Forterra HSX 3A 2012 GB
Forterra HSX 3A 2012 GB
Forterra HSX 3A 2012 GB
This Operator’s Manual for the Zetor Forterra HSX tractors, which we are presenting to you will help you to become
familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the information
contained in this Operator’s Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with
maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your
reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
1
The technical specifications and information about the design, equipment, material and appearance are valid at the time of print.
The manufacturer reserves the right to implement changes.
2
CONTENTS
Page
Location of serial numbers ......................................................................................... 5
Safety instructions for users ........................................................................................ 7
Preventive daily maintenance ................................................................................... 11
Acquaintance with the tractor ................................................................................... 19
Driving operation ....................................................................................................... 47
Running in the tractor ............................................................................................... 79
Transportation ........................................................................................................... 84
Drive of agricultural machines .................................................................................. 89
Hydraulic system .................................................................................................... 105
Electro-hydraulic system ......................................................................................... 113
Hitches .................................................................................................................... 125
Wheel track change ................................................................................................ 133
Ballast weights ........................................................................................................ 139
Electric installation .................................................................................................. 147
Tractor maintenance ............................................................................................... 157
Maintenance instructions......................................................................................... 171
Adjustment ............................................................................................................. 193
Main technical parameters ..................................................................................... 201
Index ...................................................................................................................... 215
3
ZETOR FORTERRA TRACTORS HSX
Engine power
Type of the trac-
(kW)
tor
2000/25/EC
Forterra HSX 100 71
Forterra HSX 110 79
Forterra HSX 120 86
Forterra HSX 130 93
Forterra HSX 140 100
F11N001
4
LOCATION OF SERIAL NUMBERS
XH154
5
LOCATION OF SERIAL NUMBERS
When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be
written in the frames below.
6
SAFETY INSTRUCTIONS FOR USERS
Please, pay increased attention to the This symbol marks parts of the 4. During all work use suitable
parts of the Operator’s Manual that are Operator’s Manual concerning (prescribed) means of personal
marked with this symbol. environment protection. Or protection (working boots, gloves,
possibly sections describing goggles, etc.)
This symbol accompanies all handling of dangerous waste.
STARTING THE ENGINE
important warnings that concern
5. Only start the engine from the driver’s
∗
operation safety. This symbol refers to optional
seat with the clutch pedal fully
Observe these instructions tractor accessories installed by
depressed.
and be extremely careful in the manufacturer on the
6.
these cases! customer’s request.
Life hazard when starting by
Inform your colleagues and
other users about these means of short-circuiting the
Accessories that are not
warnings. installed by the manufacturer in starter terminals!
the standard way or * optionally
Carefully study the chapters on the customer’s request (in the 7. The key in the switch box must be in
marked with this symbol before production plant) cannot be the “I” position.
starting to perform operation, subject to a claim. 8. When heating the engine with the *
repairs and adjustments of your electric heater first plug the power supply
tractor. GENERAL SAFETY REGULATIONS cord to the heater and only then to the
1. The tractor may only be operated by electric mains. After the end of heating
This symbol identifies all a trained person that has a valid driving first disconnect the heater from the
important information concerning licence and has been thoroughly electric mains.
operation, adjustment and acquainted with the operation and safety
repairs of the starter motor. rules. Caution! Electric shock hazard!
Observe these instructions 2. Besides the safety instructions
and be extremely careful in mentioned in the Operator’s Manual you
these cases! are obliged to respect generally valid
safety and traffic rules of the country
where the tractor is used.
PROPER CLOTHING
3. Do not wear loose clothing and free
flying long hair.
7
SAFETY INSTRUCTIONS FOR USERS
17. It is forbidden to get into and out of a
DRIVING OPERATION moving tractor. RECOVERY, PUSHING
9. Hoses of the hydrostatic steering, 18. When driving with machines attached 24. To recover a tractor that has sunk in
brakes and fuel system must be checked to the rear hitches the load of the steered mud use a tow bar or rope attached to
and replaced immediately if any signs of axle must not drop below 18 % of the the front hook.
damage are found. These are some current weight of the set. Never use chains! Rupture of
examples of hose damage signs: - 19. When driving the tractor with the chain represents a danger
cracks on the hose surface, releasing of agricultural machines attached to the of death!
pre-tensioning of hose connection (which front three-point hitch, reduce the driving 25. During recovery it is dangerous to
can be verified by easy removal of the speed to 20 km/h. stand near the towing rope.
hose from the connection) and 20. During aggregation of Zetor Forterra 26. It is prohibited to use the tractor axles
mechanical damage of the hose. Hoses tractors with machines and implements (individual wheels) as a winch for
with indicated service life must be with high tensile resistance when the releasing a sunken tractor.
replaced immediately after the expiration engine speed drops and the engine 27. The front hook should be only use to
of the service period. tends to stall, the 1R, 2R reduced gears recover the entire tractor, i.e. without any
10. The brakes and steering must be in must not be used for the work with these trailer or another attached implement.
the perfect condition all the time. machines (risk of shaft twist-off). . 28. Never recover the tractor with
11. During driving on roads with trailers reduced gears engaged.
and tools the brake pedals must be TRANSPORTATION OF PERSONS, 29. When pushing other vehicles
connected with a latch. OPERATION (trailers, implements, etc.) with the
12. Driving downhill without an engaged 21. The number of persons transported tractor never insert free wooden blocks
gear is forbidden. by the tractor must not exceed the or bars between the tractor and the
13. Pay special attention when driving on number specified in the technical pushed vehicle.
a slope and muddy, sandy, icy or uneven certificate of the tractor.
ground. 22. Persons that are not authorized to LEAVING THE TRACTOR
14. Observe the maximum prescribed work with the attached implement must 30. Park the tractor only on an even land
slope gradient of 12°. not stand between the tractor and the and where not possible, support with a
15. Respect the total permissible weight hitched machine (implement). shim assy.
of the tractor and trailer specified on the 23. Before putting the tractor in motion 31. Do not park the tractor with an
data plate of the tractor or on the rear make sure there is no person or obstacle attached implement in the lifted position.
wheel mud-guard. in the driving direction.
16. Do not use the differential lock when
driving into a bend.
8
SAFETY INSTRUCTIONS FOR USERS
32. Before leaving the tractor, do not sufficient ventilation is ensured. Exhaust cause various skin disorders in case of
forget to secure the tractor by manual gases are harmful for health. direct contact with your skin and can
brake. Engaging a gear does not secure irritate mucous membranes, eyes, the
the tractor against rozjetím (clutch is FIRE PREVENTION PRINCIPLES digestive system and upper respiratory
disengaged), remove the key from the 38. Refuel the tractor best after the end ways. Some of them may even cause
switchbox and lock the cabin. of work and with the engine stopped. systemic poisoning when swallowed.
33. When leaving the tractor with 39. Do not refill fuel up to the top of the 46. Persons that handle oil products are
an engine engaged, brake with a fuel tank in summer. Wipe spilt fuel obliged to strictly observe safety and
maual brake. Shift the gear shift immediately. hygienic regulations, use suitable means
lever to neutral position. 40. Do not refuel the tractor near open of protection and work in well-ventilated
34. To get out of the tractor normally use flame and do not smoke. rooms.
the left side of the tractor. Look around 41. Do not smoke and do not use open
WORKING WITH OIL
to see whether a vehicle is coming that flame when inspecting the battery
PRODUCTS
could endanger your safety during electrolyte level.
getting off and only then open the door. 42. Make sure that fire safety instructions 47. After the end of work or before a
35. When leaving the tractor use the are strictly observed in environments with meal you should wash yourself with a
steps and handles. Pay increased an increased danger of fire (hay-lofts, mild agent and treat your hands with a
attention in the area of the shifting lever straw-stacks, etc.). suitable ointment or cream.
and the manual throttle lever as well as 43. The tractors are not equipped with a 48. When connecting and disconnection
the upper step. fire extinguisher from the production quick-couplers of the hydraulic circuits
plant. use any piece of cloth to remove residual
WITH STOPPED ENGINE ONLY oil remaining in the socket or on the plug
36. All work connected with refuelling, HEALTH AND ENVIRONMENT
of the quick-coupler.
cleaning, lubricating and adjusting the PROTECTION
tractor or attached implements may only 44. The tractors are not equipped with
be performed with the engine and special filters of air aspirated to the cab.
moving parts of the tractor stopped Therefore, they are not designed for
except functional checks of the brakes, work with aerosols and other harmful
hydraulic system and charging. substances.
37. Before removing the side plates of
45. Coolant, brake liquid, kerosene,
the hood it is always necessary to stop
diesel fuel, mineral oil and other oil
the engine. The tractor engine can only
products that are used for the operation
run in a closed building or room if
and maintenance of the tractor may
9
SAFETY INSTRUCTIONS FOR USERS
WASTE DISPOSAL Using starting trucks or auxiliary power
AIR-CONDITIONING
supplies with a different voltage or
52. Disassembling, turning or otherwise polarity may cause serious failures of the
49. When disposing of the tractor or its handling the screw union of the air- tractor.
parts (incl. operation liquids) after the conditioning system is not allowed in any 56. When handling the battery you must
end of their service life you must observe case. Sudden leak of the coolant may pay increased attention and avoid short-
relevant provisions of valid acts and occur, causing quick local cooling. circuits. In tractors equipped with a
implementation directives of these acts Contact or freezing of components in battery disconnector switch the
of the country where the tractor is used. hands may cause serious damage of disconnector off when handling the
The last seller of the tractor is obliged in some tissues. battery.
accordance with the Waste Act to inform 53. The air-conditioning system is
the consumer - during the sale of the 57. Zetor Forterra HSX tractors must not
equipped with quick-couplers that make be operated with a disconnected battery
tractor - about the way of collection of it possible to separate the cab from the
some used parts of the tractor. This is as this may lead to a serious failure of
tractor body if necessary without any the tractor.
the case of oil and other operation coolant leak. Entrust interventions into
liquids, batteries and tyres. These used the air-conditioning system to a
products must be received from the specialized repair shop.
consumer without any obligation of the
consumer to pay for this service. ELECTRIC INSTALLATION
54. No additional interventions
PREVENTIVE DAILY MAINTENANCE into the electric installation
50. Perform this maintenance daily or (connection of other electric
after every 8 - 10 hours of operation at appliances) are permissible due
the latest. to its possible overloading!
55. The values of the electric installation
SAFETY CAB are:
51. If the protective frame of the safety Nominal voltage 12 V =
cab is damaged by corrosion, an Grounded minus ( - ) pole
accident or otherwise, the safety cab pole
must be replaced.
10
PREVENTIVE DAILY MAINTENANCE
Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
F11N004
11
PREVENTIVE DAILY MAINTENANCE
12
PREVENTIVE DAILY MAINTENANCE
13
PREVENTIVE DAILY MAINTENANCE
14
PREVENTIVE DAILY MAINTENANCE
FH12N014
SHORT FUNCTIONAL TEST
After starting the engine check whether
the hydrostatic steering failure, engine
lubrication and charging indicators have
gone off.
Verify the function of the hydraulic
steering circuits and check them for
leaks.
16
ACQUAINTANCE WITH THE TRACTOR
Page
Safety cabin ..............................................................................................................19
Opening the door from the outside ............................................................................19
Opening the door from the inside ..............................................................................19
Rear window..............................................................................................................20
Side window ..............................................................................................................20
Tilting cover...............................................................................................................20
Windshield washer nozzle .........................................................................................21
Windshield washer tank ............................................................................................21
Windshield washer engagement ...............................................................................21
Passenger´s seat ......................................................................................................22
Shelf and toolbox ......................................................................................................23
Rear view mirrors ......................................................................................................23
Driver´s seat..............................................................................................................24
Tilting and protrusion of steering wheel.....................................................................24
*Air filter with active carbon .......................................................................................25
Heating control panel, ∗ air-condition, ∗ radio............................................................26
Heating valve control (A) ...........................................................................................26
Ventilator control (B) .................................................................................................26
Switch ∗ air-condition (C) ..........................................................................................26
Air circulation in cabin control(D) .................................................................................27
Proper function of the heating and air-condition system................................................27
Fast heating of the cabin area .....................................................................................27
Fast cooling of the space of the cabin.................................................................28
Operation of heating or air-condition with tractor´s work ...........................................28
The tractor user is obliged to get Immediately after cooling the cabin ...........................................................................28
acquainted with the recom- Heating and air-condition expiration (A) (∗radio speakers)........................................29
mended procedures and instruc- Defrosting windscreen (B) .........................................................................................29
tions for safe operation of the Dashboard.................................................................................................................31
tractor in advance. It is too late to Display description ....................................................................................................32
do so during operation! Change of the look of display ....................................................................................32
Display – change of display.......................................................................................33
Display – Resetting data ...........................................................................................33
17
ACQUAINTANCE WITH THE TRACTOR
Display – manual brake.............................................................................................34
Display – error messages .........................................................................................34
Display – service menu .............................................................................................35
Display – setting language mutation .........................................................................35
Switches and levers ..................................................................................................36
Lights switch .............................................................................................................37
Front drive axle button ..............................................................................................37
Switch of warning lights.............................................................................................37
Lights switch between the grill and the cabin ............................................................38
Rear differential lock button ......................................................................................38
Preselection of torque multiplier switch .....................................................................38
Direction lights, Lower beam head lights, head lights and horn switches.................39
Switch box.................................................................................................................39
Key in “0” position .....................................................................................................40
Key in “I” position ......................................................................................................40
Key in “II” position .....................................................................................................40
Ignitor and three-pin socket.......................................................................................41
Manual throttle ..........................................................................................................41
Engine run stop control .............................................................................................41
Reversing lever .........................................................................................................42
Gear shifting lever.....................................................................................................42
Gear shifting scheme ................................................................................................42
Pedals and levers .....................................................................................................43
Road and reduced speeds shifting lever ...................................................................43
Dependent and independent PTO shaft revolutions lever.........................................44
Manual brake lever and coupling for semi-trailer control lever ..................................44
Hydraulic control panel..............................................................................................44
Auxiliary hydraulic switchbox control (external hydraulic circuit) ....................................45
Control panel on the right column of the cabin..........................................................45
Battery disconnector .................................................................................................45
Fuel tank ...................................................................................................................46
Fuel tank drain plug ..................................................................................................46
Aggregation opening .................................................................................................46
18
ACQUAINTANCE WITH THE TRACTOR
19
ACQUAINTANCE WITH THE TRACTOR
20
ACQUAINTANCE WITH THE TRACTOR
21
ACQUAINTANCE WITH THE TRACTOR
FH12N020.tif
PASSENGER´S SEAT
Passenger´s seat is tiltable and placed on the left mudguard of the cabin.
SEAT TILTING
Lift the passenger´s seat in the direction of an arrow (2), pull the lever (3) to the direction of the driver´s seat, tilt the seat in the di-
rection of an arrow (4).
22
ACQUAINTANCE WITH THE TRACTOR
23
ACQUAINTANCE WITH THE TRACTOR
FH12N026
DRIVER´S SEAT TILTING AND PROTRUSION OF STEERING
1- The control of setting the seat suspension according to the driver´s WHEEL
weight (setting by rotation, in the direction according to pictogram on Tilting column of steering wheel enables variable
the boot of the seat) setting of position of the steering wheel both in
2- Longitudinal setting of the seat lever terms of angle and height.
3- Seat vibrations absorption control (by tilt over of the control forward, Height setting of steering wheel
floating position of the seat is engaged) The setting is done by protrusion or retracting the
4- Setting the angle of rest control steering wheel after unlocking arrestment by turn-
5- Tilting elbow rest ing a lever (1) in the direction of an arrow. After
6- Pneumatic suspension of seat setting control (by pulling in the direction setting the steering wheel, lock the lever (1) by
upward, the rigidity of the suspension increases, by pulling in downward tightening in the direction of an arrow.
direction, it decreases) Angle setting of steering wheel
DRIVER´S SEAT WITH MECHANICAL SUSPENSION Setting is done by tilting the steering wheel after
Control according to points 1, 2, 3, 4 and 5 unlocking the lock by turning the lever (2) in the di-
Point 2, lever is placed on the right rection of the arrow. After setting the steering
DRIVER´S SEAT WITH PNEUMATIC SUSPENSION wheel, secure the lever (2) by retightening against
the direction of the arrow.
Control according to points 2, 3, 4, 5 and 6
Point 2, lever is placed on the left
24
ACQUAINTANCE WITH THE TRACTOR
E730a
*AIR FILTER WITH ACTIVE CARBON When spraying pesticides and
Active carbon filters are installed in the placed of standard dust filter and the re- using heating filters with active
placement is done in the same way as with standard filters. Filter must be inserted carbon, the recirculation control
with the white side to the grid. Assembly instructions are found in the chapter “Main- must be in the position of „air
tenance instructions”. sucked from the outside” and the
Filter is used only when spraying pesticides, then it must be replaced back by a paper ventilator control “maximum venti-
filter because the flying dust would clog the carbon filter very fast. lator run” for creating surplus
The recirculation control must be in the position “air is sucked from the outside” pressure in the cabin
Ventilator control must be in the position “maximum ventilator run”
•WARNING: filter does not provide full protection against toxic substances
•Wear protective gloves when manipulating with the filter
•Do not clean the filter and do not blow through with compressed air
DANGER: Replace the active carbon filter every 200 hours or 36 months (date of
production is given on the filter). If you happen to smell pesticides in the cabin, re-
place the filter immediately and have the sealing of the cabin checked. Used filters
must be damaged in specialized collection centres
25
ACQUAINTANCE WITH THE TRACTOR
HEATING CONTROL PANEL, ∗ AIR- HEATING VALVE CONTROL (A) SWITCH ∗ AIR-CONDITION (C)
CONDITION, ∗ RADIO a -heating valve closed Do engagement and disengagement of
A -heating valve control b -heating valve opened air-condition system function by switch-
B -ventilator control ing the switch with a symbol of snow
VENTILATOR CONTROL (B)
C -air-condition switch flake (C).
D -air circulation in the air of cabin lever 1 -ventilator off You will set the air-condition system go-
E -space for additional assembly of the 2 -slowly run of ventilator ing by pressing the switch (the symbol of
radio 3 -medium run of ventilator snow flake lights up).
