BELARUS

1025.4
with D-245S3A engine
1025.4-0000010B-01 OM
OPERATORS MANUAL
Second revised and enlarged edition
(Supplement to operators manual for tractors BELARUS 1025.3)
MTZ 2012
1025.4-0000010B-01 OM
2
CONTENT
1 TRACTOR DESCRIPTION AND OPERATION.................................................................. 5
1.1 Tractor designation............................................................................................................ 5
1.2 Technical characteristics................................................................................................... 5
1.2.1 Tractor composition............................................................................................... 5
1.2.2 Main parameters and characteristics..................................................................... 6
1.2.3 Vibration level at the operator's working place of the tractor BELARUS-1025.4.............. 8
1.2.4 Noise level at the operator's working place of the tractor BELARUS-1025.4.......... 8
1.3 Tractor structure and operation......................................................................................... 9
1.3.1 Controls and Instruments ...................................................................................... 9
1.3.2 Starter and instruments switch.............................................................................. 9
1.3.3 Instrument cluster................................................................................................ 10
1.3.4. Pilot lamp unit..................................................................................................... 11
1.3.5 Integrated display................................................................................................ 12
1.3.6 Principle of operation and purpose of indicators on integrated display................ 12
1.3.7 Pilot and warning lamps of integrated display..................................................... 15
1.3.8 Description of device operability check................................................................ 16
1.3.9 Integrated display programming console............................................................. 16
1.3.10 Conditioner control ............................................................................................ 18
1.3.10.1 Conditioner control in conditioning mode........................................................ 18
1.3.10.2 Conditioner control in a heating mode............................................................ 18
1.3.10.3 Cab ventilation................................................................................................ 19
1.3.11 Control of remote hydraulic cylinders ................................................................ 19
1.3.11.1 Control of remote hydraulic cylinders with distribution valve RP70-1221 or
RP70-1221.1 or RS213Mita installed by means of levers. ........................................... 19
1.3.11.2 Control of remote hydraulic cylinders with distribution valve RP70-622 or
RP70-622.1 installed by means of joystick and lever..................................................... 21
1.3.12 Seat and its adjustments ................................................................................... 22
1.3.12.1 General information........................................................................................ 22
1.3.12.2 Adjustments of BELARUS seat...................................................................... 22
1.3.12.3 Adjustments of Grammer seat........................................................................ 23
1.3.13 Cab locks and handles...................................................................................... 23
1.3.13.1 Cab door locks................................................................................................ 23
1.3.13.2 Left-side window opening............................................................................... 24
1.3.13.3 Rear window opening..................................................................................... 24
1.3.13.4 Cab roof opening............................................................................................ 25
1.3.13.5 Cab emergency exits and actions in extreme conditions................................ 25
2 TRACTOR COMPONENTS DESCRIPTION AND OPERATION.................................... 26
2.1 Engine D-245S3A............................................................................................................ 26
2.2 Electronic engine control system for D-245S3A............................................................. 26
2.2.1 General Information............................................................................................. 26
2.2.2 Adjust brightness and contrast of display indicator.............................................. 28
2.2.3 Call up changeable presentations and parameters to display............................. 28
2.3 Trailer brake drive................................................................................................... 31
2.3.1 General information............................................................................................. 31
2.3.2 Double-line pneumatic drive of trailer brakes ...................................................... 31
2.3.3 Hydraulic drive of trailer brakes........................................................................... 32
2.3.3.1 General information.......................................................................................... 32
2.3.3.2 Adjustment of hydraulic actuator of trailer brakes.............................................. 33
2.4 Electric equipment.................................................................................................. 33
3 TRACTOR INTENDED USE ............................................................................................. 34
3.1 General information......................................................................................................... 34
1025.4-0000010B-01 OM
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3.2 Safety measures ............................................................................................................. 34
3.3 Boarding the tractor......................................................................................................... 34
3.4 Preparing for start and starting the engine..................................................................... 35
3.5 Engine stop...................................................................................................................... 37
3.6 Leaving the tractor........................................................................................................... 37
3.7 Selection of optimal inner pressure in tires depending on operational conditions and
load on tractor axles.............................................................................................................. 37
4 COUPLING OF IMPLEMENTS ......................................................................................... 38
4.1 General information......................................................................................................... 38
4.2 Rear lift linkage operation.............................................................................................. 38
4.3 Vertical loads on drawbar hitches in hitch point............................................................. 38
4.4 Usage patterns of tractor hydraulic system for driving of operated parts and other
elements of unitized hydraulically operated machines and aggregates.............................. 39
4.5 Operation with rear power take-off ................................................................................. 40
4.6 Features of application of PTO shafts and cardan shafts.............................................. 40
4.7 Features of the tractor application in special conditions................................................ 41
4.7.1 Application of substances for the purpose of chemical treatment........................ 41
4.7.2 Operation in a forest............................................................................................ 41
4.8 Finding of total weight, loads on the front and rear axles, tires holding capacity and
required minimum ballast............................................................................................. 41
4.9 Possibility of front loader installation....................................................................... 43
4.9.1 General information............................................................................................. 43
4.9.2 Safety measures at tractor BELARUS-1025.4 operation with loader installed.. 45
4.9.3 Information about mounting holes of tractor........................................................ 47
5 MAINTENANCE ................................................................................................................. 49
5.1 Tractor maintenance....................................................................................................... 49
5.2 Maintenance of tractor components ............................................................................... 50
5.3 Safety measures during maintenance and repair operations ................................. 52
5.3.1 General safety requirements ............................................................................... 52
5.3.2 Safety precautions for exclusion of hazardous situations, related to an
accumulator battery and a fuel tank............................................................................. 53
5.3.3 Guidelines for safe use of leveling jacks and statement of places where they shall
be installed................................................................................................................... 53
6 TRACTOR TOWING.......................................................................................................... 54
Annex A (obligatory) Electrical circuit diagram of electrical equipment of the tractors
BELARUS-920.4/952.4/1025.4/1221.4.............................................................................. 59
1025.4-0000010B-01 OM
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The operating manual is intended for study of arrangement, operating rules and
maintenance of the tractors BELARUS -1025.4
The present manual is a supplement of operating manual 1025 0000010 OM and
should be enclosed together with this manual.
Read carefully through this manual, operating manual 1025 0000010, operating
manual for diesel engine 245S3A 0000100 OM, enclosed with your tractor. It will help
you to get acquainted with methods of proper operation and maintenance.
Failure to follow this instruction can result in operators injuries and tractor breaks.
Tractor operation, its maintenance and repairing must be carried out only by the
specialists, acquainted with all its characteristics and informed about necessary safety
requirements to prevent accidents.
Due to constant development of tractor, changes, which are not shown in the pre-
sent operating manual, can be introduced into design of some assembly units and parts.
All unspecified changes, introduced into structure of any assembly units by the
consumer, release the manufacturer from responsibility for subsequent operators injuries
and tractor breakings.
Adopted abbreviations and conventional notations:
ECU engine control unit;
FFVS frequency-type fuel volume sensor;
ID integrated display
MD multifunctional display;
PC integrated display programming console;
OM operating manual
Other abbreviations and designations are given in the 10250000010 OM operating man-
ual.
1025.4-0000010B-01 OM
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1 TRACTOR DESCRIPTION AND OPERATION
1.1 Tractor designation
Tractor BELARUS - 1025.4 is manufactured on the base of tractor BELARUS -
1025.3.
Tractors BELARUS - 1025.4 are designed for executing various agricultural
works with mounted, semi-mounted and trailed machines and implements, for loading-
unloading works, transportation works and for driving stationary agricultural machines;
they are supplied to consumers in the Republic of Belarus and abroad.
1.2 Technical characteristics
1.2.1 Tractor composition
The tractors BELARUS - 1025.4 represent universal row-crop tractors of drawbar cate-
gory 1,4 with 4x4 wheel arrangement.
The tractor BELARUS - 1025.4 is equipped with engine D-245S3A, produced by Minsk
motor works, with electronic control system, with power of (81,0 2,0) kW. Engine con-
forms to environmental requirement of stage III A according to harmful substance
emission.
Clutch coupling: friction, double-disk, closed-circuit, mechanically controlled. Clutch fac-
ings: cerametallic.
The gearbox (GB) is mechanical synchromesh gearbox.
The rear axle is with a main drive, differential and final drives. The DL is electro-
hydraulically controlled.
The front drive axle is with a main drive, self-blocking differential, final drives (planetary
parallel-shaft reduction units). The front axle drive is a parallel-shaft reduction unit built
into the GB with a hydraulic compression clutch, a cardan. The FDA drive is electro-
hydraulically controlled.
The brakes: main brakes multi-disk, working in oil bath (wet), installed on shafts of the
drive gears of hub drives; parking brake independent, hand-operated. On customers
demand, dry brakes can be installed.
The trailer brakes drive is two-line pneumatic drive, interconnected with the tractor brakes
drive or hydraulic drive interconnected with the tractor brakes.
The hydraulic system is of remote-cylinder type with a hydraulic lift, with rear left and right outputs
of hydraulic system depending on hydraulic lift linkage (HLL) control.
The rear lift linkage is LL-2 (NU-2), with adjustable lifting rods; the lift linkage lower links
are telescopic; links blocking is outer with a help of telescopic buckles.
The rear power take-off shaft (PTO) is independent, two-speed (540 and 1000 rpm), and
synchronous, the rotation direction is clockwise as viewed from the drive end. The PTO
ends: PTO 1 (6 splines, 540 rpm), PTO 1s (8 splines, 540 rpm) PTO 2 (21 splines, 1000
rpm).
The cab is unified, protective, ensuring safety, microclimate, noise and vibration protec-
tion. The cab is equipped with front windscreen and rear visor vipers and a windscreen
washer, a climate system or a cab heater, a sprung seat, adjustable to operators height
and weight. Additional front headlights on the brackets of front lights are installed. The
doors have got locks, there are the keys for the left door. The cab doors have got locks,
there are keys for the left door. Right door is for emergency exit. The cab complies with
category 2 under EN 15695-1:2009.
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1.2.2 Main parameters and characteristics
Main parameters and technical specifications are given in table 1.
Table 1
Parameter
(characteristics) title
Parameter value for the tractor
BELARUS-1025.4
1 Traction class as per GOST 27021 1,4
2 Rated traction force, kN 14
3 Diesel engine:
a) model D-245S3A
b) engine type turbocharged
c) number and position of cylinders four, in-line, vertical
d) displacement, l 4,75
e) engine power, kW:
1) rated
2) nominal
f) crankshaft rated speed, rpm
g) specific fuel consumption at nor-
mal power, g/(kWh)
81,02,0
77,02,0
2200
23512
h) turning torque rated factor, %
% 25
i) max turning torque, Nm 430
4 PTO power at PTO mode 1000
rpm, at least kWh
69
5 Specific fuel consumption at
PTO power in PTO mode
100 min
-1
, g/(kWh), not more
than
264
6 Number of gears:
a) for forward travel
1)
16
b) for reverse travel
1)
8
7 Tractor travel speed (rated) on
standard tires at rated diesel engine
crankshaft speed, km/h:
a) for forward motion:
1) least operation 2,3
2) highest transport 36,6
b) for reverse motion:
1) least 4,1
2) highest 17,2
8 Tractor weight, kg:
a) structural 4 730 100
b) max. structural 8000
c) ex-works
1)
4 250
1025.4-0000010B-01 OM
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Table 1.1 continued
Parameter
(characteristics) title
Parameter value for the tractor
BELARUS-1025.4
9 Distribution of operating weight on
axles, kg:
a) on front 1735 50
b) on rear 2995 50
10 Permitted load on axles, kN:
a) on front 38,0
b) on rear 53,0
11 Max weight of the trailer, kg
a) without brakes 2200
b) with independent brake 3750
c) with overrunning brake 3750
d) equipped with a brake system
(trailer brakes are interconnected with
tractor brakes)
18000
12 Agrotechnical clearance under the
axle tubes of rear semi-axles, mm, not
less than:
645
13 Track dimensions, mm:
a) for front wheels 1420-2000 (eight variants)
b) for rear wheels 1500-1600, 1800-2100
14 Minimal radius of turning in the
middle of the outer front wheel mark
at minimum wheel track applying par-
tial braking of the inner rear wheel, m
4,6
15 Tractor base, mm 257020
16 Maximum fordable depth, m 0,85
17 Service life, years 10
18 Overall dimensions, mm:
a) length with weights and rear lift
linkage in transport position 460050
b) length on outer wheel diameters
365050
c) width on rear wheel axle shaft
ends
197020
d) height to the top of cab 282030
19 Tyres (basic configuration):
a) front wheels 360/70R24
b) rear wheels 18.4R34
20 Electrical equipment
a) rated supply voltage in on-board
power system, V
12
b) rated ignition voltage, V 24
1025.4-0000010B-01 OM
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Table 1.1 finished
Parameter
(characteristics) title
Parameter value for the tractor
BELARUS-1025.4
21 Working equipment:
a) rear power take-off shaft:
1) PTO end speed at independent
drive, rpm:
- I speed 540
- II speed 1000
2) PTO end speed at synchro-
nous drive, rpm of travel
3,4 for tires 18.4R34
b)rear lift linkage:
1) loading capacity of rear lift lin-
kage on suspension axis, kg, not less
than
4300
2) time for rear lift linkage liftig
from lowermost to uppermost position
with control weight on suspension
axis, sec, not less than
6,5
1)
Is specified depending on configuration
1.2.3 Vibration level at the operator's working place of the tractor BELARUS-1025.4
The vibration level at the operator's seat complies with the Council Directive
78/764/EEC. Values for the vibration level are given in the EU type approval on each type
of a seat.
1.2.4 Noise level at the operator's working place of the tractor BELARUS-1025.4
Noise level at the operator's workplace conforms to Directive 2009/76/EC, Appen-
dix 2, and does not exceed the value 86 dB (A). External noise level conforms to Directive
2009/63/EC and does not exceed the value 89 dB (A).
1025.4-0000010B-01 OM
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1.3 Tractor structure and operation
1.3.1 Controls and Instruments
This operating manual gives description and principle of operation of only controls and
instruments, specified in section 1.3.1 and also information on tractor control according to
requirements of section 4 of annex II to the Directive 2010/52EC. Location, designation
and principle of operation of other controls (levers, pedals, key switches, etc.) are similar
to BELARUS-1025.3 and are represented in Operating manual 1025-0000010 OM, at-
tached to tractors BELARUS -1025.4.
1 Control handle of heater control valve;2 Climatic installation control panel; 3 Deflec-
tors;4 Switch of starter and instruments; 5 Remote battery disconnect switch; 6 Wind-
shield washer switch; 7 Main light switch; 8 switch of front headlights installed on brackets
of front lights; 9 Switch of hazard warning flasher; 10 Multi-function underwheel switch
(turn indicator, high/low beams, horn, signaling with high beam); 11 Instrument cluster; 12
Signal lamp unit; 13 Integrated display; 14 Program console of integrated display.
Figure 1.1 Controls and instruments
1.3.2 Starter and instruments switch
The starter and instrument switch 4 (figure 1.1) has four positions as shown
in figure 1.2:
0 Switched off;
I Instruments, pilot lamp unit, glow plugs are switched on;
II Starter is switched on (non-retained position);
III Radio receiver is on (the key turned counterclockwise).
