FT450 FT550 Ft550lite FT600
FT450 FT550 Ft550lite FT600
FT450 FT550 Ft550lite FT600
3
FT450 / FT550 / FT550LITE / FT600
4
FT450 / FT550 / FT550LITE / FT600
20.6 Gear shift output...................................................................... 111 27. FT450 and FT550 mounting kit........................................................ 136
20.7 Time based fuel enrichment...................................................... 112
20.8 Pro-Nitrous............................................................................. 114 28. Bracket dimensions......................................................................... 137
20.9 Time based output................................................................... 116
20.10 Wheelie Control..................................................................... 116 29. FTCAN 2.0 protocol........................................................................ 139
20.11 Davis Technologies................................................................ 117 29.1 Physical layer.......................................................................... 139
20.12 Time based throttle opening ................................................... 117 29.2 IDENTIFICATION...................................................................... 139
20.13 Staging control...................................................................... 118 29.3 DATA FIELD............................................................................ 139
20.14 Mechanical fuel injection controller........................................... 118 29.4 Attachments........................................................................... 141
20.15 Launch delay controls (delay box)............................................ 119 29.5Connector Pinout..................................................................... 148
5
FT450 / FT550 / FT550LITE / FT600 Presentation
2. Presentation The FuelTech FT450 is the perfect choice for cost-effective builds.
Featuring a robust and waterproof plastic housing, an automotive 26
Congratulations, You’re now part of the high performance world of pin connector, 7 inputs and 10 outputs that are totally configurable.
FuelTech! Its 4.3” display, along with same dashboard as the FT600, makes the
The equipment that you just acquired is the same being used in heads up of information to the driver much more clearer while enabling
different vehicles all over the world, whether it be for a street car, street cars to have an engine start button and virtual LEDs to use
motorcycle, jet ski, boat, ATV or professional series drag race with warning lights such as high beam, turn signals and much more.
combination...we have you covered! The display also allows for complete access to all map adjustments,
From all of us at FuelTech, we wish you fun on your path and many so its possible to edit tables and other settings without the need of
victories, because winning is in our DNA! a computer, the perfect integration between ECU and Dashboard.
6
Warranty terms FT450 / FT550 / FT550LITE / FT600
7
FT450 / FT550 / FT550LITE / FT600 Characteristics
4. Characteristics
Specifications FT450
FT550 /
FT600
LITE
Otto cycle engine control 8 12 12
Wankel engines (rotary) 2 4 4
Sequential, semi sequential and multipoint fuel control YES
Distributor and crank trigger ignition control YES
Wasted spark and sequential ignition control YES
Electronic throttle body Control (Drive-By-Wire) NO YES YES
Idle speed control by PWM valve YES
Idle speed control by electronic throttle, stepper motor and ignition timing NO YES YES
Closed loop injection through oxygen sensor (wide band lambda sensor) YES
Real time programmable by the screen or PC through FTManager Software YES
Inputs
Differential input for RPM signal YES
Differential input for cam sync signal NO NO YES
Input channels totally configurable - digital and analogical 7 14 20
2 high sensibility inputs used preferably for gear shifter force sensor NO YES YES
Editable sensors reading scale NO YES YES
103psi internal MAP sensor (7 bar - absolute), 14.7psi of vacuum and 88psi of positive pressure (boost); YES
1 USB port for computer and FuelTech software connection; YES
CAN ports for FuelTech FTCAN 2.0 or FTCAN 1.0 communication with FuelTech WB-O2 Nano, FuelTech
1 2 2
EGT-8 CAN, Racepak IQ3, VNET, AiM, etc).
Outputs
Configurable outputs channels 10 24 32
Blue output 1
6 12 16
Gray output2 4 8 8
Yellow output 3
0 4 8
Injection control
Sequential injection (Blue outputs) 6 12 16
Closed loop fuel control through O2 sensor (wide band sensor) YES
2 injector banks (staged injection banks A and B) YES
Main map to MAP or TPS to RPM YES
Main map 3D advanced until 32x32 points (completely adjustable map index and size) YES
Simplified 2D map with up to 1x32 cells per MAP or TPS and RPM compensation of up to 1x32 cells
YES
(completely adjustable map index and size)
Injection time resolution 0.001ms YES
Fuel enrichment and decay adjust YES
Individual cylinder trim setting by MAP or RPM YES
Starting engine map with the engine temperature YES
Ignition control
Sequential ignition with individual coil 54 8 8
Main map to MAP or TPS to RPM YES
Main map 3D advanced until 32x32 points (completely adjustable map index and size) YES
Simplified 2D map with up to 1x32 cells per MAP or TPS and RPM compensation of up to 1x32 cells
YES
(completely adjustable map index and size)
Ignition angle resolution 0.01° YES
Timing compensation (air temperature, engine and gear) YES
8
Characteristics FT450 / FT550 / FT550LITE / FT600
1 - Recommended for high impedance injectors without the need of an external driver (up to 4 4 - Use blue output number 6 as a 5th ignition output on FT450
injectors per output) 5 - Data recording time depends on the sample rate and the number of channels that are being
2 - Recommended for ignition (open collector outputs with 5v power supply) recorded.
3 - Recommended for driving stepper motors, electronic throttle, ignition and 12v loads 6 - FT550LITE not support.
9
FT450 / FT550 / FT550LITE / FT600 Characteristics
1 - Outputs that can be used as “Tach output”: Blue #3, blue #6, gray #4 (FT450)
2 - The blue output #6 can be used as the fifth ignition output (FT450)
3 - In order to avoid backfeeding when using the blue outputs or gray output #4 to power relays or actuators, make sure the switched 12V that powers them is the same that powers the ECU.
4 - When using as an injector output a Peak and Hold driver must be used
10
Characteristics FT450 / FT550 / FT550LITE / FT600
Blue - Output #4
White - Input #4
11
FT450 / FT550 / FT550LITE / FT600 Characteristics
1 - In order to avoid backfeeding when using the blue outputs or gray output #4 to power relays or actuators, make sure the switched 12V that powers them is the same that powers the ECU.
2 - When using as an injector output a Peak and Hold driver must be used
12
Characteristics FT450 / FT550 / FT550LITE / FT600
CAN B (+) HI
Yellow - Output #2
13
FT450 / FT550 / FT550LITE / FT600 Characteristics
1 - The switched 12v on loads like relays and solenoids, must be the same as the ECU when being triggered by the gray output 8, to avoid backfeeding that will keep the ECU powered on (FT600)
14
Characteristics FT450 / FT550 / FT550LITE / FT600
A-connector diagram
Blue output#5
Yellow output#5
15
FT450 / FT550 / FT550LITE / FT600 Characteristics
NOTE IMPORTANT
When using the GearController function connect the Fuel only: When using this option, the RPM
White wire from the shifter to ground for sensors signal input cannot be connected to a coil
Green/Black (pin #29). high voltage signal because the input has no
protection and will damage the trigger input on
the ecu. Please use a tach output, another rpm
source or an ignition coil to tach adapter module
to avoid damage to the unit.
16
Characteristics FT450 / FT550 / FT550LITE / FT600
B-connector diagram
White input#1
White input#16
NOTE
Blue outputs cannot control ignition because they do
not have a pullup resistor.
17
FT450 / FT550 / FT550LITE / FT600 Characteristics
4.6 PowerShift Connector (FT550 / LITE and The yellow outputs that will not be used for electronic throttle control
can be used as auxiliary outputs or for injectors. When using injectors
FT600)
for the integrated BoostController, the output can be connected directly
The FT600 wiring harness comes with the gear strain gauge sensor to the injector, but when using injectors for fuel, the use of a Peak and
connector. In case the vehicle isn’t equipped with a gear strain gauge, Hold driver is mandatory for both high and low impedance injectors.
this connector can be removed and it’s white inputs can be used for This is because this output may present minimal differences in the
other functions. injection time when controlling fuel injectors without Peak and Hold.
Tach output: There are some pre-defined outputs for this function,
but in case the output for that is already assigned to something, use
one of the following:
4.7 Auxiliary outputs FT450: Gray 4 (Default) or Blue 3 or Blue 6
Outputs can be set up in many different ways, they have different FT550/LITE/FT600: Gray 8 (Default) or any of the yellow outputs
capacities according to the function. Bellow is some important
information about them: 4.8 Internal MAP sensor
Blue outputs: by default, used as injector outputs. Each one of
them can control up to: This ECU is equipped with an internal MAP sensor. Use a 6mm
Impedance higher than 10 Ohms: 24 injectors for the FT550 and pneumatic hose (4mm internal diameter) to connect the sensor
FT600/ 8 injectors for FT450 (amongst all blue outputs) to the intake manifold. Pneumatic hoses are flexible, durable and
highly resistant. Usually found in black or blue colors.
Impedance between 7 and 10 Ohms: 16 injectors for the FT550
and FT600/ 6 injectors for FT450 (amongst all blue outputs) Silicon hoses are not recommended because they can be easily bent,
blocking vacuum/boost readings on the ECU MAP sensor.
The use of a Peak and Hold driver is mandatory when the number
of injectors is higher than the maximum quoted above or when using Use a hose exclusively for FT MAP sensor, avoiding splitting it with
low impedance injectors (impedance below 7 Ohms). valves, gauges, etc. Connect it to any spot between the throttle and
the engine head. Its length must be as short as possible to avoid
During the Engine Setup configuration, blue outputs will be selected
lags and errors on the sensor readings. When using individual throttle
automatically.
bodies, it is a good idea to connect all intake runners into a single point
When more than 16 injector outputs are needed, the ECU will use
and then connect to the FT MAP sensor; otherwise, MAP readings
Gray outputs or Yellow output. In this case, the use of a Peak and
may be erratic or inaccurate.
Hold driver is mandatory on Gray and Yellow outputs (for saturated
and low impedance injectors).
Blue outputs not used to control fuel injectors may be used as auxiliary 4.9 USB port
outputs (controlling fuel pump, cooling fan, etc.). In this case, the use The USB cable is used to update the ECU firmware version, setup
of a relay is mandatory. maps and adjusts trough a computer and FTManager software and
download data recorded by the internal datalogger.
Gray outputs: by default, used as ignition outputs. According to
the engine setup, they can be set up as injectors or auxiliary outputs.
4.10 FuelTech CAN network
During the Engine Setup configuration, ignition outputs will be selected
automatically from Gray #1 to Gray #8 and from Yellow #1 to Yellow FuelTech CAN port is a 4 way connector placed on the wiring
#4 (FT550) or Yellow #8 (FT600). harness of the ECU and is responsible for ECUs communication with
other FT modules (as KnockMeter and GearController) and Racepak
Gray outputs not used for ignition control can be set up as injectors dashboards. A FuelTech CAN-CAN cable is used to establish a
outputs (the use of a Peak and Hold driver is mandatory) or as auxiliary connection between them.
outputs (the use of a relay is mandatory).
WARNING
Yellow outputs (FT550/LITE and FT600 only): by default, they’re For the correct operation of the CAN Network,
used as electronic throttle control (Yellow #1 and #2) or stepper motor its mandatory to use the CAN resistor as shown
control (Yellow #1 to #4). in the following image.
Yellow/Blue- CAN_A
4 4 4
White/Red - CAN_A
3 3 3
Terminator
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31 32 33 34
WBO2 NANO
18
First steps with FT600 FT450 / FT550 / FT550LITE / FT600
1 3
5. First steps with FuelTech read before 5. The last step before the electric installation is to check harness
connections. Go to the “Engine Setting” menu then click the
installation last option “Wiring harness diagram”. Check and write down the
This chapter is a step-by-step guide that must be followed to start FT connections and use it as guide to know how functions were
basic setup before electric installation, as the function of each wire allocated to the pins.
may vary according to engine setup (number of cylinders, injectors 6. Chapters 8 to 14 guide through details related to the electrical
control mode, ignition coils and auxiliary outputs). installation of injectors, coils, 12V inputs, grounds, sensors,
etc. Chapter 25 shows full wiring diagrams as example for your
installation;
1. Connect the flash drive in the PC USB port and install the
FTManager software. Remember to check if the software and 7. Chapter 15 gathers information on sensors settings for
the ECU are in the latest version at www.fueltech.net. temperature, pressure, RPM, speed, etc.
2. Connect FT to the computer using the USB cable included on 8. With the electric installation finished, proceed to chapter 15.14
the package. The ECU will be powered up; and check all the information needed for the first start of the
engine, ignition calibration, sensors checking, etc.
3. With the ECU in hands go through chapter 6, that introduces all
basic information about menu navigation and operation; 9. Lastly, chapters 17 to 24 show detailed descriptions about all
functions of the ECU. It is very important and informative to read
4. Chapter 7 guides the user through all the menus where data
these sections, as they also outline every function and operation
regarding the engine must be setup (crank trigger signal, injectors
that the FT can perform.
and ignition control modes, etc.);
19
FT450 / FT550 / FT550LITE / FT600 Getting to know the ECU
6. Getting to know the ECU 9 - Interface Settings: LCD backlight and alert sounds, dashboard
configs, measurement units, touchscreen calibration serial
6.1 Dashboard number and version
10 - File Manager: Used to generate FuelTech Base Map, copy,
The ECU has a whole new dashboard, completely redesigned and delete and manager map files
customizable to improve visualization in any kind of vehicle.
11 - Sensors and Calibration: Setup and calibrate sensors,
electronic throttle, O2 sensor, etc
1- Top LED bar (shift lights only FT600): configurable shift light 12 - Other Functions: Internal datalogger, RPM limiter, fuel cut-off,
by gear thermatic fans, progressive nitrous, boost control idle speed, etc.
2- Side LEDs (alerts only FT600): many different options of 13 - Drag Race Features: Burnout mode 3-step, 2-step, spool
activation and alerts assist table, Gear shift output, time based enrichment and timing
3- Dashboard: fully customizable and redesigned with new gauges Pro-Nitrous
(3x2 size), besides a G meter 14 - Favorites: Shortcuts to the most used menus and functions.
15 - Diagnostic Panel: Check inputs and outputs status and all
NOTE information of what the ECU is reading and doing is real time
For more info check chapter 23.11.
Main Menu
4 5 6 7 8 9
1
Fuel
Tables Adjust
3 15 14 13 12 11 10
2 2
You can navigate through all menus with FTManager (available in the
flash drive) and mini USB cable. The software initial screen is shown
below:
6.2 Main menu
16 - Quick access
Navigation through touchscreen is intuitive, because the ECU display
17 - Function table
makes the access to information very easy, eliminating physical
buttons. So, all changes on maps, setups and functions are done 18 - Help
by light touches on the screen. 19 - Function or map graph
To enter menus, press the screen twice, just like a double click. This 20 - Real time dashboard
is a feature that prevents the user from entering the wrong menu when
16 17 18
managing the ECU inside the car.
20
Getting to know the ECU FT450 / FT550 / FT550LITE / FT600
23 - Button +: increases the value of the selected parameter 36 - Table position mini map:
24 - Button >: Selects next parameter on the map Yellow: click this icon to go directly to the point of the map
25 - Save/Select Button: Saves any changes done to the map or where the engine is working at the moment
configuration and returns to the main menu Purple: That’s the position of the table that’s being shown by
26 - Home Button: Returns to the home screen. If any maps or the screen
configurations were changed, it ask for confirmation
Main Fuel Injection Table
27 - Cancel/Back Button: Cancels all changes done to the maps 33
31 32
or configuration and returns to previous menu bar 34
0,60 0,80 1,00
28 - Button -: Reduces the value of the selected parameter
29 - Button <: Selects previous parameter on the map A 3000 2,300 3,080 3,860 +
30 - Button <>: Change the screen (if available on the menu)
B 15,980 (106%)
3500 2,338 3,943 ms
30 TPS compensation 31 RPM 3,140 (20%)
4000 2,388 3,220 4,052 -
21 22
36 35
34
24
23
28 10 % 6.3 FTManager shortcuts
29 +15 % • F1 – Show and hide help panel
• F2 - Show and hide quick access panel
• F3 – Show and hide graph
• F4 – Show and hide real time (FTManager real time dashboard)
27 26 25 • F5 – display main table and hide every other function
• F6 – change the main fuel table measurement unit: milliseconds
(ms), volumetric efficiency (%VE), duty cycle (%DC), fuel flow (lb/
hr or customized unit)
• F7 - Datalogger REC
• F8 - Datalogger Stop
• F9 – no shortcut
• F10 – datalog overlay - vertical split screen
• F11 – datalog overlay - horizontal split screen
• F12 - Dashboard popup
• (Ctrl) + (C) – copy
In the FTManager all commands are accessible through mouse and
• (Ctrl) + (V) – paste
keyboard. The advance (3D) fuel table is shown below:
• (Ctrl) + (+) – fast value increment. Increases 0,100ms in the
fuel table. On VE and DC the change is related to milliseconds
Advanced edition mode • (Ctrl) + (-) – slow value decrement. Decreases 0,100ms in the
In the advanced mode, both fuel and timing tables will be in a 3D fuel table. On VE and DC the change is related to milliseconds
table format. Some functions will also be presented in a 3D table • (+) – Increment in 0,010ms steps. On VE and DC the change
only. The navigation is very simple, in the left bottom corner you can is related to milliseconds
see the current position in the table. Green marker is for bank A and (-) – Decrement in 0,010ms steps. On VE and DC the change
purple for bank B. A yellow marker will show the current engine table is related to milliseconds
position. If you click this icon, you will taken to the current load/tps • (Shift) + (+) – slow value increment in 0,001ms steps. On VE
and rpm position. and DC the change is related to milliseconds
To scroll through the vacuum/pressure or TPS, click in the horizontal • (Shift) + (-) – slow value decrement in 0,001ms steps. On VE
direction of the table, to RPM ranges, click in the vertical direction. and DC the change is related to milliseconds
• (A) – sum
31 - Injector Bank • (M) – multiply
32 - Engine RPM • (Space bar) – pops up a box to fill a value
33 - MAP / TPS • (I) – interpolate the selected cells
34 - Use button + and - to increase or decrease injection time • (V) – interpolate vertically the selected cells
35 - Injection time and percentage. The above value corresponds to • (H) – interpolate horizontally the selected values
bank A value below to bank B • (S) – Smooths the fields selected in the main tables
• (G) – site function. Moves the cursor to actual engine position
21
FT450 / FT550 / FT550LITE / FT600 Getting to know the ECU
• (Home) – moves the cursor to the leftmost cell 6.5 Dashboard screen
• (End) – moves the cursor to the rightmost cell
When the engine is running, the dashboard screen shows real-time
• (Page Up) – moves the cursor to the topmost cell
information of sensors that are being read by the ECU.
• (Page Down) – moves the cursor to the bottommost
Chapter 23.3 has more information on how to change the instruments
on this screen.
6.4 Warning sounds in FT550LITE
The FT550LITE has several warning sounds that indicate error To access the dashboard screen, touch the icon , located at
the main menu.
Painel de
Instrumentos
conditions, safety alerts or gear shifting rpm. Check out the meaning
of these alerts:
1 - Real time readings;
2 - Internal datalogger status;
Short duration alert at short intervals (40 ms with sound,
3 - Touch this whole area to access the main menu;
10 ms without sound) 4 - Accelerometer graphic;
• Shift alert: the alert turns on at a programmed rpm.
1 2 3
Average duration alert at short intervals (400 ms with
sound, 100 ms without sound)
This warning refers to any safety configuration inserted in the Alerts
Settings menu
Long duration alert with average intervals (800 ms with The dashboard is also shown in real time in FTManager:
sound, 400 ms without sound) To add or remove gauges, click with mouse right button in a free
This alert may correspond to different situations in ECU: space and select the gauge type you want to (radial, bar or digital).
ECU firmware error: (need to update the module via the FTUpdater);
Missing cam sync sensor: a setting was sent to the module
which requires the use of cam sync sensor (12 teeth crank trigger
and sequential ignition). In this case, go to the RPM Signal menu and
enable the cam sync sensor;
Ignition must be configured as a distributor: a configuration
has been sent to the module that only works in distributor mode. In
this case, connect the module to the PC and go to Ignition menu and
select the “Distributor” option;
Disabled outputs: connect the FT550LITE to the PC, go to the 6.6 Diagnostic panel
Engine Setup menu and select the check box “Enable Outputs pins”;
TPS not calibrated: connect the module in USB and calibrate the The diagnostic panel is a function which shows all ECU inputs and
TPS before starting the engine; outputs parameters and is very helpful to detect anomalies in tune,
sensors and actuators. To access it through FTManager, click on
These alerts will be played continuously and will only stop when the
Diagnostic Panel tab at quick access panel.
error condition ceases to exist.
The Diagnostic Panel is a tool used to detect anomalies on inputs,
outputs, sensors and actuators. In order to access it, touch its icon
IMPORTANT , at the main menu.
When connecting FT550LITE to the USB, it is Diagnostic
9+
22
Getting to know the ECU FT450 / FT550 / FT550LITE / FT600
Crank
Displays crank and cam RPM as well as cam sync angle, very useful
for diagnosing problems in cam and crank trigger sensors.
Diagnostic 1/11
Crank
Crank RPM Cam RPM
7325 SYNC
7325
Cam sync angle (°)
Fuel injection
Timing 90,4 Diagnostic panel labels
Diagnostic 2/6
White wires: Inputs
General 1: O2 sensor #1
2: Two-Step
3: Air conditioning
4,994 V
4,995 V
0,094 V
1,10
Disab.
Disab.
4: Oil pressure 4,995 V 9,98 bar
Displays real time information of all the sensors and engine conditions.
5: Engine temperature 4,509 V 1 °C
6: Fuel pressure 4,998 V 9,98 bar
7: Air temperature 0,663 V 10 °C
8: Avaliable 0,000 V 0
9: Avaliable 0,000 V 0
10: MAP 0,021 V 0,84 bar
11: TPS 0,000 V 0,00 %
flywheel that accelerate and decelerate very fast during compression Desat. Ativ. RPM - 1000 +
strokes at engine startup and running.
Hold the 2-step button for the
test MAP - 0,00 +
Crank trigger error: abnormal acceleration - tooth error Tempo (s): 0,00 TPS - 90,0 +
T.engine - 70,0 +
Cam sync sensor: signal noise - cam sync signal detected in
the wrong spot. Typically this error is caused when the ECU detects
noise in the cam sync sensor signal or when the cam trigger wheel
has more than one tooth.
23
FT450 / FT550 / FT550LITE / FT600 Getting to know the ECU
6.8 Compression test 1 - Import settings: settings from another map can be imported
to the currently opened map.
The compression test monitors the current during the engine cranking
to estimate the relative compression in each cylinder.
The test is performed during the engine cranking, injectors and coils
will be disable during the test. The ECU screen will show the relative 2 - Import from ECU Manager: Use this option to import settings
compression in each cylinder. from maps from FT200, FT250, FT300, FT350 and FT400 into
a map in FTManager.
Compression test 1/2 Compression test 1/2
in real time
Cil. 3 Cil. 4 Cil. 1 Cil. 2 Cil. 3 Cil. 4 Cil. 5 Cil. 6
Start
--- %
---%
---
Cil. 7
---
Cil. 8
---
Cil. 9
---
Cil. 10
---
Cil. 11
---
Cil. 12 3 - Export sensors: export sensors from this map into another
--- --- --- --- --- ---
one.
4 Cylinder test 5 to 12 Cylinder test
3
6.9 Internet Remote Tuning
Since update 3.3, FTManager has a new feature wich will make it
easier to connect 2 computers that have FTManager installed.
To Start a connection go to the “Internet Remote Tuning” tab on 4 - ECU factory reset: Performs a factory reset and completely
FTManager. erases maps and settings on the ECU.
