Operating Manual: Bench Drilling Machine
Operating Manual: Bench Drilling Machine
Operating Manual: Bench Drilling Machine
Version 2.1.2
3003171
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Table of contents
1 Safety
1.1 Safety instructions (warning notes).............................................................................................................. 7
1.1.1 Classification of hazards ................................................................................................................ 7
1.1.2 Other pictograms............................................................................................................................ 7
1.2 Intended use ................................................................................................................................................ 8
1.3 Reasonably foreseeable misuse.................................................................................................................. 8
1.3.1 Avoiding misuse ............................................................................................................................. 9
1.4 Possible dangers caused by the drilling machine...................................................................................... 10
1.5 Qualification of personnel .......................................................................................................................... 11
1.5.1 Target group................................................................................................................................. 11
1.5.2 Authorized personnel ................................................................................................................... 11
1.6 Operator positions ..................................................................................................................................... 12
1.7 Safety measures during operation............................................................................................................. 12
1.8 Safety devices ........................................................................................................................................... 12
1.9 EMERGENCY-STOP push button............................................................................................................. 13
1.10 Separating protective devices.................................................................................................................... 13
1.10.1 Covering cap of the pulley............................................................................................................ 13
1.10.2 Drill chuck protection.................................................................................................................... 14
1.11 Drilling table ............................................................................................................................................... 14
1.12 Prohibition, warning and mandatory signs................................................................................................. 14
1.13 Safety check .............................................................................................................................................. 14
1.14 Personal protective equipment .................................................................................................................. 15
1.15 Safety during operation.............................................................................................................................. 16
1.16 Safety during maintenance ........................................................................................................................ 16
1.16.1 Disconnecting and securing the drilling machine ......................................................................... 16
1.16.2 Using lifting equipment................................................................................................................. 16
1.16.3 Mechanical maintenance work..................................................................................................... 17
1.17 Accident report........................................................................................................................................... 17
1.18 Electrical system........................................................................................................................................ 17
2 Technical data
2.1 Electrical connection.................................................................................................................................. 18
2.2 Drive motor power ..................................................................................................................................... 18
2.3 Drilling capacity in steel S235JR ............................................................................................................... 18
2.4 Continuous drilling capacity in steel S235JR............................................................................................. 18
2.5 Spindle seat ............................................................................................................................................... 18
2.6 T-slots - size .............................................................................................................................................. 18
2.7 Table size .................................................................................................................................................. 18
2.8 Spindle stroke ............................................................................................................................................ 18
2.9 Throat depth .............................................................................................................................................. 18
2.10 Machine height .......................................................................................................................................... 18
2.11 Column diameter ....................................................................................................................................... 18
2.12 Distance spindle - drill table....................................................................................................................... 18
2.13 Distance spindle - machine base............................................................................................................... 18
2.14 Dimension.................................................................................................................................................. 18
2.18 Emissions .................................................................................................................................................. 19
2.15 Weight of machine [kg] .............................................................................................................................. 19
2.16 Spindle speeds .......................................................................................................................................... 19
2.17 Environmental conditions temperature ...................................................................................................... 19
3 Delivery, interdepartmental transport and unpacking
3.1 Notes on transport, installation and unpacking.......................................................................................... 21
3.1.1 General risks during internal transport ......................................................................................... 21
B17_B23_B26_B33_GBIVZ.fm
MASCHINEN - GERMANY
Preface
Dear customer,
Thank you very much for purchasing a product made by OPTIMUM.
OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions
and convince by an outstanding price performance ratio. Continuous enhancements and prod-
uct innovations guarantee state-of-the-art products and safety at any time.
Before commissioning the machine please thoroughly read these operating instructions and get
familiar with the machine. Please also make sure that all persons operating the machine have
read and understood the operating instructions beforehand.
Keep these operating instructions in a safe place nearby the machine.
Information
The operating instructions include indications for safety-relevant and proper installation, opera-
tion and maintenance of the machine. The continuous observance of all notes included in this
manual guarantee the safety of persons and of the machine.
The manual determines the intended use of the machine and includes all necessary information
for its economic operation as well as its long service life.
In the paragraph "Maintenance" all maintenance works and functional tests are described which
the operator must perform in regular intervals.
The illustration and information included in the present manual can possibly deviate from the
current state of construction of your machine. Being the manufacturer we are continuously
seeking for improvements and renewal of the products. Therefore, changes might be performed
without prior notice. The illustrations of the machine may be different from the illustrations in
these instructions with regard to a few details. However, this does not have any influence on
the operability of the machine.
Therefore, no claims may be derived from the indications and descriptions. Changes and errors
are reserved!
Your suggestion with regard to these operating instructions are an important contribution to
optimising our work which we offer to our customers. For any questions or suggestions for
improvement, please do not hesitate to contact our service department.
If you have any further questions after reading these operating instructions and you are
not able to solve your problem with a help of these operating instructions, please con-
tact your specialised dealer or directly the company OPTIMUM.
