Husky Nuda 900 Manual
Husky Nuda 900 Manual
Husky Nuda 900 Manual
EN - 1
EN
SUMMARY
Page
PRESENTATION.............................................................3 IMPORTANT NOTICES....................................................3 INTENDED USE..............................................................4 GENERAL RECOMMENDATIONS......................................4 IDENTIFICATION DATA...................................................6 TECHNICAL DATA...........................................................7 TABLE FOR LUBRICATION, SUPPLIES...............................8 MOTORCYCLE OVERALL VIEW ........................................9 CONTROLS..................................................................11 COMBINED DASHBOARD.............................................12 RIDING........................................................................19 SUSPENSION SETTINGS SUMMARY TABLES...................35 APPENDIX...................................................................46 PRE-DELIVERY INSPECTION..........................................48 ALPHABETICAL INDEX..................................................49 SCHEDULED MAINTENANCE........................... APPENDIX A
Note l References to the left or right of the motorcycle are considered from the point of view of a person facing forward. l Z: l A:
AUS: B: BR: CDN: CH: D: E: F: FIN: GB: I: J: USA:
l Unless otherwise specified, all the data and the instructions refer to all Countries.
EN - 2
PRESENTATION Welcome to the Husqvarna motorcycling family! Your new Husqvarna motorcycle is designed and manufactured to be the best in its field. The instructions in this book have been prepared to provide a simple and understandable guide for your motorcycles operation and care. Follow the instructions carefully to obtain maximum performance and your personal motorcycling pleasure. Your owners manual contains instructions for owner care and maintenance. The main repair or maintenance work requires the attention of a skilled mechanic and the use of special tools and equipment. Your Husqvarna Dealer has the facilities, experience and original parts necessary to properly render this valuable service. This Owners Manual is part and parcel of the motorcycle, hence, it shall remain with the motorcycle even when sold to another user. This motorcycle uses components designed thanks to systems and state-of-the-art technologies which are thereafter tested in competitions. In racing motorcycles, every detail is verified after each race in order to guarantee better performance at all times. To ensure trouble-free operation of the motorcycle, the maintenance and inspection table found under Appendix A must be complied with.
IMPORTANT NOTICES 1) NUDA 900 models are designed for ROAD use, guaranteed free from faults, and covered by legal warranty provided that NO CHANGE IS MADE TO THE STANDARD SETTING and that the intervals specified in maintenance table of Appendix A are complied with.
EN - 3
EN
2) All the motorcycles and any of their parts used in competitions of any type are excluded from the warranty.
IMPORTANT In order to maintain the vehicles Guarantee of Functionality, the client must follow the maintenance programme indicated in the users manual by carrying out maintenance inspections at authorised HUSQVARNA dealers. The cost for replacing parts and the labour required to comply with the maintenance plan is charged to the Client. NOTE: the warranty is NULL AND VOID if the motorcycle is rented. WARNING*: ALWAYS remember that all the motorcycles and their parts used in competitions of any type are excluded from the warranty and that all modifications to standard configuration cause THE VEHICLE NON COMPLIANCE WITH TYPE-APPROVAL REQUIREMENTS and it is hence unsuitable for circulating on public roads: consequently it may be used only in CLOSED CIRCUITS by authorised subjects holding the relevant driving licence or authorisation. Important Notice Read this manual carefully and pay special attention to statements preceded by the following words:
WARNING*: Indicates the possibility of severe personal injury or death if instructions are not followed. CAUTION*: Indicates the possibility of personal injury or vehicle damage if instructions are not followed. Note*: Gives helpful information. Parts Replacement When parts replacement is required, use only Husqvarna ORIGINAL parts. WARNING*: After a crash, inspect the motorcycle carefully. Make sure that the throttle control, brake, clutch and all other systems are undamaged. Riding with a damaged motorcycle can lead to a serious accident. WARNING*: Never attempt to start or operate your motorcycle unless you are wearing appropriate protective clothing. Always wear a motorcycle helmet, boots, gloves, goggles and other appropriate protective clothing. PRECAUTIONS FOR CHILDREN WARNING*: l Park the vehicle where it is unlikely to be bumped into or damaged. Even slight or involuntary bumps can cause the vehicle to tip over, with sub-
sequent risk of serious harm to people or children. l To prevent the vehicle from tipping over, never park it on soft or uneven ground, nor on asphalt strongly heated by the sun. l Engine and exhaust pipes become very hot during riding. Always park your motorcycle where people or children can not easily reach these parts, in order to avoid serious scalds. l Do not leave the vehicle unattended with the engine running or the key in the ignition.
INTENDED USE This motorcycle has been manufactured so as to withstand standard road stresses. Read these general recommendations carefully before using the vehicle. Carbon monoxide Only run the engine in an open or very well ventilated area. If you do work in an enclosed area, make sure you use a fume extraction system.
WARNING*: Exhaust emissions contain carbon monoxide, a poisonous gas which can cause loss of consciousness and even death if inhaled. GENERAL RECOMMENDATIONS
EN - 4
Parts of the vehicle that become hot Before working on the engine and the exhaust unit, wait for them to cool down; while the vehicle is running, these parts become very hot and remain hot for some time after turning off the engine.
CAUTION*: Risk of burns - work with caution and wear suitable PPE if necessary.
Engine In some cases, coolant may become inflammable and if burnt, produce invisible flames which cause burns.
WARNING*: Do not spill coolant onto hot components like the engine or exhaust pipe, etc. since it may ignite. During maintenance work, wear latex gloves. Never leave the coolant in open containers in areas accessible to children and animals since it is toxic. DO NOT remove the radiator cap when the engine is hot; the coolant is pressurised and may cause scalding.
Brake fluid
WARNING*: Brake fluid is highly corrosive and may damage the rubber and painted parts of the vehicle. While performing maintenance work, protect your eyes by wearing special goggles and wear protective gloves. In the event of accidental contact with the eyes, rinse them with plenty of clean, running water and seek medical advice immediately. Keep out of reach of children.
EN
Fuel
WARNING*:
The fuel used to power internal combustion engines is highly flammable and explosive. Refuel in ventilated areas with the engine switched off; do not smoke and avoid contact between the fuel and naked flames, sparks, etc. that may cause an explosion. Do not dispose of fuel in the environment. Keep out of reach of children.
CAUTION*:
Battery
WARNING*: Recharge the battery in well ventilated areas since the battery produces toxic, highly inflammable gases when being recharged; do not smoke or use naked flames or sparks. The liquid in the battery is highly corrosive. If it comes into contact with the skin, rinse thoroughly with running water. It is extremely important to protect your eyes because even a small amount of liquid can cause irreversible damage to the eyes.
Engine oil
CAUTION*: Do not dispose of oil in the environment since it is highly polluting. Keep out of reach of children. Wear latex gloves since prolonged contact with the skin can cause serious damage. Send used oil to special authorised recyclers in accordance with the legal requirements in force in the country where the vehicle will be used.
Do not tilt the vehicle excessively since this may cause fuel to leak.
EN - 5
If it comes into contact with the eyes, rinse thoroughly with clean, running water and if swallowed accidentally, drink plenty of water or milk. In all cases, seek medical advice immediately. The battery liquid is corrosive and should not be poured onto the painted or rubber parts. The battery liquid is highly polluting. DO NOT dispose in the environment; at the end of its service life, take the battery to the special authorised recycling centres in accordance with the legal requirements in force in the country where the vehicle will be used. Keep out of reach of children.
IDENTIFICATION DATA The engine identification number is stamped on the bottom RH side of the crankcase whereas the motorcycle serial number is stamped on the steering tube. Always quote the number stamped on the frame when ordering spare parts or requesting further details about your vehicle and note it on this booklet.
