The volume of
2. For one opening tilting type mixers, mixing cylindrical or conical discharge spouts or
angle of drum 15° with horizontal: charging chute extensions beyond the main
For less than 2 cu. yd. sizes: part of the mixer drum is excluded from the
V = 66 C + 20 drum volume.
For 2 through 11 cu. yd. sizes: B. Vertical Shaft Type Mixers. Volume is
V = 54 C + 45 computed as the water level volume of the
For sizes larger than 11 cu. yd.: mixer after deducting any space occupied
V = 40 C + 198 by inner housings, heads, spinners, or liners,
if any. Blades or paddles and the arms or
3. For two opening front or rear charge and brackets that support them are not deducted.
front discharge tilting type mixers:
C. Horizontal Shaft Type Mixers. Volume is
For 1 through 4 cu. yd. sizes: the net volume of the mixing compartment
V = 100 (C)0.94 below a plane extending horizontally across
For 4 ½ cu. yd. and larger sizes: the top arc of the inside body shell radius;
V = 138 (C)0.71 but not higher than the lowest point on the
top edge of the body shell; and excluding
4. For vertical shaft type mixers: the volume occupied by the shafts, liners,
For ½ cu. yd. size: paddle or blade arms, and blades, paddles or
V = 29 tips.
For larger than ½ cu. yd. sizes:
V = 31 C + 25
APPENDIX X-2
Conversion factors from US Customary to SI
(Metric) Units
Mixer Manufacturer
Mixer Design Identification Mixer Serial No.
3
Rated Mixing Capacity, yd Mixer Volume, ft3
Evaluation Date
Location (Plant)
Mixing: Drum RPM Total Mixing Time, s
3 3
Target batch size, yd (m ) Actual Yield*, ft3 (m3)
*
Calculated from batch quantities as per A1.15
Materials
Material Mix Design, Actual Batch Quantities, Notes
lb. (kg)
lb/cu. yd. (kg/m3)
Cement
Fly ash/Slag
Coarse Aggregate
Fine Aggregate
Water
Air Entrain Admix.
Other Admix.
Notes for Materials: Indicate the mix design quantities on the basis of dry or SSD aggregates. Report actual batch quantities from
recordation of ingredients batched. Indicate the type of cement, size of coarse aggregate used, FM of sand, moisture content of the
aggregates
Statement of Certification
Our company hereby certifies that the mixer unit evaluated represents the equipment we manufacture and is
of the same design and configuration as the mixers of the following standard sizes. We further certify that
rating plates will be attached to only these units that conform to the requirements of the Standards of the
Concrete Plant Manufacturers Bureau.
Standard Rated Capacity of Units Manufactured of Similar Design to the Unit in this Evaluation
Name:
Title
Company:
Date Submitted to CPMB:
REPORT OF UNIFORMITY TESTS
Test Sample 1 Sample 2 Range Limit**
Slump, in. 1.0 or 1.5
Air Content, % 1.5
Measured density, lb./cu. ft. Avg.: N/A
Concrete air-free density, lb./cu. ft. 1.5
Coarse aggregate content, % 5.0
7-day compressive strength, psi Cylinder Size (4 x 8 in. or 6 x 12 in.):
Cylinder 1 N/A N/A
Cylinder 2 N/A N/A
Average 7.5%
**
From Table A1.1
Testing Agency:_________________________________________________________________________
Address:_______________________________________________________________________________
Responsible Official:______________________________________________________________________
This mixer performance evaluation was conducted in accordance with the Standards of the Concrete Plant
Manufacturers Bureau and pertinent ASTM Standards
Name:
Date:
Publication No. CPMB-101 -- Bin or Silo Capacity Rating and Method of Computation
Publication No. CPMB-102 -- Recommended Guide Specifications for Batching Equipment and
Control Systems in Concrete Batch Plants
NRMCA endorses the members of the Concrete Plant Manufacturers Bureau as
the preferred providers of concrete plants and associated equipment as providing
quality equipment conforming to the standards and specifications of NRMCA’s
plant certification program and the concrete plant manufacturers’ standards.
Concrete Plant Manufacturers Bureau
Member Companies
CON-E-CO
Blair, NE
ODISA
Mexico D.F., Mexico
RexCon, LLC
Milwaukee, WI
Stephens Manufacturing
Tompkinsville, KY
Terex®
Oklahoma City, OK
WAM U.S.A.
Lawrenceville, GA