Figure 1.2 Starter and instruments switch
ATTENTION: THE REPEATED SWITCH-ON OF THE STARTER IS POSSIBLE
ONLY AFTER RETURN OF THE KEY INTO POSITION 0 OF THE SWITCH.
ATTENTION: TO TURN THE STARTER AND INSTRUMENTS SWITCH INTO
POSITION III IT IS NECESSARY TO PRESS IN THE KEY WHEN IN 0 POSITION
AND TURN IT CONTRACLOCKWISE!
1025.4-0000010B-01 OM
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1.3.3 Instrument cluster
The instrument cluster 11 (Figure 1.1) includes six indicators with five pilot lights
(Figure 1.3).
1 fuel tank level indicator;1.1 fuel reserve level alarm lamp; 2 pneumatic system air
pressure indicator; 2.1 low-pressure alarm lamp of pneumatic system; 3 voltage indi-
cator; 3.1 additional battery charging pilot lamp; 4 diesel engine coolant temperature
indicator; 4.1 diesel engine coolant high temperature alarm lamp; 5 diesel engine lu-
brication system oil pressure indicator; 5.1 engine lubrication system emergency oil
pressure alarm lamp; 6 transmission oil pressure indicator.
Figure 1.3 Instrument cluster
The fuel tank level indicator scale 1 (Figure 1.3) has the divisions of 01/41/23/4 1. The
indicator scale has a built-in alarm lamp 1.1 (Figure 1.3) (orange) that goes on when the
fuel level in the tank drops to 1/8 of the total tank volume.
ATTENTION: DO NOT CONSUME FUEL TO THE DRY TANK CONDITION
(WHEN THE INDICATOR POINTER IS IN THE ORANGE ZONE).
The pneumatic system air pressure indicator scale 2 (Figure 1.3) has three zones:
- operating 500 to 800 kPa (green);
- emergency (two) 0 to 500 kPa and 800 to 1000 kPa (red).
The indicator scale has a built-in alarm lamp 2.1 (Figure 1.3) (red) that goes on
when the pneumatic system pressure drops below 500 kPa.
The voltage indicator 3 (Figure 1.3) shows voltage of the batteries with the engine
off, when the starter and instrument switch key (Figure 1.2) is in the I position. With the
engine on, the voltage indicator shows voltage at the generator terminals. The indicator
scale has a built-in red alarm lamp 3.1 (Figure 1.3). Used only for a 24V start system.
Shows the charging process of a second 24V battery detects operability of the voltage
changer.
Table 2 Feed system condition
Feed system condition Zone at voltage indicator scale 3
(Figure 1.3), color when engine is running when engine is off
13.0 15.0 V
green
normal charging mode -
10.0 12.0 V
red
generator not operating battery discharged
12.0 13.0 V
yellow
no AB charging (low charging
voltage)
AB has normal charging
15.0 16.0 V
red
AB recharged -
white hairline in yellow zone -
rated generated voltage
battery 12.7 V
1025.4-0000010B-01 OM
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ATTENTION: IF THE VOLTAGE INDICATOR INDICATES NO CHARGING OF
THE AB, CHECK CONDITION AND TENSION OF THE GENERATOR DRIVING BELT.
The diesel engine coolant temperature indicator 4 (Figure 1.3) reads information
from the engine control unit (ECU). The indicator scale has three zones:
- operating 70 to 100C (green);
- informative 40 to 70C (yellow)
- emergency 105 to 120C (red).
The indicator scale has a built-in emergency temperature alarm lamp (red) 4.1
(Figure 1.3) that operates in two modes:
a)- goes on and blinks when the coolant temperature is 109 to 112C inclusive.
b) - glows when the coolant temperature is 113 C or higher.
The oil pressure indicator in the engine lubrication system 5 (Figure 1.3) reads in-
formation from the engine control unit (ECU). The indicator scale has three zones:
- operating 100 to 500 kPa (green);
- emergency (two) 0 to 100 kPa and 500 to 600 kPa (red).
The indicator scale has a built-in alarm lamp of emergency oil pressure drop (red) 5.1
(Figure 1.3) that goes on when the pressure drops below 100 kPa.
Note A cold engine can produce a pressure of up to 600 kPa when started.
ATTENTION: IF THE EMERGENCY PRESSURE ALARM LAMP GLOWS WITH
THE ENGINE RUNNING, IMMEDIATELY STOP THE ENGINE AND CORRECT THE
FAULT.
The transmission oil pressure indicator (Figure 1.3) shows oil pressure in the hy-
draulic system of tractor transmission friction clutches control.
The transmission oil pressure indicator scale 6 (Figure 1.3) has three zones:
- operating 800 to 1500 kPa (green);
- emergency (two) 0 to 800 kPa and 1500 to 1800 kPa (red).
The rated transmission oil pressure indicator readings are 900 to 1000 kPa.
1.3.4. Pilot lamp unit
The pilot lamp unit 12 (fig 1.1) is located on the dashboard and includes three lamps.
Layout chart of pilot lamps corresponds to Figure 1.4.
Figure 1.4 Pilot lamp unit
Principles of pilot lamps operation shown in Figure 1.4 are described
in the 10250000010 OM.
Signal lamp of emergency oil
pressure drop in hydrostatic
power steering system (red)
Air cleaner filter maximum
clogging lamp (orange)
Heatingplugpilot lamp (orange)
1025.4-0000010B-01 OM
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1.3.5 Integrated display
The integrated display 13 (Figure 1.1) (hereinafter referred to as ID) and the inte-
grated display programming console 14 (Figure 1.1) (hereinafter referred to as PC) show
information about operating parameters of tractor systems and assemblies and deliver to
the operator data on malfunctions or failures of a system.
The ID includes indicators and pilot lights as shown in Figure 1.5:
1 speed indicator (pointer indicator);
2 engine speed indicator (pointer indicator);
3 PTO speed indicator (light indicator);
3.1, 3.5 PTO speed scale segments (yellow);
3.2, 3.3, 3.4 PTO speed scale segments (green);
4.1, 4.2 PTO speed scale range signaling devices (yellow);
5 headlight upper beam indicator pilot lamp (blue);
6 trailer turn indicator pilot lamp (green);
7 tractor turn indicator pilot lamp (green);
8 parking brake pilot lamp (red);
9 electric system high voltage pilot lamp (red);
10 low coolant level pilot lamp (yellow);
11 multifunctional display;
Figure 1.5 Integrated display
1.3.6 Principle of operation and purpose of indicators on integrated display
a) 1 (Figure 1.5) speed indicator shows design travel speed of the tractor on the
pointer indicator. The design speed exceeds the actual speed as skidding of the tractor is
not considered.
The indicator is operated from signals from pulse transducers of toothed gears
speed of final drives of tractors left and right rear wheels. Speed is indicated by the signal
from the transducer installed on the final drive gear of the wheel rotating with the lowest
speed.
If any of the transducers fails, the integrated display shows speed readings by the
speed indicator from the signal of the operating transducer. The LCD display of the ID
shows a characteristic failure of circuits or speed transducers in case of absence of sig-
nals from them as a 0 digit defining the location of the failure left or right (see below).
b) 2 (Figure 1.5) engine speed indicator shows engine crankshaft speed on the
pointer indicator.
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On BELARUS-1025.4 tractors, information about engine speed arrives from the elec-
tronic control unit. The speed indication range is 0 to 3500 rpm.
c) 3 (Figure 1.5) PTO speed indicator shows power take-off shaft speed on the
light indicator.
The PTO speed indicator operates from a frequency signal produced by recalcula-
tion from the engine speed with an input value of the KV2 ratio (see below) different
from 0, herewith a value of the ZV ratio equal to 0 must be input (see below).
When the ID is on (check of the device operability is described below) and the en-
gine is running (a message of engine speed is transmitted from the ECU), the designa-
tions of the 540 and 1000 scales are illuminated simultaneously.
The PTO scale segment (with consideration to the input value of the KV2 ratio) is
indicated when the design PTO speed of 750 rpm is achieved.
The lower segment of the PTO scale (with consideration to the KV2 ratio) is indi-
cated when the engine speed achieves 1400-1500 rpm or higher.
Depending on the engaged PTO speed mode (540 or 1000), the illuminated scale
segments designate PTO speeds as specified in Table 3.
The PTO speed mode of the MD LCD screen 11 (Figure 1.5) (MD operation is
described below) is not active in such case.
Table 3
540 1000 Location of segment on
scale
650 1,150 3.1
580 1,050 3.2
500 950 3.3
420 850 3.4
320 750 3.5
d) 11 (Figure 1.5) the multifunctional display (MD) is an LCD display presenting
information in two fields simultaneously (see Figure 1.6):
1 is a digital designation of the gearbox shifter (figures of 0 to 6) or a letter designation
of the reducer shifter position (letters L, M, H, N);
2 is the current numerical value of one of the parameters of the tractor systems.
Figure 1.6 MD informative fields
The integrated display receives information about the gearbox shifter position from
the transmission control unit (if the complex electronic control system is available) or from
the range reducer control unit (if available). This parameter is displayed in the 1 informa-
tive field (Figure 1.6). When control units are not available or are not connected, or a wire
is broken, the 1 informative field displays an A letter.
The 2 informative field (Figure 1.6) displays the following parameters:
- Total astronomical service hours of the engine;
- Instantaneous fuel consumption;
- Electrical system voltage;
- Volume of fuel remaining;
- Hours of service from fuel remaining;
- Diagnostics of speed sensor operability;
- Diagnostics of frequency-type fuel volume sensor operability (FFVS);
- Diagnostics of CAN-BUS operability and connection to the ID.
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The Mode button of the control panel 14 (Figure 1.1) shifts between the display
modes of Total astronomical service hours of the engine, Instantaneous fuel consump-
tion, Volume of fuel remaining, Hours of service from fuel remaining, Electrical sys-
tem voltage, and failure messages. The algorithms of operation of the Diagnostics of
speed sensor operability, Diagnostics of frequency-type fuel volume sensor operability
(FFVS), Diagnostics of CAN-BUS operability and connection to the ID are described
above.
1. - Total astronomical service hours of the engine.
The counter accumulates information of the total
service hours of the engine when an engine speed message is transmitted from
the ECU, and saves it when the power is off.
The indication range is 0 to 99999 service hours of the engine.
2. Instantaneous fuel consumption
In this mode, the current value of instantaneous fuel consumption is displayed with a
readout resolution of 0.1 l per hour.
3. Electrical system voltage
In this mode, the current electrical system voltage is displayed as a numerical value.
4. Volume of fuel remaining
In this mode, the current fuel volume in the tank is displayed in liters.
This mode is available only when the tractor stands still (no signals from the speed sen-
sors).
Note To ensure better indication precision of fuel volume in the tank, stop the
tractor on an even surface.
5. Hours of service from fuel remaining
In this mode, predicted hours of engine service are displayed as calcu-
lated for current values of instantaneous fuel consumption and remaining fuel.
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ID in failure message mode
1. Diagnostics of speed sensor operability and connection:
When no signal arrives from the speed sensors for 10 to 12
seconds, the LCD screen shows a message of a 0 figure
specifying the location of the faulty sensor (left or right).
2. Diagnostics of frequency-type fuel volume sensor operability (FFVS):
When no frequency signal arrives from the FFVS for 2 seconds, the LCD screen of the ID
shows a FUEL message;
3. Diagnostics of CANBUS operability and connection to the ID with CAN interface:
When no signal is available in the CANBUS (ID), a CANBUS mes-
sage appears;
Each failure message (Example: 0----, FUEL, C-BUS) is displayed on the LCD
screen by priority independently of the information displayed. Sequentially pressing the
Mode button must browse through the messages alternately. When the last message is
shown and the Mode button is pressed again, the LCD screen switches to the display
mode as per the cycle of the previously specified working parameters. Failure messages
are displayed on the LCD screen each time the device is turned on, till the reason of the
failure is eliminated.
When the ID is turned on, the MD shows information in the indication mode that had been
selected before the ID was turned off last time.
When no information is available about parameter values received only from the ECU, the
respective indication modes are automatically turned off.
1.3.7 Pilot and warning lamps of integrated display
ATTENTION: PILOT LAMPS GO ON AND OFF SIMULTANEOUSLY WITH
CHANGES OF SYSTEM SENSOR STATES.
a) 5 (Figure 1.5) headlight upper beam indicator pilot lamp. Goes on when the
upper beam indicator pilot lamp is switched on.
b) 6, 7 (Figure 1.5) tractor and trailer turn indicator pilot lamps. Blinks when the
right or left turn indicator is turned on by the understeering multifunctional switch 10 (Fig-
ure 1.5), or when the alarm signaling switch is turned on.
c) 8 (Figure 1.5) parking brake pilot lamp. The parking brake pilot lamp blinks
with the frequency of 1 Hz when the parking brake sensor goes off;
d) 9 (Figure 1.5) electric system high voltage pilot lamp. Goes on when the trac-
tor electrical system supply voltage exceeds 19 V and goes off when the supply voltage
drops to 17 V;
Herewith, the ID is completely turned off and restores its operability when the volt-
age drops to the rated voltage of the electrical system.
e) 10 (Figure 1.5) low coolant level pilot lamp (not used).
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1.3.8 Description of device operability check
Every time when the ID is powered on, it checks operation of the pointer indicators
and PTO indicator scale elements. Herewith, the indicator pointers deviate from their zero
points to the next digital scale marks for no more than a second (beyond 5 for travel
speed and beyond 10 for rotation speed), and all segments and 540 and 1000 marks
of the PTO scale go on.
1.3.9 Integrated display programming console
The programming console 14 (Figure 1.1) allows for
manually programming the indicator with the Parameter and
Value buttons (see Figure 1.7), changing the display mode of
parameters shown on the LCD.
Note The front face of the console has a diagnostic
socket XP1 that allows for automatic programming
(reprogramming) the ID with a special device (if available). If no
special device is available, reprogramming is performed with the
above mentioned buttons. XP1 is not used on BELARUS-1025.4
tractor.
Figure 1.7 Integrated display programming console
PC programming algorithm
1. When selecting a fixed value of programming parameter:
1.1 When the Parameter button is pressed for the first time (see Figure 1.7), the LCD
switches to the mode of viewing the programmed parameter and its numerical value.
When the button is pressed repeatedly, the parameters are alternated cyclically.
1.2 When the Value button is pressed repeatedly (see Figure 1.7), the numerical value
of the set programmed parameter is changed.
1.3 When neither the Parameter nor Value button is pressed for 7.0 seconds, the
mode is exited automatically.
When exiting the mode, the parameter values selected with the Value button are stored.
2. When inputting an unfixed value of programming parameter:
2.1 Press the Parameter button to select the parameter the value of which is to
be set;
2.2 Twice press the Mode button, the low-order digit on the LCD screen will start
blinking;
2.3 To change the blinking digit of the parameter, press the Value button;
2.4 To select the high-order digit, press the Parameter button;
2.5 To exit the programming mode of an unfixed value of any parameter, press the
Mode button twice;
2.6 After the said mode is exited, the digits of the input value of the parameter stop
blinking.