CHASSIS NUMBER
Vehicle identification number (V.I.N.) The full 17-digit serial, or Vehicle Identification Number, is stamped on the steering tube (R.H. side). (l) = Model designation () = Model Year (2012) () = Progressive no. 2
NUDA 900
ZKHA700A#CV000001
(l) () ( )
NUDA 900 R
ZKHA700B#CV000001
( l) EN - 6 () ( )
TECHNICALDATA ENGINE Inline twin cylinder, 4 stroke, with four valves per cylinder Cooling. . . . . . . . . . . . . . . . . . . . . liquid and electric fan Bore. . . . . . . . . . . . . . . . . . . . . . . . . . 3,31 in. (84 mm) Stroke. . . . . . . . . . . . . . . . . . . . . . . . . 3,19 in. (81 mm) Displacement . . . . . . . . . . . . . . . . . . 54,8 in3 (898 cm3) Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . 13:1 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electric Type of fuel. . . . . . . . . . . . . . unleaded fuel 95ROZ/RON TIMING SYSTEM Type. . . . . . . double overhead camshaft chain operated; 4 valves per cylinder Valve clearance (with engine cold) Intake. . . . . . . . . 0,0091 0,013 in. (0.23 0.33 mm) Exhaust. . . . . . . 0,0118 0,0161 in. (0.30 0.41 mm) LUBRICATION Type. . . . . . . . . . . dry sump oil circuit with built-in tank, cartridge filter and oil/water heat exchanger IGNITION Type. . . . . . . . . . . . . . . . . . . . Electronic with adjustable advance (digital control) Spark plug type . . . . . . . . . . . . . . . . . NGK LMAR8C-9 Spark plug electrode gap . . . . . . . . . . . 0,0315 0,0354 in. (0.8 0.9 mm) FUEL SYSTEM Type. . . . . . . . . . . . . . . . . . . . . Electronic injection feed
PRIMARY DRIVE Drive gear on crankshaft. . . . . . . . . . . . . . . . . . . . . Z 35 Driven gear on clutch housing. . . . . . . . . . . . . . . . . Z 68 Transmission ratio . . . . . . . . . . . . . . . . . . . . . . . . 1.943 CLUTCH Type. . . oil bath multiple disc clutch, mechanical control TRANSMISSION Type. . . . . . . . . . . . . . . . . . . . constant mesh gear type Transmission ratio 1st gear . . . . . . . . . . . . . . . . . . . . . . . . . 2.462 (32/13) 2nd gear. . . . . . . . . . . . . . . . . . . . . . . . . 1.750 (28/16) 3rd gear. . . . . . . . . . . . . . . . . . . . . . . . . 1.381 (29/21) 4th gear. . . . . . . . . . . . . . . . . . . . . . . . . 1.174 (27/23) 5th gear. . . . . . . . . . . . . . . . . . . . . . . . . 1.042 (25/24) 6th gear. . . . . . . . . . . . . . . . . . . . . . . . . 0.960 (24/25) SECONDARY DRIVE Transmission sprocket (NUDA 900) . . . . . . . . . . . . . Z 17 Transmission sprocket (NUDA 900 R). . . . . . . . . . . . Z 16 Rear wheel sprocket. . . . . . . . . . . . . . . . . . . . . . . . Z 42 Transmission ratio (NUDA 900). . . . . . . . . . . . . . . . 2.47 Transmission ratio (NUDA 900 R) . . . . . . . . . . . . . 2.625 Transmission chain dimensions. . . 5/8 x 5/16 (525) FINAL RATIOS NUDA 900 1st gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11,815 2nd gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,398 3rd gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6,627 4th gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,634 5th gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,000 6th gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,607
NUDA 900 R 1st gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,557 2nd gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,925 3rd gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,043 4th gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,987 5th gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,314 6th gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,896 CHASSIS Type . . . . tubular steel trellis with removable steel rear chassis. FRONT SUSPENSION NUDA 900 Type upside-down hydraulic fork . . . . . . . . . . . . . . . . . . 1,89 in. ( 48 mm) legs Wheel travel. . . . . . . . . . . . . . . . . . . 8,27 in. (210 mm) NUDA 900 R Type upside-down hydraulic fork (adjustable compression, rebound and spring reload) . . . . . . . . . . . . . . . . . . . 1,89 in. ( 48 mm) legs Wheel travel. . . . . . . . . . . . . . . . . . . 8,27 in. (210 mm) REAR SUSPENSION NUDA 900 Type. . . . . . . . . . . . . . . direct with hydraulic monoshock (adjustable spring preload and hydraulic rebound damping) Wheel travel. . . . . . . . . . . . . . . . . . . 7,09 in. (180 mm) NUDA 900 R Type. . . . . direct with hydraulic monoshock (adjustable spring preload and hydraulic compression and rebound damping; adjustable length) Wheel travel. . . . . . . . . . . . . . . . . . . 7,09 in. (180 mm)
EN - 7
EN
FRONT BRAKE Type . . . . . . . . twin floating disc 12,6 in. ( 320 mm) with radial pump and radial callipers REAR BRAKE Type. . . . . . . . . . . . . fixed disc 10,43 in. ( 265 mm) and floating calliper RIMS Front. . . . . . . . . . . . . . . . . . . . . in light alloy: 3.5x17 Rear. . . . . . . . . . . . . . . . . . . . . in light alloy: 5.5x17 TYRES Front. . . . . . . . . . . . . . . . . . . . . . . . . . . 120/70xZR17 Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . 180/55xZR17 Cold tyre pressure Front. . . . . . . . . . . . . . . . . . . . . 32,71 psi (2.3 kg/cm2) Rear. . . . . . . . . . . . . . . . . . . . . 35,55 psi (2.5 kg/cm2) DIMENSION, WEIGHT, CAPACITY Wheelbase . . . . . . . . . . . . . . . . . . 58,86 in. (1495 mm) Overall length. . . . . . . . . . . . . . . . 86,22 in. (2190 mm) Overall width . . . . . . . . . . . . . . . . . 35,16 in. (893 mm) Max. height . . . . . . . . . . . . . . . . . 48,03 in. (1220 mm) Seat height (NUDA 900) . . . . . . . . . 34,25 in. (870 mm) Seat height (NUDA 900 R) . . . . . . . . . 34,45 35,04 in. (mm 875 890) Min. ground clearance. . . . . . . . . . . . 7,68 in. (195 mm) Kerb weight, without fuel.. . . . . . . . 407,85 lb (185 kg) Dry weight . . . . . . . . . . . . . . . . . . . . 383,6 lb. (174 kg) Fuel tank capacity reserve included . . . . 2,86 Imp. Gall 3,43 U.S. Gall. 13 l Fuel reserve . . . . . . . . . . . . . . . approx. 0,66 Imp. Gall. approx. 0,79 U.S. Gall. approx. 3 l
EN - 8
Coolant tank capacity. . . . . . . . . . . . . . . 0,31 Imp. Gall. 0,37 U.S. Gall. 1.4 l Transmission oil Oil and oil filter replacement. . . . . . . . . . 0,73 imp. Gall. 0,87 U.S. Gall. 3.3 l Oil replacement. . . . . . . . . . . . . . . . . . . . . 0,7 Imp. Gall. 0,85 U.S. Gall. 3.2 l Oil top up between minimum and maximum level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,09 Imp. Gall 0,11 U.S. Gall. 0.4 l TABLEFORLUBRICATION, SUPPLIES Engine, gearbox and primary drive lubricating oil 1) CASTROL POWER1 RACING SAE 5W-40 Engine coolant . . . . . . . . . CASTROL MOTORCYCLE COOLANT Brake fluid . . . . . . . . . . CASTROL RESPONSE SUPER DOT 4 Grease lubrication. . . . . . . . . . . . . . CASTROL LM GREASE 2 Secondary drive chain lubrication . . . . . . . . . . . . . . . . . . . . CASTROL CHAIN LUBE RACING Electric contact protection . . . . . . . . . . . . . . CASTROL METAL PARTS CLEANER
2) SAE rating: 15W-40 API: SG/SH JASO: MA
LEGEND 1. 2. 3. 4. 5. 6. 7. Front wheel Left-hand front brake disc Right-hand front brake disc Left-hand front brake calliper Right-hand front brake calliper Front fork Gear shift pedal (the first gear is engaged by pushing lever downwards; for other gears push it upwards. The neutral gear is between the first and second gear) 8. Side stand 9. Rear sprocket 10. Rear wheel 11. Number plate holder 12. Rear turning indicators 13. Tail light 14. Saddle 15. Rear-view mirrors 16. Front turning indicators 17. Headlight 18. Rear brake control pedal 19. Rear brake master cylinder 20. Front sprocket 21. Rear brake disc 22. Rear brake calliper 23. Passenger footrests 24. Passenger grab handles 25. Silencer 26. Radiator 27. Oil filter 28. Allen wrench for saddle removal
19
18
26 4 2 27
10
4 3 2 1
7 EN - 9
29. Fuel tank filler cap 30. Digital dashboard 31. Ignition switch 32. Right-hand switch 33. ENGINE STOP button (emergency stop) 34. Engine start button 35. Front brake control lever 36. Throttle twistgrip 37. Clutch control lever 38. Left-hand switch
30
32
35
33 31 34
36
37
38
CONTROLS REFUELLING Use UNLEADED petrol with octane rating of 95 or higher only. CAUTION*:
2 1 3
SIDE STAND
Using leaded fuel causes permanent damage to the catalytic converter which loses its effectiveness.
