OPERATION AND

SERVICE MANUAL
DIRECT DRIVE
REFRIGERATION UNIT

XARIOS
150, 200, 300ry, 350, 400, 500

Carrier Transicold Europe – 10, Bd de l’Oise – 95031 Cergy Pontoise Cédex – FRANCE
Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221
 Carrier Refrigeration Operation 2003 D Printed in France – 62-61165-20 12/03
 TABLE OF CONTENTS

Page

Section 1
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section 2
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Compressor reference data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

2.3 Refrigeration system data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

2.4 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

2.5 Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2.6 Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

2.6.1 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.7 Cab command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.7.2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.7.3 Digital display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.7.4 Set-point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.7.5 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.7.6 Defrost cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.7.7 Alarm display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.7.8 Other data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.7.9 Changing display brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.8 Compressor pressure regulating valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

2.9 Hot gas solenoid – HGS1 (two-way) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2.10 Condenser closing solenoid – HGS2 (two-way) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2.11 Refrigerant circuit during cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2.12 Refrigerant circuit during heat and defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Section 3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Control and starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.1 On road . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 On standby (road / standby version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Section 4
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Unit maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1 Unit maintenance schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Description of maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Belt maintenance and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.1 Belt tension gauge (road compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

i 62-61165-20 (12/03)
4.3 Removing the refrigerant charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4 Refrigerant leak checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.5 Evacuation and dehydration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5.2 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5.3 Evacuation and dehydration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6 Charging the refrigeration system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6.1 Installing a complete charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6.2 Adding a partial charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.6.3 Checking the refrigerant charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.7 Replacing the compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.8 Checking and replacing filter-drier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.9 Checking and replacing high pressure cutout switch . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.9.1 Replacing high pressure cutout switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.9.2 Checking high pressure cutout switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.10 Checking and replacing condenser fan motor brushes . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.11 Evaporator coil-cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.12 Condenser coil-cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.13 Hot gas (two-way) solenoid and condenser closing solenoid (two-way) . . . . . . . . . . 4-8
4.13.1 Replacing solenoid coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.13.2 Replacing solenoid valve internal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.14 Adjusting the road compressor pressure regulating valve (cpr) . . . . . . . . . . . . . . . . . 4-8
4.15 Thermostatic expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.16 Microprocessor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Section 5
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1.1 Unit will not cool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.2 Unit runs but has insufficient cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.3 Unit operates long or continuously in cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.4 Unit will not heat or heating insufficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.5 Defrost malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.6 Abnormal pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.7 Abnormal noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.8 Cab command malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.9 No evaporator air flow or restricted air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.10 Expansion valve malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.11 Malfunction hot gas (two-way) solenoid / expansion closure valve . . . . . . . . . . 5-3
5.2 Standby compressor malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Section 6
EXTRACT FROM MATERIAL SAFETY DATA BULLETIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Poe oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 Forane R404a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Section 7
ELECTRICAL SCHEMATIC WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

ii
 LIST OF FIGURES

Figure 2-1 XARIOS 150 / 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Figure 2-2 XARIOS 300ry / 350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Figure 2-3 XARIOS 400 / 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Figure 2-4 Unit top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-5 Unit top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-6 Unit top view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-7 MXS 600 1 fan ( for XARIOS 150 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Figure 2-8 MXS 850 2 fans ( for XARIOS 200 / 300ry ) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Figure 2-9 MXS 1100 2 fans ( for XARIOS 350 / 400 ) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Figure 2-10 MXS 1550 3 fans ( for XARIOS 500 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Figure 2-11 XARIOS 150 / 200 Control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Figure 2-12 XARIOS 300ry / 350 Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 2-13 XARIOS 400 / 500 Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Figure 2-14 Cab Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Figure 2-15 XARIOS 150/200: Cooling Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Figure 2-16 XARIOS 150/200: Heating and defrost Cycle – over 22 bar . . . . . . . . . . . 2-24
Figure 2-17 XARIOS 150/200: Heating and defrost Cycle – under 17 bar . . . . . . . . . . 2-25
Figure 2-18 XARIOS 300/350: Cooling cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Figure 2-19 XARIOS 300/350: Heating and defrost cycle – over 22 bar . . . . . . . . . . . . 2-27
Figure 2-20 XARIOS 300/350: Heating and defrost cycle – under 17 bar . . . . . . . . . . . 2-28
Figure 2-21 XARIOS 300ry: Cooling cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Figure 2-22 XARIOS 300ry: Heating and defrost cycle – over 22 bar . . . . . . . . . . . . . . . 2-30
Figure 2-23 XARIOS 300ry: Heating and defrost cycle – under 17 bar . . . . . . . . . . . . . 2-31
Figure 2-24 XARIOS 400/500: Cooling cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Figure 2-25 XARIOS 400/500: Heating and defrost cycle – over 22 bars . . . . . . . . . . . 2-33
Figure 2-26 XARIOS 400/500: Heating and defrost cycle – under 17 bars . . . . . . . . . . 2-34
Figure 3-1 Thermostat operating sequence Standby or road operation
Set-point higher than –12_C (+10_F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3-2 Thermostat operating sequence Standby or road operation
Set-point lower than –12_C (+10_F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 4-1 Road compressor belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Figure 4-2 XARIOS 150/200: Vacuum pump connection . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Figure 4-3 XARIOS 300ry/350: Vacuum pump connection . . . . . . . . . . . . . . . . . . . . . . . 4-4
Figure 4-4 XARIOS 400/500: Vacuum pump connection . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-5 Typical setup for testing high pressure switch HP1, HP2 & HP3 . . . . . . . . . 4-6
Figure 4-6 Fan motor brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 4-7 Hot gas (two-way) solenoid or Condenser closing solenoid (Two-way) . . . 4-8
Figure 4-8 Compressor pressure regulating valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Figure 4-9 Thermostatic expansion valve bulb and thermocouple . . . . . . . . . . . . . . . . . 4-9
Figure 7-1 – XARIOS 150/200: Electrical schematic diagram – ROAD – 12V/24V . . 7-3
Figure 7-2 – XARIOS 150/200: Electrical schematic diagram – ROAD –
230/1/50Hz – 208–230/1/60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Figure 7-3 – XARIOS 150/200: Electrical schematic diagram –ROAD – 400/3/50Hz . 7-5
Figure 7-4 – XARIOS 300ry: Electrical schematic diagram – Road/Standby – 400/3/50Hz 7-6
Figure 7-5 – XARIOS 300ry: Electrical schematic diagram Road/Standby – 230/1/50Hz . 7-7
Figure 7-6 – XARIOS 350: Electrical schematic diagram Road version . . . . . . . . . . . . 7-8

