DeltaPSU DRP024V060W1AZ Datasheet

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TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Highlights & Features


– Universal AC input range
– Power will not de-rate for the entire input voltage range
– Power Boost of 150% for 3 seconds
– Rugged and compact design (Vibration 5G, Shock 30G)
– Wide operating temperature range -20°C to 80°C
– Overvoltage / Overcurrent / Over Temperature / Short Circuit
Protections

Safety Standards

CB Certified for worldwide use

Model Number: DRP024V060W1AZ


Unit Weight: 0.33 kg
Dimensions (L x W x D): 120.6 x 32 x 113 mm

General Description
The DRP024V060W1AZ is part of the CliQ DIN rail power supply series from one of the world’s leading power supply companies, Delta
Electronics Group, offers state-of-the-art designs made to withstand harsh industrial environments. Its rugged plastic casing has a
compact body at only 32mm, which is both shock and vibration resistant according to IEC 60068-2 standard. The DRP024V060W1AZ
operates within a wide temperature range from -20°C to +80°C and universal AC input voltage range from 85Vac to 264Vac, the power
will not de-rate for the entire input voltage range value. The single phase power supply unit includes overvoltage, overcurrent, over
temperature and short circuit protections. The feature built-in Power Boost of 150% for 3 seconds enables reserve power to be always
available for reliable startup of loads with high inrush current, thus eliminating the need of a more expensive power supply unit at higher
power rating.

Model Information
CliQ DIN Rail Power Supply

Model Number Input Voltage Range Output Voltage Output Current


DRP024V060W1AZ 85-264Vac (120-375Vdc) 24Vdc 2.50A

Model Numbering
DR P 024V 060W 1 A Z
DIN Rail Power Supply Output Voltage Output Power Single Phase CliQ Series Plastic Case

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
1 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Specifications
Input Ratings / Characteristics

Nominal Input Voltage 100-240Vac


Input Voltage Range 85-264Vac
Nominal Input Frequency 50-60Hz
Input Frequency Range 47-63Hz
DC Input Voltage Range* 120-375Vdc
Input Current < 1.10A @ 115Vac, < 0.70A @ 230Vac
Efficiency at 100% Load > 86.0% @ 115Vac, > 87.0% @ 230Vac
Max Inrush Current (Cold Start) < 40A @ 115Vac, < 80A @ 230Vac
Leakage Current < 1mA @ 240Vac
*Safety approval according to IEC/EN/UL 60950-1

Output Ratings / Characteristics

Nominal Output Voltage 24Vdc


Output Voltage Tolerance ± 2% (initial set point tolerance from factory)
Output Voltage Adjustment Range 22-28Vdc
Output Current 2.50A (continuously operating at 24)
3.75A (Power Boost for 3 seconds at 24V, refer to the
details in the Functions section)
Output Power 60W (continuously operating at 24V)
90W (Power Boost for 3 seconds at 24V, refer to the
details in the Functions section)
Line Regulation < 0.5% (@ 85-264Vac input, 100% load)
Load Regulation < 1% (@ 85-264Vac input, 0-100% load)
PARD (20MHz) < 240mVpp
Rise Time < 100ms @ nominal input (100% load)
Start-up Time < 2,500ms @ nominal input (100% load)
Hold-up Time > 20ms @ 115Vac,
> 125ms @ 230Vac (100% load)
Dynamic Response (Overshoot & Undershoot O/P Voltage) ± 5% @ 10-90% load
Start-up with Capacitive Loads 8,000µF Max

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
2 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Mechanical

Case Cover / Chassis Plastic


Dimensions (L x W x D) 120.6 x 32 x 113 mm
Unit Weight 0.33 kg
Indicator Green LED (DC OK)
Cooling System Convection
Terminal Input 3 Pins (Rated 300V/20A)
Output 2 Pins (Rated 300V/20A)
Wire AWG 22-14
Mounting Rail Standard TS35 DIN Rail in accordance with EN 60715
Noise (1 Meter from power supply) Sound Pressure Level (SPL) < 40dBA

Environment

Surrounding Air Temperature Operating -20°C to +80°C


Storage -25°C to +85°C
Power De-rating Vertical Mounting -10°C to -20°C output power is 80% of rated power,
< 0°C de-rate power by 2% / °C,
> 50°C de-rate power by 2.5% / °C
Horizontal Mounting -10°C to -20°C output power is 80% of rated power,
< 0°C de-rate power by 2% / °C,
> 50°C de-rate power by 2.5% / °C,
> 70°C de-rate power by 4% / °C
Operating Humidity 5 to 95% RH (Non-Condensing)
Operating Altitude 0 to 2,000 Meters (@ 50°C)
Shock Test (Non-Operating) IEC 60068-2-27, 30G (300m/S²) for a duration of 18ms,
1 time per direction, 6 times in total
Vibration (Non-Operating) IEC 60068-2-6, 10Hz to 150Hz @ 50m/S² (5G peak);
90 min per axis for all X, Y, Z direction
Pollution Degree 2

