Almig Air Control P Service Manual

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1 SAFETY MESSAGE 1
AIRCONTROL P
Software version: V0.14 rc1

Dated: 15.10.2012
Document dated 30.10.2012
Item number: 003650 (AirControl P)
Note:
All information provided corresponds with the current state of development (dated October 15, 2012) Changes may occur
at any time without notice. Printing errors excepted. This document supersedes all previous versions.
ALMiG AirControl P V0.14rc1 15.10.2012

1 SAFETY MESSAGE 2
Content
1 Safety message ........................................................................................................................................ 4

2 Function and connection of the control ..................................................................................................... 5
2.1 Function .......................................................................................................................................... 5
2.2 Wiring diagram ................................................................................................................................ 6
3 Operating the control ................................................................................................................................ 9
3.1 Set-up of the display ..................................................................................................................... 10
3.2 Messages ...................................................................................................................................... 13
3.3 Code input ..................................................................................................................................... 14
3.3.1 Access menu system................................................................................................................ 15
3.3.2 Reset functions ......................................................................................................................... 16
3.3.3 OEM functions .......................................................................................................................... 16
3.4 Parameter input............................................................................................................................. 16
4 Menu system .......................................................................................................................................... 18
4.1 Control menu................................................................................................................................. 18
4.2 Operating parameter menu ........................................................................................................... 20
4.3 Maintenance/meter menu ............................................................................................................. 23
4.3.1 Maintenance interval ................................................................................................................ 23
4.3.2 Meter menu .............................................................................................................................. 24
4.4 Timer menu ................................................................................................................................... 24
4.4.1 Date/time .................................................................................................................................. 25
4.4.2 Compressor switching times..................................................................................................... 25
4.4.3 Compressor pressure times ..................................................................................................... 26
4.4.4 Digital output switching times ................................................................................................... 27
4.5 Display parameter menu ............................................................................................................... 28
4.5.1 Unit / Offset .............................................................................................................................. 29
4.5.2 Texts......................................................................................................................................... 29
4.5.3 Diagrams .................................................................................................................................. 31
4.5.4 Screen saver ............................................................................................................................ 32
4.5.5 Lock screen .............................................................................................................................. 33
4.6 Configuration ................................................................................................................................. 33

1 SAFETY MESSAGE 3
4.6.1 Communication ........................................................................................................................ 33

4.6.2 MK200 Module ......................................................................................................................... 34
4.6.3 Inputs/outputs ........................................................................................................................... 35
4.6.4 Heating/ventilation .................................................................................................................... 40
4.6.5 System type.............................................................................................................................. 41
4.6.6 Frequency converter ................................................................................................................ 42
4.7 Factory settings ............................................................................................................................. 43
4.8 Fault memory ................................................................................................................................ 44
4.9 Diagnosis ...................................................................................................................................... 45
4.10 GLW (LLC) .................................................................................................................................... 46
4.10.1 LLC settings ......................................................................................................................... 46
4.10.2 LLC priorities ....................................................................................................................... 48
4.10.3 LLC switching times ............................................................................................................. 49
4.10.4 LLC pressure times.............................................................................................................. 49
4.10.5 LLC priorities ....................................................................................................................... 49
4.11 SD card ......................................................................................................................................... 49
4.11.1 Save parameters ................................................................................................................. 49
4.11.2 Load parameter ................................................................................................................... 49
4.11.3 Start/stop data logging ......................................................................................................... 50
5 Messages ............................................................................................................................................... 51
5.1 Warning and maintenance messages ........................................................................................... 51
5.2 Fault messages ............................................................................................................................. 53
6 Document version history ....................................................................................................................... 59

1 SAFETY MESSAGE 4
1 Safety message
The ALMiG AirControl P is equipped with a colour graphic display with touch user interface.
PRIOR TO COMMISSIONING OF THE CONTROL, READ THE FOLLOWING OPERATING INSTRUCTIONS!
1. Commissioning, parametrisation and maintenance of the control may only be performed by trained
qualified personnel.
2. Ambient conditions for storing:
Ambient temperature range (storage) -25 .. 75°C
humidity (storage) max. 90%; no condensation
3. Ambient condition during operation:
Ambient temperature range (operation) -5 .. 55°C
humidity (operation) max. 90%; no condensation
4. ALMiG reserves the right of changes, additions or improvements on this product (hardware and
software). Hence, no obligation to update any already delivered devices.
5. Display: The life of the display depends strongly on the environmental conditions. Protect the
controller from direct sunlight and high temperatures in order to benefit from the high quality of the
display as long as possible!

1 SAFETY MESSAGE 5
2 Function and connection of the control
2.1 Function
Fig. 1: ALMiG AirControl P. Actual design of the membrane keypad may differ from this image.
The AirControl Premium is an intelligent compressor control system with flexible expansion options.
It can be used for oil-lubricated screw compressors with fixed speed and inverter machines. With a plug-
in/expansion module that expands the input / output level it is also possible to control Lento type compressors
(oil-free).
In addition, the ACP has a primary load functionality to evenly utilise up to five compressors (ACP as LLC
master with up to 4 slaves).
All settings can be adjusted using the graphical interface in the code-protected menu system. The basic
display provides a quick overview of the system type and condition.
Additional information such as flow charts and summaries of all the pressure and temperature values can be
reached quickly with a single tap.

1 SAFETY MESSAGE 6
2.2 Wiring diagram
Fig. 2: Rear view of the control (terminal assignment).
Pin Designation Function Plug/pitch
1 PE Functional earth (EMC) Phoenix

MINI-COMBICON
4 0V AC Supply for control
Pitch 3.81 mm,
5 18V AC 24V AC
3-pole
6 Relay output A1 - 7 COM Common connection for Phoenix

terminal 7 to 12 COMBICON
7 Relay output A 1 Mains contactor (set) MSTBA

Pitch 5.0 mm
8 Relay output A 2 Star connector (on FU fully
7-pole
parameterisable)
9 Relay output A 3 Triangle connector (on FU fully

parameterisable)
10 Relay output A 4 Solenoid valve (with varistor, set)
11 Relay output A 5 Heating
12 Relay output A 6 Condensate valve (with varistor)

1 SAFETY MESSAGE 7
13 Relay output A 7 Opener Collective fault Phoenix

COMBICON
14 Relay output A 7 Common
MSTBA
15 Relay output A 7 Closer
Pitch 5.0 mm
3-pole
16 PE Screen connection Phoenix
17 GND Ground for analogue inputs MINI-COMBICON

Pitch 3.81 mm,
AE 2 and AE 3
6-pole
18 Analogue input AE 3 PT1000 (compressor temp.)
19 Analogue input AE 2 PT1000 (oil temperature)
20 Analogue input AE 1 4 – 20 mA (network pressure)
21 24V DC Limit switch voltage for AE 1
22 Dig. Input E 8 GLW (LLC): Load/idle run Phoenix

MINI-COMBICON
23 Dig. Input E 7 Remote In/Out or LLC Ok
Pitch 3.81 mm,
24 Dig. Input E 6 Emergency OFF (set)
10-pole
25 Dig. Input E 5 Speed limiter
26 Dig. Input E 4 Direction of rotation
27 Dig. Input E 3 Overpressure
28 Dig. Input E 2 (PTC) Overcurrent
29 Dig. Input E 1 (PTC) Motor temperature
30 12V DC Limit switch voltage 12V DC (PTC)
31 24V DC Limit switch voltage 24V DC
32 GND RS-485 Standard Phoenix

MINI-COMBICON
33 RS-485 B(-)
Pitch 3.81 mm,
34 RS-485 A (+)
4-pole
35 Not used
36 Signal B Option: Phoenix

1 SAFETY MESSAGE 8
37 Signal-A Interface for Direct plug

MK200 Bus module ZEC1.5/5-ST-5,0
38 GNDX
5-pole
39 0V AC Bus module supply
40 18V AC Bus module supply
36 - Analogue output 2 Option: Phoenix
37 + Analogue output 2 Connection for internal Direct plug

analogue output module ZEC1.5/5-ST-5,0
38 GNDx
5-pole
39 + Analogue output 1
40 - Analogue output 1
44 GND RS-485 FU Phoenix

(only for "Flex" version) MINI-COMBICON
45 RS-485 B(-)
Pitch 3.81 mm,
46 RS-485 A(+)
4-pole
47 Not used

2 FUNCTION AND CONNECTION OF THE CONTROL 9
3 Operating the control
At start-up, the controller displays for about three seconds, a splash screen as shown in Illustration 3. The
display will automatically switch to the basic display.
Illustration 3: Welcome screen of the AirControl Premium.
The control unit has a solution of 480x272 on a resistive coloured touch screen. It features the necessary
robustness for industrial use and is comfortable to use. A light tap of the respective control element - with a
finger or stylus - is enough to perform the desired input. A glove operation is also possible.

