Aprilia Moto 6.5 1995 Owner's Manual English

use and maintenance
aprilia part# 8102710
Mot 6.5
MOTO'
6
1996 aprilia s.p.a. - Noale (VE)

This manual is to be considered an integral part of the vehicle,
which must be delivered complete with it also in case of resale.
aprilia s.p.a. reserves the right to modify its models at any
time, without prejudice to the main characteristics here described.
All rights as to electronic storage, reproduction and total or partial adaptation, with any means, are reserved for all Countries.
The mention to products or services supplied by third parties is
made only for information purposes and it isnt binding in any
case.
aprilia s.p.a. takes no responsibility as to the performance or
the use of said products.
First edition: January 1996
Reprint
Produced and printed by
6WXGLR 7HFQR 3XEOLF
Viale del Progresso - 37038 Soave (VR) - Italia

Tel. 045 - 76 11 911
Fax 045 - 76 12 241
on behalf of
DSULOLD s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italia
Tel. 041 - 58 29 111
Fax 041 - 44 10 54
,1752'8&7,21
Before starting the engine, carefully read this manual, paying
particular attention to the chapter "SAFE DRIVE".
Your and other peoples safety depends not only on your quickness of reflexes and on your agility, but also on what you know
about the vehicle, on its efficiency and on your knowledge of
the basic information for SAFE DRIVE.
Therefore, get a thorough knowledge of the vehicle, in such a
way as to be able to drive in the traffic safely.
For the controls and repairs not expressly described in this manual, for the purchase of aprilia original spare parts, accessories and other products, as well as for specific technical
advice, contact only aprilia Authorized Outlets and Official
Dealers, who can ensure you reliable and prompt servicing.
Thank you for choosing aprilia. We wish you a nice ride.
Carefully observe the instructions preceded by the following

warning signs:
IMPORTANT:
When asking your Dealer for spare parts, specify the spare part
code indicated on the SPARE PARTS IDENTIFICATION
LABEL.
Write down the identification code in the space here below, in
order to remember it also in case of loss or deterioration of the
sticker.
The sticker is placed under the saddle, on the left tube of the
pillar.
aprilia CODICE RICAMBI spare parts code number
N
UK
SF
GR
NL
CH
DK
IRL
SGP
Safety norms and regulations to protect the driver

and other people from severe injuries or grave
risks.
Caution norms and suggestions to avoid damaging

the vehicle and/or hurting yourself or other people.
Indications to make the operations easier. Technical information.
*(1(5$/ &217(176
SAFE DRIVE ............................................................................................5
BASIC SAFETY RULES ....................................................................6
CLOTHING.........................................................................................9
ACCESSORIES ...............................................................................10
LOAD................................................................................................10
ARRANGEMENT OF THE MAIN ELEMENTS......................................12
ARRANGEMENT OF THE INSTRUMENTS..........................................14
INSTRUMENTS AND INDICATORS .....................................................14
INSTRUMENT AND INDICATOR TABLE .......................................15
MAIN INDEPENDENT CONTROLS ......................................................16
CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR..............16
CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR ...........17
IGNITION SWITCH ..........................................................................18
STEERING LOCK ............................................................................18
AUXILIARY EQUIPMENT......................................................................18
TOOL KIT .........................................................................................18
CRASH HELMET HOOK .................................................................19
MAIN COMPONENTS ...........................................................................19
FUEL ................................................................................................19
ENGINE OIL.....................................................................................20
BRAKE FLUID (RECOMMENDATIONS)) .......................................20
FRONT BRAKE................................................................................21
REAR BRAKE ..................................................................................22
CLUTCH...........................................................................................23
COOLANT ........................................................................................24
CATALYTIC SILENCERS................................................................25
TYRES .............................................................................................26
INSTRUCTIONS FOR USE ...................................................................27
PRELIMINARY CHECKING OPERATIONS TABLE .......................27
STARTING .......................................................................................28
DEPARTURE AND DRIVE ..............................................................30
RUNNING-IN....................................................................................32
STOPPING AND PARKING.............................................................33
SUGGESTIONS TO PREVENT THEFT ..........................................33
MAINTENANCE .....................................................................................34
PERIODIC MAINTENANCE CHART ...............................................35
IDENTIFICATION DATA ..................................................................36
CHECKING THE ENGINE OIL LEVEL AND TOPPING UP............36
CHANGING THE ENGINE OIL AND THE OIL FILTER .................. 37

FRONT WHEEL............................................................................... 38
REAR WHEEL ................................................................................. 39
CHAIN.............................................................................................. 40
REMOVING THE FUEL TANK ........................................................ 42
AIR FILTER ..................................................................................... 42
FRONT AND REAR SUSPENSION INSPECTION......................... 43
ADJUSTING THE REAR SUSPENSION ........................................ 43
CHECKING THE STEERING .......................................................... 44
LOCKING/UNLOCKING THE SADDLE .......................................... 45
REMOVING THE SIDES ................................................................. 45
IDLING ADJUSTMENT.................................................................... 46
TAKING UP THE THROTTLE GRIP SLACK .................................. 46
CHECKING THE BRAKE PAD WEAR ............................................ 46
SPARK PLUG .................................................................................. 47
BATTERY ........................................................................................ 48
LONG PERIOD OF INACTIVITY..................................................... 49
CHANGING THE FUSES ................................................................ 49
CHECKING THE SIDE STAND SWITCH........................................ 50
ADJUSTING THE HEADLIGHT BEAM ........................................... 50
BULBS ............................................................................................. 51
CHANGING THE HEADLIGHT BULBS........................................... 51
CHANGING THE REAR LIGHT BULBS.......................................... 52
CHANGING THE NUMBER PLATE BULB...................................... 53
CHANGING THE TURN INDICATOR BULBS ................................ 53
CHANGING THE DASHBOARD BULBS ........................................ 53
TRANSPORT ......................................................................................... 54
EMPTYING THE FUEL TANK......................................................... 54
CLEANING ............................................................................................ 54
LONG PERIODS OF INACTIVITY .................................................. 55
AFTER A LONG PERIOD OF INACTIVITY .................................... 55
TECHNICAL DATA ............................................................................... 56
WIRING DIAGRAM.......................................................................... 59
WIRING DIAGRAM KEY ................................................................. 60
LUBRICANT CHART ....................................................................... 61
IMPORTERS ................................................................................... 62
safe drive
%$6,& 6$)(7< 12506
To drive the vehicle it is necessary to

have all the requirements provided for in
law (driving licence, minimum age required, psychophysical ability, insurance,
state taxes, registration, number plate,
etc.).
Gradually get to know the vehicle, driving it in areas with low traffic and/or in
private areas.
The taking of some medicinal preparations, alcohol and drugs or psycho tropic
substances notably increases the risk of
accidents.
Be sure that you are in good psychophysical conditions, fit for driving, paying
particular attention to physical weariness
and drowsiness.
Most road accidents are ascribable to

the drivers lack of experience.
NEVER lend the vehicle to beginners
and, in any case, be sure that the driver
has all the requirements necessary for
driving.

STOP 150 m
150 m
STOP
Rigorously observe the road signs and
the national and local road regulations.
Avoid any abrupt movement, which can
be dangerous for yourself and for other
people (for example: rearing up, speed
limit excess, etc.), and verify and always
take into consideration the road surface
conditions, visibility etc.
Do not hit obstacles which could damage

the vehicle or make you loose the control.
Do not drive in the slipstream of the
preceding vehicles in order to increase
your speed.
Always drive with both hands on the

handlebar and both feet on the footrests,
in the correct driving posture.
Absolutely avoid standing up or stretching your limbs while driving.
OIL
The driver should neither be inattentive,

nor be distracted, nor influenced by
people, things, movements (do not
smoke, eat, drink, read, etc.) while driving.
COOLER
Use only fuels and lubricants that are

specific for the vehicle and indicated in
the "LUBRICANT CHART"; repeatedly
verify that the oil, fuel and coolant levels
are as prescribed.te.
If the vehicle has been involved in an accident, if it has been hit or has fallen
down, make sure that the control levers,
the pipes, the wires, the braking system
and the vital parts havent been damaged.
If necessary, have the vehicle controlled
by an aprilia Official Dealer, asking him
to carefully check the frame, the handlebar, the suspensions, the safety parts
and the devices whose integrity you are
not able to verify.
Always remember to report any malfunction to the technicians and/or the technicians to help them in their work.
Never use the vehicle if the suffered
damage can endanger your safety.
ONLY ORIGINALS
A12
345
Do not absolutely change the position,

the inclination or the colour of: plate, turn
indicators, lights and horns.
Any modification carried out on the vehicle or the removal of original parts can
impair the performance of the vehicle,
thus reducing its safety level or even
making it illegal.
As far as the equipment of the vehicle is
concerned, always keep to the national
and local laws and regulations.
In particular, avoid increasing the performance or changing the original features
of the vehicle by means of technical
modifications.
Absolutely avoid racing with other vehicles.
Avoid off-road driving.
&/27+,1*
Before moving off, always wear your
crash helmet, correctly fastened. Make
sure that it is homologated, sound, of the
right size and that the visor is clean.
Wear protective clothing, preferably in
light and/or reflecting colours.
This way you will make yourself more
visible to other drivers, thus notably reducing the risk of being knocked down,
and you will be more protected in case of
fall. This clothing should be very close-fitting and fastened at the extremities.
Strings, belts and ties should not be
hanging down; prevent these or other objects from interfering in the drive by getting entangled with moving parts or
driving mechanisms. Do not keep objects
which can be dangerous in case of fall,
for example pointed objects like keys,
pens, glass vials etc. in your pockets
(the same recommendations are valid for
any passenger, too).
9
Do not keep objects which can be dangerous in case of fall, for example
pointed objects like keys, pens, glass
vials etc. in your pockets (the same recommendations are valid for any passenger, too).
10
$&&(6625,(6
The owner of the vehicle is responsible
for the choice, installation and use of any
accessory.
Avoid installing accessories that cover
horns or lights or that could impair their
function, limit the suspension stroke and
the steering angle, hamper the operation
of the controls and reduce the distance
from the ground and the angle of inclination in turns.
Avoid using accessories that hamper access to the controls, since this can prolong reaction times during an emergency.
Large fairings and windscreens assembled on the vehicle can produce aerodynamic forces capable of compromising
the stability of the vehicle itself while
driving.
Make sure that the equipment is well

fastened to the vehicle and is not dangerous during the drive.
Do not install electrical devices and do
not modify those already existing to
avoid electrical overloads, because the
vehicle could suddenly stop or there
could be a dangerous current shortage
in the horn and in the lights.
/2$'
Be careful and moderate when loading
your luggage. It is necessary to keep the
luggage as close as possible to the barycenter of the vehicle and to distribute
the load uniformly on the two sides, in
order to reduce any lack of balance to
the minimum.
Further, make sure that the load is firmly
secured to the vehicle, especially during
long trips.
KG!
Absolutely do not hang bulky, voluminous, heavy and/or dangerous objects

on the handlebar, the mudguards and
the forks, as the vehicle could react
more slowly in turns and its manoeuvrability could be unavoidably impaired.
Do not place too bulky bags on the vehicle sides and do not hang the crash
helmet from the apposite string, as they
could hit people or obstacles, thus causing the loss of control of the vehicle.
Do not carry any bag if it is not tightly secured to the vehicle.