WARNING*: Fuel is extremely flammable and can be explosive under certain conditions. Always stop the engine and do not smoke or allow flames or sparks in the area where the motorcycle is refuelled or fuel is stored. WARNING*: Do not overfill the tank. Refer to the lower mark on filler. After refuelling, make sure the tank cap (3) is closed securely.
WARNING*: The stand is designed to support the WEIGHT of the MOTORCYCLEONLY. Do not sit astride the motorcycle using the stand for support as this could cause structural failure to the stand resulting in serious injury. WARNING*: The stand does NOT have automatic retraction. The stand has a rotary type switch that turns off the engine if a gear is engaged when the stand is lowered. Periodically check the side stand (see Scheduled Maintenance Chart); make sure that the springs are not damaged and the side stand freely moves. If the side stand is noisy, lubricate the fastening pivot (A).
- Lift the flap (1), insert the key (2), turn it counterclockwise and remove the tank cap (3). - Fully insert the fuel pump nozzle (4) in the tank before refuelling (see figure). - After refuelling, replace the cap (3) turning it the opposite way from when it was removed.
EN
A side stand (1) is supplied with every motorcycle. To lower it, put your foot on the lever (2).
COMBINED DASHBOARD The motorcycle has a combined dashboard divided into the following areas:
4 3
1. Warning lights (see Description of warning lights). 2. Multifunction display (see Description of multifunction display). 3. Rev meter Indicates the engine rpm. 4. Alarm system warning light (RED). 5. Overrev warning lights (RED) When 8500 rpm is reached, warning light (5a) comes on. When 9000 rpm is reached, warning light (5a) stays on together with warning light (5b) 6. Engaged gear display This indicates the engaged gear; neutral is indicated with this symbol . 7. MODE button Vehicle performance can be varied by selecting RAIN mapping. The ECU memorises two different mappings that can be selected using the MODE button (see specific section). The standard configuration delivers maximum engine power. The second mapping delivers power than can be used more at low and medium revs and is suitable when using the vehicle on wet roads or low grip situations (see Map change).
7 8 9 6 5a 5b
8. SET button This displays the various functions of the multifunction display (see Description of multifunction display). 9. "HAZARD" button When this is pressed, the turning indicators, and warning light flash warning light at the same time. Press it again to deactivate the hazard warning lights.
to have the fault checked. HAZARD warning light (RED) This flashes together with the warning light and the turning indicators when switch has been pressed. Fuel reserve warning light (ORANGE) This comes on when there are approximately 3 litres of fuel left in the tank. You need to refuel.
Turning indicator warning light (GREEN) This flashes when the turning indicators have been turned on or the HAZARD button has been pressed. High beam warning light (BLUE) This lights up permanently when the high beam is on. High coolant temperature warning light (RED). This lights up permanently when the coolant reaches the alarm temperature; Slow down until you come to a stop, let the engine idle and wait for the temperature to decrease (scale shown on display) and the warning light to go out. If the problem persists, check the coolant level in the expansion tank. If the liquid level is correct, contact your HUSQVARNA dealer. Neutral warning light (GREEN) This lights up permanently when the motorcycle is in neutral. Engine diagnosis warning light (ORANGE) This lights up permanently when the engine ECU has diagnosed malfunctioning. There are two types of fault: - Critical fault: the engine switches off and you must contact your HUSQVARNA dealer. - Fault with emergency operating: the engine operates with reduced performance to allow you to reach the nearest HUSQVARNA dealer
Note *: the fuel light normally switch off a few time after the fuel refilling operation.
5 6
EN
1. "ICE" indicator: This appears when the external temperature is lower than 3C or 37.4F 2. SERVICE indicator: This indicates that it is time for a service. Contact your HUSQVARNA dealer to have scheduled maintenance work carried out. 3. MAP II indicator: This appears when RAIN mapping is selected 4. km/h or mp/h odometer scale indicator (see setting units of measurement) 5. Speed indicator. 6. Display parameters: This field is used to individually set the parameters below that will be displayed in (7). ODO = Odometer / Total mileage TRIP = Odometer / Partial mileage (to set the functions, see Setting parameters) TEMP = Air temperature (AIR BOX) / Coolant temperature CON = Actual fuel consumption / Average consumption. CLOCK = Clock ( see Clock adjustment). 7. This displays the parameter set in (6). 8. This lights up in sequence from left to right as the coolant temperature increases.
Clock adjustment
The clock must be set when the motorcycle is stationary and the key is set to ON. The clock is set to 24 hours. - Press the S button (1) until the word CLOCK appears on the display.
> 4
The units of measurement must be set when the motorcycle is stationary and the key is set to ON. - Press the S button (1) until the word ODO or TEMP appears on the display.
> 4
1
- Press the S button for more than 4 seconds and the hours will flash on the display. - The value of the hours increases by one unit each time you press the S button. - The value of the hours decreases by one unit each time you press the M button.
> 4 4<
- Press the S button for more than 4 seconds to memorise the hours set and the minutes will flash on the display. - The value of the minutes increases by one unit each time you press the S button. - The value of the minutes decreases by one unit each time you press the M button. - To memorise the time once you have set it, press the S button for more than 4 seconds. If not, the setting
- Press the S button for more than 4 seconds. The word SET appears on the display and the unit of measurement currently in use flashes. - Press the S button once to change the unit of measurement. Once you have selected the unit of measurement, press the S button for more than 4 seconds to confirm the set data and go onto the next scale. The following units of measurement can be set: Km / mp = the display will show: - the speed in km/h or mp/h ; - the total distance covered in km or mp - the partial TRIP distance covered in km or mp. Temperature = C / F Quantity of fuel: L = (litres) - UG = US/GAL - IG = IM/GAL - To quit the SET stage once you have made your last setting, press the S button for more than 4 seconds. If not, the program automatically quits after 10 seconds.
> 4
Setting parameters
Motorcycle performance can be changed from STANDARD to RAIN by pressing the M button (1) on the dashboard. The map can be changed when the vehicle is moving (key turned to ON) or stationary. Press the M button for more than 3 seconds: if the vehicle is moving, MAP II flashes intermittently on the display and the RAIN configuration is activated as soon as the accelerator is completely closed (MAP II permanently lit on the display) whereas if the vehicle is stationary, MAP II appears permanently lit after pressing the M button for more than 3 seconds. To go from RAIN to STANDARD mapping, proceed in the same way. In STANDARD mode, there is no indication on the display. When the vehicle is off (key turned to OFF) the current mapping is always maintained.
The ODO, TEMP and CLOCK functions are for display purposes only. TRIP function: When this function is activated, press the S button for more than 4 seconds to reset and start a new partial count of the kilometres /miles subsequently travelled. When this function is set after the fuel reserve light has come on, press the S button S (1) for more than 4 seconds to display fuel consumption (in litres or gallons depending on the unit of measurement you have selected) from when you go onto fuel reserve.
EN
With the dashboard on, press the S button (1) to display the various display functions:
CON function: When this function is activated, press the S button for more than 4 seconds to reset and start a new count of the litres/ gallons consumed from when average consumption (L/100 km) has been reset.
Changing ECU mapping: The vehicle leaves the factory in STANDARD configuration, i.e, with maximum power.
THROTTLE CONTROL The throttle twistgrip (1) is located on the right-hand side of the handlebar. The position of the control on the handlebar can be adjusted by loosening the two retaining screws (2). CAUTION*: Do not forget to tighten the screws (2) after adjusting.
