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CM700 Series

Service Manual

Dec. 19th 2020 Edited V2.0


Table of Contents
Introductio ..........................................................................................1
Cyklop CM700 Series Printe ...........................................................................................1

About the Manua ...........................................................................................................1

Content Presentatio .....................................................................................................1

The Word ‘Printer’ .......................................................................................................................1


Positional References .................................................................................................................1
Units of Measurement.................................................................................................................1
Warning .......................................................................................................................................1
Caution........................................................................................................................................2
Chapters in the Manua ..................................................................................................2

Safet ....................................................................................................3
Introductio .....................................................................................................................3

General Safety Guideline .............................................................................................3

Electrical Safety Guideline ...........................................................................................3

Electrical Power Supply ..............................................................................................................3


Electrical Cables .........................................................................................................................4
Bonding and Grounding..............................................................................................................4
Fluid Safety Guideline ..................................................................................................5

Read the Material Safety Data Sheets ........................................................................................6


Ink and Make-up Fluid ................................................................................................................6
Cleaning Agent ...........................................................................................................................7
Compressed Air Safety Guideline ...............................................................................8

UI Related Safety Guideline .........................................................................................8

Other Important Guideline ...........................................................................................9

1. Main Part .......................................................................................10


1.1 Printer Overvie .....................................................................................................10

1.2 Printhead Overvie ................................................................................................11

1.2.1 Printhead Base ................................................................................................................12


1.2.2 Print Module Base CM710 / CM750 ...............................................................................13
1.2.3 Print Module Base CM730 / CM750(2020) ......................................................................14
1.2.4 EHT Restrictor..................................................................................................................15
1.2.5 Valve 12............................................................................................................................15
1.2.6 Valve 11............................................................................................................................15
1.2.7 Heater Assembly ..............................................................................................................16
1.2.8 Nozzle Filter .....................................................................................................................16
1.2.9 Crystal Transducer Socket ...............................................................................................16
1.2.10 Horizontal Adjustment Screw .......................................................................................16
1.2.11 Nozzle Ground ...............................................................................................................17
1.2.12 Nozzle ............................................................................................................................17
1.2.13 Vertical Adjustment Screw .............................................................................................17
1.2.14 Phase Detector ..............................................................................................................17
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1.2.15 Charge Electrode ...........................................................................................................17
1.2.16 De ection Plate ..............................................................................................................18
1.2.17 Gutter Tube ....................................................................................................................18
1.2.18 Lid Switch ......................................................................................................................18
1.2.19 CM710 / CM750 Printhead Diagram .............................................................................19
1.2.20 CM730 / CM750(2020) / CM760 / CM770 Printhead Diagram ......................................20
1.2.21 CM710 / CM750 Umbilical and Printhead .....................................................................21
1.2.22 CM730 / CM750(2020) / CM760 / CM770 Umbilical and Printhead .............................22
1.3 Ink Compartment Overvie ...................................................................................23

1.3.1 Ink Compartment Fan ......................................................................................................23


1.3.2 CM710 / CM750 Ink Core (Back View) ............................................................................24
1.3.3 CM730 / CM750(2020) / CM760 / CM770 Ink Core (Back View)....................................25
1.3.4 CM710 / CM750 Ink Core Top View Drawing ..................................................................26
1.3.5 CM730 / CM750(2020) / CM760 / CM770 Ink Core Top View .........................................27
1.3.6 CM710 / CM750 Hydraulic Diagram ................................................................................28
1.3.7 CM730 / CM750(2020) / CM760 / CM770 Hydraulic Diagram ........................................29
1.3.8 Ink System Operation ......................................................................................................30
1.3.9 Viscosity Monitoring System Sequence ..........................................................................31
1.3.10 Clean Start .....................................................................................................................32
1.3.11 Quick Start .....................................................................................................................32
1.3.12 Clean Stop .....................................................................................................................32
1.3.13 Quick Stop .....................................................................................................................33
1.3.14 Nozzle Flush...................................................................................................................33
1.3.15 How the ink is added to the mixer tank - CM710 / CM750 ...........................................34
1.3.16 How the makeup is added to the mixer tank - CM710 / CM750 ...................................35
1.3.17 How the ink is added to the mixer tank - CM730 / CM750(2020) / CM760 / CM770 ...36
1.3.18 How the makeup is added to the mixer tank - CM730 / CM750(2020) / CM760 / CM770 37
1.3.19 Ink Core Interface Board for CM710 / CM750 ...............................................................38
1.3.20 Ink Core Interface Board for CM730 / CM750(2020) / CM760 / CM770 .......................39
1.3.21 Ink Core Manifold...........................................................................................................40
1.3.22 Gear Pump .....................................................................................................................41
1.3.23 Gear Pump for Soft Pigment Ink ....................................................................................41
1.3.24 Pressure Bu er ..............................................................................................................42
1.3.25 Main Filter ......................................................................................................................42
1.3.26 Gutter Pump/Addition Pump .........................................................................................42
1.3.27 Flushing Pump ...............................................................................................................44
1.3.28 Solenoid Valves ..............................................................................................................45
1.3.29 Ink / makeup Cartridges and Chips ...............................................................................46
1.3.30 Chips Detection Cable ...................................................................................................47
1.4 Electrical Compartment Overvie ........................................................................48

1.4.1 EHT Module .....................................................................................................................49


1.4.2 Positive Air Pump.............................................................................................................49
1.4.3 1.4.3 Power Supply Unit (PSU) ........................................................................................50
1.4.4 Power Supply Input Cable ...............................................................................................50
1.4.5 Power Supply Output Cable ............................................................................................50
1.4.6 Mainboard ........................................................................................................................51
1.4.7 Screen Interface Board ....................................................................................................61

2. Maintenanc ...................................................................................64
2.1 Replacement of Fan Filter ...................................................................................................65
2.2 Replacement of Main Filter .................................................................................................66
2.3 Replacement of Nozzle Filter ..............................................................................................67
2.4 Replacement of Pre-Head Filter .........................................................................................68

3. Troubleshootin ..............................................................................69
Cyklop CM700 SERVICE MANUAL
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3.1 Read the Operator Manua ....................................................................................69

3.2 Important Guideline ..............................................................................................69

3.3 Startup Problem ....................................................................................................69

3.3.1 Printer Fails to Start .........................................................................................................69


3.3.2 LED Status in Di erent States of Printer ..........................................................................70
3.4 Backlight Fault ......................................................................................................71

3.5 White/Blue screen Fault .......................................................................................71

3.6 Touch function Fault .............................................................................................72

3.7 Printer Status Icon ................................................................................................72

3.7.1 Indicator Icons .................................................................................................................72


3.7.2 Fault Icons - EHT Leak Error ............................................................................................73
3.7.3 Fault Icons - Printhead Cover Removed..........................................................................74
3.7.4 Fault Icons - Charge Fault ...............................................................................................75
3.7.5 Fault Icons - Gutter Fault .................................................................................................76
3.7.6 Fault Icons - Mixer Tank Empty .......................................................................................77
3.7.7 Fault Icons - Makeup and ink Cartridge faulty.................................................................77
3.7.8 Warning Icons - Makeup and ink Cartridge Empty ..........................................................78
3.7.9 Warning Icons - EHT Calibration .....................................................................................79
3.7.9 Warning Icons - Viscosity Faulty ......................................................................................80
3.7.10 Warning Icons - Mixer Tank Full .....................................................................................81
3.7.11 Warning Icons - Encoder over speed ............................................................................82
3.7.16 Extender Level Empty (No icon)....................................................................................82
3.7.17 Warning Icons - Service Due .........................................................................................82

Appendix A: Speed tabl ...................................................................83


Appendix B: 60μm Sample ..............................................................84
Appendix C: 50μm Sample ..............................................................85
Appendix D: 40μm Sample ..............................................................86
Appendix E: Dimension dat .............................................................87
Printe ............................................................................................................................87

Printhea .......................................................................................................................87

Printhead stan ............................................................................................................88

Appendix F: Chip Production Batc .................................................89


Appendix G: Firmware / Software Compatibility Char ..................90

Cyklop CM700 SERVICE MANUAL


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Introduction
Cyklop CM700 Series Printer
This printer is a continuous ink jet printer that can print fixed and variable codes at
high line speeds on consumer and industrial products. The printer delivers superior
uptime, excellent print quality, and ease of use to the operators.

About the Manual


The Cyklop CM700 Series Service Manual is written for the service technician of the
printer. The Service Manual contains the installation, service, and troubleshooting
procedures.

Content Presentation
This manual contains different types of information like safety guidelines, additional
notes, User Interface (UI) terminology and so on. To help you identify the different
types of information, different writing styles are used. This section describes these
writing styles.

The Word ‘Printer’


The word ‘printer’ indicates the Cyklop CM700 Series, from this point onwards, in
this manual.

Positional References
Unless stated to the contrary, positions and directions such as left, right, front, rear,
to the right and to the left are given with respect to the printer when viewed from the
front.

Units of Measurement
This manual uses metric units of measurement.

For example, 200 mm.

Warning
The warning statements indicate hazards or unsafe practices that can result in
personal injury or death.

For example:
WARNING
PERSONAL INJURY. The cleaning agent is poisonous if taken
internally. Do not drink. Seek medical attention immediately if
ingested.

Caution
The caution statements indicate hazards or unsafe practices that can result in
damage to the equipment.

For example:

Caution

EQUIPMENT DAMAGE. Do not fit or remove any connector on the


printer when the power is on, otherwise the printer may get
damaged.

Chapters in the Manual

Chapter Chapter Name Description


No.
Contains the information about this manual,
1 Introduction the related publications, and writing styles
used in this manual
2 Safety Contains the safety and hazard information

3 Main Parts Describes the main parts of the printer

Provides the maintenance and maintenance


4 Maintenance
procedures of the printer.
Contains diagnostic and troubleshooting
5 Troubleshooting
procedures

Cyklop CM700 Service Manual Page 2


Safety
Introduction
The policy of Cyklop is to manufacture non-contact printing/coding systems and ink
supplies that meet high standards of performance and reliability. We enforce strict
quality control techniques to eliminate the potential for defects and hazards in our
products.

The intended use of the Cyklop CM700 series printer is to print information directly
onto a product. Use of this equipment in any other fashion may lead to serious
personal injury.

The safety guidelines provided in this chapter are intended to educate the
technicians on all safety issues, so that the printer is serviced and operated in a safe
manner.

General Safety Guidelines


Always refer to the correct service manuals as per the specific Cyklop printer
model.

Only Cyklop - trained personnel must carry out installation and maintenance
work. Any such work undertaken by unauthorized personnel may damage the
printer and will invalidate the warranty.

To avoid damage to the printer components, use only soft brushes and lint free
cloths for cleaning. Do not use high pressure air, cotton waste, or abrasive
materials.

The printhead must be completely dry before attempting to start the printer,
otherwise the printhead may get damaged.

To prevent nozzle clogs, always wear rubber gloves whenever the nozzle tubing
manifold is to be disconnected from the printhead valve.

Electrical Safety Guidelines


This section explains the safety guidelines related to electrical power supply and
electrical cables.

Electrical Power Supply

WARNING

PERSONAL INJURY. Lethal voltages are present within this equipment


when it is connected to the mains electrical supply. Only trained and
authorised personnel must carry out the maintenance work.

Cyklop CM700 Service Manual Page 3


WARNING
PERSONAL INJURY. Observe all statutory electrical safety codes
and practices. Unless it is necessary to run the printer, disconnect
the printer from the mains electrical supply before removing the
covers or attempting any service or repair activity. Non-adherence to
this warning can result in death or personal injury.

Electrical Cables

WARNING
PERSONAL INJURY. Use only the mains power cable supplied with
the printer. The end of this cable must have an approved, three-pole,
mains plug that has a protective ground conductor.

The electrical power cables, sockets and plugs must be kept clean
and dry.

For pluggable equipment, the socket-outlet must be installed near


the equipment and must be easily accessible.

WARNING
PERSONAL INJURY. Always inspect the cables for damage, wear,
corrosion, and deterioration. Make all grounding/bonding connections
void of areas of paint, ink build-up, and corrosion.

Bonding and Grounding

WARNING
PERSONAL INJURY. The printer must be connected only to an AC
power supply that has a protective ground conductor and must be
according to IEC requirements or applicable local regulations.

WARNING

PERSONAL INJURY. Do not use the printer if there is any


interruption in the protective ground conductor or if the protective
ground conductor is disconnected. The failure to follow this warning
can cause an electrical shock.

Cyklop CM700 Service Manual Page 4


WARNING

PERSONAL INJURY. Always ground conductive equipment to an


earthing electrode or to the building grounding system with approved
cables as per NEC standards in order to drain all potential static
discharge. For example, a metal service tray to earth ground.

WARNING

PERSONAL INJURY. A resistance reading from the grounded service


tray to the equipment chassis or mounting bracket should be 0 to
less than 1 ohm. A resistance check should be made using a safe
and reliable ohmmeter and should be done on a frequent basis

WARNING

PERSONAL INJURY. The PCBs contain static sensitive devices. A


suitably grounded, antistatic wrist strap must be worn when working
on or handling PCBs.

WARNING

PERSONAL INJURY. Always prevent static discharge from occurring.


Use proper Grounding and Bonding methods. Only use Cyklop
approved metallic service trays and ground cables.

WARNING
PERSONAL INJURY. Always bond conductive equipment together
with approved cables to maintain them at the same potential and
minimise static discharge. For example, printhead to metal service
tray

CAUTION

EQUIPMENT DAMAGE. Always empty the service trays frequently.


Some inks and cleaning solutions are flammable. Make sure that the
waste fluids are disposed according to HAZMAT.

Fluid Safety Guidelines


This section describes the hazards that may occur while handling ink, make-up
fluid, and cleaning solutions, and the safety precautions that a user must take to
prevent the hazards.

Cyklop CM700 Service Manual Page 5


Read the Material Safety Data Sheets
Read and understand the Material Safety Data Sheet (MSDS) before using
any ink, make-up fluid, or cleaning solution.

Ink and Make-up Fluid

WARNING

PERSONAL INJURY. The ink and make-up fluid are irritating to the
eyes and respiratory system. To prevent personal injury when
handling these substances:

Always wear protective clothing and rubber gloves.

Always wear goggles with side-shields or a face mask. It is also


advisable to wear safety glasses when carrying out maintenance.

Apply barrier hand cream before handling ink.


