Meaf 66655 1 en 0607

Bühler AG
CH-9240 Uzwil, Switzerland

Phone +41 71 955 11 11
Fax +41 71 955 33 79
www.buhlergroup.com
Operating instructions
PCW Software Specification

Operation of scales in accordance with the board
of weights and measures
Spare parts see Chapter 8 MEAF-66655-1-en-0607

2 PCW Software Specification
Copyright
Bühler AG reserves all rights to this document and to the object thereof. Without
the prior written permission of Bühler, this document may not be duplicated, cop-
ied, or redistributed in any form, either in whole or in part, to third parties, or be
used for any purpose other than that for which it was provided to the recipient.
Contents
These operating instructions contain the essential information regarding the struc-
ture, function, installation, commissioning, operation and maintenance of the con-
trol system. All appendices are integral components of the operating instructions.
Safety
This device was designed and manufactured in compliance with recognised safety
regulations. In spite of this, inappropriate use can put persons at risk of injury and
may cause damage to property.
Warranty
Failure to comply with the operating instructions shall void the warranty; likewise,
modifying or repairing the control system without prior written consent from Bühler
shall also void the warranty. Bühler shall not be held liable for any claims arising
from damage which are the result of noncompliant use of the system, placing ex-
cess load on the system, or of force majeure.
Liability
Under the provision of product liability law, Bühler shall be liable for direct injury to
persons and damage to property only if the control system has been used as di-
rected in these operating instructions and in applications for which there is contrac-
tual agreement between the manufacturer and the customer.
Bühler shall not be held liable for reimbursements for damage which did not origi-
nate directly from the control system itself (such as loss of effectivity, production
downtimes and profit loss, as well as other direct and indirect damages).
MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

PCW Software Specification Table of contents 3
Table of contents
1 Safety................................................................................................................5
1.1 Before starting....................................................................................................................5
1.2 During operation ................................................................................................................5
1.3 Performing maintenance work ...........................................................................................5
2 Description.......................................................................................................6
2.1 System design ...................................................................................................................6
2.2 Data exchange with local control units ..............................................................................6
3 Installation .......................................................................................................7
3.1 Requirements for the installation location..........................................................................7
3.2 Minimum PC and printer requirements ..............................................................................7
3.3 Windows configuration.......................................................................................................7
3.3.1 FIFO parameter on COM interfaces...................................................................7
3.3.2 Printer installation ...............................................................................................8
3.3.3 Communication program ....................................................................................8
3.3.4 Logging on in Windows ......................................................................................8
3.4 Connection .........................................................................................................................9
3.4.1 General ...............................................................................................................9
3.4.2 Connection diagram ...........................................................................................9
3.4.3 MI400 interface converter...................................................................................9
3.4.4 MI400e-RD interface converter ..........................................................................9
3.5 Program installation .........................................................................................................10
3.6 Uninstalling programs ......................................................................................................10
4 Commissioning .............................................................................................11
4.1 Wiring check ....................................................................................................................11
4.2 Checking local control units .............................................................................................11
4.3 Communication test .........................................................................................................11
4.4 Configuring the MEAF-PCW ............................................................................................12
4.4.1 General configuration .......................................................................................12
4.4.2 Scale list configuration......................................................................................13
4.4.3 Scale configuration ...........................................................................................14
4.4.4 Print text configuration......................................................................................20
4.4.5 Printed page configuration................................................................................22
4.4.6 Calibration configuration...................................................................................24
4.4.7 Password configuration ....................................................................................25
4.4.8 Backup configuration ........................................................................................26
5 Operation .......................................................................................................27
5.1 General ............................................................................................................................27
5.2 Operation .........................................................................................................................27
5.2.1 Main window operation.....................................................................................27
5.2.2 Scale overview .................................................................................................29
5.2.3 Operating MEAF-DUMP type scale..................................................................29
5.2.4 Operation data entry for MEAF-DUMP type.....................................................31
5.2.5 Operation I/O on MEAF-DUMP type scale.......................................................32
© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

4 Table of contents PCW Software Specification
5.2.6 Operating MEAF-DUMP type scale service .................................................... 34

5.2.7 Operating MEAF-DCOS type scale ................................................................. 35
5.2.8 Data entry on MEAF-DCOS type..................................................................... 36
5.2.9 Operating I/O on MEAF-DUMP type scale ...................................................... 37
5.2.10 Operating the MEAF-DMST weighbridge ........................................................ 39
5.2.11 Data entry on the MEAF-DMST weighbridge .................................................. 41
5.2.12 Using the job report program (all scale types)................................................. 42
5.3 Service ............................................................................................................................ 43
5.3.1 Alarm list .......................................................................................................... 43
5.3.2 Communication tester ...................................................................................... 44
5.3.3 Communications logger ................................................................................... 44
5.3.4 Manual backup................................................................................................. 45
5.4 Starting up and closing the program ............................................................................... 45
5.5 Alarms and troubleshooting ............................................................................................ 46
5.5.1 Serial interface transmission errors ................................................................. 46
5.5.2 Scale faults ...................................................................................................... 46
5.5.3 Printer faults..................................................................................................... 47
5.5.4 Database fault.................................................................................................. 47
6 Maintenance .................................................................................................. 48
6.1 Data backup .................................................................................................................... 48
7 After-sales service ........................................................................................ 49
8 Spare parts .................................................................................................... 50

PCW Software Specification Safety 5
1 Safety
1.1 Before starting
Caution!
The unit can be damaged if connected improperly!
Note:
Check all connections before start-up!
All inputs and outputs are 24 V DC
Make sure that there is no connection made with a line carrying mains voltage.
1.2 During operation

Caution!
Never remove the cover of local control units!
(mains voltage)
1.3 Performing maintenance work

Note:
During all maintenance and repair work, switch off the main switch (or fuse)
and lock the equipment (in the case of a PC, pull out the mains connection).

