CM750 en 2020
CM750 en 2020
CM750 en 2020
Service Manual
Safet ....................................................................................................3
Introductio .....................................................................................................................3
2. Maintenanc ...................................................................................64
2.1 Replacement of Fan Filter ...................................................................................................65
2.2 Replacement of Main Filter .................................................................................................66
2.3 Replacement of Nozzle Filter ..............................................................................................67
2.4 Replacement of Pre-Head Filter .........................................................................................68
3. Troubleshootin ..............................................................................69
Cyklop CM700 SERVICE MANUAL
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3.1 Read the Operator Manua ....................................................................................69
Printhea .......................................................................................................................87
Content Presentation
This manual contains different types of information like safety guidelines, additional
notes, User Interface (UI) terminology and so on. To help you identify the different
types of information, different writing styles are used. This section describes these
writing styles.
Positional References
Unless stated to the contrary, positions and directions such as left, right, front, rear,
to the right and to the left are given with respect to the printer when viewed from the
front.
Units of Measurement
This manual uses metric units of measurement.
Warning
The warning statements indicate hazards or unsafe practices that can result in
personal injury or death.
For example:
WARNING
PERSONAL INJURY. The cleaning agent is poisonous if taken
internally. Do not drink. Seek medical attention immediately if
ingested.
Caution
The caution statements indicate hazards or unsafe practices that can result in
damage to the equipment.
For example:
Caution
Safety
Introduction
The policy of Cyklop is to manufacture non-contact printing/coding systems and ink
supplies that meet high standards of performance and reliability. We enforce strict
quality control techniques to eliminate the potential for defects and hazards in our
products.
The intended use of the Cyklop CM700 series printer is to print information directly
onto a product. Use of this equipment in any other fashion may lead to serious
personal injury.
The safety guidelines provided in this chapter are intended to educate the
technicians on all safety issues, so that the printer is serviced and operated in a safe
manner.
Only Cyklop - trained personnel must carry out installation and maintenance
work. Any such work undertaken by unauthorized personnel may damage the
printer and will invalidate the warranty.
To avoid damage to the printer components, use only soft brushes and lint free
cloths for cleaning. Do not use high pressure air, cotton waste, or abrasive
materials.
The printhead must be completely dry before attempting to start the printer,
otherwise the printhead may get damaged.
To prevent nozzle clogs, always wear rubber gloves whenever the nozzle tubing
manifold is to be disconnected from the printhead valve.
WARNING
Electrical Cables
WARNING
PERSONAL INJURY. Use only the mains power cable supplied with
the printer. The end of this cable must have an approved, three-pole,
mains plug that has a protective ground conductor.
The electrical power cables, sockets and plugs must be kept clean
and dry.
WARNING
PERSONAL INJURY. Always inspect the cables for damage, wear,
corrosion, and deterioration. Make all grounding/bonding connections
void of areas of paint, ink build-up, and corrosion.
WARNING
PERSONAL INJURY. The printer must be connected only to an AC
power supply that has a protective ground conductor and must be
according to IEC requirements or applicable local regulations.
WARNING
WARNING
WARNING
WARNING
WARNING
PERSONAL INJURY. Always bond conductive equipment together
with approved cables to maintain them at the same potential and
minimise static discharge. For example, printhead to metal service
tray
CAUTION
WARNING
PERSONAL INJURY. The ink and make-up fluid are irritating to the
eyes and respiratory system. To prevent personal injury when
handling these substances:
WARNING
PERSONAL INJURY. The ink and make-up fluid are volatile and
highly flammable. They must be stored and handled in accordance
with local regulations.
In the event that any ink or make-up fluid container is not completely
empty after use, it should be resealed. Only full bottles are
recommended for use when replenishing ink or make-up fluid;
partially filled bottles must be disposed in accordance with the local
regulations.
WARNING
Cleaning Agent
WARNING
PERSONAL INJURY. The cleaning agent is poisonous if taken
internally. Do not drink. Seek medical attention immediately if
ingested.
WARNING
If cleaning agent contaminates the skin, rinse off with running water
for at least 15 minutes.
WARNING
Caution
WARNING
Caution
Caution
Caution
Caution
Caution
EQUIPMENT DAMAGE. Do not fit or remove any connector on the
printer when the power is on, otherwise the printer may get
damaged.
Caution
Caution
4
3
CM750 / CM750(2020)
1. Printhead
2. Ink Compartment
4. Connector Panel
5. Umbilical
11 13
3 5 7 12 14 17
Upper Cover
Sealing
11 13
5 7 12 14 17
Upper Cover
3
Sealing
11 13
7 12 14 17
CM760 Printhead
Upper components are the same with CM750(2020)
11 13
7 12 14 17
CM770 Printhead
Upper components are the same with CM750(2020)
Cyklop CM700 Service Manual Page 11
Part Name
Description of differences
The CM710 / CM750 printheads do not include a phase amplifier, the nozzle
crystal cable connection is plug-in, and the charge electrode is tunnel style.
3
Printhead Base Assembly (Part Number: B2.ZZ.0039A)
Items Description
The gutter is the return path for ink droplets which are not used for
[1] Gutter Tube
printing. The gutter delivers the ink back to the ink system.
