7200MA Manual (En) V09 PDF
7200MA Manual (En) V09 PDF
7200MA Manual (En) V09 PDF
INSTRUCTION MANUAL
220V Class 1 /3 1 3HP
220V Class 3 540HP
440V Class 3 175HP
Please hand this manual to the end-users. It will be of great
help for their daily operation, maintenance, inspection and
troubleshooting.
i
NOTE FOR SAFE OPERATION
Read this instruction manual thoroughly before installation, operation,
maintenance or inspection of the inverter. And only authorized personnel should be
permitted to perform maintenance, inspections or parts replacement.
In this manual, notes for safe operation are classified as "WARNING" or
"CAUTION".
WARNING
: Indicates a potentially hazardous situation which, if not heeded,
could possibly result in death or serious injury.
CAUTION
: Indicates a potentially hazardous situation which, if not heeded,
may result in moderate or minor injury and damage to the
product or faulty operation.
"WARNING" or "CAUTION"
WARNING
Always turn off the input power supply before wiring terminals.
After turning OFF the main circuit power supply, do not touch the circuit
components until the CHARGE LED off.
Never connect the main circuit terminals U/T1, V/T2, W/T3 to AC main power
supply.
CAUTION
When mounting units in an enclosure, install a fan or other cooling device to keep
the intake air temperature below 40C.
Do not perform a withstand voltage test to the inverter.
All the parameters of the inverter have been preset at the factory. Do not change the
settings unnecessarily.
This inverter has gone thorough all the demanding tests at the factory before shipment.
After unpacking, check for the following:
1. Verify the model numbers with the purchase order sheet and/or packing slip.
2. Do not install any inverter that is damaged in any way or missing parts.
Contact our representative, if you find any irregularities mentioned above.
ii
Thank you for adopting the TECO multi-function sensorless vector IGBT inverter
Speecon 7200MA (hereafter referred as 7200MA).
This manual firstly describes the correct application of handling, wiring, operating,
specification, and maintenance/inspection. Then, the manual explains the digital
operator performance, parameter setting, operation, troubleshooting, etc. Before using
the 7200MA, a thorough understanding of this manual is recommended for daily
maintenance, troubleshooting and inspection. Please keep this manual in a secure and
convenient place for any future reference.
iii
Contents
Page
1. 7200MA Handling Description-------------------------------------- 1-1
1.1 Inspection Procedure upon Receiving----------------------------------------- 1-1
1.2 Installation------------------------------------------------------------------------ 1-2
1.3 Removing/Attaching of LCD Digital Operator and Front Cover---------- 1-3
1.4 Wiring between Inverter and Peripheral devices and notice--------------- 1-6
1.5 Description of Terminal Function---------------------------------------------1-10
1.6 Main Circuit Wiring Diagram--------------------------------------------------1-12
1.7 Wiring Main Circuit and Notice----------------------------------------------1-13
1.8 Inverter Specifications ---------------------------------------------------------1-16
1.9 Dimensions----------------------------------------------------------------------1-18
1.10 Peripheral Units-----------------------------------------------------------------1-21
1.11 FUSE TYPES -------------------------------------------------------------------1-28
2. Using LCD Digital Operator ----------------------------------------- 2-1
3. Parameter Setting ------------------------------------------------------ 3-1
3.1 Frequency Command An---------------------------------------------- 3-1
3.2 Parameters Can Be Changed during Running Bn------------------- 3-2
3.3 Control Parameters Cn-------------------------------------------------3-12
3.4 System Parameters Sn--------------------------------------------------3-30
3.5 Monitoring Parameters Un--------------------------------------------3-73
4. Fault Display and Troubleshooting------------------------------- 4-1
4.1 General ---------------------------------------------------------------------------- 4-1
4.2 Error Message and Troubleshooting------------------------------------------ 4-2
Appendix
A. PID Parameter Setting--------------------------------------------------------App-1
B. Supplementary on PID Control Block Diagram--------------------------App-3
C. Wiring for PG Feedback Use------------------------------------------------App-4
D. RS-485 Communication Interface------------------------------------------App-5
E. SINK/SOURCE Typical Connection Diagram----------------------------App-7
F. Set-up Using the Sensorless Vector Control-------------------------------App-8
G. Notes for circuit protection and environment ratings------------------ App-10
H Spare Parts------------------------------------------------------------------- App-13
I. Electrical Ratings For Contstant Torque and Quadratic Torque------ App-19
J . Inverter Heat Loss---------------------------------------------------------- App-20
iv
No. Figure Contents Page No. Figure Contents Page
1 Air clearance for 7200MA wall mounting 1-2 26 S curve 3-26
2 Standard connection diagram 1-8 27 ASR Integral Gain 2 3-27
3 Processing the ends of twisted-pair cables 1-14 28 Deceleration to stop 3-43
4
The optical-couplers connect to external
inductive load
1-14 29 Coast to Stop 3-43
5 7200MA ground winding 1-15 30 Whole range DC Injecting Braking Stop 3-43
6 LCD digital operator dimension 1-26 31 Coast to Stop with Timer 3-44
7 Analog operator 1-27 32 Output voltage limit 3-46
8 LCD digital operator 2-1 33
Stall prevention function during
deceleration
3-47
9 Acceleration and Deceleration time 3-4 34 Zero speed braking operation selection 3-48
10 Analog input gain and bias 3-5 35 Motor overload protection curve 3-49
11
Adjust the auto torque boost gain Bn-11
to increase the output torque
3-5 36 3-wire mode connection diagram 3-51
12 Block diagram for PID control in inverter 3-7 37 Operation sequence in 3-wire mode 3-51
13
Response of PID control for STEP-shape
(deviation) input
3-8 38 2-wire mode connection diagram 3-51
14 An operation example of timer function 3-10 39
Time chart for multi-step speed and jog
command
3-52
15 Time chart for energy-saving operation 3-10 40 Acceleration and deceleration ramp hold 3-53
16 User-defined V/F curve 3-15 41
Time chart for DC injection braking
command
3-55
17 Output frequency with slip compensation. 3-16 42 PG speed control block diagram 3-56
18 Slip compensation limit 3-16 43
Time chart of output frequency with the
UP/DOWN function
3-57
19 DC injection braking time chart 3-18 44 Pulse signal output 3-63
20
Upper and lower bounds of the frequency
command
3-18 45
The input/output signal in Timer
function application
3-64
21 Setting jump frequencies 3-19 46 PID control block diagram App-3
22 Acceleration stall prevention function 3-20 47 PID wiring diagram App-3
23 Run stall prevention function 3-20 48 Wiring of PG feedback App-4
24 Time chart for overtorque detection 3-23 49
Wiring for MODBUS Protocol
communication
App-5
25 Speed search timing chart 3-24 50
Wiring for PROFIBUS protocol
communication
App-6
No. Table Contents Page
1 Main circuit terminals 1-10
2 Control circuit terminals 1-11
3 220V/440V class applicable wire size and connector 1-13
4 Brake resistor list 1-21
5 AC reactor list 1-22
6 Noise filter on the input side 1-23
7 Keys functions 2-2
8 Setting of monitoring contents 3-6
9 LCD Digital Operator Display Unit 3-21
10 220V Class Inverter Capacity Selection 3-38
11 440V Class Inverter Capacity Selection 3-38
12 V/F curve of 1~2 HP compact size, 220V Class MA inverter 3-40
13 V/F curve of 3~20 HP, 220V Class MA inverter 3-41
14 Multi-Function Input Setting 3-50
15 Multi-function analog input function list 3-58
16 Multi-function output terminal function 3-61
1-1
1. 7200 MA Handling Description
1.1 Inspection Procedure upon Receiving
Before delivery, Every 7200 MA inverter has been properly adjusted and passed
the demanding function test. After receiving the inverter, the customer should take it
out and follow the below procedure:
Verify that the Type No. of the inverter youve received is the same as the Type No.
listed on your purchase order. (Please read the Nameplate)
Observe the condition of the shipping container and report any damage immediately
to the commercial carrier that have delivered your inverter.
Inverter nameplate:
MODEL
INPUT
OUTPUT
SER. NO.
JNTMBGBB0001AZSU -
440V CLASS INVERTER
AC 3PH 380-480V 50/60Hz
AC 3PH 0-480V 2.2KVA 2.6A
INVERTER MODEL
INPUT SPECIFICATION
OUTPUT SPECIFICATION
SERIES NO.
Inverter model number
JNTMBGBB0001AZSU -
7200MA
SERIES
Reserved
Rated Voltage
J K :200 ~240V
AZ:380 ~480V
UL Information
U :UL / cUL Standard
- :Without UL/cUL Standard
Enclosure and Mounting
BA: Open Chassis (IP00)
BB: Enclosured, Wall-mounting Type (NEMA1)
BC: NEMA4 Type
Hardware Information
- :Standard Type
S :220V/440V, 1/2HP Compact Size Type
A:220/440V 7.5/10HP Ver.2 Type
Max. Applicable Motor Capacity (HP)
00011HP
0075 75HP
~~
NEMA4 only to 20HP
1-2
1.2 Installation
When installing the inverter, always provide the following space to allow normal
heat dissipation.
50 mm min.
30 mm
min.
30 mm
min.
50 mm
min.
ambient
temperature
-10 ~ + 40
AIR
AIR
120 mm
min.
120 mm
min.
(a) Space in Side (b) Space in Top/bottom
Fig. 1-a Air clearance for 7200MA wall mounting
220-240V
380-480V
Single/ThreePhases
L1(L)
3Phases IM
L2(N) L3
T3 T2 T1
Single/ T hreePhases
380- 480V
220- 240V
L2( N) L1( L) L3
3Phases I M
T 1 T 2 T 3
(a) NEMA4 Frame1 (b) NEMA4 Frame2
Fig. 1-b. MA7200 NEMA4 Installation
1-3
CAUTION
Location of equipment is important to achieve proper performance and normal operating
life. The 7200MA-model unit should be installed in area where the following conditions exist.
Ambient temperature : -10
o
C+40
o
C
Install 7200MA in a location free from rain, moisture and not in direct sunlight.
Install 7200MA in a location free from harmful mist, gases, liquids, dusts and metallic powder.
Install 7200MA in a location without excessive oscillation and electromagnetic noise.
If more than 1 inverter are installed in a box, be sure to add a cooling fan or air conditioner to
maintain the air temperature below +40
o
C.
1.3 Removing/Attaching the Digital Operator and Front cover
Caution
Please disassemble Front Cover before you connect wires to terminals on 7200MA models.
220V 1~25HP & 440V 1~30HP models: Plastic instructions, so please disconnect LCD Digital
Operator before you disassemble Front Cover. After you finished the wiring connection,
assemble Front Cover first then reinstall LCD Digital Operator.