Optimum Maschinen Germany GmbH
Dr.- Robert - Pfleger - Str. 26
D-96103 Hallstadt
Mail: [email protected]
Internet: www.optimum-maschinen.com
_preface_GB.fm
enumerations
INFORMATION
If you are unable to rectify an issue using these operating instructions, please contact us for
advice:
Optimum Maschinen Germany GmbH
Dr. Robert-Pfleger-Str. 26
D- 96103 Hallstadt
email: [email protected]
B17_B23_B26_B33_GB_1.fm
Type plates
DE Tischbohrmaschine DE Säulenbohrmaschine
Optimum Maschinen Optimum Maschinen
GB Bench drilling machine Germany GmbH GB Upright drilling machine Germany GmbH
ES Taladro de sobremesa Dr.-Robert-Pfleger-Str. 26 ES Taladro Dr.-Robert-Pfleger-Str. 26
FR Perceuse modèle établi B 23 Pr o Vario D-96103 Hallstadt
FR Perceuse B 26 Pro D-96103 Hallstadt
IT Trapani da banco IT Trapano a colonna
CZ Stolní vrtaĀka CZ Sloupová vrtačka
DK Table boremaskine NO. 301 1233 4940 U/min DK Søjleboremaskine
NO. 300 3263 2440 U/min
FI Penkkiporakone FI Pylväsporakone
GR ǼʌȚIJȡĮʌȑȗȚȠǻȡĮʌĮȞȠ
GR Επιδαπεδειο Δραπανο
HU Asztali fúrógép 750 W 750 W
NL SN J HU Asztali fúrógép SN J
Boormachine tafelmodel 400 V ~50 Hz NL Boormachine 400 V ~50 Hz
PL Wiertarki
PL Wiertarki
PT Engenho de Furarde Bancada
RO Masina de gaurit PT Máquina de perfuração
75 k g Year 20 RU Bormașină 82 kg Year 20
SE Bänkborrmaskin
SK Namizni vrtalni stroj SLO Steberni vrtalni stroj
TR Sütunlu Matkap optimum-maschinen.de TR Sütunlu Matkap optimum-maschinen.de
IT Trapano a colonna
CZ Sloupová vrtaĀka
NO. 301 1333 3850 U/min
DK Søjleboremaskine
FI Pylväsporakone
GR ǼȚįĮİįİȚȠ ǻȡĮĮȞȠ
1,5 kW
HU Asztali fúrógép SN J
NL Boormachine
400 V ~50 Hz
PL Wiertarki
PT Máquina de perfuração
140 k g Year 20
RU Borma܈ină
SLO Steberni vrtalni stroj
TR Sütunlu Matkap optimum-maschinen.de
B17_B23_B26_B33_GB_1.fm
DANGER! Impending danger that will cause serious injury or death to people.
Situation that could cause damage to the machine and product and other
types of damage.
ATTENTION! No risk of injury to people.
or
general danger with a warning injury to hands, hazardous electrical rotating parts.
of voltage,
Activation forbidden! Pull the main plug! Wear protective Use ear protection! Wear protective
glasses! gloves!
B17_B23_B26_B33_GB_1.fm
WARNING!
Extremely severe injuries.
It is forbidden to make any modifications or alternations to the operation values of the
drilling machine! They could endanger the personnel and cause damage to the drilling
machine.
INFORMATION
The drilling machine B23Pro Vario, B26Pro Vario, B33Pro Vario is built according to the
standard EN 61800-3 class C2.
WARNING!
The class C2 (machine tools) is not intended to be used in residential facilities, where
the power is supplied via a public low voltage supply system. In these areas it may
possibly be difficult to guarantee electromagnetic compatibility due to lead bound as
well as emitted interferences.
ATTENTION!
If the drilling machine is not used as intended or if the safety directives or the operating
instructions are ignored the liability of the manufacturer for any damages to persons or
objects resulting hereof is excluded and the claim under guarantee is becoming null and
avoid!
INFORMATION
The drilling machine with frequency converter for regulating the speed is built according to the
standard EN 61800-3 class C2.
WARNING!
This machine is not intended for use in residential buildings, in which the power supply
is provided via a public low voltage supply system. In these areas it may possibly be
difficult to guarantee electromagnetic compatibility due to lead bound as well as emitted
interferences.
Categorie C1
required limit values Class B Group 1 according to EN 55011
Categorie C2
Required limit values class A Group 1 according to EN 55011, Installation by EMC experts
and warning: “This is a product of category C2 according to EN 61800-3. This product may
cause radio interference in a residential area. In this case, it may be necessary for the ope-
rator to take appropriate action.“
Categorie C3
Required limit values class A group 2 according to EN 55011, whereby these limit values
are below those of class A group 1, plus warning: „This type is not suitable for connection to
a public low-voltage network supplying residential buildings. When connecting to a public
low voltage network, radio frequency interference is expected. "
B23Pro Vario
B26Pro Vario
B33Pro Vario
Categorie C1 C2 C3 C4
Residential area
Environment Business area Industrial area
Industrial area
WARNING!
Risk of injury caused by flying workpieces.
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,
and strictly follow these operating instructions.
In the event of improper use
there may be a risk to personnel,
there may be a risk to the machine and other material values,
the correct function of the drilling machine may be affected.
Disconnect the drilling machine whenever cleaning or maintenance work is being carried out.
WARNING!
B17_B23_B26_B33_GB_1.fm
The drilling machine may only be used with functional safety devices.
Disconnect the drilling machine immediately, whenever you detect a failure in the safety
devices or when they are not fitted! Safety devices on page 12
All additional devices installed by the operator have to be equipped with the prescribed
safety devices.
This is your responsibility being the operating company!
Operator
The operator has been instructed by the operating company regarding the assigned tasks and
possible risks in case of improper behaviour. Any tasks which need to be performed beyond the
operation in standard mode must only be performed by the operator, if so indicated in these
instructions and if the operator has been expressively commissioned by the operating company.
Qualified electrician
Qualified personnel
Instructed person
Instructed persons were instructed by the operating company regarding the assigned tasks and
any possible risks of improper behaviour.
WARNING!
Inappropriate operation and maintenance of the drilling machine constitutes a danger for
the personnel, objects and the environment.
Only authorized staff may operate the drilling machine!
Persons authorized to operate and maintain should be trained technical personnel and
instructed by the ones who are working for the operating company and for the manufacturer.
B17_B23_B26_B33_GB_1.fm
INFORMATION
The main switch of the geared drill must be freely accessible.
CAUTION!
Danger due to inhaling dust and mist that is hazardous to health.
Dependent on the material which need to be processed and the used auxiliaries dusts
and mist may be caused which might impair you health.