Gutter detection ground, Same ground with EHT and LED, all
[2] Gutter Detection 0V
connect to the 14th pin of J10
If the suction normal but keep showing Gutter Fault, need to check
[3] Gutter Detection Signal
umbilical wires for continuity. It connects to the 3rd pin of J10
[4] Mounting slot of Lid switch Lid switch will be installed here
Item Description
The Thick Red Wire: High-voltage positive plate connection cable with
one end connected to the positive terminal of the de ector plate and the
other end connected to the high-voltage resistor.
Caution:
a. The Thick Red Wire must be well insulated when it is connected to the high
voltage resistor.
b. The Dark Brown Wire and Light Brown wire are connected with the easy-to-
install RF type terminals, and the factory will use the heat shrink tubing with
insulating tape to seal them after they are plugged in.
e. The CM710 / CM750 has the same 70 micron print module base assembly as
the 60 micron.
Item Description
The Thick Red Wire: High-voltage positive plate connection cable
with one end connected to the positive terminal of the de ector plate
and the other end connected to the high-voltage resistor.
Brown:+12V Black:0V
[3] Phase Ampli er
Gray:Phase Signal Green:-12V
Caution:
a. The Thick Red Wire must be well insulated when it is connected to the high
voltage resistor.
b. The Dark Brown Wire is connected with the easy-to-install RF type terminals,
and the factory will use the heat shrink tubing with insulating tape to seal them
after they are plugged in.
e. The CM730 / CM750(2020) has the same 70 micron print module base
assembly as the 60 micron, but differs from the 50, 40 micron(Refer to the
Spare Parts List) .
EHT Restrictor
1.2.5 Valve 12
V12 - Return Valve. The Return valve mounted on the heater module block is
normally closed, only opening during purging, flushing of the nozzle and start up and
shutdown.
The Return valve when energized removes air from the feed and return pipework and
the nozzle when being purged. A vacuum is also applied through the return valve to
the nozzle during a nozzle flush
1.2.6 Valve 11
V11 - Jet Valve. V11 when energized allows the flow of ink to the nozzle during
printing.
Both V11 and V12 drive by 24V and keep at 12V(The holding voltage of different
motherboard versions is slightly different, such as DC7V8V, which does not affect the
use).
19
20
10
8
6
CH/MOD
CH/MOD
Black
3 Mod 1a Modulation Signal 0V
Yellow with green stripe
1.2.12 Nozzle
The ink droplets are produced at the same rate as the modulation frequency, are
uniform in size and separated by equal distances.
2
1
Nozzle
Items Description
[1] Nozzle Jet Ori ce The nozzle ori ce diameter of 60Si printer is 60 microns.
Charge Electrode connect to the CH/MOD socket on mainboard directly and its
shielded wire is the same ground as the mainboard.
Lid Switch
RD BN16
BK BK18 shielded wire 20WH 19YE
Valve12
heating module
TP YE19 14BU 13
heater band WH WH20 12RD 11 J10
GND BU BU6 10RD 9
BK BK8 8BK 7YE-GN
Thermodetector
RD RD10 6BU 5YE-GN
RD RD12
Strobe light BU BU14
shielded wire
Phase LBN LBN(Mutual connection-peg)
detection
J7
BK
Deflection
plate RD RD stick
Extra High Tension
high voltage resistance
Crystal RD YE-GN
Oscillator Wire shielded wire BK
RD
BK
Nozzle GND
YE-GN 2 1
Dark BN(Mutual connection-peg) shielded wire CH/MOD
Page 19
1.2.20 CM730 / CM750(2020) / CM760 / CM770 Printhead Diagram
4 WH
3 GN
2 BU
1 YE
6
3 7
8
4
9
5 10
CM710 / CM750 Umbilical and Printhead Kit (60uM) Part No.: C7.PT.0002A
Item Description
Used to lter the ink from the core output to the printhead,
[1] Pre-head lter(Feed)
recommended for replacement during maintenance.
Used to lter the makeup from the core output to the printhead,
[2] Pre-head lter(Flush)
recommended for replacement during maintenance.
It is used to lter the ink and solvent recovered from the printhead to
the ink core and is recommended to be replaced during printer
[3] Gutter Filter maintenance. In addition, when replacing the entire printhead throat
assembly, the lter needs to be disassembled before the tubing can
be installed in the cabinet.
Can be used for positive air pressure and can be placed in the upper
[4] Spare tube
compartment.
[5] GND Cable Printhead main ground cable, connected in upper cabinet.
Connect the output of the EHT module, pay attention to the insulation,
in order to prevent high-voltage leakage, the connection can be
[6] EHT Connector
insulated with some additional insulation, e.g., after the installation,
use high-voltage tape, electrical tape to provide additional insulation.
[8] Wire Harness Connector J10 Connect to board J10 on the mainboard
Connect to the ink core manifold. Details please refer to 1.3.30 Ink
[9] Ink Core Manifold
Core Manifold
8
1
3
10
11
4
12
5
CM730 / CM750(2020) Umbilical and Printhead Kit (60uM) Part No.: C7.PT.0015A
CM760 Umbilical and Printhead Kit (50uM) Part No.: C7.PT.0014A
CM770 Umbilical and Printhead Kit (40uM) Part No.: C7.PT.0013A
Item Description
It is used to lter the ink and solvent recovered from the printhead to
the ink core and is recommended to be replaced during printer
[1] Gutter Filter maintenance. In addition, when replacing the entire printhead throat
assembly, the lter needs to be disassembled before the tubing can
be installed in the cabinet.