5 - Project CARS Interface: Use this option to send data from
Allow remote tuner: This option allows for another remote computer the Project CARS game to the ECU and use it as a dashboard.
to connect to your FTManager. Click on “Allow” to generate a 6 digit 6 - Refresh Throttle database: Update the compatible electronic
password wich must be informed to the tuner that’s going to connect throttle database on the software.
to your computer. 7 - Check Updates: Checks if a newer version of the software is
Tune remote client: This option allows you to connect to another available.
remote computer using the 6 digit password generated on the clients
FTManager. 4 8 5 6 7
Oscilloscope mode
This tool allows the RPM and Cam sync signals received by the ECU
6.10 FTManager exclusive features to be drawn on screen and analyzed by the user to find any issues
This section will explain some features that can only be found in the that can make engine start difficult as well as RPM signal losses.
FTManager, they make it easy to create new map files based on By analyzing the signals, it’s possible to identify damages in the trigger
existing ones. wheel, as well as the pattern (number of teeth), problems with the
sensor itself, and the best working trigger voltages.
To access this function, go to “Tools” and then “Oscilloscope Mode”.
24
Getting to know the ECU FT450 / FT550 / FT550LITE / FT600
Axis Y: adjusts the voltage limits shown in the graphic from 2.5V to
25V.
Export to: This log file can be exported as text format, Excel
spreadsheet or as an image.
NOTE
The computer must have access to the web, to send
the map by e-mail,
25
FT450 / FT550 / FT550LITE / FT600 Getting to know the ECU
3 5
10
6
1 2 4 7
For better results, it is recommended that the log files are recorded
with similar conditions of temperature, RPM, boost, weather, etc.
As this feature does not change temperature compensation tables (IAT
and ECT), the O2 closed loop compensation will be directly affected
by them and may apply corrections that are not necessarily the best
for your fuel table.
26
Engine settings FT450 / FT550 / FT550LITE / FT600
7. Engine settings To generate a new map through the touchscreen, just get in a setting
that is empty and a message appears telling you that the setting is
FuelTech ECUs leave the factory without maps or adjustments, so empty and asking if you want to create a new tune.
you need to create the injection maps, ignition and the inputs and
outputs settings before running the engine. File Manager 2/2
Adjust 1 [Blank]
Copiar ajuste para:
Blank file map!
The FuelTech Default is an automatic calculation of the basic injection Ajuste 1 xxxxxxxxxxxxxxxx
Do you want to run the
configuratio wizard?
and ignition maps for your engine based on the information provided Ajuste 2
Do not show this message again
Ajuste 3
in the “Engine Settings”. Performing this automatic adjustment every Ajuste 5 [Vazio]
Yes No
In the first screens of the wizard are the settings for measurement
The information provided must be correct and consistent, maximum
units used by the ECU. Select the temperature, O2 sensor, pressure
RPM and boost values should
be according to the engine capacity and
and speed units.
the injectors should be properly sized to the estimated engine power.
The following screens are part of the engine configuration menus and
The use of an instrument, such as oxygen sensor (wideband
are described in the following chapters. Follow the wizard by reading
recommended) and/or an analyzer of exhaust gases, to make the
the next pages.
analysis of the air/fuel mixture is extremely important.
Measurement Units 1/2 Measurement Units 2/2
Caution, especially during start-up, is needed, since it is an initial tune Pressure unit Temperature unit O2 Sensor unit Speed unit
that will start most engines, there are no guarantees for any situation. bar
Be extremely cautious when tuning your engine. Engine should not be Psi
°C Lambda kph
operated at maximum load until the air fuel ratio has been confirmed. kPa
°F AFR mph
Start tuning with a rich map and a conservative timing, because starting
with a lean map and advanced timing can severely damage the engine. 7.1 Engine setup
To create a default map by FTManager, click the “File” menu and
then “New” to start the wizard. The menu “Engine Settings” will be
passed in sequence.
Check in later chapters the descriptions of all these options required
to complete the step by step and create the default map.
Enable outputs
Basically prevents the outputs from turning on (injection, ignition and
auxiliary outputs).
Disabled Enabled
Enable outputs
27
FT450 / FT550 / FT550LITE / FT600 Engine settings
Maximum boost: maximum boost for fuel and ignition maps. For 1-3-4-2
1-2-3-4
naturally aspirated engines, set this option as 0.0psi. For turbocharged 1-3-2-4
engines, use 10psi above the maximum boost the engine will 1-4-3-2
effectively be using. In case of an overboost, the ECU will apply the Custom
last injection timing set on the map. This option doesn’t control boost
pressure, is just a limit for fuel and ignition maps. Main fuel table
Engine setup 2/6
MAP: this mode is indicated for turbo or naturally aspirated engines.
Engine limits
Maximum Engine Speed
That’s the mode that better represents engine load, because engine
Maximum Boost
vacuum varies under different loads, even with the throttle on the
9500
RPM
3,50
bar same position.
4 cylinder engines
TPS idle fuel injection table: This is the mode the fuel injection
• 1-3-4-2: majority of engines, VW AP, VW Golf, Chevrolet, Ford, on idle speed will be controlled. When enabled, a table that relates
Fiat, Honda, etc.; injection time versus engine RPM is activated whenever TPS is equal
• 1-3-2-4: Subaru; to 0%. Enable this feature an engines with high profile camshafts and
• 1-4-3-2: air-cooled VW; unstable vacuum on idle.
• 1-2-4-3: Motorcycles (majority)
For street cars with stable vacuum on idle, it is recommended to keep
5 cylinder engines this feature disabled. In this case, injection time for idle will be set up
• 1-2-4-5-3: Audi 5 cylinders, Fiat Marea 20V and VW Jetta 2.5; directly on the vacuum ranges on the main fuel MAP.
6 cylinder engines: Accel fuel enrichment: use this parameter set up as TPS whenever
• 1-5-3-6-2-4: GM in line (Opala and Omega), VW VR6 and BMW possible, as this sensor reacts faster than the MAP sensor to indicate
in line; a quick change of position in the throttle.
• 1-6-5-4-3-2: GM V6 (S10/Blazer 4.3); Engine setup 5/6
Main fuel table
• 1-4-2-5-3-6: Ford Ranger V6; TPS MAP
• 1-8-7-2-6-2-4-3: Chevrolet LS
• 1-5-4-2-6-3-7-8: Ford 272, 292, 302, 355, 390, 429, 460;
• 1-3-7-2-6-5-4-8: Ford 351, 400 and Porsche 928;
• 1-5-4-8-6-3-7-2: Mercedes-Benz;
28
Engine settings FT450 / FT550 / FT550LITE / FT600
RPM for engine start: set up a RPM limit above which the start-up the crank trigger gap to the RPM sensor. If there crank trigger has no
routines are disabled. Below this RPM, all the injection, ignition and gap, the angle distance is from the previous teeth to the RPM sensor.
actuator positions set up for engine start are used. For engines with distributor and Crank trigger, check our Technical
Engine setup 6/6
Support for information about the alignment in use.
RPM for Below is a table with known alignment values and configurations for
engine start
When the engine RPM is
most of the cases:
lower than this value,
the ECU assumes the start-up
routines. Above this RPM, 400 RPM signal 2/4
values of injection, ignition
and actuators position are the RPM
ones set up on the maps. Crank Ref. Sensor
Type Edge
VR internal ref.
Rising Edge
RPM signal is the most important information to run the engine properly.
This menu is where the RPM input will be set up.
WARNING
Ignition calibration values on this table are
just a start point. ALWAYS perform the ignition
calibration according to chapter 16. When the
ignition is not correctly calibrated, the timing
shown on the ECU screen is different from the
one that is being applied to the engine. This may
cause serious damage to the engine.
Crank
Engine/ Recommended Cam sync
trigger -
brand Index position sensor
pattern
BMW, Fiat,
RPM signal 1/4 Ford (inj. 324° (BMW)
Option selection:
36-1 (crank)
60-2 Marelli), 123º (GM) Not mandatory
36-2 (crank) Renault, VW, 90º (others)
48-2 (crank) GM
60-2 (crank)
Custom
48-2 Not mandatory
Ford (ECU
36-1 90º Not mandatory
FIC)
Engines with crank trigger: select the crank trigger pattern. 36-2-2-2 Subaru 55º Not mandatory
Select the crank trigger or distributor pattern. In case of a crank trigger 36-2 Toyota 102º Not mandatory
without missing tooth and multi-coils, a cam sync sensor is required.
30-1 Not mandatory
When using a single coil, the cam sync sensor is not mandatory. A
several options of standard patterns are available for using with multi- 30-2 Not mandatory
coils or distributor based systems. 24-1 Hayabusa 110º Not mandatory
Suzuki Srad
24-2 Not mandatory
RPM Sensor 1000
24 (crank) or
Select the RPM sensor used on the vehicle, VR or Hall Effect. 60º Falling edge
48 (cam)
VR internal ref: Only use this option when told by our tech support.
Bikes Honda
This is used for compatibility with older units only. 12-3 Not mandatory
CB300R
VR Differential: Select this for VR sensors; it’s less susceptible to
electromagnetic interference. When the crank trigger signal is split Honda Civic
12+1 210º or 330º Not mandatory
with the OEM ECU this option is mandatory. Si
Hall/VR with pull-up: Select when using Hall effect RPM sensor Bikes Honda/
or when experiencing problems with electromagnetic interference. 12-1 Suzuki/ Not mandatory
Yamaha
RPM Signal Edge: this option changes the way the ECU reads
the RPM signal. As there’s no simple way of telling which one is the 12-2 Not mandatory
correct option (without an oscilloscope), select the option Standard Motorcycles/
(Falling Edge). If the ECU sees no RPM signal during initial startup, AEM EPM/
12 (crank) or
change this parameter to Inverted (Rising Edge) Honda Falling edge
24 (cam)
First tooth alignment: set here the crank trigger alignment related to distributors
the TDC. This alignment can be checked by turning the engine to the 92/95-96/00
cylinder #1 TDC and counting, counterclockwise, angle distance, from
29
FT450 / FT550 / FT550LITE / FT600 Engine settings
Cam sync sensor edge: this option changes the way the ECU
Engine position angle (BTDC)
Cam Sync when the cam sync sensor is
position angle over the cam sync teeth. This
reads the cam sync signal. As there’s no simple way of telling which
information is used to improve
noise rejection and prevent
cam sync errors and doesnt
15
one is the correct option (without an oscilloscope), select the option
require precise number since it
°BTDC doesnt affect timing precision.
Falling edge. If the engine starts with misfires, change this parameter
to Rising edge.
Cam sync reading mode
Select if there’s a single tooth or multi-teeth used for cam sync, and in
case there are multiple teeth, a tolerance between them must be set
next, this value is in percentage and it’s based on a table that must
be set through FTManager.
Cam sync sensor 3/7 Cam sync sensor 4/7
Single tooth
25,2
Multi teeth %
Not used
Edge
Variable Reluctance
30
Engine settings FT450 / FT550 / FT550LITE / FT600
Ignition 2/5
Ignition mode
Distributor
Double coil
Wasted spark
Single coil
Sequential
FTSPARK
7.4 Ignition Select the FTSPARK check box when using the fueltech FTSPARK
module and select the connection mode with it:
This menu sets everything related to the ignition control mode and
there is a “Default” mode (configurable through the ECU or PC) and a Multiple outputs: this is the conventional way of connecting FT
“Custom” mode (configurable only through the PC). When the ignition to any ignition module, using an ignition output to trigger each coil
is set as “Disabled”, timing maps are unavailable and only the fuel (double or single). In this case one or more ignition outputs will be
control is enabled. Gray outputs are free to be set up as injectors or connected to the FTSPARK.
auxiliary outputs.
FTIgnition BUS (one multiplex output): Select this option to
Default: this mode makes the options available the options that are enable only one ignition output to send all the ignition trigger signals
commonly used for the majority of engines, with standard firing order to the FTSPARK via the FT Ignition BUS. In this way the other outputs
tables and configurations. that would be used for ignition can be reallocated to other functions.
Custom: this mode enables all the options related to the ignition
Ignition 3/7
control, as customizable firing orders and angles, etc. When using
Disabled Enabled
this mode, ignition configuration can only be done through a PC with In this mode FTSPARK is
FTSPARK
FTManager Software. Multiple outputs
connected to the ECU
through multiple ignition
outputs (gray wires).
Alterada
On ignition output settings,
FT ignition bus the ‘Falling edge’ and fixed
multiplexed output. 3ms dwell.
Output Test
When the multiplexed output is selected, its possible to test the
FTSPARK outputs using a “test function” on the FTManager. To do so,
go to ‘Sensors and Calibration’ then ‘Outputs’ and select FTSPARK
- Output test.
Ignition 1/5
Disabled Enabled
Custom
all ignition setup Ignition output
parameters
31
FT450 / FT550 / FT550LITE / FT600 Engine settings
• Rising edge (MSD duty 50%): select this option when using Ignition Delay time
MSD, Crane, Mallory or other capacitive discharge ignitions (CDI).
That’s the delay time the ignition module has between receiving a
This mode has a fixed 50% duty cycle signal.
signal to spark and effectively spark at the plugs.
Time is given in microseconds (uS).
• Rising edge (Honda Distributor): this option must only be
selected when using Honda distributor with stock igniter (the one that’s Ignition 5/5
integrated to the distributor). This mode has dwell control enabled. Ignition delay time
Select this option only when using Honda OEM igniter and distributor. Ignition delay time
compensation. For MSD
and SparkPRO, use 45us.
Ignition 3/5
40
us
Ignition output
In this menu, all the options related to fuel settings must be configured.
Ignition cut Basic: This mode makes available the options that are commonly
used for the majority of engines, with standard injection angles and
The ignition cut maximum level is the percentage of ignition events
configurations.
that will be cut to limit the engine RPM.
Advanced: This mode enables all the options related to the fuel
The RPM progression range acts like a smoothing for the ignition cut.
control, as customizable injection angles, etc. When using this
Example: rev limiter at 8000rpm, RPM progression range at 200rpm.
mode, fuel injection configuration can only be done through a PC
From 8000rpm the ignition cut level will gradually increase until it
with FTManager Software. It is also possible to customize all the fuel
reaches 90% cut at 8200rpm.
tables and RPM positions, adding RPM, TPS or MAP points according
Percentages less than 90% may not keep the engine under the rev to the engine needs
limiter. Bigger RPM progression range tend to stabilize more smoothly
the rev limiter, but allows the RPM to pass the RPM set as rev limiter.
These numbers are valid to all kinds of ignition cut, with the exception
of time based compensations (time based RPM and driveshaft RPM/
wheel speed) and 2-step. These features have their own parameters.
For inductive ignition systems it is recommended to use 90% maximum
level and 200 RPM progression range. For capacitive system, like
MSD, it is recommended to use 100% maximum level and 1 RPM
progression range.
Ignition 4/6
Ignition cut
90 200
% RPM
To use MSD Legacy cut a FT600 white wire has to be connected Fuel Banks: select primary and secondary (if used) banks control
to the MSD Legacy right pin. By standard, White#10 is setup as mode.
ignition cut. Multipoint: All the injector’s outputs will fire at the same time, as
When experiencing problems with the cut through MSD like no cut batch fire.
at all or RPM limit always 500 RPM above what was setup, use the Fuel injection 2/6
Primary
other MSD pin.
Multipoint 1 output
Ignition 4/5
MSD Legacy Input Semi-sequential 2 outputs
Disabled Enabled
Connect a FT500 white wire 4 outputs
Sequential
External cut to the pin on the right
MSD All ignition cuts are executed
by MSD module through a signal
sent by an White output to
Pro Mag the MSD Legacy input. If this
is not selected, ignition
cut is done by FT500
Do not connect
pin on the left
32
Engine settings FT450 / FT550 / FT550LITE / FT600
Semi-sequential: in this mode, injectors are fired once per engine 7.6 Pedal/Throttle
revolution, at 0° and 360°, in pairs, according to the twin cylinders.
In a 4 cylinder engine, cylinders 1 and 4 will be fired at the same time, Select the option “TPS” when using a mechanical throttle, driven by
then cylinders 2 and 3 at the same time. cable.
Primary
Multipoint
Semi-sequential 2 outputs
4 outputs
Sequential
Sequential: in this mode, each injector output fires only a single time
per engine cycle (720° on a 4 stroke). This mode is only available
when a cam sync sensor is properly set up.
Fuel injection 2/6
Primary
Multipoint
Pedal / Throttle 1/13
Semi-sequential Código da borboleta
None
0500020010002001
Sequential
TPS 1 2 3
Single electronic 4 5 6
throttle
7 8 9
Dual electronic
Injector’s total flow throttle 0
That’s the total flow of all injectors on the bank (primary or secondary).
This data is used to allow addition of some fuel tables in lb/hr I.e. four TPS
80 lb/hr injectors on primary bank have a total flow of 320 lb/hr (80 x 4). When using a throttle drives by cable with a potentiometer on the
throttle shaft select the TPS option.
Fuel injection 3/6
Standard input for TPS sensor signal is #11(FT600) and #3 (FT450
Primary
/ FT550), but it is possible to set this input on any available input.
Pedal/Throttle calibration must be performed as shown in chapter 12.4
Injectors total flow
Total flow is a sum of injectors
flow at the bank.
320
lb/h Edit unit Pedal / Throttle 2/9
TPS input selection: default white #11 on FT400
White 7: Air temperature
White 8: Avaliable
E85
opening is its code (not the throttle part number). This code is found on the
Fuel injector
Alcohol
closing FTManager Software. If your throttle is not on the list, please, contact
our tech support to check compatibility first.
After inserting the Throttle code, set the input that will be connected The next parameter to be setup is the Throttle speed.
to the throttle position sensor, usually there are two signals on the
throttle. Standard inputs are wires white #11 (Throttle signal #1A) and
white #10 (Throttle signal #1B).
Input for Throttle signal #1A Input for Throttle signal #1B
Now, setup the inputs that will be connected pedal #1 and pedal #2
position sensors. The standard inputs are wires white #9 (pedal #1) There are five control modes:
and white #8 (pedal #2).
Normal: normal throttle response little bit faster than the stock ECU.
Fast: fast throttle response.
Pedal / Throttle 4/9 Pedal / Throttle 5/9
Pedal #1 input selection: default white #9 on FT400 Pedal #2 input selection: default white #8 on FT400
Linear: this mode has a 1:1 ratio between pedal and throttle.
Custom
-
34
Engine settings FT450 / FT550 / FT550LITE / FT600
“Other Functions” menu. Electronic throttle PWM valve Yellow 3: Step motor 1B
Check Chapter 19.2 of this manual for more details. Yellow 4: Step motor 2B
Stepper motor type Numbers of Fully open actuator for TPS over 90%
steps
Custom
Enabled
GM (210 steps) 280
Disabled
VW (260 steps)
PWM Valve
After selecting this option, it will be necessary to set up the output
connected to the valve and the control frequency. Small valves usually
use up to 2000Hz. For big valves use around 100Hz. If your valve
becomes noisy, that means the control frequency is lower than what
the valve requires. In this case, increase the control frequency.
Be aware that the only outputs that can control these kinds of valves
are the yellow ones.
Idle actuator 1/4 Idle actuator 2/4
Electronic throttle PWM valve Yellow 3: Available When generating a base map in the touchscreen interface, the
Yellow 4: Available information will be displayed similar to the images below:
Idle actuator 3/4 Idle actuator 4/4 File Manager 2/2 FuelTech default map
Frequency Fully open actuator for TPS over 90% Edit map file name Compression ratio Fuel type
Pump gas
Reference: Small valves Generate FuelTech base map High
usually uses up to 2000Hz. Enabled Race gas
Bigger valves usually uses
between 50 and 100Hz. 1700 Copy map to another file Medium
Hz Disabled E85
Low
Erase file Ethanol
35
FT450 / FT550 / FT550LITE / FT600 Engine settings
FuelTech default map FuelTech default map general values; check this parameter with the injector manufacturer.
Primary
Initial boost for
In the FTManager, this parameter is in the Injection menu in “Engine
Secondary injectors
Injectors total flow Total flow is the sum of injectors
flow at the bank.
total flow secondary injectors
Settings”.
Example: 4 injectors with
80 lb/h has 320 lb/h
320 total flow 640 0.50 Fuel injectors deadtime
lb/h lb/h bar
Primary Secondary
Low profile
This option sets the ignition coil charging time. There is a dwell table
Compression ratio: used to correctly estimate the timing tables. because the charging time varies according to the battery voltage,
A low, medium or high compression ratio is defined according to the especially in vehicles that do not have alternator.
fuel used on the engine and if it is turbocharged or naturally aspirated.
I.e., a 10:1 compression ratio for a naturally aspirated engine using Usually, the lower the voltage, the higher the dwell time has to be set.
ethanol is considered a “low compression ratio”. The same ratio for a
turbocharged engine running gasoline will be “high”.
Smart coils (coils with internal igniter) demand lower charging
times. These are general values; check this parameter with the coil
Primary and secondary injector’s total flow: select the flow of manufacturer.
the injectors responsible for the naturally aspirated/low load range of
the engine.
WARNING
When using MSD ignition modules, it’s not
Initial boost for secondary injectors: Here is where you will set the
possible to control the Dwell time. In this case,
pressure you want the secondary bank to start opening, usually under
the coils charging time is calculated by th MSD
boost. This option is only shown when using two banks of injectors
module.
Now, click the button “Generate FuelTech base map”. The ECU
will show a warning that the current map will be overwritten by the
FuelTech base map.
3,600 ms
36
Engine settings FT450 / FT550 / FT550LITE / FT600
Injection
Fuel maps
• Basic - fuel maps are in a 2D table that relates MAP x injection
time or TPS x injection time.
• Advanced - 3D MAP x RPM or TPS x RPM fuel table with 32x32
cells.
Ignition
Ignition maps
• Basic - ignition maps are in a 2D table that relates MAP x timing
or TPS x timing.
• Advanced - 3D MAP x RPM or TPS x RPM timing table with
32x32 cells.
RPM settings
7.13 Advanced map options
• Basic - Pre-defined voltage detection levels for VR crank and
There are some options that are only available through FTManager. cam sensors.
To access them, go to “Engine Settings” Menu: • Advanced - The adjustment of voltage levels for detection of
VR sensors in advanced mode allows the conditioning of non
standard crank/cam signals, especially when they’re spliced with
the stock ECU.
Other Function
Internal Datalogger
• Basic - fixed sampling rates.
• Advanced - configured sampling rates per channel.
37
FT450 / FT550 / FT550LITE / FT600 Electrical installation
8. Electrical installation • 12V for sensors: use a 24 AWG wire from the same 12V wire that
feeds the ECU (Main Relay). Example: Hall Effect sensors, pressure
As FT wires are fully configurable according to the installation needs, sensors, speed/RPM sensors, etc. This wire cannot be shared with
it is very important that the step by step guide shown on chapter the positive wire that powers coils, fuel injectors or other actuators.
5 is followed before starting the electrical installation. This way the • 12V for fuel injectors: use a 14 AWG wire connected to a 40A
wiring harness connection table is automatically filled as shows the relay. Protection fuse must be chosen according to the peak current
example below: of the fuel injectors plus a 40% safety coefficient.
In the FTManager, to check all the inputs and outputs, go to “Sensors Example: for up to 4 injectors that draw 1A of current per injector
and Calibration” menu, then “Inputs” or “Wiring harness diagram”. on primary bank, and 4 injectors that draw 4A of current per injector
on secondary bank: (4x1A)+(4x4A)=20A + 40% = 28A. Use a
30A fuse.
• 12V for coils, fuel pump and other high power actuators:
use a wire with at least 14 AWG connected to a relay and a fuse
correctly dimensioned according to the actuator current draw. When
using individual coils (COP), it is recommended a 70A or 80A relay.
NEVER share the 12V that feeds injectors, coils or other accessories,
because, after shutting the engine off, there is a risk of reverse current
that may damage a sensor or the ECU.
Through the touchscreen interface, you can access this function in
the “Engine Settings”, then “Wiring harness diagram”.
