GP 15 01 03
GP 15 01 03
GP 15 01 03
Scope
1) [I] This Global Practice (GP) covers the design, selection, and application of instrumentation for
atmospheric storage tanks, pressure storage vessels, and refrigerated storage tanks. Not included are
normal on-site surge vessels closely associated with process units and considered unit pressure
vessels.
2) Requirements for tank blanketing and water drawoff instrumentation and manual tank gauging
equipment are not covered in this Practice.
3) This Practice is appropriate for attachment to inquiry or purchase document.
Refining/Chemicals, Downstream
For Company Use Only Version 3.0.0
Imperial Oil
Copyright Waiver
ExxonMobil Development Company and ExxonMobil Pipeline Company hereby license the use of ExxonMobil Engineering Practices System (EMEPS) Global Practices (GPs) for
use by any ExxonMobil division, subsidiary, or more-than-50%-owned affiliate. The GPs may be downloaded and modified as necessary for project and affiliate use. Written
permission from ExxonMobil Development Company or ExxonMobil Pipeline Company is not required. However, any modified GPs must be renumbered to a project-specific or
affiliate-specific number to distinguish them from the GPs on the EMEPS web site. ExxonMobil operated joint ventures may utilize GPs to create project-specific or location-specific
specifications. It is the responsibility of individual affiliate or joint venture to ensure that the use of GPs and their derivatives is limited to joint venture related business and not
disclosed or used outside the JV without appropriate EM management approval.
GP 15-01-03 Instruments for Storage Tanks and Vessels January 2010
Table of Contents
1. Required References...............................................................................................3
1.1. Global Practices–ExxonMobil Engineering Practices.....................................3
1.2. Other Company References...........................................................................3
1.3. API–American Petroleum Institute..................................................................3
1.4. NFPA–National Fire Protection Association...................................................3
2. Definitions................................................................................................................4
1. Required References
This Section lists the Practices, codes, standards, specifications, and publications that shall be used with
this document. Unless otherwise specified herein, use the latest edition.
2. Definitions
Term [I] Description
Combustible Liquids Combustible liquids are high flash point liquids [flash point of 100F
(38C) or higher] (such as kerosene, some jet fuels, heating oils, heavy
fuel oils, lubricating oils, transformer oils, and some asphalts) when
handled at temperatures more than 15F (8C) below their flash points.
Crude Oils Crude oils are hydrocarbon mixtures that have not been processed in an
oil refinery. This category also includes other wide boiling range stocks,
which may boil-over during a tankage fire.
Flammable Liquids Flammable liquids are low flash point liquids [flash point below 100F
(38C)] (such as gasoline, some jet fuels, etc.) and high flash point liquids
[flash point 100F (38C) or higher] when handled at temperatures above
or within 15F (8C) of their flash point (such as some heated asphalts).
Crude oils are not included.
Hazardous Liquids Liquids that fall in any of the following categories: toxic liquids, liquids
that when flashed from process conditions generate toxic vapor in
sufficient quantity to result in a concentration in air equal to or above the
STEL for the toxic gas/vapor at the nearest location of exposure, any
liquid included within UN Hazard Class 6.1, caustic, acids, any corrosive
liquid with pH < 3 or pH > 11.
Potential Explosion The space (onsite or offsite) immediately surrounding operating
Domain equipment, e.g., drums, exchangers, towers, pumps, loading racks, pipe
racks, steelworks, etc., or other obstacles, which can potentially be
engulfed and filled by a flammable fuel-air mixture, and which is
sufficient in size to give rise to a vapor cloud explosion.
Pressure Storage Pressure storage vessels are aboveground pressurized spheres, bullets,
Vessels and horizontal and vertical drums, used for the storage of toxic and/or
flammable liquids (such as LPG and ammonia), designed for pressures
greater than 2.5 psig (17 kPa gauge). Not included are normal onsite
surge vessels closely associated with process units and considered unit
pressure vessels.
