Instructions and Advices To Use The Electronic Controller Logik 19
Instructions and Advices To Use The Electronic Controller Logik 19
Instructions and Advices To Use The Electronic Controller Logik 19
CAUTIONS .................................................................................................................... 3
TECHNICAL FEATURES ................................................................................................... 4
MOUNTING ................................................................................................................... 5
WARNING TO THE WIRING OF THE CONTROLLER .............................................................. 5
ELECTRICAL DRAWING AND LEGEND OF THE CONNECTIONS .............................................. 6
CONNECTION SERIAL NET RS485 .................................................................................... 9
CONTROL PANEL ......................................................................................................... 10
DESCRIPTION OF THE VISUALIZATIONS ........................................................................ 11
USER FUNCTIONS........................................................................................................ 12
ENTER THE PASSWORD................................................................................................ 13
SETTING PARAMETERS................................................................................................. 14
MENU FLOW................................................................................................................ 14
MENU 01 = CHANGE PASSWORD ............................................................................. 15
MENU 02 = PRESSURES ........................................................................................... 15
MENU 03 = TEMPERATURES...................................................................................... 15
MENU 04 = WORKING TIMER .................................................................................... 16
MENU 05 = MAINTENANCE TIMER........................................................................... 16
MENU 06 = COMPRESSOR CONFIGURATION .............................................................. 17
MENU 07 = WORKING HOURS ................................................................................. 18
MENU 08 = ALARMS ................................................................................................ 18
MENU 09 = RESET ................................................................................................. 19
MENU 10 = AUX ANALOG INPUT 4/20mA .................................................................. 20
MENU 11 = OUTPUT 4/20mA ................................................................................... 21
ALARMS CODES .......................................................................................................... 23
SHUT OFF ALARMS ...................................................................................................... 23
WARNINGS (VISUAL ALARMS) ...................................................................................... 23
MESSAGES VISUALIZED IN ALARM LIST ONLY ................................................................ 24
MAINTENANCE MESSAGES............................................................................................ 24
HOW LOGIK 19 CONTROLS THE COMPRESSOR................................................................ 25
MASTER/SLAVE OPERATION ......................................................................................... 28
MULTIUNIT OPERATION ............................................................................................... 29
WARRANTY TERMS ...................................................................................................... 30
EC DECLARATION…………………………………………………………………………………………………………………………31
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CAUTIONS
ATTENTION
LA LOGIK 19 EST UN CONTROLE EQUIPMENT INDUSTRIEL (PAS UN INSTRUMENT DE
SECURITE) POUR LE FONCTIONNEMENT D’UN COMPRESSEUR A VIS AVEC SOFTWARE
DE CLASS A (voir EN 60730-1 et EN 60335-1).
L'INSTALLATION DOIT ETRE EFFECTUEE CONFORMEMENT AUX NORMES ET AUX
REGLEMENTATIONS LOCALES ET INTERNATIONALES OU LE COMPRESSEUR EST
FABRIQUE.
L'INSTALLATION ET MISE EN MARCHE DE LA COMMANDE DOIVENT ETRE EFFECTUEES
PAR DU PERSONNEL QUALIFIÉ BIEN SAVOIR DANS CE MANUEL.
LE CONTROLEUR DOIT ETRE UTILISE DANS LA NORME ENVIRONNEMENT
INDUSTRIEL ET IL NE PEUT PAS ETRE UTILISE DANS UN ENVIRONNEMENT DE
RISQUE D'EXPLOSION ET MARITIME FINS MILITAIRES.
CE MANUEL POURRAIT ETRE SOUS RESERVE DE MODIFICATION; S'IL VOUS PLAIT
CONTACTER LOGIKA CONTROL TECHNIQUE BUREAU EN CAS DE DOUTE SUR LA
DERNIERE VERSION.
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TECHNICAL FEATURES
- Industrial control equipment for the operation and management of screw compressors only, pollution degree 2.
- In accordance to EC Directives:
Directive:
LVD : 2014/35/UE
EMC: 2014/30/UE
RHOS: 2011/65/EU
based on the following harmonized standards applied:
SAF-EMC: EN 60730-1
RHOS: EN 50581
- In accordance to UL 508 (FILE #: E316817).
- Black auto-extinguishing box in ABS:
a) according EC: IP64 for the front panel and IP20 for the other parts;
b) according UL: type 1 and Type 12 for front panel mounting , installation in pollution degree 2 for the other parts
- Inputs and outputs via terminal-block board to wires (250V, 10A, 12-24AWG) tightening torque 8 Nm.
