Edmt281930 PDF
Edmt281930 PDF
Edmt281930 PDF
SkyAir
RZQ71C7V1B, RZQ100~140C7V1B,
RZQS71·100C7V1B, RZQS125·140C7V1B
R-410A
Heat Pump 50Hz
SiBE28-804
Table of Contents i
SiBE28-804
ii Table of Contents
SiBE28-804
iv Table of Contents
SiBE28-804
Index ............................................................................................. i
Table of Contents v
Introduction SiBE28-804
1. Introduction
1.1 Safety Cautions
Cautions and Be sure to read the following safety cautions before conducting repair work.
Warnings The caution items are classified into “ Warning” and “ Caution”. The “ Warning”
items are especially important since they can lead to death or serious injury if they are not
followed closely. The “ Caution” items can also lead to serious accidents under some
conditions if they are not followed. Therefore, be sure to observe all the safety caution items
described below.
About the pictograms
This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the
equipment operates normally, and explain the cautions for operating the product to the
customer
1.1.1 Caution in Repair
Warning
Be sure to disconnect the power cable plug from the plug socket before
disassembling the equipment for a repair.
Working on the equipment that is connected to a power supply can cause an
electrical shook.
If it is necessary to supply power to the equipment to conduct the repair or
inspecting the circuits, do not touch any electrically charged sections of the
equipment.
If the refrigerant gas discharges during the repair work, do not touch the
discharging refrigerant gas.
The refrigerant gas can cause frostbite.
Do not start or stop the air conditioner operation by plugging or unplugging the
power cable plug.
Plugging or unplugging the power cable plug to operate the equipment can
cause an electrical shock or fire.
vi
SiBE28-804 Introduction
Caution
Do not repair the electrical components with wet hands.
Working on the equipment with wet hands can cause an electrical shock.
Be sure to turn off the power switch and unplug the power cable when cleaning
the equipment.
The internal fan rotates at a high speed, and cause injury.
Be sure to check that the refrigerating cycle section has cooled down
sufficiently before conducting repair work.
Working on the unit when the refrigerating cycle section is hot can cause burns.
Use the welder in a well-ventilated place.
Using the welder in an enclosed room can cause oxygen deficiency.
vii
Introduction SiBE28-804
Warning
Be sure to use the specified cable to connect between the indoor and outdoor
units. Make the connections securely and route the cable properly so that there
is no force pulling the cable at the connection terminals.
Improper connections can cause excessive heat generation or fire.
When connecting the cable between the indoor and outdoor units, make sure
that the terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause
an electrical shock, excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire.
Placing heavy items on the power cable, and heating or pulling the power cable
can damage the cable.
Do not mix air or gas other than the specified refrigerant (R-410A) in the
refrigerant system.
If air enters the refrigerating system, an excessively high pressure results,
causing equipment damage and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before
charging the refrigerant. After charging refrigerant, make sure that there is no
refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to
perform pump-down and close the service valve, to prevent the refrigerant gas
from leaking into the room. The refrigerant gas itself is harmless, but it can
generate toxic gases when it contacts flames, such as fan and other heaters,
stoves and ranges.
When replacing the coin battery in the remote controller, be sure to disposed
of the old battery to prevent children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the
conditions of the installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of
combustible gas leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
Be sure to install the packing and seal on the installation frame properly. For integral units
If the packing and seal are not installed properly, water can enter the room and only
wet the furniture and floor.
If the power cable and lead wires have scratches or deteriorated, be sure to
replace them.
Damaged cable and wires can cause an electrical shock, excessive heat
generation or fire.
Do not use a joined power cable or extension cable, or share the same power
outlet with other electrical appliances, since it can cause an electrical shock,
excessive heat generation or fire.
viii
SiBE28-804 Introduction
Caution
Check to see if the parts and wires are mounted and connected properly, and
if the connections at the soldered or crimped terminals are secure.
Improper installation and connections can cause excessive heat generation,
fire or an electrical shock.
If the installation platform or frame has corroded, replace it.
Corroded installation platform or frame can cause the unit to fall, resulting in
injury.
Check the grounding, and repair it if the equipment is not properly grounded.
Improper grounding can cause an electrical shock.
Be sure to measure the insulation resistance after the repair, and make sure
that the resistance is 1 Mohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture
and floor.
Caution A “caution” is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, loose data, get
Caution an unexpected result or has to restart (part of) a procedure.
Warning
ix
Introduction SiBE28-804
1.2 PREFACE
Thank you for your continued patronage of Daikin products.
This is the new service manual for Daikin's Year 2008 RZQ(S)-C series Heat Pump System.
Daikin offers a wide range of models to respond to building and office air conditioning needs.
We are confident that customers will be able to find the models that best suit their needs.
This service manual contains information regarding the servicing of RZQ(S)-C series R-410A
Heat Pump System.
May, 2008
x
SiBE28-804
SkyAir Inverter
GQI III Series
Model Series
Class 35 50 60 71 100 125 140
Indoor
FHQ 35BU 50BU 60BU 71BU 100BU 125BU —
Unit
FDQ — — — — — 125B7 —
1
SiBE28-804
2
SiBE28-804
Part 1
General Information
1. Combination ............................................................................................4
1.1 Combination Overview .............................................................................4
1.2 Combination Matrix ..................................................................................5
2. External Appearance...............................................................................6
3. Model Name and Power Supply..............................................................7
General Information 3
Combination SiBE28-804
1. Combination
1.1 Combination Overview
The table below contains the possible combinations between indoor units and outdoor units of
the Sky Air RZQ(S)-series.
FCQH100C7V3B
FCQH125C7V3B
FCQH140C7V3B
FCQH71C7V3B
FCQ100C7V3B
FCQ125C7V3B
FCQ140C7V3B
FBQ100B7V3B
FBQ125B7V3B
FCQ35C7V3B
FCQ50C7V3B
FCQ60C7V3B
FCQ71C7V3B
FBQ71B7V3B
FFQ35BV1B
FFQ50BV1B
FFQ60BV1B
FBQ35B7V1
FBQ50B7V1
FBQ60B7V1
MODEL
NAME
RZQ71C7V1B 2 P P 2 2 P
RZQ100C7V1B 3 2 P P 3 2 3 2 P
RZQ125C7V1B 4 3 2 P P 4 3 2 4 3 2 P
RZQ140C7V1B 4 3 2 P 2 P 4 3 4 3 2
RZQS71C7V1B 2 P P 2 2 P
RZQS100C7V1B 3 2 P P 3 2 3 2 P
RZQS125C7V1B 4 3 2 P P 4 3 2 4 3 2 P
RZQS140C7V1B 4 3 2 P 2 P 4 3 4 3 2
FHQ100BUV1B
FHQ125BUV1B
FUQ100BUV1B
FUQ125BUV1B
FAQ100BUV1B
FDQ125B7V3B
FHQ35BUV1B
FHQ50BUV1B
FHQ60BUV1B
FHQ71BUV1B
FUQ71BUV1B
FAQ71BUV1B
FVQ100BV1B
FVQ125BV1B
FVQ71BV1B
MODEL
NAME
RZQ71C7V1B 2 P P P
RZQ100C7V1B 3 2 P P P
RZQ125C7V1B P 4 3 2 P P
RZQ140C7V1B 4 3 2 2 2
RZQS71C7V1B 2 P P P
RZQS100C7V1B 3 2 P P P
RZQS125C7V1B P 4 3 2 P P
RZQS140C7V1B 4 3 2 2
4 General Information
SiBE28-804 Combination
RZQ71C7V1B 35-35 — —
RZQS71C7V1B (KHRQ22M20TA7)
RZQ100C7V1B 50-50 35-35-35 —
RZQS100C7V1B (KHRQ22M20TA7) (KHRQ127H7)
RZQ125C7V1B 60-60 50-50-50 35-35-35-35
RZQS125C7V1B (KHRQ22M20TA7) (KHRQ127H7) (3×KHRQ22M20TA7)
RZQ140C7V1B 71-71 50-50-50 35-35-35-35
RZQS140C7V1B (KHRQ22M20TA7) (KHRQ127H7) (3×KHRQ22M20TA7)
Notes: 1. Possible indoor types:
FCQH71
FCQ35-71
FFQ35-60
FHQ35-71
FBQ35-71
FUQ71
FAQ71
FVQ71
2. Individual indoor capacities are not given because the combinations are for simultaneous
operation (=indoor units installed in same room).
3. When different indoor models are used in combination, designate the remote controller that
is equipped with the most functions as the main unit. In note 1 are the indoor units
mentioned in order of the possible function (most functions are on FCQ , less functions are
on FAQ).
4. Between brackets are the required Refnet kits mentioned, that are necessary to install the
combination.
General Information 5
External Appearance SiBE28-804
2. External Appearance
Indoor Units
FAQ
FVQ
Remote Controller
BRC1D52 Type
BRC7 Type
Outdoor Units
RZQ71C7V1B
RZQS71·100C7V1B
RZQ100·125·140C7V1B
RZQS125·140C7V1B
6 General Information
SiBE28-804 Model Name and Power Supply
General Information 7
Model Name and Power Supply SiBE28-804
8 General Information
SiBE28-804
Part 2
Specifications
1. Specifications ........................................................................................10
1.1 RZQ71C7, 100C7, 125C7 and 140C7 (Single phase) ...........................10
1.2 RZQS71C7, 100C7, 125C7 and 140C7 (Single phase).........................14
Specifications 9
Specifications SiBE28-804
1. Specifications
1.1 RZQ71C7, 100C7, 125C7 and 140C7 (Single phase)
1.1.1 Technical Specifications
The table below contains the technical specifications.
Specification RZQ71C7V1B RZQ100C7V1B RZQ125C7V1B RZQ140C7V1B
Colour Ivory white
Casing
Material Painted galvanized steel plate
Packing Height 900 mm 1349 mm
Packing Width 980 mm
Packing Depth 420 mm
Dimensions
Unit Height 770 mm 1170 mm
Unit Width 900 mm
Unit Depth 320 mm
Machine weight 67 kg 103 kg
Weight
Gross weight 71 kg 114 kg
Length 857 mm
Nr. of rows 2
Fin pitch 1.40 mm
Nr. of passes 8 6
Face area 0.641 m² 0.980 m²
Heat exchanger
Nr. of stages 34 52
Empty tubeplate hole 0
Tube type Hi-XSS(8)
Fin type WF fin
Fin treatment Anti-corrosion treatment (PE)
Type Propeller
Discharge direction Horizontal
Quantity 1 2
Air flow rate (nominal at 230 V) cooling 52 m³/min 96 m³/min 100 m³/min 97 m³/min
Air flow rate (nominal at 230 V) heating 52 m³/min 75 m³/min 88 m³/min
Fan motor quantity 1 2
Fan Fan motor model KFD-325-70-8A Brushless DC Motor
Motor speed (nominal at 230 V) Nr. of 8
steps
Motor speed (nominal at 230 V) cooling 800 rpm 800 rpm 850rpm 830 rpm
Motor speed (nominal at 230 V) heating 745 rpm 640 rpm 740 rpm
Motor output 70 W
Motor Drive direct drive
Quantity 1
Motor model 2YC63DXD JT100G-VD
Motor type Hermetically sealed swing Hermetically sealed scroll compressor
Compressor compressor
Motor output 1700 W 2200 W
Motor starting method Inverter driven
Motor crankcase heater 33 W
Cooling min. -15.0°C DB
Cooling max. 50.0°C DB
Operation range
Heating min. -20.0°C WB
Heating max. 15.5°C WB
Cooling sound power 63.0 dBA 65.0 dBA 66.0 dBA 67.0 dBA
Sound level Cooling sound pressure 47.0 dBA 49.0 dBA 50.0 dBA
(nominal)
Heating sound pressure 49.0 dBA 51.0 dBA 52.0 dBA
Sound level Cooling sound pressure 43.0 dBA 45.0 dBA 46.0 dBA
(night quiet)
Type R-410A
Charge 2.75 kg 3.70 kg
Refrigerant
Control Expansion valve (electronic type)
Nr. of circuits 1
Type Daphne FVC50K Daphne FVC68D
Refrigerant oil
Charged volume 0.75 1.0 l
10 Specifications
SiBE28-804 Specifications
Notes:
1. Nominal cooling capacities are based on:
Indoor temperature: 27.0°C DB/19.0°C WB
Outdoor temperature: 35.0°C DB
Equivalent refrigerant piping: 7.5 m
Level difference: 0 m
2. Nominal heating capacities are based on:
Indoor temperature: 20°C DB
Outdoor temperature: 7.0°C DB/6.0° C WB
Equivalent refrigerant piping: 7.5 m
Level difference: 0 m
Specifications 11
Specifications SiBE28-804
Notes:
*1 Separate power supply is needed for FDQ indoor unit.
12 Specifications
SiBE28-804 Specifications
Symbols:
MCA: Min. Circuit Amps
TOCA: Total Over-current Amps
MFA: Max. Fuse Amps (see note 7)
MSC : Max. current during the starting compressor
RLA : Rated Load Amps
OFM : Outdoor Fan Motor
IFM : Indoor Fan Motor
FLA : Full Load Amps
kW : Fan Motor Rated Output
Notes:
1. RLA is based on the following conditions:
Power supply: 50Hz 230V
Indoor temp. - cooling: 27°C DB/19.0°C WB
Indoor temp. - heating: 20.0°C DB
Outdoor temp. - cooling: 35.0°C DB
Outdoor temp. - heating: 7.0°C DB/6.0°C WB
2. TOCA means the total value of each OC set.
3. Voltage range
Units are suitable for use on electrical systems where voltage
supplied to unit terminals is not below or above listed range limits.
4. Maximum allowable voltage variation between phases is 2%.
5. MCA represents maximum input current.
MFA represents capacity which may accept MCA. (Next lower standard fuse rating, minimum 15A)
6. Select wire size based on the larger value of MCA or TOCA.
7. MFA is used to select the circuit breaker and the ground fault circuit interruptor. (earth leakage circuit
breaker)
Specifications 13
Specifications SiBE28-804
14 Specifications
SiBE28-804 Specifications
Specifications 15
Specifications SiBE28-804
16 Specifications
SiBE28-804 Specifications
Notes:
1. RLA is based on the following conditions:
Power supply: 50Hz 230V
Indoor temp. - cooling: 27°C DB/19.0°C WB
Indoor temp. - heating: 20.0°C DB
Outdoor temp. - cooling: 35.0°C DB
Outdoor temp. - heating: 7.0°C DB/6.0°C WB
2. TOCA means the total value of each OC set.
3. Voltage range
Units are suitable for use on electrical systems where voltage
supplied to unit terminals is not below or above listed range limits.
4. Maximum allowable voltage variation between phases is 2%.
5. MCA represents maximum input current.
MFA represents capacity which may accept MCA. (Next lower standard fuse rating, minimum 15A)
6. Select wire size based on the larger value of MCA or TOCA.
7. MFA is used to select the circuit breaker and the ground fault circuit interruptor. (earth leakage circuit
breaker)
Specifications 17
Specifications SiBE28-804
18 Specifications
SiBE28-804
Part 3
Remote Controller
1. Wired Remote Controller.......................................................................20
1.1 Features .................................................................................................20
1.2 Installation ..............................................................................................22
2. Wireless Remote Controller ..................................................................24
2.1 Features .................................................................................................24
3. Method of Operating Remote Controller ...............................................26
3.1 The INSPECTION / TEST Button...........................................................26
3.2 Maintenance Mode Setting.....................................................................27
3.3 Operation of the Remote Controller’s Inspection /
Test Operation Button ............................................................................29
3.4 Remote Controller Service Mode ...........................................................30
Remote Controller 19
Wired Remote Controller SiBE28-804
10
4 11
12
14 22
17
25
16 13 15 18 19 20 21 5 24
29 33
26 35
27 36
37
28 30 31 32 34
1. ON/OFF BUTTON
Press the ON/OFF button to start or stop the system.
2. OPERATION LAMP
The operation lamp lights up during operation or blinks if a malfunction occurs.
3. OPERATION MODE ICON
These icons indicate the current operation mode (FAN, DRY, AUTOMATIC, COOLING,
HEATING).
4. VENTILATION MODE ICON
These icons indicate the current ventilation mode (HRV only) (AUTOMATIC, HEAT
EXCHANGE, BYPASS).
5. VENTILATION ICON
The ventilation icon appears when the ventilation is adjusted with the ventilation amount
button (HRV only). Simultaneously, the ventilation amount is indicated by the fan speed icon.
6. AIR CLEANING ICON
This icon indicates that the air cleaning unit (option) is operational.
7. LEAVE HOME ICON
The leave home icon shows the status of the leave home function.
ON Leave home is enabled
FLASHING Leave home is active
OFF Leave home is disabled
8. EXTERNAL CONTROL ICON
This icon indicates that another controller with higher priority is controlling or disabling your
installation.
9. CHANGE-OVER UNDER CENTRALISED CONTROL ICON
This icon indicates that the change-over of the installation is under centralised control
assigned to another indoor unit or optional cool/heat selector connected to the outdoor unit
(= master remote controller).
10.DAY OF THE WEEK INDICATOR
The day of the week indicator shows the current week day (or the set day when reading or
programming the schedule timer).
11.CLOCK DISPLAY
The clock display indicates the current time (or the action time when reading or
programming the schedule timer).
20 Remote Controller
SiBE28-804 Wired Remote Controller
Remote Controller 21
Wired Remote Controller SiBE28-804
1.2 Installation
22 Remote Controller
SiBE28-804 Wired Remote Controller
Remote Controller 23
Wireless Remote Controller SiBE28-804
1-1
1
ON OFF
8
3
1-2
H M L
DOWN 10
C ON OFF
6 UP
TEMP
FAN H M L TIME 11
4
C
hr. UP
9 DOWN
hr. FAN
2 13
RESERVE CANCEL
hr.
5 TIMER 12
TEST hr.
MODE 15
7
SWING 14
16
TEST
TEST 17
Explanation of Receiver
FCQ-C FFQ-B FHQ-BU
22 23
21 20 22 23
23 19
18
19 21 20 18
18 22 3PA63363-21T
19
20 21
3P107422-1F
FAQ71B FAQ100B
21 20
18 20 21
19
19
18
23 22 23 22
3PA63363-25Z 3PA63363-8L
24 Remote Controller
SiBE28-804 Wireless Remote Controller
Remote Controller 25
Method of Operating Remote Controller SiBE28-804
Normal
mode
Press Inspection/Test Operation button once.
Press Inspection/Test Operation
Or after 30 minutes
button once.
After 10 seconds
26 Remote Controller
SiBE28-804 Method of Operating Remote Controller
5
4
1, 2, 7
Table
Mode Function Content and Operation Method Example of Remote Controller Display
No.
40 Malfunction You can change the history
Hysteresis with the programming time up-
down button.
Remote Controller 27
Method of Operating Remote Controller SiBE28-804
5
4 5
5
1, 2, 6
5 3
Table
Mode Function Content and Operation Method Example of Remote Controller Display
No.
43 Forced Fan Turns the fan ON for each unit
ON individually.
28 Remote Controller
SiBE28-804 Method of Operating Remote Controller
Unit 0
Malfunction code L0 0 7 1... Capacity code
Inspection F... Indoor unit system code
J... Indoor unit type code
Inspection mode
J... Progression code
Test operation
Outdoor model code
Test operation mode
Display Model
2AA RZQ-C, RZQS-C
Inspection/test Push the button.
operation
(V2775)
Remote Controller 29
Method of Operating Remote Controller SiBE28-804
When the Start/Stop button is pushed after the Test Operation mode is set, test operation starts.
("Test Operation" appears on the remote controller.)
