054 107 10 PDF

MX45
Operator’s
Manual
Issue 1.0
054- 107
MX45 Operator’s Manual Foreword - 1
Foreword
11
MX45
Operator’s Manual
Issue number 1.0/OM-4/03

Part number 054-107
Copyright 2003
by The Charles Machine Works, Inc.
, Ditch Witch, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite,

Fluid Miser, Sidekick, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, and
The Underground are registered trademarks of The Charles Machine Works, Inc.
CMW and The Underground Authority Worldwide are pending trademarks of The Charles Machine Works,
Inc.
Your Machine Serial Numbers and Dealer
Machine serial no.
Engine serial no.
Dealer name
Address
Service personnel
Phone/fax
Foreword - 2 MX45 Operator’s Manual
This manual provides rules and guidelines which will help you use this machine safely and effectively. The
precautions in this manual must be followed at all times when performing operation and maintenance.
Most accidents are caused by the failure to follow fundamental safety rules for the operation and
maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause
a hazard when performing operation and maintenance.
WARNING
Before beginning operation or maintenance, operators and maintenance personnel must always observe
the following points.
• Read this manual thoroughly and understand its contents fully.

• Read the safety messages and safety labels given in this manual carefully so that they should be
understood fully.
• Keep this manual at the storage location for the operator’s manual given below so that all personnel
involved in working on the machine can consult it periodically.
• In case this manual should be lost or damaged, immediately contact The Charles Machine Works, Inc.
or your Ditch Witch dealer to obtain a new copy.
• When you sell the machine, make sure that this manual should be provided to the new owner together
with the machine.
• In this manual, measurements are expressed in international standard units (SI). For the reference
purpose, weight units used in the past are also displayed in { }.
Storage location for the operator’s manual: pocket at

rear of operator's seat
Safety Information
Safety Information
To enable you to use this machine safely, safety precautions and labels are given in this manual and
affixed to the machine to give explanations of situations involving potential hazards and of the methods of
avoiding such situations.
Signal Words
The following signal words are used to inform you that there is a potential hazardous situation that may
lead to personal injury or damage.
In this manual and on machine labels, the following signal words are used to express the potential level of
hazard.
Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury. This word is used also to alert against unsafe practices that may
cause property damage.
Example of Safety Message Using Signal Word
WARNING
When standing up from the operator’s seat, always place the safety lock lever in the LOCK position.
If you accidentally touch the control levers when they are not locked, this may cause a serious injury or
death.
Other Signal Words

In addition to the above, the following signal words are used to indicate precautions that should be
followed to protect the machine or to give information that is useful to know.
This word is used for precautions that must be taken to avoid actions which could
shorten the life of the machine.
This word is used for information that is useful to know.

Safety Information
Safety Labels
Safety labels are affixed to the machine to inform the operator or maintenance worker on the spot when
carrying out operation or maintenance of the machine that may involve hazard.
This machine uses “safety labels using words” and “safety labels using pictograms” to indicate safety
procedures.
Example of Safety Label Using Words
Example of Safety Label Using Pictogram

Safety pictograms use a picture to express a level of
hazardous condition equivalent to the signal word.
These safety pictograms use pictures in order to let the
operator or maintenance worker understand the level
and type of hazardous condition at all times.
Safety pictograms show the type of hazardous

condition at the top or left side, and the method of
avoiding the hazardous condition at the bottom or right
side. In addition, the type of hazardous condition is
displayed inside a triangle and the method of avoiding
the hazardous condition is shown inside a circle.
Introduction
The Charles Machine Works, Inc. cannot predict every circumstance that might involve a potential hazard
in operation and maintenance. Therefore, the safety messages in this manual and on the machine may not
include all possible safety precautions.
If any procedures or actions not specifically recommended or allowed in this manual are used, it is your
responsibility to take the necessary steps to ensure safety.
In no event should you engage in prohibited uses or actions described in this manual.
The explanations, values, and illustrations in this manual were prepared based on the latest information
available at that time. Continuing improvements in the design of this machine can lead to changes in detail
which may not be reflected in this manual. Consult The Charles Machine Works, Inc. or your Ditch Witch
dealer for the latest available information of your machine or for questions regarding information in this
manual.
The numbers in circles in the illustrations correspond to the numbers in ( ) in the text.
Introduction
This Ditch Witch machine is designed to be used mainly for the following work:
• Digging work
• Leveling work
• Ditching work
• Loading work
• Demolition work
See “Recommended Applications” on page 121 for further details.

Product Information
Directions of Machine
In this manual, the terms front, rear, left, and right refer to the travel direction as seen from the operator’s
seat when the operator’s seat is facing the front and the sprocket is at the rear of the machine.
Product Information
When requesting service or ordering replacement parts, please inform your Ditch Witch dealer of the
following items.
Machine Serial Number Plate and Its Location

On the bottom right of the operator’s cab.
Product Information
Engine Serial Number Plate and Its Location

On the upper side of the engine cylinder head cover.
Emission Control Information Label and Its Location

The plate is on the side surface of the engine.
Contents
Service Meter Location

On top of the machine monitor.
Contents
Foreword 1
part number, revision level, and publication date of this manual, factory contact
information, general safety information, and locations of serial number plates
Safety 9
machine safety alerts and information, safe operation procedures, and safe
maintenance procedures
Operation 53
machine controls, operating instructions, transportation instructions, cold weather
operation instructions, long-term storage procedures, and troubleshooting
Maintenance 155
general maintenance procedures, recommended lubricants and coolants, and
maintenance intervals and procedures
Specifications 211
machine specifications including weights, measurements, power ratings, and
working ranges
Attachments and Options 213

general attachment information, available options and attachments, and attachment
installation preparation
Support 255
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
MX45 Operator’s Manual Safety - 9
Safety
Chapter Contents
Safety Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
• Location of Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• If Abnormalities Are Found . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
• Working Wear and Personal Protective Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• Fire Extinguisher and First Aid Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• Keep Machine Clean. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• Keep Operator’s Compartment Clean. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
• Leaving Operator’s Seat with Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
• Handrails and Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Mounting and Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• No Persons on Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
• Do Not Get Caught in Articulated Portion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
• Burn Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
• Fire Prevention and Explosion Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
• Action if Fire Occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
• Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
• Falling Objects, Flying Objects, and Intruding Objects Prevention . . . . . . . . . . . . . . . . . . . . . 26
• Attachment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
• Attachment Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
• Cab Window Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
• Unauthorized Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
• Safety at Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
• Working on Loose Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
• Distance to High Voltage Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
• Ensure Good Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Safety - 10 MX45 Operator’s Manual
• Ventilation for Enclosed Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

• Signalman’s Signal and Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
• Emergency Exit from Operator’s Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
• Asbestos Dust Hazard Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Safe Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

• Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
• Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
• Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
• Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
• Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
• Lifting Objects with Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Safe Maintenance Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

• Warning Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
• Keep Work Place Clean and Tidy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
• Appoint Leader When Working with Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
• Stop Engine Before Carrying Out Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
• Two Workers for Maintenance When Engine Is Running . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
• Proper Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
• Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
• Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
• Work Under the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• When Using Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Welding Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Removing Battery Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
• Safety First When Using High-Pressure Grease to Adjust Track Tension . . . . . . . . . . . . . . . 49
• Do Not Disassemble Recoil Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
• Safety Rules for High-Pressure Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
• Safety Handling High-Pressure Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
• Waste Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
• Air Conditioner Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
• Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
• Periodic Replacement of Safety Critical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
22
Safety Labels
WARNING
Please read and make sure that you fully understand the precautions described in this manual and the
safety labels on the machine. When operating or servicing the machine, always follow these precautions
strictly.
Safety Labels
The following warning signs and safety labels are used on this machine.
• Be sure that you fully understand the correct position and content of labels.
• To ensure that the content of labels can be read properly, be sure that they are in the correct place and
always keep them clean. When cleaning them, do not use organic solvents or gasoline. These may
cause the labels to peel off.
• There are also other labels in addition to the warning signs and safety labels. Handle those labels in
the same way.
• If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of
the part numbers for the labels, see this manual or the actual label, and place an order with your Ditch
Witch dealer.
Safety Labels
Location of Safety Labels

Safety Labels
Safety Labels
(1) Precautions for operation, inspection and (2) Precautions for before operation (p/n 445-
maintenance (p/n 454-409) 420)
(3) Precautions for leaving operator’s seat (p/n 454- (4) Precautions for high voltage (p/n 454-784)
411)
Safety Labels
(5) Precautions for operating pattern - standard Precautions for operating pattern - equipped
machine (p/n 454-424) with operating pattern selector valve (p/n 454-
667)
Safety Labels
(6) Precautions when swinging backhoe (p/n 454-673) (7) Precautions for leaving the operator’s seat
(p/n 454-425)
(8) Precautions with safety lock (p/n 454-786) (9) Precautions for stowing (p/n 454-785)
Safety Labels
(10) Precautions for high-temperature coolant (p/n (11)Precautions for high-temperature

454-008) hydraulic oil (p/n 454-410)
(12)Precautions when switching operating pattern (p/n (13)Precautions for check and adjust track
454-669) - (machines equipped with operating pattern tension (p/n 454-412)
selector valve)
Safety Labels
(14) Precautions for handling electric wires (p/n 454-

422)
(15)Precautions when handling battery (p/n 454-414)
(16)Precautions for opening engine hood (p/n 454- (17)Precautions for range of swing (p/n 454-
415) 775)
Safety Labels
(18) Precautions when handling TOPS

Safety Information
Safety Information
Safety Rules
• Only trained and authorized personnel can operate and maintain the machine.
• Follow all safety rules, precautions and instructions when operating or performing maintenance on the
machine.
• If you are under the influence of alcohol or medication, your ability to safely operate or repair your
machine may be severely impaired, putting yourself and everyone else on your jobsite in danger.
• When working with another operator or with a person on worksite traffic duty, be sure that all personnel
understand all hand signals that are to be used.
If Abnormalities Are Found

If you find any abnormality in the machine during operation or maintenance (noise, vibration, smell,
incorrect gauges, smoke, oil leakage, etc., or any abnormal display on the warning devices or monitor),
report to the person in charge and have the necessary action taken. Do not operate the machine until the
abnormality has been corrected.
Working Wear and Personal Protective Items

• Do not wear loose clothing and accessories. There is a hazard that they may catch on control levers or
other protruding parts.
• If you have long hair and it hangs out from your
hard hat, there is a hazard that it may get caught up
in the machine, so tie your hair up and be careful
not to let it get caught.
• Always wear a hard hat and safety shoes. If the
nature of the work requires it, wear safety glasses,
mask, gloves, ear plugs, and safety belt when
operating or maintaining the machine.
• Check that all protective equipment functions
properly before using it.
Safety Information
Fire Extinguisher and First Aid Kit

Always follow the precautions below to prepare for action if any injury or fire should occur.
• Be sure that fire extinguishers have been provided

and read the labels to ensure that you know how to
use them in emergencies.
• Carry out periodic inspection and maintenance to
ensure that the fire extinguisher can always be
used.
• Provide a first aid kit at the storage point. Carry out
periodic checks and add to the contents if
necessary.
Safety Equipment
• Be sure that all guards and covers are in their proper position. Have guards and covers repaired
immediately if they are damaged.
• Understand the method of use of safety features and use them properly.
• Never remove any safety features. Always keep them in good operating condition.
Keep Machine Clean

• If water gets into the electrical system, there is a
hazard that it will cause malfunctions or
misoperation. Do not use water or steam to wash
the electrical system (sensors, connectors).
• If inspection and maintenance are carried out when
the machine is still dirty with mud or oil, there is a
hazard that you will slip and fall or that dirt or mud
will get into your eyes. Always keep the machine
clean.
Safety Information
Keep Operator’s Compartment Clean

• When entering the operator's compartment, always remove all mud and oil from the soles of your
shoes. If you operate the pedal with mud or oil affixed to your shoes, your foot may slip and this may
cause a serious accident.
• Do not leave parts or tools lying around the operator's compartment.
• Do not stick suction pads to the window glass. Suction pads act as a lens and may cause fire.
• Do not use cellular telephones inside the operator's compartment when driving or operating the
machine.
• Never bring any dangerous objects such as flammable or explosive items into the operator's
compartment.
Leaving Operator’s Seat with Lock

• Before standing up from the operator's seat (such
as when opening or closing the front window,
installing or removing the bottom window, or
adjusting the operator's seat), always lower the
backhoe completely to the ground, set safety lock
lever (1) securely to the LOCK position, then stop
the engine. If you accidentally touch the levers
when they are not locked, there is a hazard that the
machine may suddenly move and cause serious
injury or property damage.
• When leaving the machine, always lower the

backhoe completely to the ground, set safety lock
lever (1) securely to the LOCK position, then stop
the engine. Use the key to lock all the equipment.
Always remove the key, take it with you, and keep it
in the specified place.
Safety Information
Handrails and Steps

To prevent personal injury caused by slipping or falling off the machine, always do as follows.
• Use the handrails and steps marked by arrows in

the diagram on the right when getting on or off the
machine.
• To ensure safety, always face the machine and

maintain three-point contact (both feet and one
hand, or both hands and one foot) with the
handrails and steps (including the track) to ensure
that you support yourself.
• Do not grip the control levers when getting on or off
the machine.
• Never climb on the engine hood or covers where
there are no non-slip pads.
• Before getting on or off the machine, check the
handrails and steps (including the track). If there is
any oil, grease, or mud on the handrails or steps
(including the track), wipe it off immediately. Always
keep these parts clean. Repair any damage and
tighten any loose bolts.
• Do not get on or off the machine while holding tools
in your hand.
Mounting and Dismounting

• Never jump on or off the machine. Never get on or off a moving machine.
• If the machine starts to move when there is no operator on the machine, do not jump on to the machine
and try to stop it.
Safety Information
No Persons on Attachments
Never let anyone ride on the backhoe or other attachments. There is a hazard of falling and suffering
serious injury.
Do Not Get Caught in Articulated Portion

The clearance around the attachment will change according to the movement of the link. If you get caught,
this may lead to serious personal injury. Do not allow anyone to approach any rotating or telescoping part.
Burn Prevention
Hot Coolant
• To prevent burns from hot water or steam spurting

out when checking or draining the coolant, wait for
the coolant to cool to a temperature where it is
possible to touch the radiator cap by hand before
starting the operation. Even when the coolant has
cooled down, loosen the cap slowly to relieve the
pressure inside the radiator before removing the
cap.
Hot Oil
• To prevent burns from hot oil spurting out when

checking or draining the oil, wait for the oil to cool to
a temperature where it is possible to touch the cap
or plug by hand before starting the operation. Even
when the oil has cooled down, loosen the cap or
plug slowly to relieve the internal pressure before
removing the cap or plug.
Safety Information
Fire Prevention and Explosion Prevention

Fire Caused by Fuel or Oil
Fuel, oil, coolant, and window washer liquid are

particularly flammable and can be hazardous. To
prevent fire, always observe the following:
• Do not smoke or use any flame near fuel or oil.

• Stop the engine before refueling.
• Do not leave the machine while adding fuel or oil.
• Tighten all fuel and oil caps securely.
• Do not spill fuel on overheated surfaces or on parts
of the electrical system.
• Use well-ventilated areas for adding or storing oil
and fuel.
• Keep oil and fuel in the determined place and do
not allow unauthorized persons to enter.
• After adding fuel or oil, wipe up any spilled fuel or
oil.
• When carrying out grinding or welding work on the
chassis, move any flammable materials to a safe
place before starting.
• When washing parts with oil, use a non-flammable
oil. Diesel oil and gasoline may catch fire, so do not
use them.
• Put greasy rags and other flammable materials into
a safe container to maintain safety at the work
place.
• Do not weld or use a cutting torch to cut any pipes
or tubes that contain flammable liquids.
Fire Caused by Accumulation of Flammable Material
Remove any dry leaves, chips, pieces of paper, dust, or any other flammable materials accumulated or
affixed around the engine, exhaust manifold, muffler, or battery, or inside the covers.
Safety Information
Fire Coming from Electric Wiring
Short circuits in the electrical system can cause fire.
• Always keep electric wiring connections clean and securely tightened.

• Check the wiring every day for looseness or damage. Tighten any loose connectors or wiring clamps.
Repair or replace any damaged wiring.
Fire Coming from Hydraulic Line
Check that all the hose and tube clamps, guards, and cushions are securely fixed in position. If they are
loose, they may vibrate during operation and rub against other parts. This may lead to damage to the
hoses, and cause high-pressure oil to spurt out, leading to fire damage or serious injury.
Explosion Caused by Lighting Equipment
• When checking fuel, oil, battery electrolyte, window washer fluid, or coolant, always use lighting with
anti-explosion specifications. If such lighting equipment is not used, there is danger of explosion that
may cause serious injury.
• When taking the electrical power for the lighting from the machine itself, follow the instructions in this
manual.
Action if Fire Occurs

If a fire occurs, escape from the machine as follows.
• Turn the start switch OFF to stop the engine.

• Use the handrails and steps to get off the machine.
Windshield Washer Fluid

Use an ethyl alcohol base washer liquid. Methyl alcohol base washer liquid may irritate your eyes, so do
not use it.
Safety Information
Falling Objects, Flying Objects and Intruding Objects Prevention

On jobsites where there is a hazard that falling objects,
flying objects, or intruding objects may hit or enter the
operator’s cab, consider the operating conditions and
install the necessary guards to protect the operator.
• When carrying out demolition or breaker

operations, install a front guard and use a
laminated coating sheet on the front glass.
• When working in mines or quarries where there is a
hazard of falling rock, install FOPS (Falling Objects
Protective Structure) and a front guard, and use a
laminated coating sheet on the front glass.
• When carrying out the above operations, always
close the front window. In addition, always ensure
that bystanders are a safe distance away and are
not in hazard from falling or flying objects.
• The above recommendations assume that the
conditions are for standard operations, but it may
be necessary to add additional guards according to
the operating conditions on the jobsite. Always
contact your Ditch witch dealer for advice.
Attachment Installation
• When installing optional parts or attachments, there may be problems with safety or legal restrictions.
Therefore contact your Ditch Witch dealer for advice.
• Any injuries, accidents, or product failures resulting from the use of unauthorized attachments or parts
will not be the responsibility of The Charles Machine Works, Inc.
• When installing and using optional attachments, read the instruction manual for the attachment and the
general information related to attachments in this manual.
Attachment Combinations
Depending on the type or combination of attachment, there is a hazard that the attachment may hit the cab
or other parts of the machine. Before using unfamiliar attachments, check if there is any hazard of
interference, and operate with caution.
Safety Information
Cab Window Glasses

If the cab glass on the attachment side is broken, there is a hazard that the attachment may contact the
operator’s body directly. Stop operation immediately and replace the glass.
Unauthorized Modifications
Any modification made without authorization from The Charles Machine Works, Inc. can create hazards.
Before making a modification, consult your Ditch Witch dealer.
• The Charles Machine Works, Inc. will not be responsible for any injuries, accidents, product failures or
other property damages resulting from modifications made without authorization from The Charles
Machine Works, Inc.
Safety at Jobsite
Before starting operations, thoroughly check the area for any unusual conditions that could be dangerous.
• When carrying out operations near combustible materials such as thatched roofs, dry leaves or dry
grass, there is a hazard of fire, so be careful when operating.
• Check the terrain and condition of the ground at the worksite, and determine the safest method of
operation. Do not carry out operations at places where there is a hazard of landslides or falling rocks.
• If water lines, gas lines, or high-voltage electrical
lines may be buried under the worksite, contact
each utility and identify their locations. Be careful
not to sever or damage any of these lines.
• Take action to prevent unauthorized people from
approaching the jobsite.
• When working on public roads, position flagmen
and erect barriers to ensure the safety of passing
traffic and pedestrians.
• When traveling or operating in shallow water or on
soft ground, check the shape and condition of the
bedrock, and the depth and speed of flow of the
water before starting operations.
Working on Loose Ground

• Avoid traveling or operating your machine too close to the edge of cliffs, overhangs, and deep ditches.
The ground may be weak in such areas. If the ground should collapse under the weight or vibration of
the machine, there is a hazard that the machine may fall or tip over. Remember that the soil after
heavy rain or blasting or after earthquakes is weak in these areas.
• When working on embankments or near excavated ditches, there is a hazard that the weight and
vibration of the machine will cause the soil to collapse. Before starting operations, take steps to ensure
that the ground is safe and to prevent the machine from rolling over or falling.
Safety Information
Distance to High Voltage Cables

Do not travel or operate the machine near electric
cables. There is a hazard of electric shock, which may
cause serious injury or property damage. On jobsites
where the machine may go close to electric cables,
always do as follows.
• Before starting work near electric cables, inform the

local power company of the work to be performed,
and ask them to take the necessary action.
• Even going close to high-voltage cables can cause

electric shock, which may cause serious burns or Voltage of Cables Safety Distance
even death. Always maintain a safe distance (see
the table on the right) between the machine and the 100 V - 200 V Over 2 m (7’)
electric cable. Check with the local power company
6,600 V Over 2 m (7’)
about safe operating procedure before starting
operations. 22,000 V Over 3 m (10’)
• To prepare for any possible emergencies, wear 66,000 V Over 4 m (14’)
gloves. Lay a rubber sheet on top of the seat, and
be careful not to touch the chassis with any 154,000 V Over 5 m (17’)
exposed part of your body.
187,000 V Over 6 m (20’)
• Use a signalman to give warning if the machine
approaches too close to the electric cables. 275,000 V Over 7 m (23’)
• When carrying out operations near high-voltage 500,000 V Over 11 m (36’)
cables, do not let anyone come close to the
machine.
• If the machine should come too close or touch the
electric cable, to prevent electric shock, the
operator should not leave the operator's
compartment until it has been confirmed that the
electricity has been shut off. Also, do not let anyone
come close to the machine.
Ensure Good Visibility

Check for any persons or obstacles in the area around the machine and check the conditions of the jobsite
to ensure that operations and travel can be carried out safely. Always do as follows.
• When working in dark places, turn on the working lamp and front lamps installed to the machine, and
set up additional lighting in the work area if necessary.
• Stop operations if the visibility is poor, such as in mist, snow, rain, or dust.
Safety Information
Ventilation for Enclosed Area

Exhaust fumes from the engine can kill.
• If it is necessary to start the engine within an

enclosed area, or when handling fuel, flushing oil,
or paint, open the doors and windows to ensure
that adequate ventilation is provided to prevent gas
poisoning.
Signalman’s Signal and Signs

• Set up signs to inform of road shoulders and soft ground. If the visibility is not good, position a
signalman if necessary. Operators should pay careful attention to the signs and follow the instructions
from the signalman.
• Only one signalman should give signals.
• Make sure that all workers understand the meaning of all signals and signs before starting work.
Emergency Exit from Operator’s Cab

If for any reason it becomes impossible to open the cab door, use the hammer supplied to break the
window and use it as an emergency escape. For details, see “Emergency Escape Hammer” on page 78.
• When escaping, remove all the pieces of glass from the window frame first and be careful not to cut
yourself on the glass. Be careful also not to slip on the broken pieces of glass on the ground.
Safety Information
Asbestos Dust Hazard Prevention

Asbestos dust in the air can cause lung cancer if it is
inhaled. There is danger of inhaling asbestos when
working on jobsites handling demolition work or work
handling industrial waste. Always observe the following.
• Spray water to keep down the dust when cleaning.

Do not use compressed air for cleaning.
• If there is danger that there may be asbestos dust
in the air, always operate the machine from an
upwind position. All workers should use an
approved respirator.
• Do not allow other persons to approach during the
operation.
• Always observe the rules and regulations for the
work site and environmental standards.
This machine does not use asbestos, but there is a

danger that imitation parts may contain asbestos, so
always use genuine Ditch Witch parts.
Safe Machine Operation

Starting Engine
If there is a warning tag hanging from the attachment
control lever, do not start the engine or touch the levers.
Checks Before Starting Engine
Carry out the following checks before starting the engine at the beginning of the day’s work.
• Remove all dirt from the surface of the window glass to ensure a good view.
• Remove all dirt from the surface of the lens of the working lamps and check that they light up correctly.
• Check the coolant level, fuel level, and oil level in engine oil pan, check for clogging of the air cleaner,
and check for damage to the electric wiring.
• Adjust the operator's seat to a position where it is easy to carry out operations, and check that there is
no damage or wear to the seat belt or mounting clamps.
• Check that the gauges work properly, check the angle of the lights and working lamps, and check that
the control levers are all at the neutral position.
• Before starting the engine, make sure that the safety lock lever is in the LOCK position.
• Adjust the mirror to a position which gives a good view to the rear from the operator's seat. When
adjusting, see “Rearview Mirrors” on page 95.
• Check that there are no persons or obstacles above, below, or in the area around the machine.
Safety Rules for Starting Engine
• When starting the engine, sound the horn as a warning.

• Start and operate the machine only while seated.
• Do not allow anyone apart from the operator to ride on the machine.
• Do not short circuit the starting motor circuit to start the engine. Short circuit can cause fire.
Starting Engine in Cold Weather
• Carry out the warm-up operation thoroughly. If the machine is not thoroughly warmed up before the
control levers are operated, the reaction of the machine will be slow, and this may lead to unexpected
accidents.
• If the battery electrolyte is frozen, do not charge the battery or start the engine with a different power
source. There is a hazard that this will ignite the battery and cause the battery to explode. Before
charging or starting the engine with a different power source, melt the battery electrolyte and check
that there is no leakage of electrolyte before starting.
Operation
Checks Before Operation
When carrying out the checks, move the machine to a wide area where there are no obstructions and
operate slowly. Do not allow anyone near the machine.
• Always fasten your seat belt.