If ink or make-up fluid contaminates the skin, wash immediately with
soap water. DO NOT use washdown or solvent to clean ink stains
from the skin.

WARNING

PERSONAL INJURY. The ink and make-up fluid are volatile and
highly flammable. They must be stored and handled in accordance
with local regulations.

Do not smoke or use a naked flame in the vicinity of these


substances.

Immediately after use, remove any tissue or cloth that becomes


saturated with these substances. Dispose all such items in
accordance with the local regulations.

In the event that any ink or make-up fluid container is not completely
empty after use, it should be resealed. Only full bottles are
recommended for use when replenishing ink or make-up fluid;
partially filled bottles must be disposed in accordance with the local
regulations.

WARNING

PERSONAL INJURY. When setting up the nozzle, direct the ink


stream into a beaker or suitable container. To avoid the
contamination of the ink, do not re-use any ink collected in this way.
Dispose all waste ink in accordance with the local regulations.

Cyklop CM700 Service Manual Page 6


WARNING
PERSONAL INJURY. Prolonged breathing of make-up fluid or
cleaning fluid vapor may cause drowsiness and/or effects similar to
alcoholic intoxication. Use only in open, well-ventilated areas.

Cleaning Agent

WARNING
PERSONAL INJURY. The cleaning agent is poisonous if taken
internally. Do not drink. Seek medical attention immediately if
ingested.

WARNING

PERSONAL INJURY. The cleaning agent is irritating to the eyes and


respiratory system. To prevent personal injury when handling this
substance:

Always wear protective rubber gloves and clothing.

Always wear goggles with side-shields or a face mask. It is also


advisable to wear safety glasses when carrying out maintenance.

Apply barrier hand cream before handling the cleaning agent.

If cleaning agent contaminates the skin, rinse off with running water
for at least 15 minutes.

WARNING

PERSONAL INJURY. The cleaning agent is volatile and highly


flammable. It must be stored and handled in accordance with local
regulations.

Do not smoke or use a naked flame in the vicinity of the cleaning


agent.

Immediately after use, remove any tissue or cloth that becomes


saturated with cleaning agent. Dispose all such items in accordance
with local regulations.

Caution

EQUIPMENT DAMAGE. Make sure that the cleaning agent is


compatible with the ink used before carrying out printhead cleaning
otherwise the printhead may get damaged.

Cyklop CM700 Service Manual Page 7


EQUIPMENT DAMAGE. Any cleaning solutions containing either
chloride, including hypochlorite bleaches or hydrochloric acid, can
cause unacceptable surface pitting and staining. These should not
be used in contact with stainless steels. If wire brushes or wire
scouring pads are used, these should be made of stainless steel.
Make sure that any abrasive media used is free from sources of
contamination, especially iron and chlorides.

Compressed Air Safety Guidelines

WARNING

PERSONAL INJURY. Airborne particles and substances are a health


hazard. Do not use high pressure compressed air for cleaning
purposes.

UI Related Safety Guidelines

Caution

RISK OF DATA LOSS. Ensure that the correct message name is


selected for message deletion. All the messages will be deleted
when you select all for Delete.

Cyklop CM700 Service Manual Page 8


Other Important Guidelines

Caution

EXCESSIVE USE OF MAKE-UP FLUID. As solvent is used during


the stop cycle, repeatedly stopping and starting the printer can lead
to excessive use of make-up fluid or solvent. This makes the
viscosity go out of the range and can lead to a Mixer Tank Level High
alarm.

Caution

DAMAGE TO GUTTER. Never attempt to bend the gutter. Its position


is fixed.

Caution

EQUIPMENT DAMAGE. Adhere to prescribed circuit limitations when


using any external input or output devices with the printer.

Caution
EQUIPMENT DAMAGE. Do not fit or remove any connector on the
printer when the power is on, otherwise the printer may get
damaged.

Caution

RISK OF EXPLOSION. If the battery is replaced by an incorrect type,


it will lead to an explosion. Always dispose the used batteries
according to the instructions and local regulations.

Caution

HEATER. In a fault condition, heater can reach 70 oC. Do not touch


the plate on which the heater is mounted. The failure to follow this
warning can cause personal injury.

Cyklop CM700 Service Manual Page 9


1. Main Parts
1.1 Printer Overview

4
3

CM750 / CM750(2020)

1. Printhead

2. Ink Compartment

3. Electronics Compartment Door

4. Connector Panel

5. Umbilical

Cyklop CM700 Service Manual Page 10


1.2 Printhead Overview
Print Module base Set screw x6
Heater Set screw x4
2
9 16
1 4 6 8 10 15

11 13
3 5 7 12 14 17
Upper Cover
Sealing

CM710 / CM750 Printhead Overview

Print Module base Set screw x6


2
Heater Set screw x4 9 16
1 4 6 8 10 15

11 13
5 7 12 14 17
Upper Cover
3
Sealing

CM730 / CM750(2020) Printhead Overview

Print Module base Set screw x6


2 16
Heater Set screw x4 9
8 15
10

11 13
7 12 14 17

CM760 Printhead
Upper components are the same with CM750(2020)

Print Module base Set screw x6 2


16
Heater Set screw x4 9
8 15
10

11 13
7 12 14 17

CM770 Printhead
Upper components are the same with CM750(2020)
Cyklop CM700 Service Manual Page 11
Part Name

1. Printhead base 2. Print Module Base


3. EHT restrictor 4. Valve 12
5. Valve 11 6. Heater Assembly
7. Nozzle Filter 8. Crystal Transducer Socket
9. Vertical Adjustment Screw 10. Ground
11. Nozzle 12. Vertical Locking Screw
13. Phase Detector 14. Charge Electrode
15. De ection Plate 16. Gutter Tube
17. Lid Switch (This view is not visible) 18. Phase Ampli er

Description of differences

The CM710 / CM750 printheads do not include a phase amplifier, the nozzle
crystal cable connection is plug-in, and the charge electrode is tunnel style.

The CM730 / CM750(2020) / CM760 / CM770 printheads contain phase


amplifiers, screw-on nozzle crystal cable connections, and the charge electrode is
cylindrical style.

1.2.1 Printhead Base


1
2 4

3
Printhead Base Assembly (Part Number: B2.ZZ.0039A)

Items Description
The gutter is the return path for ink droplets which are not used for
[1] Gutter Tube
printing. The gutter delivers the ink back to the ink system.

Gutter detection ground, Same ground with EHT and LED, all
[2] Gutter Detection 0V
connect to the 14th pin of J10

If the suction normal but keep showing Gutter Fault, need to check
[3] Gutter Detection Signal
umbilical wires for continuity. It connects to the 3rd pin of J10

[4] Mounting slot of Lid switch Lid switch will be installed here

Cyklop CM700 Service Manual Page 12


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1.2.2 Print Module Base CM710 / CM750
3
1

CM710 / CM750 Print Module Base Part No.: C2.ZZ.0001A

Item Description
The Thick Red Wire: High-voltage positive plate connection cable with
one end connected to the positive terminal of the de ector plate and the
other end connected to the high-voltage resistor.

Blue Wire:Strobe light negative signal, connected directly to pin 14 of


the J10 socket on the mainboard.
[1] Wiring Harness
Black Wire:The high-voltage negative plate ground, along with the
gutter detection signal ground and the strobe light negative signal, is
connected directly to pin 14 of the J10 socket on the mainboard.

Red Wire:Positive strobe light signal, connected directly to pin 12 of


the J10 socket on the mainboard.

The Dark Brown Wire:Charging signal cable for droplet charging, if


this cable is disconnected abnormally there will be a charging fault and
no droplets will be de ected when printing, its shield is connected
directly to pin 4 of the CH / MOD socket on the mainboard.

Light Brown Wire:Phase signal transmission cable, directly connected


[2] Wiring Harness to the J7 socket on the mainboard.

Red Wire:Used to generate the droplets, shielded cable that connects


directly to pin 1 of the CH/MOD socket on the mainboard.

Black Wire:Nozzle ground cable, connects directly to pin 3 of the CH/


MOD socket on the mainboard.

Caution:

a. The Thick Red Wire must be well insulated when it is connected to the high
voltage resistor.

b. The Dark Brown Wire and Light Brown wire are connected with the easy-to-
install RF type terminals, and the factory will use the heat shrink tubing with
insulating tape to seal them after they are plugged in.

c. When replacing this printhead base assembly, if there is no phase detection


issue, the new phase detection head can be removed and the original phase
detection head used, thus reducing the number of operating steps.

d. Area 3 After a period of use, continuous production in various different


environments may produce some dirt that is difficult to clean with clean agent, it
is recommended to use a soft cotton swab with an appropriate amount of clean
agent to scrub until there is no dirt.

e. The CM710 / CM750 has the same 70 micron print module base assembly as
the 60 micron.

Cyklop CM700 Service Manual Page 13


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1.2.3 Print Module Base CM730 / CM750(2020)
4 5
1

CM750(2020) Print Module Base Part No.:B2.ZZ.0028A

Item Description
The Thick Red Wire: High-voltage positive plate connection cable
with one end connected to the positive terminal of the de ector plate
and the other end connected to the high-voltage resistor.

Black Wire:The high-voltage negative plate ground, along with the


gutter detection signal ground and the strobe light negative signal, is
[1] Wiring Harness connected directly to pin 14 of the J10 socket on the mainboard.

Red Wire:Positive strobe light signal, connected directly to pin 12 of


the J10 socket on the mainboard.

Blue Wire:Strobe light negative signal, connected directly to pin 14 of


the J10 socket on the mainboard.

The Dark Brown Wire:Charging signal cable for droplet charging, if


this cable is disconnected abnormally there will be a charging fault and
no droplets will be de ected when printing, its shield is connected
directly to pin 4 of the CH / MOD socket on the mainboard.

Black Wire:Nozzle ground cable, connects directly to pin 3 of the CH/


[2] Wiring Harness MOD socket on the mainboard.
Red Wire:Used to generate the droplets, shielded cable that
connects directly to pin 1 of the CH/MOD socket on the mainboard.

Light Brown Wire: Phase signal transmission wire, one end is


connected to the phase detector head, the other end is directly
connected to the phase ampli er.

Brown:+12V Black:0V
[3] Phase Ampli er
Gray:Phase Signal Green:-12V

Need to correspond with the type of printhead within the software


[4] Printhead Type
settings, if marked M above, then M is selected within the system, if
Markings
unmarked, then need to select "Other"

Caution:

a. The Thick Red Wire must be well insulated when it is connected to the high
voltage resistor.

b. The Dark Brown Wire is connected with the easy-to-install RF type terminals,
and the factory will use the heat shrink tubing with insulating tape to seal them
after they are plugged in.

Cyklop CM700 Service Manual Page 14


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c. When replacing this printhead base assembly, if there is no phase detection
issue, the new phase detection head can be removed and the original phase
detection head used, thus reducing the number of operating steps.

d. Area 5 After a period of use, continuous production in various different


environments may produce some dirt that is difficult to clean with clean agent, it
is recommended to use a soft cotton swab with an appropriate amount of clean
agent to scrub until there is no dirt.

e. The CM730 / CM750(2020) has the same 70 micron print module base
assembly as the 60 micron, but differs from the 50, 40 micron(Refer to the
Spare Parts List) .

1.2.4 EHT Restrictor


22 mega-ohms, must be cover by high-voltage insulating tape and thermal casing.

EHT Restrictor

1.2.5 Valve 12
V12 - Return Valve. The Return valve mounted on the heater module block is
normally closed, only opening during purging, flushing of the nozzle and start up and
shutdown.

The Return valve when energized removes air from the feed and return pipework and
the nozzle when being purged. A vacuum is also applied through the return valve to
the nozzle during a nozzle flush

Printhead valve Part No.: C2.ZJ.0004A

1.2.6 Valve 11
V11 - Jet Valve. V11 when energized allows the flow of ink to the nozzle during
printing.

Both V11 and V12 drive by 24V and keep at 12V(The holding voltage of different
motherboard versions is slightly different, such as DC7V8V, which does not affect the
use).

Printhead valve disassembly diagram

Cyklop CM700 Service Manual Page 15


1.2.7 Heater Assembly
The heater assembly maintains the temperature of the ink, it consists of a heating
element and a temperature sensor.

19
20
10
8
6

Heater Assembly Part No.: C7.FQ.0003A

The pins on the board

J10 - Umbilical Connection


PIN COLOR SIGNAL FUNCTION

6 Blue 0V PH Temp Sensor 0V

8 Black HE TEMP PH Temp Sensor Detect Output

10 Red +5V PH Temp Sensor Power

19 Yellow +24V PH Heater Power

20 White Voltage Signal PH Heater Feedback

1.2.8 Nozzle Filter


The filter before nozzle. Designed to prevent ingress of particulates into the nozzle
whilst being assembled at the factory or fitted as a spare part during servicing.
Blockage will result in insufficient flow of the nozzle, the observed droplets will be
more numerous and more polka-dotted.

Nozzle lter Part No.: B2.ZJ.GL0011A

1.2.9 Crystal Transducer Socket


The crystal causes the nozzle assembly to vibrate longitudinally, breaking the ink flow
into droplets a short distance from the nozzle orifice (split point), which cannot be
formed if this cable is disconnected. The modulation frequency on the standard 60um
printhead is 76.8 kHz. For 70um is 64kHz, CM760 is 100kHz, CM770 is 124kHz.

The pin on the board:

CH/MOD

PIN COLOR SIGNAL FUNCTION

1 Red Mod 2b Modulation Signal

1.2.10 Horizontal Adjustment Screw


For adjusting the ink stream position, refer to the Operation Manual 4.5 Ink line
adjustment.

Cyklop CM700 Service Manual Page 16


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1.2.11 Nozzle Ground
Nozzle ground, mainboard ground and the negative deflection plate is connected.

The pin on the board:

CH/MOD

PIN COLOR SIGNAL FUNCTION

Black
3 Mod 1a Modulation Signal 0V
Yellow with green stripe

1.2.12 Nozzle
The ink droplets are produced at the same rate as the modulation frequency, are
uniform in size and separated by equal distances.

2
1

Nozzle

Items Description
[1] Nozzle Jet Ori ce The nozzle ori ce diameter of 60Si printer is 60 microns.

Connects to the needle on the print module base (refer to 1.2


[2] Crystal Transducer Plug
Printhead Overview item 8)

1.2.13 Vertical Adjustment Screw


Use for adjustment of the ink jet position. For the adjustment method, refer to the
Operation Manual.