30 Remote Controller
SiBE28-804
Part 4
Functional Description
1. General Functionality ............................................................................33
1.1 Functions of Thermistors........................................................................33
1.2 Forced Operating Mode (Emergency Operation) ...................................35
1.3 Outdoor Unit Identification Function .......................................................37
1.4 Simulated Operation Function................................................................38
1.5 Restart Standby......................................................................................39
1.6 Automatic Restart...................................................................................40
1.7 Using Conditions for Remote Controller Thermostat..............................41
1.8 Forced Thermostat OFF.........................................................................43
1.9 Test Run Control ....................................................................................44
1.10 4-way Valve Control ...............................................................................45
1.11 Pump Down Operation ...........................................................................46
1.12 Defrost Operation ...................................................................................47
1.13 Freeze Prevention Function ...................................................................49
1.14 PMV Control ...........................................................................................50
1.15 Preheating Operation Control.................................................................51
1.16 Crankcase Heater Control......................................................................52
2. Indoor Unit Functional Concept.............................................................53
2.1 Thermostat Control.................................................................................53
2.2 Drain Pump Control................................................................................54
2.3 Condensation Avoidance Control...........................................................55
2.4 Draft Avoidance Control 1 ......................................................................56
2.5 Draft Avoidance Control 2 ......................................................................57
2.6 Fan and Flap Operation .........................................................................58
2.7 Indoor Unit Fan Control ..........................................................................59
3. Outdoor Unit Functional Concept..........................................................61
3.1 Function Outline in Cooling Mode ..........................................................61
3.2 Function Outline in Heating Mode ..........................................................62
4. Frequency Regulating Functions ..........................................................63
4.1 Starting Frequency Control ....................................................................63
4.2 Starting Control ......................................................................................64
4.3 General Frequency Control ....................................................................65
4.4 Low Pressure Protection Control............................................................67
4.5 High Pressure Protection Control...........................................................69
4.6 Discharge Pipe Temperature Control.....................................................70
4.7 Suction Pipe Superheat Protection Control (Heating Mode) ..................71
4.8 Inverter Current Protection Control ........................................................72
4.9 Protection Control by Overall Current ....................................................73
4.10 Inverter Cooling Fin Temperature Control..............................................74
4.11 Pressure Difference Control ...................................................................75
4.12 Oil Recovery Operation ..........................................................................77
5. Expansion Valve Regulating Functions.................................................78
5.1 Expansion Valve Control at Startup .......................................................78
5.2 General Expansion Valve Control ..........................................................79
5.3 Discharge Pipe Temperature Protection Control....................................80
Functional Description 31
SiBE28-804
32 Functional Description
SiBE28-804 General Functionality
1. General Functionality
1.1 Functions of Thermistors
Locating the RZQ71C7, RZQS71·100C7V1B (Single phase)
thermistors
Note: Sensor R3T on indoor coil of FCQ35~60, FFQ35~60, FBQ35~60 & FHQ35~60 is not used
when the indoor units are connected to RZQ outdoor units.
Functional Description 33
General Functionality SiBE28-804
Functions of the
thermistors Wiring
Thermistor Location Mode Function
symbol
1 Indoor R2T Cooling Compressor frequency control (target Te)
heat Inverter current protection control
exchanger Freeze-up control
Heating Compressor frequency control (target Tc)
Inverter current protection control
Hot start control
Peak cut-off
2 Indoor air R1T Cooling Thermostat control
return PMV control
General frequency control
Heating Thermostat control
PMV control
General frequency control
3 Outdoor R2T Cooling Inverter current protection control
heat Heating Inverter current protection control
exchanger Defrost control
4 Outdoor R1T Cooling Outdoor fan speed control
ambient PMV control
Pressure difference control
Overall current protection control
Preheating operation control (RZQ71)
Heating Defrost control
PMV control
Forced thermostat OFF
Overall current protection control
Preheating operation control (RZQ71)
5 Discharge R3T Cooling Discharge superheat control
pipe Expansion valve control
Crankcase heater / preheating control
Heating Expansion valve control
Crankcase heater / preheating control
6 Suction R4T Cooling Expansion valve control (SH control)
pipe Heating Expansion valve control (SH control)
Suction pipe superheat protection control
7 Inverter R5T Cooling Outdoor fan speed control
power Inverter fin temperature control
module Pressure difference control
Heating Inverter fin temperature control
34 Functional Description
SiBE28-804 General Functionality
Starting You can operate the system manually by changing the emergency switch on the indoor and
conditions outdoor PC board from "normal" to "emergency". When the system is operating in "emergency"
it can not control the room temperature.
Both the indoor and outdoor unit must be set to "emergency" while the power is off.
Ending You can end the emergency operation by changing the "emergency" switch back to "normal"
conditions while the power is OFF.
Emergency Below table explains what will happen when the switch is set to "emergency":
operation Changing the switch to "emergency" for the… Switches ON the…
Indoor unit Indoor fan
Drain pump
Outdoor unit Compressor
Outdoor fan(s)
Normal
Emergency
EMERGENCY
ON COOL
1 2 3 4
OFF HEAT
Functional Description 35
General Functionality SiBE28-804
Step Action
4 Set the emergency switch on the outdoor PCB to the forced mode you prefer (Cooling or
Heating).
EMERGENCY
ON COOL
1 2 3 4
OFF HEAT
Active
components Component Forced cooling Forced heating Forced defrosting
Compressor ON ON ON
4-way valve OFF ON OFF
Outdoor unit fan H fan speed H fan speed OFF
Indoor unit fan H fan speed H fan speed H fan speed
Drain pump ON ON ON
Additional info During emergency operation, do not attempt to operate the equipment from the remote
controller. The remote controller shows "88" while the emergency operation is active on the
indoor unit
If a safety device is activated during emergency, all actuators are turned OFF
In cooling, the unit runs for 20min and then stops for 10min in order to avoid freeze-up of the
indoor coil.
In heating, defrost is activated for 3 minutes once every hour.
Emergency operation can not be carried out when the PC board itself is defective.
Be sure to set the emergency switch on both the outdoor and indoor unit.
The unit will not regulate the temperature during emergency operation.
Change the position of the emergency switch only when the power is turned off.
36 Functional Description
SiBE28-804 General Functionality
Used input The outdoor unit identification function uses the following inputs:
Connection on Connection on
Input indoor PCB outdoor PCB
Indoor PC board TC & RC —
Outdoor PC board — TC & RC
Functional Description 37
General Functionality SiBE28-804
Note: Simulated operation will not be conducted in case the below mentioned thermistors are
malfunctioning:
· Suction thermistor
· Indoor heat exchanger thermistor
· Outdoor heat exchanger thermistor
RZQ100~140C7·RZQS125·140C7
In case of a thermistor malfunction, simulated operation is performed in two different ways
as shown below even while the malfunction is detected.
A. Operation continues while the malfunction code is displayed on the remote controller.
Applicable thermistors
· Outside air temperature thermistor
· Heat exchanger distribution pipe thermistor (in cooling operation only)
· Intermediate heat exchanger thermistor (in heating operation only)
· Liquid pipe thermistor
· Indoor suction air thermistor
· Indoor heat exchanger thermistor
B. Operation continues even the malfunction is detected. The remote controller displays
"Inspection/Test Run". Only when the button is pushed, the malfunction code appears.
Applicable thermistors
· Remote controller thermistor
· Radiation fin thermistor
Note: In case of a thermistor malfunction other than A and B above, a malfunction stop is made and
no simulated operation is carried out.
Applicable thermistors
· Suction pipe thermistor
· Discharge pipe thermistor
· Heat exchanger distribution pipe thermistor (in heating operation only)
· Intermediate heat exchanger thermistor (in cooling operation only)
38 Functional Description
SiBE28-804 General Functionality
For 3 min.
RZQ100~140C7·RZQS125·140C7
Thermostat OFF Restart standby complete
ON
Compressor OFF
Electronic Operation
expansion valve
complete
166
Cooling 130
110 0
87
Moves to "Stop" or "Starting control"
10 sec. 30 30 30
after completion of "Restart standby".
sec. sec. sec.
Heating
0
ON
Outdoor unit fan
Residual OFF
operation
For 3 min.
Functional Description 39
General Functionality SiBE28-804
Do not use the "Automatic Restart" function to daily start/stop the unit.
Precautions When you have to turn OFF the power supply in order to carry out maintenance, make sure
when turning OFF to turn the remote control's ON/OFF switch OFF firstly.
power If you turn OFF the power supply while the remote control's ON/OFF switch is still ON, the
"automatic restart function" automatically starts the indoor fan immediately and the outdoor
unit fan starts automatically 3 minutes after the power supply is turned back ON.
Do not start/stop the unit by disconnecting the power supply.Stop the unit by stop
commando from the remote controller or optional controller before disconnecting the power
supply. Be sure that the compressor and the outdoor fans are stopped before disconnecting
the power supply so the "Refrigerant Recovery function" has been finished correctly.
When restarting the unit after the power was disconnected for a longer period leave the unit
OFF with the power supply connected for about half an hour (See "Crankcase Heater
Control" & "Preheating Operation Control").
40 Functional Description
SiBE28-804 General Functionality
Method The remote control sensor is standard disabled for sky-air units. The use of the remote control
sensor can be enabled by changing field setting 10(20)-2-02 to 10(20)-2-01.
Conditions The table below contains the condition in which the remote control thermostat is not used:
Condition The remote controller thermostat is not used when...
1 The remote controller thermostat malfunctions.
2 Group control is used.
3 The set temperature / air suction temperature combination is out of range. (See
below graph)
Cooling The diagram below shows the operation range of the set temperature / air suction temperature
combination in cooling operation:
32
Preset temperature
TH1 = Ts - 1
(Ts)
30
TH1 = Ts + 1
28 TH1 = Ts - 3
TH1 = Ts + 3
26
A B C D E F
24
22
20
12 14 16 18 20 22 24 26 28 30 32 34
Example Assuming the preset temperature above is 24°C, and the suction temperature has
changed from 18°C to 30°C (A --> F):
(This example also assumes there are several other air conditioners, the VRV system is off, and
that temperature changes even when the thermostat sensor is off.)
Body thermostat sensor is used for temperatures from 18°C to 23°C (A --> C).
Remote controller thermostat sensor is used for temperatures from 23°C to 27°C (C --> E).
Body thermostat sensor is used for temperatures from 27°C to 30°C (E --> F).
And assuming suction temperature has changed from 30°C to 18°C (F --> A):
Body thermostat sensor is used for temperatures from 30°C to 25°C (F --> D).
Remote controller thermostat sensor is used for temperatures from 25°C to 21°C (D --> B).
Body thermostat sensor is used for temperatures from 21°C to 18°C (B --> A).
Functional Description 41
General Functionality SiBE28-804
Heating The diagram below shows the operation range of the set temperature / air suction temperature
combination in heating operation:
32
30
Preset temperature
(Ts)
28
TH1 = Ts – 1
26
A B C D
24
22
TH1 = Ts + 1 ≤ 31˚C
20
18 TH1 = Ts + 12 ≤ 33˚C
TH1 = Ts + 10 ≤ 31˚C
16
15
12 14 16 18 20 22 24 26 28 30 32 34
Suction temperature (TH1)
Example Assuming the preset temperature above is 24°C, and the suction temperature has
changed from 18°C to 28°C (A --> D):
(This example also assumes there are several other air conditioners, the VRV system is off, and
that temperature changes even when the thermostat sensor is off.)
Body thermostat sensor is used for temperatures from 18°C to 25°C (A --> C).
Remote controller thermostat sensor is used for temperatures from 25°C to 28°C (C --> D).
And assuming suction temperature has changed from 28°C to 18°C (D --> A):
Remote controller thermostat sensor is used for temperatures from 28°C to 23°C (D --> B).
Body thermostat sensor is used for temperatures from 23°C to 18°C (B --> A).
When heating, the hot air rises to the top of the room, resulting in the temperature being lower
near the floor where the occupants are.When controlling by body thermostat sensor only, the
unit may therefore be turned off by the thermostat before the lower part of the room reaches the
preset temperature. The temperature can be controlled so the lower part of the room where the
occupants are doesn’t become cold by widening the range in which thermostat sensor in remote
controller can be used so that suction temperature is higher than the preset temperature.
42 Functional Description
SiBE28-804 General Functionality
Condition 1 (cooling)
Thermostat off due to freeze-up prevention.
Based on the judgment to prevent the indoor heat exchanger from freezing, the thermostat is
forcedly turned OFF.
Indoor unit
heat exchanger Freeze prevention control
temperature
(Te)
Reset after a continuous 10 minutes and cumulative
timer cleared after a continuous 10 minutes
7ºC
Cumulative timer cleared after a continuous 20 minutes
4ºC
The thermostat turns OFF after a cumulative 40
minutes
-1ºC
The thermostat turns OFF after a continuous 1 minute
after 8 minutes from startup (*1)
-3ºC
*1 FHQ Only
Condition 2 (heating)
Thermostat off due to high outdoor temperature.
RZQ71~140C7, RZQS71~140C7
When the outside temperature is > 32°CDB in heating mode, the unit will conduct a
forced thermostat off operation to protect the system.
Functional Description 43
General Functionality SiBE28-804
Note: When running in test run mode, the unit will sense on site installation parameters (e.g.:
failure to open stop valves,..) and indicate the applicable malfunction code if required.
If the remote controller shows E3, E4 or L8 as an error code, there is possibility that either
the stop valve is closed or the air flow outlet is obstructed.
Check the inter unit branch wiring connection (1-2-3 wiring) when the error code U4 or UF is
displayed on the remote controller.
When the error code U2 is displayed on the remote controller, check for voltage imbalance.
When the error code L4 is displayed on the remote controller, there is possibility that the air
flow passage is closed.
When there is no error code display, cooling operation continues without interruption.
(However, this control is once again performed after refrigerant is recovered by means of the
pump down switch and at the time of the first operation after the outdoor PC board
replacement.)
44 Functional Description
SiBE28-804 General Functionality
Method The table below describes the 4-way valve control operation.
In... The 4-way valve is...
Heating, except for defrosting ON
Cooling OFF
Dry keep
Defrosting
Time chart The time chart below illustrates the 4-way valve control.
ON
Compressor OFF
Cooling/Dry
Unit mode Heating
ON
Defrosting
OFF
4-way valve ON
OFF
Functional Description 45
General Functionality SiBE28-804
Procedure
Procedure Precautions
1 Start "Fan only operation" from the remote Confirm that both the liquid and gas stop
controller. valves are open.
2 Push the pump-down button BS1 on the Compressor and outdoor fan will start
outdoor PCB. automatically.
3 Once the operation stops (after 3~5
minutes) close the liquid stop valve first and
then the gas stop valve.
After the "Pump Down Operation" has been Make sure the stop valves are opened
finished the wired remote controller screen before restarting the unit.
may be blank or show "U4" error
indication.It will not be able to start the unit
from the remote controller without switching
OFF the power supply first.
Cautions Pressing the pump down switch (BS1) on the outdoor PCB may cause the outdoor and
indoor fan to start operating automatically.
Be sure to open the stop valves after the pipe work has been finished. Be sure not to operate
the unit with closed stop valves, or the compressor may brake down.
46 Functional Description
SiBE28-804 General Functionality
Defrost starting Defrost will start when the following conditions have been realized:
conditions
• Integrated compressor running time is 25 minutes or more since the completion of the
previous defrost operation.
& • Defrost upper limit time A is met.
OR • Outdoor unit heat exchanger area temperature (Tb) is within the defrost requesting
area.
RZQ71~140C7, RZQS71~140C7V1B
Outdoor unit heat exchanger temperature Tb (˚C)
5
-1
Factory setting (Permit)
-3 -1 When slightly quick defrost starting is set (Request)
-4 -7 -2
-4 When slightly slow defrost starting is set (Permit)
-5
-5 Factory setting (Request)
-6 -6
-8 -8
-7 -8 When slightly slow defrost starting is set (Request)
-9 -10
-10
-11 -11
-12 -13 -7
-14
Defrost permit -16 -15
area -17 Defrost request
-19 -20 area
-21
-27
-28 -30
Functional Description 47
General Functionality SiBE28-804
Compressor 0Hz
ON ON
4-way value
OFF
150
pls A pls
Electronic (wet protection control)
expansion valve
0 pls (5~60 sec.) 0 pls (5 sec.)
ON ON
Outdoor unit fan
OFF
ON ON
Indoor unit fan
OFF
A pls
RZQ71C7, RZQS71·100C7 480 pls
RZQ100~140C7, RZQ125·140C7 250 pls
Defrost ending Defrosting ends when the following conditions have been realized. Note that defrosting can be
conditions operated for 10 minutes at longest.
RZQ71~140C7, RZQS71~140C7V1B
48 Functional Description
SiBE28-804 General Functionality
Freeze Freeze prevention start decided by the indoor unit (factory setting):
Prevention start Indoor coil temperature ≤ -1°C for 40 minutes accumulated
conditions OR Indoor coil temperature < A°C for 1 minute continuous
&
Compressor is running for minimum 8 minutes since
operation start or end of previous freeze up cycle.
Freeze Freeze prevention stop decided by the indoor unit (factory setting):
Prevention stop Indoor coil temperature > 7°C for 10 minutes continuous
conditions
Parameters
FAQ FHQ All except FAQ & FHQ
A -1°C -3°C -5°C
Reference Please refer to "Outdoor Field Settings" in Part 5 "Test Operation" for details on possible use of
EDP room settings in case of low latent heat applications. (Refer to P99)
Functional Description 49
General Functionality SiBE28-804
Function An optimized indoor temperature will be calculated using the following inputs:
Outdoor air temperature
Indoor air temperature
Remote controller set temperature
In practice, the set point will be moved with 1 or 2 degrees whenever the conditions change.
This will result in a combination of power saving and increased comfort level.
50 Functional Description
SiBE28-804 General Functionality
Outline After the compressor has been turned off, the preheating operation will be activated in order to
avoid refrigerant from dissolving in the compressor oil.
Trigger
conditions
Starting conditions
• Compressor stopping
&
{{
or
• Less than 6 hours duration after turning on the power.
• Longer than 1 hour elasped after shutting down the compressor.
{
& • Outside temperature is not declining.
• Discharge pipe temperature < 70˚C
Ending conditions
• Operation of thermostat is established
&
{{
&
• Longer than 6 hours elasped after turning on the power.
{
• Less than 1 hour duration after shutting down the compressor.
or • Outside temperature is declining.
• Discharge pipe temperature > 75˚C
Functional Description 51
General Functionality SiBE28-804
Outline After the compressor has been turned off, the crankcase heater control will be activated in order
to avoid refrigerant from dissolving in the compressor oil.
Trigger
conditions
ON
OFF
70°C 75°C
Discharge pipe temperature
52 Functional Description
SiBE28-804 Indoor Unit Functional Concept
OR
·∆T≤-0.5ºC continues for 1 minute.
Normal operation
·∆T≤-2ºC
Thermostat OFF
(Thermostat ON)
∆T≥+0.5ºC
In heating
OR
·∆T≥+0.5ºC continues for 1 minute.
Normal operation
·∆T≥+2.5ºC
Thermostat OFF
(Thermostat ON)
∆T≤-0.5ºC
In dry operation
Tro> 24ºC ∆T<-2.5ºC
Dry operation Thermostat OFF
∆>-1ºC
24ºC≥Tro>16ºC ∆T<-2ºC
Dry operation Thermostat OFF
∆>-1ºC
16ºC≥Tro Tr<13ºC
Dry operation Thermostat OFF
Tr>15ºC
Note: *1: The thermistor to detect room temperature is as follows according to field setting.
a. Factory setting: Indoor unit suction air thermistor
b. When set to remote controller thermistor: Indoor air thermistor in the remote controller
2: Explanation of each symbol
∆T: Detected room temperature - Temperature set by remote controller
Tro: Room temperature detected when dry operation is started
Tr: Room temperature detected by thermistor
Functional Description 53
Indoor Unit Functional Concept SiBE28-804
Excluding FCQ
· Cooling or Dry Operation
& · Thermostat ON
Drain pump OFF Drain pump ON
Excluding the
below-mentioned (*1)
*1: When changing over from ON to OFF, the residual operation is done for 5 minutes.
Humidifier
Drain pump
5 min. 5 sec.
Float switch
ON
Drain pump
5
OFF *
20 3 20 3 20 3 20 5 20 3 20 3 5 5
* * * * * * * * * * * * * sec.
ON
Float switch
OFF
A3 indication
*: minutes
54 Functional Description
SiBE28-804 Indoor Unit Functional Concept
[Start condition]
• Horizontal blade is set to downward flow
&
• Cooling operation (compressor operation) continues for A minutes.
FHQ FAQ
A 30 min. 20 min.
Note 1. When there is any change to heating/fan modes, airflow direction and operation ON/OFF
state during dew condensation prevention control, this control is reset.
2. *1: For FAQ71, the air flow is 44 degrees downward from the horizontal direction.
Functional Description 55
Indoor Unit Functional Concept SiBE28-804
Heating The time chart below illustrates the draft avoidance control 1 in heating thermostat OFF.
thermostat OFF
When the flap starts to move, there can be
a draft. The fan speed decreases to LL
speed but it takes some time because of
Setting
Fan its inertia.