6 Description PCW Software Specification
2 Description
PCW Software Specification can be used to operate scales with controller types
MEAF-DUMP (acceptance scales and loading balances)
MEAF-DCOS (silo loading balance) or
MEAF-DMST (weighbridge).
The PCW program is capable of controlling up to 10 scales.
The main tasks are:
• Monitoring weighing
• Creating statistics (recording job reports).
• The program is designed as a single device which can also operate as a host
(data exchange) via an ethernet link.
2.1 System design
MEAF- y Control and monitoring of max. 10 scales

PCW y Statistics management
y Alarm handling
RS-485 Serial connection to max. 10 LCUs
COM1…COM6 RS-232C
y Centronics, parallel
y USB
MEAF-DUMP MEAF-DCOS MEAF-DMST
acceptance scale silo loading balance weighbridge
and loading balance
Printer
y Order reports
y Alarm messages Printer in calibration mode
y Event messages
2.2 Data exchange with local control units

Data is exchanged with local control units (LCUs) via a serial interface. The inter-
face connection to the LCUs can be freely configured via the COM1 to COM6 RS-
232C interfaces available in the PC.
One external RS-232C/RS-485 interface converter is included in the scope of de-
livery.

PCW Software Specification Installation 7
3 Installation
3.1 Requirements for the installation location
PC: The PC should be placed in a control room.
Electronic control units: Ambient temperature: -10 to +50 °C
Position the devices so that the electronics are not exposed to direct sunlight. The
following general rule applies to electronic devices: long-term, high ambient tem-
peratures (higher than 30 °C) reduce the service life.
3.2 Minimum PC and printer requirements

• Pentium processor PC with 2.0 GHz clock rate, or higher
• Monitor with graphics resolution of at least 1280 x 1024 pixels
• Graphics card with graphics resolution of 1280 x 1024 pixels and 32k colours
(16-bit colour)
• At least 512 MB of main memory (RAM)
• At least 1.0 GB hard disk space
(A second storage medium is recommended for a database backup for in-
creased data security)
• CD-ROM drive
• Serial interface RS232 (COM1)
• Mouse (with separate connection)
• Parallel or USB interface for printer connection.
• Printer with corresponding printer driver (colour printer optional)
3.3 Windows configuration

3.3.1 FIFO parameter on COM interfaces
For the signal conversion from RS-232C to RS-485 by the interface converter to
function correctly, the FIFO parameter must be switched off (no tick present):
Operating sys- Procedure

tem
Windows 2000 © “Start – Settings – Control Panel – System – Hardware –
*) Device Manager – Communications Port (COMx) – Port
Settings – Advanced”
Windows XP © *) “Start – Control Panel – System – Hardware – Device Man-
ager – Communications Port (COMx) – Port Settings – Ad-
vanced”
*) The FIFO parameter for COM1 and COM2 is switched off automatically during
program installation. It is also possible to use the SetFIFO program in the
SERVICE\SETFIFO folder to switch off the FIFO parameter for other COM in-
terfaces.

8 Installation PCW Software Specification
3.3.2 Printer installation

tem
Windows 2000 © “Start – Settings – Printers – Add printer”
Windows XP © “Start – Printers and Faxes – Add a printer”
Make sure that the printer is properly installed by printing a test page.
3.3.3 Communication program
No additional programs should be installed on Windows © which access the same
serial interfaces as the MEAF-PCW. Therefore, no fax, e-mail or Internet programs,
for example, should access COM1 when the MEAF-PCW COM1 is being used,
since that would interfere with communication via the serial interface.
3.3.4 Logging on in Windows
The Windows 2000 © logon and the Windows XP © ‘Welcome’ page are deacti-
vated when the program is installed so that when Windows © is started, the MEAF-
PCW starts up automatically.

PCW Software Specification Installation 9
3.4 Connection
3.4.1 General
Data exchange with the LCUs and the I/O module takes place via serial interfaces.
The data exchange is described in detail in operating instructions 66435 and 65814
(description of the RS-485 serial interface).
3.4.2 Connection diagram
PC C o n v e rte r MEAF
M I4 0 0 e -R D -D U M P
COMx
9 -p o le 9 -p o le -D C O S
R S -2 3 2 C
-D M S T
RD 2 2 R S -4 8 5
R x + /T x + 4 RS485+
TD 3 3
R x -/T x - 3 RS485-
Gnd 5 5
RTS 7 7
C ase C ase 5 G ro u n d
1 – 10 LCUs are connected to the interface converter. The cable must be routed as
a bus cable and should not be wired in a radial pattern. This means that the cable
is run from the converter to the first local control unit, then continues from the first
to the second, and so on.
The terminating resistor of the last local control unit must be switched on and those
of all the others switched off. Each unit must have a different address.
The LCU must be configured according to the appropriate instruction manual.
Cable: UXE-30605-302 (2 x 2 x 0.5 mm2, screened)
3.4.3 MI400 interface converter

The switches on all the interface converters in use must be adjusted as follows
(see sticker on interface converter MI400):
Pull-Up/Pull-Down
DTE
DCE 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10
ON ON
Terminator
3.4.4 MI400e-RD interface converter

The dip switches of all interface converters used must be set as follows (see sticker
on the interface converter MI400e-RD):
ON
1 2 3 4 5 6 7 8

10 Installation PCW Software Specification
3.5 Program installation

Install the program from the CD-ROM onto the hard disk as follows.
1. Insert the CD-ROM into the drive.
2. As soon as the setup window appears, click on “setup.exe”. The program will
start.
3. In the ‘Welcome’ window, press the “Next” button.
4. In the “Prerequisites for MEAF-PCW” window,
programs required to operate the MEAF-PCW are installed first. Press the
“Next” button.
5. Installing Windows Installer 3.1 ©.
In the ‘Welcome’ window, press the “Continue” button. Select the “I agree to
the licence agreement” option and press the “Continue” button. The installation
is carried out. When the installation of Windows Installer 3.1 © has finished,
press the “Finish” button.
6. Installing Microsoft .NET Framework 2.0 ©.
If this has already been installed, Maintenance Mode will be opened. From
here, the “Cancel” button must be pressed.
Otherwise, press the “Continue” button in the ‘Welcome’ window. Select the “I
agree to the licence agreement” option and press the “Install” button. The in-
stallation is carried out. When the installation of Microsoft .NET Framework
2.0 © has finished, press the “Finish” button.
7. Installing Microsoft SQL Server Express 2005 ©.
This installation runs independently without user intervention.
8. Installing Microsoft SQL Server Management Studio Express 2005 ©.
This installation also runs independently without user intervention.
9. The MEAF-PCW is installed. When completed, the group folder is automati-
cally created. When the installation has finished, press the “Finish” button.
10. Store the CD-ROM in a safe place ready for a new installation.
3.6 Uninstalling programs