3 OPERATING THE CONTROL 10
3.1 Set-up of the display
Illustration 4: Basic display (Note: This illustration comprises a combination of symbols for illustrative purposes, which in
a real system is not possible).
The following indicator elements are used in the user interface:

System image
By tapping the image or i-button in the title bar, a change in the system occurs.
It is an inverter machine, if this icon appears in the system image.

System status:
The current status of the system is displayed in all system pages in the top left corner by the following three
symbols:
If the smiley face is displayed, then there are no messages. The system works
flawlessly.
When a warning message or service message is present, the smiley face is replaced by
a warning triangle.
The flashing tool signals a fault.

Messages are also displayed in the system diagram, in order for the warning, maintenance or fault source to
be recognisable.

Below the system diagram is a status bar, which provides continuous information about the systems operating
status. The following symbols are used:
Frost protection
Heating On
Load valve open
Fan active
Motor running
Communication to RS-485 active
Timer, pressure times active
Timer, compressor active
SD card
Language selection:
Via the button the language of the display can be selected in the basic display. In this version this
button has no function.
Navigation:
Navigation is done via the following buttons of the title bar.
The "Home" button leads back to the basic display (not available in the basic display)
from any display page. Any previously entered code is discarded.
The arrow to the left leads back a page or level, depending on the context.
The right arrow leads, depending on the context, a page or level further.
Button bar in the basic display:

On the right side of the basic screen there are five buttons that make all the important features and
information available. From top to bottom the buttons are assigned as follows:
Netzdruck (Network pressure):

Here, the current measured value of the network pressure sensor is displayed. One tap
leads to a graphic representation of the network pressure course. On the other pages
(scroll using the arrow key) all pressure values for the complete system are compiled.
Temperatur (Temperature):
Here, the current measured value of the final compressor temperature is displayed. One
tap leads to a graphic representation of the mains temperature course. On the other
pages (scroll using the arrow key) all temperature values for the complete system are
compiled.
Status: The current compressor status is displayed. Tapping leads to a schematic representation
of air circulation, and the oil circuit.
Grafiken (Graphics):
This button initially leads to an overview of all available graphic evaluations. Network
pressure, temperature, maintenance intervals, and capacity utilisation as well as LLC
(only during use of LLC function) are available.
Menü (Menu): The "Menu" button provides access into the menu system. Here is where all setting
parameters are located.
Graphs
The measured values for the network pressure and final compressor temperatures are saved regularly (save
interval see 4.5.3 ). The collected data is graphically displayed (compare error: reference not found).
Within the graph interface the display range can be limited (zoom in) by pulling the square with one finger.
The following options are available in the X direction:
Max All available data points are displayed. Both axis are ideally adjusted
10 min, 30 min, 1h A corresponding section is shown. The arrow keys scroll in the X direction by a
quarter of the selected interval.
X Auto values from the display parameter menu → graphs → X auto are adopted.
Manuell (Manual) With this option the date and time can be selected and set to the desired values.
The y-axis is first scaled by the values from the display parameter menu → graphs. Both upper and lower
limits can be changed. Input is via a numeric keypad. Tapping the double arrow on the y-axis the limits are
reset to the values from the menu.

Illustration 5: Graphic display of the temperature course T1.
3.2 Messages
Illustration 6: Message pop-up in the basic display:
A flashing warning triangle (Warning/maintenance) or a tool symbol (fault) appears at the upper left of the
basic display, if a new message is present. Moreover, in a message pop-up at the bottom of the screen a
message is displayed in plain text. The message window can be closed with the Quit button. The fault icon in
the title bar flashes, but continues until the cause of the fault has been corrected. By pressing the warning or
fault icon in the title bar, the plain text message can be opened again.
An overview of all possible messages can be found in 5 .

3.3 Code input
Illustration 7: Code input
After touching the menu buttons in the button bar the code input page appears.
A numeric keypad appears to enter an access code or a function code.
With the correction button the code can be deleted in places.
With the enter button the code digit is confirmed; the home button in the title bar aborts the entry.
The display switched in the menu level or the associated function is performed once the correct code has
been confirmed. There are codes with different functionalities:
Code Code type Access level/ Description

function
--- Menu Without code The menu system is displayed completely. The settings
cannot be changed. The function "Touch sperren (Lock
touch)" is accessible.
1 Menu Customer The menu system is displayed completely. Settings are
only possible in the display parameter menu → settings.
The function "Touch sperren (Lock touch)" is accessible.
3846 Menu Service The menu system is displayed completely. All parameters
can be changed.

1923 Menu Plant Same as service. Only for commissioning Is replaced by a

dynamic day code.
2103 Menu Almig Same as plant/service code
101 Additional Activate plant The dynamic plant code is activated. Code 1923 becomes
function code immediately invalid.
154 Reset Reset graph Delete all data for the graphical display.
9900 Reset Reset hours Reset operating hours to 0h.
88 Reset Default setting Complete default setting: Resetting of graphs, operating
hours and parameter.
1964 Reset Reset switching Reset of accumulated switching operations.
operations
555 Reset Reset fault Fault memory is being deleted.
memory
611 Reset Reset all Same as default setting. Additional operating hours and
tests are deleted.
6362 OEM OEM Almig Sets the display version to Almig. Concerns the welcome
screen, screen saver and system types
6363 OEM OEM Dalva Sets the display version to Dalva. Concerns the welcome
screen, screen saver and system types
6365 OEM OEM Kraftmann Sets the display version to Kraftmann Concerns the
welcome screen, screen saver and system types
Table 1: Permissible codes and their meaning.
3.3.1 Access menu system
After entering the menu code the display switches to the main menu. Depending on code level, the access is
connected to different authorisations. Thus, parameters are only displayed or can also be changed. The more
critical the setting value is for the safety of the system the higher is the associated code level (also see table
1).
After commissioning or after reaching ten operating hours the set service code is deactivated and replaced by
a dynamically assigned 24h code. Here, the control itself generates a random number and shows it in the
display. If this number is provided to the Almig service, then it will assign to this code a daily code that is valid
for 24h.
Specific codes are for specific deactivation of the fixed factory codes, regardless of the operating hours meter.

3.3.2 Reset functions
Besides the classical default setting which resets the settings to their respective default values there are other
functions for resetting of operating hour meters, error memory, graphics and operating cycles.
3.3.3 OEM functions
This code provides the possibility to set the branding from Almig (default) to Dalva or Kraftmann brand. The
functionality of the control stays identical. However, the welcome screen and screen saver are shown with the
respective logos and the selection of system types is adjusted accordingly.
3.4 Parameter input
The menus are all changeable parameters highlighted with a button (see Illustration 8). If a value is released
only for display, then a light blue field appears instead of the button.
Illustration 8: Examples for a menu. Here, all visible parameters can also be changed.

Illustration 9: Key pad to enter numeric parameter.
A numeric keypad (see Illustration 9) is available to enter or to change a numeric parameter. It appears as
soon as the value is taped. Left from it the possible setting range, default setting and a brief text of
explanation is displayed.
After the entry a new value can be adopted or discarded.
Accept entry and exit
Correct entry
Discard input and close input page

4 Menu system
The main menu includes the following submenus:

- Regelung (Control)
- Betriebsparameter (Operating parameter)
- Wartungszähler (Maintenance counter)
- Schaltuhr (Timer)
- Anzeigeeinstellungen (Display settings)
- Konfiguration (Configuration)
- Werkseinstellungen (Factory settings)
- Störspeicher (Fault memory)
- GLW (LLC)
- Diagnose (Diagnosis)
- SD-Karte (SD card)
4.1 Control menu
The menu contains the following parameters:
Parameter Value range/default setting/comments System Code level

types
Einschaltdruck Lower limit for pressure regulation. All Customer
(Switch-on pressure)
Adjustment range: 3.5 bar – (switch-off pressure –
0.1bar)
Default setting: depending on system type
Ausschaltdruck Upper limit for pressure regulation. All Customer
(Switch-off pressure)
Setting range: depending on system type but at
least 0.1 bar above switch-on pressure.