FRONT BRAKE CONTROL The brake control lever (1) is located on the right-hand side of the handlebar. The position of the control on the handlebar can be adjusted by loosening the two retaining screws (2). WARNING*: After adjustment, turn the handlebar as far as possible to the right and make sure that the lever does not touch the bodywork. A stop switch, during the braking action, causes the stop light on the tail light to come on. CAUTION*: Do not forget to tighten the screws (2) after adjusting.
IGNITION SWITCH The ignition switch has three positions: "OFF" position: Key removal and engine stop positions "ON" position: From the OFF position, turn the key (1) counterclockwise to the ON position; the ignition, parking lights and utilities are activated and the engine can be started;
1 2
OFF
ON
1 2
PU
SH
STEERING LOCK The motorcycle has a steering lock on the ignition. To lock it, proceed as follows:
The right-hand switch features the following controls: 1) Engine start button 2) Engine KILL SWITCH.
2
- Turn the handlebar as far as possible to the left . - Insert the key in the ignition (1), press the key down, turn it from the OFF position to the position and then remove it. - To unlock the steering, follow the steps for locking in reverse order.
L.H. HANDLEBAR SWITCH The left-hand handlebar switch contains the following commands: High beam flasher (self-cancelling). 1) 2) 3) High beam switch. Low beam switch.
2
ON
OFF
PU
SH
Left-hand turning indicators. Right-hand turning indicators . To deactivate the turning indicators, press the control lever after it is returned to the centre. 4) Horn.
EN
CLUTCH CONTROL The clutch control lever (1) is located on the left-hand side of the handlebar. The position of the clutch control on the handlebar can be adjusted by loosening the retaining screws (2). WARNING*: After adjustment, turn the handlebar as far as possible to the left and make sure that the lever does not touch the bodywork. A "STOP" switch on the clutch lever support allows you to start the engine when the motorcycle is in gear or the clutch lever is pulled (the stand must be off the ground). CAUTION*: Do not forget to tighten the screws (2) after adjusting.
REAR BRAKE CONTROL The rear brake control (1) is placed on the right-hand side of the motorcycle. A stop switch, during the braking action, causes the stop light on the tail light to come on.
GEAR SHIFT CONTROL The lever (1) is placed on the left-hand side of the engine. The operator must release the lever after each gear change to allow it to return to its central position. Neutral position (N) is between the first and second gears. First gear is engaged by pushing the lever downwards; for other gears push it upwards. The position of the gear shift lever (1) on the shaft can be varied. To do this, loosen the screw (2), pull the lever out and place the lever in a new position on the shaft. Tighten the screw once operation is completed. WARNING*: Do not push the lever too far down! CAUTION*: Do not shift gears without disengaging the clutch and closing the throttle. The engine could be damaged by overspeed. WARNING*: Do not downshift when travelling at a speed that would force the engine to overrev in the next lower gear, or cause the rear wheel to lose grip.
1 2
N
1 EN - 18 SPECIFICATIONS - OPERATION - MAINTENANCE 1
INSTRUCTIONS FOR USING THE MOTORCYCLE NOTE*: If you are not familiar with operating a motorcycle, read the instructions in the CONTROLS section before riding this motorcycle. PRE-RIDE CHECKS Any time you ride your motorcycle, make a general inspection first and proceed to check the following: - check fuel level and engine oil level; - check brake fluid level; - check the steering by turning the handlebar both ways, fully home; - check the tyre pressure; - check the chain tension; - check the throttle control and adjust it, if necessary; - turn the ignition switch to ON position: check dashboard display lighting; - check that parking lights, low beam and high beam come on, as well as the relevant warning light; - operate the turning indicators and check that the warning light comes on; - check if the rear stop light is functioning. Running the engine in correctly is essential for ensuring engine longevity and functionality. Bendy roads and gradients are ideal for running in the engine, brakes and suspension effectively. Vary your riding speed during the running in period. This ensures that components operate in "loaded" conditions and then "unloaded" conditions, allowing the engine components to cool. Although it is important to stretch engine components during run-in, make sure you do not overdo it.
Optimum performance during acceleration is only obtained after the first 1000 km (625 mi) of running in. Follow these guidelines: do not fully open the throttle grip abruptly at low engine speeds, either during or after the running in period. During the first 100 Km (62 miles) use the brakes gently, avoiding sudden or prolonged braking. This allows the brake pad friction material to bed in correctly with the brake discs. During the first 1000 km (625 miles), never exceed 7000 rpm (see table). After the first 1000 km (625 mi), have the checks indicated in the Scheduled Maintenance Chart performed to avoid causing injury to yourself or others and /or damage to the vehicle. After 1000 km (625 miles) you can expect better engine performance but without exceeding the maximum rpm allowed (9000 rpm).
Recommended maximum engine rpm: km (mi) covered rpm 0-1000 (0-625)......................................................7000 over 1000 (625)....................................................9000
EN
TROUBLESHOOTING The following list is used for troubleshooting and to find the necessary remedies. In any case, contact your authorised Husqvarna dealer who has the experience and expertise required to provide you with all the assistance you need. The engine does not start. - the starting procedures are not correctly followed: follow the instructions given in the section Starting the engine. - Stand down: raise the stand. - No fuel: refuel. - Flat / faulty battery: check/charge the battery. - Faulty starter motor: repair or replace. - Faulty start button: replace the switch. The engine has starting problems. - Dirty or worn out spark plug: clean or replace. - Flat battery: charge. The engine overheats. - Obstructions to air flow on radiator: clean. - Cooling fan does not start up: check/replace thermal switch. - Faulty fan: replace. - Insufficient amount of fluid in radiator: top up. - insufficient quantity of oil: top up. The engine lacks power. - Dirty air filter: clean. - Change the spark plug. - Incorrect valve clearance: adjust. - Insufficient compression: identify cause. - Throttle body not regulated correctly: adjust.
The engine knocks. - Excessive carbon deposit on the piston crown, or in the combustion chamber: clean. - Faulty spark plug or wrong heat rating: replace. The alternator fails to charge or its charge is insufficient. - The cables on the voltage regulator are badly connected, or in short-circuit: connect correctly or replace. - Faulty alternator coil: replace. - Demagnetised alternator rotor: replace. - Faulty voltage regulator: replace. The battery overheats. - Faulty voltage regulator: replace. Difficulty in shifting gears. - Clutch not regulated correctly: regulate clutch. The clutch slips. - Insufficient spring load: replace. - Worn-out clutch plates: replace. Faulty brakes. - Worn-out pads: replace. - Air in the system: bleed. - Low oil level: top up.
MOUNTING/DISMOUNTING OF RIDER AND PASSENGER General Read the following section carefully since it provides important information on the rider's and passenger's safety and avoids causing damage to the motorcycle. The motorcycle must always be mounted or dismounted from the left-hand side with your hands free, no obstacles in the way and with the stand down. The rider must be the first to get on and the last to get off the motorcycle and must control the stability of the motorcycle while the passengers mounts and dismounts. Do not get off the vehicle by jumping or extending your legs and always dismount by following the instructions given in the relevant section. Mounting of rider With the motorcycle on the side stand, do the following: - From the left side, hold the handlebar correctly with both hands and extend your right leg over the saddle. - Sit on the motorcycle and place both feet on the ground. Balance the vehicle without putting all your weight on the side stand. CAUTION*: If you are unable to place both feet on the ground, put your right leg down with your left leg poised.
EN
- Start the motorcycle as described in the relevant section. - Using your left leg, fully retract the stand.
Mounting of passenger Get the rider to mount first as described in the relevant section without starting the engine.
Place your left hand on the rider's shoulder, your left foot on the footrest and then mount the motorcycle by lifting your right leg and moving carefully to avoid unbalancing the vehicle and the rider. - Hold onto the special handles (2).
- Start the motorcycle as described in the relevant section - Using your left leg, fully retract the stand.