4 -maximum run of ventilator You will disengage the air-condition sys-
tem by repeated press of switch (snow
flake symbol switches off).
26
ACQUAINTANCE WITH THE TRACTOR
27
ACQUAINTANCE WITH THE TRACTOR
28
ACQUAINTANCE WITH THE TRACTOR
F_02_151
29
ACQUAINTANCE WITH THE TRACTOR
FH12N010
30
ACQUAINTANCE WITH THE TRACTOR
DASHBOARD 8- Lubricating (red). With engine run- operation” chapter for more informa-
ning lights up with the oil pressure tion
drop under 120 to 60 kPa. If the en- 23 - Rolling up in the menu button
DESCRIPTION gine is at standstill, it must be lit up 24 - Rolling down in the menu button
A - controls 9 - Air cleaner clogging (yellow). Lights 25 - entry to the menu button, confirming
B - coolant thermometer up with air filter clogging. items on the menu
C - fuel gauge 10 - (not connected). 26 - LCD backlight inversion button
D - pressure gauge 11 - (not connected) 27 - Reset button hours of operation and
E - speedometer 12 - (not connected) km
F - display 13 - Indicator (red) of a failure in the hy- 28 - Change of display button (road,
drostatic control system. It lights with PTO, Moto hours, km).
CONTROLS AND BUTTONS engine operation in hydrostatic control
When switching the key in switchbox failure. If the engine is at standstill, it
from “0” position to “1” position, all con- must be lit up.
trols light up. 14 - (not connected)
1 - High beam lights (blue). Lights up 15 - (not connected)
with high beam lights on. 16 - (not connected)
2 - Tractor turn signal indicator (green). 17 - Engine ignition (yellow). Signalizes
3 - Turn indicator control of 1st trailer the activity of device for easement of
(green). the start of the engine
4 - Turn indicator control of 2nd trailer 18 - The control signalizes the wear of
(green). the front drive axle cardan brake
5 - Minimum air pressure in brake sys- pads (red).
tem control (red). It is lit up with the 19 - Fuel (orange). It lights up with the
pressured drop for air brakes of remaining 1/6 - 1/10 of the volume of
trailer under the critical interval i.e. the tank.
450 kPa. 20 - Gearbox disorder control (red), for
6 - Manual brake (red). It is lit with en- more see “Driving operation” chapter
gaged manual brake. 21 - Gear box oil filling overheating con-
7 - Charging (red). With engine run, trol (red), for more see chapter “Driv-
lights up with charging disorder. If the ing operation”
engine is at standstill, it must be lit. 22 - Gearbox switchboard delivery filter
clogging control (red), see “Driving
31
ACQUAINTANCE WITH THE TRACTOR
FH12N034 FH12N036
DISPLAY DESCRIPTION CHANGE OF THE LOOK OF DISPLAY
The following values are displayed on the display: The change of look of display from dis-
play (1) to display (2) can be done by
1 -shifted gear of multiplier of torque, according to shifted gear L, M or H is displayed pressing a button (A).
2 -switching the switch of torque multiplier preselection
3 -switching the function of rear PTO shaft automatic disengagement
4 -gear shifting lever position, reversing F driving forward, N neutral, R reversing
5 -road and reduced speeds shifting lever position, Lo reduced speeds, Hi neutral or
road speeds
6 -main depicting field
7 -secondary displaying field
32
ACQUAINTANCE WITH THE TRACTOR
FH12N033 FH12N035
DISPLAY – CHANGE OF DISPLAY DISPLAY – RESETTING DATA
By repeated pressing of button (A), you can click between individual displays of data Resetting data marked with an arrow can
on display: be done on a display (4) and (5)
1 -Main field travel speed of tractor pole, secondary field of PTO shaft revolution, if it Select display (3) or (4) with a button (A)
is on and by a longer pressing of button (B)
2 -Main field of PTO shaft revolution if it is on, secondary field of travel speed of trac- reset data marked with an arrow.
tor
3 -Automatic disengagement of rear PTO shaft, more in the chapter “Drive of agricul-
tural machinery”
4 -Main field of number of hours in operation in total, secondary field of hours in op-
eration from the last resetting of the data
5 -Main field of the number of kilometres in operation in total, secondary field number
of kilometres in operation from the last resetting of the data
6 -Accumulator battery voltage
33
ACQUAINTANCE WITH THE TRACTOR
FH12N039 FH12N041
DISPLAY – MANUAL BRAKE DISPLAY – ERROR MESSAGES
If the tractor is not braked by a manual Serious faults in the system (1)
brake, a warning is displayed on a dis- STOP sign, number of fault (1) is displayed on a display with serious faults.
play (letter P in a circle) and at the same
time a sound signal is heard. If this situation occurs, set the tractor aside and contact service
See the chapter “Driving operation” for
more Less serious faults in the system (2) a (3)
Brake the tractor by a manual With less serious faults in the system, the number of faults (2) are displayed on the
brake. display for a time period of approximately 5 seconds.
Then the display of fault is minimized to the main field. (3)
34
ACQUAINTANCE WITH THE TRACTOR
FH12N063 FH12N067
DISPLAY – SERVICE MENU DISPLAY – SETTING LANGUAGE
Service menu serves for the mainte- MUTATION
nance of the tractor by an authorized Enter the service menu
service and the setting of language for Select the item LANGUAGE by (B) and
display of dashboard. (C) buttons and press button (A).
Entry to service menu Select language mutation by buttons (B)
You will enter the service menu by a an (C) and by one by one presses of but-
longer pressing of (A) button. ton (A) available language mutations will
The selection of items to be done by (B) be one by one displayed. When achiev-
and (C) buttons. The selected item is ing the desired language mutation, leave
marked by an arrow (1). the service menu.
Exit from service menu Dashboard is switched to a selected lan-
By buttons (B) and (C), select an item guage mutation.
EXIT and press (A) button.
35
ACQUAINTANCE WITH THE TRACTOR
SWITCHES AND LEVERS
a - Lights switch (off, parking, head)
b - Lower beam lights in the grill of the tractor
and working lights in the cabin of the tractor
switch
c - Fog light switch (off - on). Fog light function
is signalized by a lit symbol on the switch.
d - Working lamp switch (off - on). Working
lamp function is signalized by a lit symbol
on a switch.
e - Warning lights switch
f - Front drive axle button. Engaged front
drive axle is signalized by lit symbol on a
switch.
g - Beacon switch (off - on)
h - Working lights in the grill of the bonnet
switch (off - on)
i - Preselection of torque multiplier switch
j - Differential lock button
k - Engine operation switch (stopping de-
vice)
l - Direction lights, lower beam head lights,
head lights and horn switches acoustic and
light
m - Switch box
n - Reversing lever (forward, neutral, back-
ward)
FH12N030
36
ACQUAINTANCE WITH THE TRACTOR
37
ACQUAINTANCE WITH THE TRACTOR
38
ACQUAINTANCE WITH THE TRACTOR
X139 E140a
DIRECTION LIGHTS, LOWER BEAM SWITCH BOX
HEAD LIGHTS, HEAD LIGHTS AND Switchbox is placed on the dashboard, see
HORN SWITCHES arrow.
a - Acoustic horn – press the switch in
the direction of an axis
b - Lower beam head lights
c - Direction lights to the right
d - Direction lights to the left
e - Acoustic horn
f - Lower beam headlights
39
ACQUAINTANCE WITH THE TRACTOR
40
ACQUAINTANCE WITH THE TRACTOR
41
ACQUAINTANCE WITH THE TRACTOR
42
ACQUAINTANCE WITH THE TRACTOR
F_02_83 F72
PEDALS AND LEVERS ROAD AND REDUCED SPEEDS
1 -travel clutch pedal SHIFTING LEVER
2 -foot brake pedals joint by a catch The lever is placed on the right side of
3 -throttle pedal driver´s seat.
H - Road speeds
N - Neutral
L- Reduced speeds
43
ACQUAINTANCE WITH THE TRACTOR
44
ACQUAINTANCE WITH THE TRACTOR
45
ACQUAINTANCE WITH THE TRACTOR
46
DRIVING OPERATION
Page
Before you start........................................................................................................ 49
If you do not succeed in starting the engine ............................................................. 49
Non-permitted starting.............................................................................................. 49
Starting the engine of the tractor .............................................................................. 50
Ignition system disorders signalization ..................................................................... 50
∗ Coolant heater ....................................................................................................... 51
Starting the engine with the use of coolant heater.................................................... 51
Immediately after start.............................................................................................. 52
Engine heating ......................................................................................................... 52
Gear shifting............................................................................................................. 53
Reversing lever ........................................................................................................ 53
Reversing lever position signalization ...................................................................... 53
Shifting road and reduced speeds............................................................................ 54
Road and reducing speeds lever position signalization ............................................ 54
Driver´s seat – safety switch .................................................................................... 54
The principles of appropriate use of tractors ............................................................ 55
The description of the system of travel clutches....................................................... 55
The way of controlling the travel clutch by................................................................ 55
The differences in ways of controlling the travel clutch by........................................ 55
Interrupted sound signal........................................................................................... 57
Dead start of the tractor ........................................................................................... 58
Dead start of tractor in regular operation - automatic dead start function................. 58
Dead start by means of automatic dead start function ............................................. 58
Before riding with a new tractor, Dead start of tractor in regular operation – clutch pedal........................................... 59
first get acquainted with the gear Dead start – using the clutch pedal .......................................................................... 59
shifting scheme and try the indi- Change the direction of drive ................................................................................... 60
vidual positions of gear shifting Change the direction of drive by means of reversing lever....................................... 60
lever out with engine at standstill. Change the direction of drive - using the clutch pedal.............................................. 61
Also make sure that the technical Gear shifting............................................................................................................. 61
condition corresponds to the con- Gear shifting - Using the clutch pedal....................................................................... 61
ditions of safe operation. Gear shifting – using the clutch control button on the head of gear shifting lever..... 61
Signalization of travel clutches and gear box system failures................................... 62
47
DRIVING OPERATION
Serious failures of travel clutches and reversing levers system ............................... 63
Less serious failures of travel clutches and reversing system.................................. 63
Blocking the automatic dead start function............................................................... 63
Three-gear torque multiplier..................................................................................... 64
Signalization of multiplier function ............................................................................ 64
Increasing, decreasing the travel speed by two gears ................................................. 64
Multiplier preselection switch ................................................................................... 65
Multiplier pre-selection signalization......................................................................... 65
Automatic multiplier shifting ..................................................................................... 66
Front drive axle control............................................................................................. 69
Automatic disconnection of front drive axle.............................................................. 69
Drive with front drive axle on.................................................................................... 70
Securing free space for cardan shaft of front drive axle ........................................... 70
Rear differential lock button ..................................................................................... 70
Manual brake - signalization .................................................................................... 71
Driving up the slope ................................................................................................. 72
Driving down the slope............................................................................................. 72
Foot brakes .............................................................................................................. 72
Front cardan shaft.................................................................................................... 73
Air brakes of trailers and articulated trailers ............................................................. 73
Warning signalization of air pressured drop ............................................................. 73
One-hose and two-hose brakes ............................................................................... 74
One-hose brakes ..................................................................................................... 74
Two-hose brakes ..................................................................................................... 74
Hydraulic brakes of trailers....................................................................................... 75
Connecting and disconnecting quick couplings of trailer hydraulic brakes ............... 75
Stopping the tractor – manual brake ........................................................................ 76
Stopping the engine ................................................................................................. 76
Leaving the tractor ................................................................................................... 76
Warning signalization of hydrostatic steering failure .................................................... 77
48
DRIVING OPERATION
49
DRIVING OPERATION
F11N016 F91
∗ COOLANT HEATER STARTING THE ENGINE WITH THE USE OF COOLANT HEATER
Coolant heater is mounted on the engine Heating the coolant makes starting the engine easier with low temperatures. Inlet
block. electric installation and its protection against dangerous touch must be done in ac-
The heater has the output of 1000 W cordance with valid regulations.
with voltage of 220 V of electric alternate 1. Insert the plug to the heater first.
current. 2. Then connect the heater to the electric network of the voltage of 220 V.
With regard for the lower engine wear when starting at low temperatures, the use of
heater is recommended by the manufacturer. The duration of heating is dependent
on the surrounding temperature (1 - 2 hours before scheduled start should suffice).
After completing the heating, first disconnect the device from the electric net-
work and only then pull the plug out of the heater!
The danger of injury by electric current!
It is necessary to ensure instruction of the tractor´s operator and regu-
lar revision of the heater of coolant including inlet cable in the sense of
valid standards of the state in which the tractor is operated at least be-
fore every winter season.
51
DRIVING OPERATION
FH11N092 FH11N091
IMMEDIATELY AFTER START ENGINE HEATING
After start, set the revolutions for Do further heating of the engine during the drive. The heating of the engine by
800 - 1000 revolutions per min- lengthy idle run or sharp increase in revolutions is harmful to the engine.
ute, allow the engine to run for a If the temperature of coolant has not reached 45°C, do not exceed the engine
time period of approximately 2 revolutions over 2000 rpm.
minutes.
In this time, do the control of greasing,
recharging, hydrostatic steering (the con-
trols must turn off) and other functions
ensuring proper run of engine. The time
of engine operation without load must be
kept, in particular in winter season.
52
DRIVING OPERATION
53
DRIVING OPERATION
54
DRIVING OPERATION
THE PRINCIPLES OF APPROPRIATE USE OF TRACTORS
The listed principles for tractor´s operation serve for facilitating the operation and
guarantee corresponding service life of travel clutch!
THE DESCRIPTION OF THE SYSTEM OF TRAVEL CLUTCHES
The tractor is equipped with two individual travel clutches, one for travelling forward and one for travelling backward.
The selection of the driving direction and also the choice of a specific travel clutch is done by shifting the reversing lever under the
steering wheel from neutral position to the position forward or backward.
1 - Reversing lever
2 - Clutch control button on the head of reversing lever
3 - Clutch pedal
1 - Reversing lever
Automatic dead start function is sparing to travel clutches than the control of travel clutches by clutch pedal,
therefore use the ways of controlling travel clutch with the function of automatic dead start for the regular opera-
tion of tractor with dead start, gear shifting or the change of the driving direction.
55
DRIVING OPERATION
2 - Clutch control button on the head of gear shifting lever
This way of control has the function of automatic switch of travel clutch.
When pressing the button of clutch control on the head of gear shifting lever there is release of travel clutch
When releasing the red button of control clutch on the head of gear shifting lever, there is a switch of travel clutch.
The rate of travel clutch switch is controlled by electronic control unit on the basis of information saved with calibration
and the operator cannot influence it.
3 - Clutch pedal
Use the clutch pedal only for stopping the tractor in regular operation.
For the need of delicate inching, for example when connecting tools or when manipulating with the tractor in
crammed spaces, when even the reduced gear speeds are not slow enough, use the clutch pedal for short time.
56
DRIVING OPERATION
FH12N047
INTERRUPTED SOUND SIGNAL
If the speed of tractor is control by partial
depression of the clutch pedal with en-
gine revolutions higher than 1 200 rpm,
there is an interrupted sound signal and
gearbox failure control is still lit. If this
situation occurs, fully depress the clutch
pedal immediately to stop or release the
clutch pedal to the upper position and
wait until the sound signal goes silent
and the control of gearbox failure. Lower
the engine revolutions under
1 200 revolutions per minute and then
continue working with the tractor. If you
do not do it, 8 seconds later the inter-
rupted acoustic signal changes to unin-
terrupted signal.
57
DRIVING OPERATION
DEAD START OF THE TRACTOR
If at dead start, engine revolutions are higher than 1400 rpm L gear of multiplier is automatically shifted, not depending on the
switch of multiplier pre-selection on dashboard being on or off.
If the multiplier pre-selection switch on the dashboard is on at dead start, L gear of multiplier is shifted automatically independent
on the number of engine revolutions at dead start (i.e. when the engine revolutions are lower than 1400 rpm).
A very fast dead start can cause overloading of driving gear, increased fuel consumption, excessive wear of tyres and
st
damage to load. Use dead start on the 1 gear only when driving with heavy trailer to the slope and in difficult terrain.
58
DRIVING OPERATION
DEAD START OF TRACTOR IN REGULAR OPERATION – CLUTCH PEDAL
In regular operation use the clutch pedal only for stopping the tractor.
For the need of delicate inching, e.g. when connecting the tools or when manipulating with tractor in crammed
spaces, if even the reduced gears are not slow enough, use the clutch pedal only for short time.
Use this way of dead start when you need to inch carefully, for example when connecting tools etc.
59
DRIVING OPERATION
CHANGE THE DIRECTION OF DRIVE
Change the direction of drive by means of reversing lever is done with travel speed lower than 10km/h. When you
attempt to change the direction of drive in speed higher than 10 km/hour, acoustic signal starts (uninterrupted
tone) and the tractor engages neutral. The signal switches off after the shift of reversing lever back to N position,
when depressing the clutch pedal or pressing the button of switching clutch on the head of gear shifting lever. It
is also necessary to lower the travel speed of tractor under 10km/, shift the reversing lever to neutral position and
to repeat the shifting of requested direction.
Keeping the following instructions when changing the direction of the drive, contributes to prolonging service life of
travel clutches.
• For changing the direction of the drive of tractor use reversing lever under the steering wheel without using the clutch pedal.
• For changing the direction of the drive of tractor, select the slowliest gear L with torque multiplier.
• For changing the direction of the drive of tractor, select lower gear with regard for the subsequent dead start and tractor load.
Changing the direction of drive by means of reversing lever is done at tractor travel speed lower than 10km/h. When you
try to change the direction of drive at the speed of more than 10 km/h, an acoustic signal starts (uninterrupted tone), the
signal switches off after the shift of the lever back to N position, when depressing the clutch pedal or pressing the button
for switching off the clutch on the head of the gear shifting lever.
1. Lower the travel speed of tractor under 10km/h by means of brake pedal.
2. Shift the reversing lever to the requested direction of tractor drive
3. The tractor stops automatically and travels in the requested direction
4. Continue in smooth dead start of the tractor with simultaneous incresae of engine revolutions
Should the tractor speed drop below 10km/h, tractor shift neutral and it is necessary to lower the travel speed of tractor
under 10km/h, shift the reversing lever to neutral position and to repeat the shifting to the required direction.