LL
Setting
Flap Po0
Po0
20 s Flap motor starts
to drive the flap.
ON
Thermostat
OFF
Flap moves from
setting position to Po0
Defrosting The time chart below illustrates the draft avoidance control 1 in defrosting.
When the flap starts to move, there can be
a draft. The fan speed decreases to LL
speed but it takes some time because of
Setting
Fan its inertia.
Off
Setting
Flap Po0
Po0
20 s Flap motor starts
Yes to drive the flap.
Defrosting
No
Flap moves from
setting position to Po0
Used inputs The draft avoidance control 1 uses the following inputs:
Connection on Connection on
Input indoor PCB outdoor PCB
Limit switch for flap 33S —
No. of fan turns X26A —
Outdoor heat exchanger thermistor (defrost control) — R2T
56 Functional Description
SiBE28-804 Indoor Unit Functional Concept
Time chart If the fan speed is set to "H", the fan turns at low speed for a certain amount of time.
H
Fan
L
OFF/LL
Flap Setting T = 24 s
Po0 FCQ: T = 5s
T
Functional Description 57
Indoor Unit Functional Concept SiBE28-804
Heating operation The table below contains the fan and flap operations.
Function In… Fan Flap (FCQ(H) Flap (FAQ) Flap (FVQ) Remote
and FHQ) control
indication
Hot start after Swing operation OFF Horizontal Horizontal Forward Swing
defrost Airflow direction setting Set position Set position
Defrost Swing operation Forward Swing
Airflow direction setting Set position Set position
Thermostat OFF Swing operation LL Swing Swing
Airflow direction setting Set position Set position
Hot start after Swing operation Swing Swing
thermostat OFF Airflow direction setting Set position Set position
(cold air
prevention)
Stop (error) Swing operation OFF Fully closed Forward —
(horizontal)
Airflow direction setting Fully closed Set position
Overload Swing operation LL Horizontal Swing Swing
thermostat OFF Airflow direction setting Set position Set position
58 Functional Description
SiBE28-804 Indoor Unit Functional Concept
During
compressor stop Indoor fan tap
Indoor cooling / Automatic Thermostat OFF Remote controller setting
cooling Remote controller OFF OFF
Indoor heating / Automatic Thermostat OFF LL
heating Remote controller OFF OFF
Indoor drying Thermostat OFF OFF
Remote controller OFF OFF
Before
compressor Indoor fan tap
startup Indoor cooling / Automatic cooling Remote controller setting
Indoor heating / Automatic heating OFF
Indoor drying L
Functional Description 59
Indoor Unit Functional Concept SiBE28-804
At compressor In heating: Hot startup control when performing a startup, or after the defrosting cycle has
startup been completed, the indoor fan will be controlled as to prevent cold air draft and secure the
starting performance (quick pressure build-up).
Indoor unit fan: M tap (Continuing L tap on indoor unit without M tap equipped)
Condition
A Indoor unit h/e temp > 34°C
Indoor unit h/e temp > indoor suction air temp +17°C
B (+12°C if outside temperature is < 5°C)
Indoor unit h/e temp > indoor suction air temp +22°C
C (+20°C if outside temperature is < 5°C)
60 Functional Description
SiBE28-804 Outdoor Unit Functional Concept
Remote controller
operation judgement
Heating Emergency
operation
Cooling/Dry Heating
Thermostat ON judgement
Starting control
4-way valve changeover
B
Normal control
Inverter current protection control
Compressor step control
Motorized valve PI control Inverter fin temperature protection control
PMV control
Low pressure protection control Overall current protection control
Functional Description 61
Outdoor Unit Functional Concept SiBE28-804
Power supply ON
Remote controller ON
operation judgement
Cooling/Dry Emergency
Operation mode
judgement
Heating Emergency
operation
Cooling/Dry Heating
Thermostat ON judgement
Starting control
4-way valve changeover
Hot start control
Normal control
Compressor step control Discharge pipe temperature protection control
Motorized valve PI control
PMV control Inverter current protection control
Low pressure protection control Inverter fin temperature protection control
Overall current protection control
High pressure protection control Suction pipe superheat degree protection control
Defrost
ending
Restart standby
judgement
4-way valve
changeover
A
Hot start
control
62 Functional Description
SiBE28-804 Frequency Regulating Functions
General The normal starting control time is 2~3 minutes. The maximum starting frequency control time is
limited to 10 minutes.
During compressor start-up, a pressure difference will be build up in order to have sufficient
pressure difference for the 4-way valve to change over.
Graph
Hz
Normal control
A Hz
Step 1
1 phase
RZQ71C7V1B RZQ100~140C7V1B
RZQS71·100C7V1B RZQS125·140C7V1B
A Hz 79 Hz 112 Hz
Ending condition The starting control will be terminated when the low pressure value < 6 bar or when the
maximum starting time of 10 minutes has been reached in case the low pressure value stays >
6 bar.
Functional Description 63
Frequency Regulating Functions SiBE28-804
Pressure equalizing
control before
compressor start Starting control
Electronic
expansion valve Heating(>25˚C)
480 pls
8 Step ON
(Cooling Ta≤40˚C, Heating Ta>26˚C)
L (Cooling)
Set fan speed (Cooling)
M
L
LL (Heating)
Indoor unit fan
(Heating)
(Thermostat OFF)
OFF
(Remote controller OFF)
10~120 sec.
64 Functional Description
SiBE28-804 Frequency Regulating Functions
General The compressor operation frequency is controlled in order to keep a constant evaporation
temperature in cooling and a constant condensing temperature in heating.
The frequency can be changed every 20 seconds.The maximum frequency change = 2 steps/
change. (= max 6 steps/min)
During abnormal situations (e.g. inverter current protection) the change per step is also = 2
steps/change, but the 20 seconds interval may be decreased, so a quicker change is possible.
Note When other control functions are activated (e.g. discharge pipe control), they can change the
compressor frequency using other inputs than the ones normally being used by the "General
frequency control" function.
Cooling In cooling, the target operation frequency will be determined by the indoor ∆t and the
evaporating temperature.
Depending on the cooling load, the target evaporating temperature (Te) will be a value between
2°C ≤ Te ≤ 20°C.
Heating In heating, the target operation frequency will be determined by the indoor ∆t and the
condensing temperature.
Depending on the heating load, the target condensing temperature (Tc) will be a value between
42°C ≤ Tc ≤ 54°C.
Functional Description 65
Frequency Regulating Functions SiBE28-804
Frequency steps The operating frequency for the sky-air RZQ(S) inverter units will be a value chosen from a list
with fixed frequency settings that is programmed in the unit's memory:
66 Functional Description
SiBE28-804 Frequency Regulating Functions
RZQ71C7, RZQS71·100C7V1B
• Lp<0.12MPa • Lp>0.15MPa
& • 10 seconds elapsed • 10 seconds elapsed
• Lp<0.12MPa
• 1 minute elapsed Lp>0.15MPa
Functional Description 67
Frequency Regulating Functions SiBE28-804
RZQ100~140C7V1B
68 Functional Description
SiBE28-804 Frequency Regulating Functions
Details The high pressure value will be calculated from the low pressure, power input and compressor
frequency. In case of RZQ100~140C7, RZQS125·140C7, low pressure is a calculated value.
HPS opens at : 40 bar (tolerance: +0 / -0.15)
HPS closes at : 30 bar (tolerance : +/- 0.15)
Flow chart
(When cooling operation) (When heating operation)
• Hp < 3.24Mpa
Hp > (C) bar Hp < (G) bar Hp > (C) bar & • 30 sec elapsed
Compressor operation Compressor operation
frequency –1 step/10 sec frequency +1 step/1 min Compressor operation
frequency B Hz
Hp > (D) bar Hp < (H) bar 15 times or
• Hp > (I) bar less stop-
Compressor operation Compressor operation OR
• HPS activates ping in 300
frequency A Hz frequency +1 step/5 min minutes
Compressor stop
• HPS activates Hp < (F) bar
& • HPS activates
OR • Hp > (E) bar for
• Stopped 16 times in
1 minute 300 minutes
• HPS activates
OR • Stopped 16 times
in 300 minutes
Parameters
RZQ71C7, RZQ100~140C7,
RZQS71·100C7V3B RZQS125·140C7V1B
A Hz 118.5 Hz 62 Hz
B Hz 93 Hz 62 Hz
C bar 32.2 bar 36.8 bar
D bar 33.2 bar 37.7 bar
E bar 39.2 bar 39.2 bar
F bar 31.8 bar 36.3 bar
G bar 29.4 bar 34.3 bar
H bar 30.8 bar 35.8 bar
I bar 39.2 bar 39.2 bar
As the bearing resistance limit pressure decreases during slow operation of the compressor, the
lower limit of frequency is restricted.
[In cooling/heating operation]
Hp ≥ 3.04MPa Compressor frequency lower limit
Normal operation 48Hz (RZQ71, RZQS71·100)
Hp ≤ 2.84MPa 61.5Hz (RZQ100~140, RZQS125·140)
After 30 seconds
Functional Description 69
Frequency Regulating Functions SiBE28-804
Flow chart
Normal operation
• Td < A°C
OR • Upper limit frequency
Td > B°C • & = Maximum frequency
• Td < B°C
• Td ≥ E°C continues
OR for G minutes
• Td ≥ F°C
10 times or less stopping in 200 minutes
Compressor stop
Stopped 11 times
in 200 minutes
Parameters
RZQ71C7, RZQ100~140C7,
RZQS71·100C7V1B RZQS125·140C7V1B
A°C 100°C 100°C
B°C 105°C 105°C
C°C 110°C 110°C
D°C 120°C 120°C
E°C 110°C 115°C
F°C 125°C 135°C
Gmin 15min 10min
H Hz 118.5Hz 62Hz
Td = Discharge pipe temperature
70 Functional Description
SiBE28-804 Frequency Regulating Functions
Flow chart
Functional Description 71
Frequency Regulating Functions SiBE28-804
RZQ71C7, RZQ100~140C7,
RZQS71·100C7V1B RZQS125·140C7V1B
A 80 84
B 84 81
RZQ71C7, RZQ100~140C7,
RZQS71·100C7V1B RZQS125·140C7V1B
PA 16.5 A 20 A
QA 16.5 A 20 A
72 Functional Description
SiBE28-804 Frequency Regulating Functions
Current A
Current B
Current C
Current D
RZQ71C7, RZQ100~140C7,
RZQS100C7V1B
RZQS71 RZQS125·140C7V1B
A 16.5 A 18.0 A 24.0 A
B 16.5 A 18.0 A 24.0 A
C 13.4 A 19.0 A 23.0 A
D 10.0 A 13.3 A 16.0 A
E 10 (sec.) 10 (sec.) 10 (sec.)
Functional Description 73
Frequency Regulating Functions SiBE28-804
By lowering the compressor frequency, the current drawn by the compressor will be reduced
and as a result the temperature inside the switch box will drop.
Flow chart
Inverter fin temperature ≥ A°C
Normal operation Compressor frequency
–1 step/6 sec
Compressor frequency
Inverter upper limit frequency –1 step/2 min Fin Temperature
= Maximum frequency ≤ B°C lasts for 2 minutes
Parameters
RZQ71C7, RZQ100~140C7,
RZQS71·100C7V1B RZQS125·140C7V1B
A°C 82°C 83°C
B°C 79°C 80°C
74 Functional Description
SiBE28-804 Frequency Regulating Functions
Cooling In cooling low ambient conditions, the outdoor fan speed and compressor frequency will be
adapted to secure the differential pressure between high and low pressure.
Functional Description 75
Frequency Regulating Functions SiBE28-804
Ta ≤ 20°C Ta ≥ 21°C
71 100
Upper limit
frequency 232.5Hz 265.5Hz
Lower limit
frequency 57Hz 57Hz
Ta ≤ -8°C Ta ≥ -7°C
71 100
Upper limit
frequency 93Hz 93Hz
Lower limit 93Hz
frequency 78Hz
72Hz
RZQ100~140C7, RZQS125·140C7V1B
Normal control
Used indoor unit 100 125/140
Wall mounted indoor 134Hz 139Hz
Upper limit
frequency Other than wall mounted
indoor 177Hz 164Hz
Lower limit
frequency — 32Hz
Ta ≤ 20°C Ta ≥ 21°C
100 125/140
Upper limit
frequency 134Hz 139Hz
Lower limit
frequency 52Hz 72Hz
Ta ≤ -8°C Ta ≥ -7°C
100 125/140
Upper limit
frequency 134Hz 139Hz
Lower limit
frequency 62Hz 72Hz
76 Functional Description
SiBE28-804 Frequency Regulating Functions
In heating overload conditions, the outdoor fan speed will be adapted to secure the differential
pressure between high and low pressure.
RZQ100~140C7, RZQS125·140C7V1B
•Hp-Lp > 0.69MPa
•& •HP < 3.24 MPa
•Outdoor unit fan = 8 step
•OR
•Hp-Lp > 1.08MPa
RZQ71C7, RZQ71·100C7V1B
•Hp-Lp > 0.69MPa
•& •Hp < 2.94MPa
•OR •Outdoor unit fan = 8 step
•Hp-Lp > 1.08MPa
•& •Hp < 2.94MPa
Normal operation •&
•OR •Outdoor unit fan = 8 step
OR
•Hp-Lp < 0.39MPa •Hp-Lp > 0.59MPa •HP < 2.45MPa
OR &
•Hp > 3.14MPa •Hp < 3.04MPa •LP<0.12MP
Details During the oil recovery operation, the operation frequency of the compressor will be increased
for a time period of 5 minutes.Oil recovery operation is only executed in cooling mode.In heating
mode, oil return to the compressor is guaranteed by the defrost operation.
Functional Description 77
Expansion Valve Regulating Functions SiBE28-804
Details During startup, the opening degree is determined by both the compressor frequency & the
suction superheat. During startup, it is not possible to use only the value of the suction
superheat because the operation is not stable yet. As a consequence also the SH value will not
be stable.
112Hz
Compressor
Cooling or
Heating(<25˚ C)
65 pls
Electronic
Heating(>25˚ C)
expansion valve
480 pls
Expansion valve On RZQ71, RZQS71·100 units (using double swing compressor) the expansion valve will be
opening during fully opened (to 480 pulses) for pressure equalisation before compressor start-up. Just before
pressure compressor start up, the expansion valve opening will be set to 65 pulses, same as for the
equalization RZQ100~140 class.
Ending condition The starting control will be terminated when the low pressure value < 6 bar or when the
maximum starting time of 10 minutes has been reached in case the low pressure value stays >
6 bar.
78 Functional Description
SiBE28-804 Expansion Valve Regulating Functions
The measured suction SH value will be used to control the opening of the expansion to the
target SH value.
Details When the unit is in cooling or heating operation the opening of the expansion valve will be
controlled in order to keep the amount of superheat at the evaporator outlet constant. This way
the evaporator can be used at maximum efficiency under all conditions. The initial target heat
exchanger outlet superheat value = 5°C.
The target heat exchanger outlet superheat value can be increased in case the discharge
superheat value decreases.
The target heat exchanger outlet superheat value can be decreased in case the discharge
superheat value increases.
Control During normal control 2 situations can decide on the expansion valve opening degree:
1. Target superheat amount:
When the target heat exchanger outlet superheat > actual heat exchanger
outlet superheat --> the expansion valve will close.
When the target heat exchanger outlet superheat < actual heat exchanger
outlet superheat --> the expansion valve will open.
The superheat amount is checked every 10 seconds.
2. Frequency change: At the time of compressor frequency change, the expansion valve
opening will be changed with a fixed value. This value will be in function of the amount of
compressor frequency change.
Calculations The heat exchanger outlet superheat value is calculated from the saturated suction temperature
RZQ71, Te(using LP sensor) and the suction pipe temperature R4T : SH = R4T-Te
RZQS71·100
The discharge superheat value is calculated from the saturated discharge temperature Td (HP
value calculated out of PI, frequency and LP) and the discharge pipe temperature R3T : SH =
R3T-Td
Calculations The heat exchanger outlet superheat value is calculated from the saturated suction temperature
RZQ100~140, Te(using indoor coil sensor in cooling, outdoor coil sensor in heating) and the suction pipe
RZQS125·140 temperature R4T : SH = R4T-Te
The discharge superheat value is calculated from the saturated discharge temperature Td (HP
value calculated out of PI, frequency and Te) or Tc and the discharge pipe temperature R3T :
SH = R3T-Td or R3T or SH = R3T-Tc (whichever is the lowest)
Functional Description 79
Expansion Valve Regulating Functions SiBE28-804
Normal control
Td>95˚C Td<80˚C
Electronic expansion valve opening Td<90˚C Electronic expansion valve opening
degree lower limit degree lower limit
+5 pulses/Cooling for 2 minutes & -5 pulses/Cooling for 2 minutes &
heating for 1 minute heating for 1 minute
Td>100˚C
Electronic expansion valve opening
degree lower limit
+10 pulses/Cooling for 2 minutes &
heating for 1 minute Td: Compressor discharge pipe temperature (˚C)
80 Functional Description
SiBE28-804 Outdoor Unit Fan Speed Control
Functional Description 81
Outdoor Unit Fan Speed Control SiBE28-804
82 Functional Description
SiBE28-804
Part 5
Test Operation
Test Operation 83
Test Operation SiBE28-804
1. Test Operation
1.1 Test Run Checks
1.1.1 Checks before Test Run
Before carrying out a test run, proceed as follows:
Step Action
1 Make sure the voltage at the primary side of the safety breaker is:
230 V ± 10% for 1-phase units
400 V ± 10% for 3-phase units
2 Fully open the liquid and the gas stop valve.
84 Test Operation
SiBE28-804 Test Operation
Setting the The address for the receiver of the wireless remote controller is factory set to 1. To change this
address for the setting, proceed as follows:
receiver Step Action
1 Turn OFF the power.
2 Remove the sealing pad on the top of the receiver.
Sealing pad
S
M
3
2
1 SS
1
Small opening
SS
2
Receiver
3 Set the wireless address switch (SS2) according to the table below. You can find the
wireless address switch attached on the PCB of the receiver and it is visible through the
small opening on the back of the receiver.
1 2 3
1 2 3
SS2
4 If you use a wired and a wireless remote controller for one indoor unit, proceed as
follows:
1. Set the wired remote controller to MAIN: On the remote controller.
2. Set the wireless remote controller to SUB: On the receiver with the MAIN/SUB switch
(SS1).
SS1 S S
M M
5 Seal off the opening of the address switch and the MAIN/SUB switch with the attached
sealing pad.
Sealing pad
S
M
3
2
1 SS
1
Small opening
SS
2
Receiver
Test Operation 85
Test Operation SiBE28-804
Setting the The address for the wireless remote controller is factory set to 1. To change this setting,
address for the proceed as follows:
wireless remote Step Action
controller 1 Hold down the FILTER RESET button and the TEST button for at least 4 s, to go to field
set mode. The display indicates the field set mode.
FILTER RESET
TEST
2 Press the FAN button to select a multiple setting (A/b), see ‘Multiple settings A/b’ further
in this section. Each time you press the button, the display switches between “A” and
“b”.
FAN
86 Test Operation
SiBE28-804 Test Operation
Step Action
3 Press the UP and DOWN buttons to set the address. Set the same address as the
receiver (1, 2 or 3). The receiver does not work with addresses 4, 5 and 6.
UP
DOWN
RESERVE
Test Operation 87
Test Operation SiBE28-804
Step Action
5 Press the TEST button to quit the field set mode and return to the normal display.
ON / OFF
TEMP
TIME
˚C
UP
DOWN
FAN
RESERVE CANCEL
TIMER
MODE
SWING
/TEST
TEST
Multiple settings When an outside control (central remote controller...) controls an indoor unit, sometimes the
A/b indoor unit does not respond to ON/OFF and temperature settings commands from this
controller.
Remote controller Indoor unit
Control of other air
Setting Remote controller display conditioners and units No other control
88 Test Operation
SiBE28-804 Field Settings
2. Field Settings
2.1 How to Change the Field Settings with the Wired Remote
Controller
Installation The field settings have to be changed with the remote controller according to the installation
conditions conditions.
Wired remote The illustration below shows the wired remote controller.
controller 3 6 23 7 8 9 2 1
(BRC1D527)
10
4 11
12
14 22
17
25
16 13 15 18 19 20 21 5 24
29 33
26 35
27 36
37
28 30 31 32 34
Components The table below contains the components of the wired remote controller.