iii 62-61165-20 (12/03)

Figure 7-7 – XARIOS 350: Electrical schematic diagram Road/Standby –
230/400/3/50Hz/60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Figure 7-8 – XARIOS 350: Electrical schematic diagram Road/Standby version –
230/1/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Figure 7-9 – XARIOS 350: Electrical schematic diagram Road/Standby – 208-230/1/60Hz7-11
Figure 7-10 – XARIOS 400/500: Electrical schematic diagram – Road version . . . . . . 7-12
Figure 7-11 – XARIOS 400/500: Electrical schematic diagram – Road version
230V without electrical heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Figure 7-12 – XARIOS 400/500: Electrical schematic diagram – Road version
400V without electrical heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Figure 7-13 – XARIOS 400/500: Electrical schematic diagram – Road/standby –
208–230/1/50–60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

LIST OF TABLES

Table 2-1 Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Table 2-2 Safety Devices – Microprocessor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Table 2-3 Fuses – Xarios 150/200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Table 2-4 Fuses – Xarios 300ry/350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Table 2-5 Fuses – Xarios 400/500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Table 3-1 XARIOS 150 / 200:Management of condenser
and evaporator fan and heat and defrost valve (from version 3.01) . . . . . 3-3
Table 3-2 XARIOS 150 / 200: Management of condenser
and evaporator fan and heat and defrost valve (until version 3.01) . . . . . 3-3
Table 3-3 XARIOS 300ry / 350 / 400 / 500: Management of condenser
and evaporator fans and heat and defrost valves . . . . . . . . . . . . . . . . . . . . 3-4
Table 4-1 Maintenance schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Table 4-2 Pressure – Temperature R404A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Table 4-3 Sensor Resistance (RAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

iv
 SECTION 1

SAFETY INSTRUCTIONS

This manual contains safety and service instructions to follow in order to prevent any accident. Stickers have
been placed on the product for your SAFETY.

BEFORE USING THIS REFRIGERANT UNIT, read carefully all safety information explained
in this manual and indicated on the product. Be sure that everybody who will use this
refrigeration unit has been trained to use it in a safe way.
DURING THE USE OR MAINTENANCE OF THIS REFRIGERATION UNIT, the notes on
safety are to be considered.

Personal Protective Equipment :

Always use adequate Personal Protective Equipment before doing anything on this
refrigerant unit, as explained in this manual.

Working at height :
Take all necessary safety precautions when accessing this refrigeration unit : use
safe ladders, working platforms with appropriate guards.

Belts and fans :

This refrigeration unit is equipped with Auto–start/stop, it may start at any time
and without warning.
When the unit is running beware of belts and fans that are moving.
Before servicing refrigeration unit, make sure the main power switch is on the
OFF position. Ensure the unit will not restart. Lock–out / Tag–out can be
performed as described above.
When there is protective structure (fan grid or guard for example) make sure
they are in place. Never removed them when the refrigeration unit is running.
Always keep your hands, body parts, clothes, hairs and tools far from moving
parts.