When depressing the clutch pedal, the automatic function is put off operation.
If the above mentioned is done subsequently after the attempt to change the direction of drive above 10 km/h, it is neces-
sary to lower the travelling speed of tractor below this speed. In opposite case, after the release of clutch pedal the neutral
remains shifted.
60
DRIVING OPERATION
CHANGE THE DIRECTION OF DRIVE - USING THE CLUTCH PEDAL
1. Depress the clutch pedal and stop the tractor by foot brake.
2. Shift the reversing lever to the requested direction of tractor drive
3. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of engine revolutions con-
tinue in smooth release of the clutch pedal.
4. Start smoothly and slowly.
GEAR SHIFTING
• For shifting the gear speeds while travelling use the travel clutch control by a red button of clutch control on the head of
gear shifting lever.
• When shifting gears, press and hold the red button of clutch control on the head of gear shifting lever, release the gas
pedal, throw out the gear, shift an applicable gear speed, release the red button and then increase the engine revolu-
tions.
• If operation conditions permit, use the function of multiplier preselection.
GEAR SHIFTING – USING THE CLUTCH CONTROL BUTTON ON THE HEAD OF GEAR SHIFTING LEVER
Press the clutch control button on the head of gear shifting lever. At the same time release foot throttle pedal and shift the appli-
cable gear speed. Release the button of clutch control (clutch is being engaged) and at the same time increase the engine revolu-
tions.
Note: Clutch pedal is always preselected to the use of button of clutch control on the head of gear shifting lever.
61
DRIVING OPERATION
FH12N059
SIGNALIZATION OF TRAVEL CLUTCHES AND GEAR BOX SYSTEM FAILURES
The failures in systems of travel clutches and gear box are signalized by red controls
on the dashboard and a failure code on the display.
1 - Clogging of delivery filter of gear box switchboard control. It lights up with clogging
of delivery filter of gear box switchboard. If it lights up, replace delivery filter of
gear box switchboard insertion.
2 - Gear box oil overheating control. If it lights up, interrupt your work and allow the
tractor to run on idle run, until the oil filling of gearbox cools off and the control
switches off. After the control switches off, you can continue working with the trac-
tor without restrictions.
3 - Gearbox failure control. It lights up with serious failure of the system.
4 - Failure code and its description is displayed on the display
62
DRIVING OPERATION
63
DRIVING OPERATION
It is done without travel clutch pedal de- Lowest gear (the slowest)
pressed (under load).
64
DRIVING OPERATION
FH12N090 FH12N068
MULTIPLIER PRESELECTION MULTIPLIER PRE-SELECTION
SWITCH SIGNALIZATION
a - Preselection switch off The switch of multiplier reselection
b - Preselection switch on switch is signalized by a sign (1) on the
The position (b) preselection switch on is display of dashboard.
signalized by a lit symbol on a switch.
If the preselection switch is off (a) the
gears of multiplier can be engaged by
buttons on the gear shifting lever
If the preselection switch is on (b) the
gears of multiplier are shifted automati-
cally depending on engine revolutions
according to pre-saved values.
65
DRIVING OPERATION
AUTOMATIC MULTIPLIER SHIFTING
The system of automatic multiplier shifting is switched by multiplier pre-selection switch on the dashboard. If the multiplier pre-
selection switch is on (control on the switch is lit), the gears of multiplier are shifted automatically depending on the engine revolu-
tions according to preset values (engine revolutions).
The system of automatic multiplier shifting is not dependent on the engaged speed gear.
With engaged multiplier pre-selection switch, it is possible to turn the engine off and start and the saved values (engine revolu-
tions) do not change.
The values for automatic multiplier shifting are read always when the pre-selection switch is off, with tractor drive with engine
revolutions higher than 700 rpm, with travel speed higher than 2 km/h.
The difference between the engine revolutions for a and b must be greater than 250 rpm
66
DRIVING OPERATION
Example of use:
We are driving with a tractor with multiplier pre-selection off with multiplier shifted to M
gear, with engine revolutions of 1600 rpm we press L button on the gear shifting lever,
by this we shift the torque multiplier to L gear, now we increase the engine revolutions
to 1900 rpm and we press H button on the gear shifting lever, by this we shift the
torque multiplier back to M gear. We continue driving with the tractor. Now we turn on
the multiplier pre-selection switch on the dashboard. From this time, the automatic
multiplier gear shifting system shifts gears of torque multiplier without any intervention
of the driver in the following way:
a - With the drop of engine revolutions under 1600 rpm automatically shifts the
multiplier to lower gear (lowering travel speed)
b - When increasing the engine revolutions above 1900 rpm, the multiplier
automatically shifts to a higher gear (increasing the travel speed)
FH12N0586
The values 1600 and 1900 engine revolutions necessary for automatic multiplier shifting used in this example are purely
informative, in practice the number of revolutions is set by the driver according to the specific use of tractor.
With multiplier pre-selection on, it is possible to shift the multiplier gears also manually on a gear shifting lever, but only within the
range of set values (engine revolutions); i.e. in the example presented in the range of revolutions from 1600 to 1900 rpm, when
reaching the saved revolutions for automatic shift of multiplier gear the multiplier is automatically shifted without driver´s interven-
tion.
In this case (multiplier pre-selection switch on), manual shifting of multiplier by buttons on gear shifting lever does not influence
the values (engine revolutions) that are saved in the system of automatic multiplier shifting.
After turning the multiplier pre-selection on the dashboard off (the control on the switch is not lit) it is possible to shift the torque
multiplier gears only manually by buttons on gear shifting lever.
Beware!
With tractor travel, when the pre-selection multiplier switch on the dashboard is off, the system of automatic multiplier se-
lection keeps on reading the values (engine revolutions) with every use of H or L buttons use on gear shifting lever. After
switching the multiplier pre-selection switch, the system of automatic multiplier shifting uses the last read value (engine
revolutions) i.e. values read with last usage of H and L buttons on the gear shifting lever with multiplier pre-selection off
67
DRIVING OPERATION
Recommendation
Before switching the switch of multiplier on the dashboard, do the manual shift of multiplier gear when using H and L buttons
(once by H button and once by L button) on gear shifting lever with requested engine revolutions. The values (engine revolutions)
will be saved and after subsequent engagement of the multiplier pre-selection switch on dashboard, the system of automatic mul-
tiplier shifting will automatically shift multiplier gears according to these engine revolutions
With multiplier pre-selection switch on, in case of release of travel clutch, for example with gear shifting, stopping and subsequent
dead start of tractor or while using reversing, the system of automatic shifting of multiplier sets an applicable multiplier gear with
subsequent switch of travel clutch.
68
DRIVING OPERATION
FH12N031
FRONT DRIVE AXLE CONTROL AUTOMATIC DISCONNECTION OF
Switching front drive axle on is done by FRONT DRIVE AXLE
pressing a button which returns to its When exceeding travel speed of
original position after it is released. Dis- 15 km/h, the drive of front drive axle is
engagement of front drive axle is done automatically disconnected. Automatic
by a repeated depression of a button. disconnection of the drive is signalized
The engagement of front drive axle is by blinking of control in a switch. After
signalized by a lit symbol and a switch. switching off of the blinking control, front
With a tractor at standstill (tractor drive axle is automatically disconnected.
braked, engine stopped, switch box key With the drop of travel speed under
off) front drive axle is on 15 km/h, front drive axle can be con-
nected by a repeated depression of a
button.
With speeds higher than 15 km/h, the
drive of front drive axle can be connected
by repeated depression of a blinking but-
ton.
69
DRIVING OPERATION
70
DRIVING OPERATION
FH12N039
MANUAL BRAKE - SIGNALIZATION
If the tractor is not braked by a manual
brake, a warning is displayed on a dis-
play (a letter P in a circle) and at the
same time there is a sound signal.
This situation occurs in two cases
a - a tractor unbraked by a manual
brake with engine running and a
driver leaves its seat
b - a tractor unbraked by a manual
brake standing with engine off and
the key is shifted in “0” position.
71
DRIVING OPERATION
72
DRIVING OPERATION
73
DRIVING OPERATION
74
DRIVING OPERATION
FH12N86
When driving with connected trailer or articulated trailer, the pedals of foot
brake must be connected and secured by a valve!
When braking with one brake pedal, hydraulic brakes of the trailer are
not active.
75
DRIVING OPERATION
76
DRIVING OPERATION
F_02_68
WARNING SIGNALIZATION OF
HYDROSTATIC STEERING FAILURE
Hydrostatic steering pump failure is with
oil pressure drop under 120 kPa behind
a pump signalized on a dashboard by an
applicable symbol.
Note: When starting the tractor or with
low engine revolutions, the control may
blink, if it switches off after starting or in-
creasing the revolutions, it is not a fail-
ure.
77
NOTES
78
RUNNING IN THE TRACTOR
Page
General principles for running in the new tractor in the course of the
first 100 hours of operation....................................................................................... 80
During the first 10 hours ........................................................................................... 80
From 100 hours on..................................................................... ............................. 81
79
RUNNING IN THE TRACTOR
F11N030 F11N031
GENERAL PRINCIPLES FOR RUNNING IN THE NEW TRACTOR IN THE DURING THE FIRST 10 HOURS
COURSE OF THE FIRST 100 HOURS OF OPERATION - Run in the tractor in the transport
During the first 100 operation hours: regime.
- Load the engine normally - Tighten the fitting nuts of the front and
- Avoid operation under partial loading of the engine rear wheels, including the bead / rim
- Avoid excessive idle run connections at the prescribed torque.
- Frequently check the oil level in the engine (increased oil consumption is normal in
this period).
- Check screw connections mainly of the supporting parts of the tractor.
- Immediately remove all established shortcomings; thus, you will prevent
subsequent damage and possible impairment of operation safety.
- Proceed in the same way after a general overhaul of the tractor as well.
80
RUNNING IN THE TRACTOR
E256
FROM 100 HOURS ON
After running-in you can work with the
tractor without any restrictions.
Recommended
1400 - 2300 rpm
operation speed
Idle speed 800 ± 25 rpm
Operation oil
0.2 - 0.5 MPa
pressure
Oil pressure at the
min. 0.05 MPa
idle speed
Max. coolant
106°C
temperature
81
NOTES
82
TRANSPORTATION
Page
CBM stage quick-adjusting hitch ...............................................................................84
Height adjustment and disassembly of the CBM stage hitch.....................................84
Automatic mouth of the CBM stage hitch ..................................................................84
Modular system of hitches for trailers and semi-trailers ............................................85
Swinging draw-bar console module...........................................................................85
Swinging draw-bar.....................................................................................................85
Swinging draw-bar console with a fixed pin module ..................................................85
Console with a ø 80 ball module ...............................................................................86
Hitch for a single-axle CBM semi-trailer ....................................................................86
Maximum permissible vertical static load of hitches for trailers and semi-trailers......87
83
TRANSPORTATION
84
TRANSPORTATION
85
TRANSPORTATION
D207 D208
CONSOLE WITH A Ø 80 BALL HITCH FOR A SINGLE-AXLE CBM
MODULE SEMI-TRAILER
The console with a ø 80 ball is The hitch for a single-axle semi-trailer
only used to connect semi-trailers may be equipped with a hook (A) or with
with a hitching device designed a swinging draw-bar (B).
for a ø 80 ball.
Replacing the hook with the swinging
Releasing the hitch, fig. (A): draw-bar (C):
By moving the lever (1) in the arrow di- 1- Lower the hitch.
rection you will remove the locking 2- Release and remove the pin (1).
wedge (2). 3- Remove the hook in the arrow direc-
Locking the hitch, fig. (B): tion.
By moving the lever (1) in the arrow di- Install the swinging draw-bar in the re-
rection you will retract the locking wedge verse order.
(2).
86
TRANSPORTATION
MAXIMUM PERMISSIBLE VERTICAL STATIC LOAD OF HITCHES FOR TRAILERS AND SEMI-TRAILERS
Hitch type Permis- Hitch Hitch type Permis- Hitch Hitch type Permis- Hitch
sible ver- pin Ø sible ver- pin Ø sible ver- pin Ø
tical tical tical
static static static
load load load
Hitch class C
28 mm
2,000 kg 43 mm 2,000 kg 50 mm
The maximum weight of an aggregated braked trailer or semi-trailer must not exceed the value specified on the data plate
of the tractor and the value specified in the technical certificate of the tractor. The maximum permissible speed of the set
results from the maximum permissible speed of the slower vehicle in the set.
Hitch of class C: max. weight of the trailer 6,000kg.
Hitch of class D2: max. weight of the trailer 14,000kg.
Hitch of class D3: max. weight of the trailer 20,000kg.
87
TRANSPORTATION
MAXIMUM PERMISSIBLE VERTICAL STATIC LOAD OF HITCHES FOR TRAILERS AND SEMI-TRAILERS
Hitch type Permissible Hitch pin Hitch type Permissible Hitch pin Hitch type Permissible Hitch pin
vertical (ball) Ø vertical (ball) Ø vertical (ball) Ø
static load static load static load
Fixed pin
736 kg 31 mm 2,000 kg 80 mm 2,000 kg 44.5 mm
3,000 kg 47 mm 1,200 kg
31 mm
The maximum weight of an aggregated braked trailer or semi-trailer must not exceed the value specified on the data plate
of the tractor and the value specified in the technical certificate of the traktor. The maximum permissible speed of the set
results from the maximum permissible speed of the slower vehicle in the set.
88
DRIVE OF AGRICULTURAL MACHINERY
Page
Work with PTO shaft .............................................................................................. ..90
Front and rear PTO shaft control............................................................................ ..91
Rear PTO shaft – shift gear lever of dependent and independent revolutions ....... ..91
Facilitating connection of joint shaft of an aggregated machine to the tractor ........ ..92
Rate preselection switch of starting rear PTO shaft ............................................... ..93
Selection switch of rear PTO clutch revolutions (P.T.O.)........................................ ..94
Replaceable end points of rear PTO shaft ............................................................. ..94
Rear PTO switch .................................................................................................... ..95
Engaging rear PTO shaft – independent revolutions.............................................. ..96
Automatic disengagement of PTO clutch ............................................................... ..97
Setting automatic disengagement of PTO shaft clutch - display description .......... ..98
Automatic disengagement of PTO shaft clutch – return to basic setting ................ ..98
Setting automatic disengagement of PTO shaft clutch........................................... ..99
Work with automatic disengagement of PTO shaft clutch ...................................... 100
Engagement of rear PTO clutch - dependent revolutions....................................... 101
Orientation table of rear PTO revolutions with engaged dependent revolutions..... 102
Front PTO shaft...................................................................................................... 103
Front PTO shaft control.......................................................................................... 103
Maximum transferred output .................................................................................. 104
Drive of machines with greater inertia masses ....................................................... 104
F146
WORK WITH PTO SHAFT
1. When working with PTO shaft mind that all the covers are duly fixed.
2. After completing the work, always mount the cover of PTO shaft back.
3. Any repairs or cleaning of parts of aggregated machines driven by PTO
shaft to be done only with the engine at standstill, disengaged PTO shaft
clutch and the shift gear lever of dependent and independent revolutions of
PTO shaft in N - neutral position.
4. Before starting an aggregated machine driven by PTO shaft, make sure that
there are no unauthorized personnel near, there is a risk of injury.
90
DRIVE OF AGRICULTURAL MACHINERY
FH12N003f FH12N002
FRONT AND REAR PTO SHAFT REAR PTO SHAFT – SHIFT GEAR LEVER OF DEPENDENT AND INDEPENDENT
CONTROL REVOLUTIONS
Switches and controls of front and rear Gear shift lever of dependent and independent revolution of rear PTO shaft and is lo-
PTO shaft control are located on the right cated on the right side, next to the driver´s seat at the back.
column of the cabin.
1. The control of the selection of rear PTO - Independent PTO shaft revolutions (number of revolutions is depend-
PTO shaft revolutions (P.T.O.) ent on the number of engine revolutions)
2. The control of preselection of rate of
rear PTO shaft run N- Neutral position
3. Rear PTO shaft switch End-piece of rear PTO shaft can be freely spun around
4. Front PTO shaft switch
PTO Dependent PTO shaft revolutions engaged (number and purpose of the
synchro - revolutions is dependent on the engaged gear and the position of the
reversing lever)
91
DRIVE OF AGRICULTURAL MACHINERY
FH12N002
FACILITATING CONNECTION OF JOINT SHAFT OF AN AGGREGATED
MACHINE TO THE TRACTOR
For facilitating the connection of joint shaft of aggregated machine to a tractor a but-
ton (1) placed on mudguards can be used.
With engine running, rear PTO switch disengaged, lever of shifting dependent and
independent revolutions in the position of independent revolution, spinning of rear
PTO shaft will occur after pressing the button (1). PTO shaft stops spinning after the
release of the button.
When manipulating with PTO shaft by means of buttons (1), the operator
must stand beyond the space of the connected tools not to be caught or in-
jured.
92
DRIVE OF AGRICULTURAL MACHINERY
FH12N005
RATE PRESELECTION SWITCH OF STARTING REAR PTO SHAFT
Three-position switch (1) on the right column of the cabin enables a selection of three modes of starting the rear PTO shaft clutch.
These modes differ by longer idle periods between engagement of switch of rear PTO shaft and the complete switch of the rear
PTO clutch.
3 (the upper part of the switch is fully depressed) this gear has the longest time of starting the rear PTO shaft.
Use this mode for starting light machines with low power consumption connected to rear PTO shaft such as reel raker.
2 (the switch is in the middle position) this stage has medium time of starting rear PTO shaft.
Use this mode for starting light machinery with medium power consumption connected to rear PTO shaft such as disc reaper.
1 (the lower part of switch is fully depressed) this stage has the shortest time of rear PTO shaft starting.
Use this mode for starting heavy machinery with high power consumption of the connected to the rear PTO shaft such as
feeder carriage, rotary reaper, soil or forest cutters.
