Despiece Vstar250

XV250A1 (46B5)
U49
XV250A1C (3BGL) CALIFORNIA
1K46B-110E1
( )
XV250A1/XV250A1C
PARTS CATALOGUE
©2010 by Yamaha Motor Co., Ltd.
1st edition, June 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code

CLP CLEAR(WITH BUFF) 0038
SL SILVER 0035
SMX(*) BLACK METALLIC X 0903
YB YAMAHA BLACK 0033
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
46B5 010 U49
(2) “Model Label” Indication
3BGL 010 CALIFORNIA
(3) Model Label Affixing Location
(4) Colouring Information
Colouring Colour Abbrevia-

Model Code Colour Name
Type Code Code tion
3BGL A 0903 BLACK METALLIC X SMX
46B5 A 0903 BLACK METALLIC X SMX
CONTENTS
ENGINE
CYLINDER HEAD ................................................................. 1 ELECTRICAL 2 ..................................................................... 50
CYLINDER ............................................................................ 2 INDEX
CRANKSHAFT & PISTON .................................................... 3
VALVE ................................................................................... 4 NUMERICAL INDEX ............................................................. 51
CAMSHAFT & CHAIN ........................................................... 5
OIL PUMP ............................................................................. 6
OIL CLEANER ....................................................................... 7
INTAKE ................................................................................. 8
CARBURETOR ..................................................................... 9
EXHAUST ............................................................................. 11
CRANKCASE ........................................................................ 13
CRANKCASE COVER 1 ....................................................... 14
STARTER CLUTCH .............................................................. 15
CLUTCH ................................................................................ 16
TRANSMISSION ................................................................... 18
SHIFT CAM & FORK ............................................................. 20
SHIFT SHAFT ....................................................................... 21
CHASSIS
FRAME .................................................................................. 22
FENDER ................................................................................ 23
SIDE COVER ........................................................................ 24
REAR ARM & SUSPENSION ............................................... 25
STEERING ............................................................................ 26
FRONT FORK ....................................................................... 27
FUEL TANK ........................................................................... 29
SEAT ..................................................................................... 31
FRONT WHEEL .................................................................... 32
FRONT BRAKE CALIPER .................................................... 33
REAR WHEEL ....................................................................... 34
STEERING HANDLE & CABLE ............................................ 36
FRONT MASTER CYLINDER ............................................... 37
STAND & FOOTREST .......................................................... 38
GENERATOR ........................................................................ 40
STARTING MOTOR .............................................................. 41
FLASHER LIGHT .................................................................. 42
METER .................................................................................. 44
HEADLIGHT .......................................................................... 45
TAILLIGHT ............................................................................ 46
HANDLE SWITCH & LEVER ................................................ 47
ELECTRICAL 1 ..................................................................... 48
FIG. 1 CYLINDER HEAD
REF.
3BGL
46B5
PART NO. DESCRIPTION REMARKS
NO.
1 3BG–11102–01 CYLINDER HEAD ASSY 2 2
2 2UJ–11133–10 .GUIDE, VALVE 1 1 1
3 22F–11134–10 .GUIDE, VALVE 2 1 1
4 93440–10109 .CIRCLIP 2 2
5 90116–06036 BOLT, STUD 4 4
6 3BG–14871–00 PIPE 1 1 1
7 3BG–14872–00 PIPE 2 1 1
8 2UJ–11185–01 COVER, CYLINDER HEAD SIDE 3 2 2
9 93210–78544 O-RING 2 2
10 98507–06025 SCREW, PAN HEAD 4 4
11 2UJ–11152–00 BRACKET, CYLINDER HEAD COVER 1 1
12 22F–11186–10 COVER, CYLINDER HEAD SIDE 2 4 4
13 93210–44704 O-RING 4 4
14 90105–08181 BOLT, FLANGE 8 8
15 90201–08609 WASHER, PLATE 2 2
16 2UJ–11142–01 BRACKET, CYLINDER HEAD COVER 2 2 2
17 94701–00256 PLUG, SPARK (NGK C6HSA) 2 2 UR
94701–00257 PLUG, SPARK (ND U20FS-U) 2 2 UR
18 2UJ–11181–01 GASKET, CYLINDER HEAD 1 2 2
19 99530–10114 PIN, DOWEL 4 4
20 91317–06110 BOLT 4 4
21 91317–06040 BOLT 4 4
22 3DM–11186–01 COVER, CYLINDER HEAD SIDE 2 4 4
23 90480–13018 GROMMET 8 8
24 90387–06043 COLLAR 8 8
25 90201–06071 WASHER, PLATE 8 8
26 95024–06020 BOLT, FLG.(SMALL HEAD) 8 8
1
FIG. 2 CYLINDER
REF.
3BGL
46B5
NO.
1 3BG–11310–00 CYLINDER 1 1
2 3BG–11320–00 CYLINDER 2 1 1
3 3DM–11351–00 GASKET, CYLINDER 2 2
4 93210–53679 O-RING 2 2
2
FIG. 3 CRANKSHAFT & PISTON
REF.
3BGL
46B5
NO.
1 2UJ–11400–00 CRANKSHAFT ASSY 1 1
2 2UJ–W1141–00 .CRANK SUB ASSY 1 1 1
3 2UJ–11422–00 .CRANK 2 1 1
4 2UJ–11681–00 .PIN, CRANK 1 1 1
5 2UJ–11651–00 .ROD, CONNECTING 2 2
6 90209–31300 .WASHER 3 3
7 2UJ–1154A–00 SPROCKET, CAM CHAIN 2 1 1
8 2UJ–11478–00 COLLAR 1 1
9 93306–30611 BEARING 1 1
10 90179–12004 NUT 1 1
11 90201–12191 WASHER, PLATE 1 1
12 90280–05048 KEY, WOODRUFF 1 1
13 2UJ–11631–00–A0 PISTON (STD) 2 2
2UJ–11636–00 PISTON (0.50MM O/S) 2 2 AP
2UJ–11638–00 PISTON (1.00MM O/S) 2 2 AP
14 22K–11633–01 PIN, PISTON 2 2
15 93450–14088 CIRCLIP 4 4
16 50M–11610–00 PISTON RING SET (STD) 2 2
50M–11610–20 PISTON RING SET (0.50MM O/S) 2 2 AP
50M–11610–40 PISTON RING SET (1.00MM O/S) 2 2 AP
3
FIG. 4 VALVE
REF.
3BGL
46B5
NO.
1 5KR–12111–00 VALVE, INTAKE 2 2
2 5KR–12121–00 VALVE, EXHAUST 2 2
3 22F–12119–01 SEAL, VALVE STEM 4 4
4 22F–12116–00 SEAT, VALVE SPRING 4 4
5 5KR–12113–00 SPRING, VALVE INNER 4 4
6 22F–12118–01 COTTER, VALVE 8 8
7 22F–12117–02 RETAINER, VALVE SPRING 4 4
8 50M–12151–00 ARM, VALVE ROCKER 4 4
9 22F–12159–00 SCREW, VALVE ADJUSTING 4 4
10 90170–05302 NUT 4 4
11 22F–12156–00 SHAFT, ROCKER 2 4 4
4
FIG. 5 CAMSHAFT & CHAIN
REF.
3BGL
46B5
NO.
1 2UJ–12171–00 CAMSHAFT 1 1 1
2 2UJ–12181–00 CAMSHAFT 2 1 1
3 90381–22070 BUSH, SOLID 2 2
4 2UJ–1111F–00 PLATE 2 2
5 91317–06012 BOLT 2 2
6 2UJ–12176–00 SPROCKET, CAM CHAIN 2 2
7 90101–08590 BOLT 2 2
8 90201–08326 WASHER, PLATE 2 2
9 94580–25110 CHAIN (DID25-110LE) 2 2
10 2UJ–12231–00 GUIDE, STOPPER 1 2 2
11 2UJ–12241–00 GUIDE, STOPPER 2 2 2
12 90119–06238 BOLT, WITH WASHER 4 4
13 2UJ–12210–01 TENSIONER ASSY, CAM CHAIN 2 2
14 4RF–12213–00 GASKET, TENSIONER CASE 2 2
15 91314–06016 BOLT, HEXAGON SOCKET HEAD 4 4
5
FIG. 6 OIL PUMP
REF.
3BGL
46B5
NO.
1 2UJ–13300–00 OIL PUMP ASSY 1 1
2 3Y6–13326–01 .GEAR, PUMP DRIVEN 2 (23T) 1 1
3 93603–12030 .PIN, DOWEL 1 1
4 93210–10096 O-RING 1 1
5 98507–06025 SCREW, PAN HEAD 2 2
6 93210–06245 O-RING 1 1
7 98707–06025 SCREW, FLAT HEAD 1 1
8 2UJ–13341–00 GEAR, OIL PUMP IDLE 1 1
9 90201–10119 WASHER, PLATE 2 2
10 99009–10400 CIRCLIP 1 1
11 3Y1–13416–01 PIPE, OIL 1 1 1
12 51Y–13411–00 STRAINER, OIL 1 1
13 90501–18576 SPRING, COMPRESSION 1 1
14 30X–15351–00 PLUG, DRAIN 1 1
15 93210–347A1 O-RING 1 1
6
FIG. 7 OIL CLEANER
REF.
3BGL
46B5
NO.
1 5JX–13440–00 ELEMENT ASSY, OIL CLEANER 1 1
2 2UJ–13447–00 COVER, OIL ELEMENT 1 1
3 93210–64297 O-RING 1 1
7
FIG. 8 INTAKE
REF.
3BGL
46B5
NO.
1 2UJ–13586–00 JOINT, CARBURETOR 1 1 1
2 93210–30611 O-RING 2 2
3 91317–06020 BOLT 4 4
4 1HX–13575–00 BAND 1 1
5 2UJ–13978–00 PIPE, REGULATOR 1 1
6 90445–11763 HOSE (L45) 1 1
7 90467–10041 CLIP 6 6
8 3BG–13595–00 JOINT 1 1
9 90445–11061 HOSE 1 1
10 2UJ–14401–00 AIR CLEANER CASE ASSY 1 1
11 2UJ–14451–00 ELEMENT, AIR CLEANER 1 1
12 2UJ–14458–00 GUIDE 1 1
13 2UJ–14422–00 CAP, CLEANER CASE 2 1 1
14 2UJ–14452–00 SEAL 1 1
15 98507–06040 SCREW, PAN HEAD 2 2
16 92907–06600 WASHER, PLATE 2 2
17 2UJ–14485–00 PIPE, JOINT 1 1
18 90460–54111 CLAMP, HOSE 1 1
19 90201–05036 WASHER, PLATE 1 1
20 90175–05005 NUT, WING 1 1
21 2UJ–14419–00 PIPE 1 1
22 90467–11106 CLIP 1 1
23 91317–06025 BOLT 2 2
24 92907–06600 WASHER, PLATE 2 2
25 2UJ–14469–00 FUNNEL, AIR 1 1
26 90460–54085 CLAMP, HOSE 1 1
8
FIG. 9 CARBURETOR
REF.
3BGL
46B5
NO.
1 2UJ–14900–01 CARBURETOR ASSY 1