• Check that the movement of the machine matches the display on the control pattern card. If it does not
match, replace it immediately with the correct control pattern card.
• Check the operation of the travel system and swing system.
• Check for any abnormality in the sound of the machine, vibration, heat, smell, or gauges; check also
that there is no leakage of oil or fuel.
• If any abnormality is found, carry out repairs immediately.
Safety Rules for Changing Machine Directions
• Before traveling, position the upper structure so

that the sprocket is at the rear of the operator's cab.
If the sprocket is at the front of the operator's cab,
the machine makes a movement reverse to the
control lever movement (for example, forward
becomes reverse, and left becomes right). Be
careful to avoid such a reverse movement of the
machine.
• Before traveling, check again that there is no one in
the surrounding area, and that there are no
obstacles.
• Before traveling, sound the horn to warn people in
the area.
• Always operate the machine only when seated.
• Do not allow anyone apart from the operator to ride
on the machine.
• For machines equipped with a travel alarm, check
that the alarm works properly.
• Always lock the door and windows of the operator's
compartment in position (open or closed).
• On jobsites where there is a hazard of flying objects
or of objects entering the operator's compartment,
check that the door and windows are securely
closed.
Safety Rules for Traveling
• It is dangerous to drive too fast, or to start suddenly, stop suddenly, or to turn sharply.
• When traveling on level ground, keep the backhoe
at a height of 40-50 cm (1.6-2.0”) from the ground.
• When traveling on rough ground, travel at low
speed and do not operate the steering suddenly.
There is danger that the machine may turn over.
The backhoe may hit the ground surface and cause
the machine to lose its balance or may damage the
machine or structures in the area.
• Avoid traveling over obstacles when possible. If the

machine has to travel over an obstacle, keep the
backhoe close to the ground and travel at low
speed. Never travel over obstacles which make the
machine tilt strongly to one side.
• When traveling or carrying out operations, always
keep a safe distance from people, structures, or
other machines to avoid coming into contact with
them.
• When passing over bridges or structures, check
first that the structure is strong enough to support
the weight of the machine. When traveling on public
roads, check first with the relevant authorities and
follow their instructions.
• When operating in tunnels, under bridges, under electric wires, or other places where the height is
limited, operate slowly and be extremely careful not to let the backhoe hit anything.
• For machines with the canopy specification, when the backhoe is operated to the maximum left boom
swing with the backhoe in the minimum swing posture, soil may spill from the bucket and fall on to the
floor. Be extremely careful when operating in this posture.
Traveling on Slopes
To prevent the machine from tipping over or slipping to

the side, always do as follows.
• Keep the backhoe approx. 20-30 cm (8-12”) above

the ground. In case of emergency, lower the
backhoe to the ground immediately to help stop the
machine.
• When traveling up slopes, set the operator's cab
facing uphill, when traveling down slopes, set the
operator's cab facing downhill. Always check the
firmness of the ground under the front of the
machine when traveling.
• When traveling up a steep slope, extend the

backhoe to the front to improve the balance, keep
the backhoe approximately 20-30 cm (8-12”) above
the ground, and travel at low speed.
• When traveling downhill, lower the engine speed,
keep the travel lever close to the neutral position,
and travel at low speed.
• Always travel straight up or down a slope. Traveling

at an angle or across the slope is extremely
dangerous.
• Do not turn on slopes or travel across slopes.
Always go down to a flat place to change the
position of the machine, then travel on to the slope
again.
• Travel on grass, fallen leaves, or wet steel plates
with low speed. Even with slight slopes there is a
hazard that the machine may slip.
• If the engine stops when the machine is traveling
on a slope, move the control levers immediately to
the neutral position and start the engine again.
Operations on Slopes
• When working on slopes, there is a hazard that the machine may lose its balance and turn over when
the swing or backhoe are operated. This may lead to serious injury or property damage, so always
provide a stable place when carrying out these operations, and operate carefully.
• Do not swing the backhoe from the uphill side to the
downhill side when the bucket is loaded. This
operation is dangerous and may cause the
machine to tip over.
• If the machine has to be used on a slope, pile the
soil to make a platform that will keep the machine
as horizontal as possible.
Prohibited Operations
• Never dig the work face under an overhang. There

is a hazard that rocks may fall or that the overhang
may collapse and fall on top of the machine.
• Do not excavate too deeply under the front of the

machine. The ground under the machine may
collapse and cause the machine to fall.
• To make it easier to escape if there is any problem,
set the tracks at right angles to the road shoulder or
cliff with the sprocket at the rear when carrying out
operations.
• Do not carry out demolition work under the

machine. There is a hazard that the machine may
become unstable and tip over.
• When working on or from the top of buildings or
other structures, check the strength and the
structure before starting operations. There is a
hazard of the building collapsing and causing
serious injury or damage.
• When carrying out demolition work, do not carry out

demolition above your head. There is a hazard of
broken parts falling or of the building collapsing and
causing serious injury or property damage.
• Do not use the impact force of the backhoe for

breaking work. There is a hazard of damage to the
backhoe or a hazard of serious personal injury
being caused by flying pieces of broken materials
or the machine tipped over due to reaction from the
impact.
• Generally speaking, the machine is more liable to
overturn when the backhoe is at the side than when
it is at the front or rear.
• When using a breaker or other heavy attachment, there is a hazard of the machine losing its balance
and tipping over. When operating on flat ground as well as on slopes:
• Do not suddenly lower, swing, or stop the backhoe attachment.
• Do not suddenly extend or retract the boom cylinder. There is a hazard that impact will cause the
machine to tip over.
• Do not pass the bucket over any worker's head or over the operator's cab of the truck or hauling
machine. The load may fall or the bucket may come into contact and cause serious personal injury or
property damage.
Operations on Snow
• Snow-covered or frozen surfaces are slippery, so be extremely careful when traveling or operating the
machine, and do not operate the levers suddenly. Even a slight slope may cause the machine to slip,
so be particularly careful when working on slopes.
• With frozen ground surfaces, the ground becomes soft when the temperature rises, and this may
cause the machine to tip over.
• If the machine enters deep snow, there is a hazard that it may tip over or become buried in the snow.
Be careful not to leave the road shoulder or to get trapped in a snow drift.
• When clearing snow, the road shoulder and objects placed beside the road are buried in the snow and
cannot be seen. There is a hazard of the machine tipping over or hitting covered objects, so always
carry out operations carefully.
Parking Machine
• Park the machine on firm, level ground.

• Select a place where there is no hazard of falling
rocks or landslides, or of flooding if the land is low.
• Lower the backhoe attachment completely to the
ground.
• When leaving the machine, set safety lock lever (1)
to the LOCK position, then stop the engine.
• Always close the operator's cab door, and use the
key to lock all the equipment in order to prevent any
unauthorized person from moving the machine.
Always remove the key, take it with you, and leave
it in the specified place.
• If it is necessary to park the machine on a slope,
• Set the backhoe on the downhill side, then dig
it into the ground.
• Put blocks under the tracks to prevent the
machine from moving.
Transportation
Loading and Unloading
When loading or unloading the machine, mistaken

operation may bring the hazard of the machine tipping
over or falling, so particular care is necessary. Always
do as follows.
• Perform loading and unloading on firm, level

ground only. Maintain a safe distance from the edge
of the road or cliff.
• Never use the backhoe attachment to load or
unload the machine. There is danger that the
machine may fall or tip over.
• Always use ramps of adequate strength. Be sure that the ramps are wide, long, and thick enough to
provide a safe loading slope. Take suitable steps to prevent the ramps from moving out of position or
coming off.
• Be sure the ramp surface is clean and free of grease, oil, ice and loose materials. Remove dirt from
machine tracks. On a rainy day, in particular, be extremely careful since the ramp surface is slippery.
• Run the engine at low speed and travel slowly.
• When on the ramps, do not touch any other parts.
• Never correct your steering on the ramps. If necessary, drive off the ramps, correct the direction, then
enter the ramps again.
• The center of gravity of the machine will change suddenly at the joint between the ramps and the track
or trailer, and there is danger of the machine losing its balance. Travel slowly over this point.
• When loading or unloading to an embankment or platform, make sure that it has suitable width,
strength, and grade.
• When swinging the upper structure on the trailer, the trailer is unstable, so pull in the backhoe and
swing slowly. And turn swing lock switch ON to apply swing lock after loading machine.
• For machines equipped with a cab, always lock the door after boarding the machine. If this is not done,
the door may suddenly open during transportation. Refer to “Transportation” on page 132.
Shipping the Machine
When shipping the machine on a trailer, do as follows.
• The weight, transportation height, and overall length of the machine differ according to the backhoe, so
be sure to confirm the dimensions.
• When passing over bridges or structures on private land, check first that the structure is strong enough
to support the weight of the machine. When traveling on public roads, check first with the relevant
authorities and follow their instructions.
• For details of the shipping procedure, see “Transportation” on page 132.
Battery
Battery Hazard Prevention
Battery electrolyte contains sulfuric acid, and batteries generate flammable hydrogen gas, which may
explode. Mistaken handling can lead to serious injury or fire. For this reason, always observe the following
precautions.
• Do not use or charge the battery if the battery electrolyte level is below the LOWER LEVEL line. This
may cause an explosion. Always check the battery electrolyte level periodically and add distilled water
to bring the electrolyte level to the UPPER LEVEL line.
• When working with batteries, always wear safety glasses and rubber gloves.
• Never smoke or use any flame near the battery.
• If you spill acid on your clothes or skin, immediately

flush the area with large amount of water.
• If acid gets into your eyes, flush them immediately
with large amount of water and seek medical
attention.
• Before working with batteries, turn the starting switch to the OFF position.
As there is a hazard that sparks will be generated, always do as follows.
• Do not let tools or other metal objects make any contact between the battery terminals. Do not leave
tools or other metal objects lying around near the battery.
• Always disconnect the negative (-) terminal (ground side) first when removing the battery; when
installing the battery, connect the positive (+) terminal first, and connect the ground last. Tighten the
battery terminals securely.
• Flammable hydrogen gas is generated when the battery is charged, so remove the battery from the
chassis, take it to a well-ventilated place, and remove the battery caps before charging it.
• Tighten the battery caps securely.
• Install the battery securely to the determined place.
Starting Engine with Jumper Cables
If any mistake is made in the method of connecting the

jumper cables, it may cause the battery to explode, so
• When starting with a jumper cable, carry out the

starting operation with two workers (one worker
sitting in the operator's seat and the other working
with the battery).
• When starting from another machine, do not allow
the two machines to touch.
• When connecting the jumper cables, turn the
starting switch OFF for both the normal machine
and problem machine. There is a hazard that the
machine will move when the power is connected.
• Be sure to connect the positive (+) cable first when
installing the jumper cables. Disconnect the
negative (-) cable (ground side) first when removing
them.
• When removing the jumper cables, be careful not to
let the jumper cable clips touch each other or to let
the clips touch the machine.
• Always wear safety goggles and rubber gloves
when starting the engine with jumper cables.
• When connecting a normal machine to a problem
machine with jumper cables, always use a normal
machine with the same battery voltage as the
problem machine.
• For details of the starting procedure when using
jumper cables, see “Starting Engine With Jumper
Cables” on page 149.
Towing
Safety Rules for Towing
Serious injury or death could result if a disabled machine is towed incorrectly or if there is a mistake in the
selection or inspection of the wire rope.
For towing, see “Towing the Machine” on page 146.
• Always wear leather gloves when handling wire rope.

• Fix the wire rope to the track frame.
• During the towing operation, never stand between
the towing machine and the machine being towed.
• Never tow a machine on a slope.
• Never use a wire rope which has cut strands (A),

reduced diameter (B), or kinks (C). There is danger
that the rope may break during the towing
operation.
Lifting Objects with Bucket

Safety Rules for Lifting Objects
• Do not carry out lifting work on slopes, soft ground, or other places where the machine is not stable.
• Use wire rope that conforms to the specified standard.
• Do not exceed the specified lifting load.
• For details of the maximum lifting load permitted for this machine, see “Bucket with Hook” on
page 218.
• It is dangerous if the load hits any worker or structure. Always check carefully that the surrounding
area is safe before swinging or turning the machine.
• Do not start, swing, or stop the machine suddenly. There is a hazard that the lifted load will swing.
• Do not pull the load to the side or in toward the
machine.
• Do not leave the operator's seat when there is a
raised load.
Safe Maintenance Information

Warning Tag
• Always attach the “DO NOT OPERATE“ warning
tag to the backhoe attachment control lever in the
operator's cab to alert others that you are
performing service or maintenance on the machine.
Attach additional warning tags around the machine
if necessary. (warning tag p/n 453-992)
• Keep this warning tag in the tool box while it is not
used. If there is no tool box, keep the tag in the
operator’s manual pocket.
• If others start the engine, or touch or operate the
backhoe attachment control lever while you are
performing service or maintenance, you could
suffer serious injury or property damage.
Keep Work Place Clean and Tidy

Do not leave hammers or other tools lying around in the work place. Wipe up all grease, oil, or other
substances that will cause you to slip. Always keep the work place clean the tidy to enable you to carry out
operations safely. If the work place is not kept clean and tidy, there is the danger that you will trip, slip, or
fall over and injure yourself.
Appoint Leader When Working with Others

When repairing the machine or when removing and installing the attachment, appoint a leader and follow
his instructions during the operation. When working with others, misunderstandings between workers can
lead to serious accidents.
Stop Engine Before Carrying Out Maintenance

• Stop the machine on firm, level ground.
• Select a place where there is no hazard of falling
rocks or landslides, or of flooding if the land is low.
• Lower the backhoe attachment completely to the
ground and stop the engine.
• Set safety lock lever (1) to the LOCK position.
• Put blocks under the track to prevent the machine

from moving.
Two Workers for Maintenance When Engine is Running

To prevent injury, do not carry out maintenance with the
engine running. If maintenance must be carried out with
the engine running, carry out the operation with at least
two workers and do as follows.
• One worker must always sit in the operator's seat

and be ready to stop the engine at any time. All
workers must maintain contact with the other
workers.
• Set safety lock lever (1) to the LOCK position.
• When carrying out operations near the fan, fan belt,
or other rotating parts, there is a hazard of being
caught in the parts, so be careful not to come close.
• Do not touch any control levers. If any control lever
must be operated, give a signal to the other
workers to warn them to move to a safe place.
• Never drop or insert tools or other objects into the
fan or fan belt. Parts may break or be sent flying.
Proper Tools
Use only tools suited to the task and be sure to use the
tools correctly. Using damaged, low quality, faulty,
makeshift tools or improper use of the tools could cause
serious personal injury.
Personnel
Only authorized personnel can service and repair the machine. Do not allow unauthorized personnel into
the area. If necessary, employ an observer.
Attachments
• Appoint a leader before starting removal or
installation operations for attachments.
• Place attachments that have been removed from
the machine in a stable condition so that they do
not fall. And take steps to prevent unauthorized
persons from entering the storage area.
Work Under the Machine

• If it is necessary to go under the attachment or the
machine to carry out service and maintenance,
support the attachment and machine securely with
blocks and stands strong enough to support the
weight of the attachment and machine.
• It is extremely dangerous to work under the
machine if the track shoes are lifted off the ground
and the machine is supported only with the
attachment. If any of the control levers is touched
by accident, or there is damage occurring to the
hydraulic hoses, the attachment or the machine will
suddenly drop. This is extremely dangerous. Never
work under the attachment or the machine.
Noise
When carrying out maintenance of the engine and you are exposed to noise for long periods of time, wear
ear covers or ear plugs while working. If the noise from the machine is too loud, it may cause temporary or
permanent hearing problems.
When Using Hammer

When using a hammer, pins may fly out or metal
particles may be scattered. This may lead to serious
injury. Always do as follows.
• If hard metal parts such as pins, bucket teeth,

cutting edges, or bearings are hit with a hammer,
there is a hazard that pieces might be scattered
and cause injury. Always wear safety goggles and
gloves.
• When hitting pins or bucket teeth, there is a hazard
that broken pieces might be sent flying and injure
people in the surrounding area. Always check that
there is no one in the surrounding area.
• There is a hazard that the pin hit with strong force
may fly out and injure people in the surrounding
area.
Welding Works
Welding operations must always be carried out by a qualified welder and in a place equipped with proper
equipment. There is a hazard of gas, fire, or electrocution when carrying out welding, so never allow any
unqualified personnel to carry out welding.
Removing Battery Terminals

When repairing the electrical system or when carrying out electrical welding, remove the negative (-)
terminal of the battery to prevent the flow of current.
Safety First When Using High-Pressure Grease to Adjust Track

Tension
• Grease is pumped into the track tension adjustment
system under high pressure. If the specified
procedure for maintenance is not followed when
making adjustment, grease drain plug (1) may fly
out and cause serious injury or property damage.
• When loosening grease drain plug (1) to loosen the
track tension, never loosen it more than one turn.
Loosen the grease drain plug slowly.
• Never put your face, hands, feet, or any other part
of your body close to grease drain plug (1).
Do Not Disassemble Recoil Springs

Never attempt to disassemble the recoil spring assembly. It contains a spring under high pressure which
serves as a shock absorber for the idler. If it is disassembled by mistake, the spring will fly out and cause
serious injury. When it becomes necessary to disassemble it, ask your Ditch witch dealer to do the work.
Safety Rules for High-Pressure Oil

The hydraulic system is always under internal pressure. When inspecting or replacing hydraulic hoses,
always check that the pressure in the hydraulic circuit has been released. If the circuit is still under
pressure, it will lead to serious injury, so always do as follows.
• Always release the pressure before starting any inspection or replacement operation.
• If there is any leakage from the hydraulic hoses, the surrounding area will be wet, so check for cracks
and swelling in the hydraulic hoses. When carrying out inspection, wear safety glasses and leather
gloves.
• There is a hazard that high-pressure oil leaking
from small holes may penetrate your skin or cause
blindness if it contacts your eyes directly. If you are
hit by a jet of high-pressure oil and suffer injury to
your skin or eyes, wash the place with clean water,
and consult a doctor immediately for medical
attention.
Safety Handling High-Pressure Hoses

If oil or fuel leaks from high-pressure hoses, it may cause fire or defective operation, which may lead to
serious injury. If any loose bolts are found, stop work and tighten to the specified torque. If any damaged
hoses are found, stop operations immediately and contact your Ditch witch dealer.
Replace the hose if any of the following problems are found.
• Damaged or leaking hydraulic fitting

• Frayed or cut covering or exposed reinforcement wire layer
• Covering swollen in places
• Twisted or crushed movable portion
• Foreign material embedded in covering
Waste Materials
To prevent pollution, pay careful attention to the method of disposing of waste materials.
• Always put oil drained from your machine in

containers. Never drain oil directly onto the ground
or dump into the sewage system, rivers, the sea, or
lakes.
• Obey appropriate laws and regulations when
disposing of harmful objects such as oil, fuel,
coolant, solvent, filters, and batteries.
Air Conditioner Maintenance

If air conditioner refrigerant gets into your eyes, it may cause blindness; if it touches your skin, it may cause
frostbite. Never touch refrigerant.
Compressed Air
• When cleaning with compressed air, there is a hazard of serious injury caused by flying particles.
• When using compressed air to clean elements or the radiator, always wear safety goggles, dust mask,
gloves, and other protective equipment.
Periodic Replacement of Safety Critical Parts

• For using the machine safely for an extended period of time, replace safety-critical parts like hoses and
seat belts periodically.
• The material of these components naturally changes over time, and repeated use causes
deterioration, wear, and fatigue. As a result, there is a hazard that these components may fail and
cause serious injury or death. It is difficult to judge the remaining life of these components from
external inspection or the feeling when operating, so always replace them at the specified interval.
• Replace or repair safety-critical parts if any defect is found, even when they have not reached the time
specified interval.
MX45 Operator’s Manual Operation - 53
Operation
33
Chapter Contents
Machine View Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
• Overall Machine View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
• Controls and Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Detailed Controls and Gauges. . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

• Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
• Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
• Control Levers and Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
• Windshield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
• Sliding Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
• Sliding Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
• Rear Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
• Emergency Escape Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
• Cap with Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
• Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
• Mud Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
• Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
• In-Line Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
• Auxiliary Electric Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
• Operator’s Manual Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
• Tool Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
• Grease Pump Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
• Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Machine Operations and Controls . . . . . . . . . . . . . . . . . . . . . . . . 86

• Before Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
• Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
• After Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
• Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
• Check After Shutting Off Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
• Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
• Steering the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
• Swinging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Operation - 54 MX45 Operator’s Manual
• Backhoe Controls and Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

• Prohibited Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
• General Operation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
• Traveling on Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
• Escape from Mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
• Recommended Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
• Bucket Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
• Parking Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
• Machine Inspection After Daily Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
• Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
• Rubber Tracks and Turf-Friendly Tracks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
• Transportation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
• Loading and Unloading with Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
• Lifting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

• Cold Weather Operation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
• Cab Heater in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
• After Daily Work Completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
• After Cold Weather Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

• Before Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
• During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
• After Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Troubles and Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

• Running Out of Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
• Phenomena That Are Not Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
• Towing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
• Sever Job Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
• Discharged Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
• Other Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Machine View Illustrations

Overall Machine View
(1) Bucket (7) Track shoe
(2) Bucket cylinder (8) Sprocket
(3) Arm (9) Track frame
(4) Arm cylinder (10) Idler
(5) Boom (11) Blade cylinder
(6) Boom cylinder (12) Blade

Controls and Gauges
(1) Operator’s seat (12) Blade control lever
(2) Heater switch (13) Fuel control lever
(3) Lamp switch (14) Monitor panel
(4) Wiper switch (15) Starting switch
(5) Safety lock lever (16) Accelerator pedal
(6) Left attachment control lever (17) Service meter
(7) Travel levers (18) Engine coolant temperature gauge
(8) Horn switch (19) Fuel gauge
(9) Right attachment control lever (20) Pre-heating monitor
(10) Pedal lock (21) Charge monitor
(11) Boom swing control pedal (22) Engine oil pressure monitor
Detailed Controls and Gauges

The following is an explanation of the devices needed for operating the machine.
To carry out suitable operations correctly and safely, it is important to understand fully the methods of
operating the equipment and the meanings of the displays.
Monitoring System
A: Caution items C: Meter display portion
B: Emergency stop items

Caution Monitors
CAUTION
If the caution monitor lamp lights up, repair the problem as soon as possible.
These are items that must be watched carefully when the engine is running. If any abnormality occurs, the
monitor displays the item that should be corrected as soon as possible. If there is any abnormality, the
monitor for the location of the abnormality flashes.
(1) Charge level monitor
Charge Level Monitor
This monitor (1) indicates an abnormality in the

charging system while the engine is running.
If the charging is not being carried out properly when

the engine is running, the lamp lights up and the buzzer
sounds.
REMARK
• This lamp will light up if the starting switch is
turned ON when the engine is stopped, but this
does not indicate any abnormality.
• When the engine is started or stopped with the
starting switch at the ON position, the lamp may
light up and the buzzer may sound momentarily,
but this does not indicate any abnormality.
Emergency Monitors
CAUTION
If any monitor lamp lights up, stop the engine and check the problem point.
These are items that should be watched when the engine is running. If any abnormality occurs, the monitor
for the problem point lights up and the buzzer sounds. Take action immediately.
(1) Engine oil pressure monitor
Engine Oil Pressure Monitor
If the engine lubricating oil pressure goes below the

normal value, this monitor lights up and the buzzer
sounds. If the lamp lights up, stop the engine, and
check the lubricating system and oil level in the oil pan.
REMARK
• This lamp will light up if the starting switch is
turned ON when the engine is stopped, but this
does not indicate any abnormality.
• When the engine is started or stopped with the
starting switch at the ON position, the lamp may
light up and the buzzer may sound momentarily,
but this does not indicate any abnormality.
Meter Display Portion
Pilot display Meter

(1) Engine pre-heating monitor (2) Engine coolant temperature gauge
(3) Fuel gauge
(4) Service meter
Pilot Display
When the starting switch is ON, the pilot display lights up when the display items are functioning.
• Engine Pre-Heating Monitor

This monitor lamp (1) indicates the pre-heating time
required when starting the engine at an ambient
temperature below 0°C (32°F).
The monitor lamp lights when the starting switch is
turned to HEAT position and goes off after about 18
seconds to show that the pre-heating is completed.
Gauges and Meter
• Engine Coolant Temperature Gauge

This meter (2) shows the engine coolant
temperature.
During normal operation, the lamp should light up in
the green range (A).
If the lamp in the red range (B) lights up during
operation, run the engine at low idle and wait for the
temperature to go down to the green range (A).
After starting the engine, warm up it until the green
range lights up.
REMARK
Only segment (C) flashes, and the alarm buzzer
sounds at the same time.
• Fuel Gauge
This meter (3) shows the fuel level in the fuel tank.
During normal operation, the lamp should light up in
the green range (A).
If the lamp’s red range (B) flashes during operation,
there is less than 6 L (1.59 gal) of fuel remaining,
so check and add fuel.
The correct level may not be displayed for a short
time after the starting switch is turned to the ON
position, but this is not an abnormality.
• Service Meter
This meter (4) shows the total operation hours of
the machine. Set the periodic maintenance
intervals using this display.
The service meter advances while the engine is
running - even if the machine is not traveling.
While the engine is running, operation display (A) at
the top inside of the meter will light to show that the
meter is advancing.
The meter will advance by 1 for each 1/10 hour of
operation regardless of the engine speed.
Switches
(1) Starting switch (5) Windshield wiper switch (machine equipped

(2) Horn switch with cab)
(3) Lamp switch (6) Room lamp switch (machine equipped with
(4) Cab heater switch (machine equipped with cab) cab)
Starting Switch
This switch (1) is used to start or stop the engine.
OFF position
The key can be inserted or withdrawn. The switches for

the electric system, except the cab lamp, are all turned
off and the engine is stopped.
ON position
Electric current flows in the charging and lamp circuits.

Keep the starting switch key at the ON position while
the engine is running.
START position
This is the engine-start position. Keep the key at this position during cranking. Immediately after starting
the engine, release the key. It will automatically return to the ON position.
HEAT (preheat) position
When starting the engine in cold weather, turn the key to this position. When the key is set to the HEAT
position, the pre-heating monitor lights up. Keep the key at this position until the pre-heating monitor goes
out. When the pre-heating monitor goes out, release the key.
When the key is released, it will return to the OFF position, so turn it immediately to START and start the
engine.
Horn Switch
Press switch (2) at the center of the knob of the right

attachment lever to sound the horn.
Lamp Switch
This switch (3) lights up the head lamps and panel

lamp.
• Position 1: Panel lamp lights up.

• Position 2: Panel lamp and head lamp lights up.
• OFF position: Lamps go off.
Cab Heater Switch
(Machine equipped with cab)
This switch (4) is used to heat the operator's

compartment. The flow rate of the hot air can be set to
two levels.
• H position: High
• L position: Low
Hot water from the engine is used to carry out heating,

so heating is possible when the engine coolant is hot.
Windshield Wiper Switch
This switch (5) actuates the front window wiper.
• (a) OFF: The wiper stops.

• (b) ON: The wiper moves continuously.
• (c) The wiper moves continuously and window
washer fluid is sprayed out. When the switch is
released, it returns to (b).
• (d) Window washer fluid is sprayed out. When the
switch is released, it returns to (a).
REMARK
• Do not keep the switch pressed at the washer
spray position for more than 10 seconds
continuously.
• Do not press the switch to the washer spray
position if the washer fluid container is empty.
Room Lamp Switch
This switch (6) is used to turn on the room lamp.
• ON position: Lights on
• OFF position: Lights off
Control Levers and Pedals
(1) Safety lock lever (for left and right attachment (5) Blade control lever
control levers)
(6) Travel levers
(2) Left attachment control lever
(7) Pedal lock (for boom swing control pedal)
(3) Right attachment control lever
(8) Boom swing control pedal
(4) Fuel control lever
(9) Traveling accelerator pedal
Safety Lock Lever
WARNING
• When leaving the operator's compartment, set the safety lock lever securely to the LOCK position. If
the safety lock lever is not at the LOCK position and the control levers are touched by mistake, it may
lead to serious personal injury.
• If the safety lock lever is not placed securely at the LOCK position, the control lever may move and
cause a serious accident or injury. Check that the condition of the lever is as shown in the diagram.
• Even if the safety lock lever is set to the LOCK position, the travel, blade, and boom swing controls are
not locked.
• When pulling the safety lever up, be careful not to touch the attachment control lever.
• When pushing the safety lever down, be careful not to touch the attachment control lever.
This lever (1) is a device with which to lock the

operations of the backhoe, swing, travel and
attachment.
When pulled up, it locks them.
This safety lock lever is hydraulically actuated. When it

is in the LOCK position, the attachment control lever
and travel control lever are still movable, but none of
the attachment, swing and travel motors works.
Attachment Control Lever
WARNING
• The operating pattern is set to the standard
operating pattern (ISO pattern).
• When changing the operating pattern, please
contact your Ditch witch dealer.
• The method of using operating patterns other than
the ISO pattern is given in the ATTACHMENT AND
OPTIONS section. Always read and understand the
contents before operating the machine.
• When changing the operating pattern, change the
operating plate at the same time to the operating
plate that matches the movement of the machine.
• The place to attach the operating plate is on the
right side of the operator's cab.
This left attachment control lever (2) is used to operate

the arm and upper structure.
Swing operation
• (a) Swing to right

• (b) Swing to left
Arm operation
• (c) Arm IN
• (d) Arm OUT
• N (Neutral): The upper structure and arm are held
in that position when they come to a stop and do
not move.
This right attachment control lever (3) is used to
operate the arm and upper structure.
Boom operation
• (e) RAISE
• (f) LOWER
Bucket operation
• (g) DUMP
• (h) CURL
• N (Neutral): The boom and bucket are held in that
position when they come to a stop and do not
move.
Fuel Control Lever
This lever (4) is used to control the engine speed and

output.
• (a) Low idle: Push the lever fully.