93
DRIVE OF AGRICULTURAL MACHINERY
FH12N006 E357
SELECTION SWITCH OF REAR PTO CLUTCH REVOLUTIONS (P.T.O.) REPLACEABLE END POINTS OF
A tractor can be fully equipped with combinations of revolutions of rear PTO shaft - REAR PTO SHAFT
540/1000 or 540E/1000 The tractor is equipped with six or
Shifting rear PTO shaft revolutions is done by a switch (1) placed on the right column twenty-one splined replaceable end point
of the cabin. The switch is equipped with a mechanical lock (2) against unwanted of rear PTO shaft.
switch. When switching the switch, depress the lock in downward direction. Replacement procedure:
1. Use safety ring pliers to demount a
A- 540 rpm (or 540E rpm)
safety ring (1)
B- 1000 rpm 2. Remove replaceable end point by
pulling in the direction of an arrow
(2)
The change of PTO shaft revolutions - 540 and 1000 per minute (540E 3. Mount the end point in an opposite
and 1000 min respectively) - to be done only with PTO shaft at halt! way, pay increased attention to the
Check that the revolutions of PTO shaft are set accordingly with regard for the mounting of the safety ring (1)
connected tools!
94
DRIVE OF AGRICULTURAL MACHINERY
FH12N006a
REAR PTO SWITCH
Rear PTO shaft clutch is engaged by switch of rear PTO shaft. After engagement of the switch the shaft spins.
The engagement of the rear PTO clutch is done by a switch (1) placed on the right column of the cabin. The switch is equipped
with a mechanical lock (2) against unwanted switch. When switching the switch, depress the lock in downward direction.
After switching the switch (1) from (A) position to (B) position rear PTO shaft clutch is engaged and the shaft spins.
After switching the switch (1) from (B) position to (A) position rear PTO shaft clutch is engaged and the shaft stops.
By a subsequent switch of switch (1) from (B) position to (C) position lasting at least three seconds automatic disengagement of
PTO shaft clutch is engaged. After releasing the pressure the switch (1) returns to (B) positions.
By another depression of the switch (1) from (B) position to (C) position this function is disengaged.
A- rear PTO shaft clutch disengaged
B- rear PTO shaft clutch engaged
C- Automatic disengagement of PTO shaft clutch
Check that the PTO shaft revolutions are set properly with regard for the connected tools!
95
DRIVE OF AGRICULTURAL MACHINERY
Gear shift lever of dependent and independent revolutions must be shifted to independent revolutions position (upper posi-
tion of the lever labelled PTO).
The engagement of independent rear PTO shaft is signalized by display of the number of rear PTO shaft revolutions on the dis-
play of dashboard.
If the aggregated machine allows it, engage the rear PTO shaft with minimum revolutions of 1500 rpm.
96
DRIVE OF AGRICULTURAL MACHINERY
FH12N079
AUTOMATIC DISENGAGEMENT OF PTO CLUTCH
The function of automatic disengagement of the PTO clutch means that with PTO
shaft engaged after lifting the arms of rear three-point hitch, the rear PTO clutch is
disengaged automatically and the shaft comes to a halt, after subsequent lowering or
arms of three-point hitch, the rear PTO shaft is automatically engaged and the shaft
spins provided that the direction of drive is engaged by reversing lever and the tractor
has travelling speed of at least 0.3 km/h.
By switching the switch from (A) to (B) position, the rear PTO clutch is engaged. By
pressing the switch from (B) position to (C) position that lasts at least three seconds
Automatic disengagement of PTO shaft clutch is engaged. After releasing the pres-
sure, the switch (1) returns to (B) position.
By another depression of switch (A) from (B) position to (C) position, this function is
disengaged.
97
DRIVE OF AGRICULTURAL MACHINERY
FH12N080
SETTING AUTOMATIC DISENGAGEMENT OF PTO SHAFT CLUTCH - DISPLAY AUTOMATIC DISENGAGEMENT OF
DESCRIPTION PTO SHAFT CLUTCH – RETURN TO
Display the third display on dashboard by gradual depressing of (A) button. BASIC SETTING
These values are displayed on the display: Basic values set by the manufacturer
H-LIMIT – position of arms of three-point hitch at which disengagement of rear PTO are:
shaft clutch H-LIMIT - 55
ACTUAL – current position of arms of three-point hitch L-LIMIT - 45
L-LIMIT – position of arms of three-point hitch at which engagement of rear PTO By pressing the button (B) basic values
clutch occurs are set on dashboard with displayed dis-
The number with individual items has only informative value. play
98
DRIVE OF AGRICULTURAL MACHINERY
FH12N081
SETTING AUTOMATIC DISENGAGEMENT OF PTO SHAFT CLUTCH
Setting automatic disengagement of PTO shaft clutch is done with standing tractor with started engine, with disengaged PTO
shaft clutch switch and reversing lever under the steering wheel in neutral position.
Display the third display on dashboard by gradual depression of (A) button.
99
DRIVE OF AGRICULTURAL MACHINERY
FH12N083
WORK WITH AUTOMATIC DISENGAGEMENT OF PTO SHAFT CLUTCH
Switch automatic disengagement of PTO shaft clutch by (A) switch with tractor at
standstill with engine running. Switching automatic disengagement of PTO shaft
clutch is signalized by (B) display on the display of the dashboard.
After switching the function with a switch (A), the rear PTO shaft is at standstill; this is
signalized by blinking of (B) symbol on the display of the dashboard.
100
DRIVE OF AGRICULTURAL MACHINERY
F73 FH12N007
ENGAGEMENT OF REAR PTO CLUTCH - DEPENDENT REVOLUTIONS
When shifting dependent revolutions of PTO shaft the number and direction of revolutions is dependent on the position of selec-
tion of PTO shaft revolutions switch (2), shifted speed gear, shifted multiplier gear and the position of reversing lever. The number
of revolutions is dependent on the position of road and reduced speeds lever.
When using dependent revolutions of rear PTO shaft, do not use the switch of preselection of rate of starting the rear PTO
shaft (1) and rear PTO shaft switch (3), are not functional.
1. Shift the shifting lever of dependent and independent revolutions to dependent revolutions position (lower position of lever la-
belled PTO synchro).
2. Select applicable revolutions by the switch of selection of rear PTO shaft revolutions (2).
101
DRIVE OF AGRICULTURAL MACHINERY
ORIENTATION TABLE OF REAR PTO REVOLUTIONS WITH ENGAGED DEPENDENT REVOLUTIONS
The number of revolution of rear PTO shaft with engaged dependent revolutions and engine revolutions of 2 200 rpm:
Reversing lever
Speed Multiplier Forward Backward
gear gear
540 540E 1 000 540 540E 1 000
102
DRIVE OF AGRICULTURAL MACHINERY
103
DRIVE OF AGRICULTURAL MACHINERY
F_02_46
MAXIMUM TRANSFERRED OUTPUT DRIVE OF MACHINES WITH
PTO shaft Transferred out- GREATER INERTIA MASSES
put (CRUSHERS, ROTARY HARROWS,
Front REAPING MACHINES.)
1000 per minute 60 kW Cardan shaft for drive of these machines
Rear must be equipped with the so called
freewheel clutch which ensures discon-
1000 per minute full engine output
nection of torque transfer with retroaction
540 per minute full engine output
from the machine on the tractor.
540E per minute full engine output
104
HYDRAULIC SYSTEM
Page
Hydraulic system .....................................................................................................106
Hydraulic pump .......................................................................................................106
Location of control elements - EHR - B - Bosch electro-hydraulic system...............106
Outer hydraulic circuit..............................................................................................107
Connecting and disconnecting quick-couplers ........................................................107
*Quick-couplings with drip collection .......................................................................107
Hydraulic distributor of the outer hydraulic circuit ....................................................108
Description of the functions of individual positions of control levers of the hydraulic
distributor ................................................................................................................109
Rear outlets of the outer hydraulic circuit ................................................................110
Front outlets of the outer hydraulic circuit................................................................110
Connecting machines and implements to the outer hydraulic circuit .......................111
105
HYDRAULIC SYSTEM
106
HYDRAULIC SYSTEM
107
HYDRAULIC SYSTEM
FH12N048
HYDRAULIC DISTRIBUTOR OF THE OUTER HYDRAULIC CIRCUIT
A three-section or two-section distributor with four-position sections may be installed
in the tractor. The control levers of the sections are installed in the cab on the fender
of the right rear wheel. The first (right) section of the distributor is equipped with lock-
ing in pressure positions with hydraulic securing. In the case of the two-section and
three-section distributor it is the section controlling quick-couplers “1” and “2”. Outlet
“4” of the two-section distributor and “4” and “6” of the three-section one is addition-
ally equipped with a check valve - used for the connection of a working branch of the
machine with an increased requirement for leakproofness - minimum lowering of the
implement e.g. during transport.
108
HYDRAULIC SYSTEM
FH12N049
DESCRIPTION OF THE FUNCTIONS OF INDIVIDUAL POSITIONS OF CONTROL LEVERS OF THE HYDRAULIC
DISTRIBUTOR
Lever position Function
1 Rear (upper) posi- Pressurized oil flows to quick-couplers: “2“, "4", "6"
tion Quick-couplers connected to the return line: “1“, “3“, “5“
2 Central position Neutral
3 Front (lower) posi- Pressurized oil flows to quick-couplers: "1", "3", "5"
tion Quick-couplers connected to the return line: “2“, “4“, “6“
4 Front limit position With an increased force you can shift the control levers from position (3) further to the
front to position (4), i.e. floating (free) position, where the levers are locked. Both the
quick-couplers of each section are connected to the return line in this position.
Note: The lever automatically returns from positions (1) and (3) to the neutral. Not applicable to the section with the kick-out func-
tion.
Always connect a single-acting cylinder to quick couplers
“2”, “4” ofthe two-section auxiliary distributor and
“2”, “4”, “6” of the three-section auxiliary distributor.
Always connect a double-acting cylinder to quick-couplers of one section.
109
HYDRAULIC SYSTEM
FH12N044 F168
REAR OUTLETS OF THE OUTER FRONT OUTLETS OF THE OUTER If the tractor is equipped with a
HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT three-point hitch, the (F)(3)(4)(N)
In the tractor version that is not equipped They are installed on a panel in the right lever is used for its control. Quick
with the front outlets or the front three- front part of the tractor. Their installation couplers must not be connected at the
point hitch and that is equipped with is bound to a three-section distributor. time of three-point hitch usage con-
a -a three-section distributor the rear out- They are designed for the control of fron- nected because they are pressurized to-
lets are terminated with pressure tally attached adapters. The marking of gether like front three-point hitch!
quick-couplers "1" to "6". the outlets and their use is the same as After terminating the work with a front
b -a two-section distributor the rear out- in the case of the rear outer outlets. three-point hitch for further usage of the
lets are terminated with pressure section with quick couplers 3 and 4 with
quick-couplers "1" to "4". the connection of three-point hitch, it is
The third quick-coupler marked “0” is di- necessary to lift the arms of the front
rectly connected to the final drive hous- three-point hitch to transporting position
ing and is designed for return oil from ex- and the lever of the cock of the front
ternal hydraulic implements (e.g. from ro- three-point hitch in the “closed” position.
tational hydraulic motors, etc.).
110
HYDRAULIC SYSTEM
CONNECTING MACHINES AND IMPLEMENTS TO THE OUTER HYDRAULIC
CIRCUIT
Connecting machines and implements consisting of more parts
During work with agricultural machines that consist of more parts (combinators, skids,
harrows) and that have side frames hat are hinged to the central frame and during
transport are folded to the vertical position by separate hydraulic cylinders controlled
by the outer hydraulic circuit of the tractor, the folding of the side frames must always
be controlled by the upward (backward) movement of the auxiliary distributor lever.
The “lifting” branches of the cylinders must be connected to quick-couplers “2”, “4” or
“6”.
Connecting a rotational hydraulic motor
If a rotational hydraulic motor is connected to an outer outlet of the hydraulic system,
its return branch must always be connected to quick-coupler “0”. In case of connec-
tion of the filling (pressure) branch to quick-coupler 1 or 2 the hydraulic motor is pro-
tected by the kick-out function against overloading. This function interrupts the opera-
tion of the hydraulic motor at the pressure value in the filling branch of 17.5 - 1.6
MPa.
Connecting a reversing hydraulic motor
A reversing rotary hydraulic motor must be connected to quick-couplers “1” and “2”
for functional reasons. However, relief valves must be inserted in both the branches
in this case as they can reliably limit the pressure peaks during the stopping of the
machine. The oil return lines from these valves are connected to quick-coupler "0".
111
NOTES
112
ELECTRO-HYDRAULIC SYSTEM
Page
Control element functions........................................................................................114
Equipment “OFF” ....................................................................................................114
Blocking cancellation...............................................................................................115
Quick sinking...........................................................................................................116
Transport of implements..........................................................................................116
Stop position ...........................................................................................................116
Vibration compensator (damper) .............................................................................117
Limitation of the upper position of the three-point hitch ...........................................117
Lowering speed .......................................................................................................118
Free position ...........................................................................................................118
Setting the control of three-point hitch.....................................................................119
Manual setting of control of three-point hitch...........................................................119
Automatic control of three-point hitch ......................................................................120
Using the rear control ..............................................................................................121
External control buttons of the electro-hydraulic system .........................................121
Using the buttons ....................................................................................................121
Indication of EHR-B errors ......................................................................................122
Description of minor errors of the EHR-B electro-hydraulic system.........................123
113
ELECTRO-HYDRAULIC SYSTEM
F_02_162 F_02_188
CONTROL ELEMENT FUNCTIONS EQUIPMENT “OFF”
1. Lifting switch Electric installation deactivated with the
a -Transport, lifting key of the switching box. The electronic
b -STOP system is off, the lifting device is blocked.
c -Regularity of lowering (working)
d -Free position, fast sinking- automatic return of lever to (c) position by a spring
2. Blocking (in transport position)
3. Lowering speed
4. Setting the position of lifting device
5. Upper position restriction
6. Smooth setting - of manual control
- automatic control
7. LED - diagnostic
8. LED – lifting
9. LED – lowering
10. Engaging compensator (softening vibrations)
11. LED – softening vibrations engaged
114
ELECTRO-HYDRAULIC SYSTEM
F_02_164 F_02_163
BLOCKING CANCELLATION The engine can only be started After the activation of the system
When you switch on the electric installa- if the engine (1) is in position EHR-B first for safety reasons
tion with the key of the switching box (I), (b). limits the lifting speed of the hy-
the lifting device remains blocked elec- The EHR-B electro-hydraulic system is draulic arms.
tronically - the lifting and lowering func- only active when the engine is started. When the hydraulic arms first
tion is deactivated; on the EHR-B control Activation of the EHR-B system is only reach the selected position, this
panel the diagnostic LED (7) and the vi- possible when the lubrication indicator safety limitation is cancelled and
bration dampening LED (11) shortly light has gone off. then the lifting speed of the hy-
up - the system self-test is in progress. The blocking can only be cancelled (sys- draulic arms is normal.
The lifting LED (8) and the lowering LED tem activated) with the engine running by
(9) are off. After a short time permanent moving the lifting lever (1) to position (a)
illumination of the diagnostic LED (7) in- - short-time switching is sufficient.
dicates the state of EHR-B blocking. By moving the lever (1) to position (c)
If the diagnostic LED (7) is permanently you will bring the three-point hitch to the
illuminated, the control circuits are dis- position corresponding to the element
connected. setting, i.e. the current position of con-
trols (4), (5), (6).
115
ELECTRO-HYDRAULIC SYSTEM
116
ELECTRO-HYDRAULIC SYSTEM
F_02_168 F_02_169
VIBRATION COMPENSATOR (DAMPER) LIMITATION OF THE UPPER
It is used during transport of a heavy implement attached to the rear three-point hitch. POSITION OF THE THREE-POINT
After activation of the vibration compensator (10) the arms of the rear three-point HITCH
hitch sink by approx. 4%, which allows oscillation of the arms in the range of approx. It is activated with the control (5). The
8% of the lift. The upward oscillation is always limited by the position of the upper po- limitation can be implemented in the up-
sition limiter (5). per half of the three-point hitch lift.
Advantages of active dampening of vibrations during transport of a heavy implement
attached to the rear three-point hitch.
During the adjustment of the hitch for a single-axle semi-trailer the vibration
compensator must be off.
117
ELECTRO-HYDRAULIC SYSTEM
F_02_170 F_02_171
LOWERING SPEED FREE POSITION
The lowering speed of the three-point For permanent work with free hydraulic
hitch is set with the control (3). system, e.g. during work with a plough
with a support wheel the position of the
Symbol of the maximum control (4) under the indication (A) and
lowering speed the position of the control (6) at the posi-
tional control symbol is used.
Symbol of the minimum
lowering speed
118
ELECTRO-HYDRAULIC SYSTEM
ahc_01 F_02_172a
SETTING THE CONTROL OF THREE- MANUAL SETTING OF CONTROL OF The activity of control (lifting and lower-
POINT HITCH THREE-POINT HITCH ing) can be monitored by means of indi-
Electrohydraulics enables two ways of Perform according to “Cancel blocking” cation diodes (8) and (9). Na shift the
three-point hitch control. part and set the required position of ele- lever (1) (a) position, after turning, set
A.Manual control setting - control (6) is ments with regard for the nature of per- again to (c) position. Control system
set in the range see arrow formed works. To reach the depth of takes the previous working position
B.automatic control - control (6) is set in working tools, there is a control (4). For (memory of ploughing). For setting the
HitchTronic (AHC) position see arrow setting the kind of control and its mixing, required speed of starting, there is a con-
use a control (6). trol (3).
Automatic control can be at any time ex-
changed for manual and the other way Power control symbol
round by a control (6).
119
ELECTRO-HYDRAULIC SYSTEM
F_02_172a
AUTOMATIC CONTROL OF THREE-POINT HITCH
Do the step according to “Cancel blocking” part. Set the control (6) to HITCHTRONIC
(AHC) position. By control (4), set the working depth of tools attached to rear three-
point hitch.
When the implement attached in the rear three-point hitch reaches the depth set by
the control (4), control system measures the soil resistance and this value is used as
default for further control.
The activity of controls (lifting and lowering) can be monitored by means of indicated
on diodes (8) and (9).
At dead end, shift the lever(1) to (a) position, after turning set the (c) position again.
For setting the required speed of lowering, there is a control (3).
After reaching the depth set by the control (4) control system again measures the soil
resistance and this value is used as default for further regulation.