3BG–14900–01 CARBURETOR ASSY 1 FOR CALIFORNIA
2 3BG–1490J–00 .NEEDLE SET 1 1
3 1HX–14565–00 .SCREW 1 1
4 137–14153–00 .WASHER,MAIN JET 1 1
5 1AE–14237–00 .GASKET 1 1
6 1AE–14227–00 .O-RING 1 1
7 620–14231–22 .JET, MAIN (#110) 1 1
8 1AE–14261–00 .HOLDER 1 1
9 1HX–14147–00 .O-RING 1 1
10 12R–14105–00 .PILOT SCREW SET 1 1
11 3F9–14118–00 .CAP 1 1
12 1HX–14933–00 .SPRING, DIAPHRAGM 1 1
13 3DM–1410A–01 .STARTER SET 1 1
14 3CF–14107–10 .NEEDLE VALVE SET 1 1
15 1FN–14565–00 .SCREW 1 1
16 353–14186–00 .PIN, FLOAT 1 1
17 1HX–14985–00 .FLOAT 1 1
18 256–14997–00 .SEAL 1 1
19 1HX–14231–31 .JET, MAIN (#155) 1 1
20 22F–14142–17 .JET, PILOT (# 17.5) 1 1
21 1HX–14103–00 .THROTTLE SCREW SET 1 1
22 3DM–14504–01 .ROD SET 1 1
23 12R–14191–00 .PLUG, DRAIN 1 1
24 98501–04014 .SCREW, PAN HEAD 2 2
25 98501–04012 .SCREW, PAN HEAD 4 4
26 2LH–14197–00 .PIPE 1 1
9
FIG. 9 CARBURETOR
REF.
3BGL
46B5
NO.
27 3BG–14940–00 .DIAPHRAGM ASSY 1 1
28 3DM–14141–30 .MAIN NOZZLE(0-0) 1 1
29 90461–06087 CLAMP 1
10
FIG. 10 EXHAUST
REF.
3BGL
46B5
NO.
1 2UJ–14703–02 MUFFLER COMP. 1 1 1
2 4FU–14714–00 GASKET, MUFFLER 1 1
3 95817–08035 BOLT, FLANGE 1 1
4 95807–06025 BOLT, FLANGE 1 1
5 3DM–14613–00 GASKET, EXHAUST PIPE 2 2
6 90179–06668 NUT 4 4
7 95807–10014 BOLT, FLANGE 1 1
8 95807–08012 BOLT, FLANGE 2 2
9 2UJ–14621–00 PIPE, EXHAUST 2 1 1
10 90101–06576 BOLT 1 1
11 92990–06600 WASHER, PLATE 1 1
12 2UJ–14631–00 PIPE, EXHAUST 3 1 1
13 2GV–14663–00 PLATE, AIR CLEANER 1 1
14 95807–06020 BOLT, FLANGE 2 2
15 2GV–14603–00 COVER 1 1 1
16 97704–40012 SCREW, TAPPING 1 1
17 90163–04003 SCREW, TAPPING 1 1
18 90183–04027 NUT, SPRING 2 2
19 2UJ–14484–00 PLATE, CLEANER CASE FITTING 1 1
20 95807–06010 BOLT, FLANGE 1 1
21 95807–06025 BOLT, FLANGE 1 1
22 90387–07391 COLLAR 1 1
23 90385–10026 BUSH 1 1
24 3BM–14882–00 HOSE, BEND 2 1 1
25 90467–26111 CLIP 2 2
26 3BG–14840–00 AIR CUT VALVE ASSY 1 1
27 90338–10132 PLUG 1 1
11
FIG. 10 EXHAUST
REF.
3BGL
46B5
NO.
28 3BM–14883–00 HOSE, BEND 3 1 1
29 42H–14808–00 REED VALVE ASSY 1 1
30 97707–60114 SCREW, TAPPING 5 5
31 3BG–14884–00 HOSE, BEND 4 1 1
32 3BG–14885–00 HOSE, BEND 5 1 1
33 3BG–14873–00 PIPE 3 1 1
34 3BG–14874–00 PIPE 4 1 1
35 90468–08104 CLIP 4 4
36 4KM–14714–01 GASKET, MUFFLER 2 2
37 42H–14857–00 CASE, AIR CLEANER 1 1
38 3BG–14858–00 CAP, CASE 1 1
39 95307–05600 NUT 1 1
40 92907–05200 WASHER 1 1
41 90202–05057 WASHER, PLATE 1 1
42 3BM–14867–00 BRACKET 1 1
43 3BG–13542–00 HOSE, VACUUM SENSING 1 1 1
44 90467–08092 CLIP 2 2
45 1TA–14881–00 HOSE, BEND 1 1 1
12
FIG. 11 CRANKCASE
REF.
3BGL
46B5
NO.
1 2UJ–15100–03 CRANKCASE ASSY 1 1
2 99530–12016 .PIN, DOWEL 2 2
3 90105–06048 BOLT, FLANGE 1 1
4 2UJ–15138–00 NOZZLE 1 2 2
5 99530–10114 PIN, DOWEL 4 4
6 98504–06030 SCREW, PAN HEAD 4 4
7 98504–06030 SCREW, PAN HEAD 1 1
8 98504–06040 SCREW, PAN HEAD 1 1
9 98507–06060 SCREW, PAN HEAD 2 2
10 98507–06070 SCREW, PAN HEAD 1 1
11 98504–06070 SCREW, PAN HEAD 1 1
12 98507–06080 SCREW, PAN HEAD 3 3
13 98504–06080 SCREW, PAN HEAD 1 1
14 90465–08277 CLAMP 1 1
15 2UJ–11166–00 PIPE, BREATHER 1 1 1
16 90467–14015 CLIP 2 2
17 2UJ–12279–00 PLATE 1 1
18 90119–06238 BOLT, WITH WASHER 2 2
19 90465–08060 CLAMP 1 1
20 90340–14132 PLUG, STRAIGHT SCREW 1 1
21 214–11198–01 GASKET 1 1
22 90153–06029 SCREW, HEXAGON 1 1
23 90430–06014 GASKET 3 3
13
FIG. 12 CRANKCASE COVER 1
REF.
3BGL
46B5
NO.
1 2UJ–15411–01 COVER, CRANKCASE 1 1 1
3 93210–32172 O-RING 1 1
5 93210–14369 O-RING 1 1
6 4RF–15451–01 GASKET, CRANKCASE COVER 1 1 1
7 99530–12016 PIN, DOWEL 2 2
12 90465–06322 CLAMP 1 1
15 4RF–15461–01 GASKET, CRANKCASE COVER 2 1 1
16 99530–12016 PIN, DOWEL 2 2
19 3Y1–15361–00 GAUGE, LEVEL 1 1
20 3Y1–15363–10 PLUG, OIL 1 1
21 93210–19123 O-RING 1 1
25 2UJ–15441–00 HOLDER, CLUTCH CABLE 1 1
26 93101–14089 OIL SEAL 1 1
27 99009–25500 CIRCLIP 1 1
14
FIG. 13 STARTER CLUTCH
REF.
3BGL
46B5
NO.
1 2UJ–15512–00 GEAR, IDLER 1 1 1
2 5H0–15521–00 SHAFT 1 1 1
3 5KR–15517–00 GEAR, IDLER 2 1 1
4 93310–22559 BEARING 1 1
5 90201–25291 WASHER, PLATE 1 1
6 51Y–15590–01 STARTER ONE-WAY ASSY 1 1
15
FIG. 14 CLUTCH
REF.
3BGL
46B5
NO.
1 3Y6–16111–03 GEAR, PRIMARY DRIVE (23T) 1 1
2 90282–07023 KEY, STRAIGHT 1 1
3 90215–16156 WASHER, LOCK 1 1
4 90215–16222 WASHER, LOCK 1 1
5 90170–16256 NUT 1 1
6 2UJ–16150–00 PRIMARY DRIVEN GEAR COMP. 1 1
7 30X–16154–00 PLATE, THRUST 1 1 1
8 30X–16371–00 BOSS, CLUTCH 1 1
9 5Y1–16331–01 PLATE, FRICTION 2 4 4
10 3J2–16324–00 PLATE, CLUTCH 1 (T=2.0) 4 4
11 30X–16351–02 PLATE, PRESSURE 1 1 1
13 90159–06016 SCREW, WITH WASHER 4 4
14 1W1–16358–01 PLATE, PUSH 1 1
15 4DN–16356–00 ROD, PUSH 1 1 1
16 92907–06200 WASHER 1 1
17 95307–06600 NUT 1 1
18 3YX–1635A–00 SEAL, ROD PUSH 1 1
19 31A–16321–01 PLATE, FRICTION 1 1
20 90215–16320 WASHER, LOCK 1 1
21 90170–16326 NUT 1 1
22 2UJ–16380–00 PUSH LEVER ASSY 1 1
23 90149–08067 SCREW 1 1
24 90430–08119 GASKET 1 1
25 90508–14433 SPRING, TORSION 1 1
26 93420–28055 CIRCLIP 1 1
27 93102–14209 OIL SEAL 1 1
16
FIG. 14 CLUTCH
REF.
3BGL
46B5
NO.
28 93315–31428 BEARING 1 1
29 2UJ–16357–00 ROD, PUSH 2 1 1
30 93511–32017 BALL 1 1
17
FIG. 15 TRANSMISSION
REF.
3BGL
46B5
NO.
1 4DN–17411–00 AXLE, MAIN (14T) 1 1
2 3Y1–17141–01 GEAR, 4TH PINION (26T) 1 1
3 90201–22793 WASHER, PLATE 1 1
4 93410–22039 CIRCLIP 1 1
5 3Y1–17131–01 GEAR, 3RD PINION (23T) 1 1
6 3Y1–17151–01 GEAR, 5TH PINION (28T) 1 1
7 3Y1–17121–01 GEAR, 2ND PINION (19T) 1 1
8 93306–20501 BEARING 1 1
9 93101–17093 OIL SEAL 1 1
10 93306–00308 BEARING 1 1
11 3Y1–17402–00 DRIVE AXLE ASSY 1 1
12 3Y1–17221–02 GEAR, 2ND WHEEL (32T) 1 1
13 90201–253K0 WASHER, PLATE (T=1.0) 1 1
14 93440–25084 CIRCLIP 2 2
15 3Y1–17251–01 GEAR, 5TH WHEEL (23T) 1 1
16 3Y1–17231–02 GEAR, 3RD WHEEL (29T) 1 1
17 90209–22191 WASHER 2 2
18 99009–25400 CIRCLIP 1 1
19 3Y1–17241–00 GEAR, 4TH WHEEL (26T) 1 1
20 3Y1–17211–00 GEAR, 1ST WHEEL (37T) 1 1
21 90201–20276 WASHER, PLATE (T=1.0) 1 1
22 99009–20400 CIRCLIP 1 1
23 93306–00401 BEARING 1 1
24 93306–30525 BEARING 1 1
25 93102–25208 OIL SEAL 1 1
26 93834–16100 SPROCKET,DRIVE 16T(3Y11746160) 1 1
27 3Y1–17456–00 HOLDER, SPROCKET 1 1
18
FIG. 15 TRANSMISSION
REF.
3BGL
46B5
NO.
28 97027–06010 BOLT, HEXAGON 2 2
19
FIG. 16 SHIFT CAM & FORK
REF.
3BGL
46B5
NO.
1 4DN–18540–00 SHIFT CAM ASSY 1 1
2 136–18542–00 .POINT, NEUTRAL 1 1
3 93315–23612 .BEARING 1 1
4 93440–34025 .CIRCLIP 1 1
5 3Y1–18161–00 .GUIDE, PLATE STOPPER 2 2
6 3Y1–18141–00 .PLATE, STOPPER 1 1
7 3Y1–18185–01 .SEGMENT 1 1
8 93604–18100 .PIN, DOWEL 5 5
9 93604–29151 .PIN, DOWEL 1 1
10 2K9–18561–00 .PLATE, SIDE 1 1 1
11 98707–05035 .SCREW, FLAT HEAD 1 1
12 3Y1–18122–00 LEVER, SHIFT 2 1 1
13 90508–12430 SPRING, TORSION 1 1
14 2K7–18151–00 LEVER, SHIFT 3 1 1
15 99001–07600 CIRCLIP 1 1
16 4DN–18531–00 BAR, SHIFT FORK GUIDE 1 1 1
17 99009–10400 CIRCLIP 2 2
18 4SH–18535–00 BAR, SHIFT FORK GUIDE 2 1 1
19 4DN–18511–00 FORK, SHIFT 1 1 1
20 4DN–18512–00 FORK, SHIFT 2 1 1
21 4DN–18513–00 FORK, SHIFT 3 1 1
20
FIG. 17 SHIFT SHAFT
REF.
3BGL
46B5
NO.
1 2UJ–18101–01 SHIFT SHAFT ASSY 1 1
2 90387–12787 COLLAR 1 1
3 99009–17400 CIRCLIP 2 2
4 3Y1–18140–00 STOPPER LEVER ASSY 1 1
5 90508–26434 SPRING, TORSION 1 1
6 90201–17255 WASHER, PLATE 1 1
7 90508–32374 SPRING, TORSION 1 1
8 1D7–18127–00 STOPPER, SCREW 1 1
9 93102–12106 OIL SEAL (SD 12-22-5 HS) 1 1
10 2UJ–18110–00 SHIFT PEDAL ASSY 1 1
11 132–18113–01 .COVER, SHIFT PEDAL 1 1
12 2H9–18154–00 .COVER, DUST 1 1
13 97024–06020 BOLT 1 1
14 2UJ–18130–00 SHIFT SHAFT ASSY 1 1
15 2H9–18154–00 .COVER, DUST 1 1
16 2UJ–18115–03 ROD, SHIFT 1 1
17 90170–06228 NUT(COUNTER CLOCKWISE) 1 1
18 95304–06700 NUT 1 1
19 90201–12688 WASHER, PLATE 1 1
20 99009–12400 CIRCLIP 1 1
21
FIG. 18 FRAME
REF.
3BGL
46B5
NO.
1 2UJ–21110–20–33 FRAME COMP. 1 1 YB
2 3HA–24141–00 PROTECTOR, FUEL TANK 1 1
3 90464–05188 CLAMP 2 2
4 90464–10190 CLAMP 1 1
5 2UJ–21318–01 STAY, ENGINE 5 1 1
6 2UJ–21315–00 STAY, ENGINE 2 2 2
7 95814–08150 BOLT, FLANGE 1 1
8 95814–08110 BOLT, FLANGE 2 2
9 90179–08656 NUT 3 3
10 95817–08016 BOLT, FLANGE 4 4
11 2UJ–21243–00 PLATE, BRIDGE 1 1
12 26H–21308–01 HELMET HANGER ASSY 1 1
13 90149–06154 SCREW 1 1
14 2UJ–2135Y–00 BRACKET, IGNITION COIL 1 1
15 95807–06012 BOLT, FLANGE 1 1
16 2UJ–21319–00 STAY, ENGINE 6 1 1
17 2UJ–28100–00 TOOL KIT 1 1
22
FIG. 19 FENDER
REF.
3BGL
46B5
NO.
1 2UJ–21510–00–P6 FRONT FENDER COMP. 1 1 SMX
3 3DN–21597–00 HOLDER,WIRE 1 1 1
4 2UJ–26116–00 STOPPER 2 1 1
5 3DN–21586–00 BRACKET 1 1
6 2UJ–21610–00–PC REAR FENDER COMP. 1 1 SMX
7 2UJ–21735–00 SEAL 2 1 1
8 95817–10020 BOLT, FLANGE 2 2
9 3DM–2173N–00 SEAL 4 2 2
10 2UJ–21670–20 REINF. COMP. 1 1
11 91317–10035 BOLT 2 2
12 92907–10600 WASHER, PLATE 2 2
13 95707–10500 NUT, FLANGE 2 2
14 2UJ–21641–00 BRACKET, REFLECTOR 1 1
15 98507–05010 SCREW, PAN HEAD 1 1