Protections

Overvoltage < 32V, ±10%, SELV Output, Hiccup Mode,


Non-Latching (Auto-Recovery)
Overload / Overcurrent > 150% of rated load current, Hiccup Mode,
Non-Latching (Auto-Recovery)
Over Temperature < 80°C Surrounding Air Temperature @ 100% load,
Non-Latching (Auto-Recovery)
Short Circuit Hiccup Mode, Non-Latching
(Auto-Recovery when the fault is removed)
Protection Against Shock Class I with PE* connection
*PE: Primary Earth

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
3 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Reliability Data

MTBF > 500,000 hrs. as per Telcordia SR-332


I/P: 115Vac, O/P: 100% load, Ta: 25°C
Expected Cap Life Time 10 years (115Vac & 230Vac, 50% load @ 40°C)

Safety Standards / Directives

Electrical Equipment in Power Installations EN 50178 / IEC 62103


Electrical Safety SIQ to EN 60950-1, UL/cUL recognized to UL 60950-1
and CSA C22.2 No. 60950-1 (File No. E191395), CSA
to CSA C22.2 No. 60950-1 and UL 60950-1, CB
scheme to IEC 60950-1
Industrial Control Equipment UL/cUL listed to UL 508 and CSA C22.2 No. 107.1-01
(File No. E315355), CSA to CSA C22.2 No. 107.1-01
and UL 508 (File No. 181564)
CE In conformance with EMC Directive 2004/108/EC and
Low Voltage Directive 2006/95/EC
Material and Parts RoHS Directive 2011/65/EU Compliant
Galvanic Isolation Input to Output 4.0KVac
Input to Ground 1.5KVac
Output to Ground 1.5KVac

EMC

EMC / Emissions CISPR 22, EN 55022, CISPR 11, EN 55011,


FCC Title 47: Class B
Immunity to EN 55024 and EN 61000-6-1
1)
Electrostatic Discharge IEC 61000-4-2 Level 4 Criteria A
Air Discharge: 15kV
Contact Discharge: 8kV
1)
Radiated Field IEC 61000-4-3 Level 2 Criteria A
80MHz-1GHz, 3V/M, 80% modulation (1kHz)
1)
Electrical Fast Transient / Burst IEC 61000-4-4 Level 3 Criteria A
2kV
1)
Surge IEC 61000-4-5 Level 3 Criteria A
2)
Common Mode : 2kV
3)
Differential Mode : 2kV
1)
Conducted IEC 61000-4-6 Level 2 Criteria A
150kHz-80MHz, 3Vrms
1)
Power Frequency Magnetic Fields IEC 61000-4-8 Criteria A
1A/Meter
Voltage Dips IEC 61000-4-11 100% dip; 1 cycle (20ms); Self Recoverable
1)
Low Energy Pulse Test (Ring Wave) IEC 61000-4-12 Level 3 Criteria A
2)
Common Mode : 2kV
3)
Differential Mode : 1Kv
Voltage Fluctuation and Flicker IEC/EN 61000-3-3
1) Criteria A: Normal performance within the specification limits
2) Asymmetrical: Common mode (Line to earth)
3) Symmetrical: Differential mode (Line to line)

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
4 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Block Diagram

Device Description

1) Input terminal block connector


2) Output terminal block connector
3) DC Voltage adjustment potentiometer
4) DC OK control LED (Green)
5) Universal mounting rail system

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
5 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Dimensions
L x W x D: 120.6 x 32 x 113 mm

Engineering Data
De-rating Note

1. Power supply components may degrade, or


be damaged, when the power supply is
continuously used outside the shaded region,
refer to the graph shown in Fig. 1.
2. If the output capacity is not reduced when the
surrounding air temperature > 50°C, the
device may run into Over Temperature
Protection. When activated, the output
voltage will go into bouncing mode and will
recover when the surrounding air
temperature is lowered or the load is reduced
as far as necessary to keep the device in
working condition.
3. In order for the device to function in the
manner intended, it is also necessary to keep
a safety distance of 20mm (for Vertical
Mounting) or 50mm (for Horizontal Mounting)
with adjacent units while the device is in
operation.
4. Depending on the surrounding air
temperature and output load delivered by the
Fig. 1 De-rating for Vertical Mounting Orientation power supply, the device can be very hot!
-10°C to -20°C output power is 80% of rated power, 5. If the device has to be mounted in any other
< 0°C de-rate power by 2% / °C, orientation, please do not hesitate to contact
> 50°C de-rate power by 2.5% / °C [email protected] for more details.

