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    Solar Cable Halogen Free

    Uploaded by

    Gelu Bordea
    This document provides specifications for halogen free cables intended for use in solar photovoltaic power supply systems. The cables have tinned copper conductors with halogen free insulation and sheathing. Electrical and mechanical properties are specified, along with dimensional data for nominal cross sections ranging from 4 to 240 mm^2. Extensive testing requirements are also outlined relating to electrical performance, mechanical characteristics, and environmental conditions.

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    © All Rights Reserved
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    Solar Cable Halogen Free

    Uploaded by

    Gelu Bordea
    68 views2 pages
    This document provides specifications for halogen free cables intended for use in solar photovoltaic power supply systems. The cables have tinned copper conductors with halogen free insulation and sheathing. Electrical and mechanical properties are specified, along with dimensional data for nominal cross sections ranging from 4 to 240 mm^2. Extensive testing requirements are also outlined relating to electrical performance, mechanical characteristics, and environmental conditions.

    Original Description:

    solar cable halogen free (1)

    Original Title

    solar cable halogen free (1)

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    This document provides specifications for halogen free cables intended for use in solar photovoltaic power supply systems. The cables have tinned copper conductors with halogen free insulation and sheathing. Electrical and mechanical properties are specified, along with dimensional data for nominal cross sections ranging from 4 to 240 mm^2. Extensive testing requirements are also outlined relating to electrical performance, mechanical characteristics, and environmental conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    68 views2 pages

    Solar Cable Halogen Free

    Uploaded by

    Gelu Bordea
    This document provides specifications for halogen free cables intended for use in solar photovoltaic power supply systems. The cables have tinned copper conductors with halogen free insulation and sheathing. Electrical and mechanical properties are specified, along with dimensional data for nominal cross sections ranging from 4 to 240 mm^2. Extensive testing requirements are also outlined relating to electrical performance, mechanical characteristics, and environmental conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    42 Drumul între Tarlale Street, 73644 Bucharest, Romania Tel: +4021-2090111, +4021-2090105 Fax: +4021-2561476 e-mail: [email protected].