220V 30HP40HP & 440V 40~75HP: Iron instructions, you can disassemble Front Cover for
wiring connection without disconnect LCD Digital Operator. Then reinstall Front Cover back
after you finished wiring connection.
7200MA disassembly / Assembly procedures will be depended on different model as
follows:
(A) For Compact Size Type 220V : 1-2HP, 440V : 1-2HP
Removing the digital operator :
Take off the two screws of the front cover in
the place a and b. Remove the front cover and
take off the screws in the place c and d.
Disconnect the RS-232 cable connector on the
back side of the LCD digital operator. And
then lift the digital operator upwards.
Mounting the front cover and digital operator :
Connect the RS-232 cable connector on the
back of the LCD digital operator.
LCD Digital
Operator
Front Cover
a
b
d
c
RS-232
Cable
Connector
Attach the digital operator and tighten the screws in the place c and d. Insert the tabs of
the upper part of front cover into the groove of the inverter and tighten the screws in
the place a and b.
1-4
(B) For Standard Type 220V : 3-10HP, 440V : 3-10HP
Removing the digital operator
Take off the screws in the place a and b.
Press the lever on the side of the digital operator
in the direction of arrow 1 to unlock the digital
operator.
Disconnect the RS-232 cable connector on the
back side of the LCD digital operator. Lift the
digital operator in the direction of arrow 2 to
remove the digital operator.
1
2
a
b
Front Cover
LCD Digital Operator
Removing the front cover
Press the left and right sides of the front cover in
the directions of arrow 1 and lift the bottom of the
cover in the direction of arrow 2 to remove the
front cover.
1
2
1
Front
Cover
c
RS-232
Cable
Connector
Mounting the front cover and digital operator
Insert the tab of the upper part of front cover into
the groove of the inverter and press the lower part
of the front cover onto the inverter until the front
cover snaps shut.
Connecting the RS-232 cable connector on the
back side of the LCD digital operator and hook
the digital operator at a on the front cover in the
direction of arrow 1.
Press the digital operator in the direction of arrow
2 until it snaps in the place b and then tighten the
screws in the place c and d. (on the front cover)
1
2
Front
Cover
c
b
a
d
e
Digital
Operator
RS-232
Cable
Connector
1-5
(C) For 220V 15~25HP and 440V 15~30HP Series
Removing the digital operator :
Take off the screws in the place a and b.
Disconnect the RS-232 cable connector on the
back side of the LCD digital operator and then lift
the digital operator upwards.
Removing the front cover :
Loosen the two screws of the front cover in the
place c and d. And lift the bottom of the front
cover to remove the front cover.
Mounting the front cover and digital operator :
Insert the tab of the upper part of front cover into
the groove of the inverter and tighten the screws
in the place c and d.
Connect the RS-232 cable connector on the back
of the LCD digital operator.
Attach the digital operator and tighten the screws
in the place a and b.
Front
Cover
LCD Digital
Operator
a
b
c
d
RS-232 Cable
Connector
(D) For 220V 30~40HP and 440V 40~75HP Series
Removing the front cover : Loosen the
two screws of the front cover in the
place a and b. Then loosen the two
screws c and d, lift the front cover
upwards. (Dont removing the digital
operator.)
Mounting the front cover: Press the
front cover and then tighten the screws
in the place a, b, c and d.
Front cover
1-6
1.4 Wiring between Inverter and Peripheral devices and notice
Caution
1. After turning OFF the main circuit power supply, do not touch the circuit components or change
any circuit components before the CHARGE lamps extinguished. (It indicates that there is still
some charge in the capacitor).
2. Never do wiring work or take apart the connectors in the inverter while the power is still on.
3. Never connect the inverter output U/T1, V/T2, W/T3 to the AC source.
4. Always connect the ground lead E to ground.
5. Never apply high voltage test directly to the components within the inverter. (The semiconductor
devices are vulnerable to high voltage shock.)
6. The CMOS IC on the control board is vulnerable to ESD. Do not try to touch the control board.
7. If Sn-03 is 7,9,11 (2-wire mode) or is 8,10,12 (3-wire mode), except parameter settings of Sn-01
and Sn-02, the other parameter settings will return to their initial settings at factory. If the
inverter is initially operated in 3-wire mode (Sn-03=8,10,12), the motor will rotate in CCW
sense after setting changed to 2-wire mode. (Sn-03=7,9,11). Be sure that the terminals 1 and 2
are OPEN so as not to harmful to personal or cause any potential damage to machines.
Caution
1.Determine the wire size for the main circuit so that the line voltage drop is within 2% of the rated
voltage. If there is the possibility of excessive voltage drop due to wire length, use a larger wire
(larger diameter) suitable to the required length
-3
10 current(A) length(m) wire /km) ( resistance wire 3 drop(V) voltage Line =
2.If the length of the cable wire between the inverter and the motor exceeds 30m, use a lower carrier
frequency for PWM (adjust the parameter Cn-34). Refer to Page 3-21.
Caution
To ensure the safety of peripheral devices, it is strongly command to install a fast acting fuse in the
input side especially for higher output system. Regarding the specification of fast acting fuse, please
refer to P1-28.
1-7
Example of connection between the 7200MA and typical peripheral devices are
shown as below.
Power supply
Power supply
Switch(NFB)
Electromagnetic
AC reactor
Input noise
filter
7200MA
Zero phase core
Induction
motor
Install fast
action fuse
And earth
Leakage
breaker
contactor
inverter
Power supply switch(NFB) and earth leakage breaker
Choose the power supply switch(NFB) of proper current rating.
Do not use the power supply switch(NFB) as the switch that the
inverter is used to control the running or stop of motor.
When the earthleakage breaker installed to protect the leakage
current fault, be sure that the earth leakage breaker has the
sensitivity amperage200mA per inverter and operation time
0.1 sec to avoid false-triggering.
Electromagnetic contactor
In normal operation, you dont need an electromagnetic
contactor. However, you need to install an electro-magnetic
contactor while in the case of sequence control through the
external device or automatically re-start after power outage.
Do not use the electromagnetic contactor as the switch that
control the operation of running or stop.
AC reactor
The AC-side reactor on the input AC side can improve the
power factor and suppress the surge current.
Install fast action fuse
To ensure the safety of peripheral devices, please install the fast
action fuse. Regarding the specification, please refer to P1-28.
Input noise filter
7200MA will comply with the EN55011 class A regulation if an
input noise filter (specified by TECO) is used.
Please refer to the selection guide 1.10 Peripheral device on
page 1-23.
7200MA inverter
Input power supply can be connected to any terminal R/L1,
S/L2, T/L3 on the terminal block. The phase sequence of input
power supply is irrelevant to phase sequence.
Please connect the ground terminal E to the site ground
securely.
Zero phase core
Install the zero phase corer to eliminate noise transmitted
between the power line and the inverter.
Please refer to the selection guide 1.10 Peripheral device on
page 1-25.
Induction Motor
If one inverter is to drive more than one motors, the inverters
rated current should be much greater than the sum of total
current of motors while in operation.
The inverter and the motor should connect to the ground
separately.
1-8
Standard Connection Diagram
The standard connection diagram of 7200MA is shown in Fig. 2. The sign
indicates the main circuit terminal and the sign indicates control circuit terminal.
The terminal function and arrangement are summarized in Table 1 and Table 2. There
are three types of control board, the terminal arrangement is shown as below.
(A) For Compact Size Type 220V : 1-2HP, 440V : 1-2HP (NEMA4 are the same)
J NTMBGBBJKS-- J NTMBGBBAZS--
I
n
s
t
a
l
l
f
a
s
t
a
c
t
i
o
n
f
u
s
e
IP1 2
OPEN
PUL L UP
MC
SC ( DG)
Sh ield Sh eat h
E
GND Ana log signa l Commo n
Dig ital sig na l
+1 2V Po wer Su pply for
Spee d Re f.
( +1 2V, 2 0 mA)
AIN Mas ter Sp ee d Re f.
VIN Mas ter Sp ee d Re f.
0 ~ 10V, (20k )
AUX Multi- Fun ction
Ana l o g In put
0 ~ 10V, (20k )
2k
1/2 W
FW D/STOP
REV/STOP
Extern al Fau lt
Mu lti-Ste p
Spee d Re f.1
Jog ging
Acc. & De c.
Switch
F
a
c
t
o
r
y
P
r
e
s
e
t
P
P
P
0 ~ +10V
4 ~ 20 mA
0 ~ +1 0V
0V
4 ~ 2 0 mA, (2 50
)
AO1
V/T2
W/T3
IM
Grou ndin g L ea d
( <1 00 )
GND
AO2
An alo g
Outp ut 1
RA
RB
RC
Multi-Fun ction Con tact
25 0V AC, <1 A
30 V DC, <1 A
DO1
DOG
DO2
Mu lti-Func tion Outp ut 1 ,
2
(Op en Colle ctor 48V, 50mA)
RS-4 85 Po rt
S(+)
S(- )
An alog Mo nito r 1 , 2
( DC 0 ~ 1 0 V)
U/T1
Ma in Ckt
Po wer Supp ly
B1 /P B2
Br akin g Re sistor
NFB
R/L 1
S/L2
T/L 3
Mu lti-Ste p
Spee d Re d.2
Ana log
Ou tpu t 2
E
E
X
T
E
R
N
A
L
F
R
E
Q
U
E
N
C
Y
C
O
M
M
A
N
D
Fa ult RESET
(*1)
(*2) The terminal arrangement
(*3) The control board code No. : 4P101C0040001
(*4) The CN2 wi re code No. : 4H339D0250001
P Shield
Wire
Shi elded
Twisted Wire
SC 1 3 5 7 VIN AIN AUX DO1 DO2 DOG
E 2 4 6 8 +12
V
GND AO1 AO2 E S( +)
S(-)
GND RA RB RC
A(+)
A(- )
PG INPUT
( A PHASE)
IP12
IG1 2
EXTERNAL PG
DC VOL TAGE
1
2
3
4
CN2
FWD
(" Clos e" :FWD
REV (" Clos e" :REV)
Eb
RESET
Multi-
Func tion
Co ntac t Inp ut
2
3
4
5
6
7
8
1
( *1 )
TP1
(*4)
Fig. 2-a Standard connection diagram
(*4)Pulse Input Frequency Command
1-9
(B) 220V : 3-40HP, 440V : 3-75HP (NEMA4 to 20HP)
J NTMBG
J K
---
J NTMBG
AZ---
IP12
OPEN
PUL L UP
B1 /P B2
Br akin g Res i s tor
MC NFB
2 4VG
Shie ld She ath
E
(Sin k Commo n)
FW D/STOP
REV/STOP
Extern al Fau lt
Mu lti-Ste p
Spee d Re f.1
Jog ging
Acc. & De c.