2.7 The newly set value is put the last in the list of allowed ones for programming
the parameter values;
Notes:
- when the Mode button is pressed once in the programming mode, input of an
arbitrary parameter value is not possible;
- when none of the Mode, Parameter, Value buttons is pressed for seven sec-
onds in the mode of unfixed value input, the ID automatically switches to the main LCD
mode, and all set parameter values are stored.
1025.4-0000010B-01 OM
17
One unfixed value can be input in a range:
for Z - 23 to 69;
for I - 1,000 to 4,000;
for R - 400 to 1000;
for K - 2,360 to 4,000; (For an ID without a CAN interface)
for KV2 - 0.346 to 0.600;
for ZV - 12 to 78;
for V - 0 to 600;
List of programmed ratios (graphic examples of parameter presentations and their
values in the programming mode):
Z parameter
Z is the number of teeth of final shaft gears of the driving wheels (right
and left), at which the travel speed (rotation speed) sensors are installed.
Note - 56 is the value of the Z parameter for 1025.4 tractors with a 168
gearbox. For 1025.4 tractors with a 2412 gearbox, the value of the Z
parameter is 54.
I parameter
I is the gear ratio multiplier of the wheel-hub drive.
"K parameter
R is the rear wheel rolling radius, mm. When reprogramming, this pa-
rameter can be modified with a 5 mm step.
Note 830 is the value for tires 18.4R38. If other tire types are installed,
set the R value corresponding to the rolling radius of the installed tires.
KV2 parameter
KV2 is the PTO gear ratio.
ZV parameter
ZV is the teeth number of the PTO speed sensor gear
(Note if a sensor is not installed, input 0).
V parameter
V is the fuel tank volume, l.
Also, when the Parameter button is pressed in the programming mode,
the list of programmed parameters contains an independent T parame-
ter of precise readout of the astronomic service hours of the engine. This
parameter cannot be modified, it is the precise number (to 1/10 of an
hour) of engine service hours.
During operation, it is allowed to modify the value of the parameter of wheel rolling radius
R, which is determined based on the tires installed on the tractor by measuring the dis-
tance from the wheel center to the reference surface.
DO NOT MODIFY THE ENTERED VALUES OF ALL OTHER PARAMETERS
(FACTORY DEFAULTS).
When the instrument scale illumination is on, i.e. when the central light switch 7
(Figure 1.1) is switched to the position II Instrument panel illumination, parking lights ON
and to the position III Consumers of the position II and front headlights ON, the bright-
ness of the MD screen of the PTO indicator segments is automatically reduced.
1025.4-0000010B-01 OM
18
1.3.10 Conditioner control
1.3.10.1 Conditioner control in conditioning mode
The conditioner control unit 2 (figure 1.1) has switches 1 and 2 (figure 1.8).
1 Switch for air flow adjustment;
2 Conditioner cut-out switch and cooling capacity adjustment;
Figure 1.8 Conditioner control unit
With the help of the switch 1 (figure 1.8) you can change air flow by changing fan
speed. The switch 2 allows to change temperature of cold and dry air coming out from de-
flectors 3 (fig. 1.1) in the conditioning mode.
ATTENTION: THE AIR CONDITIONER CAN BE SWITCHED ON AND OPERATE
ONLY WITH THE ENGINE ON!
To switch on the conditioner it is required to do the following:
- turn the cut-out switch 2 (figure 1.8) clockwise by 180 until a blue scale begins;
- then turn the switch 1 to one of three marked positions (the fan rotor has three
kinds of rotation speed). After 3-5 minutes adjust a required temperature in the
cab with the switch 2;
- it is possible to adjust a mixture of outer air and recirculation air with recircula-
tion shutters located near to the control panel;
To switch off the conditioner it is required to turn both switches 1 and 2 counter-
clockwise into 0 position.
ATTENTION: MAKE SURE THE CONDITIONER IS SWITCHED OFF BEFORE
STOPPING THE ENGINE!
ATTENTION: WHEN THE CONDITIONER OPERATES IN THE COOLING MODE
MAKE SURE THAT THE HEATER CONTROL VALVE IS SHUT OFF IN ORDER TO
PREVENT THE SYSTEMS OF HEATING AND COOLING FROM SIMULTANEOUS OP-
ERATION!
1.3.10.2 Conditioner control in a heating mode
ATTENTION: REFILLING THE ENGINE COOLING SYSTEM SHALL BE CARRIED OUT
ONLY WITH LOW-FREEZING LIQUID SPECIFIED IN DIESEL ENGINE OPERATING
MANUAL 245 S3A-0000100 OM ATTACHED TO YOU TRACTOR!
To set the conditioner into the heating mode do the following:
- after refilling the cooling system with the cooling fluid start the engine and let the engine
run at medium idle without opening the heater control valve to reach 70-80C of cooling
system temperature;
1025.4-0000010B-01 OM
19
- then open the control valve with a handle 1 (figure 1.1), to do this turn the handle 1coun-
terclockwise against the stop;
- increase engine speed and let it run for one-two minutes until the heater radiator is filled
up with the fluid. Make sure the fluid circulates through the heater. The heater radiator
must warm up. Herewith the cooling fluid level in the cooling system radiator will de-
crease;
- refill the cooling fluid in the expansion tank up to the half volume of the expansion tank.
- to warm up the cab quickly switch on the heater fan and open recirculation shutters;
ATTENTION: WHEN OPERATING IN THE HEATING MODE THE SWITCH 2 (FIGURE
1.8) SHALL BE COMPLETELY OFF TO PREVENT THE COOLING SYSTEM AND THE
HEATING SYSTEM FROM SIMULTANEOUS OPERATION!
1.3.10.3 Cab ventilation
During the conditioner operation in the cooling and heating modes the cab ventila-
tion is executed simultaneously. To make the conditioner operate only in the ventilation
mode it is necessary to close the heater control valve, set the switch 2 (figure 1.8) in posi-
tion 0 and the switch 1 in any of three marked positions.
Note Your tractor can be equipped with fan-heater instead of conditioner. The rules of
fan-heater control are given in operation manual 1025 0000010 OM attached to your trac-
tor.
1.3.11 Control of remote hydraulic cylinders
1.3.11.1 Control of remote hydraulic cylinders with distribution valve RP70-
1221 or RP70-1221.1 or RS213Mita installed by means of levers.
1, 2, 3, - hydraulic lift linkage distribution valve (remote cylinders) control levers; 4 - instruction
plate containing distribution valve RP70-1221 or RP70-1221.1 or RS213Mita control diagram.
Figure 1.9 Remote hydraulic cylinders with distribution valve RP70-1221 or RP70-
1221.1 or RS213Mita installed control by means of levers.
Each of the three remote hydraulic control levers 1, 2, 3 (Figure 1.9) of distribution
valve RP70-1221 or RP70-1221.1 or RS213Mita has four positions:
"Float" uppermost fixed position;
Forced lowering middle upper non-fixed position between Float and Neutral
positions. In Forced lowering position with the engine running the lever shall be kept in
hand, because after releasing the handle it returns to Neutral position;
Neutral bottom fixed middle position;
1025.4-0000010B-01 OM
20
Lift lowermost non-fixed position with distribution valve RP70-1221 or RP70-
1221.1 or RS213Mita installed. In Lift position with the engine running the lever shall be
kept in hand, because after releasing the handle it returns to Neutral position (in case if
distribution valve RP70-1221.1 is installed, the lever 2 is fixed without automatic return
into Neutral position. To avoid overheating of the hydraulic system and early breakdown
of the pump and other units of the hydraulic lift linkage, do not forget to set the valve
spool control lever into Neutral position after fulfillment of the operation).
Distribution valve RP70-1221 and RP70-1221.1 outputs positioning and connection
to the external consumers on tractors BELARUS-1025.4 diagram is presented on Figure
1.10.
Figure 1.10 Distribution valve RP70-1221 and RP70-1221.1 outputs positioning
and connection to the external consumers diagram.
Distribution valve RS213Mita outputs positioning and connection to the external
consumers on tractors BELARUS-1025.4 diagram is presented on Figure 1.11.
Figure 1.11 Distribution valve RS213Mita outputs positioning and connection to
the external consumers diagram.
Free drain
Free drain
Lowering
Lowering Lowering
Lowering
Lowering
Lowering
Lowering Lowering
Lift
Lift
Lift
Lift Lift
Lift
Lift
Lift
Lift
1025.4-0000010B-01 OM
21
1.3.11.2 Control of remote hydraulic cyl inders with distribution valve
RP70-622 or RP70-622.1 installed by means of joystick and lever
When distribution valve RP70-622 or RP70-622.1 are installed on the tractor the re-
mote control of the distribution valve spool is possible, which is performed by means of joy-
stick 1 (Figure 1.12) and lever 2 with two-way motion ropes. J oystick and lever are installed
on the right control console in tractor cab instead of hydraulic system distribution valve out-
puts control levers.
J oystick 1 is designed for control of the two distribution valve spools (sections):
- when joystick lever 1 is moved lengthwise the spool connected to the left side hy-
draulic outputs is controlled.
- when joystick lever 1 is moved in cross direction the spool connected to the right
side hydraulic outputs and rear right duplicated outputs is controlled.
The lever 2 may be shifted only lengthwise and is controlled by the middle spool,
connected to the rear left hydraulic system outputs.
1- joystick; 2 - lever; 3 - instruction plates for joystick and lever control.
Figure 1.12 Remote hydraulic cylinders with distribution valve RP70-622 or RP70-
622.1 installed control by means of joystick and lever.
Distribution valve RP70-622 or RP70-622.1 outputs positioning and connection to
external consumers on the tractors "BELARUS-1025.4" diagram is shown in Figure 1.13.
Distribution valve RP70-622 or RP70-622.1 outputs positioning and connection to
external consumers diagram.
Free drain
Lowering
Lowering
Lowering
Lowering
Lift Lift
Lift
Lift
1025.4-0000010B-01 OM
22
1.3.12 Seat and its adjustments
1.3.12.1 General information
The seat has a mechanical suspension, consisting of two spiral torsion springs and a
gas charged shock absorber of bidirectional operation. A scissors-type guiding mechanism
ensures a strictly vertical movement of the seat. A dynamic seat stroke is 100 mm.
ATTENTION: BEFORE STARTING TO OPERATE THE TRACTOR ADJ UST THE SEAT
TO REACH THE MOST COMFORTABLE POSITION. CARRY OUT ALL ADJ USTMENTS WHEN
STAYING IN THE SEAT! THE SEAT IS CONSIDERED CORRECTLY ADJ USTED ACCORDING
TO THE MASS IF IT MOVES HALF OF THE STROKE UNDER THE OPERATOR'S WEIGHT
(THE SUSPENSION STROKE IS 100 MM)!
1.3.12.2 Adjustments of BELARUS seat
a) Seat BELARUS 80-6800010 b) Seat BELARUS 80B-6800000
1 handle to adjust according to the weight; 2 handle for longitudinal adjustment; 3
hand wheel to adjust the backrest tilt. 4 handle to adjust the backrest
Figure 1.14 BELARUS seat adjustments
The seat BELARUS has the following adjustments:
- adjustment according to the operator's weight. It is carried out by means of a handle
1 (figure 1.14 within the range from 50 to 120 kg. To adjust the seat for a bigger weight it is
required to shift the pawl of the lever 1 into position A and tighten the springs with a recipro-
cal movement. To adjust the seat for a smaller weight it is required to shift the pawl into posi-
tion B and release the springs with a reciprocal movement.
- longitudinal adjustment. It is carried out by means of a handle 2 within the range of 80 mm
from the middle position. To move the seat forward-backward it is required to pull the handle
2 up, move the seat and then release the handle. The seat will automatically get locked in a
required position.
- adjustment of the backrest tilt angle:
a) For the seat BELARUS 80-6800010 the backrest tilt angle is adjusted by means of a
hand wheel 3 within the range from minus 15 to plus 20. To increase the backrest tilt an-
gle it is necessary to turn the hand wheel clockwise, to decrease it counterclockwise.
b) For the seat BELARUS 80B-6800000 the backrest tilt angle is adjusted by means of
handle 4 within the range from plus 5 to plus 25. To change backrest tilt angle it is re-
quired to pull the handle 4 up to the stop, move the backrest to the necessary direction to
achieve the required angle and then release the handle. The seat will get locked in a re-
quired position.
- height adjustment is carried out within the range of 30 mm from the middle position. The seat
has three height positions: lower, middle and upper. To move the seat from the lower position
to the middle position or from the middle position to the upper one it is required to lift the seat
up smoothly till the arresting stop goes off (a specific click is heard). To move the seat from the up-
per position into the lower one it is necessary to lift the seat up against the stop with an abrupt
movement and let it down. It is impossible to move the seat from the middle position to the lower
one.
B
B
1025.4-0000010B-01 OM
23
1.3.12.3 Adjustments of Grammer seat
Your tractor can be equipped upon request with Grammer seat (Figure 1.15).
1 handle for longitudinal adjustment;2 handle to adjust according to the weight; 3
indicator of seat adjustment according to the weight; 4 handle to adjust the backrest tilt.
Figure 1.15 Grammer seat adjustments
The Grammer seat has the following adjustments:
- adjustment according to the operator's weight. It is carried out by means of a handle
2 (figure 2.22.2) within the range from 50 to 130 kg with weight indication in 10 kg.
To adjust the seat for a bigger weight it is required to turn the handle clockwise, to
adjust the seat for a smaller weight turn it contraclockwise.
- longitudinal adjustment. It is carried out by means of a handle 1 within the range of
75 mm from the middle position. To move the seat forward-backward it is re-
quired to pull the handle 2 up, move the seat and then release the handle. The
seat will automatically get fixed in a required position.
- adjustment of the backrest tilt angle. The backrest tilt angle is adjusted by means
of a lever 4 within the range from minus 10 to plus 35. To change the backrest tilt
angle it is required to pull the handle 4 up to the stop, move the backrest to the neces-
sary direction to achieve the required angle and then release the lever. The seat will
get locked in a required position.
- height adjustment. It is carried out within the range of 30 mm from the middle po-
sition. The seat has three height positions: lower, middle and upper. To move
the seat from the lower position to the middle position or from the middle posi-
tion to the upper one it is required to lift the seat up smoothly till the arresting stop
goes off (a specific click is heard). To move the seat from the upper position into
the lower one it is necessary to lift the seat up against the stop with an abrupt
movement and let it down. It is impossible to move the seat from the middle posi-
tion to the lower one.
1.3.13 Cab locks and handles
1.3.13.1 Cab door locks
Left and right doors of tractor cab are secured with locks 4 (figure 1.16). The lever 5 serves to
open the left and right cab doors from inside the cab. Moving the lever 5 backward unlocks
the door. The locks of the right and left doors can be blocked from inside the cab. To block
the lock from inside the cab it is needed to shift the detent 3 into the lower extreme position.
With the lock 4 unblocked the left door is opened from outside by pushing the button 2 of the
handle.
The lock of the cab left door can be opened and closed from outside. To close it from out-
side do the following:
- insert a key 1 into the hole of the cylinder mechanism, which is located in the button 2;
- without pushing the button 2 turn the key into position closed.