1.2.14 Phase Detector


The phase detector senses the strength of the electrical charge applied to the ink
droplets and adjusts the charge pulse timing accordingly. Phase Detector of CM710 /
CM750 is connect to the J7 on the mainboard directly. For CM730 / CM750(2020) /
CM760 / CM770 it is connect to the Phase Amplifier.

1.2.15 Charge Electrode


The charge electrode applies an electrical charge to each individual ink droplet. The
charge applied to the droplet is variable and affects the position of the droplet on the
substrate.

Charge Electrode connect to the CH/MOD socket on mainboard directly and its
shielded wire is the same ground as the mainboard.

Pin on the board:


CH/MOD
PIN COLOR SIGNAL FUNCTION
2 Yellow with green stripe Charging 0V Shielded for charging cable

4 White Charging Signal Charging Pulse Voltage

Cyklop CM700 Service Manual Page 17


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1.2.16 Deflection Plate
After passing through the charge electrode the droplet stream passes through an
electrostatic field maintained by the deflector electrodes which are connected to a
high tension supply (typically 7 kV). The negatively charged droplets are deflected by
the field towards the high voltage deflector plate. The distance a drop is deflected is
proportional to the charge carried, which is in turn proportional to the voltage applied
to the charge electrode when the drop became detached from the ink jet.

1.2.17 Gutter Tube


The gutter is the return path for ink droplets which are not used for printing. The
gutter delivers the ink back to the ink system.The gutter detect senses when ink is
present in the gutter. The ink feed tubes are metallic and a signal is fed to one of
them. A signal return lead is connected to the other. When ink (which is conductive) is
present, the signal passes through it to the return lead. The gutter detect signal is
then fed, via the umbilical, to the mainboard in the electronics system.

1.2.18 Lid Switch


It use the magnet on the printhead cover to switch ON/OFF the cover.

Lid Switch

Cyklop CM700 Service Manual Page 18


RD RD12
BU BU14
RD GN15
Valve11 BK GY17 YE-GN

RD BN16
BK BK18 shielded wire 20WH 19YE
Valve12

Cyklop CM700 Service Manual


18BK 17GY
16BN 15GN

heating module
TP YE19 14BU 13
heater band WH WH20 12RD 11 J10
GND BU BU6 10RD 9
BK BK8 8BK 7YE-GN
Thermodetector
RD RD10 6BU 5YE-GN

shielded wire 4 3YE


BK WH1 2WH 1GN
Lid switch BK GN2
YE-GN
YE YE3
Gutter
BK
detection

In side the Base


1.2.19 CM710 / CM750 Printhead Diagram

RD RD12
Strobe light BU BU14
shielded wire
Phase LBN LBN(Mutual connection-peg)
detection
J7

BK
Deflection
plate RD RD stick
Extra High Tension
high voltage resistance
Crystal RD YE-GN
Oscillator Wire shielded wire BK
RD
BK
Nozzle GND
YE-GN 2 1
Dark BN(Mutual connection-peg) shielded wire CH/MOD

print module base


Charge DBN WH 4 3
Electrode

Page 19
1.2.20 CM730 / CM750(2020) / CM760 / CM770 Printhead Diagram

4 WH
3 GN
2 BU
1 YE

HEATER MODULE GND PRINTHEAD BASE PRINT MODULE BASE

Cyklop CM700 Service Manual Page 20


1.2.21 CM710 / CM750 Umbilical and Printhead

6
3 7

8
4
9

5 10

CM710 / CM750 Umbilical and Printhead Kit (60uM) Part No.: C7.PT.0002A

Item Description
Used to lter the ink from the core output to the printhead,
[1] Pre-head lter(Feed)
recommended for replacement during maintenance.

Used to lter the makeup from the core output to the printhead,
[2] Pre-head lter(Flush)
recommended for replacement during maintenance.

It is used to lter the ink and solvent recovered from the printhead to
the ink core and is recommended to be replaced during printer
[3] Gutter Filter maintenance. In addition, when replacing the entire printhead throat
assembly, the lter needs to be disassembled before the tubing can
be installed in the cabinet.

Can be used for positive air pressure and can be placed in the upper
[4] Spare tube
compartment.

[5] GND Cable Printhead main ground cable, connected in upper cabinet.

Connect the output of the EHT module, pay attention to the insulation,
in order to prevent high-voltage leakage, the connection can be
[6] EHT Connector
insulated with some additional insulation, e.g., after the installation,
use high-voltage tape, electrical tape to provide additional insulation.

Plug directly into the J7 RF type socket on the mainboard, pay


[7] Phase Signal Connector attention to the vertical direction when operating, please do not swing
around to avoid damage.

[8] Wire Harness Connector J10 Connect to board J10 on the mainboard

Connect to the ink core manifold. Details please refer to 1.3.30 Ink
[9] Ink Core Manifold
Core Manifold

[10] Charging and Crystal cable Connect to CH/MOD on the mainboard.

Cyklop CM700 Service Manual Page 21


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1.2.22 CM730 / CM750(2020) / CM760 / CM770 Umbilical and Printhead

8
1

3
10

11
4

12
5

CM730 / CM750(2020) Umbilical and Printhead Kit (60uM) Part No.: C7.PT.0015A
CM760 Umbilical and Printhead Kit (50uM) Part No.: C7.PT.0014A
CM770 Umbilical and Printhead Kit (40uM) Part No.: C7.PT.0013A

Item Description
It is used to lter the ink and solvent recovered from the printhead to
the ink core and is recommended to be replaced during printer
[1] Gutter Filter maintenance. In addition, when replacing the entire printhead throat
assembly, the lter needs to be disassembled before the tubing can
be installed in the cabinet.

Can be used for positive air pressure and can be placed in the upper
[2] Spare tube
compartment.

Connect to the ink core manifold. Details please refer to 1.3.30 Ink
[3] Ink Core Manifold
Core Manifold

[4] Phase Signal Connector Connect to PH socket on the mainboard

[5] Wire Harness Connector J10 Connect to board J10 on the mainboard

Used to lter the makeup from the core output to the printhead,
[6] Pre-head lter(Flush)
recommended for replacement during maintenance.

[7] Tube to Valve 6 With green stripe for connecting valve 6 (UP)

Used to lter the ink from the core output to the printhead,
[8] Pre-head lter(Feed)
recommended for replacement during maintenance.

[9] Tube to Valve 6 With green stripe for connecting valve 6 (DOWN)

[10] GND Cable Printhead main ground cable, connected in upper cabinet.

Connect the output of the EHT module, pay attention to the insulation,
in order to prevent high-voltage leakage, the connection can be
[11] EHT Connector
insulated with some additional insulation, e.g., after the installation,
use high-voltage tape, electrical tape to provide additional insulation.

[12] Charging and Crystal cable Connect to CH/MOD on the mainboard.

Cyklop CM700 Service Manual Page 22


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1.3 Ink Compartment Overview
The ink system provides a continuous supply of ink to the printhead at the correct
pressure, temperature and viscosity.

The ink system is housed in the printer cabinet and the different components of the
system are interconnected by PTFE tubing.

3
1
4

Ink Compartment Overview

1. Ink Compartment Fan

2. Ink Core

3. Ink and Makeup Cartridge Slot

4. Ink and makeup Cartridge

5. Drain Pipe

1.3.1 Ink Compartment Fan


The ink compartment fan cools the ink compartment.

Ink Compartment Fan

Cyklop CM700 Service Manual Page 23


1.3.2 CM710 / CM750 Ink Core (Back View)
The ink core module maintains the pressure and viscosity of the ink in the printer.

1 8
2
3

9
5
10

6
11
7
12

13

CM710 / CM750 Ink Core (Back View)

Items Description
[1] Gear Pump Connector It’s a 2x4 pin connector connects to the Ink Core Interface Board

[2] Gutter Pump Connector It’s a 1x4 pin connector connects to the Ink Core Interface Board

[3] V7 Connector It’s a 1x3 pin connector connects to the Ink Core Interface Board

[4] Ink Core Manifold It connects to the ink and makeup slot and printhead

[5] Gear Pump It’s a replaceable gear pump

[6] V7 Flushing valve

[7] Pressure Bu er The pressure bu er is designed to absorb pressure uctuations.

[8] Main Filter All in one lter

[9] Positive Pressure (Ink Out) Ink pumps out from this side

[10] Gutter Pump* It’s a replaceable gutter pump

[11] Flushing Pump Out Port Makeup is pumped out from this non-return valve

[12] Flushing Pump In Port Makeup is pumped in from this non-return valve

[13] Flushing Pump It’s a diaphragm pump and replaceable

Cyklop CM700 Service Manual Page 24


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ff
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fl
1.3.3 CM730 / CM750(2020) / CM760 / CM770 Ink Core (Back View)
1 8
2
3

5 9

10
6
11

7 12

13

CM730 / CM750(2020) Ink Core Part No.: C7.MS.A5.4A

Items Description
[1] Gear Pump Connector It’s a 2x4 pin connector connects to the Ink Core Interface Board

[2] Addition Pump Connector It’s a 1x4 pin connector connects to the Ink Core Interface Board

[3] V7 Connector It’s a 1x3 pin connector connects to the Ink Core Interface Board

[4] Ink Core Manifold It connects to the ink and makeup slot, pressure bu er and printhead

[5] Valve 6 Connector Connect to Valve 6

[6] Gear Pump It’s a replaceable gear pump

[7] V7 Flushing valve

[8] Main Filter All in one lter

[9] Positive Pressure (Ink Out) Ink pumps out from this side

Replaceable pump for adding liquid from solvent and ink cartridges to
[10] Addition Pump
the ink core.

[11] Flushing Pump Out Port Makeup is pumped out from this non-return valve

[12] Flushing Pump In Port Makeup is pumped in from this non-return valve

[13] Flushing Pump It’s a diaphragm pump and replaceable

Cyklop CM700 Service Manual Page 25


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1.3.4 CM710 / CM750 Ink Core Top View Drawing

8
1 7

3
5

Items Description
[1] Pressure Transducer Pressure Transducer and Ink Temperature Transducer are located here

[2] Venturi A part use for creating vacuum.

[3] VMS Chamber Red-High,Black-GND,White-Low

[4] [5] Exhaust Air Exhaust air

[6] Measuring Cup Red-High,Black-GND,White-Low

[7] Solvent Chamber level Red-High,Black-GND

[8] Mixer tank Red-High,Black-GND,Green-OK,White-Low

[9] Ruby Restrictor The Ruby Restrictor of VMS is located on this manifold

Cyklop CM700 Service Manual Page 26


1.3.5 CM730 / CM750(2020) / CM760 / CM770 Ink Core Top View

4
6

Items Description

Remove the main lter to check the Ruby Restrictor, which is non-
[1] Ruby Restrictor
removable and can be ushed and unblocked.

[2] Pressure Transducer Pressure Transducer and Ink Temperature Transducer are located here

[3] Venturi A part use for creating vacuum.

[4] VMS tank Red-High,Black-GND,White-Low

[5] [6] Exhaust Air Exhaust air

[7] Measuring Cup Measuring Cup and Level Detection Floats

Cyklop CM700 Service Manual Page 27


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N
IO IO
1. When the valve is electrified, I-O will be open and the I-N closed.
2. When the valve is not electrified, I-N will be open and the I-O closed.
V8
O I N

Cyklop CM700 Service Manual


)(

I
L
N
V3 I
O O
V6
I
V5
I O
O I N
V2 V1
V7
N I O N I O )(

V4
1.3.6 CM710 / CM750 Hydraulic Diagram

O
I
N V12
V11
)(

Page 28
N
IO IO
1. When the valve is electrified, I-O will be open and the I-N closed.

2. When the valve is not electrified, I-N will be open and the I-O closed.
V8
O I N

Cyklop CM700 Service Manual


)(
N
V3 I
O O
V6
I

O I N

)( V7

V5 V4
N I O O I
N I O N I O
V2 V1

V11 V12
)(
1.3.7 CM730 / CM750(2020) / CM760 / CM770 Hydraulic Diagram

Page 29
1.3.8 Ink System Operation

Function

The functions of the ink system are as follows:

• Deliver ink to the nozzle at a constant pressure and temperature.

• Ensure sufficient ink and solvent are available.

• Ensure that the ink is kept at a viscosity value corresponding to the ink
temperature and the type of ink in use.

• Generate a vacuum for gutter suction.

Operation

The pump draws ink from the mixer tank and circulates it round a system
divided into several paths. After circulation the unused ink is returned to the
mixer tank.

Circulation ensures that the ink remains thoroughly mixed and any addition of
ink or solvent will be rapidly mixed in.

Filtered ink is fed from the pump to three sub-systems:

• The VMS.

• The printhead nozzle.

• The venturi and gutter pump, which creates a vacuum to the nozzle or the
gutter to perform the following operations:

a. To remove debris from the nozzle during flushing.

b. To draw solvent through the umbilical tubes (thus cleaning them)


during shut down.

c. To collect non-deflected ink droplets, via the gutter, when printing.

d. The returned ink or solvent is fed back to the mixer tank via a baffle to
reduce frothing.

Cyklop CM700 Service Manual Page 30


1.3.9 Viscosity Monitoring System Sequence
The viscosity of the ink is checked by the Viscosity Monitoring System (VMS)
whenever the jet is running.

This procedure is as follows:

1. Solenoid valve V3 opens directing ink into the VMS chamber(Item 3 on page 19
and 20), which is an integral part of the Mixer Tank.

2. Ink flows into the VMS chamber via V3 and restrictor until the high level sensor
is detected. At this point V3 closes, stopping the flow of ink into the chamber.

3. The ink flows out of the chamber through a large restrictor into the mixer tank
until the low level sensor is undetected. The Mainboard measures the time that
this takes. V3 energizes and the chamber starts to fill again.

4. The time taken for the ink to run out of the chamber is dependent on its
viscosity; the thicker the ink, the longer it will take to drain. The viscosity of the
ink is affected by makeup loss during normal machine operation as well as by its
temperature, which is monitored by a sensor beside the pressure transducer.

5. The Mainboard compares the time taken for the ink to drain against a value
calculated by the software. The software takes into account the type of ink (i.e.
B600 selected by default) and its temperature.

6. If the ink is too thick (i.e. the time to drain is longer than the calculated value)
solenoid valve V1 opens. The pump draws solvent from the top up reservoir,
adding it in small doses to the mixer tank every 2nd VMS cycle until the viscosity
is correct .