16 92907–05600 WASHER, PLATE 1 1
17 95307–05800 NUT 1 1
18 90480–01502 GROMMET 2 2
19 2UJ–2173M–01 SEAL 3 1 1
20 10D–2815N–00 LABEL, NOTICE BATTERY 1 1
21 1D6–2153E–00 EMBLEM, YAMAHA 1 1
23
FIG. 20 SIDE COVER
REF.
3BGL
46B5
NO.
1 2UJ–21711–00–P7 COVER, SIDE 1 1 1 SMX
2 90480–13428 GROMMET 2 2
3 2UJ–21721–00–P7 COVER, SIDE 2 1 1 SMX
4 2N4–21717–00 DAMPER 4 4
5 2UJ–2177G–00 BOX, BATTERY 1 1
6 90480–22362 GROMMET 1 1
7 90119–06108 BOLT, WITH WASHER 2 2
8 26H–82131–00 BAND, BATTERY 1 1
9 4YN–21686–00 PLATE, ROUTING 2 1 FOR CALIFORNIA
10 3BG–21684–A0 PLATE, ROUTING 1 FOR CALIFORNIA
24
FIG. 21 REAR ARM & SUSPENSION
REF.
3BGL
46B5
NO.
1 2UJ–22110–10–33 REAR ARM COMP. 1 1 YB
2 90386–18163 BUSH 2 2
3 93109–18020 OIL SEAL 2 2
4 55K–22129–00 COVER, THRUST 2 2 2
5 90380–12121 BUSH, SOLID 2 2
6 55K–22151–01 SEAL, GUARD 1 1
8 90209–06187 WASHER 1 1
9 2UJ–22141–01 SHAFT, PIVOT 1 1
10 92903–12200 WASHER, PLAIN 1 1
11 90185–12164 NUT, SELF-LOCKING 1 1
12 3LS–22311–00 CASE, CHAIN 1 1
13 98904–06012 SCREW, BIND 3 3
14 90201–06058 WASHER, PLATE 1 1
15 3CK–21668–A1 LABEL, TIRE 1 1
16 2UJ–22210–00 SHOCK ABSORBER ASSY, REAR 2 2
17 447–22217–21 .BUSH, REAR SHOCK ABSORBER 1 1
18 447–22216–20 .BUSH, REAR SHOCK ABSORBER 1 1
20 1UJ–22243–00 WASHER 1 2 2
21 90201–087G2 WASHER, PLATE 2 2
25
FIG. 22 STEERING
REF.
3BGL
46B5
NO.
1 93399–99942 BEARING 1 1
2 93399–99950 BEARING 1 1
3 4HF–23415–00 COVER, BALL RACE 1 1 1
4 90179–25004 NUT 1 1
5 90105–14102 BOLT, FLANGE 1 1
6 2UJ–W2341–00–35 CROWN, HANDLE 1 1 SL
8 3DM–23164–00 STAY, LIGHT GUARD 1 1
9 3DM–2317F–00 STAY 2 1 1
10 42X–23442–00–38 HOLDER, HANDLE LOWER 2 2 CLP
11 90201–105A2 WASHER, PLATE 2 2
12 95607–10100 NUT, U 2 2
13 4H7–23441–01–38 HOLDER, HANDLE UPPER 2 2 CLP
15 90338–08163 PLUG 4 4
16 2UJ–23174–01 STAY, HEADLIGHT 1 1
18 2UJ–2317M–00 STAY 3 1 1
19 3WF–2153E–40 EMBLEM, YAMAHA 1 1
21 2UJ–2317E–00 STAY 1 1 1
22 91317–06016 BOLT 2 2
23 4R3–23408–00 STEERING LOCK ASSY 1 1
24 3DM–23484–00 CAP, HANDLE LOCK 1 1
25 90502–09024 SPRING, CONICAL 1 1
26 90208–04029 WASHER, CONICAL SPRING 1 1
27 90269–04003 RIVET 1 1
26
FIG. 23 FRONT FORK
REF.
3BGL
46B5
NO.
1 2UJ–23102–30 FRONT FORK ASSY (L.H) 1 1
2 2UJ–23126–30 .TUBE, OUTER (LEFT) 1 1
3 51Y–23125–00 ..METAL, SLIDE 1 1 1
4 2UJ–23144–00 ..SEAL, DUST 1 1
5 2UJ–23145–00 ..OIL SEAL 1 1
6 22W–23153–L0 ..RING, SNAP 1 1
7 2UJ–23110–00 .INNER TUBE COMP.1 1 1
8 2UJ–23170–00 .CYLINDER COMP., FRONT FORK 1 1
9 2W6–23151–00 ..SPRING, REBOUND 1 1
10 3R6–23173–L0 .SPINDLE, TAPER 1 1
11 2UJ–23141–00 .SPRING, FRONT FORK 1 1
12 509–23158–L0 .GASKET 1 1
13 3J2–23114–00 .O-RING 1 1
14 2JN–23111–00 .BOLT, CAP 1 1
15 278–23181–50 .BOLT, HEXAGON SOCKET HEAD 1 1
16 3DM–23149–10 .WASHER, SPRING UPPER 1 1
17 15R–23118–00 .SPACER 1 1
18 2UJ–23103–30 FRONT FORK ASSY (R.H) 1 1
19 2UJ–23136–30 .TUBE, OUTER (RIGHT) 1 1
20 51Y–23125–00 ..METAL, SLIDE 1 1 1
21 2UJ–23144–00 ..SEAL, DUST 1 1
22 2UJ–23145–00 ..OIL SEAL 1 1
23 22W–23153–L0 ..RING, SNAP 1 1
24 2UJ–23110–00 .INNER TUBE COMP.1 1 1
25 2UJ–23170–00 .CYLINDER COMP., FRONT FORK 1 1
26 2W6–23151–00 ..SPRING, REBOUND 1 1
27 3R6–23173–L0 .SPINDLE, TAPER 1 1
27
FIG. 23 FRONT FORK
REF.
3BGL
46B5
NO.
28 2UJ–23141–00 .SPRING, FRONT FORK 1 1
29 509–23158–L0 .GASKET 1 1
30 3J2–23114–00 .O-RING 1 1
31 2JN–23111–00 .BOLT, CAP 1 1
32 278–23181–50 .BOLT, HEXAGON SOCKET HEAD 1 1
33 3DM–23149–10 .WASHER, SPRING UPPER 1 1
34 15R–23118–00 .SPACER 1 1
35 91314–08035 .BOLT, HEXAGON SOCKET HEAD 1 1
36 2UJ–23340–21 UNDER BRACKET COMP. 1 1
37 5VC–23462–00 .SEAL, DUST 1 1
38 2UJ–23346–10 BOLT 1 2 2
39 3DM–25886–10 HOLDER, BRAKE HOSE 1 1
40 2UJ–26114–00 STOPPER, 1 1 1
41 95807–06010 BOLT, FLANGE 1 1
28
FIG. 24 FUEL TANK
REF.
3BGL
46B5
NO.
1 3LS–Y2410–T3–X4 FUEL TANK COMP. 1 SMX
3BG–Y2410–02–08 FUEL TANK COMP. 1 SMX (FOR CAL)
2 2UJ–24231–10 .EMBLEM 1 1 1
3 2UJ–24232–10 .EMBLEM 2 1 1
4 4H7–24181–00 DAMPER, LOCATING 1 2 2
5 2UJ–24182–00 DAMPER, LOCATING 2 1 1
6 42X–24183–00 DAMPER, LOCATING 3 1 1
7 95807–08030 BOLT, FLANGE 1 1
8 90201–08569 WASHER, PLATE 1 1
9 2UJ–24500–00 FUEL COCK ASSY 1 1 1
10 3H3–24523–00 .VALVE 1 1
11 97801–03008 .SCREW, PAN HEAD 2 2
12 1JK–24534–00 .SEAL, COCK 1 1
14 2UJ–24544–01 BRACKET, FUEL COCK 1 1
16 2UJ–24560–00 FILTER ASSY 1 1
17 4X8–24512–00 .O-RING 1 1
18 90149–06011 SCREW 2 2
19 90202–05193 WASHER, PLATE 2 2
20 2UJ–24491–01 BRACKET, FUEL PUMP 1 1
22 98507–06012 SCREW, PAN HEAD 2 2
23 92907–06600 WASHER, PLATE 2 2
24 90445–11057 HOSE 1 1
25 90445–11058 HOSE 1 1
26 90467–10008 CLIP 4 4
29
FIG. 24 FUEL TANK
REF.
3BGL
46B5
NO.
27 2UJ–24312–10 PIPE 2 1 1
28 2UJ–24313–00 PIPE 3 1 1
29 90467–10008 CLIP 4 4
30 4X7–24602–04 CAP ASSY 1
20K–24602–04 CAP ASSY 1 FOR CALIFORNIA
31 4X7–24612–00 .PACKING, CAP 1 1
32 91317–05010 BOLT 1 1
33 3BG–24170–00 CANISTER ASSY 1 FOR CALIFORNIA
34 5GK–2118K–00 LABEL, CAUTION 1 1
35 90119–06118 BOLT, WITH WASHER 2 FOR CALIFORNIA
36 90387–0602R COLLAR 2 FOR CALIFORNIA
37 90480–14323 GROMMET 2 FOR CALIFORNIA
38 5PX–24180–00 ROLL OVER VALVE ASSY 1 FOR CALIFORNIA
39 90464–15192 CLAMP 1 FOR CALIFORNIA
40 2JU–2419E–00 COVER, CANISTER 1 FOR CALIFORNIA
41 3BG–24321–10 PIPE 10 1 FOR CALIFORNIA
44 90467–09006 CLIP 1 FOR CALIFORNIA
45 90467–10008 CLIP 5 FOR CALIFORNIA
46 90464–16119 CLAMP 1 FOR CALIFORNIA
47 3DM–13910–00 FUEL PUMP ASSY 1 1
30
FIG. 25 SEAT
REF.
3BGL
46B5
NO.
1 2UJ–24710–00 SINGLE SEAT ASSY 1 1
2 2UJ–24731–00 .COVER, SEAT 1 1
3 18A–24724–00 .DAMPER, SEAT 4 4
4 95807–06016 BOLT, FLANGE 2 2
5 2UJ–24750–10 TANDEM SEAT ASSY 1 1
6 509–24724–00 .DAMPER, SEAT 4 4
7 2UJ–2475J–00 .BRACKET, SEAT LEVER 2 1 1
8 95707–06500 .NUT, FLANGE 2 2
9 5YS–24742–00 .GROMMET 1 1
10 5YS–2471N–00 COLLAR 1 1 1
11 90201–08042 WASHER, PLATE 1 1
12 90176–08001 NUT, CROWN 1 1
13 2UJ–2475H–00 BRACKET, SEAT LEVER 1 1 1
14 95027–06012 BOLT, FLANGE 2 2
31
FIG. 26 FRONT WHEEL
REF.
3BGL
46B5
NO.
1 4DN–25111–20–35 HUB, FRONT 1 1 SL
2 90560–15240 SPACER 1 1
3 93306–20205 BEARING 2 2 KOYO
4 93102–20281 OIL SEAL (SD 20-35-5) 1 1
5 94416–18599 RIM (1.60-18) 1 1
6 3DM–25104–02 SPOKE SET, FRONT 1 1
7 94130–184T4 TIRE (3.00-18 4PR C-916) 1 1 CHENG SHIN
8 94230–18260 TUBE (80/100-18 TR4) 1 1 CHENG SHIN
9 94330–18150 BAND, RIM (1.60-18) 1 1 CHENG SHIN
10 3HT–25398–00 BALANCER, WHEEL (15G) 1 1 UN
11 90387–15600 COLLAR 1 1
12 322–25118–00 COVER, HUB DUST 1 1
13 33M–25181–00 AXLE, WHEEL 1 1
14 4DN–25190–02 GEAR UNIT ASSY 1 1
32
FIG. 27 FRONT BRAKE CALIPER
REF.
3BGL
46B5
NO.
1 3LP–2582T–00 DISC, BRAKE (LEFT) 1 1
2 90109–081F0 BOLT 6 6
3 3BG–2580T–00 CALIPER ASSY (LEFT) 1 1
4 5KS–W0057–00 .PISTON ASSY, CALIPER 1 1
5 4FU–W0047–00 ..CALIPER SEAL KIT 1 1
6 4TT–25937–00 .BOOT 2 2 2
7 5JW–25914–10 .PIN, SLIDE 2 2
8 4HM–W0045–00 .BRAKE PAD KIT 1 1
9 4BP–25919–00 .SUPPORT, PAD 2 2
10 3YX–25929–00 .SPRING, ANTI RATTLE 1 1
11 51L–W0048–00 .BLEED SCREW KIT 1 1
12 90105–10638 BOLT, FLANGE 2 2
33
FIG. 28 REAR WHEEL
REF.
3BGL
46B5
NO.
1 2UJ–25311–10 HUB, REAR 1 1
2 2UJ–25317–00 SPACER, BEARING 1 1
3 93306–20212 BEARING 2 2
4 2RH–25321–11 PLATE, BRAKE SHOE 1 1
5 3LS–W253E–00 BRAKE SHOE KIT 1 1
6 90506–15260 .SPRING, TENSION 2 2
7 2RH–25351–00 CAMSHAFT 1 1
8 5H0–25355–00 LEVER, CAMSHAFT 1 1
9 90101–06765 BOLT 1 1
10 95304–06600 NUT 1 1
11 3Y6–2533A–01 PLATE, INDICATOR 1 1
12 5Y1–25366–10 CLUTCH, HUB 1 1
13 93306–30437 BEARING 1 1
14 2UJ–25377–00 COLLAR, WHEEL 1 1
15 93106–30029 OIL SEAL 1 1
16 4DN–25445–30 SPROCKET, DRIVEN (45T) 1 1
17 90116–10485 BOLT, STUD 4 4
18 95604–10200 NUT, SELF-LOCKING 4 4
19 5Y1–25364–00 DAMPER 4 4
20 94427–15600 RIM (MT2.75-15 M/C) 1 1
21 2UJ–25304–02 SPOKE SET, REAR 1 1
22 3HT–25398–00 BALANCER, WHEEL (15G) 1 1 UN
23 94113–151W8 TIRE (130/90-15 M/C 66P C-915) 1 1 CHENG SHIN
24 94213–15259 TUBE (130/90-15 TR4) 1 1 CHENG SHIN
25 94313–15151 BAND, RIM (3.00-15) 1 1 CHENG SHIN
26 94581–11114 CHAIN (DID520DS-114LE) 1 1
27 2UJ–25381–00 AXLE, WHEEL 1 1
34
FIG. 28 REAR WHEEL
REF.
3BGL
46B5
NO.
28 90387–15004 COLLAR 1 1
29 90387–153U1 COLLAR 1 1
30 92903–14200 WASHER 1 1
31 90171–14056 NUT, CASTLE 1 1
32 91401–30030 PIN, COTTER 1 1
33 2UJ–25388–00 PULLER, CHAIN 1 2 2
34 55K–2539F–00 PLATE 1 2 2
35 95304–08600 NUT 4 4
36 92903–08600 WASHER, PLATE 2 2
37 2UJ–25371–00 BAR, TENSION 1 1
38 90109–08005 BOLT 1 1
39 95607–08100 NUT, U 2 2
40 92907–08600 WASHER, PLATE 2 2
41 90109–08003 BOLT 1 1
35
FIG. 29 STEERING HANDLE & CABLE
REF.
3BGL
46B5
NO.
1 2UJ–26111–01 HANDLEBAR 1 1
2 21A–26241–00 GRIP 1 1
3 2UJ–26240–01 GRIP ASSY 1 1
4 42N–26246–00 END, GRIP 2 2
5 1FW–2622F–01 DAMPER, LOCATING 1 2 2
7 90179–06403 NUT 2 2
8 2UJ–26311–10 CABLE, THROTTLE 1 1 1
9 2UJ–26312–10 CABLE, THROTTLE 2 1 1
10 5H0–26393–00 HOLDER 1 1
11 98507–05008 SCREW, PAN HEAD 1 1
