AVy Lift Eng - 2 PDF
AVy Lift Eng - 2 PDF
AVy Lift Eng - 2 PDF
ARTDriveL AVy...-...-AC
AVy...-...-AC4
AVy...-...-BR
AVy...-...-BR4
Always connect the Drive to the protective ground (PE) via the marked
connection terminals (PE2) and the housing (PE1). AC Input filters
have ground discharge currents greater than 3.5 mA. EN 50178 speci-
fies that with discharge currents greater than 3.5 mA the protective
conductor ground connection (PE1) must be fixed type and doubled
for redundancy.
Il faut toujours connecter le variateur la terre (PE) par les des bornes
(PE2) et le chssis (PE1). Le courant de dispersion vers la terre est
suprieur 3,5 mA sur les filtres courant altern (CA). Les normes EN
50178 spcifient qu'en cas de courant de dispersion vers la terre, suprieur
3,5 ma, la mise la terre (PE1) doit avoir une double connexion pour
la redondance.
Never open the device or covers while the AC Input power supply is
switched on. Minimum time to wait before working on the terminals
or inside the device is listed in section 4.12 on Instruction manual .
Ne jamais ouvrir lappareil lorsquil est suns tension. Le temps mini-
mum dattente avant de pouvoir travailler sur les bornes ou bien
lintrieur de lappareil est indiqu dans la section 4.12.
Do not connect power supply voltage that exceeds the standard speci-
fication voltage fluctuation permissible. If excessive voltage is ap-
Warning
plied to the Drive, damage to the internal components will result.
Ne pas raccorder de tension dalimentation dpassant la fluctuation de
tension permise par les normes. Dans le cas d une alimentation en ten-
sion excessive, des composants internes peuvent tre endommags.
Si le rseau n'est pas quilibr par rapport la terre et qu'il n'y a pas
de transformateur raingle/toile, une mauvaise isolation d'un appareil
lectrique connect au mme rseau que le variateur peut lui causer
W2/T3
W1/L3
U2/T1
U1/L1
V2/T2
V1/L2
PE2/
PE1/
AC OUTPUT
AC Main Supply
AC INPUT
CHOKE
CHOKE
L1
L2
L3
Earth
Safety
ground
All wires (including motor ground) must
be connected inside the motor terminal box
Do not operate the Drive without the ground wire connected. The
motor chassis should be grounded to earth through a ground lead
separate from all other equipment ground leads to prevent noise cou-
pling.
Ne pas faire fonctionner le drive sans prise de terre. Le chassis du moteur
doit tre mis la terre laide dun connecteur de terre separ des autres
pour viter le couplage des perturbations. Le connecteur de terre devrait
tre dimensionn selon la norme NEC ou le Canadian Electrical code.
Caution The Drive must be mounted on a wall that is constructed of heat re-
sistant material. While the Drive is operating, the temperature of the
Drive's cooling fins can rise to a temperature of 194 F (90C).
Le drive doit tre mont sur un mur construit avec des matriaux rsistants
la chaleur. Pendant le fonctionnement du drive, la temprature des
ailettes du dissipateur thermique peut arriver 194F (90).
NOTE! If the Drives have been stored for longer than two years, the operation of
the DC link capacitors may be impaired and must be reformed.
Before commissioning devices that have been stored for long periods,
connect them to a power supply for two hours with no load connected in
order to regenerate the capacitors, (the input voltage has to be applied
without enabling the drive).
En cas de stockage des variateurs pendant plus de deux ans, il est conseill
de contrler l'tat des condensateurs CC avant d'en effectuer le
branchement. Avant la mise en service des appareils, ayant t stocks
pendant longtemps, il faut alimenter variateurs vide pendant deux
heures, pour rgnrer les condensateurs : appliquer une tension
d'alimentation sans actionner le variateur .
NOTE! The terms Inverter, Controller and Drive are sometimes used
interchangably throughout the industry. We will use the term Drive in
this document.
Les mots Inverter, Controller et Drive sont interchangeables dans
le domaine industriel. Nous utiliserons dans ce manuel seulement le mot
Drive.
1.1 Drive
The ARTDrive Lift is a field-oriented vector drive with excellent speed
control properties and a high torque dedicated to elevator industry and in
general to hoisting applications. It can be applied to both geared and gearless
systems.
Available control modes according to the installed firmware are:
AVy ... AC / AVy ... AC4 AVy ... BR / AVy ... BR4
Asynchronous motor firmware Synchronous motor firmware
Control - Field oriented vector control -Brushless control
Modes - Sensorless vector control
- V/f advanced control
Dedicated features
Lift sequence
Typical sequence of input / output signals used in elevator application,
brake, output contactor & door control
Parameters in linear units
It is possible to select different engineering units for principal parameters
determining the movement, rpm for speed and rpm/s, rmp/s2 for
acceleration referred to motor or mm/s for speed, mm/s2, mm/s3 for
acceleration referred to car.
Lift mechanical parameters
Parameters of mechanical system like Pulley diameter and Gearbox
ratio for transformation between unit systems and System weights to
calculate inertia and tune speed regulator for desired response.
Ramp generation
Two independent S ramps selectable through digital input with 4
independent jerk settings. Dedicated deceleration ramp corresponding
to stop command.
Multi speed
8 preset speed reference values. At start, possibility to overwrite with
additional value to achieve smooth start.
Pre-torque
Initialisation of speed regulator from weight sensor to avoid saging or
lifting at start.
Landing control
Precision control of car position in floor zone through internal position
regulator.
Higher overload
Overload capability corresponding to typical load cycle used in elevator
application.
Fan control logic function (only for sizes AVy2040AC4 / BR4 up to
AVy5550AC4 / BR4)
Drive features
Self tuning procedure for current, flux and speed regulators, automatic
phasing for brushless motors.
Space vector modulation keeps the noise level to a minimum.
Switching frequencies selectable 2, 4, 8, 12, 16 kHz.
Output voltage up to 98% of input voltage.
Fault register storing the last 30 fault alarms with the associated lifetime.
Overload protection for drive, motor and brake unit.
Three freely configurable analog inputs on the standard device.
Expansion of the analog / digital outputs and analog / digital inputs via
option cards (EXP D8R4, EXP D14A4F).
Speed and torque current regulation possible.
Management of many different types of speed feeedback devices
(encoder).
Adaptive speed regulation.
Speed-related alarms.
The Drives are fitted with IGBTs (insulated gate bipolar transistors).
The output is protected against ground fault and phase to phase output
short circuit.
Regulator power supply via switched-mode power supply unit from the
DC Bus circuit. Power supply backup in the event of short-term voltage
dips.
Galvanic isolation between control section and command terminals.
Analog inputs designed as differential inputs.
Cooling
The cooling of three-phase motors is normally implemented by means of a
fan that is mounted on the motor shaft. Remember that the air flux produced
by the fan is reduced when the motor is running at lower speeds, which in
certain circumstances may mean that the cooling is insufficient for the
motor. Check with the motor manufacturer whether an external fan is
required and the motor speed range in the application concerned.
Motor protection
Thermistors
PTC thermistors according to DIN 44081 or 44082 fitted in the motor can
be connected directly to the frequency inverter via terminals 78 and 79. In
this case the resistor (1Kohm) mounted between the terminals 78 and 79
has to be removed.
NOTE! The motor PTC interface circuit (or klixon) has to be considered and
treated as a signal circuit. The connections cables to the motor PTC must
be made of twisted pairs with a shield, the cable route should not be parallel
to the motor cable or far away at least 20 cm.
NOTE! Remember that the current limitation can control an overheating of the
motor only due to overload, not due to insufficient ventilation. When the
drive is operated at low speeds the additional use of PTC resistors or
temperature-dependent contacts in the motor windings is recommended,
unless separate forced ventilation is available.
Output chokes
When using general purpose standard motors, output chokes are
recommended to protect winding isolation in some cases. See section 4.8.2,
Output chokes.
AVy2040-XXX-AC4
ARTDriveL Instruction Manual Chapter 2 Inspection procedures, Components Identification and Std Specs
17
2.1.3 Nameplate
Check that all the data stated in the nameplate enclosed to the inverter
correspond to what has been ordered.
LISTED
INDUSTRIAL CONTROL EQUIPMENT
31KF
18 Chapter 2 Inspection procedures, Components Identification and Std Specs ARTDriveL Instruction Manual
2.2 Component Identification
An ARTDriveL converts the constant voltage and frequency of a three-
phase power supply into a direct voltage and then converts this direct voltage
into a new three-phase power supply with a variable voltage and frequency.
This variable three-phase power supply can be used for infinitely variable
adjustment of the speed of three-phase asynchronous and synchronous
motors.
3 4 5
7 8
1 2
ARTDriveL Instruction Manual Chapter 2 Inspection procedures, Components Identification and Std Specs
19
2.3 Standard Specifications
2.3.1 Permissible Environmental Conditions
ENVIRONMENT
Air pressure:
operation ________________ [kPa] 86 to 106 (class 3K3 as per EN50178)
storage _________________ [kPa] 86 to 106 (class 1K4 as per EN50178)
transport ________________ [kPa] 70 to 106 (class 2K3 as per EN50178)
STANDARD
20 Chapter 2 Inspection procedures, Components Identification and Std Specs ARTDriveL Instruction Manual
DISPOSAL OF THE DEVICE
The AVy Drive can be disposed as electronic scrap in accordance with the
currently valid national regulations for the disposal of electronic parts.
The plastic covers of the Drives (up to size 3150) are recyclable: the material
used is >ABS+PC< .
NOTE! In some cases AC Input chokes, and possibly noise suppression filters should
be fitted on the AC Input side of the device. See chapter Chokes/Filters.
2.3.3 AC Input
The Input current of the Drive depends on the operating state and the service
conditions of the connected motor, and the use of input reactors. The table
2.3.4.1 shows the values corresponding to rated continuous service (IEC
146 class 1), keeping into account typical output power factor for each size
2.3.4 AC Output
The output of the AVy Drive is ground fault and phase to phase short
protected. The switching frequency is constant in the speed range and
depends on the drive size.
The connection of an external voltage to the output terminals of the Drive
is not permitted!
NOTE! It is allowed to disconnect the motor from the Drive output, by means
of output contactor only after the Drive has been disabled.
ARTDriveL Instruction Manual Chapter 2 Inspection procedures, Components Identification and Std Specs
21
The value for the continuous output current rating ( ICONT ) depends on
AC Input voltage ( KV ), Ambient temperature ( KT ) and Switching
frequency ( KF ), values of derating factor are the listed on table 2.3.4.1:
ICONT = I2N x KV x KT x KF
110%
105%
100%
85%
70%
Switching frequency
45-160kW
[kHz]
0.75-37kW
Default Higher
Table 2.3.4.2 shows overload current values for typical service profiles
(Ambient temperature =40C [104F], standard switching frequency).
The coordination of the motor rated powers with the Drive type presented
in the table below refers to the use of standard 4 poles motors with a rated
voltage equal to the rated voltage of the input supply.
As for those motors with different voltages, the type of Drive to use is
determined by the rated current of the motor.
22 Chapter 2 Inspection procedures, Components Identification and Std Specs ARTDriveL Instruction Manual
4220 4300 4370
Type 1007 1015 1022 1030 2040 2055 2075 3110 3150 4185 5450 5550 6750 7900 71100 71320 81600
4221 4301 4371
Inverter Output (IEC 146 class1), Continuous service [kVA] 1.6 2.7 3.8 5 6.5 8.5 12 16.8 22.4 26.5 32 42 55 64 79 98 128 145 173 224
PN mot (recommended motor output) :
@ ULN=230Vac; f SW=default; IEC 146 class 1 [kW] 0.37 0.75 1.1 1.5 2.2 3 4 5.5 7.5 9 11 18.5 22 22 30 37 55 55 75 90
@ ULN=400Vac; f SW=default; IEC 146 class 1 [kW] 0.75 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160
@ ULN=460Vac; IEC 146 class 1 [Hp] 1 2 3 3 5 7.5 10 15 20 23 30 40 50 60 75 100 125 150 150 200
Undervoltage threshold [V] 230 VDC (for 230 V AC mains), 400 V DC (for 400V AC mains), 460 V DC for 460 V AC mains)
Option internal (with external resistor);
Braking IGBT Unit (standard drive) Standard internal (with external resistor); Braking torque 150% External braking unit (optional)
Braking torque 150%
(*) Max output frequency refer to regulation in field oriented mode. See table at chapter 3.3.6 for other details TADL2010
For AVyAC4 and AVyBR4 series only the models on grey field are available.
23
Chapter 2 Inspection procedures, Components Identification and Std Specs
Table 2.3.4.2-A: Overload Capability (Sizes 1007 ... 4370)
T2 100%ContinuousCurrentLevel
90%ContinuousCurrentLevel
(2)
(1)
Time [sec]
(3)
100%ContinuousCurrentLevel
(4)
T3
Time [sec]
(1) Load current must be reduced to 90% level to allow next overload cycle.