The main MEAF-PCW program can be uninstalled using Windows © procedures.

tem
Windows 2000 © “Start – Settings – System control – Software –
‘MEAF-PCW’ (select) – Change / Remove”
Windows XP © “Start – System control – Software – ‘MEAF-PCW’ (select) –
Change / Remove”
Windows Installer 3.1 ©, Microsoft .NET Framework 2.0 ©, Microsoft SQL
Server Express 2005 © and Microsoft SQL Server Management Studio Ex-
press 2005 © can be uninstalled in the same way.
Caution!
Microsoft SQL Server Express 2005 © and Microsoft SQL Server Man-
agement Studio Express 2005 © must be uninstalled before Microsoft .NET
Framework 2.0 ©.

PCW Software Specification Commissioning 11
4 Commissioning
4.1 Wiring check
Check all connections before start-up:
• Mains supply for LCUs
• LCU inputs and outputs
• Serial wiring and polarity of the RS-485 connections
Caution!
The unit can be damaged if connected improperly!
4.2 Checking local control units

Check that the address is set properly for all local control units. Also, the scales
must be calibrated and set according to each scale’s operating instructions, for ex-
ample when using the MEAF scale control system:
HOST.ADR = address of the scale
HOST.BAUD = 9600
HOST.WFOR = FIX
HOST.ENBL = ON
4.3 Communication test

Communication tester and communication logger are available in the Service menu
for testing serial communications (see section 5.3).
In addition, the TELIWMFC test program is also supplied with the MEAF-PCW and
can be used to test communications to the local control units. It is located in the
SERVICE\TELIWIN folder.
Caution!
TELIWMFC should only be started if the MEAF-PCW is switched off.

12 Commissioning PCW Software Specification
4.4 Configuring the MEAF-PCW

Configuring is only possible in the MEAF-PCW program after the configuration
password has been entered. When the program is delivered, the configuration
password is meaf (not case-sensitive).
Each scale should be configured in the following sequence:
1. Scale Æ parameter configuration
2. Scale Æ print text configuration
3. Scale Æ printed page alignment configuration
At time of delivery
4.4.1 General configuration
4 5 6
Parameters which can be displayed and edited:

1 Program version:
Two-digit identification with one number and one letter. This parameter cannot
be changed.
2 Number of scales:
Number of configured scales (max. 10), which are being controlled and dis-
played. The figure is automatically adjusted to the number of scales in the
scales overview.
3 Ethernet host point:
Yes / No, host interface active for all scales. Target values in the operating
screens may have partly been switched passively.
Functions:
4 OK:
All values are saved and the dialogue window is closed.
5 Edit:
A dialogue box appears in which the configuration password must be entered.
After the correct password has been entered, the change fields can be ac-
cessed.
6 Cancel:
The dialogue window is closed without saving the changes.

4.4.2 Scale list configuration
2 3
1 4
5 6
Display of configured scales in table form. By double-clicking on a line or by using

the “Scale detail” button, the user can access the configuration area for the scales
concerned. The list has room for a maximum of 10 scale entries.
1 Scale name:
Configured scale name (max. 20 characters).
2 Type:
Configured scale type
3 Address:
Configured scale address (0 – 255)
4 Interfaces:
Configured scale interface (COM1 – COM6).
Functions:
5 Scale detail:
Data for the scale selected from the overview is displayed in the dialogue win-
dow for scale configuration. To configure a new scale, an empty line must be
selected in the overview.
6 Delete scale:
After the correct password has been entered, the data for the selected scale is
deleted from the overview. All statistical data on the scale is lost at the same
time.

4.4.3 Scale configuration

The scale configuration window consists of 2 sections. In the upper section, the
operator can define general scale parameters which are also displayed in the sca-
les overview. In the lower section of the window, a set of parameters is displayed
which corresponds to the selected scale type.
1 2 3 4 7 8 9
13 12 11 10
1 Scale name:
Define scale name (max. 20 characters)
2 Type:
Define scale type (dropdown list):
MEAF-DUMP => Acceptance scales and loading balance
MEAF-DCOS => Silo loading balance
MEAF-DMST => Weighbridge
3 Address:
Define scale address. Address range 0 – 255
4 Communication active:
Yes / No, switch on communication with the scales. The communication can
temporarily be switched off, e.g. for servicing work.
5 Interface:
Define communications interface: COM1 – COM6 (dropdown list)

Functions:
6 Request scale configuration:
If the defined scale has a serial connection, the remaining parameter fields are
read in and made accessible for editing.
7 Print texts:
The window for entering static lines of text is opened. The number and length
of the text fields correspond to the type of scale.
8 Page setup:
Window (print preview) for positioning printed texts and other printed elements
(date / time, 1, weight, 2. weight, total weight. sequence number) is opened for
the job report.
9 Calibrate scale:
The window with calibration parameters (only for the MEAF-DUMP type) is
opened (see section 4.4.6).
10 Cancel:
The dialogue window is closed without saving the parameters
11 Edit:
A dialogue box appears. Enter the password for configuration. After the correct
password has been entered, the change fields can be accessed.
12 Accept:
The field values are saved.
13 OK:
The values are saved in the database and in the LCU (only in the case of the
MEAF-DUMP type). The dialogue window is closed.