No. Component No. Component
1 ON/OFF button 20 Air flow direction icon
2 Operation lamp 21 Not available
3 Operation mode icon 22 Fan speed icon
4 Ventilation mode icon 23 Defrost/hotstart mode icon
5 Ventilation icon 24 Air filter cleaning time icon
6 Air cleaning icon 25 Element cleaning time icon
7 Leave home icon 26 Ventilation mode button
8 External control icon 27 Ventilation amount button
9 Change-over under centralised control icon 28 Inspection/test operation button
10 Day of the week indicator 29 Programming button
11 Clock display 30 Schedule timer button
12 Maximum set temperature 31 Time adjust button
13 Minimum set temperature 32 Temperature adjust buttons
14 Schedule timer icon 33 Operation change/ button
15 Action icons 34 Setpoint/limit button
16 Off icon 35 Fan speed button
17 Inspection required 36 Air flow direction adjust button
18 Set temperature display 37 Air filter cleaning time icon reset
19 Setting
Test Operation 89
Field Settings SiBE28-804
90 Test Operation
SiBE28-804 Field Settings
Refer to OH08-1 or the installation manual (optional handbook) for each optional accessory.
Wireless remote The illustration below shows the wireless remote controller.
controller
UP button
Mode No.
Field setting mode DOWN button
RESERVE button
First code No.
MODE button
Second code No.
INSPECTION/TEST button
Test Operation 91
Field Settings SiBE28-804
92 Test Operation
SiBE28-804 Field Settings
10 (20) 0 01 01 01 01 01 01 01 01
1 01 01 01 — 02 01 — 01
2 02 02 02 02 02 02 02 02
3 01 01 01 01 01 01 01 01
11 (21) 0 01 01 01 01 01 01 01 01
1 01 01 01 01 01 01 01 01
2 01 01 01 01 01 01 01 01
7 — — 01 — — — — —
12 (22) 0 01 01 01 01 01 01 01 01
3 01 01 01 — — — — 01
13 (23) 0 01 — — 01 — 01 01 —
1 01 01 — — — — — —
3 — — — — — — — 01
4 02 02 — — — — — 02
5 01 01 — 01 — 01 01 —
6 — — 01 — — — — —
14 (24) 0 01 01 01 — 01 01 01 01
Test Operation 93
Field Settings SiBE28-804
Setting The remote controllers are factory set to MAIN, so you only have to change one remote
controller from MAIN to SUB. To change a remote controller from MAIN to SUB, proceed as
follows:
Step Action
1 Insert a flathead screwdriver into the recess between the upper and lower part of the
remote controller, as shown in the illustration below. Gently pry off the upper part of the
controller, working from the two possible positions.
M
Set the switch to SUB.
S
94 Test Operation
SiBE28-804 Field Settings
Wired remote The illustration below shows the wired remote controller.
controller
Mode N˚
UNIT No.
Unit N˚
First Code N˚ GROUP
1
7
6 5 2
Individually If the address must be set individually for each unit, set the “Mode No.” to “30 ”. For example, for
address setting power consumption counting.
Test Operation 95
Field Settings SiBE28-804
The inspection The inspection level is the highest level of the three field setting levels. You can change the
level views in the inspection level by pressing the INSPECTION/TEST button.
The flow chart below explains the different windows of the inspection level.
Normal display
Last occurred
malfunction
System
Test
96 Test Operation
SiBE28-804 Field Settings
Possible system The table below contains the possible system settings, which are displayed on the remote
settings controller if the TEST button is pushed twice shortly.
Size Type
35 35 FCQ-C 5FA
45 45 FHQ 5HJ
60 63 FAQ 5AL
71 71 FFQ 56J
250 250 – –
Changing the To enter the monitoring level and to change the maintenance mode settings, proceed as
mode settings follows:
Step Action
1 Hold down the INSPECTION/TEST button for at least 4 s to enter the field setting mode.
2 Hold down the INSPECTION/TEST button for at least 4 s to enter the maintenance
mode.
3 Press the TEMPERATURE CONTROL buttons as many times as needed to select the
mode No. you want.
4 Press the TIMER SELECTION button as many times as needed to select the unit No.
you want.
5 Carry out the settings for modes 44 and 45. See “Maintenance Mode Settings” further
in this section.
6 Press the CONFIRMATION button to confirm the settings of modes 44 and 45.
7 Press the INSPECTION/TEST button to return to the normal operating mode.
Test Operation 97
Field Settings SiBE28-804
Unit No.
History error The history No. can be changed
40 CODE
codes with the programming time SETTING
0: Newest
button. Malfunction
history
-
2: Oldest
* “00” displayed for 3 and subsequent
Unit No.
Turns the fan ON for each unit
43 Forced fan ON individually.
SETTING
98 Test Operation
SiBE28-804 Field Settings
26 0 01
1 04
2 01
3 01
Test Operation 99
Field Settings SiBE28-804
Display Lamp
COOL
ON
H1P H2P H3P H4P H5P H6P H7P
Display PC board
(A2P)
MODE TEST HWL L.N.O.P DEMAND
EMG DS1
ON
EC0542
X205A
Dip Switch
1 2
BS1
BS2
BS3
BS4
OFF
HEAT
1 2
BS Button
Display
Function or Operating Procedure
Mark Name
During "Setting mode 1," the lamp is During "Monitor mode," the lamp
H1P MODE OFF (1). blinks (9).
During test operation in "Setting
H2P TEST mode 1," the lamp is ON (8).
During "Monitor mode," the lamp is
When a malfunction occurs during OFF (1).
H3P HWL "Setting mode 1," the lamp turns ON
(8).
Display
Lamp H4P During "Setting mode 1," low noise During "Monitor mode," various
L.N.O.P combinations of the lamp indicate
H5P level is displayed.
the following conditions:
H6P • Indication of oil return operation
• Indication of outdoor unit class
During "Setting mode 1," demand • Indication of malfunction code (the
DEMAND
H7P level is displayed. latest and up to 2 cycles before)
• Indication of causes of stepping-
down
BS1 MODE Used to change "Setting mode".
BS2 SET Used to change "Setting item" and "Setting condition".
BS
Button BS3 RETURN Used to decide "Setting item" and "Setting condition".
Used for pump down operation, forced oil return operation and forced
BS4 PUMP DOWN defrost operation.
ON
DS1-1 Switch from "OFF" to "ON" for emergency operation (forced operation).
Dip OFF(∗)
EMERGENCY
Switch COOL In case of heating in emergency operation, maintain "HEAT" and in case of
DS1-2
HEAT(∗) cooling in emergency operation, switch to "COOL".
∗Factory settings: "OFF" and "HEAT"
Setting by BS buttons
With "Setting mode 1," "Setting mode 2" and "Monitor mode," various settings and data can be
checked.
Setting mode 1
The initial status (normal operation) is "Setting mode 1." This mode indicates operating status -
"TEST (test operation)," "HWL (malfunction)," "L.N.O.P (low noise operation)" or "DEMAND
(demand operation)."
Setting mode 2
Each operating status can be modified.
Monitor mode
This mode indicates "oil return operation," "outdoor unit class," "contents of retry," "contents of
malfunction," "causes of stepping-down operation," etc.
Push and hold the BS1 (Normal) Push the BS1(MODE button)
(MODE button) for 5 seconds. one time.
Setting mode 2 Setting mode 1 Monitor mode
On Off Blinking
a. “Setting mode 1”
Using this mode, the following conditions can be checked:
• Current operating condition (normal/test operation/line inspection and normal/malfunction)
• Low noise operating condition (normal/low noise level setting)
• Demand operating condition (normal/demand level 1, 2 and 3)
These conditions above can be checked by performing the following steps:
b. “Setting mode 2”
In this mode, settings for the following items can be made by using BS buttons.
Push and hold the MODE (BS1) button
for 5 seconds and set to “Setting mode <Selection of setting conditions>
2”.
Push the SET (BS2) button and set to
the setting condition you want.
↓
Push the RETURN (BS3) button and
<Selection of setting items> decide the condition.
Push the SET (BS2) button and set the
LED display to a setting item shown in
the table on the right.
↓
Push the RETURN (BS3) button and Push the RETURN (BS3) button and
decide the item. (The present setting set to the initial status of “Setting mode
condition is blinked.) 2”.
Demand 2 operation 40% demand (factory setting) Operates with 40% of rated
power consumption.
Operates with 50% of rated
50% demand power consumption.
[Work procedure]
1: OFF 9: BLINK 8: ON
Operating procedure H1P H2P H3P H4P H5P H6P H7P
Push and hold the MODE (BS1) button of "Setting mode 1" for 5 seconds 8 1 1 1 1 1 1
or more and set to "Setting mode 2."
Push the SET (BS2) button three times to set the LED display as shown 8 1 1 1 1 8 8
in the table on the right.
Push the RETURN (BS3) button once. (Present settings are displayed.) 8 1 1 1 1 9 1
30% of rated power consumption 8 1 1 1 9 1 1
Push the SET (BS2) button to set the LED 40% of rated power consumption 8 1 1 1 1 9 1
display as shown in the table on the right.
50% of rated power consumption 8 1 1 1 1 1 9
30% of rated power consumption 8 1 1 1 8 1 1
Push the RETURN (BS3) button once to make a 40% of rated power consumption 8 1 1 1 1 8 1
decision.
50% of rated power consumption 8 1 1 1 1 1 8
Push the RETURN (BS3) button once again for execution. (The LED 8 1 1 1 1 1 1
display is in the initial status of "Setting mode 2".)
Push the MODE (BS1) button once to return to Setting mode 1 (normal 1 1 1 1 1 1 1
operation).
1: OFF 9: BLINK 8: ON
Operating procedure H1P H2P H3P H4P H5P H6P H7P
Push and hold the MODE (BS1) button of "Setting mode 1" for 5 seconds 8 1 1 1 1 1 1
or more and set to "Setting mode 2."
Push the SET (BS2) button 28 times to set the LED display as shown in 8 1 8 8 8 1 1
the table on the right. (∗1)
Push the RETURN (BS3) button once. (Present settings are displayed.) 8 1 1 1 1 1 9
Push the SET (BS2) button once to set the LED display as shown in the 8 1 1 1 1 9 1
table on the right.
Push the RETURN (BS3) button once to make a decision. 8 1 1 1 1 8 1
When the RETURN (BS3) button is pushed once again, the electronic
expansion valve opens fully. 8 1 1 1 1 1 1
(For RZQ-KTLT, the solenoid valve also opens.)
(3) Connect a refrigerant recovery unit to perform refrigerant recovery. (For a refrigerant
recovery port, refer to the installation manual.)
(4) Upon completion of refrigerant recovery, turn OFF refrigerant recovery mode by taking the
following steps or turning OFF the power of outdoor unit.
Operating procedure H1P H2P H3P H4P H5P H6P H7P
Push the SET (BS2) button 28 times to set the LED display as shown in 8 1 8 8 8 1 1
the table on the right. (∗1)
Push the RETURN (BS3) button once. (Present settings are displayed.) 8 1 1 1 1 9 1
Push the SET (BS2) button once to set the LED display as shown in the 8 1 1 1 1 1 9
table on the right.
Push the RETURN (BS3) button once to make a decision. 8 1 1 1 1 1 8
When the RETURN (BS3) button is pushed once again, the electronic
expansion valve fully opens. 8 1 1 1 1 1 1
(For RZQ-KTLT, the solenoid valve also closes.)
∗1: If you become unsure how many times you have pushed the button, push the MODE (BS1)
button once to return to "Setting mode 1" and start the operating procedure all over again.
c. “Monitor mode”
In this mode, the following items can be checked by using the BS buttons.
Data display c
Push the RETURN (BS3) button and switches
to the initial status of “Monitor mode”. LED display
Display contents
∗ Push the MODE (BS1) button and returns to H1P H2P H3P H4P H5P H6P H7P
“Setting mode 1”. In normal operation 9 7 7 7 7 7 7
In oil return operation 9 7 7 7 7 7 9
To enter "Monitor mode," push the MODE (BS1) <Display of RETURN 2>
button when in "Setting mode 1."
When SET (BS2) button is pushed, the LED
display for RETURN 2 turns ON.
<Display of RETURN 1> Push the RETURN (BS3) button to return the
system to the initial state of "Monitor mode."
When the RETURN (BS3) button is pushed, the
LED display for RETURN 1 turns ON. ∗ Pushing the MODE (BS1) button will bring the
system to the "Setting mode 1."
8: ON 1: OFF 9: BLINK
Malfunction 1 2 3
Contents of retry or malfunction
code HAP H1P H2P H3P H4P H5P H6P H7P HAP H1P H2P H3P H4P H5P H6P H7P HAP H1P H2P H3P H4P H5P H6P H7P
C4 Indoor heat exchanger thermistor 9 98 77 7 97 9 98 77 9 77 9 98 87 7 77
E1 Faulty outdoor PC board 9 97 87 7 99 9 98 77 7 79 9 98 87 7 77
E3 Abnormal high pressure 9 98 77 7 99 9 98 87 7 77
E4 Abnormal low pressure 9 98 77 9 77 9 98 87 7 77
E5 Compressor motor lock 9 98 77 9 79 9 98 87 7 77
DC motor 1 lock 9 98 77 9 99 9 98 87 7 79
Abnormal outdoor
E7 DC motor 2 lock 9 98 87 7 97
fan motor
Abnormal inverter transmission 9 98 87 7 99
Abnormal electronic Disconnected electronic expansion valve connector 9 98 7 97 79 9 98 87 7 79
E9
expansion valve Malfunction due to wet conditions 9 98 87 7 97
Abnormal discharge Abnormal discharge pipe temperature 9 9 7 8 7 9 7 9 9 9 8 7 7 7 9 9 9 9 8 8 7 7 7 9
F3 pipe temperature Disconnected discharge pipe thermistor 9 98 87 7 97
H3 Abnormal high pressure switch 9 97 87 9 77 9 98 77 7 99 9 98 87 7 77
H9 Abnormal outdoor air thermistor 9 98 7 97 79 9 98 87 7 77
J1 Abnormal pressure sensor 9 97 87 9 97 9 98 77 7 79 9 98 87 7 77
J3 Abnormal discharge pipe thermistor 9 98 77 7 99 9 98 87 7 77
J5 Abnormal suction pipe thermistor 9 98 77 9 79 9 98 87 7 77
J6 Abnormal heat exchanger distributor pipe thermistor 9 98 77 9 97 9 98 87 7 77
J7 Abnormal intermediate heat exchanger thermistor 9 98 77 9 99 9 98 87 7 77
J8 Abnormal liquid pipe thermistor 9 98 7 97 77 9 98 87 7 77
L1 PC board failure 9 97 87 9 99 9 98 77 7 79 9 98 87 7 77
L4 Elevated radiation fin temperature 9 98 77 9 77 9 98 87 7 77
L5 Compressor instantaneous overcurrent 9 98 77 9 79 9 98 87 7 77
L8 Compressor overload 9 98 7 97 77 9 98 87 7 77
L9 Compressor lock 9 98 7 97 79 9 98 87 7 77
LC Abnormal transmission (between the control and the inverter) 9 98 7 99 77 9 98 87 7 77
P1 Unbalanced power supply voltage 9 97 8 97 77 9 98 77 7 79 9 98 87 7 77
P4 Abnormal radiation fin thermistor 9 98 77 9 77 9 98 87 7 77
PJ Faulty capacity setting 9 98 7 99 79 9 98 87 7 77
Abnormal gas Gas shortage warning 9 97 8 97 79 9 98 77 7 77 9 98 87 7 79
U0
shortage Abnormal gas shortage 9 98 87 7 97
Abnormal power Inverter undervoltage and overvoltage 9 98 77 7 97 9 98 87 7 79
U2 supply voltage SP-PAM overvoltage 9 98 87 7 97
U4 Abnormal transmission (between indoor and outdoor units) 9 98 77 9 77 9 98 87 7 77
UA Faulty field setting switch 9 98 7 97 97 9 98 87 7 77
UF Improper piping and improper communication wiring 99 99 9 98 87 7 77
Method When setting mode 16(26)-0-02, quiet (low noise) operation will be carried out by presuming the
current time in accordance with the outside temperature.
Automatic mode will start when the outdoor temperature is = average max of last 10 days -5°C
and will be conducted for 10 hours.
The maximum outdoor temperature is supposed to occur at 14:00h.
As the time judgement is made in accordance with the outdoor temperature, the above
mentioned timing is an estimation only.
Capacity When setting mode 16(26)-0-04, the low noise operation will be stopped when the heating or
precedence cooling load increases. In that case, the operation will return to normal operation. The unit will
setting return to low-noise operation when the heating or cooling load decreases again.
Graph
X80A
X81A
X800M
X801M
3 2 1 LNOP COM
3 2 1 LNOP COM
Quiet (low noise) operation will start when the contact on LNOP-COM is closed and will remain
active as long as the contact is closed. No field setting on the outdoor unit or by remote
controller is required.
Quiet (low noise) operation will be ended when the contact is re-opened.
Use of the KRP58M enables the use of an external time clock.
Capacity priority Same as with the automatic control, priority for capacity can be set.Prioirity for capacity will be
Setting activated by changing field setting 26-0-03 in combination with the closed contact on KRP58M.
Second Code
First
Description Mode Code
01 02 03 04
Exceptions The Quiet (low noise) operation will be overruled in the following conditions:
Pump down residual operation
Startup control
Defrost operation
Oil recovery
Sound reduction
71 100 125
X80A
X81A
X800M
X801M
X801M
3 2 1 LNOP COM
DS1 SETTING
Maximum Power
Consumption
1 2
ON OFF 70%
OFF ON 80%
ON ON 100%
Definition of Low
Humidity Area
Relative
Humidity
(%)
Caution When using the "LH settings" outside the "Low Humidity Area" there is an increased risk of ice
accumulation on the indoor coil or water blowing out from the indoor unit.
Function details
Compressor control The compressor frequency is controlled in function of the target evaporating temperature.
The target evaporating temperature is controlled in function of the cooling load.
Freeze protection Start Te ≤ -1°C for 40 minutes Te ≤ -1°C for 40 minutes Te ≤ -1°C for 40 minutes
function accumulated accumulated accumulated
OR OR OR
Te ≤ A°C for 1 minute Te ≤ -3°C for 1 minute Te ≤ A°C for 1 minute
continuous continuous continuous
(Indoor decision) (Outdoor decision) (Outdoor decision)
End Te > 7°C for 10 minutes Te > 7°C for 3 minutes Te > 7°C for 3 minutes
continuously. continuously continuously
(Indoor decision) OR OR
Te > 4°C for 20 minutes Te > 4°C for 20 minutes
continuously continuously
(Outdoor decision) (Outdoor decision)
Parameters
Te target limitted
≤ Indoor temp. – 11˚
(not to rising wetbulb)
Te target limitted
≥ Indoor temp. – 25˚
Te target limitted ≥ 2˚C (not to sweat)
(not to freeze)
Freeze protection
(40min. integrated coil temp. ≤ -1˚C)
Indoor Temp
(˚C DB)
Note:
Te by LP sensor RZQ71~140C7V1B,
RZQS71~140C7V1B
Graph 2 Target evaporating temperature control when "low humidity application" is selected. Field
setting 16(26)-2-03:
Indoor Temp
(˚C DB)
Note:
Te by LP sensor RZQ71~140C7V1B,
RZQS71~140C7V1B
Graph 3 Target evaporating temperature control when "low humidity application + freeze up operation
prevention" is selected. Field setting 16(26)-2-04:
Freeze protection
(40min. integrated coil temp. ≤ -1˚C)
Indoor Temp
(˚C DB)
Note:
Te by LP sensor RZQ71~140C7V1B, RZQS71~140C7V1B
Change In order to increase continuous operation of the unit in low latent heat applications and avoid the
thermostat rise of temperature after thermostat OFF, the thermostat control will be changed when using
control field settings 16(26)-2-03 & 16(26)-2-04.
Capacity When "low humidity application + freeze up operation prevention" is selected. Field setting
16(26)-2-04:
Indoor Temp. (°C-WB)
Outdoor
Temp. 11 14 16 18 19 20 22 24
(°C-DB)
Capacity (% of standard point)
-15 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.26
-10 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.26
-5 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.26
0 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.26
5 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.26
10 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.26
15 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.24
20 0.51 0.68 0.78 0.95 1.01 1.06 1.16 1.21
25 0.51 0.68 0.78 0.95 1.00 1.06 1.13 1.18
30 0.51 0.68 0.78 0.95 1.00 1.05 1.10 1.14
35 0.51 0.68 0.78 0.95 1.00 1.02 1.06 1.11
40 0.51 0.67 0.78 0.94 0.96 0.98 1.02 1.06
Note: • Operation range on indoor side expanded from minimum 12°CWB to 11°CWB when using LH
setting.