Can be used for positive air pressure and can be placed in the upper
[2] Spare tube
compartment.
Connect to the ink core manifold. Details please refer to 1.3.30 Ink
[3] Ink Core Manifold
Core Manifold
[5] Wire Harness Connector J10 Connect to board J10 on the mainboard
Used to lter the makeup from the core output to the printhead,
[6] Pre-head lter(Flush)
recommended for replacement during maintenance.
[7] Tube to Valve 6 With green stripe for connecting valve 6 (UP)
Used to lter the ink from the core output to the printhead,
[8] Pre-head lter(Feed)
recommended for replacement during maintenance.
[9] Tube to Valve 6 With green stripe for connecting valve 6 (DOWN)
[10] GND Cable Printhead main ground cable, connected in upper cabinet.
Connect the output of the EHT module, pay attention to the insulation,
in order to prevent high-voltage leakage, the connection can be
[11] EHT Connector
insulated with some additional insulation, e.g., after the installation,
use high-voltage tape, electrical tape to provide additional insulation.
The ink system is housed in the printer cabinet and the different components of the
system are interconnected by PTFE tubing.
3
1
4
2. Ink Core
5. Drain Pipe
1 8
2
3
9
5
10
6
11
7
12
13
Items Description
[1] Gear Pump Connector It’s a 2x4 pin connector connects to the Ink Core Interface Board
[2] Gutter Pump Connector It’s a 1x4 pin connector connects to the Ink Core Interface Board
[3] V7 Connector It’s a 1x3 pin connector connects to the Ink Core Interface Board
[4] Ink Core Manifold It connects to the ink and makeup slot and printhead
[9] Positive Pressure (Ink Out) Ink pumps out from this side
[11] Flushing Pump Out Port Makeup is pumped out from this non-return valve
[12] Flushing Pump In Port Makeup is pumped in from this non-return valve
5 9
10
6
11
7 12
13
Items Description
[1] Gear Pump Connector It’s a 2x4 pin connector connects to the Ink Core Interface Board
[2] Addition Pump Connector It’s a 1x4 pin connector connects to the Ink Core Interface Board
[3] V7 Connector It’s a 1x3 pin connector connects to the Ink Core Interface Board
[4] Ink Core Manifold It connects to the ink and makeup slot, pressure bu er and printhead
[9] Positive Pressure (Ink Out) Ink pumps out from this side
Replaceable pump for adding liquid from solvent and ink cartridges to
[10] Addition Pump
the ink core.
[11] Flushing Pump Out Port Makeup is pumped out from this non-return valve
[12] Flushing Pump In Port Makeup is pumped in from this non-return valve
8
1 7
3
5
Items Description
[1] Pressure Transducer Pressure Transducer and Ink Temperature Transducer are located here
[9] Ruby Restrictor The Ruby Restrictor of VMS is located on this manifold
4
6
Items Description
Remove the main lter to check the Ruby Restrictor, which is non-
[1] Ruby Restrictor
removable and can be ushed and unblocked.
[2] Pressure Transducer Pressure Transducer and Ink Temperature Transducer are located here
I
L
N
V3 I
O O
V6
I
V5
I O
O I N
V2 V1
V7
N I O N I O )(
V4
1.3.6 CM710 / CM750 Hydraulic Diagram
O
I
N V12
V11
)(
Page 28
N
IO IO
1. When the valve is electrified, I-O will be open and the I-N closed.
2. When the valve is not electrified, I-N will be open and the I-O closed.
V8
O I N
O I N
)( V7
V5 V4
N I O O I
N I O N I O
V2 V1
V11 V12
)(
1.3.7 CM730 / CM750(2020) / CM760 / CM770 Hydraulic Diagram
Page 29
1.3.8 Ink System Operation
Function
• Ensure that the ink is kept at a viscosity value corresponding to the ink
temperature and the type of ink in use.
Operation
The pump draws ink from the mixer tank and circulates it round a system
divided into several paths. After circulation the unused ink is returned to the
mixer tank.
Circulation ensures that the ink remains thoroughly mixed and any addition of
ink or solvent will be rapidly mixed in.
• The VMS.
• The venturi and gutter pump, which creates a vacuum to the nozzle or the
gutter to perform the following operations:
d. The returned ink or solvent is fed back to the mixer tank via a baffle to
reduce frothing.
1. Solenoid valve V3 opens directing ink into the VMS chamber(Item 3 on page 19
and 20), which is an integral part of the Mixer Tank.
2. Ink flows into the VMS chamber via V3 and restrictor until the high level sensor
is detected. At this point V3 closes, stopping the flow of ink into the chamber.
3. The ink flows out of the chamber through a large restrictor into the mixer tank
until the low level sensor is undetected. The Mainboard measures the time that
this takes. V3 energizes and the chamber starts to fill again.
4. The time taken for the ink to run out of the chamber is dependent on its
viscosity; the thicker the ink, the longer it will take to drain. The viscosity of the
ink is affected by makeup loss during normal machine operation as well as by its
temperature, which is monitored by a sensor beside the pressure transducer.
5. The Mainboard compares the time taken for the ink to drain against a value
calculated by the software. The software takes into account the type of ink (i.e.
B600 selected by default) and its temperature.