MEAF-DUMP scale type parameter sets
For parameters to be changed on this type of scale, it must have a serial connec-
tion. Create a connection to the scale after defining type, address and interface
with the “Request scale configuration” button. After the connection has been suc-
cessfully established, parameters can be read in and edited. The parameters are
saved by pressing the Apply button and transferred to the scale via the serial con-
nection.
1 9
2 10
3 11
4 12
5 13
6 14
7 15
8 16
1 Maximum flow rate [0 – 999,999 kg/h]:

Maximum input safeguard for target capacity.
0 => switch off capacity regulation
2 Weight impulse size [0 – 999 kg]:
Weight impulse quality rating
3 Maximum zero tare [1 – 1000 kg]:
This value is required for optimum emptying
4 Number of measurements to be averaged [1 – 10]:
Average value calculation of the actual capacity divided by the stated number
of fills.
5 Maximum weight targeting correction factor [0.0 – 0.9]:
Correction factor in the event of a difference between target and actual dump
size.
If the value is 0.0, maximum weight targeting is switched off.
6 Maximum discharge time [1.0 – 30.0 seconds]:
Time for monitoring emptying
7 Minimum residual discharge time [0.1 – 9.9 secs]:
Time taken for emptying residue

8 Flow rate preselection [Yes / No]:

Entry of the target performance on the PC (see section 5.2.4)
9 Intermediate discharge time [0.1 – 9.9 secs]:
Emptying time in operating mode 2 at the prefeed chamber sensor
10 General alarm delay time [0.1 – 9.9 secs]:
Time delay until combined alarm responds
11 Delay after metering [0.1 – 9.9 secs]:
Time delay for aerating after metering
12 Delay after metering [0.1 – 9.9 secs]:
Time delay for aerating after emptying
13 Aspiration time [0.1 – 9.9 secs]:
Time for aspiration after metering
14 Metering block time [0.1 – 9.9 secs] :
Time for suppressing weight comparison after metering has started
15 Maximum standstill time [0.1 – 9.9 secs]:
Time for standstill check (Alarm) after metering has finished
16 Prebin full probe operating mode (dropdown list):
– Without sensor
– Start of metering, if sensor is covered
– Intermediate discharge, if sensor is covered
Detailed descriptions of the individual parameters can be found in the scale man-
ual.

MEAF-DCOS scale type parameter sets
Create a connection to the scale, after defining type, address and interface, with
the “Request scale configuration” button. After the connection has been success-
fully established, parameters can be read in and partially (right-hand side parame-
ter set) edited. The parameters are saved by pressing the Accept button and trans-
ferred to the scale via the serial connection.
1 5
2 6
3 7
4 8
1 Maximum batch weight [MAXC = 100 – 150,000 kg]

maximum product weight (silo contents)
2 Separation [DIV = 0.001 – 50 kg]
Separation setting (dependent on max. batch weight)
3 Minimum target weight [MINW = 100 – 150,000 kg]
Smallest weighing quantity (specified by calibration authorities)
4 Maximum target weight [MAXW = 100 – 150,000 kg]
Largest weighing quantity (usually same value as batch weight)
5 Minimum flow rate [FMIN = 2 – 99,999 kg/s]
this value is used to create the alarm for product flow monitoring (alarm 63).
6 Coarse feed block time [TFBL = 0.0 – 9.9 secs]
Time for interrupting the advance switching point controller during coarse
feed.
7 Dribble feed block time [TFBL = 0.0 – 9.9 secs]
Time for interrupting the advance switching point controller during dribble
feed.
8 Stabilisation time [TSTA = 0.0 – 999.9 secs]
Time for weight adoption. During this time, the scale must be idle.

MEAF-DMST scale type parameter sets
Create a connection to the scale, after defining type, address and interface, with
the “Request scale configuration” button. After the connection has been success-
fully established, the parameters can be read in. The parameters are stored using
the “Accept” button.
1
2
1 Maximum scale weight [MAXW = 1000 – 99,999 kg]

Maximum permitted weight for truck and cargo. Reference value for zeroing
(± 3 %) the scale.
2 Separation [DIV = 0.001 – 50 kg]
Separation setting (dependent on max. scale weight)
Detailed descriptions of the individual parameters can be found in the scale man-
ual.

4.4.4 Print text configuration

The window for entering static text for job reports can be opened by using the “Print
text” button in the “Scale configuration” window. The number and length of the text
fields correspond to the type of scale.
5 6 7 8
1 Print headers:
Yes / no, printout of job report headers. Display of headers in the “Printed page
configuration” window.
2 Headers:
Entry of a maximum of 4 lines with 80 characters each for the order report prin-
tout. Selected lines can be printed for every job report
3 Text 1 – xx:
MEAF-DUMP scale type
Definition of 10 lines of text with 15 characters each for the complete printout.
The lines of text are stored in the database and in the LCU.
MEAF-DCOS and MEAF-DMST scale types
Selection of 20 lines of text with 30 lines each for the complete printout. The li-
nes of text are stored in the database.
4 Print text 1 – xx:
Yes / no, printout of job report text field. Display of the text field for positioning
in the “Printed page configuration” window.

Functions:
5 OK:
All values are stored in the database and partly in the LCU. The dialogue win-
dow is closed.
6 Accept:
All values are stored in the database and partly in the LCU.
7 Edit:
cessed
8 Cancel:
The dialogue window is closed without saving the texts.