(2) Drive current is limited to 100% level when drive overload alarm is selected as Ignore or Warning
(3) No limit on duration of this time interval @100% Cont current
(4) Next overload cycle is allowed after T3
24 Chapter 2 Inspection procedures, Components Identification and Std Specs ARTDriveL Instruction Manual
Table 2.3.4.2-B: Overload Capability (Sizes 5450... 81600)
T1 SlowOvldCurrentLevel
T2 100%ContinuousCurrentLevel
90%ContinuousCurrentLevel
Time [sec]
ARTDriveL Instruction Manual Chapter 2 Inspection procedures, Components Identification and Std Specs
25
2.3.5 I/O and Encoder Specifications
I/O
Enable inputs ________________ 0 / 15...30 V 3.2...6.4 mA (5 mA @ 24 V)
Analog inputs ________________ Selectable 0... 10 V 0.25mA max
0...20 mA 10V max
4...20 mA 10 V max
Max common mode voltage: 0... 10 V
2.3.6 Accuracy
26 Chapter 2 Inspection procedures, Components Identification and Std Specs ARTDriveL Instruction Manual
Table 2.3.6.2: Speed Reference / Feedback Resolution and Maximum Limits
Speed Speed feedback resolution (rpm) FSS max Limit speed
Regulation mode reference resolution
(rpm) Enc Sin Enc Dig Fmode Enc Dig Fpmode SinCos/Res. value (rpm) (rpm)
ARTDriveL Instruction Manual Chapter 2 Inspection procedures, Components Identification and Std Specs
27
Chapter 3 - Mechanical Installation Guidelines
c a a
D1 D1
D2
D2
E2
E2
b
d E1 E1
E5
E2 E4
E3
E1
Type 1007 1015 1022 1030 2040 2055 2075 3110 3150
Drive dimensions:
a mm (inch) 105.5 (4.1) 151.5 (5.9) 208 (8.2)
b mm (inch) 306.5 (12.0) 323 (12.7)
c mm (inch) 199.5 (7.8) 240 (9.5)
d mm (inch) 62 (2.4) 84 (3.3)
D1 mm (inch) 69 (2.7) 115 (4.5) 168 (6.6)
D2 mm (inch) 296.5 (11.6) 310.5 (12.2)
E1 mm (inch) 69 (2.7) 115 (4.5) 164 (6.5)
E2 mm (inch) 299.5 (11.7) 315 (12.4)
E3 mm (inch) 99.5 (3.9) 145.5 (5.7) 199 (7.8)
E4 mm (inch) 284 (11.2) 299.5 (11.8)
E5 mm (inch) 9 (0.35)
d M5
Weight kg (lbs) 3.5 (7.7) 3.6 (7.9) 3.7 (8.1) 4.95 (10.9) 8.6 (19)
tadl3100
a
c D1
b
D4
D1
D2 D2
Table 3.1.2: Drive Dimensions and Weights (Sizes 4220 ... 81600)
Type 4185-4221 4300-4301 4370-4371 5450 5550 6750 7900 71100 71320 81600
Drive dimensions:
a mm (inch) 309 (12.1) 376 (14.7) 509 (20)
b mm (inch) 489 (19.2) 564 (22.2) 741 (29.2) 909 (35.8) 965 (38)
c mm (inch) 268 (10.5) 308 (12.1) 297.5 (11.7) 442 (17.4)
D1 mm (inch) 225 (8.8)
D2 mm (inch) 150 (5.9)
D3 mm (inch) 100 (3.9)
D4 mm (inch) 475 (18.7) 550 (21.6) 725 (28.5) 891 (35) 947 (37.3)
M6
Figure 3.2.1: UL Type Fans Connections on AVy7900, AVy71100 and AVy71320 Sizes
Drive
0
U3
AUTOTRAFO
115 M
2V3
~
230 230VAC fans
1V3
Drive
U3
2V3
1V3
NOTE! An internal fuse (2.5A 250VAC slo-blo) for AVy7900, AVy71100 and
AVy71320 sizes is provided.
On AVy6750 and AVy81600 sizes the fuse must be mounted externally.
NOTE! The dimensions and weights specifed in this manual should be taken into
consideration when the device is mounted. The technical equipment required
(carriage or crane for large weights) should be used. Improper handling
and the use of unsuitable tools may cause damage.
NOTE! The drives must be mounted in such a way that the free flow of air is ensured.
The clearance to the device must be at least 150 mm (6 inches). A space of at
least 50 mm (2 inches) must be ensured at the front.
On size 81600 the top and bottom clearance must be at least 380 mm (15
inches), on front and sides must be ensured a space of at least 140 mm (5.5
inches). Devices that generate a large amount of heat must not be mounted in
the direct vicinity of the drive.
150 mm ( 6" )
[380mm (15")]
NOTE! Observe the safety instructions and warnings given in this manual. The devices
can be opened without the use of force. Only use the tools specified.
2 2
no. 2 for
20-40 ...30-60
size
1
3
3
2 2
W1/L3
Braking unit resistor command (braking resistor
BR1 must be connected between BR1 and C)
C
Internal braking resistor Intermediate circuit connection 770V DC / 1.65
output current
D
U2/T1
AC line volt 3Ph
M V2/T2 Motor connection 1.36 output
current
W2/T3
On FAN-CEXP card
EM Note!
Emergency module signal required to interface the drive
0.22A EM and FEXT terminals
with the EMS device (Emergency Module Supplier)
EM
are available on sizes
FEXT AVy2040AC4 / BR4 up to
Logic fan control signal repeated on an external fan (*) 250Vac
1A AVy5550AC4 / BR4 only.
FEXT
Function max
U1/L1
230V -15%
3Ph~ V1/L2 AC mains voltage 460V+15%, 3Ph
W1/L3
C
Intermediate circuit connection 770V DC / 1.65
Braking resistor (optional) output current
D
Braking unit resistor command (braking resistor
BR1 must be connected between BR1 and C)
U2/T1
AC line volt 3Ph
M V2/T2 Motor connection 1.36 output
current
W2/T3
EM
Emergency module signal required to interface the drive Note!
0.22A
with the EMS device (Emergency Module Supplier)
EM EM and FEXT terminals
are available on sizes
FEXT
Logic fan control signal repeated on an external fan (*) 250Vac AVy2040AC4 / BR4 up to
1A AVy5550AC4 / BR4 only.
FEXT
Maximum cable sizes for power terminals U1, V1, W1, U2, V2, W2, C, D, PE
Table 4.2.1.3: Maximum Cable Cross Section for Power Terminals
Type 1007 1015 1022 1030 2040 2055 2075 3110 3150 4185...4221 4300-3401
AWG 14 12 10 8 6 4
U1,V1,W1,U2,V2,W2,C,D 2
mm 2 4 8 10 16 25
terminals
(sq in) (0.003) (0.006) (0.012) (0.016) (0.025) (0.039)
Tightening torque Nm 0.5 to 0.6 1.2 to 1.5 2 3
(lbf . in) (4.4) to (5.3) (10.6) to (13.2) (17.7) (26.5)
AWG 14 12 10 8 6 10 8
2
BR1 terminals mm 2 4 8 10 6 10
(sq in) (0.003) (0.006) (0.012) (0.016) (0.009) (0.016)
Nm 0.5 to 0.6 1.2 to 1.5 0.9 1.6
Tightening torque
(lbf . in) (4.4) to (5.3) (10.6) to (13.2) (7.9) (14.1)
AWG 14 12 10 8 6 6
2
PE1, PE2 terminals mm 2 4 8 10 16 16
(sq in) (0.003) (0.006) (0.012) (0.016) (0.025) (0.025)
Nm 0.5 to 0.6 1.2 to 1.5 2 3
Tightening torque
(lbf . in) (4.4) to (5.3) (10.6) to (13.2) (17.7) (26.5)
The grounding conductor of the motor cable may conduct up to twice the
value of the rated current if there is a ground fault at the output of the
ARTDriveL drive.
(*) on multidrop connection the jumper must be ON only for the last drop of a serial line
(**) see table 4.5.2 for more details on encoder jumper setting
(***) see chapter 5.
13 Digital input 1 Programmable input, Default setting: START FWD 3.2mA @ 15V
14 Digital input 2 Programmable input, Default setting: START REW 5mA @ 24V
16 COM D I/O Reference point for digital inputs and outputs, term.12...15, 36...39, 41...42 -
Analog output
21 1 Programmable analog output; Default setting: NULL 10V/5mA
29 RESERVED
Programmable input
Default setting: MLT SPD S2. Configurable as 2nd encoder index qualifier
38 Digital input 6 5mA @ 24V
(setting via S30 jumper, Digital input 6 parameter must be set as not used)
Default setting: FAULT RESET. Configurable as 1st encoder index
Digital input 7 6.4mA @ 30V
39 qualifier Digital input 7 parameter must be set as not used)
Digital output
41 2 Programmable output; Default setting: DRIVE READY
Digital output +30V/40mA
Programmable output; Default setting: SPEED IS 0
42 3
Supply D O Supply input for digital outputs on terminals 41/42. Ref. point: term.16. +30V/80mA
46
78 Motor PTC Motor PTC sensing for overtemperature (cutoff R1k if used) 1.5mA
R1K
79
Figure 4.4.1-A: Potentials of the control section, Digital I/O NPN connection
To Expansion Cards
1
Analog input 1
2 Analog
21
output 1
3 0V
Analog input 2 22
4
Analog
output 2 23
5
Analog input 3
6
S35
+10V 7
12
+24V
Enable (Digital input 0) 0V 9
13
- 10V
Digital input 1 8
14
Digital input 2
Digital output 1 83
15 85
Digital input 3
36 Digital output 0 80
82
Digital input 4
37
46 +24V
Digital input 5
38 Digital output 2
41 LOAD
Digital input 6
39
Digital input 7 Digital output 3
42 LOAD
0 (+24 V) 0V (24V)
28 18
78
1k Over Temperature BU 26
79 Motor
27
S34
NOTE! Combination NPN inputs / PNP outputs and viceversa is not permitted.
The potentials of the regulation section are isolated and can be disconnected
via jumpers from ground.
Figure 4.4.1-B: Potentials of the control section, Digital I/O PNP connection
To Expansion Cards
1
Analog input 1
2 Analog
21
output 1
3 0V
Analog input 2 22
4
Analog
output 2 23
5
Analog input 3
6
S35
+10V 7
12
Enable (Digital input 0) 0V 9
13
- 10V
Digital input 1 8
14
Digital input 2
Digital output 1 83
15 85
Digital input 3
36 Digital output 0 80
82
Digital input 4
37 0V(+24V)
46
Digital input 5
38 Digital output 2
41 LOAD
Digital input 6
39
Digital input 7 Digital output 3
42 LOAD
0V(+24V)
0 (+24 V) 0V (24V)
28 18
78
1k Over Temperature BU 26
79 Motor
27
S34
NOTE! Combination NPN inputs / PNP outputs and viceversa is not permitted.
Encoders are used to feed back a speed signal to the drive. The encoder
should be coupled to the motor shaft with a backlash free connection.
Optimal regulation results are ensured when using sinusoidal encoders.
Digital encoders may also be used but regulation properties get worse at
low speeds.
The encoder cable must made of twisted pairs with a global shield should
be connected to the ground on the Drive side. Typically shield should not
be connected to ground on the motor side. In some installation with high
electromagnetical noise connecting the shield also on motor side helps to
suppress pickup of false encoder pulses and reduces amount of disturbanes
in the measured speed.
Table 4.5.1: Recommended Cable Section and Length for the Connection of Encoders
Cable section mm2 0.22 0.5 0.75 1 1.5
Max Length (m) [feet] 27 [88] 62 [203] 93 [305] 125 [410] 150 [492]
txv0055
Encoder / Jumpers setting S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S26 S27
DE OFF OFF OFF OFF OFF OFF (*) - - - - - - - -
SE ON ON ON ON ON ON (*) - - - - - - - -
SEHS ON ON ON ON ON ON (*) B B B B - - - -
SESC ON ON ON ON ON ON (*) A A A A A A ON ON
SExtern ON ON ON ON ON ON (*) - - - - - - - -
DEHS OFF OFF OFF OFF OFF OFF (*) B B B B - - - -
DExtern OFF OFF OFF OFF OFF OFF (*) - - - - - - - -
SC - - - - - - (*) A A AA A A
ON ON
RES - - - - - - (*) - - - -
OFF OFF OFF OFF
RES (**) - - - - - - (*) OFF OFF OFF OFF A A ON ON
SEHiperface ON ON ON ON ON ON (*) - - - - - - - -
SE Endat ON ON ON ON ON ON (*) - - - - - - - -
ai3150L
The jumper S17 selects the inhibition or the enabling of the channel C
pulses reading. It has to be correctly selected in order to detect appropriately
the encoder loss alarm.
S17 ON : channel C (index) reading=ON
S17 OFF: channel C (index) reading=OFF
XE CONNECTOR PIN
Shielded
Encoder type 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
cable
B- +8V C+ C- A+ A- 0V B+ +5V E+ E- F+ F- G+ G-
Internal +5V Encoder Power Supply
DE 8 pole l l l l l l l l
SE 8 pole l l l l l l l l
SESC 12 pole l l l l l l l l l l l l
DEHS 14 pole l l l l l l l l l l l l l l
SEHS 14 pole l l l l l l l l l l l l l l
Internal +8V Encoder Power Supply
DE 8 pole l l l l l l l l
SE 8 pole l l l l l l l l
SESC 12 pole l l l l l l l l l l l l
DEHS 14 pole l l l l l l l l l l l l l l
SEHS 14 pole l l l l l l l l l l l l l l
ai3160
6 pole l l l l l l
TERMINALS XS connector
1 2 3 4 5 6 7 8 9
RxA RxB
SEHiperface 0V +5V
TxA TxB
connect connect
2 pole l l l l
with pin 8 with pin 9
ai3161L
Requirements:
Configure drive software for the signal amplitude range of the encoder in use (STARTUP /
Startup config / Encoders config / Std sin enc Vp)
* Via keypad (STARTUP / Startup config / Encoder config) it is possible to select 4 different
values of internal encoder supply voltage to compensate the voltage reduction due to encoder
cable length and load current encoder.