• (b) High idle: Pull the lever fully.
Blade Control Lever
NOTICE
• This lever is not locked even when the safety lock lever is at the LOCK position, so when not
operating the blade, be careful not to touch this lever.
• When continuing with the work using the blade for more than an hour, keep a close watch on
the possible rise of the coolant temperature.
This lever (5) is used to control the blade.
• (a) Lower
• (b) Raise
Travel Levers
WARNING
If the track frame is facing the rear, the direction of

travel operations will be reversed.
When operating the travel levers, check if the track

frame is facing the front or the rear. (If sprocket [A] is at
the rear, the track frame is facing the front.)
Use this lever (6) to driver the machine.
• (a) FORWARD: The lever is pushed forward.

• (b) REVERSE: The lever is pulled back.
• N (Neutral): The machine stops.
REMARK
If the lever is shifted to the forward or reverse
position from the neutral position, the alarm
sounds to warn that the machine is starting to
advance.
Pedal Lock
(For boom swing control pedal)
WARNING
When boom swing operation is not required, lock the boom with the pedal lock. If the operation pedal is
accidentally pressed while it is not locked, a serious accident or injury could occur.
This pedal (7) is used to lock the boom swing pedal.

The pedal is locked by fitting the plate over the pedal.
Boom Swing Control Pedal
WARNING
If the bucket is wider than the standard bucket, there is danger that the bucket will contact the operator’s
cab when swinging the boom to the left with the attachment pulled in. Check the distance between the
bucket and the cab during the operation and operate the attachment slowly.
This pedal (8) swings the boom to the left and right.
• (a): Right swing

• (b): Left swing
• N (Neutral): Boom is stopped and held in this
position.
Traveling Accelerator Pedal
If the pedal (9) is depressed, the machine speed will

increase.
For details of the travel speed values, see

“Specifications” on page 211.
Windshield
WARNING
• When opening or closing the front window, bottom

window, or the door, be sure to first set the safety
lock lever to the LOCK position.
• If the control levers are not locked and touched by
accident, a serious personal injury may be caused.
• When opening or closing the front window, park the
machine on the flat ground, lower the backhoe to
the ground, then stop the engine.
• When opening the front window, hold the grips
securely with both hands, pull it up and do not
release it until it clicks into the automatic lock catch.
• The pulled-up front window may drop under its own
weight, so be sure to lock it with the right and left
pins (A).
• When closing the front window, hold the grips
securely with both hands and pull it down slowly.
It is possible to stow (pull up) the front window in the roof of the operator's compartment.
Opening
1. Stop the machine on level ground, lower the backhoe completely to the ground, then stop the engine.
2. Set the safety lock lever securely to the LOCK
position.
NOTICE
If it is attempted to open the upper windshield
without disconnecting the wiring, the wiring will be
torn off.
3. Disconnect the wiring for the wiper motor from

socket (B).
4. Pull lock pins (A) at the top left and right sides of
the front window to the inside to release the lock.
5. Hold the top grip with your right hand, pull it to the
front to remove the top of the front window from the
frame, then set it on the rail of the top roller.
6. From the inside of the operator’s cab, hold the
bottom grip with the left hand and the top grip with
right hand, pull up the upper windshield, and push it
in fully until it is locked by catch (C).
7. Be sure to push the right and left pins (A) in the

holes to apply the lock.
Closing
1. Stop the machine on level ground, lower the attachment completely to the ground, then stop the
engine.
2. Set the safety lock lever securely to the LOCK
position.
3. Release the lock pin (A).

4. Hold the grip at the bottom of the front window with
your left hand and the grip at the top with your right
hand, release the lock of catch (C) with your right
thumb, then pull the top grip to the front and lower
the front window slowly. When releasing the lock of
catch (C), move release lever (D) in the direction of
the arrow to release the lock.
5. When the bottom of the window reaches the top of

the bottom window, push the top of the window to
the front, and insert left and right lock pins (A)
securely in the holes to apply the lock.
6. Connect the wiper motor wiring to socket (B).
Removing Lower Windshield
1. With the front window open, remove lock pins (E),

and the bottom part of the front window can be
removed.
2. Store the removed bottom part of the front window

at the rear of the operator’s cab and lock with lock
pins (E).
Installing Lower Windshield
With the front window open, install the bottom part of the front window.
1. Remove lock pins (E) and detach the bottom part of

the front window from its storing position.
2. Install the bottom part of the front window and lock

securely with lock pins (E).
Sliding Door
WARNING
• Be sure to check that the sliding door is locked in
position both when it is open and when it is closed.
• Always stop the machine on level ground when
opening or closing the door.
• If the door is opened or closed on a slope, there is
danger that the operating effort will suddenly
change. Do not open or close the door on slopes.
• When opening or closing the door, always use door
handle (1) and knob (2).
• Be careful not to get your hands caught between the front pillar or center pillar.
• If there is anyone inside the cab, call out to that person before opening or closing the door.
NOTICE
Always clean the step at the entrance to the cab and take action to prevent snow or mud from
accumulating. If snow accumulates, it may freeze and make it impossible to open the door.
Door Lock
When closing the door, pull the handle back to remove lock (3), then pull the door to the front.
Sliding Window
WARNING
Do not put your head or hands out of the window when
traveling or during operations.
The window on the right side of the cab can be opened.

Rear Window
WARNING
When the rear window is removed, the glass will drop, so carry out the operation with two workers: one
worker removes the bolts and the other worker supports the glass.
It is possible to remove the rear window. Remove the

rear window as follows.
1. Remove 3 bolts (1) at the top from inside the cab.

When the bolts are removed, spacer (2) and button
(3) will drop, so one worker should stand outside
the cab to catch the spacer and button before they
fall.
2. Remove 4 bolts (4) at two places in the center from
the inside of the cab.
3. Remove three bolts (5) at the bottom from outside
the cab. When bolts (5) are removed, the glass will
drop, so one worker should support the glass
securely.
4. Rotate the glass approx. 30° when removing it.
5. After removing the parts, put them in a bag and
store them in a safe place to prevent them from
becoming lost.
Emergency Escape Hammer

WARNING
• When you are obliged to break the window glass pane with a hammer, take good care not to get hurt
with flying glass shards.
• To prevent injury from pieces of glass, remove all the broken glass from the window frame. Be careful
also not to slip on the broken glass that has fallen to the ground.
In case it becomes impossible to open the door, a ]

hammer (1) to be used for escape from the cab is
installed.
When escaping, break the window glass with hammer

(1).
Cap with Lock

Use the starting key to open and close the locks on the
caps and covers.
For details of the locations of the caps and covers with

locks, see “Locking” on page 126.
Insert the key as far as it will go to the shoulder. If the

key is turned before it is inserted all the way, it may
break.
Opening and Closing Caps with Lock
Opening the Cap
1. Insert the key into the key slot.

2. Turn the key clockwise, align the key slot with the
match mark on the cap, then open the cap.
Locking the Cap
1. Turn the cap until tight, then insert the key into the
key slot.
2. Turn the key counterclockwise and take the key
out.
Opening and Closing Covers with Lock
Opening the Cover
1. Insert the key into the key slot.

2. Turn the key counterclockwise and open the cover
by pulling the cover grip.
Locking the Cover
1. Close the cover and insert the key into the key slot.
2. Turn the key clockwise and take the key out.
Engine Hood
CAUTION
When carrying out inspection and maintenance inside

the engine hood, always use the hood support lever to
hold the engine hood open.
NOTICE
Always keep the hood locked except when opening
it. Check the direction of the key slot in the opening
knob to check that it is locked.
1. Release lock (1) of the engine hood.

(For details see “Opening and Closing Covers with
Lock” on page 79.)
2. Push engine hood opening knob (1) and open hood

(2).
3. After opening the hood, use hood support lever (3)

to secure the hood in position.
4. When closing hood (2), remove hood support lever
(3), fit it securely in the lever lock, then lower the
hood slowly and push it down to lock it.
Mud Cover
WARNING
When carrying out inspection or maintenance inside the cover, open the cover and be sure to fix it securely
in position with the stopper.
NOTICE
Always keep the hood locked except when opening it. Check the direction of the key slot in the
opening knob to check that it is locked.
1. Release lock (1) of the mud cover.

(For details see “Opening and Closing Covers with
Lock” on page 79.)
2. Push mud cover opening knob (1) and open cover
(2).
3. It can be secured in 2 positions by using cover
support lever (3) or (4).
After opening cover (2), set cover support lever (3)
or (4) to the LOCK position to hold the cover in
position.
4. When closing cover (2), remove cover support lever
(3) or (4) from the LOCK position, lower the cover
slowly and push the cover down to lock it.
REMARK
When carrying out normal maintenance, use
support lever (4) to hold the cover in position.
Fuse
NOTICE
Before replacing a fuse, be sure to turn off the
starting switch.
The fuses protect the electrical equipment and wiring

from burning out.
If the fuse becomes corroded or white powder can be

seen, or the fuse is loose in the fuse holder, replace the
fuse. Replace the fuse with another of the same
capacity.
Fuse Capacities and Circuit Names
No. Fuse Name of circuit

capacity
(1) 10A Spare
(2) 10A Engine control, attachment lever, lock valve
(3) 20A Monitor, *wiper, *heater, *room lamp, *car

radio (if equipped)
(4) 20A Working lamp, travel selector valve
(5) 30A Engine control
The items marked with * are special parts for the machine equipped with cab.
In-Line Fuse
If the starting motor does not rotate even when the
starting switch is turned to the ON position, in-line fuse
(1) is probably blown, so open the cover on the right
side of the machine and check or replace.
REMARK
An in-line fuse is a large fuse wire installed to the
circuit where a large-capacity current is flowing. It
acts in the same way as a normal fuse to protect the
electrical equipment and wiring from burning out
under abnormal current.
Auxiliary Electric Power

NOTICE
When installing electrical components not supplied by The Charles Machine Works, Inc., use 12V
specification with a maximum of 120W (equivalent to 10A). If equipment is to be installed with a
capacity greater than this, please contact your Ditch witch dealer.
There is a connector for taking off the power supply for

optional equipment at the bottom of the box near the
right attachment control lever (connector No. M30).
REMARK
As connector (1) is fixed by installing band (2), use
it after removing the band. Fix the connector by
using band (2) after using the connector.
For units equipped with cab, cover the connector
(1) with nylon not so as to be exposed to water.
The connector types are shown in the table below.
M type housing (2 poles) Terminal
Body Rear holder AVS 0.5 M. AVS0.85 - 2 M. AVS3
CMW p/n 455-780 455-781 455-782 455-783 455-784
Operator’s Manual Storage

There is a box provided in the rear of the operator’s
seat to keep the operator’s manual. Keep the
operator’s manual in this box so that you can read it
when you need it.
Tool Box
NOTICE
Except when opening the cover for some reason,
always keep the cover locked.
Store the tools in this box.
Grease Pump Holder

This is at the side of battery. When not using the grease
gun, fit it in the holder.
Ashtray
This is on the right side of the operator’s seat.
Always make sure that you extinguish the cigarette

before closing the lid.
Machine Operations and Controls

Before Starting Engine
Walk-Around Checks
Before starting the engine, look around the machine and under the machine to check for loose nuts or
bolts, or leakage of oil, fuel, or coolant, and check the condition of the attachment and hydraulic system.
Check also for loose wiring, play, and accumulation of dust at places which reach high temperatures.
WARNING
Remove any flammable materials from around the battery or engine muffler or other high temperature
engine parts. Leakage of fuel or oil will cause the machine to catch fire. Check carefully, and be sure to
repair any abnormalities, or please contact your Ditch witch dealer.
If the machine is at an angle, make it horizontal before checking. Carry out the following inspections and
cleaning every day before starting the engine for the day’s work.
1. Check for damage, wear, play in attachment, cylinders, linkage, hoses. Check that there are no cracks,
excessive wear, or play in the attachment, cylinders, linkage, or hoses. If any abnormality is found,
repair it.
2. Remove dirt and dust from around engine, battery, and radiator. Check that there is no dirt or dust
accumulated around the engine or radiator. Check also that there is no flammable material (dry leaves,
twigs, etc.) accumulated around the engine muffler or high temperature parts of the engine, or around
the battery. Remove all dirt, dust, and flammable materials.
3. Check for leakage of coolant or oil around engine. Check that there is no leakage of oil from the engine
or leakage of coolant from the cooling system. If any abnormality is found, repair it.
4. Check for oil leakage from hydraulic equipment, hydraulic tank, hoses, joints. Check that there is no oil
leakage. If any abnormality is found, repair the place where the oil is leaking.
5. Check the undercarriage (track, sprocket, idler, guard) for damage, wear, loose bolts, or leakage of oil
from rollers. If any abnormality is found, repair it.
6. Check for abnormality in handrails, steps, loose bolts. If any abnormality is found, repair it. Tighten any
loose bolts.
7. Check for abnormality in gauges and monitor. Check that there is no abnormality in the gauges and
monitor in the operator’s cab. If any abnormality is found, replace the parts. Clean off any dirt on the
surface.
8. Check window for damage and displacement. If it is found broken or displaced, repair it. In particular,
repairs must be made immediately, once stopping the machine, if the window is broken or displaced
during operation. Do not attempt to continue to operate the machine without repair.
9. Check that there is no damage to the rear view mirror. If it is damaged, replace it with a new mirror.
Clean the surface of the mirror and adjust the angle so that the area at the rear can be seen from the
operator’s seat.
10. Check that there is no abnormality in the seat belt or mounting clamps. If there is any damage, replace
with new parts.
11. Check bucket with hook (if equipped) for damage. Check that there is no damage to the hook, guide,
or hook mount. If any abnormality is found, please contact your Ditch witch dealer for repair.
Checks Before Starting
Always carry out the checks in this section before starting the engine each day.
Check Coolant Level, Add Coolant
WARNING
• Do not open the radiator cap unless necessary. When checking the coolant, always wait for the engine
to cool down and check the sub tank.
• Immediately after the engine is stopped, the coolant is at a high temperature and the radiator is under
high internal pressure. If the cap is removed to check the coolant level in this condition, there is a
hazard of burns. Wait for the temperature to go down, then turn the cap slowly to release the pressure
before removing it.
1. Open the engine hood and check that the coolant

level is between the FULL and LOW marks on
radiator reserve tank (1, shown in the diagram on
the right). If the coolant level is low, add coolant
through the coolant filler of reserve tank (1) to the
FULL level.
2. After adding coolant, tighten the cap securely.
3. If the sub tank is empty, there is probably leakage
of coolant. After inspecting, repair any abnormality
immediately. If there is no abnormality, check the
coolant level in the radiator. If the coolant level is
low, add coolant to the radiator, then fill the reserve
tank (1).
Check Oil Level In Engine Oil Pan, Add Oil
WARNING
The parts and oil are at high temperature immediately after the engine is stopped, and may cause serious
burns. Wait for the temperature to go down before starting the operation.
1. Open engine hood.

2. Remove dipstick (G) and wipe the oil off with a
cloth.
3. Insert dipstick (G) fully in the oil filler pipe, then take
it out again.
4. The oil level should be between the H and L marks

on dipstick (G). If the oil level is below the L mark,
add engine oil through oil filler (F).
5. If the oil is above the H mark, drain the excess

engine oil from drain plug (P), and check the oil
level again.
6. If the oil level is correct, tighten the oil filler cap
securely and close the engine hood.
REMARK
• If the machine is at an angle, make it horizontal
before checking.
• When checking the oil level after the engine has
been operated, wait for at least 15 minutes after
stopping the engine before checking.
Check Fuel Level, Add Fuel
WARNING
When adding fuel, never spill the fuel or let it overflow. It will cause fire. If any fuel has spilled, wipe it up
completely. If fuel has spilled over soil or sand, remove that soil or sand. Fuel is highly flammable and
dangerous. Never bring flames near fuel.
1. Insert the key in starting switch (1), and turn in to

the ON position to light up the monitor.
2. Check the remaining fuel level with fuel gauge (2).
If the fuel level is low, watch sight gauge (G), and
add fuel through fuel filler port (F). Fuel capacity: 60
L (15.85 gal)
REMARK
When adding fuel to cab specification machines,
keep the sliding door closed during the filling
operation. If the sliding door is left open, fuel filler
port (F) and sight gauge (G) are hidden by the
sliding door.
3. After adding fuel, tighten the cap securely.
NOTICE
If breather hole (3) in the cab is clogged, the
pressure in the tank will drop and fuel may not flow.
Clean the hole from time to time and check that
breather hole (3) is not clogged.
Check Oil Level In Hydraulic Tank, Add Oil
WARNING
• The parts and oil are at high temperature after the engine is stopped, and may cause burns. Wait for
the temperature to go down before starting the work.
• When removing the oil filler cap, turn it slowly to release the internal pressure, then remove it.
1. If the backhoe is not in the condition shown in the

diagram on the right, start the engine, run the
engine at low speed, retract the arm and bucket
cylinder rods fully, then lower the boom, set the
bucket teeth in contact with the ground, and stop
the engine.
2. Confirm that the oil level is between the H and L

marks of sight gauge (G).
NOTICE
Do not add oil above the H line. This will damage
the hydraulic circuit or cause the oil to spurt out.
If oil has been added above the H level, stop the
upper structure so that the drain plug (P) under the
hydraulic tank will be between both tracks, stop the
engine and wait for the hydraulic oil to cool down,
then drain the excess oil from drain plug (P).
3. If it is below the L level, open the mud cover and

add through filler port (F).
REMARK
The oil level will vary depending upon the oil
temperature. Accordingly, use the following as the
guide:
• Before operation: around L level
(Oil temperature 10-30°C/50-86°F)
• Normal operation: around H level
(Oil temperature 50-80°C/122-176°F)
4. Extend the boom, arm, and bucket cylinder fully as
shown in the diagram on the right, remove the oil
filler cap, then install the cap and pressurize the
inside of the tank.
NOTICE
Be sure to pressurize the hydraulic tank. If it is not
pressurized, the pump will suck in air, and this will
adversely affect the equipment.
Check Dust Indicator
1. Open the engine hood and check that the red

piston is not showing in dust indicator (1).
2. If the red piston has appeared, clean or replace the
element immediately.
For details of the method of cleaning the element,
see “Check, Clean, and Replace Air Cleaner
Element” on page 169.
3. After checking, cleaning, and replacing, press the

knob of dust indicator (1) to return the red piston to
its original position.
Check Water Separator
If red ring (5) of water separator is at the bottom of

element cup (4), there is no water. If red ring (5) is
floating, there is water up to the bottom of the ring, so
drain the water as follows.
Prepare the filter wrench for fuel filter.
1. Open inspection cover (1) on the left side of the

machine and set handle (2) of the filter inside to the
CLOSED position (a).
2. Using the filter wrench, loosen ring (3), then
remove element cup (4) and throw out the water
inside it.
3. Fill element cup (4) with fuel, install it to the filter
holder, then tighten ring (3).
4. Set handle (2) to the OPEN position (b).
5. Drain any water or sediment from the fuel tank. For
details, see “Drain Water and Sediment from Fuel
Tank” on page 176.
Check Electric Wirings
WARNING
• If the fuses frequently blow or if there are traces of short circuits on the electrical wiring, locate the
cause immediately and carry out repairs, or contact your Ditch witch dealer for repairs.
• Keep the top surface of the battery clean and check the breather hole in the battery cap. If it is clogged
with dirt or dust, wash the battery cap to clean the breather hole.
Check that there is no damage to the fuses, that fuses of the specified capacity are used, and that there is
no disconnection or trace of short-circuiting on the electric wiring and no damage to the covering. Check
also that there is no loosened terminal. If any, tighten it again.
Moreover, pay particular attention to the electric wiring when checking the battery, engine starting motor,
and alternator.
Be sure to check that there is no flammable material accumulated around the battery. If present, remove it
without fail.
Check Function Of Horn
1. Turn the starting switch to the ON position.

2. Confirm that the horn sounds immediately when the
horn button is pressed. If the horn does not sound,
please contact your Ditch witch dealer for repair.
Adjustment
WARNING
• Adjust the seat position before starting operations or after changing the operator.
• Adjust the seat so that the control levers and switches can be operated freely and easily with the
operator back against the back rest.
Seat Adjustment
(A) Fore-and-aft adjustment: 100 mm (3.9”)
Move lever (1) to the upper, set the operator's seat at

the desired position, then release the lever.
Adjust the position of the operator's seat to match the

operation. For example, when carrying out deep
digging operations, slide the seat to the front to improve
the view below the front of the machine.
(B) Adjusting reclining (except power angle, power tilt

blade specification)
Pull up lever (2) and set the seat back to a position

which is comfortable for operation, then release the
lever.
Sit with your back against the seat back when

adjusting. If your back is not touching the seat back, the
seat back may suddenly move forward.
(C) Adjusting suspension (Option for Australia and New

Zealand)
Pull lever (3) up, then move it to the left to make the
suspension harder or move it to the right to make the
suspension softer. Adjust the lever position to match
the weight of the operator and provide the optimum
suspension.
Suspension adjustment: 5 stages 50-120 kg (110-265

lb)
Rearview Mirrors
Adjust the angle so that the area behind the operator’s

compartment can be seen clearly.
• North America specified
• Australia and New Zealand specified
Seat Belt
WARNING
• Before fastening the seat belt, check that there is no abnormality in the securing brackets or belt. If
there is any wear or damage, replace.
• Even if there appears to be no abnormality in the seat belt, replace the seat belt every 3 years. The
date of manufacture is woven on the reverse side of the belt.
• Adjust and fasten the seat belt before operating the machine.
• Always use the seat belt when operating the machine.
• Do not use the seat belt with either half of the belt twisted.
Check that the bolts of the clamp securing the belt to the chassis are not loose. Tighten them if they are
loose. The tightening torque for the mounting bolt is 24.5 ± 4.9 N·m (2.5 ± 0.5 kgf·m, 18.1 ± 3.6 ft•lb).
If the belt surface is scratched or frayed or if the fittings are broken or deformed, replace the seat belt unit.
Fastening and Removing
1. Adjust the seat so that the operator still feels that

there is sufficient knee room when fully depressing
the pedal while seated, with the operator’s back
against the back rest.
2. After adjusting the seat position, sit in the seat. Grip
buckle (1) and tongue (2) in each hand and insert
tongue (2) into buckle (1). Confirm by pulling the
belt that the tongue is securely locked to the
buckle.
3. When removing the belt, raise the tip of buckle (1)
lever to release it.
Fasten belt along your body without kinking it. Adjust the lengths of the belt on the tongue sides.
Seat Belt Adjustment
Shortening
Pull the free end of the belt on either the buckle body or
tongue side.
Lengthening
Pull the belt while holding it at a right angle to the

buckle or tongue.
Operations Before Starting Engine
WARNING
When starting the engine, check that the safety lock lever is securely at the LOCK position. If the control
levers are not locked and they are touched by accident when starting the engine, the attachment may
move unexpectedly, and this may lead to a serious accident.
1. Check the safety lock lever (1) is at the LOCK

position.
2. Check the position of each lever.
3. Insert the key in starting switch (2), turn the key to

the ON position, then carry out the following
checks.
The buzzer will sound for approx. 1 second, and
the following monitors and gauges will light up for
approx. 3 seconds.
• Engine pre-heating monitor (3)
• Charge level monitor (4)
• Engine oil pressure monitor (5)
• Engine coolant temperature gauge (6)
• Fuel gauge (7)
If the monitors or gauges do not light up or the
buzzer does not sound, there is probably a blown
bulb or disconnection, so please contact your Ditch
witch dealer for repair.
After approx. 3 seconds, the following gauges will remain on and the other monitors will go out.
• Charge level monitor (4)
• Engine oil pressure monitor (5)
• Engine coolant temperature gauge (6)
• Fuel gauge (7)
4. Turn lamp switch (8) to turn on the working lamps.
If the lamps do not light up, there is probably a
broken bulb or disconnection in the wiring, so
contact your Ditch Witch dealer for repairs.
Starting Engine
Normal Starting
WARNING
• Check that there are no persons or obstacles in the surrounding area, then sound the horn and start
the engine.
• Exhaust gas is toxic. When starting the engine in confined spaces, be particularly careful to ensure
good ventilation.
NOTICE
Do not keep the starting motor rotating
continuously for more than 20 seconds. If the
engine will not start, wait for at least 30 seconds
before trying to start the engine again.
1. Before starting the engine, check that fuel control lever (1) is at the low idle position.
2. Pull fuel control lever (1) to the center position
between LOW IDLE and HIGH IDLE.
3. Turn the key in starting switch (2) to the START

position. The engine will start.
4. When the engine starts, release the key in starting

switch (2). The key will return automatically to the
ON position.
Starting Engine in Cold Weather
WARNING
• Check that there are no persons or obstacles in the surrounding area, then sound the horn and start
the engine.
• Never use starting aid fluids as they may cause explosions.
• Exhaust gas is toxic. When starting the engine in confined spaces, be particularly careful to ensure
good ventilation.
NOTICE
Do not keep the starter motor running for more than
20 seconds continuously. If the engine does not
start, wait for about 30 seconds and begin with the
step 3 again.
1. Before starting the engine, check that fuel control lever (1) is at the low idle position.
2. Pull fuel control lever (1) to the HIGH IDLE position.
3. Hold the key in starting switch (2) at the HEAT

position, and check that preheating monitor (3)
lights up.
After about 18 seconds, preheating monitor lamp (3)
will go off to indicate that preheating is finished.
REMARK
The monitor and gauge also light up when the key
is at the HEAT position, but this does not indicate
any abnormality.
4. When preheating monitor (3) goes off, turn the key

in starting switch (2) to the START position to start
the engine.
5. When the engine starts, release the key in starting
switch (2). The key will return automatically to the
ON position.
6. Return fuel control lever (1) to a position midway

between the low idle and full speed positions.
After Starting Engine

WARNING
• Emergency stop: If there has been any abnormal actuation or trouble, turn the starting switch key to
the OFF position.
• If the attachment is operated without warming the machine up sufficiently, the response of the
attachment to the movement of the control lever will be slow, and the attachment may not move as the
operator desires, so always carry out the warming-up operation. Particularly in cold areas, be sure to
carry out the warming-up operation fully.
Breaking In the New Machine
CAUTION
Your Ditch Witch machine has been thoroughly adjusted and tested before shipment. However, operating
the machine under severe conditions at the beginning can adversely affect the performance and shorten
the machine life. Be sure to break in the machine for the initial 100 hours (as indicated by the service
meter). During break-in operations, follow the precautions described in this manual.
• Idle the engine for 5 minutes after starting it up.