120
ELECTRO-HYDRAULIC SYSTEM
121
ELECTRO-HYDRAULIC SYSTEM
DESCRIPTION OF SIGNALS OF EHR-B ELECTRO-HYDRAULIC SYSTEM
ERRORS
Flashing combination
of the diagnostic LED
(7).
No. of flashes
No. of flashes
Short pause
Long pause
Error category Error description
1x 1x
F -02 -173 1x 2x Error with internal safety shutdown of the
INDICATION OF EHR-B ERRORS 1x 3x electro-hydraulic system - the electro-
The electronic part of the electro- Serious error
1x 4x hydraulic system is out of operation - the
hydraulic system continuously checks 1x 5x work with the tractor must be stopped
proper functioning of the system. Possi- 1x 6x
ble errors are indicated by repeated
2x 2x
flashing combinations of the diagnostic Error with internal safety shutdown of the
2x 3x Moderately se-
LED (7). electro-hydraulic system - the electro-
2x 4x rious error
After the remedy of the error the diag- hydraulic system is out of operation
nostic LED (7) goes off. 2x 8x
Permanent illumination of the diagnostic 3x 1x
LED (7) indicates the state of blocking of 3x 2x The electro-hydraulic system works with a
Minor error
the electro-hydraulic system. 3x 4x limitation resulting from the error type
3x 6x
F_02_174
flashes
No. of
No. of
124
HITCHES
Page
Rear three-point hitch............................................................................................. 126
Safety principles of working with the three-point hitch............................................ 126
Height adjustment of the lifting draw-bars .............................................................. 127
Fixed and free position of the lower hydraulic draw-bars ....................................... 127
Limiting draw-bars.................................................................................................. 127
∗Lower draw-bars with extensible end pieces ........................................................ 128
∗Lower draw-bars with CBM hooks........................................................................ 128
Securing the lower draw-bars with CBM hooks...................................................... 129
Upper draw-bar ...................................................................................................... 129
∗Front three-point hitch .......................................................................................... 130
Front three-point hitch control ................................................................................ 130
Adjusting the lowering rate of the front three-point hitch ........................................ 130
Hydraulic lock of the front three-point hitch ............................................................ 131
Working and transport position of the front three-point hitch .................................. 131
Driving with agricultural machines attached to the front three-point hitch .............. 131
125
HITCHES
REAR THREE-POINT HITCH
It is intended for attaching carried or
semi-carried agricultural machines and
implements with hitching points of ISO
category II.
Category II.
Hitch axis length 870 mm
∅ of openings of connect- 28 mm
ing balls of the lower
draw-bars according to
ISO
∅ of the upper draw-bar 25 mm
opening F11N032
SAFETY PRINCIPLES OF WORKING
1. Upper draw-bar WITH THE THREE-POINT HITCH
2. Left lifting draw-bar Persons that are not authorized to
3. Right lifting draw-bar work with the attached implement
4. Limiting draw-bars must not stand between the tractor
5. Lower draw-bars and the hitched machine (imple-
ment) - (A). Do not park the tractor
with an attached implement in the
lifted position (B). During a drive
without an implement the lower
draw-bars (5) must be connected
with springs and the upper draw-
bar (1) must be inserted into the
spring suspension! During transport
of implements the limiting draw-
bars (4) of the lower draw-bars
must be adjusted in such a way to
avoid unwanted lateral movement
E451
of the implement!
126
HITCHES
127
HITCHES
E459 E460
X901 E456
SECURING THE LOWER DRAW-BARS UPPER DRAW-BAR
WITH CBM HOOKS The upper draw-bar (1) has adjustable
For especially demanding working length. It is attached to the tractor to the
positions (aggregation with heavy console openings.
machines on slopes or aggrega- When extending the upper draw-
tion with machines overhanging to bar you must make sure that
one side) we recommend you to both the joints are unscrewed
securely lock the lower draw-bar from the draw-bar pipe to the
hook by inserting an M8 screw in same length.
the opening (S) and locking it with
a nut.
129
HITCHES
∗FRONT THREE-POINT HITCH FRONT THREE-POINT HITCH ADJUSTING THE LOWERING RATE
It is designed for attachment of frontally CONTROL OF THE FRONT THREE-POINT HITCH
carried agricultural machines and imple- The hitch is equipped with two single- Before the start of work with an imple-
ments in accordance with ISO 8759-2. acting hydraulic cylinders that are sup- ment attached to the front three-point
During transport of a carried im- plied with oil from the integrated hydrau- hitch it is recommended to adjust the
plement the hitch must always be lic distributor. The lifting and lowering is time necessary to lower the implement
hydraulically locked in the lifted controlled by the control lever of the in- from the highest to the lowest position to
position with valves that are in- tegrated distributor (1). 1 - 1.5 s by setting the throttle valve. By
stalled on the left side of the trac- turning the valve body to the left (in the
tor over the front axle. Position 3 Lifting arrow direction) you will increase the
This hydraulic lock is recommended Position 4 Lowering lowering speed. During the adjustment
even in case no machine is attached to Position N Hitch lock the valve levers of the front hitch must be
the three-point hitch. directed horizontally.
130
HITCHES
132
WHEEL TRACK CHANGE
Page
Possible adjustable tracks of the front wheels of the front driving axle of the
tractors ................................................................................................................... 134
Toe-in of the wheels of the front driving axle .......................................................... 135
Adjustment of toe-in of the wheels of the front driving axle .................................... 136
Fenders of the front driving axle............................................................................. 136
Setting the wheel stops of the front driving axle ..................................................... 137
Rear wheel track change........................................................................................ 138
Rear wheel track adjustment .................................................................................. 138
133
WHEEL TRACK CHANGE
POSSIBLE ADJUSTABLE TRACKS OF THE FRONT WHEELS OF THE FRONT Note: Use of different tyre dimensions
DRIVING AXLE OF THE TRACTORS with individual tractor types - see chapter
Used tyres Main technical parameters.
Tighten the front wheel nuts with the
12.4-24 13.6R24 12.4-28 14.9-24
torque of 250 - 290 Nm.
12.4R24 380/70R24 14.9R24 Rim position
Tighten the nuts connecting the wheel
420/70R24
bead with the wheel disc with the torque
Front wheel tracks in mm of 200 - 220 Nm.
You can change the wheel track by
1590∗ - - - changing the position of the rim and disc.
First, secure the tractor against
moving, lift the axle with a lifting
1645 1730 1730 jack and support it.
−Loosen the nuts of the screws
connecting the disc with the rim and
remove the screws.
1740 1655 1730 -
−Change the track by setting the rim in
the required position.
−Re-install the screws with washers and
1800 1880 1810 1880 secure them with nuts. Tighten the
nuts with the torque of 230 - 250 Nm.
−After every loosening of a bead
1890 1810 1880 1810 connection tighten the screws to the
prescribed value.
−After driving 100 m with the tractor
without load re-tighten the connections
1945 2030 1955 2030
with the prescribed torque.
−After loading the tractor re-tighten the
connections after 3 hours of work.
2040 1955 2030 1955 −After 10 hours of work check the
tightening of the nuts of discs and
wheel rims again.
134
WHEEL TRACK CHANGE
TOE-IN OF THE WHEELS OF THE
FRONT DRIVING AXLE
Proper toe-in of the front wheels of
tractors with the front driving axle is
0 to 2 mm
and is measured on the front wheel hub
flanges (if the front wheels are installed,
you can measure toe-in on the wheel
rims).
Toe-in “S” is determined by the
difference of the measured values:
S = b - a.
F_02_189
135
WHEEL TRACK CHANGE
F_02_160 E505
ADJUSTMENT OF TOE-IN OF THE WHEELS OF THE FRONT DRIVING AXLE FENDERS OF THE FRONT DRIVING
−Set the wheels symmetrically with the longitudinal axis of the tractor. AXLE
−At the front on the horizontal plane of the wheel axes measure, in accordance with The fenders are installed on adjustable
fig. F_02_189, the distance between the rims. Mark the place of measurement. holders that can be adjusted laterally (by
−Drive the tractor to move the marked places to the horizontal plane of the wheel removing screws “a” to other openings)
axes at the back (turning by 180°) and measure the distance between the marked as well as vertically (by removing screws
places again. “b” to other openings) in accordance with
−Release the locking nuts of the heads of the ball screws (2) of connecting rods of the required wheel tracks and the type of
the steering at the hydraulic cylinder. used tyres.
−Adjust the toe-in value by turning the shank of the ball screw (3). Perform the
adjustment of both the joints symmetrically to maintain the same turning radius at
both the sides (perform the measurement at the rim sides).
−Tighten the locking nuts of the heads of the ball screws (2) with the torque of 122 -
136 N. The upper surfaces of the heads (1) must be parallel.
136
WHEEL TRACK CHANGE
Without the front three-point hitch
without fenders with fenders
Tyres Wheel track Right stop Left stop Right stop Left stop
(mm) A (mm) A (mm) A (mm) A (mm)
12.4-R24 1590 38 31 37 37
1740 28 21 32 31
1890 17 10 23 21
380/70R24 1730 34 28 40 40
13.6-R24 1880 23 17 31 29
12,4-28 1730 29 27 40 40
10PR 1880 18 18 31 31
14,9-24 1730 33 30 41 41
420/70R24 1880 22 18 31 32
F216
SETTING THE WHEEL STOPS OF THE
With the front three-point hitch FRONT DRIVING AXLE
without fenders with fenders
Set the stops after every change of the
Tyres Wheel track Right stop Left stop Right stop Left stop wheel track of the front driving axle in
(mm) A (mm) A (mm) A (mm) A (mm) accordance with the provided tables after
12.4-R24 1590 50 47 50 47 loosening the nut (2) and releasing or
1740 33 33 33 35 tightening the screw (1).
1890 19 20 19 25
380/70R24 1730 43 39 43 45
13.6-R24 1880 28 27 28 34
12,4-28 1730 41 38 38 45
10PR 1880 26 28 28 36
14,9-24 1730 44 41 44 46
420/70R24 1880 29 31 29 36
137
WHEEL TRACK CHANGE
F_02_99 F218
REAR WHEEL TRACK CHANGE REAR WHEEL TRACK ADJUSTMENT
Depending on the width of the rear Rear wheel tracks are adjustable with the step of 75 mm and the adjustment is performed
tyres you can set the wheel tracks in by changing the position of the rim and disc with the rear part of the tractor lifted so that
the following range: the wheels can rotate freely.
Rear tyre width Wheel track Before the lifting do not forget to secure the tractor against moving by wedging the
(mm) front wheels.
12,4-38 1425-1800 After changing the wheel track tighten all the screws connecting the disc with the rim with
13,6-38 1425-1800 the torque of 200 - 220 Nm and the nuts of the screws connecting the disc with the wheel
18,4-38 1650 - 1800 shaft with the torque of 400 - 470 Nm.
480/70R38 1575 - 1800 −After every loosening of a bead connection tighten the screws to the prescribed value.
520/70R38 1650 - 1800 −After driving 100 m with the tractor without load re-tighten the connections with the
16,9-34 1500 - 1800 prescribed torque.
16,9-38 1575 - 1800 −After loading the tractor re-tighten the connections after 3 hours of work.
18,4-34 1500 - 1800 −After 10 hours of work check the tightening of the nuts of discs and wheel rims again.
Note: Use of different tyre −Until reaching the first 100 hours of work perform frequent checks of tightening of the
dimensions with individual tractor nuts of the discs and rims of the front and rear wheels (at least 6 times in the course of
types - see chapter Main technical the first 100 hours of work).
parameters. −Then, always check the tightening of the nuts of the discs and rims of the front and rear
wheels after every 100 hours of work.
138
BALLAST WEIGHTS
Page
∗Rear wheel weights ............................................................................................... 140
Bottom weights........................................................................................................ 140
∗ Front weights ........................................................................................................ 141
∗Weight of the front three-point hitch....................................................................... 141
Valve for filling tyre tubes with liquid........................................................................ 142
Procedure of filling the tyres with liquid ................................................................... 142
Procedure of draining liquid from the tyres.............................................................. 143
Wedging the front wheels........................................................................................ 143
Maximum liquid weight (kg) by tyre dimensions ...................................................... 144
Antifreeze solution for tyre filling.............................................................................. 145
139
BALLAST WEIGHTS
F222 F223
140
BALLAST WEIGHTS
F_02_26 E552a
∗ FRONT WEIGHTS Note: After the insertion of the pin the ∗WEIGHT OF THE FRONT THREE-
Front weights front weights and the weight carrier can POINT HITCH
Combination Mass of weights be used as the front hook for emergency Material Weight mass
of weights (kg) towing of a sunken tractor. (kg)
(pcs) Concrete 290
2+2 4x50 200 Cast-iron 460
3+3 6x50 300
5+5 10x50 500
7+7 14x50 700
The front weights of the can type are
suspended in the tool carrier. They are
protected from lateral movement with a
pin inserted between the central weights.
The other weights are attached to the
central ones with two clamps.
141
BALLAST WEIGHTS
F_02_109 F226
VALVE FOR FILLING TYRE TUBES PROCEDURE OF FILLING THE TYRES WITH LIQUID
WITH LIQUID 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A).
All the tubes of the rear wheels are 2. Deflate the tyre and unscrew the valve insert.
equipped with a valve that makes it pos- 3. Screw the adapter for water filling on and attach the liquid supply hose to it.
sible to fill the tubes with liquid with the 4. Fill the tyre with the prescribed quantity of liquid.
use of an adapter. 5. For the filling you can use a gravity tank (B) or you can fill the tyre under pressure
Filling the tubes of the front tyres (C).
and double mounting of the rear
6. Remove the hose and unscrew the adapter for water filling.
wheels with liquid is not permit-
ted. 7. Screw on the valve insert and inflate the tyre to the prescribed pressure.
8. After inflating screw the protective cap on the valve.
9. Fill the other tyre in the same way.
142
BALLAST WEIGHTS
F227 F11N033
PROCEDURE OF DRAINING LIQUID FROM THE TYRES WEDGING THE FRONT WHEELS
1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). Before lifting the rear wheels do
2. Deflate the tyre and unscrew the valve insert; turn the wheel with the valve down- not forget to secure the tractor
wards. against moving by wedging the
During draining of liquid vacuum may occur in the tyre. Therefore, turn the front wheels.
wheel time after time to get the valve to the upper position (B).
3. Remove the rest of the liquid after screwing on the adapter for water filling by sup-
plying pressurized air (C).
4. Blow out the liquid until it stops running through the tube of the air adapter.
5. Unscrew the adapter for water filling
6. Screw the air part of the valve back on and inflate the tyre to the prescribed pres-
sure.
7. Screw the protective cap on the valve.
8. Drain the liquid from the other tyre in the same way.
143
BALLAST WEIGHTS
MAXIMUM LIQUID WEIGHT (KG) BY TYRE DIMENSIONS
Dimen- Filling with Calcium chloride solution
sions 75%
clean water
(l), (kg)
CaCl2 (kg) Water (l) Extra load-
ing (kg)
16.9-34 250 108 166 274
16.9-38 290 126 192 318
18.4-34 330 144 218 362
18.4R-38 385 168 254 422
480/70R38 335 146 222 368
18.4-38 385 168 254 422
520/70R38 390 170 258 428
The table mentions values for temperatures down to - 30°C.
144
BALLAST WEIGHTS
ANTIFREEZE SOLUTION FOR TYRE FILLING
Water for solu- Calcium chloride Hydrated lime Solution density Freezing point Total volume Added weight
tion preparation CaCl2 at 20°C approx.
An antifreeze solution may only be used for filling tyres if you have purchases addi-
tional tubes! Caution, the tractor is equipped with tubeless tyres by the manufac-
turer!
Solution preparation:
1.Dry calcium chloride CaCl2 is added to water, never the other way round!
2.The solution is not dangerous, but it is necessary to work carefully with it. Remove spilt drops with clean water.
3.Before filling leave the solution to cool down. Observe the prescribed quantity of hydrated lime.
4.The solution must not get in contact with metal parts and the electric installation! The solution is not harmful for the tube valve.
5.The antifreeze solution with the above mentioned composition must not be used in the cooling system!
6.After draining dispose of the antifreeze liquid as special waste!
145
NOTES
146
ELECTRIC INSTALLATION
Page
Electric system ........................................................................................................148
Basic service information ........................................................................................148
Accumulator battery ................................................................................................149
Accumulator battery maintenance...........................................................................150
Alternator.................................................................................................................151
Alternator maintenance ...........................................................................................151
Fuse box .................................................................................................................152
Placement of fuses in fuse box ...............................................................................153
Checking the adjustment of the front grill headlights...............................................154
Adjusting the front grill headlights ...........................................................................154
Checking the adjustment of the cab roof headlights................................................155
List of lamps ............................................................................................................156
No additional interventions
into the electric installation
(connection of other electric
appliances) are permissible
due to its possible overload-
ing!
147
ELECTRIC INSTALLATION
E602
ELECTRIC SYSTEM BASIC SERVICE INFORMATION
Nominal voltage The battery must always be connected with the “minus” pole to the ground and with
12 V the “plus” pole to the alternator. If the battery is connected the other way round, it will
(minus (-) pole grounded)
destroy the whole semiconductor equipment of the alternator. When starting the
Battery (1) tractor with the use of an auxiliary battery, do not forget to connect the terminals
12V/155Ah 12 V “plus” to “plus” and “minus” to “minus”. If you replace a part of the charging circuit,
12V/165Ah* 12 V disconnect the battery from the tractor ground (-) with the battery disconnector. This
Alternator with a built-in voltage way you will avoid accidental short-circuits on the terminals.
controller (2) In case of any handling or repair of the started motor the minus pole of the
battery must be disconnected and all the shifting levers, incl. the PTO shifting
14V / 100A
lever, must be in the neutral position (do not forget to check whether the
Starter motor with a reducer (3) locked PTO switches on the right cabin pillar are off as well to prevent spon-
12V / 3 kW taneous start and endangering of the service person's life).
148
ELECTRIC INSTALLATION
FH12N022
ACCUMULATOR BATTERY BATTERY DISCONNECTOR
The accumulator battery is installed un- Battery disconnector is placed on the left
der the cover on the left side of the trac- side of the tractor behind the stairs of the
tor under the cab step. driver.