Selection available, according to S28 jumper, are: 5.41V, 5.68V, 5.91V, 6.18V and 8.16V,
8.62V, 9.00V, 9.46V via Std enc supply parameter.
Encoder power supply test (if the internal supply +5V is used)
During the start up of the drive:
- verify the encoder power supply to the encoders terminals with all the
encoders channels connected
- via Std enc supply parameter set the appropriate voltage if the encoder
supply characteristic (example: +5V 5%) is out of range.
NOTE! For synchronous brushless firmware it is possible to use only encoder having
pulses per revolution equal to number that is power of 2.
Example: 512 ppr, 1024 ppr, 2048 ppr, etc.
Table 4.5.4: Assignment of the High Density XE Connector for a Sinusoidal or a Digital
Encoder
Designation Function
Pin 1 B- Digital Encoder Simulation. B - channel
Pin 2
Pin 3 C+ Digital Encoder Simulation.C + channel
Pin 4 C- Digital Encoder Simulation. C- channel
Pin 5 A+ Digital Encoder Simulation. A+ channel
Pin 6 A- Digital Encoder Simulation. A - channel
Pin 7
Pin 8 B+ Digital Encoder Simulation. B+ channel
Pin 9 .. 15
ai3307L
K1M
K2M
K3M
RV33 regulation board
Safety contacts
12 Dig.Inp. 0 (Enable)
Start fwd
13 Dig.Inp. 1
Start rev
14 Dig.Inp. 2
15 Dig.Inp. 3 D8R4
16 COM DI/0 expansion
18 0V24 card
19 +24 VDC
Mlt spd s 0
36 Dig.Inp. 4
Mlt spd s 1
37 Dig.Inp. 5 26
Mlt spd s 2 External
38 Dig.Inp. 6 27 BU control
Fault reset
39 Dig.Inp. 7
Drive ready XE
41 Dig.Out. 2
Speed is 0
15
5
42 Dig.Out. 3
10
46 Supply DO
11
6
1
Drive 80 Dig.
OK 82 Out. 0
Brake 83 Dig. 78
cont Out. 1 R1K
mon 85 79
Power Board EM
EMS signal
C EM
D FEXT Internal / External
BR1 FEXT fan control logic (*)
K3M
K2M
L1
5
U1/L1 U2/T1
MAINS M
3
V1/L2 V2/T2 E
3 Ph~ 3 Ph~
1
W1/L3 W2/T3
K1M
PE1/ PE2/
F1
Brake
FR K3M K2M
(*): - Fans will always start when drive
is enabled. - +
- Fans will stop when drive is
Brake 83
mon
cont
L02
60 degrees.
NOTE! Fan Control Logic function (only for sizes AVy2040AC4 / BR4 up to
AVy5550AC4 / BR4)
K3M
K2M
Dig.Inp. 3X 34
COM DI 0X...3X 35
Dig.Inp. 4X 36
Dig.Inp. 5X 37
Dig.Inp. 6X 38 L01
Dig.Inp. 7X 39 Emergency
COM DI 4X...7X 40 OFF
Dig. 112
Out. 111
0X Run cont mon
114
212
Dig. Out. 1X K2M K3M
211 Up cont mon
214
L00
312
Dig. Out. 2X 311 Down cont mon
314
412
Dig. Out. 3X 411
Door open mon
414
NOTES! Phase sequence does not change. This configuration must be used in FOC & BRS modes.
Expansion board digital outputs must be enabled via software through menu
I/O CONFIG \ Digital Outputs\ Exp dig out en
In this example an expansion board is used, but same functionality can be accomplished also
using standard digital outputs.
K2M
+24VDC 101
O24V 100
Dig.Inp. 0X 31
Dig.Inp. 1X 32 M
K3M
3 Ph~
Dig.Inp. 2X 33 U2/T1
Dig.Inp. 3X 34
V2/T2
COM DI 0X...3X 35
W2/T3
Dig.Inp. 4X 36
Dig.Inp. 5X 37
KG
Dig.Inp. 6X 38
L01
Dig.Inp. 7X 39
Emergency
COM DI 4X...7X 40
OFF
Dig. 112
Out. Run cont mon
111
0X L00
114 KG
212
Dig. Out. 1X 211 L00
Up cont mon
214 K2M
312
Dig. Out. 2X 311
Down cont mon
314 K3M
412 L00
Dig. Out. 3X 411
Door open mon
414
NOTES! Phase sequence changes according to direction selected. This configuration can be used in
VF & SLS modes only.
Expansion board digital outputs must be enabled via software through menu
I/O CONFIG \ Digital Outputs\ Exp dig out en
In this example an expansion board is used, but same functionality can be accomplished also
using standard digital outputs.
NOTE! Connections with three-phase inductance on AC input are not essential but
will improve the DC link capacitors lifetime.
Fuse manufacturers: Type GRD2... (E27), GRD3... (E33), M... (blade fuses),
Z14... 14 x 51 mm, Z22... 22 x 58 mm, S.... Jean Mller, Eltville
A70P... Gould Shawmut
FWP... Bussmann
NOTE! The technical data of the fuses, e.g. dimensions, weights, heat dissipation,
auxiliary contactors, are found in the manufacturers data sheets.
Europe USA
Drive type
Fuses type Code Fuses type Code
1007
Z14GR10 F4M03 A70P10 FWP10A14F S7G49
1015
1022 Z14GR16 F4M05 A70P20 FWP20A14F S7G48
1030 Z14GR20 F4M07 A70P20-1 FWP20A14F S7G48
2040
Z14GR32 F4M11 A70P25-1 FWP25A14F S7G51
2055
2075 Z14GR50 F4M15 A70P50 FWP50B S7G53
3110 Z22GR63 F4M17 A70P60-4 FWP60B S7I34
3150
S00F1/80/80A/660V F4M19 A70P80 FWP80 S7G54
4185 - 4220
4221 - 4300 S00F1/80/100A/660V F4G18 A70P100 FWP100 S7G55
4301 - 4370 S00F1/80/125A/660V F4G20 A70P150 FWP150 S7G56
4371 - 5450 S00F1/80/160A/660V F4E15 A70P175 FWP175 S7G57
5550 S00F1/80/200A/660V F4G23 A70P200 FWP200 S7G58
6750 S1F1/110/250A/660V F4G28 A70P250 FWP250 S7G59
7900 S1F1/110/315A/660V F4G30 A70P350 FWP350 S7G61
71100 S1F1/110/400A/660V F4G34 A70P400 FWP400 S7G62
71320 S1F1/110/500A/660V F4E30 A70P500 FWP500 S7G63
81600 S1F1/110/500A/660V F4E30 A70P500 FWP500 S7G63
TAVy4140
Fuse manufacturers: Type Z14..., Z22, S00 ..., S1... Jean Mller, Eltville
A70P... Gould Shawmut
FWP... Bussmann
NOTE! The technical data of the fuses, e.g. dimensions, weights, heat dissipation,
auxiliary contactors, are found in the manufacturers data sheets.
2.5A 6.3x32
6750 to Fans (Bussmann: MDL 2.5, Gould Bottom cover (power
F3
71320 transformer Shawmut: GDL1-1/2, Siba: 70 059 terminals side)
76.2,5 , Schurter: 0034.5233)
tadl0170
NOTE! The current rating of these inductors (reactors) is based on the nominal
current of standard motors, listed in table 2.3.4.1.
NOTE! When the drive is operated at the rated current and at 50 Hz, the output
chokes cause a voltage drop of approx. 2% of the output voltage.
NOTE! For the use of output sinusoidal filters, please contact the factory.
E
_ R BR
U ZK
M
3
BU
NOTE! When the internal braking unit is present, or when circuit terminals C and D
are connected to external devices, the AC Input must be protected with
superfast semiconductor fuses! Observe the mounting instruction concerned.
For braking resistor connection (terminals BR1 and C) a twisted cable has
to be used. In case the braking resistor is supplied with thermal protection
(klixon), it may be connected to the "External fault" drive input.
Braking
Unit
W1/L3
W2/T3
U1/L1
U2/T1
V1/L2
V2/T2
BR1
PE1 /
D
PE2/
C
F1 Braking AC Motor
resistor
3Ph~
Table 4.9.2.1: Lists and Technical Data of the External Standard Resistors
Inverter Resistor PNBR RBR EBR
Type Type [kW] [Ohm] [kJ]
n,P
PPBR
EBR
TBRL t
TCL
TBR t
TC
The standard resistor can be used for couplings, different from the ones
above reported. These resistors, whose technical data are reported in the
table 5.8.2.1, have been dimensioned to tolerate an overload equal to 4
time their nominal power for 10 seconds.
In any event they can tolerate also an overload, whose energy dissipation
is the same of the maximum power level defined by:
2
VBR [V]
PPBR= =[w]
RBR [ohm]
Where:
VBR = braking unit threshold (see table 4.9.2.2)
With reference to the figure 4.9.2.4, where the power profile is the typical
triangular one, the following example can be taken into consideration (see
also table 4.9.2.1).
B) If TBR > EBR / PNBR that is to say, in case of very long braking
time, it must be dimensioned PMB PNBR
Figure 4.9.2.4: Generic Braking Cycle with Triangular Profile
n,P
PPBR
PMB
TBR t
TC
Braking threshold
Mains voltage
VBR [V]
230Vac 400
400Vac 680
460Vac/480Vac 780
avy4200
When the duty cycle exceeds the data entered, the alarm BU overload
automatically occurs in order to prevent possible damages to the resistor.
The following table can be used to choose an external resistor, different
from the standard series.
Table 4.9.2.3: Technical Data of the Internal Braking Units
Inverter Minimum
type IRMS IPK T RBR
[A] [A] [s] [ohm]
1007
1015
1022 4.1 7.8 19 100
1030
2040
2055
6.6 12 16 67
2075
3110 12 22 17 36
3150 17 31 16 26
4185 4221 18 52 42 15
4300 - 4301 37 23
78 10
4370 - 4371 29 37
5450
50 104 22 7.5
5550
6750
7900
71100 External braking unit (optional)
71320
81600
Tavy4210
1 = 1 + 1
W1/L3
W2/T3
U1/L1
U2/T1
V1/L2
V2/T2
BR1
PE1 /
D
PE2/
C
Cx C1x C2x
F1
CX 900 VDC or
3Ph~
NOTE! When connecting the intermediate circuit terminals C and D the AC Input
side must be protected with superfast semiconductor fuses!
6
2 P SMPS t Buff 10
Cext = - C std
U2 Buff - U2min fA018
Calculation example
An AVy4220 drive is operated with an AC Input supply ULN = 400 V. A
voltage failure buffer is required for max. 1.5 s.
2 . 70 W . 1.5 s . 106 m F / F
C ext = - 1800mF = 2154 mF - 1800 mF = 354mF
(400 V) 2 - (250 V) 2
This is the minimum time that must be elapsed when an AVy Drive is
disconnected from the AC Input before an operator may service parts inside
the drive to avoid electric shock hazard.
CONDITION The value consider the time to turn-off for a drive supplied at 480Vac
+10%, without any options (the charge for the switching supply is the
regulation card, the keypad and the 24Vdc fans if mounted).
The drive is disabled. This represents the worst case condition.
The RS 485 serial interface enables data transfer via a loop made of two
symmetrical, twisted conductors with a common shield. The maximum
transmission distance is 1200 m (3936 feet) with a transfer rate of up to
38,400 KBaud. The transmission is carried out via a differential signal. RS
485 interfaces are bus-compatible in half-duplex mode, i.e. sending and
receiving take place in sequence. Up to 31 ARTDriveL devices (up to 128
address selectable) can be networked together via the RS 485 interface.
Address setting is carried out via the Slave address parameter. Further
information concerning the parameters to be transfered, their type and value
range is given in paragraph 9.2, COMMUNICATION \ RS 485.
XS
0VS
+5 V S
470 R
470 R
100 R
150 R
S5 S6
S41 TxA/RxA
TxB/RxB
S40 +5 V
PE
5 4 3 2 1
9 8 7 6
RS485
NOTE! Ensure that only the first and last drop of an RS 485 bus have a bus
terminating resistor (S5 and S6 mounted). In all other cases (within the
line) jumpers S5 and S6 must not be mounted. With S40 and S41 mounted
the drive supply the serial line. This modality is allowed on point-to-point
connection without galvanic isolation only.
Table 5.1.1: Assignment of the Plug XS Connector for the RS 485 Serial Interface
I = Input O = Output
Jog
Motor pot and Jog functions are not available on
[Increase] / [Jog] ARTDriveL version.
Alarm
Used to scroll up menu items in menu navigation,
picklists in selectors, or digit values in numeric editing.
[Up arrow] / [Alarm] After pressing Shift key, the Alarm list display mode
is entered. Active alarms and Alarms pending for
acknowledge can be browsed with up/downs arrows.
Alarms can be acknowledged whit the Enter key. Left
arrow returns to normal mode.
Escape
Used to go up one level in menu navigation; to scroll
[Left arrow] / [Escape] digits in numeric edit mode, to return to normal mode
from alarm list or help modes.
After pressing shift key, it is used to Escape out of
numeric edit or selection with no change.
Home
Used to go down one level in menu navigation; to enter
[Enter] / [Home] Selections or numeric values after editing, to issue
Enter commands, to acknowledge alarms in the Alarm list
mode.
Home second function, return to Monitor menu from
any main menu level.
Enter to
STARTUP menu
R: S: STARTUP
STARTUP Startup config
Escape from
STARTUP
Escape from
STARTUP
R: S: STARTUP
TRAVEL Regulation mode
............................