7. The viscosity monitoring sequence is repeated each time that the low level
sensor in the VMS chamber is undetected.

Note: Ink is only added to the mixer tank when the tank level is below the OK
level sensor.

N
V3 I
)(

)(

CM700 Series Viscosity Measurement Diagram

Cyklop CM700 Service Manual Page 31


1.3.10 Clean Start
It runs only if Gutter Fault is detected during startup.

The default program for the CM710 / CM750 when the START JET button is
pressed is "QUICK START" , and the "CLEAN START" program will only run if
a Gutter Fault is detected during startup.

The default program for the CM730 / CM750(2020) / CM760 / CM770 when
the START JET button is pressed is “Clean Start”.

This method starts on flush in order to dissolve any ink residues in the jet
orifice. It then bleeds on flush to remove air from the nozzle before switching
to ink, eliminating ink splash and spray during start-up.

The Clean Start Jet Sequence is as follows:

The solvent from the “Flushing Cup" is forced through the umbilical connection
to the printhead. At the printhead, the solvent enters the heater manifold and
passes into the main fluid path between the jet valve and the nozzle. The
solvent continues along the main fluid path to the nozzle filter, removing ink
residues along the way before the solvent enters the nozzle.

The jet starts when the nozzle becomes pressurized by the solvent flow. If the
previous stop was a clean stop, the jet will consist of almost solvent. The flow
of solvent quickly removes any ink residues in the jet orifice. Fluid in the jet is
caught by the gutter and directed to the mixer tank.

Once the solvent is flowing through the jet, the jet valve opens, merging ink
with the solvent. The bleed valve then opens to increase the fluid flow through
the nozzle, removing any trapped air bubbles from the nozzle body. Once the
bleed valve opens, the flush pump valve (V7) switches off, preventing further
solvent from being pumped into the nozzle. The flush pump returns to its
priming stroke and the non-return valves in the pump prevent fluid from the
printhead returning to the umbilical connection.
Approximately ten seconds after the flush pump switches off, the bleed valve
closes and ink continues to flow through the jet at 4 bar. Modulation is
switched on and the ink pressure changes to give the correct jet velocity.
Heater manifold temperature is allowed to reach the correct value before
enabling the phasing checks on the jet.

1.3.11 Quick Start


This method starts without a flushing sequence, and uses the ink supply to
bleed air from the nozzle.

1.3.12 Clean Stop


When the printer is running and the actual ink viscosity is not 5 points or more
below the target viscosity, the default program when the “STOP JET" button
is pressed is "Clean Shutdown".

Cyklop CM700 Service Manual Page 32


This method switches from ink to flush in order to purge the nozzle. This
method allows time for the manifold, nozzle and jet orifice to be purged of ink
before stopping the jet.

The Clean Stop Jet Sequence is as follows:

Deflector plate voltages are switched off before beginning this sequence. The
ink pressure is set to 4 bar and the modulation voltage switches off. To
increase the ink flow through the nozzle body, the bleed valve switches on.

The flush pump valve switches on applying solvent pressure to the printhead.
Solvent is forced through the Solvent Chamber to the printhead mixing solvent
into the ink stream in the heater manifold.

Approximately one second after the solvent starts to mix with the ink, the feed
valve (V6) in the cabinet switches off, removing ink pressure from the
printhead. Ink ceases to flow into the heater manifold and the solvent flushes
ink from the nozzle body. Few seconds later the bleed valve switches off and
then switches on again, introducing solvent into the jet valve, which inhibits ink
residues forming whilst the machine is switched off. The jet valve (on the
heater manifold) switches off, ensuring that no ink diffuses into the solvent. At
this point, no ink should be present in the nozzle body.

The gutter valve switches off, increasing the suction on the bleed system.
After a short pause, the bleed valve switches off. After another short pause,
the gutter valve switches on to clear any fluid from the gutter. Once the gutter
valve switches off, the main ink pump also switches off.

1.3.13 Quick Stop


Note: This sequence is used to manually stop the jet for a short period, or to
automatically stop the jet during charge error and gutter error.
This method switches off the ink without flushing the nozzle or manifold.
Hence the manifold and the nozzle are full of ink when the jet stops. The
machine must not be left in this state for long periods, as drying ink in the jet
orifice may make restarting difficult. This procedure is primarily intended for
situations where the machine may be stopped and restarted several times in
quick succession. Under these conditions, the use of solvent may become
excessive and cause dilution of the ink.

1.3.14 Nozzle Flush


When Flush Nozzle is selected, the vacuum from the Venturi or Gutter pump
is applied to the return side of the nozzle, creating suction at the nozzle
orifice. Solvent is applied to the nozzle orifice to clear any blockage.

Nozzle flush will automatically time out after 2 minutes but can be stopped at
any time before that by pressing Cancel to stop Flush.

Cyklop CM700 Service Manual Page 33


A nozzle flush can be started with the jet running or stopped. If the jet is
running, selecting Flush Nozzle will first of all de-energize feed valve V6 to
stop the flow of ink to the nozzle.

1.3.15 How the ink is added to the mixer tank - CM710 / CM750
1. Conditions for triggering ink addition:

a. The printer operates normally and the OK level in the mixer tank shows
"None" for at least 10 seconds.

b. Ink in cartridge and percentage greater than 0%.

2. The flow of ink from the cartridge into the measuring cup:

a. V2 is energized intermittently, and V4 is normally energized, and the


vacuum generated by the venturi is connected to the measuring cup.

b. The ink flows into the measuring cup until both low and high levels are
ON, then V2 and V4 will de-energized. If the measuring cup cannot be
filled within 70s, the system will display ink cartridge is empty(0%).

3. The flow of ink from the Measuring Cup into the Mixer tank:

a. When the measuring cup is full, V5 will be energized intermittently .

b. The ink in the measuring cup will flow into the mixer tank through the
vacuum generated by the GUTTER PUMP until the measuring cup is
empty. V5 will de-energized and at this point, about 10cc ink has been
added to the mixer tank.

c. The ink percentage on the screen drops. If the measuring cup cannot
be emptied, the system will pop up the "Ink Draw Error” window.

V5
I O

)(
O I N V4

N I O

V2

Cm710 / Cm750 Ink Addition Diagram

Cyklop CM700 Service Manual Page 34


1.3.16 How the makeup is added to the mixer tank - CM710 / CM750
1. Conditions for triggering makeup addition:

b. The printer operates normally and the ink viscosity is too high (the
viscosity SET value is less than the NOW value).

c. Conductive makeup in cartridge and percentage greater than 0%.

d. No "mix tank full" alarm.

2. The flow of makeup from the cartridge into the measuring cup:

a. V1 is energized intermittently, and V4 is normally energized, and the


vacuum generated by the venturi is connected to the measuring cup.

b. The makeup flows into the Flushing cup firstly and then flows into
measuring cup until both low and high levels are ON, then V1 and V4
will de-energized. If the measuring cup cannot be filled within 70s, the
system will display Makeup cartridge is empty(0%).

3. The flow of makeup from the measuring cup into the Mixer tank:

a. When the measuring cup is full, V5 will be energized intermittently .

b. The makeup in the measuring cup will flow into the mixer tank through
the vacuum generated by the GUTTER PUMP until the measuring cup
is empty. V5 will de-energized and at this point, about 10cc makeup
has been added to the mixer tank.

c. The makeup percentage on the screen drops. If the measuring cup


cannot be emptied, the system will pop up the "Solvent Draw Error”
window.

V5
I O

)(
O I N V4

N I O
V1

Cm710 / Cm750 Makeup Addition Diagram

Cyklop CM700 Service Manual Page 35


1.3.17 How the ink is added to the mixer tank - CM730 / CM750(2020) /
CM760 / CM770
1. Conditions for triggering ink addition:

b. The printer operates normally and the OK level in the mixer tank shows
"None" for at least 10 seconds.

c. Ink in cartridge and percentage greater than 0%.

2. The flow of ink from the cartridge into the measuring cup:

a. V2, V5 are energized and addition pump turns on, the vacuum
generated by the addition pump connects the measuring cup.

b. The ink in the cartridge flows into the measuring cup until the level is
detected as OK, then V2 and V5 will de-energized.

c. If the measuring cup cannot be filled within 80s, the system will display
ink cartridge is empty(0%).

d. If the time to fill the measuring cup is less than 8 seconds (less than 8
seconds means that the measuring cup was not properly emptied the
last time and there is residual residue causing the draw out time to be
too fast), the system will pop up the "Ink Draw Error” window.

3. The flow of ink from the Measuring Cup into the Mixer tank:

a. When the measuring cup is full, V4 will be energized.

b. The ink in the measuring cup will flow into the mixer tank through the
vacuum generated by the Addition Pump until the measuring cup is
empty. V4 will de-energized and at this point, about 20cc ink has been
added to the mixer tank.

c. The ink percentage on the screen drops. If the measuring cup cannot
be emptied, the system will pop up the "Ink Draw Error” window.

V5
N I O

N I O O
V4 I
V2

Cm730 / Cm750(2020) / Cm760 / Cm770 Ink Addition Diagram


Cyklop CM700 Service Manual Page 36
1.3.18 How the makeup is added to the mixer tank - CM730 / CM750(2020) /
CM760 / CM770
1. Conditions for triggering makeup addition:

b. The printer operates normally and the ink viscosity is too high (the
viscosity SET value is less than the NOW value).

c. Conductive makeup in cartridge and percentage greater than 0% and


No "mix tank full" alarm.

2. The flow of makeup from the cartridge into the measuring cup:

a. V1, V5 are energized and addition pump turns on, the vacuum
generated by the addition pump connects the measuring cup.

b. The ink in the cartridge flows into the measuring cup until the level is
detected as OK, then V1 and V5 will de-energized. If the measuring
cup cannot be filled within 30s, the system will display Makeup
cartridge is empty(0%).

c. If the time to fill the measuring cup is less than 4 seconds (less than 4
seconds means that the measuring cup was not properly emptied the
last time and there is residual makeup causing the draw out time to be
too fast), the system will pop up the "Solvent Draw Error” window.

3. The flow of makeup from the measuring cup into the Mixer tank:

a. When the measuring cup is full, V4 will be energized.

b. The makeup in the measuring cup will flow into the mixer tank through
the vacuum generated by the Addition Pump until the measuring cup
is empty. V4 will de-energized and at this point, about 20cc makeup
has been added to the mixer tank.

c. The makeup percentage on the screen drops. If the measuring cup


cannot be emptied, the system will pop up the “Solvent Draw Error”
window.

V5
N I O

N I O O
V1 V4 I

Cm730 / Cm750(2020) / Cm760 / Cm770 Makeup Addition Diagram


Cyklop CM700 Service Manual Page 37
1.3.19 Ink Core Interface Board for CM710 / CM750
11
12
13
1
2
3
14
4 15
16
5
6
7
17
8 18
19
9 20
10 21

Items Description
[1] INK LEVEL It connects to J8 on the mainboard, includes level detector connections and GND

[2] J1 It connects to J9 on the mainboard, includes Pump, valves and transducers.

It connects to the Pressure Transducer and ink Temperate Transducer on the


[3] PTRANS
ink core.

[4] V3 It connects to Valve 3 on the ink core and controls the ink ow to the VMS tank

[5] LVL Level detection of solvent level

[6] FIG* Not used yet

[7] LVVSM Level detection of VMS tank

[8] V13* Not used yet

[9] V6 It connects to Valve 6 and controls the ink ow to the VMS tank

It connects to Valve 1 on the ink core and control the makeup ow from makeup
[10] V1
cartridge to the solvent tank and Measuring Cup

[11] Pump It connects to the gear pump

[12] GP It connects to the gutter pump

It connects to Valve 7 and switch the positive and negative pressure to the
[13] V7
ushing pump

[14] LVBU Level detection of mixer tank

[15] LVSI Level detection of Measuring Cup

It connects to Valve 5 on the ink core and control the ow from Measuring Cup to
[16] V5
the mixer tank

[17] V8 It connects to Valve 8 on the core and switch on/o the gutter suction

It connects to Valve 4 on the ink core and control the vacuum from the cartridge
[18] V4
to the Measuring Cup

[19] V10 Not used yet

[20] V9 Not used yet

It connects to Valve 2 on the ink core and control the ink ow from ink cartridge
[21] V2
to the Measuring Cup

Cyklop CM700 Service Manual Page 38


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1.3.20 Ink Core Interface Board for CM730 / CM750(2020) / CM760 /
CM770
8
9
10

1
11
2

12

3 13

4 14
5 15
6 16
7 17

项⽬ 描述

[1] LVBU Level detection of mixer tank

It connects to the Pressure Transducer and ink Temperate Transducer on the


[2] PTRANS
ink core.

It connects to Valve 5 on the ink core and control the vacuum from the cartridge
[3] V5
to the measuring cup

[4] LVVSM Level detection of VMS tank

It connects to Valve 2 on the ink core and control the ink ow from ink cartridge
[5] V2
to the measuring cup

[6] V3 It connects to Valve 3 on the ink core and controls the ink ow to the VMS tank

It connects to Valve 4 on the ink core and control the ow from measuring cup to
[7] V4
the mixer tank

[8] PUMP It connects to the gear pump

It connects to Valve 7 and switch the positive and negative pressure to the
[9] V6 V7
ushing pump

It connects to the addition pump, which is the power source for adding ink and
[10] GP V9
makeup.

[11] INK LEVEL It connects to J8 on the mainboard, includes level detector connections and GND

[12] J1 It connects to J9 on the mainboard, includes Pump, valves and transducers.