Einschaltdruck 2 Lower limit for the pressure control when switching All Customer
(Switch-on pressure to the second range of pressure.
2)
0.1bar)
Ausschaltdruck 2 Upper limit for the pressure control when switching All Customer
(Switch-off pressure to the second range of pressure.
2)
Setting range: depending on system type but at
least 0.1 bar above switch-on pressure.
Mindestdruck "Warnung Mindestdruck (Minimum pressure All Customer
(Minimum pressure) warning)" is triggered once the network pressure in (only
LLC operation (slave) falls below the minimum during LLC
pressure. As long as the warning is present or is slave
not acknowledged, the compressor switches to operation)
internal pressure control.
0.1bar)
Default setting: 0 bar (no min. pressure
monitoring)
Prozentualer Sollwert Only for frequency converters: Position of the FU Customer
(Target value pressure setpoint within the current range of
percentage) pressure. On the "0%" setting the target value is in
the switch-on pressure, on the "100%" setting it is
at the switch-off pressure, otherwise suitably
between.
Adjustment range: 0 – 100%
Default setting: 20%
Taupunkt min. Minimum permissible dewpoint temperature Lento Customer
(Dewpoint min.) setting range: -10°C – 50°C
default setting: -4°C
Taupunkt max. (Dew Maximum permissible dewpoint temperature Lento Customer
point max.)
Adjustment range: 0°C – 50°C
Default setting: 12°C
The dewpoint temperature monitoring is
deactivated, if the "Taupunkt max. (Dew point
max.)" threshold is set to 0°C
!

4.2 Operating parameter menu

This menu contains the following parameters:
types
Auto. Automatic start after power failure. All Customer
Wiederanlauf Adjustment range: Ja (Yes)/
(Auto. restart) Nein (No)
Default setting: Nein (No)
Fern Ein/ Aus Determines if it is possible to switch the system remotely All Customer
(Remote On/Off) on and off. If yes, then it is possible to switch on/off via
the digital input. If no, then the respective programmed
digital input is ignored (see also 4.6.3 ).
Adjustment range: Ja (Yes)/
Nein (No)
Fern Last/ Leer Determines the possibility to delete an external load All Customer
(Remote load/idle) requirement via the digital input If yes, then it is possible
to switch on/off via the digital input. If no, then the
respective programmed digital input is ignored (also see
4.6.3 ).
On a LLC slave it is thus defined, if the control occurs via
the digital inputs or via the RS-485 interface.
Nein (No)
Umwälzung Activation/deactivation of the recirculation for frost All Customer
(Recirculation) protection. The actual start/stop of the recirculation
depends on the temperature limits in the
heating/ventilation menu.
Nein (No)
Betriebsart Selection of operation mode. Determines the behaviour All Customer
(Operating mode) during load change. In load/idle run the motor runs
continuously, in automatic mode the motor (taking into
account required stopping times) is stopped when there
is no load requirement.
Adjustment range: Automatik (Automatic)/
Last-/ Leerlauf (load/idle run)
Default setting: Automatik (Automatic)
Schaltspiel- Switching cycle monitoring is activated or deactivated. All Service

überwachung Adjustment range: Ja (Yes)/

(Switching cycle Nein (No)
monitoring)
Max. Schaltspiele On an activated switching cycle monitoring: maximum All Service
(Max. operating amount of permitted motor starts per hour.
cycles) Adjustment range: 1 – 60 /h
GLW Betrieb (LLC Operation with external LLC (as LLC slave) Local All Customer
operation) pressure range is ignored. Maximum pressure is
however further monitored. Two inputs with the LLC OK
and remote load/idle (external load requirement) are
required for the control via the digital signals.
Furthermore, the parameter must be set to "Fern
Last/Leer (Remote load/idle)" and to "Ja (Yes)" (see
above).
Nein (No)
Druckaufb. Maximum time for the "Druckaufbau Lagerspülung Lento Service
Lagerspül. (Bearing flush pressure build up)"
(Pressure build up Adjustment range: 10 – 600 s
Bearing flush)
Default setting: 45 s
Max. Dif. Dru. Wa. Maximum time until the "Differenzdruck Wasserfilter Lento Service
Filter (Max. Dif. (Differential pressure water filter)" is triggered when the
Press. Wa. Filter) signal is missing at the respective configured input.
Adjustment range: 1 – 48 h
Default setting: 1 h
Einschaltzeit Opening time for the pressure relief valve after changing Lento Service
(Switch-on time) from load run to idle run.
Adjustment range: 0 – 500 s
Verz. Wasser- Delay for the "Überfüllung (Overfill)" signal Lento Service
max. (Delay water Adjustment range: 0 – 100 min
max.)
Default setting: 5 min
Max. Zeit Maximum time for the monitoring of the "Wasserablauf Lento Service
Wasserabl. (Max. (Water drain)" valve. Should the water level still be too
time water drain) high after expiry of the time (digital input 5 on module
address 6 water max.) the fault message E100:
"Wasserstand max. (Water level max.)" is triggered
Adjustment range: 1 – 300 s Default setting: 180 s
Zeit Wasserzulauf Opening duration for the optional "Wasserzulauf (Water Lento Service

(Water intake) infeed)" valve. Output of the water infeed/supply is

controlled, if the digital input "Wasserstand min. (Water
level min.)" has been triggered and the system is in idle
run.
Kühlw. Pumpe ein switch-on threshold for optional coolant pump. Lento Service
bei (Coolant Pump Adjustment range: Coolant pump off at – 60 °C
on during)
Default setting: 52 °C
Kühlw. Pumpe aus switch-off threshold for optional coolant pump. Lento Service
bei (Coolant Pump Adjustment range: 0 °C – Coolant pump off during
off during)
Kühlw. Pumpe Stopping time for optional coolant pump. Lento Service
Nachlauf (Coolant Adjustment range: 0 – 5 min
Pump lag)

4 MENU SYSTEM 23
4.3 Maintenance/meter menu
4.3.1 Maintenance interval

Parameter Value range/default setting/comments System Code
types level
Wartungs-intervall Time interval in which the intake filter should be All Service
Ansaugfilter (Intake serviced.
filter maintenance Adjustment range: 0 – 30000 h
interval)
Wartungs-intervall Time interval in which the oil/oil filter should be serviced. All except Service
Öl/ Ölfilter (Oil/oil Adjustment range: 0 – 30000 h Lento
filter maintenance
interval)
Wartungs-intervall Time interval in which the water filter should be Lento Service
Wasserfilter (Water serviced.
filter maintenance Adjustment range: 0 – 30000 h
interval)
Wartungs-intervall Time interval in which the oil precipitator should be All except Service
Ölabscheider (Oil serviced. Lento
precipitator Adjustment range: 0 – 30000 h
maintenance
interval)
Wartungs-intervall Time interval in which the motor should be serviced. All Service
Motor (Motor Adjustment range: 0 – 30000 h
maintenance
interval)
Wartungs-intervall Time interval in which the compressor should be All Service
Kompressor serviced.
(Compressor Adjustment range: 0 – 30000 h
maintenance
interval)
Wartungs-intervall Freely usable maintenance interval Designation can be All Service
Universal 1 set in the display parameter menu → texts.
(Maintenance Adjustment range: 0 – 30000 h
interval Universal 1)

4 MENU SYSTEM 24

4.3.2 Meter menu

types level
Betriebs-stunden Operating hours counter (Motor on) All Plant
(Hours of Adjustment range: 0 – 999999 h
operation)
Laststunden (Load Load hour meter (motor on, load valve open) All Plant
hours) Adjustment range: 0 – operating hours
Stillstands- Shut-down hour counter (system on, motor off) All Plant
stunden (Shut- Adjustment range: 0 – 999999 h
down hours)
Gesamt- The delivery amount of the compressor calculated from All Plant
Liefermenge the maximum delivery amount of the compressor and the
(Total delivery load hours.
quantity) Adjustment range: 0 – 999999999 m³
Default setting: 0 m³
4.4 Timer menu
This menu contains the following sub-menus:

 Datum/ Uhrzeit (Date/time)
 Schaltzeiten Kompressor (Compressor switching times)

4 MENU SYSTEM 25
 Druckzeiten Kompressor (Compressor pressure times)

 Schaltzeiten Digitalausgänge (Digital output switching times)
4.4.1 Date/time
In this menu the date and time can be set. The weekday for the date is automatically calculated and
displayed.
In addition, it is also possible to activate the automatic daylight saving time here. This takes into account the
conversion rules for the CET (Central European Time).
4.4.2 Compressor switching times
The switch-on/off times of the compressor are defined in this menu.
Illustration 10: Schaltzeiten Kompressor (Switching times compr.). Start page.
The timer can be fully activated/deactivated. The compressor is only released at the programmed time, if the
"Schaltzeiten Kompressor (Compressor switching times)" is on "Ein (ON)". Eight (8) switching times (channel
1 - 8) are available for programming. These channels are connected with a disjunction, meaning that the
compressor can operate, if at least one channel permits this.
Is the "Schaltzeiten Kompressor (Switching times Compressor)" set to "Aus (Off)", then any time restriction
has been lifted.
Individual channels can be switched on or off. Is a programmed channel set to "Inactive", then it is not
considered in the evaluation of the time switch. The set times are retained and can be activated when
required.
In the example below, the compressor would be operating from Monday to Friday from 13:00 hours to 22:30
hours.

