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    2019 Service Manual

    Uploaded by

    oleglubarskij
    This document is the 2019 Harley-Davidson Softail service manual. It provides information on maintenance, repair, and servicing procedures for various Softail models. The manual covers topics such as safety, maintenance schedules, engine and transmission service, brake service, wheel and tire service, suspension service, and electrical system troubleshooting. Procedures are described for tasks like inspecting components, removing and installing parts, disassembling and cleaning components, and making adjustments. Specifications and torque values are also included for many fasteners and components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    2019 Service Manual

    Uploaded by

    oleglubarskij
    179 views6 pages
    This document is the 2019 Harley-Davidson Softail service manual. It provides information on maintenance, repair, and servicing procedures for various Softail models. The manual covers topics such as safety, maintenance schedules, engine and transmission service, brake service, wheel and tire service, suspension service, and electrical system troubleshooting. Procedures are described for tasks like inspecting components, removing and installing parts, disassembling and cleaning components, and making adjustments. Specifications and torque values are also included for many fasteners and components.

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    This document is the 2019 Harley-Davidson Softail service manual. It provides information on maintenance, repair, and servicing procedures for various Softail models. The manual covers topics such as safety, maintenance schedules, engine and transmission service, brake service, wheel and tire service, suspension service, and electrical system troubleshooting. Procedures are described for tasks like inspecting components, removing and installing parts, disassembling and cleaning components, and making adjustments. Specifications and torque values are also included for many fasteners and components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    179 views6 pages

    2019 Service Manual

    Uploaded by

    oleglubarskij
    This document is the 2019 Harley-Davidson Softail service manual. It provides information on maintenance, repair, and servicing procedures for various Softail models. The manual covers topics such as safety, maintenance schedules, engine and transmission service, brake service, wheel and tire service, suspension service, and electrical system troubleshooting. Procedures are described for tasks like inspecting components, removing and installing parts, disassembling and cleaning components, and making adjustments. Specifications and torque values are also included for many fasteners and components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    2019 HARLEY-DAVIDSON® SERVICE MANUAL: SOFTAIL®

    MODELS
    Foreword
    Foreword
    General
    Manual Layout
    How to Use This Service Manual
    Preparation For Service
    Use Genuine Replacement Parts
    Shop Practices
    Cleaning
    Disposal and Recycling
    Tools and Materials
    Product Registered Marks
    H-D U.S.A., LLC Trademark Information

    m
    Contents
    Safety
    Safety
    co
    Safety
    Maintenance
    FASTENER TORQUE VALUES
    s.

    Fastener Torque Values in this Chapter


    GENERAL
    og

    Servicing a Motorcycle
    Secure the Motorcycle for Service
    MAINTENANCE SCHEDULE
    l

    General -[JPN]
    ta

    FUEL AND OIL


    Fuel
    ca

    Gasoline Blends
    Engine Lubrication
    Winter Lubrication
    ep

    REPLACE ENGINE OIL AND FILTER


    Check Engine Oil Level
    Change Oil and Oil Filter
    REPLACE PRIMARY CHAINCASE LUBRICANT
    Change Primary Chaincase Lubricant
    REPLACE TRANSMISSION LUBRICANT
    Check Transmission Lubricant
    Change Transmission Lubricant
    INSPECT TIRES AND WHEELS
    General
    Tires
    Wheel Bearings
    Wheel Spokes
    LUBRICATE CABLES AND CHASSIS
    General
    Lubrication Points
    INSPECT BRAKES
    Inspect
    Replace Front Brake Pads
    Replace Rear Brake Pads
    CHECK AND REPLACE BRAKE FLUID
    Check Brake Fluid Level
    Drain and Replace Fluid
    CHECK AND ADJUST CLUTCH
    Check and Adjust
    REBUILD FRONT FORK AND REPLACE OIL
    Rebuild and Replace Fork Oil
    ADJUST AND LUBRICATE STEERING HEAD BEARINGS
    Prepare
    Check and Adjust
    Lubricate
    Complete
    INSPECT FUEL LINES AND FITTINGS
    Inspect
    INSPECT AND LUBRICATE JIFFY STAND
    Inspect and Lubricate
    INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
    Inspect
    Measure Drive Belt Deflection
    Adjust Belt
    ADJUST SUSPENSION

    m
    Adjust Shock Absorber
    INSPECT EXHAUST SYSTEM
    Leak Check
    co
    INSPECT AIR FILTER
    Remove and Install: Round +[2019 BREAKOUT (FXBR), 2019 DELUXE (FLDE), 2019
    FAT BOB (FXFB), 2019 FAT BOY (FLFB), 2019 HERITAGE CLASSIC (FLHC), 2019
    s.
    LOW RIDER (FXLR), 2019 SOFTAIL SLIM (FLSL), 2019 SPORT GLIDE (FLSB), 2019
    STREET BOB (FXBB)]
    og

    Remove and Install: Oval +[2019 BREAKOUT 114 (FXBRS), 2019 FAT BOB 114 (FXFBS),
    2019 FAT BOY 114 (FLFBS), 2019 HERITAGE CLASSIC 114 (FLHCS)]
    Remove and Install: Square +[2019 FXDR 114 (FXDRS)]
    l