- Working temperature: -10°C (14°F) ÷ 50°C (122°F) 90% RH (non condensing).
- Storage temperature: -20 (-4°F) ÷ 70°C (158°F).
- Power supply: 12Vac ± 10% 50÷60 Hz (power of the transformer’s secondary: ~ 8 VA) from safety transformer
- Max. current absorbed = ~ 300mA
- Visualization through:
custom back light LCD
no. 2 led: yellow (maintenance timer expired) – red (alarm detected: warning = blinking – shut off alarm = switched
on)
- no. 6 key buttons
- no. 1 input for temperature probe KTY/NTC
- no. 2 inputs 4/20mA for: working pressure transducer and aux. pressure transducer (settable)
- no. 3 digital inputs for connection to Logika Control phases unit
- no. 1 input for PTC or Klicson for motor protection
- no. 7 opto isolated digital inputs from 12/24Vac to detect:
IN 0 = emergency stop button
IN 1 = thermal motor
IN 2 = thermal fan
IN 3 = remote start/stop (settable)
IN 4 = air filter pressure switch (settable)
IN 5 = separator filter differential pressure switch (settable)
IN 6 = settable
- no. 7 outputs via relay with contact 1.5A AC1 250Vac – 6 A AC1 250Vac total:
RL1 = line contactor
RL2 = delta contactor (settable)
RL3 = star contactor
RL4 = load solenoid valve
RL5 = fan contactor (settable)
RL6 = condensate drain solenoid valve (settable)
RL7 = alarm (settable)
- no.1 output 4/20mA as reference to inverter frequency
- no. 1 serial port RS485 for Master/Slave or Multiunit operation
- Check min. and max. power supply to the controller.
- Non volatile memory to store setting data, working hours, compressor status, alarm list
- The controller switches OFF due to micro interruption longer than ~ 300ms
Weight: 430 gr
Accessories:
- nr. 1 temperature probe KTY 13.5 for detection of the air end temperature: cable in silicone rubber, length 2.5 m,
working range –10 ÷ 130°C, resolution 1°C.
- nr. 1 pressure transducer 4-20 mA for working pressure control: 2 wires, AISI 316L stainless steel membrane,
working range 0 ÷ 15 bar, resolution 0,1bar, precision ± 0,1bar.
- nr. 1 Logika Control phases unit for power supply 230 ÷ 460V three phase
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MOUNTING
161 mm
1) Respect the working technical features and instructions on the electrical wiring; in special way both the cables of
the temperatures probes and pressure transducers must be isolated from the power cables and proper RC filters
must be placed on the contactors’ coils
2) On the back side of the controller there must be enough space for wiring and connectors.
3) The rear side of the controller must be protected against condensation, oil and dust.
4) Don’t wash the front panel by water injection; clean the front mylar with a soft cloth using soap water.
5) Low voltage and high voltage cables run on separate trunks.
6) The connection cables of temperature probe and pressure transducer must be placed in a trunk separate from the
power cables.
7) The connections cables of digital inputs must be placed in a trunk separate from the power cables.
8) The power cable of controller must NOT be placed in the same trunk of the power cables
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ELECTRICAL DRAWING AND LEGEND OF THE CONNECTIONS
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LEGEND
Terminal M1
Poles 1-2 = power supply 12Vac ±10% / 50-60Hz
Terminal M2
Pole 1 = 0 (RS485)
Pole 2 = RX (RS485)
Pole 3 = TX (RS485)
Pole 4 = +15V
Poles 5-6 = input PTC for motor protection
(Resistance of operation = 2.900 ohm – Resistance of restoration = 1.600 ohm)
Terminal M3
Poles 1-2 = air end temperature probe
Poles 3-4 = pressure transducer (pole 3 = negative - pole 4 = positive)
Terminal M4
Pole 1 = Pole 1 of the control phases unit (L3)
Pole 2 = Pole 2 of the control phases unit (L2)
Pole 3 = Pole 3 of the control phases unit (L1)
Pole 4 = Pole 5 of the control phases unit (GND)
NOTE: POLE 4 GND (GROUND) MUST NOT BE CONNECTED TO EARTH. IT’S THE REFERENCE VOLTAGE
NEEDED FOR THE OPERATION OF THE CONTROL PHASES ONLY.
