Machine Design Ii Nme602 1

Printed Pages:03 Sub Code: NME 602
Paper Id: 1 4 0 6 0 8 Roll No.
B TECH
(SEM VI) THEORY EXAMINATION 2017-18
MACHINE DESIGN-II
Time: 3 Hours Total Marks: 100
Note: 1. Attempt all Sections. If require any missing data; then choose suitably.
2. Standard design data book is allowed.
SECTION A
1. Attempt all questions in brief. 2 x10 = 20

a) Explain the phenomenon of interference in involute gears.
b) What condition must be satisfied in order that a pair of spur gears may have a constant
velocity ratio?
c) What is Tredgold's approximation about the formative number of teeth on bevel gear?
d) Sketch neatly the working drawing of bevel gears in mesh.
e) What is a herringbone gear? Where they are used?
f) Explain the terms used in helical gears (a) Helix angle; (b) normal pitch.
g) Write the equation for the efficiency of the worm gear with nomenclature. Write
down the condition for maximum efficiency.
h) What is meant by hydrodynamic lubrication in bearings?
i) Explain the terms as applied to journal bearings (a) Bearing characteristic number and
(b) Bearing modulus.
j) At what angle of the crank, the twisting moment is maximum in the crankshaft?
Explain.
SECTION B
2. Attempt any three of the following: 10 x 3 = 30
a) What are the various terms used in Hydrodynamic Journal Bearing? Explain each
term with neat sketch.
b) The load on the journal bearing is 150 KN due to turbine shaft of 300 mm diameter
running at 1800 rpm. Determine the length of the bearing if the allowable bearing
pressure is 1.6 N/mm2, and amount of heat to be removed by the lubricant per minute
if the bearing temperature is 60°C and viscosity of the oil at 60°C is 0.02 kg/m-s and
the bearing clearance is 0.25 mm.
c) The ball bearings are to be selected for an application in which the radial load is 2500
N during 90 % of the time and 7000 N during the remaining 10 %. The shaft is to
rotate at 150 rpm. Determine the minimum value of the basic dynamic load rating for
5000 hours of operation with not more than 10 % failures.
d) A pair of helical gears with 35° helix angle is used to transmit 17 kW at 12000 rpm of
the pinion. The velocity ratio is 5:1. Both the gears are to be made of hardened steel
of static strength 120 N/mm2. The gears are 20° stub and the pinion is to have 24
teeth. The face width may be taken as 12 times the module. Find the module and face
width from the standpoint of strength and check the gears for wear.
e) Write down the step by step procedure to design a crankshaft. Also explain each
parameter with nomenclature and relevant mathematical relations.
SECTION C
3. Attempt any onepart of the following: 10 x 1= 10
a) A bronze spur pinion rotating at 800 rpm drives a cast iron spur gear at a transmission
ratio of 4:1. The allowable static stresses for the bronze pinion and cast iron gear are
90 MPa and 110 MPa respectively. The pinion has 16 standard 20° full depth involute
teeth of module 8 mm. The face width of both the gears is 85 mm. Find the power that
can be transmitted from the standpoint of strength.
b) A pair of bevel gears is required to transmit 11 kW at 500 rpm from the motor shaft to
another shaft, the speed reduction being 3:1. The shafts are inclined at 60º. The pinion
is to have 24 teeth with a pressure angle of 20º and is to be made of cast steel having a
static stress of 80 MPa. The gear is to be made of cast iron with a static stress of 55
MPa. The tooth form factor may be taken as y = 0.154 – 0.912/TE, where TE is
formative number of teeth. The velocity factor may be taken as 3/(3 + v), where v is
the pitch line velocity in m/s. The face width may be taken as 1/4th of the slant height
of the pitch cone. The mid-plane of the gear is 100 mm from the left hand bearing and
125 mm from the right hand bearing. The gear shaft is to be made of colled-rolled
steel for which the allowable tensile stress may be taken as 80 MPa. Design the gears
and the gear shaft.
4. Attempt any onepart of the following: 10 x 1 = 10
a) A worm drive transmits 20 kW at 2500 rpm to a machine carriage at 70 rpm. The

