Landing Gear Layout Design

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Table of Contents

1 LANDING GEAR LAYOUT DESIGN........................................................................2


1.1 Vertical Landing Gear Load: depends on the touchdown rate. Design touchdown
rates (also called sink speeds) are as follows:.............................................................................2
1.2 Longitudinal and Lateral Loads.............................................................................5
2 DISCUSSTION OP LANDING GEAR TYPES AND TEAM CHOICE.....................5
3 COMPATIBILITY QP LANDING GEAR AND RUNWAY SORFACE:
DETERMINATION OF ALLOWABLE WHEEL LOADS............................................................7
4 STRUT-WHEEL INTERFACE. STRUTS AND SHOCK ABSORBERS..................12
4.1 Strut-Wheel Interface...........................................................................................12
4.2 Devices Used For Shock Absorption...................................................................13
4.3 Shock Absorption capability of Tires and Shock Absorbers: Sizing of Struts.....15
5 BRAKES AND BRAKING CAPABILITY................................................................18
5.1 Braking and Brakes..............................................................................................18
6 REVIEW OF LANDING GEAR LAYOUT GEOMETRY........................................21
6.1 Review of Overall Landing Gear Disposition......................................................21
6.2 Critical Landing Gear Dimensions: Tires Struts Drag Links and Side Braces....25
6.3 Landing Gear Layout Checklist...........................................................................26
7 STEERING . TURNRADII AND GROUND OPERATION......................................26
7.1 Steering systems...................................................................................................26
7.2 Turnradii and Ground Operation..........................................................................27
8 RETRACTION KINEMATICS..................................................................................29
8.1 Pundamont-al a of Retraction Kinematics...........................................................29
8.2 Location of the Retraction Actuator.....................................................................31
8.3 Special Problems in Gear Retraction...................................................................32
9 EXAMPLE LANDING GEAR LAYOUTS................................................................33
9.1 Fixed Gear Layouts..............................................................................................33
9.2 Retractable Gear Layouts.....................................................................................36
1 LANDING GEAR LAYOUT DESIGN
FUNCTION OF LANDING GEAR COMPONENTS
five reasons
1. To absorb landing shocks and taxiing shocks.
2. To provide ability for ground maneuvering: taxi,take-off roll, landing roll and
steering.
3. To provide for braking capability.
4. To allow for airplane towing.
5. To protect the ground surface.
Three types of loads must be considered
1. Vertical loads, primarily caused by non-zero touchdown rates and taxiing over
rough surfaces.
2. Longitudinal loads primarily caused by 'spin-up' loads, braking loads and
rolling friction loads.
3. Lateral loads primarily caused by 'crabbed landings', cross-wind taxiing and
ground turning.

1.1 Vertical Landing Gear Load: depends on the touchdown rate. Design
touchdown rates (also called sink speeds) are as follows:

A 4 fps sink rate is considered a 'hard' landing so these sink speeds are hardly ever
experienced
To absorb the shock, most landing gears contain two elements: tires(Section 2.4.)
and shock absorbers(Section 2.5)
Figure 2.2 shows both components in a typical landing gear layout.

Figure 2.3 shows what happens to the ground reaction force during a typical
landing.
Figure 2.4 shows the interplay between spring and damping forces acting on the
shock absorber.

Figure 2.5 shows the same for the tire.


1.2 Longitudinal and Lateral Loads
The landing gear elements which resist these loads are called the drag-brace and the side-
brace respectively

2 DISCUSSTION OP LANDING GEAR TYPES AND TEAM


CHOICE
l. Decide on a fixed (non-retractable) or a retractable gear: a trade-off between gear
induced aerodynamic drag, weight and complexity(Experience indicates that airplanes with
cruise speeds above 150 kts tend to use retractable landing gears because of the gear drag
penalty)
2. Decide on the use of a tricycle, bicycle, tailwheel or unconventional gear. outrigger
gears may be needed.: depends strongly on the airplane mission..
The tricycle gear configuration
1. Good visibility over the nose during ground operation.
2. Stability against groundloops: see Fig.2.10.
3. Good steering characteristics.
4. Level floor while on the ground. This is inportant in cargo and passenger
transports.