De-rating for Horizontal Mounting Orientation


-10°C to -20°C output power is 80% of rated power,
< 0°C de-rate power by 2% / °C,
> 50°C de-rate power by 2.5% / °C,
> 70°C de-rate power by 4% / °C

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
6 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Output De-rating VS. Input Voltage

 No output power de-rating across the entire


input voltage range

Assembly & Installation


The power supply unit (PSU) can be mounted on 35mm DIN rails in accordance with EN 60715. The device should be installed with
input terminal block at the bottom.

Each device is delivered ready to install.

Mounting Dismounting

Fig. 2.1 Mounting Fig. 2.2 Dismounting

Snap on the DIN rail as shown in Fig. 2.1: To uninstall, pull or slide down the latch with screw driver as
1. Tilt the unit upwards and insert it onto the DIN rail. shown in Fig. 2.2. Then slide the power supply unit (PSU) in
2. Push downwards until stopped. the opposite direction, release the latch and pull out the power
3. Press against the bottom front side for locking. supply unit (PSU) from the rail.
4. Shake the unit slightly to ensure that it is secured.

In accordance to EN 60950 / UL 50950, flexible cables require ferrules.


Use appropriate copper cables designed to sustain operating temperature of at least 75°C or more to fulfill UL requirements.

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
7 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Safety Instructions
 Vertical Mounting  Horizontal Mounting

– ALWAYS switch mains of input power OFF before connecting and disconnecting the input voltage to the unit. If mains are not
turned OFF, there is risk of explosion / severe damage.
– To guarantee sufficient convection cooling, keep a distance of 50mm above and below the device as well as a lateral
distance of 20mm (for Vertical Mounting) or 50mm (for Horizontal Mounting) to other units.
– Note that the enclosure of the device can become very hot depending on the surrounding air temperature and load of the power
supply. Risk of burns!
– Only plug in and unplug connectors when power is turned off!
– DO NOT insert any objects into the unit.
– Hazardous voltages may be present for up to 5 minutes after the input mains voltage is disconnected. Do not touch the unit during
this time.

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
8 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Functions
■ Graph illustrating the Start-up Time, Rise Time, and Hold-up Time

Start-up Time
The time required for the output voltage to reach 90% of its set value, after the input voltage is applied.

Rise Time
The time required for the output voltage to change from 10% to 90% of its set value.

Hold-up Time
Hold up time is the time when the AC input collapses and output voltage retains regulation for a certain period of time. The time
required for the output to reach 90% of its set value, after the input voltage is removed.

Inrush Current Dynamic Response


Inrush current is the peak, instantaneous, input current measured The power supply output voltage will remains within ±5% of its
and, occurs when the input voltage is first applied. For AC input steady state value, when subjected to a dynamic load from 10 to
voltages, the maximum peak value of inrush current will occur 90% of its rated current.
during the first half cycle of the applied AC voltage. This peak
value decreases exponentially during subsequent cycles of AC
voltage.

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
9 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Power Boost
Power Boost is the reserve power available
constantly that allows reliable startup to support
sudden and short spike of loads with high inrush
current typically during turn on to remove the
need of more expensive higher rated power
supply unit. After the output has reached its
steady state set value, the power supply can
support surge loads with a higher short-term
power demand up to 150% of maximum rated
load (IO Max), for a maximum duration of 3
seconds. The Power Boost is also available to
repeatedly basis with according to the condition of
an average (R.M.S) output power shall not
exceed continuous operating condition or refer to
duty cycle calculation below.

𝑇𝑃
𝐷𝑢𝑡𝑦 𝑐𝑦𝑐𝑙𝑒 (%) =
𝑇𝑜𝑡𝑎𝑙 𝑇𝑖𝑚𝑒

(𝑃𝑜𝑤𝑒𝑟 𝐵𝑜𝑜𝑠𝑡 × 𝑇𝑃 ) + (𝑁𝑜𝑛-𝑃𝑒𝑎𝑘 𝑃𝑜𝑤𝑒𝑟 × 𝑇𝑁 )


𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑂𝑢𝑡𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟 (𝑃𝐴𝑣𝑔 ) =
𝑇𝑜𝑡𝑎𝑙 𝑇𝑖𝑚𝑒

OR

�𝑃𝐴𝑣𝑔 × 𝑇𝑜𝑡𝑎𝑙 𝑇𝑖𝑚𝑒� − (𝑃𝑜𝑤𝑒𝑟 𝐵𝑜𝑜𝑠𝑡 × 𝑇𝑃 )


𝑁𝑜𝑛-𝑃𝑒𝑎𝑘 𝑃𝑜𝑤𝑒𝑟 =
𝑇𝑁

 An example of Power Boost and Average Output Power

Peak Power Power Boost Non-Peak Non-Peak Power Total Time


Power Boost Duty Cycle
(WP) Duration (TP) Power (WN) Duration (TN) (T)
150% 90 3 sec 10% 57W 27 sec 30 sec
150% 90 3 sec 35% 44W 5.5 sec 8.5 sec
120% 72 6 sec 20% 57W 24 sec 30 sec
120% 72 6 sec 35% 53W 11 sec 17 sec

It is not recommended to prolong the duration of Power Boost to be longer than the specified duty cycle calculation, this may cause
damage to the PSU.