4.4.5 Printed page configuration

The window for positioning job report texts can be opened by using the “Page se-
tup” button in the “Scale configuration” window. Defined lines of text can be placed
on a sample sheet using the PC mouse.
In the case of the printer for the MEAF-DUMP type scale, several reports can be
printed out on one page.
With the Windows© standard printer, only one report per page is possible.
9 10
1
2
3
4
5
6 11
7
15 14 13 12
1 Page length [0 – 96 lines]:

Only with the MEAF-DUMP type scale
A number of defined lines are available for positioning texts. The number of
characters per line is limited to 60.
=0 => No page feed (continuous paper)
>0 => Page feed after reaching the specified number of lines. It is possible to
print out several reports on one page.
2 Printer type [none, ML280, EPSON 570]:
Only with MEAF-DUMP scale type. Selection of local printer type.
3 Print date:
Yes / No, date field is displayed on the sample sheet and can be positioned
with the PC mouse.
4 Print time:
Yes / No, time field is displayed on the sample sheet and can be positioned
with the mouse.
5 Print sequence number:
Yes / No, the reference number stored for the total weight is displayed on the
sample sheet and can be positioned with the PC mouse.

6 Print event message:

Only with MEAF-DUMP scale type
Yes / No, printout of alarm and event messages on the LCU printer.
7 Print individual dump:
Only with MEAF-DUMP scale type
Yes / No, printout of the weight of every fill on the LCU printer
8 Coordinates:
To aid positioning, the PC mouse x/y coordinates are displayed.
9 Headers:
Headers selected for printing are displayed on the sample sheet. This area is
not available for positioning the remaining printed lines of text.
10 Print text:
Lines of text selected for printing are displayed on the sample sheet and can
be positioned with the mouse.
11 Position for total weight:
Position the total weight on the sample sheet with the PC mouse.
Functions:
12 Cancel:
The dialogue window is closed without saving the changes
13 Edit:
cessed.
14 Accept:
All values are stored in the database and partly in the LCU.
15 OK:
All values are stored in the database and partly in the LCU. The dialogue win-
dow is closed.

4.4.6 Calibration configuration

The calibration window can be opened by using the “Calibrate scale” button in the
“Scale configuration” window (DUMP type). The parameters required for calibration
can be defined here.
7 6 5 4
Description of individual elements:

1 Max. dump size [MAXW = 10 – 99,999 kg]:
Definition of the maximum dump size.
2 Min. dump size [MINW = 10 – MAXW kg]:
Definition of the minimum dump size.
3 Smallest output quantity [MINT = 10 – 99,999 kg]:
Definition of the smallest output quantity (total weight). When used for official
calibration purposes, values 1 to 3 must be set in accordance with the calibra-
tion plate.
Functions:
4 Cancel:
The dialogue window is closed without saving the values.
5 Edit:
The button is only active if there is a serial connection to the LCU and the LCU
switch is set to the “CAL” position. A dialogue box appears in which the con-
figuration password must be entered. After the correct password has been en-
tered, the change fields can be accessed.
6 Accept:
All values are saved.
7 OK:
All values are stored in the LCU and in the database. The dialogue window is
closed.
4.4.7 Password configuration

If the password is changed, the old and the new password must be entered. The
new password must also be confirmed. It makes no difference whether upper or
lower case is used.
1 5
2 6
3 7
4 8

1 Password for configuration:
Maximum of 8 alphanumeric characters (applies for all configurations)
2 Old configuration password:
Field for entering the previous password (input hidden)
3 New configuration password:
Field for entering the new password (input hidden)
4 Confirm configuration password:
Field for entering new password confirmation (input hidden). This password
must be the same as the new one.
5 Password for operation:
Maximum of 8 alphanumeric characters (applies for all operating controls)
6 Old operation password:
Field for entering the previous password (input hidden)
7 New operation password:
Field for entering the new password (input hidden)
8 Confirm operation password:
Field for entering new password confirmation (input hidden). This password
must be the same as the new one.
Note:
At the time of delivery, the configuration and operation password is meaf. If pass-
words were changed and are no longer known, they can be changed to new pass-
words by entering an emergency password at Old password. The emergency
password can be obtained through Bühler AG.

4.4.8 Backup configuration

Either a periodic or a manual backup can be carried out for MEAF-PCW configura-
tion and operation data.
Parameters which can be displayed and edited:
Manual backup
1 Backup path:
Path for information on the storage location for a manual backup. The path can
also be selected or created via a folder dialogue box.
Note: The path is set by default to \DBBackup\ManBackup\, and the appropri-
ate folder is already available as standard.
Periodic backup:
2 Backup path:
Path for information on the storage location for a cyclical backup. The path can
also be selected or created via a folder dialogue.
Note: The path is set by default to \DBBackup\, and the appropriate folder is al-
ready available as standard.
3 Interval:
Range 1 – 24 hr, time interval for a periodic database backup.
4 Backup time:
Time for periodic database backup in the format hh:mm:ss.

PCW Software Specification Operation 27
5 Operation
5.1 General
As is usual with Windows© programs, the system is operated predominantly with a
PC mouse. The program interface consists mainly of dialogue windows.
In order to carry out value adjustments and function commands, an operator pass-
word is required. When the program is delivered, the operator password is meaf
(not case-sensitive).
5.2 Operation
5.2.1 Main window operation
The main window is the frame window with menus, toolbar, alarm bar and scale se-
lection. Using the scale buttons, which carry specific scale names, the operator can
open the scale overview screen. Several overview screens can be open at the sa-
me time (modeless dialogue window). The remaining windows must be closed be-
fore it is possible to work in another window (modal dialogue window).
1
2
3

1 Menu bar:
Menus are contained in this bar as with any standard Windows© program. If
the mouse hovers over a menu entry, a brief description of that menu item ap-
pears in the status line.
2 Toolbar:
This bar contains the buttons for the communication button, communication
logger, and print preview, as well as the program information window. These
functions can also be performed via the menu bar.
3 Alarm bar:
This bar contains the button for opening the alarm overview. The most recent
message and the current time and date are also displayed in this bar.