The tailwheel configuration:


1. Strong tendency to groundloop: see Fig.2.10.
2. Visibility over the nose is poor during ground operation. This results in the need to zig-
zag during taxiing.
3. steering while taxiing is compromised.
From table 2.1 and 2.2 above, teams decision: Non-retractable tricycle landing gear

3 COMPATIBILITY QP LANDING GEAR AND RUNWAY


SORFACE: DETERMINATION OF ALLOWABLE WHEEL
LOADS
The load on each landing gear strut (also called landing gear leg) as well as the load on
each tire may not exceed values which:
l. cause structural damage to the gear or to the airplane
2. cause tire damage
3. cause runway damage or excessive surface deformations
Noseaear Steering Loads: To allow for adequate nosewheel steering, a minimum normal force
must act on the nose gear so that the appropriate levels of friction forces needed for steering can
be generated.
IMPORTANT NOTE: The normal force on the nosegear should not be less than 0.08WTq
for adequate steering.
Three types of runway surface will be considered:
Type 1 Surfaces: Runways with unprepared or simple prepared surfaces: grassy surfaces and
gravel surfaces are examples of these: To avoid gear induced surface damage for Type 1 surfaces
the tire pressures should not exceed the values given in Table 2.3. Mote that this table does NOT
apply whenever the load per strut exceeds 10,000 lbs.

Type 2 Surfaces: Runways with flexible pavement: asphalt or tarmacadam. These are normally
very thick surfaces.
Type 3 Surfaces: Runways with rigid pavement: concrete. These surfaces normally have about
one half the thickness of flexible pavements.
To avoid gear induced surface damage for Type 2 and for Type 3 surfaces the so-called
LCN method (LCN Load Classification Number) is suggested. Table 2.4 presents typical LCN
design values associated with transport airplanes.
For landing gears with a SINGLE WHEEL PER STRUT the relationship between its
LCN, its load per wheel and its tire pressure is illustrated in Figure 2.12.

For landing gears with MULTIPLE WHEELS PER STRUT the so-called ESWL
(Equivalent Single Wheel Load) must be determined first, before Figure 2.12 can be used. The
definition of ESWL is as follows:
For DUAL WHEEL layouts (See Fig. 2.13 for examples):
ESWL = Pn /1.33 or Pm/l.33
For TANDEM TWIN layouts (See Fig. 2. 13 for exanples):
ESWL = Pn/2 or Pm/2
Definitions for Pn and Pm are given in Figure 2.14.
4 STRUT-WHEEL INTERFACE. STRUTS AND SHOCK
ABSORBERS
Two elements for shock absorption are incorporated in most landing gears: the tire(s) and
the shock absorber (s).
4.1 Strut-Wheel Interface
Figure 2.23 illustrates two important strut-wheel interface parameters: the 'rake' and the
'trail'.
The 'rake' is defined as the angle between the wheel swivel axis and a line vertical to the
runway surface. Figure 2.23a defines positive and negative rake. The wheel swivel axis is
identified as X-X.
The 'trail' is defined as the distance between the runway-wheel contact point and the point
where the wheel swivel axis intersects the ground. Positive and negative trail are defined in
Figures 2.23c and 2.23d.
4.2 Devices Used For Shock Absorption
The following devices are available
Tires
Air springs
Oleo-pneumatic struts
Liquid springs
Shock chords and/or rubbers
Cantilever springs
4.3 Shock Absorption capability of Tires and Shock Absorbers: Sizing of Struts
When an airplane touches down, the maximum kinetic energy which needs to be
absorbed is:
The landing weight, W L , The energy of Eqn.(2.8) needs to be aborbed by the landing
gear.

n_S is the number of main gear stuts (or legs), assumed to be equal to the number of
shock absorbers. Note: n_S = 2 for most main gears.
P_m is the maximum static load per main gear strut.
N_g is the landing gear load factor: ratio of maximum load per leg to the maximum static
load per leg.

t is the tire energy absorption efficiency.

S is the energy absorption efficiency of the shock absorber.


st is the maximum allowable tire deflection as determined from Eqn.(2.4).

s S is the stroke of the shock absorber.

The diameter of the shock absorber (strut) may be estimated from:

For main gears where the design calls for a simple cantilever (leaf or tube) spring. Ref.8
contains an example sizing calculation. Figure 2.27 shows an example application, seen mostly
in light airplanes.
For the nose gear, the shock absorber length may be computed from Eqn.(2.1l), BUT
WITH ALTERATIONS:
l. Replace WL with Pn (See Figure 2.14).
2. The load Pm must be replaced by the maximum dynamic nose wheel load which is
equal to the maximum dynamic nose wheel tire load from Eqn. (2.5) multiplied by the number of
tires. For the nose gear: n_S=1.0
3. The tire deflection, s. in this case is the nose gear tire deflection.