4 MENU SYSTEM 26
To switch on a compressor for one or more days continuously, the corresponding day must be selected and
the switching times must be entered with 00.00.
Illustration 11: Programming of Kanal (channel) 1.
4.4.3 Compressor pressure times
Illustration 12: Druckzeiten Kompressor (Compressor pressure times). Start page.
The timer can be fully activated/deactivated. Is "Druckzeiten Kompressor (Compressor pressure times)" set to
"Ein (ON)", then the compressor runs at the programmed times with each set pressure band. Eight (8)
channels are available for programming. The range of pressure of the first active channel that programmed a
currently active time is valid.
The compressor move in the pressure range set in the "Regelung (Control)" menu, if the "Schaltzeiten
Kompressor (Compressor switching times)" is set to "Aus (Off)" or if no channel is programmed at the current
time.

4 MENU SYSTEM 27
Individual channels can be switched on or off. Is a programmed channel set to "inaktiv (Inactive)", then it is not
considered in the evaluation of the time switch. The set times and pressures are retained and can be
activated when required.
In the example shown below the pressure range of the compressor is set to weekend between 10:15 hours
and 22.30 hours and to 8.5-9.5 bar.
To switch on a pressure range for the compressor for one or more days continuously, the corresponding day
must be selected and the switching times must be entered with 00.00.
Illustration 13: Programming of Kanal (channel) 1.
4.4.4 Digital output switching times
Programming of the time schedule for the digital output is done analogous to the compressors switching
times. Four schedule are available. These can be assigned to the digital output, if required ( also see Chapter
4.6.3 )
Illustration 14: Up to four different time schedules can be saved.

4 MENU SYSTEM 28
Illustration 15: Channel overview Schema (diagram)
Illustration 16: Programming Kanal (channel) 1 of Schema (diagram) 1.
4.5 Display parameter menu
This menu contains the following sub-menus:

 Einheiten (Unit) / offset
 Texte (Texts)
 Diagramme (Diagrams)
 Bildschirmschoner (Screen saver)
 Bildschirm sperren (Lock screen)


4 MENU SYSTEM 29
4.5.1 Unit / Offset

types
Druckeinheit Display unit for all pressure values. All Customer
(Pressure unit)
Setting range: bar, MPa, psi
Default setting: bar
Temperatur- Display unit for all temperatures. All Customer
einheit
Adjustment range: °C, °F, K
(Temperature unit)
Default setting: °C
Volume unit Display unit for volume/delivery amounts. All Customer
Setting range: m³, cft
Default setting: m³
Druckoffset Offset of measured values for display All Service
(Pressure offset)
Adjustment range: -0.5 – 0.5 bar
Default setting: 0.0 bar
4.5.2 Texts
Using the QWERT keyboard text for the system pass can be entered in this menu.

types level
Hotline Here, the service number can be stored. In this manner All Service
the system pass as well as the message pop-up are
displayed.
There are 26 characters available.
Default setting: no text stored
Modell (Model) Here, free text with up to 16 characters can be stored. All Service
Display is via the system pass.

4 MENU SYSTEM 30
Fabrik-Nr. (Serial Here, free text with up to 10 characters can be stored. All Plant
no.) Display is via the system pass.
EDV-Nr. (EDV Here, free text with up to 16 characters can be stored. All Plant
no.) Display is via the system pass.
Kommissions-Nr. Here, free text with up to 10 characters can be stored. All Plant
(Commission no.) Display is via the system pass.
Schaltplan-Nr. Here, free text with up to 16 characters can be stored. All Service
(Circuit diagram Display is via the system pass.
no.)

4 MENU SYSTEM 31
4.5.3 Diagrams

types
Speicher-intervall Determines the recording interval for the flow charts. All Customer
(Storage interval)
Default setting: 6s
Zeitraum X-Auto Determines the display time frame of a flow chart when All Customer
(Time period X 'X auto" is selected.
auto)
Adjustment range: 1 – 1440 min
Netzdruckgraph Determines the lower limit of the Y axis in the network All Customer
Y-Achse unten pressure flow chart diagram, when pressing the double
(Network pressure arrow button (Y restore).
graph Y axis
Adjustment range: 0.0 bar – network pressure graph Y
down)
axis top
Default: 0.0 bar
Netzdruck-graph Determines the upper limit of the Y axis in the network All Customer
Y-Achse oben pressure flow chart diagram, when pressing the double
(Network pressure arrow button (Y restore).
graph Y axis up)
Adjustment range: Network pressure graph Y axis down
- 16.0
Default setting: 10.0 bar
Temperatur-graph Determines the lower limit of the Y axis in the All Customer
Y-Achse unten temperature flow chart diagram, when pressing the
(Temperature double arrow button (Y restore).
graph Y axis
Adjustment range: -50°C – Temperature graph Y axis up
down)
Default: 0 °C
Temperatur-graph Determines the upper limit of the Y axis in the All Customer
Y-Achse oben temperature flow chart diagram, when pressing the
(Temperature double arrow button (Y restore).
graph Y axis up)
Adjustment range: Temperature graph down - 150 °C
Volumenstrom Y- Determines the lower limit of the Y axis in the volume All Customer
Achse unten flow chart diagram, when pressing the double arrow

4 MENU SYSTEM 32
(Volume flow Y button (Y restore).

axis down)
Adjustment range: 0 m³/h – Volume flow Y axis up
Default: 0 m³/h
Volumenstrom Y- Determines the upper limit of the Y axis in the volume All Customer
Achse oben flow chart diagram, when pressing the double arrow
(Volume flow Y button (Y restore).
axis up)
Adjustment range: Volume flow Y axis down - 4000 m³/h
Default setting: Maximum delivery amount of the
currently selected system
4.5.4 Screen saver

types
Schoner aktiv Determines if the screen saver function is active. With All Customer
(Screen saver an active saver, the screen saver will appear after a
active) time delay and be dimmed to the "Screen saver
brightness". Touching the screen at any point will
cancel the screen saver. Then, the default display is
shown.
Adjustment range: Ja/Nein (Yes/No)
Default setting: Ja (Yes)
Schoner Here it is determined in which time frame without All Customer
Verzögerung operation, the screen saver becomes active . Meaning
(Screen saver the display is dimmed to the "Brightness saver" value
delay) and the screen saver pops up.
Adjustment range: 0 – 60 min
Helligkeit Determines the brightness of the display during All Customer
Standard operation.
(Standard
brightness)
Helligkeit Schoner Determines the brightness of the display during active All Customer
(Screen saver screen saver.
brightness)

4 MENU SYSTEM 33
4.5.5 Lock screen
This function can be used to clean the display to prevent accidental operation. After starting this function, the
control cannot be operated for a minute.
The function is available independent of code level.
4.6 Configuration
4.6.1 Communication

types level
RS-485 Protokoll Determines the protocol type on the RS-485 network All Service
(Protocol) interface.
Adjustment range: MODBUS / Multimaster
Default setting:
RS-485 Adresse Determines the participant address in the RS-485 All Service
(Address) connection.
Adjustment range: 0 – 27
Default setting: 1
RS-485 Baudrate All Service
Adjustment range: 9600 / 19200 / 38400 / 57600 /
115200
Default setting: 19200
RS-485 Rahmen Sets the protocol framework for Networking via All Service
(Frame) MODBUS.
(Data bits / parity / stop bits)
Adjustment range: 8/NONE/1
8/NONE/2
8/EVEN/1
8/ODD/1
Default setting: 8/NONE/1

4 MENU SYSTEM 34
RS-485 Zugriff Determines the right/authorisation for changes via the All Service/pl
(Access) RS-485 interface. Depending on setting, either no ant
parameter or only parameter of the respective code
level can be changed.
Depending on the entered code, not all settings are
available
Adjustment range: Nur Lesen (Read only)
Lesen / Schreiben Kunde (Read / write customer)
Lesen / Schreiben Service (Read / write service)
Lesen / Schreiben Werk (Read / write plant)
Default setting: Lesen / Schreiben Service (Read/write
service)
4.6.2 MK200 Module
Different MK200 modules can be connected to the RS-485 bus. In doing this, the module must have its own
address and each address can only occur once. In principle, up to 32 participants are possible. Whether the
ACP establishes the communication to a module and monitors a fault of a module depends on the settings in
this menu.
types level
MK200 Profibus Determines if the Profibus module on the MK200 All Service
module has been contacted. Set address: 31.
Adjustment range: Ja / Nein (Yes/No)
MK 200 Zubehör Determines if the plug-in module on the MK200 module All Service
(Accessories) have been considered. The assignment of the digital
inputs and outputs of up to two accessory modules of
8E4RA type can be freely selected from a list of
possible functions in the submenu Configuration →
Inputs / Outputs. Addresses: 4 and 5.
Erweiterungsmodu Amounts of expansion modules connected to the All Service
le Anz. (Expansion MK200 module bus. Addresses 8 to 30
module amount)
Adjustment range: 0 – 23
Default setting: 0