Make sure that the generated health hazardous dusts and mist are safely sucked off at
the point of origin and is dissipated or filtered from the working area. To do so, use a
suitable extraction unit.
CAUTION!
Risk of fire and explosion by using flammable materials or cooling lubricants.
Before processing inflammable materials (e.g. aluminium, magnesium) or using
inflammable auxiliary materials (e.g. spirit) it is necessary to take additional preventive
measures in order to safely avoid health risks.
WARNING!
The separating protective equipment which is made available and delivered together
with the machine is designed to reduce the risk of workpieces or fractions of them which
being expelled, but not to remove them completely. Always work carefully and observe
the limits of their machining process.
ATTENTION!
Also after actuating the EMERGENCY-
STOP switch, the drilling spindle is
turning - depending on the previously EMERGENCY-
selected speed - for a few seconds STOP button
more.
INFORMATION
All warning signs must be legible. They must be checked regularly.
INFORMATION
B17_B23_B26_B33_GB_1.fm
Equipment Check OK
Protective cover Mounted and securely tightened
Functional check
Equipment Check OK
EMERGENCY-STOP After actuating an EMERGENCY STOP push button the drilling machine
push button must be switched off.
Drill chuck protection Once the emergency stop button is activated, the bench drilling machine
should be switched off. The drilling machine may not start if the drill
chuck protection is open.
Position switch When the V-belt cover is opened, the drill must switch off automatically.
V-belt cover The drilling machine may not start if the V-belt cover is open.
CAUTION!
Dirty or contaminated personnel protective equipment can cause illness.
Clean your personal protective equipment
after each use,
regularly once a week.
Protect your face and your eyes: Wear a safety helmet with facial protection when performing
work where your face and eyes are exposed to hazards.
Wear safety shoes when you assemble, disassemble or transport heavy components.
WARNING!
Before switching on the drilling machine make sure that there are
no dangers generated for persons,
no objects are damaged.
Avoid any unsafe work methods:
Make sure that your work does not endanger anyone.
The instructions mentioned in these operating instructions have to be strictly observed dur-
ing assembly, operation, maintenance and repair.
Do not work on the drilling machine, if your concentration is reduced, for example, because
you are taking medication.
Observe the accident prevention regulations issued by your Employers Liability Insurance
Association or other supervisory authorities responsible for your company.
Inform the supervisor about all hazards or faults.
Use the prescribed personnel protective equipment. Make sure to wear a well-fitting work
suit and, if necessary, a hairnet.
Do not use protective gloves when drilling.
WARNING!
The use of unstable lifting and load suspension equipment that might break under load
can cause severe injuries or even death.
Check that the lifting and load suspension gear devices
they have sufficient load carrying,
and that it is in perfect condition.
Observe the accident prevention regulations issued by your Employers Liability
Insurance Association or other supervisory authorities responsible for your company.
Fasten the loads properly.
Never walk under suspended loads!
B17_B23_B26_B33_GB_1.fm
INFORMATION
We provide information about the dangers of working with and on the drilling machine in these
work descriptions.
max. 325mm max. 425mm max. 425mm max. 720mm max. 720mm max. 695mm max. 695mm
2.14 Dimension
Relative humidity
25 - 80 %
2.18 Emissions
The generation of noise emitted by the drilling machine is 73 dB(A) at idle. If the drilling
machine is installed in an area where various machines are in operation, the noise exposure
(immission) on the operator of the drilling machine at the working place may exceed 80 dB(A).
INFORMATION
This numerical value was measured on a new machine under the operating conditions specified
by the manufacturer. The noise behaviour of the machine might change depending on the age
and wear of the machine. Furthermore, the noise emission also depends on production engi-
neering factors, e.g. speed, material and clamping conditions.
INFORMATION
The specified numerical value represents the emission level and does not necessarily a safe
working level. Though there is a dependency between the degree of the noise emission and the
degree of the noise disturbance it is not possible to use it reliably to determine if further precau-
tion measures are required or not.
The following factors influence the actual degree of the noise exposure of the operator:
Characteristics of the working area, e.g. size or damping behaviour,
other noise sources, e.g. the number of machines,
other processes taking place in proximity and the period of time, during which the operator
is exposed to the noise.
Furthermore, it is possible that the admissible exposure level might be different from country to
country due to national regulations.
This information about the noise emission should, however, allow the machine operator to eval-
uate the hazards and risks more easily.
B17_B23_B26_B33_GB_2.fm
CAUTION!
Depending on the total noise exposure and the basic threshold values, machine
operators must wear appropriate hearing protection.
We generally recommend the use of noise protection and hearing protection.
INFORMATION
The drilling machine comes disassembled due to packaging reasons.
Before commissioning, the drilling machine has to be assembled.
INFORMATION
In order to attain good functionality and a high processing accuracy as well as a long service life
of the machine, the place of installation should fulfil certain criteria.
Please observe the following points:
The device must only be installed and operated in a dry and well-ventilated place.
Avoid places nearby machines generating chips or dust.
The installation site must be free from vibrations also at a distance of presses, planing
machines, etc.
The substructure must be suitable for the drilling machine. Also make sure that the floor has
sufficient load bearing capacity and is level.
The substructure must be prepared in a way that possibly used coolant cannot penetrate
into the floor.
Any parts sticking out such as stops, handles, etc. have to be secured by measures taken
by the customer if necessary in order to avoid endangerment of persons.
Provide sufficient space for the personnel preparing and operating the machine and trans-
porting the material.
Also make sure the machine is accessible for setting and maintenance works.
Provide for sufficient backlight (Minimum value: 500 lux, measured at the tool tip). At lower
illumination intensities, additional illumination has to be ensured e.g. by means of a sepa-
rate workplace lamp.
