Design Review Feedback 44593
Design Review Feedback 44593
Design Review Feedback 44593
Part Part BRKT FL PAN RR & MBR Process Name Stage LINE DESIGN RECEIVED FEED BACK GIVEN
Model D-22 61145-95-76T00 RH/LH
No. Name FORM 1 & FORM 2 2.3/5 E 1/3/2021 1/6/2021
S.No Category Check points TDS NO Reference std Vendor TTIA Remarks
Spanner movement space 70 TO 130mm space B/W slot and guide post O 80MM
Bolt position on machine Bed Confirm there is no interference with bolster clamping slots (both X&Y direction) O NO CONCERN
Confirm Part name Part name as per approved 2D drawing X NOT MENTIONED
Confirm Stage no & process name As per approved Process sheet X NOT MENTIONED
Confirm centre marking Die centre marking should be made at 4 sides F,B,L.R sides X NOT MENTIONED
Confirm die weight Mention Die housing, Top half, Bottom half & total die weight X NOT MENTIONED
Cushion details Layout, Pin/Gas spring details, Pressure, Cushion pin storage in the die NA
Confirm the die pulling handle position on die, (Should Line
AS PER REF E-line D-line DW-line C-line B-line BP-line
be provided in Top plate at the place available in STD
X NOT MENTIONED
between the clamping slots) STD LH&RH side LH&RH side NA NA NA Front side
7 Die pulling Handle
AS PER REF Rod dia = (16mm),Holding length=(150mm),
Rod die = (16mm),Holding length=(150mm), STD Bend length : (50mm EACH SIDE),SHAPE : C-TYPE
X NOT MENTIONED
Line
E-line D-line DW-line C-line B-line BP-line
AS PER REF
8 Die work height Confirm die work height STD
O 123MM
STD
125-160mm 180-220mm 280-380mm 340-540mm 320mm
Guide set type Oil less= ( OK ), Ball gauge=( ), Heel guides=( ),Combination=( ) O MYZP38-180
(Check as per TDS -0107-0110,) There must be proper support to the guide
TDS -
Guide plate(heel guide) & plate and slide plate mounting face =( ), There should not be any
8.b Confirm guide set mounting position & orientation 0107 - NA
Slide plate 0110
interference with other die elements=( ).clamping screws size more than M16
( )
Confirm maintenance related points Mounting, Lifting ,Workability space ,easy replacement provision. NA
Confirm type of Stripper guide pin & guide bush Check spec as per TDS -0105-0106,rear tightening type ( ) side tightening ( ) X
Confirm Length, Diameter, Quantity, Check Pillar Check as per TDS -0105-0106, Pillar entry before operation start = ( )- min O
entry before operation Commencing 20mm
Check as per TDS -0105-0106, guide pin and Bush mounting type ,There
Confirm guide pin and guide bush mounting position should not be any interference with other die elements ,Confirm head and
O
& orientation adhesive type using is prohibited and stripper guide pin always mounted in pad
only and Bush mounting in plate and provide fall prevention ring.
Confirm maintenance related points Mounting, lifting ,workability space ,easy replacement provision. O
Check as per TDS-0703 ,stopper length, screws and dowel size, stopper relief
9 Stopper /nest guide Confirm stopper clamp TDS-0703 upper side , stopper numbering ,There should not be any interference with X
other die elements
Check as per TDS-0706 There should not be any interference with other die
Confirm Coil guide mounting method TDS-0706 NA
elements
Confirm Length, Diameter, Quantity, Check part entry Check as per TDS-0701-0702 ,Confirm mounting concept,hardness,locater
X
before operation Commencing relief, locater land. Material of the pilot,
TDS-0701-
11 Pilot/Locators 0702
When starting operation is the straight portion of the
Plate thickness+1mm straight portion coming out. X
pilot okay ?