[13] V10* Not used yet

[14] LVSI Level detection of measuring cup

It connects to Valve 1 on the ink core and control the makeup ow from makeup
[15] V1
cartridge to the ushing cup and measuring cup

[16] V6 It connects to Valve 6 and controls the ink ow to the VMS tank

[17] V8 It connects to Valve 8 on the core and switch on/o the gutter suction

Cyklop CM700 Service Manual Page 39


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1.3.21 Ink Core Manifold

Cm710/Cm750 Manifold Cm730 / Cm750(2020) /


Cm760 / Cm770 Manifold

4 5 6 e f g h
1 2 3 a b c d

Items Description

INPUT: It connects to the gutter tube at the printhead end for recovering ink and
[1] Gutter Tube
it’s a tube with Blue Stripe

OUTPUT: It connects to the Feed Valve (V11) at the printhead end for feeding ink
[2] Feed Tube
and it’s a tube with Green Stripe

INPUT: It connects to the Bleed Valve (V12) at the printhead end and it’s a tube
[3] Return Tube
with Yellow Stripe

[4] Ink Addition Tube INPUT: It connects to the ink cartridge directly and it’s a tube with Black Stripe

OUTPUT: It connects to the Feed Valve (V11) at the printhead end for ushing
[5] Flushing Tube
during the CLEAN STOP procedure and it’s a tube with Red Stripe

[6] Makeup Addition Tube INPUT: It connects to the makeup cartridge directly and it’s a transparent tube

Cm710 / Cm750 Ink Core Manifold Details

Items Description

OUTPUT: It connects to the in port of pressure bu er and it’s a tube with


[a] Output to Pressure Bu er
Orange Stripe

INPUT: It connects to the gutter tube at the printhead end for recovering ink and
[b] Gutter Tube
it’s a tube with Blue Stripe

OUTPUT: It connects to the Feed Valve (V11) at the printhead end for feeding ink
[c] Feed Tube
and it’s a tube with Green Stripe

INPUT: It connects to the Bleed Valve (V12) at the printhead end and it’s a tube
[d] Return Tube
with Yellow Stripe

INPUT: It connects to the out port of pressure bu er and it’s a tube with White
[e] Input from Pressure Bu er
Stripe

[f] Flushing Tube INPUT: It connects to the ink cartridge directly and it’s a tube with Black Stripe

OUTPUT: It connects to the Feed Valve (V11) at the printhead end for ushing
[g] Flushing Tube
during the CLEAN STOP procedure and it’s a tube with Red Stripe

[h] Makeup Addition Tube INPUT: It connects to the makeup cartridge directly and it’s a transparent tube

Cm730 / Cm750(2020) / Cm760 / Cm770 Ink Core Manifold Details

Cyklop CM700 Service Manual Page 40


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1.3.22 Gear Pump

Pump Assembly Part No.: C3.CB.0001A

PIN COLOR SIGNAL FUNCTION PIN COLOR SIGNAL FUNCTION

Stator Drive B (Green) Hall Sensor C Position


1 Brown B OUT 5 Green HC
J9-17 Signal (Green) J9-14

Stator Drive A (Black)


2 Purple A OUT 6 Black 0V GND J9-5,9,11,19
J9-18

Stator Drive C (White) Hall Sensor B Position


3 Yellow C OUT 7 White HB
J9-16 Signal (White) J9-13

Hall Sensor Positive Hall Sensor A Position


4 Red +6V 8 Blue HA
Voltage J9-15 Signal (Blue) J9-12

1.3.23 Gear Pump for Soft Pigment Ink

Pigment Pump Assembly Part No.: C3.CB.0002A

PIN COLOR SIGNAL FUNCTION PIN COLOR SIGNAL FUNCTION

Stator Drive B (Green) Hall Sensor C Position


1 Brown B OUT 5 Green HC
J9-17 Signal (Green) J9-14

Stator Drive A (Black)


2 Purple A OUT 6 Black 0V GND J9-5,9,11,19
J9-18

Stator Drive C (White) Hall Sensor B Position


3 Yellow C OUT 7 White HB
J9-16 Signal (White) J9-13

Hall Sensor Positive Hall Sensor A Position


4 Red +6V 8 Blue HA
Voltage J9-15 Signal (Blue) J9-12

Cyklop CM700 Service Manual Page 41


1.3.24 Pressure Buffer
To reduce ink buildup within the printhead, it is important to maintain a very stable
breakup, which can be improved by stabilizing the system pressure.

The pressure damper is designed to absorb pressure fluctuations.

The damper is located on the right side of the lower cabinet, behind the cartridge
slots.

Pressure Bu er Part No.: Y2.BJ.FE0011A

1.3.25 Main Filter


The primary purpose of the main filter is to provide filtered ink to the nozzle for
printing, to the VMS and to the Venturi.

This main filter has three filters inside.

The first layer of filtration is 5 micron and it filters all the ink.

The second layer is 30 micron and it filters the ink to the Venturi only.

The third layer is 5 micron and it filters the ink to the nozzle and ink to the VMS tank.

Main Filter Part No.: C2.ZJ.0012A

1.3.26 Gutter Pump/Addition Pump


• For CM710 / CM750

a. Vacuum generation for gutter suction.

b. vacuum generation to assist in nozzle back flushing.

Cyklop CM700 Service Manual Page 42


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c. ink delivery to the ink core from the Measuring Cup and during printer
installation.

Gutter Pump Part No.: B3.HB.0001A

PIN COLOR SIGNAL FUNCTION

1 Red +24V Gutter Pump Power (J9-10)

2 - - -

GND(J9-5)
3 or 4 Black 0V
* The ink core produced after 12th, July 2019 uses a 4-pin plug

• For CM730 / CM750(2020) / CM760 / CM770 (Works during ink/solvent addition


only)

a. Vacuum generation for pumping the liquid from the ink/makeup cartridge
to the measuring cup.

b. Vacuum generation for pumping the liquid from the measuring cup to the
mixer tank.

PIN COLOR SIGNAL FUNCTION

1 Red +24V Addition Pump Power (J9-10)

2 - - -

3 - - -

4 Black 0V GND(J9-5)

Cyklop CM700 Service Manual Page 43


1.3.27 Flushing Pump
The flushing pump is a simple diaphragm type pump consisting of two injection
moulded pump housings, a flexible diaphragm, two check valves and housings.

A flange of the diaphragm (the diaphragm is located in a cavity in one the two
housings) acts as a sealing gasket when the two housings are bolted together. The
housing containing the diaphragm cavity also has an ink connection which allows
either ink under pressure or vacuum to move the diaphragm backwards and
forwards.

And it contains 2 non-return valves:

• The In Port only allows flow into the pump and is connected to a pipe, which
draws flushing solvent from the solvent level. The solvent level can be check in
the diagnosis screen

• The Out Port only allows flow out of the pump and is connected to a pipe that
feeds the flush solvent to the manifold in the printhead.

During operation, the diaphragm is controlled by V7.

When vacuum (generated by the suction of the gear pump) is applied to the
diaphragm, flush solvent is drawn from the solvent level and into the pump cavity to
prime the pump.

During “clean stop” cycle, pressure is applied to the diaphragm through the switching
of V7. The In Port seals close, forcing flushing solvent through the Out Port to the
printhead and through V11.

Universal for CM700 series.

Out Port

In Port

Flushing Pump Part No.: C2.ZJ.0001A

Flushing Pump disassembly diagram

Cyklop CM700 Service Manual Page 44


1.3.28 Solenoid Valves
The flow of ink in the ink system is controlled by ten solenoid operated spool valves.
Except for valves V11 and V12, the valves are all of the same design.

The valves are single-acting, operated by an electrical solenoid with spring return.
The flow is from the common port [3] to the normally open port [1] when the valve is
not energized (off). When energized (on) the flow is from the common port to the
normally closed port [2].

Valves V11 and V12 are miniature shut-off valves and are mounted on the heater
block within the printhead.

3
2 1

3-Way Valve kit Part No.: C2.ZJ.0010A


2-Way Valve kit Part No.: C2.ZJ.0011A

Items Description
[1] Normally open port ( N )

[2] Normally closed port ( O )

[3] Common port ( I )

3-way valve disassembly diagram

Cyklop CM700 Service Manual Page 45


CM710 / CM750 Valve Name

Valve No. Valve Name Valve No. Valve Name


V1 Makeup Addition Valve V7 Flush Valve

V2 Ink Addition Valve V8 Gutter Valve

V3 VMS Valve V9 -

V4 Measuring Cup Addition Valve V10 -

V5 Measuring Cup Suction Valve V11 Jet Valve

V6 Feed Valve V12 Return Valve

Cm730 / Cm750(2020) / Cm760 / Cm770 Valve Name

Valve No. Valve Name Valve No. Valve Name


V1 Makeup Addition Valve V7 Flush Valve

V2 Ink Addition Valve V8 Gutter Valve

V3 VMS Valve V9 -

V4 Measuring Cup Suction Valve V10 -

V5 Measuring Cup Addition Valve V11 Jet Valve

V6 Feed Valve V12 Return Valve

1.3.29 Ink / makeup Cartridges and Chips

Ink Cartridge(With BLACK chip) Makeup Cartridge(With GREEN chip)

Please refer to the consumable list for the corresponding makeup type.

Please refer to the consumable label for the ink/makeup expiration date, printer will
not work if outdated supplies are used.

Please refer to "Appendix F" for chip production lots.

Cyklop CM700 Service Manual Page 46


1.3.30 Chips Detection Cable

Chips Detection Cable Part No.: B4.CP.A50005A

Items Description
[1] COG Connector 3 pins plug

[2] Make up chip reader Detect signal, GND and shield

[3] Ink chip reader Detect signal, GND and shield

Cyklop CM700 Service Manual Page 47


1.4 Electrical Compartment Overview

1 3

Electrical Compartment

Items Description
The extra high tension (EHT) module, covered by a metal
[1] EHT Module
shield( Start from 14th, Jan 2020 )

Supply positive air to the head ( CM710 and CM730 not


[2] Positive Air Pump
included )

[3] Power Supply Unit (PSU) The PSU provides +24 VDC to the mainboard

[4] Mainboard Control the whole system, rmware inside

Use to drive the display and touchscreen, the winCE card


[5] Screen Interface Board and
is plugged on the Screen Interface Board, software inside
winCE card
the winCE card which can be update via USB

Cyklop CM700 Service Manual Page 48


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1.4.1 EHT Module
The extra high tension (EHT) module generates the high tension voltage (0 to 7000
VDC) that is supplied to the positive deflector plate in the printhead. It has a 4-pin
plug connects to the mainboard(with a EHT mark).

EHT Module Assembly

PIN COLOR SIGNAL FUNCTION

1 Red +24V High Voltage Input Positive Voltage

2 - - -

3 Black 0V 0V

4 - - -

Pin Functions for EHT

1.4.2 Positive Air Pump


The positive air pump provides dust free air to the printhead and thus prevents the
accumulation of dust in the printhead and contamination of the ink.It’s an optional for
CM710 and CM730.

Air Outport

Positive Air Pump Assembly

PIN COLOR SIGNAL FUNCTION

1 Red +24V Positive Voltage

2 - - -

3 Black 0V 0V

4 - - -

5 - - -

Pin Functions for AIRP


Cyklop CM700 Service Manual Page 49
1.4.3 1.4.3 Power Supply Unit (PSU)
The PSU features are as follows:

The PSU provides +24 VDC to the mainboard

The input power to the PSU ranges from 100 to 240 VAC, 50 – 60 Hz.

DC Output
AC Input

PSU Part No.: B3.DY.0005A

1.4.4 Power Supply Input Cable

To the switch To the AC


button Input of PSU

PSU Input Cable Part No.: C4.CP.A50001A

Note: CM710 / CM750 manufactured from September 7, 2020, a filter and a base added to
this cable.

PSU Input Cable with Filter Part No.: B2.ZZ.0040A

1.4.5 Power Supply Output Cable

To the DC Output To the Mainboard


of PSU

PSU output Cable Part No.: C4.CP.A50002A

Cyklop CM700 Service Manual Page 50


1.4.6 Mainboard

Alarm
J10 J9 J8 AIRP
EHT
Fan 2
Fan 1
PH

J7
SENC COG
PEC 2
PEC 1 IO Extension
CH/Mod

Power

J11
Reset jumper

Ethernet
J2 (USB Port) J1 (Serial port)

PH - Phase Amplifier(For CM730 / CM750(2020) / CM760 / CM770 )

Directly connected to the phase amplifier in the printhead.

PIN Color Signal Function

1 Yellow +V Positive DC9V

2 Blue 0V GND

3 Green -V Negative DC9V

4 White Signal Phase Signal

J7 - Phase detector(For CM710 / CM750 )

RF socket connect to the phase detector on the printhead directly

Cyklop CM700 Service Manual Page 51


SENC - Encoder

Encoder Cable Part No.: B4.CP.A50002A

PIN COLOR SIGNAL FUNCTION

1 Yellow +15V Positive voltage to encoder

2 Green Signal A Encoder A

3 - - -

Blue and Yellow


4 0V 0V
with green stripe

Pin Functions for SENC

PEC 1 - Sensor 1

Sensor Cable Part No.: B4.CP.A50001A

PIN COLOR SIGNAL FUNCTION

1 Yellow +15V Positive voltage to sensor

2 Green Signal Sensor Signal

3 - - -

4 Blue 0V 0V

Pin Functions for PEC 1

PEC 2 - Sensor 2

Sensor Cable Part No.: B4.CP.A50001A

PIN COLOR SIGNAL FUNCTION

1 Yellow +15V Positive voltage to sensor

2 Green Signal Sensor Signal

3 - - -

4 Blue 0V 0V

Pin Functions for PEC 2

Cyklop CM700 Service Manual Page 52


CH/MOD - Charge Tunnel and Modulation Signal Connector

The charge tunnel and modulation signals are generated on the mainboard. These
signals are sent directly to the printhead through the umbilical.

PIN COLOR SIGNAL FUNCTION

1 Red Mod 2b Modulation signal

2 Yellow&Green Charge 0V Charge Signal 0V

Yellow&Green&
3 Mod 1a Modulation signal 0V
Black

4 White Charge Charge Signal

Pin Functions for CH/MOD Connector

J11, J12 - Crystal transducer toggle switch

The J11 toggle switch allows you to select a different crystal and the mainboard must
have a corresponding crystal oscillator, the standard 60uM model mainboard only
contains a 76khz crystal oscillator.

J12 is available in V5 and below version only, with the same functionality as J11.

No. Position Frequency Function

1 ON/OFF 64khz For 70 Micron Nozzle

2 ON/OFF 76khz For 60 Micron Nozzle

3 ON/OFF 99khz For 50 Micron Nozzle

4 ON/OFF 114khz For 40 Micron Nozzle

Switch Position for J11 and J12

J1 - To Screen Interface Board

Connect to the Screen Interface Board through a 16 Pins Ribbon Cable

16 Pins Ribbon Cable

Jumper

This jumper is used for mainboard program reset.

1. Turn Off the printer first.

2. Set jumper to RESET position.

3. Turn On the printer.

Jumper needs to set back to the HOLD position.

System time needs to set again.