Terminal M5
Pole 1 = IN0 = emergency stop button (L)
Pole 2 = IN 1 = thermal motor (L)
Pole 3 = IN 2 = thermal fan (L)
Pole 4 = IN 3 = remote start/stop (settable) (L)
Pole 5 = IN 4 = air filter pressure switch (settable) (L)
Pole 6 = IN 5 = separator filter differential pressure switch (settable) (L)
Pole 7 = IN 6 = settable (L)
Pole 8 = common (N)
NOTE: the digital inputs you do not use have to be connected directly to 12-24V otherwise they generate
the related alarm, except IN4 that must not be connected in case you do not use it.
Terminal M6
Pole 1 = RL7 = alarm (settable)
Pole 2 = RL6 = condensate drain solenoid valve (settable)
Pole 3 = RL5 = fan contactor (settable)
Pole 4 = RL4 = load solenoid valve
Pole 5 = RL3 = star contactor
Pole 6 = RL2 = delta contactor (settable)
Pole 7 = RL1 = line contactor
Pole 8 = common = 24 ÷ 230Vac
Terminal M7
Pole 1 = GND: connect to the related references
Pole 2 = analog output 4/20mA PID: connect to inverter analog 4/20mA set as frequency reference
Polo 3 = aux analog input 4/20mA settable as second pressure transducer or analogue data from drive (see menu 10=
menu ); according the two cases the connections are:
1. second pressure transducer: connect to negaitve pole internal pressure transducer
2. inverter data: connect to an inverter analog output 4/20mA properly set for the data needed
Polo 4 = power supply 15V for second pressure transducer: connect to the positive pole of the internal pressure
transducer
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EXAMPLE OF CONNECTION TO SECURITY PRESSURE SWITCH
Alarm related to security pressure switch , is joined to the lacking phase to all the digital inputs.
This is a shut off alarm: below you can find the connection drawing both to contactors 24Vac and/or 230Vac.
I°
Contactors 24 Vac TRANSFORMER
If the operation of the contactors and II°
soenoid valves come through 24 Vac, the
digital inputs have to be connected to 24
12 – 0
Vac (see drawing on the right); on this
way when the pressure switch opens due
to high pressure, 24 Vac lacks and Power supply to
the controller
deenergize all the contactors, solenoid
valve and digital: the controller detects all Security pressure
switch for High
the digital inputs opened and signal the Pressure detection
alarm .
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CONNECTION SERIAL NET RS485
To connect a serial net you have to pay carefully attention to some executive aspects:
1) Use flexible cable, shielded, twisted 22 AWG type.
2) Connect D- and D+ to two conductors of same couple and 0 to a third one (if available) or both conductors of
a second couple.
3) Connect the cable’s shield to only one end of 0.
4) DO NOT CONNECT the cable’s shield to the electrical ground of the plant.
5) The net MUST NOT BE LONGER than 400 meters.
6) Max connectable units through serial net RS 485 is 32.
7) In case of connection via serial line RS485 you have to set the parameter into menu 06 (compressor
setting): this is the number you need to combine to the recognition of the controller.
8) The units on serial net RS485 must be connected without any reversal: pole D+ to D+, pole D- to D-, pole 0
to 0.
9) In case of connection with more than 2 units it is necessary to provide only one line without any deriving.
At the terminal both starting and ending the net it is possible to place (in parallel to D- and D+) a
termination resistance 120 Ohm.
In the picture below you can see the connection of 4 units on serial net RS485 by using a shielded cable with
two twisted couples.
NOTE TO THE WIRING: wrong wiring can damage both the controller and other utilities connected on the
serial net
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CONTROL PANEL
3 1 4
bar
psi 5
2 MS I
°C
Hrs °F 8
6 min
sec
7
0
Hz %
9 A KW
°C V
14
10 11 13 12
MEANING OF ICONS
through aux input 4.20mA (parameter =2..7). On the first case the display visualizes the PID frequency
making reference to the minimum and max frequency parameters (output=4mA) and (ouput=20mA)
set on menu ; on the second case the display visualizes the data read by the second input 4/20mA using as
13 Icon indicating connection to inverter (icon): the group on the right (point 12) and the unit of measurement
(point 14) are visualized in case PID is enabled (parameter set1 or 2.
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DESCRIPTION OF THE VISUALIZATIONS
bar
2) From OFF goes to RUN by pushing the button I ; the LCD visualizes the following:
bar
°C
Compressor in set
Visualization of the pressure
if remote
Compressor going to stop blinking start/stop
(unload running)
opened
if remote
Compressor off start/stop
Visualization of the pressure opened
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USER FUNCTIONS
From the main visualization, pushing the button the LCD visualizes in sequence: working hours, starts/hour and
software release.