Can the replacement work be easily done? Confirm if any difficulties as per maintenance view point X
S.No Category Check points TDS NO Reference std Vendor TTIA Remarks
Confirm Ejection pin ST: ,Push pin ST: ,Confirm pusher pin Back side relief
Position of ejector pin, push pin, strength, stroke, part
There should not be any interference with other die elements. Confirm if any O
scratch
difficulties as per maintenance view point
Is the collar thickness of ejection pin 10 mm? In case it is not satisfied, minimum is 5mm O
Ejector pin/ pusher Type of spring used TDS-0502- Check spring location method , spring stroke, force, O
12
pin/Hand space 0507
Confirm ejector pins shape Ejector shape should be decide on part shape sphere shape / flat shape O
Confirm ejector pin hole size Ejector pins should be of sliding fit ejector pins should be hardened & ground O
confirm hand space slot size Check finger space height and position O
Confirm cushion pin Length, Diameter, Quantity, Check with machine bed hole size NA
Whether the storage space is setup for cushion pins? Depending on criticality of part, cushion storage to be provide NA
13 Cushion pins and transfer pin
confirm transfer pin height,dia meter ,pitch, Check all transfer pin height and dia meter and pitch NA
Confirm transfer pin mounting method Direct casting pins to be aovided,provide harden blocks with M12 clamping NA
TDS-1808
Check clearance B/W transfer pin and bottom plate, and cushion pin head
Confirm clearance NA
clearance.
Confirm contact surface Check cushion pin and transfer pin contact area should be same line. NA
There should not be any interference with other die elements and Confirm
Confirm gas spring mounting O
clamping provide and Replacement workability concern
Check set piping ( )series piping( ) and any obstruction in piping and
Confirm type of piping, connection joints specs. NA
Replacement workability concern
TDS-0307-
14 Gas spring 0308 At the top mounting condition, make gap between piston rod front end and the
Confirm gas spring is load free O
contact surface, etc., so that load is not applied on Gas Spring.
Hose pipe / pressure gauge / piping drawing Confirm is the gas spring mounting lay out and spec. asper TDS instruction NA
Manifold should not projected from die and its clearly visible to operator and
Confirm manifold mounting NA
should be mark on gauge, max and min.pressure
Confirm gas spring mounting plate thickness and Harden plate thickness is min. 25mm and clamping screws should be use more O
clamping screws than M12.
Confirm coil spring Length, Diameter, Quantity, Confirm the required load as per part and refer TDS 301-304 O
Check spring mounting hole size ,spring guide pin length and There should not
Coil spring mounting O
be any interference with other die elements
Confirm Coil spring load ,free condition Coil spring should be load free while ideal condition O
TDS-0301-
15 Coil springs 0304
Confirm stripper load and spring load Spring load always more than required stripper load refer TDS O
Confirm Coil spring stroke Confirm asper tds, for avoid less life of spring O
Check coil spring spec Avoid SWB springs Because TB (SWB) Spring is prone to frequent break down O
This balancing urethane rubber, φ 100 is the standard , but the load calculation
Confirm urethane rubber Length, Diameter, Quantity, will be conducted by type size, and urethane diameter will be appropriately NA
decided
About the stroke, it will be calculated as up to 20% of the total length "L" 20% of
Confirm compression load TDS-0305- the total length "L" 20% of the total length "L" 20% of the total length "L" , The NA
16 Urethane rubber 0306 appropriately determined by the standard
To install balancing urethane rubber, use stripper bolt "MSB"./ M12 and
Confirm balance rod clamping should be rigid base and Confirm always more
