QUOTATION Shri Akshay Chaugule Ji Sangli 32M3 Capacity
QUOTATION Shri Akshay Chaugule Ji Sangli 32M3 Capacity
QUOTATION Shri Akshay Chaugule Ji Sangli 32M3 Capacity
For
AAC Blocks and Panels Manufacturing Plant & Machinery
Annual Capacity 9,600 m3
(Daily Capacity: 32 m3)
Expandable up to 19,200 m3
Customers Details
Name of Customer Shri. Akshay Chaugule Ji
Sangli,
Address Maharashtra State
Contact (Phone) +91 91308 07353/ 91754 94687
Contact (E mail) [email protected]
Offer for AAC Block and Panel Manufacturing Plant
Annual Capacity 9,600 Cubic Meter proposed to be installed in
Subject Maharashtra State of India.
Grin Bricks Equipment Machinery Contacts:
Quotation for AAC Block and Panels Production Line Capacity: 32 m3 Daily (9,600 m3 Per Annum)) Mobile: +919823047699 +919823047384
E mail: [email protected]
Quotation for AAC Block Production Line Annual Capacity: 9,600 m3 (32m3 Daily)
Sl. Description of Machinery Standard Specifications of Materials Power Unit Qty Rate Amount
No.
2. Raw Material Host Machinery
2.1 Conveyor Belt with Hopper on Conveyor system 6 Mtrs Long x 600 mm 5 1 4,50,000.00 4,50,000.00
one side For Cement, Lime wide
Stone and Gypsum Powder
2.1 Underground RCC Tank for Tank Capacity: 2500x2500mm 11x1 set 1 3,82,000.00 3,82,000.00
Slurry Mixing with Agitator and Volume = 12 m3RPM: 23 r/m
Slurry Pump for Fly Ash Agitator type: Three layer frame fixing
Mixing Capacity: 120 m3/hour
Slurry Pump: 1 nos
2.6 Slurry Pouring Tank 1.7 cubic Automatic Weighing Sensors Number of 7.5 set 1 2,30,000.00 2,30,000.00
meter capacity Slurry Mixing Sensors: 3 in each tank
Agitator Measuring Capacity: 2000KG
With Gate Valve & Pneumatic Valve Fully
Automated System
2.7 Pouring Convert Frequency Size: 3300x2600x500mm 7.5 set 1 40,000.00 40,000.00
Ferry Cart Speed: 0-20m/min
Sheet Thickness:10mm,Q235B
2.8 Pouring Convert Frequency Size: 2500x1500x500mm 7.5x2 set 2 45,000.00 90,000.00
Ferry Cart Speed: 0-20m/min
Sheet Thickness:10mm,Q235B
Electric Motors: Crompton Greaves or Equivalent MS Steel: JSPL/ SAIL or Equivalent MS Steel Plates, Angles, Channels required will be of Grade 2062
for Tanks Walls. All wear and Tear parts will be manufactured with Grade - N8 and Alloy Steel materials.
4.1 Horizontal and Vertical Pneumatic Tensioned Cutting Wire: 1.0 12 set 1 10,50,000.00 10,50,000.00
Cutting Machines PLC MPA, Maximum number of horizontal
Controlled cute possible: Cutting Speed : 5 min/
mould Overall Size 3000x1800 with Position
sensorswith Sensors guiding Devices
Cutting Speed0-1.27m/s Total Power:
5.5KW
4.2 De-moulding Crane and De-moulder/ Mould Opener Overall Size: 1.00 5,50,000.00 5,50,000.00
Mould Opener Hydraulic 6800mmx2200mm and 2200mmx1500mm
Cylinder and Power Pack Overlapped with each other Hydraulic
operated Sturdy Frame work Operated with Top mounted Self operated
Crane for moving of moulds
4.3 Air Compressor Air Compressor 12 1.00 72,000.00 72,000.00
With 160liter Tanks
Dual Stage , 3 Hp Compressor
4.4 Electronic Control fully All electrical and Electronic Hardware and 1,00,000.00 1,00,000.00
Computerized and cables of standard make
Automated Panel Board
System
Subtotal Rs. 17,72,000.00
5.1 Autoclave ASME Approved Single Door Counter set 2 9,00,000.00 18,00,000.00
weight type Size: Diameter : 1220 mm
Autoclave Length : 14700 mm
Dish End Thickness 14 mm,
Wall Thickness 10 mm,
Working 2 Shift per Day STD,
with parallel rails for easy movement of
Ferry cart inside and 100mm Rockwool
insulation and Aluminium cover over outer
body of Autoclave
X-Ray Test Certificate
In form at Pneumatic Testing
In Form at Hydro Testing given Hydro Test
Certificate
5.2 Steam Boiler IBR Approved 2Ton, Pressure1.6MPa set 1 8,50,000.00 8,50,000.00
5.3 Suitable Chimney, Dust Set 1 2,50,000.00 2,50,000.00
Collector, Water Softener,
5.4 Cylinder Matched For 326mm with Inlet and outlet IBR set 1 60,000.00 60,000.00
Autoclave Approved Valves, Flanges and other
Accessories
5.5 Steam Travel Pipes Pipes of Reputed Make and IBR Approved set 1 3,00,000.00 3,00,000.00
Connecting connecting pipes, flanges, Nut and Bolts,
Gaskets, with all necessary Valves,
Temperature Sensors, Safety Valves and all
other accessories required ASAP.