Do not carry bags which protrude too
much from the luggage-rack or which
cover the lights, the horn or the indicators.
Do not exceed the maximum load allowed

for each side-bag.
When the vehicle is overloaded, its stability and its manoeuvrability can be compromised.
Do not carry animals or children on the

glove-compartment or on the luggagerack.
11
$55$1*(0(17 2) 7+( 0$,1 (/(0(176
Fig. 1
.(< )LJ
1) Fuel tank plug

2) Coolant expansion tank plug
3) Crash helmet hook
4) Battery
5) Fuses
12
6) Transmission control lever

7) Footrest
8) Side stand
9) Passengers footrest
Fig. 2
.(< )LJ
1) Tool kit/glove compartment

2) Fuel tap
3) Motor oil inlet hole plug/stick
4) Front brake fluid tank
5) Passengers footrest
6) Rear suspension spring-loading adjusting

nut
7) Footrest
8) Rear brake control lever
9) Rear brake fluid tank
13
$55$1*(0(17 2) 7+( ,167580(176
,167580(176 $1' ,1',&$7256
Fig. 3
Fig. 4
.(< )LJ
.(< )LJ
1) Left rear-view mirror

2) High beam signaller push button
3) Cold start lever ( )
4) Ignition switch
5) Instruments and indicators
)
6) Engine stop switch ( 7) Right rear-view mirror
8) Clutch control lever
)
9) Headlight switch (
10) Horn push button (
)
)
11) Turn indicator switch (
12) Light switchi (
- )
13) Starting push button ( )
14) Throttle grip
15) Front brake lever
1) Coolant temperature indicator ( )

2) Speedometer
3) Total kilometres odometer
4) Trip odometer control knob
5) Trip odometer
)
6) High beam warning light (
7) Neutral indicator warning light ( )
8) Low motor oil pressure warning light (
)
9) Turn indicator warning ligh (

(

14

( )
Remember:
1 mi = 1,6 km
1 km = 0,625 mi
,167580(176 $1' ,1',&$7256

DESCRIPTION
FUNCTION
Revolution counter
It indicates the number of engine revolutions per minute.
Speedometer
It indicates the driving speed.
Total kilometres odometer
It indicates the total number of kilometres covered.
Trip odometer
It indicates the partial number of kilometres covered.
Trip odometer control knob
By rotating it clockwise, it is possible to set the trip odometer to zero.
High beam warning light

Idle indicator warning light
Turn indicator warning light
Low motor oil pressure warning light
Coolant temperature indicator

(

It comes on when the headlight is in "high beam" position.

It comes on when the transmission is in neutral.
It blinks when one of the turn indicators is on.
It comes on every time the key is turned to the "ON" position and the engine isnt running, checking
the proper functioning of the lamp.
If during this phase the lamp doesnt turn on, it must be replaced.
The warning light must go out when the engine starts running, exception made for the cases in which
the engine is hot and is nearly idling.
If the warning light turns on during the normal running of the engine, this means that the
oil pressure in the circuit is below the usual operating value. In this case, provide for
immediate topping up.
It indicates the coolant temperature.
15
0$,1 ,1'(3(1'(17 &21752/6

&21752/6 21 7+( /()7 6,'(
2) 7+( +$1'/(%$5 )LJ
The electrical parts work only when the ignition key

is on the "ON" position.

)
1) HEADLIGHT SWITCH (
When the light switch, see p. 17 (CONTROLS ON THE
RIGHT SIDE OF THE HANDLEBAR) is on the "
", position, if the headlight switch is on the "
" position, the high
beam comes on, while if it is on the "
" position, the low
beam comes on.

)
2) COLD START LEVER (
The starter for the engine cold start is operated by rotating
the cold start lever downwards. To disconnect the starter, it is
necessary to rotate the lever completely upwards.
Fig. 5
3) HIGH BEAM SIGNALLER PUSH BUTTON

This push button makes it possible to use the high beam signaller, which is useful to send signals to the forthcoming vehicles when passing and in case of danger or emergency.
4) TURN INDICATOR SWITCH (

)
To indicate the turn to the left, move the switch to the left; to
indicate the turn to the right, move the switch to the right.
To turn off the turn indicator, press the switch.
5) HORN PUSH BUTTON (

)
The horn is operated when the "
" push button is pressed
with the ignition key on the "ON" position.
16
&21752/6 21 7+( 5,*+7 6,'(

2) 7+( +$1'/(%$5 )LJ
The electrical parts work only when the ignition key

is on the "ON" position.
)
1) ENGINE STOP SWITCH (
It mainly serves as a safety or emergency switch.
When the switch is on the " " position, it is possible to start
the engine; the engine is stopped by moving the switch to the
"
" position.
)
2) STARTING PUSH BUTTON (
When the starting push button is pressed, the starter makes
the engine run. For the starting, see p. 28 (STARTING).
3) LIGHT SWITCH (
- )
When the switch is on the " " position, the headlights are
off; when the switch is on the "
" position, the parking
lights are on; when the switch is on the "
" position, the
low beams are on.
It is possible to turn on the high beams by means of the
headlight switch, see p. 16 (CONTROLS ON THE LEFT
SIDE OF THE HANDLEBAR).
Fig. 6
17
67((5,1* /2&. )LJ
To lock the steering, turn the handlebar

leftwards completely with the key on the
"OFF" position, press the key, release it
and turn it to the "LOCK" position.
Extract the key.
Never turn the key to the "LOCK"
position while driving, in order to
avoid losing control of the vehicle.
Fig. 7
Fig. 8
$8;,/,$5< (48,30(17
,*1,7,21 6:,7&+ )LJ
The ignition switch (1) is positioned on

the steering tube plate.
POSITION
LOCK
18
KEY
REMOVAL
The steering is
locked.
It is neither
possible to
start the
engine, nor to
switch on the
lights.
It is possible to
remove the
key.
OFF
Neither the
engine, nor the
lights can be
switched on.
It is possible to
remove the
key.
ON
The engine
and the lights
can be
switched on.
It isnt possible
to remove the
key.
Steering lock
The key operates the ignition

switch/steering lock and opens
the tool kit/glove compartment,
the fuel tank plug and the crash helmet
hook.
Two keys are supplied together with the
vehicle (one spare key).
FUNCTION
722/ .,7 )LJ
To reach the tool kit, introduce the ignition key in the lock of the tool kit/glove
compartment and turn it anticlockwise.
The tool kit (1) includes:
no. 1 tool case
no. 1 4 mm hexagon spanner
no. 1 5.5/6.2 mm double-ended spanner
no. 1 8/11 mm double-ended spanner
no. 1 10/13 mm double-ended spanner
no. 1 17 mm non-adjustable spanner
no. 1 22 mm hexagon spanner with handle
no. 1 extension for spanner with handle
no. 1 25 mm spark plug spanner
no. 1 screwdriver for cross-slotted screws
0$,1 &20321(176
)8(/ )LJ
Fig. 9
&5$6+ +(/0(7 +22. )LJ
Do not drive with your helmet

hanging from the hook, as this
could compromise your safety
while driving.
Thanks to this hook, you no longer have
to carry the crash helmet with yourself
every time you park the vehicle.
To hang the crash helmet, introduce the
key in the lock (1), rotate it anticlockwise
and pass the special looped wire through
the hook (2).
Close the hook and rotate the key clockwise.
Make sure that the hook has been
properly closed.
During refuelling, avoid pushing

the gun (1) to the buttom of the
tank, in order to prevent fuel
from flowing out of the filler.
Screw the plug up carefully after refuelling.
The fuel used for internal combustion
engines is extremely inflammable and
in particular conditions it can become
explosive.
It is important to carry out the refuelling
and the maintenance operations in a
well-ventilated area, with the engine off.
Do not smoke while refuelling or near
fuel vapours, in any case avoid any contact with free flames, sparks and any
other heat source to prevent the fuel
from catching fire or from exploding.
Further, prevent fuel from flowing out
of the fuel filler, as it could catch fire
when getting in contact with the red-hot
surfaces of the engine.
In case some fuel has accidentally been
spilt, make sure that the area has completely dried and before starting the vehicle verify that there is no fuel inside
the fuel filler neck.
Avoid any contact of the fuel with the
skin and the inhalation of vapours; do
not swallow fuel or pour it from a receptacle into another by means of a tube.
Fig. 10
Since unleaded petrol expands

under the heat of the sun and
due to the effects of sun radiation, never fill the tank to the brim.
Use only unleaded petrol, in conformity
with the DIN 51607 standard, min. O.N.
95 (N.O.R.M.) and 85 (N.O.M.M.).
The fuel tank capacity is approximately
16 E, about 2,5 E of which make up the
reserve. To unlock the tank plug, insert
the ignition key in the lock and turn it
clockwise (Fig. 10).
KEEP AWAY FROM CHILDREN
19
(1*,1( 2,/
It is necessary to change the engine oil

after the first 1000 km and afterwards
every 6000 km, see p. 37 (CHANGING
THE ENGINE OIL AND THE OIL FILTER); to check the oil level, see p. 36
(CHECKING THE ENGINE OIL LEVEL
AND TOPPING UP).
Remember:
1 mi = 1,6 km
1 km = 0,625 mi
Oil can cause severe damages
to the skin if handled every
day and for long. Wash your
hands carefully after using it.
If the vehicle is used in very
dusty areas, the oil should be
changed more frequently.
Do not dispose of oil in the environment. Put it in a sealed container and
take it to the filling station where you
usually buy it.
aprilia recommends:
see p. 59 (LUBRICANT CHART).
20
%5$.( )/8,'
5(&200(1'$7,216
Sudden play variations or elastic

resistance on the brake lever are
due to troubles in the hydraulic
system. For any doubt regarding the
perfect functioning of the braking system and in case you are not able to
carry out the usual checking operations, contact your DSULOLD Official Dealer.
Make sure that the brake disc and the
friction surface are neither oily nor
greasy, especially after maintenance or
checking operations.
Check that the brake cables are neither

twisted nor worn out.
Prevent water or dust from accidentally
getting into the circuit.
If the brake fluid gets in contact with
the skin or the eyes, it can cause
serious irritations.
Carefully wash the parts of your body
that get in contact with the liquid.
Consult a doctor or an oculist if the liquid gets in contact with your eyes.
Do not dispose of brake fluid in the environment.
When using the brake fluid, take

care not to spill it on the plastic
or painted parts, since it can
damage them.
Make sure that the fluid covers the glass