• Do not use a setpoint below 20°C to avoid operation out of the indoor operation range
(11°CWB).
• Be sure to set the indoor fan to high speed.
Standard
Conditions
Indoor Unit Conditions Outdoor Unit Conditions
Cooling Operation 27°C DB/19°C WB 35°C DB
Heating Operation 20°C DB 7°C DB/6°C WB
During or after maintenance, when the power supply is turned back on, operation restarts
automatically by the “auto restart function.” Please exercise the proper caution.
When perfoming maintenance, you should at least perform the following inspections:
Indoor unit
Refrigerant piping
Drain piping
Outdoor unit
Earth
Correlation of Air- What happens in comparison to normal values is summarized in the table below.
Conditioner’s (Measured from 15 ~ 20 minutes or more after operation starts.)
Operation Status
and Pressure /
Running Current When Cooling
Air-Conditioner Status Low Pressure High Pressure Running Current
Air Filter Fouling Lower Lower Lower
Short Circuit of Indoor Unit Inlet/ Lower Lower Lower
Outlet Air
Outdoor Unit Fin Fouling Higher Higher Higher
Short Circuit of Outdoor Unit Inlet/ Higher Higher Higher
Outlet Air
Air Mixed in Refrigerant Higher Higher Higher
Water Mixed in Refrigerant ∗1 Lower Lower Lower
Dirt Mixed in Refrigerant ∗2 Lower Lower Lower
Lack of Refrigerant (Gas) Lower Lower Lower
Unsatisfactory Compression ∗3 Higher Lower Lower
When Heating
Air-Conditioner Status Low Pressure High Pressure Running Current
Air Filter Fouling Higher Higher Higher
Short Circuit of Indoor Unit Inlet/ Higher Higher Higher
Outlet Air
Outdoor Unit Fin Fouling Lower Lower Lower
Short Circuit of Outdoor Unit Inlet/ Lower Lower Lower
Outlet Air
Air Mixed in Refrigerant Higher Higher Higher
Water Mixed in Refrigerant ∗1 Lower Lower Lower
Dirt Mixed in Refrigerant ∗2 Lower Lower Lower
Lack of Refrigerant (Gas) Lower Lower Lower
Unsatisfactory Compression ∗3 Higher Lower Lower
Notes: ∗1. Water in the refrigerant freezes inside the capillary tube or expansion valve, and is basically
the same phenomenon as pump down.
∗2. Dirt in the refrigerant clogs filters inside the piping, and is basically the same phenomenon
as pump down.
∗3. Pressure differential between high and low pressure becomes low.
Operation range
Indoor temp.
(˚C WB)
Indoor temp.
(˚C WB)
Operation range
Operation range
Allowable range of operation
(Warming up)
(Warming up)
Notes: • Depending on operation and installation conditions, the indoor unit can change over to freeze-
up operation (Indoor de-icing).
• To reduce the freeze-up operation (Indoor de-icing) frequency it is recommended to install the
outdoor unit in a location not exposed to wind.
Part 6
Troubleshooting
1. How to Handle Request for Maintenance ...........................................123
1.1 General Troubleshooting Flowchart .....................................................123
2. Troubleshooting Based on Equipment Condition................................124
2.1 Overview of General Problems ............................................................124
2.2 Equipment does not Operate ...............................................................125
2.3 Indoor Fan Operates, but Compressor does not..................................127
2.4 Cooling/Heating Operation Starts but Stops Immediately ....................129
2.5 After Unit Shuts Down, It cannot be Restarted for a While ..................131
2.6 Equipment Operates but does not Provide Cooling .............................133
2.7 Equipment Operates but does not Provide Heating .............................135
2.8 Equipment Discharges White Mist .......................................................137
2.9 Equipment Produces Loud Noise or Shakes........................................138
2.10 Equipment Discharges Dust.................................................................140
2.11 Remote Controller LCD Displays "88" ..................................................141
2.12 Swing Flap does not Operate...............................................................142
3. Procedure of Self-Diagnosis by Remote Controller ............................144
3.1 The Inspection/Test Button ..................................................................144
3.2 Fault-diagnosis by Wired Remote Controller........................................145
3.3 Fault-diagnosis by Wireless Remote Controller ...................................146
3.4 Remote Controller Display Malfunction Code and Contents ................150
4. Troubleshooting by LED Indications ...................................................152
4.1 Troubleshooting by LED on the Indoor Units .......................................152
4.2 Troubleshooting by LED on Outdoor Unit PC Board............................153
5. Troubleshooting by Remote Controller Display / LED Display............154
5.1 Indoor Malfunctions ..............................................................................154
5.2 Outdoor Malfunctions ...........................................................................155
5.3 System Malfunctions ............................................................................156
5.4 Overview of the Outdoor Safety Devices .............................................157
5.5 Overview of the Indoor Safety Devices ................................................158
5.6 “A1” Malfunctioning Indoor PC Board ....................................................159
5.7 “A3” Malfunction of Drain Water Level System .....................................160
5.8 “A6” Indoor Unit Fan Motor Lock ...........................................................162
5.9 “A7” Swing Flap Motor Malfunction / Lock.............................................164
5.10 “A8” Abnormal Power Supply Voltage...................................................166
5.11 “AF” Malfunctioning Drain System .........................................................167
5.12 “AJ” Malfunctioning Capacity Setting ....................................................169
5.13 “C1” Failure of transmission (between indoor unit PC board and
fan PC board) .......................................................................................171
5.14 “C4”, “C9” Thermistor Abnormality ..........................................................173
5.15 “C6” Failure of combination
(between indoor unit PC board and fan PC board) ..............................175
5.16 “CJ” Malfunctioning Remote Controller Air Thermistor..........................176
5.17 “CC” Humidity Sensor System Malfunction ............................................177
5.18 “E1” Failure of Outdoor Unit PC Board...................................................178
5.19 “E3” Abnormal High Pressure (Detected by the HPS)...........................179
Troubleshooting 121
SiBE28-804
122 Troubleshooting
SiBE28-804 How to Handle Request for Maintenance
Turn the power supply Troubleshooting by remote Refer to "Remote controller display
Wait until controller malfunction
power failure switch ON or replace malfunction code and contents".
the fuse. code.
is over.
YES (1) The operation circuit fuse is
Units equipped with liquid disconnected or is making poor contact.
crystal remote controllers only (2) The operation swich is broken or its
YES YES Is the remote contact is defective.
controller's operation (3) The high pressure switch is broken.
Is there a NO The power supply switch is NO lamp blinking? NO
OFF or the switch's fuse is (4) The fan motor's magnetic switch is
Doesn't run at all power broken.
burnt. Units equipped with wireless
failure? remote controllers only (5) The fan motor's overcurrent relay is
Is the operation lamp of the being actuated or is broken.
indoor unit's signal receiving (6) The compressor's overcurrent relay is
section blinking? broken.
(7) The compressor's protective thermostat
Troubleshooting by remote is broken.
Nomal controller malfunction (8) The electrical system insulation is
code. defective.
(9) The compressor's magnetic switch's
YES contact is defective.
Runs Units equipped with liquid
(10) The compressor is broken.
crystal remote controllers only
Is the remote controller's
The fan comes on Set the remote operation lamp blinking? (11) Thermostat is broken.
controller's temperature Doesn't run Machines equipped with NO (12) The cool/heat selector is broken.
but the setting to: wireless remote controllers only. (13) The operation switch is broken.
compressor (1)When
doesn't run. (14) The compressor's magnetic swich is
cooling:Minimum Units equipped with wireless broken.
(2)When remote controller only.
heating:Maximum
Is the operation lamp of the (15) Over-charged with refrigerant.
indoor unit's signal receiving (16) Air is mixed inside the refrigerant
Ask for the character section blinking? circuit.
code of the malfunction
(17) The pressure switch is broken.
code.
(18) The outdoor unit fan motor's magnetic
switch is broken.
YES
Units equipped with liquid (19) The outdoor unit fan motor's auxiliary
crystal remote controllers only relay is broken.
Is the remote
controller's operation (20) The outdoor unit's heat exchanger is
Cooling starts but lamp blinking? NO Cooling
dirty.
stops right away. Units equipped with wireless (21) There is something blocking the
remote controllers only outdoor unit's air flow.
Is the operation lamp of (22) Malfunction of the outdoor unit's fan.
the indoor unit's signal
receiving section Heating (23) The indoor unit's air filter is dirty.
blinking? (24) The indoor unit's heat exhanger is
dirty.
(25) There is something blocking the indoor
Nomal unit's air flow.
(26) Malfunction of the indoor unit's fan.
Did you allow 3 minutes to YES
The unit won't run Try turning the elapse after turning ON? NO
again for a while Operation switch OFF (27) Overcurrent relay (for compressor)
Runs
and On. (28) Compressor's protective themostat
after stopping.
(29) The causes for the overcurrent relay
(for compressor) being actuated are:
(29)-1 Power supply voltage is lower than
prescribed.
Operation is (29)-2 High pressure is too high.
normal. (29)-3 The power supply cord is too small.
(29)-4 The compressor is broken.
Is there something causing the
indoor load to be large, such as (30) The causes for the compressor's
an open window or door? protective thermostat
(30)-1 Internal leak of the-4way valve
YES (No substantial difference between
The unit runs but Temperature NO suction and discharge temperature.
doesn't cool the Measure the suction
/disharge temperature. differential is 8~18˚C (30)-2 Unsatisfactory compression from
room. the compressor
(Temperature differential (30)-3 Different kind of refrigerant is charged.
=suction temperature - discharge temperature) (30)-4 Malfunction of the expansion valve
(30)-5 Unsatisfactory refrigerant circulation
Operation is
normal.
Is there something causing the
indoor heat load to be large, such
as an open window or door?
YES
The units runs but Temperature NO
doesn't heat the Measure the suction
/discharge temperature. differential is 14~30˚C OK.We'll be right over.
room.
(Temperature differential
=discharge temperature - suction temperature)
(Service work required)
(S1989)
Troubleshooting 123
Troubleshooting Based on Equipment Condition SiBE28-804
124 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Error Detection
Method
Error Generating
Condition
Troubleshooting 125
Troubleshooting Based on Equipment Condition SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is
power switch OFF or YES
fuse for power switch Turn on power switch or replace
blown? fuse.
If high-harmonics circuit breaker is
NO not used on inverter compressor,
have the circuit breaker replaced.
YES
Is there power failure? Wait until power returns.
NO
Is YES
operation switch pressed Normal. Equipment starts
repeatedly? operation 3 minutes later (3-min
Is standby).
operation lamp on YES
LCD remote controller Diagnose based on error code
NO flashing? on remote controller.
Is
thermostat changed YES NO
and reset again? Normal. Equipment starts
operation 3 minutes later (3-min
NO standby).
Wireless
remote controller
Is operation lamp on YES
indoor unit signal Diagnose based on error code
receiving section on remote controller.
flashing?
NO
Possibly ftaulty electric Check electric system.
component
(S2575)
126 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Method of
Malfunction
Detection
Malfunction
Decision
Conditions
Troubleshooting 127
Troubleshooting Based on Equipment Condition SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the power
switch OFF or the fuse for YES
Turn on the power
power switch switch or replace fuse.
blown?
NO
Is the
heating switch YES
turned on at outdoor Normal.
temperature (Thermostat OFF by
>32˚C outdoor temperature)
NO
c
Is rated
voltage applied at YES
Replace the compressor.
the compressor
terminals?
NO
d
Is rated voltage
output from the magnetic switch YES
Replace the magnetic
or power switch or power
transistor? transistor.
NO
e
Is rated voltage YES
output from the Replace the PC board.
PC board?
NO
Check the thermistor.
e d c
Output Input Output from Output from Output from
Input from
to PC to PC relay or magnetic magnetic
board PC board microcomputer switch or SW switch or
board circuit of U,V,W of
power power
transistor transistor
(S2576)
128 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Error Detection
Method
Error Generating
Condition
Troubleshooting 129
Troubleshooting Based on Equipment Condition SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO
Is there YES
any item disturbing Remove the disturbing
airflow?
NO
Is the heat YES
exchanger soiled? Cleaning of the heat
exchanger
NO
Possible causes as follows:
∗ Refrigerant overcharge
∗ Mixing of air in refrigerant After vacuum drying,
system charge correct amount
∗ Faulty pressure switch of refrigerant
Check the pressure
switch.
(S1992)
130 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Error Detection
Method
Error Generating
Condition
Troubleshooting 131
Troubleshooting Based on Equipment Condition SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO Power supply NO
voltage is within ±10 % of Contact power company.
specified voltage.
Is the
discharge side of NO Not so hot YES
compressor hot after Check compressor.
unit stop?
Is the
size of power cable NO
YES through total length Replace power cable.
Check on the cause why correct?
overcurrent relay (for [Refrigerant circuit] YES
compressor) or compressor After vacuum drying, charge
protection thermostat acted. correct amount of refrigerant.
Then, start operation again.
Is there any
temperature difference NO
between inlet and outlet of Expansion valve
expansion malfunction
valve?
YES
Is there
any temperature
difference between suction NO
Four-way valve
side and discharge side
of four-way malfunction
valve?
YES
Malfunction of compressor Check compressor.
(S1993)
132 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Error Detection
Method
Error Generating
Condition
Troubleshooting 133
Troubleshooting Based on Equipment Condition SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Measure the temperature of
suction air and supply air.
Temperature difference
= Suction air temp. –
Supply air temp.
134 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Error Detection
Method
Error Generating
Condition
Troubleshooting 135
Troubleshooting Based on Equipment Condition SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is this YES
first starting after This is normal. Heating
installation? operation will be conducted
after 2 or 3 minutes.
NO See page 44 "Test Run
Control" for details.
Is the unit in YES
defrost mode? Wait for a while.
No abnormality
NO
Measure the temperature of
suction air and supply air.
Temperature difference =
Suction air temp. – Supply
air temp.
Temperature Does
YES the heat load YES
difference for heating No abnormality
should be between 14 increase after installation
and 30˚C. of the unit?
NO NO
* Incorrect selection of model
* Affection of sunlight Additional unit installation
* Affection of excessive fresh should be considered.
air into room
Is
the operation YES Gas shortage possibly
current less than specified generates trouble. After vacuum drying, charge
level? correct amount of
refrigerant.
NO
Does * Clogged air filter
YES * Soiled heat exchanger
indoor unit air flow Check each item.
rate down? * Malfunction of indoor fan
motor
(Refer error code “A6”)
NO
* Refrigerant overcharge
Is the YES * Soiled heat exchanger
level of high pressure * Short circuit of discharge air
lower than normal * Disturbing item in air flow Check each item.
level? * Malfunction of fan motor of
outdoor unit
NO (Refer error code “E7”.)
* Insufficient compression of
compressor
* Insufficient circulation of Check each item.
refrigerant
* Faulty expansion valve
(S1995)
136 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Error Detection
Method
Error Generating
Condition
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is
the room YES
temperature higher than Continue unit operation.
set value in cooling
operation?
NO Is NO
white fog coming out from Normal
the unit?
YES
It may be necessary to
remove the source of humid Remove the source of
condition. humid condition.
Is the heat YES
exchanger of indoor unit Cleaning of heat
soiled? exchanger is necessary.
NO
Troubleshooting 137
Troubleshooting Based on Equipment Condition SiBE28-804
Error Detection
Method
Error Generating
Condition
138 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Does
the noise YES
generate with vibration Insert shock absorber in
of unit mounting mounting section, or strengthen
section? the mounting section.
Continuous
slight noise of "shoo..." YES
NO during cooling or Normal. The sound is flushing
defrosting noise of gas (refrigerant)
inside air conditioning unit
NO
Is the piping secured? Insert cushion materials to
NO
the pipe support such as
Sound of saddle.
[Power supply side]
YES "shoo..." generates YES
just after operation start Normal. The noise is a
or stop, or defrosting sound generated at the
start or time of gas (refrigerant)
stop. flow change or stop
Does YES NO
the fan contact with other Disassemble and remove
parts? parts contact.
Sound
of "shoo..." YES
NO generates during cooling or Normal. Operation sound
after operation of draining device
stop.
Does YES NO
the pipe contact with Correct piping manually or
casing? attach a dead weight to
Creak pipe
NO during heating YES
and after operation Normal. Creak generates by
Is stop shrinkage of resin parts due
the noise to temperature change.
flushing sound from YES NO
pressure reducing valve Normal.
or capillary
tube? Is
this an impact YES
NO noise at the start/end of It is normal.
defrosting? An impact noise can be
reduced by means of
NO "Defrost Noise Reduction
Setting." For more
details, refer to "Field
∗ Excess charge of refrigerant Setting with Remote
∗ Air intrudes into refrigerant Controller" (from P89).
system YES
After vacuum drying,
∗ Flushing noise due to charge correct amount of
refrigerant shortage. refrigerant.
(Sound of shoo...)
(S1997)
Troubleshooting 139
Troubleshooting Based on Equipment Condition SiBE28-804
Error Detection
Method
Error Generating
Condition
Supposed Carpet
Causes Animal's hair
Application (cloth shop,...)
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Does
the trouble
generate at the time of YES
operation start again after Dust collected inside the indoor
extended period of unit are blown out.
operation? Cleaning for inside of indoor unit
is necessary.
NO
YES
Is air filter equipped? Dust collected inside the indoor
unit are blown out.
Cleaning for inside of indoor unit
NO is necessary.
Install air filter.
(S1998)
140 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Error Detection
Method
Error Generating
Condition
Supposed
Causes
Troubleshooting
Trouble YES
generates just after power The unit is checking to confirm
supply ON that remote controller is normal.
Indication appears for short time.
NO
Is the
position of (SS 1) YES
on indoor unit PC board at Turn the switch to "Normal", and
"Emergency"? reset power supply.
NO
Check the unit based on
indoor unit LED and outdoor
unit LED. (Trouble Shooting)
(S1999)
Troubleshooting 141
Troubleshooting Based on Equipment Condition SiBE28-804
Method of Utilizes ON/OFF of the limit switch when the motor turns.
Malfunction
Detection
Malfunction When ON/OFF of the micro switch for positioning cannot be reversed even through the swing
Decision flap motor for a specified amount of time (about 30 seconds).
Conditions
Remark Some functions can force the swing flap into a fixed position, altough swing mode is selected on
the remote controller. This is not an unit error, but a control function to prevent draft to the
customer.
Before starting the troubleshooting, make sure the swing flap is not forced into such a fixed
position. (e.g. Hot start, defrost operation, thermostat OFF in heating operation or freeze
prevention in cooling operation. For details see "Fan and Flap Operations" on P85)
142 Troubleshooting
SiBE28-804 Troubleshooting Based on Equipment Condition
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Are the
connectors correctly NO
connected to X29A and Connect correctly.
X14A on the
PC board?
YES
Is the
limit switch’s
transfer connector NO
Connect correctly.
correctly
connected?
YES
Turn the power supply off
once and back on, and check
whether the swing flap motor
swings when the power supply
is turned back on.
NO
Turn the power supply off once
and back on, and measure the Is continuity/no YES
output voltage of connector continuity reversed?
X29A when the power supply
is turned back on.
NO
NO
220 - 240 VAC? Replace the indoor unit
PC board.
YES
Replace the swing
motor assembly.
(S2577)
Troubleshooting 143
Procedure of Self-Diagnosis by Remote Controller SiBE28-804
Normal
mode
Press Inspection/Test Operation Press Inspection/Test Operation button once.
button once. Or after 30 minutes.
After 10 seconds
Following codes can be checked. Test
z Malfunction codes Inspection Thermostat is forcibly turned on.
operation
z Indoor model code mode
mode
z Outdoor model code
144 Troubleshooting
SiBE28-804 Procedure of Self-Diagnosis by Remote Controller
ON/OFF button
Inspection display
Malfunction code
Inspection/Test button
Note:
1. Pressing the INSPECTION/TEST button will blink the check indication.
2. While in check mode, pressing and holding the ON/OFF button for a period of five seconds
or more will clear the failure history indication shown above. In this case, on the codes
display, the malfunction code will blink twice and then change to “00” (=Normal), the Unit No.
will change to “0”, and the operation mode will automatically switch from check mode to
normal mode (displaying the set temperature).