5 BRAKES AND BRAKING CAPABILITY


5.1 Braking and Brakes
Purpose
1. help stop an airplane
2. help steer an airplane by differential braking action
3. hold the airplane when parked
4. hold the airplane while running up the engines
5. control speed while taxiing.
Brakes turn kinetic energy (due to forward motion of the airplane) into heat energy through
friction.
Ultimately, it is the rolling friction (while applying t raking action) between the tire(s) and the
runway surface which slows the airplane.
As shown in Figure 2.32, at zero slip ratio (free rolling wheel without braking) the friction
coefficient is 0.02 to 0.05 depending on the surface characteristics.
At a slip ratio of 1.0, the brakes have 'locked* the wheel and the friction coefficient is about 0.4,
corresponding to a skidding condition
If an anti-skid system is used to control wheel RPM during braking, the average value of friction
coefficient which can be attained is about 0.70.
In practical situations, accounting for the fact that tires will be a bit worn and that brakes do not
operate at their best efficiency, the following deceleration values can be obtained during roll-out:
Conventional brakes: 0.35g on a dry surface
Carbon brakes: 0.40g on a dry surface
Anti-skid brakes: 0.45g on a dry surface
Anti-skid carbon brakes: 0.50g on a dry surface

6 REVIEW OF LANDING GEAR LAYOUT GEOMETRY


6.1 Review of Overall Landing Gear Disposition
Figures 2.48 and 2.49 summarize the pertinent ground clearance and tip-over
requirements (criteria) already mentioned in Chapter 9 of Part II. If these criteria are not met. the
proposed landing gear disposition MUST be changed!
Figure 2.50 shows typical FOD (-foreign object damage) angles which should be
observed. It may be possible in some cases to 'relocate' spray patterns by the use of deflector
devices.
Figure 2.51 shows two possibilities: a chine tire and a nosegear splash guard (sometimes
called deflector shield). If an airplane must operate from 'gravel' covered runways it is essential
that tests be carried out to demonstrate that any nosegear deflector shields really work!

Figure 2.52 shows a typical spray pattern thrown up by the nose gear when travelling
through water on the runway. Note that the sprays do not enter into the engine inlets.
6.2 Critical Landing Gear Dimensions: Tires Struts Drag Links and Side Braces
Figure 2.53 and 2.54 summarize the dimensions associated with the tire/wheel/shock-
absorber system.

The structural integration of the landing gear into the airframe is of major inportance: if
major additional structure is needed for the landing gear attachments, the entire gear design
should be reviewed.
6.3 Landing Gear Layout Checklist
i) ALL geometric clearance and tip-over criteria are satisfied: See Chapter 9 in Part II
and sub-section 2.8.1 in this part.
ii) The proper tire size, shock absorber stroke and strut diameter have been determined:
See Sections 2.3, 2.4 and 2.5 respectively.
iii) The need for drag braces and side braces have been satisfied: See Section 2.1.
iv) The structural attachment points for the gear should NOT require the introduction of
significant additional structure.
v) Any 'spray' caused by the tires (particularly the nose gear) on wet or slushy runways
must not enter the engine inlets. The spray (*FOD) angle criteria of Figure 2.50 must
be met.
vi) The gear can retract without interfering with other components of the airplane: the
tire clearance requirements discussed in Section 2.4 must be met.
vii) The retraction kinematics (to be discussed in Section 2.10) is feasible and does not
require excessive actuator forces to retract or to lower.
Important Comment:
In Part II, Chapter 2, Step 9, the point is made that whether or not a 'valid' solution to the landing
gear problem is obtained may well determine the viability of the entire airplane design.
7 STEERING . TURNRADII AND GROUND OPERATION
7.1 Steering systems
To operate airplanes on the ground it must be possible to steer* them. The steering
feature used on most airplanes is a steerable nosegear or a steerable tailwheel.
In very light airplanes, steering can be accomplished by a direct mechanical link from the
rudder pedals, many light airplanes are equipped with a hydraulic type steering system.
In the case of transport airplanes, nosegear steering requires a considerable force. This
force is normally generated with the help of a hydraulic system. The hydraulic system itself
receives its signal to move from the rudder pedals and/or from a cockpit mounted 'steering tiller
wheel*. Figure 2.55 shows an example of a nosegear steering system.
7.2 Turnradii and Ground Operation
It is essential that the airplane can be maneuvered on the ground without requiring
excessive real estate. This is of particular importance to transport airplanes which need to
maneuver in crowded terminal areas. The ground maneuvering capability of an airplane is
normally expressed in terms of its minimum turn radius. This minimum turn radius is dependent
on the location of the landing gears and on the nosewheel steering ability incorporated in the
nose gear. Whther or not an airplane can turn about one main gear also influences its turnradius.
Figures 2.56 and 2.57 illustrate the maneuvering capability of two typical jet transports.
8 RETRACTION KINEMATICS
8.1 Pundamont-al a of Retraction Kinematics
Most landing gear retraction schemes are based on a version of so-called multiple bar
linkages. For a detailed theoretical treatment on the subject of multiple bar mechanisms
To determine the feasibility of a proposed landing gear retraction scheme, so-called 'stick
diagrams' are drawn. In the following, a number of retraction schemes are discussed using the
stick diagram method.
Figures 2.58 through 2.60 show landing gear retraction schemes with a so-called floating
link.
In the design of this type of linkage care must be taken that landing loads do not collapse
struts AB and BD at point B.
8.2 Location of the Retraction Actuator
In deciding where to locate the retraction actuator, the following location criteria must be
kept in mind:
Location Criterion 1: The retracted actuator length can't be less than one half the
extended actuator length.
Location Criterion 2: The force-stroke diagram of the retraction actuator should not be
'peaky'.
To determine a satisfactory location for the retraction cylinder the following steps are
suggested:
Step 1: Draw a 'stick diagram' of the proposed retraction scheme. This stick diagram
should contain as a minimum the information depicted in Figs 2.58 - 2.63.
Step 2: Make certain that the 'fixed points' in the proposed stick diagram correspond to
points of feasible structure on the airplane.
Step 3; Construct a number of intermediate landing gear positions in the stick diagram.
See Figure 2.66a.
Step 4: Select a location for the retraction actuator and make certain that location
criterion l is satisfied before moving on to Step 5.
Step 5; Indicate in the stick diagram the forces which act on the landing gear during
retraction. These forces are normally the weight of the gear and the aerodynamic drag force.
Figure 2.66a shows these forces: Wg for the gear weight and Di for the gear drag.
Step 5: Compute the retraction force

