DOC.NO.

:- FRM-ED-021

HITECH POLYRUBB APQP DEVELOPMENT PLAN REV.NO. :- 00

Date(origin) 04.06.2018

PART NAME: PART NO.: CUSTOMER:

PROJECT START DATE : TARGET DATE : MONTH : ACTUAL COMPL. DATE :

PHASE

PLAN V/S ACTUAL

S. No. ACTIVITY RESP. Remarks
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Marketing Department Receipt the Drawing.

Engineering Department Will receipt the

2
Drawing for Request for Query

3 P

4 NPD shall carry out Cost Estimation

Marketing Department shall submit the

5
Quotation to Customer
PHASE (I) (PLAN & DEFINE)

Cross Functional Team shall study Lesson

6
Learnt Sheet

Cross Functional Team shall study Past

7
Defect History Sheet

Cross Functional Team shall consider

8
Special Characteristics (if any)

Cross Functional Team shall carry out

9
Feasibility Study

NPD shall prepare Bill of Material (if

10
Applicable)

NPD shall prepare Advanced Product & Quality

11 Planning (APQP) Timing Plan as per Advanced
Product & Quality Planning Matrix (APQP)

NPD shall prepare Pre liminary Process

12
Flow Diagram

Legends: P Plan D Delay R Review A Done

Review Frequency:

Prepared by: Approved by:

 DOC.NO.:- FRM-ED-021

HITECH POLYRUBB APQP DEVELOPMENT PLAN REV.NO. :- 00

Date(origin)

PART NAME: PART NO.: CUSTOMER:

PROJECT START DATE : TARGET DATE : MONTH : ACTUAL COMPL. DATE :

PLAN V/S ACTUAL

PHASE

S. No. ACTIVITY RESP.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

13 NPD Department shall study Part Drawing

Cross Functional Team shall prepare

14
PFMEA

15 P
PHASE (II) (PRODUCT DESIGN & DEVELOPMENT)

Cross Functional Team shall describe

16
Gauge Testing Equipment (if Any)

NPD Department shall prepare Tool

17
Development Plan

NPD Department shall prepare Tool Design

18
& Drawing

Marketing Department shall define Sourcing

19
for Raw Material & Bought Out Parts

NPD Department shall conduct Sample Trial

20 run and Machine Parameter Standard with
the help of Cross Functional Team

NPD Department shall Follow up result

21
during Product Development

Legends: P Plan D Delay R Review A Done

Review Frequency:

Prepared by: Approved by:

FRM-ED-021

- 00

04.06.2018

Remarks
 DOC.NO.:- FRM-ED-021

HITECH POLYRUBB APQP DEVELOPMENT PLAN REV.NO. :- 00

Date(origin)

PART NAME: PART NO.: CUSTOMER:

PROJECT START DATE : TARGET DATE : MONTH : ACTUAL COMPL. DATE :

PLAN V/S ACTUAL

PHASE

S. No. ACTIVITY RESP.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Quality Assurance Department shall prepare

22
MSA Plan

Engineering Department will Follow up result

23
during Product Development
PHASE (III) (PROCESS DESIGN & DEVELOPMENT)

24 P

NPD Department shall Prepare Process

25
Flow Diagram (Prelaunch)

NPD Department shall Prepare Control Plan

26
(Pre Launch)

Production Department shall Study

27
Manpower Planning and Training

NPD shall prepare Operation Control

28
Standard & Work Instruction

Legends: P Plan D Delay R Review A Done

Review Frequency:

Prepared by: Approved by:

FRM-ED-021

- 00

04.06.2018

Remarks
 DOC.NO.:- FRM-ED-021

HITECH POLYRUBB APQP DEVELOPMENT PLAN REV.NO. :- 00

Date(origin) 04.06.2018

PART NAME: PART NO.: CUSTOMER:

PROJECT START DATE : TARGET DATE : MONTH : ACTUAL COMPL. DATE :

PLAN V/S ACTUAL

PHASE

S. No. ACTIVITY RESP. Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

MSA Study shall be done for defined

29
Instrument & Gauges

Cross Functional Team shall conduct

30 Production Trial Run as per Pre Launch
Control Plan

31 P

Quality Assurance Department shall prepare

32 Sample/Production Trial Run Parts
Inspection Report

Cross Functional Team shall carry

33
Packaging Evaluation
PHASE (IV) (PROCESS & PRODUCT VALIDATION)

NPD Department shall submit the Sample to

34
customer as per customer requirement.

Marketing Department shall take Feed Back

35 from Customer (Customer Inspection
Report)

If Sample/Production Trial Run Parts

rejected by Customer then correction shall
36
be done and again Pilot Lot trial Run shall be
conduct.

NPD Department shall conduct PPAP lot

37
preparation

Quality Assurance Department shall carry

38 PPAP lot Inspection on the sampling basis or
as per customer requirement

39 NPD Department shall submit PPAP to Customer

NPD Department shall give Part Submission

40
Warranty

NPD Department shall Prepare Production

41
Control Plan
 Legends: P Plan D Delay R Review A Done
Review Frequency:
Prepared by: Approved by:
 DOC.NO.:- FRM-ED-021

HITECH POLYRUBB APQP DEVELOPMENT PLAN REV.NO. :- 00

Date(origin)

PART NAME: PART NO.: CUSTOMER:

PROJECT START DATE : TARGET DATE : MONTH : ACTUAL COMPL. DATE :

PLAN V/S ACTUAL

PHASE

S. No. ACTIVITY RESP.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NPD Department shall receive Customer

42
Approval

NPD Department shall carry Feedback

43
Analysis & Corrective Action
PHASE (V)

44 P

NPD Department shall take feedback for

45
SOP run at customer end

NPD Department shall take feedback for

46
SOP run at customer (OEM)

Legends: P Plan D Delay R Review A Done

Review Frequency:

Prepared by: Approved by:

FRM-ED-021

- 00

04.06.2018

Remarks