Switch
F
a
c
t
o
r
y
P
r
e
s
e
t
V/T2
W/T3
IM
U/T1
Ma in Ckt
Po wer Supp ly
R/L1
S/L2
T/L 3
Mu lti-Ste p
Spee d Re d.2
Fa ult RESET
GND Analo g sig nal Co mmon
+1 2V o r - 12 Po wer Supp ly
fo r
Spe ed Ref.
( +12 V or -12 V, 20 mA)
AIN Maste r Sp eed Ref.
VIN Maste r Sp eed Ref. 0V ~ 10 V & -1 0V~10 V
, ( 20k )
AUX Mu lti-Fun ction
An alog Inp ut
0 ~ 1 0V, ( 20k )
2k
1/2 W
P
P
P
-10 V ~ +1 0V
4 ~ 20 mA
0 ~ +1 0V
0V
4 ~ 2 0 mA, (2 50 )
E
X
T
E
R
N
A
L
F
R
E
Q
U
E
N
C
Y
C
O
M
M
A
N
D
2 4V
( So urc e Common)
AO1
Gr oun ding Le ad
(<10 0 )
GND
AO2
Ana log
Ou tpu t 1
Anal og Mon itor 1, 2
(DC 0 ~ 10 V)
Ana log
Outp ut 2
E
Multi- Fu nctio n Con tact Out put
2 50V AC, <1 A
3 0V DC, <1A
R1A
R1B
R1C
R2A
R2C
RS- 485 Por t
S( +)
S( -)
Mu lti-Fun ction Out put 1
(Op en Colle ctor 48 V, 50 mA)
DO1
DOG
FWD (" Close ": FWD)
REV (" Close ": REV)
Eb
RESET
Multi-Fun ction
Con tact Inp ut
2
3
4
5
6
7
8
1
(*1)
(*2) The terminal can be set as SINK or SOURCE type input interface, when setting as si nk type
i nput, the short jumper of TP2 must be set to SINK position, and set to SOURCE posi ti on for source type input.
(*3) The terminal arrangement
(*4) The control board code No. : 4P101C0060002
P
Shiel d
Wire
Shielded
Twisted Wire
24VG
1 3 5 7 AUX VIN AIN 24V DO1 DOG IP1 2 A(+) A( -)
E 2 4 6 8 +1 2VGND AO1 AO2 E IG12 S(+) S(-) GND R2 A R2C R1 A R1B R1 C
1 8 ~ 1 8 ~
( *1 )
A(+)
A(- )
PG INPUT
(A PHASE)
IP12
IG1 2
EXTERNAL PG
DC VOLTAGE
(* 2 )
TP2 :
TP2 :
SINK
SOURCE
TP1
I
n
s
t
a
l
l
f
a
s
t
a
c
t
i
o
n
f
u
s
e
Fig. 2-b Standard connection diagram
(*1)
The terminal
and
can be set as SINK or S OURCE type input interface, when setting
as sink type input, the short jumper of TP2
must be set to SINK posit ion, and set to SOURCE position for source type input.
P Shield Wire
Shielde Twisted Wire
The terminal arrangement
The control board code No. 4P101C0060002 (220V 3-20HP, 440V 3-20HP), 4H300D6740006 (220V 25HP, 440V 25-30HP),
4H300D6750001 (220V 30-40HP, 440V 40-75HP)
24VG 1 3 5 7 VIN AIN AUX DO1 24V DOG IP12 A(+)A(-)
E 2 4 6 8 +12V -12V AO1 AO2 E IG12 S(+) S( - ) GND R2A R2C R1A R1B R1C
For 220V 25-40HP, 440V 25-75HP inverters, VIN Ref. can be set in two input methods as 0~10V or -10~+10V
The terminal A(+), A(-) can be the output terminal of Pulse Input Frequency Command, and the jumper of TP1 must be set to OPEN position.
Pulse Input Frequency Command: 50Hz~32KHz, 3~12V High Voltage Level, input resistor 2.7K
(*2)
(*3)
(*4)
(*5)
(*6)
Fig. 2-b Standard connection diagram
1-10
1.5 Description of terminal function
Table 1 Main circuit terminals
Terminal 220V:1~20HP, 440V:1~20HP 220V:25~40HP, 440V:25~75HP
R/L1
S/L2
T/L3
Main circuit input power supply
(For single phase power supply, please use R/L1, S/L2 as input terminal)
B1/P
B2
-
B1/P, B2: External braking resistor
B1/P, : DC power supply input
-
- DC power supply or
braking unit
B1/R Unused -
U/T1
V/T2
W/T3
Inverter output
E Grounding lead (3rd type grounding)
Terminal block configuration
220V/440V : 1 ~2HP
R/L1 S/L2 T/L3 B1/P U/T1 V/T2 W/T3 B2
220V : 3~5HP 440V : 3~5HP
R/L1 S/L2 T/L3 E B1/P B1/R B2
U/T1 V/T2
Power In
Dynamic Brake
To Motor
W/T3 CHARGE
R/L1 S/L2 T/L3 B1/P B2
U/T1 V/T2
Power In Dynamic Brake
To Motor
W/T3 CHARGE
220V/440V : 7.5~10HP
R/L1 S/L2 T/L3 E B1/P B1/R B2
Power In
Dynamic Brake
CHARGE
U/T1 V/T2 W/T3 E
To Motor
220V/440V : 15~20HP
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 B1/P B2
220V : 25~40HP, 440V : 25~75HP
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
1-11
Table 2 Control circuit terminals
Terminal Functions
1(DI1) Forward Operation Stop Signal
2(DI2) Reverse Operation Stop Signal
3(DI3) External Fault Input
4(DI4) Fault Reset
5(DI5)
6(DI6)
7(DI7)
8(DI8)
Multifunction Input Terminal: 3-Wire Operation, Load/Remote Control, Multi-Speed Select,
FWD/REV Select, ACC/DEC Choice, ACC/DEC Halting, Base Block, Overheat Warn, PID
Control, DC Braking, Speed Search, Up/Down Function, PG Feedback Control, External
Fault, Timer function, Multifunction Analog Input Setting
SC(DG)
(24VG)
Digital Signal Ground
Sink Common Point (Locate the short jumper of TP2 in SINK position)
24V Source Common Point (Locate the short jumper of TP2 in SOURCE position)
E Connection to Shield Signal Lead (Frame Ground)
+15V(+12V) DC voltage for External Device
-12V Only support in the inverter of 230V 25-40HP and 460V 25-75HP
VIN Master speed Voltage Reference (0~10V) (the inverter above 20HP supports 10V~10V input)
AIN Master speed Current Reference (4~20mA)
AUX
Auxiliary Analog Input:
Auxiliary frequency Command, Frequency Gain, Frequency Bias, Overtorque Detection,
Output Voltage Bias, ACC/DEC Ramp, DC-Brake Current, Stall Prevention Current Level
during Running Mode, PID Control, Lower-Bound of Frequency Command,
Frequency-J ump-4, etc.
GND Analog Signal Common
IP12
IG12
External Power Source For PG Feedback Use
A(+)
A(-)
Signal Input of PG (also can be the input terminal of Pulse Input Frequency Command)
AO1
AO2
Analog Multifunction Output Port:
Frequency Commend, Output Frequency, Output Current, Output Voltage, DC Voltage, PID
Controlled Value, Analog Command Input of VIN, AIN or AUX (Below 2mA)
GND Common Lead for Analog Port
RA(R1A) Relay Contact Output A
RB(R1B) Relay Contact Output B
RC(R1C) Relay Contact Common
Same function as terminal
DO1, DO2
DO1
DO2(
R2A
R2B
)
Digital Multi-Function (Open Collector) Output 1, 2 Terminals:
During-Running, Zero-speed, Agreed-frequency, Agree-frequency-setting,
Frequency-Output, Inverter-Operation-Ready, Undervoltage-Detection, Base-Block Output,
Run Source, Frequency command, Overtorque Detection, Frequency Command Invalid,
Fault, Undervoltage, Overheat, Motor Overload, Inverter Overload, During-Retry,
Communication-Fault, Timer-Function-Output
DOG Common Terminal (of Open Collector Transistor)
S(+)
S(-)
RS-485 Port
Caution
Use the control circuit terminals VIN, AIN according the setting of Sn-24.
The MAX. Output current at terminal (+15V or +12V) is 20mA.
The multi-function analog output terminals AO1, AO2 is a dedicated output for a frequency meter,
ammeter, etc. Do not use these 2 analog outputs for feedback control or any other control purpose.
1-12
1.6 Main Circuit Wiring Diagram
Main Circuit Wiring Diagram of 7200MA:
1. 220V/440V: 1~20HP
2. 220V : 25HP 440V : 25~30HP
3. 220V : 30~40HP 440V : 40~75HP DC Reactor built-in
DCL
1-13
1.7 Wiring main circuit and notice
Main circuit wiring
The non-fusible-breaker (NFB) should be installed between the AC source and
the R/L1-S/L2-T/L3 input terminal of 7200MA inverter. The user can make his own
decision of installing electromagnetic contactor block (MCB) or not. To protect
against the false triggering of leakage-current, the user should install a leakage
current breaker with amperage sensitivity200mA and operation time0.1 sec.
Table 3 220V and 440V class applicable wire size and connector
7200MA model Wire size (mm
2
)
Power
supply
Applicable
Power Rating
(HP)
*1
Rated
KVA
Rated
current
(A)
Main
circuit
*2
Ground
connection
wire E (G)
Control
wire
*3
NFB
*4
MCB
*4
1HP 2 4.8 25.5 25.5 0.52 TO-50EC(15A) CN-11
2HP 2.7 6.4 25.5 3.55.5 0.52 TO-50EC(20A) CN-11
220V
13
3HP 4 9.6 3.55.5 3.55.5 0.52 TO-50EC(20A) CN-11
5.4HP 7.5 17.5 5.5 5.5 0.52 TO-50EC(30A) CN-16
7.5HP 10.1 24 8 5.58 0.52 TO-100S(50A) CN-18
10HP 13.7 32 8 5.58 0.52 TO-100S(60A) CN-25
15HP 20.6 48 14 8 0.52 TO-100S(100A) CN-50
20HP 27.4 64 22 8 0.52 TO-100S(100A) CN-65
25HP 34 80 22 14 0.52 TO-225S(150A) CN-80
30HP 41 96 38 14 0.52 TO-225S(175A) CN-100
220V
3
40HP 54 130 60 22 0.52 TO-225S(175A) CN-125
1HP 2.2 2.6 25.5 25.5 0.52 TO-50EC(15A) CN-11
2HP 3.4 4 25.5 3.55.5 0.52 TO-50EC(15A) CN-11
3HP 4.1 4.8 25.5 3.55.5 0.52 TO-50EC(15A) CN-11
5.4HP 7.5 8.7 25.5 3.55.5 0.52 TO-50EC(15A) CN-18
7.5HP 10.3 12 35.5 3.55.5 0.52 TO-50EC(20A) CN-18
10HP 12.3 15 5.5 5.5 0.52 TO-50EC(30A) CN-25
15HP 20.6 24 8 8 0.52 TO-50EC(30A) CN-25
20HP 27.4 32 8 8 0.52 TO-100S(50A) CN-35
25HP 34 40 8 8 0.52 TO-100S(75A) CN-50
30HP 41 48 14 8 0.52 TO-100S(100A) CN-50
40HP 54 64 22 8 0.52 TO-100S(100A) CN-65
50HP 68 80 22 14 0.52 TO-125S(125A) CN-80
60HP 82 96 38 14 0.52 TO-225S(175A) CN-100
440V
3
75HP 110 128 60 22 0.52 TO-225S(175A) CN-125
*1 : It is assumed constant torque load.