Cyklop CM700 Service Manual Page 53


No. Position Jumper Function

1 RESET 1-2 Reset the program

2 HOLD 2-3 Hold the program

Position for Reset Jumper

Power

PIN COLOR SIGNAL FUNCTION


1 RED 24V Positive voltage

2 RED 24V Positive voltage

3 - - -
4 - - -
5 - - -
6 - - -
7 BLUE 0V 0V
8 BLUE 0V 0V

Pin Functions for Power

I/O Extension

This socket is reserved for the system

COG - Consumable Detection

PIN COLOR SIGNAL FUNCTION

1 Black 0V GND

2 Light Red i.Ink Ink Detect

3 Black with 0V Shield


cover
4 Black 0V GND

5 Dark Red i.Solvent Solvent Detect

6 Black with 0V Shield


cover

Pin Functions for COG - Version 1 (Printers produced after Aug 16,2019)

PIN COLOR SIGNAL FUNCTION

1 Yellow 0V Signal GND

2 Green i.Ink Ink Detect

Yellow with
3 0V Signal GND
Green stripe

4 - - -

5 Blue i.Solvent Solvent Detect

6 - - -

Pin Functions for COG - Version 2 (Printers produced before Aug 16,2019)

Cyklop CM700 Service Manual Page 54


Fan 1

Connected to the lower cabin fan

PIN COLOR SIGNAL FUNCTION

1 - - -

2 Black 0V 0V

3 Red +24V Positive Voltage

Pin Functions for Fan 1

Fan 2

Connected to the Upper cabin fan

PIN COLOR SIGNAL FUNCTION

1 - - -

2 Black 0V 0V

3 Red +24V Positive Voltage

Pin Functions for Fan 2

EHT

PIN COLOR SIGNAL FUNCTION

1 Red +24V High Voltage Input Positive Voltage

2 - - -

3 Black 0V 0V

4 - - -

Pin Functions for EHT

AIRP - Positive Air Pump

PIN COLOR SIGNAL FUNCTION

1 Red +24V Positive Voltage

2 - - -

3 Black 0V 0V

4 - - -

5 - - -

Pin Functions for AIRP

Cyklop CM700 Service Manual Page 55


ALARM - Beacon (Optional)

Beacon Kit (Optional) Part No.:C3.QT.BJD0003A

PIN COLOR SIGNAL FUNCTION

1 Black +24V All lights Positive voltage

2 - +24V Buzzer Positive voltage

3 Blue 0V Buzzer negative electrode

4 Green 0V Green light negative electrode

5 Yellow 0V Yellow light negative electrode

6 Red 0V Red light negative electrode

Pin Functions for ALARM

Cyklop CM700 Service Manual Page 56


J8 ( CM710 / CM750 )

Connect to the J12 on the ink core through a 20 Pins Ribbon Cable

20 Pins Ribbon Cable Part No.: Y4.CW.PX0004

PIN COLOR SIGNAL FUNCTION

1 Gray LVL level Flush tank level signal

2 Gray LVVSM low level Viscosity tank low level signal

3 Gray LVSI low level Measuring Cup low level signal

4 Gray LVVSM high level Viscosity tank high level signal

5 Gray LVBU high level Mixer tank high level signal

6 Gray LVSI high level Measuring Cup high level signal

7 Gray LVBU low level Mixer tank low level signal

8 Gray LVBU mid level Mixer tank middle level signal

9 Gray GND 1 GND 1

10 Gray GND 1 GND 1

11 Gray GND GND

12 Gray GND GND

13 Gray GND GND

14 Gray GND GND

15 Gray +V V1 voltage supply

16 Gray +V V2 voltage supply

17 Gray +V V4 voltage supply

18 Gray +V V5 voltage supply

19 Gray - -

20 Gray - -

Pin Functions for J8 - CM710 / CM750

Cyklop CM700 Service Manual Page 57


J8 (CM730 / CM750(2020) / CM760 / CM770)

Connect to the J12 on the ink core through a 20 Pins Ribbon Cable

20 Pins Ribbon Cable Part No.: Y4.CW.PX0004

PIN COLOR SIGNAL FUNCTION

1 Gray - -

2 Gray LVVSM low level Viscosity tank low level signal

3 Gray -· -

4 Gray LVVSM high level Viscosity tank high level signal

5 Gray LVBU high level Mixer tank high level signal

6 Gray LVSI level Measuring cup level signal

7 Gray LVBU low level Mixer tank low level signal

8 Gray LVBU mid level Mixer tank OK level signal

9 Gray GND 1 Measuring cup GND

10 Gray GND 1 Measuring cup GND

11 Gray GND GND

12 Gray GND GND

13 Gray GND GND

14 Gray GND GND

15 Gray +V V1 voltage supply

16 Gray +V V2 voltage supply

17 Gray +V V4 voltage supply

18 Gray - -

19 Gray - -

20 Gray - -

Pin Functions for J8 - CM730 / CM750(2020) / CM760 / CM770

Cyklop CM700 Service Manual Page 58


J9

Connect to the J1 on the ink core through a 24 Pins Cable

24 Pins Cable Part No.:B4.CP.A50003A

PIN COLOR SIGNAL FUNCTION

1 Black 0V Pressure Sensor 0V

2 Red +VE Pressure Sensor output

3 Brown +VE Pressure Sensor output

4 Gray +12V Pressure Sensor power

5 Green GND GND

6 Blue i.Filter Filter Detect (Not available)

7 Yellow +5V Ink Temp Sensor Power Supply

8 White Ink Temp Ink Temp Sensor Signal Output

Black/Yellow
9 with green GND GND
stripe

10 Red +24V Gutter pump voltage supply

11 Brown GND GND

12 Gray HA Hall Sensor A Position Signal

13 Green HB Hall Sensor B Position Signal

14 Blue HC Hall Sensor C Position Signal

15 Yellow +6V Hall Sensor Positive Voltage

16 White C OUT Stator Drive C

17 Black B OUT Stator Drive B

18 Red A OUT Stator Drive A

19 Brown GND GND

V5 voltage supply(For CM730 /


20 Gray +V CM750(2020) / CM760 / CM770
Only)

21 Green +V V3 voltage supply

22 Blue +V V6 voltage supply

23 Yellow +V V7 voltage supply

24 White +V V8 voltage supply

Pin Functions for J9

Cyklop CM700 Service Manual Page 59


J10

It consists of a group of 20 core cables, which connects the main board and the
nozzle's valve, heating plate, temperature detection, cover switch, gutter detection,
strobe light.

PIN COLOR SIGNAL FUNCTION

1 Green Lid Switch Lid Switch Power

2 White Lid Switch Lid Switch 0V

3 Yellow Gutter Signal Gutter Detect Signal

4 - GND GND

Yellow with
5 Shield Cable GND
green stripe

6 Blue 0V PH Temp Sensor 0V

Yellow with
7 Shield Cable GND
green stripe

8 Black Head Temp Signal PH Temp Sensor Detect Output

9 - - -

10 Red +5V PH Temp Sensor Power

11 - - -

12 Red +V Strobe LED Positive electrode

13 - - -

14 Blue 0V Strobe LED Negative electrode

15 Green +V Valve 11 Power Supply

16 Brown +V Valve 12 Power Supply

17 Gray 0V Valve 11 GND

18 Black 0V Valve 12 GND

19 Yellow +24V Heater Power Supply

20 White Heater Signal Heater Feedback

Pin Functions for J10

Cyklop CM700 Service Manual Page 60


1.4.7 Screen Interface Board

Touchscreen Control Backlight Control

RS232
WinCE Card Slot
Communication mode switch
Display Control
J1

LED
USB
Ethernet

Screen Interface Board Overview

Touchscreen Control

This socket is connected to the touch glass layer directly, follow the steps if the cable
needs to reinstall:

Backlight Control

PIN COLOR SIGNAL FUNCTION

1 Black(or ORANGE) 0V GND

2 - - -

3 RED +2.5V BACKLIGHT CONTROL

4 RED +2.5V BACKLIGHT CONTROL

5 - - -

6 YELLOW +12V BACKLIGHT POWER SUPPLY

Pin functions for Backlight Control

Cyklop CM700 Service Manual Page 61


RS232 Port (Optional)

RS232 cable Part No.: B4.CP.QT0005A

PIN COLOR SIGNAL FUNCTION

3 Green T1 OUT S1 Send Signal

5 Blue R1 IN S1 Receive Signal

9 Yellow 0V GND

Pin Functions for RS-232 Port

Communication Mode Toggle Switch

Ethernet Mode (1,2,5,6 ON, others OFF) RS232 Mode (3,4 ON, others OFF)

J1 - To the J1 on mainboard

Connect to the mainboard through a 16 Pins Ribbon Cable

16 Pins Ribbon Cable

Cyklop CM700 Service Manual Page 62


LED - To the LEDs on the front panel

PIN COLOR SIGNAL FUNCTION

1 Black 5V LED Power Supply

2 - - -

3 Green 0V Green LED Signal

4 Yellow 0V Yellow LED Signal

5 Red 0V Red LED Signal

Pin Functions for LEDs Port

Ethernet

Ethernet Port use for external data transmission and remote control.

An Ethernet cable connects between this port and the Ethernet port on connection
panel of the cabinet.

Ethernet cable

USB

Use for transmission of logos and messages between printers, and it can be used for
update the software as well.

The USB extension cable is a standard cable with both ends of the USB-A male
connector, which can extend the screen interface board to the outside of the cabinet.

USB Extension Cable A-A

Display Control

The cable below connects between the display and screen interface board.

Cable between Screen Interface Board and Display Part No.: Y4.CW.DZ0005

Cyklop CM700 Service Manual Page 63


WinCE Card Slot

A WinCE card is installed in this slot, and the operation system (Software) is installed
in the WinCE card

WinCE Card

2. Maintenance
The preventative maintenance schedules mentioned in this chapter must be carried
out by a trained and authorized personnel.

Actual intervals depend on machine running hours. The figures below are based on
eight hours usage per day. If the actual usage is higher, the intervals should be
reduced.

Task Frequency

Clean the Printhead As required

Replace the Main Filter 2400 hours

Replace the Pre-Head Filter 2400 hours

Replace the Nozzle Filter 2400 hours

Clean the Ink System 2400 hours

Replace the Fan Filter 2400 hours

Preventative Maintenance Schedule

Cyklop CM700 Service Manual Page 64


2.1 Replacement of Fan Filter
This operation video tutorial can be watched online at our official website.

Material Preparation

Parts Quantity Note

Air lter 1 Part No.:Y5.QT.GLM0001A

M4 Socket wrench 1 Use for removing screws of air lter cover

Material preparation for Air lter replacement

How to Remove the Fan Filter

1. Remove the screws and open the ink system fan filter cover.

Fan Filter Cover

Ink System Cabin (Door Opened)

2. Remove the fan filter element from the fan filter cover.

3. Discard the old fan filter according to the local regulations.

How to install the New Fan Filter(Part No.:Y5.QT.GLM0005A)

1. Insert the new ink system fan filter element inside the fan filter cover.

2. Close the fan filter cover carefully.

Cyklop CM700 Service Manual Page 65


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2.2 Replacement of Main Filter
Material Preparation

Replacement of main filter is operated after the equipment is maintained and


cleaned, please refer to the user manual 4.6 Drain and 4.7 System Cleaning or visit
our official website to watch the video tutorial.

Parts Quantity Note

Empty Cartridges 2 Use for “DRAIN" program

Main Filter 1 Part No.:C2.ZJ.0012A

Container 1 Use for collecting the waste liquid

Allen wrench kit 1 Use for removing screws of Main Filter

Material preparation for Main lter replacement

How to Remove the Main Filter

1. Do not replace the filter while the printer is running or shut down abnormally.

Fixing screw position

2. Remove the main filter system screws located on the back of the ink core, and
the filter system can be removed.

3. Collect the remaining liquid in the filter to avoid contamination.

How to Install New Main Filter

1. Connect the filter to the manifold carefully, pay attention to the installation of the
seal.

Seal ring left thin and right thick

2. Tighten the screws and push the ink core back to its original position.

Cyklop CM700 Service Manual Page 66


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2.3 Replacement of Nozzle Filter
Material Preparation

Parts Quantity Note

Nozzle Filter 1 Part No.:B2.ZJ.GL0011A

Tube 20mm Nozzle lter is replaced with the tube together

Special wrench 1 Use for removing the nozzle lter

Material preparation for Nozzle lter replacement

How to Remove the Nozzle Filter

1. Nozzle filter replacement can not be performed when the printer is running

2. Remove the Nozzle filter directly by the special wrench

Nozzle Filter

Nozzle Tube

Location of Nozzle Filter

How to install New Nozzle Filter

1. Install the Nozzle filter directly by the special wrench.

2. Connect the tube carefully.

Cyklop CM700 Service Manual Page 67


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2.4 Replacement of Pre-Head Filter
The pre-head filter is a secondary filter to the main filter.When the main filter is
exchanged for a new item during routine servicing, contaminants may accidentally be
introduced into the system pipe work. The pre-head filter is fitted to trap these
particulates.The filter medium is stainless steel with a filtration rating of 10 microns.

Pre-Head lter
Material Preparation

Parts Quantity Note

Nozzle Filter 1 Part No.:Y2.BJ.FE0002A

Wrench 1 Use for removing the nozzle lter

Material preparation for Pre-Head lter replacement

How to Remove the Pre-Head Filter


1. Pre-head filter replacement can not be performed when the printer is running. It
located beside the ink core and behind the ink/makeup cartridges, and connected on
tubes with Green stripe(Feed) and Red stripe(Flush).

Pre-Head Filter

Location of Pre-head lter

2. Remove the Nozzle filter directly by the special wrench

How to install New Pre-Head Filter

1. Install the Pre-Head filter directly by the wrench.

2. Connect the tube and the direction carefully.

Cyklop CM700 Service Manual Page 68


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3. Troubleshooting
3.1 Read the Operator Manual
The CM700 Series User Manual contains the troubleshooting procedures that an
operator is allowed to perform. Refer to the operator manual for these procedures.

This chapter contains the troubleshooting procedures that only trained personnel or a
service technician is allowed to perform.

3.2 Important Guidelines


Before you perform fault diagnosis or do any repairs described in this section, Cyklop
recommends to shift the printer from the production line to a clean environment.

• When a fault condition occurs, the first step to locate the cause must be to check
the following:
• Warning and faulty list the possible printer status icons. These tables contain either
remedial action or a reference to more detailed fault finding information.