(1) completely.
Otherwise, provide for topping up.
Proceed as follows:
Unscrew the two screws (2) and raise
the little cover (3).
In order not to spill the brake
fluid while topping up, keep the
vehicle in vertical position.
Fig. 11
)5217 %5$.( )LJ
The brakes are the parts that

most ensure your safety and for
this reason they must always be
perfectly working.
The brake fluid must be changed once
a year by an DSULOLD Official Dealer.
This vehicle is provided with front hydraulic disc brake. When the disc pads
wear out, the level of the fluid decreases
to automatically compensate for their
wear.
No adjustment is necessary, but it is important to periodically check the brake
fluid level in the tank (Fig. 11) and the
wear of the pads, see p. 46 (CHECKING
THE BRAKE PAD WEAR).
To check the fluid level, keep the vehicle
in vertical position and the handlebar
straight, so that the fluid it contains is
parallel to the ground.
Remove the gasket.

Fill the tank with brake fluid, see p. 59
(LUBRICANT CHART), until this covers the glass (1) completely.
Put the gasket back.
Put the little cover (3) back and tighten
the screws (2).
Check the braking efficiency.

In case of excessive stroke of
the brake lever, of excessive
elasticity or in case there is air in the
circuit, contact your DSULOLD Official
Dealer, since it may be necessary to
bleed the system.
In any case, the bleeding must be carried out after the first 1000 km.
Fig. 12
ADJUSTING THE FRONT BRAKE

(Fig. 12)
It is possible to adjust the distance between the front brake lever end and the
hand grip, by rotating the adjuster (1).
Position "1" corresponds to an approximate distance of 105 mm between the
lever end and the hand grip; position "4"
corresponds to an approximate distance
of 75 mm between the lever end and the
hand grip.
To rotate the adjuster, push the lever (2)
forward and position the wished number
of the register (1) in correspondence with
the reference arrow.
If necessary, do not hesitate to
contact your DSULOLD Official
Dealer.
21
To check the fluid level, keep the vehicle

in vertical position and incline the tank
(1), so that the fluid it contains is parallel
to the ground.
Make sure that the fluid level is included
between the "MIN" and "MAX" notches.
If the fluid level does not reach the "MIN"
notch, provide for topping up.
Proceed as follows:
Unscrew the plug (2).
Fig. 13
5($5 %5$.( )LJ
The brakes are the parts that

most ensure your safety and for
this reason they must always be
perfectly working.
The brake fluid must be changed once
a year by an DSULOLD Official Dealer.
This vehicle is provided with rear hydraulic disc brake.
When the disc pads wear out, the level of
the fluid decreases to automatically compensate for their wear.
Periodically check the brake fluid level in
the tank (1) and the wear of the pads,
see p. 46 (CHECKING THE DISC PAD
WEAR).
22
In order not to spill the brake

fluid when topping up, keep the
fluid in the tank parallel to the
ground.
Remove the gasket.

Fill the tank until the fluid reaches the
"MAX" notch.
Put the gasket back.
Screw the plug (2) thoroughly.

In case of excessive stroke of
the brake lever, of excessive
elasticity or in case there is air in the
circuit, contact your DSULOLD Official
Dealer, since it may be necessary to
bleed the system.
In any case, the bleeding must be carried out after the first 1000 km.
Fig. 14
ADJUSTING THE REAR BRAKE

(Fig. 14)
It is possible to position the brake lever at
the wished height by means of the adjusting screw (1):
Loosen the lock nut (2).
Act on the screw (1), until reaching the
wished position.
Loosen the pump adjuster lock nut (3).
Screw or unscrew the adjustment rod
(4), to obtain the wished play.
Minimum lever play: 3-4 mm.
Tighten the pump adjuster lock nut (3).

Put the adjusting screw (1) back.
Tighten the lever lock nut (2).
After the adjustment, make sure

that when the brake is released
the wheel rotates freely.

If necessary, do not hesitate to
Dealer.
Start the engine and engage the 1st

gear, make sure that the engine doesnt stop, doesnt tend to advance or
that the clutch doesnt slip during the
acceleration phase or while the vehicle
is running.
If it is not possible to obtain a

correct adjustment or if the clutch
does not function properly, contact your DSULOLD Official Dealer.
Fig. 15
&/87&+
ADJUSTING THE CLUTCH (Fig. 15)
Check the integrity of the clutch

cable: it must not present flattened parts and the sheath must
not be worn out in any point of its
whole length.
If the engine stops or tends to advance

when the clutch lever is pulled or the
gears are engaged, or if the clutch slips
causing a delay in the acceleration in
comparison with the engine speed, adjust
the clutch.
Carry out the adjustment by means of the
adjuster (1).
Remove the protection element (2).
Loosen the lock nut (3).
Rotate the adjuster (1) until the idle
stroke of the clutch lever end is about
10 mm.
Tighten the lock nut (3) and check the
adjustment again.
23
According to the freezing temperature of

the cooling mixture you want to obtain,
add water to the coolant percentage indicated in the following table:
&22/$17
Do not use the vehicle if the
coolant is below the minimum
allowed
level,
see
below
(CHECKING AND TOPPING UP).
Check the coolant level every 2000 km
and after long rides; change it every
12000 km or every 2 years (whichever
comes earlier).
Remember:
1 mi = 1,6 km
1 km = 0,625 mi
FREEZING POINT
C
COOLANT
% VOL.
-20
35
-30
45
-40
55
It is useful to keep the same mixture also

during the summer, since this reduces
losses through evaporation and therefore
it is not necessary to top up very frequently. This way, the deposits of mineral
salts left in the radiator by evaporated
water decrease and the efficiency of the
cooling system is thus preserved.
For the cooling solution, use distilled
water mixed with antifreeze.
Do not remove the radiator plug
when the engine is hot, since the
coolant is under pressure and its
temperature is high.
If it gets in contact with the skin or with
clothes, it can cause severe burns
and/or damages.
The coolant is noxious:
DO NOT SWALLOW IT KEEP AWAY
FROM CHILDREN
24
Fig. 16
CHECKING AND TOPPING UP (Fig. 16)
Let the engine cool down for a few

minutes.
Keep the vehicle in vertical position.
Make sure that the level of the liquid
contained in the expansion tank is included between the "MIN" and "MAX"
notches (Fig. 16).
If not, remove the filling cap (1).
Top up until the level of the fluid approximately reaches the "MAX" notch.
Do not exceed such level, otherwise
the fluid will flow out when the engine
is running.
Put the filling cap (1) back.
To change the coolant, or in case
of leaks in the circuit, contact
your DSULOLD Official Dealer.
&$7$/<7,& 6,/(1&(56
2QO\ IRU WKH FDWDO\WLF YHUVLRQ
Avoid parking the catalytic vehicle near dry brush wood or in

places easily accessible to children, as the catalytic silencer becomes
extremely hot during use; be very
careful and avoid any kind of contact
before it has completely cooled down.
The catalytic vehicle is fitted with two silencers with metal catalytic converter of
the "platinum-rhodium bivalent" type.
This device provides for the oxidation of
the CO (carbon monoxide) and of the HC
(unburned hydrocarbons) contained in
the exhaust gases, changing them into
carbon dioxide and steam, respectively.
Due to the catalytic reaction, the high
temperature reached by the exhaust
gases makes for the burning of the oil
particles, thus keeping the silencer clean
and eliminating the exhaust fumes.
To have the catalytic converter function
correctly and for long and to reduce
possible problems regarding the soiling
of the thermal unit and of the exhaust, it
is necessary to avoid covering long distances with the engine running at constantly low rpm.
It is sufficient to alternate these periods

with periods in which the engine runs at
relatively high rpm, even if only for a few
seconds, but rather frequently.
What has been stated above assumes
particular importance for the cold starting
of the engine: in this case, in order to
reach a rpm regime sufficient to enable
the "priming" of the catalytic reaction, you
just need to make sure that the temperature of the thermal unit has reached at
least 50 C, which generally occurs a few
seconds after starting the engine.
Leaded petrol destroys catalytic
silencers! Do not use leaded petrol for the catalytic version of
the vehicle.
25
In case of sudden braking the

tyres could even get out of the
rims. Further, the vehicle could
skid while turning.
Check the surface and the wear of the
tyres, since tyres in bad conditions can
impair both their grip and the controllability of the vehicle.
Change the tyre when it is worn out or
in case of puncture on the tread side, if
the puncture is larger than 5 mm.
7<5(6
Periodically check the tyre inflation pressure at room temperature. If the tyres are hot, the
measurement is not correct.
Carry out the measurement especially
after long rides.
If the inflation pressure is too high, the
ground unevenness cannot be dampened and is therefore transmitted to the
handlebar, thus compromising the driving comfort and reducing the road holding during turns.
If, on the contrary, the inflation pressure is too low, the tyre sides are under
greater stress and the tyre itself may
slip on the rim or it may become loose,
with consequent loss of control of the
vehicle.
26
After repairing a tyre, have the

wheels balanced. Use only tyres
in the size suggested by aprilia,
see p. 56 (TECHNICAL DATA).
Make sure that the tyres always have
their valve sealing caps, to prevent
them from suddenly going flat.
Change, reparation, maintenance and
balancing operations are very important and should be carried out by qualified technicians with appropriate tools.
For this reason, it is advisable to have
the above mentioned operations carried
out by an DSULOLD Official Dealer or by a
qualified tyre repairer.
If the tyres are new, they may still be
covered with a slippery film: drive carefully for the first kilometres.
Do not oil the tyres with unsuitable
fluids.
INFLATION PRESSURE
FRONT
REAR
1.8 bar
1.9 bar
FOR DRIVE WITH PASSENGER