• Avoid operation with heavy loads or at high speeds.
• Immediately after starting the engine, avoid sudden starts, sudden acceleration, unnecessary sudden
stops, and sudden changes in direction.
Warming-Up Operation
NOTICE
• When the hydraulic oil is at a low temperature, do not carry out operations or move the lever
suddenly. Always carry out the warming-up operation. This will help to extend the machine life.
• Do not suddenly accelerate the engine before the warming-up operation is completed. Do not
run the engine at low idle or high idle continuously for more than 20 minutes. If it is necessary
to run the engine at idle, apply a load from time to time or run the engine at a mid-range speed.
After starting the engine, do not immediately start

operations. First, carry out the following operations and
checks.
1. Pull fuel control lever (1) to the center position

between LOW IDLE and HIGH IDLE and run the
engine at medium speed for about 5 minutes with
no load.
REMARK
When the ambient temperature is below 0°C (32°F),
keep the fuel control lever close to the 1/4 position
when carrying out the warming-up operation.
2. Set safety lock lever (2) to the FREE position, and

raise the bucket from the ground.
3. Operate right attachment control lever (3) slowly,
pull the bucket into the stop position, and hold it
there for 5 minutes.
4. After carrying out the warming-up operation, check

that each gauge and monitor lamp is in the
following condition. If there is any abnormality, carry
out maintenance and repair.
• Engine coolant temperature gauge (4): Inside
green range
• Fuel gauge (5): Inside green range
• Engine oil pressure monitor (6): OFF
• Charging monitor (7): OFF
5. Check that there is no abnormal exhaust gas color,
noise or vibration. If any abnormality is found,
contact your Ditch witch dealer.
6. Set lock lever (2) to the LOCK position and check
that it is impossible to operate the swing and
attachment with the left and right attachment
control levers.
Stopping the Engine

NOTICE
If the engine is stopped abruptly, service life of component parts of the engine may be
considerably reduced. Hence do not stop the engine abruptly except in an emergency. If the engine
has overheated, do not try to stop it abruptly but run it at medium speed to allow it to cool down
gradually, and then stop it.
1. Run the engine at low idle for about 5 minutes to

cool down gradually.
2. Turn the key of starting switch (1) to the OFF

position to stop the engine.
3. Remove the key from starting switch (1).
Check After Shutting Off Engine

1. Walk around the machine and check the backhoe, machine exterior, and undercarriage, and check
also for leakage of oil or coolant. If any abnormalities are found, repair them.
2. Check the engine compartment for paper and debris. Clean out any paper and debris to avoid a fire
hazard.
3. Remove any mud affixed to the undercarriage.
Machine Operation
WARNING
• Before operating the travel levers, check the direction of the track frame. If the sprocket is at the front,
the operation of the travel levers is reversed.
• When moving off, check that the area around the machine is safe, and sound the horn before moving.
• Clear all personnel from the machine and the area.
• Clear all obstacles from the path of the machine.
• Check that the travel alarm works properly.
Preparations for Moving the Machine Off
1. Pull fuel control lever (1) toward the high idle

position to increase the engine speed.
Moving Machine Forward
1. Set safety lock lever (2) to the FREE position, then

raise the backhoe 40-50 cm (1.6-2.0”) from the
ground.
2. Raise the blade.
3. Operate the both travel levers (3) as explained
below.
• When the sprocket (A) is at the rear of the

machine, push levers (3) forward slowly to
move the machine off.
• When the sprocket (A) is at the front of the

machine, pull levers (3) backward slowly to
4. When travel accelerator pedal (4) depressed, the

speed will increase.
For details of the speed, see “Specifications” on
page 211.
Check that the travel alarm sounds. If the travel alarm does not sound, please contact your Ditch Witch
dealer for repairs.
Moving Machine Backward
1. Set safety lock lever (2) to the FREE position, then

raise the backhoe 40-50 cm (1.6-2.0”) from the
ground.
2. Raise the blade.
3. Operate the both travel levers (3) as explained
below.
• When the sprocket (A) is at the rear of the

machine, pull levers (3) backward slowly to
• When the sprocket (A) is at the front of the

machine, push levers (3) forward slowly to
4. When travel accelerator pedal (4) depressed, the

speed will increase.
For details if the speed, see “Specifications” on
page 211.
Check that the travel alarm sounds. If the travel alarm does not sound, please contact your Ditch witch
dealer for repairs.
Stopping Machine
WARNING
Avoid stopping suddenly. Give yourself ample room when stopping.
Put the left and right travel levers (1) in the neutral
position, then stop the machine.
Steering the Machine

Steering
WARNING
Before operating the travel control levers, check the direction of the track frame (i.e. position of the
sprocket) first. If the sprocket is at the front, the machine moves in the reverse direction to the operation of
the travel lever.
Use the travel levers to change direction.
Avoid sudden changes of direction as far as possible. In

particular, when carrying out counter-rotation (spin
turn), stop the machine first before turning.
Operate two travel levers (1) as follows.
Steering the Machine When Stopped
When turning to the left:
Push the right travel lever forward to turn to the left

when traveling forward; pull it back to turn left when
traveling in reverse.
REMARK
When turning to the right, operate the left travel
lever in the same way.
Steering When Traveling
When turning to the left:
If the left travel lever is returned to the neutral position,

the machine will turn to the left.
REMARK
When turning to the right, operate the right travel
lever in the same way.
Counter-Rotation Turn (Spin Turn)
When using counter-rotation (spin turn) to turn left, pull

the left travel lever back and push the right travel lever
forward.
REMARK
When using counter-rotation to turn right, pull the
right travel lever back and push the left travel lever
forward.
Swinging
WARNING
When operating the swing, check that the area around the machine is safe.
1. Operate left backhoe control lever (1) to swing the

upper structure.
2. When not using the swing, set left backhoe control
lever (1) to the N position. The swing holding brake
will be applied.
REMARK
• When using the swing on a slope, run the
engine at low idle and operate the swing lever
extremely slowly. Be particularly careful to
avoid sudden movement when the bucket is
loaded.
• When the bucket is loaded and the left backhoe
control lever is operated, the swing holding
brake is released, so the upper structure may
swing momentarily, but this is not an
abnormality.
Backhoe Controls and Operations
WARNING
For operation modes other than the standard one (ISO pattern), refer to the chapter of ATTACHMENTS
AND OPTIONS in this manual.
Use the control levers to operate the backhoe. Note that when the levers are released, they return to the
HOLD position and the backhoe is held in that position.
Arm control
Move the left backhoe control lever to the front or rear

to operate the arm.
Swing control
Move the left backhoe control lever to the left or right to

swing the upper structure.
Boom control
Move the right backhoe control lever to the front or rear

to operate the boom.
Bucket control
Move the right backhoe control lever to the left or right

to operate the bucket.
Boom swing operation
The boom swing operation can be carried out with the

boom swing control pedal.
Blade control
Move the lever on the right side of the operator’s seat to

the front or rear to operate the blade.
WARNING
Do not attempt to operate the backhoe control lever while the machine is traveling.
Operations Using Swing Force
Do not use the swing force to compact soil or break

objects. This is not only dangerous, but will also
markedly reduce the life of the machine.
Operations Using Travel Force
Do not dig the bucket into the ground and use the travel
force to carry out excavation. This will damage the
machine or backhoe.
Prohibition of Operations Using Hydraulic Cylinders to Stroke Ends
If the backhoe is used with the cylinder rod operated to

its stroke end and given impact by some external force,
the hydraulic cylinders will be damaged, causing
personal injury. Avoid operations with the hydraulic
cylinder fully retracted or fully extended.
Digging Hard Rocky Ground
Do not attempt to directly excavate hard rocky ground with the backhoe. It is better to excavate it after
breaking up by some other means. This will not only save the machine from damage but make for better
economy.
Operations Using Bucket Dropping Force
Do not use the dropping force of the machine for

digging, or use the dropping force of the bucket as a
pickax, breaker, or pile driver. This will markedly reduce
the life of the machine.
Operations Using Machine Dropping Force
Do not use the dropping force of the machine for

digging.
Support Blade on Both Sides
When using the blade as an outrigger, never support

the machine with only one end of the blade.
General Operation Information

Traveling
Traveling over boulders, tree stumps, or other obstacles

will cause a big shock to the chassis (and in particular
to the tracks), and this will cause damage to the
machine. For this reason, always remove any obstacles
or travel around them, or take other steps to avoid
traveling over such obstacles as far as possible.
If there is no way to avoid traveling over an obstacle,

reduce the travel speed, keep the backhoe close to the
ground, and try to travel so that the center of the track
passes over the obstacle.
Folding In Backhoe
When folding in the backhoe to the travel or

transportation posture, be careful not to let the bucket
hit the blade.
Avoid Hitting Blade
Be careful not to hit the blade against rocks or boulders.

This will cause premature damage to the blade or
cylinders.
Blade During Backhoe Operations
When carrying out deep digging operations with the

blade at the front, be careful not to the boom cylinder hit
the blade. Always position the blade at the back unless
it is needed at the front.
Permissible Water Depth
CAUTION
When driving the machine out of water, if the angle of

the machine exceeds 15°, the rear of the upper
structure will go under water, and water will be thrown
up by the radiator fan. This may cause the fan to break.
Be extremely careful when driving the machine out of
water.
Do not immerse the machine in water by more than the

permissible depth (under center of carrier roller [1]).
In addition, for parts that have been immersed in water

for a long time, pump in grease until the old grease
comes out from the bearings (around the bucket pins).
Traveling on Slopes
WARNING
• Turning or operating the backhoe when working on

slopes may cause the machine to lose its balance
and turn over, so avoid such operations. It is
particularly dangerous to swing downhill when the
bucket is loaded.
• If such operations have to be carried out, pile soil to
make a platform on the slope so that the machine
can be kept horizontal when operating.
• Do not travel up or down steep slopes. There is
danger that the machine may turn over.
• When traveling, raise the bucket approx. 20-30 cm
(8-12”) from the ground.
• Do not travel downhill in reverse.
• Never turn on slopes or travel across slopes.
• Always go down to a flat place to perform these
operations. It may be longer, but it will ensure
safety.
• Always operate or travel in such a way that it is possible to stop safely at any time if the machine slips
or becomes unstable.
• When traveling uphill, if the shoes slip or it is impossible to travel uphill using only the force of the
tracks, do not use the pulling force of the arm to help the machine travel uphill. There is danger that the
machine may turn over.
1. When traveling down steep hills, use the travel

lever and fuel control lever to keep the travel speed
low.
When traveling down a steep hill of more than 15°,
set the backhoe to the posture shown in the
diagram on the right, and lower the engine speed.
REMARK
Travel downhill with the sprocket (1) side down. If
the machine travels down with the sprocket (1) side
up, the track tends to become loose, and that can
cause skipping pitches.
2. When traveling up a steep hill of more than 15°, set

the backhoe to the posture shown in the diagram
on the right.
Traveling Downhill
Put the travel lever in the neutral position. This will cause the brake to be automatically applied.
Engine Stopped on Slope

If the engine stops when traveling uphill, move the travel levers to the neutral position, stop the machine,
then start the engine again.
Cab Doors on Slope

• If the engine is stopped when the machine is on a slope and the left backhoe control lever is used to
operate the swing, the upper structure may swing under its own weight, so never operate the swing in
this condition.
• Do not open or close the sliding door (cab specifications) when traveling or operating on slopes. The
operating effort may change suddenly. Always keep the sliding door locked.
• Take good care when opening or closing the sliding door (the cab specification). There is the danger
that it will likely gain momentum due to its own weight and open or shut suddenly.
Escape from Mud

Always operate carefully to avoid getting stuck in mud. If the machine does get stuck in mud, do as follows
to get the machine out.
Stuck One Side of Track
NOTICE
When using the boom or arm to raise the machine,
always have the bottom of the bucket in contact
with the ground. The angle between the boom and
arm should be 90° to 110°. The same applies when
using the bucket installed in the reverse direction.
When only one side is stuck in mud, use the bucket to

raise the track, then lay boards or logs and drive the
machine out.
Stuck Both Sides of Tracks
If the track on both sides are in mud and the machine

slips and cannot move, use the procedure given above
to lay logs or timber. Dig the bucket into the ground at
the front, operate the arm in the same way as when
digging, and set the travel lever to FORWARD to pull
the machine out.
Recommended Applications
In addition to the following, it is possible to further increase the range of applications by using various
attachments.
Backhoe Work
A backhoe is suitable for excavating at a position lower

than the machine.
When the condition of the machine is as shown in the

diagram at right, each cylinder’s maximum pushing
excavation force is obtained when the bucket cylinder
and link, arm cylinder and arm are at 90°.
When excavating, use this angle effectively to optimize

your work efficiency.
The range for excavating with the arm is from a 45°

angle away from the machine to a 30° angle toward the
machine.
There may be some differences depending on the

digging depth. Try to keep within the above range
rather than operating to the end of the cylinder stroke.
Ditching Work
Ditching work can be performed efficiently by attaching

a bucket which matches the digging operation and then
setting the tracks parallel to the line of the ditch to be
excavated.
To excavate a wide ditch, first dig both sides and then

finally remove the center portion.
Loading Work
In places where the swing angle is small, work

efficiency can be enhanced by locating the dump truck
in a place easily visible to the operator.
Loading dump trucks is easier and the loading capacity

is greater if the hydraulic excavator loads from the rear
of the dump truck rather than from the side.
Refill and Finishing Work
When refilling after excavation and when smoothing the

ground surface, use the blade.
Side Ditching Work
The machine can be used for side ditching in a confined

worksite by combining the swing and boom swing
operations.
Bucket Replacement
WARNING
• When pins are knocked in with a hammer, pieces of metal may fly and cause serious injury.
• When carrying out this operation, always wear goggles, hard hat, gloves, and other protective
equipment.
• When the bucket is removed, place it in a stable condition.
• If pins are hit with a strong force, there is a hazard that the pin may fly out and injure people in the
surrounding area. Make sure that there is no one in the surrounding area before starting the operation.
• When removing the pins, do not stand behind the bucket. In addition, be extremely careful not to put
your foot under the bucket while standing at the side for the work.
• When removing or inserting pins, be extremely careful not to get your fingers caught.
• Never insert your fingers into the pin holes when aligning the holes.
Stop the machine on a firm and flat surface and do the work. When performing joint work, appoint a leader
and follow that person's instructions and signals.
1. Place the bucket in contact with a flat surface.
REMARK
When removing the pins, place the bucket so that it
is in light contact with the ground. If the bucket is
lowered strongly to the ground, the resistance will
be increased and it will be difficult to remove the
pins.
NOTICE
After removing the pins, make sure that mud or
sand does not get on them. Dust seals are fitted at
both ends of the bushings, so be careful not to
damage them.
2. Remove the stopper bolts and nuts, then remove

pins (A) and (B), and remove the bucket.
3. Align the arm with holes (1) of the replacement
bucket and the link with holes (2), then insert
grease-coated pins (A) and (B) into hole (1) and
hole (2) respectively.
REMARK
When installing the bucket, the O-rings are easily
damaged, so fit the O-rings on the boss of the arm
end as shown in the diagram. When knocking the
pin, move the O-ring down to the regular groove.
4. Install the stopper bolts and nuts for each pin, then
grease the pin.
Parking Machine
WARNING
• Park the machine on firm, level ground. Avoid

parking the machine on slopes.
• If it is unavoidably necessary to park the machine
on a slope, put blocks under the tracks and dig the
backhoe into the ground surface to stop the
machine from moving.
• If the control levers are touched by accident, the
backhoe or machine may move suddenly, and this
may lead to a serious accident. Before standing up
from the operator's seat, always set the safety lock
lever securely to the LOCK position.
• Set the blade on the downhill side and lower it to
the ground.
1. Stop the machine. For details, see “Stopping

Machine” on page 108.
2. Set fuel control lever (1) to the low idle position to

lower the engine speed.
3. Lower the bucket horizontally until the bottom
touches the ground.
4. Lower the blade to the ground.
5. Set safety lock lever (2) in the LOCK position.
Machine Inspection After Daily Work

Check the engine coolant temperature (1), engine oil
pressure (2), and fuel level (3) on the machine monitor.
Locking
Always lock the following places.
1. Door of operator’s cab (machine equipped with

cab). Always remember to close the window.
2. Mud cover
3. Engine hood
4. Tool box cover (machine equipped with canopy)
5. Fuel tank filler port
REMARK
Use the starting switch key to open and close all
these places.
Rubber Tracks and Turf-Friendly Tracks

(Machine equipped with rubber shoe or turf-friendly tracks)
Rubber Tracks and Turf-friendly Tracks Information
Rubber tracks and turf-friendly tracks have excellent properties that are not found in steel tracks. However,
if they are used in the same way as steel shoes, full use cannot be made of their advantages.
Be sure to operate without straining the rubber tracks in a way that matches the condition of the jobsite and
the nature of the work.
Comparison Among Rubber Tracks
Rubber track Turf-friendly track
Little vibration Excellent Excellent

Smooth travel (No creaks) Excellent Good
Little noise Excellent Excellent
No damage to paved surface Excellent Excellent
Easy to handle Excellent Average
Easily damage Average Good
Strong drawbar pull Excellent Excellent
Considering the properties of the material used, rubber tracks and turf-friendly tracks offer various
advantages. However, their weak point is lack of strength. Therefore, it is important to understand the
advantages of rubber tracks and turf-friendly tracks, and to follow the precautions regarding handling and
prohibited work. This will extend the life of the rubber tracks and turf-friendly tracks and will enable the
machine to display the advantages of rubber tracks and turf-friendly tracks to the maximum. Before using
rubber tracks and turf-friendly tracks, always read “Using Rubber Tracks and Turf-Friendly Tracks” on
page 128.
Warranty for Rubber Tracks and Turf-Friendly Tracks
It is important to inspect and maintain the tracks at the correct tension. Furthermore, these shoes must not
be used near objects where they are likely to suffer damage, such as the corners of steel plates, U-shaped
ditch liners, blocks, on crushed rock or the sharp edges of rocks, iron beams, or scrap iron.
Any damage resulting from the customer's mistaken use of the machine shall not be included in the scope
of the warranty.
Using Rubber Tracks and Turf-Friendly Tracks
Prohibited Works
Do not carry out the following types of work.
• Carrying out operations and steering on crushed rock, extremely rough hard rock, steel beams, scrap
iron, or near the edges of steel plates will cause damage to the rubber tracks and turf-friendly tracks.
• In places such as river beds where there are large numbers of large and small boulders, the stones
may get caught and damage the rubber tracks and turf-friendly tracks or make the shoes come off. If
dozing operations are carried out when the shoes are slipping, this will reduce the life of the rubber
tracks and turf-friendly tracks.
• Be careful not to get oil, fuel, or chemical solvent on the rubber tracks and turf-friendly tracks. If such a
substance should get on the shoes, remove it immediately. Furthermore, do not travel on road
surfaces where oil has collected.
• When putting the machine into long-term storage (3 months or more), store the machine indoors
where it is protected from direct sunlight or rain.
• Do not use the machine in high-temperature areas, such as areas where there is burning wood, steel
plates that have been left under the hot sun, or places where asphalt has been laid.
• Do not move the machine with the crawler on one side raised using the backhoe. This will cause
damage to the rubber tracks and may cause the rubber tracks to come off.
• When the rubber parts of the turf-friendly tracks are so worn or broken that the head of the mounting
bolts are scratched, replace the shoe immediately. If the bolt heads are broken, the bolt cannot be
removed.
• When installing turf-friendly tracks, always install them to all links on both sides. If they are installed to
only one part of the links, their durability will be greatly reduced.
Long Life Operations
Be careful of the following points when carrying out work.
• Avoid carrying out counter-rotation turns on concrete surfaces. There is danger that the concrete
surface will scrape off the rubber from the shoe.
• Avoid making sudden changes in direction. This may cause premature wear or damage to the rubber
tracks and turf-friendly tracks.
• Avoid operating the steering when traveling over places where there is a big difference in height. When
traveling over obstacles or places where there is a difference in height, drive the machine at right
angles to the obstacle to prevent the shoes from coming off.
• If the machine has been raised using the bucket, lower it slowly.
• Avoid doing work with materials that produce oil when crushed (soy beans, corn, or remains of
vegetables squeezed for oil) or wash the machine after use.
• Avoid handling materials that will attack the adhesion of the steel core, such as salt, ammonium
sulfate, potassium chloride, potassium sulfate, or calcium superphosphate; or wash the machine after
use.
• The adhesion of the core will be attacked by salt, so avoid using the machine in coastal areas.
• When handling salt, sugar, wheat, or soy beans, if there is any deep cut in the rubber tracks and turf-
friendly tracks, these substances may get into the lugs or cut portion of the rubber. Always repair the
rubber before use.
• Do not carry out work that involves scraping against walls or concrete embankments.
• Rubber tracks and turf-friendly tracks slip extremely easily on snow or frozen roads. Be careful not to
slip when traveling or working on slopes.
• The properties of rubber tracks and turf-friendly tracks change when working in extremely cold places,
and this will reduce the life of the rubber tracks and turf-friendly tracks.
• Because of the properties of rubber, use the rubber tracks within a range of -25°C to +55°C (-13°F to
+131°F).
• Because of the properties of rubber, use the turf-friendly tracks within a range of -25°C to +65°C (-13°F
to +149°F).
• When carrying out bucket operations, be careful not to damage the rubber tracks and turf-friendly
tracks with the bucket.
Always maintain the rubber tracks at the proper tension to prevent them from coming off. If the tension is
low, the rubber tracks will come off under the following conditions. Even if the tension is correct, be
extremely careful when carrying out operations.
1. Avoid operating the steering when traveling over

curbs, rocks, or places where there is a big
difference in height (more than approx. 20 cm/8”).
When traveling over such objects, always travel at
right angles to the object.
2. When traveling in reverse up a slope, do not turn

when moving from flat ground onto the slope. If it is
necessary to turn on slopes, be sure to turn
gradually.
3. Avoid traveling along the edge of slopes or on
rough ground with the track on one side raised
(with the machine tilting at an angle of more than
approx. 10°) and with the track on the other side on
flat ground. To avoid damage to the rubber tracks
and turf-friendly tracks, travel with the tracks on
both sides on flat ground.
4. If the machine is operated as explained in 1 to 3

above, the rubber tracks are slackened. Do not
steer the machine in the positions shown in the
figure.
Mechanism of track shoe coming off track
1. When traveling over an obstacle, a gap is formed

between the track roller and the track shoe. In this
condition, the track shoe may come off.
2. Furthermore, if the machine travels in reverse, a

gap is formed between the track roller, idler, and
track shoe.
• When turning in a condition where the track shoe
cannot move to the side because of the object it is
passing over, or because of some other object.
• When the track shoe has moved out of alignment
and the idler or track roller are not aligned with the
core.
• If the machine travels in reverse in this condition,

the track shoe will come off.
• If the machine is turned in this condition, the track

shoe will come off.
Transportation
Transportation
When transporting the machine, observe all related laws and regulations, and be careful to ensure safety.
Transportation Procedure
As a basic rule, transport the machine by trailer. Select the trailer to match the weight and dimensions
given in “Specifications” on page 211. Note that the value for the weight and transportation dimensions
given in Specifications may differ according to the type of shoe or type of arm or other attachments.
Loading and Unloading with Trailer

WARNING
• When loading or unloading, always drive at low

speed and do not operate the travel boost pedal.
• When loading or unloading, run the engine at low
speed and operate slowly.
• When loading or unloading the machine, park the
trailer on a flat firm roadbed.
• Keep a fairly long distance between the road
shoulder and the machine.
• Use ramps with ample width, length, thickness, and
strength and install them at a maximum slope of
15°.
• When using piled soil, compact the piled soil fully
and prevent the slope face from collapsing.
• Remove the mud from the undercarriage to prevent
the machine from slipping to the side on the ramps.
• Remove any water, snow, grease, oil, or other
substances stuck to the ramps.
• Never change the direction of travel when on the ramps. There is danger that the machine may tip
over.
• If it is necessary to change direction, drive off the ramps to the ground or back on to the platform,
correct the direction, then drive on to the ramps again.
• It is dangerous to use the backhoe for the loading or unloading operation.
• Never operate any lever other than the travel lever on the ramps.
• The center of gravity of the machine will change suddenly at the joint between the ramps and the track
or trailer, and there is a hazard of the machine losing its balance. Travel slowly over this point.
• When swinging the upper structure on the trailer or truck, the machine is unstable, so pull in the
backhoe and swing slowly.
Transportation
• On machines with the cab specifications, always check that the sliding door is locked in position, both
when it is open and when it is closed. If the door is open or closed on the ramps or on the platform of
the trailer, there is danger that the
• Operating effort will suddenly changed. Do not open or close the door on the ramps or on trailer
platforms.
When loading or unloading, always use ramps or a platform and carry out the operation as follows.
Loading
1. Perform loading and unloading on firm, level ground only. Maintain a safe distance from the edge of a
road.
2. Properly apply the brakes on the trailer and put
detents under the tires to ensure that the trailer
does not move.
Then fix the ramps in line with the center of the
trailer and the machine. Be sure that the two sides
are on the same level. Make the slope of the ramps
a maximum of 15°. Set the distance between the
ramps to match the center of the tracks.
3. Run the engine at low speed.
4. When loading, set the backhoe at the front and the

blade at the rear, with the undercarriage and upper
structure set parallel.
5. Before moving onto the ramps, make sure that the
machine is positioned in a straight line with the
ramps and that the centerline of the machine
matches that of the trailer.
Align the direction of travel with the ramps and
travel slowly. Lower the backhoe as far as possible
without causing interference. When on the ramps,
operate only the travel lever. Do not operate any
other lever.
Transportation
6. Do not operate the accelerator pedal.
7. Stop the machine at the specified place, then swing

the upper structure slowly 180°.
8. Stop the machine at the specified position on the
trailer.
Transportation
Securing Machine
After placing the machine on the specified position of the trailer, secure it according to the following
procedure.
NOTICE
To prevent damage to the bucket cylinder during
transportation, fit a wooden block at one end of the
bucket cylinder to prevent it from touching the
floor.
1. Lower the blade.

2. Extend the bucket and arm cylinders fully, then
lower the boom slowly.
3. Stop the engine, then remove the key from the
starting switch.
4. Set the safety lock lever to the LOCK position
without fail.
5. Lock the sliding door (cab specification) and covers
with locks.
6. Put blocks under both ends of the tracks to prevent

the machine from moving during transportation and
tie the machine down securely with chains or wire
rope of suitable strength.
Be particularly careful to fix the machine in position
securely so that it does not slip to the side.
Transportation
Unloading
1. Perform loading and unloading on firm, level

ground only. Maintain a safe distance from the edge
of a road.
2. Properly apply the brakes on the trailer and put
detents under the tires to ensure that the trailer
does not move. Then fix the ramps in line with the
center of the trailer and the machine. Be sure that
the two sides are on the same level. Make the
slope of the ramps a maximum of 15°. Set the
distance between the ramps to match the center of
the tracks.
3. Remove the chains and wire ropes fastening the
machine.
4. Start the engine. Warm the engine up fully.
5. Set the safety lock lever to the FREE position.
6. Run the engine at low speed.