    gr

    Halogen Free Cables for Solar Photovoltaic Power Supply Systems

    Single-core cables with tinned copper flexible conductor, halogen free insulation, halogen free oversheath
    General Description:
    Standard specification: DKE 411.2.3
    Cable code designation: PV1-F
    Rated voltage AC Uo/U (Umax): 0.6/1 (1.2) kV
    Rated voltage DC Umax: 1.8 kV (conductor conductor)
    Nominal cross-section range: 4 to 240 mm²
    o o
    Ambient temperature range: -40 C to +90 C
    o (1)
    Maximum conductor temperature: 120 C
    Oversheath marking by ink as follows:
    ●CABLEL 2011* PV1-F 1x4**
    * Year of manufacture, ** Conductor cross-section
    Cable structure:
    1 - Conductor:
    Annealed tinned copper round flexible class 5 according to EN 60228
    2 - Insulation:
    Halogen free compound according to DKE 411.2.3
    Core identification: BLACK
    3 - Sheath:
    Halogen free compound according to DKE 411.2.3
    Sheath colour: BLACK or RED
    Tests:
    - Routine:
    1. AC voltage test (Spark test): 10 kV No faults (EN 50395 §10)
    - Sample:
    1. Conductor resistance (EN 50395 §5)
    2. AC voltage test: 6.5 kV No faults (EN 50395 §6)
    3. Checking of compliance with constructional provisions
    4. Measurement of insulation thickness (EN 50396 §4.1)
    5. Measurement of sheath thickness (EN 50396 §4.2)
    6. Measurement of mean value of overall diameter (EN 50396 §4.4)
    7. Measurement of ovality: 15% (EN 50396 §4.4)
    8. Flame propagation: EN 60332-1-2
    9. Halogen content (DKE 411.2.3 Annex B)
    10. Determination of halogens (DKE 411.2.3 Annex C)
    - Type:
    1. Conductor resistance (EN 50395 §5)
    2. AC voltage test: 6.5 kV No faults (EN 50395 §6)
    9
    3. Surface resistance of sheath: min 10 # (EN 50395 §11)
    14 o 11 o
    4. Insulation resistance: min 10 # .cm at 20 C, min 10 # .cm at 90 C (EN 50395 §8.2)
    5. Long term resistance to DC (DKE 411.2.3 Annex D)
    6. Checking of compliance with constructional provisions
    7. Measurement of insulation thickness (EN 50396 §4.1)
    8. Measurement of sheath thickness (EN 50396 §4.2)
    9. Measurement of mean value of overall diameter (EN 50396 §4.4)
    10. Measurement of ovality: 15% (EN 50396 §4.4)
    11. Pressure test at high temperature (EN 60811-3-1)
    12. Damp heat test (EN 60068-2-78)
    13. Resistance against acid and alkaline solution (EN 60811-2-1 §10)
    14. Compatibility test (DKE 411.2.3 Annex A)
    15. Cold impact test (DKE 411.2.3 Annex E)
    16. Cold bending test (EN 60811-1-4 §8.2, for cable diameter 12.5 mm)
    17. Cold elongation test (EN 60811-1-4 §8.4, for cable diameter >12.5 mm)
    18. Ozone resistance (EN 50396 §8.1.3)
    19. Weathering/UV resistance test (HD 605 §2.4.20)
    20. Dynamic penetration test (DKE 411.2.3 Annex F)
    21. Notch propagation test (DKE 411.2.3 Annex G)
    22. Shrinkage test (EN 60811-1-3 §11)
    23. Flame propagation: EN 60332-1-2
    24. Halogen content (DKE 411.2.3 Annex B)
    25. Determination of halogens (DKE 411.2.3 Annex C)
    Mechanical characteristics of insulation and sheath:
    1. Properties before ageing (EN 60811-1-1 §9.2)
    2. Properties after ageing (EN 60811-1-2 §8.1)
    3. Hot set test (EN 60811-2-1 §9)
    4. Thermal endurance properties (EN 60216-2, EN 50305 §7.2)
    5. Cold elongation test (EN 60811-1-4 §8.4)
    (1): According to DKE 411.2.3 standard the expected period of use is 25 years (Suitable according to EN 60216 at constant temperature
    120°C for 20.000 h).
    42 Drumul între Tarlale Street, 73644 Bucharest, Romania Tel: +4021-2090111, +4021-2090105 Fax: +4021-2561476 e-mail: [email protected]

    Dimensional data:
    2
    Nominal cross section mm 4 6 10 16 25 35 50
    Conductor diameter, nom. mm 2.4 3.4 4.0 5.2 6.8 8.0 9.5
    Outer diameter (minimum) mm 6.0 7.0 7.5 8.6 10.0 11.0 13.0
    Outer diameter (maximum) mm 6.8 8.0 8.6 9.9 11.7 13.0 14.7
    Min. bending radius mm 21 24 26 40 47 52 58
    Net cable weight approximate kg/km 70 95 135 190 280 375 520
    Max. permissible tensile load (in use) N 60 90 150 240 375 525 750
    0
    Max. current load at 60 C A 55 70 98 132 176 218 276

    2
    Nominal cross section mm 70 95 120 150 185 240
    Conductor diameter, nom. mm 11.4 12.7 16.8 18.3 18.9 21.0
    Outer diameter (minimum) mm 15.0 16.0 20.0 21.6 22.0 24.0
    Outer diameter (maximum) mm 16.8 18.2 22.7 24.4 25.0 27.0
    Min. bending radius mm 67 72 90 96 100 108
    Net cable weight approximate kg/km 710 905 1170 1420 1700 2220
    Max. permissible tensile load (in use) N 1050 1425 1800 2250 2775 3600
    0
    Max. current load at 60 C A 347 416 488 566 644 775

    05.2011

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