Black wire - Battery’s negative
Wiring harness diagram Wiring harness diagram
This wire is responsible for signal ground to the ECU so, it must be
White 1: O2 sensor #1 White 11: TPS connected straight to the battery’s negative terminal, with
White 2: 2-step Blue 1: Primary fuel inj. - cylinder 1
no seams. Under no circumstances, should this wire be
White 3: Air conditioning Blue 2: Primary fuel inj. - cylinder 2
38
Electrical installation FT450 / FT550 / FT550LITE / FT600
4
3
5
6
1
1 - Shield connecting battery negative to chassis and engine 3 - Positive wire to alternator
2 - The ECU’s black and black/white wires must go straight to the 4 - Main switch
battery’s negative terminal without being joined together along 5 - Ignition Switch
the way 6 - Switched 12V
39
FT450 / FT550 / FT550LITE / FT600 Electrical installation
Connector MAIN - Pin 14 - Gray - IGN Out C Connector MAIN - Pin 12 - Gray - IGN Output D
Connector MAIN - Pin 1 - Green - Tachometer Output Connector MAIN - Pin 4 - Yellow - AUX Output #2
Connector MAIN - Pin 16 - Gray - IGN Out B Connector MAIN - Pin 19 - Black - Battery Negative
Connector MAIN - Pin 23 - Brown - INJ Out B Connector MAIN - Pin 2 - Yellow - AUX Output #3
Connector MAIN - Pin 24 - Purple - INJ Out A Connector MAIN - Pin 22 - Black/White - Power Ground
1 2 3 4 5 6 7
Connector MAIN - Pin 18 - Gray - IGN Out A CONNECTOR BACK VIEW Connector MAIN - Pin 21 - Red - Switched 12V input
8 9 10 11 12 13
Connector MAIN - Pin 20 - 5V sensors Connector MAIN - Pin 17 - RPM signal input
14 15 16 17 18 19
Connector MAIN - Pin 11 - Orange - TPS Connector MAIN - Pin 7 - Pink - Engine Temp.
Colors of the wires in the FT250,FT300 and FT350 main harness after crimped and inserted in the FT450/FT550 A connector
NOTES
-If a 5th ignition output is needed, use gray wire E of the old harness in the
-For the FT450, use blue output number 5 for PWM idle actuators
-The Tach output feature must used on either blue 3, 6 or gray 4
40
Electrical installation FT450 / FT550 / FT550LITE / FT600
Connector MAIN - Pin 14 - Gray - IGN Output C Connector MAIN - Pin 12 - Gray - IGN Output D
Connector MAIN - Pin 8 - Yellow - AUX Output #4 Connector MAIN - Pin 4 - Yellow - AUX Output #2
Connector MAIN - Pin 16 - Gray - IGN Output B Connector MAIN - Pin 19 - Black - Battery negative
Connector MAIN - Pin 23 - Brown - Output INJ B Connector MAIN - Pin 2 - Yellow - AUX Output #3
Connector MAIN - Pin 24 - Purple - Output INJ A Connector MAIN - Pin 22 - Black/White - Power Ground
1 2 3 4 5 6 7
Connector MAIN - Pin 18 - Gray - IGN Output A Connector MAIN - Pin 21 - Red - Switched 12V input
8 9 10 11 12 13
Connector AUX - Pin 1 - White - Input #1 Connector MAIN - Pin 3 - Blue/White - Air Temp.
20 21 22 23 24 25 26
Connector AUX - Pin 5 - White - Input #2 Connector MAIN - Pin 5 - White - O2 sensor/ Fuel Pressure
Connector MAIN - Pin 11 - Orange - TPS Connector MAIN - Pin 7 - Pink - Temp. Engine
Colors of the wires in the FT400 main and auxiliary harness after crimped and inserted in the FT450/FT550 A connector
Connector MAIN - Pin 10 - Gray - IGN Output E Connector AUX - Pin 2 - Gray - IGN Output F
Connector AUX - Pin 8 - Yellow - Aux Output #5 Connector AUX - Pin 7 - White 3 - A/C button input
Connector AUX - Pin 9 - Black/White - Power Ground Connector AUX - Pin 3 - Orange - TPS 2
1 2 3 4 5 6 7
Connector AUX - Pin 13 - Brown/White 2 - Step motor or Electronic Throttle Motor #1 Connector AUX - Pin 15 - Brown/White 1 - Step motor or Electronic Throttle Motor #1
Connector AUX - Pin 4 - Yellow - Aux output #7 Connector MAIN - Pin 1 - Green - Tachometer output
Colors of the wires in the FT400 main and auxiliary harness after crimped and inserted in the FT450/FT550 B connector
NOTE
- In order to use electronic throttle body, it is necessary to cut pins 13 and 14 from the FT400 harness
41
FT450 / FT550 / FT550LITE / FT600 Electrical installation
Connector MAIN - Pin 14 - Gray - output #3 Connector MAIN - Pin 12 - Gray - output #4
Connector MAIN - Pin 13 - Blue - output #3 Connector AUX - Pin 8 - Blue - output #5
Connector MAIN - Pin 16 - Gray - output #2 Connector MAIN - Pin 19 - Battery negative
Connector MAIN - Pin 23 - Blue - output #2 Connector MAIN - Pin 2 - Blue - Output #6
Connector MAIN - Pin 24 - Blue - output #1 Connector MAIN - Pin 22 - Power ground
1 2 3 4 5 6 7
Connector MAIN - Pin 18 - Gray - output #1 Connector MAIN - Pin 21 - 12V from relay
8 9 10 11 12 13
Connector MAIN - Pin 20 - 5V sensors Connector MAIN - Pin 17 - RPM signal input
14 15 16 17 18 19
Connector AUX - Pin 1 - White - Input 1 Connector MAIN - Pin 3 - White - input #7
20 21 22 23 24 25 26
Connector AUX - Pin 5 - White - Input 2 Connector MAIN - Pin 5 - White - input #6
CAN A (-) LOW Connector MAIN - Pin 8 - magnetic RPM signal input
Connector AUX - Pin 7 - White - Input 3 Connector MAIN - Pin 7 - White - input #5
Colors of the wires in the FT500 harness after crimped and inserted in the FT550 A connector
Connector MAIN - Pin 6 - Blue - output #8 Connector MAIN - Pin 11 - White - input #11
Connector AUX - Pin 9 - Power Ground Connector AUX - Pin 10 - White - input #9
Connector AUX - Pin 11 - Power Ground Connector AUX - Pin 3 - White - input #10
1 2 3 4 5 6 7
Gear
20 21 22 23 24 25 26
Connector AUX - Pin 13 - Yellow - output #1 Connector AUX - Pin 15 - Yellow - output #3
Connector AUX - Pin 4 Gray - output #7 Connector MAIN - Pin 1 - Gray - output #8
Colors of the wires in the FT500 harness after crimped and inserted in the FT550 B connector
42
Electrical installation FT450 / FT550 / FT550LITE / FT600
Blue output#1
1 2 3 4 5 6 7 8 9
Black/white -
Power Ground
Wires from FT500 harness to be 10 11 12 13 14 15 16 17 Wires from FT500 harness to be
crimped on FT600 plug CONNECTOR BACK VIEW crimped on FT600 plug
Gray output#1 Gray output#8
18 19 20 21 22 23 24 25
Red - 12V
Yellow output#1 from relay
26 27 28 29 30 31 32 33 34
Yellow output#4
Colors of the wires in the FT500 harness after crimped and inserted in the FT600 A connector
White - input#3
Wires from FT500 harness to be White - CAM sync signal input
Colors of the wires in the FT500 harness after crimped and inserted in the FT600 B connector
43
FT450 / FT550 / FT550LITE / FT600 Fuel injectors
10. Fuel injectors • Two injectors per channel: blue output #1 controls injector
of cylinders 1 and 4. Blue output #2 controls injectors of cylinders
The FT outputs to control fuel injectors (blue wires). Each one of them 2 and 3
can control up to 6 injectors with internal resistance above 10 Ohms
Switched 12V (Injectors relay)
(saturated injectors) or up to 4 injectors with internal resistance above
Blue #1 Blue #2
7 Ohms. Using a Peak and Hold driver, this capacity varies according
to the output and the Peak and Hold current control (2A/0,5A, 4A/1A
or 8A/2A).
In situations where more than 16 outputs are needed, the gray or
yellow outputs can be set as injector outputs. In this case, the use cyl.1 cyl.4 cyl.2 cyl.3
of a Peak and Hold driver for these outputs is mandatory.
Injectors can be triggered in multipoint, semi sequential or sequential
• Four injectors per channel: use this connection only for
modes.
compatibility with previous generation FT ECUs.
44
Ignition FT450 / FT550 / FT550LITE / FT600
IMPORTANT • When experiencing problems with the cut through MSD like no
cut at all or RPM limit always 500 RPM above what was setup,
In the “Ignition” menu, select the ignition output
use the other MSD pin.
as “Falling dwell”. In case of selecting the wrong
output type, coil will be damaged.
Ignition with crank trigger
When controlling the ignition in distributor less systems, wasted spark
Capacitive discharge ignition module (MSD 6A, MSD or individual coils per cylinder are needed. In this case, coils are
7AL, Crane, Mallory) triggered by different outputs, according to the number of cylinders.
Ignition outputs (gray wires) are triggered according to the firing order
FuelTech’s ignition output must be connected to the MSD ignition
set up on the ECU
module, (usually, the white wire is the points input). When using a MSD
ignition box, the yellow #1 is automatically set up as ignition output.
Example: 4 cylinder engine with individual coils:
Gray outputs are selected automatically, according to the number
The installation of ignition modules must always follow what is indicated
of cylinders.
by its manufacturer in the instructions manual. This ignition module
will receive a Points signal from FuelTech. Ignition coil must follow the
ignition module manufacturer recommendations as well. Gray wires that will not be used for ignition control can be set up
as injectors outputs (Peak and Hold driver is mandatory) or auxiliary
outputs (relay needed).
Important Notes:
• The module must be placed as close as possible to the ignition
Individual coils – electrical connections
coil, and never inside the car, in order to avoid the risk of
interference with electronic devices. These connections must be done by matching the output number
with the cylinder number:
• The length of the wires that connects the ignition module to the
ignition coil must be as short as possible.
• In “Ignition Setup,” select the output “Rise (CDI)”. • Ignition output #1 controls cylinder #1 coil;
• It is not possible to control the ignition Dwell when using this • Ignition output #2 controls cylinder #2 coil;
type of module. • Ignition output #3 controls cylinder #3 coil.
• To use the ignition cut through MSD, check Chapter 7.3
When working with dumb coils, an external ignition module must be
Positive Battery (Large Red)
ground of head (large black)
used (as the FuelTech SparkPRO). In this case, ignition outputs from
input “Points” (White) Ignition output Gray 1 FT600 are connected to the ignition module inputs.
Positive Switch 12V
Wiring harness diagram
+
Obs.: Input “Magnetic Pickup” - Blue 8: Shift Alert
not utilized
Orange (Positive Coil)
Grey 1: Ignition - cylinder 1
Black (Negative Coil)
MSD Legacy Input Grey 2: Ignition - cylinder 2
Connect a FT500 white wire Grey 3: Ignition - cylinder 3
to the pin on the right
Grey 4: Ignition - cylinder 4
Do not connect
pin on the left
Channel 3 output
Channel 1 output
Channel 2 outuput
Channel 4 output
10 9 8 7 6
SparkPRO-4
5 4 3 2 1
45
FT450 / FT550 / FT550LITE / FT600 Ignition
Wasted spark coils – electrical connections When using dumb coils, an external igniter must be used, such
as FuelTech SparkPRO. The FT ignition outputs (gray wires) will
In this case, ignition output #1 controls cylinder #1 and its twin, ignition
be connected to the igniter inputs and the igniter outputs will be
output #2 controls cylinder #2 and its twin, etc.
connected to the coil.
Power Ground - Engine head
Channel 1 Output
4 1
6 5 4
3 2 1
Channel 2 Output 3 2
SparkPRO-2
FT600
Channel outpu 3
Channel output 1
Channel output 2
Channel ouptut 4
46
Sensors and actuators FT450 / FT550 / FT550LITE / FT600
The TPS signal voltage should vary according to the throttle opening,
with voltage differences higher than 3V between fully closed and wide
open throttle.
TPS
Models: 1 2 3
20K
47
FT450 / FT550 / FT550LITE / FT600 Sensors and actuators
12.5 Crank trigger/RPM sensor • Pin 1 – white – CAM signal: connect to white wire from FT
(connector A pin #17 to FT450 and FT550) and (connector B
To control fuel and ignition, this ECU is able to read magnetic and pin #4 to FT600).
Hall Effect sensors. • Pin 2 – yellow – CRANK signal: connect to red wire from FT600
black shielded cable (Connector B - pin #1), from FT450/FT550
Distributor (connector A - pin #19)
To read RPM signal from a Hall Effect distributor, it should have a sensor • Pin 3 – red – sensor feed: connect to a switched +12V
with at least 3 pin and have the same number of reading windows (or • Pin 4 – black – sensor ground: connect directly to battery’s
“triggers”) than the engine has number of cylinders. negative.
VW Hall Effect distributor connections FT setup: RPM signal “2 (crank) or 4 (CAM)” (4G63) or “3 (crank) or
6 (CAM)” (6G72), Hall Effect crank and CAM sensors, rising edge on
both. Wasted spark ignition. 1st tooth alignment: 67.*
12V Switched
+ RPM - red
- Negative’s Battery Mitsubishi 2G CAS: uses the same settings that 1G CAS, but has
a sensor on the crankshaft (reading a 2 tooth trigger) and a CAM
sync sensor.*
36-1: 35 teeth and a gap equivalent to one missing tooth. It can be Ignition settings:
found in all Ford vehicle lines, with 4 or 6 cylinders (except the Flex
• Stock Honda coil and igniter: setup ignition as “Distributor –
models with Marelli injection, which use the 60-2 trigger wheel).
single coil” and select option “Rising edge (Honda distributor)”.
In this option, only the ignition output #1 will be active.
12 teeth: this type is used by AEM’s Engine Position Module (EPM)
distributor. In this case, the CAM sensor from the EPM must be used.
• Multi coils and/or external igniter: in this case, ignition
This distributor has 24 teeth, but as it rotates half-way for each full
can be controlled in wasted spark or sequential modes. Ignition
engine RPM, there will only be 12 teeth per RPM. Setup the Ignition
output must be setup as “Honda distributor”, but as Falling edge
with 12 teeth at crank (24 at CAM) and the 1st tooth alignment with
or Rising edge, according to the external igniter used.
60°.
Setup ECU as 12 teeth (at crank) 24 (at cam) and use 60° for 1st
• 1, 2, 3, 4, 5, 8, 10 and 24 teeth: options available according
tooth alignment.
to the number of engine cylinders. When having these trigger
wheels, the use of a camshaft position sensor is mandatory,
Mitsubishi 1G CAS: due to the fact the CAM signal has two slots on
in order to maintain the synchronization of the parts. Also, the
this CAS, it’s only possible to control the ignition on wasted spark mode
teeth must be equidistant. They can be found in models such
and the fuel injection on multipoint or semi-sequential. No sequential
as Subaru, Mitsubishi Lancer and 3000GT, GM S10 Vortec V6,
fuel or ignition will work on this CAS with 2 slots on the CAM.
etc.
48
Sensors and actuators FT450 / FT550 / FT550LITE / FT600
Do not Connect
Do not Connect
7
8
9
10
11
12
13
RPM sensor:
14
15
60-2
49
FT450 / FT550 / FT550LITE / FT600 Sensors and actuators
Of the space in between them. The minimum diameter for the requirement is that this sensor is triggered before the crank trigger
fabrication of a 60-2 trigger wheel is 125mm (5”). sensor goes through the gap on the crank trigger wheel.
For 36-1 trigger wheels, the minimum diameter recommended is
100mm (4”). Trigger wheels with smaller diameters can be fabricated, 12.7 O2 sensor
but reading errors may occur and the engine may not work.
Wideband O2 sensor
Crankshaft trigger sensor The use of wideband lambda sensors on ECUs input requires an
When controlling the ignition with a trigger wheel, it is necessary to external conditioner (WB-O2 Slim or WB-O2 Datalogger). It is important
have a sensor that reads the signal from its teeth and informs the to verify the measurement range of conditioner analog output, as this
engine position to the injection. There are two types of crankshaft will be informed during the configuration of ECUs O2 input (0,65-1,30,
trigger sensors: 0,65-4,00 or 0,65 to 9,99)
VR sensor: this is the type that is most commonly used in cars Narrowband O2 sensors
nowadays, especially with 60-2 and 36-1 trigger wheels. One of Although less precise than the wideband lambda sensor, narrowband
its main characteristics is that it does not receive 12V or 5V; it only O2 sensors can be connected to the ECU input for the display
generates an electromagnetic signal based on induction. It might have of values (in Volts) at the Dashboard and at the Diagnostic Panel.
2 or 3 wires (the third wire is an electromagnetic shield). Narrowband O2 sensors usually follow a standard set of colors,
facilitating the wiring. The table below shows the wiring instructions
Hall Effect sensor: it is usually found on 2, 3 and 4-tooth trigger based on the color scheme generally used for O2 sensor wires:
wheels and some 36-1 and 60-2 types. It receives a 5V or 12V feed
and emits a square wave signal. It invariably has 3 pins: voltage, Wire 4-wire O2
3-wire O2 sensor 1-wire
negative and signal. Color sensor
Black Signal Output Signal Output Signal
Switched 12V and ground (connect
White (2 Not
one wire onto the 12V and the other to
wires) featured
ground – there is no polarity)
Battery’s
Not
Gray negative Not featured
featured
terminal
The crank Wheel should be aligned with the sensor
As a general rule, if there are two wires with the same color, one is
NOTE the switched 12V and the other is the ground. After connecting the
If a VR sensor doesn’t pick up RPM signal, try to swap O2 sensor to the ECU, the O2 sensor input must be set up as guides
the sensor wires (red and white wires). chapter 15.5.
Or install resistor of 560ohms between red and white
wires. 12.8 Step motor – idle speed
A very simple test using a tester can identify if a Crankshaft Trigger Its control is done through the four yellow outputs of the connector A,
Sensor is an inductive or a Hall Effect sensor. Turn the tester on the also used for electronic throttle control. After selecting the idle speed
resistance measurement mode at a 2000Ω scale and connect its control as step motor the four yellow outputs are automatically set up
probes to the sensor’s pins. Test pin 1 with the other two. If a resistance as “step motor” on the harness connection table. Below are some
of 600-1200Ω is found, the sensor tested is of inductive type. known step motor connections.
50
Sensors and actuators FT450 / FT550 / FT550LITE / FT600
Yellow 2 output
C FT550
Yellow 3 output
B FT600
Yellow 1 output
A
IMPORTANT
Step motor is calibrated every time the ECU is
turned on, so, before cranking the engine, it is
recommended to wait about 2s after turning
the ignition switch on. If this procedure is
not respected, the engine may be revved up
unwittingly during the step motor calibration,
coming back to normal within seconds.
If your step motor is different from the ones listed here, do what follows:
Usually, with this simple test you’re able to make the step motor work
normally.
51
FT450 / FT550 / FT550LITE / FT600 Auxiliary outputs
In case of having back current and keeping relays switched on with The air conditioning will remain turned on as long as the A/C Signal
ECU powered off, use a 1N4004 diode. Input receives signal from the button. The signal polarity can be chosen
Each output must be configured in accordance to its function. and it varies depending on the installation.
For more information about the outputs programming, see chapter 19.
A/C Compressor
13.1 Cooling fan 1 and 2 A/C compressor must be controlled with a relay, triggered by an
auxiliary output (sends negative when activated).
This output is responsible for switching an electric fan according to the
The auxiliary output that was setup as A/C will activate the A/C
module’s settings. The relay used must be adequate to the electric
compressor relay and the A/C fan. For more information on how to
fan’s current (50A, for example). The relay is switched by negative
setup this output, check chapter 13.
(sourced by the output), and the positive a switched 12V.
Important Note: the electric fan must not be connected directly to 13.4 Shift Alert
the auxiliary output without the use of a relay; otherwise, the output This function activates an external shift light and works by sending
will be damaged. negative when turned on. Any of the options below can be used:
• 12V light: switched 12V directly connected to the light bulb and
13.2 Idle valve the negative connected to the blue or yellow outputs.
• LED working as a Shift Light, which must be connected with a
This function opens a valve which increases the air flow in the intake,
serial resistance (if used in 12V, resistance from 390Ω to 1kΩ)
helping the engine to idle.
to the switched 12V.
• Any “Pen” Shift Light – working in the same way as a light bulb.
We recommend normally closed valves, such as boost or purge
(EVAP) solenoids.
13.5 Fuel pump
An appropriate relay must be used according to current and voltage. The fuel pump control must be done through a relay sized in
The FT output switches ground and the 12V must be a switched 12V. accordance to the pump’s working current. The output sends out
negative to activate the relay, which stays activated for 6 seconds
13.3 Air conditioning and turns itself off if the ECU does not receive any RPM signal. When
the ECU reads RPM signal, it activates the fuel pump once again.
This auxiliary output option allows for a much more intelligent control
of the vehicle’s air conditioning compressor, as the FT controls its
activation only when the engine is already on and the idle speed has
13.6 Variable camshaft control/Powerglide
stabilized and turns off the air conditioning when the valve exceeds gearbox
a predetermined value (a resource commonly used in low-powered The camshaft control systems that use solenoid valve type NO/NC
engines). such as Honda’s VTEC can be controlled through this output. The
user only needs to inform the solenoid’s turn on RPM.
52
Auxiliary outputs FT450 / FT550 / FT550LITE / FT600
requires a minimum impedance of 25Ω, or the use of a relay. For 13.8 Boost Control – N75
valve timing control systems switched by PWM (such as Toyota’s
VVTi), it is possible to manage it through the Boost Control function, This auxiliary output configuration allows the driving of a boost pressure
as long as its characteristics (power, current, etc.) are within the control solenoid. FuelTech recommends using a 3-way N75 solenoid,
auxiliary output limits. found in the original 4 and 5-cylinder
VW/Audi Turbo models, which can be directly switched through the
This resource can also be used to switch the control solenoid from auxiliary output. Such solenoid valve controls the pressure on the
the 2-speed automatic gear control, Powerglide type. Configure the top and bottom parts of the wastegate valve, changing the engine
RPM to turn on the solenoid responsible for engaging the second manifold pressure with which the latter opens.
gear, only for drag racing applications.
+12V
Nitrous
1 2 This way the boost valve will decrease the pressure under the
87
85 wastegate to increase boost pressure.
Ground Do not Solid state
activation 86 connect aux output
relay
Solid State Relay 30 - Boost controller
+
HELLA 4 3 12V
1
N75
Switched power Solid Free Air
12/16V (use fuse) State Relay
CRYDOM ECU Switched Wastegate From boost pipe
Output +12V
(yellow From boost pipe
wire)
wastegate
output
In the second option, the fogger only injects nitrous (dry nitrous). Fuel
enrichment is managed by the injection, increasing injection times
based on what has been programmed. The dry nitrous system has Example 2: the second way is to connect the boost solenoid to the
reached better results in tests, giving the engine a more linear power top of wastegate.
than the first option. It is important to clarify that in order to use the Select the output signal as activated at 12V and frequency at 20Hz.
dry nitrous system, the fuel injectors must be correctly sized for the This way, the boost valve will increase the pressure at the top of
power maximum with the nitrous system operating. wastegate to increase boost
aux output
There is a difference in the operation of solenoids that control nitrous Boost controller
12V
injection and the ones that control fuel injection: nitrous solenoid starts
pulsing after 5%; fuel solenoid only pulses after 20%. Variations may 2 N75
When applying the conventional nitrous control, one must start with
From boost Pipe
a minimum injection time of 20%, but when using dry nitrous, it is
wastegate
possible to start with 5%, as the injectors – and not the solenoid – will output
control fuel injection.
53
FT450 / FT550 / FT550LITE / FT600 Auxiliary outputs
aux output
Boost controller
12V
N75
Free Air
Integrate
Wastegate
13.9 BoostController
The BoostController is used for more precise control of the turbo
pressure in street cars, circuit and drag races. The control can be
performed by time after 2-step, RPM and gear, gear and time after
change, unique value and engine RPM, as well as the control with
specific targets for drag race (2-step, 3-step and burnout).
