CARRIER Duct Design
CARRIER Duct Design
CARRIER Duct Design
TABLE 6 CIRCULAR EQUIVALENT DIAMETER,*EQUIVALENT AREA AND DUCT CLASS OF RECTANGULAR DUCTS FOR EQUAL FRICTION.
TABLE 6 CIRCULAR EQUIVALENT DIAMETER,*EQUIVALENT AREA AND DUCT CLASS OF RECTANGULAR DUCT FOR EQUAL FRICTION. (Cont.)
TABLE 7 RECOMMENDED MAXIMUM DUCT VELOCITIES FOR LOW VELOCITY SYSTEMS (FPM)
NOTES: 1. Data for standard air (29.92 in Hg and 70 F) 2. Data derived from the following equation:
hv =
V 4005
)2
FAN CONVERSION LOSS OR GAIN In addition to the calculations shown for determining the required static pressure at the fan discharge in Example 4, a fan conversion loss or gain must be included. This conversion quantity can be a significant amount, particularly on a high velocity system. It is determined by the following equations. If the velocity in the duct is higher than the fan outlet velocity, use the following formula for the additional static pressure required: Loss =
1.1
[( ) ( ) ]
Vd 4000 Vf 4000
where Vd = duct velocity Vf = fan outlet velocity Loss = in. wg If the fan discharge velocity is higher than the duct velocity, use the following formula for the credit taken to the static pressure required: Gain =
.75
[( ) ( ) ]
Vf 4000 Vd 4000
DUCT SYSTEM ELEMENT FRICTION LOSS Friction loss thru any fitting is expressed in terms of equivalent length of duct. This method provides units that can be used with the friction chart to determine the loss in a section of duct containing elbows and fittings. Table 12 gives the friction losses for rectangular elbows, and Table 11 gives the losses for standard round elbows. The friction losses in Table 11 and 12 are given in terms of additional equivalent length of straight duct. This loss for the elbow is added to the straight run of duct to obtain the total equivalent length of duct. The straight run of duct is measured to the intersection of the center line of the
Duct sections B thru 12 and A thru 6 have the same dimension as the corresponding duct sections in B thru 18. 3. It appears that the duct run from the fan to terminal 18 has the highest resistance. Tables 10 and 12 are used to determine the losses thru the fittings. The following list is a tabulation of the total equivalent length in this duct run: DUCT SECTION To A LENGTH (ft) 60 12 20 30 7 20 20 20 20 20 210 ADD. EQUIV. LENGTH (ft)
ITEM Duct Elbow Duct Duct Elbow Duct Duct Duct Duct Duct Total
1700 fpm
From Table 6, select a duct size-22 in.x22 in. Initial friction rate is determined from Chart 7 using the air quantity (5400), and the equivalent round duct diameter from Table 6. Equivalent round duct diameter = 24.1 in. Friction rate = .145 in. wg per 100 ft of equivalent length. 2. The duct areas are calculated using Table 13 and duct sizes are determined from Table 6. The following tabulates the design information: DUCT SECTION To A AB B 13 13 14 14 15 15 16 16 17 17 18 DUCT SECTION To A AB B 13 13 14 14 15 15 16 16 17 17 18 AIR QUANTITY (cfm) 5400 3600 1800 1500 1200 900 600 300 DUCT AREA (%) 100.0 73.5 41.0 35.5 29.5 24.0 17.5 10.5 CFM* CAPACITY (%) 100 67 33 28 22 17 11 6 AREA (sq ft) 3.18 2.43 1.3 1.12 .94 .76 .56 .33 DUCT SIZE (in.) 22 x 22 22 x 16 22 x 10 18 x 10 14 x 10 12 x 10 8 x 10 8 x 10
AB B 13 -13 14 14 15 15 16 16 17 17 18
19
4. The total friction loss in the ductwork from the fan to last terminal 18 is shown in the following: Loss = total equiv length X friction rate
= 229 ft .145 in. wg = .332 or .33 in. wg 100 ft
Total static pressure required at fan discharge is the sum of the terminal operating pressure and the loss in the ductwork. Credit can be taken for the velocity regain between the first and last sections of duct:
[( ) - ( ) ]
1700 2 4000 590 2 4000
= .75(.18-.02) = .12 in. wg Therefore, the total static pressure at fan discharge: = duct friction + terminal pressure - regain = .33 + .15 - .12 = .36 in. wg
