Warning: OS77 Series Single Set Point Switch

OS-98001N
Effective 04-98
Section 20
00-02-0303
OS77 Series Single Set Point Switch

Installation and Operation Instructions
FRANK W.
MFR.
Please read the following information before installing. A visual inspection of this product for damage during shipping is recommended
before mounting. It is your responsibility to have a qualified person install this unit and make sure it conforms to NEC and local codes.
GENERAL INFORMATION
WARNING
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
Disconnect all electrical power to the machine.

Make sure the machine cannot operate during installation.
Follow all safety warnings of the machine manufacturer.
Read and follow all installation instructions.
OS77 Series
Description
The OS77 Series single set point speed switch is a compact, all-electronic,
speed sensing module. It is field adjustable and can be panel mounted via its
trip set point potentiometer.
Standard OS77 models provide a transistor output when tripped. Models with a
relay output are available.
The OS77 is used for protecting the engine from excessive or insufficient operating speeds. As the engine speed reaches the adjustable set point setting, the
OS77 will cause the engine to shutdown.
Models are available with Normally Open or Normally Closed circuit and
available recrank feature which inhibits starter re-engagement until the engine
speed is near zero RPM.
OS77 Module Dimensions

2-1/2 in.
(64 mm)
2-1/8 in.
(54 mm)
Mounting Schematic
Specifications
Power Supply: Voltage: 7-28 VDC.
Maximum Current: 100 mA.
Frequency Signal:
Voltage, Magnetic Pickup Signal Models
Minimum: 1.2 Vrms
Maximum: 30 Vrms
Voltage, Distributor Ignition Models
Minimum: 6 Vrms
Maximum: 30 Vrms
Maximum Current, Magnetic Pickup Signal Models: 0.12 mA
Maximum Current, Distributor Ignition Models: 0.12 mA
Adjustment Range, Magnetic Pickup Signal Models: 1000-10,000 Hz
Adjustment Range, Distributor Ignition Models: 40-400 Hz
Reset Differential, Magnetic Pickup Signal Models
Non-recrank model: 10 Hz Differential
Recrank model: dropout 54 Hz
Reset Differential, Distributor Ignition Models
Non-recrank model: 10 Hz Differential
Recrank model: dropout 2.4 Hz
Output:
Transistor Sink to Ground Resistive Load: 2 A, 28 VDC
Relay Output Models: 5 A, 250 VAC
Adjustment: 270turn potentiometer
Temperature Range: -13 to 185F (-25 to 85C)
Speed Adj.
Potentiometer
2-3/8 in.
(60 mm)
Mounting
Hardware
Potentiometer
Locknut
Positioning
post
Polycarbonate
enclosure
Panel
Speed Adj.
Potentiometer
Terminal #5 used for

Relay output models
Mounting Instructions
The OS77 module is designed to be mounted in a flat panel.
1. Drill the mounting holes as shown on the template included with the packing.
2. Insert the module from the back side of the panel (refer to schematic above).
3. Secure the OS77 module using the mounting hardware included.
Installation Accessories
Hardware tools and optional equipment needed to install the OS77:
Tools as needed for system mounting such as drill and screw driver
18 AWG wire for extension and hook up
Wire termination tools and ring or spade wire termination.
Voltmeter or test lamp for set up and adjustments.
HOOK UP AND ADJUSTMENTS
Setting the OS77 Series
Wiring the OS77 Series

WARNING: BEFORE WIRING THE OS77 MAKE SURE THE
POWER SOURCE IS OFF AND EQUIPMENT IS STOPPED.
OS77D Model Typical Wiring Diagram (Negative Ground Only)

OS77
518PH/518APH
Note for relay output models only (OS77R): The following instructions
assume terminal 5 is grounded. Relay contacts are between terminals 2& 5.
Key Switch
I
1 2 3 4
Pressure
***
G NO NC SW1 SW2 B
Temp.
Hold coil
Fuel Valve
Ignition Coil
2.
3.
Battery
1. Turn the SPEED ADJ. potentiometer
To
Starter
Pickup**
The OS77 Series module must be fully installed and properly wired before
attempting any of adjustment steps. These adjustment steps must be performed before the fine tuning can be accomplished and should be performed
for first time setup of the OS77.
To Starter
4.
Rack Puller
OS77I Typical Wiring Diagram (Distributor Ignition Applications)
5.
518PH/518APH
OS77
Key Switch
Pressure
5
1 2 3 4
***
Temp.
G NO NC SW1 SW2 B
To
Starter
6.
Battery
Hold coil
To Starter
7.
To Distributor
Fuel Valve
Ignition Coil
Rack Puller
Meter
OS77I Typical Wiring Diagram (For Shutting Down Magneto Ignitions)

OS77
169PH Magnetic Switch
Ignition
***
1 2 3 4
Pickup
Detail 1
fully clockwise (Detail 1).