1025.4-0000010B-01 OM
24
To open the left door lock outside the cab, it is necessary to insert the key 1 into the
hole of the cylinder mechanism, which is located in the button 2 and without pushing the but-
ton 2 turn the key into position opened, then press the button 2.
1 key; 2 button; 3 detent, 4 lock; 5 lever.
Figure 1.16 Cab door lock
1.3.13.2 Left-side window opening
To open the left-side window 1 (Figure 1.17) it is required to take a handle 2 up and
push to secure the side window 1 in an opened position.
To close the left-side window 1 take the handle 2 up and pull to secure the side window
1 in a closed position.
a) window closed b) window opened
1 left-side window; 2 .handle.
Figure 1.17 Side window opening
1.3.13.3 Rear window opening
To open the rear window 2 (figure 1.18) turn a handle 1 upwards (counterclock-
wise) and push rear window away. Under the influence of airlifts 3 it will take tilt position.
To close the rear window pull the handgrip 4 on until the window is fixed in window
aperture, turn handle 1 clockwise until handle detent planes into coincidence with bracket
forming.
a) rear window closed b) rear window opened
1 handle; 2 rear window; 3 airlift; 4 hand grip.
Figure 1.18 Rear window opening
Door
1025.4-0000010B-01 OM
25
1.3.13.4 Cab roof opening
To open the roof 1 (figure 1.19) pull the hand grip 3 down, push detent 2 up and pressing
it push hand grip 3 with the roof 1 up, until the roof is fixed in open position.
To close the roof 1 pull the hand grip 3 down until the roof 1 is fixed in a close posi-
tion (the latch 5 shall be fixed in the bracket 4).
a) roof closed b) roof opened
1 roof; 2 detent; 3 hand grip; 4 bracket; 5 latch.
Figure 1.19 Cab roof opening
1.3.13.5 Cab emergency exits and actions in extreme conditions
The cab has the following emergency exits:
- doors left and right;
- rear window;
- roof.
In case of an accident immediately stop the engine, engage tractor brakes, deactivate ac-
cumulator batteries and get off the tractor through one of emergency exits, having opened
left or right cab door, depending on the tractor position, or rear screen, or the roof. If it is
not possible to open the emergency exits, break the screen of one of the emergency exits
with a heavy subject at hand and leave the tractor cab.
1025.4-0000010B-01 OM
26
2 TRACTOR COMPONENTS DESCRIPTION AND OPERATION
Note - In the present section 2 Tractor components description and operation are
given technical descriptions of original BELARUS-1025.4 tractors components and additional
information according to the requirements of section 4 of Annex II of Directive 2010/52/EC,
information about trailer brakes drives and their compatibility with trailed vehicles. The de-
scription and operation of the remaining components of the BELARUS-1025.4 tractors are
given in operating manual 1025-0000010 OM, supplied with your tractor.
2.1 Engine D-245S3
Information about the design, troubleshooting, rules of operation and maintenance of the
D-245S3A engines are described in the engine operating manual 245S3A 0000100 OM ap-
plied to your tractor.
2.2 Electronic engine control system for D-245S3
2.2.1 General Information
The electronic engine control system (Figure 2.2) includes the electronic unit 7, infor-
mation display 3, the control panel 4, the engine mode manual control lever 5, the engine
mode electronic foot pedal 8, the switching and protection unit 6, which are installed in the
tractor cab and connected to each other by cables 1. The system is powered from the battery
via the switching and protection unit as per the electric circuit diagram presented in Figure
2.4.
After the starter and instrument switch is turned from the OFF to Instrument power po-
sition, the system is powered up. When the supply voltage is supplied, the system performs self-
diagnostics. If no errors in system operation are found, the failure signal indicator 2 (figure 2.1)
on the engine control system panel should go on and off, and the information display 4 switches
to the operating mode. If an error is found, the information display emits a sound signal, and the
screen shows a short description of detected errors (error code designation and its description),
as well as the failure signal indicator 2 on the engine control system panel flashes or blinks. Er-
ror code interpretation as well as advised actions for troubleshooting of the detected errors are
described in the engine operating manual 245S3A-0000100 OM enclosed to your tractor. Elimi-
nate detected errors before starting the engine.
The engine is started by turning and holding the starter and instrument switch in the
Starter ON position. After the engine starts, the display shows actually measured parameters
of engine operation.
Figure 2.4 shows the electric circuit diagram of the external part of the control system of
the D-245S3A engines of the BELARUS-1025.4 tractor.
1 diagnostics activation button switch; 2 - failure diagnostics indicator; 3 ciga-
rette lighter; 4 information display; 5-panel; 6 - appliance receptacle 12 V/ 25 A.
Figure 2.1 Engine control system panel
diagnostic
equipment connector
1025.4-0000010B-01 OM
27
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1025.4-0000010B-01 OM
28
2.2.2 Adjust brightness and contrast of display indicator
Press the button 5 (Figure 2.3) to enter the display brightness and contrast adjust-
ment mode. In the lower part of the screen, button images are shown. Press the button 1 to
reduce brightness, press the button 2 to increase brightness, press the button 3 to reduce
contrast, press the button 4 to increase contrast, press the buttons 1, 2, 3, 4 simultaneously
to set the medium contrast and maximum brightness. Press the button 5 again to exit the
brightness and contrast adjustment mode.
1 button to call a presentation of the main indicator and browse through indicated pa-
rameters; 2 button to call the four-section indicator and browse through indicated parameters,
3 button to call the graphic presentation indicator and browse through indicated parameters, 4 but-
ton to call error (failure) list, 5 button to enter/exit the mode of brightness and contrast
adjustment and PIN code, 6 changeable presentation of button purpose, 7 screen.
Figure 2.3 - Information display
2.2.3 Call up changeable presentations and parameters to display
Press the button 1 on the display (Figure 2.3) to call the main image to the screen.
At that, the upper left corner presents an engine speed scale, the upper right angle pre-
sents a travel speed scale (when no speed parameter available, oil pressure in the engine
lubrication system is shown), the lower right angle presents the coolant temperature, the
lower left angle presents the current fuel consumption per hour.
Press the button 2 to call the four-section parameter presentation on the display
screen. After a first stroke of the button 2, four parameters in numeric form are shown on
the screen:
- in the upper left corner voltage directly on the connection terminals of the informa-
tion display;
- in the upper right corner coolant temperature;
- in the lower left corner electric system voltage;
- in the lower right corner oil pressure in the engine lubrication system.
After a second and third stroke on the button 2, the screen shows four parameters
in analog form.
Using the adjustment mode, the user can call, as necessary, presentation of vari-
ous engine parameters as listed in Table 4 to the screen. Press the button 5 to enter the
adjustment mode. Sequential pressing of the button 1 changes indicated parameters in
the upper left corner, the button 2 in the upper right corner, the button 3 in the lower
left corner, the button 4 in the lower right corner. Press the button 5 to exit the adjust-
ment mode.
Press the button 3 to call the graphic parameter presentation in time (works as an
analog recorder of parameters).
Required parameters listed in Table 4 are selected by sequentially pressing the
button 3.
1025.4-0000010B-01 OM
29
The time grid can be set up in the configuration menu from 2, 10, or 30 minutes to
1, 2, 4, or 8 hours. To open the configuration menu, enter the code (PIN number). To
open the PIN number window, press the button 5 for over 3 seconds. This menu also al-
lows selecting metric or imperial units of measurement, as well as English, Spanish,
Swedish, French, German, Italian, Dutch, Portuguese and Russian among the available
languages.
ATTENTION: ONLY DEALERS ARE ALLOWED TO CHANGE PARAMETERS OF
THE CONFIGURATION MENU.
Press the button 4 to call error (failure) list. Browse the list with the buttons 1 and 2.
When any error (failure) emerges during work, the display emits a sound signal, and a
blinking windows pops up with description of last errors (failures).
ATTENTION: THE ENGINE IS STOPPED BY TURING THE STARTER AND IN-
STRUMENT SWITCH TO OFF POSITION.
Table 4 - List of parameters of graphic and four-section indication of engine operation.
Parameters
Four-section presen-
tation
Graphic presen-
tation
Symbol
1
Voltage directly on the connection
terminals of the information display,
V

2
Voltage at battery terminals
measured by electronic control
unit of engine, V

3
Fuel consumption

4
Incoming air pressure

5
Oil pressure in engine

6
Coolant temperature in engine

7
Engine oil temperature

8
Fuel temperature

9
Air temperature at inlet pipe

10
Accelerator position, %

11
Torque use, rpm

12
Engine speed (rpm)

1025.4-0000010B-01 OM
30
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1025.4-0000010B-01 OM
31
Annex to Figure 2.4: Elements of wiring diagram for outer part of engine control
system for D-245S3A of tractors BELARUS-1025.4:
1 - switching and security unit,
2 CAN-bus connector
3 - forward movement accelerator pedal,
4 diagnostics indicator,
5 diagnostics call button,
6 information display,
7 plug connector for diagnostic device connection,
8 hand fuel supply sensor,
9- plug and socket joint (35-pins),
2.3 Trailer brake drive
2.3.1 General information
Your tractor can be equipped with a double-line pneumatic drive of trailer brakes or a hydrau-
lic drive for trailer brakes. Brief data on the structure of the double-line pneumatic drive of
trailer brakes is given in subsection 2.3.2. Brief data on the structure of the hydraulic drive of
trailer brakes is given in subsection 2.3.3.
ATTENTION: ALL ADJ USTMENT OPERATIONS OF THE BRAKING SYSTEM AND
THE ACTUATOR OF TRAILER BRAKES AS WELL AS FAULTS ELIMINATION SHALL BE
CARRIED OUT WITH THE ENGINE KILLED AND THE TRACTOR STAYING IN A HORI-
ZONTAL POSITION, WHICH SHALL BE SECURED BY STOP BLOCKS PUT BEHIND THE
WHEELS AND PREVENTING THE TRACTOR FROM SELF-MOVEMENT!
2.3.2 Double-line pneumatic drive of trailer brakes
Tractors BELARUS-1025.4 in basic configuration are equipped with double line
pneumatic drive providing brake control of trailers and agricultural machines, equipped
with double-line pneumatic brake drive. The pneumatic drive is used also for tires charg-
ing and other purposes where energy of compressed air is required. The configuration of
two-line pneumatic drive is shown in figure 2.5.
In the pneumatic drive are installed the connecting heads 11, 12 (figure 2.5.) of
valve type. The valves of connecting heads prevent air outlet, if pneumatic drive is used
without trailer (for example, tire charging) and at emergency trailer disconnection. At con-
nection of the trailer brake lines with tractor lines the valves of connecting heads open,
providing passage of the compressed air from tractor pneumatic drive to the trailer. It is
necessary to connect pneumatic lines, if there is no pressure in tank 4 of the tractor.
ATTENTION: BEFORE CONNECT OR DISCONNECT TRACTOR AND TRAILER
PNEUMATIC LINES, ENGAGE PARKING BRAKE! IT IS NECESSARY TO CONNECT
TRACTOR AND TRAILER PNEUMATIC LINES WHEN THERE IS NO PRESSURE IN
PNEUMATIC SYSTEM OF THE TRACTOR!
1025.4-0000010B-01 OM
32
1 compressor; 2 pressure regulator; 3 air bleed valve; 4 tank; 5 air pressure
indicator; 6 alarm lamp of emergency air pressure; 7 air pressure sensor; 8 emer-
gency air pressure sensor; 9 condensate drain valve; 10 feed line; 11 connecting head
of feed line (with red cap); 12 connecting head of control line (with yellow cap); 13
control line; 14 brake valve.
Figure 2.5 Configuration of double-line pneumatic drive of trailer brakes
All adjustments of double-line pneumatic drive of trailer brakes are given in
operating manual 1025-0000010 OM.
2.3.3 Hydraulic drive of trailer brakes
2.3.3.1 General information
Tractors BELARUS-1025.4 can be optional equipped with hydraulic drive of trailer
brakes.
The hydraulic drive of trailer brakes is interlocked with tractor working brakes control
and insures actuation of wheel brakes of trailer or semi-trailer, equipped with the system of
hydraulic drive of trailer brakes. The hydraulic connecting line is fed from the HLL pump that
provides pressure between 10 15 MPa and is made as single-line brake system. The con-
nection of hydraulic drive corresponds to the standard ISO/5676 of 1983.
The hydraulic drive of trailer brakes consists of brake valve 3 (figure 2.7) with me-
chanical control activated with a help of the rod 2 connected to the pedals of tractor work-
ing brakes and coupling 1 that connects brake drive system of trailer or semi-trailer with
hydraulic drive of tractor brakes. The hydraulic drive of trailer brakes is subsequently fed
from pump 6 of tractor hydraulic lift linkage with a help of high-pressure hoses 4 and 5.
The coupling 1 prevent oil run-out when hydraulic drive is used without the trailer.
When brake line of the trailer is connected with brake line of the tractor the coupling in-
sures oil passing to the trailer.
ATTENTION: TRACTOR EQUIPPED WITH HYDRAULIC DRIVE OF TRAILER BRAKES
CAN NOT BE COUPLED WITH TRAILER WITHOUT HYDRAULIC DRIVE OF THE
BRAKES!
ATTENTION: CONNECT AND DISCONNECT BRAKE HYDRAULIC LINE OF THE
TRACTOR AND TRAILER ONLY IF THE ENGINE IS NOT RUNNING AND PARKING BRAKE
IS ACTUATED!
1025.4-0000010B-01 OM
33
1 coupling; 2 rod; 3 brake valve; 4, 5 high pressure hose; 6 pump.
Figure 2.7 Hydraulic drive of trailer brakes
2.3.3.2 Adjustment of hydraulic actuator of trailer brakes
The adjustment of the hydraulic actuator of trailer brakes consists in adjustment of a rod 2 (Figure
2.8) of the brake valve 1. The dimension A (0.5 to 1 mm, between the pin and the upper edge of the
groove in the lever) shall be checked with the main brake pedals released and the parking brake fully dis-
engaged changing it by turning the end 4 of the rod 2. The dimension E (35 1.25 mm) between the
lower edge of the end 4 and the upper nut 3 (Figure 2.8) shall be provided by turning the nuts 3. After the
adjustment is completed both nuts 3 shall be locked.
1 brake valve; 2 rod; 3 nut; 4 rod end.
Figure 2.8 Adjustment of the rod of the brake valve of the trailer brake hydraulic actuator
ATTENTION: THE ADJ USTMENT OF THE BRAKE VALVE ACTUATOR SHALL BE CARRIED
OUT WITH THE SERVICE BRAKE PEDALS RELEASED AND THE PARKING BRAKE FULLY DISEN-
GAGED, WHICH SHALL BE PREVIOUSLY ADJ USTED!
2.4 Electric equipment
The electric circuit diagram of tractors BELARUS-920.4/952.4/1025.4/1025.4 with list of ele-
ments is given in Annex A.
1025.4-0000010B-01 OM
34
3 TRACTOR INTENDED USE
3.1 General information
In the present section 3 Tractor intended use are given differential characteristics of BELA-
RUS-1025.4 tractors use and additional information for use of BELARUS-1025.4 tractors ac-
cording to the requirements of section 4 of Annex II of Directive 2010/52/EC. The remaining
information on proper use of the BELARUS-1025.4 tractors is given in operating manual
1025-0000010 OM, supplied with your tractor.