See more information in chapter 19.15 BoostController diagrams.
54
Electronic throttle control FT450 / FT550 / FT550LITE / FT600
FT600
Connectors rear view
White - Input#10 White - input#9
White - Input#8
Connector A Connector B
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 18 19 20 21 22 23 24 25
26 27 28 29 30 31 32 33 34 26 27 28 29 30 31 32 33 34
output#4
output#3
Yellow -
Yellow -
Green /Red -
Supply 5V sens.
Green Black -
Ground sensors
White - Input#11
• Yellow wire #3 (pin 28 of the connector A) must be connected • Pins 28 and 29 (connector A), yellow wires, will not be used for
to the throttle input corresponding to the Motor 1 input. electronic throttle control, they can be set up as auxiliary outputs..
• Yellow wire #4 (pin 29 of the connector A) must be connected 14.2 Connection – throttle bodies and pedals
to the throttle input corresponding to the Motor 1 input.
Check the throttle and pedal wiring before disconnect it from the OEM
ECU. If you need, contact our tech support to get more information
• Green/red wire (connector B) is and 5V output used to feed
about throttles and pedals.
throttle and pedal position sensors. It must be spliced and
connected to both of them.
• Sensors negative can also be spliced between pedal and throttle With the electrical connections ready, go back to chapter 7.5 and insert
position sensors. Connect it directly to the battery’s negative the throttle code (FT) that you found on the throttle table connection
terminal.
If your throttle is not listed in our table, it might be necessary to send
• White numbered wires are sensors signal inputs, connect them to it to our tech team to have them check compatibility and research
the signal outputs of the pedal (Pedal 1 and Pedal 2) and throttle its control parameters. In this case please contact our tech support.
(TPS1 and TPS2). After connecting these inputs, it is necessary
to calibrate throttle and pedal as guides chapter 15.1.
55
FT450 / FT550 / FT550LITE / FT600 Electronic throttle control
FT550
Connectors rear view
Connector A Connector B
1 2 3 4 5 6 7 1 2 3 4 5 6 7
8 9 10 11 12 13 8 9 10 11 12 13
14 15 16 17 18 19 14 15 16 17 18 19
20 21 22 23 24 25 26 20 21 22 23 24 25 26
White - Input #1
White - Input #2
Green / Red -
Yellow - output#3
Supply 5V sens.
White - Input #4
• Yellow wire #3 (pin 24 of the connector B) must be connected • Pins 24 and 25 (connector A), yellow wires, will not be used for
to the throttle input corresponding to the Motor 1 input.. electronic throttle control, they can be set up as auxiliary outputs.
• Yellow wire #4 (pin 25 of the connector B) must be connected 14.4 Connection – throttle bodies and pedals
to the throttle input corresponding to the Motor 1 input.
Check the throttle and pedal wiring before disconnect it from the OEM
ECU. If you need, contact our tech support to get more information
• Green/red wire (pin 14 of the connector A) is and 5V output
about throttles and pedals.
used to feed throttle and pedal position sensors. It must be
spliced and connected to both of them.
With the electrical connections ready, go back to chapter 7.5 and insert
the throttle code (FT) that you found on the throttle table connection
• Green/Black (pin 26 the connector B) Sensors negative can
also be spliced between pedal and throttle position sensors.
Connect it directly to the battery’s negative terminal. If your throttle is not listed in our table, it might be necessary to send
it to our tech team to have them check compatibility and research
its control parameters. In this case please contact our tech support.
• White numbered wires are sensors signal inputs, connect them to
the signal outputs of the pedal (Pedal 1 and Pedal 2) and throttle
(TPS1 and TPS2). After connecting these inputs, it is necessary
to calibrate throttle and pedal as guides chapter 15.2.
56
Sensors and calibration FT450 / FT550 / FT550LITE / FT600
15. Sensors and Calibration Check with a tester to see if the voltage on the orange wire varies
according to the throttle position.
This chapter has the final steps before the first engine start. It basically
guides the user through checking sensor readings and calibrating
engine actuators. TPS/pedal calibration
Pedal #1
4.99V
The ignition calibration screen on FT has the same parameters that Full 100%
4.99V Calibrate
previous FT ECUs, the difference is that they are in the same screen.
After calibrating the ignition, the 1st tooth index position is automatically
changed on the “Engine setup” menu.
When using distributor, the ignition must be calibrated on this screen,
instead of turning the distributor. TPS sensor must be calibrated on the first time the ECU is turned
Ignition calibration screen: FTManager in FT on only, and should be recalibrate only when it has to be replaced
or the throttle opening on idle was changed. TPS calibrations are
individual by map file.
TPS signal voltage must go up, as the pedal is pressed, and must
have at least a 3V difference between the idle and WOT positions
Ignition calibration
23
123,0 Teeth
Adjust calibration
° -3,0º
Lock timing
until match 20 at
timing light
TPS errors and diagnostics
0° 20°
Through FTManager, click in the TPS/Pedal button TPS input disconnected or short
TPS signal may be disconnected
circuited to 5V
IMPORTANT
15.3 Electronic throttle/pedal calibration
To perform this calibration, it is very important
that the engine is not running, because the This calibration procedure is exactly the same as the mechanical
throttle is fully opened and closed throttle calibration. The only difference is that the calibration screen
shows voltage value on both TPSs of the electronic pedal.
Go to “Sensors and calibrations” and then “Calibrate throttle/pedal”.
With this done, it is necessary to adjust idle speed control parameters
1. With the pedal on idle position, click button “calibrate” beside as guides chapter 19.2
the field “Idle: 0%
2. Push throttle to the maximum and click “calibrate” button beside IMPORTANT
the field “WOT: 100%”. Every time the pedal calibration is done the
3. Press “Save”. Message “Calibration done!” is shown if the throttle automatically calibrates its opening
process is OK. limits. It is very important that during this
calibration the engine is turned off because the
4. In case an error message is shown, check TPS connections.
throttle is fully opened and closed.
Pedal #1 Pedal #2
Inverted and calibrated: means the TPS is connected the wrong 4.05V 2.01V
way, but is working normally. Double check connections, but, know Idle 0%
Calibrate
that it will work normally connected this way.
4.99V 4.99V
Full 100%
Possibly disconnected: check TPS connections. Maybe there is 4.99V 4.99V Calibrate
a broken wire or one of the connectors does not reach the TPS pins.
57
FT450 / FT550 / FT550LITE / FT600 Sensors and calibration
Throttle body error and diagnostic messages The FT has fully customizable inputs, which allows to read any 0-5V
analog pressure sensor, since its pressure vs voltage table is known.
Error Message Diagnostic In this case, just select the custom option and fill the interpolation table
Throttle #1 channels not There is no input configured as throttle through FTManager.
found input
ETC motor #1 signals
ECU Failed to actuate the throttle motor
15.5 Intake air and engine temperature sensors
may be disconnected
In this menu are the settings for intake air and engine temperature
Throttle #1A signal may sensors. There is a predefined configuration for GM and Fiat sensors.
Throttle Input A short circuited to GND
be shorted to ground
Throttle #1A signal may Throttle input A disconnected or short In case there is a reading error between the FT and the real value of
be disconnected circuited to 5V the sensor (comparing to an external gauge or to the dashboard),
Throttle #1B signal may this compensation is easily done by adjusting the sensor offset. It is
Throttle Input A short circuited to GND possible to edit this compensation in mV or in degrees. Just change
be shorted to ground
the button on the top part of the screen between “Input value” (mV
Throttle #1B signal may Throttle input A disconnected or short
adjust) and “Output value” (temperature offset). The field “Read value”
be disconnected circuited to 5V
shows readings in real time.
ETC 1 code error Throttle code error
Make sure your external gauge or dashboard is correctly calibrated
15.4 Fuel/oil pressure sensors inputs and that the correct sensor is selected, as incorrect use of this option
can cause significant error in reported temperatures and possible
In this menu are the settings for fuel and pressure sensors. There is
engine damage
a predefined configuration for PS-150/300/1500 pressure sensors,
but any kind of analog sensor with 0-5V signal can be used. This
configuration is done through the PC and software FTManager.
In case there is a reading error between the FT screen and the
real value of the sensor (comparing to an external gauge), this
compensation is easily done by adjusting the sensor offset. It is
possible to edit this compensation in mV or in pressure offset. Just
change the button on the top part of the screen between “Input value” Air temperature 1/3 Air temperature 2/3
Input selection
(mV adjust) and “Output value” (pressure offset). The field “Read value” None
Temperature sensor type
Make sure your external gauge is correctly calibrated and that the
White 7: Avaliable GM
White 8: Pedal #2
correct sensor is selected, as incorrect use of this function can cause White 9: Pedal #1
Custom
The FT has fully customizable inputs, which allows to read any 0-5V
analog temperature sensor, since its temperature vs voltage table
is known. In this case, just select the custom option and fill the
Oil pressure 1/3
interpolation table through FTManager.
Oil pressure 2/3
Input selection Pressure sensor type
None
White 1: Avaliable
PS10A VDO
15.6 O2 sensor inputs
White 2: Two-step
4,90
bar
0,10
bar
4,90
bar
32
mV
Be sure to connect the O2 conditioner to FT according to the Chapter
12.7 of this manual.
58
Sensors and calibration FT450 / FT550 / FT550LITE / FT600
scales. For other manufacturers use the custom table. The narrow
band sensor reading is displayed directly in Volts.
Analog scales compatible with the FT are:
White 1: Avaliable
2. Press the Associate button on FT or on the “CAN communication White 2: Pitch rate sensor
Reading Sensor offset
3. Reconnect the O2 sensor and repeat the process for all other White 4: Oil pressure
O2 sensors;
4. If the calibration and configuration are correct, there will be no
reading difference.
NOTE
If the difference is greater than 0.02 between the
readings, it means that the scales are different.
Sonda
O2 Sensor
Lambda#11 3/3
3/XX
Calibração
O2 sensor
da Sonda
calibration
Lambda
Sensors and Calibration Wideband O2
Fuel pressure
Valor
Reading
lido Ajustar
Sensor
offsetoffset
do sensor
General
Air temperature
Left bank Right bank 0,87
1,00 +0,36
3
λ volts
mV
Engine temperature
Cylinder 1 Cylinder 2 Cylinder 3 Cylinder 4
NarrowBand O2
Cylinder 5 Cylinder 6 Cylinder 7 Cylinder 8
WideBand O2
Cylinder 9 Cylinder 10 Cylinder 11 Cylinder 12
59
FT450 / FT550 / FT550LITE / FT600 Sensors and calibration
1. Remove the sensor from the exhaust pipe and let it ventilate for Rear wheel speed 4/6
at least 20 seconds;
Number of teeth
2. Press the calibrate button;
3. Calibration is OK; 8
Teeth
O2 Sensor #1 3/3
Alcohol O2 calibration
In the FTManager, there is a menu with all the settings related to wheel Radial
225 45
17,0
speed reading. In the touchscreen, the settings are divided in a few Slick/DragRace mm %
in
This menu is used to setup the driveshaft RPM reading. Select the
FT600 sensor input to be used and insert the trigger wheel number
of teeth
Select Origin
Driveshaft RPM 1/5 Driveshaft RPM 2/5
Select on the first screen if wheel speed information will be read using Input selection
None
ECU analog inputs (white wires), using GearController information White 1: O2 sensor #1
Number of teeth
over CAN bus (FTCAN 2.0), or using OEM CAN and FTCAN 2.0 (FT White 2: 2-step
8
Input Expander). White 3: Air Conditioning teeth
is chosen. Slick/DragRace
17
in
225
mm
45
%
60
Sensors and calibration FT450 / FT550 / FT550LITE / FT600
15.9 Input shaft RPM The first mode, by RPM drop, must be used only in drag race cars,
since it can only detect upshifts and not down shifts. The third screen
This feature allows the gearbox input shaft RPM Reading. The reading is for safety configurations, used to prevent false gear detection due
is very useful to analyze the clutch/torque converter slip. Just insert to traction loss. Default values are good to most cases.
the sensor input and the number of teeth
Gearbox RPM 1/2 Gearbox RPM 2/2 The fourth screen is for the RPM drop programming to each gear.
The fifth screen is to enable and program the timeout for gear shift
Input selection
None
detection that is another safety feature to prevent false detection.
Number of teeth
White 1: O2 sensor #1
White 2: 2-step
2
White 3: Air Conditioning Teeth
Analog sensor
Number of gears
By wheel speed
6 By input signal
61
FT450 / FT550 / FT550LITE / FT600 Sensors and calibration
The third mode crosses the wheel speed and RPM to calculate the Gear detection 2/9 Gear detection 3/9
To configure, set the number of gears, gearbox ratio and differential By input signal White 1: O2 General
By wheel speed
4,10
:1
By input signal
The fourth mode increases the gear counting by each pulse received By integrated power shift (GearController) Delay 200
FTCAN 2.0
on a white input. Set in which edge the count should be increased
(default: falling edge). Configure an input as “Gear Detection” and
connect the device that will send the pulse to increase the counting. 15.12 Nitrous bottle pressure
This mode cannot detect down shifts and requires the 2-step to be
This menu gathers the settings to read nitrous bottle pressure. This
used to reset the counter; therefore it is best suited for drag race cars.
way is possible do compensate fuel according to the bottle pressure.
Gear detection 2/9 Gear detection 3/9
Detection type Input selection
To read the bottle pressure you must use a PS1500 sensor or a
RPM drop None similar one.
Analog sensor White 1: O2 sensor #1
By input signal
White 8: Avaliable
Position at 0%
White 9: Avaliable 4.99V Calibrate
The fifth mode enables an internal counter that is increased by each White 10: MAP signal Position at 100%
White 11: TPS 4.99V Calibrate
pulse sent out by the Gear shift output (Drag Race Features menu).
This mode cannot detect down shifts and requires the 2-step to be
used to reset the counter; therefore it is best suited for drag race cars. 15.14 Clutch pressure
This function allows to measure the pressure of the liquid on hydraulic
Gear detection 2/9 Gear detection 6/9
Detection type
RPM drop Gear reset assisted clutches. To read the pressure, use a PS1500 sensor or a
Analog sensor
2-Step
similar one.
By wheel speed
By input signal External button Clutch pressure 1/3 Clutch pressure 2/3
Input selection Pressure sensor type
Gear shift based output
White 6: Fuel pressure
The sixth mode of gear detection uses the “Gear shift output (Liberty White 9: clutch
Custom
gearbox)” and is specially designed for drag racing vehicles using White 10: MAP signal
1350,0 +0,3
PSI PSI
62
Sensors and calibration FT450 / FT550 / FT550LITE / FT600
15.15 Ride Height Realtime Broadcast: sends all data to a CAN network in real-time.
This function allows to read the front end height from the ground. The
Fixed data packet: Creates data packages and makes it available
wheelie control is based on this input and you can find more on this
on network, this option is used by equipment from other brands in
at Chapter 20.9. Normally, a laser height sensor is used.
the same CAN network.
Ride height 1/2 Ride height 2/2
Input selection
None Input value Output value
- CAN OEM: This CAN port is intended for reading sensors
vehicles that already have original CAN network from the factory.
White 1: O2 sensor #1
Reading Sensor offset
White 2: Avaliable
White 3: 2-step 3,5 +0,3
in in CAN communication 2/3
White 4: Oil pressure
CAN communication 3/3
Select vehicle
CAN B port Corvette C6
Realtime
Camaro (2010)
FTCAN 2.0 Fixed data
packet
This function reads the rate at the front end pitches and is given by
Mustang (2014)
O EM CAN
Cadillac CTS-V 2009
degrees per second.
Pitch rate 1/2 Pitch rate 2/2
Input selection
None Input value Sensor value SwitchPanel Configuration
This is an external panel with 8 buttons that are totally configurable
White 1: O2 Sensor
Reading Sensor offset
White 2: Pitch rate
White 3: 2-step 0,0 +0,6 through FTManager via CAN Communication. Go to “Sensors and
Calibration / CAN Communication / SwitchPanel and select a 4, 5or
°/S °/S
white 4: Oil pressure
8 version ” click on the button you want to configure and select one
of the many preset functions from the list.
Through FTManager, all the sensors above can be configured in the
“Sensors and Calibration” menu, then “Inputs”.
NOTE
To configure the EGT-4, check the procedure in
manual that came with the product.
63
FT450 / FT550 / FT550LITE / FT600 Sensors and calibration
White 4: Avaliable
Setup the wastegate pressure sensor for use with the integrated ECU position Acceleration direction
BoostController. For more information check chapter 19.16 Vertical ECIU side
64
Sensors and calibration FT450 / FT550 / FT550LITE / FT600
Accelerometer multiplier factor: it is typically 1.00, meaning that Brake pressure 3/3
no multiplier factor will be used and that readings will be the original Input value Output value
Frontal G: 0,5G
Accelerometer Lateral G: 0,0G
Multiplier factor
Calibrate 15.24 Back Pressure
1,26
Disable calibration This function allows to set up a pressure sensor to be used on the
exhaust to measure back pressure.
Internal Accelerometer 2/2
65
FT450 / FT550 / FT550LITE / FT600 Sensors and calibration
66
Sensors and calibration FT450 / FT550 / FT550LITE / FT600
None K Factor
This feature reads the turbocharger compressor wheel speed. In White 1: Avaliable
(pulses per gallon)
order to use it a white wire input must be set as Turbocharger RPM. White 2: Two Step
15000
White 3: Air Conditioning
Set the internal divisor (provided by the manufacturer) and the number White 4: Avaliable
of blades of the compressor.
Return A 5/8 Return A 6/8
RPM Turbo 1 2/2 Input selection
None K factor
(pulses per gallon)
Internal divisor Compressor blades White 6: Fuel pressure
White 9: Return A
to have 4 individual sensors to be able to measure fuel delivery per line. Disabled Enabled
6 6
This feature requires a Hall effect fuel flow sensor, if
a VR sensor is used, a signal converter to Hall effect
is mandatory.
15.38 Automatic transmission range selector
This setting is required so the ECU can associate the inputs to the
shifter position. The automatic transmission controller applies the
parameters set in this tab to control the transmission.
There are four different settings: Digital, Analogic voltage level, CAN
2.0 Network and Duty cycle (PWM).
67
FT450 / FT550 / FT550LITE / FT600 Sensors and calibration
Analogic
This option must be used when there is only one input (white wire)
dedicated for the ECU to identify the shifter position. The shifter sensor
must be a potentiometer that will vary the voltage and therefore send
different values for the ECU according to each position. Each voltage
must be set up in the ECU, as well as each detection window between
the positions.
AT range selector 10/19 AT range selector 11/19
Automatic transmission range selectors Voltage for each position(V)
P R N S
Digital P R N D S 1 2 3 4
D 1 2 3 4 0,0 0,2 0,4 1,2 2,0 2,4 2,8 3,6 4,4
This option is the most complex to set up and requires some attention.
The first step is to select which inputs correspond to each shifter
position.
AT range selector 12/19
Detection window
AT range selector 1/19 AT range selector 2/19 for each position
Input selection
Operation mode None
0,3
White 1: Avaliable v
Digital CAN
White 2: Two Step
White 4: Avaliable
D 1 2 3 4 Equipment SwitchPanel-4M
D 1 2 3 4
Button 3
For example: For “P” position, A and C inputs will be activated. For Input selection
None
Automatic transmission range selectors
R
“D” position, only input D will be activated and so on.
P N S
White 1: Avaliable
P R N D S 1 2 3 4
0 15 20 30 40 55 60 80 100 5
%
68
Sensors and calibration FT450 / FT550 / FT550LITE / FT600
15.40 Brake
This function is related to the Lockup system. A sensor can be used
to read the line pressure and adjust a ON and OFF range or just a
brake switch to activate/deactivate the Lockup.
White 1: Avaliable
Activated at 0V
White 2: Two Step
White 4: Avaliable
White 1: Avaliable
Activated at 0V
White 2: Two Step
White 4: Avaliable
69
FT450 / FT550 / FT550LITE / FT600 Starting the engine for the first time
16. Starting the engine for the first time Ignition calibration Ignition calibration
25 Adjust calibration 25
This chapter shows final steps before the engine first start and guides 100,1 dentes
+3,2º
until match 20° at 100,1 Teeth
+3,2º Adjust calibration
° timing light °
until match 0° at
the user through checking and calibrating all the sensors and actuators Locked ignition
(Some timing light Locked ignition: timing light
On engines fueled with ethanol or methanol, use a squirt of gasoline In these systems, usually the ignition is controlled on wasted spark,
into the throttle body to make the first start smooth. with one spark on the combustion stroke and one on the exhaust
When the engine starts, keep it at a fast idle and double check oil stroke. As the timing light reads both sparks, it usually shows 40°
pressure and the coil and igniter temperature. BTDC of timing, but the actual timing is 20° BTDC.
Check if the RPM is being correctly shown on the ECU display (if
possible, compare to an external tachometer) and if throttle variations As it is not possible to turn the crank trigger as we do on distributor
coincide with TPS and vacuum readings. systems, the ignition calibration screen has a compensation that
must be changed until the timing light shows 20° BTDC (or 40°,
16.2 Ignition calibration according to the timing light). Let’s say you read a timing of 24°BTDC,
a compensation of -4° is needed to read 20° BTDC on the crankshaft
Once the engine has started, before any kind of test or tune, the ignition TDC mark. When the timing light is reading double the real timing
calibration must be performed. This calibration is very important to (wasted spark), if the timing on the timing light is 46º, the compensation
make sure the timing the ECU reads is really correct with the engine. that must be set is -3º, instead of -6º.
This function locks the timing to 20° (or 0°) on any RPM, this means,
if the engine starts but has no idle, you can rev it up and keep it in To check if your timing light is reading twice the real timing, advance 5°
something around 2000rpm to perform the calibration. Avoid RPM and check the timing on the engine again. If the timing has advanced
variations as this causes variations on the timing light readings. 10°, the timing light is reading double the real timing.
70
Fuel tables adjust FT450 / FT550 / FT550LITE / FT600
bar
-0,90 -0,80
+3,5 +9,0
% %
71
FT450 / FT550 / FT550LITE / FT600 Fuel tables adjust
is normally between 2000rpm and 4500rpm, but to know exactly O2 closed loop 2/15 O2 closed loop 3/15
the rpm a dynamometer is required. Anyway, this compensation will Disab Enab Disab. Enab. Disab. Enab.
be performed, because, to keep a constant AFR, more fuel will be Low Load
Smoothness
Engine temperature
for control start Off Off
bellow: above:
needed at the maximum torque rpm.
12 20,0 500 8000
With the main fuel table and the RPM compensation, the ECU °C RPM RPM
Behavior duration
Turn off closed loop
IMPORTANT Adjust the closed loop strategy during and after a power reduction cut
It is very important to check data continuity, used for gear shifting. It allows to disable the closed loop or freeze the
avoiding incoherent values that may produce closed loop target for a period of time after the cut starts.
abrupt changes on the RPM graphic. O2 closed loop 5/15
Gear shifting during protection
O2 closed loop reads O2 sensor and adds or removes fuel from the Freeze closed loop
100
ms
Select the O2 sensors that will be used to calculate the AFR average
value for closed loop control.
Left bank
Low load smoothness is the speed control for low load situations like Right bank
Average value protection
Sets RPM limits for the control to be automatically enabled or disabled. This table has up to 256 points (up to 16 columns and 16 rows ) and
In vehicles where the O2 sensor is installed at the end of relates engine speed (RPM) with throttle position (TPS ) or engine
the exhaust usually a stable reading is only obtained after speed with manifold absolute pressure (MAP).
a certain RPM, in this case , it is recommended to disable
the closed loop when RPM is lower than the optimal point. It is also possible to block the O2 closed loop under or above some
RPM limits. The “Lock below” parameter is used, i.e., on engines
The higher RPM limit is used to disable the control above a certain where the O2 sensor is installed too close to the end of the exhaust,
RPM. Forcing the ECU to go back into open loop operation. reading free air below a certain RPM. The “Lock above” parameter is a
limit to disable the O2 closed loop and return to the open loop maps.