Dismounting the motorcycle - Stop the vehicle and switch off the engine. CAUTION*: Make sure that the area where you want to park the vehicle is stable and level. - Place both feet on the ground. - Using your left leg, fully extend the stand. - Get the passenger to dismount first from the left-hand side of the vehicle by placing their foot on the left-hand footrest and raising their right leg. - Tilt the motorcycle to the left until it rests on the stand. - Switch off the motorcycle as described in the relevant section - Firmly grasp the handlebar and dismount on the lefthand side by lifting your right leg.
OFF
ON
1) Turn key (1) in the ignition switch to ON (the hum you may hear when key is turned to ON is caused by the fuel pump pressurising the delivery system), and wait until the dashboard CHECK has finished; 2) pull clutch lever (2); 3) shift gear pedal (3) to neutral; 4) check that the throttle control (4) is fully closed. Note*: The engine control unit has a startup strategy that only works if the throttle control is fully closed. 5) Check that button (5) is in the out position and then press the start button (6). 6) Release the clutch lever (2).
Note*: A safety switch is mounted on the clutch lever support that allows you to start the engine ONLY when the gearbox is in neutral or when the gear is engaged and the clutch lever pulled. There is a switch on the side stand that turns off the engine when the clutch is released with the gear engaged and the side stand lowered.
PU SH
N
1 3
4 5
We recommend idling for a short time to warm up the engine. This allows oil to reach all points that need lubricating and coolant to warm up to regular operating temperature. Avoid warming up the engine for too long.
6
EN
RIDING YOUR MOTORCYCLE WARNING*: Before setting off make sure that: - the side stand is fully up; - the rear footrests are closed if there is no passenger; - the passenger knows what to do while riding to avoid problems when manoeuvring. Note*: The ECU memorises two different mappings ("Standard" and "Rain") that can be selected using the special button on the dashboard (for map changing, see the section "Map change"). The "Standard" mapping delivers full power. The "Rain" mapping delivers power than can be used more at low and medium revs and is suitable when using the vehicle on wet roads or low grip situations.
3) With the throttle (1) closed and the engine idling, pull the clutch lever (2) and push the gear lever (3) down to select the first gear. 4) Slowly release the clutch lever (2) and, at the same time, slightly accelerate by turning the throttle twistgrip (1); the vehicle will start to move.
Note*: Select the best gear for the desired speed; speed changes in proportion with turning the throttle. Therefore, turn the throttle gradually without exceeding the recommended number of revs.
5) To go to the higher gears, do the following: Release the throttle (1), pull the clutch lever (2), lift the gear lever (3), release the clutch lever (2) and accelerate at the same time.
Note*: The engaged gear is displayed on the dashboard. N
2
6
1) Start the motorcycle as described in the relevant section. 2) Adjust the rear-view mirrors to the riding position to ensure correct visibility.
WARNING*: Vehicles seen in the rear-view mirrors appear to be further away than they really are due to the special shape of the rear-view mirrors; get familiar with using your mirrors to ensure correct and safe riding.
4 3 2 1
SAFE RIDING
- Remember that your safety and the safety of your passenger come first. Reaching your destination safely must be your main aim. - The rider and passenger must wear suitable protective clothing including overalls, gloves, shoes and a helmet suitable for motorcyling. - The rider must be seated on the motorcycle in a position that gives the best possible visibility of the road ahead. - Ride the motorcycle carefully and set the speed according to traffic and the type of road. Smooth riding helps you to assess danger and enter bends more precisely. - Always observe road signs and adjust your speed accordingly. - Always observe speed limits. - Always assess the road conditions and adjust your speed accordingly. - Reduce speed if it is raining and especially if there are puddles of water on the road. - When riding on wet or low grip surfaces (snow, ice, mud, etc.) keep a moderate speed and avoid sudden braking and manoeuvres. - Keep a safe distance from the vehicles in front of you. - Before overtaking, check there are no obstacles in front of the vehicle you want to overtake and always check in the rear-view mirrors that there are no vehicles coming up from behind. - Brake using both the front and the rear brake at the same time: this helps to maintain the stability of the vehicle.
EN
Here are some basic principles for riding your motorcycle safely.
- Release the clutch gradually when downshifting. - If you feel tired or sleepy, take a break. - Downshift in the following instances: When going downhill and when braking to increase the braking action through engine compression; using only brakes when going downhill could cause the brake pads to overheat and reduce the braking action; When going uphill or on the flat when the gear does not match the speed of the motorcycle (high gear and low speed); WARNING*: Downshift one gear at a time; downshifting more than one gear at a time may cause the engine to overrev and/or block the rear wheel. - Do not switch off the engine when going downhill. - When you ride with a passenger, increase the distance from the vehicles in front of you and bar in mind your weight when you brake and when you have to round a bend or overtake. - Do not use straps, cords, etc. to fasten luggage. Only use approved panniers suitable for the type of motorcycle you are using.
- Close the throttle (1) completely so that the engine will help slow down the motorcycle. - Apply both front (2) and rear (3) brakes while downshifting (for fast deceleration, press firmly on the front brake lever and the rear brake pedal simultaneously). - Pull the clutch lever (4), put the gear lever (5) into neutral and then stop the motorcycle completely.
3
- To stop the engine, turn key (6) to OFF (key removal position).
OFF
ON
PU SH
4 2
WARNING*: Independent use of the front or rear brake may be advantageous under certain conditions. Be careful when using the front brake, especially on slippery surfaces. Improper use of the brakes can lead to a serious crash.
N
1 EN - 26 SPECIFICATIONS - OPERATION - MAINTENANCE 5
CATALYTIC CONVERTER
OIL LEVEL CHECK - Start vehicle as described in the relevant section, let it run for approx. 3 minutes so as to warm engine up. - Stop the engine. - Keeping the motorbike upright and on even ground,
EN
- This motorcycle has an exhaust system with a catalytic converter; this oxidises the exhaust fumes (carbon monoxide and unburned hydrocarbons) and converts them into carbon dioxide and water vapour.
CAUTION*: The catalytic converter reaches very high temperatures while the motorcycle is in use. You should therefore avoid parking the motorcycle on dry grass because there is a risk it will catch fire. CAUTION*: Do not tamper with and/or remove the catalytic converter or its components; removal of these components leads to VEHICLE NON COMPLIANCE WITH TYPEAPPROVAL REQUIREMENTS making it unsuitable for use on public roads.
WARNING*: Only use this button in an EMERGENCY and use it with extreme caution especially if the motorcycle is moving at speed.
WARNING*: In the event of stuck throttle or other malfunction which causes the engine to run uncontrollably, IMMEDIATELY depress the engine kill switch (7). Control the motorcycle by normal use of the brakes and steering while pressing the engine kill switch.
wait a few minutes for the oil to reach the sump. - Check the level as follows: - Undo the cap (1) with the dipstick (2) and remove it from the engine. - Clean the dipstick (2) with a cloth. - Place the dipstick (2) in the hole (3) without screwing the cap on. - Remove the dipstick (2) from the hole (3) and check that the level is between the two MIN and MAX marks. - To top up, pour oil into the hole (3); for the type of oil, see the section Technical data.
- Make sure there are no signs of rust or holes in the exhaust system and that the exhaust system works correctly; if the noise generated by the exhaust system increases significantly, contact an authorised HUSQVARNA Dealer.
MAX
MIN
MIN
2 3
MAX
ENGINE OIL REPLACEMENT AND CARTRIDGE FILTER REPLACEMENT Note*: We recommended having this done at an authorised HUSQVARNA dealer. WARNING*: Be careful not to touch hot engine oil. Drain the oil with WARM ENGINE; proceed as follows: - Place the motorcycle on the side stand; - Remove oil filler cap (1); - place a pan under the engine drainage plug; - remove oil drainage plug (2); - drain the exhausted oil, and clean magnet on plug (2); - using a suitable tool, unscrew the cartridge filter (3) and remove it; - replace the filter (3) with a new one and clean the contact surfaces between the filter and the crankcase before screwing it up, lubricate the seal with engine oil and hand tighten it. - screw the drainage plug (2) up again and replace the seal; - pour the recommended quantity of oil into the oil hole (4); - refit the oil drainage plug (1). CAUTION*: Switch on the engine for a short period of time to allow the oil to reach all parts of the engine and check the level as described in the relevant section.