*2 : The main circuit has terminals of R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, B1/P,
B2/R, B2,.
*3 : The control wire is the wire led to the pin terminals of control board.
*4 : In Table 3, the specified Part No. of NFB and MC are the item No. of the
products of Teco. The customer can use the same rating of similar products
from other sources. To decrease the noise interference, be sure to add R-C
surge suppressor (R: 10/5W, C: 0.1F/1000VDC) at the 2 terminals of coils
of electromagnetic contactor.
1-14
External circuit wiring precaution:
(A) Control circuit wiring:
(1) Separate the control circuit wiring from main circuit wiring (R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3) and other high-power lines to avoid noise interruption.
(2) Separate the wiring for control circuit terminals RA-RB-RC (R1A-R2B-R2C)
(contact output) from wiring for terminals
Low
Starting
Torque
08
50Hz 00
(00)
50 1.3 2.5
220
7.9
14.8
0
(Hz)
(V)
50Hz
High
Starting
Torque
09
(08)
50 1.3 2.5
220
8.0
16.1
0
(Hz)
(V)
(09)
15.4
8.1
60Hz
Satu-
ration
01
15
Low
Starting
Torque
10
60Hz
50Hz
Satu-
ration
02
(02)
60 1.5 3
220
7.9
14.8
0
(Hz)
(V)
(01),(15)
50
H
i
g
h
S
t
a
r
i
n
g
T
o
r
q
u
e
60Hz
High
Starting
Torque
11
(10)
60 1.5 3
220
8.0
16.1
0
(Hz)
(V)
(11)
15.4
8.1
G
e
n
e
r
a
l
P
u
r
p
o
s
e
72Hz 03
(03)
72 1.5 3
220
7.9
14.8
0
(Hz)
(V)
60
90Hz 12
(12)
90 1.5 3
220
7.9
14.8
0
(Hz)
(V)
60
Variable
Torque 1
04
50Hz
Variable
Torque 2
05
(05)
50 1.3 25
220
7.1
7.9
0
(Hz)
(V)
38.5
55
(04)
120Hz 13
(13)
120 1.5 3
220
7.9
14.8
0
(Hz)
(V)
60
Variable
Torque 3
06
V
a
r
i
a
b
l
e
T
o
r
q
u
e
C
h
a
r
a
c
t
e
r
i
s
t
i
c
60Hz
Variable
Torque 4
07
(07)
60 1.5 30
220
7.1
7.9
0
(Hz)
(V)
38.5
55
(06)
R
a
t
e
d
O
u
t
p
u
t
O
p
e
r
a
t
i
o
n
(
M
a
c
h
i
n
e
T
o
o
l
)
180Hz 14
(14)
180 1.5 3
220
7.9
14.8
0
(Hz)
(V)
60
* These values are for the 220V class; double the values for 440V class inverters.
Consider the following items as the conditions for selecting a V/f pattern.
They must be suitable for
(1) The voltage and frequency characteristic of motor.
(2) The maximum speed of motor.
Low
Starting
Torque
08
50Hz 00
(00)
50 1.3 2.5
220
7.5
14
0
(Hz)
(V)
50Hz
High
Starting
Torque
09
(08)
50 1.3 2.5
220
7.6
15.2
0
(Hz)
(V)
(09)
14.6
7.7
60Hz
Satu-
ration
01
15
Low
Starting
Torque
10
60Hz
50Hz
Satu-
ration
02
(02)
60 1.5 3
220
7.5
14
0
(Hz)
(V)
(01),(15)
50
H
i
g
h
S
t
a
r
i
n
g
T
o
r
q
u
e
60Hz
High
Starting
Torque
11
(10)
60 1.5 3
220
7.6
15.2
0
(Hz)
(V)
(11)
14.6
7.7
G
e
n
e
r
a
l
P
u
r
p
o
s
e
72Hz 03
(03)
72 1.5 3
220
7.5
14
0
(Hz)
(V)
60
90Hz 12
(12)
90 1.5 3
220
7.5
14
0
(Hz)
(V)
60
Variable
Torque 1
04
50Hz
Variable
Torque 2
05
(05)
50 1.3 25
220
6.8
7.5
0
(Hz)
(V)
38.5
55
(04)
120Hz 13
(13)
120 1.5 3
220
7.5
14
0
(Hz)
(V)
60
Variable
Torque 3
06
V
a
r
i
a
b
l
e
T
o
r
q
u
e
C
h
a
r
a
c
t
e
r
i
s
t
i
c
60Hz
Variable
Torque 4
07
(07)
60 1.5 30
220
6.8
7.5
0
(Hz)
(V)
38.5
55
(06)
R
a
t
e
d
O
u
t
p
u
t
O
p
e
r
a
t
i
o
n
(
M
a
c
h
i
n
e
T
o
o
l
)
180Hz 14
(14)
180 1.5 3
220
7.5
14
0
(Hz)
(V)
60
* These values are for the 220V class; double the values for 440V class 3~75HP
inverters.
Consider the following items as the conditions for selecting a V/f pattern.
They must be suitable for
(1) The voltage and frequency characteristic of motor.
(2) The maximum speed of motor.
Select high starting torque only in the following conditions. Normally, the
selection if not required.
(1) The power cable length is long [492ft (150m) and above].
(2) Voltage drop at startup is large.
(3) AC reactor is inserted at the input side or output side of the inverter.
(4) A motor with capacity smaller than the maximum applicable inverter capacity
is used.
3-42
(3) Operator Display (Sn-03)
Parameter code (Sn-03= 0 or 1)
Set the parameter Sn-03 as 0 or 1 to determine the access status as follows.
DRIVE mode PRGM mode
Sn-03
Set Read Only Set Read Only
0 An, Bn Sn, Cn An, Bn, Sn, Cn
1 An Bn, Sn, Cn An Bn, Sn, Cn
Initialized setting of parameter (Sn-03= 712)
Except the parameter of Sn-0102 and Sn-61, the parameter groups of An-,
Bn-, Cn- and Sn- can be initialized as factory setting according to
the different input voltage. At the same time, the terminal
can be set as 2-
wire or 3-wire operation mode under different setting of Sn-03. Please see 2-/3-
wire operation mode on page 3-50.
(4) Run Source Selection (Sn-04)
The parameter is used to select the source of run command.
Sn-04 = 0 : digital operator
1 : control circuit terminal
2 : RS-485 communication
If Sn-04 is set as 1, the run source is from the control circuit terminal. Under the
initial setting of 2-wire operation (through setting of Sn-03=7 or 9 or 11), the run
source will be FWD/STOP, REV/STOP.
If Sn-04 is set as 1, the run source is from the control circuit terminal. Under the
initial setting of 3-wire operation (through setting of Sn-03=8 or 10 or 12), the run
source will be RUN, STOP, FWD/ REV.
For more details, see 2-/3- wire operation on page 3-50.
(5) Frequency Command Setting Method Selection (Sn-05)
The parameter is used to select the source of frequency command.
Sn-05 = 0 : digital operator
1 : control circuit terminal
2 : RS-485 communication
(6) Stopping Method Selection (Sn-06)
Setting the stopping method used when a stop command is executed.
Setting Function
0 Deceleration to stop
1 Coast to stop
2 DC braking stop: Stops faster than coast to stop, without regenerative
operation.
3 Coast to stop with timer: Run sources are disregarded during decel. time.
3-43
The following diagrams show the operation of each stopping method.
a) Deceleration to Stop (Sn-06= 0)
Deceleration to a stop at a rate set with the selected deceleration time.
b) Coast to Stop (Sn-06= 1)
After the stop command is executed, run source is disregarded until the Min.
baseblock time Cn-37 has elapsed.
Run
command
Output
frequency
Dec time
DC injection
braking time
DC injection
beginning frequency
(Cn-14)
ON
OFF
The inverter output is shut off when the stop
command is input
Run
command
Output
frequency
ON
OFF
Fig. 28 Deceleration to stop Fig. 29 Coast to Stop
c) Whole Range DC Injection Braking Stop (Sn-06= 2)
Run
Comm.
O/P Freq.
DEC time
DC injection
braking time
Min. baseblock time
(Cn-37)
ON
OFF
10 %
100 %
DC injection braking
time at Run Source off
(Cn-16)
Cn-16 * 10
DC injection
braking time
O/P freq. when the stop command is input
Fig. 30 Whole range DC Injecting Braking Stop
After the stop command is input and the minimum baseblock time (Cn-37)
has elapsed, DC injection braking is applied and the motor stopped.
The DC injection braking time depends upon the output frequency when the
stop command is input and the DC injection time at stop setting (Cn-16) as
shown in Fig. 30.
Lengthen the minimum baseblock time (Cn-37) when an overcurrent (OC)
occurs during stopping. When the power to an induction motor is turned OFF,
the counter-electromotive force generated by the residual magnetic field in
the motor can cause an overcurrent to be detected when DC injection braking
stop is applied.
3-44
d) Coast to Stop with Timer (Sn-06= 3)
Deceleration time
(T1 time)
100 % (Max frequency)
Output frequency at Run Source off
(Bn-02 or
Bn-04)
Run Source
Output
frequency
Input Stop Command.,
inverter stop Output
ON ON ON OFF OFF
T1
Fig. 31 Coast to Stop with Timer
After the stop command is executed, run sources are disregarded until the time T1
has elapsed. The time T1 depends upon the output frequency when the stop
command is executed and upon the deceleration time (Bn-02 or Bn-04).
(7) Priority of Stopping (Sn-07)
This parameter enable or disable the STOP key on the digital operator when the
run source is from an control circuit terminal or RS-485 communicate port while
the motor is running.