28 Operation PCW Software Specification
4 Bar for scale buttons:

The scale buttons are located in this bar. They carry the same scale name as
the one which was ascribed in configuration. There is one button for every sca-
le, i.e. a maximum of 10 buttons. A frame around the scale buttons is coloured
to reflect the status of the scales.
Scale selection
This button can be used to access the scale overview window. There is one button
for each scale, carrying the scale name. The background of the button is coloured
to reflect the current status:
Status Colour Meaning

STOP White − Scale not in operation
− Order details input possible
− Job report not active
− Text input for job report possible
RUN Green − Scale in operation
− Order details input blocked
− Job report is active
− Text input for job report possible
ALARM Red − Scale fault
− Scale communication fault
CALIBRATION Yellow − Scale at step 0
MODE
− Switch position “CAL”
− Calibration values (DUMP type) can be defined
INACTIVE Grey − Scale communication switched off

5.2.2 Scale overview

The scale overview screen shows the current actual values and scale statuses.
There are also various buttons available for controlling the scales and for access-
ing additional functions. The indicator and operation elements are displayed ac-
cording to the scale type. A maximum of 10 views can be selected.
5.2.3 Operating MEAF-DUMP type scale
The scale is represented in symbolic form indicating the status of the sensors, val-
ves and the aspiration. During weighing, product flow is also converted into pictorial
representation. If the scale has an alarm, it is indicated in the scale graphic with
text and a number.
1 2 3
4
5
6
7
8
9
13 12 11 10
In the case of the MEAF-DUMP type scale, the following parameters are displayed:
1 Scale process:
– Weighing progress displayed in the form of a number (0 – 8) with text.
– Current scale weight displayed in kg.
2 Total weight:
– Display in kg of target weight specified by data entry.
– Display of actual weight in kg.
– Percentage display of the previous target weight in bar form.
3 Capacity:
– Display in t/h of target capacity specified by data entry.
– Display of the actual capacity in t/h.
– Percentage display of the current actual capacity in relation to target ca-
pacity in bar form.

Functions:
4 Start / stop:
Start active: Initial start of weighing or restart after a test stop.
Stop active: Weighing is interrupted.
5 Clear total:
The job report printout which includes the total weight is triggered on the LCU
printer. If the printout is produced successfully, the total weight is reset.
6 Test stop:
The weighing operation is interrupted the next time the scale status is empty or
full.
7 Residual metering:
Weighing continues even though the target weight has been reached.
8 Clear alarm:
The scale alarm is reset. If the fault is still present, another alarm is generated
along with an alarm message
9 Residual discharge:
The quantity remaining in the scale is weighed. The scale is then ready to can-
cel the total weight.
In addition, the following display windows can be enabled:
10 Service scale:
Additional window detailing current production data for a scale.
11 Scale I/O:
Additional window displaying the status on all LCU inputs and outputs (24 V).
12 Job report:
Window displaying the current job report or the most recent completed job re-
port
13 Data entry:
Window for order-relevant data input

5.2.4 Operation data entry for MEAF-DUMP type

Window for entering order-specific data and lines of text.
2 5
3 6
4
7 8
In the case of this type of scale, the following data is displayed:
1 Text 1 – 10:
Definition of order-relevant (dynamic) texts to accompany the (static) texts al-
ready defined in the configuration. It is possible to enter new lines of text or to
choose one from texts which have already been used.
2 Target weight:
Definition of the target weight specific to the order in kg. This value can only be
changed when a scale has been stopped.
3 Set flow rate:
Definition of the order-specific target capacity in t/h
4 Dump size:
Definition of the order-specific dump size in kg.
5 Autom. pre-signal:
Yes / No, automatic calculation of warning signal (pre-switching point).
6 Autom. residual discharge:
Yes / No, execution of automatic residual discharge
7 Pre-signal:
Definition of the quantity in kg. The corresponding output (pre-switching point)
is adjusted by this amount before the target weight is reached.
8 Delay (residual discharge):
Definition of the time in seconds (0 – 600) before automatic residual discharge
takes place.

5.2.5 Operation I/O on MEAF-DUMP type scale

Window for displaying the status on LCU 24V inputs and outputs.
1 15
2 16
3 17
4 18
5 19
6 20
7 21
8 22
9 23
10 24
11 25
12
13
14
In the case of this type of scale, the following inputs are displayed:
1 Release:
Metering release issued
2 Clear total:
Total weight is reset if job report printout was successful
3 Residual discharge:
The weight remaining in the scales is discharged
4 Discharge release:
Discharge release issued
5 Scale closed probe:
Discharge slide is closed
6 2. Scale closed sensor:
2. Discharge slide is closed
7 Prebin probe:
Probe in prebin is covered
8 Scale hopper probe:
Probe in scale hopper is covered

9 Clear alarm:
The alarm is reset (signal)
10 Inlet slide gate probe:
Inlet slide is closed
11 Pressure monitor:
Pressure is OK
12 Residual metering:
Metering continues even when the target weight is reached
13 Start:
Start of metering
14 Stop:
Metering to be stopped after next discharge
In the case of this type of scale, the following outputs are displayed:
15 Alarm:
Scale alarm present
16 End value reached:
Specified target value has been reached
17 Step 1:
Scale is in the start position
18 Weight impulse:
Signal per specified weight
19 Discharge:
Activating the valve
20 Meter:
21 Aspiration:
22 Air exchange:
23 Outside capacity tolerance:
Scale capacity is outside specified tolerance
24 Pre-shutoff point:
Pre-shutoff point reached
25 Transport release:
Activation of transport element

5.2.6 Operating MEAF-DUMP type scale service

Window displaying current scale data.
1 10
2 11
4 12
5 13
6 14
7
8
9
1 Scale type:
Selected scale type (control type)
2 Program version:
Scale software program version
3 Capacity control:
Yes / No, capacity control active
4 Step number:
Current step number
5 Dumping counter:
Number of dumps
6 Sequence number:
Current sequence number
7 Ventilation delay after metering:
Time indicated in seconds
8 Ventilation delay after discharge:
Time indicated in secs
9 Aspiration time after metering:
Time indicated in seconds
10 Non-erasable total weight:
Weight display
11 Final total weight:
Weight display
12 Full weight :
Weight display of last full weight
13 Tare weight:
Weight display of last tare weight
14 Batch:
Weight display of last fill