Enter forSAVE PAR AMETERS
R: S: STARTUP Busy
SERVICE Save config? Please wait
SHIFT + HELP
R: S:
TRAVEL Lift parameters
R: S:
ALARM CONFIG Alarm configurations
Password
LEVEL 1
R: S:
COMMUNICATION Serial link, communication card
R: S:
APPL CARD CONFIG Application card configurations
* SERVICE menu allows the setting of the password to enable Level 1 drive menus: 12345.
To have the access of Level 1 drive menus, edit 12345 password into Insert Password
parameter and confirm it using Enter button.
7 Set braking unit Braking Unit parameters: Braking unit type (internal /
parameters external), Braking unit resistance, Braking unit power.
8 Set speed profile A binary combination of three digital input allows to select
up to 8 different speed setpoints
9 Set ramp profile Accelerations jerk and decelerations jerk can be set in the ramp
profile
R: 0 S: 0
STARTUP
NOTE! Upon opening the STARTUP menu, the drive enters in the
parametrization mode.
STARTUP
Startup config
STARTUP
Regulation mode
Regulation mode
V/f control
2 STARTUP
Regulation mode
Set Drive data Scroll and
STARTUP
Startup config
Restart
Please wait
then
SETUP MODE
Drive data
Mains voltage
400 V
Ambient temp
40 C
E.g.: if rated speed is 1460 rpm, set 0.125 rpm (see table)
Busy
Please wait ...
then
SETUP MODE
Drive data
NOTE! If any changes have been made to Drive data menu parameters,
with this operation, internal drive values will be calculated and
autotune results will be initialized.
Rated voltage
380.00 V
to edit motor voltage. To confirm the new value press , to cancel
Escape
Rated frequency
50.00 Hz
to edit motor frequency, to confirm the new value press .
Rated current
43 A
to edit motor current, to confirm the new value press .
NOTE! The value should not be less than approx 0.3 times the drive rated
current, output current class 1 @400V on the drive nameplate.
Rated speed
1460.00 rpm
to edit motor speed, to confirm the new value press .
NOTE! The value is intended to be the motor full load speed at the
rated frequency. If Slip is available on the motor nameplate,
set Rated speed parameter as following:
Rated speed = Synchronous speed - Slip
Rated power
22 kW
to edit motor power, to confirm the new value press .
NOTE! Leave default value for Cos if the data is not available from
the nameplate.
Efficiency
91.20 %
to edit motor efficiency, to confirm the new value press .
NOTE! Leave default value for efficiency if the data is not available
from the nameplate.
Press to exit from Motor data; for some seconds the drive will show:
Busy
Please wait ...
then
SETUP MODE
Motor data
NOTE! If any changes have been made to Motor data menu parameters,
4 with this operation internal drive values will be calculated and
autotune results will be initialized.
Autotune If the operation generates any error messages or alarm led comes
on, please check consistency of motor parameters and try again
or see specific directions in section 10, Troubleshooting.
SETUP MODE
Autotune
Complete still
Press I Key
press to start
SETUP MODE
Autotune
Switch off the output contactors and disconnect terminal 12 (Enable).
If the operation generates any error messages, for example when the drive
is disabled during procedure execution:
Autotune err#1:
Abort
and red LED alarm blinking
press to exit 2 times,
then try to repeat the autotune procedure. For more information about
error messages and alarms, please refer to section 10, Troubleshooting.
Startup config
Load setup
Scroll till:
5
Startup config
Mechanical data Mechanical data
Press to set Gearbox ratio, Pulley diameter and Full scale speed
of the system:
Travel unit sel
Revolution
Travel unit sel parameter determines all Speed and Ramp profile
parameters units:
Revolution = rpm, rpm/s and rpm/s2
Millimeters = mm/s, mm/s2 and mm/s3.
Gearbox ratio
35.00
Press and set gearbox ratio of the system, press to confirm.
Pulley diameter
500 mm
Press and set pulley diameter of the system, press to confirm.
Busy
Please wait ...
then
Startup config
Mechanical data
or
6.1
Scroll to Encoders config menu:
Encoder type Startup config
configuration Encoders config
(Encoder config)
Feedback from
encoder connected
Speed fbk sel
Std encoder
to XE connector on
Regulation card
Std enc type
Digital
Press to set from Digital to Sinusoidal, press to confirm:
Std enc type
Sinusoidal
Scroll to set encoder pulses per revolution (factory setting = 1024ppr):
Std enc pulses
1024 ppr
Press and set the new encoder pulses, press to confirm.
Encoder type
Startup config
Encoders config
configuration
(Encoder config)
Now go to step 6
up to step 9 of
chapter 7.1.3.
Sensorless vector
AC Drive Lift
Startup...
mode set up after 10 seconds
R:
0 S: 0
MONITOR
R: 0 S: 0
STARTUP
NOTE! Upon opening the STARTUP menu, the drive enters in the
parametrization mode.
STARTUP
Startup config
STARTUP
Regulation mode
Regulation mode
V/f control
Now go to step 2
STARTUP
Regulation mode
up to step 9 of
Press to exit from STARTUP menu.
chapter 7.1.3.
V/f Control
AC Drive Lift
Startup...
switch-on
after 10 seconds
R: 0 S: 0
MONITOR
R: 0 S: 0
2 STARTUP
V/f Control
mode set up
NOTE! Upon opening the STARTUP menu, the drive enters in the
parametrization mode.
STARTUP
Startup config
STARTUP CONFIG
Enter setup mode
, wait few seconds:
SETUP MODE
Drive data
Mains voltage
400 V
Switching freq
8 Khz
Rated voltage
380.00 V
to edit motor voltage. To confirm the new value press , to cancel
Escape
Rated frequency
50.00 Hz
to edit motor frequency, to confirm the new value press
Rated current
43 A
to edit motor current, to confirm the new value press .
NOTE! The value should not be less than approx 0.3 times the drive rated
current, output current class 1 @400V on the drive nameplate.
Rated speed
1460.00 rpm
NOTE! The value is intended to be the motor full load speed at the
rated frequency. If Slip value is available on the motor
nameplate data, set Rated speed parameter as following:
Rated speed = Synchronous speed - Slip
Rated power
22 kW
to edit motor power, to confirm the new value press .
Cosfi
0.85
to edit motor cos (power factor), to confirm the new value press .
NOTE! Leave default value for Cos if the data is not available from
the nameplate.
Efficiency
91.20 %
to edit motor efficiency, to confirm the new value press .
NOTE! Leave default value for efficiency if the data is not available
from the nameplate.
Press to exit from Motor data; for some seconds the drive will show:
Busy
Please wait ...
then
SETUP MODE
Motor data
NOTE! If any changes have been made to Motor data menu parameters,
4
with this operation internal drive values will be calculated and
Autotune autotune results will be initialized.
If the operation generates any error messages or alarm led comes
WARNING ! Option Complete rot causes motor shaft rotation close to rated
speed. It is preferred one for the higher accuracy, but it requires
free uncoupled rotation of the motor shaft.
SETUP MODE
Autotune
Complete still
Press I Key
press to start
SETUP MODE
Autotune
Switch off the output contactors and disconnect terminal 12 (Enable).
If the operation generates any error messages, for example when the drive
is disabled during procedure execution:
Autotune err#1:
Abort
and red LED alarm blinking
press to exit 2 times,
then try to repeat the autotune procedure. For more information about
error messages and alarms, please refer to section 10, Troubleshooting.
Startup config
Load setup
Scroll till:
5
Startup config
Mechanical data Mechanical data
Press to set Gearbox ratio, Pulley diameter and Full scale speed
of the system:
Travel unit sel
Revolution
Travel unit sel parameter determines all Speed and Ramp profile
parameters units:
Revolution = rpm, rpm/s and rpm/s2
Millimeters = mm/s, mm/s2 and mm/s3.
Gearbox ratio
35.00
Press and set gearbox ratio of the system, press to confirm.
Pulley diameter
500 mm
Press and set pulley diameter of the system, press to confirm.
Busy
Please wait ...
then
Startup config
Mechanical data
6 Pulley diameter
Motor Gearbox
Pulley
Car weight
Load weight
Counter weight
Counter weight
0 Kg
Press and the value of Counter weight (car weight to achive balance
Load weight
0 Kg
Press and edit the value of Load weight (maximum lift load weight)
Rope weight
0 Kg
Press and edit the value of Rope weight (total inertia of cabin rope)
Motor inertia
0.00 Kg*m 2
Press and edit the value of Motor inertia (if not available, leave to
Gearbox inertia
0.00 Kg*m 2
Press and edit the value of Gearbox inertia (if not available, leave to
Press 2 times.
Follow the points below to set the BU resistance parameters:
7
Braking unit setting
Startup config
BU protection
[BU protection]
BU resistance
15.40 ohm
Press and edit the resistance value, press to confirm.
NOTE! See section 4.9.2 for the minimum permissible value of the resistor.
Startup config
BU protection
Busy
Please wait ...
to
STARTUP
Save config?
The prompt displays Save config ? (Recommended).
For this operation the drive will take around 5 seconds.
R: S:
STARTUP
NOTE! Upon closing the STARTUP menu, the drive exits from
parametrization mode and becomes operational.
AVyL drive allows to set a Speed profile trough 8 different speed point:
8 Multi speed 0 ... Multi speed 7
Speed setting R: S:
[Speed profile] STARTUP
R: S:
TRAVEL
TRAVEL
Speed profile
Multi speed 0
0 rpm
Press to set Multi speed 0 set point:
Multi speed 0
+00000000 rpm
Edit the value requested by the system and press to confirm.
AVyL drive allows to set a Ramp profile as the picture shows below:
9
Ramp setting
[Ramp profile] Multispeed
Acceleration
Multispeed
Speed ref
Multispeed
TRAVEL
Speed profile
TRAVEL
Ramp profile
MR0 acceleration
500 rpm/s
Press to set MR0 acceleration parameter, press to confirm:
MR0 deceleration
500 rpm/s
Press to set MR0 deceleration parameter, press to confirm.
TRAVEL
Ramp profile
Press 9 times to open the saving procedure
TRAVEL
SAVE PARAMETERS
Press + .
R: 0 S: 0
MONITOR
Now the drive is
set with
commands for
standard
sequence.
Set Drive data Drive Data parameters: Mains voltage, Ambient temp,
1 Switching freq, Speed reference resolution
Set Motor data Motor Data parameters: Rated voltage, Rated current,
2 Rated speed, Pole pairs, Torque constant, EMF constant,
Stator resistance and LsS inductance.
4 Escape setup mode During this operation a Load setup is required to load
all datas changes into SETUP MODE.
Set braking unit Braking Unit parameters: Braking unit type (internal /
8
parameters external), Braking unit resistance, Braking unit power
Save configuration Use Save Config ? to save all the changes made in the
9
made in startup menu Startup menu.
NOTE! Upon opening the STARTUP menu, the drive enters in the
parametrization mode.
STARTUP
Startup config
Startup config
Enter setup mode
, wait few seconds:
SETUP MODE
Drive data
SETUP MODE
Drive data
Mains voltage
400 V
Ambient temp
40 C
Switching freq
8 Khz
E.g.: if rated speed is 144 rpm, set 0.03125 rpm (see table)
Busy
Please wait ...
then
SETUP MODE
Drive data
Rated current
35 A
Press to edit rated motor current. Press again to confirm.
Pole pairs
4
Press to edit motor pole pairs. Press again to confirm the value.
Torque Constant
2.480 Nm/A
Press to edit motor torque value. Press again to confirm the value.
Pn Where:
KT1= Pn = Rated power [W]
2 p Sn In = Rated current [A]
In
60 Sn = Rated speed [rpm]
Tn Where:
KT1= Tn = Rated torque [Nm]
In In = Rated current [A]
EMF constant
1.430 V*s
Press to edit motor back EMF constant from motor type plate (*).
Press to confirm.
Stator resist
0.135 ohm
Press to edit motor stator resistance value (*). Press to confirm.
LsS inductance
0.00237 H
Press to edit motor stator value (*). Press to confirm.
Press to exit from Motor data; for few seconds the drive will show:
Busy
Please wait ...
then
SETUP MODE
Motor data
NOTE! If any changes have been made to Motor data menu parameters,
with this operation internal drive values will be calculated and
3 autotune results will be initialized.
If the operation generates any error messages or alarm led comes
Autotune on, please check consistency of motor parameters and try again
or see specific directions in section 10, Troubleshooting.
SETUP MODE
Autotune
CurrReg
Start?
SETUP MODE
Autotune
Switch off the output contactors and disconnect terminal 12 (Enable).
Busy
Please wait ...
then
Load setup?
Yes->Ent No->Esc
Press to exit from menu:
Startup config
Load setup
Scroll till:
5
Mechanical data Startup config
Mechanical data
Press to set Gearbox ratio, Pulley diameter and Full scale speed
of the system:
Travel unit sel
Revolution
Travel unit sel parameter determines all Speed and Ramp profile
parameters units:
Revolution = rpm, rpm/s and rpm/s2
Millimeters = mm/s, mm/s2 and mm/s3.
Gearbox ratio
35.00
Press to set gearbox ratio of the system, press to confirm.
Pulley diameter
500 mm
Press and edit the pulley diameter of the system, press to
confirm.