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
10 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Overload & Overcurrent Protections Overvoltage Protection


The power supply’s Overload (OLP) and Overcurrent (OCP) The power supply’s overvoltage circuit will be activated when its
Protections will be activated when output current exceeds 150% internal feedback circuit fails. The output voltage shall not exceed
of IO (Max load). In such occurrence, the VO will start to droop and its specifications defined on Page 3 under “Protections”. The
nd
once the power supply has reached its maximum power limit, the power supply doesn’t shut down but goes in 2 level regulation at
protection is activated and the power supply will go into “Hiccup 30-32Vdc and continue to deliver the power. According to high
mode” (Auto-Recovery). The power supply will recover once the output voltage which will be operating > 100% of rated load
fault condition of the OLP and OCP is removed and IO is back (32V × rated output current), if this condition persists, the power
within the specifications. supply will sense OTP (Over Temperature Protection) and will go
under hiccup mode. The power will return to normal operation
once the fault condition is removed.

It is not recommended to prolong the duration of IO when it is


<150% but >100%, since it may cause damage to the PSU.
Over Temperature Protection
As mentioned above, the power supply also has Over
Short Circuit Protection Temperature Protection (OTP). In the event of a higher operating
The power supply’s output OLP/OCP function also provides temperature at 100% load, the power supply will run into OTP
protection against short circuits. When a short circuit is applied, when the operating temperature is beyond what is recommended
the output current will operate in “Hiccup mode”, as shown in the in the de-rating graph. When activated, the output voltage will go
illustration in the OLP/OCP section on this page. The power into bouncing mode until the temperature drops to its normal
supply will return to normal operation after the short circuit is operating temperature as recommended in the de-rating graph.
removed.

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
11 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Operating Mode

Fig. 3 Redundancy / Parallel Operation Connection Diagram

 Redundancy Operation
In order to ensure proper redundancy operation for the power supply unit (PSU), ensure that the output voltage difference between the
two units is kept at 0.45~0.50V for 24V supplies. Follow simple steps given below to verify:

Step 1.
Measure output voltage of PSU 1 and PSU 2. If PSU 1 is the master unit, then VO of PSU 1 must be higher than PSU 2.

In order to set the output voltage, connect the power supply to 50% load and set the PSU 1 and PSU 2 output voltage.

Step 2.
Connect the right DRR module, 20A as per the system requirement to the power supply units PSU 1 and PSU 2 at Vin 1 & Vin 2
respectively.

Step 3.
Connect the system load from Vout. Please note that output voltage Vout from DRR module will be = VO (output voltage of power
supply) – Vdrop* (in DRR module).

 Parallel Operation
These DRR modules can also be used for Parallel function in order to increase the output power by N+1 (e.g. 2.5A + 2.5A = 5A or 2.5A
+ 2.5A + 2.5A = 7.5A) or current sharing, and thus increasing the power supply and system reliability. Though the DRP024V060W1AZ
is not designed for current sharing, a good current sharing between two power supplies can be achieved by following simple steps as
below (Refer to Fig. 3 for the Connection Diagram).

Step 1. Step 3.
Set output load condition for both supplies at 50% and measure Connect PSU 1 and PSU 2 with the DRR-20A module and
the output voltages. measure at Vin 1 & Vin 2 to verify the voltage difference. Ensure
the voltages are within ±25mV.
Step 2.
Adjust output voltages to the same level or within ±25mV Step 4.
difference. Output voltage from DRR module Vout will be = VO (output
voltage of power supply) – Vdrop* (in DRR module).

*Vdrop will vary from 0.60V to 0.90V (Typical 0.65V) depending on the load current and surrounding air temperature.

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
12 www.DeltaPSU.com (December 2014, Rev. 03)
TECHNICAL DATASHEET

CliQ DIN Rail Power Supply


24V 60W 1 Phase / DRP024V060W1AZ

Others
Delta RoHS Compliant
Restriction of the usage of hazardous substances
The European directive 2011/65/EU limits the maximum impurity level of homogeneous materials such as lead,
mercury, cadmium, chrome, polybrominated flame retardants PBB and PBDE for the use in electrical and
electronic equipment. RoHS is the abbreviation for “Restriction of the use of certain hazardous substances in
electrical and electronic equipment”.
This product conforms to this standard.

All parameters are specified at 25°C ambient and AC input unless otherwise indicated.
13 www.DeltaPSU.com (December 2014, Rev. 03)

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