The battery is accessible after folding up a- Battery connected
of the cab step. b- Battery disconnected
During folding up of the cab step When the tractor is at dead
the cab door must be closed. parking, disconnect the battery
by means of the battery discon-
1- Remove the screw (1). nector (1). The steady minimum
2- Lift the step in the arrow direction take off of warning lights chop-
3- Secure the lifted step with a screw in- per current (approximately
serted to the opening (2) in the step 10 mA) is thus interrupted.
4- Remove the safety pin (3) If a tractor is dead parked for a
5- Grasp the bottom edge of the cover longer period of time, it is nec-
and remove it. essary to recharge at least once
a month from the reasons of
self-discharge of battery.
149
ELECTRIC INSTALLATION
F298
ACCUMULATOR BATTERY MAINTENANCE
Keep the accumulator battery clean and properly fixed to the vehicle. However, the fixing device must not deform the battery
case. In the case of polypropylene batteries the electrolyte level must not be below the minimum mark indicated on the case.
Only add distilled water to the battery!
1. When working with the battery first read the attached manual.
2. During work with the battery protect your eyes with goggles or a safety shield!
3. The electrolyte is a caustic substance; therefore, handle it with proper care. If your skin or clothes get stained by elec-
trolyte, wash the skin or clothes with water and neutralize them with soap.
4. During charging hydrogen is released from the electrolyte on the electrodes. Hydrogen mixed with the air forms an ex-
plosive mixture. Therefore, it is prohibited to handle open fire near the battery during charging.
5. An explosion may also be caused by a spark created on the disconnection or release of a terminal when the charging
circuit is on.
6. Keep the battery out of reach of children!
7. A discarded battery is dangerous waste for the environment - when buying a new battery hand the old one over to the
dealer, who will dispose of it free of charge.
150
ELECTRIC INSTALLATION
FH12N023 F_02_207
ALTERNATOR ALTERNATOR MAINTENANCE
Charging is monitored by the red indica- When washing and cleaning the tractor protect the alternator from penetra-
tor on the combined dashboard instru- tion of water or diesel fuel!
ment. During operation the alternator must not be disconnected from the battery!
During repairs of the tractor by The alternator must never be put in operation without load, i.e. with the con-
electric welding all the conductors ductor disconnected from the “+B” terminal and the “+D” terminal connected.
must be disconnected from the Such a condition may induce an extremely high voltage when the engine
alternator. Protect the “+B” con- speed is increased, which would destroy the semiconductors!
ductor from a short-circuit. Never short-circuit any alternator terminal during operation!
The alternator must not be additionally excited. Such an intervention would
damage the semiconductors.
Ensure perfect electric connection of the alternator terminals and proper
grounding of the alternator!
151
ELECTRIC INSTALLATION
FH12N029
FUSE BOX
is accessible after removing the left
cover of steering console.
Fuses (1) are shear and when replacing
them, it is necessary to keep prescribed
values of the fuse. With repeated chop-
ping, find the nearest garage.
Ignition fuse (2) is strip of the size of
80 A.
152
ELECTRIC INSTALLATION
PLACEMENT OF FUSES IN FUSE BOX
Positions of fuses in the fuse box Pos. Fuse Protected system
size
1 15A Warning lights chopper
Brake lights
2 15A horn, beacon
3 15A Dashboard feeding, EHR control and engine ignition
153
ELECTRIC INSTALLATION
F_02_145 F12N001
CHECKING THE ADJUSTMENT OF THE FRONT GRILL HEADLIGHTS ADJUSTING THE FRONT GRILL
During a check on a test wall the tractor must stand on a level surface and the tyres HEADLIGHTS
must be inflated to the prescribed pressure. The basic vertical setting is 3.5% at the The adjustment is performed simultane-
shipping weight of the tractor. In the horizontal direction the light beams must be par- ously with all the screws for the vertical
allel with the longitudinal axis of symmetry of the tractor. and horizontal direction of the beam. In
l - distance of the test wall from the headlight (5 m) the adjusted condition all the springs of
h - height of the headlight centre above the road surface non-adjusting screws must be pre-
Δh - headlight inclination (-3.5 %) to the distance of the test wall = 17.5 cm tensioned. Each headlight is adjusted
α - raising of the outline of an asymmetrical headlight (15%) separately. The lamps are replaced by
removing from the rear side of the reflec-
tor.
154
ELECTRIC INSTALLATION
F11N034
CHECKING THE ADJUSTMENT OF THE CAB ROOF HEADLIGHTS
In the vertical direction there must not be any point of illuminated area lying on the
road surface plane to the left from the longitudinal vertical plane passing through the
headlight centre further than 30 m from the front outline of the tractor.
In the horizontal direction the light beams must be parallel with the longitudinal axis of
symmetry of the tractor.
Check the adjustment of the headlights at the shipping weight of the tractor. The
front roof headlights may only be used when driving on public roads when the tractor
carries a frontally attached machine or implement covering the main headlights (in
the tractor grill).
155
ELECTRIC INSTALLATION
H12N062
LIST OF LAMPS
Note Bulb location Voltage Output Sockets Note
1 Main headlamps H4 12 V 55/60 W P 43t
2 Roof dimmed headlamps H7 12 V 55 W PX26d
3 Front combined lamps
Directional lights P21W 12 V 21 W BA 15s
Side lights R5W 12 V 5W BA 15s
4 Working and ploughing flood-lights 12 V 65 W PGJ19-5
5 Rear joint lamps
End lights and brake lights 12 V 5 /21W BAY 15d
Directional lights 12 V 21 W BA 15s
6 Illumination SPZ R5W 12 V 5W BA15s
7 Dashboard 12 V 1.2 W W2x4.6d Switch controls
All-glass without base
8 Cabin illumination W5W 12 V 5W W2.1x9.5d
9 Heating panel illumination 12 V 1.2 W W2x4.6d
156
TRACTOR MAINTENANCE
Page
Steps performed daily before the start of work....................................................... 158
Steps performed every 50 hours of work ............................................................... 158
Steps performed every 100 hours of work ............................................................. 158
Steps performed every 500 hours of work ............................................................. 159
Filling and filter replacement .................................................................................. 160
Used operation liquids and filling - quantities ......................................................... 161
Front PTO oil.......................................................................................................... 162
Oil for the front driving axle .................................................................................... 163
Oil for the hydrostatic steering of the tractors......................................................... 164
Plastic lubricant for the tractor................................................................................ 164
Hydraulic brake liquid for the tractors..................................................................... 165
Liquid for the cooling system of the tractors ........................................................... 165
Front driven axle .................................................................................................... 167
Hitch for a single-axle semi-trailer .......................................................................... 168
Front three-point hitch ............................................................................................ 168
Three-point hitch .................................................................................................... 169
Hitch mouth for a trailer .......................................................................................... 169
General overhaul of the tractors............................................................................. 170
Technical maintenance of the tractors after a general overhaul of the main
groups .................................................................................................................... 170
157
TRACTOR MAINTENANCE
STEPS PERFORMED DAILY BEFORE THE START OF WORK
Before starting the engine After starting the engine
Check the oil level in the engine Check the engine lubrication function (indicator)
Check the level of cooling liquid and tightness of connections Check the charging function (indicator)
of the cooling system Check the steering function (indicator)
Check the quantity of oil in the tank of the hydrostatic steering Check the function and tightness of the steering circuit
circuit Check the function and efficiency of the tractor brakes
Check the quantity of the brake liquid and check the liquid Check the function and efficiency of the brakes of the trailer or
brakes for leaks semi-trailer
Check the oil quantity in the gearbox and final drive housing
Check the air pressure in all tyres
Check the tightening of wheels
Check the condition of hitching and attaching equipment
158
TRACTOR MAINTENANCE
STEPS PERFORMED EVERY 500 HOURS OF WORK
Check the tension of V-belts
Check the whole hydrostatic steering system for play
Check the front axle pin for play
Check the play adjustment of the clutch and brake pedals
Check the function of the parking and foot brake
Check the function of the brakes for the trailer
Clean and lubricate the terminals of the battery with a thin layer of grease
Check the tightness and function of the pressurized air system
Check the function of the driver’s seat, lubricate the movable parts with grease
100
500
1000
1500
2 000
2 500
3 000
hour counter reading subsequently after every …hours
159
TRACTOR MAINTENANCE
FILLING AND FILTER REPLACEMENT
in a new tractor or tractor
after a general overhaul
100
500
1 000
1 500
2 000
subsequently after every
hour counter reading
…hours
160
TRACTOR MAINTENANCE
USED OPERATION LIQUIDS AND FILLING - QUANTITIES
Quantity in
Designation litres
Brake liquid 0,5
Coolant 20,5
Engine oil 10
Hydrostatic steering oil 2,7
Oil of the front driving axle box 6,5
Oil of the planetary reducers of the front driving axle 2x0.6
Gearbox and final drive housing oil 60
Front PTO gearbox oil 2,7
Fuel 240
161
TRACTOR MAINTENANCE
162
TRACTOR MAINTENANCE
OIL TO GEAR SYSTEMS OF TRACTORS
Manufacturer Oil marking Viscosity class Performance
SAE class API
Paramo Traktol STOU 10W - 30 GL-4
Aral Super Traktoral 10W - 30 GL-4
ÖMV Austrotrac 10W - 30 GL -4
Fuchs AGRIFARM STOU 10W-30 MC 10W - 30 GL-4
163
TRACTOR MAINTENANCE
OIL FOR THE HYDROSTATIC STEERING OF THE TRACTORS
Manufacturer Oil designation Classification
164
TRACTOR MAINTENANCE
HYDRAULIC BRAKE LIQUID FOR THE TRACTORS
Type Classification
165
TRACTOR MAINTENANCE
166
TRACTOR MAINTENANCE
LUBRICATION PLAN OF THE TRACTOR
167
TRACTOR MAINTENANCE
HITCH FOR A SINGLE-AXLE SEMI-TRAILER
Pos. Identification No. of
no. lubrication
points
1 Hook pin bearings 0 to 4
(by version)
168
TRACTOR MAINTENANCE
THREE-POINT HITCH
Pos. Identification No. of
no. lubrication
points
1 Pins of auxiliary hydraulic cylinders 2
2 Lifting draw-bars 2
169
TRACTOR MAINTENANCE
GENERAL OVERHAUL OF THE TRACTORS
A general overhaul of the tractor should be carried out if its further use is uneconomical, if most of its parts require a repair and its
overall technical condition endangers traffic safety.
If all the maintenance instructions specified in the technical documentation of the manufacturer are observed and if work is
carried out in a moderate climate and plain terrain, the mean service life of the engine and transmission system is 8000 hours of
work.
This number of hours is valid on condition of the following distribution of tractor work:
Ploughing and pre-sowing soil treatment 15 - 25 %
Sowing and planting 10 - 15 %
Harvest work 10 - 20 %
Farming transport 40 - 65 %
If the tractor works in mountainous and sub-mountainous regions, the service life of the engine and transmission system is
reduced by 15-20%.
If the tractor works under worsened climatic conditions, the service life of the engine and transmission system is reduced by 15-
20%.
Note: The transmission system includes the front driving axle.
TECHNICAL MAINTENANCE OF THE TRACTORS AFTER A GENERAL OVERHAUL OF THE MAIN GROUPS
Run in the tractor after a general overhaul in accordance with the instructions for running in a new tractor. Perform the
maintenance in the same way as with a new tractor.
170
MAINTENANCE INSTRUCTIONS
Page
Opening the hood......................................................................................................................172
Checking the oil level in the engine...........................................................................................173
Draining oil from the engine ......................................................................................................173
Replacing the full-flow engine oil cleaner ..................................................................................173
Filling the engine with oil ...........................................................................................................174
Replacing the fuel filter element ................................................................................................174
Bleeding the fuel system ...........................................................................................................175
Dry air cleaner maintenance instructions ..................................................................................176
Recovery of the main air cleaner element.................................................................................176
Replacing the safety element of the air cleaner ........................................................................176
Reassembly of the air cleaner elements ...................................................................................177
Hydrostatic steering oil tank ......................................................................................................177
Replacing the filtration element of the hydrostatic steering.......................................................178
Bleeding the hydraulic circuit of the hydrostatic steering ..........................................................179
Replacing the hydrostatic steering hoses..................................................................................180
Replacing coolant......................................................................................................................181
Checking the oil in gearbox .......................................................................................................182
Check and replacement of oil in gear box .................................................................................182
Draining and checking holes .....................................................................................................182
The driver of the tractor can do most of After draining oil ........................................................................................................................183
the planned maintenance work by him- Replacement of the transmission oil cleaner element with hydraulic pump suction filter..........183
self. However, if you do not have suffi- Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard ..183
cient technical equipment, entrust the Lubrication and filling points of the front driving axle.................................................................184
execution of more complicated tasks to a Filling, inspection and drain opening of oil of the front wheel reducers.....................................184
specialized workshop. Front PTO..................................................................................................................................185
Brake fluid replacement.............................................................................................................185
All the work related to the clean-
Carbon filter installation instructions..........................................................................................185
ing, lubrication and adjustment of Cleaning the heating filters........................................................................................................186
the tractor or attached imple- *Air filter with active carbon .......................................................................................................186
ments may only be performed af- Air-conditioning maintenance ....................................................................................................187
ter stopping of the engine and Draining condensate from the air reservoir .................................................................................187
other movable parts except the Checking the air systems for leaks............................................................................................188
brake control and charging. Working pressure of air brakes .................................................................................................188
Maintenance and treatment of tyres ..........................................................................................189
Tyre inflation..............................................................................................................................189
Recommended inflation values of the front wheel tyres............................................................190
Recommended inflation values of the rear wheel tyres.............................................................191
171
MAINTENANCE INSTRUCTIONS
W2
OPENING THE HOOD
Release the hood by pressing the button
(1), grasp it in the places of arrows and
lift it. Thanks to a gas brace the hood will
open automatically after that.
The hood is locked in this lifted position
thanks to this gas-liquid brace.
Closing the hood:
Pull the hood down with the strap, grasp
it in the place of arrows and press it
downwards until the hood lock snaps.
Do not use excessive force to
close the front hood as the fila-
ments of headlight bulbs situated
in the front hood might get
damaged.
172
MAINTENANCE INSTRUCTIONS
H193 H195
CHECKING THE OIL LEVEL IN THE DRAINING OIL FROM THE ENGINE REPLACING THE FULL-FLOW
ENGINE Drain oil by unscrewing the drain plug ENGINE OIL CLEANER
Check the oil level daily before starting (3), best immediately after a drive or after The cleaner is replaced at every engine
work with the tractor in the horizontal po- heating the engine to the working tem- oil replacement. Before installing the new
sition. Unscrew the dipstick, wipe it with a perature. Clean the drain plug before re- cleaner clean the sealing surface of the
piece of cloth and screw it back in. After turning it to its place. Check the sealing housing (1) and the cleaner (2). Coat the
repeated removal of the dipstick the oil ring for integrity. rubber sealing with oil that you will fill the
level must not drop below the lower engine with and tighten the cleaner by
mark. Replenish oil as necessary hand. When the sealing gets in contact
through the filling opening. with the block sealing, tighten the cleaner
again by 3/4 to 1 1/4 turns. Check the
cleaner for possible leaks after starting
the engine.
173
MAINTENANCE INSTRUCTIONS
H196 F238
FILLING THE ENGINE WITH OIL REPLACING THE FUEL FILTER
Pour the prescribed quantity of engine oil ELEMENT
into the filling opening (2), start the en- Replace the filter element after releasing
gine and let it run for 2 - 3 minutes at 750 the nut (1) and unscrewing the bowl (2).
- 800 rpm. During the re-assembly of the cleaned
After stopping of the engine and level bowl with the new filter element check
stabilization use the dipstick (1) to check proper seating of the bowl gasket. Bleed
the oil level and check the cleaner, drain the fuel system.
plug (3) and other joints for leaks. During the cleaning and replacement of
the filter elements place a suitable vessel
under the engine to catch dripping fuel.
174
MAINTENANCE INSTRUCTIONS
BLEEDING THE FUEL SYSTEM 1. Prime the fuel system with several strokes of the manual control of the priming
Before bleeding place a suitable pump (1).
container under the engine to col- 2. Release the screw (2) of the fitting of the fuel inlet to the filter and let the foam es-
lect dripping fuel from the filter cape.
and injection pump. 3. Retighten the screw and repeat the procedure until after releasing of the screw
clear fuel starts to continuously flow from the filter.
4. Bleed the injection pump in the same way.
5. Do the bleeding with the screw (3) positioned on the pump body.
175
MAINTENANCE INSTRUCTIONS
176
MAINTENANCE INSTRUCTIONS
G715 W3
REASSEMBLY OF THE AIR CLEANER HYDROSTATIC STEERING OIL TANK
ELEMENTS The tank is accessible after opening the
When reassembling the air cleaner ele- hood. It is found in the front part on the
ments proceed in the reverse order. left side of the tractor.
By dipstick check (A) the height of oil
Observe the following points during the level in hydrostatic steering tank, keep
element reassembly: the level of oil between MIN. and MAX.
-Make sure the contact surfaces are marks, see fig. (A).
clean. If necessary, replenish the oil after nut
-During the assembly the elements must disassembly (1) and removing the lid of
not get deformed and after installation tank.
they must not vibrate.
-After closing of the cleaner with the lid
the whole cleaner must be perfectly
leak-proof.
-After the maintenance of the dry air
cleaner ensure proper functioning of
the clogging indicator again.
177
MAINTENANCE INSTRUCTIONS
178
MAINTENANCE INSTRUCTIONS
F11N035 F11N036 W3
10 - Secure the tractor against movement BLEEDING THE HYDRAULIC CIRCUIT During all the steps of bleeding of
and lift the front axle. OF THE HYDROSTATIC STEERING the hydrostatic steering observe
11 - Place an oil collection container un- 1 - Start the engine and let it run at the the oil level in the tank to avoid
der the working cylinder and by turn- idle speed for approx. 1 minute. aspiration of air to the steering
ing the wheels (by hand) push oil out 2 - Turn the steering wheel several times system.
of the working cylinder. to both the sides at the idle speed of
12 - Reassemble all the disconnected the engine. After the end of bleeding check or re-
joints. 3 - At the maximum engine speed turn plenish the oil level to the dipstick mark.