Confirm mounting type NA
than rubber dia
Check std length maintained, Check stripper bolt relief hole, Quantity -
Confirm stripper bolt Length, Diameter, Quantity, X
4 working (min) & 2 -safety (Min)
Confirm stripper load and pad stroke length Check Is sufficient spool retainer provide? O
Confirm side pin Length, Diameter, Quantity, Check proper length of the pin and pin sliding relief and quantity NA
Confirm installation method There should not be any interference with other die elements, Refer TDS NA
Confirm pin lock To avoided over come pin provide safety lock refer TDS NA
Confirm thickness Keep thickness of contact face portion of pad keeper plate more than 30 mm NA
Installation keeper plate basically use bolt more than M12 (1600 TR level is
more than M16) more than 3 screws Basically use 4plates. .. . But, it is good
19 Keeper Plate Confirm installation method TDS- 0407
within range of 2~6 plates, depend on necessary load, and dies space
NA
Confirm is it free load ? When used in top pad there should be no initial compression NA
Check the scrap shoot material thickness, scarp shoot should not project from
Confirm scrap shoot length, width the die in single shoot ,it should be foldable, width should be scrap NA
S.No Category Check points TDS NO Check the scrap shoot materialReference std shoot should not project from
thickness, scarp Vendor TTIA Remarks
Confirm scrap shoot length, width the die in single shoot ,it should be foldable, width should be scrap NA
length+50mm
Confirm the scrap length is asper TDS and material spec tube Confirm for
Confirm scrap length and material spec NA
provide bubble sheet for easy flow
S.No Category Check points TDS NO Reference std Vendor TTIA Remarks
There should not be any interference with other die elements and Confirm
Confirm any obstruction while perform the operation NA
clamping provide and Replacement workability concern
Pierce punch TDS-0201-
22
Button and Retainer 0209
Confirm punch entry in die punch entry should be 5mm NA
confirm profile punch mounting method check pokoyoke to avoide wrong assembly NA
Confirm ID mark installation method Can the replacement work easily be done? NA
Confirm cam angle Check part press angle and cam angle with process sheet NA
Confirm cam installation method Can the replacement work easily be done? NA
TDS-0901-
24 Cam related 0912
During feeding, is there any interference between There should not be any interference with other die elements and Confirm
NA
cam and panel? clamping provide and Replacement workability concern
Is cam slide return strength okay? Check return stroke and retractor spec NA
NA
Die rank / material (Separate the wrinkle portion punch and use
SKD) Confirm material spec ,production quantity/month, sheet Refer TDS and Check the material selection NA
thickness and grade
TDS-1301
Are hardening / surface treatment appropriate for the Check sheet material thickness and grade and based on operation hardness
NA
machining part chart to be refer in TDS
Part accuracy (adjustment possibility / insert / Refer TDS1407, block length max 300mm,and weight should be less than 15
separation) ,Check split condition, block length , kg cutting edge land distance minimum 10mm refer in details in TDS ,Check
TDS-1407 NA
weight, pokoyoke,cutting edge land size. Mounting pokoyoke to avoided wrong assembly, and Check maintenance wise Can the
method. replacement work easily be done?
Estimate of the hole position, surface position / Check the reference of die block if its make to spare, is it dowel hole reference
NA
inspection method tolerance or die construction hole reference ?
Check clamping screws size , length and thread length and hole relief and
Tightening direction / bore depth / dowel / hole thread TDS-0508 NA
counter bore size as per TDS chart. Check dowel size and length.