4 MENU SYSTEM 35
Address assignment:
The addresses are set via the DIP switch directly on the MK200 modules. The following addresses are
intended for the modules and must be retained.
Address 0: reserved, do not use.
Address 1: MK200 4AA module to control a frequency converter. Also see 4.6.6 .
Address 2 MK200 8E4RA Module (LLC module) to control up to four LLC slaves. Also see 4.10.1 .
Address 3 do not use
Address 4-5 Up to two MK200 8E4RA modules as plug-in module 1 and 2. Inputs and outputs can be
freely configured. Also see 4.6.3 .
Address 6 MK200 8E4RA module as SWC module (Lento). The inputs and outputs are permanently
assigned. When selecting a Lento system then the module is expected and evaluated. Also
see 4.6.3 .
Address 7 do not use
Address 8-30 Up to 23 MK200 8E4RA expansion modules.
Address 31 MK200 Profibus module
4.6.3 Inputs/outputs
In this menu, the digital inputs and outputs of the AirControl P and the plug-in module functions can be
assigned.
At the AirControl P eight digital inputs and seven digital outputs are available. These are pre-assigned by
default but can be changed if needed. Outputs 1-4 of the AirControl P can be pre-assigned depending on
system type.
Digital inputs ACP default setting:
Input 1 (inverted) PTC input: E073 Motor temperature (fault over-temperature motor)
Input 2 (inverted) E074 Overcurrent
Input 3 E075 Overpressure
Input 4 E072 Direction of rotation or on Lento E099 water level
Input 5 W033 Rotation speed limit
Input 6 E071 Emergency Off
Input 7 Remote On/Off
Input 8 Remote Load/idle
Digital outputs ACP default setting:

4 MENU SYSTEM 36
Output 1 Network (cannot be changed!)

Output 2 Star (cannot be changed, except on FU systems)
Output 3 Triangle (cannot be changed, except on FU systems)
Output 4 Load valve (cannot be changed!)
Output 5 Heating
Output 6 Ventilation
Output 7 Collective fault
Lento: SCW Module address 6 (MK200 8E4RA)

This module cannot be configured. The assignment of the inputs/outputs is set for Lento systems:
Input 1 Overcurrent ventilator 1
Input 2 Overcurrent ventilator 2
Input 3 Converter fault
Input 4 Dryer warning
Input 5 Overfilling Maximum water level reached.
Input 6 Open water drain
Input 7 Water filter differential pressure
Input 8 Pressure build-up bearing flush
Output 1 Solenoid valve bearing flush
Output 2 Bleeder valve
Output 3 PU bearing
Output 4 Drain valve (water drain)
Per plug-in module there are eight further inputs and 4 outputs. The assignment of the inputs / outputs can be
freely selected. For the inputs, it is possible to define the logic. Outputs can be connected to one of four time
schedules (timer; see section 4.4.4 ).
The following functions are available:
Digital inputs

4 MENU SYSTEM 37
Designation Function
Frei (Free) Input is not evaluated
Vorort/ Fern (On-site/remote) Switching between on-site operation and remote control is possible via
this input.
Fern Ein/Aus (Remote On/Off) Remote signal On via digital input (is only evaluated if active in menu:
compare to 4.2 )
Fern Last/Leer (Remote load/idle) Load requirement via digital input (is only evaluated if active in menu:
compare to 4.2 )
Fern GLW (Remote LLC) Only relevant for LLC master control. With this input the LLC master
can be activated/deactivated with all connected slaves. (Remote
On/Off for the whole station)
GLW – OK (LLC OK) Ok signal input for a superordinate control (valid only if the control
menu is configured as a slave GLW: compare to 4.2 )
Druckband 2 (Range of pressure 2) Switching to the second range of pressure
Schaltuhr brücken (Bridge timer) The timer is ignored when a signal is at the input.
Raum-Thermostat (Room The "Ventilation flap open" and "Exhaust flap closed" outputs are
thermostat) switched when a signal is at the input.
Taupunkt Trockner (Dryer The "Dewpoint high" output is switched when a signal is at the input.
dewpoint)
W025 Öl/ Heizung (Oil/heating) Respective warning and fault messages are triggered when signal at
W033 Drehz. (Rot. speed) input.
Begrenzung (Limit)
Depending on system type, not all options mentioned are available.
W034 Trockner (Dryer)
W036 Kond. Ableiter (Cond.
Arrester)
W037 Luftfilter (Air filter)
W029 Wasserfil. (Water fil.)
W038 Ölfilter (Oil filter)
W039 Ölabscheider (Oil
precipitator)
W056 Ext.War.1
W057 Ext.War.2
W058 Ext.War.3
W059 Ext.War.4
E071 Notaus (Emergency Off)

4 MENU SYSTEM 38
E072 Drehrichtung (Direction of

rotation)
E073 Motortemp. (Motor temp.)
E074 Überstrom (Overcurrent)
E075 Überdruck (Overpressure)
E079 Aufbau Systemdruck (System
pressure set-up)
E099 Wasserstand (Water level)
E127 Ext.Stör.1 (Ext.fault1)
E116 Wass. (Water) Min.
Digital outputs
Designation Function
Frei (Free) Output without function
Ein (On) Output always on, if permitted by time schedule.
Netzdruck zu niedrig (Network Output on, if network pressure is too low

pressure too low)
Betriebsbereit (Ready for operation) Output on when compressor operational
Lastlauf (Load) Output on when compressor in load run
Leerlauf (Idle) Output on when compressor in idle
Motor ein (Motor on) Output on when motor is running
Lüfter ein, Klappe auf (Ventilator on Output on, if ventilator is running and flap is open.
/ flap open)
Zuluftklappe auf (Feed flap open) Output on when ventilation flap is open.
Abluftklappe zu (Exhaust flap Output on when exhaust flap is closed.

closed)
Sammelstörung (Collective fault) Output on, if at least one fault is present.
Wartungsmeldung (Maintenance Output on, if at least one maintenance message is present.

message)

4 MENU SYSTEM 39
Warnungsmeldung (Warning Output on, if at least one warning message is present.

message)
Systemdrk Riemen (System press. Output on when system press. belt.

belt.)
Drucktaupkt hoch (Dewpoint high) Output on when dewpoint too high
Trockner ein (Dryer on) Output on when dryer on
Lüftung (Ventilation) Output on when ventilation active.
Heizung (Heating) Output on when heating active.
Wasserzulauf (Water supply) Output on when water supply active.
Kühlwasserpumpe (Coolant pump) Output on when coolant pump is running

4 MENU SYSTEM 40
4.6.4 Heating/ventilation

types level
Heizung (Heating) Determines if the compressor controls an oil heating via All Plant
the oil temperature.
Lüftung Determines if the compressor performs a 2-point control All Plant
(Ventilation) for a ventilator.
Heizung Determines the switch-on temp. for the heating All Plant
Einschalttemp. (programmable output).
(Heating switch-on
Adjustment range: 2 °C – Heating switch-off
temp.)
temperature
Heizung Determines the switch-off temperature for the heating All Plant
Ausschalttemp. (programmable output).
(Heating switch-off
Adjustment range: Heating switch-on temp. – 80 °C
temp.)
Lüftung Determines the switch-on temp. for the ventilator All Plant
Einschalttemp. (programmable output).
(Ventilation
Adjustment range: Ventilation switch-off temp. – 90 °C
switch-on temp.)
Lüftung Determines the switch-off temperature for the ventilator All Plant
Ausschalttemp. (programmable output).
(Ventilation
Adjustment range: 0°C – Ventilation switch-on
switch-off temp.)
temperature
Umwälzung Determines the switch-on temp. for the recirculation All Plant
Einschalttemp. (compressor start without prompt).
(Recirculation
Adjustment range: 1°C – Recirculation switch-off
switch-on
temperature
temperature)

4 MENU SYSTEM 41
Umwälzung Determines the switch-off temp. for the recirculation All Plant
Ausschalttemp. (idle run without prompt).
(Recirculation
Adjustment range: Recirculation switch-on temperature
switch-off
– 20°C
temperature)
4.6.5 System type

types level
Haupttyp (Main Determines the compressor group for further All Plant
type) compressor selection.
Adjustment range: (for Almig) VARIABLE
GEAR
DIRECT
BELT
FLEX
LENTO
Default setting: --------
Kompressor Determines the compressor. Caution: During changes of All Plant
Auswahl this parameter the type-specific parameter are set to
(Compressor their respective default setting.
selection) Default setting: --------
Frequenz- Determines if the motor is controlled via the frequency All Plant
umrichter converter or via the star/triangle.
(Frequency
converter) Adjustment range: Yes/No
Default setting: No
Druckbereich Determines the max. All Plant
Auswahl of the compressor.
(Pressure range
selection) Setting range: depending on system type
Maximale Determines the max. delivery amount All Plant
Liefermenge of the compressor.
(Maximum
delivery quantity) Adjustment range: 0 – 4000 m³/h

