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    WPS 10

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    Arab Welders
    This Welding Procedure Specification document provides details for welding open single-V butt joints using gas metal arc welding with ER110S-G filler metal. The joints will be welded in the 2G and 3G positions with a preheat temperature of 95°C, interpass temperature below 150°C, and postweld heat treatment at 560°C for 45 minutes. Shielding will consist of a 95% argon 5% carbon dioxide gas mixture at a flow rate between 12-17 liters per minute.

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    WPS 10

    Uploaded by

    Arab Welders
    86 views2 pages
    This Welding Procedure Specification document provides details for welding open single-V butt joints using gas metal arc welding with ER110S-G filler metal. The joints will be welded in the 2G and 3G positions with a preheat temperature of 95°C, interpass temperature below 150°C, and postweld heat treatment at 560°C for 45 minutes. Shielding will consist of a 95% argon 5% carbon dioxide gas mixture at a flow rate between 12-17 liters per minute.

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    WPS-10

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    This Welding Procedure Specification document provides details for welding open single-V butt joints using gas metal arc welding with ER110S-G filler metal. The joints will be welded in the 2G and 3G positions with a preheat temperature of 95°C, interpass temperature below 150°C, and postweld heat treatment at 560°C for 45 minutes. Shielding will consist of a 95% argon 5% carbon dioxide gas mixture at a flow rate between 12-17 liters per minute.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    86 views2 pages

    WPS 10

    Uploaded by

    Arab Welders
    This Welding Procedure Specification document provides details for welding open single-V butt joints using gas metal arc welding with ER110S-G filler metal. The joints will be welded in the 2G and 3G positions with a preheat temperature of 95°C, interpass temperature below 150°C, and postweld heat treatment at 560°C for 45 minutes. Shielding will consist of a 95% argon 5% carbon dioxide gas mixture at a flow rate between 12-17 liters per minute.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    Welding Procedure

    Specification(WPS)
    WPS No: 130588-PK-QC-WP-10 Revision:0 Date:21/112009 Client: IRITEC
    PQR No: 130588-PK-QC-PQ-04 Revision:0 Date:−−−−− Third Party Agency: IRITEC
    Code:ASME -SEC IX 2007 Welding Process(es):GMAW Company Name:PETROKAV ARIAN Co.
    Page:1 OF 1 Type(s): SEMI AUTOMATIC Project: SHAHID KHARRAZI DIRECT REDUCTION PLANT

    JOINTS (QW-402) POST WELD HEAT TREATMENT(QW-407)


    Joint Design: Open Single-V Butt Joint 60°~70° Holding Temperature Range: 560°c ±10°c

    Backing: ■ Yes □ No Holding Time : 45min


    Backing Material (Type): Weld Metal Heating Rate: 80°c/hr
    □ Metal □ Nonfusing Metal Cooling Rate: 115°c/hr
    □ Nonmetallic ■ Weld Metal PWHT Chart: -----------
    Root Openning: 0~3 mm Root Face .: 0~3 mm SHIELDING:(QW-408)
    Groove Angle: 60°~70° Radius (J-U): N./A. Percent Composition:
    Back Gouging: Yes Gas(es): Mixture: flow rate:
    BASE METAL:(QW-403) Shielding 95 % Ar + 5% CO2 12~17(lit/min)

    S No: 11B Group No:4 S No: 11B / P No: 1 Group No: 2 / 4 Trailing: ***** ***** *****

    Specification Type & Grade Specification Type & Grade Backing: ***** ***** *****
    SA514 Gr. B TO SA514 Gr. B / SA516 Gr.70 / St-44 ELECTRICAL CHARACTERISTICS:(QW-409)
    Chemical Analysis & Mech. Prop: Chemical Analysis & Mech. Prop: Current AC or DC DC Polarity: Reverse
    Carbon Steel / 110 Ksi Carbon Steel / 70~110 Ksi Amps .(Range): 190~240
    Thickness Range10 mm <Thk<16 mm Volt .(Range): 18~22
    Base Metal : Groove: Yes Fillet : -------- Tuangstan Electrode Size and Type: N./A.
    Pipe Dia. Range : …………….. Mode of Metal Transfer for GMAW: Spray

    FILLER METAL:(QW-404) Electrode Wire Feed Speed Range: 5~8m/min


    Spec.No.(SFA): 5.28 AWS NO.(Class): ER110S-G Heat input Allowance: 3(kj/mm)
    F-No: 6 A-No: 1
    Size of Filler Metals: Φ 1.2 mm WELDING TECHNIQUE:(QW-410)
    Electrode-Flux(Class): N./A. Stringer/Weave Bead: Both
    Brand Name: Orifice or Gas Cup Size: 20 mm
    Consumable Insert: Not Permitted Initial & Interpass cleaning: Power Brushing / Grinding
    Other: ----------- Metode of Back Gouging: Power Brushing
    POSITIONS:(QW-405) Oscillation: 20mm
    Position of Groove: 2G / 3G Contact Tube to Word Distance: 12~25 mm

    Welding Progressions: ■ Up Hill □ Down Hill Multiple or Singel Pass(per side): Both

    Position(S) of Fillet: N./A. Multiple or Singel Electrodes: N./A.

    PREHEAT (QW-406) Travel Speed (Range): 180~260 mm/min

    Preheat Temp.min: 95° C Peening: N./A.

    Inter Pass Temp.max: 150° C Other: …………………..

    Preheat Maintenace: N./A.

    WELDING PROCEDURE
    Joint Details
    Filler Metal Current
    Heat Input Travel Speed
    Pass Process
    (kj/mm) (mm/min)
    Class Dia Polarity Volt AMP

    1 GMAW ER110S-G 1.2 mm DCEP 18~22 190~240 2.4 180~260

    2 To END GMAW ER110S-G 1.2 mm DCEP 18~22 190~240 2.4 180~260

    BACK WELD GMAW ER110S-G 1.2 mm DCEP 18~22 190~240 2.4 180~260

    RUN SEQUENCE
    1.Edge Preparation 2.Fit Up 3.Preheating * 4.Welding**/Cleaning(First side)(Gouging***) 5.Welding**/Cleaning(Other side) 6.Visual Inspection 7.NDT(RT,UT,PT,MT)*
    8.PWHT***

    *:As Per Quality specs and Documents ( QCP ). **:Distortion Control Shall be Consider. ***:Optional

    Prepared By : I.Pakravan Approved By: N.Keivani Inspector : Client(IRITEC) :

    Date : Date : Date : Date :

    Sign : Sign : Sign : Sign :

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