1
When the engine is cold, check that the coolant level is between the two MIN and MAX marks on the expansion tank (1) on the right side of the vehicle.
4 1
If topping up is necessary, do the following: - Remove the Allen wrench (2) provided on the right hand side of the battery housing.
2 2
- Turn the saddle locking screw 90 counterclockwise using the wrench (2).
- Lift the flap (4), insert the key (5), turn it counterclockwise and remove the tank cap (6).
5 6
- Remove the air box cover (7) by unscrewing the screws (8).
8 7
EN
2 8
- Remove the saddle (3) by lifting it up at the back and slide it towards the rear of the vehicle by unhooking it off the front brackets.
- Remove the right-hand side panel (9) by unscrewing the screws (10).
10 10
WARNING Do not remove the radiator cap (11) since all the liquid in the expansion tank (1) will flow out. - Remove the cap (12) and add the fluid needed to restore the level to the expansion tank (1). (for the type of liquid to use, see the section Technical data). Note*:
Difficulties may arise in eliminating coolant from painted surfaces. If this occurs, wash off with water.
- Remove the saddle (2) by lifting it up at the back and slide it towards the rear of the vehicle by unhooking it off the front brackets.
2 1
- Reassemble all parts, in the reverse order compared to disassembly. - Turn the saddle locking screw 90 counterclockwise using the wrench (1).
12 1 5
- Lift the flap (3), insert the key (4), turn it counterclockwise and remove the tank cap (5).
4
- Remove the air box cover (6) by unscrewing the screws (7).
7 6
- Unscrew the screws (10) on the filter cover (11) and remove it.
10 11
- Remove the filter (12), check that it is not clogged and replace if necessary. CAUTION*: Before refitting the filter, check that the contact surfaces between the filter, the filter box and the cover are completely clean.
EN
10
12
- Disconnect connector (8) of the air temperature sensor. - Unscrew the two screws (9) that fasten the side panels at the front.
9 8
- Clean the area around the filter (12) before removing it.
12
CONTROL LEVER DISTANCE ADJUSTMENT AND FRONT BRAKE FLUID LEVEL CHECK The lever (1) distance can be set to five different positions according to the size of the rider's hand. To move the lever (1) closer to the handgrip, turn the adjuster screw (2) COUNTERCLOCKWISE "A". The fluid level in the master cylinder tank shall never be below the minimum level (3) shown on the transparent reservoir (4). A decrease in the fluid level will let air into the system and increase the lever stroke.
WARNING*: If the brake lever feels mushy when pulled, there may be air in the brake lines or the brake may be defective. Since it is dangerous to operate the motorcycle under such conditions, have the brake system immediately checked by the Husqvarna Dealer. CAUTION*: Do not spill brake fluid onto any painted surface or lenses (for example lights lenses).
CAUTION*: Do not mix two brands of fluid. Completely change the brake fluid in the brake system if you wish to switch to another fluid brand. CAUTION*: Brake fluid may cause irritation. Avoid contact with skin or eyes. In case of contact, flush thoroughly with water and call a doctor if your eyes were exposed.
REAR BRAKE PEDAL FREE PLAY ADJUSTMENT Before starting braking action, the rear brake control pedal (1) must have free play (B) of 5-10 mm (0.196 - 0.39 in). Should this not happen, operate as follows: - Loosen the nut (2); - Operate the master cylinder linkage (3) to increase or decrease free play; - tighten nut (2) at the end of the operation.
WARNING*: When the free play requirement is not met, the brake pads will be subjected to an early wear that may lead to TOTAL BRAKE INEFFECTIVENESS. REAR BRAKE FLUID LEVEL CHECK The fluid level in the master cylinder tank shall never be below the minimum level (1) shown on the transparent reservoir (2). A decrease in the fluid level will let air into the system and increase the lever stroke. WARNING*: If the brake pedal feels mushy when pulled, there may be air in the brake lines or the brake may be defective. Since it is dangerous to operate the motorcycle under such conditions, have the brake system immediately checked by the Husqvarna Dealer. CAUTION*: Do not spill brake fluid onto any painted surface or light lens. CAUTION*: Do not mix two brands of fluid. Completely change the brake fluid in the brake system if you wish to switch to another fluid brand.
CAUTION*: Brake fluid may cause irritation. Avoid contact with skin or eyes. In case of contact, flush thoroughly with water and call a doctor if your eyes were exposed.
MAX MIN 2 1
MAX
MIN
EN
CLUTCH CONTROL LEVER DISTANCE ADJUSTMENT The lever (1) distance on the handlebar can be adjusted according to the size of the rider's hand. To move the lever away from the handgrip, turn the adjuster screw (2) CLOCKWISE (A). To move the lever closer to the handgrip, turn the adjuster screw (2) COUNTERCLOCKWISE (B).
Clutch free play ADJUSTMENT Free play (A) must be 5 -10 mm (0.196 - 0.39 in). It can be adjusted by turning and adjuster screw on the clutch cover. - Loosen the check nut (1) and adjust play by turning the threaded pin (2); - after adjustment tighten the nut (1).
SUSPENSION The vehicle leaves the factory with standard settings for the front and rear suspension that meet most requirements. If you have special requirements, your dealer can help you to select the best setting/calibration. On "NUDA 900" motorcycles, the front fork cannot be adjusted whereas the hydraulic rebound on the rear shock absorber can be adjusted. On "NUDA 900 R" motorcycles the suspension can be adjusted according to the type of use and load. The motorcycle suspension can be adjusted for track use only (Motard version). WARNING*: The Motard version suspension has been designed exclusively for track use. Road use is not recommended.
Note*:
A
Before making any change and afterwards, if the adjustment is not satisfactory, always start from the standard suspension setting and increase or decrease the adjusting clicks, one at a time. WARNING*: The various adjustments must be made on the front fork and the rear shock absorber as described in the following tables.
1 2
B A 2
SUSPENSION SETTINGS SUMMARY TABLES SHOCK ABSORBER Length of shock absorber "A" Shock absorber compression adjustment Shock absorber rebound adjustment Shock absorber spring constant "K" FORK Compression adjustment Rebound adjustment Fork spring constant "K" Position of fork "A" NUDA 900 6,5 N/mm - 7,0 N/mm (RBND) 220 mm (8,66 in)
A
UD A9 00 )
EN
NUDA 900 NUDA 900 with panniers and passenger 25 clicks 105 N/mm 10 clicks 105 N/mm NUDA 900 with panniers and passenger 6,5 N/mm - 7,0 N/mm (RBND) 220 mm (8,66 in)
NUDA 900 R NUDA 900 R Motard 380 mm (14,96 in) 385 mm (15,15 in) 16 clicks 18 clicks 100 N/mm 14 clicks 9 clicks 100 N/mm
NUDA 900 R with panniers and passenger 380 mm (14,96 in) 16 clicks 18 clicks 100 N/mm NUDA 900 R with panniers and passenger 6 clicks 10 clicks 7,0 - 7,0 N/mm 230 mm (9,05 in)
NUDA 900 R NUDA 900 R Motard 6 clicks 10 clicks 7,0 - 7,0 N/mm 3 clicks 10 clicks 7,0 - 7,0 N/mm
shock absorbers with varying degrees of stiffness are available above all for use with passenger and/or panniers.
(N
mm
mm
85
38 0
A =
=3
38
385 mm.
FORK ADJUSTMENT for "NUDA 900 R" only a) COMPRESSION (LOWER ADJUSTER) Standard setting: 6 clicks To reset standard calibration, turn adjuster screw (A) clockwise to reach the fully closed position; then turn it back the number of clicks specified above. Turn the adjuster screw clockwise to increase compression damping or counterclockwise to decrease it.
b) REBOUND (TOP ADJUSTER) Standard setting: 10 clicks To reset standard calibration, turn adjuster screw (B) clockwise to reach the fully closed position and then turn it back the number of clicks specified above. Turn the adjuster screw clockwise to increase rebound damping or counterclockwise to decrease it. WARNING*:Never force the adjusting screws beyond the maximum open and closed positions. c) PRELOAD ADJUSTMENT To adjust, turn the central nut (C) on the cap. Turn the nut clockwise to increase the spring preload and counterclockwise to decrease it.