• When you need to replace a part , refer to the related replacement instructions or
videos

3.3 Startup Problems


3.3.1 Printer Fails to Start
Possible Cause Remedial Action

Printer does not start 1. Check the power cord and plug for damage.

1. Make sure that the mains power supply cable is


Mains power supply input cable connected.
disconnected or defective 2. Check the continuity of the cable. If the cable is
defective, repair or replace the cable.

1. Check the cable connections, reconnect if


Cable between mains switch
necessary. Refer to item 1.4.4 Power Supply
and PSU is disconnected or
Input Cable
faulty
2. Check the cable for continuity. Replace if faulty.

PSU output not reaching the


1. Check LEDs on the mainboard must be on.
Mainboard

1. Check if the cable between PSU and mainboard


Cable between PSU and
is connected. Reconnect if necessary. Refer to
Maniboard is faulty or
item 1.4.5 Power Supply Output Cable
disconnected
2. Check the cable for continuity, replace if faulty.

PSU faulty 1. Replace the PSU

Mainboard failed 1. Replace the Mainboard

Printer Startup Problem and Remedies

Cyklop CM700 Service Manual Page 69


3.3.2 LED Status in Different States of Printer

LED Name Power ON Pause Printing

D8 ON ON ON

D33 ON ON ON

D34 OFF ON ON

D35 ON ON ON

D36 ON ON ON

D38 ON OFF OFF

LED3V2 ON ON ON

LED Status

LED Position

LED
D33,D34,D35,
D36,D38

LED3V2
LED
D8

Cyklop CM700 Service Manual Page 70


3.4 Backlight Faults
Possible Cause Remedial Action

1. Check for 12 VDC on the screen Interface board


( refer to 1.4.7 Screen Interface Board ), if
Screen Faults screen interface board output 12&5 VDC normally
and it can light up other screens, then screen fault
can be con rmed.

1. Check for 12 VDC on the screen interface board,


Screen Interface Board if no 12 VDC output , replace the screen interface
board.

1. Restart the printer


Program faults 2. Reset the mainboard (Refer to page 43 Reset
Jumper )

Cable between screen drive


board and backlight is 1. Check the cable for continuity, replace if faulty
disconnected or faulty

3.5 White/Blue screen Faults


Possible Cause Remedial Action

Firmware Faults 1. Replace mainboard

Software Faults 1. Replace the winCE card

Screen Interface board Faults 1. Replace screen Interface board

Cyklop CM700 Service Manual Page 71


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3.6 Touch function Faults

Possible Cause Remedial Action

1. Make sure that the ribbon cable between Screen


Ribbon cable between screen interface board and the touchscreen is
Interface board and touch connected.
screen is disconnected or faulty 2. Reconnect the cable carefully, refer to
Touchscreen Control.

Screen Interface Board faulty 1. Replace the Screen Interface Board.

Touchscreen faulty 1. Replace the touchscreen.

3.7 Printer Status Icons


The printer status icons are divided into three groups:
• The indicator icons - These icons show the status of the ink jet.

• The fault icons - These icons indicate a fault condition. During a fault condition,
the printer stops printing.

• The warning icons - These icons indicate a warning condition. The printer
continues to print until the warning condition becomes a fault condition.

3.7.1 Indicator Icons

Icon Name Description

The ink jet is running and the machine is ready to


Jet Running
print.

Indicates that the ink jet has stopped. When the


Jet Stopped
machine stops, this icon ashes.

Cyklop CM700 Service Manual Page 72


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3.7.2 Fault Icons - EHT Leak Error
Icon and
Name Reason Causes Action

Excessive 1. Check and ensure that there is no abnormality in


current in grounding connection, do not connect the printer
the EHT Grounding directly with the large equipment at the led site.
circuit as anomaly
2. Check and ensure that the power supply is well
measured grounded.
or a
EHT Leak mutation 1. In the shutdown state, scrub the area near the
Error detected de ection plate with a cotton swab dipped in
by cleaning agent and dry with the standard blow-up
Dirty or
mainboard balloon.
wet
.
printhead 2. A multimeter can be used to measure the resistance
of the positive and negative plates, which is
generally greater than 180 megohms.

1. Version 1: Reset the EHT Trip level to 200. ( A


maximum value of 150 exists in some software
EHT trip versions, this option is not available for versions in
value too EHT calibration mode.)
low
2. Version 2: Reset the EHT Trip level to 3 (For EHT
Calibration Mode).

1. Modify EHT Range Set, default range is 150-220, it


EHT output
can be appropriately reduced.
too high
For example: 130-200.

Defective
EHT 1. Replace the EHT module
module

1. Con rm mainboard status and version information


Mainboard with service engineer。
faulty
2. Replace the mainboard。

1. Stop the inkjet and turn o the printer.


2. Unplug the EHT wire from the EHT power supply.
3. Measure the resistance between the EHT wire and
Short in
the EHT plate (22 mega-ohms).Note: Not all meters
umbilical
can measure high resistance, use parallel resistor to
or EHT
calculate resistance.
resistor
4. If open or short circuit exists, remove the printhead
engine and inspect the EHT resistor.
5. Replace the umbilical.

Inaccurate
1. After cleaning and drying the printheads, perform
EHT
the EHT calibration operation again.
calibration

There are 2 versions of EHT leak related software.:


1. EHT Trip Level + EHT Calibration, "1, 2, 3" leakages can be set and the EHT standard
values can be recalibrated, the printhead can be tested on its own if there is an abnormal
environment, and a "EHT Calibration" warning will appear on the screen, available on the
full range of Cyklop models from December 1, 2020.
2. EHT Trip Level only, maximum value can be set to 150 or 200.

Cyklop CM700 Service Manual Page 73


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3.7.3 Fault Icons - Printhead Cover Removed

Icon and
Reason Causes Action
Name

Lid The printhead 1. Install the printhead cover.


switch cover is 2. Make sure the printhead cover is
circuit is removed or completely seated on the printhead -
open not seated slide the printhead completely into the
correctly sleeve.

Printhead Missing 1. Make sure the magnet is there in front


cover open Magnet of the printhead sleeve.

1. Stop the inkjet and turn o the printer.


2. Remove the print module base and
Defective lid
inspect the lid switch (Position 4 in
switch
1.2.1 Printhead base ).
3. Replace if lid switch faulty.

1. Inspect the cabling from the lid switch


Open circuit to the mainboard. (Refer to 1.2.18 Lid
Switch).

Defective
1. Replace mainboard if faulty.
mainboard

Cyklop CM700 Service Manual Page 74


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3.7.4 Fault Icons - Charge Fault

Icon and Reaso


Causes Action
Name n

Drops Dirty head 1. Clean and dry printhead


can not
be Modulation 1. Adjust as required ,refer to “Drops Observation” on
charged incorrect Operation Manual.
correctly
Charge 1. Perform a nozzle ush and nozzle wash.
Fault 2. Disable the CHARGE FAULT SHUTDOWN and
The ink
GUTTER FAULT SHUTDOWN in SETTINGS menu and
stream is
restart the inkjet.
misaligned
3. If the ink stream is still misaligned, perform ink stream
alignment.

1. Default key parameters for 70/60/50/40 models:


Parameters 1. Running Pressure 290 / 330 / 360 / 390
setting 2. Charge Value 150 / 150 / 150 / 110
faulty 3. Phase Charge Value 120 / 120 / 120 / 160
4. Phase O set 9 / 9 / 9 / 9

Viscosity 1. Refer to the 3.7.10 Warning Icons - Viscosity Faulty


incorrect section for possible causes and remedial action.

Ink was 1. The printer has not been serviced for a long time or the
contaminat wrong ink or makeup has been added.
ed 2. Clean ink system and renew ink.

Abnormal 1. Observe if the running pressure matches the set value.


running 2. If necessary, maintain the printer and replace the lter,
pressure which can be determined by the speci c running hours.

1. Observe if the printhead temperature is normal in


RUNNING INFO screen.
Heater or
2. Check the heater connections, Replace Heater
heater
Assembly(Refer to 1.2.7 Heater Assembly) or
circuitry
Mainboard if the Head Temperature incorrect.
faulty
3. If the connection is normal and the associated output is
normal, replace the heater assembly.

Faulty 1. Check the connections of nozzle, the state of the drops


nozzle is used as a reference to determine whether the nozzle
assembly or is in good condition.
modulation 2. Replace Nozzle if nothing wrong with connections of
circuitry nozzle

1. Disable the CHARGE FAULT SHUTDOWN and


GUTTER FAULT SHUTDOWN in SETTINGS menu and
Charge restart the jet.
electrode or 2. Run the printer and test print, if nothing printed and
circuitry keeping charge error, then check the connections from
faulty the board side to the Charge electrode.
3. Replace the mainboard if nothing wrong with
connections of Charge electrode.

1. Disable the CHARGE FAULT SHUTDOWN and


GUTTER FAULT SHUTDOWN in SETTINGS menu and
restart the jet.
Phase 2. Run the printer and test print, If the printing is normal
detector or but the Charge fault persists, please rst check the
circuitry distance from the phase detector to the ink stream
faulty (about 1mm), and then check the continuity of the
phase detection cable.
3. Replace the mainboard if nothing wrong with
connections of phase detector or phase ampli er.

Cyklop CM700 Service Manual Page 75


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3.7.5 Fault Icons - Gutter Fault

Icon and
Reason Causes Action
Name

Ink jet is on,


but ink stream 1. Perform a nozzle ush and a wash
is not nozzle.
Nozzle is clogged
detected in 2. Restart the inkjet and make sure that
the gutter the ink stream is entering the gutter.

Gutter Fault

1. Perform a nozzle ush.


2. Disable the CHARGE FAULT
SHUTDOWN and GUTTER FAULT
SHUTDOWN in SETTINGS menu and
Ink stream is restart the inkjet.
misaligned 3. Restart the inkjet and make sure that
the ink stream is entering the gutter.
4. Perform an ink stream alignment (Refer
to “Ink Jet Alignment” in Operation
manual ).

1. Check if the tube from the manifold on


the back of the ink core(item 1 in
Tube or valve 1.3.24 Ink Core Manifold) to the gutter
clogged tube on the print head ( item 16 in 1.2
Printhead Overview ) is blocked.
2. Clean V8

1. Turn on Pump and Valve 8 to check the


vacuum for CM730 / CM750(2020) /
CM760 / CM770.
No vacuum
2. Turn on Gutter Pump and Valve 8 to
check the vacuum for CM710 /
CM750 .

1. Stop jet and turn o the printer.


2. Remove the upper cover sealing,
loosen the print module base set
screw x6 and the heater set screw x4
(refer to 1.2 Printhead Overview) and
The gutter sense
check if the cable from the gutter
is defective
detection( Item 2 and 3 in 1.2.1
Printhead Base ) to the mainboard
side (refer to pinout of J10) is normal.
3. Repair the cable according to site
conditions.

1. Short-circuit detection signal on the


mainboard( 3rd and 4th pin on J10 in
Mainboard Faulty
page 47 ) to determine whether the
mainboard is faulty.

Cyklop CM700 Service Manual Page 76


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3.7.6 Fault Icons - Mixer Tank Empty

Icon and
Reason Causes Action
Name

The low 1. Perform “Fill Mixer” program or even ll


New installation
level sensor mixer from the condenser manually.
in the ink
core does 1. Check V2 in debug menu.
not detect 2. Disassemble and clean valve V2. If V2
Mixer Tank Ink addiction valve
the ink is clogged, the printer will display an ink
Empty blocked
cartridge 0% warning if it continues to
run.

Cable between ink 1. Check item 20 Pins Ribbon Cable in


core and mainboard is page 45 for continuity,
disconnected or faulty 2. Fix or replace if faulty.

Cable between Ink 1. Check Ink Core Interface Board and


Core Interface Board level detector connection for
and level detector is continuity.
disconnected or faulty 2. Fix or replace if faulty.

1. Pull out the ink system, check for leaks


Leaking ink system
2. Fix or replace if anywhere leaks.

3.7.7 Fault Icons - Makeup and ink Cartridge faulty

Icon and
Reason Causes Action
Name

Ink or No ink/solvent 1. Insert an ink cartridge into the proper


Makeup cartridges plugged cartridge holder.
Cartridges
cannot be The ink or
1. Remove the empty cartridge and insert
detected Makeup cartridge is
a new ink cartridge.
empty
Makeup
Cartridge ink or Makeup
can not be Chips Expired (For 1. Replace new ink or makeup cartridges
read CM710 / CM750 )

1. Make sure that the ink or makeup


cartridge is installed correctly and
locked into the holder.
2. Remove the ink or makeup cartridge,
The printer is unable check if the chip is present and is
to read the ink or clean.
makeup cartridge 3. If another ink or makeup cartridge is
chip available, insert it into the printer and
see if the printer can read its chip.
Ink
4. Check if the chip reader (inside the
Cartridge
receptacle) is positioned correctly and
can not be
is clean.
read
Cable between
chips detector and 1. Check Chips Detection Cable for
mainboard continuity.
disconnected or 2. Fix or replace if faulty
faulty

Mainboard faulty 1. Replace the mainboard

Cyklop CM700 Service Manual Page 77


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3.7.8 Warning Icons - Makeup and ink Cartridge Empty

Icon and
Reason Causes Action
Name

MAKEUP 0%
When the MAKEUP or
viscosity is too INK cartridge 1. Replace new cartridge
high, the is empty
system cannot
ll the
Makeup Measuring Cup
cartridge with makeup. 1. CM710 / CM750 please remove
empty and clean the Venturi,CM730 /
No vacuum CM750(2020) / CM760 / CM770
please check the addition pump.
2. Replace if faulty
INK 0%
When the
middle level of 1. Check V1 and V4 if MAKEUP
mixer tank is shows 0% abnormality for
OFF, the system CM710 / CM750 ; Check V1 and
cannot ll the V5 for CM730 / CM750(2020) /
Ink CM760 / CM770 .
Measuring Cup
cartridge Valve 2. Check V2 and V4 if MAKEUP
with ink
empty clogged shows 0% abnormality for
CM710 / CM750; Check V2 and V5
for CM730 / CM750(2020) / CM760
/ CM770.
The Principle refer to Chapter
1.3.19 to 1.3.25

1. Check the continuity between


Measuring Cup Level Detector
and Ink Core Interface Board.
Level
2. Shorting can be used to test the
detector of
fault location. Example: If the level
Measuring
cable is shorted to the GND, the
Cup faulty
diagnosis screen will show the
Measuring Cup Level as "OK".
3. Fix or replace if faulty.

