Effect of The Bus Voltage Level On The Power System Design For Microsatellites
Effect of The Bus Voltage Level On The Power System Design For Microsatellites
Effect of The Bus Voltage Level On The Power System Design For Microsatellites
Effect of the bus voltage level on the power system design for
microsatellites
Corresponding Author:
Mohammed Bekhti
Research Department in Space Instrumentation, Centre for Satellites Development
Algerian Space Agency
Bouzaréah, Algeria
Email: [email protected]
1. INTRODUCTION
The design of the power system reflects the need for autonomous operation independent of all other
systems. It therefore should require no intervention from the ground station in the event of an anomaly on the
spacecraft. Autonomy is obtained by having redundant systems that automatically switch between each other
either when a fault is detected or multiple systems to provide graceful degradation in the event of a failure.
Basically, there are four identical battery charge regulators (BCRs), each of them must be capable of
transferring power from the solar panels to the battery and the rest of the spacecraft [1]–[6]. A small satellite
power system is composed of the following components as shown in Figure 1: i) solar arrays, ii) battery
charge regulator (BCR), iii) battery pack, iv) power conditioning module (PCM), and v) power distribution
module (PDM). Today, more sophisticated and more capable spacecrafts have eight identical BCRs. Each ½
of a solar panel is connected to a BCR capable of transferring power to the battery and the rest of the
spacecraft [1]–[6].
There are also two identical PCMs to ensure that regulated power from the main unregulated bus is
available to the subsystems. The PCMs are each equipped with a logic control circuitry capable of detecting
faults and dictating the switching over to the redundant PCM [5]. In addition, the hardware isdesigned to
adapt to the environmental changes. The most obvious example of this situation is the ability of the BCR to
monitor temperature changes of the battery and the solar panels. The BCR predicts the maximum power
point MPP of the solar arrays using the array temperature. Another main function of the BCR is its ability to
predict the end of charge (EoC) voltage of the battery pack.
The paper presents different topologies related to the design of the power system on board
microsatellites. In addition, the article gives an overview on the choice of the 28 V bus as well as the
advantages linked to this choice. It is clear that the choice of the 28 V unregulated bus makes it possible to
use lower load currents and therefore reduce losses in wiring and power switches [1]–[5].
It is important to add that the following article clearly shows different topologies that exist in the
field of power systems design but the choice of a topology with regard to another remains the work of the
engineers designing the power system in accordance with the requirements of the satellite mission as well as
the constraints of the mission.
Rest of spacecraft
½ Solar Array BCR 3
Rest of spacecraft
Solar Array 2 BCR 2 ½ Solar Array
BCR 4 PCM 1 PDM
PCM PDM
3 BCR 3
½ Solar Array BCR 5 PCM 2
Solar Array Battery
Battery ½ Solar Array BCR 6
PCM
Solar Array 4 BCR 4
Logic
½ Solar Array BCR 7
PCM Select
½ Solar Array BCR 8
Figure 1. Standard microsatellite power system bloc Figure 2. New configuration for a microsatellite
diagram power system
Int J Appl Power Eng, Vol. 11, No. 1, March 2022: 91-97
Int J Appl Power Eng ISSN: 2252-8792 93
solar panel using single junction gallium arsenide (GaAs) solar cells, assuming a fill factor of 80% and an
effective area of 80%, the power from a single panel can reach 60 W. This would result in an instantaneous
array power of over 80 W when 2 panels are illuminated at an angle of 45° to the sun direction. Therefore,
the BCR would need to be redesigned to support this increase of power [11]–[13].
Nowadays for the new enhanced microsatellites, the standard 14 V battery is no longer sufficient
because an increase of the depth of discharge (DoD) would certainly result in the decrease of the life cycle of
the battery. A solution would be the use of a single high capacity battery (15–20 Ah). However, this would
mean either the qualification of new battery cells or the use of space qualified battery packs from aerospace
battery companies resulting in an increase in the cost [14]–[20].
Spacecraft Subsystems
13 – 16 Volts
+10 V
-10 V PDM
PCM 1
+5 V
BCR 1 3A Fus.
BCR 2
PCM 2
Batterie
BCR PCM
Logic Logic
BCR 1
Spacecraft Subsystems
13 – 16 Volts
BCR 2
+10V
Batterie -10V PDM
PCM 1
+5V
10 cells battery
3A Fus.
PCM 2
BCR 3
PCM
BCR 4 Logic
Batterie
PCM select
10 cells battery
Figure 4. Block diagram of the four BCR and two batteries power system
Effect of the bus voltage level on the power system … (Mohammed Bekhti)
94 ISSN: 2252-8792
This temperature compensation, both for the battery and solar arrays, is based on thermistors potted
with adhesive in the battery pack and the solar panel substrates. The MPP tracking can be overridden using
the on-board computer (OBC) control. The redundancy in the BCR design in this power system topology
takes the form of a ‘graceful degradation’. Failure of one of the BCRs will result in the loss of up to half of
the orbital average power, depending on the attitude of the spacecraft (i.e., worst case having a single panel in
sunlight, half of which is connected to the failed BCR, best case no loss of power as a panel with no
connection to the failed BCR is used) [11]–[13]. As an advantage, the multiple BCR configuration provides a
simple interface to a two batteries power system. Due to splitting the panel strings between each battery, the
charge to each battery is continuous during the sunlight periods, irrespective of whether the spacecraft is
spinning or 3-axis stabilised.