Pushing the LCD visualizes the following:
Hrs
(change separator filter timer), (change oil timer), (check compressor) (lubricate bearings timer),
(starts/hour),
(software release) and related value.
Till on the main visualization, by pushing flow the menu down; enter to the menu and to the modification of the
parameters according the password levels reported in the chapter of every single menu.
In the main visualization, pushing the modification of the Start and Stop pressures is enabled.
Pushing once, the LCD visualizes the following:
bar
with the value of the start pressure blinking; by the button and/or change the value and confirm it by ; the
LCD shift to the modification of the Stop pressure, visualizing the following:
bar
Follow the same procedure used to change the Start pressure and confirm by .
Once the data has been confirmed, the LCD shift back to the main visualization.
The button R resets the alarm visualized on the LCD further to quit the menu during the programming.
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ENTER THE PASSWORD
On the main visualization by pushing and together it’s possible to enter the password for the programming of
the parameters; the LCD visualizes the following:
By the buttons and/or select the password level you need to enter ( ÷ ) and confirm by the button
: according the password level you need to enter, the LCD visualizes the number of digits as per the figures to
enter with the first digit blinking:
- selecting = nr. 2 digits (default password 22)
NOTE: without password, menu and parameters are visible at level 0 only.
Pushing the button R shift back the previous visualization.
Once the password level has been confirmed, enter the first digit by the button and/or and confirm it by ;
the next digit starts blinking.
Enter the next digits following the same procedure used for the first one.
When you enter the number, the button Ris used to shift back to the previous digit, in case it’s wrong.
Confirming the last digit the password is accepted and you can enter to program the menu and parameters according
the level selected; in case the you enter a wrong password the LCD visualizes the following:
The message blinks for 3 seconds to indicate the password is wrong and then the LCD shift back to the main
visualization.
PASSWORD MISSED
In case you’ve missed or forgotten the password number, it’s possible to restore the password default (on all 3 levels)
according the following procedure:
take power off, in case the controller is powered; supply power again and keep on pushing the button for 5
seconds.
The message blinks on the LCD to indicate the restoring of the password default is in progress.
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SETTING PARAMETERS
When the compressor is OFF, once the password has been entered correctly, in the main visualization by pushing
enter to the main menu and the LCD visualizes the following:
(Pressures) indicates the first menu and
its own number into the main menu.
When you are into the menu flow, the icon with proper number of the menu are always visualized on the LCD.
- By the buttons and/or flow the menu up/down.
- By the button confirm the menu you need to enter and the LCD visualizes as follow:
- By the buttons and/or select the code of the parameter you need to change or by pushing R shift back to
the main menu; pushing on the last parameter, the LCD shift back to the menu you enter.
- By the button confirm the parameter selected; the setting value starts blinking to indicate the change is enabled.
- By the buttons and/or change the value and confirm it by .
- Pushing R shift back to the selection of the parameters without any change.
MENU FLOW
MENU Display Password
01-Password
1
02-Pressures
0
03-Temperatures
1
04-Working timer
1
05-Maintenance timer
1
06-Compressor configuration
1
07-Working hours
0
08-Alarms
0
09-Reset
1
10-Aux. analog input 4/20mA
2
11-Output 4/20mA
2
NOTE
After the visualization of the last menu, the controller quit the setting automatically and the compressor is OFF; after
120 seconds the password level is missed.
For safety reasons, after 120 seconds from the last pushing of any button, the controller quit the setting automatically,
loading the parameters changed.
ANTIPANIC FUNCTION: in every step of the setting , pushing the button for 5 seconds, the LCD shift back to
the main visualization.
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MENU 01 = CHANGE PASSWORD
In this menu you can change the password code related to three password levels available.
Passwords are: (Service 1) – (Service 2) –
(factory).
To enter the menu push and the display visualizes the following:
You can select the password level to change by using and/or then push to enable the modification; in
case you push R you shift back to previous menu.
Once you enalbe the modification the first digits blinks so you can change it by using and/or ; confirm the
digit by and the second one starts blinking to modification: follow the same procedure for all next digits.
Once the last digit has been confirmed, the new password code has been loaded.
NOTE: during the modification procedure, in case of error the button Rallows to shift back to the previous digit.