13 - Fill the tank with oil and bleed the the wheels with the steering wheel 3 Check all the connections and lines for
hydrostatic steering circuit. times alternately slowly and quickly to leaks.
both the sides up to the limiting stops
of the wheels.
4 - Stop the engine and lower the tractor
onto the front wheels.
179
MAINTENANCE INSTRUCTIONS
F11N037
REPLACING THE HYDROSTATIC STEERING HOSES
The hoses must be replaced after four years from the production date (the date is in-
dicated on their surface) or after 3500 hours of work of the tractor or immediately af-
ter discovering signs of their damage (hose sweating, local buckling, leaks of the
working media around the end pieces and on the hose surface, abrasion of the hose
surface to the metallic reinforcement, damage of the outer yarn braiding in the case
of low-pressure hoses).
In case of a pump failure or after stopping of the engine the steering capability
is maintained, but the required steering force gets higher. You can drive the
tractor at a reduced speed to the nearest workshop.
The steering wheel must not be held in the limit turning angle positions for a
long time (the maximum time is 20 s); otherwise the oil in the hydrostatic
steering circuit is heated up excessively.
180
MAINTENANCE INSTRUCTIONS
FH12N084 XF_02_199
REPLACING COOLANT 6. Start the engine and allow it to run for Always use the prescribed cool-
Proceed in the following way: approximately 1 min. ant to fill the cooling system of
1. Open the heating valve and release 7. Fill the level of coolant in equalizing ves- the engine.
the pressure cap (C) on equalizing sel to MAX. gauge Never fill the cooling system with
vessel. 8. Close the vessel with a pressure cap water.
2. Drain the coolant from the radiator. (C). Using other than the prescribed
Plug (A) is accessible after lifting the coolant may damage the engine.
bonnet.
3. Drain the coolant from the block of en-
gine. Drain cock (B) is accessible after
the disassembly of right side part.
4. After draining the coolant close the
drain valve and cap (leave heating
cock open).
5. Fill the cooling system with a coolant to
the neck in equalizing vessel and close
by pressure cap.
181
MAINTENANCE INSTRUCTIONS
FH12N016 FH12N015
CHECKING THE OIL IN GEARBOX CHECK AND REPLACEMENT OF OIL IN GEAR BOX
The height of oil in gear box set is checked by oil level indicator DRAINING AND CHECKING HOLES
which is placed at the right rear part of the gearbox behind the 1. drain plug of oil from clutch box
right hydraulic roller. 2. drain plug of oil from gearbox
A - Standard oil filling 3. drain plug of oil from final drive housing
4. drain plug of oil from final drive housing box
5. drain plug of oil from final house driving box
Carry out the check always with the engine stopped. 6. Pouring opening for gear oil is placed in hydraulic mecha-
nism housing. Accessible from the rear part of the tractor
182
MAINTENANCE INSTRUCTIONS
183
MAINTENANCE INSTRUCTIONS
C730 C731
LUBRICATION AND FILLING POINTS FILLING, INSPECTION AND DRAIN
OF THE FRONT DRIVING AXLE OPENING OF OIL OF THE FRONT
1. Lubricating nipple of the kingpin WHEEL REDUCERS
2. Sliding bearings (2 pieces) of the Oil is checked, filled and drained through
front driving axle one opening after turning of the reducer
3. Drain opening of the final drive in accordance with the figure.
housing oil 1. Checking the oil level - opening on
4. Filling and inspection opening of final the horizontal axis of the reducer
drive housing oil (after removing of (after removing of the inspection
the inspection screw the oil level screw the oil level must reach the
must reach the bottom edge of the bottom edge of the inspection
inspection opening) opening)
2. Oil filling - opening at the top
3. Oil draining - opening at the bottom
184
MAINTENANCE INSTRUCTIONS
185
MAINTENANCE INSTRUCTIONS
E730 E730a
CLEANING THE HEATING FILTERS *AIR FILTER WITH ACTIVE CARBON
Recover the filters positioned under the Filters with active carbon are installed instead of the standard dust filter and they are
covering grills over the windshield out- replaced in the same way as the normal filters. The filter must be inserted with the
side the cabin with regard to the degree white side towards the grill. The installation instructions are found on the next page.
of clogging: The filter is only used during spraying of pesticides; then it must be replaced with a
−by shaking paper filter again as flying dust would clog the carbon filter in a very short time.
−by blowing with compressed air During its use the recirculation control must be in the position of “air suctioned from
Check the filters for clogging daily. Re- the outside”
place heavily clogged filters. The fan control must be in the “maximum” position.
The safety cab of the tractor is •WARNING: The filter does not provide complete protection from toxic sub-
not equipped with special filters stances
of air aspirated to the cab. •When handling the filter wear protective gloves
It does not protect the operator •Do not clean or blow the filter with compressed air.
from the effect of aerosols and DANGER: Replace the active carbon filter every 200 hours or 36 months (the
other harmful substances! production date is printed on the filter). If you feel the smell of pesticides in the
Use a filter with active carbon cab, replace the filter immediately and have the cab sealing checked. Used fil-
when working with harmful sub- ters must be disposed of in specialized collection centres.
stances.
186
MAINTENANCE INSTRUCTIONS
187
MAINTENANCE INSTRUCTIONS
H12N083 F_02_56
CHECKING THE AIR SYSTEMS FOR WORKING PRESSURE OF AIR
LEAKS BRAKES
−Fill the air reservoir to the maximum In the single- and double-hose version
pressure the air pressure at the double-hose cou-
−With the engine stopped the air pres- pling (2) (red cap) is 740 ± 20 kPa and at
sure must not drop by more than 10 the single-hose coupling (1) max. 600 ±
kPa in 10 minutes. 20 kPa (at the moment the pressure con-
Perform the leak check daily be- troller relieves the compressor - blows
fore driving with a trailer or semi- out the air).
trailer. In case of a brake system
failure or if the pressure drops
below 450 kPa, the warning indi-
cator on the dashboard will light
up.
188
MAINTENANCE INSTRUCTIONS
F_02_122a
MAINTENANCE AND TREATMENT OF TYRES
Regularly check the outer surface of tyres and verify whether they are free of defects
at the sides and over the bead and whether the reinforcement is not damaged.
TYRE INFLATION
The basic recommended inflation values are specified in the table. Regularly check
the tyre pressure before driving, when the tyres are cold. To inflate the tyres use the
pressure controller (B), which acts as a pressure equalizer, tyre filling device and
safety valve. Remove the rubber cap of the pressure controller and screw a tyre infla-
tion hose instead. Screw the hose up to the end of the thread to compress the non-
return valve. If there is the maximum pressure in the air reservoir (A), the tyres can-
not be inflated. In this case you must first reduce the pressure with the condensate
drain valve located in the bottom part of the air reservoir (A). After inflating the tyres
you must put the rubber cap back on the pressure controller.
189
MAINTENANCE INSTRUCTIONS
RECOMMENDED INFLATION VALUES OF THE FRONT WHEEL TYRES
The value of the permitted load-bearing capacity of the front axle must not exceed the sum of the load-bearing capacity values of
both the tyres that are installed on the axle. The values of the permitted load-bearing capacity of the axles are specified in the
“Main technical parameters” of the corresponding tractor type. On the same axle of the tractor there must not be tyres of different
dimensions and designs (in this case tyre design means the diagonal or radial tyre version).
Tyre dimensions and design
Principal working activity 12.4-248 PR 12.4R24 13.6R24
For field work Inflation (kPa) 100-170 130-160 130-160
Load-bearing capacity (kg) 895-1200 1190-1360 1270-1450
For road transport Inflation (kPa) 200-250 130-160 130-160
Load-bearing capacity (kg) 1330-1415 1190-1360 1270-1450
For work with a front loader Inflation (kPa) 290 max. 200 max.200
at the maximum permitted
speed of 8 km/h. Load-bearing capacity (kg) max. 2830 max. 2040 max.1910
190
MAINTENANCE INSTRUCTIONS
RECOMMENDED INFLATION VALUES OF THE REAR WHEEL TYRES
The value of the permitted load-bearing capacity of the rear axle must not exceed the sum of the load-bearing capacity values of
both the tyres that are installed on the axle. The values of the permitted load-bearing capacity of the axles are specified in the
“Main technical parameters” of the corresponding tractor type. On the same axle of the tractor there must not be tyres of different
dimensions and designs (in this case tyre design means the diagonal or radial tyre version).
Tyre dimensions and design
Principal working activity 16.9-34 16.9R34 18.4-34 18.4R34
8 PR 8 PR
For field work Inflation (kPa) 110-150 140-160 110-140 130-160
Load-bearing capacity (kg) 1830-2200 2130-2430 2250-2565 2450-2800
For road transport Inflation (kPa) 170-200 130-160 170-200 130-160
Load-bearing capacity (kg) max. 2380 2130-2430 max. 2565 2450-2800
191
MAINTENANCE INSTRUCTIONS
During loading of the tractor the maximum values of the permitted load-bearing capacity of the axles mentioned in the “Technical
parameters of the tractor” table must not be exceeded. Changes of the load-bearing capacity of the tyres from the basic values
are specified in the tables below.
Note: The 100% inflation values of tyres are specified in the tables of recommended tyre inflation in the part "Principal working
activity - for field work”.
TYRES FOR DRIVING WHEELS TYRES FOR DRIVING WHEELS STORING THE TRACTOR
Driving wheels - diagonal tyres Driving wheels - radial tyres If the tractor is to be put out of operation
Speed Load- Inflation Speed Load- Inflation for a shorter period, inflate the tyres to
km/h bearing ca- pressure % km/h bearing ca- pressure % the value required for road transport. In
pacity % pacity % case of a longer period of inactivity of the
10 140** 125 10 150 125 tractor (storage), support the tractor and
20 120 100 20 123 100 reduce the pressure in the tyres to the
25 107 100 25 111 100 minimum (the wheels must not touch the
30 100 100 30 107 100 ground).
35 90 100 35 103 100
40 80 100 40 100 100
** minimum value for 6 PR
It is not allowed to increase the load-
bearing capacity of the tyres except the
above mentioned cases by further in-
creasing the inflation pressure above the
values mentioned in the table while si-
multaneous decreasing the speed.
192
ADJUSTMENT
Page
Tensioning the V-belt.............................................................................................. 194
∗Tensioning the V-belt of the AC compressor ........................................................ 194
Adjusting the play of the brake pedals.................................................................... 194
Bleeding the brake system of the tractor ................................................................ 194
Bleeding the rear brake system .............................................................................. 195
Bleeding the front Cardan brake............................................................................. 196
Foot brake check.................................................................................................... 196
Foot brake adjustment............................................................................................ 197
Parking brake adjustment....................................................................................... 197
Replacing brake segments of the front Cardan brake ............................................ 198
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer .......... 198
Adjusting the Bowden cable ................................................................................... 198
193
ADJUSTMENT
194
ADJUSTMENT
FH12N018 FH12N019
BLEEDING THE REAR BRAKE SYSTEM During the bleeding observe the liquid
−Check the quantity of brake liquid in the compensation tank; fill up new liquid to the level in the compensation tank to avoid
maximum level. aspiration of air (A).
−Slide a hose onto the corresponding brake cylinder screw and immerse its other end Make sure that the hose end is
to the bottom of a transparent container partly filled with the brake liquid. continuously immersed in the liq-
−Depress the brake pedal, release the bleeding screw by 1/4 turn at the most, further uid and hold the container as
depress the brake pedal and tighten the bleeding screw. high as possible (B). After two
years you must replace the brake
−Release the brake pedal and repeat the procedure until air bubbles stop escaping
liquid in the whole brake circuit.
from the hose.
195
ADJUSTMENT
F285 F287
BLEEDING THE FRONT CARDAN BRAKE FOOT BRAKE CHECK
Bleeding of the brake systems with installed Cardan brake in tractors with the front With the foot brake pedals disconnected
driving axle must be started gradually with both the pairs of the stirrup cylinders. One depress the pedal with the maximum
pair of the brake stirrup cylinders has 2 bleeding screws (1), the other pair has 3 force of approx 500 N. If the pedal can
bleeding screws (2). Do the bleeding with the pedals disconnected in such a way that be depressed almost to the stop consist-
you depress one of the pedals slightly and perform the bleeding of one pair of the ing in the boss on the bottom part of the
brake stirrup cylinders of the 1st circuit with the other pedal. Then, change the pedals console, the foot brake must be adjusted.
and bleed the other pair of the brake stirrup cylinders of the 2nd circuit. After bleeding
of the front Cardan brake bleed the rear brake.
196
ADJUSTMENT
FH12N070 FH12N071
FOOT BRAKE ADJUSTMENT PARKING BRAKE ADJUSTMENT
Before the adjustment of the foot brake the parking brake lever The adjustment of the parking brake follows after the adjust-
must be in the unbraked position and between the nut (1) and ment of the foot brake. The parking brake lever must be in the
pin (2) in the disc brake lever (3) there must be some play. If unbraked position. Perform the adjustment in such a way that
you find zero play, loosen the nut (1) slightly. Lift both the rear the self-locking nut (1) of the parking brake draw-bar can touch
wheels and instruct your assistant to turn one of them by hand. the pin (2) in the disc brake lever (3).
At the same time tighten the adjustment nut (4) until the wheel After this basic adjustment check the operation of the parking
cannot be turned. Stop tightening. Then, loosed the adjustment brake to see whether the braking effect of both the wheels is
nut by 5/6 of a turn (5 tabs of the nut) and check the turning of the same. If not, loosen the adjustment nut (1) by the required
the wheel. value on the side where the braking effect is higher.
After this basic adjustment check the operation of the foot
brakes to see whether the braking effect of both the wheels is
the same. If not, loosen the adjustment nut (4) by the required
value on the side where the braking effect is higher.
197
ADJUSTMENT
198
ADJUSTMENT
200
MAIN TECHNICAL PARAMETERS
Page
Main dimensions of the tractor (mm) ...................................................................... 202
Technical data of tractors ....................................................................................... 203
Max. Permissible load of the carraro 20.19 front axle (kg)...................................... 205
Max. Permissible load of the rear axle (kg)............................................................. 205
Max. Permissible weight of the “tractor + machine” set (kg) ................................... 206
Manoeuvrability condition ....................................................................................... 206
Load-bearing capacities of the front tyres............................................................... 207
Change of the load-bearing capacity of the front tyres (%) ..................................... 207
Load-bearing capacities of the rear tyres................................................................ 208
Change of the load capacity of the rear tyres (%)................................................... 209
Permitted combinations of wheels for tractors ........................................................ 209
Power ..................................................................................................................... 210
Lifting force of the three-point hitch......................................................................... 210
speed of tractor with engine revolutions of 2 200 rpm and parameter of rear
Wheels (km/h)……………………………………………............................................ 211
Independent rear PTO ............................................................................................ 212
Speed of the zuidberg front PTO ............................................................................ 212
Outer outline and track turning diameter................................................................. 213
201
MAIN TECHNICAL PARAMETERS
202
MAIN TECHNICAL PARAMETERS
TECHNICAL DATA OF TRACTORS
FORTERRA FORTERRA FORTERRA FORTERRA FORTERRA
Tractor type
HSX 100 HSX 110 HSX 120 HSX 130 HSX 140
Engine type 1005 1305 1405 1505 1605
Engine kind diesel, four-stroke with direct fuel injection, turbocharged
Engine design in-line, vertical, water cooled
Number of cylinders 4
Displacement cm3 4156
Bore x stroke mm 105x120
Nominal speed rpm 2200
Injection sequence 1-3-4-2
Compression ratio 17
Max. overspeed rpm 2460
Idle speed rpm 800±25
Net power at the nominal
kW 71 79 86 95 100
speed
Fuel consumption at the
nominal engine speed (2200 g.kW-1.h-1 255 252 264 260 240
rpm)
Max. torque (1,480 rpm) Nm 391 440 480 525 570
Inclination Mt % 36,5 37 36,5 34,4 35
Fuel consumption at the
g.kW-1.h-1 218 218 226 224 214
maximum torque (1,480 rpm)
Engine lubrication pressurized with a Gerotor pump
Maximum consumption of oil
after 100 hours of engine run- g.kW-1.h-1 0,7
ning-in
Oil pressure at the nominal
engine speed and the oil tem- MPa 0,2 0,50,2 0,50,2 0,50,2 0,50,3 – 0,5
perature of 80°C
203
MAIN TECHNICAL PARAMETERS
TECHNICAL DATA OF TRACTOR ENGINES
FORTERRA FORTERRA FORTERRA FORTERRA FORTERRA
Tractor type
HSX 100 HSX 110 HSX 120 HSX 130 HSX 140
Engine type 1005 1305 1405 1505 1605
Minimum oil pressure at the
engine speed of 750 rpm MPa 0,05 0,08
and oil temperature of 80°C
Max. coolant temperature °C 106
Timing type OHV
Timing angle ° 12 12 9+1 9+1 11
Valve clearance with the en-
gine cold
−suction mm 0,25±0,05 0,25±0,05 0,25±0,05 0,25±0,05 0,25±0,05
−exhaust mm 0,25±0,05 0,25±0,05 0,25±0,05 0,25±0,05 0,25±0,05
−valve bridge clearance 0,05
204
MAIN TECHNICAL PARAMETERS
MAX. PERMISSIBLE LOAD OF THE CARRARO 20.19 FRONT AXLE (KG)
Wheel track (mm)
Travelling speed
km/h
1590 - 1655 1730 - 1740 1800-1880 1890 -1955 2030 - 2040
205
MAIN TECHNICAL PARAMETERS
MAX. PERMISSIBLE WEIGHT OF THE “TRACTOR + MACHINE” SET (KG)
Travelling speed Maximum weight of the set
(km/h)
8 9000
20 8000
30 8000
40 8000
MANOEUVRABILITY CONDITION
Travelling speed Weight of the front axle of the tractor out of the
(km/h) total weight of the carrying set (%)
max. 40 min. 25
max. 15 min. 18
206
MAIN TECHNICAL PARAMETERS
LOAD-BEARING CAPACITIES OF THE FRONT TYRES
Travelling speed
40 km.h-1 30 km.h-1 20 km.h-1 8 km.h-1
Tyre dimen- Tyre load-bearing Tyre load-bearing Tyre load-bearing Tyre load-bearing
sions capacity capacity capacity capacity
(kg) (kg) (kg) (kg)
Tyre Infla- Tyre Infla- Tyre Infla-Tyre Infla-
1 pc Axle tion 1 pc Axle tion 1 pc Axle tion 1 pc Axle tion
(kPa) (kPa) (kPa) (kPa)
12.4-24 1140 2280 220 1425 2850 220 1710 3420 220 1995 3990 220
12.4R24 1360 2720 160 1455 2910 160 1670 3340 160 2040 4080 160
12.4-28 10PR 1432 2864 280 1790 3580 280 1950 3900 250 2505 5010 280
13.6R24 1450 2900 160 1550 3100 160 1780 3560 160 2175 4350 160
14.9-24 1408 2816 180 1760 3520 180 1950 3900 160 2464 4930 180
14.9R24 1700 3400 160 1820 3640 160 1950 3900 150 2550 5100 160
380/70R24 1650 3300 160 1765 3530 160 1950 3900 150 2475 4950 160
420/70R24 1900 3800 160 1950 3900 160 1950 3900 130 2550 5100 140
The load-bearing capacity values refer to the front wheel track of 1730 - 1740 mm.