12 2UJ–26335–01 CABLE, CLUTCH 1 1
13 95027–06012 BOLT, FLANGE 1 1
14 1E6–26342–00 BOOT, CABLE 1 1
15 90179–08148 NUT 1 1
16 90123–08046 BOLT 1 1
17 3Y1–26290–10 BACK MIRROR ASSY (L.H) 1 1
18 3Y1–26290–00 BACK MIRROR ASSY (R.H) 1 1
19 2UJ–26331–01 CABLE, STARTER 1 1 1
36
FIG. 30 FRONT MASTER CYLINDER
REF.
3BGL
46B5
NO.
1 2UJ–25870–00 MASTER CYLINDER SUB ASSY 1 1
2 4L0–W0041–00 .CYLINDER KIT, MASTER 1 1
3 4L0–25854–00 .DIAPHRAGM, RESERVOIR 1 1
4 4H7–25852–00 .CAP, RESERVOIR 1 1
5 98706–04012 .SCREW, FLAT HEAD 2 2
6 4L0–25867–00 BRACKET, MASTER CYLINDER 1 1
7 3DN–25872–01 HOSE, BRAKE 1 1 1
8 90401–10020 BOLT, UNION 2 2
9 90430–10005 GASKET 4 4
10 97007–06025 BOLT 2 2
11 92907–06600 WASHER, PLATE 2 2
37
FIG. 31 STAND & FOOTREST
REF.
3BGL
46B5
NO.
1 2UJ–27211–01 PEDAL, BRAKE 1 1
2 2UJ–27262–02 LEVER 1 1
3 97024–06020 BOLT 1 1
4 2UJ–27216–00 SPRING, RETURN 1 1
5 2UJ–26351–00 CABLE, BRAKE 1 1
6 91701–06018 PIN 1 1
7 92907–06200 WASHER 1 1
8 91401–20012 PIN, COTTER 1 1
10 90249–12008 PIN 1 1
11 90179–06411 NUT 1 1
12 2UJ–27410–00 FRONT FOOTREST ASSY (LEFT) 1 1
13 4X7–27417–00 .WASHER, FOOTREST 1 1
14 4X7–27413–00 .COVER, FOOTREST 1 1
15 90240–08084 .PIN, CLEVIS 1 1
16 90508–20023 .SPRING, TORSION 1 1
17 91401–25015 .PIN, COTTER 1 1
18 2UJ–27420–00 FRONT FOOTREST ASSY (RIGHT) 1 1
19 4X7–27417–00 .WASHER, FOOTREST 1 1
20 4X7–27413–00 .COVER, FOOTREST 1 1
21 90240–08084 .PIN, CLEVIS 1 1
22 90508–20023 .SPRING, TORSION 1 1
23 91401–25015 .PIN, COTTER 1 1
24 2UJ–27414–00 DAMPER, FOOTREST 8 8
25 90387–100V6 COLLAR 4 4
26 90201–100A1 WASHER, PLATE 2 2
27 90116–10519 BOLT, STUD 4 4
38
FIG. 31 STAND & FOOTREST
REF.
3BGL
46B5
NO.
28 90201–100A1 WASHER, PLATE 2 2
29 95304–10800 NUT, CROWN 4 4
30 2UJ–2741L–00–33 BRACKET 4 1 1 YB
31 2UJ–2742L–00–33 BRACKET 5 1 1 YB
32 90153–06008 SCREW, HEXAGON 1 1
33 95307–06700 NUT 1 1
34 2UJ–27430–00–35 REAR FOOTREST ASSY 1 1 1 SL
35 120–27433–00 .COVER, REAR FOOTREST 1 1
36 90201–20279 .WASHER, PLATE 1 1
37 91701–06032 .PIN 1 1
38 91401–20012 .PIN, COTTER 1 1
39 2UJ–27440–00–35 REAR FOOTREST ASSY 2 1 1 SL
40 120–27433–00 .COVER, REAR FOOTREST 1 1
41 90201–20279 .WASHER, PLATE 1 1
42 91701–06032 .PIN 1 1
43 91401–20012 .PIN, COTTER 1 1
45 2UJ–27311–01 STAND, SIDE 1 1
46 90109–10474 BOLT 1 1
47 90185–10037 NUT, SELF-LOCKING 1 1
48 2KT–27315–00 LINK, SIDE STAND 1 1
49 2UJ–27316–00 SPRING, SIDE STAND 1 1
39
FIG. 32 GENERATOR
REF.
3BGL
46B5
NO.
1 3DM–81410–00 STATOR ASSY 1 1
2 3DM–81450–11 ROTOR ASSY 1 1
3 98507–06030 SCREW, PAN HEAD 3 3
4 92907–06100 WASHER, SPRING 3 3
5 98507–05016 SCREW, PAN HEAD 2 2
6 92907–05100 WASHER, SPRING 2 2
40
FIG. 33 STARTING MOTOR
REF.
3BGL
46B5
NO.
1 2UJ–81890–00 MOTOR ASSY 1 1
2 50M–81801–M0 .BRUSH SET 1 1
3 93210–55669 .O-RING 1 1
4 93210–25711 .O-RING 1 1
5 59V–81828–M0 .SCREW SET 1 1
6 2UJ–8183G–00 CORD COMP. 1 1
7 98507–05008 SCREW, PAN HEAD 1 1
8 92907–05100 WASHER, SPRING 1 1
41
FIG. 34 FLASHER LIGHT
REF.
3BGL
46B5
NO.
1 42X–83310–K1 FRONT FLASHER LIGHT ASSY 1 1 1
2 256–84714–61 .BULB (12V-27/8W) 1 1
3 42X–83312–10 .LENS, FLASHER 1 1
4 1D6–83313–00 .GASKET, FLASHER LENS 1 1
5 1D6–83363–00 .LENS, RIM 1 1
6 57M–83358–00 .SCREW, SPECIAL 2 2
7 42X–83320–K1 FRONT FLASHER LIGHT ASSY 2 1 1
8 256–84714–61 .BULB (12V-27/8W) 1 1
9 42X–83312–20 .LENS, FLASHER 1 1
11 1D6–83363–10 .LENS, RIM 1 1
12 57M–83358–00 .SCREW, SPECIAL 2 2
13 1AA–83318–00 STAY,FLASHER 1 2 2
14 95304–12600 NUT 2 2
16 95704–06500 NUT, FLANGE 2 2
17 3DN–83330–01 REAR FLASHER LIGHT ASSY 1 1 1
18 256–83311–70 .BULB (12V-27W) 1 1
19 42X–83312–20 .LENS, FLASHER 1 1
21 1D6–83363–10 .LENS, RIM 1 1
22 57M–83358–00 .SCREW, SPECIAL 2 2
23 3DN–83340–01 REAR FLASHER LIGHT ASSY 2 1 1
24 256–83311–70 .BULB (12V-27W) 1 1
25 42X–83312–10 .LENS, FLASHER 1 1
27 1D6–83363–00 .LENS, RIM 1 1
42
FIG. 34 FLASHER LIGHT
REF.
3BGL
46B5
NO.
28 57M–83358–00 .SCREW, SPECIAL 2 2
29 1AA–83318–00 STAY,FLASHER 1 2 2
30 18G–83365–00 CAP 2 2
31 95304–12600 NUT 2 2
33 95704–06500 NUT, FLANGE 2 2
43
FIG. 35 METER
REF.
3BGL
46B5
NO.
1 3LS–83570–11 SPEEDOMETER ASSY (MPH) 1 1
2 1FK–83507–11 .CASE COMP, UNDER 1 1
3 2UJ–83523–00 .DAMPER 2 2
4 92907–05600 .WASHER, PLATE 2 2
5 95307–05600 .NUT 2 2
6 90164–04009 .SCREW, TAPPING 1 1
7 2UJ–83519–00 .BRACKET, METER 1 1
8 2UJ–83509–00 .SOCKET CORD ASSY 1 1
9 2UJ–83517–00 .BULB (12V-3W) 1 1
10 4YH–83550–01 SPEEDOMETER CABLE ASSY 1 1
11 2UJ–83530–00 PILOT LIGHT ASSY 1 1
12 42X–83517–00 .BULB (12V-3W) 2 2
13 2GV–83517–00 .BULB (12V-1.7W T6.5) 1 1
14 4AS–83616–10 .SCREW, TAPPING 1 1
15 98507–04035 SCREW, PAN HEAD 2 2
16 90179–04579 NUT 2 2
44
FIG. 36 HEADLIGHT
REF.
3BGL
46B5
NO.
1 42X–84315–01 RIM, HEADLIGHT 1 1
2 5Y3–84395–00 RING, RETAINING 1 1
3 42X–84321–A0 LENS ASSY 1 1
4 2F9–84375–00 SETTING PLATE, BULB 1 1
5 2F9–84397–01 COVER, SOCKET 1 1
6 341–84331–60 SCREW, RIM ADJUSTING 2 2
7 1A0–84332–60 SPRING, SCREW 2 2
8 42X–84124–60 SPRING, SET 1 1
9 198–84334–60 NUT, ADJUSTING 2 2
10 2F9–84314–00 BULB (12V-60/55W) 1 1 (H4)HALOGEN
11 2UJ–84330–00 BODY ASSY 1 1
12 42X–84345–00 .DAMPER, HEADLIGHT 2 2
13 1FK–84338–00 .COLLAR, BODY FITTING 2 2
14 2UJ–84338–00 .COLLAR, BODY FITTING 1 1
15 42X–84366–00 .DAMPER, HEADLIGHT 1 1 1
16 90157–05084 SCREW, PAN HEAD 2 2
17 90201–060A3 WASHER, PLATE 1 1
18 95807–06014 BOLT, FLANGE 1 1
19 95824–06045 BOLT, FLANGE 1 1
20 95704–06500 NUT, FLANGE 1 1
45
FIG. 37 TAILLIGHT
REF.
3BGL
46B5
NO.
1 2UJ–84700–00 TAILLIGHT ASSY 1 1
2 256–84714–60 .BULB (12V-21/5W) 1 1
3 2UJ–84721–00 .LENS, TAILLIGHT 1 1
4 2UJ–84723–00 .GASKET, TAIL LENS 1 1
5 2UJ–84704–00 .GASKET, TAILLIGHT 1 1
6 97701–40525 .SCREW, TAPPING 2 2
8 90387–061V1 COLLAR 3 3
9 90480–15316 GROMMET 3 3
10 90480–16501 GROMMET 1 1
11 2UJ–84751–00 BRACKET, LICENSE 1 1
12 95807–06010 BOLT, FLANGE 2 2
46
FIG. 38 HANDLE SWITCH & LEVER
REF.
3BGL
46B5
NO.
1 42X–82911–00 HOLDER, LEVER 1 1 1
2 2GV–83912–00 LEVER 1 1 1
3 2UJ–82917–00 SWITCH 1 1
4 90109–06799 BOLT 1 1
5 93210–11368 O-RING 1 1
6 95607–06100 NUT, U 1 1
7 97007–06025 BOLT 1 1
8 92907–06100 WASHER, SPRING 1 1
9 2W1–83922–00 LEVER 2 1 1
10 90149–06131 SCREW 1 1
11 90170–06010 NUT 1 1
13 90109–06577 BOLT 1 1
14 95607–06100 NUT, U 1 1
15 2UJ–83973–00 SWITCH, HANDLE 3 1 1
16 98507–05035 .SCREW, PAN HEAD 2 2
17 10M–83941–00 .LEVER, STARTER 1 1
18 10M–83942–00 .COVER, STARTER 1 1
19 1AA–8397X–00 .SPACER 1 1
20 90209–10131 .WASHER 1 1
21 98507–06008 .SCREW, PAN HEAD 1 1
22 92901–06200 .WASHER, PLAIN 1 1
23 1VE–83975–00 SWITCH, HANDLE 2 1 1
24 98506–05040 .SCREW, PAN HEAD 1 1
25 98506–05045 .SCREW, PAN HEAD 1 1
26 437–83936–01 BAND, SWITCH CORD 5 5
47
FIG. 39 ELECTRICAL 1
REF.
3BGL
46B5
NO.
1 2UJ–82305–00 IGNITOR UNIT ASSY 1 1
2 98507–06016 SCREW, PAN HEAD 1 1
3 92907–06100 WASHER, SPRING 1 1
4 92907–06600 WASHER, PLATE 1 1
5 5FU–83790–00 HEATER ASSY (15W) 1
5FU–83790–20 HEATER ASSY (30W) 1 FOR CALIFORNIA
6 5FU–83790–20 HEATER ASSY (30W) 1
7 5FU–82103–00 TERMINAL 1 1 1
8 90201–08016 WASHER, PLATE 2 1
9 3DM–81960–01 RECTIFIER & REGULATOR ASSY 1 1
10 90119–06044 BOLT, WITH WASHER 2 2
11 97007–06030 BOLT 1 1
12 2UJ–81950–00 RELAY ASSY 1 1
13 36Y–81940–00 STARTER RELAY ASSY 1 1
14 95707–06500 NUT, FLANGE 2 2
15 3DN–82110–01 BATTERY ASSY (G.S. GM10-3A-2) 1 1
16 118–82131–00 BAND, BATTERY 1 1
17 90445–08248 HOSE (L500) 1 1
18 2UJ–82115–01 WIRE, PLUS LEAD 1 1
19 5Y9–12491–00 CLAMP 1 1 1
20 2UJ–82116–00 WIRE, MINUS LEAD 1 1
21 2UJ–82150–02 FUSE HOLDER ASSY 1 1
22 148–82151–00 .FUSE (20A) 1 1
23 2UJ–82590–20 WIRE HARNESS ASSY 1
3BG–82590–20 WIRE HARNESS ASSY 1 FOR CALIFORNIA
24 1E6–82151–00 .FUSE (10A) 2 2
25 2UJ–82509–01 WIRE, SUB LEAD 1 1
48
REF.
3BGL
46B5
NO.
26 5Y9–12491–00 CLAMP 1 2 2
27 90464–16119 CLAMP 1 1
28 3GM–83350–01 FLASHER RELAY ASSY 1 1
49
REF.
3BGL
46B5
NO.
1 2UJ–82310–01 IGNITION COIL ASSY 1 1
2 2UJ–82320–00 IGNITION COIL ASSY 1 1
3 97007–05020 BOLT 4 4
4 90445–070K7 HOSE (L10) 2 2
5 1UY–82370–20 PLUG CAP ASSY 2 2
6 4KM–82540–00 NEUTRAL SWITCH ASSY 1 1
7 90430–10148 GASKET 1 1
8 2UJ–82510–00 MAIN SWITCH ASSY 1 1
9 90149–06228 SCREW 2 2
10 2UJ–82530–02 STOP SWITCH ASSY 1 1
11 3LD–82566–60 SWITCH, SIDE STAND 1 1
12 90157–05079 SCREW, PAN HEAD 2 2
13 2UJ–82565–00 PANEL, SWITCH 1 1
14 95827–06010 BOLT, FLANGE 1 1
15 2UJ–83980–00 FRONT STOP SWITCH ASSY 1 1
16 5FU–82560–20 THERMO SWITCH ASSY 1 1
17 3BG–82571–00 PANEL, SWITCH 1 1
18 1HX–83371–11 HORN 1 1
19 95807–06010 BOLT, FLANGE 1 1
20 11H–85110–01 REFLECTOR ASSY 2 2
21 95707–05500 NUT, FLANGE 2 2
22 3Y6–85130–02 REAR REFLECTOR ASSY 1 1
23 90464–16061 CLAMP 2 2
50
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
3BG–11102–01 1 – 1 2UJ–13300–00 6 – 1 4FU–14714–00 10 – 2 3YX–1635A–00 14 – 18 3DN–21586–00 19 – 5 22W–23153–L0 23 – 6