MENU 02 = PRESSURES
MENU 03 = TEMPERATURES
NOTE: in case you enable the frequency inverter control ( =1), the parameter determines the temperature
while compressor is loading; over this setting PID is enabled. Below temperature , inverter keeps on running at
minimum frequency. After the last parameter, the LCD shift back to the message .
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MENU 04 = WORKING TIMER
NOTE:
: it is the minimum time has to pass between compressor stops and next re-start.
: it is the time the condition of pressure drop related to the filter separator has to persist before detecting the
corresponding alarm.
This parameter is activated only if the aux. input 4/20mA is set as internal pressure transducer (=1).
Max delta pressures (internal pressure – working pressure) are set on parameters and .
and
are visualized only if the parameter in menu 8 (Compressor configuration) is set 1 or 2
(Master/Slave operation).
set as 0 disables Master/Slave switch.
If you change the setting value, the new values is uploaded when the counting in progress is over.
: it is possible to set fixed or variable unload time.
Fixed: when the pressure reaches set (stop) timer starts counting; when the timer is over if the pressure is
(start) the compressor stops; on the other hand
still over set if during the counting the pressure goes down set
, the compressors shift to loading again and timer reset.
Variable: the starting the compressor runs the unload fixed cycle above; on the next unload cycle the controller keeps
the time that the pressure takes going down from set to set : if this time (called tx), is lower than , on
the next unload cycle will be shorter (1 minute less) and so on up to a minimum time of 2 minutes.
As soon as tx is shorter than modified, the setting value is uploaded again as stop timer.
After the last parameter, the LCD shift back to the message .
This menu allows to set time for the maintenance to the compressor.
NOTE
The counting is pertinent to the ON time of the line contactor (RL1) and it comes backwards; when the counting
reaches 0, the LCD visualizes the proper alarm and the timer goes on as negative counting; the storage of the
working hours comes every 15 minutes; if during the counting the power is off, the part of 15 minutes is lost.
If the parameter
is set as 10.000 hours, the proper alarm will not be generated.
If the parameter is set as 29.999 hours, the proper alarm will not be generated
By changing the set value the residual time is recalculated.
Example: CAF, set 2000h, the counter is 1600, it means 400h has passed from reset. If yu change the set, for
example 3000, the counter will change into 2600.
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MENU 06 = COMPRESSOR CONFIGURATION
NOTE:
/ :
Selecting = 0 when the power supply goes down 9.0Vac the controller switches off; once the power goes up
10.5Vac the display visualizes the alarm code A07 and with parameter
= 0 the compressor keeps off and you have
to restart it manually; with parameter
= 1 the compressor restart automatically once timer
is over.
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: if you leave default value 1 and you have not enabled both Master/Slave and Multiunit operation, the
compressor works on standing alone.
,
,
,
:
setting 4=ON, the relay is activated while the compressori s enabled (ON button pushed);
setting 5=Motor, the relay is activated while the electric motor is activated;
setting 6=JOG, the relay is activated while the inverter motor is kept on minimum frequency.
ATTENTION: output voltage, if you need to use free output use external relay
: during Multiunit operation it is possible to exclude the compressor by setting the value 1 (offline).
After the last parameter, the LCD shift back to the message .
LCD visualizes the name of the data: ,,,,,, ,, ,and related value:
working hours, load hours, change air filter timer, change oil filter timer, change separator filter timer, change oil
timer, general check, lubricate bearings timer, starts/hour and software release.
By the buttons and/or flow the values up/down and by shift
R back to the previous menu.
NOTE: it is possible to change both “Total hours” and “Load hours” if password level 3 has been enabled.
Pushing the first figure starts blinking to be modified; by and/or select the new figure and confirm it by
and going to the next figures to set according the same procedure.
Confirming the last figure, the new value will be loaded into the memory.
During the setting, in case you need to come back to the previous character, push the button .
Visualization of the last 20 alarms code detected; the 21st erases the 1st and so on.
The LCD visualizes the following:
indicates the alarm code detected (make reference to alarm list page 21 and 22 of the manual) followed by the
times the alarm has been detected (in the example alarm 24, power fault, has been 2 times detected).
R
By the button and/or flow the alarm list up/down; by the button shift back to the previous menu.
In case there is no alarm stored, the LCD visualizes the message “ “.
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MENU 09 = RESET
Enter into the menu by the button and the LCD visualizes the following:
By the button and/or select the reset; by the button R
shift back to the previous menu.
Start reset by pushing the button for 3 seconds: the message blinks for few seconds to indicate the reset is
in progress.