Noted: When the ink or makeup shows 0% abnormality due to a fault, once the printer is
restarted, the percentage will return to the normal state, but once the printer meets the
conditions for adding ink or makeup and the issue is not ruled out, 0% will continue to
be displayed in a few minutes。

Cyklop CM700 Service Manual Page 78


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3.7.9 Warning Icons - EHT Calibration

Icon and
Reason Causes Action
Name

Wetter
System detects printhead 1. Clean and dry the head normally then
the EHT requires compared to perform an EHT Calibration.
calibration last calibration

EHT 1. In the shutdown state, gently scrub


Calibration the area near the de ection plate with
Stubborn a cotton swab dipped in cleaning
stains on the agent and dry with the standard blow-
print module up balloon.
base resulting
2. A multimeter can be used to measure
in a constant
the resistance of the positive and
slight
negative plates, which is generally
discharge of
greater than 180 megohms.
high voltage
3. Perform an EHT Calibration again
after action 1 and 2

1. During EHT calibration, the printhead


cover is opened, make sure that the
cover is locked, and then calibrate
again.
2. The printhead was too dirty during
EHT calibration, clean and dry the
calibration printhead and calibrate again.
failure 3. EHT cable is shorted or disconnected,
check the EHT cable (main board -
EHT module - EHT output connector -
EHT resistor - De ection plate), make
sure there is no error and then
calibrate again.

Mainboard 1. EHT Date saving or detection circuit


faulty failure, replace the mainboard.

Note: The EHT calibration feature is only available on machines manufactured after Nov 1, 2020.

Cyklop CM700 Service Manual Page 79


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3.7.9 Warning Icons - Viscosity Faulty

Icon and
Reason Causes Action
Name

5 points or more Makeup


di erence cartridge is 1. Replace new makeup cartridge.
between the empty but the 2. Keep the printer running and observe
actual viscosity printer is if the viscosity drops normally(Above
and the target continuously 10 minutes).
viscosity running
Viscosity
faulty 1. Troubleshooting the Makeup
Cartridge Empty issue according
Makeup 0%
3.7.9 Warning Icons - Makeup and
warning due to
ink Cartridge Empty .
ink system
2. Keep the printer running and observe
faulty
if the viscosity drops normally(Above
10 minutes).

1. Once the Mixer Tank Full warning


shows on the screen, makeup will not
add into the Mixer Tank anymore,
need to drain the ink from the drain
Mixer Tank Full
pipe(Position 5 on 1.3 Ink
Compartment Overview).
2. It is recommended to drain the ink in
the mixer tank below the OK level.

If the ink is too thick:


1. The printer should add make-up uid
to correct the ink viscosity.
2. Monitor the progress of make-up
additions using Diagnostics Screen. If
the printer does not appear to be
attempting to add make-up (allow at
least ve minutes for a make-up
addition to be attempted), see causes
below.
3. If make-up addition capability is
con rmed but printer operations are
The ink is too impaired by thick ink, consider renew
thick or too thin. the ink.

If the ink is too thin:


Allow the inkjet to run so that the excess
make-up uid evaporates. The following
actions will help to recover the viscosity:
1. Avoid nozzle ush nozzle and
improper printhead cleaning (with the
vacuum applied).
2. Use the Quick Start and Quick Stop
options whenever possible.
3. If printer operations are a ected by
thin ink, consider renew the ink.

1. Remove and clean V3.


2. Make sure that no ink ows to the VMS
Valve 3 faulty
Chamber when V3 is de-energized.
3. Replace if faulty

The restrictor at
1. Open the VMS Chamber and clean the
the bottom of
restrictor at the bottom of it.
the VMS
2. Make sure that when there is liquid
Chamber
inside, it can be emptied.
clogged

Cyklop CM700 Service Manual Page 80


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1. Check the continuity between VMS
Level Detector and Ink Core
Interface Board.
2. Shorting can be used to test the fault
Level detector
location. Example: If the Low level
of VMS
cable(WHITE) is shorted to the
Chamber faulty
GND(BLACK), the diagnosis screen will
show the VMS Chamber Low Level as
"OK".
3. Fix or replace if faulty.

1. Remove the main lter.


The restrictor 2. Clean the ruby restrictor on the
on the manifold manifold.
of main lter is 3. Make sure that ink can ow through
clogged the ruby restrictor (Item 9 in 1.3.4 and
1.3.5 Ink Core Top view)

1. Mainboard has no response to the


Mainboard
level signal of VMS Chamber.
faulty
2. Replace if faulty

3.7.10 Warning Icons - Mixer Tank Full

Icon and
Reason Causes Action
Name

The HIGH 1. Drain the ink from the drain pipe


level sensor of Position 5 in 1.3 Ink Compartment
Too much ink in
Mixer Tank is Overview).
the mixer tank
ON 2. It is recommended to drain the ink in
the mixer tank below the OK level.

Printer shaking 1. Make sure the printer does not shake


Mixer Tank
while running during running.
Full

Viscosity
Calibration set to
1. Set Viscosity Calibration mode to Auto.
manual and large
2. Replace the printer installation
temperature
environment to reduce the temperature
di erence
di erence if possible.
between day and
night

1. Check item 14(LVBU) in 1.3.16 Ink


Level detector of Core Interface Board and the item 8 in
Mixer tank is 1.3.4 and 1.3.5 Ink Core Top view for
faulty for continuity,
2. Fix or replace if faulty

1. Remove the cable J8 from Mainboard.


After removing J8 the mixer tank will
Mainboard faulty show empty on the screen if the
mainboard is working well.
2. Replace if faulty

Cyklop CM700 Service Manual Page 81


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3.7.11 Warning Icons - Encoder over speed

Icon and
Reason Causes Action
Name

The message 1. Reduce the line speed.


cannot be 2. If the encoder source is External, it
printed at the needs to increase the width in
The current line
required width PARAMETER to eliminate the warning.
speed is too fast.
3. It is recommended to use a smaller
diameter synchronous wheel and a
Encoder larger pulse encoder.
over speed
1. Edit the current message, examine the
The max printed
max printed dots parameter.
dots parameter is
2. Reduce the max printed dots to the
too high
minimum allowable value.

1. Create a new message - use a smaller


The selected font font if this is feasible.
is too large. 2. Ensure that the max printed dots is set
to the minimum allowable value.

3.7.16 Extender Level Empty (No icon)

Icon and
Reason Causes Action
Name

The level Extender Level 1. Make sure there is makeup in the makeup
Extender sensor in the (Flushing Tank ) is cartridge.
Level Empty Extender not lled properly 2. Clean stop the printer and Clean start, it
(For Level during operation will re ll automatically.
CM710 / (Flushing
CM750 ) Tank )does 1. Make sure that the makeup is conductive
Makeup is not
not detect the 2. Use original makeup and restart the
conductive
Makeup printer

1. Check the continuity between Flushing


(CM730 / tank Level Detector(LVL) and Ink Core
CM750(2020) Interface Board.
Level detector of
/ CM760 / 2. Shorting can be used to test the fault
Extender Level
CM770 location. Example: If the level cable(RED)
(Flushing Tank ) is
have no this is shorted to the GND(BLACK), the
faulty
warning ) diagnosis screen will show the Solvent
Level(Flushing Tank) as “OK".
3. Fix or replace if faulty.

3.7.17 Warning Icons - Service Due

Icon and
Reason Causes Action
Name

The printer has 1. Perform necessary maintenance job


reached the according to the actual situation.
Printer requires
preset 2. Enter the maintenance password and
servicing.
maintenance reset the maintenance time in
Service Due time SETTINGS menu.

Cyklop CM700 Service Manual Page 82


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Appendix A: Speed table
The speed is calculated based on the 0.417mm print dot interval and the frequency of 76.8kHz,
for reference only.

High HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ
Dots Normal
speed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

5 - 320 - 192 128 96 76 64 54 48 42 38 34 32 29 27 25

6 - 274 - 160 106 80 64 53 45 40 35 32 29 26 24 22 21

7 - 240 - 137 91 68 54 45 39 34 30 27 24 22 21 19 18

9 192 106 - - 71 53 42 35 30 26 23 21 19 17 16 15 14

12 147 80 - - 53 40 32 26 22 20 17 16 14 13 12 11 10

13 137 73 - - 49 36 29 24 21 18 16 14 13 12 11 10 9

16 90 60 - - - 30 24 20 17 15 13 12 10 10 9 8 8

19 - 38 - - - 25 20 16 14 12 11 10 9 8 7 7 6

20 - 34 - - - 24 19 16 13 12 10 9 8 8 7 6 6

25 46 25 - - - 19 15 12 10 9 8 7 6 6 5 5 5

27 - 22 - - - 17 14 11 10 8 7 7 6 5 5 5 4

34 - 15 - - - - 11 9 8 7 6 5 5 4 4 4 3

0.417mm 2.5mm

Example of dot interval


Notes:

1. Speed Unit is meter per minutes.

2. High speed mode only supports 9, 12, 16, 25 dots, and 25 dots only support three
lines of 7x5 font message layout.

3. The CM710 / CM730 series does not support high speed mode. 6, 13, 20, 27 dots
for printing 6x5 fonts and for CM730 / CM750(2020) / CM760 / CM770 printer.

4. HQ1 to HQ15 means High Quality Mode 1 to 15.

5. Character print width depends on actual line speed (Without an encoder).

6. For example, 16 dots printing (2 lines printing, 7x5 font), if the dot interval required
to be printed is 0.2mm (the width of each characters is about 1.2mm include the
gap between each characters) , the speed ratio is 0.2 / 0.417 = 0.48, so the normal
speed is 60 x 0.48 = 28.8m/min, the speed under high speed mode is 90 x 0.48 =
43.2 m/min.

Cyklop CM700 Service Manual Page 83


Appendix B: 60µm Samples
Font / Lines Dots Speed Sample

5 Single Line 5 320

6 Single Line 6 274

7 Single Line 7 240

9 Single Line 9 104

11 Single Line 12 80

16 Single Line 16 60

32 Single Line 34 15

5 twin line 12 80

6 twin line 13 73

7 twin line 16 60

11 twin line 25 25

5 three line 19 38

6 three line 20 34

7 three line 25 25

5 four line 25 25

6 four line 27 22

7 four line 34 15

5 five line 34 15

Note: The sample is CM750 standard machine printout, the dot interval is about 0.417mm, after
distribution and printing may be slightly different from the actual printing, please refer to the actual result.

Cyklop CM700 Service Manual Page 84


Appendix C: 50µm Samples
Font / Lines Dots Speed Sample

5 single line 5 416

6 single line 6 356

7 single line 7 312

9 single line 9 135

11 single line 12 103

16 single line 16 78

32 single line 34 19.5

5 twin line 12 104

6 twin line 13 95

7 twin line 16 78

11 twin line 25 32.5

16 twin line 34 19.5

5 three line 19 49

6 three line 20 44

7 three line 25 32.5

9 three line 34 19.5

5 four line 25 32.5

6 four line 27 28.6

7 four line 34 19.5

5 five line 34 19.5

Note: The sample is CM760 standard machine printout, the dot interval is about 0.417mm, after
distribution and printing may be slightly different from the actual printing, please refer to the actual result.

Cyklop CM700 Service Manual Page 85


Appendix D: 40µm Samples
Font / Lines Dots Speed Sample

5 single line 5 380

6 single line 6 325

7 single line 7 285

9 single line 9 125

11 single line 12 95

16 single line 16 71

32 single line 34 17.5

5 twin line 12 95

6 twin line 13 86.5

7 twin line 16 71

11 twin line 25 30

16 twin line 34 17.5

5 three line 19 45

6 three line 20 40

7 three line 25 30

9 three line 34 17.5

5 four line 25 30

6 four line 27 26

7 four line 34 17.5

5 four line 34 17.5

Note: The sample is CM770 standard machine printout, the dot interval is about 0.33mm, after distribution
and printing may be slightly different from the actual printing, please refer to the actual result.

Cyklop CM700 Service Manual Page 86


Appendix E: Dimension data
Printer

570.00mm

348.00mm 286.50mm

Printhead

256.50mm
243.50mm 16.50mm

4.50mm

122.50mm 41.00mm

Cyklop CM700 Service Manual Page 87


Printhead stand

Cyklop CM700 Service Manual Page 88


Appendix F: Chip Production Batch

Production Batch Code Production Batch Code

2018-01 0D 2020-01 25

2018-02 0E 2020-02 26

2018-03 0F 2020-03 27

2018-04 10 2020-04 28

2018-05 11 2020-05 29

2018-06 12 2020-06 2A

2018-07 13 2020-07 2B

2018-08 14 2020-08 2C

2018-09 15 2020-09 2D

2018-10 16 2020-10 2E

2018-11 17 2020-11 2F

2018-12 18 2020-12 30

2019-01 19 2021-01 31

2019-02 1A 2021-02 32

2019-03 1B 2021-03 33

2019-04 1C 2021-04 34

2019-05 1D 2021-05 35

2019-06 1E 2021-06 36

2019-07 1F 2021-07 37

2019-08 20 2021-08 38

2019-09 21 2021-09 39

2019-10 22 2021-10 3A

2019-11 23 2021-11 3B

2019-12 24 2021-12 3C

Note:

The chip code is laser engraved on each chip, e.g. makeup chip HKCK-S2A, the last two 2A corresponds to the
production batch of June 2020 in the above table.

Cyklop CM700 Service Manual Page 89


Appendix G: Firmware / Software
Compatibility Chart

FIRMWARE COMPATABLE SOFTWARE


SOFTWARE DOWNLOAD LINK
VERSION TO FIRMWARE

200226 200210 CLICK TO DOWNLOAD

200718 200722 CLICK TO DOWNLOAD

201027 201022 CLICK TO DOWNLOAD

201117 201120 CLICK TO DOWNLOAD

UPDATE STEPS:

1. Extract the file to the USB, rename the folder to “ update ” then plug it on the printer.

2. Login with password level 2.

3. Press the “Update System” button in “Settings” - “ About ” screen.

4. System will popup up a “ Success ! ” window , close this window then system will restart automatically.

5. Check and confirm the software and firmware are matched according to the chart above in the “About” screen.

Cyklop CM700 Service Manual Page 90


Cyklop reserves the right to modify the technical characteristics of the product without prior notice.

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