+ A
SHOCK ABSORBER SPRING PRELOAD ADJUSTMENT Nuda 900 To adjust the spring preload, contact an authorised HUSQVARNA dealer. Nuda 900 R - Clean the lock ring nut (1), and adjuster ring nut (2) on the spring (3). - Loosen lock ring nut using a hook spanner. - Turn adjuster ring nut until reaching the desired position. - After having adjusted the suspension based on your weight and riding style, tighten lock ring nut (tightening torque 10 Nm; 1.02 Kgm; 7.38 ft-lb). WARNING*: Be careful not to touch hot exhaust pipe while adjusting the shock absorber.
SHOCK ABSORBER HYDRAULIC DAMPING ADJUSTMENT Nuda 900 It is possible to adjust the rebound travel of the shock absorber. B) REBOUND - Standard setting: - 25 clicks ( 2 clicks) (adjuster 6) To reset the standard setting, turn lower adjuster (6) clockwise until reaching fully closed position. Then turn it back the number of clicks specified above. In order to obtain a smooth braking action, turn the adjuster counter clockwise. Vice versa to obtain a harder braking action. Nuda 900 R The shock absorber has adjustable hydraulic compression and rebound damping.
B) REBOUND - Standard setting: - 11 clicks ( 2 clicks) (adjuster 5) To reset the standard setting, turn the lower adjuster screw (4) and the upper adjuster screw (5) clockwise until reaching fully closed position. Then turn it back the number of clicks specified above. To turn the adjuster screw (5) remove the right panel (see Coolant level check). Turn the adjuster screw clockwise to increase compression damping or counterclockwise to decrease it. The rear shock absorber can also be adjusted for length; for this type of adjustment, contact an authorised Husqvarna dealer.
+ 3 2 + 6 1 4 5
EN
CHAIN ADJUSTMENT Chain should be checked, adjusted and lubricated as per the Maintenance Chart to ensure safety and prevent excessive wear. If the chain becomes badly worn or is adjusted incorrectly (i.e., it is too loose or too tight), it could jump out of the sprocket or break. Check that distance "A" between the chain (1) and the bottom part of the slider (2) measures 25 30 mm (0.984 1.181 in): When the vehicle is running,the chain must not hit the bottom part of the slider (2).
If this is not the case, proceed as follows: - make sure that the motorcycle is fully upright on the special rear support stand (optional). - on the left side, loosen the locking nut (3) of the wheel axle; - loosen the check nuts (4) on both chain tensioners; - turn the adjuster screws (5) to obtain the correct tension and check on both sides that the wheel centring sliders (6) are in the same position as the markings in the chain tensioner slider seats on the swinging arms; - once adjusted, tighten the check nuts (4) and the wheel axle nut (5). After adjusting, always check that distance "A" is 25 30 mm (0.984 1.181 in).
5
3 5
A 1 2 4 6
CHECKING CHAIN AND SPROCKETS FOR WEAR Check that the chain does not have damaged rollers, loose pins or dry, rusty links and is not excessively worn. Check that the front and/or rear sprocket are not excessively worn and do not have missing teeth. If replaced, the sprockets and chain must be replaced at the same time. LUBRICATING THE CHAIN Lubricate the chain following these instructions. CAUTION*: Never use grease to lubricate the chain. Grease helps to accumulate dust and mud, which act as abrasive and help to rapidly wear out the chain, the front and rear sprockets. CAUTION*: Do not wash the chain with high-pressure water jets and do not use harsh or highly flammable solvents. - After washing the chain using special detergent, dry it and lubricate with suitable spray grease. CAUTION*: The chain lubricant must NOT come into contact with the tyres or the rear brake disc.
TYRES Care should be taken to keep the tyres properly inflated. See "Technical data" chart at the beginning of the manual for correct tyre inflation pressure. Tyre pressure must be measured when the tyres are cold. Warm tyres will give an incorrect reading. WARNING*: The correct pressure and correct state of the tyres not only enhances riding comfort but also avoids loss of grip on the road with loss of balance and possible falls. If tyres are old but not completely worn, they must be replaced because they harden and do not guarantee the correct grip.
EN
BRAKES The key components of the braking systems are: brake master cylinder with its lever (front) or pedal (rear), brake lines, calliper assembly and disc. LEGEND 1. Front brake control lever 2. Front brake master cylinder with fluid reservoir 3. Front brake line 4. Right-hand front brake calliper 5. Right-hand front brake disc 6. Left-hand front brake calliper 7. Left-hand front brake disc 8. Front brake fluid reservoir 9. Rear brake fluid reservoir 10. Rear brake line 11. Rear brake calliper 12. Rear brake disc 13. Rear brake master cylinder 14. Rear brake control pedal
12 8
2 1
3 10
10 11
13
14
CHECKING BRAKE PADS FOR WEAR Checking front brake calliper pads. - Place the motorcycle on the stand. Nuda 900 - Visually inspect the state of the brake pads (1) from the front of the brake pad to the rear of the motorcycle; Nuda 900 R - Visually inspect the state of the brake pads (2) from the rear of the calliper;
PAD WEAR Check brake pad wear. Service limit A is: 4 mm (0.16 in). If this limit has been exceeded or even if one of the wear indicators is no longer visible, replace both brake pads.
Note*:
For the Nuda 900 R version, a series of front brake pads with a more aggressive compound is available as a spare; for more information, contact an authorised HUSQVARNA dealer.
2
Nuda 900 R
Nuda 900
1 3
4 mm 0,16 in.
EN
Checking rear brake calliper pads. - Visually inspect the state of the brake pads (3) from the rear of the calliper;
PAD CLEANING Be careful that no brake fluid or any oil gets on brake pads or discs. Clean off with alcohol any fluid or oil that inadvertently gets on the pads or disc. Replace the pads with new ones if they cannot be cleaned satisfactorily.
BATTERY The sealed battery does not require any maintenance. When electrolyte leaks, or other failure of the electrical system is detected, apply to the HUSQVARNA Dealer. If the vehicle remains unused for long periods, it is recommended to disconnect the battery from the electrical system and store it in a dry place. - After extensive use, battery should be allowed to run a slow charging cycle 1.4A for 10 hours for 12V-14Ah battery. - Battery quick charging is only recommended under extremely urgent conditions, as lead elements life will be greatly reduced. 3A for 1 hour for 12V-14Ah battery. BATTERY CHARGER To gain access to the battery:
1
- Make sure that the ignition switch has been turned to OFF and that the key has been removed; loosen the three screws (1); - remove the cover (2); - first remove the BLACK or BLUE negative cable, then the RED positive cable (when reassembling, first connect the RED positive cable, then the BLACK or BLUE negative cable); - remove the battery (3) from its housing. Check, using a voltmeter, that battery voltage is not less than 12.5 V. If it is not so, the battery needs to be charged. Using a battery charger with a constant voltage, first connect the RED positive cable to the battery positive terminal then the BLACK or BLUE negative cable to the battery negative terminal.
The voltage reaches a constant value only after a few hours, therefore it is suggested NOT to measure it immediately after having charged or discharged the battery. Always check the battery charge before reinstalling it on the vehicle. The battery should be kept clean and the terminals coated with neutral grease or petroleum jelly. CAUTION*: Even if not used, the battery shall be recharged with a slow charging cycle at least every 3 weeks. WARNING*: When removing the battery, avoid all contact between the battery terminals and the metal parts of the vehicle (e.g. chassis) to prevent short-circuiting.
FRONT HEADLAMP BULB REPLACEMENT Proceed as follows to reach the headlamp bulbs: - Undo the two upper screws (1); - lift the headlight assembly by releasing it from the lower clips (2); - release connector (3); - slide off the rubber gaiter (4); - turn the bulb (5) counterclockwise until the bayonet fitting is released; remove it. Note*: Headlamp bulb (5) is of the halogen type; be careful when replacing it since the glass part shall not be touched with bare hands.
Once the bulb has been replaced, reverse the above procedure to reassemble.
4 1 3 8 5 7
EN
To replace the parking light bulb: - Loosen the two screws (6) and remove the cover (7); - Detach the bulb holder (8) and remove the light bulb (9).