In case of selection and confirmation of the parameter (maintenance timer), the LCD visualizes the following:
pushing and/or flows the maintenance timer up/down to make possible the reset of each single timer.
Start the reset as explained above.
By pushong the button enter, the display visualizes the value of the hourcounter.
Pushing R shift back to the previous menu.
NOTE: general reset is allowed when compressor is OFF only.
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MENU 10 = AUX ANALOG INPUT 4/20mA
This menu allows to set and visualize the parameters related to the aux. transducer.
NOTE:
If you set the parameter = 1 you enable the management of the internal pressure joined to the aux. input
4/20mA.
In this case the parameters
÷ are visualized to set top range internal pressure transducer and differential
thresholds (internal pressure – working pressure) related to the shut off alarm and warning from the separator filter,
respectively and .
Further to above alarms you enable also the alarm related to internal pressure transducer failure .
Finally when the motor stops and the internal pressure transducer is enabled, to allow the motor starting the following
condition must be respected: Internal pressure < 2.0 bar.
In case the above condition is not satisfied, the display visualizes the blinking message further the internal
pressure and related icon P2 instead of the working one.
On the main visualization you can visualize the internal pressure in any time by pushing the button .R
By setting the parameter = 2 ÷ 7 you can join the aux. input 4/20mA to a measure coming from inverter.
The controller does not manage any alarm, it just read a data to visualize in the group lower right side of the main
visualization and the related icon is activated.
Further to parameter you can only see allowing to set the top range joined to 4..20mA.
According the value set on
the 3 digit icon on the right side visualizing the data from inverter can be:
2. Hz
3. %
4. A
5. kW
6. °C
7. V
Example: if the inverter is set to provide a value proportional to the power on the analog input of Logik19 and the
nominal power is 100kW, you set =
5 and =
100.
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MENU 11 = OUTPUT 4/20mA
This menu allows to activate the analog output 4/20mA and set/visualize the parameters related to PID control.
In this case the analog output is the reference to the inverter frequency.
You can select two ways (setting parameter
):
1. Air end motor inverter control
2. Fan motor inverter control
Default
Parameters Description Setting values Password
=1 =2
0 (Disabled)
1 (Air end
Output 4-20mA 0 2
frequency)
2 (Fan frequency)
Proportional constant PID [0.01] 0 ÷ 9999 250 500 2
Integral constant PID [0.01] 0 ÷ 9999 1000 1500 2
Derivative constant PID [0.01] 0 ÷ 9999 0 1 2
Multiplier output PID [0.01] 0 ÷ 9999 100 400 2
Multiplier Feedback [0.01] -9999 ÷ 9999 0 160 2
Output Negative Offset [0.01] -200 ÷ 200 0 76 2
Output lower limit PID [0.01] -200 ÷ 100 0 -100 2
Multiplier to over set-point [0.01] 1 ÷ 999 100 100 2
Min. frequency [Hz] 0Hz ÷ -5Hz 25Hz 25Hz 2
Max. frequency [Hz] +5Hz ÷ 500Hz 50Hz 50Hz 2
Time ramp ascent [0.1s] 0,1s ÷ 99,9s 5,0s 5,0s 2
Ramp down-time [0.1s] 0,1s ÷ 99,9s 5,0s 5,0s 2
Time ramp transition to min. frequency (JOG)
0,1s ÷ 99,9s 5,0s 5,0s 2
[0.1s]
NOTE:
Two different default values are available according the size adjusted (determined by the parameter ).
These set are uploaded once you change the parameter .
Regarding the parameters and the values used in the PID calculation are divided per 100 respect to the ones
used by Logik19 in menu (or default visualized 1000 for the integral time correspond to the value 10.00s used in
the PID calculation).
Regarding parameters ÷ the values used in the PID calculation are divided per 10 respect to the ones used
by Logik19 in menu (or default visualized 50 for the acceleration ramp correspond to the value 0.5s).
Parameter allows to differentiate the integral action depending the feedback is lower or over set-point.
In case of feedback lower than set-point, the integral time used is while feedback over set-point, the integral time
used is * .
Con =100 (ovvero 1.00) non vi è differenziazione nelle due azioni.
If you set the output to air end motor inverter control, the star-delta operation is disabled and you can set a different
operation to the relay RL2 (parameter menu compressor configuration) while relay RL3 keeps on disabled.
PID output, limited to interval 0..1, is transposed to an output current: output 0 = 4mA while output 1 = 20mA.