B17_B23_B26_B33_GB_3.fm
INFORMATION
The main switch of the geared drill must be freely accessible.
WARNING!
Danger of crushing when assembling and installing the machine components.
Qualification of personnel on page 11
The drilling machine must be installed by at least 2 people, because various elements
and individual parts have to be sustained and joined during assembly.
INFORMATION
The following description of the assembly refers to the B26Pro drilling machine. It has been
chosen for description of the following operations because of its close similarity with the drilling
machines.
B17Pro
B23Pro
B33Pro
gewählt.
Base
INFORMATION
The longer untoothed end of the rack must point upward.
Push the drilling table support with the toothed rack on the drill column.
Img.3-3: B26Pro
Insert the drilling table in the drilling
table support and clamp it with the
clamping lever.
Drilling table
Clamping lever
Img.3-4: B26Pro
WARNING!
Never operate drilling machines without Fixture
drill chuck protection.
1. Shift the aluminium profile including the
mounted safety screen (plastic screen) Setting screw
into the fixture which is mounted on the
drilling head.
2. After assembly of the aluminium profile
screw down the setting screw.
Aluminium profile
B17_B23_B26_B33_GB_3.fm
including mounted
safety screen
Img.3-5: Assembly 1
Img.3-6: Assembly 2
Adjusting screw
Img.3-7: Assembly-3
INFORMATION
A switch is integrated into the fixture of the spindle protec-
tion which monitors that the cover is closed. You cannot
start the machine if the drill chuck protection is not closed.
3.5 Installation
Check the horizontal orientation of the base of the drilling machine with a spirit level.
Fix the foot of the drilling machine to the substructure with the provided through-holes.
The installation site must be designed in accordance with ergonomic workplace requirements.
ATTENTION!
Tighten the setscrews on the drilling machine only until it is firmly secured and can
neither move during operation nor be turned over.
If the setscrews are too tight and the base is uneven, the base plate of the drilling machine may
break.
3.5.1 Fixing
In order to provide for the necessary stability of the bench drill machine and the upright drilling
B17_B23_B26_B33_GB_3.fm
machine it is necessary to firmly bolt the base of the machine to the subsurface.
We recommend you to use shear connector cartridges resp. heavy-duty anchors.
Arrow sign
ATTENTION!
Tighten the fixing screws of the drilling
machine only as much that it is safely
Through-bore
fixed and cannot break away or tilt over.
If the fixing screws are too tight in particular
in connection with an uneven substructure it
may result in a broken stand.
Arrow sign
B17Pro
42
256
190
P12
69
53
277
208
P 12
78
329
250
P1
2,50
95
B17_B23_B26_B33_GB_3.fm
80
450
380
,80
P12
82
500
418
WARNING!
Risk from using improper workpiece clamping materials or operating the machine at an
inadmissible speed.
Only use the clamping materials (e.g. drill chuck) which had been delivered together with
the machine or as optional equipment offered by OPTIMUM.
Only use tool clamping devices in the intended admissible speed range.
Workpiece clamping materials must only be modified according to the recommendations
of OPTIMUM or of the clamping material manufacturer.
WARNING!
When first commissioning the drilling machine by inexperienced personnel you
endanger people, the machine and the equipment.
B17_B23_B26_B33_GB_3.fm
Three-phase connection
ATTENTION!
Ensure that all 3 phases (L1, L2, L3) and the ground wire are connected correctly.
The neutral conductor (N) of its power supply is not connected.
ATTENTION!
Make sure that the direction of rotation of the drive motor is correct. The switch position
of the rotation selector switch for right-handed rotation (R) has to turn the drill spindle
clockwise. If necessary, exchange two phase connections.
The guarantee will become null and void if the machine is connected incorrectly.
CAUTION!
Install the connection cable of the machine in such a way that people will not stumble
over it.
Due to the design, the leakage current is greater than 3,5 mA. We ask for due attention while
executing machine tests within the framework of industrial safety guidelines.
Firmly connect the machine to the terminal box. It is not allowed to connect the machine using a
standard 16A CEE plug, since the stray current of the frequency converter is exceeding the
admissible value of 3.5mA (refer to EN 50178 / VDE 5.2.11.1).
ATTENTION!
Frequency converters (drive regulators) might trigger the Fl circuit breaker of your
electrical supply. In order to avoid malfunction, an Fl circuit breaker switch sensitive to
pulse current or to universal current may be required.
B17_B23_B26_B33_GB_3.fm
CAUTION!
The discharge current to earth (PE) is > 3.5 mA AC or 10 mA DC.
Protective measures:
ATTENTION!
If the drilling machine and in particular the drilling spindle is immediately operated at
maximum load when it is cold it may result in damages.
If the machine is cold, e.g. directly after having transported the machine, it should be warmed
up at a spindle speed of only 500 1/min for the first 30 minutes.
B17_B23_B26_B33_GB_3.fm
14
1
6
13
3
4
9
11
12
INFORMATION
If you can not pull out the threaded pin, so the seat can be solved by turning at the nut clock-
wise.
Set the desired angle using the scale.
Re-tighten the fixing screw again.
INFORMATION
The threaded pin is only provided for correct positioning of a horizontal level of the drilling table.
B17_B23_B26_B33_GB_4.fm
WARNING!
Do not open the cover hood until the drilling machine is disconnected from the electrical
supply.
Close and screw down the protective cover after any adjustment to the saw belt speed.
ATTENTION!
Watch for the proper tension of V-belts.
Too heavy or too low tension of the belt can cause damage.
Master Labels
The belts are correctly tensioned, when it can be by pressing with the fingers for about 1
cm.