Troubleshooting 145
Procedure of Self-Diagnosis by Remote Controller SiBE28-804
Step Action
1 Press the INSPECTION/TEST button to select “inspection”. The equipment enters the
inspection mode. “0” flashes in the UNIT No. display.
INSPECTION/TEST
146 Troubleshooting
SiBE28-804 Procedure of Self-Diagnosis by Remote Controller
Step Action
2 Press the UP or DOWN button and change the UNIT No. until the receiver of the remote
controller starts to beep.
UP
DOWN
3 Press the MODE selector button.The left “0” (upper digit) indication of the error code
flashes.
MODE
Troubleshooting 147
Procedure of Self-Diagnosis by Remote Controller SiBE28-804
Step Action
4 Press the UP or DOWN button to change the error code upper digit until the receiver of
the remote controller starts to beep.
DOWN
UP
DOWN
UP
5 Press the MODE selector button.The right “0” (lower digit) indication of the error code
flashes.
MODE
148 Troubleshooting
SiBE28-804 Procedure of Self-Diagnosis by Remote Controller
Step Action
6 Press the UP or DOWN button and change the error code lower digit until the receiver
of the remote controller generates a continuous beep.
DOWN
UP
DOWN
UP
7 Press the MODE button to return to normal status. If you do not press any button for at
least 1 min, the remote controller returns automatically to normal status.
MODE
Troubleshooting 149
Procedure of Self-Diagnosis by Remote Controller SiBE28-804
150 Troubleshooting
SiBE28-804 Procedure of Self-Diagnosis by Remote Controller
Notes: 1. There is a possibility of open phase power supply, check power supply also.
2. Operation when a malfunction occurs may differ according to the model.
3. RZQ100~140C7V1B, RZQS125·140C7V1B
Troubleshooting 151
Troubleshooting by LED Indications SiBE28-804
Notes: 1. When the INSPECTION/TEST button of remote controller is pushed, INSPECTION display
blinks entering INSPECTION mode.
2. In the INSPECTION mode, when the ON/OFF button is pushed and held for 5 seconds or
more, the aforementioned malfunctioning history display is off. In this case, after the
malfunction code blinks 2 times, the code display turns to “00” (=Normal) and the unit No.
turns to “0”. The INSPECTION mode automatically switches to the normal mode (set
temperature display).
3. Operation halts due to malfunction depending on the model or condition.
4. If LED-B is off, the transmission wiring between indoor and outdoor unit may be incorrect or
disconnected. Before performing the previously described troubleshooting, check the
transmission wiring.
5. Troubleshoot by turning off the power supply for a minimum of 5 seconds, turning it back on,
and then rechecking the LED display.
152 Troubleshooting
SiBE28-804 Troubleshooting by LED Indications
Notes: 1. Turn off the power switch, and turn it on again after 5 seconds or more. Check the error
condition, and diagnose the problem.
2. Turn off the power switch. After 5 seconds or more, disconnect the connection wire (2). Then
turn on the power switch. If the HAP on the outdoor unit PCB flashes after about 10 seconds,
the indoor unit PCB is faulty.
3. Also check for open phase.
Remark: The error detection monitor continues to indication the previously generated error until the
power switch is turned off.
Be sure to turn off the power switch after inspection.
Troubleshooting 153
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
154 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting 155
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
156 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Open Close
RZQ(S)100
RZQ(S)125
RZQ(S)140
Troubleshooting 157
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
158 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Error generation The error is generated when the data from the EEPROM is not received correctly.
EEPROM (Electrically Erasable Programmable Read Only Memory): A memory chip that holds
its content without power. It can be erased, either within the computer or externally and usually
requires more voltage for erasure than the common +5 volts used in logic circuits. It functions
like non-volatile RAM, but writing to EEPROM is slower than writing to RAM.
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
Troubleshooting 159
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Error generation The error is generated when the water level reaches its upper limit and when the float switch
turns OFF.
160 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Begin
Is
Is the Is the the short
NO optional NO circuit connector NO Connect the
unit a drain raising Short-circuit
cassette or connected to X15A on
mechanism the indoor unit connector.
built-in
PCB?
YES
YES
YES
Check the continuity of the
short-circuit connector.
YES
Is a
drain pump NO Connect Is there NO Connect the
connected to the the drain continuity? Short-circuit
indoor unit pump. connector.
PCB?
YES
Set to
Does the "emergency"
drain pump work after NO
and check
restarting operation? the voltage
of X25A.
YES
Is
Is the the float Connect Replace
drain water level NO NO 220-240 NO
switch connected float indoor unit
abnormally to X15A? switch VAC? PC board.
high?
YES YES YES
Does
"A3" appear on NO Replace
the remote controller float switch.
display?
YES
Replace indoor
unit PC board.
Note: If "A3" is detected by a PC board which is not mounted with X15A, the PC board is defective.
Troubleshooting 161
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Error generation The error is generated when the fan rotations are not detected while the output voltage to the
fan is at its maximum.
162 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check the
connections of X20A
and X26A.
Are
X20A and NO Connect
X26A X20A and X26A
properly correctly.
YES
Unplug X26A
and switch the
power supply on.
Is
there about NO Replace indoor
12 VDC? unit PC board.
YES
Troubleshooting 163
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Error generation The error is detected by the limit switch when the motor turns.
When ON/OFF of the microswitch for position detection cannot be reversed eventhough the
swing flap motor is energized for a specified amount of time (about 30 seconds).
164 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Are
the connectors
correctly connected NO
Connect correctly.
to X29A and X14A
on the PC
board?
YES
Is the limit
switch's transfer NO
connector correctly Connect correctly.
connected?
YES
NO
220-240 VAC? Replace the indoor
unit PC board.
YES
Replace the swing
flap motor.
Troubleshooting 165
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Malfunction When the input voltage of fan motor is 150V and below, or 386V and above.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check the condition of
the power source.
Check if power-supply
voltage is 220V - 240V
± 10%.
Check if there is power
open phase or faulty
wiring.
Check if power-supply
voltage side unbalance
is within 6V.
There
are problems on YES
the condition of power Correct any fault.
source described
above.
NO
"A8"
Reoccurrence YES
Check and correct each wiring.
of malfunction.
NO
It is possible to have external
factor, such as brownout and
instantaneous blackout.
166 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Error generation The error is generated when the float switch changes from ON to OFF while the compressor is
OFF.
Troubleshooting 167
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
Is water Clogged drain water
NO
drainage system discharge system
normal? Clogged drain pump
Faulty float switch
∗ In FHQ and FAQ problems can also
YES
occur in the optional drain-up kit. Replace indoor unit PC board.
Check to see if drain-up
height and horizontal pipe
length exceed specifications.
Is drain-up NO
kit installed? Check jumper connector
X15A.
YES
YES
Is
amount Check water drainage
of circulated drain NO system.
water excessive after Check to see if drain-up
pump stops height and horizontal pipe
operation? length exceed specifications.
YES
Does drain
water flow in NO Faulty trap in water
reverse during non drainage system
operation?
YES Replace indoor unit PC
board.
168 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Error generation The error is generated when the following conditions are fulfilled:
Condition Description
1 The unit is in operation.
The PCB’s memory IC does not contain the capacity code.
The capacity setting adaptor is not connected.
2 The unit is in operation.
The capacity that is set, does not exist for that unit.
Capacity setting The capacity is set in the PC board’s memory IC. A capacity setting adaptor that matches the
adaptor capacity of the unit is required in the following case:
In case the indoor PC board installed at the factory is for some reason changed at the
installation site, the capacity will not be contained in the replacement PC board. To set the
correct capacity for the PC board you have to connect a capacity setting adaptor with the
correct capacity setting to the PC board. The capacity setting for the PC board will become the
capacity setting of the adaptor because the capacity setting adaptor has priority.
Troubleshooting 169
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check if the capacity setting
adapter is plugged into X23A of
the indoor PC board.
Is the
capacity
setting adapter NO Plug a capacitor setting
plugged into X23A of the adapter that matches the
indoor unit capacity of the unit into X23A.
PC board?
YES
Is "AJ"
displayed on the NO The malfunction was caused
remote controller? by a missing capacity resistor.
YES
Replace indoor
unit PC board.
170 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Method of Check the condition of transmission between indoor PC board (A1P) and PC board for fan
Malfunction (A2P) using computer.
Detecion
Supposed Connection defect of the connecter between indoor PC board (A1P) and PC board for fan
Causes (A2P).
Malfunction of indoor PC board (A1P).
Malfunction of PC board for fan (A2P).
External factor, such as instantaneous blackout.
Troubleshooting 171
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the connector
between indoor PC board (A1P) and NO
Connect the connector accurately.
PC board for fan (A2P) accurately
connected? (*1)
Connect the
connecter X70A and
turn on the power
again.
"C1"
Malfunction YES
Replace PC board for fan (A2P).
breaks out
again.
NO
Connect it and operate (It is
possible to have a cause, such
as instantaneous blackout)
∗1. Pull out and insert the connecter once and check it is absolutely connected.
∗2. Method to check transmission part of indoor PC board.
Turn off the power and remove the connecter X70A of indoor PC board (A1P).
Short-circuit X70A.
After turning on the power, check below numbers under local setting remote control.
(Confirmation: Setting position NO. at the condition of setting switch No. 21 on mode No.
41)
↓
Determination 01: Normal
Other than 01: Transmission defect on indoor PC board
★ After confirmation, turn off the power, take off the short-circuit and connect X70A back to
original condition.
172 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting 173
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
YES
Is the NO
contact OK? Correct contact.
Replace outdoor
unit PC board.
174 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Method of Conduct open line detection with PC board for fan (A2P) using indoor PC board (A1P).
Malfunction
Detection
Malfunction When the communication data of PC board for fan (A2P) is determined as incorrect.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the
type of PC NO
board for fan (A2P) Replace it with correct PC board for
correct? fan (A2P).
(*1)
YES
Was
NO indoor PC board
(A1P) replaced with
supplementary PC
board?
YES
Was
correct capacity setting NO
adapter installed when replacing it Install correct capacity setting
with supplementary PC adapter.
board?
YES
After establishing transmission
for indoor and outdoor,
diagnose the operation again.
Troubleshooting 175
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Error generation The error is generated when the remote controller thermistor becomes disconnected or shorted
while the unit is running.
Even if the remote controller thermistor is malfunctioning, the system can operate with the
system thermistor.
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is
"CJ"
displayed on YES
the remote Replace remote controller.
controller?
NO
Could be outside cause
(noise...) other than
malfunction
176 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Error generation The error is generated when the humidity sensor becomes disconnected or shorted while the
unit is running.
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is
"CC"
displayed on YES
the remote Replace indoor unit PC board
controller? (A3P).
NO
Could be outside cause
(noise...) other than
malfunction
Troubleshooting 177
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Malfunction E2PROM:
Decision When E2PROM malfunctions when turning the power supply on
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
Is normal reset possible? Problem could be caused by
external factor (noise, etc.)
other than malfunction.
NO
Turn
the power
supply off and
disconnect the fan motor YES
connector from the PC board, Replace the outdoor PC board.
then turn the power supply
on again. Is "E1"
displayed?
NO
Fan motor check
178 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Method of The protection device circuit checks continuity in the high pressure switch.
Malfunction
Detection
HPS settings The table below contains the preset HPS values.
High pressure switch Fuse
Open Close
RZQ(S)71 4.0 Mpa +0/-0.15 3.0 +/-0.15 6.3A/250V
RZQ(S)100
RZQ(S)125
RZQ(S)140
Troubleshooting 179
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the NO
stop valve open? Open the stop valve.
YES
Are
control and
protection HPS NO
connected to outdoor unit Connect correctly.
PC board?
(Note)
YES
Is there
continuity in control and NO
Replace HPS with no
protection HPS? continuity.
NO
Is the YES
malfunction code of “H3” Replace the high pressure
displayed? switch (HPS).
NO
(S2582)
180 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting 181
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO
Is the stop valve open? Open the stop valve.
YES
NO
Is it in cooling operation?
(In heating
operation)
Is
YES the heat
(In cooling exchanger distribution pipe
operation) thermistor (connector : X12A) properly NO
Connect the connector
connected to the outdoor properly.
PC board?
Is
the pressure
sensor (connector : YES
NO
X17A) properly connected Connect the connector
to the outdoor properly.
PC board? Remove the thermistor from the
outdoor PC board and measure
YES resistance between the pins (5)
and (6).
Measure voltage between
the connector pins (1) and
(3) above. (refer to *1) Is
it normal? NO
(See Check 11 ) Replace the group
(P235) thermistor.
Is
the relation
between low pressure NO
and voltage normal? Replace the pressure
(refer to *2) sensor.
YES YES
Is low-pressure
abnormally low? NO
Replace the outdoor PC
Check 7 (P231) board (A1P).
∗ Replace the PC
YES board equipped
with resin case.
Correct the refrigerant
system defect.
*1: Voltage measurement point *2: “Pressure Sensor”, pressure / voltage characteristics table.
3.0
PH
2.5
Detected pressure PH (MPa)
2.0
1.5
1.0
0.5
0
PH = 1.38V-0.69
PH : Detected pressure (MPa)
-0.5 V : Output Voltage (V)
-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4
Output voltage V VDC
182 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Inverter PC board takes the position signal from UVWN line connected between the inverter and
Malfunction compressor, and detects the position signal pattern.
Detection
Malfunction The position signal with 3 times cycle as imposed frequency is detected when compressor
Decision motor operates normally, but 2 times cycle when compressor motor locks. When the position
Conditions signal in 2 times cycle is detected
Troubleshooting 183
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check the installation
conditions.
Is the
stop valve NO
Open the stop valve.
open?
YES
Is the
UVWN wiring NO
Connect correctly.
normal?
YES
Is high
pressure higher YES
than 2.6 MPa Remedy the cause.
at starting?
NO
Check
and see
whether compressor is YES
Replace the compressor.
short-circuited or
ground.
NO
Are
inverter output
voltages the same for NO
Replace the inverter PC board.
3 phases?
YES
Does low or
high pressure vary YES
even instantaneously
when restarting
compressor?
NO
Replace the compressor.
184 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Abnormality of fan motor system is detected according to the fan speed detected by hall IC
Malfunction when the fan motor runs.
Detection
Malfunction When the fan runs with speed less than a specified one for 15 seconds or more when the fan
Decision motor running conditions are met
Conditions When connector detecting fan speed is disconnected
When malfunction is generated 4 times, the system shuts down.
Troubleshooting 185
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the supply NO
voltage within the range 180 to Ask repair so that the
220 VAC ? supply voltage will be
within the normal range.
YES
Is the fan
motor connector correctly NO
Properly connect the
connected to the outdoor PC connector.
board?
YES
Is there NO
any foreign matter around Remove the foreign
the fan? matter.
YES
Is the fan NO
rotatable easily by hand? Replace the fan motor.
YES
186 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Is the
NO
resistance value of the fan Replace the fan motor.
motor normal?
YES
Is the fuse NO
conductive? (*1) Replace the fuse.
YES
YES
Dose "E7" appear again? Replace the outdoor PC
board (A2P).
NO
There is no problem with
the unit. An external
factor (noise, etc.) other
than unit failure may be
a cause of the
malfunction.
*1 Fuse conductive
RZQ71~140C7V1B, RZQS71~140C7V1B F6U
Troubleshooting 187
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Applicable RZQ(S)71~140
Models
Method of Method is determined according to the suction pipe superheat degree and electronic expansion
Malfunction valve opening degree calculated by values of low pressure sensor and suction pipe temperature
Detection thermistor.
188 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Does the
NO
malfunction code
"E9" recur?
YES
Is
the electronic
expansion valve
connector properly NO
Connect properly.
connected to the outdoor
PC board?
(∗1)
YES
Is
the coil
resistance of the NO
electronic expansion Replace the coil
valve normal? of the electronic
(∗2) expansion valve.
YES
Is
the temperature
sensor of each thermistor
(suction pipe, discharge pipe, intermediate NO
heat exchanger and heat exchanger
Mount properly.
distribution pipe thermistors)
mounted properly?
YES
Are
the characteristics NO
of each thermistor normal? Replace the
(∗3) abnormal thermistor.
YES
Are
the pressure sensor NO
characteristics normal? Replace the
(∗4) pressure sensor.
YES
Troubleshooting 189
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Restart operation.
Does
the malfunction YES
Replace the outdoor PC
code "E9"
board (A1P).
recur?
NO
It is believed that factors
∗1: Electronic expansion valve and connector No. (noise, etc.,) other than failure
RZQ71~140C7, RZQS71~140C7 → X21A caused the malfunction.
∗2: Electronic expansion valve connector and
coil resistance criteria
(White) 1 (Orange) 1
RZQ71C7V1B RZQ100~140C7V1B
RZQS71·100C7V1B RZQS125·140C7V1B
1.5
PH
(MPa) 1.0
0.5
0
P = 1.38V – 0.69
P : Detected pressure (MPa)
V : Output voltage –0.5
–0.5 0 0.5 1 1.5 2 2.5 3 3.5
Output voltage V (VDC)
190 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Abnormality is detected according to the temperature detected by the discharge pipe
Malfunction temperature sensor.
Detection
Malfunction When the discharge pipe temperature rises to an abnormally high level
Decision When the discharge pipe temperature rises suddenly
Conditions
Troubleshooting 191
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the
discharge pipe YES
temperature high? Abnormality in refrigerant system
(See *1.) such as gas shortage, faulty
compressor, etc. Conduct
inspection
NO
Is the
discharge pipe
thermistor correctly NO
Connect correctly, and operate the
connected to PCB
(A1P)? unit again.
YES
Is the
discharge pipe
thermistor attached to the NO
Attach the thermistor, and operate
discharge pipe? the unit again.
YES
Is the
discharge pipe
thermistor characteristic NO
Replace the discharge pipe
normal? thermistor.
(*2.)
YES
Replace the outdoor PC board
(A1P).
*1 Temperature varies depending on model type.
Model name Temperature
RZQ71C7V1B,
110˚C
RZQS71·100C7V1B
RZQ100 ~ 140C7V1B,
115˚C
RZQS125·140C7V1B
192 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of The protection device circuit checks continuity in the high pressure switch.
Malfunction
Detection
Malfunction When there is no continuity in the high pressure switch during compressor stops operating.
Decision
Conditions
Troubleshooting
Is
protection HPS
connector (*1) correctly NO
Connect correctly.
connected to outdoor
unit PC board?
YES
Is there
continuity in each NO
Replace HPS with no
protection HPS?
continuity.
Resistance in normal
YES operation :
10Ω or less
Is there NO
continuity in lead Replace the lead wire.
wire?
YES
RZQ71C7, RZQS71·100C7
Replace the outdoor inverter PC
board (A2P).
RZQ100~140C7,
RZQS125·140C7:
Replace the outdoor PC board
*1 Connector symbol (A1P).
RZQ71 ~ 140C7,
X32A (A1P)
RZQS71~140C7
Troubleshooting 193
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Applicable RZQ(S)71~140
Models
Method of Abnormality is detected according to the temperature detected by each individual thermistor.
Malfunction
Detection
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO
Normal? Connect correctly.
YES
NO
Normal? Replace the thermistor.
YES
Replace the outdoor PC board
(A1P).
H9 : Malfunction of outdoor temperature thermistor system
J3 : Malfunction of discharge pipe thermistor system
J5 : Malfunction of suction pipe thermistor system
J6 : Malfunction of heat exchange thermistor
J7 : Malfunction of subcooling heat exchanger thermistor
J8 : Malfunction of liquid thermistor
194 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ71~140C7V1B
Models RZQS71~140C7V1B
Method of The malfunction is detected by the pressure measured with pressure sensor (S1NPH)
Malfunction
Detection
Troubleshooting 195
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO
Is it connected Connect correctly.
correctly?
YES
Measure the voltage (V)
between the pins # (2) and
(3) of the above connector
(∗1).
YES
Is the relation NO
between the pressure and the Replace the pressure
voltage normal? sensor (S1NPH).
(∗2).
YES
Replace outdoor unit
PC board (A1P).
(V2808)
3.0
PH
2.5
Detected pressure PH (MPa)
2.0
1.5
1.0
0.5
0
PH = 1.38V-0.69
PH : Detected pressure (MPa)
-0.5 V : Output Voltage (V)
-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4
Output voltage V VDC
196 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Method of Detect malfunctions by current value during waveform output before compressor startup.