2UJ–1111F–00 5 – 4 3Y6–13326–01 6 – 2 4KM–14714–01 10 – 36 30X–16371–00 14 – 8 3DN–21597–00 19 – 3 23 – 23
2UJ–11133–10 1 – 2 2UJ–13341–00 6 – 8 42H–14808–00 10 – 29 2UJ–16380–00 14 – 22 2UJ–21610–00–PC 19 – 6 509–23158–L0 23 – 12
22F–11134–10 1 – 3 51Y–13411–00 6 – 12 3BG–14840–00 10 – 26 3Y1–17121–01 15 – 7 2UJ–21641–00 19 – 14 23 – 29
2UJ–11142–01 1 – 16 3Y1–13416–01 6 – 11 42H–14857–00 10 – 37 3Y1–17131–01 15 – 5 3CK–21668–A1 21 – 15 3DM–23164–00 22 – 8
2UJ–11152–00 1 – 11 5JX–13440–00 7 – 1 3BG–14858–00 10 – 38 3Y1–17141–01 15 – 2 2UJ–21670–20 19 – 10 2UJ–23170–00 23 – 8
2UJ–11166–00 11 – 15 2UJ–13447–00 7 – 2 3BM–14867–00 10 – 42 3Y1–17151–01 15 – 6 3BG–21684–A0 20 – 10 23 – 25
2UJ–11181–01 1 – 18 3BG–13542–00 10 – 43 3BG–14871–00 1 – 6 3Y1–17211–00 15 – 20 4YN–21686–00 20 – 9 3R6–23173–L0 23 – 10
2UJ–11185–01 1 – 8 1HX–13575–00 8 – 4 3BG–14872–00 1 – 7 3Y1–17221–02 15 – 12 2UJ–21711–00–P7 20 – 1 23 – 27
3DM–11186–01 1 – 22 2UJ–13586–00 8 – 1 3BG–14873–00 10 – 33 3Y1–17231–02 15 – 16 2N4–21717–00 20 – 4 2UJ–23174–01 22 – 16
22F–11186–10 1 – 12 3BG–13595–00 8 – 8 3BG–14874–00 10 – 34 3Y1–17241–00 15 – 19 2UJ–21721–00–P7 20 – 3 2UJ–2317E–00 22 – 21
214–11198–01 11 – 21 3DM–13910–00 24 – 47 1TA–14881–00 10 – 45 3Y1–17251–01 15 – 15 2UJ–21735–00 19 – 7 3DM–2317F–00 22 – 9
3BG–11310–00 2 – 1 2UJ–13978–00 8 – 5 3BM–14882–00 10 – 24 3Y1–17402–00 15 – 11 2UJ–2173M–01 19 – 19 2UJ–2317M–00 22 – 18
3BG–11320–00 2 – 2 1HX–14103–00 9 – 21 3BM–14883–00 10 – 28 4DN–17411–00 15 – 1 3DM–2173N–00 19 – 9 278–23181–50 23 – 15
3DM–11351–00 2 – 3 12R–14105–00 9 – 10 3BG–14884–00 10 – 31 3Y1–17456–00 15 – 27 2UJ–2177G–00 20 – 5 23 – 32
2UJ–11400–00 3 – 1 3CF–14107–10 9 – 14 3BG–14885–00 10 – 32 2UJ–18101–01 17 – 1 2UJ–22110–10–33 21 – 1 2UJ–23340–21 23 – 36
2UJ–11422–00 3 – 3 3DM–1410A–01 9 – 13 2UJ–14900–01 9 – 1 2UJ–18110–00 17 – 10 55K–22129–00 21 – 4 2UJ–23346–10 23 – 38
2UJ–11478–00 3 – 8 3F9–14118–00 9 – 11 3BG–14900–01 9 – 1 132–18113–01 17 – 11 2UJ–22141–01 21 – 9 4R3–23408–00 22 – 23
2UJ–1154A–00 3 – 7 3DM–14141–30 9 – 28 3BG–1490J–00 9 – 2 2UJ–18115–03 17 – 16 55K–22151–01 21 – 6 4HF–23415–00 22 – 3
50M–11610–00 3 – 16 22F–14142–17 9 – 20 1HX–14933–00 9 – 12 3Y1–18122–00 16 – 12 2UJ–22210–00 21 – 16 4H7–23441–01–38 22 – 13
50M–11610–20 3 – 16 1HX–14147–00 9 – 9 3BG–14940–00 9 – 27 1D7–18127–00 17 – 8 447–22216–20 21 – 18 42X–23442–00–38 22 – 10
50M–11610–40 3 – 16 137–14153–00 9 – 4 1HX–14985–00 9 – 17 2UJ–18130–00 17 – 14 447–22217–21 21 – 17 5VC–23462–00 23 – 37
2UJ–11631–00–A0 3 – 13 353–14186–00 9 – 16 256–14997–00 9 – 18 3Y1–18140–00 17 – 4 1UJ–22243–00 21 – 20 3DM–23484–00 22 – 24
22K–11633–01 3 – 14 12R–14191–00 9 – 23 2UJ–15100–03 11 – 1 3Y1–18141–00 16 – 6 3LS–22311–00 21 – 12 3HA–24141–00 18 – 2
2UJ–11636–00 3 – 13 2LH–14197–00 9 – 26 2UJ–15138–00 11 – 4 2K7–18151–00 16 – 14 2UJ–23102–30 23 – 1 3BG–24170–00 24 – 33
2UJ–11638–00 3 – 13 1AE–14227–00 9 – 6 30X–15351–00 6 – 14 2H9–18154–00 17 – 12 2UJ–23103–30 23 – 18 5PX–24180–00 24 – 38
2UJ–11651–00 3 – 5 620–14231–22 9 – 7 3Y1–15361–00 12 – 19 17 – 15 2UJ–23110–00 23 – 7 4H7–24181–00 24 – 4
2UJ–11681–00 3 – 4 1HX–14231–31 9 – 19 3Y1–15363–10 12 – 20 3Y1–18161–00 16 – 5 23 – 24 2UJ–24182–00 24 – 5
5KR–12111–00 4 – 1 1AE–14237–00 9 – 5 2UJ–15411–01 12 – 1 3Y1–18185–01 16 – 7 2JN–23111–00 23 – 14 42X–24183–00 24 – 6
5KR–12113–00 4 – 5 1AE–14261–00 9 – 8 2UJ–15421–00 12 – 14 4DN–18511–00 16 – 19 23 – 31 2JU–2419E–00 24 – 40
22F–12116–00 4 – 4 2UJ–14401–00 8 – 10 2UJ–15431–02 12 – 22 4DN–18512–00 16 – 20 3J2–23114–00 23 – 13 2UJ–24231–10 24 – 2
22F–12117–02 4 – 7 2UJ–14419–00 8 – 21 2UJ–15441–00 12 – 25 4DN–18513–00 16 – 21 23 – 30 2UJ–24232–10 24 – 3
22F–12118–01 4 – 6 2UJ–14422–00 8 – 13 4RF–15451–01 12 – 6 4DN–18531–00 16 – 16 15R–23118–00 23 – 17 2UJ–24312–10 24 – 27
22F–12119–01 4 – 3 2UJ–14451–00 8 – 11 4RF–15461–01 12 – 15 4SH–18535–00 16 – 18 23 – 34 2UJ–24313–00 24 – 28
5KR–12121–00 4 – 2 2UJ–14452–00 8 – 14 2UJ–15512–00 13 – 1 4DN–18540–00 16 – 1 51Y–23125–00 23 – 3 3BG–24321–10 24 – 41
50M–12151–00 4 – 8 2UJ–14458–00 8 – 12 5KR–15517–00 13 – 3 136–18542–00 16 – 2 23 – 20 3BG–24322–10 24 – 42
22F–12156–00 4 – 11 2UJ–14469–00 8 – 25 5H0–15521–00 13 – 2 2K9–18561–00 16 – 10 2UJ–23126–30 23 – 2 3BG–24323–10 24 – 43
22F–12159–00 4 – 9 2UJ–14484–00 10 – 19 51Y–15590–01 13 – 6 2UJ–21110–20–33 18 – 1 2UJ–23136–30 23 – 19 2UJ–24491–01 24 – 20
2UJ–12171–00 5 – 1 2UJ–14485–00 8 – 17 3Y6–16111–03 14 – 1 5GK–2118K–00 24 – 34 2UJ–23141–00 23 – 11 2UJ–24500–00 24 – 9
2UJ–12176–00 5 – 6 3DM–14504–01 9 – 22 2UJ–16150–00 14 – 6 2UJ–21243–00 18 – 11 23 – 28 4X8–24512–00 24 – 17
2UJ–12181–00 5 – 2 1FN–14565–00 9 – 15 30X–16154–00 14 – 7 26H–21308–01 18 – 12 2UJ–23144–00 23 – 4 3H3–24523–00 24 – 10
2UJ–12210–01 5 – 13 1HX–14565–00 9 – 3 31A–16321–01 14 – 19 2UJ–21315–00 18 – 6 23 – 21 1JK–24534–00 24 – 12
4RF–12213–00 5 – 14 2GV–14603–00 10 – 15 3J2–16324–00 14 – 10 2UJ–21318–01 18 – 5 2UJ–23145–00 23 – 5 2UJ–24544–01 24 – 14
2UJ–12231–00 5 – 10 3DM–14613–00 10 – 5 5Y1–16331–01 14 – 9 2UJ–21319–00 18 – 16 23 – 22 2UJ–24560–00 24 – 16
2UJ–12241–00 5 – 11 2UJ–14621–00 10 – 9 30X–16351–02 14 – 11 2UJ–2135Y–00 18 – 14 3DM–23149–10 23 – 16 20K–24602–04 24 – 30
2UJ–12279–00 11 – 17 2UJ–14631–00 10 – 12 4DN–16356–00 14 – 15 2UJ–21510–00–P6 19 – 1 23 – 33 4X7–24602–04 24 – 30
5Y9–12491–00 39 – 19 2GV–14663–00 10 – 13 2UJ–16357–00 14 – 29 1D6–2153E–00 19 – 21 2W6–23151–00 23 – 9 4X7–24612–00 24 – 31
39 – 26 2UJ–14703–02 10 – 1 1W1–16358–01 14 – 14 3WF–2153E–40 22 – 19 23 – 26 2UJ–24710–00 25 – 1
51
NUMERICAL INDEX