7. Raise the blade.
8. Raise the backhoe, align the direction of travel with

the ramp, and travel slowly.
Lower the backhoe as far as possible without
causing interference.
When on the ramps, operate only the travel lever.
Do not operate any other lever or pedal.
Transportation
9. Do not operate the accelerator pedal.
Lifting Machine
WARNING
• Never raise the machine with any worker on it.
• Always make sure that the wire rope used for lifting the machine is of ample strength for the weight of
the machine.
• Never lift the machine with the upper structure swung to the side. Swing the backhoe so that it is at the
sprocket end and set the undercarriage and upper structure parallel before lifting.
• When lifting, keep the machine horizontal.
• Never go under the machine when it is raised.
• Never try to lift the machine in any posture other than the posture given in the procedure below.
• There is a hazard that the machine may lose its balance.
NOTICE
• For the details on the machine weight, see the section of “Specifications” on page 211.
• The lifting procedure applies to machines with standard specifications.
• The method of lifting differs according to the attachments and options actually installed. In
such cases, please contact your Ditch Witch dealer for information.
Transportation
When lifting the machine, carry out the operation on flat ground as follows.
1. Start the engine, then swing the upper structure so

that the backhoe is at sprocket (1) end with the
track frame and upper structure set parallel.
2. When the boom swing has been operated to the left
or right, operate the boom swing pedal to set the
boom parallel to the track frame, then set the pedal
lock to the LOCK position.
3. Extend the bucket cylinder, arm cylinder, and boom
cylinder fully.
4. Raise the blade fully.
5. Operate the safety lock lever to the LOCK position.
6. Stop the engine, check that there is nothing around the operator’s compartment, then get off the
machine. For machines equipped with cab, close the cab door and front glass securely.
7. Install shackles to the lifting holes (2 places) on
both ends of the blade, then install the wire ropes.
8. Pass the wire rope through the bracket on the

boom (see diagram on right).
NOTICE
• Be sure to use the three brackets.
• Do not lift the machine with the boom or the
upper structure swung.
• Be careful not to get the hoses caught.
Cold Weather Operation
9. Set the lifting angle of the wire rope to 30° to 40°,
then lift the machine slowly.
10. After the machine comes off the ground, check the
hook condition and the lifting posture, and then lift
slowly.

Cold Weather Operation Information
If the temperature becomes low, it becomes difficult to start the engine, and the coolant may freeze, so do
as follows.
Fuel and Lubricants
Change to fuel and oil with low viscosity for all components. For details of the specified viscosity, see
“Lubricants, Fuel, and Coolant Specifications” on page 161.
Cooling System Coolant
WARNING
• Coolant is toxic. Be careful not to get it into your eyes or on your skin. If it should get into your eyes or
on your skin, wash it off with large amount of fresh water and see a doctor at once.
• When changing the coolant or when handling coolant that has been drained when repairing the
radiator, please contact your Ditch Witch dealer. Coolant is toxic, so do not let it flow into drainage
ditches or spray it on to the ground surface.
• Coolant is flammable, so do not bring any flame close. Do not smoke when handling coolant.
NOTICE
• Never use methanol, ethanol, or propanol-based coolant.
• Never use any water-leakage prevention agent or any coolant containing such an agent.
• Do not mix different types of coolant.
For details of the coolant mixture when changing the coolant, see “Clean Inside of Cooling System” on
page 172.
Use a Permanent Coolant (ethylene glycol mixed with corrosion inhibitor, antifoam agent, etc.) meeting the
standard requirements as shown below. With permanent coolant, no change of coolant is required for a
year. If it is doubtful that an available coolant meets the standard requirements, ask the supplier of that
coolant for information. Standard requirements for permanent coolant:
• SAE J1034
• FEDERAL STANDARD O-A-548D
REMARK
In areas where permanent coolant is not available, it is possible to use coolant whose main
component is ethylene glycol and does not contain any corrosion inhibitor. (Such coolant can be
used for the winter season only.) However, in such a case, the coolant must be changed twice a
year (spring and fall), so use permanent coolant as far as possible.
Battery
WARNING
• The battery generates flammable gas, so do not bring fire or sparks near the battery.
• Battery electrolyte is dangerous. If it gets in your eyes or on your skin, wash it off with a large amount
of water and consult a doctor.
• Battery electrolyte dissolves paint. If it gets on to the bodywork, wash it off immediately with water.
source. There is danger that the battery may explode.
• Battery electrolyte is toxic, so do not let it flow into drainage ditches or spray it on to the ground
surface.
When the ambient temperature drops, the capacity of the battery will also drop. If the battery charge ratio is
low, the battery electrolyte may freeze. Maintain the battery charge as close as possible to 100%, and
insulate it against cold temperature so that the machine can be started easily the next morning.
REMARK
Measure the specific gravity and calculate the rate of charge from the following conversion table.
Temperature (°C)
Charging Rate(%) 20 0 -10 -20
100 1.28 1.29 1.30 1.31
90 1.26 1.27 1.28 1.29
80 1.24 1.25 1.26 1.27
75 1.23 1.24 1.25 1.26
• As the battery capacity drops markedly in low temperatures, cover the battery or remove it from the
machine, keep it in a warm place, and install it again the next morning.
• If the electrolyte level is low, add distilled water in the morning before beginning work. Do not add the
water after the day's work so as to prevent fluid in the battery from freezing in the night.
Cab Heater in Cold Weather

If the ambient temperature drops, use the operator’s

cab heater. When using the heater, turn valve (1) on the
water manifold counterclockwise to open it.
When leaving the heater unused for a long time, turn

valve (1) clockwise to close it.
After Daily Work Completion
WARNING
Performing idle-running of the tracks is dangerous, so stay well away from the tracks.
To prevent mud, water, or the undercarriage from freezing and making it impossible for the machine to
move on the following morning, always observe the following precautions.
• Remove all the mud and water from the machine body. In particular, wipe the hydraulic cylinder rod
clean to prevent damage to the seal caused by mud or dirt on the rod surface getting inside the seal
together with drops of water.
• Park the machine on hard, dry ground. If this is impossible, park the machine on wooden boards. The
boards help protect the tracks from being frozen in soil and the machine can start next morning.
• Open the drain valve and drain any water collected in the fuel system to prevent it from freezing.
• After operation in water or mud, remove water from undercarriage as described below to extend
undercarriage service life.
1. Swing 90° with engine at low idle and bring the
backhoe to the side of the track.
2. Jack up the machine until the track is raised slightly
from the ground. Rotate the track under no load.
Repeat this procedure on both the left and right
sides.
Long-Term Storage
After Cold Weather Season

When season changes and the weather becomes warmer, do as follows.
• Replace the fuel and oil for all parts with oil of the viscosity specified. For details, see “Lubricants, Fuel,
and Coolant Specifications” on page 161.
• If for any reason permanent coolant cannot be used and an ethyl glycol base coolant (winter, one
season type) is used instead, or if no coolant is used, drain the cooling system completely, then clean
out the inside of the cooling system thoroughly and fill with fresh soft water.
Long-Term Storage
Before Storage
NOTICE
To protect the hydraulic cylinder piston rod while in
storage, keep the backhoe in the posture shown at
right. (This prevents rust from developing on the
piston rod.)
When putting the machine in storage for a long time, do as follows.
• Clean and wash all parts, then store the machine indoors. If the machine has to be stored outdoors,
select level ground and cover the machine with a sheet.
• Completely fill the fuel tank, lubricate and change the oil before storage.
• Apply a thin coat of grease to the metal surface of the hydraulic piston rods.
• Disconnect the negative terminals of the battery and cover it or remove it from the machine and store it
separately.
• Lock each control lever and pedal with the safety lock lever and pedal lock.
• Set the stop valve to the LOCK position on machines ready for attachments. Install the blind plugs to
the elbows.
• Set the selector valve on the machines which can install attachments to the “Crusher or general
attachment” position.
Long-Term Storage
During Storage
WARNING
If it is unavoidably necessary to carry out the rust-preventive operation while the machine is indoors, open
the doors and windows to improve ventilation and prevent gas poisoning.
Operate the engine and move the machine for a short distance once a month so that a new film of oil will
be coated over movable parts and component surfaces. At the same time, also charge the battery.
• For machines equipped with an air conditioner, run the air conditioner.
• Rotate the tracks.
After Storage
NOTICE
If the machine is to be used when the monthly rust prevention operation has not been carried out,
please contact your Ditch witch dealer.
When using the machine after long-term storage, do as follows before using it.
• Wipe off the grease from the hydraulic cylinder rods.

• Add oil and grease to all places.
• When a machine is stored for a long period, moisture in the air will get into the oil. Check the oil before
and after starting the engine. If there is water in the oil, change the oil.
• A plastic fuel tank is used, so never use trichloroethylene when washing it. Washing in
trichloroethylene will reduce the strength of the fuel tank.
Troubles and Actions

Running Out of Fuel
When starting the engine after running out of fuel, fill with fuel and bleed the air from the fuel system before
starting.
Phenomena That Are Not Failures

Note that the following phenomena are not failures:
• When the arm control lever is operated to the IN

position and the backhoe is lowered under no load
from a high position, the arm speed will drop
momentarily when the arm is more or less at the
vertical position.
• When the bucket control lever is operated to the

CURL position and the backhoe is lowered under
no load from a high position, the bucket speed will
drop momentarily when the bucket teeth are more
or less at the horizontal position.
• When starting or stopping the swing, noise will be
emitted from the brake valve.
• When going down a steep slope at low speed, a
noise will be emitted from the travel motor brake
valve.
Towing the Machine
WARNING
• When towing the machine, use a wire rope that has ample strength for the weight of the machine that
is being towed.
• Do not apply a sudden load to the wire rope.
If the machine sinks in mud and cannot get out under its
own power, or if the drawbar pull of the excavator is
being used to tow a heavy object, use a wire rope as
shown in the diagram on the right.
Places pieces of wood between the wire ropes and the

body to prevent the wire ropes from damaging the body.
Severe Job Conditions

• When digging in water, if the water gets on to the
backhoe mounting pins, add grease to bucket links
(A), (B), (C), (D) and (E) for each operation.
• When carrying out heavy duty digging and deep
digging operations, add grease to bucket links (A),
(B), (C), (D) and (E) before each operation.
After greasing, operate the bucket several times,
then add grease again.
Discharged Battery
WARNING
• When checking or handling the battery, stop the

engine and turn the starting switch key to the OFF
position.
• The battery generates hydrogen gas, so there is a
hazard of explosion. Do not bring lighted cigarettes
near the battery or do anything that will cause
sparks.
• Battery electrolyte is diluted sulphuric acid and it
will attack your clothes and skin. If it gets on your
clothes or on your skin, wash it immediately off with
large amount of water. If it gets in your eyes, wash it
out with fresh water and consult a doctor.
• When handling batteries, always wear protective
goggles and rubber gloves.
• When removing the battery, first disconnect the
cable from the ground (normally the negative (-)
terminal). When installing, install the positive (+)
terminal first.
• If a tool touches the positive terminal and the chassis, there is danger that it will cause a spark, so be
extremely careful.
• If the terminals are loose, there is danger that the defective contact may generate sparks that will
cause an explosion.
• When removing or installing the terminals, check which is the positive (+) terminal and which is the
negative (-) terminal.
Battery Removal and Installation
NOTICE
After securing the battery, check that it does not move. If it moves, tighten it again securely.
• Before removing the battery, remove the ground cable (normally connected to the negative (-)
terminal).
• If any tool touches between the positive terminal and the chassis, there is a hazard of sparks being
generated.
• When installing the battery, connect the ground cable last.
• When replacing the battery, fix the battery securely
with battery clamp (1).
Tightening torque for mounting nut (2):
Nut and clamp: 2.0 N·m (0.2 kg·m, 1.5 ft•lb)
Double nut: 27-34 N·m (2.8-3.5 kg·m, 19.9-25.1
ft•lb)
Battery Charges
When charging the battery, if the battery is not handled

correctly, there is a hazard that the battery may
explode. Always follow the instructions in this manual
and the instruction manual accompanying the charger,
and do as follows.
• Set the voltage of the charger to match the voltage

of the battery to be charged. If the voltage is not
selected correctly, the charger may overheat and
cause an explosion.
• Connect the positive (+) charger clip of the charger
to the positive (+) terminal of the battery, then
connect the negative (-) charger clip of the charger
to the negative (-) terminal of the battery. Be sure to
fix the clips securely.
• Set the charging current to 1/10 of the value of the rated battery capacity; when carrying out rapid
charging, set it to less than the rated battery capacity. If the charger current is too high, the electrolyte
will leak or dry up, and this may cause the battery to catch fire and explode.
source. There is a hazard that this will ignite the battery electrolyte and cause the battery to explode.
• Do not use or charge the battery if the battery electrolyte level is below the LOWER LEVEL line. This
may cause an explosion. Always check the battery electrolyte level periodically and add distilled water
to bring the electrolyte level to the UPPER LEVEL line.
Starting Engine With Jumper Cables
When starting the engine with a jumper cable, do as follows:
Connecting and Disconnecting Jumper Cables
WARNING
• When connecting the cables, never contact the

positive (+) and negative (-) terminals.
• When starting the engine with a jumper cable,
always wear safety glasses.
• Be careful not to let the normal machine and
problem machine contact each other. This prevents
sparks from generating near the battery which
could ignite the hydrogen gas given off by the
battery. If hydrogen gas explodes, it could cause
serious injury.
• Be careful not to make a mistake when connecting a jumper cable. In the last connection (to the upper
structure frame), a spark will be caused, so connect the cable to a spot as far away from the battery as
possible. (Avoid the attachment, however, because it is not a good conductor.)
• When removing the jumper cable, exercise good care so that the jumper cable clips may not contact
each other or the chassis.
NOTICE
• The size of the jumper cable and clip should be suitable for the battery size.
• Use the same capacity battery for both the normal machine and the problem machine.
• The starting system for this machine uses 12V. For the normal machine, select a machine
which also uses 12V.
• Make sure that the cables and clips are firmly connected.
• Connect securely with the clips.
• Check that the safety lock levers and parking brake levers of both machines are in the LOCK
position.
• Check that each lever is in the NEUTRAL position.
Jumper Cable Connection
Ensure that the starting switch of the normal machine

and problem machine are both at the OFF position.
Connect the jumper cable as follows, in the order of the

numbers marked in the diagram.
1. Connect one clip of jumper cable (A) to the positive

(+) terminal of the problem machine.
2. Connect the other clip of jumper cable (A) to the
positive (+) terminal of the normal machine.
3. Connect one clip of jumper cable (B) to the
negative (-) terminal of the normal machine.
4. Connect the other clip of jumper cable (B) to the
revolving frame of the problem machine.
Starting the Engine
WARNING
Always check that the safety lock lever is set to the LOCK position, regardless of whether the machine is
working normally or has failed. Check also that all the control levers are at the HOLD or neutral position.
1. Make sure the clips are firmly connected to the battery terminals.
2. Start the engine of the normal machine and keep it to run at high idle speed.
3. Turn the starting switch of the problem machine to the START position and start the engine. If the
engine doesn’t start at first, try again after 30 seconds or so.
Jumper Cable Disconnection
After the engine has started, disconnect the jumper

cables in the reverse of the order in which they were
connected.
1. Remove one clip of jumper cable (B) from the

revolving frame of the problem machine.
2. Remove the other clip of jumper cable (B) from the
negative (-) terminal of the normal machine.
3. Remove one clip of jumper cable (A) from the
positive (+) terminal of the normal machine.
4. Remove the other clip of jumper cable (A) from the
positive (+) terminal of the problem machine.
Other Trouble
Electrical System
• ( ): Always contact your Ditch Witch dealer when dealing with these items.
• In cases of abnormalities or causes which are not listed below, please contact your Ditch Witch dealer
for repairs.
Problem Main cause Remedy
Lamp does not glow brightly • Defective wiring • (Check, repair loose
even when the engine runs at terminals, disconnections)
high speed
• Defective adjustment of fan • Adjust fan belt tension, see
Lamp flickers while engine is belt tension EVERY 250 HOURS
running SERVICE
• Blown fuse • Replace
Charge level monitor does not • Defective alternator • (Replace)

go out even when engine is
• Defective wiring • (Check, repair)
running
Abnormal noise is generated • Defective alternator • (Replace)

from alternator
Starting motor does not turn • Defective wiring • (Check, repair)

when starting switch is turned to
• Insufficient battery charge • Charge
ON
• Blown fuse • Replace
Starting motor pinion repeatedly • Insufficient battery charge • Charge

moves in and out (makes rattling
sound)
Starting motor turns engine • Insufficient battery charge • Charge
sluggishly
• Defective starting motor • (Replace)
Starting motor disengages • Defective wiring • (Check, repair)

before engine starts
• Insufficient battery charge • Charge
Pre-heating monitor does not • Defective wiring • (Check, repair)

light
• Defective monitor • (Replace)
Oil pressure monitor does not • Defective monitor • (Replace)
light up when engine is stopped
• Defective oil pressure switch • (Replace)
(starting switch at ON position)
Chassis
for repairs.

Speed of travel, swing, boom, • Lack of hydraulic oil • Add oil to specified level,
arm, bucket is slow see CHECK BEFORE
STARTING
Pump generates abnormal noise • Clogged element in • Clean, see EVERY 2000
hydraulic tank strainer HOURS SERVICE
Excessive rise in hydraulic oil • Lack of hydraulic oil • Add oil to specified level,
temperature see CHECK BEFORE
STARTING
• Loose fan belt • Adjust fan belt tension, see
EVERY 250 HOURS
SERVICE
Track comes off • Track too loose • Adjust track tension, see
WHEN REQUIRED
Abnormal wear of sprocket
Engine
for repairs.

Engine oil pressure monitor • Engine oil pan oil level is low • Add oil specified level, see
lights up (sucking in air) CHECK BEFORE
STARTING
• Clogged oil filter cartridge • Replace cartridge, see
EVERY 250 HOURS
SERVICE
• Defective tightening of oil • (Check, repair)
pipe joint, oil leakage from
damaged part
• Defective engine oil • (Replace sensor)
pressure sensor
Steam is emitted from top part of • Coolant level low, coolant • Add coolant, repair, see
radiator (pressure valve) leakage CHECK BEFORE
STARTING
• Loose fan belt • Adjust fan belt tension, see
EVERY 250 HOURS
SERVICE
• Dirt or scale accumulated in • Change coolant, clean
cooling system inside of cooling system,
see WHEN REQUIRED
Red range on engine coolant
• Clogged radiator fin or • Clean or repair, see EVERY
temperature gauge lights up
damaged fin 500 HOURS SERVICE
• Defective thermostat • (Replace thermostat)
• Loose radiator filler cap • Tighten cap or replace
(high altitude operation) packing
• Defective coolant level • (Replace sensor)
sensor
Even when engine has been • Defective thermostat • (Replace thermostat)

operated for a long time, white
range of engine coolant
temperature gauge lights up
Engine does not start when • Lack of fuel • Add fuel, see CHECK
starting motor is turned BEFORE STARTING
• Air in fuel system • Repair place where air is
sucked in, see EVERY 500
HOURS SERVICE
• Water in fuel system • Drain water from system,
see WHEN REQUIRED and
CHECK BEFORE
STARTING
• Defective fuel injection • (Replace pump or nozzle)
pump or nozzle
• Starting motor cranks • See ELECTRICAL SYSTEM
engine sluggishly
• Engine pre-heating monitor • See ELECTRICAL SYSTEM
does not light up
• Defective compression - • (Adjust valve clearance)
defective valve clearance
Exhaust gas is white or blue • Too much oil in oil pan • Add oil specified level, see
CHECK BEFORE
STARTING
• Improper fuel • Change to specified fuel
Exhaust gas occasionally turns • Clogged air cleaner element • Clean or replace, see
black WHEN REQUIRED
• Defective nozzle
• (Replace nozzles)
• Defective compression
• (See defective compression
above)
Combustion noise occasionally • Defective nozzle • (Replace nozzle)

makes breathing sound
Abnormal noise generated • Low grade fuel being used • Change to specified fuel
(combustion or mechanical)
• Overheating • See red range of engine
coolant temperature gauge
lights up as above
• Damage inside muffler • Replace muffler
• Excessive valve clearance • (Adjust valve clearance)
MX45 Operator’s Manual Maintenance - 155
Maintenance Information
Maintenance
44
Do not carry out any inspection and maintenance operation that is not found in this manual.
Service Meter Reading
Check the service meter reading every day to see if the time has come for any necessary maintenance to
be carried out.
Genuine Ditch Witch Replacement Parts
Use genuine Ditch Witch replacement parts specified in the parts manual.
Genuine Lubricants
Use specified oils and grease. Choose oils and grease with proper viscosities specified for ambient
temperature.
Windshield Washer Fluid
Use automobile window washer fluid and keep foreign materials out of it.
Fresh and Clean Lubricants
Use clean oil and grease. Also, keep the containers of the oil and grease clean. Keep foreign materials
away from oil and grease.
Check Drained Oil and Used Filter
After oil is changed or filters are replaced, check the old oil and filters for metal particles and foreign
materials. If large quantity of metal particles or foreign materials are found, always report to the person in
charge and carry out suitable action.
Fuel Strainer
Do not remove the strainer from the filler port when adding fuel.
Maintenance - 156 MX45 Operator’s Manual
Welding Instructions
• Turn off the engine starting switch.

• Do not apply more than 200V continuously.
• Connect grounding cable within 1 m (3.3’) from the area to be welded. If grounding cable is connected
near instruments, connectors, etc., the instruments may have troubles.
• If a seal or bearing happen to come between the welding part and grounding point, change the
grounding point to avoid such parts.
• Do not use the area around the attachment pins or the hydraulic cylinders as the grounding point.
Do Not Drop Things Inside Machine
• When opening inspection windows or the oil filler port of the tank to carry out inspection, be careful not
to drop nuts, bolts, or tools inside the machine.
If such things are dropped inside the machine, it will cause damage and malfunction of the machine
and will lead to failure. If you drop anything inside the machine, always remove it immediately.
• Do not put unnecessary things in your pockets. Carry only things which are necessary for inspection.
Dusty Jobsite
When working at dusty worksites, do as follows:
• Inspect the air cleaner clogging monitor frequently to see if the air cleaner is clogged. Clean the air
cleaner element at a shorter interval than specified.
• Clean the radiator core frequently to avoid clogging.
• Clean and replace the fuel filter frequently.
• Clean electrical components, especially the starting motor and alternator, to avoid accumulation of
dust.
• When inspecting or changing the oil, move the machine to a place that is free of dust to prevent dirt
from getting into the oil.
Avoid Mixing Lubricants
If a different type of oil has to be added, drain the old oil and replace all the oil with the new type of oil.
Never mix different kinds of oil.
Cover on Right Side of the Machine
If the cover on the right side of the machine is fully opened and the boom is swung to the right, there is
danger that the boom may hit the cover and break it. If the boom must be swung to the right with the cover
open, set the cover so that it is half-open.
Locking the Inspection Covers
If inspection or maintenance has to be carried out with the inspection cover open, lock it securely in
position with the lock bar. If inspection or maintenance is carried out with the inspection cover not locked
into position, there is a hazard that it may be suddenly blown shut by the wind and cause injury to the
worker.
Hydraulic System - Air Bleeding
After repairing or replacing the hydraulic equipment or after removing the hydraulic hoses, it is necessary
to bleed the air from the circuit. For details, see “Bleeding Air from Hydraulic System” on page 190.
Hydraulic Hose Installation
• When removing parts at locations where there are O-rings or gasket seals, clean the mounting surface
and replace with new parts. When doing this, be careful not to forget to assemble the O-rings and
gaskets.
• When installing the hoses, do not twist them or bend them into loops with a small radius. This will
cause damage to the hose and markedly reduce its service life.
Checks After Inspection and Maintenance Works
If you forget to carry out the checks after inspection and maintenance, unexpected problems may occur,
and this may lead to serious injury or property damage. Always do as follows.
Checks after operation (with engine stopped)
• Have any inspection and maintenance points been forgotten?

• Have all inspection and maintenance items been carried out correctly?
• Have any tools or parts been dropped inside the machine? It is particularly dangerous if parts are
dropped inside the machine and get caught in the lever linkage mechanism.
• Is there any leakage of coolant or oil? Have all the bolts been tightened?
Checks when operating engine
• For details of the checks when operating the engine, see “Two Workers for Maintenance When Engine
is Running” on page 46 and pay careful attention to safety.
• Are the inspection and maintenance items working properly?
• Is there any leakage of fuel or oil when the engine speed is raised?
Lubricants, Coolant, and Filters

Handling Oil, Fuel, and Coolant
Oil
• Oil is used in the engine and attachments under extremely severe conditions (high temperature, high
pressure) and deteriorates with use.
Always use oil that matches the grade and temperature for use given in the operator’s manual.
Even if the oil is not dirty, always change the oil after the specified interval.
• Oil corresponds to blood in the human body, so always be careful when handling it to prevent any
impurities (water, metal particles, dirt, etc.) from getting in. The majority of problems with machines are
caused by the entry of such impurities.
Take particular care not to let any impurities get in when storing or adding oil.
• Never mix oils of different grades or brands.
• Always add the specified amount of oil. Having too much oil or too little oil are both causes of
problems.
• If the oil in the attachment is not clear, there is probably water or air getting into the circuit. In such
cases, please contact your Ditch Witch dealer.
• When changing the oil, always replace the related filters at the same time.
• We recommend you have an analysis made of the oil periodically to check the condition of the
machine. For those who wish to use this service, please contact your Ditch Witch dealer.
Fuel
• The fuel pump is a precision instrument, and if fuel containing water or dirt is used, it cannot work
properly.
• Be extremely careful not to let impurities get in when storing or adding fuel.
• Always use the fuel specified in the operator’s manual.
Fuel may congeal depending on the temperature when it is used (particularly in low temperature below
-15°C/5°F). It is necessary to change for the fuel that is suitable for the temperature.
• To prevent the moisture in the air from condensing and forming water inside the fuel tank, always fill
the fuel tank after completing the day's work.
• Before starting the engine, or when 10 minutes have passed after adding fuel, drain the sediment and
water from the fuel tank.
• If the engine runs out of fuel, or if the filters have been replaced, it is necessary to bleed the air from
the fuel system.
• If there is any foreign material in the fuel tank, wash the tank and fuel system.
Cooling System Coolant
• River water contains large amount of calcium and other impurities, so if it is used, scale will stick to the
engine and radiator, and this will cause defective heat exchange and overheating.
• Do not use water that is not suitable for drinking.
• When using coolant, always observe the precautions given in the operator’s manual.
• Ditch Witch machines are supplied with Komatsu original coolant when the machine is shipped. This
coolant is effective in preventing corrosion of the cooling system. The coolant can be used
continuously for two years or 4000 hours.
Coolant is flammable, so be extremely careful not to expose it to flame or fire.
• The proportion of coolant to water differs according to the ambient temperature. For details of the
mixing proportions, see “Clean Inside of Cooling System” on page 172.
• If the engine overheats, wait for the engine to cool before adding coolant.
• If the coolant level is low, it will cause overheating and will also cause problems with corrosion from the
air in the coolant.
Grease
• Grease is used to prevent twisting and noise at the joints.