Pokayoke implementation of steel material ( Put ○ Check block numbering in die inserts and housing and corner chamfering
mark on right side) and Check each process TDS-1407 possibility , dowel offset, screws clamping pitch offset, Check die elements X
pokoyoke , pokoyoke to avoided process skip and wrong assembly
Prevention of fall for upper die knock Check dowel fallen prevention provide in upper die block and guide bush
TDS-0509 X
(with stop spring type) asper TDS
Check die block size and weight ( more than 300 mm length or more than
Blanking dies dividing position / shape 15kg )die block should be split and shape of the split to be Confirm, Block X
should not single point (blade edge)
1 Bharath Clamping slot thickness ng make it 40mm both plate NO NEED TO CORRECT
6 Bharath Pad clamping not shown show the all clamping properly
14 Bharath Ejector pin position NG Shift ejector pin for proper area
SPECIFICATION
SL.NO ITEM Size MAKE
AP-AN AP-FN DP-AN DP-FN
1 RETAINER 10 O O O O MISUMI
2 RETAINER 13 O O O O MISUMI
3 RETAINER 16 O O O O MISUMI
4 RETAINER 20 O O O O MISUMI
5 RETAINER 25 O O O O MISUMI
6 RETAINER 32 O O O O MISUMI
7 RETAINER 38 O O O O MISUMI
SPECIFICATION
SL.NO ITEM Size MAKE
BPC
1 RETAINER BACK PLATE 10 O MISUMI
2 RETAINER BACK PLATE 13 O MISUMI
3 RETAINER BACK PLATE 16 O MISUMI
4 RETAINER BACK PLATE 20 O MISUMI
5 RETAINER BACK PLATE 25 O MISUMI
6 RETAINER BACK PLATE 32 O MISUMI
7 RETAINER BACK PLATE 38 O MISUMI
###
SPECIFICATION
SL.NO ITEM Size MAKE
GGBW GGBP
1 STRIPPER GUIDE BUSH 16-25 O O MISUMI
2 STRIPPER GUIDE BUSH 16-30 O O MISUMI
3 STRIPPER GUIDE BUSH 16-40 O O MISUMI
4 STRIPPER GUIDE BUSH 20-20 O O MISUMI
5 STRIPPER GUIDE BUSH 20-25 O O MISUMI
6 STRIPPER GUIDE BUSH 20-30 O O MISUMI
7 STRIPPER GUIDE BUSH 25-20 O O MISUMI
8 STRIPPER GUIDE BUSH 25-30 O O MISUMI
9 STRIPPER GUIDE BUSH 25-40 O O MISUMI
10 STRIPPER GUIDE BUSH 30-25 O O MISUMI
11 STRIPPER GUIDE BUSH 30-30 O O MISUMI
12 STRIPPER GUIDE BUSH 30-40 O O MISUMI
13 STRIPPER GUIDE BUSH 40-30 O O MISUMI
14 STRIPPER GUIDE BUSH 40-40 O O MISUMI
15 STRIPPER GUIDE BUSH 40-50 O O MISUMI
###
SPECIFICATION
SL.NO ITEM Size MAKE
SGPN
1 STRIPPER GUIDE PIN 16-80 O MISUMI
2 STRIPPER GUIDE PIN 16-90 O MISUMI
3 STRIPPER GUIDE PIN 16-100 O MISUMI
4 STRIPPER GUIDE PIN 16-110 O MISUMI
5 STRIPPER GUIDE PIN 16-120 O MISUMI
6 STRIPPER GUIDE PIN 20-80 O MISUMI
7 STRIPPER GUIDE PIN 20-90 O MISUMI
8 STRIPPER GUIDE PIN 20-100 O MISUMI
9 STRIPPER GUIDE PIN 20-120 O MISUMI
10 STRIPPER GUIDE PIN 20-140 O MISUMI
11 STRIPPER GUIDE PIN 25-80 O MISUMI
12 STRIPPER GUIDE PIN 25-90 O MISUMI
13 STRIPPER GUIDE PIN 25-100 O MISUMI