72
Fuel tables adjust FT450 / FT550 / FT550LITE / FT600
Next, is a 3D table of O2 closed loop targets versus RPM and MAP. O2 closed loop 13/15 O2 closed loop 14/15
It has up to 16x16 cells that can be edited through the PC Software. Disabled Enalbed
Anti-lag, Pops & Bangs, Engine brake is activated, the closed loop
will follow only that number, despite of RPM, boost or TPS reading.
Aux Pro-Nitrous by time:
O2 closed loop 9/15 O2 closed loop 10/15
This feature is a 16 points time based O2 target table to each Pro-
Nitrous stage, which will overwrite the main O2 target table while the
O2 closed loop on burnout, 3-step and 2-step O2 closed loop on ALS/Pops&bangs/Engine brake
Disabled Disabled
auxiliary control is on. This feature is only enabled when all Pro-Nitrous
requirements are fulfilled.
Active, single value Active, single value
O2 closed loop on
idle by TPS 17.5 Idle speed by TPS table
This menu is only available when the idle speed is set up by TPS. The
0,90
λ
injection time is adjusted according to the engine RPM.
1250 RPM
variation to need max fuel pump. In this case, use higher TPS values This compensation is applied based on the engine temperature sensor,
on this parameter (70-90%). For big diameter throttle bodies, a small which, in water-cooled cars, must be at the cylinder head reading
TPS variation is enough to demand max fuel pump (around 15%). The the water temperature, and in air-cooled engines, must be reading
TPS or MAP selection is done in the Engine Setup menu. If the TPS the oil temperature.
is not present, MAP must be selected. Compensations based on engine temperature are only available when
the sensor is connected to the injection system.
Accel fuel pump reduction above TPS 50%: due to reduced
need of fuel when the acceleration fuel pump occurs with the throttle
already opened above 50%, this parameter reduces the max fuel
pump on this condition. By standard, the ECU reduces 50% of the
max pump when it occurs above 50% of TPS.
Minimum variation of TPS/MAP for pump shot: A minimum 17.8 Intake air temperature compensation
percentage of variation can be set so the pump shot only starts to
be applied above it. This compensation is applied based on the air temperature sensor
placed in the intake manifold, and it is only available when the sensor
is connected to the injection system.
Minimum variation of TPS/MAP for decay: A minimum
percentage of variation can be set so the decay only starts to be
applied above it. This compensation mode is used to automatically adapt the injection to
different temperatures of the air taken by the engine. In turbocharged
engines, it is of great importance, because when the system is
Decay max pulse: that’s the injection time to be subtracted from the
pressurized, the temperature rises immediately to very high numbers.
actual injection time in the event of a sudden throttle closure.
Accel fuel enrich and decay 1/4 Accel fuel enrich and decay 2/4
Max fuel on pump TPS/MAP variation for Accel fuel pump reduction -20 °C
maximum fuel pump: above TPS 50%:
-27 %
4,000 1,000
ms ms
74
Fuel tables adjust FT450 / FT550 / FT550LITE / FT600
2,345 ms 0,000 ms
Whenever the RPM drops below 400rpm, the ECU applies start
injection pulses in addition to the idle speed value. This excess of
fuel prevents the engine from failing involuntarily, making it return to
17.10 MAP / TPS compensation idle speed. Be careful not to exaggerate on injection time, as it may
This table changes according to the main map configuration (MAP cause the engine to stall/flood easily.
or TPS). When the main fuel table is setup by MAP, this table is a The engine must always be turned off through the injection system.
compensation by TPS. When the main fuel table is setup by TPS, Otherwise, if RPM drops below 400rpm and injection is turned on,
this compensation is by MAP. the system injects fuel that will not be burned and, therefore, will be
accumulated on the cylinder.
If the engine temperature sensor has not been installed, only the value
from start injection with cold engine is considered.
-0,90 bar 10 %
-15 % +15 %
This feature improves the engine start by injecting fuel when any crank Only bank A
trigger tooth is detected, just like OEM ECUs. Usually this table uses +4,75 50 Only bank B
injection times higher than the “engine start” parameter injection times.
° %
Banks A and B
Select which fuel bank you want to use for prime pulse and setup its
table by engine temperature.
17.13 Post-start enrichment
The injection time is related to engine temperature. The colder the This configuration is a table that relates engine temperature with time in
engine, the bigger the injection time. seconds. This parameter helps stabilizing engine RPM just after start,
improving the idle control especially under low temperature conditions.
Prime injection cranking pulse 1/2 Prime injection cranking pulse 2/2
75
FT450 / FT550 / FT550LITE / FT600 Fuel tables adjust
Cylinders
Injectors for 1 2 3
individual cylinder trim
3000 -11,0 -11,0 -17,0 +
Primary
4000 +1,0 +3,0 -3,0 %
RPM
Secondary
5000 +9,0 +7,0 0,0 -
Gear shift fuel enrich. 1/7 Gear shift fuel enrich. 2/7
rotor fuel trim. This compensation usually brings minor power gains
adds the fuel amount set up here 80
for the time duration set here aswell. %
when correctly used, so, the use of one O2 sensor per rotor is highly NEW
recommended. Gear shift fuel enrich. 3/7
This table changes the moment, during the engine cycle, where the
individual cylinder trim
3000 -11,0 -11,0 -17,0 +
injectors open or close and is only available when the fuel injection
Primary
4000 +1,0 +3,0 -3,0 %
RPM
Secondary
5000 +9,0 +7,0 0,0 - is being controlled in sequential mode. The injection phase angle is
the distance, in degrees BTDC from the ignition TDC (0°) until the
moment the injector opens or closes (according to what is selected).
17.16 Gear based compensation
This option allows having a RPM based fuel compensation for each
gear.
To enable this option, gear change detection must be enabled. It is
possible to set up to 6 compensation tables (6 gears).
Enrichment per gear 1/7 Enrichment per gear 1 - 2/7 Fuel injection phase angle table
Disabled Enabled
76
Ignition tables adjust FT450 / FT550 / FT550LITE / FT600
18. Ignition tables adjust The default RPM steps are 200rpm until 3000rpm, and above this
rpm the steps are in 500rpm. The MAP, TPS or RPM steps can be
All timing tables can advance or retard timing. When a base map is edited via FTManager
generated, all tables are filled with standard values, so, if you want
to use just the main timing table, you must zero fill all compensations
manually.
Through the software is also possible to edit the range interval of MAP, bar
-0,90 -0,80
TPS and engine RPM on the maps. This makes possible to increase
the detail level on specific ranges where a fine tuning is needed. 20000
RPM
+31,9 +50,0
Remember that the timing applied will only be the same as the main
table if all the compensations are zero.
Overall ignition trim
Advance or retard
The rpm breakpoints can be changed up to 32 cells, allowing a fine entire map
tuning.
-6,01
°
400 RPM
+18,75 º
15,7 º 2,9 º
77
FT450 / FT550 / FT550LITE / FT600 Ignition tables adjust
+3,0 º
Set a timing compensation to each ignition output on a table that
relates engine RPM with individual cylinder trim compensation. The
timing compensation is done individually to each cylinder according
18.5 Intake air temperature compensation to the engine RPM and it comes from the flow differences, heating
dissipation capacity or even cylinder position.
This map represents a timing compensation applied to the main RPM
timing map based on intake air temperature variation.
It is beneficial, because the colder the air entering the combustion
chamber, the denser it is, and the greater the possible ignition
advance is.
But when temperatures are very high (especially on turbocharged
engines), the ignition timing must be retarded to protect the engine.
Cylinders
1 2 3
5,0 º
Available only when controlling Rotary engines, this is an individual
rotor ignition trim.
The main ignition table will get all the corrections and timing controls Rotary timing split
bar
applied to the leading spark plugs. The timing split to the trailing spark -0,70 -0,30 0,00
-15,5
plugs will be based on the leading final timing values with an applied
4250 -30,0 +0,1 +
compensation based on the values listed in the Rotary Timing Split 4000
RPM
-29,9 0,0 +29,9 °
78
Ignition tables adjust FT450 / FT550 / FT550LITE / FT600
Engine Start
-20 °C
+7,75 °
Gear compensation 1/7 Gear compensation 1 - 2/7 Timing retard Ramp return time
Disabled Enabled
-5,00 0,50
Enables a timing compensation ° s
map per gear. This functions
allows the control os power
levels per gear through ignition 1000 RPM
timing, improving traction and -5,50 º
driability
79
FT450 / FT550 / FT550LITE / FT600 Others functions
NOTE
Erase memory Start Log Datalogger external switch
Sampling rate
channels such as signal reading noise, pulse timeout, incorrect pulse
edge, the count of teeth and others. This is very helpful to diagnose
25Hz 100Hz issues with engine synchronization when using Cam sync or RPM
50Hz 200Hz signal losses.
80
Others functions FT450 / FT550 / FT550LITE / FT600
α
Open the FTManager, and click on the Datalogger icon. The
FTManager Datalogger will open. To download, click on the Download
icon and a window will pop up showing all logs saved on the ECU.
Select the files and click OK.
The datalog software will open. Use the mouse to browse the graph
and check the values on the left panel.
81
FT450 / FT550 / FT550LITE / FT600 Other functions
Automatic Fixed
3,0 6,0
% %
that, you can follow this menu to setup idle parameters. Idle ignition timing limits
Actuator reaction level: this parameter is the aggressiveness that Minimum Maximum
the timing and the actuator will be changed of position in order to -5,00 +25,00
° °
control a RPM fall. The higher this number, the more aggressive is
the reaction of the control.
High reaction levels may lead the idle speed to be unstable.
Actuator position
This parameter will be only available when the position on idle is set
as fixed. This table relates the actuator position in function of the
engine temperature.
95 °C
3 5
82
Others functions FT450 / FT550 / FT550LITE / FT600
10,5 10,5
% %
2s
+2,5 %
Disabled Enabled
Disabled Enabled
+6,0
%
83
FT450 / FT550 / FT550LITE / FT600 Others functions
into a turn, it is necessary that it has a quick and clean response from Revolution limiter 2/3 Revolution limiter 2/2
2000 RPM
Ignition: the engine ignition is cut-off when the configured RPM Single value Dashboard 8000
is reached. It is recommended for high-power engines, especially Each gear Output pin
RPM
84
Others functions FT450 / FT550 / FT550LITE / FT600
PWM proportional control: The thermatic fan will be controlled Turn-on over: Turn off below:
by a solid state relay via PWM control, this creates a very linear and
+95 +75
progressive control of the engine temperature. °C °C
Engine temperature: The most commonly used, the control is made Engine temperature
Air temperature: This option may be used for cooling the air of a Transmission temperature
Reference temperature
To control air conditioning through FT, first you have to setup an output
Engine temperature
to control the A/C relay. Then, setup the input that will receive signal
from the A/C button on the car dashboard. Check chapter 13 for
Air temperature
more information.
85
FT450 / FT550 / FT550LITE / FT600 Others functions
the minimum RPM. To turn on again, the delay will start to count when Timed
Activated at 0V
3,50
the engine RPM is 50RPM higher then the minimum. During start
S Activated at 12V
None
The cold start auxiliary is disabled when cranking the engine with the
accelerator pressed with TPS above the value set in the parameter
Output selection
Gray 7: Available White 1: Available
Gray 8: Available White 2: Available “Disable injection on engine start with TPS above” in the “Injection”
Yellow 1: Available White 3: Air temperature
menu, under “Engine settings”.
Yellow 2: Available White 4: Pedal #1
Output signal: Activation through 0V in the blue or gray outputs. The
Air conditioning 3/5 Air conditioning 4/5 yellow outputs have the possibility to activate the outputs through 12V.
Disab. Enab. Disab. Enab. Time versus temperature curve: This table is composed of a pulse
Turn-off A/C
with TPS above: Turn-off A/C under: Turn-off A/C above: in seconds of the cold start injector depending on engine temperature.
Positive
Negative
95,0 700 7000
% RPM RPM
Fuel
enrichment Turn-on delay
+10,0 3
% s
Cold start auxiliary 1/3 Cold start auxiliary 2/3
Activated at 12V
Blue 7: Avaliable
This output activates the fuel pump relay through lowside (0V) or
highside (12V). Cold start auxiliary 3/3
You can choose from the following options: Time table by temperature
86
Others functions FT450 / FT550 / FT550LITE / FT600
50Hz. The next screen will show the engine temp protection, where
you can define a minimum engine temperature for progressive nitrous.
Progressive output
PWM frequency Output Signal
TPS for 0% TPS for 100%
of nitrous: of nitrous:
Activated at 0V
15
10 95 Hz Activated at 12V
% %
Camshaft control 1/2 Camshaft control 2/2
87
FT450 / FT550 / FT550LITE / FT600 Others functions
The ON delay for NOS fuel compensation avoids the extra fuel to get
earlier than the NOS in the cylinder, very common when the fogger
is far from the injectors.
The Progressive fuel table by nitrous duty cycle and the Auxiliary fuel
enrichment table compensation are related to the percentage of fuel
added according to %DC of nitrous or engine load/rpm.
The first parameter is the output which will drive the boost solenoid.
Select among the available outputs. After this, select the Boost+
input, if necessary.
Nitrous: Enrichment 16/20 Nitrous: Enrichment 17/20
Time to deactivate fuel compensations In the FTManager, this setting is done in the “Sensors and calibration”,
Delay to start timing
Delay Ramp compensation then “Inputs” and “Outputs”.
Generic duty cycle output 2/9 Generic duty cycle output 2/9
0,00 0,00 0,00 Input selection Input selection
S S S
None None
After the end of nitrous shot, normally is necessary to keep the Control by time Control by MAP
The Progressive timing table by nitrous duty cycle and Auxiliary timing Disabled Enalbed
retard compensation are related to the timing retard (always negative PWM frequency Output Signal
values) according to the %DC of nitrous and engine load/rpm. Control by RPM Control by spped
Activated at 0V
15
Control by time Control by MAP Hz Activated at 12V
Nitrous: Ignition retard 19/20 Nitrous: Ignition retard 20/20
Disab. Enab.
2500 RPM
0,00 0,00
S S Generic duty cycle 2-step
-15,9 ° increase button: duty cycle
20 0
% %
In the end, there are the OFF delay and the OFF ramp and are used
to keep the engine safe, avoiding an immediate timing advance that “Programmed boost when TPS is over” is the minimum TPS value to
could damage the engine. activate the boost solenoid. When the progressive output is selected,
boost output is progressive to boost table, starting at 10% to the
19.14 Generic duty cycle output “Programmed boost when TPS is over” value.
• The recommended frequency for most PWM 3-way valve is
This feature allows the control, through PWM, of a solenoid valve
20Hz. The output signal depends on the solenoid installation.
that manages the wastegate valve, therefore regulating the boost
Check Chapter 13.8 for further information.
pressure. Through an external button, you can activate the Boost+
function (optional use), which is an instant increase in the boost %DC • Select if you want to use the Boost+ button.
while the Burton is turned on. The boost duty cycle for 2-step is the boost level when the 2-step is
FuelTech recommends using a 3-way button N75 solenoid. on, which overrides any other boost table.
For more information about its installation, see chapter 13.8 in this Generic duty cycle output 8/9 Generic duty cycle output 9/9
manual.
100
RPM based boost duty cycle table
75
1 2 3
Revs
+
[RPM] 400 600 800 50
[%]
PWM 25
[%] 0 50 100
- 0
400 1500 3000 4500 6000 7500 9000
88
Others functions FT450 / FT550 / FT550LITE / FT600
Once your parameters are setup in there will be boost duty cycle If one of these outputs is not available, the blue and gray can also be
table by rpm, speed or time. The boost by time starts after the 2-step used, but an external 12V pull-up with a 1K resistor.
release. In the FTManager, this setup is at “Sensors and calibration” - “Outputs”
19.15 Boost activated output #1 and #2 19.17 Wastegate boost pressure control #1 and
This function is used to activate an auxiliary output according to MAP #2
readings. The active control function of the wastegate valve pressure is used
for a more precise control of turbo pressure in street, circuit and,
mostly, drag race cars. The control can be performed by time after
2-step, by gear and engine RPM, by gear elapsed time, by a single
target or by engine RPM, besides specific targets for 2-step, 3-step
and burnout mode.
IMPORTANT
- The pressure controlled by BoostController
is the pressure at the top of the wastegate
valve.
- You can set the maximum MAP pressure and
Generic duty cycle output 7/9 maximum MAP pressure on 2-step.
Disab. Enab.
- When the BoostController is off the target
Generic duty cycle
increase button:
2-step
duty cycle is zero, and each time the read pressure, for
20 0 any reason, exceeds 1.45psi the decrease
solenoid is activated.
% %
Installation diagram
Select an available output to trigger a relay or any other external device.
1 - Decrease solenoid/injector trigger – connected to the yellow
In the FTManager, this setup is at “Sensors and calibration” - “Outputs” output
2 - Decrease solenoid
Generic duty cycle output 8/9
RPM based boost duty cycle table 3 - Increase solenoid/injector trigger – connected to the yellow
1 2 3
+ output
Revs
400 600 800
4 - Increase solenoid
[RPM]
[%]
PWM
0 50 100
5 - Negative
[%]
-
6 - Intake or CO2 bottle
7 - Pressure sensor
Select the output signal sent when it is activated. The only outputs 8 - Pressure sensor hose
capable of switching 12V are the yellow.
9 - Intake;
Define the vaccum/boost range to trigger the output.
10 - Free air
Boost activated output 4/5 Boost activated outputs 5/5 11 - Injectors block
Disab. Enab. Disab. Enab.
12 - 3 way Valve or N75
Always active
Minimum RPM to Minimum TPS to
Active only on 2-step
trigger trigger 13 - Actuation of 3 way valve or N75
Not active only on 2-step
7000
RPM
90,0
%
14 - Control pressure Wastegate
15 - FT dual valve block
16 - Connection to second Wastegate or must be blocked
There are 3 different activation modes: “always active”, “active only
on 2-step” or “Not active only on 2-step”. This means that even if Diagram with regular solenoids
the vacuum/boost conditions are met, the activation mode condition
must be respected.
As safety features, minimum TPS and RPM values can be set, so the
output will not activate if one or more conditions are not met.
89
FT450 / FT550 / FT550LITE / FT600 Others functions
1 2 3 4 5 5
13
Max 14
30cm 12 N75
10
14
Max 2 3
30cm 7
1
Wastegate 10
8
8 7
6
9
9
10
5 Diagram with FT dual valve block
1 3 5 1
11
3
5
4 2
Max
30cm
14
10
9
8
7
15
14
Max
30cm
6
6
13 9
12 2
5
1 3 14
Max IMPORTANT
30cm
1
3
2 Use a PS150 pressure sensor connected to any
white input. Setup as “Wastegate pressure”.
9 10
8 7
90
Others functions FT450 / FT550 / FT550LITE / FT600
NOTE
The pressure sensor (7) must be connected to the
top of the wastegate with a hose (8) with a maximum
length of 1ft. It prevents damage to the pressure
sensor caused by vibration.
IMPORTANT
NOTE
- The pressure sensor must be installed on an
exclusive line, and not shared with any other It is recommended to use the yellow or blue outputs
connection, to avoid reading errors. for connecting the solenoids.
- For the correct operation of the system, use
only FuelTech PS sensors line: PS-150, PS- IMPORTANT
300, etc. Avoid using different color outputs for solenoids.
Use two yellow outputs or two blue outputs.
WARNING
The boostcontroller test (when set as time based In datalogger you can configure the channels for monitoring
after 2-step) will only work with the engine BoostController pressure.
turned off.
To test this feature with the engine running, a
valid launch is required (when with the 2-step
activated the engine hits TPS higher than 50%
or the 2-step rev limiter).
FTManager setting
Through FTManager you can make all settings required for the FT Input setting
operation the BoostController.
In the “Sensors and calibration” menu select the “Wastegate pressure”,
after this set the associated input and the sensor type used.
Wastegate pressure 1/XX Wastegate pressure 2/xx
Input select Sensor type
None MAP Boost (6bar/87psi - 0 a 5V)
3,50 +0,36
bar bar
Set the input for the pressure sensor as PS-10B, PS-20B, PS-150
and PS-300 or BoostController2 MAP. In FTManager access the menu
“sensors and calibration/inputs”.
91
FT450 / FT550 / FT550LITE / FT600 Others functions
pressure
Control gain: Adjust the control gain according to the valve
MAP pressure
Activated at 0V
Two manometers must be used, one before the regulator indicating General config
the pressure in the bottle and the other after the regulator showing Launch targets
pressure in the line. Main targets
Overall trim
General config 3/13 General config 4/13
You can set a minimum value for BoostController activation by TPS 2-step target 3-step target Burnout target Pre-Launch
and MAP.
9,00 2,00 9,00 2,00
bar bar bar bar
General config 5/13 General config 6/13
Valve model Disab. Enab. Disab. Enab.
1,00
Proportional output: from 10% TPS the output is proportional to the bar
92
Others functions FT450 / FT550 / FT550LITE / FT600
In this function you can set modes of boost maps by time after 2-step
Time based after Single target
validated launch value
1 2 3
+
(single-stage), by gear and engine RPM (a stage for each gear), by Gear and
Engine RPM
Engine RPM
based
Revs
[RPM]
1000 2000 3000
gear elapsed time (a stage by each gear) and single value target.
[bar]
Gear elapsed By reference Pressure 0.50 0.50 0.70
[bar]
time speed
-
Wastegate boost pressure control
General config
Main targets 8/8
Lauch targets 2.50
2.00
Main targets
1.50
0,50
0
0 2500 5000 7500 10000
Gear and
+ Main targets 1/8 Main targets 2/8
Engine RPM Time 0.00 0.10 0.15 0.20 0.35
Engine RPM based [s] Wastegate pressure map by reference speed
[psi] Time based after Single target
Gear elapsed 1.00 2.00 4.00 5.00 validated launch value
By reference Boost 3.00 1 2 3
time speed
[bar]
- Gear and
+
Engine RPM Speed 10 20 30
Engine RPM based [Kmh]
[bar]
Gear elapsed By reference Pressure 0,50 0,50 0,70
[bar]
time speed -
By gear and engine RPM: set up a stage for each gear, with up to 8
points per engine RPM. It is necessary that the gear change detection Overall Trim:
function is enabled. It does not depend on 2-step.
It is possible to do a target pressure overall trim.
Main targets 1/8 Wastegate pressure for gear 1 - 2/8
Gear and Engine RPM Wastegate boost pressure control Overall trim
Engine RPM based
2400 RPM General config
Gear elapsed By reference
time Wastegate target pressure overall trim
speed 1.05 psi
Launch targets
When boost control type is selected by gear, the overall trim can be
Wastegate pressure table for gear 1
Time based after Single target
validated launch value
1 2 3
Gear and Engine RPM Time 0.00 0.50 1.20
+ individually applied.
Engine RPM based [s]
[bar]
Gear elapsed By reference Boost 50 50 70
time speed [bar]
- NOTE
Is mandatory to have gear change detection activated
Main targets 8/8 Main targets 8/8 to use any kind of gear control.)
2.50 250 Chart curves
2.00 200 Gear 1 Gear 2
Overall trim
1.50 150
Gear 3 Gear 4 Wastegate target pressure overall trim
1.00 100
Time based
after 2-step Single target Wastegate pressure fixed target This feature allows gear shifting in manual transmission gearboxes
Gear and
valve
(sequential or not) without the use of the clutch (flat shifts).
Engine RPM
Engine RPM 0.0
based
NOTE
Gear elapsed psi
time
93
FT450 / FT550 / FT550LITE / FT600 Others functions
When this function is activated, the white inputs number 19 and 20 Power shift (GearController) 10/13
will be automatically setup as gear shifter force sensor. Lock time after
It is possible to setup the ignition timing during the cut in two different
validated launch
ways: using the main timing table or using a fixed timing. 0.30
S
Main table: timing on gear shifts will use the values set in the main
timing table.