It is necessary you set the frequency reference on the inverter so the frequency range you need correspond to the
input range 4mA/20mA.
This range must be set also on the parameters and .
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The picture below explains the PID calculation.
ScrewTemp
100°C
FEEDBACK MUL
WorkPress
MUL
MUL
+ +
100°C 1,0 1,0 1,0
- +
SETPOINT SUM MUL MUL ∑ SUM MUL SUM OUT
+ -0,1 0,0
-
2
1
()
1
MUL ∆
-1
PID
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ALARMS CODES
08* Max. Starts/hours means the compressor is not going to stop: it keeps on running load/unload (according the
pressure) until 1 hour time from the first start took place in the same hour.
NOTE:
1) When a warning is detected, any relay set as alarm (RL2/RL5/RL6/RL7) is energized intermittently.
2) When the display visualizes the alarm message (in case of manual reset), by pushing the button you can reset
the message: the alarm relay switches off and the alarm is stored into the alarm list.
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MESSAGES VISUALIZED IN ALARM LIST ONLY
MAINTENANCE MESSAGES
NOTE:
1. In case of warnings the eventual relay set as output alarm (RL2/RL5/RL6/RL7) is intermittently energized.
2. When alarm message is visualized on LCD (in case of manual reset), by pushing you can reset the message:
the eventual alarm relay is de-energized and the alarmi s stored into the alarm list. .
3. In case of maintenance message, after you carried the maintenance don’t forget to reset the proper timer into
menu ; if you don’t act it, every 50 working hours or every next power on to the compressor LCD keep on
visualizing the maintenance message.
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HOW LOGIK 19 CONTROLS THE COMPRESSOR
Press<P.Start Press>P.Stop
LOADING
0
I
The symbols into each block indicates the compressor status on the main visualization of the display.
Background grey indicates the symbol is blinking.
Motor starts
Motor starts according the following procedure:
Line contactor and star contactor are activated for the timer Wt1.
The star contactor deactivates and pause for the timer Wt2.
Delta contactor activates.
Waiting for time Wt3 and then RL$ switches on by activating the load solenoid valve.
Pushing the stop button 0, the compressor stops according the following procedures:
a) if the compressor is running load, changes into unload running for the time set on ; during this time the
restart is accepted by the button I ; once the timer is elapsed, the compressor stops and the LCD visualizes
the message ;
b) if the compressor is running unload and the timer is higher than , once is elapsed, the compressor
stops and the LCD visualizes the message ; if the timer is lower than , starts countingand when
it’s over, the compressor stops and the LCD visualizes the message ;
c) if the compressor is OFF due to pressure set reached, it stops and the LCD visualizes the message ;
d) when the compressor stops and the message is visualized, the timer starts; during this time if the start
the button I is pushed, the message starts blinking and the compressor will start when the timer is elapsed
only.
Even when the controller is powered (or re-powered after black out) timer
starts.
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Operation of the load solenoid valve (RL4)
1 ) set as fixed time = 0
When the pressure reaches the stop pressure, RL4 turns off, the LCD visualizes the pressure and the timer
starts; when the timer is over, if the pressure is not below the start set, the compressor stops;
when the timer is in progress, if the pressure goes down the start set, the load solenoid valve turns on and the LCD
visualizes the pressure while the timer erases.
On the first start the compressor works as point 1; on the next cycle the controller counts the time the pressure
spend to decrease from stop to start set; if this time (tx) is higher than the set on , the next unload run will
ATTENTION: on the contact of the relay operating the load solenoid valve is mounted an RC Filter (22 ηF + 100Ω)
sized for power of 4.7W; in case a less power load solenoid valve is used, if the valve keeps on powered even if
the contact of the relay is opened, the RC Filter must be eliminated by cutting the terminal of the resistor R8.
compressor stops and message stops blinking; during in progress if the remote start/stop input (IN3)
c) if the compressor is in stand-by due to pressure set reached, LCD keeps on visualizing the message .
When the remote start/stop input is open the display visualizes the icon .
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Restart after power off
Automatic.
In case of power off, when the power comes back again, the compressor restarts from the operation previous to power
off: if it was ON, will follow the start procedure mentioned below, after the timer ; during in progress, the
Manual.