1-1 62-61165-20 (12/03)

Electricity :
When this refrigeration unit is running in electrical operation, some devices are
powered up especially in the electrical control box.
Before servicing refrigeration unit, make sure the main power switch is on the
OFF position. Ensure this refrigeration unit is disconnected from the local
electrical network.Lock–out / Tag–out can be performed as described above.
Before working in the electrical control box, it is required to control the lack of
tension.
WHEN IT IS NECESSARY TO WORK IN THE ELECTRICAL CONTROL BOX
UNDER TENSION, PEOPLE MUST BE QUALIFIED FOR WORKS UNDER
LOW OR HIGH VOLTAGE.
Always use adequate tools and Personal Protective Equipment when working
on electrical devices : safety gloves and safety glasses.

Refrigerant :
The refrigerant contained in this refrigeration unit can cause frosbite, severe
burns or blindness in case of projection and direct contact with the skin or eyes.
In contact with flame or heat refrigerant generate toxic gas.
Refrigerant handling must be done by qualified people.
Keep any flame, any lighted object or any source of sparks away from the refri-
gerant unit.
Always use Personal Protective Equipment when handling refrigerant : safety
clothes, safety gloves and safety glasses.

Burning with hot and cold :

When this refrigeration unit is running or even after, different components can
be very cold or hot (exhaust pipe, tubes, coils, receiver, accumulator or engine
for example)
Beware when operating closed from cold or hot components.
Always use adequate safety gloves when doing any maintenance on this
refrigeration unit.

Cuttings :
Beware when handling or operating closed from parts that could be sharp (coils,
evaporators, clamps for example).
Always use adequate safety gloves when doing any maintenance on this
refrigeration unit.

Environment :
Think about protection of environment during all the life of this refrigeration unit.
To prevent environmental damages NEVER release refrigerant in the atmosphere,
NEVER throw coolant, oil, battery and chemicals in the nature. It must be
recuperate and recycle according to current regulations.
When disposing this refrigerant unit do it in an environmentally sound way and in
accordance with current regulations.

1-2
 CAUTION

Under no circumstances should anyone attempt to repair the Logic or Display Boards. Should a problem
develop with these component, contact your nearest Carrier Transicold dealer for replacement.
Under no circumstances should a technician electrically probe the processor at any point, other than the
connector terminals where the harness attaches. Microprocessor components operate at different voltage
levels and at extremely low current levels. Improper use of voltmeters, jumper wires, continuity testers, etc.
could permanently damage the processor.
Most electronic components are susceptible to damage caused by electrical static discharge (ESD). In certain
cases, the human body can have enough static electricity to cause resultant damage to the components by
touch. This is especially true of the integrated circuits found on the truck/trailer microprocessor.

1-3 62-61165-20 (12/03)

 SECTION 2

DESCRIPTION

2.1 INTRODUCTION D Road operation

– driven by the engine of the vehicle when in
operation over-the-road.
WARNING
D Road/Standby version

Beware of unannounced starting of – driven by the engine of the vehicle when in

engine or standby motor caused by the operation over-the-road and by connecting
unit thermostat or the start/stop cycle. the unit to the mains power on shut-down.

Personal Protective Equipment : before The model/serial nameplate is located inside of the
unit on the frame as shown in Figure 2-1, Figure 2-2
doing anything on this product, as
and Figure 2-3.
explained in this manual.Always use
safety precautions before doing any The standard control system is a microprocessor
maintenance on the unit controller. Once the controller (remote Command
within the cab of the truck) is set at the desired
temperature, the unit will operate automatically to
safety glasses , gloves , maintain the desired temperature within very close
limits.

safety shoes , safety clothes The control system automatically selects cooling
and heating cycles as necessary to maintain the
This manual contains Operating Data, Electrical desired temperature.
Data and Service Instructions for the van refrigeration The evaporator assembly consists of an
units listed in Table 2-1. Also Table 2-1 charts some evaporator coil, an expansion valve, one defrost
significant differences between these models. thermostat (termination switches) and an electrical
The XARIOS 150/200/300ry/350/400/500 models evaporator fan motor, one starting valve and a
are units designed for truck applications. Two types of optional injection valve.
drive are available :

Table 2-1 Model Chart

R-404A Condenser Weight
Model Road compressor Standby Compressor Road and
LB KG Road
Standby
XARIOS 150 2.7 1.2 UP 90 / SD5 H09 HA 090 30 kg 53 kg
XARIOS 200 4 1.8 TM 13 HA 090 30 kg 53 kg
XARIOS 300 ry 3.8 1.7 TM 15 HB 135 40 kg 75 kg
XARIOS 350 4.2 1.9 TM 15 TM 15 40 kg 77 kg
XARIOS 400 6 2.7 TM 16 06VM306 ( 1 and 3 phases ) 90 kg 133 kg
06VM306 ( 1 phase )
XARIOS 500 6.5 2.9 TM 16 90 kg 143 kg
06VM307 ( 3 phases )

2-1