Pulley diameter
+0000500 mm
to Full scale speed parameter
Full scale speed
2000 rpm
Press and edit the value of max speed (in lift application set this
6 Startup config
Weights
Weights
Pulley diameter
Motor Gearbox
Pulley
Car weight
Load weight
Counter weight
Press to set Car weight (weight of the lift car), Counter weight, Load
weight, Rope weight, Motor and Gearbox inertia parameter:
Counter weight
0 Kg
Press and the value of Counter weight (car weight to achive balance
Load weight
0 Kg
Press and edit the value of Load weight (maximum weight of lift
Rope weight
0 Kg
Press and edit the value of Rope weight (total inertia of cabin rope)
Motor inertia
0.00 Kg*m 2
Press and edit the value of Motor inertia (if it is not available, leave to
Gearbox inertia
0.00 Kg*m 2
Press and edit the value of Gearbox inertia (if it is not available, leave
Parameter Description
Press 2 times.
Follow the points below to set the BU resistance parameters:
8 Startup config
BU protection
Braking unit setting
[BU protection]
BU control
Internal
BU resistance
15.40 ohm
Press and edit the resistance value, press to confirm.
NOTE! See section 4.9.2 for the minimum permissible value of the resistor.
R: 0 S: 0
STARTUP
AVyL drive allows to set a Speed profile through 8 different speed point:
10
Multi speed 0 ... Multi speed 7
Speed setting R: S:
[Speed profile] STARTUP
R: S:
TRAVEL
TRAVEL
Speed profile
Multi speed 0
0 rpm
Press to set Multi speed 0 set point:
Multi speed 0
+00000000 rpm
Edit the value requested by the system and press to confirm.
Acceleration
Multispeed
Speed ref
Multispeed
TRAVEL
Ramp profile
MR0 acceleration
500 rpm/s
Press to set MR0 acceleration parameter, press to confirm:
MR0 deceleration
500 rpm/s
Press to set MR0 deceleration parameter, press to confirm.
Press + .
R: 0 S: 0
MONITOR
Now the drive is set with commands for standard sequence.
12
R: 0 S: 0
SERVICE
Encoder phasing
.
[Autophase]
SERVICE
Insert password
Required only if
Press twice.
encoder / motor
are not aligned in Insert password
factory ! +00000
the last digit will blinking
Insert password
+12345
Press twice
R: 0 S: 0
SERVICE
Press four times.
Flux config
Magnetiz config
Autophase still
Start ?
Switch on the output contactors and press .
Autophase
Waiting start ...
When the drive will display Waiting start ..., give Enable and Start
commands, then wait until the end of phasing procedure.
Autotune
End
When the drive will display Autotune End, close the brake, remove the
Enable and Start commands, switch off the output contactors.
Press three times.
REGULATION PARAM
Flux config
Press twice
REGULATION PARAM
13 SAVE PARAMETERS
Save all changes Press to save the changes.
When output contactor or brake are not controlled by the drive it is possible
to set corresponding delay times to zero and implement required delay
intervals in external control.
Enable
PLC TO DRIVE SIGNALS
Start Fw / Rw
Start magnet.
Open contac.
Running
Close contac
Close brake
Open brake
Wait 0 ref
Enable
MR0 acc ini jerk MR0 acceleration MR0 acc end jerk
Acceleration
Magnetization current
Enable
Multispeed 0
Acceleration
MR0 deceleration
MR0 dec ini jerk
For details see Figure 8.3. For details see Figure 8.3.
Speed ref
UP cont mon
NOTE! To invert the sign of Speed ref corresponding to Start fwd and Start
rev commands set parameter in TRAVEL \ Ramp rev inv src = UP
cont mon.
Speed ref
MR1 acc end jerk > MR0 acc end jerk MR1 dec ini jerk > MR0 dec ini jerk
Parameter name
Parameter unit of measure
IPA Description [Unit] Access Default Min Max Format Reg. Mode
TRAVEL
TRAVEL Main menu
The Pick List manual is available (pdf format) on the supplied CONF 99 cd-rom.
Validity DB
Point type
AB
A can to be > F float type
> P float type
> D digital type (Integer with 16 bits)
IPA Description [Unit] Access Default Min Max Format Reg. Mode
MONITOR
This menu displays a series of variables useful to check the Drive state. The variable function is clearly explained
by the variable name.
Monitor
3060 Output voltage [V] R 0.00 0.00 0.00 PV V-F-S-B
Voltage on the drive output terminals
3070 Output current [A] R 0.00 0.00 0.00 PV V-F-S-B
Current on the drive output terminals
3080 Output frequency [Hz] R 0.00 0.00 0.00 PV V-F-S-B
Drive output frequency
3090 Output power R 0.00 0.00 0.00 PV V-F-S-B
Drive output power. UNIT: [kW] for AVy ... AC/AC4, [kVA] for AVy ... BR/BR4.
9406 Torque ref [Nm] R 0.00 0.00 0.00 PV F-S-B
Drive torque reference
9405 Norm Speed [rpm] R 0.00 0.00 0.00 PV V-F-S-B
Speed of the motor
3210 Speed ref [rpm] R 0.00 0.00 0.00 PV V-F-S-B
Drive speed reference
3200 Ramp ref [rpm] R 0.00 0.00 0.00 PV V-F-S-B
Drive ramp reference
162 Enable SM mon N/A R 0 0 1 DV V-F-S-B
It shows the drive Enable state
163 Start SM mon N/A R 0 0 1 DV V-F-S-B
It shows the drive Start state
0 OFF
1 ON
164 FastStop SM mon N/A R 0 0 1 DV V-F-S-B
It shows the drive FastStop state
0 OFF
1 ON
STARTUP
STARTUP
STARTUP / Startup config / Enter setup mode
Enter setup mode command allows the access to SETUP MODE to set drive basic parameters and motor plate
data. Drive will reboot and few seconds are required. All changes and operations done in the SETUP MODE will be
automatically saved, every time the user executes exits setup mode.
SETUP MODE / Drive data
380 Mains voltage [V] RW 2 0 5 DK V-F-S-B
Drive power supply voltage. Select supply voltage parameter accurately, according to actual drive
supply voltage. After changing this parameter, selftune data are initialized to default, self-tuning
must be repeated !
0 230 V
1 380 V
2 400 V
3 415 V
4 440 V
5 460 V
1350 Ambient temp [C] RW 0 0 1 DK V-F-S-B
Drive ambient temperature. Selecting 50C will result in drive derating, see chapter 2.3. After changing
this parameter selftune data are initialized to default, self-tuning must be repeated !
0 40C
1 50C
170 Switching freq [kHz] RW D.Size 0 3 DK V-F-S-B
Drive PWM switching frequency. Selecting higher switching frequency then default, results in drive
derating, see table 2.3.4.1. Selecting lower value results in higher continuous output current.
After changing this parameter, selftune data are initialized to default, self-tuning must be repeated !
0 2 kHz
1 4 kHz
2 8 kHz
3 16 kHz
4 12 kHz
1880 Spd ref/fbk res [rpm] RW 1 0 5 DK V-F-S-B
Resolution of the speed references referred to the maximum process speed (1885. Full
scale speed parameter). After changing this parameter, selftune data are initialized to default,
self-tuning must be repeated !
0 0.125 rpm -> 2048 rpm maximum process speed
1 0.250 rpm -> 4096 rpm maximum process speed
2 0.500 rpm -> 8192 rpm maximum process speed
3 1.000 rpm -> 16384 rpm maximum process speed
4 0.03125 rpm -> 512 rpm maximum process speed
NOTE! By selecting one of the two options, the motor standard parameters with 400V (or 460V) are
loaded making reference to the used Drive size. Through this process, motor data is
overwritten.
Pulley diameter
Motor Gearbox
Pulley
Car weight
Load weight
Counter weight
Lift car
1
Landing init src
0
Speed
t Landing distance
Position Floor level
Landing distance
Landing ratio
Landing sensor
Landing sensor output can be interfaced to the drive through digital input which can become
command to initialize landing control.
Speed +
Profile S LZ speed ref
Generator +
connected to Speed ref 1 src
Pos P Gain
Position +
Profile
Generation - Pos Speed Limit
Position
NOTE! Expansion encoder cannot be used for speed feedback in Brushless mode.
It can be used only for setting speed reference.
1925 Std enc type N/A RWZ 0 12 DK V-F-B
Encoder type connected to the standard input. Default: 1 for AVy ... AC/AC4, 4 for AVy ... BR/BR4
Set allowed for AVy ... AC/AC4:
0 Sinusoidal sinusoidal encoder, select the correct jumper settings on the reg. card, RV33
1 Digital digital encoder
2 Frequency input digital single channel frequency input: channel A. Signal +5V must
be connected between A and power supply common.
Set allowed for AVy ... BR/BR4:
3 Sinusoidal Hall sinusoidal incremental encoder with A+ / A-, B+ / B-, C+ /C traces and
three digital Hall sensor absolute position traces for initial synchronisation
(factory setting)
4 Sinusoidal SinCos sinusoidal incremental encoder with A+ / A-, B+ / B-, C+ /C- traces
and two Sin/Cos absolute position traces for initial synchronisation
5 Sinusoidal Extern sinusoidal incremental encoder with A+ / A-, B+ / B- traces and
NOTE! For brushless motors expanded encoder cannot be used for speed feddback.
It can be used only for setting speed reference.
1900 Exp enc pulses [ppr] RWZ 1024 Calc Calc FK V-F-B
Encoder pulses per revolution (ppr) value of the expanded input.
1301 Exp enc cnt dir N/A RWSZ 0 0 1 DP V-F-B
0 Not inverted
1 Inverted
Selection of expansion encoder counting direction. It allows to change sign of measured speed, it is
equivalent of swaping encoder channels AA- <-> BB-.
0 Off
1 Storing enabled enables the capturing of the encoder count as described by the
setting of the control word. The control word is the value of
Int IS ctrl or the word selected by IS ctrl src
2 Control std enc it constantly reads all the generated pulses on the std encoder
3 Control exp enc it constantly reads all the generated pulses on the exp encoder
9551 Int IS ctrl N/A RWS 0 0 0X0000 DV F-B
Fixed programming at Index Storing Function according to following table.
9557 IS ctrl src N/A RWSZ IPA 9551 List 39 PIN F-B
IPA 9551 Int IS ctrl = Default
It allows to select the origin of the signal for Index storing function command.
For example a SBI word or DGFC word (refer to signals List 39 of Pick List manual)
NOTE! Digital inputs 6 and 7 (terminals 38 and 39) are dedicated to the use of the Index Qualifier
(home position switch) when Index storing is enabled.
In the next table are showed the values of IS ctrl src from SBI word, DGFC word or Int IS ctrl if:
IS ctrl src = Int IS ctrl
For the Index storing function, the status Registers are not available via keypad and are to be used for
the configuration and the data reading. These are:
L index register IPA9556
H index register IPA9555
In the next table are showed the registers values:
Access
Ipa No. bit Name Description (Read/ Default
Write)
It indicates which encoder is used for index storing:
Source Enc
0 =0, register data are referred to the Std Encoder input R 0
Num
=1, register data are referred to the Exp Encoder input
Actual Qualifier input value (digital input 7):
1 MP_IN =0, qualifier input level is low R 0
9556 =1, qualifier input level is high
Status of the acquisition function; as:
0=OFF
2-3 STATNLT 1=Once, storing is not executed yet R 0
2=Once, storing is already executed
3=Continuous
Position counter value corresponding to the index.
9555 0-15 CNTNLT R 0
Value is only valid when STANLT is equal to 2 or 3
indexstorpar
V/f voltage
f
V/f frequency
(Motor Rated current * Service factor * Motor OL factor )^2* Motor OL time
Overload time =
(Motor current)^2
It is possible to generate an alarm condition or reduce eventual overload current to nominal current of the motor.
For various options of alarm configuration see menu ALARM CONFIG / Motor overload.
1612 Motor OL control N/A RW 0 0 1 DK V-F-S-B
0 Disabled
1 Enabled
Enable / disable motor current limit control and overload I2t protection function
(from software rel. 3.300).
1611 Service factor N/A RW 1 0.5 1.5 FK V-F-S-B
Service factor. Some motors have a motor continuous current (Ic) higher than the rated current (In).
The service factor makes reference to the Ic/In ratio.
1610 Motor OL factor N/A RW 2 1.2 Calc FK V-F-S-B
Allowed motor overload factor referring to the Motor rated current * Service factor
1650 Motor OL time [sec] RW 30 10 Calc FK V-F-S-B
Allowed overload time with overload level equal to Motor OL factor.
300
250
(2) 200
150
(2)
(1) t [sec]
0 (3)
Select recipe:
1 User 1
2 User 2
3 User 3
4 User 4
5 User 5
6 User 6
7 User 7
Any changes made in STARTUP menu require Save Config? command, which saves all entire regulation mode
selected. It is recommended every time the user made any changes into STARTUP menu.
SAVE PARAMETERS command saves all the changes made out of STARTUP menu only.
When on the keypad display appears blinking message Use Save Config, use Save Config? command.
TRAVEL
TRAVEL
TRAVEL / Speed profile
The parameters unit is defined by IPA 1015 in STARTUP / Startup config / Mechanical data menu, changing the
IPA 1015 setting from [0] Revolutions (default) to [1] Millimeters, the units in this menu change as follows:
[rpm] becomes [mm/s], [rpm/s] becomes [mm/s2], [rpm/s2] becomes [mm/s3].
7110 Smooth start spd [rpm] RWS 0 Calc Calc PP V-F-S-B
Smooth start speed is selected automatically after start command independently from multispeed value.
Duration of this special speed depends on Smooth start dly parameter. If this parameter is zero, Smooth
start spd is not selected and multispeed values prevails. Smooth start speed can be used to optimise
feeling at starting in some types of installations.