6. If the ink is too thick (i.e. the time to drain is longer than the calculated value)
solenoid valve V1 opens. The pump draws solvent from the top up reservoir,
adding it in small doses to the mixer tank every 2nd VMS cycle until the viscosity
is correct .
7. The viscosity monitoring sequence is repeated each time that the low level
sensor in the VMS chamber is undetected.
Note: Ink is only added to the mixer tank when the tank level is below the OK
level sensor.
N
V3 I
)(
)(
The default program for the CM710 / CM750 when the START JET button is
pressed is "QUICK START" , and the "CLEAN START" program will only run if
a Gutter Fault is detected during startup.
The default program for the CM730 / CM750(2020) / CM760 / CM770 when
the START JET button is pressed is “Clean Start”.
This method starts on flush in order to dissolve any ink residues in the jet
orifice. It then bleeds on flush to remove air from the nozzle before switching
to ink, eliminating ink splash and spray during start-up.
The solvent from the “Flushing Cup" is forced through the umbilical connection
to the printhead. At the printhead, the solvent enters the heater manifold and
passes into the main fluid path between the jet valve and the nozzle. The
solvent continues along the main fluid path to the nozzle filter, removing ink
residues along the way before the solvent enters the nozzle.
The jet starts when the nozzle becomes pressurized by the solvent flow. If the
previous stop was a clean stop, the jet will consist of almost solvent. The flow
of solvent quickly removes any ink residues in the jet orifice. Fluid in the jet is
caught by the gutter and directed to the mixer tank.
Once the solvent is flowing through the jet, the jet valve opens, merging ink
with the solvent. The bleed valve then opens to increase the fluid flow through
the nozzle, removing any trapped air bubbles from the nozzle body. Once the
bleed valve opens, the flush pump valve (V7) switches off, preventing further
solvent from being pumped into the nozzle. The flush pump returns to its
priming stroke and the non-return valves in the pump prevent fluid from the
printhead returning to the umbilical connection.
Approximately ten seconds after the flush pump switches off, the bleed valve
closes and ink continues to flow through the jet at 4 bar. Modulation is
switched on and the ink pressure changes to give the correct jet velocity.
Heater manifold temperature is allowed to reach the correct value before
enabling the phasing checks on the jet.
Deflector plate voltages are switched off before beginning this sequence. The
ink pressure is set to 4 bar and the modulation voltage switches off. To
increase the ink flow through the nozzle body, the bleed valve switches on.
The flush pump valve switches on applying solvent pressure to the printhead.
Solvent is forced through the Solvent Chamber to the printhead mixing solvent
into the ink stream in the heater manifold.
Approximately one second after the solvent starts to mix with the ink, the feed
valve (V6) in the cabinet switches off, removing ink pressure from the
printhead. Ink ceases to flow into the heater manifold and the solvent flushes
ink from the nozzle body. Few seconds later the bleed valve switches off and
then switches on again, introducing solvent into the jet valve, which inhibits ink
residues forming whilst the machine is switched off. The jet valve (on the
heater manifold) switches off, ensuring that no ink diffuses into the solvent. At
this point, no ink should be present in the nozzle body.
The gutter valve switches off, increasing the suction on the bleed system.
After a short pause, the bleed valve switches off. After another short pause,
the gutter valve switches on to clear any fluid from the gutter. Once the gutter
valve switches off, the main ink pump also switches off.
Nozzle flush will automatically time out after 2 minutes but can be stopped at
any time before that by pressing Cancel to stop Flush.
1.3.15 How the ink is added to the mixer tank - CM710 / CM750
1. Conditions for triggering ink addition:
a. The printer operates normally and the OK level in the mixer tank shows
"None" for at least 10 seconds.
2. The flow of ink from the cartridge into the measuring cup:
b. The ink flows into the measuring cup until both low and high levels are
ON, then V2 and V4 will de-energized. If the measuring cup cannot be
filled within 70s, the system will display ink cartridge is empty(0%).
3. The flow of ink from the Measuring Cup into the Mixer tank:
b. The ink in the measuring cup will flow into the mixer tank through the
vacuum generated by the GUTTER PUMP until the measuring cup is
empty. V5 will de-energized and at this point, about 10cc ink has been
added to the mixer tank.
c. The ink percentage on the screen drops. If the measuring cup cannot
be emptied, the system will pop up the "Ink Draw Error” window.
V5
I O
)(
O I N V4
N I O
V2
b. The printer operates normally and the ink viscosity is too high (the
viscosity SET value is less than the NOW value).
2. The flow of makeup from the cartridge into the measuring cup:
b. The makeup flows into the Flushing cup firstly and then flows into
measuring cup until both low and high levels are ON, then V1 and V4
will de-energized. If the measuring cup cannot be filled within 70s, the
system will display Makeup cartridge is empty(0%).
3. The flow of makeup from the measuring cup into the Mixer tank:
b. The makeup in the measuring cup will flow into the mixer tank through
the vacuum generated by the GUTTER PUMP until the measuring cup
is empty. V5 will de-energized and at this point, about 10cc makeup
has been added to the mixer tank.
V5
I O
)(
O I N V4
N I O
V1
b. The printer operates normally and the OK level in the mixer tank shows
"None" for at least 10 seconds.