• The zerks not included in the Maintenance section are zerks used when overhauling, so they do not
need grease. If any part becomes stiff or generates noise after being used for a long time, grease it.
• Always wipe off all of the old grease that is pushed out when greasing. Be particularly careful to wipe
off the old grease in places where sand or dirt sticking in the grease would cause wear of the rotating
parts.
Oil and Fuel Storage
• Keep indoors to prevent any water, dirt, or other impurities from getting in.
• When keeping drum cans for a long period, put the drum on its side so that the filler port of the drum
can is at the side to prevent moisture from being sucked in.
If drum cans have to be stored outside, cover them with a waterproof sheet or take other measures to
protect them.
• To prevent any change in quality during long-term storage, be sure to use in the order of first in-first out
(use the oldest oil or fuel first).
Filters
• Filters are extremely important safety parts. They prevent impurities in the fuel and air circuits from
entering important equipment and causing problems. Replace all filters periodically.
However, when working in severe conditions, replace the filters at shorter intervals according to the oil
and fuel (sulfur content) being used.
• Never try to clean the filters (cartridge type) and use them again. Always replace with new filters.
• When replacing oil filters, check if any metal particles are affixed to the old filter. If any metal particles
are found, please contact your Ditch Witch dealer.
• Do not open packs of spare filters until just before they are to be used.
• Always use genuine Ditch Witch filters.
Electric System Maintenance

• It is extremely dangerous if the electrical equipment becomes wet or the covering of the wiring is
damaged. This will cause an electrical short and may lead to malfunction of the machine. Do not wash
the inside of the operator's cab with water. When washing the machine, be careful not to let water get
into the electrical components.
• Service relating to the electric system is check of fan belt tension, check for damage or wear in the fan
belt, and check battery fluid level.
• Never install any electric components other than those specified by The Charles Machine Works, Inc.
• External electro-magnetic interference may cause malfunction of the control system controller, so
before installing a radio receiver or other wireless equipment, please contact your Ditch Witch dealer.
• When working at the seashore, carefully clean the electric system to prevent corrosion.
• When installing electrical equipment, connect it to an independent power source connector. Do not
connect the optional power source to the fuse, starting switch, or battery relay.
Lubricants, Fuel, and Coolant Specifications

Proper Selection
Engine oil Final drive Hydraulic Fuel tank Cooling

pan case (each) system system
Capacity Model
Specified Liter 8.6 1.0 68 60 7.5
gal 2.27 0.26 17.79 15.85 1.98

Refill Liter 8.0 1.0 33 - -
gal 2.11 0.26 8.72 - -

REMARK
• When fuel sulphur content is less than 0.5%, change oil in the oil pan according to the
procedures described in this manual.
• Change oil according to the following table if fuel sulphur content is above 0.5%.
Fuel sulphur content Change interval of oil in

engine oil pan
0.5 to 1.0% 1/2 of regular interval
Above 1.0% 1/4 of regular interval
• When starting the engine with an ambient temperature of lower than 0°C (32°F), be sure to use
engine oil of SAE10W, SAE10W-30 and SAE15W-40, even though the ambient temperature goes
up to 10°C (50°F) more or less during the day.
• Use API classification CD as engine oil and if API classification CC, reduce the engine oil
change interval to half.
• There is no problem if single grade oil is mixed with multigrade oil (SAE10W-30, 15W-40), but
be sure to add single grade oil that matches the temperature range in the table.
• We recommend oil which has been specifically formulated and approved for use in engine and
hydraulic attachment applications.
• Specified capacity: Total amount of oil including oil for components and oil in hoses.
• Refill capacity: Amount of oil needed to refill system during normal inspection and
maintenance.
ASTM: American Society of Testing and Material
SAE: Society of Automotive Engineers
API: American Petroleum Institute
No. Supplier Engine Oil Gear Oil Grease Anti-freeze

Coolant
[CD or CE] SAE10W, [GL-4 or GL-5] [Lithium-Base]
30, 40; 10W30, SAE80, 90, 140 NLGI No.2 [Ethylene Glycol
15W40 (The 15W40 Base]
oil marked * is CE.) Permanent Type
1 KOMATSU EO10-CD GO90 G2-LI AF-ACL

EO30-CD GO140 G2-LI-S AF-PTL
EO10-30CD AF-PT (Winter, one
EO15-40CD season type)
2 AGIP Diesel sigma S Rotra MP GR MU/EP -

super diesel multi-
grade
*Sigma turbo
3 AMOCO *Amoco 300 Multi-purpose gear oil PYKON premium -

grease
4 ARCO *Arcofleet S3 pius Arco HD gear oil Litholine HEP 2 -

Arco EP moly D
5 BP Vanellus C3 Gear oil EP Energrease LS-EP2 coolant

Hypogear EP
6 CALTEX *RPM delo 400 Universal thuban Marfak all purpose 2 AF engine coolant
RPM delo 450 Universal thuban EP Ultra-duty grease 2
7 CASTROL *Turbomax EP MS3 Anti-freeze

*RX super EPX Spheerol EPL2
CRD Hypoy
Hypoy B
Hypoy C
8 CHEVRON *Delo 400 Universal gear Ultra-duty grease 2 -
9 CONOCO *Fleet motor oil Universal gear Super-sta grease -

lubricant
10 ELF Multiperformance 3C - Tranself EP Glacelf

Performance 3C Tranself EP type 2
11 EXXON Essolube D3 Gear oil GP Beacon EP2 All season coolant

(ESSO) *Essolube XD-3 Gear oil GX
*Essolube XD-3 Extra
*Esso heavy duty
Exxon heavy duty
12 GULF Super duty motor oil Multi-purpose gear Gulfcrown EP2 Antifeeze and
*Super duty plus lubricant Gulfcrown EP special coolant
13 MOBIL Delvac 1300 Mobilube GX Mobilux EP2 -

*Delvac super Mobilube HD Mobilgease 77
10W-30, 15W-40 Mobilgrease special
14 PENNZOIL *Supreme duty Multi-purpose 4092 Multi-purpose white Anti-freeze and

fleet motor oil Multi-purpose 4140 grease 705 summer coolant
707L White-bearing
grease
15 PETROFINE FINA kappa TD FINA potonic N FINA marson EPL2 FINA tamidor
FINA potonic NE
No. Supplier Engine Oil Gear Oil Grease Anti-freeze

Coolant
[CD or CE] SAE10W, [GL-4 or GL-5] [Lithium-Base]
30, 40; 10W30, SAE80, 90, 140 NLGI No.2 [Ethylene Glycol
15W40 (The 15W40 Base]
oil marked * is CE.) Permanent Type
16 SHELL Rimura X Spirax EP Albania EP grease -

Spirax heavy duty
17 SUN - Sunoco GL5 Sunoco ultra prestige Sunoco coolant

gear oil 2EP and summer coolant
Sun prestige 742
18 TEXACO *Ursa super plus Multigear Multifak EP2 Coda 2055 startex
Ursa premium Starplex 2 coolant
19 TOTAL Rubia S Total EP Multis EP2 Antigal/coolant

*Rubia X Total Transmission
TM
20 UNION *Guardol MP gear lube LS Unoba EP -
21 VEEDOL *Turbostar Multigear - coolant

*Diesel star Multigear B
MDC Multigear C
Tightening Torque Specifications

Tightening Torque List
CAUTION
• If nuts, bolts, or other parts are not tightened to the specified torque, it will cause looseness or damage
to the tightened parts, and this will cause failure of the machine or problems with operation.
• Always pay careful attention when tightening parts.
Bolts
Unless otherwise specified, tighten the metric nuts and

bolts to the torque shown in the table below.
If it is necessary to replace any nut or bolt, always use a

genuine Ditch Witch part of the same size as the part
that was replaced.
Thread Width Tightening torque

diameter across
of bolt flats (b) Target value Service limit
(a) (mm) (mm) N•m kgf•m lb•ft N•m kgf•m lb•ft
6 10 13.2 1.35 9.8 11.8-14.7 1.2-1.5 8.7-10.8
8 13 31 3.2 23.1 27-34 2.8-3.5 20.3-25.3
10 17 66 6.7 48.5 59-74 6.0-7.5 43.4-54.2
12 19 113 11.5 83.2 98-123 10.0-12.5 72.3-90.4
14 22 177 18 130.2 157-196 16.0-20.0 115.7-144.7
16 24 279 28.5 206.1 245-309 25.0-31.5 180.8-227.8

18 27 382 39 282.1 343-425 35.0-43.5 253.2-314.6
20 30 549 56 405.0 490-608 50.0-62.0 361.7-448.4
22 32 745 76 549.7 662-829 67.5-84.5 488.2-611.2
24 36 927 94.5 683.5 824-1030 84.0-105.0 607.6-759.5
27 41 1320 135.0 976.5 1180-1470 120.0-150.0 868.0-1085.0

30 46 1720 175.0 1265.8 1520-1910 155.0-195.0 1121.1-1410.4
33 50 2210 225.0 1627.4 1960-2450 200.0-250.0 1446.6-1808.3
36 55 2750 280.0 2025.2 2450-3040 250.0-310.0 1808.3-2242.2
39 60 3280 335.0 2423.1 2890-3630 295.0-370.0 2133.7-2676.2
Hydraulic Hoses
Thread Width Tightening torque

diameter across
of bolt flats (b) Target value Service limit
(a) (mm) (mm) N•m kgf•m lb•ft N•m kgf•m lb•ft
10 14 14.7 1.5 10.8 12.7 - 16.7 1.3 - 1.7 9.4 - 12.3
14 19 29.4 3.0 21.7 27.5 - 39.2 2.8 - 4.0 20.3 - 28.9
18 24 78.5 8.0 57.9 58.8 - 98.1 6.0 - 10.0 43.4 - 72.3
22 27 117.7 12.0 86.6 88.3 - 137.3 9.0 - 14.0 65.1 - 101.3
24 32 147.1 15.0 108.5 117.7 - 176.5 12.0 - 18.0 86.8 - 130.2
30 36 215.7 22.0 159.1 176.5 - 245.2 18.0 - 25.0 130.2 - 180.8
33 41 255.0 26.0 188.1 215.7 - 284.4 22.0 - 29.0 159.1 - 209.8

Maintenance Schedule
If the machine is equipped with a hydraulic breaker, the maintenance schedule for some parts will be
different. For details, see “Maintenance Interval for Hydraulic Breaker” on page 168 to confirm the correct
maintenance schedule when carrying out maintenance.
Initial 250 Hour Maintenance (Only After the First 250 Hours) 169
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

• Check, Clean and Replace Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
• Clean Inside of Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
• Clean Water Separator Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
• Drain Water and Sediment from Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
• Check and Tighten Track Shoe Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
• Check and Adjust Track Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
• Check Rubber Tracks or Turf-Friendly Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
• Check and Adjust Rubber Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
• Replace Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
• Check Window Washer Fluid Level, Add Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
• Check, Clean and Lubricate Cab Slide Door Rail and Roller . . . . . . . . . . . . . . . . . . . . . . . . 189
• Bleeding Air from Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Checks Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Every 100 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 192

• Lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

• Replace Engine Oil in Engine Oil Pan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
• Replace Hydraulic Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
• Check and Adjust Cooling Fan Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
• Check Level of Battery Electrolyte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

• Replace Engine Oil Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
• Replace Fuel Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
• Check Oil Level in Final Drive Case, Add Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
• Lubricating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
• Clean and Inspect Radiator Fins and Oil Cooler Fins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Every 1000 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 206

• Change Oil in Final Drive Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
• Check Engine Valve Clearances, Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Every 2000 Hours Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 207

• Change Oil in Hydraulic Tank, Clean Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
• Check Alternator, Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Maintenance Interval for Hydraulic Breaker

For machine equipped with a hydraulic breaker, the hydraulic oil deteriorates faster than for normal bucket
digging operations, so set the maintenance intervals as follows.
• Replace hydraulic filter element.

On a new machine, replace the element after the
first 100 to 150 hours, then carry out further
replacement of the element according to the table
on the right.
• Change oil in hydraulic tank.
Change the oil according to the table on the right.
Maintenance Procedure
Initial 250 Hour Maintenance (Only After the First 250 Hours)
Carry out the following maintenance only after the first 250 hours.
• Replace fuel filter element.

• Replace engine oil filter cartridge.
For details of the method of replacing or maintaining, see “Check Level of Battery Electrolyte” on page 197.
When Required
Check, Clean, and Replace Air Cleaner Element
WARNING
• If inspection, cleaning, or maintenance is carried out with the engine running, dirt will get into the
engine and the engine will suffer damage. Always stop the engine before carrying out these
operations.
• When using compressed air, there is danger that dirt may be blown around and cause serious injury.
Always use safety glasses, dust mask, and other protective equipment.
Checking
Whenever the red piston in dust indicator (1) appears,

clean the air cleaner element.
NOTICE
• Do not clean the air cleaner element before the
red piston in dust indicator (1) appears.
• If the air cleaner element is cleaned frequently
before the red piston in the dust indicator
appears, the air cleaner cannot provide the
proper performance and the cleaning efficiency
is lowered.
Clean/Replace Air Cleaner Element
1. Open the engine hood, remove clip (2), then

remove cover (3).
2. Take out element (4) and cover the air connector at

the end of the air cleaner body with a clean cloth or
tape.
3. Clean the interior of the air cleaner body, cover (3)
and evacuator valve (5).
4. Direct dry compressed air (max. 0.69 MPa/7 kgf/

cm2, 99.4 psi) from the inside of the outer element
along its folds. Then below with air along the folds
from the outside, and finally blow again from the
inside.
• Replace any element which has been cleaned
5 times repeatedly or used throughout a year.
• Replace element when the dust indicator red
piston appears soon after installing the cleaned
element even though it has not been cleaned 6
times.
5. If small holes or thinner parts are found on the
element when it is checked by shining a light
through it after cleaning, replace the element.
OTICE
When cleaning the element, do not hit or beat it
against anything. Do not use an element whose
folds, gasket or seal are damaged.
6. Remove the cloth or adhesive tape used to cover

the air connector inside the air cleaner body.
7. Install cleaned element (4) or a new element.
8. Set the arrow mark on cover at the top, install to the

air cleaner body, then secure with clip.
9. Press the dust indicator button to return the red

piston to its original position.
Clean Inside of Cooling System
WARNING
• Immediately after the engine is stopped, the coolant is at a high temperature and the radiator is under
high internal pressure. If the cap is removed to drain the coolant in this condition, there is a hazard of
burns. Wait for the temperature to go down, then turn the cap slowly to release the pressure before
removing it.
• Cleaning is carried out with the engine running. When standing up or leaving the operator's seat, set
the safety lock lever to the LOCK position.
• For details of starting the engine, see “Before Starting Engine” on page 86 and “Starting Engine” on
page 98.
• Never stand behind the machine when the engine is running.
Clean the inside of the cooling system, change the coolant, and replace the corrosion resistor according to
the table below.
Kind of coolant Cleaning inside of cooling Adding corrosion resistor

system and changing coolant agent KI
Permanent type coolant Every year (autumn) or every Every 1000 hours and when
(All season type) 2000 hours, whichever comes cleaning the inside of the cooling
first system and when changing
coolant
Non-permanent type coolant Every 6 months (drain coolant in
containing ethylene glycol spring, add coolant in autumn)
(winter, one season type)
When not using coolant Every 6 months or every 1000

hours, whichever comes first
Stop the machine on level ground when cleaning or changing the coolant.
Use a permanent type of coolant. If, for some reason, it is impossible to use permanent type coolant, use a
coolant containing ethylene glycol.
Super Coolant (AF-ACL) has an anti-corrosion effect as well as an coolant effect.
The ratio of coolant to water depends on the ambient temperature, but to obtain the corrosion resistance
effect, a minimum ratio of 30% by volume is necessary.
In areas where the water is hard, always add corrosion resistor agent KI. One packet of corrosion resistor
agent contains 100 g (0.22 lb). The standard density of the mixture should be 7g/L (0.065 oz/gal).
When deciding the ratio of coolant to water, check the lowest temperature in the past, and decide from the
mixing rate table given below. It is actually better to estimate a temperature about 10°C (50°F) lower when
deciding the mixing rate.
Mixing rate of water and coolant
Min. atmospheric °C Above -10 -15 -20 -25

temperature
°F Above 14 5 -4 -13
Amount of coolant liters 2.3 2.7 3.1 3.5
gal 0.61 0.71 0.82 0.92
Amount of water liters 5.2 4.8 4.4 4.0

gal 1.37 1.27 1.16 1.06
WARNING
• Coolant is flammable, so keep it away from flame.
• Coolant is toxic. When removing the drain plug, be careful not to get water containing coolant on you.
If it gets in your eyes, flush your eyes with large amount of fresh water and see a doctor at once.
Use city water for the coolant. If river water, well water, or other such water supply must be used, contact
your Ditch Witch dealer.
We recommend use of a coolant density gauge to control the mixing proportions.
• Prepare a container to catch drained coolant with a minimum 5.6 L (1.48 gal) capacity.
• Prepare a coolant inlet hose.
1. Open the cover at the right side of the machine.

2. Check that the coolant temperature has gone down
enough to make it possible to touch the radiator
cap surface by hand, then turn radiator cap (1)
slowly until it contacts the stopper to release the
pressure.
3. Following this, push radiator cap (1), turn it until it
contacts the stopper, then remove it.
4. Remove cover (2) at the rear right under the
machine.
5. Set container to catch the coolant under drain valve

(3) and drain plug of cylinder block.
6. Open drain valve (3) to drain the water. Remove
drain plug to drain the water.
7. After draining the water, close drain valve (3) and
drain plug, and add water. When the radiator is full,
start the engine and run at low idle. Raise the water
temperature to above 90°C (194°F) and run for
approx. 10 minutes.
8. Stop the engine, then open drain valve (3) and
remove the drain plug to drain the water.
9. After draining the water, clean the radiator with detergent. For the cleaning method, follow the
detergent instructions.
10. Close drain valve (3), wrap the drain plug with sealing tape, then close it.
11. Decide the proportions of coolant and water according to the table for the mixing rate of water and
coolant.
12. After the engine warms up, check that each gauge and caution lamp are in normal condition. If any
abnormality is found, carry out adjustment or repairs.
Operate the machine under a light load until the engine water temperature gauge (2) points to the
white range (monitor panel spec.) or the green range (gauge panel spec.).
To remove the air in the coolant, run the engine for 5 minutes at low idle, then for another 5 minutes at
high idle. (While doing this, leave the radiator cap removed.)
13. Drain the coolant inside sub-tank (4), clean the
inside of the sub-tank, then fill again with coolant to
a point midway between the FULL and LOW marks.
14. Stop the engine. About 3 minutes later, supply city
water up to the water filler, then close radiator cap.
Clean Water Separator Element
WARNING
Do not bring any fire or flame close.
• Prepare the filter wrench for fuel filter.

1. Open inspection cover (1) on the left side of the
machine and set handle (2) of the filter inside to the
CLOSED position (a).
2. Using a filter wrench, loosen ring (3), then remove
element cup (4) and take out element (5). Be
careful not to lose red ring (6) inside the case.
3. Wash element cup (4) and element (5) in diesel oil
or flushing oil.
4. After washing, install element (5).
5. Insert a red ring (6) into element cover (4), fill with
fuel, install to the filter holder, then tighten ring (3).
6. Set handle (2) to the OPEN position (b).
7. After completing the washing of the water
separator, bleed the air.
Drain Water and Sediment from Fuel Tank
NOTICE
Never use trichlene for washing the inside of the tank. Use diesel fuel only.
Carry out this procedure before operating the machine as a daily maintenance.
Carry out this procedure before operating the machine.
• Prepare a container to catch the fuel that is drained.

1. Swing the upper structure so that inspection cover
(1) is between the tracks.
2. Open the inspection cover (1).
3. Open drain valve (2) and drain the sediment and
water accumulated at the bottom together with the
fuel. When doing this, be careful not to get fuel on
yourself.
4. When only clean fuel comes out, close drain valve
(2).
5. Close the inspection cover.
Check and Tighten Track Shoe Bolts

(Machine equipped with turf-friendly track)
If the machine is used with track shoe bolts (1) loose,

they will break, so tighten any loose bolts immediately.
Method for Further Tightening of Turf-Friendly

Track
After tightening to a tightening torque of 137 ± 19.6 N·m

(14 ± 2 kgf·m, 101.3 ± 14.5 ft•lb), check that the nut and
shoe are in tight contact with the link mating surface.
Order for Tightening
Tighten the bolts in the order shown in the diagram on

the right. After tightening, check that the nut and shoe
are in close contact with the link mating surface.
Check and Adjust Track Tension

(Machine equipped with turf-friendly track)
The wear of the pins and bushings on the undercarriage will vary with the working conditions and type of
soil, so inspect the track tension frequently in order to maintain the standard tension.
Stop the machine on firm, level ground when carrying out the inspection and maintenance.
Checking
1. Run the engine at low idle, move the machine

forward a distance equal to the length of track on
ground, then stop the machine.
2. Choose wooden block (3) that will reach from idler
(1) to carrier roller (2), then place it on top of the
track.
3. Measure the maximum deflection between the top
surface of the track and the bottom surface of the
wooden block.
• Standard deflection: deflection “a” should be
10-30 mm (0.4-1.2”).
If the track tension is not at the standard value, adjust it in the following manner.
Adjustment
WARNING
There is danger of plug (1) flying out under the high

internal pressure of the grease. Never loosen plug (1)
more than 1 turn.
Never loosen any part other than plug (1). Never put
your face in the mounting direction of plug (1).
If the track tension cannot be loosened with the

procedure given here, please contact your Ditch Witch
dealer.
Increasing Track Tension
Prepare a grease gun.
1. Pump in grease through grease fitting (2) with a

grease pump.
2. To check that the track tension is correct, run the
engine at low idle, move the machine forward a
distance equal to the length of track on ground,
then stop the machine.
3. Check the track tension again, and if the tension is
not correct, adjust it again.
4. Continue to pump in grease until dimension S

becomes zero (0). If the tension is still loose, the
pin and bushing are excessively worn, so they must
be either turned or replaced. Please contact your
Ditch Witch dealer for repairs.
Loosening Track Tension
WARNING
It is extremely dangerous to release the grease by any method except the procedure given below. If the
track tension is not relieved by this procedure, please contact your Ditch Witch dealer for repairs.
1. Loosen plug (1) gradually to release the grease.

2. When loosening plug (1), turn it a maximum of one
turn.
3. If the grease does not come out smoothly, move the
machine forward and backward a short distance.
4. Tighten plug (1).
6. Check the track tension again, and if the tension is
not correct, adjust it again.
Check Rubber Tracks or Turf-Friendly Tracks
If the rubber tracks or turf-friendly tracks are in the following condition, they must be repaired or replaced,
so please contact your Ditch Witch dealer for repairs or replacement.
Lug Height
• If lug height “a” is reduced by wear, the drawbar pull

will drop.
If “a” is less than 5 mm (0.2”), replace with a new
part.
• If the lug wears and the steel cord inside the track
is exposed for two links or more, replace with a new
part.
Rubber Track Steel Cord Cuts
If more than half of the steel cord layer on one side is

cut, replace with a new part.
Rubber Track Core Separations
If the rubber core has separated at one place or more,

replace with a new part.
Rubber Track Tension
If the rubber track is still slack even when grease is pumped in, replace with a new part or replace the seal
inside the cylinder.
If the track tension can only be increased to a level where the rubber track may come off, there may be not
only elongation of the rubber track but also damage to the grease cylinder.
Rubber Track Cracks
If the cracks between the rubber track lugs increase to

a size of approx. 60 mm (2.36”) the rubber track must
be repaired. Even if the crack is small and short, if the
steel cord can be seen inside, carry out repairs
immediately.
If the length is less than 30 mm (1.18”) or the depth of

the crack is less than 10 mm (0.39”), there is no
particular need to carry out repairs.
When making judgement whether to replace, repair, or continue using rubber track and turf-friendly track,
please contact your Ditch Witch dealer.
Check and Adjust Rubber Track Tension
The wear of the rubber track will vary with the work conditions and type of soil, so inspect the wear and
track tension whenever necessary. Stop the machine on firm, level ground when carrying out the
inspection and maintenance.
In particular, on new machines or after new tracks have been installed and the tension has been set to the
specified value, the track tension will become loose in the first 5 to 30 hours when the machine has been
used for a certain amount of repeated travel. If the track tension is adjusted frequently until the initial
loosening no longer occurs, this will prevent the shoes from coming off due to insufficient track tension.
If operations are carried out when the rubber track is loose, the track will come off and it will cause
premature wear of the core.
Checking
1. Run the engine at low idle, move the machine

forward a distance equal to the length of track on
ground, then stop the machine.
2. Choose wooden block (3) that will reach from idler
(1) to carrier roller (2), then place it on top of the
track.
3. Measure the maximum deflection between the top
surface of the rubber track and the bottom surface
of the wooden block.
• Standard deflection: deflection “a” should be 1-
3 mm (0.039-0.118”).
If the track tension is not at the standard value, adjust it in the following manner.
Adjustment
WARNING
There is danger of the plug flying out under the high

internal pressure of the grease. When loosening plug
(1), never loosen it more than one turn.
Never loosen any part other than plug (1). Never put
your face in line with the mount of plug (1).
If the rubber track tension is not relieved by this

procedure, please contact your Ditch Witch dealer.
Increasing Track Tension
NOTICE
The standard value is low, so be careful not to tighten the rubber track too much.
1. Pump in grease through grease fitting (2) with a

grease pump.
3. Check the rubber track tension again, and if the
tension is not correct, adjust it again.
4. If the tension is still low after supplied grease, the
rubber track needs to be replaced or the seal in the
cylinder needs to be replaced. Ask your Ditch Witch
dealer for replacement.
Loosening Track Tension
WARNING
It is extremely dangerous to release the grease by any method except the procedure given below. If the
track tension is not relieved by this procedure, please contact your Ditch Witch dealer.
1. Loosen plug (1) gradually to release the grease.

2. When loosening plug (1), turn it a maximum of one
turn.
3. If the grease does not come out smoothly, move the
machine forwards and backwards a short distance.
4. Tighten plug (1).
6. Check the rubber track tension again, and if the
tension is not correct, adjust it again.
Replace Bucket Teeth
WARNING
• It is dangerous if the attachment moves by mistake
when the teeth are being replaced.
• Set the attachment in a stable condition, then stop
the engine and set the safety lock lever securely to
the LOCK position.
• The pins can be knocked out only with strong force,
so there is a hazard that the pin may fly out. Check
that there is no one in the surrounding area.
• There is a hazard that fragments will fly during the
replacement work, so always wear protective
equipment like safety glasses and gloves.
Replace the bucket teeth before the adapter starts to wear.
1. To make it possible to knock out the pin of tooth (1),

set the bottom surface of the bucket on a block,
check that the attachment is in a stable condition,
then set the safety lock lever to the LOCK position.
Set so that the bottom face of the bucket is
horizontal.
2. Use a hammer and drift to knock out lock pin (2). (If
the drift is set against rubber pin lock (3) when it is
hit, the rubber pin lock may break. Set it against the
back of the pin.)
3. After removing lock pin (2) and rubber pin lock (3), check them.
If lock pins and rubber pin locks with the following defects are used, the teeth may come off the bucket.
Replace them with new ones.
• The lock pin is too short.
• The rubber of the rubber pin lock is torn, and

the steel balls may come out.
• The steel balls are buried when they are

pressed by hand.
4. Clean the surface of adapter (4) and remove the soil.