Fixed timing: adjust the ignition timing according to the selected gear.
Shifter type: select the shifter type - H/Inline pattern or sequential
Power shift (GearController) 1/13 Power shift (GearController) 2/13
shifter. Also select if your shifter is normal or inverted.
Disabled Enable Shifter sensor Ignition timing When forcing the shifter, check the voltage reading in the FT diagnostic
panel or in the log, while shifting gears.
type during gear change
This feature allows flatshifts
(gear shifts without using the Load cell
Main table
clutch or lifting the throttle)
on dog engagement equipped
gearboxes (Liberty Pro-Shift,
(Strain gauge)
- If the voltage goes from 2.5V towards 5V, select the Normal
Amplified
Liberty Face plate, etc)
Shifter sensor uses white
wires #19 and #20
(0 to 5V)
Fixed timing
shifter type.
- If the voltage goes from 2.5V towards 0V, select Inverted as
shifter type.
Cut duration: the cut duration configuration is adjusted in ms and Power shift (GearController) 11/13
the values are configurable by gear. Gear shifter type
The cut duration is used to disengage the current gear, therefore, H pattern Regular
the next gear engagement is done by the mechanical system of the inline (5V to the front)
gearbox. Sequential
shifter
Reverse
(0V to the front)
Power shift (GearController) 4/13
Ignition cut duration
at gear change (in miliseconds)
Gear shift 9 - 10
The shifter voltage cut level is used to disengage the current gear,
therefore, the force to the back means the voltage to disengage odd
Duration 200
gears (1st, 3rd, 5th) and force to the front refers to the cut to disengage
even gears (2nd, 4th).
Fixed timing: this setting fixes the ignition timing during the gear Power shift (GearController) 12/13
Set the % of the ignition cut for each gear. Backwards shift Forward shift
Power shift (GearController) 5/13 Power shift (GearController) 6/13 1.00 4.00
V V
Fixed ignition timing (BTDC) Ignition cut level
at gear change at gear change (in %)
1500 2.55
Activate closed-loop power V
reduction duration according to
next gear detected
94
Others functions FT450 / FT550 / FT550LITE / FT600
Connector B
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
Strain Gage Sensor
18 19 20 21 22 23 24 25
26 27 28 29 30 31 32 33 34
White
Reset voltage (V) = 2,5 - ((2,5 - tensile strength back) x 0,3) Desativado
Disabled Ativado
Enabled Disabled Enabled
Auto start
Dashboard/FTManager
If enabled, it keeps the starter motor activated
Sequential / inverted shifter (0V forward) Botão externo
External button
until the maximum RPM or maximum crank time
is reached
The gear shift reset will occur when the lever voltage is less than the
voltage calculated by the equation below. Start button 3/8 Botão
Start
debutton
partida
4/8
x/xx
Reset voltage (V) = 2,5 + ((tensile strength back - 2,5) x 0,3) Maximum
cranking RPM
Maximum
crank time: Clutch activated Shift P position
Dashboard/FTManager
400 10
Shift N position
Botão externo
19.19 Start Button
RPM S Brake activated
This function allows the control of the vehicle’s starter motor through
an output (blue, gray or yellow wires) and an input (white wire) or Select all the safety protections for the engine start button, they will
through the FT screen. prevent the engine from cranking if the conditions are not met.
Select an output to activate the engine starter relay.
Select the input to the start button.
Define which is the activation signal to the input button and to the
output if 12V or 0V.
95
FT450 / FT550 / FT550LITE / FT600 Others functions
Activated at 0V Activated at 0V
Grey 7: Avaliable
Output selection
96
Others functions FT450 / FT550 / FT550LITE / FT600
After one of the activation options are selected, it’s possible to choose
whether the control will be enabled or disabled when the ECU starts.
Next the minimum RPM must be set, this is the lowest RPM the control
will allow the engine to drop to, and below this RPM the control will
not actuate.
The same principle is applied to the settings of minimum and maximum
speed (of the reference wheel), the control will not actuate below the
minimum speed or above the maximum speed.
There’s also the possibility to deactivate the control right after a gear
change is detected, allowing for some wheel slip during this set
amount of time.
Control actuation
In this menu it’s possible to set up how the traction control will actuate
on the vehicle.
The reaction level can be set between 1(less aggressive) and 10(very
aggressive), and it dictates how the traction control will actuate.
Initial slip is the minimum wheel slip allowed, this is needed when the
vehicle launches to get the car moving easily.
The strategy of the traction control to maintain the slip target is to
retard the timing first, and if the slip is still increasing it will start to cut
the ignition too.
Disabled Enabled
Output 1 Output 2 Output 3 Output 4
White 8: Avaliable
The tables can be set up three different ways. White 9: Avaliable
CAN button channel
Time based after validated launch: creates a 6x16 TPS% by White 10: Avaliable
1
Time after validated launch, target slip table. White 11: Air temperature
CAN 2.00
Engine RPM based: creates a 4x8 TPS% by engine RPM target
slip table.
Vehicle speed based: creates a 6x16 TPS% by wheel speed target
slip table.
97
FT450 / FT550 / FT550LITE / FT600 Others functions
+
-5
PSI -30 -25 %
Fuel compensations
This function allows to set Prime pulse and engine start: Fuel percentage compensation
Fuel and timing compensations
Timing compensations according to the flex fuel sensor
ethanol percentage readings
table for prime pulse and engine start according to the percentage
Other compensations of ethanol used.
Based on a ethanol tune, ethanol percentage decrease requires
If the sensor is disconnected or there’s a malfunction, the ECU will negative compensation to start the engine.
use the compensations based on this blend. For gasoline based map, raising the ethanol level requires positive
compensation to start the engine.
Settings 2/2 Fuel compensations 2/4
The main fuel injection table works real time over the main fuel map, Fuel compensations 3/4
1 2 3 4 5
+
the tank. Ethanol
[%]
0 10 40 75 85
[%]
Percent -70 -60 -20 0 8
[%]
-
One of the axis on the table is ethanol percentage, the other is MAP
or TPS (depend of main fuel table setting) and the amount of fuel to
be added or subtracted must be placed in the table cells. O2 closed loop target: Based on ethanol percentage and MAP or
TPS (depending of main fuel table settings). All the values set on the
For a 100% ethanol mapped engine, as ethanol percentage decrease, table will be added or subtracted to the main closed loop table and
less amount of fuel is required, so the values in the table will normally interpolated according to engine RPM.
be negative. Fuel compensations 4/4
Ethanol
0 10
98
Others functions FT450 / FT550 / FT550LITE / FT600
Fuel compensations +
-5
PSI -6 -5 °
Timing compensations
Other compensations
0 -6 -5 -
Other compensations
When the BoostController feature is enabled, it is possible to change
pressure targets in the wastegate according to ethanol percentage,
adjusting engine power to the fuel used. The values in the table are
added or removed in BoostController function maps, even in cases
of different pressures per gear, 2-step, 3-step, Burnout or Pre-Start
target pressures.
IMPORTANT
Check the physical limitations of your variable
When turbo pressure is controlled by generic duty cycle output,
camshaft. In case this feature is improperly
ethanol percentage can also change the pulse frequency that opens
used, it may cause irreversible damage to the
/ closes the wastegate, adjusting the engine power to the fuel used.
engine (valves hitting each other or the piston,
The value entered in the table is added to the original PWM curve
specially when using aftermarket cams).
of the map.
WARNING
We recommend using yellow outputs for VVT
(FT500, FT550 and FT600). These outputs do not
need any modifications or add-ons (protection
diodes) on the harness.
For FT450, blue output #5 has this protection
diode built-in. Other blue outputs require adding
a protection diode according to the diagram.
1 2 3 4 5
+
1 2 3 4 5
+ Recommended diode: 1N5400, 1N5401, 1N5402,
Ethanol
[%]
0 10 40 75 85
[PSI]
Ethanol
[%]
0 10 40 75 85
[%]
1N5404, 1N5406, 1N5407 or 1N5408.
Percent -20 -20 -10 0 5 Percent +10 +5 -10 -10 -10
[PSI] [%]
- -
IMPORTANT
Gray outputs are NOT recommended for the
19.25 Throttle blip / Heel and toe VVT control.
This feature will blip the electronic throttle when downshifting. Diode
An input must be configured for it, and it’s possible to configure a safe
maximum activation timeout so there’s no risk of the throttle getting
Output 12V
stuck open. from FT
Blip / Heel and toe 1/3 Blip / Heel and toe 2/3
Input selection
Disabled Enabled
None
99
FT450 / FT550 / FT550LITE / FT600 Others functions
General configurations
Select how many variable camshafts are going to be used, it’s possible
to use up to four, 2 intake and 2 exhaust.
Variable camshaft (VVT) General configurations 1/3
Disabled Enabled
general configurations
Intake 1 Exhaust 1
Intake 1 Exhaust 1
Intake 2 Exhaust 2
Intake 2 Exhaust 2
Time after engine start for VVT activation: configures a blocking time
to activate the VVT, this time aims to facilitate the engine start.
Block VVT with motor temp below: limits VVT performance for a
minimum activation temperature.
Variable camshaft (VVT) 2/10
Disab. Enab.
Intake 1 Exhaust 1
Fill out the target tables for intake or/and exhaust. The values are Intake 2 Exhaust 2
shown in degrees, in relation to cam sync position sensor
Example: If the sensor is at 45°, and there’s a value of 10° in the Sensor position angle: There are two options to get the signal:
table, the camshaft will be mode to 55°. using a cam sync sensor on it’s dedicated input or a hall effect sensor
on one of the Analog inputs.
Intake 1 1/6
Position sensor
Analog input
(Hall effect sensor)
Regular
(Advance)
Camshaft sensors
0 100 50
% % % Reverse
(Retard)
100
Others functions FT450 / FT550 / FT550LITE / FT600
P - 1000 + 1 -+
I - 1000 +
D - 1000 +
+ Start
9.3
End
89.5
+
- º º -
Analog input (Intake 1): Uses another cam sync sensor to manage
camshaft position. Default configuration for 2JZ VVTi - Single tooth
NOTE Intake #1
The screens shown here are for intake 1. The Sensor type Cam sync sensor
procedure is the same for all other camshafts. Output signal 0V
Intake 1 1/10
PWM Freq 200 Hz
Minimum duty cycle 0%
Position sensor
Example: If the sensor is installed at 100° and there’s a 10° increment Window filter detection angle 120°
in the target table, the final angle will be 110°.
The detection window creates a range in degrees in which the ECU
Default configuration for 2JZ VVTi - Multiple teeth
expects the signal, ignoring signals found outside of it. Intake #1
Intake 1 3/10 Intake 1 4/10 Sensor type Cam sync sensor
Cam sync reading mode Sensor position Detection
Output signal 0V
angle window
Single tooth PWM Freq 200 Hz
180.0 100
Multi theeth °BTDC °
Minimum duty cycle 0%
Maximum duty cycle 100%
Base duty cycle 75%
Wheel decoder
Solenoid direction Advance
The decoder can be used either by just cranking or running the
Proportional gain 1.500
engine, it will automatically detect all teeth in cam sync wheel and
draw the signal pattern, then one of the angles must be chosen as Integral gain 0.50000
the sync reference. Derivative gain 0.020
Camshaft sensors
Sensor position angle 70.0 °BTDC
Sensor edge Rising
Window filter detection angle 120°
Cam sync wheel
Cam sync teeth tolerance 30%
Window filter detection angle 120°
Use Cam sync wheel
Cam sync teeth table
decoder button
101
FT450 / FT550 / FT550LITE / FT600 Others functions
19.27 Automatic Transmission Control Configuration for the total oil line pressure during 2-step/Transbrake.
This function enables the ECU to control automatic transmissions up General configurations 2/7
Based on speed maps and function settings, the ECU will automatically Line pressure while
2-step is activated:
select the desired gear and it is able to interpret temperature, pressure 2,1
IMPORTANT
Sets the locking time between gear changes.
To use this feature and set it up properly, you General configurations 3/9
need the electrical diagram of the transmission
you want to control Lock time after
gear change
6,0
s
Sets the delay and the percentage of TPS when pedaling the
accelerator, this prevents the transmission from shifting several gears
when the accelerator is pedaled.
General configurations 4/9
Disabled Enabled
6,0 6,0
s s
General configurations The next screen is dedicated to set up which solenoids will be
For a proper automatic transmission control it is necessary to set up activated.
which solenoids will be active for each gear and also the sensors that These solenoids are responsible for engaging or disengaging the
will feed the ECU with transmission oil pressure data. sets of each gear.
only perform gear shifts among 1st, 2nd and 3rd gears. Solenoids
A B C D E F
the shifter.
Solenoid Solenoid
For example: When “3” is selected in the shifter, the transmission will
only run in 3rd gear, not performing any gear shift.
General configurations 1/7 The first step is to enable the solenoid and set up the output for the
Disabled Enabled control.
Mode of operation in modes 1 to 4 Solenoid A 4/7 Solenoid A 5/7
Blue 7: Avaliable
102
Others functions FT450 / FT550 / FT550LITE / FT600
This configuration must be made for all gears available in the Triggering map 2/14 Triggering map 3/14
Downshift Downshift
PWM frequency Output Signal Activation ramp duration
Activated at 0V
120 0,75
Hz Triggering map 4/14 Triggering map 5/14
Activated at 12V s
Configuration in N Configuration in 1
Solenoids Solenoids
A B C D E F G H A B C D E F G H
Upshift Upshift
Triggering map (Gear) Downshift Downshift
The setup procedure is the same as the one described for the gears.
You just have to check the solenoids that will be activated for each
condition.
Triggering map 3/14
Configuration to Transbrake / Staging
Solenoids
A B C D E F G H
Transbrake
Staging
Tables
For example: To set up the 2nd gear, it is necessary to define which These tables will define the behavior in each gear and the changes
solenoids will be activated for upshifting from 1st and for downshifting between them. The main table is based on throttle position and the
from 3rd. desired speed for each gear shift.
Maximum RPM in each gear: The maximum value allowed in each
NOTE
gear before shifting.
This configuration must be made for all gears available
in the transmission, for both upshifts or for downshifts. Target tables 1/9
+
IMPORTANT Gear 1 2 3
rpm
103
FT450 / FT550 / FT550LITE / FT600 Others functions
Deny downshifts above speed: Maximum speed that the ECU Pressure compensation 6/9
R 0 0 +
Target tables 3/9
N 0 0 %
Deny downshifts above speed:
+ 1 0,000 50 40 -
Gear 1 2 3
kmh
Speed 10 20 35
[kmh]
-
Line pressure by temperature compensation: This table allows
the ECU to make percentual compensations for oil pressure according
This is the main table for the gear shift operation. You must set the
to the oil temperature, helping the transmission to reach its operating
speed according to throttle position for all gear shifts and the ramps
temperature quickly.
built for each shift schedule will define the values for each upshift
and downshift. It is recommended to always set the downshift values
lower than the upshifts.
0 100
% %
104
Others functions FT450 / FT550 / FT550LITE / FT600
In this table you can set the speed and throttle position in which the Example: some road racing cars have a power limit that is controlled
Lockup will be activated/deactivated. The Lockup will be activated by the amount of throttle opening, and during some parts of the race
when the speed is higher than the value set and deactivated when the driver is allowed to use 100% of throttle.
the value is lower.
NOTE
This function is only available with drive by wire control
(electronic throttle control).
%TPS
0,0 10,0
1 ON 8 10 +
1 OFF
Lockup 9 15 kph
2 ON 0,000 8 12 -
0,25 1,00
the throttle opening limit.
s s
Timeout actuation: set the time in seconds the P2P will last.
After the table is set up, it is necessary to adjust some Lockup control
parameters, such as: Activation method: Select if the P2P will be activated by a White
Input or by CAN (SwitchPanel or Input Expander)
Lower gear: That is the lowest gear in which the torque converter
will operate. Push to pass (P2P) 1/3 Push to pass (P2P) 2/2
Temperatures: This option defines the maximum and minimum Disabled Enabled
Input selection
None
engine temperatures that will allow the torque converter to operate. Throttle percentage Safety timeout White 1: Avaliable
added on gear shift actuation
White 2: Avaliable
Lockup control 7/10 Lockup control 8/10
White 3: air temperature
+15 200
Minimum transmission Force lockup % ms
Lower gear Minimum engine White 4: Pedal 1
temperature to when transmission
temperature lockup temperatures is above
FT CAN 2.0
This last setting is applied for Lockup deactivation in conditions as Button 3
105
FT450 / FT550 / FT550LITE / FT600 Others functions
Disabled Enabled
Pressed
Released
Disabled Enabled
Always active
Dashboard button Ignition timing: define if the ignition timing will follow the main ignition
External button table or if it is a fixed timing.
Anti-lag / Pops&Bangs / E. Brake 8/17
Ignition timing
Select if the ECU will start with this function enabled or not. Locked ignition
timing at:
Main table
-5,0
Fixed timing °
Anti-lag / Pops&Bangs / E. brake 1/17 Anti-lag / Pops&Bangs / E. Brake 5/17
Disabled Enabled
Start ECU with
Always active
Control desactivated
Dashboard button
Control activated
Adjust the activation delay, maximum duration time minimum RPM,
External button maximum TPS and fuel enrichment to have the function working as
expected.
When an external button is defined, is necessary to configure if it’s Anti-lag / Pops&Bangs / E. Brake 9/17 Anti-lag / Pops&Bangs / E. Brake 10/17
connected to an analog input or if it’s over CAN bus using a Switch Minimum RPM to
Turn on delay Safety timout
Panel. actuation Trigger Maximum TPS
There is an extra option to select whether it it’s a switch or a momentary 0,2 8,0
s
2500 1
%
s RPM
button
Ignition cut
Control desactivated
Control activated
106
Others functions FT450 / FT550 / FT550LITE / FT600
Idle actuator/electronic throttle position: it’s possible to setup Operation mode: select if the compressor control will be enable
the amount of air going through the engine in this function. A fixed only with running engine or always enable.
position can be used or a gear based table is presented.
Compressed air control 1/5
Disabled Enabled
Fixed opening 1 10 10 10 %
20 Marcha
%
Gear based 2 10 10 10 - Select the reserve tank minimum and maximum pressure, the
compressor will turn on and off by these limits.
Select the max duration for the compressor to stay on.
Turn-on under: Turn OFF when reach Minimum time Minimum time
for compressor ON for compressor OFF
0,3
S
IMPORTANT
After the main configuration is done, auxiliary options
are available under BoostController, Deceleration
Cutoff and closed loop menus.
107
FT450 / FT550 / FT550LITE / FT600 Drag race features
20. Drag race features • By an external button* - a white input is required. One click to
enable and another to disable the burnout mode.
This menu gathers all options normally used in drag race applications. • By an external switch* - similar to the button, but in this case the
All the time based features start after releasing the 2-step button which function is enabled while the input is grounded.
indicates the moment when the vehicle launched.
* In the FTManager, this setup is at “Sensors and calibration” - “Inputs”
20.1 Burnout mode The burnout mode can be automatically disabled by RPM. When the
engine RPM is below an editable value. This option is not available
The Burnout Mode is a function used to facilitate the processes of
for “external switch” option.
warming up the tires and using the two-step.
When pressing the two-step button, the two-step function is activated.
Burnout 1/3
Disabled Enabled
4000 7500
RPM RPM
When Burnout mode is activated, it disables the standard RPM Limiter, 3-step / boost spool / roll start 1/7 3-step / boost spool / roll start 2/7
instead the ECU uses this RPM limiter as the engine’s RPM limit. Disabled Enabled
3-step enabled
Burnout 2/3 until boost reaches:
Burnout 3/5
Automatic activation uses the
3-Step button same trigger as 2-step (button
Lock 2-step Burnout 2-step Burnout activation mode or speed) and automaticaly
switch to 2-step parameters
ignition timing at: fuel enrichment auto ON with 2-step when boost rises to what
2,00
DashBoard (until reach boost) was set up bar
Map Fixed
-16,0 45
° % Burnout external switch
There are two ways to activate this function, one uses an external
Burnout 3/3
button (must use a white wire attached to a button, usually on the
Disabled Enabled
foot brake) and the other is through 2-step button.
Turn off burnout In this case, you must press the 2-step button and the 3-step will be
mode when RPM goes down of:
activated until the engine reaches a predefined boost pressure, at this
2000
RPM point the 3-step will be deactivated and the 2-step will be activated.
If using an external button to trigger the 3-step, when it is triggered
simultaneously with 2-step button, the 2-step will prevail.
But when the two-step button is being pressed, the value considered
is the one set for the two-step parameter. The values adopted for 3-Step (Boost spool/footbrake) 4/5 3-Step (Boost spool/footbrake) 5/5
ignition timing retard and enrichment are the ones configured on the Disab. Enab. Ignition timing Fuel
Minimum TPS to enrichment
two-step function. Start correction
before: activate timing retard
and enrichment
Map Fixed
200 45
RPM % -16,0 45
There are 3 different ways to enable the burnout mode: ° %
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Drag race features FT450 / FT550 / FT550LITE / FT600
20.3 2-step rev limiter A maximum electronic throttle opening can be set, allowing the driver to
launch with the pedal to the floor while the ECU controls the maximum
The two-step active with a retarded ignition timing, and a mixture position of the throttle to aid in getting standardized launches.
enrichment given in percentage (also programmable). Another option for the 2-step activation is to use a signal directly
from a sensor. In the case of an air temperature sensor (which we
recommend), a button is wired in parallel to the sensor wire, and
when the button is pushed the signal is grounded. Once the signal is
grounded, the ECU will read the maximum sensor temperature, which
can be configured as the value for activation of 2-step.
WARNING
When the 2-step is by wheel speed, its working
can be checked through the first page of
2-step rev. limiter 1/6 2-step rev. limiter 2/6
Input selection Diagnostic Panel, since it is not being used any
Disabled Enabled
Nenhuma
None
2-step button input.
2-step button Branco 1:2-step
White 1: Disponível
Front wheels Branco 2:Oil
White 2: Disponível
pressure
By speed
Rear wheels Branco 3:Air
White 3: Temperatura do ar
temperature
Ignition cut
Speed for 2-step Cut on:
deactivation
Maximum level RPM progression range
4 7000 90 200
mph RPM % RPM
1000
RPM
45
%
-16,0
°
45
%
When using the 2-step by an input sensor, you must indicate an
above or below value which the 2-step must be considered active.
109
FT450 / FT550 / FT550LITE / FT600 Drag race features
can be released after this that the 2-step feature will still be active.
2-Step: Speed 3-Step: Button
The 2-step button still works as usual. The clutch switch is fully
Speed Button 3-step Active function
optional.
Lower than target Released 2-step
Lower than target Pressed 3-step
Clutch switch electrical diagram
Higher than target Pressed 3-step
Connect the clutch switch to any white input and setup this input
2-Step: Speed 3-Step: Auto through the FTManager or through the screen. The other side of the
Speed MAP pressure Active function clutch switch must be connected to the battery negative or chassis.
Clutch
Lower than target Lower than target 3-step 2-Step
Button
Ground Button
Lower than target Higher than target 2-step
Ground
Solenoid
2-Step: CAN 3-Step: Button White input#2
Line Lock
Disabled Enabled
Brake pressure
Acionamento control
PWM frequency
Clutch switch: for drag racing vehicles with manual transmission Burnout 2-step
Brake pressure sensor
and clutch, this switch tells the ECU whenever the pedal is pressed. 3-step
Must be setup for
this function
15
Hz
Line lock brake control 3/5 Line lock brake control 4/5
This is an auxiliary feature to the 2-step and it helps releasing the PWM table by pressure Test output: Test
Pressure None
If the clutch switch is pressed when the 2-step is deactivated, nothing [PSI] 40 80 90
[%] Blue 5: Avaliable
happens, but, if the 2-step is active, then the clutch switch will hold
PWM
[%] 0 50 100 Blue 6: Avaliable
-
the 2-step enabled until the clutch is released. The 2-step button
Blue 7: Avaliable
110
Drag race features FT450 / FT550 / FT550LITE / FT600
Line lock brake control 5/5 Gear shift output 1/16 Gear change output 2/3
Select the desired output, all the outputs will be displayed, except
the ones used for injection and ignition. In the FTManager, this setup
is at “Sensors and calibration” - “Inputs”.