4 MENU SYSTEM 42
4.6.6 Frequency converter

types level
Umrichter Determines the connection type of the control to the FU Plant
Ansteuerung converter. Warning: During the selection "Analogue
(Converter control) module internal" all MK200 modules are deactivated.
Adjustment range: Analogmodul intern (Analogue
module internal)
Analogmodul (Analogue module)
MK200 2AA
Seriell (Serial) Modbus
Default setting:
Umrichter Typ Determines the connected converter type. FU Plant
(Converter type) Adjustment range: YASKAWA
EMOTRON
REXROTH
Default setting: YASKAWA
Minimaler Determines the minimum rotation speed based on the FU Customer
Regelbereich maximum rotation speed .
(Minimum control Adjustment range: 0 – 100 %
range)
Grenztemp. Determines the temperature limit for the final FU Plant
Drehzahlfrei. temperature up to the maximum rotation speed on
(Limit temp. which the set value is limited.
Driving speed Adjustment range: 0 – 100 °C
free)
Begrenzung Determines the maximum rotation speed below the FU Plant
Maximaldreh-zahl entered temperature limit based on the entered
(Maximum rotation maximum rotation speed of the motor.
speed limit) Adjustment range: 0 – 100 %
Regelfaktor Determines the controller amplification. FU Service
(Control factor) Adjustment range: 1 – 999

4 MENU SYSTEM 43
Nachstellzeit Determines the reset time of the controller. FU Service

(Reset time) Adjustment range: 0 – 999 s
Drehzahlab- Determines the lower pressure point at which the FU Plant
senkung von rotation speed is being reduced.
(Rotation speed Adjustment range: 0.0 bar - "Rotation speed reduction
lowering from) to"
Drehzahlab- Determines the pressure point at which the rotation FU Plant
senkung bis speed is reduced by the indicated value.
(Rotation speed Adjustment range: "Rotation speed reduction from" -
reduction to) 16.0 bar
Drehzahlab- Determines the value in percentage, by which the FU Plant
senkung um maximum rotation speed in item 'Rotation speed
(Rotation speed reduction to' is lowered.
reduction Adjustment range: 0 – 100 %
by)
4.7 Factory settings

types level
Hochlaufzeit (Run- Determines the run-up time of the controller. All Plant
up time) Adjustment range: 3 – 30 s
Stillstandszeit Determines the minimum stopping time during manual All Plant
(Shut-down time) compressor switch-off. This value is also used as restart
delay during power failure.
Default setting: 120s
Nachlaufzeit Determines the stopping time of the compressor during All Plant
(Stopping time) automatic operation or when exceeding the indicated
switching operations.

4 MENU SYSTEM 44
Verdichtungs- Determines the minimum start temperature of the All Almig

endtemperatur compressor.
min. (Final Adjustment range: 0 – 10 °C
compressor
temperature min.)
Verdichtungs- Determines the upper warning threshold for the final All Almig
endtemperatur temperature of the compressor.
Warn. (Final Adjustment range: 90 – 110 °C
compressor
temperatures
warning)
Verdichtungs- Determines the upper switch-off threshold for the final All Almig
endtemperatur temperature of the compressor (fault).
max. (Final Adjustment range: 100 – 120 °C
compressor
temperatures
max.)
4.8 Fault memory
Illustration 17: Message memory for faults, messages and maintenance.
The last 20 messages are saved in the message memory. In doing so, the newest message is shown in the
first place. Scroll for older messages.

4 MENU SYSTEM 45
For every entry the following information is available:

 Number of entry
 Warning or fault symbol
 Time when the message cause occurred
 Message in clear text
Currently waiting - not yet acknowledged messages - are shown flashing.
The memory can be erased with a corresponding code in the code input. This is usually not necessary. If the
message memory is full an emerging message always replaces the oldest existing entry.
4.9 Diagnosis
The current states of the AirControl P digital inputs and outputs are in this menu.
Illustration 18: Diagnosis page for the AirControl P.
Should this page be selected using a service code, then the outputs can be switched on and off by tapping.
When doing this, only one output is activated due to safety reasons.

4 MENU SYSTEM 46
4.10 GLW (LLC)
4.10.1 LLC settings

types
Grundlast-wechsel Indicates if and how the communication for the LLC All Service
(Basic load function should be done (or if only one LLC module is
switching / lead lag available).
configuration) Adjustment range: No (no LLC)
Digital (LLC via expansion module)
RS-485 (GLW via RS-485 network)
When selecting "Digital" a LLC module is expected to
address 2 (see also 4.6.2 ).
Baudrate Baudrate for the LLC communication via RS-485. All Service
Adjustment range: 9600
19200
38400
57600
115200
Default setting: 19200
Wechsel sofort Determines if the LLC series rotates immediately after All Service
(Switch expiry of the switching interval (recommended) or
immediately) when reaching the switch on or switch off threshold.
Caution: if no, the change interval can be significantly
exceeded.
Adjustment range: Ja/ Nein (Yes/No)
Fern GLW (Remote Determines if the switch off for the entire compressor All Customer
LLC) station that is controlled via the ACP - is also possible
via the LLC master and via all connected slaves. The
switching on or switching off is done via the respective
programmed digital input: "Remote LLC" (see 4.6.3 )
Adjustment range: Ja/ Nein (Yes/No)

4 MENU SYSTEM 47
Zuschaltdruck Determines the (lower) pressure threshold to switch on All Customer

(Switch-on a compressor.
pressure)
0.1bar)
Default setting: Switch-on pressure (from the control
menu)
Abschaltdruck Determines the (upper) pressure threshold to switch All Customer
(Switch-off off a compressor.
pressure)
Adjustment range: (Switch-on pressure + 0.1bar) -
permissible maximum pressure of the current system
type
Default setting: Switch-off pressure (from the control
menu)
Zuschaltung bei Determines from what calculated capacity a control All Customer
(Switch-on at) compressor is switched on. Only if functionality is
enabled by setting a value greater than 0% for the
"Switch off at" parameter:
Adjustment range: "Switch-off at" – 100 %
Abschaltung bei Determines at what capacity utilisation a control All Customer
(Switch-off at) compressor is switched off, if at least one other
compressor is in operation.
Setting 0% will deactivate this function.
Adjustment range: 0% - "Switching on at"
Default setting: 0%
Zuschaltdämpf. Determines the minimum time prior to the initial All Customer
Erstzuschalt. switching-on of another compressor
(Switch on damping
Initial switch on)
Default setting: 5s
Abschaltdämpf. Determines the minimum time prior to the initial All Customer
Erstabschalt. switching-off of another compressor
(Switch-off damping
Initial switch-off)
Default setting: 2s
Zuschaltdämpf. Determines the minimum time before further All Customer
Folgeschaltung compressors are switched on (if the pressure
(Switch on damping continues to drop after previously switching on)
Sequential
switching)
Default setting: 5s
Abschaltdämpf. Determines the minimum time before further All Customer
Folgeschaltung

4 MENU SYSTEM 48
(Switch-off damping compressors are switched off (if the pressure

Sequential continues to rise after previously switching off)
switching) Adjustment range: 2 – 60 s
Default setting: 2s
Wechselintervall Time between the further switching of the LLC for the All Customer
Priorität 1 (Switch compressor with priority 1
interval priority 1)
4.10.2 LLC priorities
The settings for the priority assignments of the individual compressors are in this menu. The values set here
apply only when no timer channel on the timer LLC priorities is active.

types
Priorität Determines a priority level for each compressor in the All Customer
Kompressor 1 - 5 LLC network. Compressors with high priority are
(Priority preferred when switching on. Basic load change occurs
compressor 1 - 5) only between compressors with the same priority.
Adjustment range: Aus (Off) (compressor is
never switched on too)
Niedrig (Low)
Normal
Hoch (High)
Default setting: Normal

4 MENU SYSTEM 49
4.10.3 LLC switching times
The switch-on/off times of the LLC are defined in this menu. Applies only for the LLC master. Programming is
done analogous to the "Schaltzeiten Kompressor (Compressor switching times)" in section .
4.10.4 LLC pressure times
The pressure times of the LLC are defined in this menu (increase/decrease). Applies only for the LLC master.
Programming is done analogous to the "Druckzeiten Kompressor (Compressor pressure times)" in section .
4.10.5 LLC priorities
The switching times of the LLC priority change are defined in this menu. Applies only for the LLC master.
Programming is done analogous to other timers such as "Schaltzeiten Kompressor (Compressor switching
times)" in section . The same priority levels as described under are available.
4.11 SD card
All functions with access to the SD card are located in this menu. The respective card must be inserted for
use.
4.11.1 Save parameters
The current parameter set is written to the SD card. An SD card must be inserted without write protection.
Warning: If data was already stored on the inserted SD card, it will be overwritten and therefore lost.
A parameter set that has been saved with this function can be read in again using the "Parameter laden (Load
parameters)" function. It does not matter with what control the data was saved. A data set can be transferred
to any number of controls (with the same software version).
4.11.2 Load parameter
Using this function a parameter set can be read from the SD card. A SD card with the "ACPParam.par" file
must be inserted.