    Clean and Inspect


    ta

    INSPECT BATTERY
    Prepare
    ca

    Remove
    Install
    Clean and Inspect
    ep

    Voltage Test
    Storage
    Complete
    CLEAN AND INSPECT SPARK PLUGS
    Prepare
    Remove
    Clean and Inspect
    Install
    Complete
    STORAGE
    Place in Storage
    Remove from Storage
    TROUBLESHOOTING
    Engine
    Lubrication System
    Electrical System
    Transmission
    Handling
    Brakes
    Chassis
    FASTENER TORQUE VALUES
    Fastener Torque Values in this Chapter
    SPECIFICATIONS
    Chassis
    VEHICLE IDENTIFICATION NUMBER (VIN)
    Vehicle Identification Number (VIN)
    FRONT WHEEL
    Prepare
    Remove
    Install
    Disassemble
    Clean and Inspect
    Assemble
    Complete
    REAR WHEEL
    Prepare
    Remove
    Install
    Disassemble
    Clean and Inspect
    Assemble

    m
    Complete
    WHEEL LACING
    Wheel Lacing: Angle Flange Hub
    co
    CHECKING AND TRUING WHEELS
    General
    Checking Wheel Runout
    s.
    Laced Wheel Rim Offset
    True Laced Wheels
    og

    SEALED WHEEL BEARINGS


    Prepare
    Inspect
    l

    Remove
    ta

    Install
    Complete
    ca

    TIRES
    General
    Prepare
    ep

    Remove
    Clean, Inspect and Repair
    Install
    Check Tire Runout
    Balance
    Complete
    WHEEL ALIGNMENT
    Prepare
    Inspect
    Adjust
    Complete
    FRONT BRAKE MASTER CYLINDER
    Prepare
    Remove
    Install
    Disassemble
    Clean and Inspect
    Assemble
    Complete
    FRONT BRAKE CALIPER
    Prepare
    Remove
    Install
    Disassemble
    Clean and Inspect
    Assemble
    Complete
    REAR BRAKE MASTER CYLINDER
    Prepare
    Remove
    Install
    Disassemble and Assemble: Master Cylinder
    Complete
    REAR BRAKE CALIPER
    Prepare
    Remove
    Install
    Disassemble
    Clean and Inspect
    Assemble
    Complete

    m
    BRAKE LINES
    Front Brake Line: Non-ABS
    Rear Brake Line: Non-ABS
    co
    Brake Line: Front Master Cylinder (ABS)
    Brake Line: Front Caliper (ABS)
    Front ABS Lines
    s.
    Brake Line: Rear Master Cylinder to ABS Module
    Brake Line: Rear Caliper to ABS Module
    og

    ABS MODULE
    General
    Prepare
    l

    Remove
    ta

    Install
    Complete
    ca

    BLEED BRAKES
    Drain
    Fill and Bleed
    ep

    LEFT SIDE COVER


    Remove
    Install
    RIGHT SIDE COVER
    Remove
    Install
    FRONT FORK
    Check For Oil Leak
    Prepare
    Remove
    Install
    Disassemble and Assemble: Standard -[2019 FAT BOB (FXFB), 2019 FAT BOB 114
    (FXFBS), 2019 FXDR 114 (FXDRS), 2019 SPORT GLIDE (FLSB)]
    Disassemble and Assemble: Inverted, Left Side +[2019 FAT BOB (FXFB), 2019 FAT BOB
    114 (FXFBS), 2019 FXDR 114 (FXDRS), 2019 SPORT GLIDE (FLSB)]
    Disassemble and Assemble: Inverted, Right Side +[2019 FAT BOB (FXFB), 2019 FAT BOB
    114 (FXFBS), 2019 FXDR 114 (FXDRS), 2019 SPORT GLIDE (FLSB)]
    Complete
    STEERING HEAD/FORK STEM AND BRACKET ASSEMBLY
    Prepare
    Remove
    Clean and Inspect
    Install
    Complete
    FORK LOCK
    Prepare
    Remove
    Install
    Complete
    REAR FORK
    Prepare
    Remove and Install
    Disassemble and Assemble: Standard -[2019 FXDR 114 (FXDRS)]
    Disassemble and Assemble: Cast +[2019 FXDR 114 (FXDRS)]
    Complete
    BELT GUARDS
    Prepare
    Remove and Install: Standard -[2019 FXDR 114 (FXDRS)]
    Remove and Install: Cast Rear Fork +[2019 FXDR 114 (FXDRS)]
    Complete
    REAR SHOCK ABSORBER

    m
    Prepare
    Remove
    Install
    co
    Disassemble and Assemble: Rear Shock Adjuster
    Complete
    CLUTCH CONTROL
    s.
    Prepare
    Remove
    og

    Clean and Inspect


    Install
    Disassemble
    l

    Assemble
    ta

    Complete
    HEADLAMP NACELLE
    ca

    Prepare
    Remove
    Install
    ep

    Complete
    FAIRING
    Remove and Install +[2019 SPORT GLIDE (FLSB)]
    Remove and Install: Mini +[2019 FXDR 114 (FXDRS)]
    Disassemble and Assemble +[2019 SPORT GLIDE (FLSB)]
    WINDSHIELD +[2019 HERITAGE CLASSIC (FLHC), 2019 HERITAGE CLASSIC 114
    (FLHCS)]
    Remove
    Install
    Disassemble
    Assemble
    HAND GRIPS
    Remove
    Install
    HANDLEBAR
    Prepare
    Remove and Install: Standard -[2019 FXDR 114 (FXDRS)]
    Remove and Install: Clip-on +[2019 FXDR 114 (FXDRS)]
    Disassemble and Assemble: Standard -[2019 FXDR 114 (FXDRS)]
    Disassemble and Assemble: Clip-on +[2019 FXDR 114 (FXDRS)]
    Complete
    MIRRORS
    Remove
    Buy now
    Harley Davidson Softail Models 2019 Service Manual PDF
    With Instant Download

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