Step 6; To satisfy location criterion 2, the plot of retraction force, Ff versus retraction
length, lf must not contain any major fluctuations in force (must not be 'peaky'). Figure 2.67
shows an example of a good and a poor force-stroke diagram.
Note: The retraction force/stroke diagram does not contain any information about the
time needed to retract or to extend the gear. Table 2.19 summarizes the allowable 'retract' and
'extend' times for landing gears.
8.3 Special Problems in Gear Retraction
It is not always possible to use such simple methods. In many landing gear applications it
is necessary to use additional kinematic fea tures to make retraction possible. Exanples are:
i) Wheel rotates relative to the strut while retracting.
ii) Main strut must shorten while retracting.
iii) Bogie rotates relative to the strut while retracting.
iv) Tandem gears sometimes must retract synchronously.
Figure 2.68 shows exanples of a retraction schem where the wheel rotates 90 degrees while
retracting This scheme is useful when the 'vertical' volume fo receiving the tire is limited. Note
that an additiona link is required to accomplish this.
Figure 2.69 shows an example of a main strut which must 'shorten' while retracting. This scheme
is use when the 'horizontal' volume for receiving the gear I limited. Additional links are needed
to accomplish this.
Figure 2.70 shows examples of a 'folding' bogie I the case of a four-wheel landing gear. In jet
transport this is often used to prevent having to reroute majo structural components. Note that an
additional actuato is needed in cases a) and b) but not in case c).
Figure 2.71 is an illustration of a main landing gear consisting of two units in tandem. These unit
retract in a synchronous manner.

9 EXAMPLE LANDING GEAR LAYOUTS


9.1 Fixed Gear Layouts
Figure 2.83 is an example of a simple fixed gear installation in a two-place, single engine
light airplane: the Piper PA-38-112 Tomahawk
Figure 2.86 shows the fixed gear installation for a typical four-place, single engine light
airplane: the Cessna 172

Figure 2.87 also shows a fixed gear installation, but for a much larger airplane, the DHC
Twin Otter.
9.2 Retractable Gear Layouts
Any retractable landing gear requires positive 'up and 'down' indications in the cockpit.
Figure 2.88 shows a sinple method to provide 'up' and 'down' indications with the help of
simple micro-switches.
Figure 2.89 shows the landing gear installation of a twin engine turboprop commuter
airplerne: the SF-340.
This type of gear installation if frequently found in twin engined business airplanes as
well.
Figure 2.90 presents the landing gear installation for the amphibious Canadair CL215.
Note that the main gear retraction actuator doubles as the drag strut!

Figure 2.91 illustrates the landing gear of a small jet transport: the Fokker F28. The main
gear retracts into the wing-fuselage area behind the rear wing spar.
Figure 2.92 shows the gear installation for the McDD DClO. a heavy jet transport.
For very large transports, more than two main gears may be needed. Figure 2.93 shows
the 'four-poster' main gear design for the B747.
Figures 2.94 show a detailed layout for the Boeing 767 landing gear including the
retraction system.
Fighters present many landing gear design problems due to severe space limitations.
Figures 2.76, 2.80, 2.81 and 2.95 illustrate severed fighter landing gear arrangements.
10 Landing gear design

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