worm is triple threaded and has 60 mm pitch diameter. The worm gear has 85 teeth of
6 mm module. The tooth form is to be 20° full depth involute. The coefficient of
friction between the mating teeth may be taken as 0.10. Calculate the tangential force
acting on the worm and axial thrust and separating force on worm. Also calculate the
efficiency of the worm drive.
b) A four-stroke diesel engine has the following specifications: Brake power 7kW;
Speed 1500rpm; Indicated mean effective pressure 0.35N/mm2;Mechanical efficiency
80%.Determine: 1. Bore and length of the cylinder;2. Thickness of the cylinder head;
and 3.Size of studs for the cylinder head.
5. Attempt any one part of the following: 10 x 1 = 10
a) What are the materials used for Sliding Contact Bearings.A journal bearing 60 mm is
diameter and 90 mm long runs at 450 rpm. The oil used for hydrodynamic lubrication
has absolute viscosity of 0.06 kg/m-s. If the diametric clearance is 0.1 mm, find the
safe load on the bearing.
b) A single stage helical gear reducer is to receive power from a 1440 rpm, 25 kW
induction motor. The gear tooth profile is involute full depth with 20° normal pressure
angle. The helix angle is 23°, number of teeth on pinion is 20 and the gear ratio is 3.
Both the gears are made of steel with allowable beam stress of 90 MPa and hardness
250 BHN. (a) Design the gears for 20% overload carrying capacity from standpoint of
bending strength and wear. (b) If the incremental dynamic load of 8 KN is estimated
in tangential plane, what will be the safe power transmitted by the pair at the same
speed?
a) A connecting rod is required to be designed for a high speed, four stroke I.C. engine.
The following data are available. Diameter of piston 88 mm; Mass of reciprocating
parts 1.6 kg; Length of connecting rod (centre to centre) 300 mm; Stroke 125 mm;
RPM 2200 (when developing 50 kW); Possible over speed 3000 rpm; Compression
ratio 6.8: 1; Probale maximum explosion pressure (assumed shortly after dead centre,
say at about 3°) 3.5 N/mm2.
b) Design a cast iron piston for a single acting four stroke engine for the following data:
Cylinder bore = 150 mm; Stroke = 120 mm; Maximum gas pressure = 5.5N/mm2;
Indicated mean effective pressure 0.75 N/mm2; Mechanical efficiency = 85%; Fuel
consumption 0.15 kg per brake power per hour; Higher calorific value of fuel
42×103kJ/kg; Speed = 2000 rpm. Any other data required for the design may be
assumed.
a) Write short note on the following:

(i) Cycloidal and involute teeth of gears with neat sketch.
(ii) Dynamic, static and wear tooth load in gears and causes of gear tooth failure.
b) A motor shaft rotating at 1200 rpm has to transmit 18 kW to a low speed shaft with a
speed reduction of 3:1. The teeth are 141/2°involute with 24 teeth on the pinion. Both
the pinion and gear are made of steel with a maximum safe stress of 200 MPa. A safe
stress of 45 MPa may be taken for the shaft on which the gear is mounted and for the
key. Design a spur gear drive to suit the above conditions. Assume starting torque to
be 30% higher than the running torque.

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Printed Pages:03 Sub Code: NME 602

Paper Id: 1 4 0 6 0 8 Roll No.

1. Attempt all questions in brief. 2 x10 = 20

2. Attempt any three of the following: 10 x 3 = 30

3. Attempt any onepart of the following: 10 x 1= 10

4. Attempt any onepart of the following: 10 x 1 = 10

a) A worm drive transmits 20 kW at 2500 rpm to a machine carriage at 70 rpm. The

5. Attempt any one part of the following: 10 x 1 = 10

7. Attempt any one part of the following: 10 x 1 = 10

a) Write short note on the following:

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