8 x 825 mm (Li)
Item No. 030 0317 1108
2520
1900
1400
900
500
B17_B23_B26_B33_GB_4.fm
B17Pro ~60Hz
8 x 825 mm (Li)
Item No. 030 0317 1108
3025
2520
2280
1900
1680
1400
1080
900
600
500 60Hz
B23Pro
V13
Item N x 620 mm
o. 039
V1362
0
V13 x 650 mm
Item No. 09V13650
440
290
200
890
480
330
1480
1040
530
2440
1770
1180
B17_B23_B26_B33_GB_4.fm
V13 x 650 mm
Item No. 09V13650
530
440
350
290
240
200
1070
890
580
480
400
330
1780
1480
1250
1040
640
530
2930
2440
2150
1770
1415
1180
60Hz
V13 x 650 mm
Item No. 09V13650
B26Pro
V13 x
Item N 600 mm
o. 09V
13600
V13 x 735 mm
Item No. 039V13735
440
290
200
890
480
330
1480
1040
530
2440
1770
Master Labels 1180
B26Pro ~60Hz
V13 x
Item N 600 mm
o. 09V
13600
V13 x 735 mm
Item No. 039V13735
530
440
350
290
240
200
1070
890
575
480
400
330
1775
1480
1250
1040
635
B17_B23_B26_B33_GB_4.fm
530
2925
2440
2125
1770
1415
1180
60Hz
V13 x 735 mm
Item No. 039V13735
B33Pro
V13
Item N x 750 mm
o. 039
V1375
0
V13 x 860 mm
Item No. 0300333301
360
250
120
940
440
210
1810
1260
400
B17_B23_B26_B33_GB_4.fm
V13 x 860 mm
Item No. 0300333301
430
360
300
250
120
145
940
530
440
250
210
2170
1810
1510
1260
60Hz
480
400
V13
Item N x 750 mm
o. 039
V1375
0
V13 x 860 mm
Item No. 0300333301
Cooling
Drill diameter
Material 3)
2 3 4 5 6 7 8 9 10
1)
Steel, unalloyed, n 5600 3550 2800 2240 2000 1600 1400 1250 1120
E
up to 600 N/mm2 f 2) 0.04 0.063 0.08 0.10 0.125 0.125 0.16 0.16 0.20
Structural steel, alloyed, n 3150 2000 1600 1250 1000 900 800 710 630
quenched and subsequently E/oil
drawn, up to 900N/mm 2 f 0.032 0.05 0.063 0.08 0.10 0.10 0.125 0.125 0.16
Structural steel, alloyed, n 2500 1600 1250 1000 800 710 630 560 500
quenched and subsequently Oil
drawn, up to 1200 N/mm2 f" 0.032 0.04 0.05 0.063 0.08 0.10 0.10 0.125 0.125
Stainless steels up to 900 N/ n 2000 1250 1000 800 630 500 500 400 400
mm2 Oil
e.g. X5CrNi18 10 f 0.032 0.05 0.063 0.08 0.10 0.10 0.125 0.125 0.16
The above mentioned indications are standard values. In some cases it may be advanta-
geous to increase or decrease these values.
When drilling a cooling or lubricating agent should be used.
For stainless materials (e.g. VA – or NIRO steel sheets) do not center as the material would
compact and the drill bit will become rapidly blunt.
The workpieces need to be tensed inflexibly and stably (vice, screw clamp).
ATTENTION!
Make sure that the clamped tool is firmly and correctly fitted.
WARNING!
Do not unfit the quick-action drill chuck until the drilling machine has been disconnected
from the power supply.
Disconnect the drilling machine from electrical power supply.
Move the drill sleeve down.
Turn the drilling spindle until the openings of the sleeve and of the drilling spindle are super-
imposed.
Loosen the taper mandrel of the quick-action drill chuck with the help of a drill drift.
Taper mandrel
4.8 Cooling
The friction generated during rotation can cause the edge of the tool to become very hot.
The tool should be cooled during the drilling process. Cooling the tool with a suitable
cooling lubricant ensures better working results and a longer edge life of the tools. This is best
realised by a separate cooling equipment. If there is no cooling equipment included in the deliv-
ery volume, you can cool by means of a spray gun or a washing bottle.
ATTENTION!
Danger of injury due to brushes getting caught or pulled in. Use a spray gun or a
washing bottle for cooling.
INFORMATION
Use a water-soluble and non-pollutant drilling emulsion as a cooling agent.This can be acquired
from authorised distributors.
Make sure that the cooling agent is being collected.
Respect the environment when disposing of lubricants and coolants.
B17_B23_B26_B33_GB_4.fm
WARNING!
Seizing of clothes and / or hair.
Make sure to wear well-fitting clothing during drilling work.
Do not use gloves.
If necessary, use a hairnet.
CAUTION!
Danger of bumps from the levers on the star wheel. Do not release the star wheel when
repositioning the drilling spindle sleeve.
The smaller the bit the more easily it may break. In the case of deep drilling, remove the bit
from time to time to remove filings from the drill. Add a few drops of oil to reduce friction and
prolong the service life of the bit.
CAUTION!
Danger of crushing. Do not place your hand between the drilling head and the spindle
sleeve.
B17_B23_B26_B33_GB_4.fm
ATTENTION!
Properly performed regular maintenance is an essential prerequisite for
operational safety,
failure-free operation,
long durability of the drilling machine and
the quality of the products which you manufacture.
Installations and equipment from other manufacturers must also be in good order and condition.
5.1 Safety
WARNING!
The consequences of incorrect maintenance and repair work may include:
Very serious injury to personnel working on the drilling machine,
Damage to the drilling machine.
Only qualified personnel should carry out maintenance and repair work on the drilling
machine.
5.1.1 Preparation
WARNING!
Only carry out work on the drilling machine if it has been disconnected from the mains
power supply.
Disconnecting and securing the drilling machine on page 16
Attach a warning sign.
5.1.2 Restarting
Before restarting, run a safety check.
Safety check on page 14
WARNING!