FRONT
REAR
1.8 bar
2.2 bar
MINIMUM TREAD DEPTH LIMIT

FRONT
REAR
2,0 mm
2,0 mm
,16758&7,216 )25 86(

Before departure, always carry
out a preliminary checking of the
vehicle to make sure that it functions correctly and safely (see the PRELIMINARY CHECKING OPERATIONS table here below).
The non-performance of these checking operations can cause severe personal injuries or damages to the vehicle.
Do not hesitate to consult your
DSULOLD Official Dealer in case
there is something you do not
understand about the functioning of
some controls or in case you suspect
or discover some irregularities.
It does not take long to carry out a
check-up and this operation ensures
you much more safety.
35(/,0,1$5< &+(&.,1* 23(5$7,216

COMPONENT
CHECK
PAGE
Front and rear

disc brake
Check the functioning, the idle stroke of the control lever,

the fluid level and make sure there are no leaks.
Check the wear of the pads. If necessary, top up the fluid
tank.
21, 22
Accelerator
Make sure that it works smoothly and that it is possible to

open and close it completely, in all steering positions.
If necessary, adjust and/or lubricate it.
46
Engine oil
Check and/or top up, if necessary.
20, 36
Wheel/tyres
Check the tyre surface, the inflation pressure, wear and

tear and any damage.
26
Brake levers
Make sure that they work smoothly. If necessary, lubricate

the articulations and adjust the stroke.
21, 22
Clutch
The idle stroke at the end of the clutch lever must be about
10 mm; the clutch must function without jerks.
23
Side stand
Make sure that it works smoothly and that the spring

tension brings it back to its normal position.
If necessary, lubricate joints and hinges.
Check the proper functioning of the starting lock system.
50
Fastening elements
If necessary, tighten all the fastening elements.
Gearing chain
Check the slack.
40
Fuel tank
Check the fuel level and top up, if necessary.

Make sure there are no leaks or occlusions in the circuit.
42
Coolant
The coolant level in the expansion tank must be included

between the "MIN" and "MAX" notches.
24
Lights, warning lights,

horn and electric
devices
Check the proper functioning of acoustic and visual devices. 49 53

Change the bulbs or intervene in case of failure.
27
Fig. 18
Fig. 17
67$57,1* )LJ

Exhaust gases contain carbon

monoxide, which is extremely
noxious if inhaled.
Avoid starting the vehicle in closed or
badly-ventilated rooms.
The non-observance of these warnings
could cause loss of consciousness or
even lead to death by asphyxia.
28
Before starting the engine, let the side

stand up and block at least one wheel,
in order to avoid losing control of the
vehicle. If this operation is carried out
on uphill or downhill roads, be particularly careful.
Turn the fuel tap lever to the "ON" position (1-Fig. 17).
Turn the ignition switch to the "ON" position (1-Fig. 18).
2
Fig. 19
The engine can be started with

the side stand down only if the
gears are in neutral; in this case,
if you try to engage the gears, the engine stops.
With the side stand up it is possible to
start the engine either when the gears
are in neutral or with engaged gears
and pulled clutch lever.
A few seconds after the engine

start the warning light (
)
must go out.
If this does not occur, it is necessary to
top up the engine oil.
In this case, stop the engine immediately and proceed as indicated at page
36 (CHECKING THE ENGINE OIL LEVEL
AND TOPPING UP).
Do not use the vehicle with insufficient
oil in the tank, in order not to damage
the engine components.
Fig. 20
Put the gears in neutral (green warning light " " on).
Move the engine stop switch (1-Fig.
19) to the "
" position.
Make sure that the red warning light
"
" indicating the engine oil level is
on.
Press the "
" push button (2-Fig. 19)
with released throttle grip, then release it as soon as the engine has
started. If the engine is cold, rotate the
"
" lever (1-Fig. 20) downwards.
Warm the engine up until it runs normally, with the air lever "
" (1-Fig.
20) completely rotated upwards.
Never leave suddenly when the

engine is cold. Do not use the air
lever " " when leaving with hot
engine.
29
2a 3a 4a 5a
'(3$5785( $1' '5,9(

)LJ
Before departure, read p. 5 (SAFE

DRIVE) and p. 50 (CHECKING THE
SIDE STAND SWITCH) carefully.
1a
Fig. 21
Fig. 22
STARTING WITH FLOODED ENGINE

If the starting is not carried out properly
or if there is too much fuel in the intake
ducts and in the carburettor, the engine
may get flooded.
To clean a flooded engine, proceed as
follows:
Carry out the first 6 operations described for the starting.
" (1-Fig.
Rotate the cold start lever "
20) downwards.
30
Press the "

" push button (2-Fig. 19)
for a few seconds (letting the engine
idle) with completely open throttle (Fig.
22). At this point, if the engine starts,
release the "
" push button and the
throttle grip.
If the rpm minimum isnt constant, act
on the throttle grip rotating it slightly,
but frequently.
If the engine does not start, wait 10
seconds and carry out the starting
again (p. 28).
Adjust the inclination of the rearview mirrors properly.

If there is no other passenger
with you, make sure that the rear footrests are closed.
Before leaving, make sure that the side
stand is completely folded.
If there is a passenger with you, instruct him/her so that he/she doesnt
create problems during the manoeuvres.
For departure, proceed as follows:
Make sure that the engine is warm.
With released throttle grip and idling
engine, pull the clutch lever and engage
the first gear by pressing the gearshift
foot lever downwards (Fig. 21).
Release the clutch lever gently and at
the same time increase the engine
speed by rotating the throttle grip
gradually (Fig. 22).
When the vehicle has reached a certain speed, release the throttle grip,
pull the clutch lever and engage the
second gear by lifting the gearshift
foot lever (Fig. 21).
To shift up, repeat this operation.
Avoid opening and closing the

throttle grip repeatedly and continuously, so that you do not accidentally lose control of the vehicle.
If you have to brake, close the throttle
and put both brakes on, properly exerting pressure on the braking parts, in
order to obtain uniform deceleration.
By putting on the front brake

only or the rear brake only, you
reduce the braking force considerably, thus running the risk of locking
one wheel and consequently losing
grip. Before beginning to turn, slow
down or brake driving at moderate and
constant speed.
If the brakes only are continuously
operated on downhill stretches, the friction surfaces can become overheated,
thus reducing the braking efficiency.
Exploit the engine compression and
shift down using both brakes intermittently.
Do not drive with the engine off!
In case of wet ground or scarce wheel
grip (snow, ice, mud, etc.), drive slowly,
avoiding sudden brakings or manoeuvres that could make you lose grip
and fall down.
Pay the utmost attention to any

obstacle or variation of the
ground. Uneven roads, rails,
manhole covers, indications painted on
the road surface, building site metal
plates become rather slippery by rain.
For this reason all these obstacles have
to be carefully avoided, driving smoothly
and bending the motorcycle as little as
possible.
Always use the turn indicators timely
when you intend to change lane or direction, avoiding shrp and dangerous
movements.
31
5811,1*,1
The running-in of the engine is primary to

ensure its working life and its correct
functioning.
If possible, drive on hill roads and/or
roads with many bends, so that the engine, the suspensions and the brakes
undergo a more effective running-in.
Keep to the following indications:
Do not open the throttle suddenly and
completely if the speed is low, both
during and after the running-in.
After the first 1000 kilometres,

carry out the checking operations indicated in the Periodic maintenance chart, see p. 37 (PERIODIC
MAINTENANCE CHART), in order to
avoid hurting yourself or other people
and/or damaging the vehicle.
32
During the first 100 km, put on the

brakes with caution, avoiding sharp
and prolonged brakings.
This ensures a correct settlement of
the friction material on the brake disc
pads.
During the first 500 km, never exceed
4000 rpm (see table).
Between the first 500 and 1000 km,
never exceed 5000 rpm (see table).
Between the first 1000 and 2000 km

drive more briskly, change speed and
use the maximum acceleration only for
a few seconds, in order to ensure better coupling of the components subject
to wear; never exceed 5500 rpm (see
table).
After the first 2000 km you can expect
better performance from the engine, in
any case without exceeding 6250 rpm.
If you have covered that number

of kilometres without making
long trips, follow the indications
given for running-in up to 4000 km.
Remember:
1 mi = 1,6 km
1 km = 0,625 mi
MAXIMUM RECOMMENDED SPEEDS FOR RUNNING-IN mph

Ratio
Miles covered
4th
5th
1st
2nd
3rd
0 - 310
310 -625
625 - 1250
over the 1250
18
23
25
29
29
36
40
45
39
48
53
60
48
61
67
75
58
72
80
90
rpm
4000
5000
5500
6250
To park:
Shift the gears to the neutral (green
warning light " " on).
Turn the key to the "OFF" position
(Fig. 23).
Position the vehicle on the side stand.
Turn the fuel tap lever to the "OFF" position.
Turn the handlebar completely leftwards.
Lock the steering, see p. 18 (STEERING LOCK) and extract the key.
Fig. 23
67233,1* $1' 3$5.,1* )LJ
To stop the vehicle:

Release the throttle grip, stop the vehicle by gradually putting on both
brakes and shifting down according to
the speed of the vehicle.
Disengage the clutch before the vehicle has completely stopped, in order
to prevent the engine from stalling.
Park the vehicle on firm and flat

ground, to prevent it from falling
down. Neither lean the vehicle
against walls, nor lay it on the ground.
Make sure that the vehicle and especially its red-hot parts do not represent
a danger for persons and children.
Do not leave the vehicle unattended
when the engine is on or the key is inserted into the ignition block.
Do not seat on the vehicle when the
prop stand is down.
68**(67,216
72 35(9(17 7+()7
NEVER leave the ignition key in the block

and always use the steering lock.
Park the vehicle in a safe place, possibly
in a garage or a protected place.
When possible, use an additional antitheft device.
Make sure that all documents are in
order and the road tax has been paid.
Write down your personal data and telephone number in the space provided in
this manual, to facilitate the identification
of the owner in case of finding after theft.
SURNAME:............................................
NAME:....................................................
ADDRESS:.............................................
...............................................................
TELEPHONE NO.: ................................
Very often stolen vehicles are
identified thanks to the data written on the use/maintenance manual.
33
The vehicle is made up of not

edible parts. Never bite, suck,
chew or swallow any part of the
vehicle for any reason.
If not expressly indicated otherwise, for the reassembly of the

units repeat the disassembly
operations reversing the order.
0$,17(1$1&(
Before beginning any maintenance operation or any inspection
of the vehicle, stop the engine,
extract the key from the ignition switch,
if possible lift up the vehicle by means
of the proper equipment, keeping it upright on firm and flat ground.
Keep away from the red-hot parts of the
engine and of the exhaust system, in
order to avoid burns.
34
Ordinary maintenance operations can be

carried out by the user, but sometimes a
basic knowledge of mechanics and specific tools are required.
If you need assistance or technical advice consult your aprilia Official Dealer,
who can ensure you quick and careful
servicing.
After any maintenance operation, carry
out the preliminary checking operations,
see p. 27 (PRELIMINARY CHECKING
OPERATIONS).
3(5,2',& 0$,17(1$1&( &+$57