Sn-07 = 0 : enabled. (The STOP key is enabled at all time during running)
= 1 : disabled (The STOP key is disabled when the run source is from
control terminal or RS-485 port)
(8) Prohibition of REV Run (Sn-08)
While the parameter Sn-08 is set as 1. The reverse run of motor is not allowed
(9) Output Frequency UP/DOWN Function (Sn-09)
The output frequency can be increased or decreased (UP/DOWN) through digital
operator
Sn-09= 0 : Change output frequency through the ( / ) key. The
frequency command will be accepted only after the key
EDIT
ENTER
has
been pressed.
= 1 Change output frequency through the ( / ) key. The
frequency command can be recalled even restarting the inverter if the
EDIT
ENTER key has been pressed at that time.
The output frequency can be changed (increasing (UP) or decreasing (DOWN))
through either the LCD digital operator or external multi-function input terminal
(terminals
).
3-45
(10) Frequency Command Characteristics Selection (Sn-10)
30.16 previous or later version set Sn-68=0
The positive and negative characteristics of analog frequency command (0
10V/420mA) is as follow diagram:
Positive input characteristics Negative input characteristics
30.17 previous or later version set Sn-68=1:
The positive and negative characteristics of analog current input is similar to
above description, while of analog voltage input is as follow diagram:
Positive input characteristics Negative input characteristics
Among Sn-68 set, represents 0 or 1.
Only 220V 25-40HP, 440V 25-75HP inverters support input of -10V~+10V
analog voltage.
(11) Scan Time at Input Terminal (Sn-11)
Setting of scan frequency of input terminal (Forward/Reverse, multi-function input)
Sn-11 = 0 : Scan input terminals every 5ms.
= 1 : Scan input terminals every 10ms.
(12) Overtorque Detection Selection (Sn-12)
When overtorque detection is enabled, be sure to set the value of the overtorque
detection level (Cn-32) and the overtorque detection time (Cn-33). An overtorque
condition us detected when the current exceeds the overtorque detection level for
longer than the overtorque detection time.
100%
+10V (20mA)
0V (4mA)
0% 100%
+10V (20mA)
0V (4mA)
0%
-100%
+10V
0V
100%
-10V
0%
+10V
100% 0V
0%
-100%
-10V
3-46
Sn-12 Function Display
0 Overtorque detection disabled
1
Detect only during speed agree. Continue operation after detection.
(Miner fault)
Over Torque blinks
2 Detect only during speed agree. Stop output after detection (Fault) Over Torque lights
3
Detect overtorque at any time. Continue operation after detection.
(Miner fault)
Over Torque blinks
4 Detect overtorque at any time. Stop output after detection (Fault) Over Torque lights
(13) Output Voltage Limitation Selection (Sn-13)
In low speed region, if the output voltage from V/f pattern is too high, the inverter
will be driven into fault status. As a result, the user can use this option to set the
upper bound limit of output voltage.
Output
Voltage
Output Frequency
Cn-04 Cn-04
40
(Output frequency at Max. output voltage)
Output Voltage Bound
(double the value for 440V class)
0
5V
40V
250V
Fig. 32 Output voltage limit
(14) Stall Prevention Selection During Acceleration (Sn-14)
Sn-14 = 0 : Disabled (Accelerate according to the setting. Stall may occurs with
large load)
= 1 : Enabled (Stop acceleration if Cn-25 setting is exceeded. Accelerate
again when current recovers)
Please refer to Stall prevention level during acceleration on page 3-20.
(15) Stall Prevention Selection During Deceleration (Sn-15)
If external braking resistor unit is installed, the Sn-15 setting must be disabled (Sn-
15= 0).
If no external braking resistor unit is installed, the inverter can provide about 20%
regenerative braking torque. If the load inertia is so large that it exceeds the
regenerative braking torque, the parameter Sn-15 is set as 1. When setting Sn-
15= 1 (enabled) is selected, the deceleration time (Bn-02 or Bn-04) is extended so
that a main circuit overvoltage does not occur.
3-47
Output
Frequency
time
Deceleration time is extended
to avoid overvoltage trip
Deceleration Time (setting value)
Fig. 33 Stall prevention function during deceleration (Sn-15= 1)
(16) Stall Prevention Selection during Running (Sn-16)
Sn-16 = 0 : Disabled (Stall may occur when a large load is applied)
= 1 : Enabled (Deceleration will start if the motor current is larger than the
stall prevention level during running and continues for more than
100ms. The motor is accelerated back to the reference frequency again
when the current falls below this level Cn-26).
Please refer to Stall prevention level during running on page 3-20.
(17) Operation Selection at Fault Contact during Fault Retrying (Sn-17)
Sn-17 = 0 : Do not output fault restart. (The fault contact does not work)
= 1 : Output fault restart. (The fault contact operates)
Please refer to Number of auto restart attempt on page 3-19.
(18) Operation Selection at Power Loss (Sn-18)
This parameter specifies the processing to be performed when a momentary
power loss occurs (within 2 sec)
Sn-18= 0 : When power loss ride-through is disabled the inverter will stop after
a momentary power loss. Then an undervoltage fault will be
detected.
= 1 : When power loss ride through is enabled, operation will be restarted
after a speed search invoked if the power is restored within the
allowed time.
If the power is interrupted for more than 2 seconds, the fault contact output will
operate and the motor will coast to stop.
(19) Zero Speed Braking Selection (Sn-19)
The run-source and frequency command is input from control circuit under the
setting of Sn-04=1 & Sn-05=1, If Sn-19 is enabled, the blocking torque will be
generated in DC-braking mode when the frequency command is 0V and forward
run source is ON.
A time-chart shows the above action as below. The zero-braking selection Sn-19 is
3-48
set to 1 and the DC-braking current Cn-15 is limited within 20% of rated current.
OFF OFF ON
t
t
t
RunStop signal
(external terminal)
Frequency command
(external terminal)
DC injection
braking (20% Max.)
Fig. 34 Zero speed braking operation selection
(20) External Fault Contact Contact Selection (Sn-20)
Sn-20 = 0 : Input signal is from A-contact. (Normal-open contact)
= 1 : Input signal is from B-contact. (Normal-close contact)
(21) External Fault Contact Detection Selection (Sn-21)
Sn-21 = 0: Always detects.
= 1: Detect only during running.
(22) Detection Mode Selection of External Fault (Sn-22)
An external fault is detected (at terminal
used as up
cmd. and terminal
0% 100%
Bn-05, 07
x FGAIN
Bn-06, 08
+FBIAS1
(FBIAS2)
0% 100%
Bn-05, 07
Bn-06, 08
FBIAS3 (FBIAS4)
FGAIN2
Analog Frequency
Command
Analog Frequency
Command
Frequency Command
Frequency Command
3-60
Multi-function analog input characteristics
(5) Sn-29 = 04 (6) Sn-29 = 05
0V 10V
0%
100%
V
B
A
I
S
Multi-function Analog Input
(7) Sn-29 = 06 (8) Sn-29 = 07
0V
10V
0%
100%
D
C
B
r
a
k
i
n
g
C
u
r
r
e
n
t
Multi-function Analog Input
0V 10V
1
10
R
e
d
u
c
t
i
o
n
C
o
e
f
f
i
c
i
e
n
t
1V
Multi-function Analog Input
(1) Sn-29 = 00 (2) Sn-29 = 01,13
0V 10V
2.00
F
G
A
I
N
Multi-function Analog Input
0V
1.00
Multi-function Analog Input
0V 10V
0%
100%
A
u
x
.
F
r
e
q
.
C
o
m
m
a
n
d
(3) Sn-29 = 02,14 (4) Sn-29 = 03,15
Multi-function Analog Input
(9) Sn-29 = 08 (10) Sn-29 = 09
(11) Sn-29 = 10
(12) Sn-29 = 11
0V 10V
0%
F
r
e
q
.
C
o
m
m
a
n
d
L
o
w
e
r
L
i
m
i
t
100%
Multi-function Analog Input
Multi-function Analog Input
0V 10V
-10%
10%
F
B
A
I
S
2
5V
0%
0V 10V
30%
200%
1.5V
S
t
a
l
l
P
r
e
v
e
n
t
i
o
n
L
e
v
e
l
Multi-function Analog Input
Multi-function analog input (terminal
AUX) used as PID control reference
input (0~10V). Please refer to "PID
CONTROL BLOCK DIAGRAM"
on page 3-9 and App-3.
Real ACC/DEC Time =
ACC/DEC Time (Bn-01~04)
Reduction Coefficient (TK)
0V 10V
0%
10%
F
B
A
I
S
1
0V 10V
0%
200%
O
v
e
r
t
o
r
q
u
e
D
e
t
e
c
t
i
o
n
Multi-function Analog Input
0V 10V
0%
J
u
m
p
F
r
e
q
u
e
n
c
y
4
100%
Multi-function Analog Input
(13) Sn-29=12 : For RS-485 communication use. The analog value of AUX (0-
1024/0-10V) can be read through RS-485 communication. (Please refer to
RS-485 MODBUS/PROFIBUS Application Manual)
3-61
(30) Multi-Function Output Terminal (RA-RB-RC or R1A-R1B-R1C) Function
Selection (Sn-30)
(31) Multi-Function Output Terminal (DO1-DOG) Function Selection
(Sn-31)
(32) Multi-Function Output Terminal (DO2-DOG or R2A-R2C) Function Selection
(Sn-32)
Multi-function output terminal setting and its function as shown in Table 16.
Table 16 Multi-function output terminal function
Setting Function LCD Display Description
00 During running Running ONDuring running
01 Zero speed Zero Speed ONZero speed
02 Frequency agree Frequency Arrive Speed agree width: Cn-31
03 Setting frequency agree Agreed F Arrive
ON output frequency = Cn-29,
Speed agree width: Cn-31
04
Output frequency
detection1
Freq. Det. 1
ONwhile ACC, -Cn-29output freq.Cn-29
while DEC, -Cn-30output freq.Cn-30
Speed agree width: Cn-31
05
Output frequency
detection2
Freq. Det. 2
ONwhile ACC, output freqCn-29(or-Cn-
29)
while DEC, output freqCn-30(or-Cn-
30)
Speed agree width: Cn-31
06 Inverter ready Run Ready OK! ONREADY
07 Undervoltage detected Low Volt Detect ONUndervoltage detected
08 Output baseblocked Output B.B. ONOutput baseblocked
09 Run source mode
Run Source
Operator
ONRun source from digital operator (Local
mode)
10 Frequency command mode Ref. Cmd. Operator
ON Frequency command from digital operator
(Local mode)
11 Overtorque detected Over Tq. Detect ONOvertorque detected
12
Frequency command
Invalid
Freq. Cmd. Invalid ONFrequency command Invalid
13 Fault Fault ONFault
14 Pulse signal output Pulse Mul. Output Only set by Sn-31, Sn-32 (terminal DO1-DOG)
15 Undervoltage alarm Low Volt Alarm ONUndervoltage alarm
16 Inverter overheat Inverter Over Heat ONInverter Overheat
17 Motor overload Motor Over Load ONMotor Overload
18 Inverter Overload Inverter Over Load ONInverter Overload
19 Fault retry Fault Retry ONRetry
20
RS-485 communication
fault
RS-485 Fault ONRS-485 communication fault
21 Timer function output Timer Function Signal delay output (.vs. timer function input)
22
RS-485 Communication
Application
Comm. Control
Extension Output Contact application
(Please refer to MA RS-485 MODBUS
/PROFIBUS Application Manual)
3-62
During Running (Setting:00)
OFF Run source OFF, inverter is off.