2. The flow of ink from the cartridge into the measuring cup:
a. V2, V5 are energized and addition pump turns on, the vacuum
generated by the addition pump connects the measuring cup.
b. The ink in the cartridge flows into the measuring cup until the level is
detected as OK, then V2 and V5 will de-energized.
c. If the measuring cup cannot be filled within 80s, the system will display
ink cartridge is empty(0%).
d. If the time to fill the measuring cup is less than 8 seconds (less than 8
seconds means that the measuring cup was not properly emptied the
last time and there is residual residue causing the draw out time to be
too fast), the system will pop up the "Ink Draw Error” window.
3. The flow of ink from the Measuring Cup into the Mixer tank:
b. The ink in the measuring cup will flow into the mixer tank through the
vacuum generated by the Addition Pump until the measuring cup is
empty. V4 will de-energized and at this point, about 20cc ink has been
added to the mixer tank.
c. The ink percentage on the screen drops. If the measuring cup cannot
be emptied, the system will pop up the "Ink Draw Error” window.
V5
N I O
N I O O
V4 I
V2
b. The printer operates normally and the ink viscosity is too high (the
viscosity SET value is less than the NOW value).
2. The flow of makeup from the cartridge into the measuring cup:
a. V1, V5 are energized and addition pump turns on, the vacuum
generated by the addition pump connects the measuring cup.
b. The ink in the cartridge flows into the measuring cup until the level is
detected as OK, then V1 and V5 will de-energized. If the measuring
cup cannot be filled within 30s, the system will display Makeup
cartridge is empty(0%).
c. If the time to fill the measuring cup is less than 4 seconds (less than 4
seconds means that the measuring cup was not properly emptied the
last time and there is residual makeup causing the draw out time to be
too fast), the system will pop up the "Solvent Draw Error” window.
3. The flow of makeup from the measuring cup into the Mixer tank:
b. The makeup in the measuring cup will flow into the mixer tank through
the vacuum generated by the Addition Pump until the measuring cup
is empty. V4 will de-energized and at this point, about 20cc makeup
has been added to the mixer tank.
V5
N I O
N I O O
V1 V4 I
Items Description
[1] INK LEVEL It connects to J8 on the mainboard, includes level detector connections and GND
[4] V3 It connects to Valve 3 on the ink core and controls the ink ow to the VMS tank
[9] V6 It connects to Valve 6 and controls the ink ow to the VMS tank
It connects to Valve 1 on the ink core and control the makeup ow from makeup
[10] V1
cartridge to the solvent tank and Measuring Cup
It connects to Valve 7 and switch the positive and negative pressure to the
[13] V7
ushing pump
It connects to Valve 5 on the ink core and control the ow from Measuring Cup to
[16] V5
the mixer tank
[17] V8 It connects to Valve 8 on the core and switch on/o the gutter suction
It connects to Valve 4 on the ink core and control the vacuum from the cartridge
[18] V4
to the Measuring Cup
It connects to Valve 2 on the ink core and control the ink ow from ink cartridge
[21] V2
to the Measuring Cup
1
11
2
12
3 13
4 14
5 15
6 16
7 17
项⽬ 描述
It connects to Valve 5 on the ink core and control the vacuum from the cartridge
[3] V5
to the measuring cup
It connects to Valve 2 on the ink core and control the ink ow from ink cartridge
[5] V2
to the measuring cup
[6] V3 It connects to Valve 3 on the ink core and controls the ink ow to the VMS tank
It connects to Valve 4 on the ink core and control the ow from measuring cup to
[7] V4
the mixer tank
It connects to Valve 7 and switch the positive and negative pressure to the
[9] V6 V7
ushing pump
It connects to the addition pump, which is the power source for adding ink and
[10] GP V9
makeup.
[11] INK LEVEL It connects to J8 on the mainboard, includes level detector connections and GND
It connects to Valve 1 on the ink core and control the makeup ow from makeup
[15] V1
cartridge to the ushing cup and measuring cup
[16] V6 It connects to Valve 6 and controls the ink ow to the VMS tank
[17] V8 It connects to Valve 8 on the core and switch on/o the gutter suction
4 5 6 e f g h
1 2 3 a b c d
Items Description
INPUT: It connects to the gutter tube at the printhead end for recovering ink and
[1] Gutter Tube
it’s a tube with Blue Stripe
OUTPUT: It connects to the Feed Valve (V11) at the printhead end for feeding ink
[2] Feed Tube
and it’s a tube with Green Stripe
INPUT: It connects to the Bleed Valve (V12) at the printhead end and it’s a tube
[3] Return Tube
with Yellow Stripe
[4] Ink Addition Tube INPUT: It connects to the ink cartridge directly and it’s a tube with Black Stripe
OUTPUT: It connects to the Feed Valve (V11) at the printhead end for ushing
[5] Flushing Tube
during the CLEAN STOP procedure and it’s a tube with Red Stripe
[6] Makeup Addition Tube INPUT: It connects to the makeup cartridge directly and it’s a transparent tube
Items Description
INPUT: It connects to the gutter tube at the printhead end for recovering ink and
[b] Gutter Tube
it’s a tube with Blue Stripe
OUTPUT: It connects to the Feed Valve (V11) at the printhead end for feeding ink
[c] Feed Tube
and it’s a tube with Green Stripe
INPUT: It connects to the Bleed Valve (V12) at the printhead end and it’s a tube
[d] Return Tube
with Yellow Stripe
INPUT: It connects to the out port of pressure bu er and it’s a tube with White
[e] Input from Pressure Bu er
Stripe
[f] Flushing Tube INPUT: It connects to the ink cartridge directly and it’s a tube with Black Stripe
OUTPUT: It connects to the Feed Valve (V11) at the printhead end for ushing
[g] Flushing Tube
during the CLEAN STOP procedure and it’s a tube with Red Stripe
[h] Makeup Addition Tube INPUT: It connects to the makeup cartridge directly and it’s a transparent tube
The damper is located on the right side of the lower cabinet, behind the cartridge
slots.