Remove the wire from terminal #2 of
OS77 Module
the OS77 terminal block (Detail 2).
Front View
Start engine and run at the highest
RPM desired. This is the RPM at
which the engine should be shutLower
Raise
down if exceeded.
Speed Adj.
Potentiometer
Connect a Voltmeter or a test light
between terminals #1 (positive+) and
terminal #2 (negative) of the OS77 terminal block. You should read no voltage
or the test lamp will be OFF.
Detail 2
Slowly turn the SPEED ADJ.
OS77 Module
pot counter-clockwise and stop
Back View
the INSTANT the battery voltage is indicated on the meter
or the test light comes ON.
Slowly turn SPEED ADJ.
pot clockwise about 1/8 of an
1 2 3 4
inch. Now, tighten the locknut
(bigger nut) on the SPEED
To Battery
ADJ. pot without disturbing
To Pickup
the setting.
To
Battery
+
Re-connect the wire to terminal
Light
#2 on the OS77 terminal block.
This reconnects the SPEED
-+
shutdown circuitry.
OR
NOTE: If further adjustment (fine tuning) is needed: Turning the SPEED

ADJ. pot clockwise, RAISES the shutdown point. This allows the engine to
run at a HIGHER RPM. Turning the SPEED ADJ. counter-clockwise LOWERS the shutdown point. This will shutdown the engine at a LOWER RPM.
CG
**
+
Battery
* Applies to 518APH model.

** Always use shielded cable.
to Relay output models only. B+ can be
*** Applies
switched on Relay output models if desired.
Warranty
A two year limited warranty on materials and workmanship is
provided with this Murphy product. Details are available on
request and are packed with each unit.
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
FRANK W. MURPHY MANUFACTURER P.O. Box 470248; Tulsa, Oklahoma 74147; USA tel. (918) 627-3550 fax (918) 664-6146 e-mail [email protected] http://www.fwmurphy.com
FRANK W.
Since 1939
MFR.
FI
REG
ST
RM
BSI
ERED
NATIONAL
ACCREDITATION
OF CERTIFICATION
BODIES
USAISO 9001 FM 28221

UKISO 9002 FM 29422
Printed in U.S.A.
FRANK W. MURPHY SOUTHERN DIVISION

P.O. Box 1819; Rosenberg, Texas 77471; USA
tel. (281) 342-0297 fax (281) 341-6006
e-mail [email protected]
FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
tel. +44 1722 410055 fax +44 1722 410088
http://www.fwmurphy.co.uk
FRANK W. MURPHY FRANCE
tel. +33 1 30 762626 fax +33 1 30 763989
MURPHY DE MEXICO, S.A. DE C.V.

Blvd. Antonio Rocha Cordero 300, Fraccin del Aguaje
San Luis Potos, S.L.P.; Mxico 78384
tel. +52-48-206264 fax +52-48-206336
FRANK W. MURPHY PTE., LTD.
No. 2 Tuas South Street 2,
Sprintecs Bldg., #02-01/02
Singapore 638042
tel. +65 863-1398 fax +65 863-0208
MURPHY SWITCH OF CALIFORNIA

41343 12th Street West
Palmdale, California 93551-1442; USA
tel. (661) 272-4700 fax (661) 947-7570
http://www.murphyswitch.com
MACQUARRIE CORPORATION
1620 Hume Highway;
Campbellfield, Vic 3061; Australia
tel. +61 3 9358-5555 fax +61 3 9358-5558

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OS-98001N

OS77 Series Single Set Point Switch

Disconnect all electrical power to the machine.

OS77 Module Dimensions

Terminal #5 used for

HOOK UP AND ADJUSTMENTS

Setting the OS77 Series

Wiring the OS77 Series

OS77D Model Typical Wiring Diagram (Negative Ground Only)

1. Turn the SPEED ADJ. potentiometer

OS77I Typical Wiring Diagram (Distributor Ignition Applications)

OS77I Typical Wiring Diagram (For Shutting Down Magneto Ignitions)

169PH Magnetic Switch

fully clockwise (Detail 1).

NOTE: If further adjustment (fine tuning) is needed: Turning the SPEED

* Applies to 518APH model.

USAISO 9001 FM 28221

FRANK W. MURPHY SOUTHERN DIVISION

MURPHY DE MEXICO, S.A. DE C.V.

MURPHY SWITCH OF CALIFORNIA

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