Refrigerated Storage Refrigerated storage tanks are aboveground storage tanks and spheres
Tanks operating at metal temperatures between +40F and –270F (+5C and
–168C) and at pressures not exceeding 15 psig (103 kPa gauge).
STEL(Short Term Defined as a 15-minute time weighted average (TWA) exposure that
Exposure Limit) should not be exceeded at any time during a workday even if the 8-hour
TWA is within the allowed Threshold Limit Value (TLV-TWA).
Exposures above the TLV-TWA up to the STEL should not be longer
than 15 minutes and should not occur more than four times per day.
3) [S] Ensure that all tank gauging systems and associated components, including but not limited to, the
swivel joins, linkage assemblies, floats are not isolated by electrical insulators, including plastics,
rubbers, vapors, and nonconductive liquids and that all conductors are bonded together and are
connected to the tank's permanent ground.
4.2. Capabilities
1) [I] Automatic level gauges (servo, radar) shall be capable of measuring level to 1/32 in. (1 mm).
2) Differential pressure type instruments, which provide inferential rather than direct level gauging, shall
be capable of measuring level to 1 in. (25 mm).
3) [*] For custody transfer and Company inventory applications, the gauging system (i.e., level gauge,
signal transmission, and data acquisition system) shall be designed to meet the accuracy specified by
HCP or MAP (see Section 1.2.).
5. Temperature Measurement
[O] Temperature indication shall be provided for each atmospheric storage tank, pressure storage vessel,
and refrigerated storage tank. Temperature element installation shall be designed in accordance with GP
15-02-01.
5.1. Accuracy
1) [*] Where an accurate volume measurement is required (e.g., custody transfer applications) a
platinum Resistance Temperature Detector (RTD) shall be specified and provided with remote
indication at a location specified by the Owner's Engineer.
2) [*] Where electronic temperature measurement is required for custody transfer applications, an
averaging temperature detection system shall be used in accordance with HCP or MAP requirements.
Averaging temperature measurements systems are based on a multi-element temperature system with
selection of the appropriate averaging temperature element performed by the level gauge.
3) Overall accuracy of the measurement system, including the sensor, signal transmission, and readout
devices, shall be in accordance with HCP or MAP requirements. This accuracy does not include
errors due to the placement of the thermowell or temperature stratification in the tank.
2) The dial thermometer shall be at the same height and immersion length as specified for the single
point sensor, and located in close proximity to the automatic level gauge.
3) Where the storage tank or vessel has an averaging temperature measurement, the thermowell shall be
located at least 5 ft (1.5m) up from the tank bottom, with a minimum 36 in. (1 m) immersion length.
7.2. Installation
1) [M] [O] [R] Servo-driven gauge transmitters shall be mounted on a full-bore ball valve on top of a
calibration chamber on the tank roof connection flange. Normally, the metallic measuring wire shall
be of Type 316 stainless steel. In low-temperature refrigerated applications (LPG, LNG, etc.) the
wire shall be of Invar or other material that has a very low coefficient of expansion. The measuring
drum within the servo-driven gauge transmitter chamber shall be fully temperature-compensated.
2) [M] [O] [R] Radar gauge transmitter shall be mounted on a full-bore ball valve on the tank roof with
adequately sized nozzles.
3) [O] A pressure gauge shall be installed on each pressure storage vessel and refrigerated storage tank.
7.3. Alarms
1) [S] [E] On pressure storage vessels having pressure relief valves that discharge to the atmosphere, a
high pressure alarm shall be provided. The alarm shall be set below the pressure relief valve set
pressure.
2) On refrigerated storage tanks, pressure alarms shall be provided to indicate a condition of high
pressure or low pressure. The high pressure alarm shall be set below the relief valve set pressure.
3) On refrigerated storage tanks, a low pressure cutout and alarm shall be provided that shuts off
compressors, pumps, and other associated refrigeration equipment.