The first layer of filtration is 5 micron and it filters all the ink.
The second layer is 30 micron and it filters the ink to the Venturi only.
The third layer is 5 micron and it filters the ink to the nozzle and ink to the VMS tank.
2 - - -
GND(J9-5)
3 or 4 Black 0V
* The ink core produced after 12th, July 2019 uses a 4-pin plug
a. Vacuum generation for pumping the liquid from the ink/makeup cartridge
to the measuring cup.
b. Vacuum generation for pumping the liquid from the measuring cup to the
mixer tank.
2 - - -
3 - - -
4 Black 0V GND(J9-5)
A flange of the diaphragm (the diaphragm is located in a cavity in one the two
housings) acts as a sealing gasket when the two housings are bolted together. The
housing containing the diaphragm cavity also has an ink connection which allows
either ink under pressure or vacuum to move the diaphragm backwards and
forwards.
• The In Port only allows flow into the pump and is connected to a pipe, which
draws flushing solvent from the solvent level. The solvent level can be check in
the diagnosis screen
• The Out Port only allows flow out of the pump and is connected to a pipe that
feeds the flush solvent to the manifold in the printhead.
When vacuum (generated by the suction of the gear pump) is applied to the
diaphragm, flush solvent is drawn from the solvent level and into the pump cavity to
prime the pump.
During “clean stop” cycle, pressure is applied to the diaphragm through the switching
of V7. The In Port seals close, forcing flushing solvent through the Out Port to the
printhead and through V11.
Out Port
In Port
The valves are single-acting, operated by an electrical solenoid with spring return.
The flow is from the common port [3] to the normally open port [1] when the valve is
not energized (off). When energized (on) the flow is from the common port to the
normally closed port [2].
Valves V11 and V12 are miniature shut-off valves and are mounted on the heater
block within the printhead.
3
2 1
Items Description
[1] Normally open port ( N )
V3 VMS Valve V9 -
V3 VMS Valve V9 -
Please refer to the consumable list for the corresponding makeup type.
Please refer to the consumable label for the ink/makeup expiration date, printer will
not work if outdated supplies are used.
Items Description
[1] COG Connector 3 pins plug
1 3
Electrical Compartment
Items Description
The extra high tension (EHT) module, covered by a metal
[1] EHT Module
shield( Start from 14th, Jan 2020 )
[3] Power Supply Unit (PSU) The PSU provides +24 VDC to the mainboard
2 - - -
3 Black 0V 0V
4 - - -
Air Outport
2 - - -
3 Black 0V 0V
4 - - -
5 - - -
The input power to the PSU ranges from 100 to 240 VAC, 50 – 60 Hz.
DC Output
AC Input
Note: CM710 / CM750 manufactured from September 7, 2020, a filter and a base added to
this cable.
Alarm
J10 J9 J8 AIRP
EHT
Fan 2
Fan 1
PH
J7
SENC COG
PEC 2
PEC 1 IO Extension
CH/Mod
Power
J11
Reset jumper
Ethernet
J2 (USB Port) J1 (Serial port)
2 Blue 0V GND
3 - - -
PEC 1 - Sensor 1
3 - - -
4 Blue 0V 0V
PEC 2 - Sensor 2
3 - - -
4 Blue 0V 0V
The charge tunnel and modulation signals are generated on the mainboard. These
signals are sent directly to the printhead through the umbilical.
Yellow&Green&
3 Mod 1a Modulation signal 0V
Black
The J11 toggle switch allows you to select a different crystal and the mainboard must
have a corresponding crystal oscillator, the standard 60uM model mainboard only
contains a 76khz crystal oscillator.
J12 is available in V5 and below version only, with the same functionality as J11.
Jumper
Power
3 - - -
4 - - -
5 - - -
6 - - -
7 BLUE 0V 0V
8 BLUE 0V 0V
I/O Extension
1 Black 0V GND
Pin Functions for COG - Version 1 (Printers produced after Aug 16,2019)
Yellow with
3 0V Signal GND
Green stripe
4 - - -
6 - - -
Pin Functions for COG - Version 2 (Printers produced before Aug 16,2019)
1 - - -
2 Black 0V 0V
Fan 2
1 - - -
2 Black 0V 0V
EHT
2 - - -
3 Black 0V 0V
4 - - -
2 - - -
3 Black 0V 0V
4 - - -
5 - - -
Connect to the J12 on the ink core through a 20 Pins Ribbon Cable
19 Gray - -
20 Gray - -
Connect to the J12 on the ink core through a 20 Pins Ribbon Cable
1 Gray - -
3 Gray -· -
18 Gray - -
19 Gray - -
20 Gray - -
Black/Yellow
9 with green GND GND
stripe
It consists of a group of 20 core cables, which connects the main board and the
nozzle's valve, heating plate, temperature detection, cover switch, gutter detection,
strobe light.