4 MENU SYSTEM 50
Before actually loading the data, the storage date and system type of the data set appear. Please first check
for plausibility!
Warning: All your current settings will be overwritten by the control, to load the data from the SD card and are
thus lost.
4.11.3 Start/stop data logging
This function starts data logging to the SD card. An SD card must be inserted without write protection. The
following data is also recorded:
Time stamp
System status
Network pressure
Final temperature
Oil temperature
Delivery amount
State of all connected compressors (only on LLC)
Pressure, delivery quantity and temperature are saved in the set display dimension at each controller(bar / psi
/ MPa m / cft, ° C / ° F / Kelvin), status in the selected language. Per calendar day a csv. format file
(separator: tab) is created. If data logging is activated, then the text of the button changes from start data
logging to sop data logging. In this case, a currently running data logging can be stopped.

5 MESSAGES 51
5 Messages
5.1 Warning and maintenance messages
A flashing warning triangle appears at the upper left of the basic display, if a new warning or maintenance
message is present. Moreover, in a message pop-up at the bottom of the screen a message is displayed in
plain text. The message window can be closed with the Quit button. The warning triangle in the title bar will
stop flashing but remains displayed until the cause of the alarm has been corrected. By tapping on the
warning triangle, the message appears again.
Warning message Comments System
types
W021: V-Temp. erhöht (V The max. permissible final compressor temperature All
temp. increased) (warning limit) is exceeded. See factory settings menu.
W022: Netzdruck erhöht The network pressure has exceeded the limit (max. All
(Increased network permissible network pressure 0.3 bar).
pressure)
W023: Temperatur niedrig The minimum temperature required to start is too low. See All except
(Temperature low) factory settings menu. Lento
W024: Untere Minimum pressure below target. Only relevant for LLC All
Druckschwelle (Lower slave operation. See control menu.
pressure threshold)
W025: Ölstand/Heizung Warning heating limit: On an active heating the input All
prüfen (Check oil "Overpressure fault" has been triggered (delay 0.5s).
level/heating)
W026: Abgleich falsch At least one analogue input calibration value is incorrect. All
(Wrong calibration)
W029: Wasserfilter (Water Digital input water filter warning has been triggered. Lento
filter)
W030: Dif.Dru.Wasserfi. Digital input 7 "Differential pressure water filter" on module Lento
(Diff.Press.Waterfi.) address 6 open. Delay 1s
W031: Überstr. Lüfter 1 Overcurrent on fan 1 (input 1, module address 6 was Lento
(Overcurrent Fan 1) opened). Fan 2 is OK, delay 1s.
W032: Überstr. Lüfter 2 Overcurrent on fan 2 (input 2, module address 6 was Lento
(Overcurrent Fan 2) opened). Fan 1 is OK, delay 1s.

5 MESSAGES 52
W033: Drehzahlbegrenzung The digital input programmed on "W033: speed limiter" has All
(Speed limiter) been opened. Delay 1s.
W034: Trockner (Dryer) The digital input programmed on "W034: Dryer" has been All
opened. Delay on Lento 1s otherwise without delay.
W035: Taupunkt Trockner The digital input programmed on "W035: Dewpoint dryer" Lento
(Dryer dewpoint) has been opened. Only during active dewpoint monitoring.
W036: Kondensatableiter The digital input programmed on "W036: Condensate All
(Condensate drain) drain" has been closed.
W037: Luftfilter (Air filter) The digital input programmed on "W037: Air filter" has All
been closed. Monitoring starts after 15 minutes. Triggering
of warning delayed
W038: Öl/Ölfilter (Oil/oil The digital input programmed on "W038: Oil/oil filter" has All
filter) been closed. Monitoring starts after 15 minutes. Triggering
of warning delayed
W039: Ölabscheider (Oil The digital input programmed on "W039: Oil precipitator" All
precipitator) has been closed. Monitoring starts after 15 minutes.
Triggering of warning delayed
W044: Erweiterungsmodul At least one of the configured expansion modules does not All
(Expansion module) answer (possible addresses 8 to 30).
W045: E/A module (addr.1) The analogue output module on address 1 does not All
answer. This monitoring is only active if this module has
been activated
W046: E/A module (addr.2) The LLC module on address 2 does not answer. This All
monitoring is only active in the LLC master operation on
digital control of the LLC slave,
W048: E/A module (addr.4) The plug-in module on address 4 does not answer. This All
monitoring is only active if this module has been selected.
W049: E/A module (addr.5) The plug-in module on address 5 does not answer. This All
monitoring is only active if this module has been selected.
W050: Profib. Mod.(Addr. The Profibus module on address 31 does not answer. This All
31) monitoring is only active if this module has been selected.
W055: Zugriff SD-Karte (SD During the access to the SD card a fault occurred. All
card access)
W056: Ext. War. 1 The digital input programmed on W056: Ext. War. 1 has All
been opened.
been opened.
been opened.

5 MESSAGES 53
been opened.
Maintenance message Comments System

types
M001: Ansaugfilter (Intake
Time until the next maintenance is smaller than 100h All
filter)
M002: Öl/Ölfilter (Oil/oil
Time until the next maintenance is smaller than 100h Not Lento
filter)
M003: Ölabscheider (Oil
Time until the next maintenance is smaller than 100h Not Lento
precipitator)
M004: Motor Time until the next maintenance is smaller than 100h All
M005: Kompressor
Time until the next maintenance is smaller than 100h All
(Compressor)
M006: Trockner (Dryer) Time until the next maintenance is smaller than 100h All
M007: Wasserfilter (Water
Time until the next maintenance is smaller than 100h Lento
filter)
Universell einsetzbare
See also section 4.3.1 .
Wartung 1 (Universal All
Time until the next maintenance is smaller than 100h
usable maintenance 1)
M012: Wartung Batterie
The battery in the control must be replaced. All
(Battery maintenance)
5.2 Fault messages

A flashing tool symbol appears at the upper left of the basic display, if a new fault message is present.
Moreover, in a message pop-up at the bottom of the screen a message is displayed in plain text. The
message window can be closed with the Quit button. The fault symbol in the title bar will stop flashing but
remains displayed until the cause of the fault has been corrected.
By pressing the symbol in the title bar, the plain text message can be opened again.

5 MESSAGES 54
Fault message Comments System

types
E065: Spannungsausfall The power supply failed. (Only if there is no All
(Power failure) "Automatischer Wiederanlauf (automatic restart)" function
programmed)
E066: Kabeldef. V-Temp. Measured value of the final compressor temperature is All
(Cable def. outside the measuring range. Sensor defective or cable
Compress.temp.) break.
E067: Kabeldef. Öltemp. Measured value of the oil temperature is outside the All
(Cable def. Oil temp.) measuring range. Sensor defective or cable break.
E068: Kabeldef. Druck Measured value of the network pressure is outside the All
(Cable def. Pressure) measuring range. Sensor defective or cable break.
E070: Kabeldef. Taupunkt Dewpoint outside of measuring range. Sensor defective or All
(Cable def. Dewpoint) cable break.
E071: NOT-AUS betätigt The emergency off button was pressed. All
(EMERGENCY OFF
pressed)
E072: Drehrichtung falsch Digital input direction of rotation monitoring open. Delay All
(Incorrect direction of 250ms.
rotation)
E073: Motortemperatur Input monitoring motor temperature open. Delay 1s. All
(Motor temperature)
E074: Überstrom Input current monitoring open. Delay 500ms. All
(Overcurrent)
E075: Überdruck Input monitoring motor overpressure open. Delay 500ms. All
(Overpressure)
E076: Schaltsp. Only during active switching operation monitoring. All
überschritten (Switching
operation exceeded)
E077: V-Temp zu hoch Final temperature too high Temperature exceeded the set All
(Comp. temperature too maximum temperature.
high)
E078: Netzdruck zu hoch Network pressure too high. Network pressure exceeded All
(Network pressure too high) the set upper limit.
E079: Systemdruckaufbau Digital input system pressure switch did not open after 35s All
(System pressure build-up) in load run.
E081: Störung Umrichter Digital input fault on converter (input 3 on the Lento Lento with
(Converter fault) module address 6) has been triggered (opened). Delay 2s. FU