Malfunction Detect malfunctions by current sensor value during synchronized operation at the time of
Detection startup.
Detect malfunctions using an MP-PAM series capacitor overvoltage sensor.
Malfunction When over-current is detected at the time of waveform output before operating the
Decision compressor
Conditions When the current sensor malfunctions during synchronized operation
When overvoltage occurs in MP-PAM
In case of IGBT malfunction
In case of faulty jumper setting
Troubleshooting 197
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the
power supply voltage NO
between 180 and Request an
improvement to make
220 VAC? the power supply
voltage fall within the
YES standard range.
Turn OFF the power supply
once.
Is the
lead wire for compressor NO
connected to PC board and compressor Connect tightly and
without becoming correctly.
loose?
YES
Is the NO
resistance value of the fan Replace the fan motor.
motor normal?
YES
YES
Power ON again.
YES
Does "L1" malfunction Replace the outdoor PC
reoccur? board (A2P).
NO
There is no problem with
the unit. An external
factor (noise, etc.) other
than unit failure may be
the cause.
198 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Malfunction When the temperature of the inverter radiation fin increases abnormally due to faulty heat
Decision dissipation.
Conditions
Troubleshooting 199
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Can it
be considered that the fin YES
Eliminate the cause.
temperature was high?
(*1)
NO
Is the
connector of the fin thermistor NO
correctly connected to the outdoor Connect correctly.
PC board? (*1)
YES
Check the resistance value of
the thermistor according to
the Troubleshooting "P4".
NO
Is it normally? Go to Malfunction
Diagnosis "P4".
YES
Does the
malfunction code "L4" recur YES
Replace the outdoor PC
when the unit starts board (A2P).
operation?
NO
Continue operation.
200 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Malfunction is detected by converting the current flowing to power transistor into voltage with
Malfunction CT1 (DC current sensor).
Detection
Troubleshooting 201
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check the
installation conditions.
NO
Is the stop valve open? Open the stop valve.
YES
Is the
compressor coil YES
disconnected or is the Replace the compressor.
insulation
defective?
NO
Check 11 (P235)
Continuity check in the NO
power transistor (IGBT) RZQ71C7, RZQS71·100C7:
Is the continuity Replace the outdoor PC
normal? board (A2P).
RZQ100~140C7,
YES RZQS125·140C7:
Replace the inverter PC
board (A2P).
Is the
inverter
output voltage
generated approximately NO
at the same increasing speed RZQ71C7, RZQS71·100C7:
for each phase after * When operating compressor Replace the outdoor PC
turning on again? with compressor output line
(∗) (U-V, V-W, board (A2P).
disconnected, the compressor
W-U) stops due to malfunction after RZQ100~140C7,
elapsed time of 5 seconds. RZQS125·140C7:
Therefore, check the voltage Replace the inverter PC
increase for 5 seconds. board (A2P).
YES
Is
instantaneous voltage YES
Correct the power supply.
drop generated?
NO
Compressor inspection
Inspect according to the
diagnosis procedure for
abnormal noise, vibration,
operating status, etc. of the
compressor.
∗ Approximate value
Instantaneous overcurrent
detection value
RZQ71C7V1B,RZQS71·100C7V1B 32.0A
RZQ100~140,RZQS125·140C7V1B 51.7A
202 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Malfunction is detected by converting the current flowing to power transistor into voltage with
Malfunction CT1 (DC current sensor).
Detection Inverter PC board detects the disorder of position signal.
Troubleshooting 203
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the
secondary
current of the inverter YES
higher than ∗A (see Compressor overload
below) for each Inspection of the compressor
phase? and refrigerant system is
required.
NO
Check 11 (P235)
Continuity check in the NO
power transistor (IGBT) Replace the inverter PC
Is the continuity board (A2P).
normal?
YES
Is the
inverter
output voltage
generated
approximately at the same NO
increasing speed on each Replace the inverter PC
phase after turning * When operating compressor board (A2P).
on again? (∗) with compressor output line
(U-V, V-W, disconnected, the compressor
W-U) stops due to malfunction after
elapsed time of 5 seconds.
Therefore, check the voltage
increase for 5 seconds.
YES
Compressor inspection
Inspect according to the
diagnosis procedure for
abnormal noises, vibration,
operating status, etc.
of the compressor.
∗ Electronic thermal detection value
Detection value
Cooling 13.8A × 260 seconds
RZQ71C7V1B,RZQS71·100C7V1B Heating 14.8A × 260 seconds
Cooling
RZQ100~140,RZQS125·140C7V1B 31A × 5 seconds or 21.1A × 260 seconds
Heating
204 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Malfunction is detected by converting the current flowing to power transistor into voltage with
Malfunction CT1 (DC current sensor).
Detection Inverter PC board detects the disorder of position signal.
Troubleshooting 205
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check the
installation conditions.
NO
Is the stop valve open? Open the stop valve.
YES
Is the
difference between
high and low pressure NO
Insufficient pressure equalization
before startup not more Check refrigerant system.
than 0.2MPa?
YES
Check 11 (P235)
Continuity check in the NO
power transistor (IGBT) Replace the inverter PC
Is the continuity board (A2P).
normal?
YES
Is the
inverter output
voltage generated
approximately at the same NO
increasing speed on each Replace the inverter PC
phase after turning * When operating compressor board (A2P).
on again? (∗) with compressor output line
(U-V, V-W, disconnected, the compressor
W-U) stops due to malfunction after
elapsed time of 5 seconds.
Therefore, check the voltage
increase for 5 seconds.
YES
Compressor inspection
Inspect according to the diagnosis
procedure for abnormal noises,
vibration, operating status, etc. of
the compressor.
206 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Checks and sees whether transmission between control and inverter PC board is carried out
Malfunction normally.
Detection
Malfunction When the transmission is not carried out in a specified period of time or longer
Decision
Conditions
Supposed Incorrect transmission wiring between control and inverter PC board/insufficient contact in
Causes wiring
Faulty control and inverter PC board
External factors (noise, etc.)
Faulty outdoor Fan motor
Faulty of fan motor connector contact
Troubleshooting 207
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Troubleshooting
Is the fan
motor connector NO
Connect the connector, and
connected? turn on again.
YES
Are
connectors
connecting the NO
control and inverter PC Connect the transmission
board connected wiring, and turn on again.
securely?
YES
Is the
transmission
wiring between the
control and inverter YES
Fix the disconnection, and
PC board turn on again.
disconnected?
NO
Is “E7”
displayed on the remote YES
controller? (Is “LC” not Replace the fan motor.
displayed?)
Inverter transmission
malfunctioned due to the
malfunction of fan motor.
NO
Is the
microcomputer NO
normal monitor (green) on RZQ71C7, RZQS71·100C7:
inverter PC board Replace the outdoor inverter PC
blinking? board (A2P).
RZQ100~140C7,
YES RZQS125·140C7:
Replace the outdoor PC board
(A2P).
Is the
microcomputer
normal LED on control NO
Replace the outdoor PC board (A1P).
PC board
blinking?
YES
208 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Malfunction is detected according to the voltage waveform of main circuit capacitor built in
Malfunction inverter.
Detection
Malfunction When the aforementioned voltage waveform becomes identical with the waveform of the power
Decision supply open phase.
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check
LED on the NO
outdoor unit PC board Other factors than open
(Open phase?) phase
YES
Open YES
phase of power supply Field factors
voltage?
NO
Troubleshooting 209
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Applicable RZQ(S)71~140
Models
Method of Detection by open or short circuit of the radiator fin temperature thermistor during the
Malfunction compressor stops operating.
Detection
Malfunction When open or short circuit of the radiator fin temperature thermistor is detected during the
Decision compressor stops operating
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check LED on the
outdoor unit PC board.
YES
Normal? NO
(Note) Replace the outdoor PC board
(A2P).
YES
NO
Is reset possible? Replace the outdoor PC board
(A2P).
YES
Reset
210 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Check whether set value written in E2PROM (at factory) or set value of capacity setting adaptor
Malfunction (for replacement) is the same as outdoor unit capacity.
Detection
Malfunction When the set value on E2PROM differs from the outdoor unit capacity or a capacity setting
Decision adaptor except for PC board applicable models is installed. (Malfunction decision is made only
Conditions when turning the power supply on.)
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the
capacity setting
adapter (CN26) NO
connected to outdoor Connect the adapter for the applicable
unit PC board? model.
(Note)
YES
(Note)
Capacity setting adapter is not connected at factory. (Capacity is written in E²PROM.) Capacity
setting adapter is required only when the PC board was replaced with spare PC board.
Troubleshooting 211
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
212 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is NO
the refrigerant level Collect refrigerant and
proper? recharge a proper
amount of refrigerant
after vacuum drying.
YES
Check the inter-unit wiring and
piping between the indoor and
outdoor units.
Is wiring and NO
piping connection Match wiring and piping
matched? connection.
YES
Check the refrigerant
piping system for
clogging. Check 8 (P232)
Troubleshooting 213
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Applicable RZQ(S)71~140
Models
Method of Malfunction is detected according to the voltage of main circuit capacitor built in the inverter and
Malfunction power supply voltage.
Detection
Malfunction When the voltage of main circuit capacitor built in the inverter and power supply voltage drop
Decision (150-170 VAC) or when the power failure of several tons of ms or longer is generated.
Conditions * Remote controller does not decide the abnormality.
214 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Check
LED on outdoor
unit PC board. (Is the NO
Other factors
voltage insufficient?)
YES
Is
the power
supply voltage between NO
Field factors
220~240 VAC
±10%?
YES
NO
Is the wiring correct?
YES
When the compressor is
running, measure the voltage
between + and - of
electrolytic capacitor (C+, C-).
Correct the wiring.
Is the
measured voltage YES
220 VDC or more? Monitor the voltage
(Instantaneous voltage drop)
NO
Replace the outdoor PC board
(A2P).
Troubleshooting 215
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Applicable RZQ(S)71~140
Models
Error generation The error is generated when the microprocessor detects that the transmission between the
indoor and the outdoor unit is not normal over a certain amount of time.
216 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting Diagnosis of incorrect or broken/disconnected wiring. If the LEDs on the indoor unit PC board
are off, it indicates that the transmission wiring between indoor and outdoor units may be
incorrect or broken/disconnected.
Is the
power supply voltage NO
Field factor
between 180 and
220 VAC?
YES
Is wire
connection between the
control PC board (A1P) and the NO
inverter PC board (A2P) securely Connect
connected without wire correctly/Repair wire
breaking? breaking.
YES
Is
there miswiring,
a wrong wire type, loose NO
terminal or contact failure in the inter-unit Wire correctly and
wiring between the indoor securely fasten the
and outdoor
units? terminal screws.
YES
NO Is any
optional accessory (*1)
connected?
YES
Is the
power for
the optional accessory supplied NO
from between 1 and 2
Wire correctly.
on terminal block
X2M?
YES
Is HAP
on the outdoor PC board YES
blinking? (Outdoor
PC board)
B
NO
Is HAP YES
blinking? (Outdoor Replace the outdoor
PC board) fan motor.
NO
Troubleshooting 217
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
YES
Check the resistance value of
the outdoor fan motor.
Is the
resistance value of the NO
Replace the outdoor fan
outdoor fan motor motor.
normal?
YES
YES
Is the NO
output voltage normal? Replace the outdoor PC board
(A2P).
YES
NO
Does YES
malfunction "U4" or "UF" Replace the indoor
reoccur? PC board.
NO
218 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Applicable RZQ(S)71~140
Models
Method of Check the transmission between the indoor and outdoor units with a microcomputer when the
Malfunction power turned ON.
Detection Detect by checking the following temperature differences during compressor operation.
A: Difference in temperature detected by the indoor heat exchanger thermistor (R2T) and
the indoor suction air thermistor (R1T)
B: Difference in evaporation temperature (Te) (or condensation temperature (Tc) during
heating operation) detected by the indoor heat exchanger thermistor (R2T) and the
compressor sensor
Malfunction When the inter-unit wiring between the indoor and outdoor units is incorrect
Decision When the following conditions continue for 20 minutes during compressor operation
Conditions A: R2T – R1T < 4ºC, and
B: R2T – Te (or Tc during heating operation) > 14ºC (24ºC during heating operation)
Supposed Faulty inter-unit wiring between the indoor and outdoor units
Causes Mismatching of wiring and piping
Refrigerant shortage (out of gas)
Clogged refrigerant piping system
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Does
"UF" appear when the YES
power is turned
ON? The phase of inter-unit wiring
NO between the indoor and
outdoor units is incorrect.
Correctly connect
inter-unit wiring
between the indoor
and outdoor units.
Is the
connection of inter-unit NO
wiring and piping between the Match the connection
indoor and outdoor units of the inter-unit wiring
matched? and piping between
the indoor and
YES outdoor units.
Check 13 (P236) NO
Is the refrigerant Recharge a proper
level proper? amount of refrigerant
after refrigerant
collection and vacuum
YES drying.
Check 8 (P232)
Check the refrigerant
piping system for
clogging.
Troubleshooting 219
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Error generation The error is generated when the microprocessor detects that the transmission between the
indoor unit and the remote controller is not normal over a certain amount of time.
Troubleshooting
All Resets
indoor unit normally when
PCB microcomputer NO NO
power supply is turned Indoor unit PC board
normal monitors off temporarily. replacement.
flashing
YES YES
Malfunction could be
produced by noise.
Check the surrounding
area and restart
operation.
Using
multicore
transmission wiring YES
between indoor unit Change to
and remote double-core
controller independent cable.
NO
Is "U5" displayed NO
Failure of remote
constantly? controller PC board or
replacement of defective
indoor unit PC board.
YES
Problem could be
caused by external
factor (noise etc.) other
than malfunction.
220 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Error generation The error is generated when, in case of controlling with two remote controllers, the
microprocessor detects that the transmission between the indoor unit and the remote controllers
(MAIN and SUB) is not normal over a certain amount of time.
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
SS-1
Controlling NO switch on remote NO
with 2-remote controller PC board is Turn the SS-1 switch of one
controller turned to MAIN remote controller to MAIN.
Turn OFF the power supply,
and restart operation.
YES YES
NO
Replace the remote controller
wiring.
Troubleshooting 221
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Error generation The error is generated when incorrect field settings have been set for pair/twin/triple/double
twin.
222 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the
remote controller YES
connected to more than Connect the remote controller
one indoor correctly.
unit?
NO
Is
the outdoor unit NO
used for Twin Check setting "No. of
system? Connected Twin System
Indoor Units" of indoor unit.
YES
Is the
setting of NO
Pair/Twin/Triple Set correctly.
set correctly?
YES
YES
YES
Is
the power NO
supply PCB correctly Connect correctly.
Are the
transmission normal NO connected?
montiors (HBP) of all indoor
unit PC board YES
flashing?
Is there
220-240 VAC NO
between No.1 and No.3 Replace the transformer.
YES of X2M (indoor
Unit)?
Turn the power off once, then
back on, and restart operation. YES
Wiring could be incorrect,
recheck.
Is the
NO indoor-indoor NO
Operating normally? and indoor-outdoor Connect correctly.
jumper correctly
connected?
YES
YES
Indoor unit PC board
replacement.
Operates normally.
Troubleshooting 223
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Method of Indoor unit microcomputer detects and judges the centralized address signal according to the
Malfunction transmission between indoor units.
Detection
Malfunction When the microcomputer judges that the centralized address signal is duplicated
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Are
devices relating to YES
centralized control connected Change the setting so that the centralized
to the indoor address is not duplicated.
unit?
NO
224 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Is the NO
minimum space Change the
rescpected? installation location.
YES
Does the
discharged air from NO Is the NO
other outdoor units cause an heat exchanger Clean the heat
increase of the suction clean? exchanger.
temperature?
YES
YES
Change the
installation location. Is there NO
enough Change the
air flow? installation location
or direction.
YES
Troubleshooting 225
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
If... Then...
The expansion valve has no clicking Disconnect the valve connector without
sound the clicking sound and proceed to step 5.
5 Check the coil current: Open circuit < normal < short circuit
The table below contains the reference resistance values.
— White Grey Black Yellow Red Orange
White — 45 Ω 45 Ω
Grey — 45 Ω 45 Ω
Black 45 Ω — 90 Ω
Yellow 45 Ω — 90 Ω
Red 45 Ω 90 Ω —
Orange 45 Ω 90 Ω —
If... Then...
There is a clicking sound The expansion valve works properly.
There is no clicking sound Replace the expansion valve unit.
There is still no clicking sound Replace outdoor PC board A1P.
226 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Thermistors If the cause of the problem is related to the thermistors, then the thermistors should be checked
prior to changing the PC board.
Troubleshooting 227
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Temperature – The table below is the thermistor (Indoor : Suction air, Coil / Outdoor : Ambient, Coil, Pipe
resistance without discharge, Fin) temperature – resistance conversion table.
B: Outdoor: Fin
228 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Temperature – The table below is the discharge pipe thermistor temperature – resistance conversion table.
resistance
Temp. Resist. Temp. Resist. Temp. Resist.
(°C) (kΩ) (°C) (kΩ) (°C) (kΩ)
— — 60.0 52.8 130.0 5.4
— — 62.0 48.9 132.0 5.4
-6.0 1120.0 64.0 45.3 134.0 4.8
-4.0 1002.5 66.0 42.0 136.0 4.6
-2.0 898.6 68.0 39.0 138.0 4.3
0.0 806.5 70.0 36.3 140.0 4.1
2.0 724.8 72.0 33.7 142.0 3.9
4.0 652.2 74.0 31.4 144.0 3.7
6.0 587.6 76.0 29.2 146.0 3.5
8.0 530.1 78.0 27.2 148.0 3.3
10.0 478.8 80.0 25.4 150.0 3.2
12.0 432.9 82.0 23.7 152.0 3.0
14.0 392.0 84.0 22.1 154.0 2.9
16.0 355.3 86.0 20.7 156.0 2.7
18.0 322.4 88.0 19.3 158.0 2.6
20.0 292.9 90.0 18.1 160.0 2.5
22.0 266.3 92.0 16.9 162.0 2.3
24.0 242.5 94.0 15.8 164.0 2.5
26.0 221.0 96.0 14.8 166.0 2.1
28.0 201.6 98.0 13.9 168.0 2.0
30.0 184.1 100.0 13.1 170.0 1.9
32.0 168.3 102.0 12.3 172.0 1.9
34.0 154.0 104.0 11.5 174.0 1.8
36.0 141.0 106.0 10.8 176.0 1.7
38.0 129.3 108.0 10.2 178.0 1.6
40.0 118.7 110.0 9.6 180.0 1.5
42.0 109.0 112.0 9.0
44.0 100.2 114.0 8.5
46.0 92.2 116.0 8.0
48.0 84.9 118.0 7.6
50.0 78.3 120.0 7.1 —
52.0 72.2 122.0 6.7
54.0 66.7 124.0 6.4
56.0 61.6 126.0 6.0
48.0 57.0 128.0 5.7
Troubleshooting 229
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Abnormally high pressure level is mostly caused by the condenser side. The following contents
are provided by service engineer based on their field checks. Further, the number is listed in the
order of degree of influence.
In cooling operation
Check items (Possible causes) Judgment
Does the outdoor unit fan run normally? Visual inspection
Is the outdoor unit heat exchanger clogged? Visual inspection
Is there clogging before or after the EV Check if there is a temperature difference before
(capillary)? and after EV (capillary).
Check if the main valve unit of EV operates
(by noise, vibration).
Is the check valve clogged? Check if there is a temperature difference before
*Heat pump model only and after check valve.
→ If YES, the check valve is caught.
Is the HPS normal? Check continuity by using a tester.
Is the outdoor unit installed under such Visual inspection
conditions that short circuit easily occurs?
Is the piping length 5 meters or less? Visual inspection
Does air enter the refrigerant system? Conduct refrigerant collection and vacuum
drying, and then add proper amount refrigerant.
Is the refrigerant overcharged? Conduct refrigerant collection and vacuum
drying, and then add proper amount refrigerant.
In heating operation
Check items (Possible causes) Judgment
Does the indoor unit fan run normally? Visual inspection
Is the indoor unit heat exchanger clogged? Visual inspection
Is the indoor unit installed under such conditions Visual inspection
that short circuit easily occurs?
Is there clogging before or after the EV Check if there is a temperature difference before
(capillary)? and after EV (capillary).
Check if the main valve unit of EV operates
(by noise, vibration).