5YS–2471N–00 25 – 10 42N–26246–00 29 – 4 1E6–82151–00 39 – 24 42X–83517–00 35 – 12 5KS–W0057–00 27 – 4 90170–06228 17 – 17

18A–24724–00 25 – 3 3Y1–26290–00 29 – 18 2UJ–82305–00 39 – 1 2UJ–83519–00 35 – 7 2UJ–W1141–00 3 – 2 90170–16256 14 – 5
509–24724–00 25 – 6 3Y1–26290–10 29 – 17 2UJ–82310–01 40 – 1 2UJ–83523–00 35 – 3 2UJ–W2341–00–35 22 – 6 90170–16326 14 – 21
2UJ–24731–00 25 – 2 2UJ–26311–10 29 – 8 2UJ–82320–00 40 – 2 2UJ–83530–00 35 – 11 3LS–W253E–00 28 – 5 90171–14056 28 – 31
5YS–24742–00 25 – 9 2UJ–26312–10 29 – 9 1UY–82370–20 40 – 5 4YH–83550–01 35 – 10 3BG–Y2410–02–08 24 – 1 90175–05005 8 – 20
2UJ–24750–10 25 – 5 2UJ–26331–01 29 – 19 2UJ–82509–01 39 – 25 3LS–83570–11 35 – 1 3LS–Y2410–T3–X4 24 – 1 90176–08001 25 – 12
2UJ–2475H–00 25 – 13 2UJ–26335–01 29 – 12 2UJ–82510–00 40 – 8 4AS–83616–10 35 – 14 90101–06576 10 – 10 90179–04579 35 – 16
2UJ–2475J–00 25 – 7 1E6–26342–00 29 – 14 2UJ–82530–02 40 – 10 5FU–83790–00 39 – 5 90101–06765 28 – 9 90179–06403 29 – 7
3DM–25104–02 26 – 6 2UJ–26351–00 31 – 5 4KM–82540–00 40 – 6 5FU–83790–20 39 – 5 90101–08590 5 – 7 90179–06411 31 – 11
4DN–25111–20–35 26 – 1 5H0–26393–00 29 – 10 5FU–82560–20 40 – 16 39 – 6 90105–06048 11 – 3 90179–06668 10 – 6
322–25118–00 26 – 12 2UJ–27211–01 31 – 1 2UJ–82565–00 40 – 13 2GV–83912–00 38 – 2 90105–08181 1 – 14 90179–08148 29 – 15
33M–25181–00 26 – 13 2UJ–27216–00 31 – 4 3LD–82566–60 40 – 11 2W1–83922–00 38 – 9 90105–10638 27 – 12 90179–08656 18 – 9
4DN–25190–02 26 – 14 2UJ–27262–02 31 – 2 3BG–82571–00 40 – 17 437–83936–01 38 – 26 90105–14102 22 – 5 90179–12004 3 – 10
2UJ–25304–02 28 – 21 2UJ–27311–01 31 – 45 2UJ–82590–20 39 – 23 10M–83941–00 38 – 17 90109–06577 38 – 13 90179–25004 22 – 4
2UJ–25311–10 28 – 1 2KT–27315–00 31 – 48 3BG–82590–20 39 – 23 10M–83942–00 38 – 18 90109–06799 38 – 4 90183–04027 10 – 18
2UJ–25317–00 28 – 2 2UJ–27316–00 31 – 49 42X–82911–00 38 – 1 2UJ–83973–00 38 – 15 90109–08003 28 – 41 90185–10037 31 – 47
2RH–25321–11 28 – 4 2UJ–27410–00 31 – 12 2UJ–82917–00 38 – 3 1VE–83975–00 38 – 23 90109–08005 28 – 38 90185–12164 21 – 11
3Y6–2533A–01 28 – 11 4X7–27413–00 31 – 14 42X–83310–K1 34 – 1 1AA–8397X–00 38 – 19 90109–081F0 27 – 2 90201–05036 8 – 19
2RH–25351–00 28 – 7 31 – 20 256–83311–70 34 – 18 2UJ–83980–00 40 – 15 90109–10474 31 – 46 90201–06058 21 – 14
5H0–25355–00 28 – 8 2UJ–27414–00 31 – 24 34 – 24 42X–84124–60 36 – 8 90110–06006 12 – 10 90201–06071 1 – 25
5Y1–25364–00 28 – 19 4X7–27417–00 31 – 13 42X–83312–10 34 – 3 2F9–84314–00 36 – 10 90110–06010 12 – 11 90201–060A3 36 – 17
5Y1–25366–10 28 – 12 31 – 19 34 – 25 42X–84315–01 36 – 1 90110–06227 12 – 13 90201–08016 39 – 8
2UJ–25371–00 28 – 37 2UJ–2741L–00–33 31 – 30 42X–83312–20 34 – 9 42X–84321–A0 36 – 3 90110–08080 13 – 7 90201–08042 25 – 11
2UJ–25377–00 28 – 14 2UJ–27420–00 31 – 18 34 – 19 2UJ–84330–00 36 – 11 90116–06036 1 – 5 90201–08326 5 – 8
2UJ–25381–00 28 – 27 2UJ–2742L–00–33 31 – 31 1D6–83313–00 34 – 4 341–84331–60 36 – 6 90116–10485 28 – 17 90201–08569 24 – 8
2UJ–25388–00 28 – 33 2UJ–27430–00–35 31 – 34 34 – 10 1A0–84332–60 36 – 7 90116–10519 31 – 27 90201–08609 1 – 15
3HT–25398–00 26 – 10 120–27433–00 31 – 35 34 – 20 198–84334–60 36 – 9 90119–05062 21 – 7 90201–087G2 21 – 21
28 – 22 31 – 40 34 – 26 1FK–84338–00 36 – 13 90119–06044 39 – 10 90201–100A1 31 – 26
55K–2539F–00 28 – 34 2UJ–27440–00–35 31 – 39 1AA–83318–00 34 – 13 2UJ–84338–00 36 – 14 90119–06108 20 – 7 31 – 28
4DN–25445–30 28 – 16 2UJ–28100–00 18 – 17 34 – 29 42X–84345–00 36 – 12 90119–06118 24 – 35 90201–10119 6 – 9
3BG–2580T–00 27 – 3 10D–2815N–00 19 – 20 42X–83320–K1 34 – 7 42X–84366–00 36 – 15 90119–06182 37 – 7 90201–105A2 22 – 11
3LP–2582T–00 27 – 1 3DM–81410–00 32 – 1 3DN–83330–01 34 – 17 2F9–84375–00 36 – 4 90119–06238 5 – 12 90201–12191 3 – 11
4H7–25852–00 30 – 4 3DM–81450–11 32 – 2 3DN–83340–01 34 – 23 5Y3–84395–00 36 – 2 11 – 18 90201–12688 17 – 19
4L0–25854–00 30 – 3 50M–81801–M0 33 – 2 3GM–83350–01 39 – 28 2F9–84397–01 36 – 5 90123–08046 29 – 16 90201–17255 17 – 6
4L0–25867–00 30 – 6 59V–81828–M0 33 – 5 57M–83358–00 34 – 6 2UJ–84700–00 37 – 1 90149–06011 24 – 18 90201–20276 15 – 21
2UJ–25870–00 30 – 1 2UJ–8183G–00 33 – 6 34 – 12 2UJ–84704–00 37 – 5 90149–06131 38 – 10 90201–20279 31 – 36
3DN–25872–01 30 – 7 2UJ–81890–00 33 – 1 34 – 22 256–84714–60 37 – 2 90149–06154 18 – 13 31 – 41
3DM–25886–10 23 – 39 36Y–81940–00 39 – 13 34 – 28 256–84714–61 34 – 2 90149–06228 40 – 9 90201–22793 15 – 3
5JW–25914–10 27 – 7 2UJ–81950–00 39 – 12 1D6–83363–00 34 – 5 34 – 8 90149–08067 14 – 23 90201–25291 13 – 5
4BP–25919–00 27 – 9 3DM–81960–01 39 – 9 34 – 27 2UJ–84721–00 37 – 3 90153–06008 31 – 32 90201–253K0 15 – 13
3YX–25929–00 27 – 10 5FU–82103–00 39 – 7 1D6–83363–10 34 – 11 2UJ–84723–00 37 – 4 90153–06029 11 – 22 90202–05057 10 – 41
4TT–25937–00 27 – 6 3DN–82110–01 39 – 15 34 – 21 2UJ–84751–00 37 – 11 90157–05079 40 – 12 90202–05193 24 – 19
2UJ–26111–01 29 – 1 2UJ–82115–01 39 – 18 18G–83365–00 34 – 30 11H–85110–01 40 – 20 90157–05084 36 – 16 90208–04029 22 – 26
2UJ–26114–00 23 – 40 2UJ–82116–00 39 – 20 1HX–83371–11 40 – 18 3Y6–85130–02 40 – 22 90159–06016 14 – 13 90209–06187 21 – 8
2UJ–26116–00 19 – 4 118–82131–00 39 – 16 1FK–83507–11 35 – 2 4L0–W0041–00 30 – 2 90163–04003 10 – 17 90209–10131 38 – 20
1FW–2622F–01 29 – 5 26H–82131–00 20 – 8 2UJ–83509–00 35 – 8 4HM–W0045–00 27 – 8 90164–04009 35 – 6 90209–22191 15 – 17
2UJ–26240–01 29 – 3 2UJ–82150–02 39 – 21 2GV–83517–00 35 – 13 4FU–W0047–00 27 – 5 90170–05302 4 – 10 90209–31300 3 – 6
21A–26241–00 29 – 2 148–82151–00 39 – 22 2UJ–83517–00 35 – 9 51L–W0048–00 27 – 11 90170–06010 38 – 11 90215–16156 14 – 3
52
NUMERICAL INDEX