14 STRIPPER GUIDE PIN 25-120 O MISUMI
15 STRIPPER GUIDE PIN 25-140 O MISUMI
16 STRIPPER GUIDE PIN 30-80 O MISUMI
17 STRIPPER GUIDE PIN 30-100 O MISUMI
18 STRIPPER GUIDE PIN 30-120 O MISUMI
19 STRIPPER GUIDE PIN 30-140 O MISUMI
20 STRIPPER GUIDE PIN 40-80 O MISUMI
21 STRIPPER GUIDE PIN 40-100 O MISUMI
22 STRIPPER GUIDE PIN 40-120 O MISUMI
23 STRIPPER GUIDE PIN 40-140 O MISUMI
SPECIFICATION
SL.NO ITEM Size MAKE
SEW STW STLW
1 OIL FREE SLIDE PLATES 28-75 O O X MISUMI
2 OIL FREE SLIDE PLATES 28-100 O O X MISUMI
3 OIL FREE SLIDE PLATES 28-150 O O X MISUMI
4 OIL FREE SLIDE PLATES 38-75 O O X MISUMI
5 OIL FREE SLIDE PLATES 38-100 O O X MISUMI
6 OIL FREE SLIDE PLATES 38-150 O O X MISUMI
7 OIL FREE SLIDE PLATES 48-75 O O X MISUMI
8 OIL FREE SLIDE PLATES 48-100 O O X MISUMI
9 OIL FREE SLIDE PLATES 48-150 O O X MISUMI
10 OIL FREE SLIDE PLATES 75-75 O O X MISUMI
11 OIL FREE SLIDE PLATES 75-100 O O X MISUMI
12 OIL FREE SLIDE PLATES 75-150 O O O MISUMI
13 OIL FREE SLIDE PLATES 75-200 O O O MISUMI
14 OIL FREE SLIDE PLATES 100-125 O O X MISUMI
15 OIL FREE SLIDE PLATES 100-150 O O X MISUMI
16 OIL FREE SLIDE PLATES 100-200 O O X MISUMI
17 OIL FREE SLIDE PLATES 100-250 O X X MISUMI
18 OIL FREE SLIDE PLATES 125-125 O X X MISUMI
19 OIL FREE SLIDE PLATES 125-150 O X X MISUMI
20 OIL FREE SLIDE PLATES 125-200 O X X MISUMI
21 OIL FREE SLIDE PLATES 125-250 O X X MISUMI
22 OIL FREE SLIDE PLATES 35-100 X X O MISUMI
23 OIL FREE SLIDE PLATES 35-150 X X O MISUMI
24 OIL FREE SLIDE PLATES 35-200 X X O MISUMI
25 OIL FREE SLIDE PLATES 50-100 X X O MISUMI
26 OIL FREE SLIDE PLATES 50-150 X X O MISUMI
27 OIL FREE SLIDE PLATES 50-200 X X O MISUMI
SPECIFICATION
SL.NO ITEM Size MAKE
PJL PJH PJX
1 PUSHER PINS 6-5. X O O MISUMI
2 PUSHER PINS 6-10. X O O MISUMI
3 PUSHER PINS 8-10. X O O MISUMI
4 PUSHER PINS 10-5. X O O MISUMI
5 PUSHER PINS 10-10. X O O MISUMI
6 PUSHER PINS 12-10. X O O MISUMI
7 PUSHER PINS 12-15. X O O MISUMI
8 PUSHER PINS 12-20. X O O MISUMI
9 PUSHER PINS 16-10. X O O MISUMI
10 PUSHER PINS 16-20. X O O MISUMI
11 PUSHER PINS 16-30. X O O MISUMI
12 PUSHER PINS 16-40. X O O MISUMI
13 PUSHER PINS 20-20 X O O MISUMI
14 PUSHER PINS 20-30 X O O MISUMI
15 PUSHER PINS 20-40. X O O MISUMI
SPECIFICATION
SL.NO ITEM Size MAKE
MYZP
1 GUIDE SET 38-160 O MISUMI
2 GUIDE SET 38-180 O MISUMI
3 GUIDE SET 38-200 O MISUMI
4 GUIDE SET 38-220 O MISUMI
5 GUIDE SET 38-250 O MISUMI
6 GUIDE SET 38-300 O MISUMI
7 GUIDE SET 50-180 O MISUMI
8 GUIDE SET 50-200 O MISUMI
9 GUIDE SET 50-220 O MISUMI
10 GUIDE SET 50-250 O MISUMI
11 GUIDE SET 50-300 O MISUMI
12 GUIDE SET 60-200 O MISUMI
13 GUIDE SET 60-250 O MISUMI
14 GUIDE SET 60-300 O MISUMI