5 MESSAGES 55
E095: E/A module (addr.4) The plug-in module on address 4 (type MK200 8E4RA) All
does not answer. This monitoring is only active if this
module has been selected (see section 4.6.2 and 4.6.3).
E096: E/A module (addr.5) The plug-in module on address 5 (type MK200 8E4RA) All
does not answer. This monitoring is only active if this
module has been selected (see section 4.6.2 and 4.6.3).
E097: E/A module (addr.6) The Lento module on address 6 (type MK200 8E4RA) Lento
does not answer. This monitoring is only active if it is a
Lento system.
E099: Wasserstand (Water Digital input water level low has been triggered. Delay Lento
level) water infeed 10s. On systems with water infeed in load run
delay by the set time "Water infeed time".
E100: Wasserstand (Water Digital input water level too high (delay water max.) has Lento
level) max. been triggered. The maximum draining time has been
exceeded. Monitoring only when motor is in operation.
E101: Dif.Drk.Wasserfi. The "Warnung Differenzdruck Wasserfilter (Warning Lento
(Diff.Press.Waterfilter) differential pressure water filter)" (Digital input module
addr. 6) is present for a longer amount of time than the
parameters in the "Max. Differenzdruck Wasserfilter
(Maximum differential pressure water filter)" (see operating
parameters).
E103: Überstrom Lüfter Both inputs "Fan 1 overcurrent" and "Fan 2 overcurrent" Lento
(Overcurrent ventilation) (inputs 1 and 2, module address 6) have been triggered.
Delay 1s.
E106: Dru.Aufb.Lagersp. Pressure build-up bearing flush fault. Digital input 8 on Lento
(Press.Buildup.bear.flush) module addr. 6 did not open after the time it was set in the
menu "Druckaufbau Lagerspülung (Pressure build-up
bearing flush)".
E108: Taupunkt Trockner The dewpoint exceeded the permitted maximum (if set in All
(Dryer dewpoint) menu) while the motor was running. Only if the heating is
not active or available.
E109: Taup. zu niedrig The dewpoint dropped short of the permitted minimum (if All
(Dewpoint too low) set in menu) while the motor was running. Only if the
heating is not active or available.
E110: Ext. Stör. (fault) 1 The digital output programmed to "Externe Störung All
(External fault) 1" has been triggered.

5 MESSAGES 56
E120: FU Überstrom Only on Yaskawa converters. FU
(overcurrent) (OC,GF) FU overcurrent fault
E121: FU Überspannung Only on Yaskawa converters. FU
(Overvoltage) (OV) FU overvoltage fault
E122: FU Überlastung Only on Yaskawa converters. FU
(Overload) (OL2) FU overload fault
E123: FU Überhitzung Only on Yaskawa converters. FU
(Overheating) (OH1/2) FU overheating fault
E124: FU Motorbremse Only on Yaskawa converters. FU
(Motor brake) (RR,RH) FU motor brake fault
E125: FU Feedback Only on Yaskawa converters. FU
(FbL,FbH) FU feedback fault
E126: FU Extern (External) Only on Yaskawa converters. FU
(EF0-6) FU external fault
E127: FU Hardware (OFx) Only on Yaskawa converters. FU
FU hardware fault
E128: FU Motorüberlast Only on Yaskawa converters. FU
(Motor overload) (OL1) FU motor overload fault
E129: FU Verbindung Only on Yaskawa converters. FU
(Connection) (PGO) FU connection PGO fault
E130: FU Zw. Untersp. Only on Yaskawa converters. FU
(Interm. undervoltage) (UV) FU intermediate circuit undervoltage fault
E131: FU Only on Yaskawa converters. FU
Untersp.(Undervoltage) FU undervoltage fault
(UV1)
E132: FU Phase (LF,PF) Only on Yaskawa converters. FU
FU phase fault
E133: FU Kommunikation Only on Yaskawa converters. FU
(Communication) (CE) MEMOBUS communication fault
E134: FU Bedieneinheit Only on Yaskawa converters. FU
(Operating unit) (OPR) FU fault operating unit not connected
E135: FU Motor I2t Only on Emotron converters FU
E136: FU PTC Only on Emotron converters FU
E137: FU Motor ab (Motor Only on Emotron converters FU
off)

5 MESSAGES 57
E138: FU Rotor blockiert Only on Emotron converters FU

(Rotor blocked)
E139: FU Ext. Fehler (Fault) Only on Emotron converters FU
E140: FU Mon Max Alarm Only on Emotron converters FU
E141: FU Mon Min Alarm Only on Emotron converters FU
E142: FU Com Fehler Only on Emotron converters FU
(Fault)
E143: FU PT100 Only on Emotron converters FU
E144: FU Frei (Clear) Only on Emotron converters FU
E145: FU Pumpe (Pump) Only on Emotron converters FU
E146: FU Ext Mot Temp Only on Emotron converters FU
E147: FU LC Level Only on Emotron converters FU
E148: FU Bremse (Brake) Only on Emotron converters FU
E149: FU Option Only on Emotron converters FU
E150: FU Übertemp Only on Emotron converters FU
(Overtemp.)
E151: FU Überstrom Only on Emotron converters FU
(Overcurrent) F
E152: FU Überspg Only on Emotron converters FU
(Overvolt.) Vz
(Overvolt.) G
(Overvolt.) M
E155: FU Überdrehzahl Only on Emotron converters FU
(Excess rotation speed)
E156: FU Unterspg Only on Emotron converters FU
(Undervoltage)
E157: FU Leistfehler Only on Emotron converters FU
(Output fault)
E158: FU Desat Only on Emotron converters FU
E159: FU ZwKreis Fehl Only on Emotron converters FU
(Interm. circ.fault)
E160: FU Int. Fehler (Fault) Only on Emotron converters FU

5 MESSAGES 58

(Overvolt.) MMax
(Overvolt.)

6 DOCUMENT VERSION HISTORY 59
6 Document version history
Date Software Author Remarks

version
30/10/2012 V0.14rc1 JR First version of the description

15.10.2012

Almig Air Control P Service Manual

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Service 2SHUDWLRQPDQXDO

Software version: V0.14 rc1

ALMiG AirControl P V0.14rc1 15.10.2012

1 Safety message ........................................................................................................................................ 4

ALMiG AirControl P V0.14rc1 15.10.2012

4.6.1 Communication ........................................................................................................................ 33

ALMiG AirControl P V0.14rc1 15.10.2012

PRIOR TO COMMISSIONING OF THE CONTROL, READ THE FOLLOWING OPERATING INSTRUCTIONS!

ALMiG AirControl P V0.14rc1 15.10.2012

2 Function and connection of the control

ALMiG AirControl P V0.14rc1 15.10.2012

2.2 Wiring diagram

Fig. 2: Rear view of the control (terminal assignment).

Pin Designation Function Plug/pitch

1 PE Functional earth (EMC) Phoenix

6 Relay output A1 - 7 COM Common connection for Phoenix

7 Relay output A 1 Mains contactor (set) MSTBA

9 Relay output A 3 Triangle connector (on FU fully

10 Relay output A 4 Solenoid valve (with varistor, set)

11 Relay output A 5 Heating

12 Relay output A 6 Condensate valve (with varistor)

ALMiG AirControl P V0.14rc1 15.10.2012

13 Relay output A 7 Opener Collective fault Phoenix

16 PE Screen connection Phoenix

17 GND Ground for analogue inputs MINI-COMBICON

19 Analogue input AE 2 PT1000 (oil temperature)

20 Analogue input AE 1 4 – 20 mA (network pressure)

21 24V DC Limit switch voltage for AE 1

22 Dig. Input E 8 GLW (LLC): Load/idle run Phoenix

26 Dig. Input E 4 Direction of rotation

27 Dig. Input E 3 Overpressure

28 Dig. Input E 2 (PTC) Overcurrent

29 Dig. Input E 1 (PTC) Motor temperature

30 12V DC Limit switch voltage 12V DC (PTC)

31 24V DC Limit switch voltage 24V DC

32 GND RS-485 Standard Phoenix

36 Signal B Option: Phoenix

ALMiG AirControl P V0.14rc1 15.10.2012

37 Signal-A Interface for Direct plug

40 18V AC Bus module supply

36 - Analogue output 2 Option: Phoenix

37 + Analogue output 2 Connection for internal Direct plug

44 GND RS-485 FU Phoenix

ALMiG AirControl P V0.14rc1 15.10.2012

3 Operating the control

Illustration 3: Welcome screen of the AirControl Premium.

ALMiG AirControl P V0.14rc1 15.10.2012

3.1 Set-up of the display

The following indicator elements are used in the user interface:

It is an inverter machine, if this icon appears in the system image.

The flashing tool signals a fault.

ALMiG AirControl P V0.14rc1 15.10.2012

Load valve open

Communication to RS-485 active

Timer, pressure times active

Timer, compressor active

Button bar in the basic display:

ALMiG AirControl P V0.14rc1 15.10.2012

ALMiG AirControl P V0.14rc1 15.10.2012

Illustration 5: Graphic display of the temperature course T1.