Turning indicator BULB REPLACEMENT - Loosen screw (1) using a Phillips screwdriver; - remove lens (2) and replace bulb (3) pushing it inside, and turning it to remove it; Once the bulb has been replaced, reverse the above procedure to reassemble.
TAIL LIGHT The tail light (1) is a LED light; if it does not work properly, it must be replaced.
REPLACING THE NUMBER PLATE BULB - loosen screw (1) and remove the number plate bulb (2) from the mudguard; - take bulb holder (3) and bulb (4) out of the support; - pull the bulb (4) to detach it from bulb holder. Once the bulb has been replaced, reverse the above procedure to reassemble.
2 1
3 4
HEADLIGHTADJUSTMENT When checking the proper aiming of the headlight beam: inflate tyres at the right pressure, have a person sit astride the motorcycle and set the motorcycle perpendicular to its longitudinal axis In front of a wall or a screen positioned at a distance of 10 metres (32.8 ft), draw a horizontal line corresponding to headlight centre height, and a vertical line aligned with vehicle longitudinal axis. If possible, execute this operation in a shaded place. When the low beam is on, the upper edge between dark and lit zone should be at 9/10th of headlight centre from ground.
Beam height can be adjusted as follows: - Turn the adjuster screw (1) on the left side of the headlight unit; tighten to lower the beam, loosen to raise the beam. - Turn the adjuster screw (2) on the right side of the headlight to adjust the beam horizontally.
EN
APPENDIX LONG PERIOD OF INACTIVITY When the motorcycle is to be stored for a certain period, it should be prepared for storage as follows: - clean the entire motorcycle thoroughly. - Drain all fuel from the tank. - Fill the tank with fuel added with a stabiliser WARNING*: Never release fuel into the environment or let the engine run indoors. - Lubricate the final drive chain and all the cables. - Spray oil on all unpainted metal surfaces to prevent rusting. Avoid getting oil on rubber parts or brakes. - Set the motorcycle on a support or stand so that both wheels are raised off the ground (if this cannot be done, put boards under the wheels to keep moisture away from the tyres). - Tie a plastic bag over the exhaust pipe to prevent moisture from entering. - Put a cover over the motorcycle to keep dust and dirt from collecting on it. To set the motorcycle back ready for use after storage: - Fill the fuel tank. - Check all the points listed under the inspection and Adjustment Section (Appendix A). - Lubricate all the points listed under the "Lubrication" Section (Appendix A).
CLEANING Cleaning the vehicle is very important especially if it is used in special areas or conditions such as: - coastal areas with a high salt level; - winter periods in areas where de-icing chemicals and/or salt are used on the roads; - areas where resinous plants grow; - especially dusty areas. Make sure that all dead insects, tar spots, bird droppings, etc. are removed from the bodywork. CAUTION*: Before washing the motorcycle: - the engine must be cold; - you must carefully protect the following parts from water by covering the openings with cloths or plastic bags: 1) Rear opening of the muffler; 2) Air box air intakes;
- Wash the motorcycle with a low-pressure water jet to remove any dust and mud. The bodywork must be cleaned with a soft sponge and a water and bodywork shampoo solution. - After cleaning, rinse thoroughly with low pressure running water.
2 1
CAUTION*: AVOID USING HIGH-PRESSURE WATER OR AIR JETS on the ELECTRICAL COMPONENTS and on the FUEL INJECTION SYSTEM, the dashboard (3), the radiator (4), the throttle body (5) and switches (6) and (7). - Wash the saddle with mild, non-aggressive detergent and dry thoroughly after washing.
After washing: - Lubricate the drive chain, the lever and pedal controls and the clutch cable. - Briefly warm up the engine. WARNING*: Never wax or lubricate the brake discs since this could lead to a loss of braking efficiency and could cause an accident. Clean the disc with a solvent such as acetone.
After washing, braking efficiency could be temporarily reduced due to the presence of water on the friction surfaces of the brake discs and pads. You should therefore calculate a longer braking distance and repeatedly use the brakes until the friction surfaces have completely dried.
EN
operation
Check level Check Check for leakage Check operation Check level Check operation Check operation / Clearance Check / Adjust Check / Adjust Check pressure Check operation Check operation Check operation Check operation Check operation Check operation / Adjust Check operation
pre-delivery
ALPHABETICINDEX Page A AIR FILTER CHECK............................................................................30 APPENDIX........................................................................................46 B BATTERY..........................................................................................42 BATTERY CHARGER...........................................................................42 BRAKES...........................................................................................40 C CATALYTIC CONVERTER.....................................................................27 CHAIN ADJUSTMENT .......................................................................38 CHANGING ECU MAPPING................................................................15 CHECKING BRAKE PADS FOR WEAR...................................................41 CHECKING CHAIN AND SPROCKETS FOR WEAR...................................39 CLEANING. .......................................................................................46 CLOCK ADJUSTMENT........................................................................14 CLUTCH CONTROL............................................................................18 CLUTCH CONTROL LEVER DISTANCE ADJUSTMENT..............................34 Clutch free play ADJUSTMENT......................................................34 COMBINED DASHBOARD..................................................................12 CON FINCTION.................................................................................15 CONTROL LEVER DISTANCE ADJUSTMENT AND FRONT BRAKE FLUID LEVEL CHECK.................................................................32 CONTROLS.......................................................................................11 COOLANT LEVEL CHECK....................................................................28 D DESCRIPTION OF MULTIFUNCTION DISPLAY.......................................13 DESCRIPTION OF WARNING LIGHTS..................................................13 DIMENSION, WEIGHT, CAPACITY.........................................................8 E ENGINE OIL REPLACEMENT AND CARTRIDGE FILTER REPLACEMENT.....28 F FORK ADJUSTMENT for "NUDA 900 R" only..................................36 FRONT BRAKE CONTROL...................................................................16 FRONT HEADLAMP BULB REPLACEMENT............................................43
H HEADLIGHTADJUSTMENT.................................................................45 I IDENTIFICATION DATA........................................................................6 IGNITION SWITCH............................................................................16 IMPORTANT NOTICES.........................................................................3 INSTRUCTION FOR USING THE MOTORCYCLE.....................................19 INTENDED USE...................................................................................4 L L.H. HANDLEBAR SWITCH.................................................................17 LONG PERIOD OF INACTIVITY . .........................................................46 LUBRICATING THE CHAIN..................................................................39 M MOTORCYCLE OVERALL VIEW..............................................................9 MOUNTING/DISMOUNTING OF RIDER AND PASSENGER . ..................21 O OIL LEVEL CHECK.............................................................................27 P PAD CLEANING................................................................................41 PAD WEAR.......................................................................................41 pre-delivery INSPECTION...............................................................48 PRE-RIDE CHECKS............................................................................19 PRESENTATION..................................................................................3 R REAR BRAKE CONTROL.....................................................................18 REAR BRAKE FLUID LEVEL CHECK......................................................33 REAR BRAKE PEDAL FREE PLAY ADJUSTMENT....................................33 REFUELLING....................................................................................11 REPLACING THE NUMBER PLATE BULB...............................................44 RIDING YOUR MOTORCYCLE.............................................................24 RIGHT-HAND HANDLEBAR SWITCH ...................................................17
T TABLE FOR LUBRICATION, SUPPIES.....................................................8 TAIL LIGHT.......................................................................................44 TECHNICAL DATA................................................................................7 THROTTLE CONTROL.........................................................................16 TRIP FUNCTION................................................................................15 TROUBLESHOOTING.........................................................................20 Turning indicator BULB REPLACEMENT........................................44 TYRES.............................................................................................39
EN
S SAFE RIDING...................................................................................25 SETTING PARAMETERS......................................................................15 SETTING UNITS OF MEASUREMENT....................................................14 SHOCK ABSORBER HYDRAULIC DAMPING ADJUSTMENT.....................37 Shock absorber spring PRELOAD ADJUSTMENT............................37 SIDE STAND.....................................................................................11 STARTING THE ENGINE.....................................................................23 STEERING LOCK...............................................................................17 STOPPING THE ENGINE IN AN EMERGENCY........................................27 STOPPING THE MOTORCYCLE AND THE ENGINE..................................26 SUSPENSION...................................................................................34 SUSPENSION SETTING SUMMARY TAES. .............................................35