COMPONENT
AFTER RUNNING-IN
(1000 km OR 4 MONTHS)
EVERY 6000 km
OR 8 MONTHS
EVERY 12000 km
OR 16 MONTHS
Battery - fluid level

C
C
Spark plug
S
Carburettor
C
P
Gearing chain
every 500 km: C
Timing chain
C
Wheel centering
C
Steering bearings and steering
C
C
Wheel bearings
C
Air filter
P
every 18000 km: S
Engine oil filter
S
S
Clutch clearance
R
R
Tappet clearance
C
R
Braking systems
C
C
Cooling system
C
C
Light system
C
C
Brake fluid
C
every year: S
Coolant
every 2 years: S
Fork oil
S
Engine oil
S
every 500 km: C / every 6000 km: S
Tyre inflation pressure
R
every month: R
Minimum rpm
R
R
Fuel tap
C
C
Nut, bolt, screw tightening
C
C
Suspensions and attitude
C
C
Brake fluid drain
C
Spoke tension
C
C
Fuel pipes
C
every 4 years: S
C= check, clean, adjust, lubricate or change if necessary.
P = clean,
S = change,
R = adjust
Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground.
Have the maintenance operations on the
indicated components carried out by DSULOLD Official Dealers ONLY.
Remember: 1 mi = 1,6 km 1 km = 0,625 mi

35
Fig. 24
Fig. 25
Fig. 26
,'(17,),&$7,21 '$7$
)LJ
&+(&.,1* 7+( (1*,1( 2,/

/(9(/ $1' 7233,1* 83 )LJ
It is a good idea to write down the frame

and engine numbers in the space provided in this manual.
Read pages 20 (ENGINE OIL) and 34

(MAINTENANCE) carefully.
If you dont carry out the above

mentioned operations, you run
the risk of making a wrong
measurement of the filling.
ENGINE NUMBER
The engine number is stamped on the
rear upper part of the vehicle (Fig. 24).
Engine no. ...............................................
FRAME NUMBER
The frame number is stamped on the
right side of the steering tube (Fig. 25).
Frame no. ................................................
Do not alter the identification
numbers if you dont want to
incur severe penal and administrative sanctions.
36
Check the engine oil level every 500 km and

change it every 6000 km, see p. 37
(CHANGING THE ENGINE OIL AND THE OIL
FILTER).
Remember:
1 mi = 1,6 km
1 km = 0,625 mi
To carry out the checking:

Stop the engine and let it cool down
for at least 10 minutes, in order to
allow the oil to flow back to the oil pan
and to cool down.
Keep the vehicle in vertical position,
with the two wheels resting on the
ground.
Let the engine idle for at least one
minute, in order to allow the filling of
the oil tank.
Stop the engine.
Unscrew the measure plug/stick (1),

clean the part that is in contact with
the oil with a clean cloth and tighten it.
Then extract it again and read the
level on the graduated notches:
MAX = maximum level
MIN = minimum level
The difference is about 300 cm3.
The level is correct if it approximately
reaches the maximum limit marked on
the measure stick.
Neither exceed the "MAX" notch,

nor stay below the "MIN" notch,
in order not to cause severe
damages to the engine.
Fig. 27
Fig. 28
If necessary, top up the engine oil

through the filling opening (2).
Screw the measure plug/stick (1).
&+$1*,1* 7+( (1*,1( 2,/ $1'

7+( 2,/ ),/7(5 )LJ

Read pages 20 (ENGINE OIL) and 34

(MAINTENANCE) carefully.
Change the engine oil after the first 1000
km and successively every 6000 km,
see p. 35 (PERIODIC MAINTENANCE
CHART).
Remember:
1 mi = 1,6 km
1 km = 0,625 mi
To carry out the changing:

Let the engine idle for a few minutes,
to facilitate the oil outflow during the
following draining phase.
Keep the vehicle in vertical position on
a flat surface, with the two wheels
resting on the ground.
When warmed up, the engine

contains hot oil; therefore, in
order to avoid burns, be careful
while carrying out the operations described here below.
Fig. 29
Remove the oil filling cap (1-Fig. 26).

Remove the plug positioned on the
front beam of the frame (1-Fig. 27).
Remove the oil drain plug (1-Fig. 28),
positioned on the bottom of the base
(a special hole has been made on the
exhaust silencer).
Drain the oil and let it drip into a container for a few minutes.
Remove the metal residues from the
drain plug magnet.
At this point, change the oil filter:

Unscrew the two screws (1-Fig. 29)
and remove the cover (2-Fig. 29).
Remove the oil filter and change it.

Put a thin layer of engine oil on the O
ring of the new oil filter.
Put the cover (2-Fig. 29) back and
tighten the two screws (1-Fig. 29).
Check the sealing washer of the drain
plug (1-Fig. 28) and retighten it.
Check the sealing washer of the front
frame beam plug (1-Fig. 27) and retighten it.
Pour about 1600 cm3 of engine oil
through the filling opening (2-Fig. 26),
see p. 59 (LUBRICANT CHART).
Tighten the oil filling cap (1-Fig. 26).
Start the engine and let it idle for
about three minutes.
Stop the engine and check the oil
level again (with the vehicle in vertical
position, on flat ground).
At this point it will be necessary to add
other 500 600 cm3 of oil.
37
2
1
Fig. 30
To remove the front wheel, proceed as

follows:
Raise the front part of the vehicle,
placing a support under the engine, so
that the front wheel has enough space
to move and the vehicle cannot fall
down.
Loosen the two screws of the fork
clamps (1-Fig. 30).
Loosen the wheel pin (2-Fig. 30).
Raise the front wheel slightly and extract the pin.
Remove the speedometer control (3Fig. 30) and the spacing bushing positioned on the left side of the wheel.
)5217 :+((/ )LJ
DISASSEMBLY
Read page 34 (MAINTENANCE) carefully.
Be careful not to damage the
pipes, the disc or the brake pads
while disassembling the wheel.
Never press the front brake lever
after removing the wheel, otherwise the calliper pistons may go
out of their seat, thus causing the outflow of the brake fluid.
In this case consult your DSULOLD Official Dealer, who will carry out the
proper maintenance operation.
38
When removing the wheel, extract the brake calliper disc with
care.
REASSEMBLY
To reassemble the wheel:
Position the front wheel between the
fork rods, carefully introducing the disc
in the brake calliper.
Position the spacing bush (left side of
the wheel) and the speedometer control (3-Fig. 30).
Grease the pin (2-Fig. 30) only on the
area introduced in the wheel; then insert it, lifting the wheel.
Tighten the two screws of the fork
clamps (1-Fig. 30).
Tighten the pin (2-Fig. 30).
Pin driving torque: 80 Nm (8 kgm).
Fork clamp screw driving torque: 10
Nm (1 kgm).
Press the brake lever repeatedly
and check the correct functioning of the braking system.
Check the wheel centering. Have the
driving torque, the centering and the
balancing of the wheel checked by your
DSULOLD Official Dealer, in order to avoid
inconveniences that may be harmful for
you and other people.
REASSEMBLY
To reassemble the wheel, proceed as follows:
Position the wheel between the
1
Fig. 31
5($5 :+((/ )LJ
DISASSEMBLY
Be careful not to damage the
pipes, the disc or the brake pads
while disassembling the wheel.
Never press the rear brake lever
after removing the wheel, otherwise the calliper piston may go
out of its seat, thus causing the outflow
of the brake fluid. In this case consult
your DSULOLD Official Dealer, who will
carry out the proper maintenance operation.
Fig. 32
To remove the rear wheel, proceed as

follows:
Raise the rear part of the vehicle, placing a support under the engine, so that
the front wheel has enough space to
move and the vehicle cannot fall.
Unscrew and remove the nut (1Fig. 31).
Extract the pin (1-Fig. 32).
Remove the gearing chain from the
crown, by pushing the rear wheel forward, see p. 40 (CHAIN) and p. 41
(ADJUSTMENT).
Remove the wheel from the rear fork.
fork
rods, carefully introducing the disc in
the brake calliper.
Push the wheel forward and position
the gearing chain in its seat.
Insert the pin (1-Fig. 32).
Insert and screw the nut (1-Fig. 31)
until the pin sets in the seat.
Check the chain tension, see p. 40
(CHAIN) and p. 41 (ADJUSTMENT).
Tighten the nut (1-Fig. 32).
Nut driving torque:
100 Nm (10 kgm).
Press the brake lever repeatedly

and check the correct functioning of the braking system.
Check the wheel centering. Have the
driving torque, the centering and the
balancing of the wheel checked by your
DSULOLD Official Dealer, in order to avoid
inconveniences that may be harmful for
you and other people.
When removing the wheel, extract the brake calliper disc with
care.
39
20 25 mm
2
Fig. 33
&+$,1 )LJ

Fig. 34
If maintenance operations are

not carried out properly, the
chain may wear untimely and/or
the pinion and/or the crown may be
damaged.
The vehicle is provided with a single-unit

chain, in which the main joint is not used.
CHECKING THE SLACK
An excessive slackening of the
chain can cause its coming out
of the pinion, which often results
in accidents or serious damages to the
vehicle. Periodically check the slack
and if necessary adjust it, see p. 41
(ADJUSTMENT). To change the chain,
contact your DSULOLD Official Dealer,
who will ensure you careful and prompt
servicing.
40
To check the slack, proceed as follows:

Stop the engine, position the vehicle
on the side stand and put the gears
into neutral.
Make sure that the vertical oscillation,
in an intermediate point between pinion and crown in the lower branch of
the chain, is about 20 25 mm (Fig.
33).
Fig. 35
Move the vehicle forward, in such a

way as to be able to check the vertical
oscillation of the chain also when the
wheel turns; the slack must be constant in all the wheel rotation phases.
If in some sections the slack is greater
than in others, this means that there
are crushed or seized links.
To eliminate the risk of seizures, lubricate the chain frequently, see p.
41(LUBRICATION AND CLEANING).
If the slack is uniform, but exceeds
20 25 mm, carry out the adjustment,
see p. 41 (ADJUSTMENT).
ADJUSTMENT
If after the checking it is necessary to
adjust the chain tension, proceed as follows:
Loosen the screws (1-Fig. 34, 1-Fig.
35).
Loosen the fastening nut of the rear
wheel pin (2-Fig. 34).
Using the spanner (2-Fig. 35) provided
in the tool kit, rotate the adjusters (3Fig. 34, 3-Fig. 35), until you obtain the
prescribed tension.
For the wheel centering you can
refer to:
- the notches on the mobile plates (3);
- a fixed reference, cut level with the
plate seat, on both sides of the rear
fork.
Make sure that the fixed reference coincides with the same notch on both
sides.
CHECKING THE WEAR AND TEAR OF

CHAIN, PINION AND CROWN.
Further, check the chain, the pinion and
the crown and make sure that they do
not present: damaged rollers; loose pins;
dry, rusty, crushed or seized links; excessive wear; lacking O rings; excessively worn or damaged pinion teeth.
If the chain rollers are damaged, the pins
are loose and/or the O rings are either
damaged or lacking, it is necessary to
replace the whole chain unit (pinion,
crown and chain).
Lubricate the chain frequently,

especially if there are dry or
rusty parts. The crushed or
seized links must be lubricated and
made work again. If this is not possible,
consult your DSULOLD Official Dealer,
who will provide for changing the
chain.
LUBRICATION AND CLEANING

The gearing chain is provided
with O rings among the links, in
order to keep the grease inside
them. Be extremely careful while adjusting, lubricating, washing and
changing the chain.
Lubricate the chain every 1000 km and
whenever it is necessary.
Lubricate the chain with spray grease for
chains only, see p. 59 (LUBRICANT
CHART).
Never wash the chain with water jets,
steam jets, high-pressure water jets and
highly inflammable solvents.
Once the operation has been completed, tighten the fastening nut of the
rear wheel pin (2-Fig. 34).
Nut driving torque: 100 Nm (10 kgm).
Tighten the screws (1-Fig. 34, 1-Fig.

35).
Check the slack again.
41
1
1
1
2
Fig. 36
5(029,1* 7+( )8(/ 7$1.
)LJ
Fig. 37
Read pages 19 (FUEL) and 34 (MAINTENANCE) carefully.

Be extremely careful during this
and the successive operations:
petrol could flow out of the tank
and catch fire when it gets in contact
with the red-hot surfaces of the engine!!
Disconnect the fuel breather pipe (2Fig. 38) from the connection point (3Fig. 38).
Lift the tank and extract it with care, inclining it slightly rightwards.
$,5 ),/7(5 )LJ
Do not use petrol or inflammable

solvents to wash the air filter, in
order to avoid fires or explosions.
To remove the fuel tank, proceed as follows:

Turn the fuel tap lever to the "OFF" position (1-Fig. 36).
Unscrew and remove the two screws
(1-Fig. 37) positioned under the tank.
Lift the tank slightly.
Disconnect the fuel pipe (1-Fig. 38).
42

Periodically check the conditions of the
air filter and clean it every 6000 km.
If the vehicle is used on dusty or wet
roads, the cleaning operations should be
carried out more frequently.
Fig. 38
For the cleaning, proceed as follows:

Remove the saddle, see p. 45 (LOCKING/UNLOCKING THE SADDLE).
Remove the filter case cover (1),
loosening the two screws (2).
Remove the filtering element (3) and
the relevant grids (4-5), by means of a
screwdriver.
Remove the filtering element (3) from
the grids (4-5).
Wash the filtering element with clean,
non-inflammable solvents or solvents
with high volatility point, then let it dry
thoroughly.
Apply a filter oil or a thick oil (SAE
80W - 90) on the whole surface of the
filtering element, then squeeze it to
eliminate the oil in excess. It must be
well impregnated, though not dripping.
Check the fastening of all the components and the functionality of the rear
suspension joints.
If you notice irregularities in the

operation or if the help of a qualified technician is necessary,
contact your DSULOLD Official Dealer.
Fig. 39
Fig. 40
)5217 $1' 5($5 6863(16,21

,163(&7,21
$'-867,1* 7+( 5($5

6863(16,21 )LJ
ADJUSTING
NUT
To change the fork oil, contact

your DSULOLD Official Dealer, who
will ensure you prompt and accurate servicing.
The rear suspension consists of a springshock absorber unit, fixed to the frame
and the rear fork by means of a silentblock.
The shock absorber is provided with nut
(1) and lock nut (2) for the adjustment of
the spring-loading.
The standard adjustment, set by the
manufacturer, is suitable for a driver
weighing about 70 kg.
For different weights and needs, act on
the nut (1) with the apposite key, thus establishing the ideal driving conditions
(see table).
Function
Spring-loading Spring-loading
increase
decrease
Kind of
attitude
The attitude
of the vehicle
is stiffer
The attitude
of the vehicle
is softer
Recommended kind of
road
Smooth or
normal roads
Roads with
uneven bed
Notes
Drive with
passenger
Drive without
passenger

Change the front fork oil every 12000 km.
Further, carry out the following checking
operations:
Pump the fork repeatedly, locking the
front brake.
The stroke must be gentle and there
must be no trace of oil on the rods.
Lift the rear wheel from the ground, by
using the proper stand, and check the
rear fork bearings.
SCREWING
UNSCREWING
43
2
Fig. 41
&+(&.,1* 7+( 67((5,1*
)LJ

To check the steering it is necessary to:
Lift the front wheel, by means of a
support or a special stand.
Shake the fork in the driving direction
(Fig. 41).
44
Fig. 42
Fig. 43
If the slack must be adjusted:

Rotate the headlight/dashboard unit
rightwards, see p. 51 (REPLACING
THE HEADLIGHT BULBS).
Loosen the two screws (1-2-Fig. 42).
Loosen the nut (1-Fig. 43) and act on
the adjusting metal ring (2-Fig. 43)
with the apposite key, thus taking up
the slack.
Repeat the check until the problem is
over.
Tighten the nut firmly (1-Fig. 43).
Tighten the screws (1-2 Fig. 42).
Move the headlight/dashboard unit to
its initial position.
Once this operation has been

carried out, make sure that the
handlebar turns smoothly, to
avoid damaging the balls and in order
not to lose control of the vehicle.
2
Fig. 44
Fig. 45
/2&.,1*81/2&.,1*
7+( 6$''/( )LJ
5(029,1* 7+( 6,'(6

)LJ
To unlock the saddle, unscrew the screw

(1) positioned under the rear mudguard
and raise the saddle.
To lock it again, introduce the hooks in
the saddle bottom and insert the two side
tangs in the relevant guide pins, then
tighten the screw (1) firmly.
Proceed as follows:
Remove the
Before moving off, make sure

that the saddle is correctly locked.
Fig. 46
saddle, see (LOCKING/UNLOCKING THE SADDLE).

Unscrew and remove the screw (1-Fig.
45).
(1-2-Fig. 46).
Remove the left side.
To remove the right side, repeat

the operations described above.
45
2
Fig. 47
,'/,1* $'-8670(17 )LJ
Read page (MAINTENANCE) 34 carefully.

Adjust the idling every time it is irregular.
To carry out this operation, proceed as
follows:
Warm the engine up until it reaches
the normal running temperature (a 10minute ride in the traffic will be sufficient).
Position the vehicle on the side stand.
an electronic revolution
Connect
counter to the spark plug cable.
Act on the adjusting knob (Fig. 1) positioned on the carburettor, on the left
side of the vehicle; by rotating it clockwise, you increase the engine rpm, by
rotating it anticlockwise, you decrease
the engine rpm.
The minimum speed of the engine (idling) must be about 1200 100 rpm.
46
1
Fig. 49
Fig. 48
By acting on the throttle grip, accelerate and decelerate a few times to

verify the correct functioning and to
check if the idling speed is constant.
If necessary, contact your
OLD Official Dealer.
DSUL
7$.,1* 83 7+( 7+5277/( *5,3

6/$&.6 )LJ
The idle stroke of the throttle grip must

be 2-3 mm, measured on the edge of the
throttle grip itself.
Otherwise, act on the adjusters (1)
placed at the beginning of the accelerator
control wires, after removing the protection elements (2).
&+(&.,1* 7+( %5$.( 3$'

:($5 )LJ

Have the pads changed by your
DSULOLD Official Dealer.
Check the brake pad wear after the first
1000 km, then every 6000 km.
The wear of the disc brake pads depends
on the use, on the kind of drive and on
the road.
The wear will be greater when the vehicle
is driven on dirty or wet roads.
63$5. 3/8* )LJ
0,6 0,7 mm
Fig. 50
To carry out a rapid checking of the wear

of the front and rear pads, proceed as follows:
Carry out a visual control from below
(for the front calliper) and from above
(for the rear calliper).
If the thickness (even of one pad only)
has reduced to about 1 mm, replace
both pads.
If you are not able to carry out
the checking described above,
Dealer.

Change the spark plug every 12,000 km.
Remove the spark plug and clean it carefully, removing carbon deposits; change it
if necessary.
To remove and clean the spark plug:

Take off the spark plug cap.
Remove all the dirt from the base of
the spark plug, then unscrew it with
the spanner you will find in the tool
case and extract it from its seat, taking
care that neither dust nor other substances enter into the cylinder.
Make sure that on the electrode and
on the central porcelain part there are
neither carbon deposits, nor corrosion
marks; if necessary, clean with a special cleaner for spark plugs, with an
iron wire and/or a metal brush.
Energetically blow some air, in order
to prevent the removed residues from
getting into the engine.
If the spark plug has crackings on the
insulating material, corroded electrodes or too large deposits, it must be
changed.
Check the distance between the electrodes (Fig. 49) with a thickness
gauge. The distance must be 0,6 0,7
mm; if necessary adjust it, carefully
bending the earth electrode.
Make sure that the washer is in good
conditions.
With the washer on, screw the spark
plug by hand in order not to damage
the thread.
Tighten the spark plug by means of a
spark plug spanner, rotating it half-turn
to compress the washer.
Put back the spark plug cap.
The spark plug must be well

tightened, otherwise the engine
could overheat and be seriously
damaged. Use the suggested type of
spark plugs only, see p. 56 (TECHNICAL DATA), in order not to compromise
the life and performance of the engine.
47
Fig. 51
%$77(5< )LJ

Check the electrolyte level and the tightening of the terminals after the first 1000
km and then every 6000 km.
In case of contact with the skin, rinse

with plenty of water.
In case of contact with the eyes, rinse
with plenty of water for 15 minutes,
then consult an oculist without delay.
If the electrolyte is accidentally swallowed, drink a lot of water or milk, then
continue drinking milk of magnesia or
vegetable oil and consult a doctor
without delay.
The battery gives off explosive gases;
keep it away from flames, sparks, cigarettes and any other source of heat.
During the recharging or the use, make
sure that the room is properly ventilated and avoid inhaling the gases released during the recharging.
Never invert the connection of the battery cables.
Do not incline the vehicle too much, in
order to avoid dangerous leaks of the
battery fluid.
To check the electrolyte level, proceed as follows:

Remove the saddle, see p. 45 (LOCK
The electrolyte in the battery is

toxic and caustic and if it gets in
contact with the skin it can
cause burns, since it contains sulphuric acid. Wear protection clothes, a
face mask and/or goggles during maintenance operations.
48
ING/UNLOCKING THE SADDLE).