The equal friction method does not satisfy the design criteria of uniform static pressure at all branches and air terminals. To obtain the proper air quantity at the beginning of each branch, it is necessary to include a splitter damper to regulate the flow to the branch. It may also be necessary to have a control device (vanes, volume damper, or adjustable terminal volume control) to regulate the flow at each terminal for proper air distribution. In Example 4, if the fan selected has a discharge velocity of 2000 fpm, the net credit to the total static pressure required is determined as described under Fan Conversion Loss or Gain: Gain = .75
Chart 11 is used to determine the velocity in the duct section that is being sized. The values of the L/Q ratio (Chart 10) and the velocity (V1) in the duct section immediately before the one being sized are used in chart 11. The velocity (V2) determined from Chart 11 is used with the air quantity to arrive at the duct area. This duct area is used in Table 6 to size the rectangular duct and to obtain the equivalent round duct size. By using this duct size, the friction loss thru the length of duct equals the in crease in static pressure due to the velocity change after each branch take-off and outlet. However, there are instances when the reduction in area is too small to warrant a change in duct size after the outlet, or possibly when the duct area is reduced more than is called for. This gives a gain or loss for the particular duct section that the fan must handle. Normally, this loss or gain is small and, in most instances, can be neglected. Instead of designing a duct system for zero gain or loss, it is possible to design for a constant loss or gain thru all or part of the system. Designing for a constant loss increases operating cost and balancing time and may increase the fan motor size. Although not normally recommended, sizing for a constant loss reduces the duct size.
Example 5 Static Regain Method of Designing Ducts Given : Duct layout (Example 4 and Fig. 47) Total air quantity 5400 cfm Velocity in initial duct section 1700 fpm (Example 4) Unvaned radius elbow, R/D = 1.25 18 air terminals 300 cfm each Operating pressure for all terminals 0.15 in. wg Find : 1. Duct sizes. 2. Total static pressure required at fan discharge. Solution : 1. Using an initial velocity of 1700 fpm and knowing the air quantity (5400 cfm), the initial duct area after the fan discharge equals 3.18 sq ft. From Table 6, a duct size of 22 X 22 is selected. The equivalent round duct size from Tale 6 is 24.1 in. and the friction rate from Chart 7 is 0.145 in. wg per 100 ft of equivalent length. The equivalent length of duct from the fan discharge to the first branch : = duct length + additional length due to fitings = 60 + 12 = 72 ft The friction loss in the duct section up to the first branch: = equiv length of duct X friction rate = 72 X The remaining duct sections are now sized.
[( ) ( ) ]
2000 2 4000
1700 2 4000
= .75 (.25 - .18) = .05 in. wg Static Regain Method The basic principle of the static regain method is to size a duct run so that the increase in static pressure (regain due to reduction in velocity) at each branch or air terminal just offsets the friction loss in the succeeding section of duct. The static pressure is then the same before each terminal and at each branch. The following procedure is used to design a duct system by this method: select a starting velocity at the fan discharge from Table 7 and size the initial duct section from Table 6. The remaining sections of duct are sized from Chart 10 (L!Q Ratio) and Chart 11 (Low Velocity Static Regain). Chart 10 is used to determine the L/Q ratio knowing the air quantity (Q) and length (L) between outlets or branches in the duct section to be sized by static regain. This length (L) is the equivalent length between the outlets or branches, including elbows, except transformations. The effect of the transformation section is accounted for in Chart 11 3 Static Regain. This assumes that the transformation section is laid out according to the recommendation presented in this chapter.