5.2.7 Operating MEAF-DCOS type scale

The silo scale is represented symbolically with a visual fill level indicator. If the sca-
le has an alarm, it is indicated in the silo graphic with text and a number.
1 2
3
4
5
6
9 8 7
In the case of this type of scale, the following parameters are displayed:
1 Scale process:
– Weighing process displayed in the form of a number (0 – 8) with text.
– Current silo weight displayed in kg.
2 Total weight:
– Display in kg of target weight specified by data entry.
– Display of component weight in kg.
– Percentage display of the previous target weight in bar form.
Functions:
3 Start / stop:
Start active: Initial start of weighing or restart after a stop.
Stop active: Weighing is interrupted.
4 Cancel:
Weighing is terminated. The order can be closed.
5 Clear total:
The order is closed. The component weight indicated is included in the job re-
port as the total weight and then reset.
6 Cancel alarm:
The scale alarm is reset. If the fault is still present, another alarm is generated
along with an alarm message.
7 Scale I/O: Additional window displaying the status on all LCU inputs and out-
puts (24 V).
8 Job report: Window displaying the current job report or the most recent com-
pleted job report.
9 Data entry:
Window for order-relevant data input.

5.2.8 Data entry on MEAF-DCOS type

Window for entering order-specific data and text.
1
In the case of this type of scale, the following data is displayed:

1 Text 1 – 20: Definition of order-relevant (dynamic) texts to accompany the
(static) texts already defined in the configuration.
2 Target weight: Definition of the order-specific target weight in xxxxx kg.

5.2.9 Operating I/O on MEAF-DUMP type scale

Window for displaying the status on LCU 24V inputs and outputs.
1 15
2 16
3 17
4 18
5 19
6 20
21
22
7 23
8 24
9 25
10 26
11 27
12 28
13 29
14 30
In the case of this type of scale, the following inputs are displayed:
1 Release:
Metering release issued
2 Start / stop: 24V signal for starting and stopping metering.
3 Cancel:
24V signal for terminating metering.
4 Clear end value reached:
24V signal for clearing the “End value reached” output:
5 Discharge:
24V signal. Negative edge for starting the next batch.
6 Clear alarm:
24V signal for cancelling the current alarm.
7 Load recipe 1:
24V signal for loading recipe 1.

8 Load recipe 2: 24V signal for loading recipe 2.

In the case of this type of scale, the following outputs are displayed:
15 Alarm: Scale alarm not present (safety switching)

16 Step 1: Scale is in the start position.
17 Ready for metering: The weighing process can be started
18 End value reached: End value was reached.
19 Coarse feed: Feeding with coarse-flow
20 Dribble feed: Feeding with dribble-flow
21 Discharge completed: The weighing container was emptied.
22 Production: Scale is in operation.
23 Recipe 1 active: Recipe 1 is active

5.2.10 Operating the MEAF-DMST weighbridge

The weighbridge is represented symbolically with a visual downtime indicator. If the
weighbridge has been loaded with an appropriate weight, this is represented by the
addition of a vehicle. If the weighbridge has an alarm, it is indicated in the
weighbridge graphic with a text and a number.
1 2
3
4
5
6
7
9 8
In the case of the MEAF-DMST weighbridge, the following parameters are dis-
played:
1 Loadout:
Display of weight values (1. and 2. load weight, total weight) for the job se-
lected in the data block.
2 Data:
– Display of current weighbridge weight
– Display of selected job numbers. Selection of job numbers from a list of ac-
tive jobs.
– Display of the key field defined and entered by the operator. Selection of
the key field from a list of active jobs.
Functions:
3 Callibrate:
The weighbridge weight shown can be zeroed in the range of ± 3 % of the
weighbridge’s maximum weight.
4 New:
This button can be used to open a new job. The operator is requested to define
the key field. A job number is automatically allocated.
5 Cancel:
This button is used to cancel the data of the selected job.
6 Save start:
This button is used to save the weight indicated as the 1st weight.

7 Save stop
This button is used to save the weight shown for the weighbridge as the 2nd
weight. The difference between the 1st and the 2nd weight is displayed as the
total weight and is included in the job report.
8 Data entry: Window for order-relevant data input.

9 Job report: Window displaying the current job report or the most recent com-
pleted job report

5.2.11 Data entry on the MEAF-DMST weighbridge

Window for entering order-specific data and lines of text.
1 2
In the case of the MEAF-DMST weighbridge, the following data is displayed:
1 Key data field:

Definition of which text field should serve as the key field for the job data.
2 Text 1 – 20:
Definition of order-relevant (dynamic) texts to accompany the
(static) texts already defined in the configuration.
Texts with a maximum of 30 characters can be entered.

5.2.12 Using the job report program (all scale types)

A report is generated for every job. The report contains job-relevant data and de-
fined printed texts. The appearance of the printout corresponds to the definition
made as described in section 4.4.5.
The 500 most recent job reports are saved. These can be displayed at any time
and printed out manually. A search for a particular report can be made by date or
by a search text such as the product name.

5.3 Service
5.3.1 Alarm list
The 2000 most recent alarm and event messages are listed here. The list can be
printed out manually.

5.3.2 Communication tester

This window can be used to define individual commands and send them to the
chosen local control unit (selection by address). Sent and received data is dis-
played, as well as error messages.
5.3.3 Communications logger

This window charts communications with the local control units. The COM ports
can be selected singly or in combination.

5.3.4 Manual backup

After a query, a database backup is carried out along the path set in Backup con-
figuration. If the folder does not exist or the data carrier on which the backup is to
be written is not ready, the following alarm message appears: Manual backup
aborted.
5.4 Starting up and closing the program

Start up begins automatically when the PC is switched on since the MEAF-PCW
program which is to be started is located in the Startup folder.
If the program does not start automatically, it can be started up as follows:
either via the MEAF-PCW symbol in the MEAF-PCW group folder or via the Start
menu (see table).
To close MEAF-PCW, the File – Close menu item must be selected and the user
password entered.
The operating system must always be shut down before the PC is switched off (see
table).
Operating Procedure
system
Starting MEAF-PCW Closing operating system
Windows 2000 © “Start – Program – MEAF- “Start – Close”
PCW – MEAF-PCW”
Windows XP © “Start – All programs – “Start – Shut down”
MEAF-PCW – MEAF-PCW”
Note:
When MEAF-PCW is running, the local control units must always be switched
on, otherwise there will be transmission errors.