90215–16222 14 – 4 90465–08277 11 – 14 91317–06025 8 – 23 93210–25711 33 – 4 95024–06012 22 – 20 95814–08150 18 – 7

90215–16320 14 – 20 90467–08092 10 – 44 91317–06040 1 – 21 93210–30611 8 – 2 95024–06016 22 – 17 95817–08016 18 – 10
90240–08084 31 – 15 90467–09006 24 – 44 91317–06110 1 – 20 93210–32172 12 – 3 95024–06020 1 – 26 95817–08035 10 – 3
31 – 21 90467–10008 24 – 26 91317–10035 19 – 11 93210–347A1 6 – 15 95024–06030 34 – 15 95817–10020 19 – 8
90249–12008 31 – 10 24 – 29 91401–20012 31 – 8 93210–44704 1 – 13 34 – 32 95824–06045 36 – 19
90269–04003 22 – 27 24 – 45 31 – 38 93210–53679 2 – 4 95024–08012 19 – 2 95827–06010 40 – 14
90280–05048 3 – 12 90467–10041 8 – 7 31 – 43 93210–55669 33 – 3 21 – 19 97007–05020 40 – 3
90282–07023 14 – 2 90467–11106 8 – 22 91401–25015 31 – 17 93210–64297 7 – 3 95024–08020 31 – 44 97007–06025 30 – 10
90338–08163 22 – 15 90467–14015 11 – 16 31 – 23 93210–78544 1 – 9 95024–08040 22 – 7 38 – 7
90338–10132 10 – 27 90467–26111 10 – 25 91401–30030 28 – 32 93306–00308 15 – 10 95027–06012 25 – 14 97007–06030 39 – 11
90340–14068 12 – 4 90468–08104 10 – 35 91701–06018 31 – 6 93306–00401 15 – 23 29 – 13 97024–06020 17 – 13
90340–14132 11 – 20 90480–01502 19 – 18 91701–06032 31 – 37 93306–20205 26 – 3 95304–06600 28 – 10 31 – 3
90340–32116 12 – 2 90480–13018 1 – 23 31 – 42 93306–20212 28 – 3 95304–06700 17 – 18 97027–06010 15 – 28
90380–12121 21 – 5 90480–13428 20 – 2 92901–06200 38 – 22 93306–20501 15 – 8 95304–08600 28 – 35 97701–40525 37 – 6
90381–22070 5 – 3 90480–14323 24 – 37 92903–08600 28 – 36 93306–30437 28 – 13 95304–10800 31 – 29 97704–40012 10 – 16
90385–10026 10 – 23 90480–15316 37 – 9 92903–12200 21 – 10 93306–30525 15 – 24 95304–12600 34 – 14 97707–60114 10 – 30
90386–18163 21 – 2 90480–16501 37 – 10 92903–14200 28 – 30 93306–30611 3 – 9 34 – 31 97801–03008 24 – 11
90387–0602R 24 – 36 90480–22362 20 – 6 92907–05100 32 – 6 93310–22559 13 – 4 95307–05600 10 – 39 98501–04012 9 – 25
90387–06043 1 – 24 90501–10245 31 – 9 33 – 8 93315–23612 16 – 3 35 – 5 98501–04014 9 – 24
90387–061V1 37 – 8 90501–10312 38 – 12 92907–05200 10 – 40 93315–31428 14 – 28 95307–05800 19 – 17 98504–06030 11 – 6
90387–07391 10 – 22 90501–18576 6 – 13 92907–05600 19 – 16 93399–99942 22 – 1 95307–06600 14 – 17 11 – 7
90387–100V6 31 – 25 90501–26148 14 – 12 35 – 4 93399–99950 22 – 2 95307–06700 31 – 33 98504–06040 11 – 8
90387–12787 17 – 2 90502–09024 22 – 25 92907–06100 32 – 4 93410–22039 15 – 4 95604–10200 28 – 18 98504–06070 11 – 11
90387–15004 28 – 28 90506–15260 28 – 6 38 – 8 93420–28055 14 – 26 95607–06100 38 – 6 98504–06080 11 – 13
90387–153U1 28 – 29 90508–12430 16 – 13 39 – 3 93440–10109 1 – 4 38 – 14 98506–05040 38 – 24
90387–15600 26 – 11 90508–14433 14 – 25 92907–06200 14 – 16 93440–25084 15 – 14 95607–08100 28 – 39 98506–05045 38 – 25
90401–10020 30 – 8 90508–20023 31 – 16 31 – 7 93440–34025 16 – 4 95607–10100 22 – 12 98507–04035 35 – 15
90430–06014 11 – 23 31 – 22 92907–06600 8 – 16 93450–14088 3 – 15 95704–06500 34 – 16 98507–05008 29 – 11
90430–08119 14 – 24 90508–26434 17 – 5 8 – 24 93511–32017 14 – 30 34 – 33 33 – 7
90430–10005 30 – 9 90508–32374 17 – 7 24 – 23 93603–12030 6 – 3 36 – 20 98507–05010 19 – 15
90430–10148 40 – 7 90560–15240 26 – 2 30 – 11 93604–18100 16 – 8 95707–05500 40 – 21 98507–05016 32 – 5
90445–070K7 40 – 4 91314–06016 5 – 15 39 – 4 93604–29151 16 – 9 95707–06500 25 – 8 98507–05035 38 – 16
90445–08248 39 – 17 91314–06020 33 – 9 92907–08600 28 – 40 93834–16100 15 – 26 39 – 14 98507–06008 38 – 21
90445–11057 24 – 24 91314–06025 7 – 5 92907–10600 19 – 12 94113–151W8 28 – 23 95707–10500 19 – 13 98507–06012 24 – 22
90445–11058 24 – 25 12 – 8 92990–06600 10 – 11 94130–184T4 26 – 7 95807–06010 10 – 20 98507–06016 39 – 2
90445–11061 8 – 9 12 – 17 93101–14089 12 – 26 94213–15259 28 – 24 23 – 41 98507–06025 1 – 10
90445–11763 8 – 6 12 – 23 93101–17093 15 – 9 94230–18260 26 – 8 37 – 12 6 – 5
90460–54085 8 – 26 91314–06035 12 – 9 93102–12106 17 – 9 94313–15151 28 – 25 40 – 19 98507–06030 32 – 3
90460–54111 8 – 18 12 – 18 93102–14209 14 – 27 94330–18150 26 – 9 95807–06012 18 – 15 98507–06040 8 – 15
90461–06087 9 – 29 91314–06050 12 – 24 93102–20281 26 – 4 94416–18599 26 – 5 95807–06014 36 – 18 98507–06060 11 – 9
90464–05188 18 – 3 91314–06075 29 – 6 93102–25208 15 – 25 94427–15600 28 – 20 95807–06016 25 – 4 98507–06070 11 – 10
90464–10190 18 – 4 91314–06090 7 – 4 93106–30029 28 – 15 94580–25110 5 – 9 95807–06020 10 – 14 98507–06080 11 – 12
90464–15192 24 – 39 91314–08025 22 – 14 93109–18020 21 – 3 94581–11114 28 – 26 95807–06025 10 – 4 98706–04012 30 – 5
90464–16061 40 – 23 91314–08035 23 – 35 93210–06245 6 – 6 94701–00256 1 – 17 10 – 21 98707–05035 16 – 11
90464–16119 24 – 46 91317–05010 24 – 32 93210–10096 6 – 4 94701–00257 1 – 17 95807–08012 10 – 8 98707–06025 6 – 7
39 – 27 91317–06012 5 – 5 93210–11368 38 – 5 95024–06010 24 – 13 95807–08030 24 – 7 98904–06012 21 – 13
90465–06322 12 – 12 91317–06016 22 – 22 93210–14369 12 – 5 24 – 15 95807–10014 10 – 7 99001–07600 16 – 15
90465–08060 11 – 19 91317–06020 8 – 3 93210–19123 12 – 21 24 – 21 95814–08110 18 – 8 99009–10400 6 – 10
53
NUMERICAL INDEX