5.6 Insulation to Outer Surfaces of Thermal insulation with 50mm Rockwool on set 1
Pipes, Autoclaves, Boilers Exterior surfaces of Autoclaves, boilers and
50mm High Density insulation to
Connecting pipes with top covering with
Aluminium Sheet.
5.7 Electric Operated Winch Motor: 5.5KW Maximum pulling capacity: 5.5 set 1
wheel System for Moving 5T Travel Speed:9.7m/min(Convenient
Moulds/ Trolleys/ Carts with Frequency Wireless Control) 60,000.00 60,000.00
sideways movements (Fully
Automated)
Grin Bricks Equipment Machinery Contacts:
Quotation for AAC Block and Panels Production Line Capacity: 32 m3 Daily (9,600 m3 Per Annum)) Mobile: +919823047699 +919823047384
E mail: [email protected]
6.1 Parallel Tracks for Moving of Hardened Steel Track 10 track Mtrs 400 200.00 80,000.00
Moulds inside shed (104mtrsx10set) Distance between two rails
1400mm (Curing Area)
6.2 Fish Plate for Rails Butt Welded Fish Plate at every 900mm 336x2 Sets 800 100.00 80,000.00
distance below the rails
6.3 Sleepers Connecting Parallel Moulded Flat with HT Bolts and Nuts Two 336 Sets 450 300.00 1,35,000.00
rails each at every 2700mm distance below
the rails
Subtotal Rs. 2,95,000.00
Subtotal Rs.
1,50,000.00
8. Other Steel Structures
8.1 Two Deck Steel Platform for Platform Size 3000x4000mm Two Floors of Set 1 5,00,000.00 5,00,000.00
Batching and Mixing System total Height 92000mm. Platform made out
of Rolled HR Plates 8/10/12mm Thick Cut
and made to Columns and Beams of Size:
300x200mm. Flooring with 8mm Thick Mild
Steel Chequered Sheet Welded end to
end with Support Beams. Civil work and
Foundation to the Steel Structure is not
Included. Will be calculated separately.
SUMMARY
Sl. No. Description Customers Scope Our Scope of Supply
1. Raw Material Bulk Storage and Allied
1 Machinery -
2 2. Raw Material Host Machinery 21,07,000.00
3 3. Machinery for Foaming & Curing Process 13,43,300.00
4 4. Machinery for Cutting of AAC Blocks 17,72,000.00
5 5. Steaming and Autoclaving 33,20,000.00
6 6. Tracks and Steel Sleepers 2,95,000.00
7 7. Integrated Automated System 1,50,000.00
8 11. Other Steel Structures CUSTOMERS SCOPE 5,00,000.00
94,87,300.00
(Rupees Ninety Four Lacs Eighty Seven Thousand and Three Hundred only)
SCOPE OF WORK
1. Preparation of Corrosion abrasive Resistance treatment through Sand Blasting of all Steel Surface and
a coat of Epoxy Primer.
2. All Iron and Steel Materials incorporated in the contract would be procured from reputed Indian
manufacturers as Jindal Steel, Steel Authority of India, etc.
3. All Electric motors supplied will be of Crompton Greaves, Siemens, etc.
4. The customer may choose by its own, for construction of Workshop Shed and Civil work. While the
Grin Bricks Equipment Machinery Contacts:
Quotation for AAC Block and Panels Production Line Capacity: 32 m3 Daily (9,600 m3 Per Annum)) Mobile: +919823047699 +919823047384
E mail: [email protected]
drawings and layout of the shed and Civil work will be provided by Green Bricks Equipment and
Machinery, Pune
5. We have included the costs of Slurry tank, Silos, Screw Conveyor in the quotation for preparation and
storage and conveying of SAND which can be excluded from the Quotation above, if the interested
customer do not want to use SAND as ingredient for the manufacture of AAC Blocks.
We would suggest that, SAND being the important ingredients in the mix plan, the customer can or
may arrange river SAND of 300 mesh fine quality from any other source. In this case, we need not have
install the machinery under 2. Raw Material Host Machinery (For Sand Grinding to 300 mesh).
The payments towards the cost of Installation of Plant and Machinery and other charges
4. agreed upon will be collected on a weekly/ Daily basis at the site of Installation for running
payments.
(SANJAY GOYAL)
Proprietor
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