0
Speed ref
Time
NOTE! Smooth start dly can be set in TRAVEL / Lift sequence menu.
Acceleration
Multispeed
Speed ref
Multispeed
8046 MR0 acc ini jerk [rpm/s2] RWS 1000 0.349 750*100 PP V-F-S-B
Acceleration initial jerk, set 0
8040 MR0 acceleration [rpm/s] RWS 500 1 1.5*106 PP V-F-S-B
Acceleration ramp, set 0
8041 MR0 acc end jerk [rpm/s2] RWS 1000 0.349 750*106 PP V-F-S-B
Acceleration end jerk, set 0
8047 MR0 dec ini jerk [rpm/s2] RWS 1000 0.349 750*106 PP V-F-S-B
Deceleration initial jerk, set 0
8042 MR0 deceleration [rpm/s] RWS 500 1 1.5*106 PP V-F-S-B
Deceleration ramp, set 0
8043 MR0 dec end jerk [rpm/s2] RWS 1000 0.349 750*106 PP V-F-S-B
Deceleration end jerk, set 0
8044 MR0 end decel [rpm/s] RWS 1000 1 1.5*106 PP V-F-S-B
Final deceleration slope corresponding to removal of START command.
8056 MR1 acc ini jerk [rpm/s2] RWS 1000 0.349 750*106 PP V-F-S-B
Acceleration initial jerk, set 1
8050 MR1 acceleration [rpm/s] RWS 500 1 1.5*106 PP V-F-S-B
Acceleration ramp, set 1
8051 MR1 acc end jerk [rpm/s2] RWS 1000 0.349 750*106 PP V-F-S-B
Acceleration end jerk, set 1
Mtl spd sel 2 src Mtl spd sel 1 src Mtl spd sel 0 src ACTIVE RAMP REF
0 0 0 Multi speed 0
0 0 1 Multi speed 1
0 1 0 Multi speed 2
0 1 1 Multi speed 3
1 0 0 Multi speed 4
1 0 1 Multi speed 5
1 1 0 Multi speed 6
1 1 1 Multi speed 7
7069 Mlt spd sel mon N/A R 0 0 7 DP V-F-S-B
Active selection displaying (Multispeed 0, Multispeed 1, etc.)
7070 Mlt spd out mon [rpm] R 0.00 0.00 0.00 PV V-F-S-B
It displays multispeed block output signal
8090 Mlt ramp sel src N/A RWS IPA 7149 List 3 PIN V-F-S-B
IPA 7149 Short floor mon = Default
It allows to select the origin of the signals stating Multi ramp input combination (Mlt ramp s0-1 src;
refer to signals List 3 of Pick List manual)
Multi Ramp sel src Active set
0 MR0
1 MR1
8078 Mlt ramp sel mon N/A R 0 0 3 DP V-F-S-B
Displaying of the selected ramp set
7147 Short floor spd1 N/A RWS 8 0 8 PP V-F-S-B
Selection of multispeed for which short floor function should be active. See Chapter 8, figure 8.5.
7148 Short floor spd2 N/A RWS 8 0 8 PP V-F-S-B
Selection of multispeed for which short floor function should be active. See Chapter 8, figure 8.5.
7143 Door open src N/A RWS IPA 4000 List 3 PIN V-F-S-B
IPA 4000 NULL = Default (refer to signals List 3 of Pick List manual)
Source to Enable the function through the digital input.
7138 Door open speed [rpm] RWS 0.00 0.00 Calc PP V-F-S-B
Door open speed threshold.
Spd P2 gain%
Spd P1 gain%
Speed ref
Spd I2 gain%
Spd I1 gain%
Speed ref
0
SGP tran 21 thr %
Gain
SGP tran 32 band % SGP tran 21 band %
Spd P3 gain%
Spd P2 gain%
Spd P1 gain%
Speed ref
Spd I3 gain%
Spd I2 gain%
Spd I1 gain%
Speed ref
0
SGP tran 32 thr % SGP tran 21 thr %
Possible configuration (Spd 0 enable =Enable as spd 0, only parameters 21 are set):
Gains #1 are used for high speed (running)
Gains #2 are used for middle (accel / decel) speed
Gains #0 are used for low speed (starting / stopping)
Gain
SGP tran 21 band %
Spd 0 P gain%
Spd P2 gain%
Spd P1 gain%
Speed ref
Spd 0 I gain%
Spd I2 gain%
Spd I1 gain%
Speed ref
0
Spd 0 ref thr
SGP tran 21 thr %
Spd 0 P gain%
Spd P3 gain%
Spd P1 gain%
Spd 0 I gain%
Spd I3 gain%
Spd I1 gain%
Speed ref
0
SGP tran 32 thr % SGP tran 21 thr %
+ Speed
Speed ref S regulator
-
Disable
Norm Speed
Enable
Speed feedback
derivative
1 + S T1
________ T1 = Sfbk der gain Sfbk der base
1 + S T2 T2 = Sfbk der filter
Speed ref
Ref is zero
1
Brake cont mon
0
NOTE! Ref is zero and Ref is zero dly signals are available in the pick-lists of the digital outputs.
Brake cont mon signal is available a digital relay output (83-85 terminals).
3724 Spd 0 speed thr [rpm] RWS 30 0 0 PP V-F-S-B
Speed 0 speed threshold.
3725 Spd 0 spd delay [ms] RWS 1000 0 30000 PP V-F-S-B
Speed 0 speed delay
Norm Speed
Spd is zero
NOTE! Spd is zero and Spd is zero dly signals are available in the pick-lists of the digital and analog
outputs.
TRAVEL / Pre-torque
Pre torque function helps to ensure smooth starting without initial jerk. This is achieved by setting the torque prior
to open the brake to a value that corresponds to the load. Pre torque value applied to the motor as well as direction
of applied torque can be provided by mounting load cell on the lift car. Load cell signal is acquired through analog
input and scaled appropriately, if pre-torque function is used.
If load cell is not available it is possible to work with fixed value of torque and provide only torque direction. In this
case fixed value is optimized only for one load condition.
Speed +
regulator S Torque ref
+
Pre-torque gain
PRE-TORQUE BLOCK Torque ref 2 src
Null Constant
Pre-torque src -1 Pre-torque out
t
+1
One
Ramp
Pre-torque sign src
Inertia comp
Acceleration J
________
1 + S Tf
Inertia comp
SJ
________
1 + S Tf Internal External
Off
NOTE! Inertia comp mon signals is available in the pick-lists of the analog outputs.
NOTE! Sequence available only when IPA 7105 set as Start fwd/rev.
Lift DC brake mon signal that controls DC current braking is not available.
Speed ref
Output current
DC brake
DC brake duration
delay A DC brake current
DC brake state
A = DC brake delay + DC brake duration > Spd 0 ref dly + Brake close dly
B = DC brake delay + DC brake duration < Spd 0 ref dly + Brake close dly
+1 Ramp setpoint
Ramp ref 1 mon
+ 1 + 2
Ramp ref = Ramp
Ramp ref 1 src S S out mon
+ + F
Lift out spd mon
1. Switch is closed if Ramp out enable = Enabled & Start. Switch is opened if Ramp out enable = Enabled & Stop
2. Switch is closed if Ramp out enable = Enabled & (!Fast stop). Switch is opened if Ramp out enable = Enabled & Fast stop
Both switches are closed if Ramp out enable = Disabled
0 rpm
-1
SAVE PARAMETERS
AVyL drive allows two different commands to save the parameters modified in the regulation mode selected:
by STARTUP menu, Save Config? command
by all other menus, SAVE PARAMETERS command
Any changes made in STARTUP menu require Save Config? command, which saves all entire regulation mode selected.
It is recommended every time the user made any changes into STARTUP menu.
SAVE PARAMETERS command saves all the changes made out of STARTUP menu only.
When on the keypad display appears blinking message Use Save Config, use Save Config? command
REGULATION P
REGULATION ARAM
PARAM
Most of the parameters in this menu are initialized by autotune procedure. The access to REGULATION PARAM
menu is allowed by Level 1 password: 12345. It must to be set in the SERVICE menu.
+ +
Inuse Tcurr lim- Torque ref
Off Inertia comp Torque ref 2 mon
T lim +/- Torque ref 2 src
T lim mot/gen
T lim sym var
T lim pos var Tcurr lim sel
T lim neg var
REGULATION PARAM / Torque config / Torque curr lim / Trq curr lim src
1195 Trq curr lim src N/A RWS IPA 4000 List15 PIN V-F-S-B
IPA 4000 NULL = Default
It allows to select the origin of the signal for torque current limit
(refer to signals List 15 of Pick List manual) (from software rel. 3.300).
REGULATION PARAM / Torque config / Torque curr lim / Trq curr lim cfg
1190 Tcurr lim sel N/A RWS 0 0 4 DV V-F-S-B
0 Off None Limits depend on drive rating.
1 T lim +/- Positive or negative limit Limits depend on IPA 1210, IPA1220
2 T lim mot/gen Motor or Generator limit Limits depend on IPA 1210, IPA1220
3 T lim sym var Limits are controlled by IPA 1195. (from software rel. 3.300).
4 T lim pos var Limits are controlled by IPA 1195. (from software rel. 3.300).
5 T lim neg var Limits are controlled by IPA 1195. (from software rel. 3.300).
Selection of the torque Current limit type
1210 Tcurr lim + [A] RWS Calc 0.00 Calc PV V-F-S-B
Positive current limit or Motor (Positive power) limit.
REGULATION PARAM / Torque config / Torque curr lim / Trq curr lim mon
1250 Inuse Tcurr lim+ [A] R 0.00 0.00 0.00 PV V-F-S-B
Monitor of the positive current limit in use
1260 Inuse Tcurr lim- [A] R 0.00 0.00 0.00 PV V-F-S-B
Monitor for the negative current limit in use
2445 Tcurr lim state N/A R 0 0 1 DV V-F-S-B
Current limit state
0 Not-reached
1 Reached
REGULATION PARAM / Flux config / Flux max limit / Flux max lim src
This Function allows the user to control the maximum value of the Flux current.
It is linked to the control of the voltage loop. In a condition where the Flux is = 100%, the voltage regulator prevails
by controlling the motor. It means that it is only possible to further limit the requirement of the voltage loop. In case
the Drive is active in the constant torque area, it is possible to set an overflux up to 115% of the rated flux. Such
control is possible, obviously, only if the motor/drive combination is in a position to supply a sufficient magnetizing
current.
1121 Flux level src N/A RWS IPA 1120 List 24 PIN F-S-B
IPA 1120 Int flx maxlim = Default
It allows to select the origin of the signal to control the function
(refer to signals List 24 of Pick List manual)
REGULATION PARAM / Flux config / Flux max limit / Flux max lim mon
1150 Inuse flx maxlim [%] R 0.00 0.00 0.00 PV F-S-B
Monitor of flux limit value in use
REGULATION PARAM / Flux config / Output vlt ref / Out vlt ref src
1141 Outvlt lim src N/A RWS IPA 1140List 42 PIN F-S-B
IPA 1140 Int Outvlt lim = Default
It allows to select the origin of the signal to control the function
(refer to signals List 42 of Pick List manual)
REGULATION PARAM / Flux config / Output vlt ref / Out vlt ref cfg
1140 Int Outvlt lim [V] RWS Calc Calc Calc PV F-S-B
Internal output voltage limit. initialized from motor rated voltage.
This parameter determines the start of flux weakening. Connected to Outvlt lim src
1130 Dyn vlt margin [%] RWS 2 1 10 PV F-S-B
Voltage margin for the flux regulation
REGULATION PARAM / Flux config / Output vlt ref / Out vlt ref mon
1170 Available Outvlt [V] R 0.00 0.00 0.00 PV F-S-B
Monitor for the maximum available output voltage.
It is calculated directly starting from the DC link voltage
1180 Inuse Outvlt ref [V] R 0.00 0.00 0.00 PV F-S-B
Limit in use on the output voltage
2044 Magn curr lim [A] RWS 0.00 0.00 Calc PP B
Limit for magnetizing current reference.
Set to value different from zero to enable operation above rated speed for brushless motors field
weakening.
REGULATION PARAM / Sls SpdFbk gains
In the Sensorless regulation mode the motor speed is estimated through an observer algorithm based on a speed
gains profile. The procedure below allows the user to improve the gains profile of the observer circuit at low,
medium and high Motoring/Regen speed.
REGULATION PARAM / Sls SpdFbk gains / Motoring gains
1090 SLS mot HPgain [%] RWS 5 0 100 PP S
Motor Proportional High gain
1091 SLS mot HIgain [%] RWS 5 0 100 PP S
Motor Integral High gain
1092 SLS mot MPgain [%] RWS 5 0 100 PP S
Motor Proportional Medium gain
Gen output
Gen period
Gen Hi ref
SAVE PARAMETERS
AVyL drive allows two different commands to save the parameters modified in the regulation mode selected:
by STARTUP menu, Save Config? command
by all other menus, SAVE PARAMETERS command
Any changes made in STARTUP menu require Save Config? command, which saves all entire regulation mode selected.
It is recommended every time the user made any changes into STARTUP menu.
SAVE PARAMETERS command saves all the changes made out of STARTUP menu only.
When on the keypad display appears blinking message Use Save Config, use Save Config? command
I/O CONFIG
The access to I/O CONFIG menu is allowed by Level 1 password: 12345. It must all be set in the SERVICE menu.
I/O CONFIG / Commands
Configuration of Enable, Start commands. All parameters in this menu have default values set for lift application.