3.3. One BCR for half panel and a two batteries power system topology
As shown on Figure 5, in total there are eight BCRs, four per battery. The BCR outputs are isolated
from each other using blocking diodes [14]–[17]. The power-conditioning module (PCM) being unchanged
from the standard microsatellite design. The PDM may use field effect transistor (FET) power switches
throughout because they are more power efficient.
There is no need for blocking diodes on the solar array output as there is a dedicated BCR per half
solar array. Due to having a dedicated BCR per half solar array, the BCR MPP set point will be more
accurate over the panel temperature range, resulting in a higher orbital average power. The loss of a BCR
results in a loss of only one half of a panel. Eight BCRs are required for this configuration. This will result in
significantly more mass and more assembly and test time for the module.
Spacecraft Subsystems
13– 16 Volts
BCR1
+10V
BCR2 -10V PDM
PCM 1
Battery +5V
BCR3 Battery
3A fus.
10 Cells battery
BCR4
BCR5
BCR6 PCM 2
BCR7 Battery
10 Cells battery
BCR8
PCM
Logic
PCM select
Figure 5. Block diagram of the one BCR for half a panel and two batteries power system
3.4. Dual redundant four BCR with a two batteries power system topology
Primary power to the satellite is supplied through four body mounted solar panels. The solar cell
strings, on each panel, are equally split between two BCRs and two batteries (as shown in Figure 6). There
are four BCRs in total in a dual redundant configuration to give two per battery. Each redundant pair of
BCRs are fed by half of each of the solar arrays. The BCRs estimate MPP of the solar arrays using a
temperature compensation circuitry. The EoC of its associated battery is tracked also using a temperature
compensation method reducing the charge current when the EoC voltage is reached.
The multiple BCR configuration provides a simple interface to a two-battery power system. Due to
splitting the panel strings between each battery pack, the charge to each battery is continuous during the
sunlight periods irrespective of whether the spacecraft is spinning or 3-axis stabilised. In addition, a loss of
one BCR results in no loss of power due to the redundant BCR configuration [17]–[20].
However, there is a need for blocking diodes on the solar array output. This is due to connecting
strings together from different panels in parallel and the connection between the two batteries [17]–[20]. A
potential failure mechanism to lose half of the array power is through the failure of a relay in series with the
BCR. Although, this failure has never been reported in the literature on previous microsatellites but it still
remains as a single failure point.
Int J Appl Power Eng, Vol. 11, No. 1, March 2022: 91-97
Int J Appl Power Eng ISSN: 2252-8792 95
Spacecraft Subsystems
13 – 16 Volts
BCR 1
+10V
-10V PDM
PCM1
+5V
BCR 2 3 A Fus.
Battery
10 cell battery
PCM2
BCR 3
PCM
Logic
BCR Select
Figure 6. Block diagram of the dual redundant four BCRs with two batteries power system
Figure 7 represents a single battery, multiple BCRs configuration. It also provides a very efficient
power transfer from the solar arrays to the battery and the rest of the spacecraft. There is no need for blocking
diodes on the solar array output, as there is a dedicated BCR per solar array. Due to having a dedicated BCR
per solar array, the BCR MPP set point will be more accurate over the panel temperature range resulting in a
higher orbital average power.
The redundancy in the BCR design design in this power system topology takes the form of ‘graceful
degradation’. Failure of one BCR results in a loss of one panel. There is a need for blocking diodes on BCR.
This can result in an instantaneous loss of approximately 1.5W per diode between BCR and PDM maily due
to the forward voltage drop in the diodes [14]–[21].
BCR1
BCR2
Solar Arrays
Rest of Spacecraft
PDM
BCR3
Battery
PCM2
22 cells battery
BCR4
PCM
Logic
PCM select
Table 1 gives an overview of the 28 V unregulated bus. The table shows clearly the characteristics
of the topology used these days on all small satellites. The topology seems more efficient, no blocking diodes
are required on solar arrays and most importantly, we cannot rack the MPP more accurately [14]–[21].
Effect of the bus voltage level on the power system … (Mohammed Bekhti)
96 ISSN: 2252-8792
4. SUMMARY OF TOPOLOGIES
Table 2 is a look up table for the designer to give a deep insight about the existing different
topologies used for satellites power systems [17]–[21]. Table 2 shows a comparison between different
topologies. Moreover, the engineers themselves will make the choice of a topology regarding mission
requirements and constraints [14]–[21].
6. CONCLUSION
The 14 V unregulated voltage bus has proved to be less efficient than the 28 V voltage bus. The
higher the voltage you use the lower the current requirements and therefore the losses. The 28 V power
system is becoming more and more an ‘industry standard’ for small satellites bus voltages. The 28 V system
has also no battery redundancy.
With the increased number of battery cells from 10 to 22, problems associated with cells capacity
mismatch can be more pronounced resulting in some cells eventually reaching zero capacity. This problem is
mitigated by closely matching the capacity and voltage characteristics of the cells in the battery, preventing
cell voltage reversal as the cell reaches full discharge.
REFERENCES
[1] J. Z. Slowikowski and M. J. Blewett, “Power supplies, conditioning and distribution on UOSAT,” Radio Electron. Eng., vol. 52,
Int J Appl Power Eng, Vol. 11, No. 1, March 2022: 91-97
Int J Appl Power Eng ISSN: 2252-8792 97
BIOGRAPHIES OF AUTHORS
Effect of the bus voltage level on the power system … (Mohammed Bekhti)