5.5 Alarms and troubleshooting

If a fault occurs, an alarm message appears on the screen in cleartext in the alarm
line. In addition, the error message is saved. You can view a list of the most recent
alarm messages by clicking the alarm button.
5.5.1 Serial interface transmission errors
Message:
12.12.2003 07:56:35 There is a fault at port COM1.
Instead of COM1, COM2 to COM6 can also appear.

The data communication between MEAF-PCW and all subscribers (scales or I/O
modules) using a shared interface (port) is faulty or disconnected.
Causes: − Disconnected data cable (loose plug, etc.).
− Power failure of scales or I/O modules.
− Interface converter defective or no line voltage.
Remedy: − Check the wiring.
− Check the supply voltages of the scales and I/O modules.
− Remove each individual node from the data bus in succession
until the error message no longer appears.
− Check the interface converter (flashing of the LEDs).
For testing the serial communication, Communication tester, Communication log-
ger and Scale types are available in the Service menu or the SMServer program.
In addition, MEAF PCW is also supplied with the TELIWMFC test program which
can be used to test communications to the local control units. It is located in the
SERVICE\TELIWIN folder.
Caution: TELIWMFC should only be started when MEAF-PCW is switched off.
5.5.2 Scale faults
Message:
12.12.2003 07:56:07 scale 1: Scale open
Instead of scale 1, the name of any configured scale may also appear.
Instead of scale open, any of the other alarm messages created by one of the
LCUs may also appear. If the message
transmission fault appears, data communication between MEAF-PCW and one of
the LCUs is faulty or disconnected.
The alarm numbers match with the appropriate alarm indicator on the LCU. For
causes and remedies, refer to the operating instructions of the corresponding sca-
le.

5.5.3 Printer faults

If no printout takes place even if the printer is switched on, check the following:
Causes: − Is there paper in the printer?
− Is the printer set to “Online”?
− Is the connection to the printer OK?
If all the points mentioned above are in order and there is still no printout, a check
must be made to see whether the printer is defined as a standard printer in Win-
dows ©.
5.5.4 Database fault
If the database is not functioning, the MEAF-PCW program does not start up cor-
rectly. Symptoms of this error include:
Empty fields, tables, etc. in various screens of the user interface.
For example, you might see the following message:
11.11.2005 07:57:27 DB fault: CReportBase::LoadRecipe()=>GetRcCpoData()
If this happens, you must replace the defective database. You will have to resort to
performing a data backup. (see section 6.1).

48 Maintenance PCW Software Specification
6 Maintenance
6.1 Data backup
General
To achieve maximum data security, the database must be backed up on a sepa-

rate data storage medium. If only one hard disk is available, the database backup
should be saved in its own folder.
Backing up data (database backup onto hard disk)
We recommend periodically making a backup of the database. MEAF-PCW auto-

matically performs a database backup based on the interval set in the backup con-
figuration. The backed up database MEAFPCWDB.DB is sent to the folder which
was set in Backup configuration and can be copied onto other data storage media.
In addition, a manual backup can also be carried out, saving the data in the folder
which was nominated in Backup configuration (for this, see section 5.3.4).

PCW Software Specification After-sales service 49
7 After-sales service
Address
Our address for spare parts sales and after-sales service:

Bühler AG
Customer Service Grain Processing
CH-9240 Uzwil, Switzerland
Telephone: +41 71 955 30 40
Fax: +41 71 955 33 05
[email protected]
Note:
When contacting Bühler AG, it will be necessary to give the ‘Program version’
details from the “General configuration” window.

50 Spare parts PCW Software Specification
8 Spare parts
Interface converter:
MI400e-RD interface converter (RS-232 / RS-485) EKP-85136-810
Recommendation for storage:
Store electronic components in a cool, dry area.

Never expose spare parts to direct sunlight.

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Bühler AG

CH-9240 Uzwil, Switzerland

PCW Software Specification

Spare parts see Chapter 8 MEAF-66655-1-en-0607

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

5.2.6 Operating MEAF-DUMP type scale service .................................................... 34

7 After-sales service ........................................................................................ 49

8 Spare parts .................................................................................................... 50

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

1.2 During operation

1.3 Performing maintenance work

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

The main tasks are:

2.1 System design

MEAF- y Control and monitoring of max. 10 scales

RS-485 Serial connection to max. 10 LCUs

2.2 Data exchange with local control units

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

3.2 Minimum PC and printer requirements

3.3 Windows configuration

Operating sys- Procedure

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

3.3.2 Printer installation

Operating sys- Procedure

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

3.4.3 MI400 interface converter

3.4.4 MI400e-RD interface converter

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

3.5 Program installation

3.6 Uninstalling programs

Operating sys- Procedure

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

4.2 Checking local control units

4.3 Communication test

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

4.4 Configuring the MEAF-PCW

Parameters which can be displayed and edited:

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

4.4.2 Scale list configuration

Display of configured scales in table form. By double-clicking on a line or by using

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

4.4.3 Scale configuration

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

MEAF-DUMP scale type parameter sets

1 Maximum flow rate [0 – 999,999 kg/h]:

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

8 Flow rate preselection [Yes / No]:

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

MEAF-DCOS scale type parameter sets

1 Maximum batch weight [MAXC = 100 – 150,000 kg]

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

MEAF-DMST scale type parameter sets

1 Maximum scale weight [MAXW = 1000 – 99,999 kg]

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607

4.4.4 Print text configuration

MEAF-66655-1-en-0607 © Copyright 2006 Bühler AG

© Copyright 2006 Bühler AG MEAF-66655-1-en-0607