AI 1 sgn src
An inp 1 < thr NULL
SET BY AI 1 alt sel src
An inp 1 NULL
AUTOTUNE
An inp 1 offset An inp 1 thr
+1
+ An inp 1 output
An inp 1 type + F
S (*)
INPUT
An out 1 hi lim
16383 cnt
An out 1 mon
An out 1 lo lim
-16384 cnt
An out 1 scale
1
An out 1 mon
1
NULL
An out 1 src
ONE
-1
Drive has 2 standard (voltage outputs) and 4 expanded analog outputs (1x and 2x = volatge outputs, 3x and
4x=current outputs). Each Analog output block has the following structure.
Hw Drive Enable
DI 1 inversion
Di 1
DI 1 monitor
F
DI 2 inversion DI 2 monitor
Not inverted
DI 3 inversion DI 3 monitor
Not inverted
DI 4 inversion DI 4 monitor
Not inverted
DI 5 inversion DI 5 monitor
Not inverted
DI 6 inversion DI 6 monitor
Not inverted
DI 7 inversion
DI 7 monitor
Not inverted
I/O CONFIG / Digital inputs / Std digital inps / Std dig inp cfg
4011 DI 1 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4012 DI 2 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4013 DI 3 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4014 DI 4 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4015 DI 5 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4016 DI 6 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
I/O CONFIG / Digital inputs / Std digital inps / Std dig inp mon
4020 DI 0 Enable mon N/A R 0 0 1 DV V-F-S-B
Enable terminal displaying
4021 DI 1 monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 1 terminal displaying
4022 DI 2 monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 2 terminal displaying
4023 DI 3 monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 3 terminal displaying
4024 DI 4 monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 4 terminal displaying
4025 DI 5 monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 5 terminal displaying
4026 DI 6 monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 6 terminal displaying
I/O CONFIG / Digital inputs / Exp digital inps / Exp dig inp cfg
4030 DI 0X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4031 DI 1X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4032 DI 2X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4033 DI 3X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4034 DI 4X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4035 DI 5X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4036 DI 6X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
I/O CONFIG / Digital inputs / Exp digital inps / Exp dig inp mon
4045 DI 0X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 0X terminal displaying
4046 DI 1X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 1X terminal displaying
4047 DI 2X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 2X terminal displaying
4048 DI 3X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 3X terminal displaying
4049 DI 4X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 4X terminal displaying
4050 DI 5X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 5X terminal displaying
4051 DI 6X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 6X terminal displaying
4052 DI 7X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 7X terminal displaying
4053 DI 8X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 8X terminal displaying
4054 DI 9X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 9X terminal displaying
4055 DI 10X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 10X terminal displaying
4056 DI 11X monitor N/A R 0 0 1 DV V-F-S-B
Digital Input 11X terminal displaying
4057 DIX BA9876543210 N/A R 0 0 - DV V-F-S-B
Expanded digital inputs displaying. Under each number the logical state of each single input is
displayed.
.
DO 0 inversion DO 0
.
. F
DO 1 src DO 1 inversion
Spd is zero dly Not inverted
DO 2 src DO 2 inversion
NULL Not inverted
DO 3 src DO 3 inversion
NULL Not inverted
DO 0X src DO 0X inversion
NULL Not inverted
DO 1X src DO 1X inversion
NULL Not inverted
DO 2X src DO 2X inversion
NULL Not inverted
DO 3X src DO 3X inversion
NULL Not inverted
DO 4X src DO 4X inversion
NULL Not inverted
DO 5X src DO 5X inversion
NULL Not inverted
DO 6X src DO 6X inversion
NULL Not inverted
DO 7X src DO 7X inversion
NULL Not inverted
I/O CONFIG / Digital outputs / Std digital outs / Std dig out src
4065 DO 0 src N/A RWS IPA 9097List 1 PIN V-F-S-B
IPA 9097 Drive OK = Default
It allows to connect the selected signal to the Digital output 0 and it can also defines the conditions
that the relay contacts will close. For example:
Drive OK The contact closes when the drive is powered up with no failure alarms.
Drive Ready The contact closes when the following conditions are fulfilled:
- The drive is powered up
- There are no failure alarms present
- The drive is enabled. The enable operation is defined by parameters
[En/disable mode] & [Commands sel]
- The magnetizing procedure has been completed (Drive is ready to deliver torque)
NOTE! The contact opens immediately on a drive failure, or when the drive is disabled.
(refer to signals List 1 of Pick List manual)
I/O CONFIG / Digital outputs / Std digital outs / Std dig out cfg
4060 DO 0 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4061 DO 1 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4062 DO 2 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4063 DO 3 inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
I/O CONFIG / Digital outputs / Std digital outs / Std dig out mon
4064 DO 3210 N/A RWS 0 0 - DP V-F-S-B
The digital output logical state is displayed under each number
I/O CONFIG / Digital outputs / Exp digital outs / Exp dig out src
4080 DO 0X src N/A RWS IPA 7122 List 1 PIN V-F-S-B
IPA 7122 RUN cont mon = Default
It allows to connect the selected signal to the Digital output 0X
(refer to signals List 1 of Pick List manual)
4081 DO 1X src N/A RWS IPA 7120 List 1 PIN V-F-S-B
IPA 7120 UP cont mon = Default
It allows to connect the selected signal to the Digital output 1X
(refer to signals List 1 of Pick List manual)
4082 DO 2X src N/A RWS IPA 7121 List 1 PIN V-F-S-B
IPA 7121 DOWN cont mon = Default
It allows to connect the selected signal to the Digital output 2X
(refer to signals List 1 of Pick List manual)
4083 DO 3X src N/A RWS IPA 7139 List 1 PIN V-F-S-B
IPA 7139 Door open mon = Default
It allows to connect the selected signal to the Digital output 2X
(refer to signals List 1 of Pick List manual)
I/O CONFIG / Digital outputs / Exp digital outs / Exp dig out cfg
4070 DO 0X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4071 DO 1X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4072 DO 2X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4073 DO 3X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4074 DO 4X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4075 DO 5X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4076 DO 6X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
4077 DO 7X inversion N/A RWS 0 0 1 DP V-F-S-B
0 Not inverted
1 Inverted
I/O CONFIG / Digital outputs / Exp digital outs / Exp dig out mon
4078 DOX 76543210 N/A R 0 0 - DP V-F-S-B
The digital output logical state (of expansion board) is displayed under each number.
............... .......
...... ................
SAVE PARAMETERS
AVyL drive allows two different commands to save the parameters modified in the regulation mode selected:
by STARTUP menu, Save Config? command
by all other menus, SAVE PARAMETERS command
Any changes made in STARTUP menu require Save Config? command, which saves all entire regulation mode selected.
It is recommended every time the user made any changes into STARTUP menu.
SAVE PARAMETERS command saves all the changes made out of STARTUP menu only.
When on the keypad display appears blinking message Use Save Config, use Save Config? command
ALARM CONFIG
The access to ALARM CONFIG menu is allowed by Level 1 password: 12345. It must to be set in the SERVICE menu.
In the ALARM CONFIG menu it is possible to configure Drive alarms behavior through the following functions:
- Activity It allows to set the action to be performed after the alarm intervention as:
0 Only msg alarmq Actions: Message
1 Ignore Actions: none
2 Warning Actions: Message Status
3 Disable drive Actions: Message Commands for SM Status
4 Stop Actions: Message Commands for SM Status
5 Fast stop Actions: Message Commands for SM Status
6 Curr limstop Actions: Message Commands for SM Status
Actions meaning:
Message It means that the message has been sent to the Alarm
Listand to the Alarm log list.
Commands for SM State Machine commands : A change in the drive state
has been forced (alarm intervention).
Status The active alarm signal is immediately set; it is reset
when the alarm is not more present and the state
machine is not in an alarm condition.
- Restart It allows to enable the automatic start after the alarm cause has been removed.
0 Off
1 On
- Restart Time It allows to set a period of time, within which the alarm state has to be removed, in order to
perform an automatic start.
- Hold Off Time It allows to set a period of time, in which a specific alarm condition has to remain
active (it has to persist) in order to be considered an alarm situation.
It is possible to set a millisecond period of time, in which the Drive does not recognize
the alarm state. Therefore, the alarm is recognized only if it persists for a period longer
than the set Hold off time
set as RUN cont mon CNT feedback src set as Digital input X
AUX
CONTACTS
K1M
K2M MAIN CONTACTS
7141 CNT feedback src N/A RWS IPA 7122 List 3 PIN V-F-S-B
IPA 7122 RUN cont mon = Default
It allows to select the origin of Contact feedback signal
(refer to signals List 3 of Pick List manual)
No Alarm No Alarm
Alarm Alarm Cont fbk fail Alarm
CNT feedback src Alarm
No Alarm No Alarm
Alarm Alarm Brake fbk fail Alarm
BRK feedback src Alarm
BRK BRK
NOTE! During brake active state eventual alarms are latched and are reported only in brake idle
state, see IPA 7145.
7145 BRK RUN hold off N/A RNS 1 0 1 DP V-F-S-B
Brake feedback holdoff configuration.
0 Off brake feedback trip is reported immediately
1 On eventual brake feedback trip is reported at the end of run. This allows the car to
arrive at floor in case of faulty brake status switch.
Door
Hold
off
activity after
Restart time
in the alarm
Acknowledg
BIT position
Code in the
alarm LIST
HOLD OFF
request
Restart
Msg ad
DigOut
Alarm
alarm
Drive
Word
ment
ALARM NAME
COMMUNICATION
COMMUNICATION
The access to COMMUNICATION menu is allowed by Level 1 password: 12345. It must be set in the SERVICE menu.
RS485: The communication protocol can be chosen between Slink4, Modbus, Jbus or ISO 1745 through the
Protocol type parameter. Each of these protocols allow a multipoint network. See the specific protocol manual for
further details.
The Drive address can be defined via the Slave address parameter. Editing parameter 105, Slave address, and saving the
new value perform the address change. The new address becomes active after the Drive has been switched off and then back
on. A temporary address change is also possible when using the Slink4 protocol with an Slink4 command.
When using the Slink4 protocol, the RS485 serial line operates in half-duplex, where the data cannot be transmitted
and received simultaneously. It is sometimes possible during the transition from transmission to reception modes,
the Master (PC or PLC) reaches the reception condition after the Drive has already started to send its data
package. As a consequence, the package received by the master is not correct. In order to avoid such
occurrences, the Slave res time parameter can be adjusted to delay the drive response so the Master has
sample mode switching time. This situation does not occur with the Modbus and Jbus protocols as the
synchronization pause between messages is specified by the protocol and is guaranteed.
SBI: The communication with the SBI Field Bus option cards (Serial Bus Interface) is performed via two channels:
Synchronous or Process channel (PDC Process Data Channel) for a cyclical value interchange.
Asynchronous or Configuration channel for a low priority access to all the Drive parameters.
As for the data exchange modes between the SBI card and the Network see the SBI card documentation.
The process data exchange between the Drive and the SBI has the following structure:
- the interface is made of six writing Words and six reading Words.
- the source Drive parameter has to be defined for the six Words: Drv -> SBI word transmitting the
data from the Drive to the SBI.
- Six Words move the data from the SBI to the Drive: SBI -> Drv word
For more information to see the following documents for related information on SBI:
SBI-PDP 33 Interface card Profibus- DP instruction manual
SBI-DN 33 DeviceNet card instruction manual
SBI-COP CANopen card instruction manual
COMMUNICATION / RS485
105 Slave address N/A RWS 1 0 255 DK V-F-S-B
It define the drive slave address
106 Slave res time N/A RWS 1 0 255 DK V-F-S-B
It define the drive slave address time
104 Protocol type N/A RWS 0 0 2 DK V-F-S-B
0 Slink 4
1 Modbus
2 Jbus
3 ISO 1745
4 Hiperface protocol(Used to communicate with Stegmann absolute encoders)
It defines the drive communication protocol type
103 Modbus regs mode N/A RWS 0 0 3 DK V-F-S-B
Mapping of modbus register to parameter index.
0 MSW : LSW reg=IPA
1 LSW : MSW reg=IPA
2 MSW : LSW reg=2*IPA
3 LSW : MSW reg=2*IPA
SAVE PARAMETERS
AVyL drive allows two different commands to save the parameters modified in the regulation mode selected:
by STARTUP menu, Save Config? command
by all other menus, SAVE PARAMETERS command
Any changes made in STARTUP menu require Save Config? command, which saves all entire regulation mode selected.
It is recommended every time the user made any changes into STARTUP menu.
SAVE PARAMETERS command saves all the changes made out of STARTUP menu only.
When on the keypad display appears blinking message Use Save Config, use Save Config? command
SAVE PARAMETERS
AVyL drive allows two different commands to save the parameters modified in the regulation mode selected:
by STARTUP menu, Save Config? command
by all other menus, SAVE PARAMETERS command
Any changes made in STARTUP menu require Save Config? command, which saves all entire regulation mode selected.
It is recommended every time the user made any changes into STARTUP menu.
SAVE PARAMETERS command saves all the changes made out of STARTUP menu only.
When on the keypad display appears blinking message Use Save Config, use Save Config? command
CUSTOM FUNCTIONS
The access to CUSTOM FUNCTIONS menu is allowed by Level 1 password: 12345. It must to be set in the
SERVICE menu.
COMPARE: The Block supplies two signal Comparators, Compare 1 and Compare 2, with the same features.
Each Comparator is in a position to compare two or three input signals (INP0, INP1, INP2).
Some comparisons allow to set via Cmp x window a window, in count, stating an acceptable range among the signals.