Note: The 380/70R24 tyre is a dimensional equivalent of the 13.6R24 tyre.
The 420/70R24 tyre is a dimensional equivalent of the 14.9R24 tyre.
The specified inflation values are minimum valued adapted to the current tyre load so that the tyre deformation can remain in the
range in which all the operation requirements are met.
During operation on a hard base it is suitable with regard to slippage and abrasion of the tyre to increase the pressure by 30 kPa.
CHANGE OF THE LOAD-BEARING CAPACITY OF THE FRONT TYRES (%)
Travelling speed (km/h) diagonal radial
8 + 40 + 50
20 + 20 + 23
30 0 +7
40 - 20 0
207
MAIN TECHNICAL PARAMETERS
LOAD-BEARING CAPACITIES OF THE REAR TYRES
Travelling speed
40 km.h-1 30 km.h-1 20 km.h-1 8 km.h-1
Tyre dimen- Tyre load-bearing Tyre load-bearing Tyre load-bearing Tyre load-bearing
sions capacity (kg) capacity (kg) capacity (kg) capacity (kg)
Tyre Infla- Tyre Infla- Tyre Infla- Tyre Infla-
1 pc Axle tion 1 pc Axle tion 1 pc Axle tion 1 pc Axle tion
(kPa) (kPa) (kPa) (kPa)
16.9-34 1900 3800 170 2380 4760 170 2750 5500 170 3330 6660 170
16.9R34 2430 4860 160 2600 5200 160 2750 5500 150 3400 6800 150
18.4-34 2050 4100 140 2565 5130 140 2750 5500 120 3400 6800 130
18.4R34 2750 5500 160 2750 5500 160 2750 5500 120 3400 6800 120
16.9-38 2060 4120 170 2575 5150 160 2750 5500 150 3400 6800 160
16.9R38 2575 5150 160 2750 5500 160 2750 5500 130 3400 6800 130
18.4-38 2170 4340 140 2715 5430 140 2750 5500 110 3400 6800 110
18.4R38 2750 5500 140 2750 5500 140 2750 5500 110 3400 6800 120
480/70R38 2750 5500 150 2750 5500 150 2750 5500 110 3400 6800 110
520/70R38 2750 5500 120 2750 5500 120 2750 5500 90 3400 6800 90
600/65R38 2750 5500 80 2750 5500 80 2750 5500 60 3400 6800 80
The load-bearing capacity values refer to the rear-wheel track of 1725 mm.
Note: The 480/70R38 tyre is a dimensional equivalent of the 16.9R38 tyre. The 570/70R38 tyre is a dimensional equivalent of the
18.4R38 tyre.
The specified inflation values are minimum valued adapted to the current tyre load so that the tyre deformation can remain in the
range in which all the operation requirements are met.
During operation on a hard base it is suitable with regard to slippage and abrasion of the tyre to increase the pressure by 30 kPa.
208
MAIN TECHNICAL PARAMETERS
CHANGE OF THE LOAD CAPACITY OF THE REAR TYRES (%)
Travelling speed (km/h) diagonal radial
8 + 40 + 50
20 + 20 + 23
30 0 +7
40 - 20 0
Caution! The combinations of dimensions of the front and rear wheels are limited by the size of the toothed wheel in the
front drive box. Always consult any changes of the dimensions of the front and rear tyres except the equivalents of the
tyres installed on the tractor with your dealer.
209
MAIN TECHNICAL PARAMETERS
210
MAIN TECHNICAL PARAMETERS
SPEED OF TRACTOR WITH ENGINE REVOLUTIONS OF 2 200 RPM AND PARAMETER OF REAR WHEELS (KM/H)
Front direction Rear direction
Speed gear Multiplier gear 16.9 - 38 18.4 - 38 16.9 - 38 18.4 – 38
H 36.8 37.9 42.5 43.9
5 M 31.8 32.8 36.8 37.9
L 27.5 28.3 31.8 32.8
H 25.7 26.5 29.7 30.6
4 M 22.2 22.9 25.7 26.5
Road speeds
211
MAIN TECHNICAL PARAMETERS
INDEPENDENT REAR PTO
PTO speed / engine speed PTO speed / engine speed
540 540/1913 621/2200
540E 540/1563 760/2200
1000 1000/1950 1128/2200
E80
212
MAIN TECHNICAL PARAMETERS
213
NOTES
214
INDEX
A Bleeding the front Cardan brake 196
Accumulator battery 149 Bleeding the fuel system 175
Accumulator battery maintenance 150 Bleeding the hydraulic circuit of the hydrostatic steering 179
Acquaintance with the tractor 19 Bleeding the rear brake system 195
Adjusting the Bowden cable 198 Blocking cancellation 115
Adjusting the front grill headlights 154 Blocking the automatic dead start function 63
Adjusting the lowering rate of the front three-point hitch 130 Bottom weights 140
Adjusting the play of the brake pedals 194 C
Adjustment 193 Carbon filter installation instructions 185
Adjustment of the lifting draw-bars of the hitch for a single- CBM stage quick-adjusting hitch 84
axle semi-trailer 198 Cleaning the heating filters 186
Adjustment of toe-in of the wheels of the front driving axle 136 Connecting and disconnecting quick couplings of trailer hyd-
After draining oil 183 raulic brakes 75
Aggregation opening 46 Connecting and disconnecting quick-couplers 107
Air brakes of trailers and articulated trailers 73 Connecting machines and implements to the outer hydraulic
Air circulation in cabin control(D) 27 circuit 111
Air filter with active carbon 186 Console with a ø 80 ball module 86
Air-conditioning maintenance 187 Control element functions 114
Alternator 151 Control panel on the right column of the cabin 45
Alternator maintenance 151 Coolant heater 51
Antifreeze solution for tyre filling 145 D
Automatic control of three-point hitch 120 Dashboard 31
Automatic disconnection of front drive axle 69 Dead start – using the clutch pedal 59
Automatic disengagement of PTO clutch 97 Dead start by means of automatic dead start function 58
Automatic disengagement of PTO shaft clutch – return to Dead start of the tractor 58
basic setting 98 Dead start of tractor in regular operation - automatic dead
Automatic mouth of the CBM stage hitch 84 start function 58
Automatic multiplier shifting 66 Dead start of tractor in regular operation – clutch pedal 59
Auxiliary hydraulic switchbox control (external hydraulic circu- Defrosting windscreen (B) 29
it) 45 Dependent and independent PTO shaft revolutions lever 44
B Description of minor errors of the EHR-B electro-hydraulic
Ballast weights 139 system 123
Basic service information 148 Description of the functions of individual positions of control
Battery disconnector 45 levers of the hydraulic distributor 109
Before you start 49 Direction lights, Lower beam head lights, head lights and
Bleeding the brake system of the tractor 194 horn switches 39
215
INDEX
Display – error messages 34 Filling and filter replacement 160
Display – change of display 33 Filling the engine with oil 174
Display – manual brake 34 Filling, inspection and drain opening of oil of the front wheel
Display – Resetting data 33 reducers 184
Display – service menu 35 Fixed and free position of the lower hydraulic draw-bars 127
Display – setting language mutation 35 Foot brake adjustment 197
Display description 32 Foot brake check 196
Draining condensate from the air reservoir 187 Foot brakes 72
Draining oil from the engine 173 Free position 118
Drive of agricultural machines 89 From 100 hours on 81
Drive of machines with greater inertia masses 104 Front and rear PTO shaft control 91
Drive with front drive axle on 70 Front cardan shaft 73
Driver´s seat – safety switch 54 Front drive axle button 37
Driving down the slope 72 Front drive axle control 69
Driving operation 47 Front driven axle 167
Driving up the slope 72 Front outlets of the outer hydraulic circuit 110
Driving with agricultural machines attached to the front three- Front PTO 185
point hitch 131 Front PTO oil 162
Dry air cleaner maintenance instructions 176 Front PTO shaft 103
During the first 10 hours 80 Front PTO shaft control 103
E Front three-point hitch 130
Electric installation 147 Front three-point hitch 168
Electric system 148 Front three-point hitch control 130
Electro-hydraulic system 113 Front weights 141
Engagement of rear PTO clutch - dependent revolutions 101 Fuel tank 46
Engaging rear PTO shaft – independent revolutions 96 Fuel tank drain plug 46
Engine heating 52 Fuse box 152
Engine run stop control 41 G
Equipment “OFF” 114 Gear shifting 53
External control buttons of the electro-hydraulic system 121 Gear shifting 61
Facilitating connection of joint shaft of an aggregated machine Gear shifting – using the clutch control button on the head of
to the tractor 92 gear shifting lever 61
F Gear shifting - Using the clutch pedal 61
Fast cooling of the space of the cabin 28 Gear shifting lever 42
Fast heating of the cabin area 27 Gear shifting scheme 42
Fenders of the front driving axle 136 General overhaul of the tractors 170
216
INDEX
General principles for running in the new tractor in the course Increasing, decreasing the travel speed by two gears 64
of the first 100 hours of operation 80 Independent rear PTO 212
H Indication of EHR-B errors 122
Heating and air-condition expiration (A) (*radio speakers) 29 Interrupted sound signal 57
Height adjustment and disassembly of the CBM stage hitch 84 K
Height adjustment of the lifting draw-bars 127 Key in “0” position 40
Hitch for a single-axle CBM semi-trailer 86 Key in “I” position 40
Hitch for a single-axle semi-trailer 168 Key in “II” position 40
Hitch mouth for a trailer 169 L
Hitches 125 Leaving the tractor 76
Hydraulic brake liquid for the tractors 165 Less serious failures of travel clutches and reversing system 63
Hydraulic brakes of trailers 75 Lifting force of the three-point hitch 210
Hydraulic control panel 44 Lights switch 37
Hydraulic distributor of the outer hydraulic circuit 108 Lights switch between the grill and the cabin 38
Hydraulic lock of the front three-point hitch 131 Limitation of the upper position of the three-point hitch 117
Hydraulic pump 106 Limiting draw-bars 127
Hydraulic system 106 Liquid for the cooling system of the tractors 165
Hydraulic system 105 List of lamps 156
Hydrostatic steering oil tank 177 Load-bearing capacities of the front tyres 207
CH Load-bearing capacities of the rear tyres 208
Change of the load capacity of the rear tyres (%) 209 Location of control elements - EHR - B - Bosch electro-
Change of the load-BEARING capacity of the front tyres (%) 207 hydraulic system 106
Change of the look of display 32 Location of serial numbers 5
Change the direction of drive 60 Lower draw-bars with CBM hooks 128
Change the direction of drive - using the clutch pedal 61 Lower draw-bars with extensible end pieces 128
Change the direction of drive by means of reversing lever 60 Lowering speed 118
Checking the adjustment of the cab roof headlights 155 Lubrication and filling points of the front driving axle 184
Checking the adjustment of the front grill headlights 154 M
Checking the air systems for leaks 188 Main dimensions of the tractor (mm) 202
Checking the oil level in the engine 173 Main technical parameters 201
I Maintenance and treatment of tyres 189
If you do not succeed in starting the engine 49 Maintenance instructions 171
Ignition system disorders signalization 50 manoeuvrability condition 206
Ignitor and three-pin socket 41 Manual brake - signalization 71
Immediately after cooling the cabin 28 Manual brake lever and coupling for semi-trailer control lever 44
Immediately after start 52 Manual setting of control of three-point hitch 119
217
INDEX
Manual throttle 41 Preventive daily maintenance 11
MAX. PERMISSIBLE LOAD OF THE CARRARO 20.19 Procedure of draining liquid from the tyres 143
FRONT AXLE (kg) 205 Procedure of filling the tyres with liquid 142
Max. permissible load of the rear axle (kg) 205 Proper function of the heating and air-condition system 27
MAX. PERMISSIBLE WEIGHT OF THE “TRACTOR + MA- Q
CHINE” SET (kg) 206 Quick sinking 116
Maximum liquid weight (kg) by tyre dimensions 144 Quick-couplings with drip collection 107
Maximum permissible vertical static load of hitches for trailers R
and semi-trailers 87 Rate preselection switch of starting rear PTO shaft 93
Maximum transferred output 104 Rear differential lock button 38
Modular system of hitches for trailers and semi-trailers 85 Rear differential lock button 70
Multiplier pre-selection signalization 65 Rear outlets of the outer hydraulic circuit 110
Multiplier preselection switch 65 Rear PTO shaft – shift gear lever of dependent and indepen-
N dent revolutions 91
Non-permitted starting 49 Rear PTO switch 95
O Rear three-point hitch 126
Oil for the front driving axle 163 Rear wheel track adjustment 138
Oil for the hydrostatic steering of the tractors 164 Rear wheel track change 138
One-hose and two-hose brakes 74 Rear wheel weights 140
One-hose brakes 74 Reassembly of the air cleaner elements 177
Opening the hood 172 Recommended inflation values of the front wheel tyres 190
Operation of heating or air-condition with tractor´s work 28 Recommended inflation values of the rear wheel tyres 191
Orientation table of rear PTO revolutions with engaged de- Recovery of the main air cleaner element 176
pendent revolutions 102 Replaceable end points of rear PTO shaft 94
Outer hydraulic circuit 107 Replacement of the transmission oil cleaner element with
OUTER OUTLINE AND TRACK TURNING DIAMETER 213 hydraulic pump suction filter 183
P Replacing brake segments of the front Cardan brake 198
Parking brake adjustment 197 Replacing the filtration element of the hydrostatic steering 178
Pedals and levers 43 Replacing the fuel filter element 174
Permitted combinations of wheels for tractors 209 Replacing the full-flow engine oil cleaner 173
Placement of fuses in fuse box 153 Replacing the hydrostatic steering hoses 180
Plastic lubricant for the tractor 164 Replacing the safety element of the air cleaner 176
Possible adjustable tracks of the front wheels of the front Reversing lever 42
driving axle of the tractors 134 Reversing lever 53
Power 210 Reversing lever position signalization 53
Preselection of torque multiplier switch 38 Road and reduced speeds shifting lever 43
218
INDEX
Road and reducing speeds lever position signalization 54 Switches and levers 36
Running in the tractor 79 T
S Technical data of tractorS 203
Safety instructions for users 7 Technical maintenance of the tractors after a general over-
Safety principles of working with the three-point hitch 126 haul of the main groups 170
Securing free space for cardan shaft of front drive axle 70 Tensioning the V-belt 194
Securing the lower draw-bars with CBM hooks 129 Tensioning the V-belt of the AC compressor 194
Selection switch of rear PTO clutch revolutions (P.T.O.) 94 The description of the system of travel clutches 55
Serious failures of travel clutches and reversing levers system 63 The differences in ways of controlling the travel clutch by 55
Setting automatic disengagement of PTO shaft clutch 99 The principles of appropriate use of tractors 55
Setting automatic disengagement of PTO shaft clutch - dis- The way of controlling the travel clutch by 55
play description 98 Three-gear torque multiplier 64
Setting the control of three-point hitch 119 Three-point hitch 169
Setting the wheel stops of the front driving axle 137 Toe-in of the wheels of the front driving axle 135
Shifting road and reduced speeds 54 Tractor maintenance 157
Signalization of multiplier function 64 Transport of implements 116
Signalization of travel clutches and gear box system failures 62 Transportation 84
SPEED OF THE ZUIDBERG FRONT PTO 212 Two-hose brakes 74
Speed of tractor with engine revolutions of 2 200 rpm and Tyre inflation 189
parameter of rear wheels (km/h) 211 Tyres for driving wheels 192
Starting the engine of the tractor 50 Tyres for driving wheels 192
Starting the engine with the use of coolant heater 51 U
Steps performed daily before the start of work 158 Upper draw-bar 129
Steps performed every 100 hours of work 158 Used operation liquids and filling - quantities 161
Steps performed every 50 hours of work 158 Using the buttons 121
Steps performed every 500 hours of work 159 Using the rear control 121
Stop position 116 V
Stopping the engine 76 Valve for filling tyre tubes with liquid 142
Stopping the tractor – manual brake 76 Vibration compensator (damper) 117
Storing the tractor 192 W
Swinging draw-bar 85 Warning signalization of air pressured drop 73
Swinging draw-bar console module 85 Warning signalization of hydrostatic steering failure 77
Swinging draw-bar console with a fixed pin module 85 Wedging the front wheels 143
Switch * air-condition (C) 26 Weight of the front three-point hitch 141
Switch box 39 Wheel track change 133
Switch of warning lights 37 Work with automatic disengagement of PTO shaft clutch 100
219
INDEX
Work with PTO shaft 90
Working and transport position of the front three-point hitch 131
Working pressure of air brakes 188
220
NOTES
221
Operator's manual
Forterra HSX 100
Forterra HSX 110
Forterra HSX 120
Forterra HSX 130
Forterra HSX 140
Edition: 2-100-2012
Publication No.: 22.22.12.624
ZETOR TRACTORS a. s
Department of Technical Documentation
Trnkova 111
632 00
222