The gear shift by single value sends a signal every time the engine
reaches the selected RPM. When using the each gear mode, each
gear shift will be on its own RPM. To use this mode the gear detection
must be activated.
The gear shift is enabled after the 2-step is released, so, after the last
gear the 2-step must be activated again to perform the shifts again.
When selecting this mode, the “First gear shift by time and RPM” will
be available. It allows the gear shift to be performed not only by RPM,
but also by time. This means that there are 2 conditions (time and
20.5 Timing table for rev launch RPM) to be met to gear shift. It is not possible to use this control with
automatic transmissions with more than one solenoid.
This timing table is only used for burnout mode, 2-step and 3-step.
This is not a compensation table, but a table with absolute timing
values, which ignores any other timing table or compensation. These settings will define the lock time between shifts and the RPM
in which they will happen. When the engine reaches the set RPM,
the output will be activated and it will start counting the lock time. The
shift into next gear will only happen after this time has passed and the
engine reaches the defined RPM again.
-
it’s duration, ignition timing and maximum ignition cut percentage.
6000 20,0 20,0 21,0
This feature allows switching on an external solenoid to shift the gears. Power reduction during gear shift
0,60
The activation strategy can be either by a fixed RPM value for all the s
gears or different RPM for each gear just like the shift light feature.
Gear shift output 7/21 Gear shift output 8/21
Power reduction duration (ms) Ignition timing during power reduction (degrees)
111
FT450 / FT550 / FT550LITE / FT600 Drag race features
This option enables a “variable duration” in the power reduction applied Time based enrichment 1/3 Time based enrichment 2/3
in the powershift feature, it will halt the power reduction as soon as it Disabled Enabled Time based fuel enrichment curve
+80
+60
+40
Select the outputs that will be used to activate the shifting solenoid, +20
and the type of signal, single pulse (air shifter), remain active (Lenco) -20
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00
is at “Sensors and calibration” - “Outputs”. Disabled Enabled Time based advance/retard curve
1 2 3 4 5
Time
+
Activates a time based timing [s] 0,00 0,55 1,25 2,50 3,00
map, starting at the lauch point.
compensation (%) feature. After you enter the table, a graph will be -2,00
displayed. -4,00
-6,00
-8,00
-10,0
-12,0
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00
1 2 3
Time
+
[s] 0,00 1,00 2,70
[%]
Cut
[%] 50 60 70
-
Time based advanced/retard timing It will perform ignition cut to keep the wheel speed/driveshaft RPM
under a predefined curve.
Enables a time based timing compensation that starts after the
The “Time based RPM (cut) - Limit” is the maximum level, which means
2-step deactivation. This compensation is a time (seconds) versus
the percentage of ignition events that will be cut to keep the engine
degrees BTDC (º BTDC) feature. After you enter the table, a graph
under the rev limiter.
will be displayed.
The RPM progression range acts as a smoothing for ignition cut.
112
Drag race features FT450 / FT550 / FT550LITE / FT600
Example: rev limiter at 8000rpm, RPM progression range at 200rpm. perform ignition cut to keep the wheel speed/driveshaft RPM under a
From 8000rpm the ignition cut level will gradually increase until it predefined curve. Generally speaking, this speed/RPM control seeks
reaches 90% cut at 8200rpm. to limit the wheel speed during the run.
Time based driveshaft (cut) 1/4 Time based driveshaft (cut) 2/4
Values less than 90% may not keep the engine under the rev limiter. Speed based ignition cut
Disabled Enabled
Bigger RPM progression ranges tend to stabilize more smoothly the 1 2 3
+
Speed progression range
rev limiter, but allows the RPM to pass the RPM set as your rev limit.
Time
[s] 0,00 0,50 1,10
Driveshaft RPM
[kmh]
Speed
For inductive ignition systems it is recommended to use 90% maximum Speed (traction) 20
Kmh
[kmh] 55 57 75
-
level and 200 RPM progression range. For capacitive system, like
MSD, it is recommended to use 100% maximum level and 1 RPM
progression range.
Time based driveshaft (cut) 3/4
Ignition cut curve
9000
-
8000
7000
6000
The first screen will briefly explain how the feature works and it will ask
5000
4000 what the speed reference is, if it is a wheel speed or drive shaft RPM.
0,00 0,50 1,00 1,50 2,00 2,50 3,00
9000
8000
7000
Time based RPM (retard) 4/4 Time based RPM (retard) 4/4
0,0 0,00 4 4 6000
5000
-2,0 -2,00 Chart curves
4000
-4,0 -4,00 0,00 0,50 1,00 1,50 2,00 2,50 3,00
-6,00
-6,0
Revs Degrees
-8,0 -8,00
3 3 This feature reads the wheel speed (or the driveshaft RPM) and applies
1
2 ignition compensation, according to the two RPM curves (A and B)
1 - Green Speed curve; to control launch.
2 - Purple speed curve; The basic idea is to retard the ignition timing, reducing power to the
wheels. When the wheel speed reaches the programmed in the
3 - Buttons for chart selection that will be in the upper layer;
“speed curve A”, the ECU starts the programmed retard in the “delay
4 - Check boxes to enable or disable graphic display.;
curve A point”.
Time based speed (cut) As the speed increases, and goes toward the curve “B” speed, the
This feature is the same as the time based RPM (cut) but instead retard applied to the timing (that is interpolated between the two retard
of using the engine RPM, it uses the wheel speed (with a wheel
speed sensor or by calculating speed) or the driveshaft RPM. It will
113
FT450 / FT550 / FT550LITE / FT600 Drag race features
curves) is incremented. Thus, if the initial retard made by curve A is • If the speed/RPM programmed is overcoming the curve B, the
not sufficient to hold the speed of the vehicle, the retard will increase ignition retard is equal to the value programmed in curve B.
as much as the RPM increase.
In cases where the speed/RPM exceeds the limits of the curve “B”, 20.8 Pro-Nitrous
the maximum retard (entered in curve B) will be applied.
Time based speed (retard) 1/6 Time based speed (retard) 2/6
This feature controls up to 6 time based nitrous stages, with individual
Disabled Enabled Speed curve A
settings for each stage.
1 2 3 4 5
Time
+
[S] 0,00 0,55 1,25 2,50 3,00
Time based speed control allows Driveshaft RPM
[s]
the car to regain traction
Speed
through a timing retard ramp.
Speed (traction) [mph] 3800 3500 3700 5000 5500
-
Speed curve B
1 2 3 4 5
Time
+
[s] 0,00 0,25 0,45 0,95 1,50
mph
Speed
[mph] 5 15 15 55 120
-
Pro-Nitrous settings
After this, the ignition retard curves A and B To active the Pro-Nitrous it is mandatory fulfill 3 requirements:
Time based speed (retard) 6/6 Time based speed (retard) 6/6
10000 10000
5
8500 8500 Chart curves 1. Active the Pro-Nitrous button (external switch in one of the white
inputs or a dashboard button in FT display).
7000 7000
Speed A Speed B
5500 5500
1 - Green speed curve A; With these 3 requirements fulfilled, the Pro-Nitrous stages will start and
2 - Purple speed curve B; follow the configured time. The fuel and timing compensations will also
3 - Pink timing retard curve A; start at this point. If any condition fails, the Pro-Nitrous is deactivated
4 - Blue timing retard curve B; and FT will use fuel, timing and O2 closed loop main tables.
5 - Buttons for chart selection that will be in the upper layer; Pro-Nitrous settings 2/13 Pro-Nitro 4/14
6 - Check boxes to enable or disable graphic display; Disabled Enabled Stages activation outputs
Enable function by
Number of stages
Activated at 0V
In the end, a graph will be displayed with all the curves (speed/RPM Dashboard Switch
6 Activated at 12V
A and B, retard A and B) Pro-Nitrous switch
Note that the speed and retard curves shown on the graph form speed
and retard zones. They have the following characteristics: Pro-Nitrous settings 11/13
• When below the curve A, there is no retard applied to the engine;; Turn on with TPS above: Turn off with TPS below:
• When the speed/RPM is equal to the programmed curve A, the 95,0 90,0
% %
ignition retard is equal to the programmed in curve A;
• For speed/RPM between the two curves, the retard is
interpolated, in other words, the more the speed/RPM exceeds
the curve A towards to curve B, the more retarded the timing
will be;
114
Drag race features FT450 / FT550 / FT550LITE / FT600
a minimum TPS, the other is to turn off with a maximum TPS. The
Ramp 1,00 1,00 1,00 1,00 1,00
-
recommend is set the TPS to turn on at least 5% higher than the TPS
to turn off. This way there will be a hysteresis that won’t let Pro-Nitrous Fuel Pro-Nitrous stage 1 - 2/7
turn on and turn off several times when TPS is around activation TPS.
Also, you will be able to pedal the throttle to get back traction.
The RPM activation window is necessary to protect the engine, not 2400 RPM
Since the injectors are closer to the combustion chamber than the
nozzles/foggers, the purpose is that the fuel and nitrous get to the
combustion chamber at the very same time.
In the FTManager software is possible to visualize the total calculated
fuel table.
It is possible to set an OFF delay and OFF ramp after each stage. It
helps because moments after shut down the nitrous solenoid, the
intake still full of nitrous that will be consumed by the engine.
Pro-Nitrous settings 12/13 Pro-Nitrous settings 13/13 Nitrous stage cylinder trim and bottle pressure
1
Pro-Nitrous activation window
2 3 4 5 1
Pro-Nitrous Stages
2 3 4 5
compensation
+ +
Upper 2000 4000 5000 6000 6000
RPM
Turn on 0,00 1,00 2,00 3,95 5,95
[s]
• This is a fuel injection cylinder trim for the Pro-Nitrous feature.
Lowe 8000 8000 8500 8500 8500 Turn off 10,00 10,00 4,00 6,00 10,00
- -
1 2 3 4 5 6
0,30 0,25 0,20 0,15 0,10 0,10
115
FT450 / FT550 / FT550LITE / FT600 Drag race features
Cylinders
1 2 3
400 PSI
15 %
Time based output 2/5
Disabled Enabled
Nitrous stage timing tables: After the delay, there are the timing
Time to trigger after 2-step
tables to each stage. You can program the timing compensation 5,00
s
5800 150
RPM km/h
All these options can be enabled or disabled. The output signal can
Pro Nitrous fuel table 1/7 Timing Pro-Nitrous stage 1 - 2/7
be an ON/OFF signal (remaining on while the conditions are valid) or
Delay to start fuel compensation
(in seconds) a pulse (to release the parachute, for instance), which the duration
is programmable
1 2 3 4 5 6
0,30 0,25 0,20 0,15 0,10 0,10 400 RPM
The available activation conditions are: minimum RPM, minimum TPS,
-2,75
minimum driveshaft RPM.
º
If the output trigger type is ON/OFF, when one of the conditions stops
Pro Nitrous fuel table 8/8
being met, the output is turned off.
When activated, the output switches to 0V. In the FTManager, select
Time to deactivate fuel compensations
1 2 3 4 5
+
Delay 0,00 0,10 0,15 0,10 0,05 the output in the “Sensors and calibration” menu, then “Outputs”.
[s]
Ramp 1,00 1,00 1,00 1,00 1,00
-
20.10 Wheelie Control
This function reads height and pitch sensors to help prevent the from
20.9 Time based output leaving the track surface. It is recommended for rear wheel drive cars
and bikes.
This feature allows activating an auxiliary output by time, which can
be used to release the parachute, turn on the nitrous or even switch
on the torque converter lockup solenoid.
116
Drag race features FT450 / FT550 / FT550LITE / FT600
2,00
15,0 1,5 S
in °/S
Drag racing only: This feature will be activated after releasing the 2
step button/switch, during the next 15s it will be operating.
Set height (in) or pitch rate (º/s) to activate the retard control. It is
possible to use both sensors at the same time.
Wheelie control
Cut by height 3/7 Cut by pitch rate 4/7
seconds seconds
Retard stage 0,00 0,10 0,20 0,00 1.00 2.00
Retard Stage There is also the option to trigger an auxiliary output when the retard
or cut is being performed. The output can be used to release the
This feature retards the ignition timing when the front of the car reaches
chute, shift gears, etc.
the limit height that has been programmed. The cut stage cuts the
In the FTManager, select the output in the “Sensors and calibration”
ignition to control the front height of the vehicle.
menu, then “Outputs”.
The retard stage is a first line of defense to keep the ride height under
To use this function, a height sensor or a pitch rate sensor must be
control, the cut stage is a more aggressive way to stop the height/or
installed and configured in the “Sensors and calibration” menu, then
pitch rate from keep increasing.
“Inputs”.
Drag racing only: This feature will be activated after releasing the 2 White 1: Avaliable White 1: Avaliable
Set height (in) or pitch rate (º/s) to activate the retard control. It is White 4: TPS White 4: TPS
seconds seconds
0,00 0,10 0,20 0,00 1.00 2.00
15,0 -0,80 -0,88 -0,75 + 250.0 -0.80 -0,88 -0,75 + This feature creates a curve for a time based progressive opening of
16,0
in
-0,90 -1,00 -0,88 ° 300.0
°/s
-0,90 -1,00 -0,88 ° the electronic throttle.
17,0 -0,88 -1,00 -0,80 - 350.0 -0,88 -1,00 -0,80 -
Cut stage
As the retarding control, there are height and pitch rate configurations
to the cut stage. The cut level can be configured, and it is possible
to define a minimum time to the cut occurs.
117
FT450 / FT550 / FT550LITE / FT600 Drag race features
You can create a curve based on time by maximum percentage of Now it is possible to select if the transbrake and the staging function
throttle opening. will be active during 2-step and 3-step. This makes easier to stage
the car and prevents the driver from trying to stage without meeting
the launch conditions.
Staging control 1/4
2-step 2-step
3-step 3-step
IMPORTANT
The use of a solid state relay is mandatory for
this feature to work properly. ground
or 12V
White wire
Ground 87
Activation 85
86 Do not
Connect
Blue, Gray or Yellow wire 30
Solid State Relay
Hella
From Ignition
20.14 Mechanical fuel injection controller switched relay 12V/16V
NOTE
This manual shows the settings for one stage, but the
same can be applied to all other stages.
Settings:
The function can be enabled by a button on the ECU dashboard, by
an external switch (requires an appropriately configured analog input
or always active when the ECU is switched on.
118
Drag race features FT450 / FT550 / FT550LITE / FT600
Mechanical fuel injection control Mechanical fuel injection control 1/7 The ignition compensations for each stage can be activated or
Settings Disabled Enabled deactivated with a delay time in relation to the fuel solenoid activation
time, thus seeking to get the exact time that ignition timing needs to
Stage 1 Stage 2 Stage 3 Stage 4
Dashboard Always enabled be changed to equal the fuel difference that is going to the engine.
Stage 5 Stage 6 Stage 7 Stage 8 External switch
Next set up the ignition timing on the table, it’s possible to set up to
When using an external switch, a white input must be configured or 16 points for each stage.
a SwitchPanel-8 button when using CAN. Stage 1 4/7 Ignition stage 1 6/8
Mechanical fuel injection control 2/7 Mechanical fuel injection control 3/7
Input selection
Timing compensation Timing compensation
None
ON OFF delay
CAN button channel
White 1: Avaliable
0,30 0,25 400 RPM
White 2: 2-step
1 s s
White 3: Air conditioning -12,7 º
Stages The last step is to select which output is responsible for each stage
You can set up to 8 stages depending on what you need. and how it activates (0v or 12v).
After that it’s possible to test to see if the output is working properly
by clicking on “test”.
Grey 5: Avaliable
Settings
20.15 Launch delay controls (delay box)
Stage 1 Stage 2 Stage 3 Stage 4
Stage 1 1/7
Operation mode
Disabled Enabled
119
FT450 / FT550 / FT550LITE / FT600 Drag race features
Launch delay controls 1/14 Launch delay controls 4/14 Launch delay controls 5/14
Disabled Enabled
(+) Bump (-) Bump (+/-) Super
Operation mode up delay down delay bump delay
Pre launch RPM cut and Pre launch timer: This feature makes it
NOTE
possible to set a target RPM cut designed to “save” the engine during
It’s necessary to configure the dials (bracket) in the staging procedure. The pre launch RPM target will be lower than
Interface Settings / Dashboard setup the 2 step RPM target and will be active while the 2 step button is
pressed. It will deactivate when a user defined pre launch timer is
In order for all the time based features that depend on a validated subtracted from an initiated delay 1 timer. (Example: 1.000 delay 1
launch to start after the bracket delay expires, it’s necessary to validate and a 0.200 pre-launch timer will allow engine to climb to the 2-step
the launch by hitting the 2-step rev limiter or having TPS above 50% target RPM cut at 0.800)
while bracket delay is active. Launch delay controls 6/14
Disabled Enabled
Launch delay controls 2/14
Pre launch
Delay activation on 2-step release: Time RPM
200 5000
Requires validated launch conditions ms RPM
White 1: Avaliable
There are two options for this feature: White 3: Avaliable Activated at 12V
White 4: Avaliable
ON: Delay 2 overrides delay 1 and will launch the vehicle based
on delay 2 timer once 2 step button is pressed and released for a
second time. Output: This feature makes it possible to configure an output that will
OFF: Delay 2 DOES NOT override delay 1 and the vehicle will launch trigger a solenoid to limit the engine air intake opening. This output
with the timer of whichever delay expires first. remains active while two step button is pressed and deactivates when
Launch delay controls 3/14
the pre launch timer expires.
Disab. Enab. Launch delay controls 13/14
Gray 6: Avaliable
120
Alert settings FT450 / FT550 / FT550LITE / FT600
Over rev
Setup the RPM for alert and the action the ECU must perform.
Over Rev 1/2 Over Rev 2/2
Disabled Enabled
Alert only The Alert will appear only
Over Rev Alert on the Ft500 display.
The engine will enter
Safe Mode Safe mode with defined
Rev limiter.
6000 Engine shutt off
RPM
Overboost
21.1 Safe mode RPM limiter Setup an overboost value to activate the alert and the action the ECU
must perform.
Safe mode protects the engine whenever an alert is activated, limiting
max engine RPM while the alert condition is still happening. Overboost 1/2
Disabled Enabled
3000
RPM
Engine temperature
Setup an engine temperature to activate the alert and the action the ECU must perform.
21.2 Alerts
The configuration of alerts allows the programming of sound and visual Engine Temperature 1/2
is possible to setup up to three different actions when any alert is Engine temperature alert
Alert only: alert is displayed on the screen, but the engine continues
to work normally. Injector duty cycle
Setup a percentage value that indicates injector’s saturation.
Safe mode: besides the alert displaying on the screen, engine has
its max RPM limited to what was set up on the “Safe mode rev limiter”
Injector duty cycle 1/2
parameter
Disabled Enabled
Engine shut off: besides the alert displayed on the screen, engine
90
is immediately shut off by fuel and ignition cut. %
121
FT450 / FT550 / FT550LITE / FT600 Alert settings
Minimum Oil Pressure alert when RPM above: This function only works for EGT probes reading a
single cylinder. EGTs for the entire bank or a single
3,00 5500
bar RPM EGT for the motor are not considered for this alert.
Exhaust gas temp. Low (EGT) 1/2 Exhaust gas temp. Low EGT 2/2
Setup a value to activate the alert and how the ECU reacts. Exhaust gas temp. low (EGT)
Safe mode they will be chacked
after 2 seconds of engine
100 Engine shut off
ºC running to prevent false
Disabled Enabled
4,40
O2 closed loop Correction limits exceeded
bar
Disabled Enabled
1,50 0,20
bar bar
Only Alert
Safe Mode
The base fuel pressure is what the pressure regulator should keep with
MAP = 0 psi, that, in most of cases is 45psi with the engine turned
off and the fuel pump turned on. Overboost by % ethanol
It is possible to enable overboost alert according to the amount of
When engine is turned on, the vacuum/boost makes the fuel pressure ethanol used. When you select this alert, a table is available in the
regulator to manage the fuel pressure in a 1:1 ratio. alerts settings menu.
Boost pressure by ethanol % 2/3 Boost pressure by ethanol % 3/3
Example: an engine idling with -8.7psi of map pressure must have Boost pressure limits
The alert will appear only
1 2 3 4 5 Only Alert on the display.
34.8psi of fuel pressure if differential pressure is set as 43.5psi. If the Ethanol 0 10 40 75 85
+ No engine cut or limitation
will be applied
[%] Safe Mode
MAP sensor is reading 29psi, the fuel pressure must be 72.5psi. If Pressure 20 22 30 40 45
[PSI]
Engine shutt off
The alert will be enabled after
0,1s under alert condition
the tolerance range is 5.8psi, the differential pressure can vary from
[PSI]
- and 2s after the engine start.
Exhaust gas temp. High EGT 1/2 Exhaust gas temp. High EGT 2/2
122
Alert settings FT450 / FT550 / FT550LITE / FT600
22. Favorites
In this menu it is possible to have access to the most used functions
of the ECU. It gives quick access to functions as:
Favorites
123
FT450 / FT550 / FT550LITE / FT600 Interface settings
Night mode: adjust brightness the display to value in LCD backlight LED for Colors
2
LED
3 4
White 1: O2 General
Day mode Dashboard White 2: 2-step
Day/night White 3: Air Conditioning
Night mode external switch
White 4: Oil pressure
Day Mode
100%
Nigth Mode
36%
Color: Select the LED color.
Warning mode: This menu has two options; always enabled or
blinking;
23.3 LED configuration (FT600 only) Condition: Select the function will be associated to this LED.
This function allows you to configure all optional LED’s Activation mode: set the maximum and minimum values to turn
the LED on.
Operation 2 and 3: This option provides more activation conditions
LED bar
to the same LED.
Select here the options on how the shift light LEDs will work. It is
possible to set the LEDs to turn on in a fixed RPM, progressively or
with different values by gear.
LED bar 1/3
Disabled Enabled
Single value: select the LED you want to edit, choose its color and
the RPM value to activate it .
LED bar 2/3 LED bar 3/3
Blinking 3. Avaliable
By gear: select the LED to edit, choose its color, set the RPM you
want it to turn on for each gear and which LEDs will be activated.
124
Interface settings FT450 / FT550 / FT550LITE / FT600
RPM Bar
Adjust LCD brightness side LED’s and select between night and day
Dashboard
modes. Go to screen 1
on Two-Step quantity MAP Lambda 1 Ignition T.Engine
4
+15 Free
% Data P.Comb Battery TPS
LEDs Testing
Free
This option verify if all LEDs are working properly. Selecting this function Available
the LEDs must to turn on with the same color and at the same time, in Display configuration 2/5 Display configuration 3/5
case any LED do not turn on you must get in contact with FuelTech Information select:
TPS
Size exhibit
FT550)
Virtual LEDs are configured the same way as in the FT600, through NOTE
the ECU or the software. After version 3.10 of FTManager is possible to set 4
different dashboards directly in the software clicking
over the free gauges and editing the informations.
Battery MAP
RPM
Side LEDs
Avaliable Avaliable
125
FT450 / FT550 / FT550LITE / FT600 Interface settings
5500
RPM
1
4
Dials - Bracket
This parameter will define your dial as well as your opponent’s dial to
allow the ECU to calculate the crosstalk timer when the opponent is
dialed slower than you. This data can be viewed and changed via the
instrument panel or on FT Manager. 2
06.53 07.02
DELAY 1
Through the touchscreen it is possible to select if the splash screen
will be the default or a custom one.
1 . 82 5 Splash Screen
Default image
Custom
Open the main menu after startup Activating the ECU password allows three types of blocking protection:
Open the dashboard after startup • FTManager: choose this option to activate an FTManager
Open the favorites menu after startup access password, but keep all touchscreen menus accessible.