Example:
-INP0 and INP1 have to be compared as INP0 = INP1
INP0 = +1000count
INP1 = +1000count
Window = 100count
In this case the equality is true for a maximum overall variation of INP1 between 1100 and 900 counts.
Possible variations:
None none
I0 = = I1 INP0-window INP1 INP0+window
I0 != I1 INP1 lower INP0-window or INP1 higher INP0+window
I0 < I1 INP0 lower INP1
I0 > I1 INP0 higher INP1
I0 < I1 > I2 INP0<INP1<INP2 (INP1 included between..)
|I0| == |I1| INP0| -window |INP1| |INP0| +window
|I0| != |I1| INP1| lower |INP0| -window,or |INP1| higher |INP0| +window
|I0| < |I1| INP0| lower |INP1|
|I0| > |I1| INP0| higher |INP1|
|I0| < |I1| < |I2| INP0| <|INP1| <|INP2| (|INP1|
I0 AND I1 AND I2 AND logic between I0, I1 and I2
I0 OR I1 OR I2 OR logic between I0, I1 and I2
I0 XOR I1 XOR logic between I0 and I1
SAVE PARAMETERS
AVyL drive allows two different commands to save the parameters modified in the regulation mode selected:
by STARTUP menu, Save Config? command
by all other menus, SAVE PARAMETERS command
Any changes made in STARTUP menu require Save Config? command, which saves all entire regulation mode selected.
It is recommended every time the user made any changes into STARTUP menu.
SAVE PARAMETERS command saves all the changes made out of STARTUP menu only.
When on the keypad display appears blinking message Use Save Config, use Save Config? command
SERVICE
SERVICE menu allows the setting of the password to enable Level 1 drive menus: 12345.
To have the access of Level 1 drive menus, edit 12345 password into Insert Password parameter and confirm it
using Enter button.
NOTE! Level 1 password must be edit every recycle drive supply
SERVICE menu allows also the setting of the password to enable Level 2 drive menu: ask Level 2 password to the
technical support.
To have the access of Level 2 drive menus:
1_ edit 12345 password into Insert Password parameter and confirm it using Enter button
2_ check the password through Check password parameter using Enter button
When the red Alarm LED blinks, it is indicating one (or more) alarm
conditions.
Figure 10.1: Led Status and Keypad
Alarm led is lighted
In case an alarm occurs, this led is lighed
up with an intermittent red colour.
Alarm list
Sequencer
Sequencer is reset by
using the 0 key
Alarm list
<no alarm>
NOTE! If the alarm is still active, red LED will blink again. If it not active, red
LED will stop.
3) Press [O] key to reset the Sequencer. The Alarm List shows all the occurred
alarms, both if they are due to protections and to errors when limit values are
exceeded.In order to disappear from the alarm list, alarm have to be
acknowledged. The acknowledgement is possible only if the alarm is no longer
active. The alarms are automatically acknowledged after two minutes.
NOTE! Pressing Enter will acknowledge the alarm. Acknowledging the alarm
R: S:
MONITOR
Output voltage
0V
3 times to
MONITOR
Advanced status
DC link voltage
580 V
3 times to
Sequencer status
12
10.1 List of Regulation Alarm Events
Table 10.1.1 provides a description of regulation alarm events and
information on how to configure the intended drive behaviour on their
occurrence (where applicable).
Bit position in
Drive activity
theAlarm list
Alarm name
Restart time
after alarm
Description
Alarm list
Hold off
Code in
Restart
Failure supply Disable drive No No NA 21 1
One or more of the power supply circuits in the control section failed
Undervoltage Disable drive Yes No Yes 22 2
Logic is based on the number of attempts
Voltage on the drive DC link is lower than the minimum threshold for the given Mains voltage setting.
Overvoltage Disable drive No Yes Yes 23 3
Voltage on the drive DC link is higher than the maximum threshold for the given Mains voltage setting
IGBT desat flt Disable drive Yes No Yes 24 4
No more than 2 attempts in 30 seconds
IGBT instantaneous overcurrent was detected by gate desaturation sensing circuit
Inst Overcurrent Disable drive Yes No Yes 25 5
No more than 2 attempts /30sec.
IGBT instantaneous overcurrent was detected by output current sensor
Ground fault Programmable No No Yes 26 6
Output phase discharge to ground
Curr fbk loss Disable drive No No No 27 7
A failure of current sensor feeedback or power supply was detected
External fault Programmable Programmable Yes Programm. 28 8
External fault input is active
Spd fbk loss Programmable No No No 29 9
A failure of the speed feedback sensor or power supply was detected
Module OT Disable drive Constant, 10 msec No No 30 10
IGBT overtemperature was detected by internal sensor (models 0.75 to 20 Hp only)
Heatsink OT Disable drive Constant, 1000 msec No No 31 11
Heatsink overtemperature was detected by thermal contact (only for models 18.5 kW and over)
Motor OT Programmable Programmable Yes Programm. 32 12
Motor overtemperature was detected by thermal contact or PTC thermistor
Heatsink S OT Programmable Programmable Yes Programm. 33 13
Heatsink linear temperature sensor threshold was exceeded
Regulat S OT Programmable Programmable Yes Programm. 34 14
Regulation board linear temperature sensor threshold was exceeded
Intake Air S OT Programmable Programmable Yes Programm. 35 15
Cooling air intake linear temperature sensor threshold was exceeded (only for models 18.5 kW and over)
Cont fbk fail Programmable No Yes No 36 16
It trips when the contact feedback signal is not detected
Comm card fault Programmable No Yes Programm. 37 17
Fault of optional LAN communication board
Appl card fault Disable drive No No No 38 18
Fault of optional application coprocessor board
Drv overload Programmable No No No 39 19
Drive overload accumulator exceeded trip threshold
theAlarm list
Alarm name
Restart time
after alarm
Description
Alarm list
Hold off
Code in
Restart
Mot overload Programmable No No No 40 20
Motor overload accumulator exceeded trip threshold
BU overload Programmable No No No 41 21
Braking resistor overload accumulator exceeded trip threshold
Data lost Disable drive No No No 42 22
Data corrupted in non-volatile memory
Brake fbk fail Programmable No No No 43 23
It trips when the brake feedback signal is not detected
Max time Disable drive No No No 44 24
Software task time overrun was detected
Sequencer Disable drive No No No 45 25
Alarm event caused drive disable
Door fbk fail Disable drive Yes No No 46 26
It trips when the door feedback signal is not detected
Overspeed No Yes No No 47 27
Maximum speed threshold was exceeded while drive in RUN state
UV repetitive Disable drive No No No 48 28
If n. of faults is set to max the Alarm is disabled.
More than a programmable number of UV fault were detected in 5 minutes
IOC repetitive Disable drive No No No 49 29
More than 2 OC faults were detected in 30 sec.
IGBTdesat repet Disable drive No No No 50 30
More than 2 IGBT desat faults were detected in 30 sec.
WatchDog user Disable drive No No No 51 31
The drive failed to retrigger the communication watchdog within the specified time
Hw fail Disable drive No No No 52 32
Communication failure between Drive Regulation board and one of its options or I/O expansions.
NOTE! If the User changes the Drive size, the drive will display: Drv size: new
size - old size. For example: Drive size: 0 - 1
The Calc error number denotes the cause of invalid calculation. The Calc
error number is composed as follows:
Calc error number = Offset + Error code
The Error code denotes the origin cause of the error, see values list
below.
Error code values for Offset 100: See DB errors, section 10.2.3
3 Integer overflow
4 Floating overflow
5 Floating underflow
7 Divide by zero
9 Undefined float
10 Conversion error
11 Floating point stack underflow
12 Floating point stack overflow
0 no error
1 switching freq. error
2 mains voltage error
3 ambient temperature error
4 regulation mode error
5 take selection error
6 base speed error
7 drive size error
Note ! The IPA denotes the parameter number which caused the DB error
See chapter 12 calculation. The error code denotes the type error.
Parameter index Example of message DB error displayed: DB ERR 3420: 5
This means that the DB error is caused by IPA 3420 (V/f voltage) which
is below the low limit; Error code 5 denotes the type error (for the DB
error code values list see below). To find the low limit, which depends
on drive configuration, it is possible to go to the V/f voltage parameter
Max Value
Min Value
Def(ault) Value
Unit
Raw value
IPA
Description
(Access) mode
In most cases it is enough to set a new value which is within the limits.
0 No error
1 SBI PROBLEM 0x01
2 Generic error
3 Attribute not exist
4 Limit High
5 Limit Low
11 Division by zero
12 Int Overflow
13 Int Underflow
14 Long Overflow
15 Long Underflow
16 Domain Error
17 Indirection Error
18 Reached wrong eof
19 Dbase not configured
20 Value not valid
21 Process doesnt reply
22 Wrong record size
23 Attribute read only
24 SBI PROBLEM 0x18
25 Command not yet implemented
26 Command wrong
27 Read file error
28 Header wrong
29 Reserved for internal use
30 Parameter not exist
31 Parameter read only
32 Parameter z only
48 SBI PROBLEM 0x30
EMC Directive
The possible Validity Fields of the EMC Directive (89/336) applied to PDS CE
marking summarises the presumption of compliance with the Essential Requirements of the
EMC Directive, which is formulated in the EC Declaration of Conformity Clauses numbers [.]
refer to European Commission document Guide to the Application of Directive 89/336/EEC
1997 edition. ISBN 92-828-0762-2
Placed on the market as a single commercial unit for distribution and final use.
-1- Free movement based on compliance with the EMC Directive
Finished Product/ Complex - EC Declaration of conformity required - CE marking required
component - PDS or CDM/BDM should comply with IEC 1800-3/EN 61800-3
available to general public The manufacturer of the PDS (or CDM/BDM) is responsible for the EMC behaviour of the PDS (or CDM/
[Clauses: 3.7, 6.2.1, 6.2.3.1 & BDM), under specified conditions. EMC measures outside the item are described in an easy to understand
Relates to PDS or CDM or BDM directly
6.3.1] fashion and could actually be implemented by a layman in the field of EMC.
The EMC responsibility of the assembler of the final product is to follow the manufacturers recommenda-
A PDS (or CDM/BDM) of the tions and guidelines.
Unrestricted Distribution class Note: The manufacturer of the PDS (or CDM/BDM) is not responsible for the resulting behaviour of any
system or installation which includes the PDS, see Validity Fields 3 or 4.
-2-
Finished Product/Complex Not placed on the marked as a single commercial unit for distribution and final use.
component Intended only for professional assemblers who have a level of technical competence to correctly install.
only for professional assemblers - No EC Declaration of conformity - No CE marking
[Clauses: 3.7, 6.2.1, 6.2.3.2 & - PDS or CDM/BDM should comply with IEC 1800-3/EN 61800-3
6.3.2] The manufacturer of the PDS (or CDM/BDM) is responsible for the provision of installation guidelines that
A PDS (or CDM/BDM) will assist the manufacturer of the apparatus, system or installation to achieve compliance.
of the Restricted Distribution class The resulting EMC behaviour is the responsibility of the manufacturer of the apparatus, system, or installa-
sold to be included as part of a tion, for which its own standards may apply.
system or installation
-3-
Installation Not intended to be placed on the market as a single functional unit (no free movement).
Relates to application of PDS or CDM or BDM
[Clause: 6.5] Each system included is subject to the provisions of the EMC Directive.
Several combined items of system, - No EC Declaration of conformity - No CE marking
finished product or other - For the PDSs or CDM/BDMs themselves see Validity Fields 1 or 2
components brought together at a - Responsibility of the manufacturer of the PDS may include commissioning
given place. May include PDSs The resulting EMC behaviour is the responsibility of the manufacturer of the installation in co-operation with
(CDM or BDM), possibly of different the user (e.g. by following an appropriate EMC plan). Essential protection requirements of EMC Directive
classes -Restricted or Unrestricted apply regarding the neighbourhood of the installation.
-4- Has a direct function for the final user. Placed on the market for distribution as a single functional unit, or as
System units intended to be easily connected together.
[Clause: 6.4] - EC Declaration of conformity required - CE marking required for the system
- For the PDSs or CDM/BDMs themselves see Validity Fields 1 or 2
Ready to use finished item(s). May The resulting EMC behaviour, under specified conditions is the responsibility of the manufacturer of the
include PDSs (CDM or BDM), system by using a modular or system approach as appropriate.
possibly of different classes Note: The manufacturer of the system is not responsible for the resulting behaviour of any installation
- Restricted or Unrestricted which includes the PDS, see Validity Field 3.
1 BDM to be used anywhere: (example in domestic premises, or BDM available from commercial distributors), sold without any knowledge of the
purchaser or the application. The manufacture is responsible that sufficient EMC can be achieved even by any unknown customer or layman (snap-
in, switch-on).
2 CDM/BDM or PDS for general purpose: to be incorporated in a machine or for industrial application This is sold as a subassembly to a professional
assembler who incorporates it in a machine, system or installation. Conditions of use are specified in the manufacturers documentation. Exchange
of technical data allows optimization of the EMC solution.. (See restricted distribution definition).
3 Installation: It can consist of different commercial units (PDS, mechanics, process control etc.). The conditions of incorporation for the PDS (CDM
or BDM) are specified at the time of the order, consequently an exchange of technical data between supplier and client is possible. The combination
of the various items in the installation should be considered in order to ensure EMC. Harmonic compensation is an evident example of this, for both
technical and economical reasons. (E.g. rolling mill, paper machine, crane, etc.)
4 System: Ready to use finished item which includes one or more PDSs (or CDMs/BDMs); e.g. household equipment, air conditioners, standard
machine tools, standard pumping systems, etc.
1S9H16