Remove the left side, see p. 45 (REMOVING THE SIDES).
Remove the two screws (1) and plastic
protection (2).
Extract the battery (3).
Make sure that the fluid level covers
the elements completely (the right
level must be included between the
two "MIN" and "MAX" notches stamped on the battery side).
If necessary, top up by adding distilled
water.
To recharge, disconnect the cables,
extract the battery from its container
and remove the element plugs.
A recharge with an amperage equal to
1/10th of the battery capacity is recommended.
After the recharging operation, check
the electrolyte level again and if
necessary top up with distilled water.
Tighten the plugs.

Always connect the battery
breather pipe, to prevent the sulphuric acid vapours from corroding the electric system, the painted
parts, the rubber elements or the gaskets when they exit the breather pipe.
ARRANGEMENT OF THE FUSES

20A fuse - From the battery to:
key switch, regulator.
15A fuse - From the key switch to:
all light loads.
7,5A fuse - From the key switch to:
ignition.
Fig. 52
/21* 3(5,2'6 2) ,1$&7,9,7<

If the vehicle remains unused for a long
period, remove the battery from the vehicle and recharge it completely, by using
a trickle charge.
Place the battery in a cool and dry room;
if the battery remains on the vehicle, disconnect the cables from their terminals.
It is important to check the charge periodically (about once a month), during the
winter or when the vehicle remains unused, in order to prevent its deterioration.
&+$1*,1* 7+( )86(6 )LJ
If an electric component doesnt work or

works irregularly, or if the vehicle fails to
start, it is necessary to check the fuses.
Turn the ignition switch to the "OFF"
position, to avoid any accidental short
circuit.
Remove the left side, see p. 45 (REMOVING THE SIDES).
Extract the fuses one by one (1) and
check if the filament is broken.
Before replacing a fuse, try to find out
what caused the trouble, if possible.
Then replace the fuse with a new one
having the same amperage.
Never use fuses different from

the recommended ones. The use
of unsuitable fuses could cause
damages to the electric system or, in
case of short circuit, even a fire.
If a fuse cuts out frequently,

there probably is a short circuit
or an overload in the electric
system. In this case it is advisable to
consult an DSULOLD Official Dealer.
49
If the engine does not stop, consult your DSULOLD Official Dealer,
who will overhaul the system.
Fig. 54
&+(&.,1* 7+( 6,'( 67$1'

6:,7&+ )LJ
$'-867,1* 7+( +($'/,*+7

%($0 )LJ
Read page 34 carefully (MAINTENANCE).
The headlight beam can be adjusted by

acting on the two screws (1-2-Fig. 54)
positioned on the headlight sides.
To rapidly check the correct direction of
the beam, place the vehicle on flat
ground, ten meters away from a wall.
Turn on the dipped beam, sit on the vehicle and verify that the headlight beam
projected on the wall is slightly under the
horizontal line of the headlight (about
9/10th of the total length - see Fig. 55).
Carry out the following checking operations:

The stand (1) must rotate freely.
The springs (2) must not be damaged,
rusty or weakened.
To check the proper functioning of the ignition lock system, proceed as follows:
Get on the saddle.
Lift the side stand and put the gears
into idle.
Start the engine with pulled clutch
lever and put on the gears.
Lower the side stand.
In this position the side stand will push
against the switch (3), which will stop
the engine.
50
Fig. 53
Fig. 55
%8/%6
Before changing a bulb, turn the
ignition switch to the "OFF" position. Change bulbs wearing
clean gloves or using a clean and dry
cloth.
Do not leave fingerprints on the
bulbs, since these could cause
their overheating and consequent breakage. If you touch a bulb
with bare hands, remove any fingerprint
with alcohol, in order to prevent it from
frequently cutting out.
&+$1*,1* 7+( +($'/,*+7
%8/%6 )LJ

To change the dipped and high beam
bulbs, proceed as follows:
Unscrew and extract the screw (1-Fig.
56).
Rotate the headlight/dashboard unit
rightwards (1-Fig. 57).
Unscrew and extract the three screws
(2-Fig. 57).
Remove the left half (1-Fig. 58) and
the complete parabolic element (2-Fig.
58).
Remove the bulb socket (3-Fig. 58),
rotating it anticlockwise.
Pull the bulb (4-Fig. 58) with care and
extract it.
1
Fig. 56
Fig. 57
To change the parking light bulb, proceed

as follows:
Carry out the first four operations described in the previous section.
Remove the plastic bulb socket (5-Fig.
58) positioned at the side of the
dipped/high beam light.
Extract the bulb from its seat.
To reassemble the headlight: the
arrow stamped on the headlight
glass must be turned downwards.
4
1
2
Fig. 58
51
2
2
1
1
1
Fig. 59
&+$1*,1* 7+( 5($5 /,*+7
%8/%6 )LJ
Read pages 34 (MAINTENANCE) and

51 (BULBS) carefully.
Proceed as follows:
Keep the vehicle in vertical position.
Remove the saddle, see p. 45 (LOCKING/UNLOCKING THE SADDLE)
52
Fig. 60
Unscrew and remove the four screws

(1-2-Fig. 59).
Disconnect the electric connector.
Unscrew and remove the three screws
(1-Fig. 60).
Remove the whole light.
(2-Fig. 60).
Remove the glass (1-Fig. 61).
Rotate the bulb (2-Fig. 61) anticlockwise and extract it from its seat.
Fig. 61
The introduction of a new bulb

can be carried out in one sense
only, because the two guide pins
are misaligned.
Fig. 62
Fig. 63
Fig. 64
&+$1*,1* 7+( 180%(5 3/$7(

%8/% )LJ
&+$1*,1* 7+( 7851 ,1',&$725

%8/%6 )LJ
&+$1*,1* 7+( '$6+%2$5'

%8/%6 )LJ
Proceed as follows:
Extract the rubber bulb socket (1).
Remove the bulb (2) from its seat.
Install a new bulb.


Proceed as follows:
Press the tang (1) with a screwdriver
for small slots.
Remove the protection glass (2).
Press the bulb slightly and rotate it
anticlockwise.
Remove the bulb from its seat.
Proceed as follows:
Unscrew and extract the screw (2-Fig.
54) on the right side of the headlight.
Rotate the headlight leftwards.
Remove the rubber bulb socket and if
necessary change the bulb (1 bulb
under the speedometer/odometer, 1
under the coolant temperature indicator, 6 under the warning light dashboard - Fig. 64).
When reassembling, press the

protection glass exerting a slight
pressure.
53
75$163257
Before transporting the vehicle, it is
necessary to empty the fuel tank and the
carburettor completely, making sure that
both are completely dry.
During the transportation, the vehicle
must be held upright, in its normal use
position, to avoid any leakage of oil, battery fluid or brake fluid.
(037<,1* 7+( )8(/ 7$1.

Read page 19 (FUEL) carefully.
Stop the engine.

Empty the fuel tank by means of a manual pump or a similar system.
Put the free end of the emptying pipe
into a receptacle.
Open the carburettor breather acting
on the bleeding screw.
When all the fuel has flowed out, turn the

bleeding screw until the breather shuts.
54
&/($1,1*
To remove dirt and mud from the painted
surfaces use a low pressure water jet;
carefully wet the dirty parts, remove mud
and filth with a soft car sponge impregnated with a lot of water and shampoo (2 4% parts of shampoo in water).
Then rinse with plenty of water and dry
with chamois leather.
To clean the outer parts of the engine
use a degreaser, brushes and wipers.
Polish with silicone wax only after having
carefully washed the vehicle.
Do not wash the vehicle under

the sun, especially during the
summer, when the body is still
warm, since if the shampoo dries before being rinsed away, it can damage
the paint. Use neither high pressure
water/air jets, nor vapour jets on the following parts: wheel hubs, controls on
the right and on the left side of the
handlebar, carburettor, brake pumps,
instruments and indicators, exhaust silencer, ignition switch/steering lock.
Avoid damaging rubber and plastic
parts with detergents and corrosive solvents or penetrants.
After the vehicle has been

washed, its braking functions
could be temporarily impaired
due to the presence of water on the grip
surfaces. Calculate long braking distances to avoid accidents.
Brake repeatedly to restore normal conditions.
/21* 3(5,2'6 2) ,1$&7,9,7<
$)7(5 $ 3(5,2' 2) ,1$&7,9,7<
After a long period of inactivity of the vehicle some precautions are necessary to
avoid any problem.
Further, it is important to carry out the
necessary repairs and a general check
up BEFORE a period of inactivity, since
you could forget to carry them out later.
Proceed as follows:
Empty the fuel tank and the carburettor, see p. 54 (EMPTYING THE FUEL
TANK).
Extract the spark plug and pour a teaspoon (5-10 cc) of four-stroke engine
oil into the cylinder.
Operate the "
" push button for 1-2
seconds, to distribute the oil evenly on
the cylinder surfaces.
Remove the battery, see p. 48 (BATTERY) and charge it.
Wash and dry the vehicle, see p. 54
(CLEANING).
Polish the painted surfaces with wax.
Inflate the tyres, see p. 26 (TYRES).
Position the vehicle so that both tyres
are raised from the ground, by means
of a suitable support.
Place the vehicle in an unheated, nothumid room, away from sunlight, with
minimum temperature variations.
Cover the vehicle avoiding the use of
plastic or waterproof materials.
Uncover and clean the vehicle.