In case of power off, when the power comes back again, the compressor doesn’t restart automatically and the display
visualizes the message ; after the message has been reset, the compressor will start by pushing . I
INVERTER OPERATION
If you enable the output 4/20mA and set the parameter =1 (working pressure control) or 2 (air end temperature
In case =1 the inverter motor run command can come from RL2, RL5, RL6 o RL7 (parameter set , , or
= 5, it means air end motor operation activated), possibly through an auxiliary relay.
In this case the motor start procedure changes: the compressor goes directly to the motor run status and inverter is
activated at minimum frequency, wait for timer Wt3 and then RL4 switches on (load solenoid valve).
PID is enabled and the motor can speed up if the air end temperature is over .
In case =2 run command to the inverter motor can come through relay RL5 (possibly via auxiliary relay) or RL6,
For the calculation made by the controller, please mMake reference to PID operating diagram in menu 10 .
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MASTER/SLAVE OPERATION
After the two compressors has been connected through the proper terminal of serial port RS485:
1) check the parameters (timer to change Master into Slave) and (timer to start Slave in case Master can’t
reach the pressure set on first starting) into menu are properly set;
2) if one of the 2 compressors has more working hours than , the other compressor will work till reaching the
working hours of the first compressor plus the hours set on ; after this time only, the Master/Slave rotation will
be operated.
The common parameters of the 2 compressors in Master/Slave operation are:
---, the parameter for Manual/Automatic restart and timer e .
Changing one of these parameters, the modification is transferred to the other compressor automatically.
Pushing the Start button on one of the two compressors both are operated:
Pushing the Stop button on one of the two compressors both are stopped
3) If one of the two compressors has the working hours higher than the time set in the parameter Timer Master/Slave
(working hours), the other compressor will work continuously till to get the same working hours of the first
compressor in addiction to the hours set in the parameter Timer Master/Slave; only after this time, the
Master/Slave rotation will be operated.
NOTE: the compressor stops when the pressure reaches the value of .
NOTE:
1) In case of maintenance on one of the 2 compressors, before to stop it remember to set both units into standing
alone operation and set it again into Master/Slave operation after the maintenance will be carried out.
2) In case of serial line failure both compressors become Master.
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MULTIUNIT OPERATION
Multiunit operation (set among a group of Logik controllers – max. 5 units) allows the management and co-operation
of the compressors.
All the controllers must be connected to bus RS485 and each one ha sto be set with related MODBUS address different
from others.
You can choose the addresses from 1 to n where n is the number of the controllers into the group.
It is necessary you set one of the compressor as "Master Multiunit" and this unit must have MODBUS address 1.
Till on this unit you have to set the number of "Slave" connected to Multiunit group further to “Master” unit.
“Master” unit must necessarily be Logik31-S or Logik33-S and you have to set on the operating principle:: Smart,
Balance Hours or Priority (for further information make reference to Master controller manual).
On Logik19 controller You can find the parameter to set to Multiunit operation in menu 5 :
- :
setting value 3 because Logik19 operates as Slave Multiunit.
- :
setting value between 2 and n, where n is the number of the controllers into the group.
- :
it is the flow air delivered (Liters/minute) sent to Master: Master use this data during Smart operating principle
to choose the proper compressor to start and/or stop according the plant need.
- :
this parameter has to be set possibly 1 in case to carry out maintenance on the compressor to inform Master
During Multiunit operation the display shows the icon MS on the main visualization.
The display visualizes the pressure detected by Master unit and it is the reference to the plant operation.
Icon MS blinks in case of no communication to Master unit or pressure transducer failure till on Master.
In case the remote start/stop inputs on Master unit opens, all the compressors in the group shift to stand-by status
and the display shows the icon on the main visualization.
If you push the buttons ON/OFF on Logik19 (in case the compressor is not under maintenance: parameter
different from 1), all the compressors in the Multiunit group are activated/deactivated through a command sent from
Master.
For the way of selection of the compressors make reference to Master instruction manual
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WARRANTY TERMS
24 (twenty-four) months from the production date printed on the label of the serial number.
Both working and technical features of the controller must be fully respected: the warranty declines if the controller
has been opened or repaired by unauthorized personnel.
Operation or modification different from the original, wrong electrical wiring or bad assembling can be cause of failures
or malfunctioning of the controller; in these cases both warranty and own technical features of the controller declines.
Technical features, drawings and any other document in this manual are property of Logika Control that forbid any
reproduction, even partial, of text and illustrations.
On its unquestionable judgement, Logika Control reserves the authority to modify the product to improve operation
and performance, besides to the right to withdraw the product from the production, in any time and without notice.
REVISION INDEX
Revision 0 = Issue
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