99009–10400 16 – 17
99009–12400 17 – 20
99009–17400 17 – 3
99009–20400 15 – 22
99009–25400 15 – 18
99009–25500 12 – 27
99530–10114 1 – 19
11 – 5
99530–12016 11 – 2
12 – 7
12 – 16
54

Despiece Vstar250

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XV250A1 (46B5)

XV250A1C (3BGL) CALIFORNIA

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

(3) Model Label Affixing Location

(4) Colouring Information

Colouring Colour Abbrevia-

2 2UJ–11133–10 .GUIDE, VALVE 1 1 1

3 22F–11134–10 .GUIDE, VALVE 2 1 1

5 90116–06036 BOLT, STUD 4 4

8 2UJ–11185–01 COVER, CYLINDER HEAD SIDE 3 2 2

10 98507–06025 SCREW, PAN HEAD 4 4

11 2UJ–11152–00 BRACKET, CYLINDER HEAD COVER 1 1

12 22F–11186–10 COVER, CYLINDER HEAD SIDE 2 4 4

14 90105–08181 BOLT, FLANGE 8 8

15 90201–08609 WASHER, PLATE 2 2

16 2UJ–11142–01 BRACKET, CYLINDER HEAD COVER 2 2 2

17 94701–00256 PLUG, SPARK (NGK C6HSA) 2 2 UR

94701–00257 PLUG, SPARK (ND U20FS-U) 2 2 UR

18 2UJ–11181–01 GASKET, CYLINDER HEAD 1 2 2

19 99530–10114 PIN, DOWEL 4 4

22 3DM–11186–01 COVER, CYLINDER HEAD SIDE 2 4 4

25 90201–06071 WASHER, PLATE 8 8

26 95024–06020 BOLT, FLG.(SMALL HEAD) 8 8

3 3DM–11351–00 GASKET, CYLINDER 2 2

2 2UJ–W1141–00 .CRANK SUB ASSY 1 1 1

4 2UJ–11681–00 .PIN, CRANK 1 1 1

5 2UJ–11651–00 .ROD, CONNECTING 2 2

7 2UJ–1154A–00 SPROCKET, CAM CHAIN 2 1 1

11 90201–12191 WASHER, PLATE 1 1

12 90280–05048 KEY, WOODRUFF 1 1

13 2UJ–11631–00–A0 PISTON (STD) 2 2

2UJ–11636–00 PISTON (0.50MM O/S) 2 2 AP

2UJ–11638–00 PISTON (1.00MM O/S) 2 2 AP

14 22K–11633–01 PIN, PISTON 2 2

16 50M–11610–00 PISTON RING SET (STD) 2 2

50M–11610–20 PISTON RING SET (0.50MM O/S) 2 2 AP

50M–11610–40 PISTON RING SET (1.00MM O/S) 2 2 AP

2 5KR–12121–00 VALVE, EXHAUST 2 2

3 22F–12119–01 SEAL, VALVE STEM 4 4

4 22F–12116–00 SEAT, VALVE SPRING 4 4

5 5KR–12113–00 SPRING, VALVE INNER 4 4

6 22F–12118–01 COTTER, VALVE 8 8

7 22F–12117–02 RETAINER, VALVE SPRING 4 4

8 50M–12151–00 ARM, VALVE ROCKER 4 4

9 22F–12159–00 SCREW, VALVE ADJUSTING 4 4

11 22F–12156–00 SHAFT, ROCKER 2 4 4

3 90381–22070 BUSH, SOLID 2 2

6 2UJ–12176–00 SPROCKET, CAM CHAIN 2 2

8 90201–08326 WASHER, PLATE 2 2

9 94580–25110 CHAIN (DID25-110LE) 2 2

10 2UJ–12231–00 GUIDE, STOPPER 1 2 2

11 2UJ–12241–00 GUIDE, STOPPER 2 2 2

12 90119–06238 BOLT, WITH WASHER 4 4

13 2UJ–12210–01 TENSIONER ASSY, CAM CHAIN 2 2