ON Run source ON, or Run source OFF but residues output exists
Zero Speed (Setting01)
OFF Output frequency MIN. output frequency (Cn-07)
ON Output frequency MIN. output frequency (Cn-07)
Frequency Agree : (Setting02)
Setting Frequency Agree : (Setting03)
Output Frequency Detected 1 : (Setting04)
Output Frequency Detected 2 : (Setting05)
Refer frequency detection function on page 3-22.
Inverter Ready (Setting06)
Undervoltage Detected (Setting07)
When the DC link voltage of main circuit is lower than the UNDERVOLTAGE
DETECTION LEVEL (Cn-39), the output contact is in ON state.
Output Blocked (Setting08)
Run Command Mode (Setting09)
OFF
Remote Mode
(Sn-04 = 1,2, or multi-function input terminal ~ is set as Local/remote control I
mode or Local/remote control II mode and contact terminal is OFF). Remote-SEQ LED
is light in LCD digital operator
ON
Local Mode
(Sn-04 = 0 multi-function input terminal ~ is set as Local/remote control I mode
and contact terminal is ON).Remote-SEQ LCD is OFF, run command is from LCD
digital operator
Frequency Command Mode (Setting10)
OFF
Remote mode
(Sn-05 = 1,2or multi- function input terminal ~ is set as Local/remote control I
mode or Local/remote control II mode and contact terminal is OFF). Remote-REF LED
is light in LCD digital operator
ON
Local mode
(Sn-05 = 0 multi- function input terminal ~ is set as Local/remote control I mode
and contact terminal is ON). Remote-REF LED is OFF, run command is from LCD
digital operator
3-63
Overtorque Detected (Setting11)
See page 3-23,3-44 for overtorque detection function.
Frequency Command Missing (Setting12)
Run source is ON and frequency command is 0, the output at the multi-function
output terminal is ON.
Fault (Setting13)
If a fault occurs, the multi-function output terminal is ON. However, no response
will occur if a communication fault occurs.
Pulse Signal Output (Setting:14)
Only multi-function output terminal DO1-DOG (Setting Sn-31) can be set as the
pulse signal output.
DO1 is a photo-coupler output, its pulse output frequency is set by parameter
Sn-35.
Its wiring is:
DO1
DOG
DO2
+V (12V or 24 V)
T1 T2
pulse duty (T1=T2)
-
pulse
timer
+
1K
Fig. 44 Pulse signal output
Undervoltage Alarm (Setting15)
If the main circuit DC bus voltage is below the undervoltage alarm detected
level, the multi-function output terminal is ON.
Undervoltage alarm detected level : 220V Class : 240VDC
440V Class : 460VDC
Inverter Overheat (Setting16)
See Page 4-2. If the cooling fin is overheat, the multi-function output terminal is
ON.
Motor Overload (Setting17)
See Motor overload protection selection on page 3-48. If the motor has
overload fault, the multi-function output terminal is ON.
Inverter Overload OL2 (Setting18)
If the inverter has overloadfault, the multi-function output terminal is ON. See
page 4-2.
3-64
Fault Retry (Setting19)
See Fault restart function (Cn-24) on page 3-19. Upon restart, the multi-
function output terminal is ON.
RS-485 Communication Fault (Setting20)
See page 4-2.
Timer Function Output (Setting21)
If the multi-function input terminals ~ are set as the timer input terminals
(Sn-2528= 19)the signal will be output through the corresponding multi-
function output terminals with the specified ON-delay and OFF-delay, as shown
below. See Timer function on page 3-10.
ON delay
(Bn-37)
OFF delay
(Bn-38)
output terminal
input terminal
~ 5 8
Fig. 45 The input/output signal in Timer function application
RS-485 Communication Application (Setting:22)
In the application that the control commands are executed through the RS-485
communication port, the multi-function output terminals can be used as the PLC
Extension Output Contact Terminals. For more details, Please refer to RS-485
MODBUS/PROFIBUS Application Manual.
3-65
(33) Multi-Function Analog Output (Terminal AO1) Selection (Sn-33)
(34) Multi-Function Analog Output (Terminal AO2) Selection (Sn-34)
The multi-function analog output can be set to monitor the following 12 status
items as shown below
Description
Sn-33, Sn-34
Setting
Monitored contents
Input Output
00 Frequency Command 0 ~ max. frequency
01 Output Frequency 0 ~ max. frequency
02 Output Current 0 ~ rated current
03 Output Voltage 0 ~ rated voltage
04 DC Voltage
220V class 0~400V
440V class 0~800V
05 VIN Analog Command 0 ~ 10 V
06 AIN Analog Command 4 ~ 20 mA
07 AUX Analog Command 0 ~ 10 V
08 PID Input 0 ~ max frequency
09 PID Output1 0 ~ max frequency
10 PID Output2 0 ~ max frequency
11 Comm. Control 0~100%
*1
0~10V
Note :
*1: When the setting of Sn-33~34=11, the multi-function output terminals AO1,
AO2 are controlled through RS-485 port either by MODBUS or PROFIBUS
protocol. Please refer to RS-485 MODBUS/PROFIBUS Application Manual
The output gain (Bn-14 and Bn-15) will determine the output voltage at multi-
function analog output at AO1, AO2 terminal. The specified multiple of 10V will
correspond to the 100% output monitored value.
(35) Pulse Output Multiplication-Gain Selection (Sn-35)
If the multi-function output terminal (DO1) be set as pulse output (when Sn-31 or
Sn-32= 14),the final output pulse frequency is the multiple (according to Sn-35) of
the inverter output frequency. Refer to Fig. 46 for pulse signal output.
Ex1 : when Sn-35= 0, the inverter output frequency is 60Hz, the output pulse
frequency is 60 Hz (duty = 50%).
Different settings of Sn-35 and their corresponding multiple numbers as shown
below :
Sn-35 setting Pulse output frequency Applicable freq. range
0 1F 1 inverter output frequency 3.83400.0Hz
1 6F 6 inverter output frequency 2.56360.0Hz
2 10F10 inverter output frequency 1.54210.0Hz
3 12F12 inverter output frequency 1.28180.0Hz
4 36F36 inverter output frequency 0.5 60.0Hz
3-66
(36) Inverter Station Address (Sn-36)
(37) RS-485 Communication Baud Rate Setting (Sn-37)
(38) RS-485 Communication Parity Setting (Sn-38)
(39) RS-485 Stopping Method After Communication Error (Sn-39)
The inverter has a built-in RS-485 port for monitoring inverter status and reading
the parameter setting. Under the remote mode operation, the inverter status and the
parameter settings can be monitored. Moreover, the user can change the
parameters setting to control the motor operation.
The inverter will use MODBUS protocol to communicate with external units by
means of the cable line form RS-485 port.
Parameter definition is as follows
Sn-36 inverter station address, setting range 1~31.
Sn-37 = 01200bps (bps: bit / sec)
= 12400bps
= 24800bps
= 39600bps
Sn-38 = 0no parity
= 1even parity
= 2odd parity
Sn-39 = 0 Deceleration to stop with Bn-02 (deceleration time), when RS-485
has communication error.
= 1 Coast to stop
= 2 Deceleration to stop with Bn-04 (deceleration time), when RS-485
has communication error.
= 3 Continue to run (will stop if the key stop is pressed)
Every data stream has a data length of 11 bits : 1 start bit8 data bits1 parity bit
and 1 stop bit. If Sn-38=0, the parity bit is 1.
3 different commands are used for communication between the inverter and
external units:
a. Read command : external units to read the memory address of the inverter.
b. Write command : external units to write the memory address of the inverter in
order to control the inverter.
c. Circuit test command : To test the communication status between the inverter
and external units.
The change of setting Sn-36, Sn-37, Sn-38 will be effective in the next start time
after turning off the inverter.
Do not make the DRIVE/PRGM changeover while writing the date into the
inverter through RS-485 port.
For more details of RS-485 communication, refer to
RS-485 MODBUS/PROFIBUS Communication Application Manual.
3-67
(40) PG Speed Control Settings (Sn-40)
Sn-40 = 0 : Disable speed control function.
= 1 : Enable speed control.
= 2 : Enable speed control. No integral action during ACC/DEC.
= 3 : Enable speed control. Integral action is enabled.
(41) Operation Selection at PG Opens (Sn-41)
Sn-41 = 0 : deceleration to stop (Bn-02)
= 1 : coast to stop
= 2 : deceleration to stop (Bn-04)
= 3 : continue to run
}
Display PG Openalarm.
Blinking display PG Open alarm.
(42) Operation Selection at PG Speed Deviation Over (Sn-42)
Sn-42 = 0 : deceleration to stop (Bn-02)
= 1 : coast to stop
= 2 : deceleration to stop (Bn-04)
= 3 : continue to run
}
Display Sp. Deviat Over fault message.
Blinking display Sp. Deviat Over alarm.
(43) Overspeed Detection (Sn-43)
Sn-43 = 0 : deceleration to stop (Bn-02)
= 1 : coast to stop
= 2 : deceleration to stop (Bn-04)
= 3 : continue to run
}
Display Over Speed fault message.
Blinking display Over Speed alarm.
(44) Auto_Run Mode Selection (Sn-44)
(45) Auto_Run Mode Setting Selection (Sn-45~Sn-60)
A PLC operation mode is ready to use with the following setting of the multi-
step frequency command1~16 (An-01~An-16), Auto_Run mode time setting
(Bn-21~Bn-36) under the auto_run mode selection (Sn-44). The FWD/REV
direction can be set with the setting of Sn45~60.
Under auto operation mode, to set operation direction by operator, multi-
function input terminal or RS-485 are all invalid.
Under auto operation mode, preset frequency by multifunction input
terminal
Fault
Ext. Fault5
External fault signal
Fault
Ext. Fault6
External fault signal
Fault
Ext. Fault7
External fault signal
Fault
Ext. Fault8
External fault signal
Operation
EEPROM fault
Fault
Inverter EEPROM
EEPROM (BCC, no.) is bad.
Fault
Inverter A/D
A/D converter (inside the CPU) fault
Operation
Fault
PG Over Sp.