Record of Change
Version 1.0.0 Date: 07/01
Location Action Description
Initial Publish.
Section 6.2 Modification Included to reflect Protective Level Instruments design criteria.
Item (ALL)
Clarified the design requirements for the independent LHCO and LHHA.
Changed the switch to instruments.
Clarified the on-line maintenance/repair requirements.
Highlighted the impact of surge on other systems due to valve closure on
a LHCO activation.
Hold up time requirement between LHHA and overfill and LHCO and
overfill have been specified.
Safety Availability target requirements for LHHA and LHCO have been
specified.
Reference and requirements in case of an undersized pressure relief
system on tanks have been highlighted.
Requirements for the isolation of the tanks using the protective valve
specified.
Section 6.3 Modification Clarified the source of the alarms.
Item (2)
Section 6.3 Modification Clarified the requirement of the operational cutout, the high level alarm,
Item (3) LHHA and LHCO.
Section 7.1 Modification Clarified the two diverse level instrument requirements.
Item (1)
Section 7.1 Modification Reference to differential pressure gauges, stilling well, and isolation
Item (2) valve were removed as they are required for all installations and specified
in section 4.4 and 7.2.
Section 7.2 Addition Radar gauge isolation valve installation specified.
Item (2)
Section 7.2 Modification Moved this item to section 7.3.
Item (3)
Section 7.3 Modification Added the setting requirements for the high pressure alarm.
Item (ALL)
Clarified the low pressure cutout requirement.
All Global Modifications To standardize the format of the Global Practices and to meet other
Practices requirements, the following changes have been implemented:
"For ExxonMobil Use Only" has been replaced with "For Company Use
Only."
A copyright waiver has been added in the first page Footer.
The definition of asterisks in the Scope has been deleted. The asterisk is
now defined in the Purpose Code attachment and is used within brackets
as other Purpose Codes.
* Assigned to paragraphs that require the Owner's Engineer to provide additional information or
make a decision.
A Assigned to paragraphs that require approval from the Owner's Engineer before the work may
proceed or the design is finalized.
C Assigned to paragraphs whose primary purpose is reduced costs. Reduced cost in this context
refers to initial investment cost and does not include life cycle cost considerations. Life cycle
cost considerations are captured under reliability, maintainability, or operability purpose codes.
E Assigned to paragraphs whose primary purpose is driven by environmental considerations.
Environmental considerations typically include specifications intended to protect against
emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained
in such paragraphs require formal review and approval according to local environmental
policy.
I Assigned to paragraphs that provide only clarifying information, such as Scope statements,
definitions of terms, etc.
M Assigned to paragraphs whose primary purpose is to provide for maintainability of equipment
or systems. Maintainability provisions are those that facilitate the performance of maintenance
on equipment/systems either during downtimes or during onstream operations.
O Assigned to paragraphs whose primary purpose is to assure operability of equipment or
systems. Operability is the ability of the equipment/system to perform satisfactorily even
though conditions are off-design, such as during start-ups, process swings, subcomponent
malfunction, etc.
R Assigned to paragraphs whose primary purpose is to improve or assure the reliability of
equipment or systems. Reliability is a measure of the ability of equipment/systems to operate
without malfunction or failure between planned maintenance interventions.
S Assigned to paragraphs containing specifications/guidance where the primary purpose is the
avoidance of incidents impacting personnel safety, process safety, and the public in general
and/or involving responses to emergency situations. Any deviation from the specifications
contained in such designated paragraphs requires formal review and approval according to
local safety policy.
Personnel Safety: Refers to the prevention of incident-related personnel injuries or illness,
e.g., burns, cuts, abrasions, inhalation of or exposure to dangerous
substances, etc., that could result in medical treatment, restricted work,
lost-time incidents, or fatalities.
Process Safety: Refers to the prevention and control of process releases, fires, and/or
explosions that could result in damage to equipment, process disruption,
or personnel injury or illness.