Before activating the drilling machine, double check that this will not
no dangers generated for persons,
the drilling machine is not damaged.
Drilling machine
Start of shift
after every Safety check on page 14
maintenance or
repair work
Check if the slide rail screws for the V-belt tension on the
left and right side of the drilling head are well fastened.
Check if the V-belts are well tightened. Checking the ten-
sion of V-belts, Speed change on page 33.
Slide rail screws
Weekly Loosening
Drill column
V-belt
B17_B23_B26_B33_GB_5.fm
Electronics
every six
Testing
Qualification of personnel on page 11
months
Spring housing
Cover nut
Drill depth stop
Spindle return
As required
spring
Nut
INFORMATION
If the tension has increased, rotate the housing
clockwise and if the tension has decreased rotate
the housing counter-clockwise.
Ensure that the notch is always snapped into the
spring housing properly and subsequently tighten
the nut.
The second nut secures the first nut (capped nut).
When the nuts have been tightened they should not
touch the return spring housing.
B17_B23_B26_B33_GB_5.fm
Material table
Recommended infeed f
Recommended in mm/revolution
Material to be processed cutting speed
Drill bit diameter d in mm
Vc in m/min
2...3 >3...6 >6...12 >12...25 >25...50
Alloyed steels
20 - 25 0.04 0.08 0.10 0.15 0.20
< 1000 N/mm²
non-rust steels
12 0.03 0.06 0.08 0.12 0.18
> 800 N/mm²
Cast iron
15 - 25 0.10 0.20 0.30 0.40 0.60
< 250 N/mm²
Cast iron
10 - 20 0.05 0.15 0.25 0.35 0.55
> 250 N/mm²
CuZn alloy
60 - 100 0.10 0.15 0.30 0.40 0.60
brittle
CuZn alloy
35 - 60 0.05 0.10 0.25 0.35 0.55
ductile
Aluminum alloy
30 - 50 0.10 0.20 0.30 0.40 0.60
up to 11% Si
Vc
4 6 8 10 12 15 18 20 25 30 35 40 50 60 80 100
in m/min
Drill bit
Ø Speed n in rpm
in mm
1114
1,0 1274 1911 2548 3185 3822 4777 5732 6369 7962 9554 12739 15924 19108 25478 31847
6
1,5 849 1274 1699 2123 2548 3185 3822 4246 5308 6369 7431 8493 10616 12739 16985 21231
2,0 637 955 1274 1592 1911 2389 2866 3185 3981 4777 5573 6369 7962 9554 12739 15924
2,5 510 764 1019 1274 1529 1911 2293 2548 3185 3822 4459 5096 6369 7643 10191 12739
3,0 425 637 849 1062 1274 1592 1911 2123 2654 3185 3715 4246 5308 6369 8493 10616
Drilling_VC_GB.fm
3,5 364 546 728 910 1092 1365 1638 1820 2275 2730 3185 3640 4550 5460 7279 9099
4,0 318 478 637 796 955 1194 1433 1592 1990 2389 2787 3185 3981 4777 6369 7962
Vc
4 6 8 10 12 15 18 20 25 30 35 40 50 60 80 100
in m/min
4,5 283 425 566 708 849 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077
5,0 255 382 510 637 764 955 1146 1274 1592 1911 2229 2548 3185 3822 5096 6369
5,5 232 347 463 579 695 869 1042 1158 1448 1737 2027 2316 2895 3474 4632 5790
6,0 212 318 425 531 637 796 955 1062 1327 1592 1858 2123 2654 3185 4246 5308
6,5 196 294 392 490 588 735 882 980 1225 1470 1715 1960 2450 2940 3920 4900
7,0 182 273 364 455 546 682 819 910 1137 1365 1592 1820 2275 2730 3640 4550
7,5 170 255 340 425 510 637 764 849 1062 1274 1486 1699 2123 2548 3397 4246
8,0 159 239 318 398 478 597 717 796 995 1194 1393 1592 1990 2389 3185 3981
8,5 150 225 300 375 450 562 674 749 937 1124 1311 1499 1873 2248 2997 3747
9,0 142 212 283 354 425 531 637 708 885 1062 1238 1415 1769 2123 2831 3539
9,5 134 201 268 335 402 503 603 670 838 1006 1173 1341 1676 2011 2682 3352
10,0 127 191 255 318 382 478 573 637 796 955 1115 1274 1592 1911 2548 3185
11,0 116 174 232 290 347 434 521 579 724 869 1013 1158 1448 1737 2316 2895
12,0 106 159 212 265 318 398 478 531 663 796 929 1062 1327 1592 2123 2654
13,0 98 147 196 245 294 367 441 490 612 735 857 980 1225 1470 1960 2450
14,0 91 136 182 227 273 341 409 455 569 682 796 910 1137 1365 1820 2275
15,0 85 127 170 212 255 318 382 425 531 637 743 849 1062 1274 1699 2123
16,0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990
17,0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873
18,0 71 106 142 177 212 265 318 354 442 531 619 708 885 1062 1415 1769
19,0 67 101 134 168 201 251 302 335 419 503 587 670 838 1006 1341 1676