Do this to avoid that a password being activated without your
consent.
• Menus: This option protects all the ECU menus, only giving
access to information displayed on the on board computer and
engine status.
• Engine Start: Engine start blocking. All menus will be available
for viewing and editing, but the ECU system will be blocked until
the password is inserted.
126
Interface settings FT450 / FT550 / FT550LITE / FT600
Clear peaks
Warning!
Configuração do painel de instrumentos
Are you
Seleção da tela principal sure you want
Password protection setup to clear peaks?
Configuração de favoritos
Yes
Configuração de favoritos
No
ECU
MAP
23.11 Measurement units
In this menu it is possible to change the measurement unit for some
Password protection setup 1/2 Password protection setup 2/2
parameters as pressure, temperature, speed and O2 readings.
Disabled Enabled
FTManager
Pressure Units: bar, PSI or kPa;
Menus
Map Password Pressure unit Temperature unit O2 Sensor unit Speed unit
This password blocks all the map menus of the fuel and ignition table bar
°C Lambda kph
adjustments, engine settings, aux function and file manager. Alert Psi
°F AFR mph
settings, shift alert, display and initial screen are left unprotected. kPa
127
FT450 / FT550 / FT550LITE / FT600 Interface settings
1 2
1 2
NOTE
This feature requires 2-step to be set up and activated
using an external button.
There are four different settings for how the drag tree is going to light
up:
- Full: One light after the other
- Pro: All three lights together
- Rollout: The time it takes for the car to start moving after releasing
the button.
128
File manager FT450 / FT550 / FT550LITE / FT600
positions stored in the ECU. With this, you can have up to 4 totally Map 3:
Copy map to another file
use the same ECU for up to 4 different engines with their own maps.
Copy map to another file Copy map to another file
In the FTManager, the functions of File Manager are available in the <Map 1: Default FuelTech>
Copy map file to: Copiar ajuste para:
Map 3:
Map 4:
Before using this function, make sure you have followed chapter 5 File manager 2/2 Selection by button 1/10
Further information about the assistant manager can be found in the Copy map to another file Single button
Chapter 7.7 of this manual Erase file Selection by button One button per map
24.2 Edit map file name You must set which maps will be available to be switched and also
whether it will be switched by analogic inputs or CAN Network.
Edit the file map name after generating the FuelTech base map.
Selection by button 2/10 Selection by button 3/10
File Manager 2/2 l Input selection
129
FT450 / FT550 / FT550LITE / FT600 Rotary engines setup
3. Install and tighten the Crank Angle Sensor in the engine. After
the steps above are correctly followed, the Crank Angle Sensor
should be aligned at TDC with the eccentric shaft.
A B
12 Teeth sensor 1 Tooth sensor
FuelTech C
Function FuelTech wire
pin
12 teeth sensor (crank signal) Red from black shielded cable 1
12 teeth sensor negative White from black shielded cable 2
1 tooth sensor (home signal) Red from gray shielded cable 3
D
1 tooth sensor negative White from gray shielded cable 4
130
Rotary engines setup FT450 / FT550 / FT550LITE / FT600
After setting up Fuel Injection Setup and Ignition Setup menus, make sure you go through chapter 11.3 to generate a fuel and timing base
map for your engine.
For 2 rotor engines, the gray wires are connected as the table below shows:
ECU ignition output Function Recommended SparkPRO-4 channel
Gray wire #1 Leading rotor #1 – Coil L1 Channel 1
Gray wire #2 Leading rotor #2 – Coil L2 Channel 2
Gray wire #3 Trailing rotor #1 – Coil T1 Channel 3
Gray wire #4 Trailing rotor #2 – Coil T2 Channel 4
For 3 rotor engines, the gray wires are connected as the table below shows:
ECU ignition output Function Recommended SparkPRO-6 channel
Gray wire #1 Leading rotor #1 – Coil L1 Channel 1
Gray wire #2 Leading rotor #2 – Coil L2 Channel 2
Gray wire #3 Leading rotor #3 – Coil L3 Channel 3
Gray wire #4 Trailing rotor #1 – Coil T1 Channel 4
Gray wire #5 Trailing rotor #2 – Coil T2 Channel 5
Gray wire #6 Trailing rotor #3 – Coil T3 Channel 6
131
132
Blue output#5
White - input#1
Blue output#13 Blue output#14
White - input#6 White - input#7
Blue output#4 Blue output#6
White - CAN sync signal input White - input#2
Blue output#12 Blue output#15
White/Red - CAN_A_HIGH White - input#8
Blue output#3 Bllue output#7 Battery negative
Red - CAM signal input White - input#3
Blue output#11 Blue output#16
AIR
Yellow/Blue - CAN_A_LOW White - input#9
Blue outupt#2 Blue output#8 Signal output
White magnetic RPM signal sensor White - input#4
Blue output#10 Black/White - chassi ground
TEMPERATURA
Battery negative
1
Signal output
2
1 2 3 4 5 6 7 8 9
FUEL
PS-10B
1 2 3 4 5 6 7 8 9
PS10-B
switched 12V
PRESSURE
3
10 11 12 13 14 15 16 17
10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
18 19 20 21 22 23 24 25
26 27 28 29 30 31 32 33 34
Connector A
26 27 28 29 30 31 32 33 34 Signal outupt
Connector B
Battery negative
Yellow output#1
TEMPERATURE
Gray output#2
Black/White - Ground chassi White - input#14
Signal output
Yellow output#3 Yellow output#7
2
PS-10B
5V Input
2
FT450 / FT550 / FT550LITE / FT600
Signal output
3
TPS
ignition switch
Negative
1
MAIN
15
30
RELAY
26. Electrical diagram - example FT600
86 85
Fuse
4 87 30
5V Input
Sinal output
Battery negative Hall
SENSOR
CAM SYNC
Fuse
INJECTORS
RELAY
86 85
_
2 87 30
+
BAT
1
Reference
Signal Output
+
VR SENSOR
POWER GROUND
Shield
CRANK TRIGGER
ENGINE
head or block
CRANK TRIGGER SENSOR
Fuse
COILS
RELAY
THERMATIC
86 85 FAN RELAY
87 30 Fuse 85 86
FUEL PUMP
Fuse
RELAY 87 30
85 86
Ignition signal input - Channel # 1 -Gray
Power Ground - Black/ White 87 30
1
2
12V from relay +
1 2 3
4 5 6
-
SparkPRO-2
Channel #2 Output - Green
FUEL PUMP
Power Ground - Black/white
SparkPro Channel #1 Output - Green
1
+
2
12V from relay
-
Electrical diagram
4
3 Negative
AIR
TEMP
FT450
Signal
Negative
A
1 2 3 4 5 6 7
Electrical diagram
Signal
C
FUEL
PS-150
8 9 10 11 12 13
5V Input
B
PRESSURE
14 15 16 17 18 19
20 21 22 23 24 25 26
Connector A
Signal
TEMP
Negative
ENGINE
Negative
A
Signal
C
OIL
PS-150
PS10-B
5V Input
B
PRESSURE
5V Input
Signal
TPS
IGNITION SWITCH
Negative
MAIN
15
30
RELAY
85 86
Fuse
4 87 30
Sensor Ground
Signal
HALL
SENSOR
CAM SYNC
3 Switched 12V
Fuse
INJECTORS
RELAY
85 86
_
87 30
+
2 CRANK TRIGGER
+
CRANKTRIGGER SENSOR
BAT
1
Reference
Signal
POWER GROUND VR SENSOR
Shield
ENGINE
HEAD OR BLOCK
Fuse
COILS
RELAY
THERMATIC
85 86 FAN RELAY
RELAY 87 30
85 86
Ignition signal input - Channel #2 - Gray
Power Ground - Black/White 87 30
1
CAN - Pin #4 -Red/White
2
12V from relay
1 2 3
+ analog Output - Yellow/Red
Switched 12V - Red
4 5 6
- 4
SparkPRO-2
1 2 3 4 5 6
3
Channel #1 ouput - Green
7 8 9 10 11 12
WB-O2
Nano #1
FUEL PUMP
Power ground - Black/White
SparkPRO Channel #2 ouput - Green
1
+ Power Ground - Black/White
2
12V from relay Battery negative - Black
- CAN - Pin #3 - Yellow/Blue
133
FT450 / FT550 / FT550LITE / FT600
134
CAN B (+) HI
FT550
Blue output #4 4
Ignition COIL #5 Ignition COIL #6
Ignition COIL #3 Ignition COIL #4 3 Sensor Ground
AIR
Blue output #3 Blue output #5
Signal
Sensor Ground
A
Blue output #1 Power Ground Power ground White input #10
1 2 3 4 5 6 7 1 2 3 4 5 6 7 Signal
C
FUEL
PS-150
PS10-B
Ignition COIL #1 Red 12V input from relay Blue output #7 White input #12 5V input
PRESSURE
B
8 9 10 11 12 13 8 9 10 11 12 13
5V para sensores Red RPM signal input Blue output #9 White input #14
14 15 16 17 18 19 14 15 16 17 18 19
CAN A (-) LOW White magnetic RPM signal sensor White input #13
TEMPERATURE
PS-150
White input #4
PS10-B
5V Input
Blue output #4
Signal
TPS
Sensor Ground
FT450 / FT550 / FT550LITE / FT600
IGNITION SWITCH
Blue output #3
MAIN
15
30
RELAY
85 86
Blue output #2
Fuse
4 87 30
Sensor Ground
Signal
HALL
SENSOR
Blue output #1
CAM SYNC
3 Switched 12V
Fuse
INJECTORS
RELAY
85 86
_
87 30
+
2 CRANK TRIGGER
+
CRANK TRIGGER SENSOR
BAT
1 Blue output #5
Reference
Signal
POWER GROUND INDUCTIVE
Blue output #6 Shield
ENGINE
HEAD OR BLOCK
Blue output #7
5
Fuse
COILS
Blue output #8
RPM RELAY
6 activated output THERMATIC
85 86 FAN RELAY
RELAY 87 30
85 86
7 87 30
Ignition COIL #6
Switched 12V Spark wire ground
Battery negative (power) Spark wire ground
Spark wire ground Battery negative (power)
6 THERMATIC FAN
ABCDE
ABCDE
Spark wire ground Switched 12V
3 CAN - Pin #4 -Red/White
8 Ignition COIL #3
+ analog Output - Yellow/Red
Switched 12V - Red
Ignition COIL #7
Switched 12V Spark wire ground
- 4
Battery negative (power) Spark wire ground 1 2 3 4 5 6
Spark wire ground Battery negative (power)
7
ABCDE
ABCDE
ABCDE
1 4 Spark wire ground Switched 12V
Ignition COIL #4 7 8 9 10 11 12
WB-O2
Nano #1
FUEL PUMP
ABCDE
ABCDE
terminal through separate wires. Switched 12V
Ignition COIL #2 Ignition COIL #5
2 5
Electrical diagram
FT550
CAN B (+) HI
Blue output #4 4
Ignition COIL #5 Ignition COIL #6
Ignition COIL #3 Ignition COIL #4 3 Sensor Ground
Sensor Ground
A
Blue output #1 Power Ground Power ground White input #10
1 2 3 4 5 6 7 1 2 3 4 5 6 7 Signal
C
FUEL
PS-150
PS10-B
Ignition COIL #1 Red 12V input from relay Blue output #7 White input #12 5V input
PRESSURE
B
8 9 10 11 12 13 8 9 10 11 12 13
5V para sensores Red RPM signal input Blue output #9 White input #14
14 15 16 17 18 19 14 15 16 17 18 19
CAN A (-) LOW White magnetic RPM signal sensor White input #13
TEMPERATURE
PS-150
White input #4
PS10-B
5V Input
Blue output #4
Signal
TPS
Sensor Ground
IGNITION SWITCH
Blue output #3
MAIN
15
30
RELAY
85 86
Blue output #2
Fuse
4 87 30
Sensor Ground
Signal
HALL
SENSOR
Blue output #1
CAM SYNC
3 Switched 12V
Fuse
INJECTORS
RELAY
Blue output #6 85 86
_
87 30
+
2 CRANK TRIGGER
+
CRANK TRIGGER SENSOR
BAT
1 Blue output #5
Reference
Signal
6 POWER GROUND VR SENSOR
Shield
ENGINE
HEAD OR BLOCK
5
Fuse
ABCDE
1 COILS
RPM RELAY
Activated output THERMATIC
85 86 FAN RELAY
RELAY 87 30
85 86
Switched 12V
Battery negative (power) PINS B and D (battery negative) must reach the 87 30
Spark wire ground battery negative terminal through separate wires.
Spark wire ground
ABCDE
Ignition COIL #2
2 THERMATIC FAN
CAN - Pin #4 -Red/White
+ analog Output - Yellow/Red
Ignition COIL #5
Switched 12V Spark wire ground
Switched 12V - Red
Battery negative (power) Spark wire ground
Spark wire ground Battery negative (power)
5
ABCDE
-
ABCDE
3 Spark wire ground Switched 12V
4
Ignition COIL #3 1 2 3 4 5 6
3
7 8 9 10 11 12
WB-O2
Nano #1
FUEL PUMP
ABCDE
Spark wire ground
ABCDE
Switched 12V CAN - Pin #3 - Yellow/Blue
Ignition COIL #4
4 -
135
FT450 / FT550 / FT550LITE / FT600
FT450 / FT550 / FT550LITE / FT600 Mounting kit
2
4
136
Bracket FT450 / FT550 / FT550LITE / FT600
3.63 L
2.50 RIA
PE
IM
.2
=0
D
120.65
146.11
4.75
5.75
0
5
6.
=
D
RIC 63.50
MET
92.11
137
FT450 / FT550 / FT550LITE / FT600
FT - Holes Template.pdf 1 23/09/2016 13:09:44
Bracket
FT600
43,0 mm
65,00 mm
18,50 mm
86,00 mm
138
Protocol CAN FT450 / FT550 / FT550LITE / FT600
29. FTCAN 2.0 protocol A list with all the possible ProductTypeIDs is presented later in this
document.
29.1 Physical layer
CAN 2.0B extended mode
DataFieldID
Rate: 1Mbps Identifies the type of data structure that is being sent in the CAN FRAME
-> DATA FIELD. There are 4 possible data layouts:
Features
• 0x00: Standard CAN data field
In this document we will approach the implementation of a custom
• 0x01: Standard CAN data field coming from/going to a bus
protocol (FTCAN) running on top of a CAN 2.0B physical layer. One
converter.
rain feature of the FTCAN protocol is to provide a means to segment a
• 0x02: FTCAN 2.0 data field
large stream of data into many smaller CAN packets. We will consider
• 0x03: FTCAN 2.0 data field coming from/going to a bus
a CAN FRAME as indicated below:
converter.
CAN FRAME
MessageID
29 bits 0 to 8 bytes
Identifies the data in the DATA FIELD. Example: commands,
IDENTIFICATION DATA FIELD
configuration data, real time readings, etc. The lower the MessageID
the higher is the priority. The MessageID’s most significant bit is
reserved in order to identify a response from a command:
29.2 IDENTIFICATION
The FTCAN will use the 29 bits of the IDENTIFICATION header to MessageID (11 bits)
identify the device that originated the message. The 29 bits will be Bit 10 Bits 9 to 0 (10 bits)
divided in order to provide information about: the unique product Response (value 1) Message code
identifier, type of data and the type of message that is being sent. The
bit division was planned in order to have multiple message priorities for The priorities ranges are:
the same type of product, and to have multiple priorities for the many • Critical priority: 0x000 a 0x0FF
different products inside the same CAN physical layer.
• High priority: 0x100 a 0x1FF
• Medium priority: 0x200 a 0x2FF
IDENTIFICATION (29 bits)
• Low priority: 0x300 a 0x3FF
Bits 28 to Bits 13 to Bits 10 to 0
14 (15 bits) 11 (3 bits) (11 bits)
A list with all the possible MessageIDs is presented later in this
ProductID DataFieldID MessageID
document.
ProductID
29.3 DATA FIELD
Identifies the product that has sent the message. The lower the
ProductID the higher is the priority in the CAN bus. In the network The DATA FIELD can have up to 8 data layouts accordingly to the
two devices that are the same type of product (two O2 sensors for DataFieldID’s value. All values in the DATA FIELD are transmitted as
example) cannot have the same ProductID. In order to differentiate big-endian.
two products of the same type the ProductID bits are divided as
show below. DataFieldID 0x00: Standard CAN
ProductID (15 bits) In this data layout all 8 bytes of the DATA FIELD are used as valid
Bit 14 to 5 (10 bits) Bits 4 to 0 (5 bits) data (PAYLOAD). All data are transmitted in one shot since this mode
doesn’t implement data segmentation.
ProductTypeID Unique identifier
Each product that wants to send data to the CAN bus must have a DATA FIELD (1 to 8 bytes)
unique identifier. Devices that will only receive data from the CAN bus 0 1 2 3 4 5 6 7
doesn’t need to have a unique ID. PAYLOAD
The ProductIDs are divided in priority ranges: DataFieldID 0x01: Standard CAN Bridge (bridge, gateway
or converter)
• Critical priority: 0x0000 to 0x1FFF In this data layout all 8 bytes of the DATA FIELD will be forwarded
• High priority: 0x2000 to 0x3FFF by the bus converter. The DataFieldID (0x01) is also used to identify
• Medium priority: 0x4000 to 0x5FFF packets that are originated outside the CAN bus. Bridge examples
• Low priority: 0x6000 to 0x7FFF are: Standalone USB-CAN converter, FT500’s USB-CAN bridge, etc.
139
FT450 / FT550 / FT550LITE / FT600 Protocol CAN
The first byte of the DATA FIELD will have the value of 0xFF. The Last segment (if present)
following 7 bytes will have the message data (PAYLOAD).
DATA FIELD (1 to 8 bytes)
DATA FIELD (1 to 8 bytes) 0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7 0xFE PAYLOAD
0xFF PAYLOAD
NOTE
Segmented packet The maximum PAYLOAD length will be: 5 + (0xFD *
In the first byte of the DATA FIELD there will be values ranging from 0x00 7) = 1776 bytes.
to 0xFE. The first segment will have the 0x00 value and the following
packets will contain 0x01, 0x02 and so on. In the first segment the 2
bytes following the 0x00 value contain the segmentation data.
140
Protocol CAN FT450 / FT550 / FT550LITE / FT600
29.4 Attachments
ProductID’s list
Since the 5 least significant bits of the ProductID are used for the unique value the FTCAN protocol can have up to 32
devices of the same product type at the same time. The unique value will range from 0x00 to 0x1F. The limit for different
products types will be 1024.
ProductID
Priority Range Product Type
ProductTypeID
Start Finish
Device searching a ProductID (unique value
Critical ----- 0x0FFF 0x0FFF
undefined)
High 0x0140 0x2800 0x281F Gear Controller
High 0x0141 0x2820 0x283F Knock Meter
High 0x0142 0x2840 0x285F Boost Controller 2
High 0x0150 0x2A00 0X2A1F Reserved for Future Use
Medium 0x0240 0x4800 0x481F WBO2 Nano
Medium 0x0241 0x4820 0x483F WBO2 Slim
Medium 0x0242 0x4840 0x485F Alcohol O2
Medium 0x0243 0x4860 0x4861 FTSPARK
Medium 0x0244 0x4880 0x4881 Switchpanel-8
Medium 0x0244 0x4882 0x4883 Switchpanel-4
Medium 0x0244 0x4884 0x4885 Switchpanel-5
Medium 0x0244 0x4886 0x4887 Switchpanel-8 mini
Medium 0x0245 0x48A0 0x48BF Reserved for Future Use
Medium 0x0246 0x48C0 0x48DF Reserved for Future Use
Medium 0x0280 0x5000 0x501F FT500 ECU
Medium 0x0281 0x5020 0x503F FT600 ECU
Medium 0x0282 0x5040 0x505F First reserved range for future ECUs
Medium … … … …
Medium 0x02E4 0x5C80 0x5C9F Last reserved range for future ECUs
Low 0x0340 0x6800 0x681F Reserved for Future Use
Reserved ----- 0x0800 0x0800 FuelTech EGT-8 CAN (model A)
Reserved ----- 0x0880 0x0880 FuelTech EGT-8 CAN (model B)
Example: A FT500 device with the unique value of 3 will have the on the type of data, critical data will be broadcasted more often.
following ProductID: Examples of critical data: Ignition Cut, Two Step signal, emergency
signals, etc. Examples of high priority data: RPM, ignition timing, actual
(0x0280 << 5) + 3 = 0x5003 injection flow, MAP, TPS, etc.
Where 0x0280 is the ProductTypeID for FT500 and 3 is the unique Values are always transmitted as signed 16 bits in big-endian byte
value. The “<<” is the C language command rotate bit left, 0x0280 order.
<< 5 is the same as multiply 0x0280 with 0x0020. Statuses are transmitted as big-endian unsigned 16 bits.
Each real time data will be composed of 4 bytes:
MessageID’s list
REAL TIME DATA
• 0x0FF, 0x1FF, 0x2FF e 0x3FF – Real time reading broadcast
0-1 2-3
0x0FF – Critical priority
Data identifier Value or status
0x1FF – High priority
(MeasureID) (big endian)
0x2FF – Medium priority
0x3FF – Low priority If a device needs to broadcast more than one reading at the same
time it can do so using a segmented packet:
Those are the MessageIDs that the FuelTech’s device will use to
transmit its real time readings. The rate for each broadcast will depend
141
FT450 / FT550 / FT550LITE / FT600 Protocol CAN
Segmented packet PAYLOAD A list with the available MeasureIDs is presented further in this
document.
MEASURE 1
0-1 2-3
• 0x600, 0x601, e 0x602 – Real time simple broadcast
MeasureID Value/Stat
Those are the MessageIDs that the FuelTech’s device will use to
MEASURE 2 transmit its real time readings using a fixed set of MeasureIDs. Each
4-5 6-7 measure value is prefixed in a specific position in payload. The rate
MeasureID Value/Stat for each broadcast is 100Hz.
Values are always transmitted as signed 16 bits in big-endian byte
order.
MEASURE 3
8-9 10-11
The data is transmitted always using a CAN standard data frame
MeasureID Value/Stat (DataFieldID 0x00) to transmit 4 measures at a time as shown in the
following image:
NOTE
The maximum number of measures that can be Segmented packet PAYLOAD
transmitted on segmented packages are: 1776/4
MEASURE 1 MEASURE 2 MEASURE 3 MEASURE 4
= 444
0-1 2-3 4-5 6-7
Another possibility is to use a CAN standard data frame to transmit 2 Value Value Value Value
measures at a time, all the devices in the CAN bus must be capable
of receiving data using all the data layouts.
MeasureIDs
The least significant bit of the MeasureID is used to indicate if the
following value is the actual value or the reading status. Considering
that the MeasureID have 16 bits in total we will use 15 bits to identify
the data that is being transmitted.
MeasureID
Bits 15 to 1 Bit 0
Data identifier 0: Data value
(DataID) 1: Data status
142
Protocol CAN FT450 / FT550 / FT550LITE / FT600
143
FT450 / FT550 / FT550LITE / FT600 Protocol CAN
144
Protocol CAN FT450 / FT550 / FT550LITE / FT600
145
FT450 / FT550 / FT550LITE / FT600 Protocol CAN
146
Protocol CAN FT450 / FT550 / FT550LITE / FT600
147
FT450 / FT550 / FT550LITE / FT600 Protocol CAN
CAN A
2 1
CAN-B HI (+)
CAN-B LO (-)
Examples
Example 1: Standard CAN layout – Single packet with RPM value
Example 2: Standard CAN layout – Single packet with RPM and TPS values
148
Protocol CAN FT450 / FT550 / FT550LITE / FT600
149
455 Wilbanks Dr.
Ball Ground, GA, 30107, USA
Phone: +1 678-493-3835
Toll Free: +1 855-595-3835
E-mail: [email protected]
www.FuelTech.net
FuelTechUSA