3.2 Safety measures
During operation on tractor BELARUS-1025.4 in addition to the measures listed in
section Safety measures of operating manual 1025 0000010 OM please follow the
following safety rules:
During tractor start there shall be no people under the tractor, in front of it or be-
hind, as well as between the tractor and the coupled implement or trailer.
Trailers attached to the tractor shall have a braking system, ensuring:
- trailer brake on movement;
- brake engagement in case of trailer detachment from the tractor;
- holding the trailer when staying on slopes;
- prevention of trailer from pushing the tractor when the travel speed is changed
abruptly.
The cab complies with category 2 under EN 15695-1:2009. This category cab en-
sures protection against dust, but not against sprays and vapor the tractor shall not be
used under conditions, requiring protection against sprays and vapor.
Do not work under raised agricultural implements. Do not leave implements uplifted
when stopping for a long time.
Never add petrol or mixtures to engine fuel. This combination may create in-
creased danger of inflammation or explosion.
To prevent the tractor from turning over, keep up with the following precaution measures
when operating the tractor:
- choose safe speed, corresponding to road conditions, especially when moving
cross-country, when crossing ditches, slopes and by sharp turns;
- turn round corners with a speed not higher than 5 km/h, on a slippery road not
higher than 3 km/h.
- move down the hill with first or second gear engaged.
Note This list of precaution measures is not exhaustive. To avoid turning over, be
always careful when operating the tractor.
It is forbidden to use the tractor at works where there is a possibility for the tractor
to turn over.
3.3 Boarding the tractor
The tractor is boarded through the cab left door. To make tractor boarding easier
there is a foot step.
1025.4-0000010B-01 OM
35
3.4 Preparing for start and starting the engine
To start the engine of tractor BELARUS-1025.4 perform the following ac-
tions:
- engage the tractor parking brake;
- if required, fill in fuel and bleed the fuel delivery system to remove air;
- set the fuel feed control handle into the position that corresponds to the minimum
fuel supply;
- make sure that the electronic pedal of fuel feed control is in its initial position and
it is not affected by physical influence. Do not press the fuel feed control pedal when start-
ing the engine;
- FDA drive control switch shall be set in "off position
- set the rear PTO drive handle into position PTO drive off, and the rear PTO ac-
tuating link into position PTO is off.
- the handles of the hydraulic system valve group control (or joystick with lever)
shall stay in neutral position, the switches of the rear axle DL, shall stay in off position;
- set the levers shifting the GB ranges and speeds into a neutral position;
- turn on the accumulator battery switch;
- turn the key of the starter and instruments switch from 0 position into position
I.
Herewith:
1) On the integrated indicator both RPTO scale range annunciators as well as all
RPTO scale segments will turn on for not more than one second, and the needles of engine
speed and rpm indicators deviate from their initial positions (or the needles shake on indi-
cator zero marks for not more than one second) thus confirming workability of LED
annunciators and needle indicators.
2) The engine control system panel carries out a self-check. If there are no errors in
the system operation, the fault testing annunciator on the engine control system panel shall
light up and go out, thus confirming workability of the annunciator lamp and its correct con-
nection to the tractor on-board system. If the errors are detected, the testing annunciator
provides a light code of the fault. The detected faults shall be eliminated before the engine
is started.
3) The information screen displays a company logo for several seconds thus con-
firming workability of the screen. Then in case there are no failures with the EECS opera-
tion, the information screen functions in operation mode it displays actually measured pa-
rameters of the engine. If failures are detected, the information screen produces an acous-
tic signal, and a brief description of the detected failures emerges on the screen. The fail-
ures detected shall be eliminated before the engine is started.
4) On the pilot lamp unit a pilot lamp of emergency oil pressure in HSC will light up.
On the dashboard a signal lamp of oil emergency pressure in engine lubrication system
(and a buzzer sounds), a signal lamp of air emergency pressure in the pneumatic system (if
it is below the accepted value), a signal lamp of fuel reserve capacity in the tank (when re-
serve volume of fuel remains in the tank), pilot lamp of additional accumulator battery
charging with 24V voltage. On the integrated indicator a pilot signal annunciator of engaged
parking brake will turn on in a flashing mode with 1 Hz frequency.
1025.4-0000010B-01 OM
36
5) In two seconds after turn of the key of starter and instruments switch from 0
position into position I (engine start) on the pilot lamps unit the pilot lamp-indicator of
heating plugs operation will go on;
- after the heating plug pilot lamp goes out, start the engine, to do this it is required
to depress the clutch pedal and turn the key of starter and instruments switch from I po-
sition (instruments on) into position II (engine start); If it is not necessary to switch on
the heating plugs (above-zero ambient temperature or the engine is warm) please turn
the ignition switch key from position I into position II for the time not more than 2 sec.
untill pilot lamp-indicator of heating plugs operation will go on. In this case the engine will
be started without switching of the heating plugs;
- hold the key of the starter switch turned until the engine is started, but not longer
than 1520 seconds; if the engine has not started, a repeated start-up shall be carried
out not earlier than after one minute;
- after the engine is started, release the clutch pedal, check function of all signal
lamps and gauge indications (coolant temperature, oil pressure in the engine, on-board
circuit voltage, etc.). Let the engine run at low rpm until pressure stabilizes within gauge
operation range. Actually measured parameters and operation states of tractor systems
and units are displayed on the integrated indicator, on the dashboard, on the pilot lamp
unit, on the control panel of the rear axle DL, of FDA drive, on the engine control system
panel and on the information screen;
- pilot lamp of additional AB charging with 24V voltage shall go out after engine
start, that shows that the additional AB with 24V voltage is charging through voltage con-
verter. If the pilot lamp after engine start is still on, that means that the additional battery
is not charging and it is necessary to eliminate the trouble.
IT IS FORBIDDEN TO OPERATE THE TRACTOR IN CLOSED ROOMS WITH-
OUT A REQUIRED VENTILATION (AIR EXCHANGE). EXHAUST GASES MAY LEAD
TO A LETHAL OUTCOME!
IT IS FORBIDDEN TO RUN THE ENGINE WITH THE SYSTEMS OF COOLING
AND ENGINE LUBRICATION UNFILLED!
ATTENTION: THE TRACTOR CAB IS EQUIPPED WITH A SINGLE-OCCUPANCY
SEAT AND THE OPERATOR IS THE ONLY PERSON TO STAY IN!
ATTENTION: START THE ENGINE AND INSPECT GAUGES ONLY WHEN
STAYING IN THE OPERATOR'S SEAT!
ATTENTION: KEEP IN MIND THAT THE ENGINE START IS POSSIBLE ONLY
WHEN THE RANGE SHIFTING LEVER IS SET INTO A NEUTRAL POSITION!
ATTENTION: THERE MUST BE NO PEOPLE UNDER BEFORE AND BEHIND
THE TRACTOR, AND BETWEEN THE TRACTOR AND AN IMPLEMENT COUPLED TO
IT!
IT IS FORBIDDEN TO START THE ENGINE TAKING THE TRACTOR IN TOW,
AS IT MAY RESULT IN ENGINE BREAKDOWN. START THE ENGINE ONLY WHEN
YOU STAY IN THE OPERATOR'S SEAT!
1025.4-0000010B-01 OM
37
3.5 Engine stop
ATTENTION: BEFORE STOPPING THE ENGINE, MOVE DOWN THE LIFT
LINKAGES UNTIL THEY REACH GROUND, IF THEY ARE UPLIFTED; LET THE EN-
GINE RUN AT (1000100) RPM FOR 3 TO 5 MINUTES. THIS WILL ALLOW TO RE-
DUCE ENGINE COOLANT TEMPERATURE!
To stop the engine do the following:
- disengage the rear PTO, and set the rear PTO drive activation handle into posi-
tion PTO drive off;
-the FDA drive control switch shall be in position off;
- disengage rear axle DL;
- shift the handles of the hydraulic lift linkage valve group control into a neutral po-
sition joystick or handle);
- turn the conditioner off;
- turn the key of the starter and instruments switch from the position I into the po-
sition 0;
- deactivate the accumulator battery when the engine is stopped for a long time.
ATTENTION: FOR ENGINE EMERGENCY STOP TURN THE KEY OF THE
STARTER AND INSTRUMENTS SWITCH FROM THE POSITION I INTO THE POSI-
TION 0!
3.6 Leaving the tractor
Leaving the tractor is carried out through the cab left door, except for emergency
situations. Rules on leaving the tractor at emergency situations are given in clause
1.3.13.5 of subsection 1.3.13 Cab locks and handles.
Leaving the tractor, make sure that all actions, listed in subsection 3.5 Engine
stop have been performed, lift linkages of the tractor and of coupled implements have
been lowered.
3.7 Selecti on of optimal inner pressure in tires depending on operational
conditions and load on tractor axles
Rates of loads on single tires of tractors BELARUS-1025.4 to select operation
mode at various inner pressures and speeds are provided in table 5.
Table 5
Loading of tire, kg,
at inner pressure, kPa Tire
Load
index**
Speed
symbol**
Speed,
km/h
80 100 120 140 160 180
360/70R24 122 A8
10
20
30
40
1500
1340
1165
1090
1635
1450
1265
1180
1775
1580
1375
1285
1910
1720
1500
1400
2045
1845
1605
1500
2250
(190
kPa)
15.5R38 134 A8
10*
20
30
40
2130
1745
1515
1420
2430
1990
1730
1620
2715
2225
1935
1810
2960
2425
2110
1975
3180
2605
2265
2120
18.4R34
mod. 4-11
144 A8
10*
20
30
40
3030
2480
2160
2020
3330
2730
2375
2220
3615
2960
2575
2410
3915
3210
2790
2610
4200
3440
2995
2800
* - inner pressure shall be increased by 25 %
** Load index and speed symbol (see on tire sidewall).
Rates of loads are provided for tires with indicated load index and speed symbol.
Notes:
1. Pressure shall be set in cold tires.
2. Performing operations, requiring large pulling force on the hook, set the pressure as for the speed of
30 km/h. When performing transport operations on roads with solid surface increase the pressure by 30 kPa.
3. Tractor operation with twinned tires is permitted only at the speed of 20 km/h.
4. Total loading capacity of twinned tires shall not exceed the loading capacity of a single tire by more than 1,7
times;
5. When twinning, make sure the pressure of outer tires is 1,2 1,25 times lower, than the pressure of inner tires.
1025.4-0000010B-01 OM
38
4 COUPLING OF IMPLEMENTS
4.1 General information
In the present section 4 Coupling of implements are given differential characteristics
of BELARUS-1025.4 tractors coupling with implements and additional information for coupling
of BELARUS-1025.4 tractors according to the requirements of section 4 of Annex II of Direc-
tive 2010/52/EC. The remaining information on proper coupling of the BELARUS-1025.4 trac-
tors with implements is given in operating manual 1025-0000010 OM, supplied with your trac-
tor.
ATTENTION: WHILE OPERATING TRACTOR IN STRUCTURE OF MTU IT IS RE-
QUIRED TO STUDY AND FOLLOW THE INSTRUCTIONS SET FORTH IN THE OPERA-
TIONAL DOCUMENTATION OF IMPLEMENTS COUPLED WITH A TRACTOR CARE-
FULLY! PERSONNEL NOT HAVING STUDIED DOCUMENTATION AND SAFE MACHINE
OPERATING PROCEDURES, AND HAVING NO DOCUMENTS ON-SITE, IS NOT AL-
LOWED!
ATTENTION: BEFORE STARTING THE TRACTOR IN STRUCTURE OF MTU EN-
SURE THAT THERE IS NO PEOPLE IN CLOSE VICINITY TO THE TRACTOR INCLUDING
THE AREA BETWEEN THE TRACTOR AND IMPLEMENTS OR TRAILERS (SEMI-
TRAILERS) COUPLED!
4.2 Rear lift linkage operation
ATTENTION: BEFORE LEAVING THE TRACTOR FOR ANY TIME PERIOD, THE
LINKED IMPLEMENT SHALL BE PUT ON THE GROUND INDISPENSABLY!
Table 6 Loading capacity of rear lift linkage,
Loading capacity of rear lift linkage on
suspension axis
42 kN
1)
Loading capacity at extension
length 610 mm from suspension axis
27 kN
1)
____________________________________________________________________________________________________
1) It is not allowed to load RLL with loads that exceeds the load norms on tyres
specified in table 5.
ATTENTION: MAXIMUM LIFTING POWER VALUE OF LIFT LINKAGE AT THE
SUSPENSION AXIS DETERMINATES TECHNICAL OPERABILITY OF THE LIFT LINK-
AGE, BUT NOT PERMISSIBLE MASS OF THE IMPLEMENT COUPLED THROUGH IT.
PERMISSIBLE MASS OF THE IMPLEMENT DEPENDS ON THE CENTROID OVERHANG-
ING LENGTH AGAINST THE SUSPENSION AXIS, AND IT IS LIMITED BY PERMISSIBLE
LOADS ON THE TRACTOR AND BY CONTROLLABILITY CRITERION!
4.3 Vertical loads on drawbar hitches in hitch point
Maximal permissible vertical loads on drawbar hitches used with tractors BELARUS-1025.4
in hitch point are used in table 7. Max. permissible vertical loads on DH does not depend on tires
used.
Table 7
Drawbar hitch configuration Vertical load , kN
DH-2V (towing yoke) 20
DH-3V (towing yoke) 12
DH-2R ( python) 20
DH-1M-01 (drawbar)
First position (distance fron PTO end to the axle
of connection pin, 380 mm)
12
Second position (distance from PTO end to the
axle of connection pin, 480 mm)
8
DH-2K (hydraulic hook) 20
DH-1 (crossbeam) 3,5
DH-1ZH-01 (twin crossbeam)
1025.4-0000010B-01 OM
39
4.4 Usage patterns of tractor hydraulic system for driving of operated parts and other
elements of unitized hydraulically operated machines and aggregates
Hydraulic control system for implements mounted on tractor BELARUS-1025.4 provides
means for oil extraction for operation of the implements coupled. Meanwhile the following variants
are possible:
- oil extraction by unilateral and bidirectional hydraulic cylinders (hereinafter referred to as
hydraulic cylinders);
- replenishment of oil volume in a tank caused by flooding of cylinder and fittings chambers
shall be assured after trial of performance of the hydraulic system of the tractor with an imple-
ment;
- oil extraction for hydraulic motors drives (hereinafter referred to as hydromotors), in this
case the implement applicability shall be obligatory agreed with tractor manufacturers work.
While operating hydraulically operated machines with hydraulic motor its drain pipe must
be connected to a special tractor output to ensure free oil drain into the tank by-passing distribu-
tor. In case of its absence, connect the drain pipe to oil tank through fill plug.
ATTENTION: FOR ENSURING OF THE REQUIRED ROTATIONAL SPEED OF THE HY-
DRO MOTOR OF THE IMPLEMENTS COUPLED CERTAIN OIL SUPPLY IS NECESSARY. HY-
DRAULIC FLUID FEEDING ON THE TRACTOR BELARUS-1025.4 DEPENDS ON THE EN-
GINE RPM, THEREFORE IMPLEMENT HYDRAULIC DRIVE MUST BE EQUIPPED WITH ITS
OWN FLOW ADJ USTING VALVE!
