Alstom Palm Circ Air
Alstom Palm Circ Air
Alstom Palm Circ Air
Operating Instructions
PALM Scanner
Operating Instructions
Legal Note
This document may not be copied, redistributed or republished for any reason whatsoever, without the
written permission of ALSTOM Inspection Robotics Ltd.
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PALM Scanner
Operating Instructions
Document Information
File name
Version
Date
P1119_Manual PALM_V1.1 - GE
1.2
2015-01-05
Manufacturer
ALSTOM Inspection Robotics Ltd
Technoparkstrasse 1
8005 Zrich
Switzerland
phone +41 44 275 25 75
fax
+41 44 275 25 70
[email protected]
www.inspection-robotics.com
Change History
Date
Edition
Authors
Modifications
Pages
17.09.2014
05.01.2015
02.02.2015
V1.0
V1.1
V1.2
DRU
WZE
VKL
Create
Updated to new scanner version
Minor updates
all
all
all
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PALM Scanner
Operating Instructions
Contents
1
Safety ..................................................................................................................................1
General ................................................................................................................................2
Scope of supply.....................................................................................................................5
4.1
Transport and Packing........................................................................................................6
4.2
Scope of delivery ................................................................................................................7
Operation ...........................................................................................................................13
6.1
Functional Test.................................................................................................................13
6.2
Performing a scan ............................................................................................................13
Maintenance ......................................................................................................................14
7.1
Cleaning ...........................................................................................................................14
7.2
Inspection Interval............................................................................................................14
7.3
Exchanging the Encoder Cable..........................................................................................14
7.4
Exchanging the Encoder wheel .........................................................................................16
Disposal .............................................................................................................................17
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PALM Scanner
Operating Instructions
1 Safety
The design of the PALM Scanner family is intrinsically safe. Its characteristic features are as follows:
1) The PALM Scanner does not contain any actors or other force generating elements that could
harm the operator
2) The PALM Scanner is operated with voltages smaller than 48V. For the probes please refer to the
corresponding instructions.
3) In the event of faults the PALM Scanner can be removed from the support by hand.
These operating instructions are intended for operators of the PALM Scanner. Certain items are not
described in detail in these operating instructions. It is assumed that the operators of the PALM Scanner
are qualified professionals possessing well-founded technical knowledge and experience.
These instructions cover the operation of the PALM Scanner. Items such as UT probes, UT device and
couplant supply are not covered by these operating instructions. Refer to the specific instruction for those
elements.
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PALM Scanner
Operating Instructions
2 General
The PALM Scanner comprises of different sizes of scanners.
If not specifically mentioned this manual describes the PALM 64 (tube diameter 50mm to 64mm).
However, the instructions given in this manual can applied to all scanners without any significant impact
on safety, performance or handling.
If all scanners are meant this manual refers to them as PALM Scanner.
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PALM Scanner
Operating Instructions
3 Technical Data
3.1 Dimensions & Weight
General
PALM 50
PALM 64
PALM 90
PALM Flat
Storage temperature
-20+70 C
Operating temperature
0+50 C
Dimensions (L x B x H)
82 x 71 x 57 mm (max.)
1.5-2.0
~0.3kg
Dimensions (L x B x H)
82 x 79 x 71 mm (max.)
2.0-2.5
~0.3kg
Dimensions (L x B x H)
82 x 100 x 85 mm (max.)
2.5-3.5
~0.4 kg
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PALM Scanner
Operating Instructions
PALM Scanner 64
PALM Scanner 90
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PALM Scanner
Operating Instructions
PALM50
Tube dim.
Encoderwheel 12mm
Encoderwheel 15mm
1.5 inch
38 mm
16.4 mm
16.4 mm
2.0 inch
51 mm
14.2 mm
15.0 mm
PALM64
Tube dim.
Encoderwheel 12mm
Encoderwheel 15mm
2.0 inch
51 mm
14.2 mm
15.0 mm
2.5 inch
64 mm
13.0 mm
15.0 mm
PALM90
Tube dim.