5. Use your hand or a hammer to push rubber pin lock
(3) into the hole of the adapter.
When doing this, be careful that the rubber pin lock
does not fly out from the adapter surface.
6. Clean the inside of tooth (1), then install it to adapter (4). If there is mud affixed to it or if there are
protrusions, the teeth will not enter the adapter properly, and there will not be proper contact at the
mating portion.
7. Fit tooth (1) to adapter (4), and confirm that when
the pointer is pressed strongly, the rear face of the
hole for the pin of the tooth is at the same level as
the rear face of the hole for the pin of the adapter.
If the rear face of the hole for the pin of tooth (1) is
protruding to the front from the rear face of the pin
hole for adapter (4), do not try to knock the pin in.
There is something preventing tooth (1) from
entering adapter (4) fully, so remove the
obstruction. When tooth (1) enters adapter (4) fully,
knock in lock pin (2).
8. Insert lock pin (2) in the hole of the tooth and hit it
until its top is the same level as the surface of teeth
(1).
9. After replacing a bucket tooth, always check the
following.
• After the lock pin has been knocked in
completely, check that it is secured by the point
and surface.
• Lightly hit lock pin (2) in the reverse direction
from which it was hit in.
• Lightly hit the tip of the point from above and
below, and hit its sides from right and left.
• Confirm that rubber pin lock (3) and lock pin (2)
are set as shown in the figure.
The life of the tooth can be lengthened and the frequency of its replacement can be reduced by turning it
upside down so that it will wear evenly.
Replace the rubber pin lock and locking pin at the same time as replacing the teeth. This makes it possible
to prevent the teeth from falling out.
Check Window Washer Fluid Level, Add Fluid

If there is air in the window washer fluid, check the level

of the fluid in window washer tank. Add automobile
window washer fluid if necessary.
When adding fluid, be careful not to let any dust get in.
Mixture Ratio of Pure Washer Fluid and Water
The proportion differs according to the ambient temperature, so dilute the washer fluid with water to the
following proportions before adding.
Area, season Proportions Freezing temperature
Normal Washer fluid 1/3: -10°C

water 2/3 (14°F)
Winter in cold area Washer fluid 1/2: -20°C

water 1/2 (-4°F)
Winter in extremely Pure washer fluid -30°C

cold area (-22°F)
There are two types depending on the freezing temperature:
-10°C (14°F) (general use) and -30°C (-22°F) (cold area use), so select according to the area and season.
Check, Clean and Lubricate Cab Slide Door Rail and Roller
(Machine equipped with operator’s cab)
Checking
When opening or closing the slide door, if it is clogged

with mud and does not move freely, clean and supply
grease to roller (2) and rail (1) of the slide door.
Cleaning
1. Open and close the door, and use a brush to

remove any dirt from rail (1).
2. Use a cloth to wipe off any dirt from rail (1).
Greasing
NOTICE
Do not use high-viscosity oil for the lubricant. Use
grease only.
1. Spray rail (1) and roller (2) thoroughly with

lubricant.
2. After spraying with lubricant, slide the door and
check that the door opens and closes smoothly. If
the movement is not smooth, contact your Ditch
Witch dealer for repair.
Bleeding Air from Hydraulic System
NOTICE
If the pump is operated without filling the pump case with hydraulic oil, there is danger that the
pump may be prematurely damaged. Be sure to bleed the air completely.
1. Bleeding air from piston pump

• Remove the oil filler cap from the hydraulic oil
tank.
• Open cover (1) at left side of machine.
• Loosen air bleeder (2) and confirm that oil
oozes through it (that all air has been bled.)
• After bleeding air, tighten the air bleeder.
• Tightening torque: 8.83 ± 0.98 N·m (0.9 ± 0.1
kg·m, 6.5 ± 0.7 ft•lb)
• Tighten the oil filler cap of the hydraulic oil tank.
NOTICE
If the engine is run at high speed immediately after
startup or a cylinder is pushed up to its stroke end,
air taken inside the cylinder may cause damage to
the piston packing.
2. Start the engine. For details, see “Starting Engine”

on page 98. Run the engine at low idle for 10
minutes, then do as follows.
3. Bleeding air from cylinders
• Run the engine at low idle, and extend and retract each cylinder 4 to 5 times, taking care so that a
cylinder may not be brought up to its stroke end. (Stop the cylinder approx. 100 mm (3.9”) short of
its stroke end)
• Next, operate each cylinder 3 to 4 times to the end of its stroke.
• Finally, operate each cylinder 4 to 5 times to the end of its stroke to completely remove the air.
NOTICE
• If the method of bleeding the air from the attachment itself is specified by the manufacturer,
bleed the air according to the specified procedure.
• After completing the air bleeding operation, stop the engine and leave the machine for 5
minutes before starting operations. This will remove the air bubbles in the oil inside the
hydraulic cylinders.
• Check that there is no leakage of oil and wipe off any oil that has been spilled.
4. Bleeding air from attachment (when installed)

If a breaker or other attachment has been installed, run the engine at low idle and operate the
attachment pedal repeatedly (approx. 10 times) until the air has been bled from the attachment circuit.
Check Before Starting

For details of the following items, see “Checks Before Starting” on page 87.
• Check coolant level, add coolant

• Check oil level in engine oil pan, add oil
• Check fuel level, add fuel
• Check oil level in hydraulic tank, add oil
• Check dust indicator
• Check, water separator
• Check electric wiring
• Check function of horn
Every 100 Hours Maintenance
WARNING
Do not swing the upper structure while greasing the swing pinion.
Lubricating
NOTICE
• For the first 100 hours on new machines where the parts are settling in, carry out greasing
every ten hours.
• After digging operations under water, be sure to grease the pins which were submerged.
1. Set the machine to the greasing position shown on

the right diagram, lower the attachment to the
ground, then stop the engine.
2. Using a grease pump, pump in grease through the
grease fittings shown by arrows.
3. After greasing, wipe off any old grease that was
pushed out.
(1) Swing pinion (1 point)
When lubricating the swing pinion, turn the chassis

little by little and apply grease through the grease
fitting.
(2) Swing circle (1 point)
(3) Boom swing cylinder foot pin (1 point)
(4) Bucket cylinder rod end (1 point)
(5) Link coupling pin (1 point)
(6) Bucket - Link coupling pin (1 point)
(7) Arm - Bucket coupling pin (1 point)
(8) Arm - Link coupling pin (1 point)


Replace Engine Oil in Engine Oil Pan
WARNING
The parts and oil are at high temperature immediately after the engine is stopped and may cause serious
• Engine oil pan capacity: 8 L (2.11 gal)

1. Set a container to catch the oil immediately under
the drain plug (P) at the bottom of the machine.
2. Remove drain plug (P) slowly to avoid getting oil on
yourself, and drain the oil.
3. Check the drained oil, and if there are excessive
metal particles or foreign material, please contact
4. Install drain plug (P).
5. Add engine oil through oil filler (F) up to between

the H and L level on dipstick (G).
6. Run engine at low idle for a while, then stop the
engine and confirm that the oil level is between the
H and L lines.
Replace Hydraulic Filter Element
WARNING
• The parts and oil are at high temperature after the engine is stopped and may cause burns. Wait for
• When the oil filler cap is removed, oil may spurt out, so turn the cap slowly to release the pressure
before removing the cap.
NOTICE
If the machine is equipped with a hydraulic breaker, the hydraulic oil will deteriorate much faster
than during normal bucket operations. For details, see “Maintenance Interval for Hydraulic
Breaker” on page 168 when carrying out maintenance.
1. Open cover at the right side of the machine.

2. Remove the cap from oil filler (F), and release the
internal pressure.
3. Loosen 3 bolts, then remove cover (2). When doing
this, cover (2) may fly up under force of the spring
(3), so hold the cover down when removing the
bolts.
4. After removing spring (3) and valve (4), take out
element (5).
5. Clean the removed parts in diesel oil.
6. Install the new element in the place where old
element (5) was installed.
Check the O-ring fitted to cover (2), and if it is
scratched or damaged, replace it with a new O-ring.
7. Set valve (4) and spring (3) on top of the element.
8. Set cover (2) in position, push it down by hand, and
install the cover (2) with the mounting bolts.
inside of the tank.
10. Close cover.
Check and Adjust Cooling Fan Belt Tension
Checking
The belt should deflect approx. 5-6 mm (0.197-0.236”)

when pressed with finger force of approx. 58.8 N (6 kgf)
at a point midway between the alternator pulley and fan
pulley (a).
Adjustment
• Prepare a pinch bar.

• Prepare a wooden block.
1. Remove cover (1) on the inside of the hydraulic
tank.
2. Remove alternator cover (2).
3. Insert a bar between alternator (3) and the cylinder

block to fix alternator (3) in position. When fixing
alternator (3) in position, insert a wooden block
between bar and alternator (3) to prevent any
damage to the alternator.
4. Loosen alternator fixing bolt (4) and adjust bolt (5).
5. Using a bar, move alternator (3) toward the front of
the machine to adjust the belt tension so that the
deflection is approx. 5-6 mm (0.197-0.236”)
(approx. 58.5 N/6 kgf), then tighten adjustment bolt
(5).
6. Tighten mounting bolt (4).
NOTICE
The V-belt of a machine equipped with an air conditioner is usually subjected to more load than a
machine without one. As a result, it is prone to generate a slipping or squeaking sound. Check the
V-belt without fail. Check each pulley for damage, wear of the V-groove, and wear of the V-belt. In
particular, be sure to check that the V-belt is not touching the bottom of the V-groove. If the belt is
stretched and there is no allowance for adjustment, or if it is cut or cracked, please contact your
Ditch Witch dealer for replacement.
7. Install alternator cover (2) and cover (1) on the inside of the hydraulic tank.
Check Level of Battery Electrolyte
Carry out this check before operating the machine.
WARNING
• Do not use the battery if the battery electrolyte level is below the LOWER LEVEL line. This will
accelerate deterioration of the inside of the battery and reduce the service life of the battery. In
addition, it may also cause an explosion.
• The battery generates flammable gas and there is danger of explosion, so do not bring fire or sparks
near the battery.
• Battery electrolyte is dangerous. If it gets in your eyes or on your skin, wash it off with a large amount
of water and consult a doctor.
• When adding distilled water to the battery, do not allow the battery electrolyte to go above the UPPER
LEVEL line. If the electrolyte level is too high, it may leak and cause damage to the paint surface or
corrode other parts.
NOTICE
When adding distilled water in cold weather, add it before starting operations in the morning to
prevent the electrolyte from freezing.
Inspect the battery electrolyte level at least once a month and follow the basic safety procedures given
below.
When Checking Electrolyte Level from Side of Battery
If it is possible to check the electrolyte level from the side of the battery, check as follows.

2. Use a wet cloth to clean the area around the
electrolyte level lines and check that the electrolyte
level is between the UPPER LEVEL (U.L.) and
LOWER LEVEL (L.L.) lines.
If the battery is wiped with a dry cloth, static
electricity may cause a fire or explosion.
3. If the electrolyte level is below the midway point
between the U.L. and L.L. lines, remove cap (1)
and add distilled water to the U.L. line.
4. After adding distilled water, tighten cap (1) securely.
REMARK
If distilled water is added to above the U.L. line, use
a pipette to lower the level to the U.L. line.
Neutralize the removed fluid with baking soda
(sodium bicarbonate), then flush it away with a
large amount of water or consult your Ditch Witch
dealer or battery maker.
When It Is Impossible to Check Electrolyte Level from Side of Battery
If it is impossible to check the electrolyte level from the side of the battery, or there is no display of the
UPPER LEVEL line on the side of the battery, check as follows.

2. Remove cap (1) at the top of the battery, look
through the water filler port, and check the
electrolyte surface. If the electrolyte does not reach
the sleeve, add distilled water so that the level
reaches the bottom of the sleeve (UPPER LEVEL
line) without fail.
Use the diagram below for reference, and check if the electrolyte reaches the bottom of the sleeve.
3. After adding distilled water, tighten cap (1) securely.
REMARK
If distilled water is added to above the bottom of the sleeve, use a pipette to lower the level to the
bottom of the sleeve. Neutralize the removed fluid with baking soda (sodium bicarbonate), then
flush it away with a large amount of water or consult your Ditch Witch dealer or battery maker.
When It Is Possible to Use Indicator to Check Electrolyte Level
If it is possible to use an indicator to check the electrolyte level, follow the instructions given.

Maintenance for every 100 and 250 hours should be carried out at the same time.
Replace Engine Oil Filter Cartridge
WARNING
The parts and oil are at high temperature immediately after the engine is stopped, and may cause serious
• Change oil in engine oil pan should be carried out at the same time.
• Filter wrench
1. Drain the engine oil. For details, see “Replace Engine Oil in Engine Oil Pan” on page 193.
2. Using a filter wrench, turn filter cartridge (1)
counterclockwise to remove it.
3. Clean the filter holder, coat the steel surface of the
new filter cartridge with clean engine oil (or coat it
thinly with grease), then install it.
REMARK
• Confirm that no remnants of old packing still
adhere to the filter holder as this may result in
oil leakage.
4. When installing, tighten until the packing surface contacts the seal surface of the filter holder, then
tighten it up 1/2 to 3/4 of a turn.
5. After replacing the filter cartridge, add engine oil through oil filler port (F) so that the oil level is between
the H and L marks on dipstick (G).
6. Run the engine at low idle for a while, then stop the engine and confirm that the oil level is between the
H and L lines.
Replace Fuel Filter Element
WARNING
• Engine is at high temperature immediately after the machine has been operated. Wait for engine to
cool down before replacing the filter.
• Do not bring fire or sparks near the fuel.
• Prepare a filter wrench for fuel filter element.

• Prepare a container to catch the oil.
1. Place a container under the filter element to catch

the oil.
2. Close valve (1) at the top of the filter.
3. Loosen ring (2) with a filter wrench, then remove
element cup (3) and take out element (4).
4. Wash element cup (3) in diesel oil or in a cleaning
oil and install a new element.
5. Fill the element cup with fuel, then install filter
holder.
6. When replacing a fuel filter element, replace the
filter O-ring at the same time.
7. Open valve (1) at the top of the filter.
8. Set fuel control lever to the low idle position.
9. After replacing the fuel filter element, bleed the air.
Check Oil Level in Final Drive Case, Add Oil
WARNING
• The oil is at high temperature immediately after the machine has been operated. Wait for the oil to cool
down before starting the operation.
• If there is still pressure remaining inside the case, the oil or plug may fly out.
• Loosen the plug slowly to release the pressure.
• Prepare a container to catch drained oil.

• Prepare a hexagon wrench.
1. Set so that plug (G) is at the top, with plug (G) and
plug (P) perpendicular to the ground.
2. Set the container to catch oil under plug (P).
3. Remove plug (G) with a hexagonal wrench. Oil
level should be near the bottom of the plug hole
(G).
4. If the oil is insufficient, remove plug (F) with a
hexagonal wrench, then add oil through plug (F),
until oil flows out of level plug hole (G).
5. After checking the oil level, install plugs (F) and (G).
Lubricating
NOTICE
• For the first 100 hours on new machines where the parts are settling in, carry out greasing
every ten hours.
• After digging operations under water, be sure to grease the pins which were submerged.
• Prepare a grease gun.

1. Set the machine to the greasing position shown on
the right diagram, lower the backhoe to the ground,
then stop the engine.
pushed out.
(1) Blade cylinder foot pin (1 point)
(2) Blade cylinder rod end (1 point)
(3) Blade foot pin (2 points)
(4) Boom swing bracket pin (2 points)
(5) Boom swing cylinder rod end pin (1 point)
(6) Boom foot pin (2 points)
(7) Boom cylinder foot pin (2 points)

(8) Boom cylinder rod end (1point)
(9) Arm cylinder foot pin (1 point)
(10) Arm cylinder rod end (1point)
(11) Boom - Arm coupling pin (1 point)
(12) Bucket cylinder foot pin (1 point)

Clean and Inspect Radiator Fins and Oil Cooler Fins
WARNING
If compressed air, high-pressure water, or steam hit your body directly, or they cause dirt or dust to be
blown up, there is a hazard of serious injury. Always use safety glasses, dust mask, or other protective
equipment.
NOTICE
• When using compressed air, keep the air nozzle at a distance to prevent damage to the fins.
Especially for the aftercooler, blow the air from 300 mm (11.8”) or more, and at a 45 degree
angle.
• To prevent damage to the fins, apply compressed air from an appropriate distance. Damaged
fins may cause water leakage or overheating. On dusty sites, check the fins daily, regardless of
the maintenance interval.
1. Open the engine hood and cover.

2. Remove cover (1).
3. Use compressed air, steam, or water to blow off the

mud, dirt, or leaves clogging the radiator fins or oil
cooler fins (2).

Maintenance for every 100, 250 and 500 hours should be carried out at the same time.
Change Oil in Final Drive Case
WARNING
• The parts and oil are at high temperature immediately after the engine is stopped, and may cause
serious burns. Wait for the temperature to go down before starting the operation.
• If there is still pressure remaining inside the case, the oil or plug may fly out. Loosen the plug slowly to
release the pressure.
• Refill capacity: 1.0 L (0.26 gal each)

• Prepare a hexagon wrench
1. Set so that plug (G) is at the top, with plug (G) and
plug (P) perpendicular to the ground.
2. Set container to catch oil under plug (P).
3. Remove plugs (P), (G) and (F) with hexagonal
wrench to drain the oil.
4. Tighten plug (P).
5. Add oil through the hole of plug (F) up to the refill
level.
6. After the oil flows out of the hole plug (G), install
plugs (G) and (F).
Check Engine Valve Clearance, Adjust
As special tool is required for removing and adjusting the parts, see your Ditch Witch dealer for service.

Maintenance for every 100, 250, 500 and 1000 hours should be carried out at the same time.
Change Oil in Hydraulic Tank, Clean Strainer
WARNING
• The parts and oil are at high temperature after the engine is stopped and may cause burns. Wait for
• When the oil filler cap is removed, oil may spurt out, so turn the cap slowly to release the pressure
before removing the cap.
• Refill capacity: 33 L (8.71 gal)

• Prepare a handle (for the socket wrench).
1. Swing the upper structure so that the drain plug
under the hydraulic tank will be between both
tracks.
2. Retract the arm and bucket cylinders, then lower

the boom and put the teeth in contact with the
ground.
3. Lower the blade to the ground.

4. Set the safety lock lever to the LOCK position and
stop the engine.
5. Open cover (1) at right side of the machine, then
remove the cap of oil filler (F).
6. Set a container under the drain plug (P) on the

underside of the machine body. Remove the drain
plug (P) with the handle to drain oil. Check the O-
ring fitted to plug (P). If they have any flaw, replace
them. After draining the oil, tighten drain plug (P).
Take care not to get oil on yourself when you
remove drain plug (P).
7. Loosen hose clamp (3) and remove hose (4).

Remove bolt (5) and strainer (6).
8. Remove any dirt stuck to strainer (6), then wash it
in clean diesel oil or flushing oil. If strainer (6) is
damaged, replace it with a new part.
9. Fix strainer (6) with bolt (5), and insert and fix hose
(4) with hose clamp (3).
10. Add the specified amount of new and clean engine
oil (for hydraulic system) through oil filler port (F).
Check that the oil level is between H and L on the
sight gauge.
inside of the tank.
NOTICE
Be sure to pressurize the hydraulic tank. If it is not
pressurized, the pump will suck in air, and this will
adversely affect the equipment.
12. After replacing the oil, set each control lever to the
neutral position and run the engine idle at a low
speed for 2 to 3 minutes, then start the normal
work.
Check Alternator, Starting Motor
The brush may be worn or the bearing may have run out of grease. Contact your Ditch Witch dealer for
inspection or repair.
If the engine is started frequently, carry out inspection every 1000 hours.
MX45 Operator’s Manual Specifications - 211
Specifications
General Rubber tracks Turf-friendly tracks
Operating canopy specified 4670 kg (10,297 lb) 4820 kg (10,628 lb)

Weight
cab specified 4760 kg (10,496 lb) 4910 kg (10,827 lb)
Bucket capacity 0.16 m3 (0.21 cu yd)
Name of engine Komatsu 4D88E-3HB diesel engine
Engine power 28.32 kW (38 hp) @ 2500 rpm
A Overall length 5.3 m (17 ft 5 in) 5.3 m (17 ft 5 in)
B Overall canopy specified 2.6 m (8 ft 5 in) 2.7 m (8 ft 6 in)

height
cab specified 2.6 m (8 ft 6 in) 2.7 m (8 ft 7 in)
C Overall width 2 m (6 ft 5 in) 2 m (6 ft 5 in)
D Track width 400 mm (1 ft 4 in) 400 mm (1 ft 4 in)
E Radius of upper structure 1.1 m (3 ft 6 in) 1.1 m (3 ft 6 in)
F Length of track 2.5 m (8 ft 1 in) 2.5 m (8 ft 2 in)
G Tumbler center distance 1.9 m (6 ft 4 in) 1.9 m (6 ft 3 in)
Min. ground clearance 320 mm (1 ft 1 in) 315 mm (1 ft 0 in)

Travel speed (low/high) 2.8 km/h (1.7 mph)/4.6 km/h (2.9 mph)
Continuous swing speed 9.0 rpm

Specifications - 212 MX45 Operator’s Manual
Working Ranges Measurement
A Max. digging reach 5.9 m (19 ft 3 in)
B Max. digging depth 3.6 m (11 ft 10 in)
C Max. digging height 5.3 m (17 ft 5 in)
D Max. vertical wall depth 2.9 m (9 ft 5 in)
E Max. dumping height 3.7 m (12 ft 1 in)
F Max. reach at ground level 5.8 m (18 ft 10 in)

G Max. blade lifting height 430 mm (1 ft 5 in)
H Max. blade lowering depth 330 mm (1 ft 1 in)

MX45 Operator’s Manual Attachments and Options - 213
Attachments and Options
Chapter Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
• Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
• Attachment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Bucket with Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

• Hook Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
• Prohibited Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

• Control Panel and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
• Air Conditioner Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
• Air Conditioner Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Defroster Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

• Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
Machine Ready for Attachment . . . . . . . . . . . . . . . . . . . . . . . . . 228

• Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
• Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
• Attachment Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
• Long-term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Changing Machine Control Pattern . . . . . . . . . . . . . . . . . . . . . . 235

• Control Pattern Change Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
• Machine Control Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Telescopic Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

• Extension and Retraction of Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
• Precautions in Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
• Maintenance Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
• Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Attachments and Options - 214 MX45 Operator’s Manual
Power Angle, Power Tilt Blade . . . . . . . . . . . . . . . . . . . . . . . . . . 245

• Blade Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
• Every 100 Hours Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
• Every 500 Hours Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
• Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Attachment Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

• Attachment Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
Recommended Attachment Operations . . . . . . . . . . . . . . . . . . . 250

• Hydraulic Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
56
General Information
General Information
Safety First
If attachments or options other than those authorized by The Charles Machine Works, Inc. are installed,
this will not only affect the life of the machine, but will also cause problems with safety.
When installing attachments not listed in this operator’s manual, contact your Ditch Witch dealer first.
If you do not contact your Ditch Witch dealer, we cannot accept any responsibility for any accidents or
failures.
WARNING
General precautions
• Read the instruction manual for the attachment thoroughly, and do not use this attachment unless you
are sure that you have understood the guide completely.
• If you lose the instruction manual, always ask the manufacturer or your Ditch Witch dealer for a new
copy.
• Depending on the attachment, install the necessary front guard to the machine.
• Depending on the attachment, the impact noise may make it difficult for fellow workers to transmit
instructions for the operation. Before starting operation, designate a leader and determine the signals
to be used.
• Do not carry out swinging operations to the side with a heavy load on the attachment. This is
particularly dangerous on slopes.
• Compared with a machine equipped with a bucket, a machine equipped with a breaker has a heavy
load at the front of the attachment and is unstable. To avoid a hazard of tipping over, do not carry out
operations with the attachment swung to the side.
• When an attachment is installed, the swing range and center of gravity of the machine are different,
and the machine may move in an unexpected way. Be sure that you understand the condition of the
machine properly.
• Before starting operations, set up a fence around the machine to prevent people from entering. Never
operate the machine when there are people near the machine.
• To prevent serious accidents caused by misoperation, do not put your foot on the pedal except when
operating the pedal.
General Information
WARNING
Precautions for removal and installation operations
When removing or installing the attachments, obey the following precautions and take care to ensure
safety during the operation.
• Carry out the removal and installation operation on a flat, firm ground surface.
• When the operation is carried out by two or more workers, determine the signals and follow these
during the operation.
• When carrying heavy objects (more than 25 kg or 55 lb), use a crane.
• When removing heavy parts, always support the part before removing it.
• When lifting heavy parts with a crane, always pay careful attention to the position of the center of
gravity.
• It is dangerous to carry out operations with the load kept suspended. Always set the load on a stand,
and check that it is safe.
• When removing or installing attachments, make sure that it is in a stable condition and will not fall over.
• Never go under a load suspended from a crane. Always stand in a position that is safe even if the load
should fall.
NOTICE
• Qualifications are required to operate a crane. Never allow the crane to be operated by an
unqualified person.
• For details of removal and installation operations, contact your Ditch Witch dealer.
General Information
Attachment Installation
WARNING
Long or heavy attachments cause the machine to have
poor stability, so there is danger of the machine losing
its balance and tipping over when traveling down steep
hills or when swinging on slopes.
Never do any of the following. They are extremely

dangerous.
• Traveling downhill with the attachment raised

• Traveling across slopes
• Swinging upper structure on slopes
• If heavy-load attachment is installed, there will be
excessive overrun when swinging (the distance
from operating to stop the swing to the point where
the swing stops completely), so there is danger of
mistaking the distance and hitting other objects.
Allow a margin to the stopping point when
operating.
In addition, the hydraulic drift (the gradual
downward movement caused by the weight of the
attachment when the attachment is stopped in a
raised condition) will also increase.
• If the correct procedure is not used when installing
the boom and arm, it may lead to serious damage.
Please consult your Ditch Witch dealer.
• When long attachment is installed, the working
range will suddenly become larger, so there is
danger of mistaking the distance and hitting other
objects. Allow an ample margin between the
attachment and surrounding obstacles when
operating.
Bucket with Hook
Bucket with Hook

Hook Condition
Check that there is no damage to the hook, stopper, or hook mount. If there is any abnormality, contact
Precautions During Operation
• When carrying out lifting operations, reduce the

engine speed and use the lifting operation mode.
• Depending on the operating posture, there is
danger that the wire or ring may come off the hook.
To prevent this, pay careful attention to the angle of
the hook.
• Never drive the machine while lifting a load.
• If the bucket with hook is turned and used for
operations, it will hit the arm during dumping
operations, so be careful when using it.
• If you are planning to newly install a hook, contact
Air Conditioner
Air Conditioner
Control Panel and Components
(1) Temperature control switch (3) Air conditioner switch

(2) Air flow selector switch (4) Air outlet selector lever
Temperature Control Switch
This switch (1) continuously adjusts the temperature

between high and low.
The more the switch is turned to the left, the lower the
temperature becomes; the more the switch is turned to
the right, the higher the temperature becomes.
Air Flow Selector Switch
This switch (2) adjusts air flow in four steps.
• Position (a): OFF

• Position (b): Low
• Position (c): Intermediate
• Position (d): High
Air Conditioner
Air Conditioner Switch
This switch (3) functions as an ON/OFF switch for the

air-conditioning system.
• A/C: on
• OFF: stop
Air Outlet Selector Lever
Use lever (4) to select the air outlet to match the

purpose of use.
• Position (a): Sends air to operator's feet
• Position (b): Sends air to upper part of operator's

body.
Air Conditioner
Air Conditioner Controls

Cooling
• If you smoke when the cooler is on, the smoke may start to hurt your eyes, so carry out ventilation and
cooling for a short time to remove the smoke.
• When running the air conditioner for a long time, carry out ventilation and cooling together once an
hour.
Cooling with Care
When the cooler is on, set the temperature so that it feels slightly cool when entering the cab (5-6°C/
41-42.8°F lower than the outside temperature). This temperature difference is considered to be the most
suitable for your health, so always be careful to adjust the temperature properly.
Air Conditioner Maintenance

When Required
Off Season Checks
Even during the off-season, operate the air conditioner for 3 - 5 minutes once a month to maintain the oil
film at all parts of the compressor.
Inspection and Maintenance Items
Check, maintenance Content of check, maintenance Guideline for

items maintenance interval
Refrigerant (gas) Charge amount Twice a year (spring,

autumn)
Condenser Clogged fins Every 500 hours
Compressor Operating condition Every 4000 hours
V-belt Damage, tension Every 250 hours

Blower motor, fan Operating condition (does it make abnormal noise?) When required
Control mechanism Operating condition (does it function normally?) When required
Hydraulic hose Mounting condition, looseness at tightening or When required

mounts connecting portions, leakage of gas, damage
Air Conditioner
Check and Adjust Air Conditioner Compressor Belt Tension
Checking
The belt should deflect 5-6 mm (0.197-0.236”) when

pressed with a thumb force of approx. 58.8 N (6 kgf, 13
lb) at a point midway between the idle pulley and the
compressor pulley.
Adjustment
Adjust the belt tension with adjustment nut (2) of idle

pulley (1).
1. Open the engine hood and loosen nut (3).