In case of use of outputs of tractor hydraulic system for maintenance of the implement
coupled, it is necessary to ensure the required volume of oil in a tank. Extraction of oil by cylinders
of the implement coupled should not exceed 8 liters.
Excessive oil extraction during coupling causes load increase on hydraulic system of a
tractor. At long-term use of a hydraulic drive it is necessary to track a temperature range in a hy-
draulic system.
Level check in a tractor hydraulic tank and its refill shall be carried out with retracted cyl-
inder rods (plungers) of the tractor as well as implement coupled. You must not fill in the oil when
cylinder rods (plungers) are pulled out as it can result in the tank overflow and blow-out of ele-
ments of a hydraulic drive by the excessive oil being displaced from cylinders at the subsequent
lowering (raising) of the working attachments.
Major characteristics of tractor BELARUS-1025.4 HLL for working attachments drive of
other components of the hydraulically operated implements and units coupled are shown in Table
8.
Table 8 Characteristics of tractors BELARUS-1025.4 hydraulic drive
Parameter description
Parameter
Value (characteristic)
Side Rear
1 Paired hydraulic outputs (free)
Two pairs Two pairs
2)
2 Oil pipe for free draining into tank (free drain line)
- One
3 Total oil consumption through hydraulic outputs, l/min Up to 53
1)
4 Rated minimum diameter of oil pipeline, mm:
- oil pressure pipeline
- oil drain pipeline
- free-drain
16,0
25,0
12,0
5 Hydraulic system working pressure, MPa
16,0
6 Pressure relief cracking pressure, MPa
20-2
7 Allowable extraction of hydraulic fluid from a tank, l, not more
than
8,0
8 Allowable hydrostatic power take-off (GSPTO) kW, not more
than
12,0
9 Coupling thread of fast-coupling joint sleeves, mm:
- oil pressure pipeline and oil drain pipeline
- free-drain oil pipeline
M201,5
M201,5
____________________________________________________________________________________________________________
1)
At rated engine speed
2)
Left output is duplicated with left side output if distributor valve is controlled by means of three hand levers; the right output is
duplicated with the right side output if distributor valve is controlled by means of joystick and lever
Note Scheme of connection of hydraulic lift linkage outputs to an external consuming system is
shown in figures 1.10, 1.11 and 1.13.
ATTENTION: INSTALLATION OF ADDITIONAL COMPONENTS AND CHANGE OF HYDRAULIC
LIFT LINKAGE PIPELINES ROUTE IS ALLOWED ONLY AFTER CONSULTATION WITH THE PLANT
OR THE DEALER!
1025.4-0000010B-01 OM
40
4.5 Operation with rear power take-off
The rear power takeoff shaft (PTO) is continuous dual-speed (540 and 1000 min-1) and
synchronous, the direction of rotation is clockwise when viewed from the shaft end face.
There are PTO shaft end extensions:
PTO shaft end extension 1 (6 splines, 540 min-1),
PTO shaft end extension 1c (8 splines, 540 min-1),
PTO shaft end extension 2 (21 splines, 1000 min-1).
To avoid failures of PTO shaft and PRS in several implements with active working
attachments (tilling rotary implements, combine harvester, mowers, cattle-feeders, pickup
balers and etc.) mechanical safety clutches are used.
Functional purpose of the safety clutch is automated gear deactivation or limitation
of the torque value transmitted from the PTO shaft to PRS under overloads caused by
large starting moment, overload of (locks) the working attachments and loads fluctuations
on the PRS drive.
ATTENTION: THE IMPLEMENT COUPLED SAFETY CLUTCH RESPONSE TIME
SHALL EXCEED THE NOMINAL OPERATING TORQUE ACTING FOR A LONG TIME IN THE
IMPLEMENT DRIVE, BUT BE ALWAYS EQUAL TO OR LESS THAN THE MAXIMUM PERMIS-
SIBLE PTO SHAFT TORQUE! IF THE IMPLEMENT SAFETY CLUTCH RESPONSE TIME EX-
CEEDS THE PERMISSIBLE PTO SHAFT TORQUE SUCH IMPLEMENT MUST NOT BE COU-
PLED WITH THE TRACTOR.
ATTENTION: IT IS NOT RECOMMENDED TO USE CARDAN SHAFTS WITH
SAFETY CLUTCHES WITH A DESTRUCTIBLE COMPONENT FOR IMPLEMENTS COU-
PLING WITH TRACTORS BELARUS-1025.4!
ATTENTION: MANUFACTURER OF THE IMPLEMENT CARDAN-DRIVEN FROM
THE TRACTOR PTO SHAFT SHALL INFORM YOU IN ADVANCE ABOUT THE NE-
CESSITY OF APPLICATION OF A SAFETY CLUTCH, CLUTCH DESIGN FEATURES
AND CONSEQUENCES OF THE IMPLEMENTS APPLICATIONS WITHOUT THE
SAFETY CLUTCH!
4.6 Features of application of PTO shafts and cardan shafts
ATTENTION: TRACTOR MANUFACTURER SHALL NOT BE LIABLE FOR THE
IMPLEMENTS COUPLED CARDAN SHAFTS FAILURES. CARDAN SHAFTS SPECIFI-
CATIONS AND DESIGN ARE IN SPHERE OF RESPONSIBILITY OF THE IMPLE-
MENTS AND CARDAN SHAFT MANUFACTURERS!
ATTENTION: DO NOT USE THE CARDAN SHAFTS WITHOUT THE APPROPRI-
ATE PROTECTIVE DEVICES AND IF THEY ARE SELF-MANUFACTURED OR DAM-
AGED!
ATTENTION: BE CAREFUL WHEN COUPLING OF THE IMPLEMENTS WITH
THE CARDAN DRIVE: DEFLECTION ANGLES OF THE CARDAN SHAFT ARE LIMITED
BY THE TRACTOR STRUCTURAL COMPONENTS, FOR EXAMPLE, BY LIFTING DE-
VICE GUIDING RODS OR TRACTOR WHEELS. DUE TO MUTUAL TOUCH-DOWN OF
THE CARDAN SHAFT AND OTHER STRUCTURAL COMPONENTS, SOME BREAK-
AGE OF THE IMPLEMENT TRAILING APPLIANCE CAN OCCUR OR, FOR EXAMPLE,
TRACTOR TIRES OR THE CARDAN SHAFT DAMAGE!
ATTENTION: CARDAN SHAFT OF IMPLEMENT COUPLED MUST ENSURE
TRANSFER OF RATED-LOAD TORQUE WHEN ROTATION FREQUENCY IS NOT
LESS THAN 540 RPM OR 1000 RPM, DEPENDING ON THE SET MODE!
1025.4-0000010B-01 OM
41
4.7 Features of the tractor application in special conditions
4.7.1 Application of substances for the purpose of chemical treatment
The cab corresponds to category 2 under EN 15695-1:2009. The cabin of this cate-
gory protects from dust and vapor ingress, the tractor shall not be used in conditions requiring
protection from aerosol and vapor ingress.
The cabin is equipped with ventilation, heating and conditioning system according to
GOST 12.2.120. In ventilation system there are two paper filters with performance capabilities
according to GOST ISO 14269-5. Cabin design ensures its proofness under GOST ISO
14269.
ATTENTION: CABIN OF THE TRACTOR BELARUS-1025.4 CAN NOT PROTECT
FROM POSSIBLE DAMAGING EFFECT OF SUBSTANCES USED FOR CHEMICAL
TREATMENT OF AGRICULTURAL PLANTS AND SOILS INCLUSIVE OF SPRAY TREAT-
MENT. THEREFORE, WHEN TREATING CHEMICAL SUBSTANCES, THE OPERATOR
SHALL WEAR INDIVIDUAL PROTECTIVE EQUIPMENT IN ACCORDANCE WITH OPERAT-
ING CONDITIONS!
IT IS FORBIDDEN TO PLACE SUBSTANCES USED FOR CHEMICAL TREATMENT
OF AGRICULTURAL PLANTS AND SOILS IN THE CABIN.
THE OPERATOR MUST NOT ENTER THE CABIN WEARING CLOTHES OR SHOES
CONTAMINATED WITH SUBSTANCES USED FOR CHEMICAL TREATMENT OF AGRI-
CULTURAL PLANTS AND SOILS.
For safe and proper application of the specified substances it is necessary to comply
with instructions written on the labels and documents accompanying the substances.
All individual protective equipment and specialized clothing (knockabout suit and foot
gear, etc), corresponding to the operating conditions and current safety requirements are re-
quired.
If the use of a breathing mask inhaler is required for chemical treatment by the applica-
tion data sheet of the substance, it shall be used inside the tractor cabin.
4.7.2 Operation in a forest
IT IS FORBIDDEN TO USE TRACTOR BELARUS-1025.4 FOR PERFORM-
ANCE OF ANY WORK IN A FOREST, INCLUDING FOR CLAMSHELL LOADER COU-
PLING, TRAILING EQUIPMENT, SPECIAL-PURPOSE FORESTRY MACHINERY DE-
SIGNED FOR GATHERING, LOADING, AND TRANSPORT OF TREES, AND THEIR
UNLOADING, SORTING AND WAREHOUSING.
ATTENTION: ACCORDING TO THE PURPOSE THE TRACTOR BELARUS-
1025.4 IS DESIGNED FOR, SPECIAL OPERATOR POSITION PROTECTION DEVICE
(OPS) IS NOT PROVIDED IN ITS DESIGN, INCLUSIVE OF SPECIAL ATTACHING
POINT FOR THE DEVICE. THEREFORE THE TRACTOR SHALL NOT BE OPERATED
IN CONDITIONS WHEN THERE IS A HAZARD OF TREES, ITS BRANCHES, AND SIN-
GLE PARTS OF THE EQUIPMENT COUPLED PENETRATION INTO THE OPERA-
TORS CABIN!
4.8 Finding of total weight, l oads on the front and rear axles, tires holding ca-
pacity and required minimum ballast
Amount of load on the tractor axles in structure of MTU may be found by means of
proximate weighting on truck scales of the corresponding carrying capacity.
Tractor weighting allows possibility to consider weight distribution of MTU masses
along the tractor axles completed by you in different operating conditions: main opera-
tion and transport. During load sensing on the tractor axles, the technological load
weight, for example weight of seeds, distributed by a seeder, must be considered.
For finding of a load on the tractor axis by means of weighting on truck scales, it is
necessary to place the measured axis wheels of the tractor on a weighing platform, and
other axis wheels shall be kept out of the area of weighting on a level with the platform.
1025.4-0000010B-01 OM
42
The following formula is used for load sensing
, where
- T is load, N;
- M is mass, kg, and
- g=9.8 is gravity acceleration, m/s2
Calculation of load on the front tractor axis
, where
- Tf is load on the front tractor axis, N;
- is amount of the tractor operating weight with ballast (unit installed), distributed on
the tractor front axis, kg;
- g=9.8 is gravity acceleration, m/s 2.
Calculation of load on the rear tractor axis
, where
Tz is load on the rear tractor axis, N;
is amount of the tractor operating weight with unit installed (ballast), distributed on the
tractor rear axis, kg.
- g=9.8 is gravity acceleration, m/s 2.
Calculation of load acting on one front or one rear tractor wheel for selection of pressure in
tires:
a) during operation of tires on single wheels
2
f
f
T
G
;
2
Z
Z
T
G
, where
f
G
and
Z
G
are loads, acting on one front or one rear trac-
tor tire accordingly.
b) during operation of tires on doubled wheels:
(considering a permissible load on a tire during operation of tires on doubled wheels):
1.7
f
G
doubl.=
f
G
1.7
Z
G
doubl.=
Z
G
f
G
doubl.=
7 , 1
f
G
Z
G
doubl.=
7 , 1
Z
G
where
f
G
doubl. and
Z
G
doubl. are calculated loads for pressurization of tires during op-
eration of tires on doubled wheels.
Further according to the calculated loads from Table 3.1 of loading instructions, tire pres-
sure shall be determined (subsection 3.2.8 Selection of tires internal pressure in depending on
operating conditions and load on the tractor axles).
Tractor controllability criterion calculation:
If is load on the tractor front axis, N;
kf is tractor controllability criterion;
M is tractor operating weight (during calculation ballasts weights in the tractor op-
erating weight M are not taken into account), kg;
ATTENTION: COUPLING OF THE IMPLEMENTS TO THE TRACTOR SHALL NOT RE-
SULT IN EXCESS OF PERMISSIBLE AXIS LOADING AND LOADS ON THE TRACTOR TIRES!
ATTENTION: MINIMUM WEIGHT OF THE IMPLEMENTS COUPLED AND BALLAST
WEIGHTS USED SHALL ALWAYS MAKE NOT LESS THAN VALUES AT WHICH LOAD ON
THE FRONT TRACTOR WHEELS IN STRUCTURE OF MTU SHOULD ALWAYS MAKE NOT
LESS THAN 20% OF THE TRACTOR OPERATING WEIGHT, AND THE CONTROLLABILITY
CRITERION SHOULD MAKE NOT LESS THAN 0.2!
1025.4-0000010B-01 OM
43
4.9 Possibility of front loader installation
4.9.1 General information
When choosing, buying and mounting of mounted front loaders (hereinafter re-
ferred to as loaders) pay attention to conditions specified in the present tractor operation
manual and in Table 9.
Table 9
Name of indicator (characteristics) Indicator (characteristics) value
Standard size of tractor wheel tires to which
installation of loader is possible
360/70R24 front, 18,4R34 rear
(of basic configuration or imported tires of the
same type)
Tractor wheel tire pressure Inner pressure in wheel tires shall be settled as
for the speed of 30 km/h
1800
Tractor wheel track, m, not less :
- for front wheels
- for front wheels 2100
38,0
Tractor axle weight limit (with regard to trac-
tor and loader weights), kN, not more than:
- for front axle;
- for rear axle
53,0
Tractor weight with mounted loader, kg, not
more than 8000
Push force in cutting mode, kN, not more
than 18,0
Overloading protection while in cutting mode Automated protection in loader design
6
12
Speed of tractor movement with loader in-
stalled, km/h, not more than:
- operation speed with load
- operation speed without load
- traveling speed
20
Tractor ballasting with loader installed (when
necessary)
1. Ballast weight on rear lift linkage.
2. Water solution in rear tires
Places of loaders fastening to a tractor:
- loader mounting frame
Front beam, frame rail, clutch case
- loader push rods Semi-axle tubes, GB casings and rear axle
Shift-time control
(testing parameters, in addition to STMS op-
erations, listed in tractor and loader operation
manual)
1. Tightness of fasteners of loader mounting
frame and tractor wheels.
2. Tractor tire pressure
Connection of loader hydraulic system Tractor hydraulic outputs
Recommended adjustment pressure of safety
valve (when the automatic hydraulic distribu-
tion valve in a loader set is available) of the
loader hydraulic system, MPa, not more than
17,0
ATTENTION: FORK LOAD DEPENDS ON OVERHANG AND DESIGN OF
LOADER WORKING ATTACHMENTS, AND SPECIFICATIONS OF LIFTED LOAD!