Encoderwheel 12mm
Encoderwheel 15mm
2.5 inch
64 mm
18
18
3.5 inch
89 mm
11.3
15
3.4 Encoder
Encoder resolution: 1024 counts per turn
pin assignment for 15 pin D-Sub connector:
connector type male
signal
pin
Supply (5V)
A, encoder
B, encoder
Key
Gnd
3
9
10
13
15
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PALM Scanner
Operating Instructions
4 Scope of supply
4.1 Transport and Packing
The PALM Scanner may only be transported in its associated hard shell case.
External dimensions
Internal dimensions
Weight empty
2.51 kg
Weight full
3.33 kg
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PALM Scanner
Operating Instructions
Designation
Quantity
1
2
3
4
5
6
PALM XX
Spring assembly left
Spring assembly right
Encoder wheel 12 and 15
Tool set
Option: extension for Double Sided Version (DS)
1
1
1
1
1
1
2-5
1) PALM xx
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PALM Scanner
Operating Instructions
PALM Scanner
inches
mm
1.5
38
1.75
44
51
PALM 50 or PALM 64
2.25
57
PALM 64
2.5
64
PALM 64 or PALM 90
2.75
70
76
3.25
83
3.5
89
>3.5
>89
PALM 50
PALM 90
PALM Flat
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PALM Scanner
Operating Instructions
2) Check the scanner and cables for damage, do not use when damaged.
3) Check the guide rolls (8 passive + 1 encoder roll) for easy rotation
Tube
diameter
Wedge
angle
Serial
number
Speed of
sound
Couplant
supply
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PALM Scanner
Operating Instructions
Wedges are equipped with threaded holes to mount the PA probe. Couplant between wedge and probe is
needed to ensure proper ultrasound propagation and minimize attenuation.
2) Insert the pivot pins attached to the springs into the pivot holes in the wedge.
3) Mount the probe/spring assembly to the PALM Scanner. 2 Screws per spring are sufficient
4) Check if the probe / springs can move freely by pressing the probe up 12mm (not more!)
5) connect the couplant tubes to the wedge
PA probe
Lever
springs &
screws
right
Lever
spring
and
screws
left
wedge
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PALM Scanner
Operating Instructions
6) fix probe cable and couplant tube and mount the cable clamp
Probe
cable
couplant supply
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PALM Scanner
Operating Instructions
1
2
1
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PALM Scanner
Operating Instructions
6 Operation
6.1 Functional Test
On completion of the connection the complete system should undergo a function test.
1) Connect the probe to the UT controller
2) Connect the tubes to the couplant supply unit
3) Switch on couplant supply and check if couplant escapes from the contact surface of the wedge
4) Connect the PALM Scanner Encoder cable to the UT controller
5) Switch on UT controller
6) Check the direction of motion and compare the distance travelled with the distance displayed.
7) Calibrate probe & controller according to calibration procedure.
Danger of damage:
Do not let the scanner snap to the tube or into its resting position.
Handle cables and couplant tubes with care
After operation clean the PALM Scanner according to section 7.1. Coil up the cable carefully and store the
scanner in the safety case
Danger of damage:
Do NOT twist the cables when coiling up.
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PALM Scanner
Operating Instructions
7 Maintenance
7.1 Cleaning
The PALM Scanner should be cleaned after each operation with couplant.
Risk of destruction:
The cleaning should be done with smoothly running water and a soft brush
only.
Do NOT clean not with direct compressed air or water pressure acting on to
the encoder unit or any bearing.
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PALM Scanner
Operating Instructions
PALM 50
PALM 90
PALM 64
7) Fix the cable by remounting the bracket and tightening the screws.
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PALM Scanner
Operating Instructions
The encoder wheel can be easily replaced by removing the circlip. Once the wheel is mounted, check if the
circlip fits tightly. If damaged, replace the circlip.
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PALM Scanner
Operating Instructions
8 Disposal
The PALM Scanner contains metal, electronic, cables, plastic, oils and other material. Dispose it according
to local law and procedures.
The PALM Scanner can be returned to the manufacturer. To learn the exact procedure, contact our support
service, E-Mail: [email protected].
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PALM Scanner
Operating Instructions
9 Technical Support
9.1 Fault Rectification
For fault rectification or technical support, contact the manufacturers support service:
[email protected]
ALSTOM Inspection Robotics Ltd
Technoparkstrasse 1
8005 Zrich, Switzerland
www.inspectionrobotics.com
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