Check the electrolyte level in the battery and install it, see p. 48 (BATTERY).
Refill the fuel tank, see p. 19 (FUEL).
Carry out the preliminary checking
operations, see p. 27 (PRELIMINARY
CHECKING OPERATIONS).
Have a low speed test ride in a

low-traffic area.
55
7(&+1,&$/ '$7$
2260 mm
830 mm
1140 mm
830 mm
1460 mm
180 mm
4480 mm
183 kg
DIMENSIONS
Max. length ........................................................

Max. width..........................................................
Max. height incl. frontal element ........................
Seat height.........................................................
Distance between centres .................................
Min. ground clearance ......................................
Steering diameter .............................................
Weight without driver (ready for starting) ...........
ENGINE
Type................................................................... ROTAX 65 AP - 4-stroke, one-cylinder, with 5 valves, 2 camshafts at the

head, lubrication with dry timing case.
Number of cylinders ........................................... 1
Total displacement............................................. 649,5 cm3
Alesaggio / corsa ............................................... 100 mm / 82,7 mm
Compression ratio.............................................. 9 0,5:1
Starting .............................................................. electric and with kick-starter
Rpm ................................................................... 1200 100 rpm
Valve clearance (with cold engine) .................... 0,1 mm
Clutch................................................................. oil-immersed multiple discs with control on the left side of the handlebar.
Cooling............................................................... with fluid
CAPACITY
Fuel, reserve included .......................................

Fuel reserve .......................................................
Engine oil ...........................................................
Coolant ..............................................................
Seats..................................................................
Vehicle max. load
(driver+passenger+luggage)..............................
GEARS
182 kg
Type................................................................... mechanic, no. 5 gears with foot control on the left side of the engine
TRANSMISSION RATIOS Ratio

(1st)
56
16 E
2,5 E
2200 cm3
1E
2
Primary
Secondary
Final ratio
Total ratio
37/72 = 1 :
1,946
12/33 = 1 : 2,750
16/49 = 1 :
3,063
16,389
(2nd)
16/28 = 1 : 1,750
(3rd)
16/21 = 1 : 1,312
10,429
7,823
(4th)
22/33 = 1 : 1,045
6,230
(5th)
24/21 = 1 : 0,875
5,215
CARBURETTOR
Model.................................................................. MIKUNI BST 40

Choke tube ......................................................... 40 mm
Fuel .................................................................... Unleaded petrol accord-ing to the DIN 51607 standard, min. O.N. 95
(N.O.R.M.) and 85 (N.O.M.M.)
FRAME
Type ................................................................... one-beam, split in two cradles, round- and square-section tubes.
Steering inclination angle ................................... 26
Fore stroke ......................................................... 108 mm
SUSPENSIONS
Front ................................................................... hydraulically operated telescopic fork

Stroke ................................................................. 135 mm
Rear.................................................................... hydraulic mono-shock absorber
Stroke ................................................................. 120 mm
BRAKES
Front ................................................................... disc brake, 298 mm with hydraulic trans-mission

Rear.................................................................... disc brake, 220 mm with hydraulic trans-mission
WHEELS
Type ................................................................... aluminium, with spokes

Front ................................................................... 2,15 x 18"
Rear.................................................................... 3,00 x 17"
TYRES
Front ................................................................... 100/90 56H

Inflation pressure ................................................ 1,8 bar (Drive with passenger 1,8 bar)
Rear.................................................................... 130/90 68 H
Inflation pressure ................................................ 1,9 bar (Drive with passenger 2,2 bar)
IGNITION
Type ................................................................... NIPPONDENSO - CDI

Standard spark plug ........................................... NGK D8 EA - NKG DR 8 ES
Spark plug electrode distance ............................ 0,6 0,7 mm
57
ELECTRIC SYSTEM
Battery ................................................................ 12 V - 12 Ah
Fuses.................................................................. 7,5 / 15 / 20 A
Generator (with permanent magnet) .................. 12 V - 180 W
BULBS
Dipped/high beam .............................................. 12 V - 55 / 60 W

Parking light........................................................ 12 V - 5 W
Turn indicators.................................................... 12 V - 10 W
Tail lamp/brake................................................... 12 V - 5 / 21 W
WARNING LIGHTS
Speedometer...................................................... 12 V - 4 W
Idle indicator ....................................................... 12 V - 2W
High beam .......................................................... 12 V - 2W
Turn indicator ..................................................... 12 V - 2W
Oil level............................................................... 12 V - 2W
Coolant temp. indicator ...................................... 12 V - 2W
58
/8
%5,&$1
7&+$57
Engine oil (recommended): IP EXTRA RAID 4, SAE 20W - 50 / IP SUPERBIKE 4, SAE 5W - 40.
As an alternative to the recommended oils, it is possible to use high-quality oils with characteristics in compliance with or superior
to the CCMC G-4 A.P.I. SH specifications.
Bearings and other lubrication points (recommended): IP AUTOGREASE MP. As an alternative to the recommended product,
use high-quality product for rolling bearings, working temperature range -30C.... +140C, dripping point 150C... 230C, high protection against corrosion, good resistant to water and oxidation.
Fork oil (recommended): IP F.A. 5W or IP F.A. 20W fork oil. If you need an oil with intermediate characteristics in comparison
with the two recommended products, these can be mixed as indicated below:
- SAE 10W = IP F.A. 5W 67% of the volume, + IP F.A. 20W 33% of the volume.
- SAE 15W = IP F.A. 5W 33% of the volume, + IP F.A. 20W 67% of the volume.
Protection of the battery poles: neutral grease or vaseline.
Spray grease for chains (recommended): IP CHAIN SPRAY.
Brake liquid (recommended): IP F.F., DOT 5 (Compatible DOT4).
Use new brake fluid only.
Engine coolant (recommended): IP ECOBLU -40C.

Use only antifreeze and anticorrosive without nitrite, ensuring protection at -35 C at least.
59
:,5,1* ',$*5$0 0RWy
60
:,5,1* ',$*5$0 .(< 0RWy
1) Turn indicator warning light

2) High beam warning light
3) Thermometer light
4) Engine oil pressure warning light
5) Speedometer light
6) Neutral gear warning light
7) Side stand switch
8) Coolant thermometer
9) Dashboard
10) Left light switch
11) Right light switch
12) Key switch
13) Blinking
14) Right rear turn indicator
15) Rear light
16) Left rear turn indicator
17) Neutral gear switch
18) Rear stoplight switch
19) Front stoplight switch
20) Water temperature thermistor
21) Fan thermal contact
22) Starter
23) Starting relay
24) Battery
25) Voltage regulator
26) Generator
27) CDI unit
28) Spark coil
29) Diode 1
30) Left front turn indicator
31) Pick up
32) High/low beam light
33) Front parking light
34) Right front turn indicator
35) Horn
36) Headlight
37) Fan
38) Spark plug
39) Fuses
40) Engine oil pressure sensor
41) Multiple connectors
42) Diode 2
43) Starting safety relay
44) Clutch switch
45) Number plate light
&$%/( &2/2856
Ar
Az
B
Bi
G
Gr
M
N
R
V
Vi
Orange
Light blue
Blue
White
Yellow
Gray
Brown
Black
Red
Green
Violet
61
,PSRUWHUV
APRILIA MOTO UK LTD

GREGORY WAY, SOUTH REDDISH
STOCKPORT CHESHIRE, SK5 7ST - UK
TEL. 0044 161 4765770
FAX 0 04 4 6 1 4764545
IDEAL MOTO SPORT PTE LTD.
31, HOWARD ROAD
1336 SINGAPORE - SGP
TEL. 065 2820082
FAX
2821012
$6. )25 25,*,1$/ 63$5( 3$576 21/<

62
127(
63
aprilia s.p.a. wishes to thank its customers for the purchase of this
vehicle.
- Do not dispose of used oil, fuel, polluting substances and components in the environment.
- Do not keep the engine running if it isnt necessary.
- Avoid troublesome noises.
- Respect nature.

Aprilia Moto 6.5 1995 Owner's Manual English

Uploaded by

Copyright:

Available Formats

Aprilia Moto 6.5 1995 Owner's Manual English

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Aprilia Moto 6.5 1995 Owner's Manual English

Uploaded by

Copyright:

Available Formats

What is the document about?

What is the document about?

What are some of the main components described?

What are some of the main components described?

use and maintenance

aprilia part# 8102710

1996 aprilia s.p.a. - Noale (VE)

6WXGLR 7HFQR 3XEOLF

Viale del Progresso - 37038 Soave (VR) - Italia

Carefully observe the instructions preceded by the following

Safety norms and regulations to protect the driver

Caution norms and suggestions to avoid damaging

Indications to make the operations easier. Technical information.

CHANGING THE ENGINE OIL AND THE OIL FILTER .................. 37

%$6,& 6$)(7< 12506

To drive the vehicle it is necessary to

Most road accidents are ascribable to

Do not hit obstacles which could damage

Always drive with both hands on the

The driver should neither be inattentive,

Use only fuels and lubricants that are

Do not absolutely change the position,

Make sure that the equipment is well

Absolutely do not hang bulky, voluminous, heavy and/or dangerous objects

Do not carry any bag if it is not tightly secured to the vehicle.

Do not exceed the maximum load allowed

Do not carry animals or children on the

$55$1*(0(17 2) 7+( 0$,1 (/(0(176

1) Fuel tank plug

6) Transmission control lever

1) Tool kit/glove compartment

6) Rear suspension spring-loading adjusting

$55$1*(0(17 2) 7+( ,167580(176

,167580(176 $1' ,1',&$7256

1) Left rear-view mirror

1) Coolant temperature indicator ( )

,167580(176 $1' ,1',&$7256

It indicates the number of engine revolutions per minute.

It indicates the driving speed.

Total kilometres odometer

It indicates the total number of kilometres covered.

It indicates the partial number of kilometres covered.

Trip odometer control knob

By rotating it clockwise, it is possible to set the trip odometer to zero.

High beam warning light

Coolant temperature indicator

It comes on when the headlight is in "high beam" position.

0$,1 ,1'(3(1'(17 &21752/6

The electrical parts work only when the ignition key

3) HIGH BEAM SIGNALLER PUSH BUTTON

4) TURN INDICATOR SWITCH (

5) HORN PUSH BUTTON (

&21752/6 21 7+( 5,*+7 6,'(

The electrical parts work only when the ignition key

67((5,1* /2&. )LJ 

To lock the steering, turn the handlebar

,*1,7,21 6:,7&+ )LJ 

The ignition switch (1) is positioned on

The key operates the ignition

722/ .,7 )LJ 

%$6,& 6$)(7< 12506

67((5,1* /2&. )LJ

,*1,7,21 6:,7&+ )LJ

722/ .,7 )LJ