20,0 64 96 127 159 191 239 287 318 398 478 557 637 796 955 1274 1592
21,0 61 91 121 152 182 227 273 303 379 455 531 607 758 910 1213 1517
22,0 58 87 116 145 174 217 261 290 362 434 507 579 724 869 1158 1448
23,0 55 83 111 138 166 208 249 277 346 415 485 554 692 831 1108 1385
24,0 53 80 106 133 159 199 239 265 332 398 464 531 663 796 1062 1327
25,0 51 76 102 127 153 191 229 255 318 382 446 510 637 764 1019 1274
26,0 49 73 98 122 147 184 220 245 306 367 429 490 612 735 980 1225
27,0 47 71 94 118 142 177 212 236 295 354 413 472 590 708 944 1180
28,0 45 68 91 114 136 171 205 227 284 341 398 455 569 682 910 1137
29,0 44 66 88 110 132 165 198 220 275 329 384 439 549 659 879 1098
30,0 42 64 85 106 127 159 191 212 265 318 372 425 531 637 849 1062
31,0 41 62 82 103 123 154 185 205 257 308 360 411 514 616 822 1027
32,0 40 60 80 100 119 149 179 199 249 299 348 398 498 597 796 995
33,0 39 58 77 97 116 145 174 193 241 290 338 386 483 579 772 965
34,0 37 56 75 94 112 141 169 187 234 281 328 375 468 562 749 937
35,0 36 55 73 91 109 136 164 182 227 273 318 364 455 546 728 910
36,0 35 53 71 88 106 133 159 177 221 265 310 354 442 531 708 885
Drilling_VC_GB.fm
37,0 34 52 69 86 103 129 155 172 215 258 301 344 430 516 689 861
38,0 34 50 67 84 101 126 151 168 210 251 293 335 419 503 670 838
Vc
4 6 8 10 12 15 18 20 25 30 35 40 50 60 80 100
in m/min
39,0 33 49 65 82 98 122 147 163 204 245 286 327 408 490 653 817
40,0 32 48 64 80 96 119 143 159 199 239 279 318 398 478 637 796
41,0 31 47 62 78 93 117 140 155 194 233 272 311 388 466 621 777
42,0 30 45 61 76 91 114 136 152 190 227 265 303 379 455 607 758
43,0 30 44 59 74 89 111 133 148 185 222 259 296 370 444 593 741
44,0 29 43 58 72 87 109 130 145 181 217 253 290 362 434 579 724
45,0 28 42 57 71 85 106 127 142 177 212 248 283 354 425 566 708
46,0 28 42 55 69 83 104 125 138 173 208 242 277 346 415 554 692
47,0 27 41 54 68 81 102 122 136 169 203 237 271 339 407 542 678
48,0 27 40 53 66 80 100 119 133 166 199 232 265 332 398 531 663
49,0 26 39 52 65 78 97 117 130 162 195 227 260 325 390 520 650
50,0 25 38 51 64 76 96 115 127 159 191 223 255 318 382 510 637
6.2.1 Examples to calculatory determine the required speed for your drilling machine
The necessary speed is depending on the diameter of the drill bit, on the material which is
being machined as well as on the cutting material of the drill bit.
Material which needs to be drilled: St37
Cutting material (drill bit): HSS spiral bit
Set point of the cutting speed [vc] according to the table: 40 meters per minute
Diameter [d] of your drill bit: 30 mm = 0,03 m [meters]
Selected infeed [f] according to the table: about 0.35 mm/rev
c 40 m
Speed n = ------------ = --------------------------------------------------- = 425 rpm
d min 3 14 0 03m
Set a speed on your drilling machine which is less than the determined speed.
INFORMATION
In order to facilitate the production of larger drill holes they need to be pre-drilled. This way, you
reduce the cutting forces and improve the guiding of the drill bit.
The pre-drilling diameter is depending on the length of the
chisel edge. The chisel edge does not cut, but it squeezes
the material. The chisel edge is positioned at an angle of
55° to the major cutting edge.
As a general rule of thumb it applies: The pre-drilling Chisel edge length 10% of the
diameter is depending on the length of the chisel edge. drill bit - Ø
Example:
1st working step: Pre-drilling with Ø 5 mm.
2nd working step: Pre-drilling with Ø 15 mm.
3rd working step: Drilling with Ø 30 mm.
Drilling_VC_GB.fm
49
7.4 Ersatzteilzeichnungen - Spare part drawings
A OPTI B17Pro 1 - 2
71
73
124
123
18
70
72
19
115
1
58
66
65
122
68
54
1-1
105
70
69
53
63
117
161-1
56
59
60
52
61
67
97
64
21
20
51
46
50
22
49
12
11
14
43
29
44
9
15
14
13
12
45
42
10
27
32
36
33
27
161-2
26
113
25
27
48
104
114
B17_B23_B26_B33_parts.fm
Abb.7-1: B17Pro
76
83 77
82
85
118
87
86
78-1 121
88
119 119
78
89
79
81
80
90
91
92
103
93
B17_B23_B26_B33_parts.fm
Abb.7-2: B17Pro
Bezeichnung Designation
Qty. Size Item no.