4 - GND GND
Yellow with
5 Shield Cable GND
green stripe
Yellow with
7 Shield Cable GND
green stripe
9 - - -
11 - - -
13 - - -
RS232
WinCE Card Slot
Communication mode switch
Display Control
J1
LED
USB
Ethernet
Touchscreen Control
This socket is connected to the touch glass layer directly, follow the steps if the cable
needs to reinstall:
Backlight Control
2 - - -
5 - - -
9 Yellow 0V GND
Ethernet Mode (1,2,5,6 ON, others OFF) RS232 Mode (3,4 ON, others OFF)
J1 - To the J1 on mainboard
2 - - -
Ethernet
Ethernet Port use for external data transmission and remote control.
An Ethernet cable connects between this port and the Ethernet port on connection
panel of the cabinet.
Ethernet cable
USB
Use for transmission of logos and messages between printers, and it can be used for
update the software as well.
The USB extension cable is a standard cable with both ends of the USB-A male
connector, which can extend the screen interface board to the outside of the cabinet.
Display Control
The cable below connects between the display and screen interface board.
Cable between Screen Interface Board and Display Part No.: Y4.CW.DZ0005
A WinCE card is installed in this slot, and the operation system (Software) is installed
in the WinCE card
WinCE Card
2. Maintenance
The preventative maintenance schedules mentioned in this chapter must be carried
out by a trained and authorized personnel.
Actual intervals depend on machine running hours. The figures below are based on
eight hours usage per day. If the actual usage is higher, the intervals should be
reduced.
Task Frequency
Material Preparation
1. Remove the screws and open the ink system fan filter cover.
2. Remove the fan filter element from the fan filter cover.
1. Insert the new ink system fan filter element inside the fan filter cover.
1. Do not replace the filter while the printer is running or shut down abnormally.
2. Remove the main filter system screws located on the back of the ink core, and
the filter system can be removed.
1. Connect the filter to the manifold carefully, pay attention to the installation of the
seal.
2. Tighten the screws and push the ink core back to its original position.
1. Nozzle filter replacement can not be performed when the printer is running
Nozzle Filter
Nozzle Tube
Pre-Head lter
Material Preparation
Pre-Head Filter
This chapter contains the troubleshooting procedures that only trained personnel or a
service technician is allowed to perform.
• When a fault condition occurs, the first step to locate the cause must be to check
the following:
• Warning and faulty list the possible printer status icons. These tables contain either
remedial action or a reference to more detailed fault finding information.
• When you need to replace a part , refer to the related replacement instructions or
videos
Printer does not start 1. Check the power cord and plug for damage.
D8 ON ON ON
D33 ON ON ON
D34 OFF ON ON
D35 ON ON ON
D36 ON ON ON
LED3V2 ON ON ON
LED Status
LED Position
LED
D33,D34,D35,
D36,D38
LED3V2
LED
D8
• The fault icons - These icons indicate a fault condition. During a fault condition,
the printer stops printing.
• The warning icons - These icons indicate a warning condition. The printer
continues to print until the warning condition becomes a fault condition.
Defective
EHT 1. Replace the EHT module
module
Inaccurate
1. After cleaning and drying the printheads, perform
EHT
the EHT calibration operation again.
calibration
Icon and
Reason Causes Action
Name
Defective
1. Replace mainboard if faulty.
mainboard
Ink was 1. The printer has not been serviced for a long time or the
contaminat wrong ink or makeup has been added.
ed 2. Clean ink system and renew ink.
Icon and
Reason Causes Action
Name
Gutter Fault
Icon and
Reason Causes Action
Name
Icon and
Reason Causes Action
Name
Icon and
Reason Causes Action
Name
MAKEUP 0%
When the MAKEUP or
viscosity is too INK cartridge 1. Replace new cartridge
high, the is empty
system cannot
ll the
Makeup Measuring Cup
cartridge with makeup. 1. CM710 / CM750 please remove
empty and clean the Venturi,CM730 /
No vacuum CM750(2020) / CM760 / CM770
please check the addition pump.
2. Replace if faulty
INK 0%
When the
middle level of 1. Check V1 and V4 if MAKEUP
mixer tank is shows 0% abnormality for
OFF, the system CM710 / CM750 ; Check V1 and
cannot ll the V5 for CM730 / CM750(2020) /
Ink CM760 / CM770 .
Measuring Cup
cartridge Valve 2. Check V2 and V4 if MAKEUP
with ink
empty clogged shows 0% abnormality for
CM710 / CM750; Check V2 and V5
for CM730 / CM750(2020) / CM760
/ CM770.
The Principle refer to Chapter
1.3.19 to 1.3.25
Noted: When the ink or makeup shows 0% abnormality due to a fault, once the printer is
restarted, the percentage will return to the normal state, but once the printer meets the
conditions for adding ink or makeup and the issue is not ruled out, 0% will continue to
be displayed in a few minutes。
Icon and
Reason Causes Action
Name
Wetter
System detects printhead 1. Clean and dry the head normally then
the EHT requires compared to perform an EHT Calibration.
calibration last calibration
Note: The EHT calibration feature is only available on machines manufactured after Nov 1, 2020.