IT IS FORBIDDEN TO USE WITH LOADER A TRACTOR HAVING NO CAB OR
CANOPY TENT, NO NOT-WILLED MOVEMENT LIMITING SYSTEM (SEAT BELT), AND
ALSO IN CONFIGURATION WITH FRONT AND REAR TIRES OF IRREGULAR CON-
FIGURATION.
1025.4-0000010B-01 OM
44
For installation of the complete set of the loading equipment bores on a front beam,
frame rail and a tractor clutch coupling case are used. For the purpose of unloading of a
semi-frame and a tractor clutch coupling case use adjustable bars or other constructive
elements connected to rear semi-axles tubes of rear axle transferring a part of push force
to tractor rear axle. For rigidity maintenance it is desirable, that the right and left parts of
loader mounting frame have been rigidly connected among themselves.
Loader installation scheme is shown in Figure 4.1.
1 loading equipment kit for tractor; 2 crossed linkage of loader frame; 3 tapped
rod; 4 loader bucket; 5 rear ballast weight.
Figure 4.1 Loader installation scheme
To ensure sufficient drawbar power generated by tractor rear wheels, it is neces-
sary to create adequate load on rear axle equal or exceeding 60 % of tractor operational
weight with regard to installed loader weight.
Right proportion of loads on axles can be achieved by rear axle ballasting by
means of loads, solution, filled in wheel tires, rear counterweight (hook-on bucket with
ballast load), attached to rear lift linkage.
ATTENTION: IN LOADER OPERATION MANUAL DESIGNED FOR CONSUMER,
LOADER MOUNTING ORDER SHALL BE SET FORTH WITH PICTURES INCLUSIVE
OF DATA ON SHIFTING AND DISMOUNTING OF TRACTOR COMPONENTS.
In a loader design safety and interlocking devices (fast coupling clutches, slowing-
down valves, overload limiter and another), should be provided excluding conflicting mo-
tions of gears, overloads and breakages in operation on excess of admissible pressure
values in hydraulic system, nominal load capacity or drawbar power.
In mode of ground cutting it is necessary to provide protection of tractor and loader
chassis and from overload. Loader working attachment overturning (bucket and etc.), due
to special valve actuation integrated in loader system.
In order to avoid breakages for the purpose of loader lowering speed limitation, the
loader should be equipped with slowing-down valves in lifting cavity of loader hydraulic
cylinders.
Loader design is to provide possibility of fixing working attachments in transport
position.
To exclude contact and/or tractor and loader damages the minimum distances between
fixed members of tractor and loader components attached to it should be not less than 0.1 m,
and in case of moving member not less than 0.15 m.
On a loader should bear marks Maximum speed limitation, and also necessary
warning labels, for example: to "Fix". On loader operating equipment limit values of load-
carrying capacity should be specified on the fore.
ATTENTION: INSTALLATION ON THE TRACTOR BELARUS-1025.4 OF
MOUNTED FRONT LOADERS OF VARIOUS MANUFACTURERS IS ALLOWED IN
CASE IT IS PROVIDED FOR IN LOADERS TECHNICAL DOCUMENTATION!
1025.4-0000010B-01 OM
45
ATTENTION: FRONT LOADERS WHICH ARE NOT DESIGNED FOR USE TO-
GETHER WITH TRACTOR BELARUS -1025.4 THEREFORE THEY MUST NOT BE
INSTALLED ON THE TRACTOR!
Depending on INSTALLED replaceable operating equipment two modes of loader
operation "Loader" and "Bulldozer" are possible.
ATTENTION: PROVIDING CONSUMER WITH ALL KINDS OF NECESSARY
TECHNICAL DOCUMENTATION, INCLUDING CONFIRMATION OF POSSIBILITY OF
COUPLING OF LOADER WITH TRACTOR BELARUS -1025.4, COME WITHIN DU-
TIES OF THE MANUFACTURER OF THE LOADER!
4.9.2 Safety measures at tractor BELARUS-1025.4 operation with loader installed
During loader operation it is necessary to check on shift-time basis tightening of fasteners of
mounting frame of loader and wheeled tractor, and pressure in tires.
During operation with loader please follow safety measures listed in section Safety
measures of operation manual 1025-0000010 OM and in section 3.2 Safety require-
ments of the present manual.
Additionally during loader operation it is forbidden to:
- carry load with weights exceeding those specified in loader OM;
- fill loader bucket amain, to work on soft soils;
- place bucket outside slope crest when throwing off soil aslope (in order to avoid tractor
slipping);
- transport load in bucket at maximum boom length;
- work with cracks on rims and with tires damaged up to the cord or perforation damage;
- to leave a tractor with lifted load;
- to make all types of turns and reverse movements with working attachments buried;
- work with faulty light, signaling system, steering and brakes;
- carry out operations at night with faulty electrical equipment and insufficient light of a
working area,
- lift people by means of loader;
- lift and move loads if there are people in dangerous zone (danger line is near the mov-
ing members and working attachments of loader is within 5 m unless other exclusive re-
quirements are specified in specification or manufacturers instruction);
- carry out tractor maintenance with loader arm raised;
- make loading and unloading operations under electric power lines;
- carry loader bucket over a car cabin.
ATTENTION: TO IMPROVE LONGITUDINAL STABILITY AND RELIEF OF LOAD ON
FRONT AXLE, TRACTOR COUPLED WITH LOADER CAN BE EQUIPPED WITH REAR
LINKAGE-MOUNTED BALANCE WEIGHTS!
OPERATION OF LOADER ON THE SLOPE MORE THAN 8 GRADES IS FORBIDDEN!
Tractor service brake control pedal should be blocked during loader operation.
Avoid abrupt start, braking, sharp turns and long-term frictional slip of tires at tractor op-
eration with loader.
When tractor with loader travels along the public roads traffic regulations should be ob-
served.
Before starting traveling along the public roads, raise loader in transport position and fix it
properly.
It may be a problem of spontaneous lowering of loader. In this respect loader should be
shifted in lowermost position and loader hydraulic control mechanism levers should be
fixed in a proper manner after end of operation and before leaving the cab.
Mounting and dismounting of loader should be carried out on a lever ground hard pad.
Driver operating tractor with loader, housing of which is fell under load, must lower work-
ing attachment in a lowermost position, stop the engine, switch AB off and leave the cab
urgently avoiding touching loader housing metal parts.
1025.4-0000010B-01 OM
46
Before starting loading and unloading operations operator should carry out preparatory
inspection of place of work, and take a look at rules and methods of operation depending
on specific conditions.
It is forbidden to let other person to drive tractor with loader.
Before starting to drive or engage reverse it is necessary to set the signal and ensure
there are no people in the area of loader operation.
Take special care while traveling in the enterprise territory (maximum speed should be
determined by enterprise standards).
When driving tractor with loader keep watch over obstacles located over-head (wires,
pipelines, archs and etc.).
When loader bucket is full avoid striking against obstacle behind load.
Taking of bulk materials should be carried out by slow cutting in stock pile and simultane-
ous turn of loader bucket.
Operator is not allowed to start operation on loads handling in the following cases:
- load weight is unknown;
- poor light in the area of operation, loads can hardly bee seen;
- loader is not operated on solid hard and smooth surface (asphalt, concrete, paving
blocks and etc.), or the territory is not cleaned from snow and ice, ice-covered ground is
not sanded or covered with special agent in winter;
- slope of work area, where loader is to be operated exceeds 8 grades.
Stop loader operation in the following cases:
- tire puncture or insufficient tire pressure;
- detection of failure in steering, hydraulic and breaking system;
- availability of extraneous noises and slap noises in engine, chassis, loader working at-
tachments.
1025.4-0000010B-01 OM
47
4.9.3 Information about mounting holes of tractor
In the present subsection data on availability of mounting holes of tractor which can be
used by manufacturers of front loaders for loader installation, and also by manufacturer of tractors
for installation of various equipment are set forth. The mounting holes arrangement scheme for
tractor BELARUS-1025.4 is shown in Figure 4.2. Parameters of mounting holes are listed in
Table 10.
Table 10 Parameters of mounting holes of tractor BELARUS-1025.4
Denomination 1 2 3 4 5
Diameter** M16-7H M16-7H M16-7H M16-6H M16-6H
Length 28 28 28 28 28
Denomination 6 7 8 9 10
Diameter** M16-6H M16-6H M16-6H 18 18
Length 28 28 28 20 20
Denomination 11 12 13 14 15
Diameter** 18 18 18 18 18
Length 20 20 20 20 20
Denomination 16 17 18 19 20
Diameter** 18 M16-6H M16-6H M16-6H M16-6H
Length 20 20 20 20 20
Denomination 21 22 23 24 25
Diameter** M16-6H M16-6H M16-6H M16-6H M22x1,5
Length 20 20 20 20 54
Denomination 26 27 28 29 30
Diameter** M22x1,5 M22x1,5 M22x1,5 17 17
Length 54 54 54 174 174
Denomination 31 32 33 34 35
Diameter** 17 17 17 17 18
Length 174 174 174 174 14
Denomination 36 37 38 39 40
Diameter** 18 18 18 18 18
Length 14 14 14 14 14
Denomination 41 42 43 44
Diameter** 18 18 18 18
Length 14 14 14 14
___________________________________________________________
* Dead hole.
** Threat parameters for hole with threat
NOTES:
Sizes in Table 10 are given in mm.
Holes 124 are right and left.
In course of mounted components installation ensure safety of bushings in holes 6A and 7A. It is not
recommended to use holes with bushings for coupling.
ATTENTION: IT IS NOT RECOMMENDED TO USE SIDE HOLES WITH BUSHINGS! MOUNTED
LOADER COMPONENTS SHOULD NOT CAUSE BUSHING DESTRUCTION!
1025.4-0000010B-01 OM
48
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1025.4-0000010B-01 OM
49
5 MAINTENANCE
5.1 Tractor maintenance
Kinds of scheduled maintenance, MS procedure, contents of scheduled maintenance
operations (MS), as well as names, brands, quantity, intervals of change of fuels and lubri-
cants of BELARUS1025.4 tractor chassis are described in the operating manual 1025-
0000010 OM supplied with your tractor.
Kinds of scheduled maintenance, MS procedure, contents of scheduled maintenance
operations (MS), as well as names, brands, quantity, intervals of change of fuels and lubri-
cants of D-245S3A engines installed on the BELARUS-1025.4 tractors are described in the
engine operating manual 245S3A-0000100 OM supplied with your tractor.
This manual provides only description of those operations that, due to variation in de-
sign of BELARUS-1025.4 tractors from models BELARUS-1025.3 differ in maintenance
operations for the BELARUS-1025.3 tractors or are not performed for BELARUS-1025.3.
In section 5 Maintenance is also given additional information about the rules of BEL-
ARUS-1025.4 tractors maintenance according to the requirements of the section 4 of Annex II
of Directive 2010/52/EC.
Before you carry out any maintenance work, raise, then lock the tractor hood and, if
necessary, remove the both sides. To do that, proceed as follows:
- pull the handle 2 (figure 5.1) and raise the hood 1 by the grip 3;
- lock the hood 1 with the arm 4;
- make sure that the hood 1 is securely locked in the raised position;
- if necessary, remove the left side 6 and the right side 5, first unscrewing three mount-
ing bolts 7 on each side.
To provide access to the expansion tank of the engine cooling system, open the
hatch 8 (Figure 5.1), first unlocking the lock 9.
DO NOT OPEN THE HOOD 1 (FIGURE 5.1) AND THE HATCH 8 AT THE
SAME TIME.
1-hood; 2- handle; 3-grip; 4-arm; 5,6-side part; 7-bolt; 8-hatch;9-lock.
Figure 5.1 Mechanism of opening the hood and the hatch, locking the hood open
1025.4-0000010B-01 OM
50
5.2 Maintenance of tractor components
Table 11 lists maintenance works for the chassis and engine of the BELARUS-
1025.4 tractors to perform additionally to the maintenance works specified in the table of
scheduled maintenance of the operating manual 10250000010 OM and Table 14 of the
245S3A-0000100 OM document, as well as operations that due to differences in the de-
signs of the BELARUS1025.4 and BELARUS-1025.3 models are to be performed in-
stead of works specified in the manuals 10250000010 OM and 245S3A-0000100 OM.
ATTENTION:
1. Instead of engine maintenance works listed in the table of scheduled maintenance
of the operating manual 1221-0000010 OM, perform maintenance works as listed in Section
3. MAINTENANCE of the engine operating manual 245S3A-0000100 OM.
2. The engines of the Belarus-1025.4 tractors are equipped with generators with automatic
seasonal voltage adjustment. At that, there is no Winter-Summer seasonal voltage adjustment screw.
Consequently, performing MS operations 18, 20, as listed in Table 14 of the 245S3A-0000100 OM
document, is not needed.
3. Due to installation on the BELARUS-1221.4 tractors of Donaldson air cleaner FPG 09-0219, it is
necessary to maintain the air cleaner according to the clause Operation 14. Maintenance of the Do-
naldson air cleaner given in the operating manual 1025-0000010 OM.
Table 11 Maintenance works of BELARUS-1025.4 tractors
Periodicity, h Operation
No
Operation description
10 125 1000
1a Check air conditioner hose fixtures X
2a Inspect/clean air conditioner condenser X
3a Inspect/clean air conditioner drainage pipes X
4a Inspect hydraulic system components X
5a Check/adjust air conditioner compressor drive belt
tension
X
6a Replace filter-drier Every 800 hours of op-
eration or once in a
year
7a
Replacing of filtering element of fine (coarse) fuel
filter
X
Operation 1. Check air conditioner hose fixtures
Air conditioner hoses shall be properly fixed with coupling bands. The hoses shall not be
in contact with moving parts of the tractor.
Operation 2. Inspect/clean air conditioner condenser
Check cleanness of air conditioner condenser core. If it is clogged, it is necessary to
clean the condenser with a compressed air. Open the hood and direct an air flow perpen-
dicular to the condenser plane from top downward. J ammed finning must be planished by
means of special comb or plastic (wooden) plate. In case of severe condenser clogging
rinse it with hot water under pressure not more than 0.2 MPa and blow it off by com-
pressed air.
Operation 3. Inspect/clean air conditioner drainage pipes from the condensate wa-
ter
Light-blue drain pipes are placed to the right and to the left of the heating and cooling de-
vice under the under ceiling panel. To avoid clogging the drain pipes shall be checked
and cleared when necessary. Cleanness of a drain pipe is indicated by water dripping
when the work air conditioner is used in hot weather.
Operation 4. Inspection of hydraulic system components
Carry out inspection of the tractor hydraulic system components, when the condensation
and downflows are detected eliminate them by means of threaded joints retorque.
1025.4-0000010B-01 OM
51
Operation 5. Check / adjust tension of the air conditioner compressor drive belt.
Check of air conditioner compressor drive belt tension:
tension of the belt 1 (figure 5.2) of conditioner compressor drive is deemed normal if de-
flection of its branch from the engine cardan shaft pulley to the compressor pulley as
measured in the middle point is 4 to 6 mm when a force of (39 +2.0) N is applied perpen-
dicularly to the middle part of the branch.