18 Schraube Screw 1 M6 x 10
20 Schraube Screw 4 M6 x 12
21 Unterlegscheibe Washer 4
32 Mutter Nut 1 M8
33 Schraube Screw 1 M8 x 18
49 Anzeige Display 1
50 Stop-Stift Stop-pin 1
51 Schaftritzel mit Nabe Shaft pinion with hub 1 alt / old type 0300317151
51 Schaftritzel mit Nabe Shaft pinion with hub 1 neu / new type 0300317151A
59 Stift Pin 2 6 x 10
61 Schraube Screw 1 M8 x 8
65 Schraube Screw 2 M8 x 30
66 Unterlegscheibe Washer 2 8
67 Mutter Nut 2 M8
69 Schraube Screw 4 M8 x 30
70 Unterlegscheibe Washer 8 8
71 Mutter Nut 4 M8
77 Schraube Screw 1 M6 x 10
78 Bohrtischhalter Support 1
89 Schraube Screw 1 M6 x 10
92 Schraube Screw 5 M8 x 20
B17_B23_B26_B33_parts.fm
C
1
210
21
22
26 25 18 Vario
115
Originalbetriebsanleitung
35
41
47 124
54 41 40
55
110
126 53 43
111 45
68
69 46 113
63 60 70 50
48
71
74
72 72-1
73
55
D B23Pro, B23Pro Vario 2- 2
77
78
88
93
81
80
89
82
117 90
119 119
79 91
79A
84
85
86
92A
92 87
95
97
99
95A
98
B17_B23_B26_B33_parts.fm
cover
58 Mutter Nut 1 0300317126
59 Hutmutter Capped nut 1 1/2"-20 0300317125
60 Schaltergehäuse Switch housing 1 0300323160
61 Schraube Screw 1 0300323161
63 Schraube Screw 3 M4,2 x 12 0300323163
68 Sicherungsblech Safety plate 1 0300323168
69 Zwischenring Ring 1 0300323169
E
1
21
22
115
31
161-2 38 213 211
34
59 58
57 28
57A 30 Vario
114 35 37 24 27 123
41
Originalbetriebsanleitung
110 55 117 47 40
54 56 124
67 51
53
68 45
46 105 43
112 116
70 50
113 48 103
71 104
60
72 74 72-1
73
59
F OPTI B26Pro, B26Pro Vario 2- 2
78 77
93
81
80
89
92 90
79 119 119
91
79A
88 85 82
87 86 84
95
96
95A
99
98
B17_B23_B26_B33_parts.fm
18 161-1
4
18 17
5
19 22
6
20 21
1 7 6 13
23 107
5 28A 29
31
35
34
161-2 36
24
43 30 25
42A 45 46
42 44
37 27 123
26 25
60
38
59
47 66 69
74
49
72
65 62 124
119 8 9
121 67
10 70
122 68
11
52
75
76 79
211
77
80
78
215
214
213
B17_B23_B26_B33_parts.fm
212
Vario
97 95
96
98 92 91
84
85 94 100
99
101
90
87
89
103
102
104
103A
105
106
B17_B23_B26_B33_parts.fm
B17Pro, B23Pro, B26Pro, B33Pro - Bohrfutterschutz neuer Typ - Drill chuck protection new type
Bezeichnung Designation
Qty. Size Item no.
2 Scheibe Washer 1
5 Halterung Fixture 1
13 Scheibe Washer 2 6
Menge
Pos.
B17_B23_B26_B33_parts.fm
Cause/
Malfunction Solution
possible effects
Release of the FI protected • an unusual • Electrical connection on page 29
switch FI protective switch is being used
Drill bit "burnt“ • Incorrect speed • Select another rate, feed too high.
• Chips do not come out of the bore • Retract the drill bit from the bore hole
hole. more often.
• Blunt drill bit. • Sharpen the drill bit or insert new drill
• Operating without cooling agent. bit.
• Use cooling agent
Drill point runs off, drilled hole • Hard fibre in wood or length of the • Use a new drill bit.
is not circular. cutting twist or the drill bit is uneven.
• Drill bit is bent.
Drill bit defective. • No base / support used. • Place a piece of wood underneath
the workpiece and fasten this to the
workpiece.
Drill bit runs unround or wob- • Drill bit is bent. • Replace drill bit
bles. • Worn bearing on boring head. • Have the bearing on the boring head
• Drill is not correctly clamped. replaced.
• Drill chuck defective • Set the correct tension to the drill bit.
• Exchange the drill chuck.
The drill chuck or the taper • Dirt, grease or oil on the taper inside • Clean the surfaces accurately
mandril cannot be inserted. of the drill chuck or on the taper sur- • Keep surfaces free of grease
face of the drill spindle
Motor does not start • Motor is wrongly connected • Have it checked by authorised per-
• Defective fuse sonnel.
Motor is overheating and there • Motor overloaded • Disconnect immediately and have
is no power • Too low mains voltage the equipment checked by a trained
• Motor is wrongly connected specialist
Precision of the work deficient • Heavy and unbalanced or deformed • Balance the piece statically and
work-piece secure without straining
• Inexact horizontal position of the • Adjust workpiece-holder
work-piece holder
Drilling spindle sleeve does not • Spindle return spring • „ Spindle return spring“ on page
return to its initial position 44
B17_B23_B26_B33_GB_6.fm
9.2 Terminology/Glossary
Term Explanation
Drill sleeve Fixed hollow shaft in which the drilling spindle turns
Drill drift Tool to release the bit or the drill chuck from the drill spindle
1, 4, parts EMC categories, Updating the spare parts list (09 / 2018), 2.1.2
B17_B23_B26_B33_GB_7.fm
ATTENTION!
Incorrect and improper storage might result in damage or destruction of electrical and
mechanical machine components.
Store packed and unpacked parts only under the intended environmental conditions.
Follow the instructions and information on the transport box:
Fragile goods
(Goods require careful handling)
Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for
more than three months or are stored under different environmental conditions than those spec-
ified here .
INFORMATION
Please take care in your interest and in the interest of the environment that all component parts
of the machine are only disposed of in the intended and admitted way.
Please note that the electrical devices comprise a variety of reusable materials as well as envi-
ronmentally hazardous components. Please ensure that these components are disposed of
separately and professionally. In case of doubt, please contact your municipal waste manage-
ment. If appropriate, call on the help of a specialist waste disposal company for the treatment of
the material.
to the legal regulations. Please only throw depleted batteries in the collection boxes in shops or
at municipal waste management companies.
ATTENTION!
Please imperatively make sure to dispose of the used coolant and lubricants in an
environmentally compatible manner. Observe the disposal instructions of your municipal
waste management companies.
INFORMATION
Used coolant emulsions and oils should not be mixed since it is only possible to reuse oils with-
out pre-treatment when they have not been mixed.
The disposal instructions for used lubricants are made available by the manufacturer of the
lubricants. If necessary, request the product-specific data sheets.
instructions ........................................................ 7
Scope of delivery .................................................. 22
Service Hotline ..................................................... 49
Specialist dealer ................................................... 45
Storage and packaging ........................................ 22
Switching off
the machine .................................................... 39