Icon and
Reason Causes Action
Name
The restrictor at
1. Open the VMS Chamber and clean the
the bottom of
restrictor at the bottom of it.
the VMS
2. Make sure that when there is liquid
Chamber
inside, it can be emptied.
clogged
Icon and
Reason Causes Action
Name
Viscosity
Calibration set to
1. Set Viscosity Calibration mode to Auto.
manual and large
2. Replace the printer installation
temperature
environment to reduce the temperature
di erence
di erence if possible.
between day and
night
Icon and
Reason Causes Action
Name
Icon and
Reason Causes Action
Name
The level Extender Level 1. Make sure there is makeup in the makeup
Extender sensor in the (Flushing Tank ) is cartridge.
Level Empty Extender not lled properly 2. Clean stop the printer and Clean start, it
(For Level during operation will re ll automatically.
CM710 / (Flushing
CM750 ) Tank )does 1. Make sure that the makeup is conductive
Makeup is not
not detect the 2. Use original makeup and restart the
conductive
Makeup printer
Icon and
Reason Causes Action
Name
High HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ HQ
Dots Normal
speed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
7 - 240 - 137 91 68 54 45 39 34 30 27 24 22 21 19 18
9 192 106 - - 71 53 42 35 30 26 23 21 19 17 16 15 14
12 147 80 - - 53 40 32 26 22 20 17 16 14 13 12 11 10
13 137 73 - - 49 36 29 24 21 18 16 14 13 12 11 10 9
16 90 60 - - - 30 24 20 17 15 13 12 10 10 9 8 8
19 - 38 - - - 25 20 16 14 12 11 10 9 8 7 7 6
20 - 34 - - - 24 19 16 13 12 10 9 8 8 7 6 6
25 46 25 - - - 19 15 12 10 9 8 7 6 6 5 5 5
27 - 22 - - - 17 14 11 10 8 7 7 6 5 5 5 4
34 - 15 - - - - 11 9 8 7 6 5 5 4 4 4 3
0.417mm 2.5mm
2. High speed mode only supports 9, 12, 16, 25 dots, and 25 dots only support three
lines of 7x5 font message layout.
3. The CM710 / CM730 series does not support high speed mode. 6, 13, 20, 27 dots
for printing 6x5 fonts and for CM730 / CM750(2020) / CM760 / CM770 printer.
6. For example, 16 dots printing (2 lines printing, 7x5 font), if the dot interval required
to be printed is 0.2mm (the width of each characters is about 1.2mm include the
gap between each characters) , the speed ratio is 0.2 / 0.417 = 0.48, so the normal
speed is 60 x 0.48 = 28.8m/min, the speed under high speed mode is 90 x 0.48 =
43.2 m/min.
11 Single Line 12 80
16 Single Line 16 60
32 Single Line 34 15
5 twin line 12 80
6 twin line 13 73
7 twin line 16 60
11 twin line 25 25
5 three line 19 38
6 three line 20 34
7 three line 25 25
5 four line 25 25
6 four line 27 22
7 four line 34 15
5 five line 34 15
Note: The sample is CM750 standard machine printout, the dot interval is about 0.417mm, after
distribution and printing may be slightly different from the actual printing, please refer to the actual result.
16 single line 16 78
6 twin line 13 95
7 twin line 16 78
5 three line 19 49
6 three line 20 44
Note: The sample is CM760 standard machine printout, the dot interval is about 0.417mm, after
distribution and printing may be slightly different from the actual printing, please refer to the actual result.
11 single line 12 95
16 single line 16 71
5 twin line 12 95
7 twin line 16 71
11 twin line 25 30
5 three line 19 45
6 three line 20 40
7 three line 25 30
5 four line 25 30
6 four line 27 26
Note: The sample is CM770 standard machine printout, the dot interval is about 0.33mm, after distribution
and printing may be slightly different from the actual printing, please refer to the actual result.
570.00mm
348.00mm 286.50mm
Printhead
256.50mm
243.50mm 16.50mm
4.50mm
122.50mm 41.00mm
2018-01 0D 2020-01 25
2018-02 0E 2020-02 26
2018-03 0F 2020-03 27
2018-04 10 2020-04 28
2018-05 11 2020-05 29
2018-06 12 2020-06 2A
2018-07 13 2020-07 2B
2018-08 14 2020-08 2C
2018-09 15 2020-09 2D
2018-10 16 2020-10 2E
2018-11 17 2020-11 2F
2018-12 18 2020-12 30
2019-01 19 2021-01 31
2019-02 1A 2021-02 32
2019-03 1B 2021-03 33
2019-04 1C 2021-04 34
2019-05 1D 2021-05 35
2019-06 1E 2021-06 36
2019-07 1F 2021-07 37
2019-08 20 2021-08 38
2019-09 21 2021-09 39
2019-10 22 2021-10 3A
2019-11 23 2021-11 3B
2019-12 24 2021-12 3C
Note:
The chip code is laser engraved on each chip, e.g. makeup chip HKCK-S2A, the last two 2A corresponds to the
production batch of June 2020 in the above table.
UPDATE STEPS:
1. Extract the file to the USB, rename the folder to “ update ” then plug it on the printer.
4. System will popup up a “ Success ! ” window , close this window then system will restart automatically.
5. Check and confirm the software and firmware are matched according to the chart above in the “About” screen.