Excessive PG speed fault Operation
Fault
PG Open
PG is open-circuit Operation
Fault
Sp.Deviat Over
Excessive speed deviation Operation
Fault
RS-485 Interrupt
MODBUS Communication fault occurs .The inverter remains
operating.
operation
4-3
Error Causes Action to Be Taken
Power capacity is too small.
Voltage drop due to wiring resistance.
A motor of large capacity connected to the same power
system has been started.
Defective electromagnetic contractor.
Check the source voltage and wiring.
Check the power capacity and power system.
Extremely rapid accel.
Short-circuit or ground- fault at the inverter output side.
Motor of a capacity greater than the inverter rating
has been started.
High-speed motor and pulse motor has been started.
Extend the accel. time.
Check the load wiring.
Motor dielectric strength is insufficient.
Load wiring is not proper.
Check the motor wiring impedance and the load
wiring.
Insufficient deceleration time.
High input voltage compared to motor rated voltage.
Extend the accel. time.
Use a braking resistor.
Defective cooling fan.
Ambient temperature rise
Clogged filter.
Check for the fan, filter and the ambient
temperature.
Overload, low speed operation or extended accel. time.
Improper V-f characteristic setting
Measure the temperature rise of the motor.
Decrease the output load.
Set proper V/f characteristic.
Improper rated current (Cn-09) setting
Set proper V/f characteristic.
Set proper rated current (Cn-09)
If inverter is reset repetitively before fault
removed, the inverter may be damaged.
Machine errors or overload
Check the use of the machine.
Set a higher protection level (Cn-32).
Fault input of external signal
, , ,
and
. Identify the fault signal using Un-11.
Disturbance of external noise
Excessive impact or vibration
Reset EEPROM by running Sn-03.
Replace the control board if the fault cant be
cleared.
Improper setting of ASR parameter or over-speed
protection level.
Check the parameters of ASR and the
protection level.
The PG wiring is not properly connected or open-
circuit.
Check the PG wiring.
Improper setting of ASR parameter or speed
deviation level.
Check parameters of ASR and speed deviation
level.
External noise
Excessive vibration or impact Communication wire
Not properly contacted
Check the parameter setting, including Sn-01, Sn-02.
Check if the comm. wire is not properly contacted.
Restart, if fault remains, please contact to us.
4-4
(B). Warning and Self-Diagnosis Functions
LCD Display
(English)
Fault Contents
Fault Contact
Output
(blinking)
Alarm
DC Volt. Low
The main circuit DC voltage becomes lower than the lower under-
voltage level before the motor starts.
No operation
(blinking)
Alarm
Over Voltage
The main circuit DC voltage becomes higher than the lower under-
voltage level before the motor starts.
No operation
(blinking)
Alarm
Over Heat
The thermal protection contact is input to the external terminal. No operation
(blinking)
Alarm
Over Torque
Over torque is detected while the output current is larger than or equal to the
setting of Cn-26. However, the Sn-12 has been set such that the inverter
continue to run and disregard the over-torque warning.
No operation
Stall prevention operates while acceleration.
Stall prevention operates while running
Stall prevention operates while deceleration.
No operation
(blinking)
Alarm
External Fault
Forward and reverse rotation commands are simultaneously detected
for a period of time exceeding 500ms. (The inverter is stopped
according to the stop method preset by Sn-04.)
No operation
(blinking)
Alarm
RS-485 Interrupt
MODBUS Communication fault occurs. The inverter remains
operating.
No operation
Comm. Fault Transmission fault of digital operator No operation
(blinking)
Alarm
B.B.
External B.B. signal (terminal
)
is input (The inverter stops and the
motors stops without braking)
No operation
Improper inverter capacity (Sn-01) setting. No operation
Improper setting of multi-function input signal (Sn-25, 26, 27 and
28).
No operation
Improper setting of V/F characteristic (Cn-02~08) No operation
Alarm
Input Error
Improper setting of Cn-18, Cn-19 No operation
(blinking)
Alarm
Over Speed
Excessive speed (operation remains) No operation
(blinking)
Alarm
PG Open
PG Open-circuit (operation remains) No operation
Alarm
Sp.Deviat Over
Excessive speed deviation (operation remains) No operation
Load Fail Error during upload and download (operation remains) No operation
EEPROM Fault Operator EEPROM error. No operation
Upload Error
Data incorrect during Communication from the operator to the
inverter.
No operation
Download Error
Data incorrect during Communication from the inverter to the
operator.
No operation
Alarm
Auto Tun-Error
Motor parameter autotuning error No operation
WARN
Inverter over load
(Blink)
Inverter over load RESET, internal timer operates ( to protect inverter) No action
4-5
Error Causes Action to Be Taken
Input voltage drop
Measure the main circuit DC voltage, if the
voltage is lower allowance level, regulate the
input voltage.
Input voltage rise
Measure the main circuit DC voltage, if the
voltage is higher than allowance level, regulate
the input voltage.
Overload
Cooling fan fault. Ambient temperature rises.
Clogged filter.
Check for the fan, filter and the ambient
temperature.
Machine error or overload
Check the use of the machine.
Set a higher protection level (Cn-32).
Insufficient Accel./Decel. Time
Overload
Excessive load impact occurs while operating
Increase Accel./Decel. Time.
Check the load.
Operation sequence error
3-wire/2-wire selection error
Check the circuit of system
Check the setting of system parameters Sn-25,
26, 27, and 28.
External noise
Excessive vibration or impact on Communication wire
Not properly contacted
Check the parameter setting, including Sn-01, Sn-02.
Check if the comm. wire is not properly contacted.
Restart, if fault remains, please contact to us.
Comm. between digital operator and inverter has not
been established after system starts for 5 seconds.
Communication is established after system starts, but
transmission fault occurs for 2 seconds.
Re-plug the connector of the digital operators.
Replace the control board.
External B.B. signal is input.
After external BB signal is removed, execute the
speed search of the inverter.
Inverter KVA setting error.
Set proper KVA value. Be aware of the
difference of 220V and 440V
The value of Sn-25~Sn-28 is not in ascending order (Ex.
Sn-25=05, Sn-28=02, those are improper setting).
Set speed search command of 21 and 22 simultaneously.
Set these values by order (the value of Sn-25
must be smaller than those of Sn-26, 27, 28)
Command 21 and 22 can not be set on two multi-
function-input contacts simultaneously.
The values of Cn-02~Cn-08 do not satisfy
Fmax FA FB Fmin.
Change the settings.
Upper limit and lower limit setting is incorrect. Change the settings.
Improper ASR parameter setting or over-torque
protection level.
Check the ASR parameter and over-torque
protection level.
The circuit of PG is not properly connected or open-
circuit.
Check the wiring of PG.
Improper ASR parameter setting or over-torque
protection level.
Check the ASR parameter and over-torque
protection level.
Bad communication during operator and inverter.
The connector is not properly connected.
Check if the connector is not properly connected.
Operator EEPROM error.
Disable load function of operator.
Replace the operator.
Incorrect inverter data format
Communication noise.
Download the data to the operator again.
Check if the connector is not properly connected.
Communication noise Check if the connector is not properly connected.
Inverter capacity and motor rating are not properly matched.
The wiring between inverter and motor is disconnected.
Motor load unbalance.
Correct the inverter/motor capacity ratio, wiring
cable and motor load.
inverter over load reset in 5 minutes
after reset inverter overload, under stop mode,
supply power for 5 min, warn will auto
released.
App-1
APPENDIX
A. Adjusting PID controller
Use the following procedure to activate PID control and then adjust it
while monitoring the response.
1. Enable PID control.
2. Increase the proportional gain Bn-17 as far as possible without creating
oscillation.
3. Decrease the integral time Bn-18 as far as possible without creating
oscillation.
4. Increase the derivative time Bn-19 as far as possible without creating
oscillation.
The Proportional, Integral and Derivative control function provides
closed-loop control, or regulation, of a system process variable (pressure,
temperature, etc.). This regulation is accomplished by comparing a feedback
signal with a reference signal, which results in an error signal. The PID
control algorithm then performs calculations, based upon the PID parameter
settings (Bn-16 through Bn-20 on page 3-3), on this error signal. The result
of the PID algorithm is then used as the new frequency reference, or is
added to the existing speed reference.
The PID target value can come from the frequency command (from
operator) or a Multi-Function Analog Input.
Select the PID control feedback signal from external terminal AIN for a
current signal (4-20mA DC) or from VIN for a voltage (0-10 VDC).
The Proportional gain is the value by which the error signal is multiplied
to generate a new PID controller output. A higher setting will result in a
system with quicker response. A lower setting will result in a more stable
yet slower system.
The Integral Time is a parameter that determines how fast the PID
controller will seek to eliminate any steady-state error. The smaller the
setting, the faster the error will be eliminated. To eliminate the integral
function entirely, set this parameter to 0.0 seconds. A lower setting will
result in a more responsive system. A higher setting will result in a more
stable yet slower system.
The Integral Upper Limit is a parameter that will limit the effect that the
integrator can have. It works if the PID controller output is positive or
negative. It can also be used to prevent integrator wind-up.
The Derivative Time is a parameter that can be adjusted to increase
system response to fast load or reference changes, and to reduce overshoot
upon startup. To eliminate the differential function entirely, set this
parameter to 0.00 seconds.
The Frequency Command Upper/Lower Bound (Cn-18, Cn-19)
parameters can be used to limit both the PID target and actual frequency
command.
NOTE : When the PID output limit is reached, the integrator will hold and
not change in value until the PID output is less than the PID output
limit.
App-2
The PID bias (Bn-20) is a parameter that will add a fixed percentage to
the PID output. It can be used to tune out small system offsets.
NOTE : This parameter is set as a percentage of maximum output frequency.
The above parameters are factory set for optimum results for most
applications, and generally do not need to be changed.
The PID Primary Delay Time is a parameter that adds a filter to the PID
output to keep it from changing too quickly. The higher the setting, the slower
the PID output will change.
All of these parameters are interactive, and will need to be adjusted
until the control loop is properly tuned, i.e. stable with minimal steady-state
error. A general procedure for tuning these parameters is as follows:
1. Adjust Proportional Gain until continuous oscillations in the
Controlled Variable are at a minimum.
2. The addition of Integral Time will cause the steady-state error to
approach zero. The time should be adjusted so that this minimal error
is attained as fast as possible, without making the system oscillate.
3. If necessary, adjust derivative time to reduce overshoot during startup.
The drives acceleration and deceleration rate times can also be used for
this purpose.
Output
Time
Before
After
If overshoot occurs, shorten the derivative
time (D) and lengthen the integral time (I).
Output
Time
Before
After
To rapidly stabilize the control conditions
even when overshooting occurs, shorten the
integral time (I) and lengthen the derivative
time (D).