2. Adjust with adjustment nut (2) so that the deflection
of the belt is 5-6 mm (0.197-0.236”) (approx. 58.8
N/ 6 kgf).
3. Tighten nut (3) to hold idle pulley in position.
4. Check for damage to the pulleys and wear of the V-
groove and V-belt. Be particularly careful to check
that the V-belt is not in contact with the bottom of
the V-groove.
5. Replace belt if it has stretched, leaving no
allowance for adjustment, or if there is a cut or
crack on V-belt.
6. When the new V-belt is set, readjust it after
operation for an hour.
Air Conditioner
Cooling Fan Belt Tension - Inspect/Adjust
Inspection
The belt should deflect approx. 5-6 mm (0.197-0.236”)

when pressed with finger force of approx. 58.8 N (6 kgf)
at a point midway between the alternator pulley and fan
pulley (a).
Adjustment
• Prepare a pinch bar.

• Prepare a wooden block.
1. Remove cover (1) on the inside of the hydraulic
tank.
2. Remove alternator cover (2).

Air Conditioner
3. Insert a bar between alternator (3) and the cylinder
block to fix alternator (3) in position. When fixing
alternator (3) in position, insert a wooden block
between the bar and alternator (1) to prevent any
damage to the alternator.
4. Loosen alternator fixing bolt (4) and adjust bolt (5).
5. Using a bar, move alternator (3) toward the front of
the machine to adjust the belt tension so that the
deflection is approx. 5-6 mm (0.197-0.236”)
(approx. 58.5 N/6 kgf), then tighten adjustment bolt
(5).
6. Tighten mounting bolt (4).
NOTICE
• The V-belt of a machine equipped with an air conditioner is usually subjected to more load than
a machine without one. As a result, it is prone to generate a slipping or squeaking sound.
Check the V-belt without fail.
• Check each pulley for damage, wear of the V-groove, and wear of the V-belt. In particular, be
sure to check that the V-belt is not touching the bottom of the V-groove.
• If the belt is stretched and there is no allowance for adjustment, or if it is cut or cracked, please
contact your Ditch Witch dealer for replacement.
7. Install alternator cover (2) and cover (1) on the inside of the hydraulic tank.
Air Conditioner
Clean Air Conditioner Condenser
WARNING
If compressed air, high-pressure water, or steam hit your body directly, or they cause dirt or dust to be
blown up, there is a hazard of serious injury. Always use safety glasses, dust mask, or other protective
equipment.
NOTICE
When using compressed air, keep the air nozzle at a distance to prevent damage to the fins.
Especially for the aftercooler, blow the air from 300 mm (11.8”) or more, and at a 45 degree angle.
To prevent damage to the fins, apply compressed air from an appropriate distance. Damaged fins
may cause water leakage or overheating. On dusty sites, check the fins daily, regardless of the
maintenance interval.
1. Open the engine hood and cover.

2. Blow off mud, dust or leaves clogging the condenser fins using compressed air. Steam or water may
be used instead of compressed air.
3. Check the rubber hose. Replace with a new one if the hose is found to have cracks or to be hardened
by ageing. Further, check hose clamps for looseness.
Clean Air Conditioner Air Filter
1. Remove trim (1) and pull out filter (2).

2. Clean filter (2) with compressed air. If there is oil
stuck to the filter or it is extremely dirty, wash it in a
neutral agent. After washing, dry it thoroughly
before using it again.
If the dirt clogging the filter cannot be removed by
blowing it with air or washing it in water, replace the
filter with a new part.
3. Insert filter (2) and attach trim (1).
NOTICE
As a guideline, the filters should be cleaned every
500 hours, but on dusty jobsites, clean the filters
more frequently.
Defroster Controls
Defroster Controls
Control Panel
(1) Hot air vent (window side) (3) Wind volume selector switch
(2) Hot air vent (foot)
Hot Air Vent
This equipment (1) is used to remove the mist from the

window.
It is possible to change the direction of the vent by

adjusting with knob (A).
Defroster Controls
Foot Vent
When cover (B) of this equipment (2) is opened, hot air

will flow to the operator’s feet.
Wind Volume Selector Switch
This switch (3) can be used to adjust the flow of hot air
to 2 levels.
• H position: High
• L position: Low
The air is heated by the hot water from the engine, so it

can be used when the engine coolant is warmed up.
Machine Ready for Attachment

Locations
(1) Stop valve (3) Attachment control pedal
(2) Selector valve (4) Pedal lock (for attachment control pedal)
Stop Valve
This valve (1) stops the flow of the hydraulic oil.
Direction of slit at hexagonal portion:
• Position (a): Hydraulic oil stops.

• Position (b): Hydraulic oil flows.
When removing or installing attachments, set this valve

to position (a). Rotate the hexagonal portion to the point
where it is stopped by the stopper.
Width across flats of hexagonal portion: 19 mm (0.7”)

Selector Valve
This valve (2) switches the flow of hydraulic oil.
• Position (a): When using breaker

Turn spool (A) to the left until it is stopped by the
stopper.
• Position (b): When using general attachment
Turn spool (A) to the right until it is stopped by the
stopper.
In switching, loosen lock nut (B), then turn spool (A).

After switching, tighten lock nut (B) securely to fix spool
(A).
Lock nut tightening torque: 53.9-73.5 N·m (5.5-7.5 kgf·m, 39.8-54.2 ft•lb)
NOTICE
When tightening lock nut (B), hold spool (A) with a proper tool (socket wrench or spanner) so that
it does not turn together.
Dimension of hexagon face width across flats of spool (A): 13 mm (0.5”)

Dimension of hexagon face width across flats of lock nut (B): 24 mm (0.9”)
Attachment Control Pedal
This pedal (3) is used to operate the attachment.
• Top of pedal depressed: Oil flows to right side of

arm (hydraulic tank side).
• Bottom of pedal depressed: Oil flows to left side of
arm (operator's seat side).
Pedal Lock
(for attachment control pedal)
WARNING
When attachment operation is not required, lock the
attachment control pedal with the pedal lock.
If the attachment control pedal is accidentally pressed

while it is not locked, a serious accident may occur.
This plate (4) is a device to lock the attachment control

pedal. When the pedal is covered by the plate, it is
locked.
Hydraulic Circuit
Hydraulic Circuit Connection
NOTICE
The pressure in the attachment hydraulic circuit on this machine is set at 20.6 MPa (210 kgf/cm2,
2982 PSI), so check the ability of the attachment to withstand the pressure before installing it.
When connecting the attachment, connect the hydraulic circuit as follows.
1. Check that the stop valve is at the LOCK position,

then remove the plug. Be careful not to lose or
damage any part that is removed.
2. Connect the hydraulic hoses for the attachment provided by the attachment maker. The thread size of
the elbow installed to the stop valve is PF1/2.
REMARK
If the elbow thread size does not match, please contact your Ditch Witch dealer.
3. After connecting the hydraulic hoses, bleed the air from the circuit.
• Start the engine and run it at low idle for 10 minutes. For details, see “Starting Engine” on page 98.
Then carry out the following operation.
• Run the engine at low idle until the air in the attachment circuit is completely removed, then
operate the attachment pedal repeatedly (approx. 10 times) to bleed the air.
NOTICE
If the attachment maker specifies an air bleeding procedure for the attachment itself, follow the
specified procedure to bleed the air.
• After completing the bleeding of the air, stop the engine, and wait for at least 5 minutes before
starting operations. This will release the bubbles in the oil inside the tank.
• Check that there is no oil leakage, and wipe off any oil that has been spilled.
Attachment Operation
NOTICE
If the pedal is operated when a breaker or general attachment is not installed, it will cause
overheating or other problems.
Operate the attachment as follows.
When Using Breaker
Depress the bottom of the pedal to operate the breaker.
REMARK
If it is necessary to adjust the oil flow, please ask
your Ditch Witch dealer to carry out the adjustment.
Precautions When Using
• Check that the stopper valve is in the FREE

position.
• Check that spool (1) of the selector valve is in the

position for the breaker.
• Check that lock nut (2) of the selector valve is
locked securely.
• For details of other precautions when handling the
breaker, read and use correctly the instruction
manual provided by the breaker manufacturer.
When Using General Attachment
When the pedal is depressed, the attachment is

actuated.
REMARK
If it is necessary to adjust the oil flow, please ask
your Ditch Witch dealer to carry out the adjustment.
Precautions When Using
• Check that the stopper valve is in the FREE

position.
• Check that spool (1) of the selector valve is in the

position for the general attachment.
• Check that lock nut (2) of the selector valve is
locked securely.
• For details of other precautions when handling the
attachment, read and use correctly the instruction
manual provided by the attachment manufacturer.
Long-Term Storage
If the machine is not to be used for a long time, do as follows.
• Set the stop valve in the LOCK condition.

• Install a blind plug to the elbow installed to the stop
valve.
• Set the selector valve to the position for general
attachment.
• Set the lock plate to the LOCK position to make it
impossible to depress the pedal.
If the pedal is operated when a breaker or general

attachment is not installed, it will cause overheating or
other problems.
Changing Machine Control Pattern

(Machine equipped with pattern change valve)
WARNING
• When changing the operating pattern of the machine, set the machine in the parking posture, stop the
engine, check that the safety lock lever is at the LOCK position, then change the operating pattern.
• To prevent personal injury caused by mistaken operation, test operate the machine and check that the
display on the operating pattern card is the same as the movement of the machine. If it is not the
same, replace the operating pattern card immediately with the card that matches the operating pattern.
• When checking the movement of the machine, check carefully that the surrounding area is safe, and
operate slowly.
Control Pattern Change Procedure

1. After setting the machine in the parking posture, set
the safety lock lever to the LOCK position, then
stop the engine.
2. Open the inspection cover on the left side of the
machine. The selector valve is inside.
3. Follow the steps explained below when switching

the patterns.
• Loosen wing nut (1).
• Select a new operation pattern with a notch on
lever (2) and then move lever (2) downward so
that the notch will match a dark triangular mark
on the valve.
• After the switching, tighten wing nut (1).
4. Change to an operating pattern card (insert it in the
holder) that matches the selected operating
pattern.
5. Start the engine, set the safety lock lever to the FREE position, operate the attachment levers slowly,
and check that the operating pattern has changed.
Machine Control Patterns
WARNING
After changing the operating pattern, always change
the operating pattern card in the operator’s
compartment.
• ISO pattern
• J/D pattern
Telescopic Arm
Telescopic Arm
Extension and Retraction of Arm
(1) Telescopic arm operation pedal (2) Pedal lock

Telescopic Arm
Arm Operation Pedal
This pedal (1) serves to extend and retract the

telescopic arm.
• (a): Toextend the arm, step on (a).

• (b): To retract the arm, step on (b).
• N (Neutral): At the N position, the telescopic arm
stops and holds that position.
Pedal Lock
(For telescopic arm operation pedal)
WARNING
When not operating the telescopic arm, lock the arm

with the pedal lock.
If the arm is not locked, a careless touch on the arm

operation pedal may cause a serious personal injury.
This plate (2) is a device with which to lock the telescopic arm operation pedal. The pedal is locked when it
is capped with the plate.
Telescopic Arm
Precautions in Use
• Try to avoid the work on a slope as far as possible. There is the danger that the machine loses balance
and tips over when it makes a swing or operates the backhoe. It is particularly dangerous to make a
swing with the bucket filled with earth and the arm extended.
• Avoid the work on hard soil or bedrock. Life of the
extending and retracting portion of the arm may be
shortened.
• Never attempt a sunder swing and stop with the

arm extended. A sudden stop of the arm may
cause damage to the extending and retracting
portion of the arm.
• Do not try to lift the machine or change the travel

direction, by pressing the bucket against the
ground.
• Retract the telescopic arm at the time of dumping

or dynamic lift-off to protect the extending and
retracting portion of the arm.
Telescopic Arm
• Avoid the work with the arm extending and
retracting portion submerged in the water.
Moreover, do not leave the arm in that condition
while the machine is out of service.
• When dual operations of extending the arm and

dumping the bucket are carried out at the same
time, bucket dumping speed is faster than arm
extending speed, so long as the dual operation
continues. When an operation of extending the arm
is stopped or the arm has reached its stroke end,
an operation of dumping the bucket suddenly picks
up speed. For this reason, be thoroughly cautious
for possibility of the bucket hitting an object around.
Telescopic Arm
Table for Combination of Telescopic Arm and Bucket
WARNING
Do not install any bucket other than the one specified below. If any other unspecified bucket is installed,
the machine may lose balance and tip over.
Table below shows a type of bucket that can be installed to the telescopic arm.
• {: Can be used
• X: Cannot be used
Name Capacity [m3 Width [mm (in)] Play Adjustment Telescopic Arm
(cu.yd)] (including side
cutter)
Narrow bucket 0.06 (0.08) 370 (14.6) - x

Narrow bucket 0.11 (0.14) 500 (19.7) Required {
Not required x
Standard bucket 0.16 (0.21) 650 (25.6) Required x
Not required x
Wide bucket 0.18 (0.24) 700 (27.6) - x

Telescopic Arm
Check Before Starting
Lubricating
1. Set the machine to the greasing posture shown on

the right diagram, lower the backhoe to the ground,
then stop the engine.

• (1) Telescopic arm cylinder rod end pin (1 spot
only)
• (2) Telescopic arm sliding portion (4 spots)
3. Extend the telescopic arm and grease through the

grease fittings shown with an arrow.
• (3) Telescopic arm cylinder foot pin (1 spot
only)
4. After greasing, extend and retract the telescopic
arm cylinder so that the sliding portion of the arm is
sufficiently greased.
Telescopic Arm
Specifications
Item Unit MX45

Telescopic arm specified
Machine canopy specified kg (lb) 5,150 (11,356)

weight
cab specified 5,240 (11,554)
Bucket capacity m3 (cu.yd) 0.11 (0.14)
Name of engine - Komatsu 4D88E-3HB diesel engine
Engine horsepower kW(hp)/ 29.1 (39)/2450

rpm
A Overall length m (ft in) 5,.4 (17' 7“)
B Overall canopy specified m (ft in) 2.6 (8' 5“)

height
cab specified 2.6 (8' 6“)
C Overall width m (ft in) 2.0 (6' 5“)
D Track width mm (ft in) 400 (1' 4“)
E Radius of upper structure m (ft in) 1.1 (3' 6“)

F Length of track m (ft in) 2.5 (8' 1“)
G Tumbler center distance m (ft in) 1.9 (6' 4“)
Min. ground clearance mm (ft in) 320 (1' 1“)

Travel speed (low/high) km/h (mph) 2.8/4.6 (1.7/2.9)
Continuous swing speed rpm 9.0

Telescopic Arm
Working range When fully retracted When fully extended
A Max. digging reach 6.4 m (20' 11“) 7.0 m (22' 10“)
B Max. digging depth 4.1 m (13' 3“) 4.7 m (15' 4“)

C Max. digging canopy specified 6.2 m (20' 3“) 6.6 m (21' 8“)
height
cab specified 5.7 m (18' 9“) 6.1 m (19' 10“)
D Max. vertical wall depth 3.4 m (11' 1“) 4.1 m (13' 6“)
E Max. dumping canopy specified 4.4 m (14' 7“) 4.9 m (15' 11“)
height
cab specified 4.0 m (13' 2“) 4.4 m (14' 3“)
F Max. reach at ground level 6.3 m (20' 6“) 6.9 m (22' 6“)
G Max. blade lifting height 430 mm (1' 5“)
H Max. blade lowering depth 330 mm (1' 1“)

Power Angle, Power Tilt Blade

With this blade, the tilt, angle, and lift operations can be carried out with the blade control lever.
Blade Control Lever

Lifting or Tilting Control
This lever is used to lift or tilt the blade.
Lifting Control
• (1) RAISE
• (2) LOWER
• N (HOLD): Blade is stopped and held in this
position.
Tilting Control
• (3) RIGHT TILT

• (4) LEFT TILT
Angling Control
Set the lever to the N (HOLD) position and keep the

switch on the top of the knob pressed while operating
the blade angle.
• (A) LEFT ANGLE

• (B) RIGHT ANGLE
• N (neutral): Blade is stopped and held in this
position.
The amount of angle is 20° to both the left and
right.
Every 100 Hours Service

Lubricating
pushed out.
• (1) Tilt cylinder foot pin (1 place)
• (2) Tilt cylinder rod end (1 place)
• (3) Angle cylinder foot pin (2 places)
• (4) Angle cylinder rod end pin (1 place)
Every 500 Hours Service

Lubricating
• (1) Lift cylinder foot pin (1 place)

• (2) Lift cylinder rod end pin (1 place)
• (3) Blade foot pin (2 places)
Specifications
Blade (width x height) 2140 mm x 400 mm (7’ x 1’ 4”)
RAISE amount
•Rubber tracks 415 mm (1’ 4”)
•Steel tracks 395 mm (1’ 4”)
LOWER amount
•Rubber tracks 495 mm (1’ 7”)
•Steel tracks 515 mm (1’ 8”)
Amount of angle Left and right each 20°
Amount of tilt Left and right each 105 mm (4.1”)

Attachment Guide
Attachment Guide
WARNING
• Please read the instruction manual for the attachment and the sections of this manual related to
attachments and options.
• When installing any attachment or option, there may be problems with safety, so please contact your
Ditch Witch dealer before installing.
• Installing attachments or options without consulting your Ditch Witch dealer may not only cause
problems with safety, but may also have an adverse effect on the operation of the machine and the life
of the equipment.
• Any injuries, accidents, or damage resulting from the use of unauthorized attachments or options will
not be the responsibility of The Charles Machine Works, Inc.
Attachment Combinations
WARNING
• Depending on the type or combination of attachments, there is danger that the attachments may hit the
cab or machine body.
• When using unfamiliar attachments for the first time, check before starting if there is any danger of
interference, and operate with caution.
NOTICE
• When an A lock is installed and the bucket is pulled in fully, it will hit the boom cylinder cover,
so operate carefully.
• When the boom is lowered fully for diagonal digging, it will hit the undercarriage, so operate
carefully.
Attachment Guide
This table lists the combination of buckets that can be installed to the standard arm and long arm.
• {: Can be used
• -: Can be used only for light duty work
• x: Cannot be used
Categories of Use
• For general digging: digging or loading sand, gravel, clay etc.

• For light duty digging: digging or loading dry, uncaked soil and sand, mud etc.
• For loading work: loading dry, loose soil and sand
Name Capacity Outside width Use Standard Long arm

arm
Standard 0.16 m3 (0.21 cu yd) 650 mm (25.6”) General

{ x
bucket digging
Narrow 0.11 m3 (0.14 cu yd) 500 mm (19.7”) Narrow

{ {
bucket digging
Recommended Attachment Operations

Below described are instructions which must be followed without fail when doing the work using a hydraulic
excavator equipped with an attachment.
NOTICE
Select the optimum model of attachment for a hydraulic excavator on which it is to be mounted.
• Depending on machine models of hydraulic excavator, the kind of attachments or the model of
specific attachments that can be mounted will vary. Hence, consult your Ditch Witch dealer for
the selection of optimal attachments.
Hydraulic Breaker
Main Applications
• Crushed rock
• Demolition work
• Road construction
This attachment can be used for a wide range of

applications including demolition of buildings, breaking
up road surfaces or slag, tunnel work, rock crushing
and breaking operations in quarries.
Keep the chisel pushed perpendicularly against the

impact surface when carrying out breaking operations.
When applying impact, push the chisel against the
impact surface and operate so that the chassis rises
approx. 5 cm (2”) off the ground. Do not let the machine
come further off the ground than this amount.
When applying continuous impact to the same impact

surface, if the chisel does not penetrate or break the
surface within one minute, change the point of impact
and carry out breaking operations closer to the edge.
The direction of penetration of the chisel and the

direction of the breaker body will gradually move out of
line with each other, so always adjust the bucket
cylinder to keep them aligned.
Always keep the chisel pressed against the impact

surface properly to prevent using the impact force when
there is no resistance.
Prohibited Works
To ensure that the machine has a long life and to ensure that operations are carried out in safety, do not
operate the machine in any of the following ways.
• Do not operate all cylinders to the end of their strokes. Always leave approx. 5 cm (2”) to spare.
Using the mount to gather in pieces of rock
Operations using the swing force
Moving the chisel while carrying out impacting

operations
Applying impact horizontally or in upward direction

Twisting the chisel when it has penetrated the rock
Pecking operations
Extending the bucket cylinder fully and thrusting to

raise the machine off the ground
Greasing
Supply grease in the correct position.
NOTICE
If the breaker is greased in an improper posture, it
is filled with more grease than necessary. As a
result, soil and sand will enter the hydraulic circuit
and can damage the hydraulic components while
the breaker is in use. Therefore, be sure to grease
the breaker, holding it in the right posture.
MX Operator’s Manual Support - 255
Procedure
Support
Procedure
Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment.
Always give model, serial number, and approximate date of your equipment purchase. This information
should be recorded and placed on file by the owner at the time of purchase.
Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame.
Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of
another manufacturer’s parts may void warranty consideration.
Resources
Publications
Contact your Ditch Witch dealer for publications and videos covering safety, operation, service, and repair
of your equipment.
Ditch Witch Training

For information about on-site, individualized training, contact your Ditch Witch dealer.
Warranty - 256 MX Operator’s Manual
Warranty
Ditch Witch Equipment and Parts
Limited Warranty Policy
Subject to the limitations and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for
any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or
workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 attachments). Free labor will be provided at
any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following initial commercial use
of the serial-numbered Ditch Witch equipment on which it is installed.
Exclusions from Product Warranty

• Wear-related failure of parts subject to ground contact including, but not limited to, digging teeth, digging chains, sprockets,
backhoe buckets, plow blades, drill pipe, drill bits, backreamers, and swivels.
• All incidental or consequential damages.
• All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for
which products were intended.
• All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with
manufacturer’s recommendations.
• All engines and engine accessories (these are covered by original manufacturer’s warranty).
• Tires, belts, and other parts which may be subject to another manufacturer’s warranty (such warranty will be available to
purchaser).
• All implied warranties not expressly stated herein, including any warranty of fitness for a particular purpose and merchantability.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS DEFINED BY THE UNIFORM COMMERCIAL CODE,
THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED
WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED
WARRANTY APPLY INCLUDING THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver
acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working
conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized
dealer. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves the right
to supply remanufactured replacements parts under this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so above limitation of exclusion may not
apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may
not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary
from state to state.
For information regarding this limited warranty, contact CMW’s Product Support department, P.O. Box 66, Perry, OK 73077-0066, or
contact your local Ditch Witch dealer.
First version: 1/91; Latest version: 1/03

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MX45

Issue number 1.0/OM-4/03

, Ditch Witch, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite,

Your Machine Serial Numbers and Dealer

Machine serial no.

Engine serial no.

• Read this manual thoroughly and understand its contents fully.

Storage location for the operator’s manual: pocket at

Indicates an imminently hazardous situation which, if not avoided, will result in

Indicates a potentially hazardous situation which, if not avoided, could result in

Example of Safety Message Using Signal Word

Other Signal Words

This word is used for information that is useful to know.

Example of Safety Label Using Words

Example of Safety Label Using Pictogram

Safety pictograms show the type of hazardous

See “Recommended Applications” on page 121 for further details.

Machine Serial Number Plate and Its Location

Engine Serial Number Plate and Its Location

Emission Control Information Label and Its Location

Service Meter Location

Attachments and Options 213

• Ventilation for Enclosed Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Safe Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Safe Maintenance Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Location of Safety Labels

(10) Precautions for high-temperature coolant (p/n (11)Precautions for high-temperature

(14) Precautions for handling electric wires (p/n 454-

(15)Precautions when handling battery (p/n 454-414)

(18) Precautions when handling TOPS

If Abnormalities Are Found

Working Wear and Personal Protective Items

Fire Extinguisher and First Aid Kit

• Be sure that fire extinguishers have been provided

Keep Machine Clean

Keep Operator’s Compartment Clean

Leaving Operator’s Seat with Lock

• When leaving the machine, always lower the

Handrails and Steps

• Use the handrails and steps marked by arrows in

• To ensure safety, always face the machine and

Mounting and Dismounting

Do Not Get Caught in Articulated Portion

• To prevent burns from hot water or steam spurting

• To prevent burns from hot oil spurting out when

Fire Prevention and Explosion Prevention

Fuel, oil, coolant, and window washer liquid are

• Do not smoke or use any flame near fuel or oil.

Fire Caused by Accumulation of Flammable Material

Fire Coming from Electric Wiring

Short circuits in the electrical system can cause fire.

• Always keep electric wiring connections clean and securely tightened.

Fire Coming from Hydraulic Line

Explosion Caused by Lighting Equipment

Action if Fire Occurs

• Turn the start switch OFF to stop the engine.

Windshield Washer Fluid

Falling Objects, Flying Objects and Intruding Objects Prevention

• When carrying out demolition or breaker