1 belt; 2 compressor.
Figure 5.2 Check / adjust tension of the air conditioner compressor drive belt.
Adjustment of tension of the air conditioner compressor drive belt:
Adjustment of tension of the belt 1 (Figure 5.2) by turning the compressor 2
around the rotation axis A and tightening the threaded coupling B in the groove of the
sector C. After adjustment, the belt deflection under a force of (39 +2.0) N, applied per-
pendicularly to the middle part of the branch, must be 4 to 6 mm.
Operation . Replacement of filter-drier
Replacement of filter-drier shall be carried out in every 800 hours of operation or once in
a year, whichever comes first.
ATTENTION: TO REPLACE A FILTER-DRIER CONTACT SPECIAL SERVICE STA-
TION. REPLACEMENT SHALL BE CARRIED OUT USING SPECIAL-PURPOSE EQUIP-
MENT!
B
C
C
D
1025.4-0000010B-01 OM
52
Operation . Replacement of filter element of coarse fuel filter
In accordance with Section 3.2.8 of the 245S3A-0000100 OM document, replacement of the
coarse fuel filter or the filter element of the coarse fuel filter must be performed in accordance
with the instructions of this manual.
To replace the filtering element of the coarse fuel filter on the BELARUS-1025.4 trac-
tor, perform the following:
- unscrew the spent filter element 4 (Figure 5.3) of the coarse fuel filter;
- if the catchment cup 5 is to be reused, unscrew it from the spent filter element, then
lubricate the sealing 6 between the new filter element and the catchment cup with motor oil,
screw on the catchment cup to the new filter element;
- manually screw on the new filter element until the seal (seal between the filter ele-
ment 4 and the filter housing 2) tightly fits to the surface of the filter housing, continue screw-
ing on the filter element manually by 3/4 turn;
- then bleed air from the fuel line, to do that, unscrew the air-bleeding screw 1 and
pump air with the manual pump 3 at the spot pointed to by the arrow until fuel without air
bubbles emerges from the air-bleed screw hole, tighten back the air-bleed screw;
- check tightness of all fuel line connections no fuel leakage is allowed.
1 screw; 2 filter housing; 3 manual pump; 4 filtering element; 5 cup; 6 sealing.
Figure 5.3 Replacement of filter element of coarse fuel filter
5.3 Safety measures during maintenance and repair operations
5.3.1 General safety requirements
It is forbidden to dismount the hood side panels and/or open the hood of the tractor with
the engine running.
Maintenance (repair) operations shall be carried out only if the engine is not run-
ning and PTO is disengaged. Hinged implements shall be grounded, the tractor shall be
stopped with the parking break.
Adhere to the safety requirements during application of the lift-and-carry means.
During inspection of units under control and adjustment use the portable lamp with
voltage of 36V. The lamp shall be protected by wire guard.
Tools and accessories for MS shall be properly operating, answer the purpose and
ensure safe operation.
In order to avoid injury be careful draining (refilling) the coolant from the engine
cooling system, the hot oil from the engine, hydraulic systems of LL and HSC, transmis-
sion bodies, FDA reducing gears. Avoid contact with hot surfaces of the abovementioned
units.
Mounting and dismounting of the engine shall be carried out by means of a rope,
fastened to eye-bolts on the engine.
Do not make alterations in the tractor or its separate parts design without sanction
of the manufacturing works. Otherwise the tractor after-sales service warranty is no
longer valid.
1025.4-0000010B-01 OM
53
5.3.2 Safety precautions for exclusion of hazardous situations, related to an accu-
mulator battery and a fuel tank
During maintenance of the accumulator battery perform the following:
- avoid skin contact with electrolyte;
- clean the batteries with wiping material moistened with aqua ammonia solution
(ammonium hydroxide);
- during examination of electrolyte level use distilled water only;
- do not check the battery charge condition by means of the terminal short circuit;
- do not connect the accumulator battery with reversed polarity.
In order to avoid damaging of the electronic units of the electrical facilities and
electrical control systems adhere to the following safety precaution:
- do not connect the AB outputs with the engine running. It will cause the peak
voltage in charging circuit and will result in inevitable failure of the diodes and transistors;
- do not disconnect the electric wires when the engine is running and electric
switches are on;
- do not cause short circuit by incorrect wires connection. Short circuit or incorrect
polarity will result in failure of the diodes and transistors;
- do not connect the AB in the electrical facilities systems until the outputs/inputs
polarity and voltage are checked;
- do not check the electric current by spark test as it can result in immediate break-
down of the transistors;
Repair operations associated with application of electric welding for the tractor
shall be carried out while the AB switch is off.
To avoid ignition or explosion hazard, prevent the fuel tank, engine fuel system and
accumulator batteries from being close to the open flame sources.
5.3.3 Guidelines for safe use of leveling jacks and statement of places where
they shall be installed
Use leveling jacks to lift tractor, and after lifting insert backing blocks and limit
stops under the front axle beam, rear wheels semi-axles, or base components of the trac-
tor frame.
Places for a leveling jack installation on the tractor are marked by a sign shown in
Figure 5.4.
Figure 5.4 Sign of a place for a leveling jack installation
To lift rear elements of the tractor set leveling jacks (or single jack) under the rear-axle
tube as illustrated in Figure 5.5.
Figure 5.5 Scheme of leveling jacks installation for lifting of the rear elements of the tractor
1025.4-0000010B-01 OM
54
To lift front elements of the tractor set leveling jacks (or single jack) under the front
driving axle beam tube as illustrated in Figure 5.6.
Figure 5.6 Scheme of leveling jacks installation for lifting of the front elements of the tractor
When using leveling jacks comply with the following safety requirements:
- in the course of tractors BELARUS-1025.4 lifting use properly operating leveling
jacks with lifting capacity of 5 ton-forces only;
- before tractor jacking kill the engine and engage the parking break;
- in course of the front elements jacking put scotches under the rear wheels;
- in course of the rear elements jacking engage the gear and put scotches under
the front wheels;
- do not put the jack on soft or slippery surface as it may cause the tractor fall off
the jack. When needed, use steady and relatively large foot;
- after the tractor is lifted, insert the limit stops under the front axle beam, rear
wheels semi-axles, or base components of the tractor frame, to exclude tractor fall or roll-
ing movement.
IT IS FORBIDDEN TO START THE ENGINE WHEN THE TRACTOR IS J ACKED.
ATTENTION: ONLY PERSONNEL PROPERLY INSTRUCTED ON SAFE USE OF LEV-
ELING J ACKS, AND HAVING LEARNED METHODS OF LEVELING J ACK SAFE OP-
ERATION ARE ALLOWED!
6 TRACTOR TOWING
Towing of tractor is allowed at a speed of not more than 10 km/h for a distance of 5
km. Before starting tractor towing do the following:
- set the range selector lever and change gear lever to a Neutral position.
- set selector handle of RPTO to switch from independent to a synchronous drive
to a Neutral position.
In order to connect a towing rope on tractors with mounted ballast weights there is
a towing yoke located on ballast weights.
In case the tractor is towed without the front ballast weights, the towing rope shall
be fastened to the towing yoke located on four apertures of tractor front beam.
THE TOWING SHACKLE MUST NOT BE USED TO LIFT THE TRACTOR!
ATTENTION: DURING TOWING OF THE TRACTOR OBSERVE THE TRAFFIC
REGULATIONS RIGIDLY!
1025.4-0000010B-01 OM
55
Annex A
Table A.1 List of electrical circuit diagram elements of electrical equipment of tractors BELA-
RUS-920.4/952.4/1024.4/1221.4
Designation Name Qty. Note
A1 Cassette radio recorder 1
A2 Spark plugs 6 Supplied with engine
For 920.4/952.4/1025.4 4 pcs.
A3 Control panel with tachome-
ter/speedometer (with CAN)
1
A4 Air conditioner 1
A4.1 Air processing unit 1 Supplied with conditioner
A4.1.1 Output air temperature regulator 1 Supplied with conditioner
A4.2 Compressor-condenser unit 1 Supplied with conditioner
A4.3 Pressure sensor unit 1 Supplied with conditioner
M7 Fan electric motor 1 Supplied with conditioner
S1 Fan mode selector 1 Supplied with conditioner
BA1, BA2 Loud speaker 2 Supplied with radio cassette recorder
BN1 Fuel volume sensor 1
BP1 Pneumatic system air pressure indicator 1
BP2 Gearbox oil pressure sensor 1 For 1025.4/1025.4
BV1, BV3 Speed sensor 2
BV2 PTO speed sensor 1 For 1025.4 with PTO speed sensor
E1, E2 Road headlight 2
E3, E4, E6, E7 Working headlight 4
E5 Interior lamp 1
E8 Number plate light 1
EL1, EL2 Lamp AKG12-60+55-1 2 Included into E1, E2
EL3, EL4, EL13, EL14 Lamp AKG12-55-1 4 Included into E3, E4, E6, E7
EL5EL7, EL9, EL10, EL18,
EL19
Lamp A12-5 7 Included into HL1HL5, E8
EL8, EL11, EL12, EL15,
EL17, EL20, EL22
Lamp A12-21-3 7 Included into HL4, HL5, E5, HL6,HL7
EL16, EL21 Lamp A12-10 2 Included into HL6, HL7
1025.4-0000010B-01 OM
56
Table A.1, continued
Designation Name Qty. Note
F1 Fuse block 1
F2 Fuse block 1
F3 Fuse block 1
F4 Fuse block 1
F5 Fuse block 1
F6 Fuse block 1
FU1 Fuse 1 Supplied with radio cassette recorder
FU2, FU3 Fuse link 25 A 2
G1 Generator 1 Supplied with engine
GB1, GB2 Battery 12V, 120 Ah. 2 For 1025.4
Battery 12V, 88 Ah. 2 For 920.4/950.4/1025.4
HA1 High-pitch horn 1
HA2 Low-pitch horn 1
HA3 Signal switch (buzzer) 1
HA4 Horn 1
HG1 Indicator lamp block 1
HL1HL3 Road train lamp 3
HL4, HL5 Front lamp 2
HL6, HL7 Rear lamp 2
HL8 Signal beacon 1
K1 Spark plug relay switch 1
K2 Instrumentation power supply relay
switch
1
K3, K4, K7K10 Normally open relay switch 30A 6
K5 Normally closed relay switch 20A 1
K6 Starter relay switch 1
KH1 Turn indicator breaker 1
KT1 Spark plug unit 1
M1 Heater fan 1
M2 Parallel-motion windshield wiper 1
M3 Starter 1 Supplied with engine
M4 Electric washer 1
M5 Rear window wiper 1
M6 Heater motor 1
P1 Display integrated with CAN 1
1025.4-0000010B-01 OM
57
Table A.1, continued
Designation Name Qty. Note
P2 Instrument clusters (KP-5) with CAN 1 For 920.4/950.4
Instrument clusters (KP-6) with CAN 1 For Belarus-1025.4/1221A
QS1 Remote battery switch 24V 1
R1 Ballast resistor 1
R2 Generator ballast resistor (CAN) 1
SA1 Roadtrain sign lamp switch 1
SA2, SA3 Headlight switch 2
SA4 Fan heater switch 1
SA5 Windshield wiper switch 1
SA6 Starter and instrument switch 1 COBO, Italy
SA7 Understeering combined switch 1
SA8 Battery switch 1
SA9 Windshield washer switch 1
SA10 Central light switch 1
SA11 Start lock switch BK12-41 1 For 1025.4/1221.4
Start lock switch BK 2-41 1 For 920.4/950.4/1021.4
SA12 Flashing beacon switch 1
SB1 Emergency stop signaling switch 1
SB2 Brake light switch 1
SB3 Park brake light switch 1
SP1 Air filter clogging sensor 1
SP2 HSU emergency oil pressure sensor 1
SP3 Pneumatic system emergency air pres-
sure indicator
1
UZ1 Voltage converter 1
XP1.1, XP116 Single-pin terminal block 16
XP2.1XP2.7 Two-pin terminal block 7
XP4.1, XP4.2 Four-pin terminal block 2
XP6.1 Six-pin terminal block 1
XS1.1
XS1.20
Single-pin female receptacle 20
XS2.1XS2.4, XS2.6XS2.
18
Two-pin female receptacle 18
XS3.1, XS3.2, XS3.4 Three-pin female receptacle 3
XS4.1 Four-pin female receptacle 1
XS5.1, XSS.2,
XS5.5XS2.10
Five-pin female receptacle for relay
switch
9
1025.4-0000010B-01 OM
58
End of Table A.1
Designation Name Qty. Note
XS6.1, XS6.2 Six-pin female receptacle 2
XS7.1, XS7.2 Seven-pin female receptacle 2
XS8.1.. XS8.6.
XS8.8
Eight-pin female receptacle for switches 7
XS8.7 Eight-pin female receptacle 1
XS9.1XS9A Nine-pin female receptacle 4
XS13.1, XS13.2 13-pin female receptacle 2
XS2.5 Female receptacle 30-16-06570 1 COBO. Italy
XS3.3 Female receptacle 30-16-06571 1 COBO, Italy
XS5.3 Female receptacle 469.59.00.00 1 AVAR JSC
XS10.1 Terminal block 1-0967240-1 1 AMP, Germany
Cylindrical connectors
XS12.1, XS12.2 Socket LC32H12F-M-7 2
XS12.3 Socket LC32H12F-MT-7 1
XS15.1 Socket LC36Y15F-M-6 1
XP12.1, XP12.2 Plug LC32HK12L-MT-7 2
XP123 Plug LC32H12L-MT-7 1
XP15.1 Plug LC35HK15L-MT-6 1
XA9.1 Socket 1
XT1 Splitting unit 1
XT2.1, XT2.2 Panel 2
XT3.1, XT3.2 Panel 2
WA1 Antenna 1
1025.4-0000010B-01OM
59
Annex (obligatory) Electrical circuit diagramof electrical equipment of thetractors BELARUS-920.4/952.4/1025.4/1221.4
FigureA 1 - Electrical circuit diagramof electrical equipment of thetractors BELARUS-920.4/952.4/1025.4/1221.4
Wirecolors: I blue, Iu blue/black, X yellow, X3 yellow/green, 3
green, K red, KX red/yellow, Ku brown, O - orange, P pink, C grey, C3
grey/green, u violet, u black, uO black/orange.
Figure1
Variant 1
withconditioner
Variant 2
withsignal beam
Variant 2
withsignal beam
Variant 3
withGrodnoheater
Variant 4
withstart system12V
Figure2
For therest seefig.1
Figure3
For therest seefig.1 Figure4
For therest seefig.1
Figure5
For therest seefig.1
Figure6
for therest seefig.1
TableA2
Figure7
(workinglampsinstallationon
handrail)
for therest seefig.1
Design. Fig. Note
For tractorsBELARUS-1025.4
For tractorsBELARUS-920.4/950.4/1025.4
Relay
of instruments
power
Relay
of heater locking
Relay
of groundlocking
Starter relay Heatingplugsunit
Relayof low-beam
headlights
Relayof far-
reachingheadlights
Relayof heating
plugs
TableA.1List of electrical circuit diagramelements of electrical equipment of tractors BELARUS-920.4/952.4/1024.4/1221.4
(seetableabove)