Output
Time
Before
After
If oscillation occurs with a longer cycle
than the integral time (I) setting, it means
that the integral operation is strong. The
oscillation will be reduced as the integral
time (I) is lengthened.
Output
Time
Before
After
If oscillation cycle is short and approx. the
same as the derivative time (D) setting, it
means that the derivative operation is
strong. The oscillation will be reduced as
the derivative time (D) is shortened. If even
setting the derivative time (D) to 0.00
cannot reduce oscillation, then either
decrease the proportional gain (P) or raise
the PID primary delay time constant.
App-3
B. Supplementary on PID Control Block Diagram
A PID control block diagram is
Frequency
Command
Primary
Delay
PID
Target
Feedback
signal
Bn-16
Fig. 46 PID control block diagram
Note : 1. A target signal may come from digital operator, PS-485 port or
multi-function analog input terminal-AUX setting. (upon Sn-05
setting).
2. The detected signal can be input either from terminal VIN (Sn-
24=0, voltage command 0~10V) or from terminal AIN (Sn-
24=1, current command 4~20mA).
3. If the target signal is from the terminal AUX, please use the
wiring as below: (Sn-05=01, Sn-29=09)
0 ~ +10V
4 ~ 20 mA
0 ~ +10V
GND
+15V
AIN Ref. Com. (Sn-24=1)
VIN Ref. Com. (Sn-24=0)
AUX (Sn-29 = 09 for PID target)
(PID feedback)
Fig. 47 PID wiring diagram
4. Please refer to page 3-7, 3-8 for more details about PID use.
App-4
C. Wiring for PG Feedback Use
The 7200MA inverter has a built-in PG interface, no external PG feedback
option is needed. An independent DC source of +12V should be provided from
external source.
A(+)
A(-)
IP12
AC 200~240V
50/60 Hz
IP12
IG12
P
P
E
7200MA
P
Encoder
+12V
0V
1
2
3
4
Power Supply
(L)
(N)
FG
R/L1
S/L2
T/L3
E
V/T2
W/T3
IM
U/
T1
OPEN
PULL UP
PG
TP1
Fig. 48 Wiring of PG feedback
Note :
1.
P
: Isolated twisted cable wire.
2. Notation for PG terminals
Terminal Function
A(+)
A(-)
PG signal input terminal.
The voltage level is (H: 4~12V, L: 1V).
Its Max. frequency is <32767 Hz
IP12
IG12
Terminals feed in the (+12)VDC external power source
(+12V 10%, the Max. current is 40mA)
+12V
0V
(+12)V DC source (+12V 10%, min. 0.5A)
E Inverter ground.
3. Please refer to page 3-25, 3-25, 3-61 for more details on PG feedback.
4. The A(+), A(-), IP12, IG12 terminals are integrated as CN2 in compact
version. (see page 1-7). The code No. of the wire is 4H339D0250001.
5. The PG interface only allows the open-collector interface drive or
comple-mentary interface drive.
6. The short pin of TP1 set to PULL UP position for open-collector
interface (factory setting) and set to OPEN position for complementary
interface. The PG interface only allows the open-collector interface
drive or complementary interface drive.
7. The shielded twisted-pair cable wire should be used between the
inverter and PG, its length should be less than 50 meters.
App-5
D. RS-485 Communication Interface
7200MA RS-485 interface (terminal S(+), S(-)) can provide MODBUS
protocol for communication. The PROFIBUS protocol for
communication is possible if the user adopt the PROFIBUS option
card (MA-SP).
Wiring diagram of MODBUS and PROFIBUS-DP:
(a) MODBUS protocol communication
Fig. 49 Wiring for MODBUS Protocol communication
Note : 1. A Host Controller with RS-485 interface can communicate with
the 7200MA unit through RS-485 interface connection directly.
If the Host Controller does not provide the RS-485 port and its
RS-232 port is available (such as PC programming), an RS-
485/RS-232 conversion card should be used to connect between
this Host Controller and 7200MA unit.
2. A MODBUS Host Controller can drive the network with no
more than 31 drivers connected, using MODBUS
communication standard. If the driver (e.g., 7200MA drive) is at
the end of the network, it must have the terminating resistors
220 at both terminals. All other drives in the system should not
have terminators.
3. Please refer to 7200MA RS-485 MODBUS Communication
Application Manual.
App-6
(b) PROFIBUS protocol communication
The MA-SP PROFIBUS option supports the PROFIBUS
protocol. The MA-SP option can be placed at the control board. An
independent 24V DC is needed for all MA SP option.
220
7200 MA
M1
P
1
2
3
4
5
TB1
S(+)
S(-)
1
2
3
TB2
P
MA-SP
7200 MA
M2
P
1
2
3
4
5
TB1
S(+)
S(-)
1
2
3
TB2
P
MA-SP
7200 MA
P
1
2
3
4
5
TB1
S(+)
S(-)
1
2
3
TB2
P
MA-SP
M31
220
DC24V
PROFIBUS-DP
CONTROLLER
Fig. 50 Wiring for PROFIBUS protocol communication
Note : 1. Code No. : 4H300D0290009
2. An MA-SP option card will consume about
2.4W(=24.0V*0.1A). Choose the proper DC power supply to
meet your system capacity based upon the station number.
3. A maximum of 31 PROFIBUS-DP stations (nodes) may be
contained within a single network segment. If the drive is at the
end of the network it must have 220 between terminals (S-,
S+)
4. For more details, please refer to the manual 7200MA
PROFIBUS-DP Communication Application manual.
App-7
E. SINK/SOURCE Typical Connection Diagram
The UL/CUL standard type control board (Code No. : 4P101C0060002)
terminal ~ can be set as sink or source type input interface, the
typical connection examples shown as below.
(a) SINK type input interface : The short pin of TP2 set to SINK
position.
Transistor (Open-collector) used for operation signal
1 8
24VG
TP2
SINK
SOURCE
NPN sensor (sink) used for operation signal
1 8
24VG
24V
NPN
SINK
SOURCE
TP2
(b) SOURCE type input interface : The short pin of TP2 set to SINK
position.
Transistor (Open-collector) used for operation signal
PNP sensor (source) used for operation signal
1 8 ~
24V
TP2
SINK
SOURCE
1 8 ~
24VG
24V
PNP
SINK
SOURCE
TP2
App-8
F. Set-up using the Sensorless Vector Control.
The 7200MA standard with two selectable control modes, V/F
control mode (Sn-67=0) and sensorless vector control mode (Sn-67=1).
When the sensorless vector control mode is selected, be sure to make the
inverter capacity and the motor rating are suitably matched.
The AUTOTUNE feature can be used to identify and store the
important motor parameters for the sensorless control mode.
Refer to page 3-25, 3-26 and 3-65 to see more details about
sensorless vector control.
The Sequence of Motor Parameter Autotuning:
1. Disconnect the motor load and make sure that the wiring between
the inverter and the motor is suitable. Check the class difference of
inverter capacity and motor rating is less than 2 class or equal.
2. Switch to PRGM operation mode by pressing the LCD Digital
Operator
PRGM
DRIVE key.
3. Key in motor rated voltage data to Cn-03 (Max. Output Voltage) and
the motor rated frequency to Cn-04 (Max. voltage frequency)
according to the motors nameplate.
4. Enable the Autotuning function by setting Sn-66=1.
5. Switch to DRIVE operation mode by pressing the
PRGM
DRIVE key, then
run the inverter by pressing the
RUN
key.
6. The inverter system immediately enters into the autotuning
operation, while complete (normally, about 25 seconds), the inverter
return to stopped condition. Press the
STOP
key to stop the
parameter autotuning operation while abnormality occurs during
autotuning operation.
7. Finally, press the
STOP
key to return the system to normal
operation mode. The value of motor parameter will be automatically
stored in these parameters Cn-57 (motor line-to-line resistance R1),
Cn-58 (motor rotor equivalent resistance R2), Cn-59 (motor leakage
inductance Ls) and Cn-60 (mutual inductance Lm).
App-9
The Operations and Adjustments of Sensorless Vector Control
1. Make sure the inverter capacity and motor rating is suitable matched.
Used the AUTOTUNE feature to identify and store the motor
parameters in the first time sensorless vector operation after
installation, and key in the motor rated voltage data onto Cn-03 and
the motor rated frequency onto Cn-04 according to the motor
nameplate.
2. Enable the sensorless vector control mode by setting Sn-67=1.
3. Increase the setting Cn-57 to increase the generating torque at low
speed. Decrease the setting Cn-57 to reduce the generating torque to
avoid over current trip at low speed.
4. Adjust the setting Cn-61 if the speed accuracy need to improve.
When the actual speed is low, increase the set value and when the
actual speed is high, decrease the set value.
5. If the motor speed is not stable or the load inertia is too large,
increase the Cn-40 (slip compensation primary delay time) setting.
If the speed response is slow, decrease the setting of Cn-40.
App-10
G. Notes for circuit protection and environmental ratings
Circuit Protection
The MA series are suitable for use in a circuit capable of delivering
not more than rms symmetrical amperes V maximum. Where the
rms value symmetrical amperes and V maximum are to be as follows:
Device Rating
Voltage HP
Short circuit
Rating (A)
Maximum
Voltage (V)
1.5 ~50 5,000
220V
51 ~100 10,000
240V
1.5 ~50 5,000
440V
51 ~200 10,000
480V
Environmental Ratings
The MA series are intended for use in pollution degree 2 environments.
Field Wiring Terminals and Tightening Torque
The wiring terminals and tightening torque are listed as follows.
(The main circuit terminal specifications use 60/75C copper wire
only)
App-11
(A) 220V class
Circuit
Inverter
Rating
(HP)
Terminals Mark
Cable
Size
(AWG)
Terminal
s
Tightening
Torque
(Pound-inch)
L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2, 14 ~10 M4 10
1
14 ~10 M4 10
L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2, 14 ~10 M4 10
2
12 ~10 M4 10
L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2, 12 ~10 M4 10
3
12 ~10 M4 10
L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2, 12 ~10 M4 10
5
10 M4 10
L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2, 8 M4 10
7.5
10 ~8 M4 10
L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2, 8 M4 10
10
10 ~8 M4 10
L1, L2, L3, T1, T2, T3, B1/P B2, 4 M6 35
15
8 M6 35
L1, L2, L3, T1, T2, T3, B1/P, B2, 2 M6 35
20
8 M6 35
L1, L2, L3, T1, T2, T3, , 4 M6 35
25
6 M6 35
L1, L2, L3, T1, T2, T3, , 2 M8 78
30
6 M10 156
L1, L2, L3, T1, T2, T3, , 2/0 M8 78
Main
Circuit
40
4 M10 156
Control
Circuit
All
series