Is the check valve clogged? Check if there is a temperature difference before
and after check valve.
→ If YES, the check valve is caught.
Is the HPS normal? Check continuity using a tester.
Is the piping length 5 meters or less? Visual inspection
Does air enter the refrigerant system? Conduct refrigerant collection and vacuum
drying, and then add proper amount refrigerant.
Is the refrigerant overcharged? Conduct refrigerant collection and vacuum
drying, and then add proper amount refrigerant.
230 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Abnormally low pressure level is mostly caused by the evaporator side. The following contents
are provided based on field checking of service engineer. Further, the number is listed in the
order of degree of influence.
In cooling operation
Check items (Possible causes) Judgment
Does the outdoor unit fan run normally? Visual inspection
Is the indoor unit filter clogged? Visual inspection
Is there clogging before or after the EV Check if there is a temperature difference before
(capillary)? and after EV (capillary).
Check if the main valve unit of EV operates (by
noise, vibration).
Is the check valve clogged? Check if there is a temperature difference before
*Heat pump model only and after check valve.
→ If YES, the check valve is caught.
Is the LPS normal? Check continuity using a tester.
Is the indoor unit installed under such conditions Visual inspection
that short circuit easily occurs?
Is the refrigerant gas short? Conduct refrigerant collection and vacuum
drying, and then add proper amount refrigerant.
In heating operation
Check items (Possible causes) Judgment
Does the outdoor unit fan run normally? Visual inspection
Is the outdoor unit heat exchanger clogged? Visual inspection
Is the outdoor unit installed under such Visual inspection
conditions that short circuit easily occurs?
Is there clogging before or after the EV Check if there is a temperature difference before
(capillary)? and after EV (capillary).
Check if the main valve unit of EV operates (by
noise, vibration).
Is the check valve clogged? Check if there is a temperature difference before
and after check valve.
→ If YES, the check valve is caught.
Is the LPS normal? Check continuity using a tester.
Is the refrigerant gas short? Conduct refrigerant collection and vacuum
drying, and then add proper amount refrigerant.
Troubleshooting 231
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
3 3
4 5
RAC COMP
5 Stop valve Temperature The stop valve is not fully Open the stop valve
difference open. fully.
232 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
1 White
Measurement point Judgment
2 Orange
1-4 1MΩ or more
3 Brown
GND 2-4 100kΩ or more
4 Blue 3-4 100Ω or more
5 4-7 100kΩ or more
6
7 Red
(S2675)
Troubleshooting 233
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
2 0V
3 15V
4 GND
5 NC
6 NC
7 250~350V(during operation)
(S2679)
234 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Power transistor
(on inverter PC
board)
C+ — U Continuity C- — U ∞
C+ — V Continuity ∗ C- — V ∞
C+ — W Continuity C- — W ∞
U — C+ ∞ U — C- Continuity
V — C+ ∞ V — C- Continuity ∗
W — C+ ∞ W — C- Continuity
(S2678)
Troubleshooting 235
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Cooling
Gas shortage warning Abnormal gas shortage
High pressure
(Pressure sensor)
As compressor frequency
decreases, high pressure Actual high pressure
decreases.
Compressor frequency
236 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Heating
Gas shortage warning Abnormal gas shortage
Low pressure
(Middle of heat exchanger Tm)
A decrease in evaporator capacity frequently
puts the system in defrost operation.
Compressor frequency
Troubleshooting 237
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
Cooling
As compressor
High pressure frequency decreases,
low pressure rises.
Low pressure
Compressor frequency
Maximum frequency decreases due to high
pressure protection control
Compressor
frequency Compressor frequency Minimum frequency
increases in order to
maintain low pressure.
Electronic expansion valve
opening degree decreases
Electronic due to wet protection control
expansion valve
Minimum opening degree
Heating
High pressure
Low pressure
As compressor
frequency decreases,
Compressor low pressure rises.
frequency
Minimum frequency
Compressor frequency
decreases in order to
maintain high pressure.
Electronic expansion valve
Electronic opening degree decreases
due to wet protection control
expansion valve
Minimum opening degree
238 Troubleshooting
SiBE28-804 Troubleshooting by Remote Controller Display / LED Display
Referring to the Fault Tree Analysis (FTA) shown below, identify the faulty points.
Faulty control Faulty suction pipe thermistor ← Is the connector properly connected?
Wet operation Are the thermistor resistance
Faulty control PC board
characteristics normal?
← Is the pressure value checked with
the Service Checker corresponding
to the measurement of the sensor?
Dirty evaporator ← Is the heat exchanger clogged?
Decreased
evaporation Faulty fan motor ← Can the fan motor be
capacity rotated with hands?
Decreased Decre-
ased Are the motor coil
fan airflow
fan resistance and insulation
rate Faulty control PC board
output normal?
(including capacity setting)
∗: Reference values for superheat degree to be used in the judgment of wet operation
Suction pipe superheat degree: 4˚C or more Discharge pipe superheat degree: 5˚C or less
(The values above must be used only for reference purposes. Even it is operated within the
range above, operation may be normal in other conditions.)
Troubleshooting 239
Troubleshooting by Remote Controller Display / LED Display SiBE28-804
240 Troubleshooting
SiBE28-804
Part 7
Appendix
1. Dimensions .........................................................................................242
1.1 RZQ71C7, RZQS71·100C7V1B...........................................................242
1.2 RZQ100~140C, RZQS125·140C7V1B.................................................243
2. Installation and Service Space
(RZQ100~140C7, RZQS125~140C7).................................................244
2.1 Non Stacked.........................................................................................244
2.2 Stacked ................................................................................................245
2.3 Multiple Rows .......................................................................................245
3. Piping Diagrams..................................................................................246
3.1 Piping Symbol ......................................................................................246
3.2 Pair System ..........................................................................................247
3.3 Twin System.........................................................................................249
3.4 Triple System .......................................................................................251
3.5 Double Twin System ............................................................................252
3.6 Pipe Connection Diameters..................................................................253
3.7 Re-using Existing Field Piping..............................................................254
4. Wiring Diagrams..................................................................................260
4.1 Outdoor Unit .........................................................................................260
5. Switch Box Layout...............................................................................262
5.1 RZQ71C7, RZQS71·100C7V1B...........................................................262
5.2 RZQ100~140C7, RZQS125·140C7V1B...............................................263
6. PCB Layout .........................................................................................264
6.1 RZQ71C7, RZQS71·100C7V1B...........................................................264
6.2 RZQ100~140C7, RZQS125·140C7V1B...............................................265
Appendix 241
Dimensions SiBE28-804
1. Dimensions
1.1 RZQ71C7, RZQS71·100C7V1B
1.1.1 Outlook and Dimensions
The illustration below shows the outlook and the dimensions of the unit (mm).
1.1.2 Components
The table below contains the different components of the unit.
No. Component
1 Gas pipe connection φ 15.9 flare
2 Liquid pipe connection φ 9.5 flare
3 Service port (inside the unit)
4 Grounding terminal M5 (inside the switch box)
5 Refrigerant piping intake
6 Power supply wiring intake (Knock hole φ 34)
7 Control wiring intake (Knock hole φ 27)
8 Drain outlet
242 Appendix
SiBE28-804 Dimensions
1.2.2 Components
The table below contains the different components of the unit.
No. Component
1 Gas pipe connection φ15.9 flare
2 Liquid pipe connection φ9.5 flare
3 Service port (inside the unit)
4 Grounding terminal M5 (inside the switch box)
5 Refrigerant piping intake
6 Power supply wiring intake (knock out hole φ34)
7 Control wiring intake (knock out hole φ27)
8 Drain outlet
Appendix 243
Installation and Service Space (RZQ100~140C7, RZQS125~140C7) SiBE28-804
Obstacle is present
244 Appendix
SiBE28-804 Installation and Service Space (RZQ100~140C7, RZQS125~140C7)
2.2 Stacked
The illustration below shows the required installation and service space (mm). The values in
brackets are for RZQ100~140, RZQS125~140 class.
Do not stack more than one unit.
± 100 mm is required as the dimension for laying the upper outdoor unit’s drain pipe.
Get the portion A sealed so that air from the outlet does not bypass.
Obstacles exist in front of the outlet side Obstacles exist in front of the air inlet
Appendix 245
Piping Diagrams SiBE28-804
3. Piping Diagrams
3.1 Piping Symbol
Components The table below contains the different components of the piping diagrams.
No. Component Function / remark
1 Flare connection See pipe connection diameter.
2 Liquid stop valve The liquid stop valve is used as shut-off valve in case of a pump-down.
Gas stop valve with
3 The gas stop valve is used as shut-off valve in case of a pump-down.
service port
4 Compressor The compressor can restart after 3 min from last stop.
The capillary tube allows pressure equalization during a compressor
5 Capillary tube OFF-cycle.
The expansion valve expands the liquid to enable evaporation in the
Electronic
6 evaporator. The opening degree is controlled to obtain the optimum
expansion valve discharge temperature.
The heat exchanger is of the multi louvre fin type. Hi-X -tubes and
7 Heat exchanger coated waffle louvre fins are used.
The filter is used to collect impurities, which may enter the system
8 Filter during installation and is also used to avoid blockage of the capillaries
and other fine mechanical parts of the unit.
The liquid receiver is used to make sure only completely liquefied
9 Liquid receiver refrigerant is sent to the expansion valve. It is also used as a container
in which surplus refrigerant is stored.
Check valve with
10 The check valve allows you to connect a gauge.
service port
Low-pressure The low pressure sensor is used to control the unit's actuators
11 sensor (expansion valve, frequency,...)
High-pressure The high-pressure switch stops the operation of the unit when the
12 switch pressure becomes abnormally high.
Propeller fan and
13 The propeller fan creates air displacement across the heat exhanger.
fan motor
The one-way valve is used to force the refrigerant liquid to flow through
14 One-way valve the receiver and the expansion valve in the same direction both in
cooling and heating.
The 4-way valve is used to select refrigerant flow in cooling or heating
4-way valve mode.
15 (reversing solenoid When the 4-way valve switches from ON to OFF, a timer starts counting
valve) up to 150 as soon as the cooling or defrosting operation is stopped. This
delay time is to eliminate the switching sound.
16 Muffler The muffler is used to absorb the refrigerant noise from the compressor.
Y1S: Capacity control solenoid valve
17 Solenoid valve Y3S: Liquid injection solenoid valve
SV: Solenoid valve (Purge liquid receiver)
R1T: Air thermistor
18 Thermistor R2T: Coil thermistor
R3T: Discharge pipe thermistor
246 Appendix
SiBE28-804 Piping Diagrams
Appendix 247
Piping Diagrams SiBE28-804
8 8 7
15
7
11
12
1 Liquid piping 10
4
8
Gas piping
248 Appendix
SiBE28-804 Piping Diagrams
Appendix 249
Piping Diagrams SiBE28-804
6
7
8 8 7
8 1
15
1
Indoor unit
11
12
7
Liquid piping 10
4
Gas piping 1
8 1 Outdoor unit
Heating
Cooling
1
Indoor unit 2&3
NOTE: The pipes between the branch and the indoor units
should have the same size as the indoor connections.
250 Appendix
SiBE28-804 Piping Diagrams
2&3 8 8 7
8 1
Indoor unit 1
7
15
1
Liquid piping 11
8 1 12
1
Gas piping
Indoor unit 1
10
7 4
Outdoor unit
8 1 Heating
Cooling
NOTE: The pipes between the branch and the indoor units
1 should have the same size as the indoor connections.
Indoor unit
Appendix 251
Piping Diagrams SiBE28-804
7 Indoor unit
8 1 6
8 8 7
1
7
Indoor unit 15
8 1
11
Liquid piping 1 12
1
1
7 Gas piping 10
Indoor unit
4
8 1
Outdoor unit
1 Heating
Cooling
7
Indoor unit 2&3
8 1 NOTE: The pipes between the branch and the indoor units
should have the same size as the indoor connections.
252 Appendix
SiBE28-804 Piping Diagrams
Appendix 253
Piping Diagrams SiBE28-804
In all circumstances where these conditions can not be fully met, new piping has to be installed.
50 m or less
See if the already installed air conditioner can operate and perform a Operation not possible
pump-down operation. Pump-down operation
not possible
Both operation and pump-down are possible
Check the compressor (of the existing air conditioner) for fault records. Exist
None
OK
Notes: Oil contamination can be checked using the Daikin “Oil Checker Card”.
254 Appendix
SiBE28-804 Piping Diagrams
L2 L2 L5
H2
L2 L3 L6
H2
H1
H2
L1 L1 L3 L1 L4 L1 L3 L7
H1
H1
H1
Appendix 255
Piping Diagrams SiBE28-804
Not using the standard pipe size may result in capacity decrease. It is up to the installer to
judge on this phenomenon carefully in function of the complete installation.
256 Appendix
SiBE28-804 Piping Diagrams
RZQ
Liquid pipe RZQ125
RZQ71 RZQ100
size & 140
Maximum allowable piping length (*)
size-down 10 m (15 m)
Pair: L1
Twin and triple: L1 + L2 standard 50 m (70 m) 50 m (70 m) 50 m (70 m)
Double twin: L1 + L2 + L4 size-up 25 m (35 m) 35 m (45 m) 35 m (45 m)
Maximum total one-way piping length
Twin: L1 + L2 + L3 50 m
50 m
Triple: L1 + L2 + L3 + L4 ––
–– 50 m
Double twin: ––
L1 + L2 + L3 + L4 + L5 + L6 + L7
Maximum branch piping length
Twin: L2 –– 20 m
Double twin: L2 + L4
Maximum difference between branch lengths
Twin: L2 - L3 10 m
10 m
Triple: L2 - L4 ––
–– 10 m
Double twin: L2 - L3, L4 - L5, ––
L6 - L7, (L2 + L4) - (L3 + L7)
Maximum heigth between indoor and outdoor
All: H1 –– 30 m
Maximum heigth between indoors
Twin, triple and double twin: H2 –– 0.5 m
Chargeless length
size-down 10 m
All: standard 30 m
L1 + L2 + L3 + L4 + L5 + L6 + L7
size-up 15 m
Appendix 257
Piping Diagrams SiBE28-804
RZQS
Liquid pipe RZQS125
RZQS71 RZQS100
size & 140
Maximum total one-way piping length
Pair: L1 standard
Twin and triple: L1 + L2 30 m (40 m) 50 m (70 m)
standard
Double twin: L1 + L2 + L4
Maximum allowable piping length
Twin: L1 + L2 + L3 30 m
50 m
Triple: L1 + L2 + L3 + L4 ––
–– 50 m
Double twin: ––
L1 + L2 + L3 + L4 + L5 + L6 + L7
Maximum branch piping length
Twin and triple: L2 –– 20 m
Double twin: L2 + L4
Maximum difference between branch lengths
Twin: L2 - L3 10 m
10 m
Triple: L2 - L4 ––
–– 10 m
Double twin: L2 - L3, L4 - L5, ––
L6 - L7, (L2 + L4) - (L3 + L7)
Maximum heigth between indoor and outdoor
All: H1 –– 15 m 30 m
Maximum heigth between indoors
Twin, triple and double twin: H2 –– 0.5 m
Chargeless length
All:
L1 + L2 + L3 + L4 + L5 + L6 + L7 standard ≤ 30 m
258 Appendix
SiBE28-804 Piping Diagrams
Caution for flare Refer to below table for correct flare dimensions and tightening torques. Too high tightening
connections force may cause refrigerant leak because of flare cracking:
Flare nut A dimensions for
Piping size Flare shape
tightening torque processing flares (mm)
14.2~17.2 N·m
φ 6.4 8.7~9.1
(144~176 kgf·cm)
32.7~39.9 N·m
φ 9.5 12.8~13.2 90°±0.5
(333~407 kgf·cm)
45 ±
° 2
49.5~60.3 N·m
φ 12.7 16.2~16.6 A
(504~616 kgf·cm)
61.8~75.4 N·m
φ 15.9 19.3~19.7 R=0.4~0.8
(630~770 kgf·cm)
97.2~118.6 N·m
φ 19.1 23.6~24.0
(989.8~1208 kgf·cm)
When connecting the flare nut, apply refrigerating machine oil to the flare (inside and
outside) and first screw the nut 3 or 4 turns by hand. Coat the indicated surfaces using ether
or ester oil:
After completing the installation, carry out an inspection of the piping connections by
pressure test using nitrogen.
Appendix 259
Wiring Diagrams SiBE28-804
4. Wiring Diagrams
4.1 Outdoor Unit
4.1.1 RZQ71C7, RZQS71·100C7V1B
The illustration below shows the wiring diagram of the unit.
Indoor
Outdoor
ON
OFF
(Note4)
Position of
compressor
terminal
(Front)
(Back)
Notes:
1. This wiring diagram only applies to the outdoor unit
2. L: Live, N: Neutral, : Field wiring
3. : Terminal strip : Connector :Connection
: Protective earth (screw) : Relay connector
: Noiseless earth : Terminal
4. Refer to the option manual, for connecting wiring to x6A.
5. Refer to the ''Wiring diagram sticker'' (on back of front plate) on how to use BS1∼BS4
and DS1 switch.
6. Do not operate the unit by short-circuiting protection device S1PH
7. Colours: WHT: White / RED: Red / BLU: Blue / ORG: Orange
BRN: Brown / GRN: Green / YLW: Yellow
8. Confirm the method of setting the selector switches (DS1) by service manual.
Factory setting of all switches: ''OFF''.
260 Appendix
SiBE28-804 Wiring Diagrams
Appendix 261
Switch Box Layout SiBE28-804
X106A IPM501
X6A X11A
U
DB501
Q501
X5A LC
D532
X21A
D531
X13A DB502
X11A
X41A
X12A
LB NA
X17A LA
262 Appendix
SiBE28-804 Switch Box Layout
A3P
A2P
A1P
A4P
X1M
Item Description
A1P Printed circuit board (control)
A2P Printed circuit board (inverter)
A3P Printed circuit board
A4P Printed circuit board
X1M Terminal strip
Appendix 263
PCB Layout SiBE28-804
6. PCB Layout
6.1 RZQ71C7, RZQS71·100C7V1B
Control PC board The illustration below shows the PC board connectors.
(A1P)
X106A IPM501
X6A X11A
U
DB501
Q501
X5A LC
D532
X21A
D531
X13A DB502
X11A
X41A
X12A
LB NA
X17A LA
264 Appendix
SiBE28-804 PCB Layout
X6A
X9A
X5A
X21A
X13A
X11A
X12A
X41A
X17A
X32A
Appendix 265
PCB Layout SiBE28-804
266 Appendix
SiBE28-804
Part 8
Removal Procedure
1. RZQ71C7, RZQS71·100C7V1B..........................................................268
1.1 Removal of Outside Panels and Related Parts ....................................268
1.2 Removal of Propeller Fan and Fan Motor ............................................269
1.3 Removal of Switch Box ........................................................................270
1.4 Removal of PC Board Assy (1) ............................................................271
1.5 Removal of PC Board Assy (2) ............................................................272
1.6 Removal of PC Board Assy (3) ............................................................273
1.7 Removal of Low Pressure Sensor, Electronic Expansion Valve,
and Others............................................................................................274
1.8 Removal of Thermistor .........................................................................275
1.9 Removal of Four Way Valve.................................................................276
1.10 Removal of Compressor.......................................................................277
2. RZQ100~140C7, RZQS125·140C7V1B..............................................278
2.1 Removal of Outside Panels..................................................................278
2.2 Removal of Propeller Fan and Fan Motor ............................................279
2.3 Removal of Switch Box ........................................................................280
2.4 Removal of PC Board...........................................................................281
2.5 Removal of Pressure Sensor, Electronic Expansion Valve,
and Others............................................................................................282
2.6 Removal of Thermistor .........................................................................283
2.7 Removal of Four Way Valve.................................................................284
2.8 Removal of Compressor.......................................................................285
1. RZQ71C7, RZQS71·100C7V1B
1.1 Removal of Outside Panels and Related Parts
Procedure Warning Be sure to commence the disassembling work after 10 minutes or
more elapsed from all power supplies have been turned off.
Step Procedure Points
1 Remove the front panel
2 (the front panel of the Top panel
side panel), after
removing the one screw
and pushing the front
panel downward.
Front panel of
7 Hold the lower part (two piping cover
positions) and pull
frontward. Remove
from the top hooks
using a flathead
screwdriver etc. and
then pull downward the
whole suction grille to
remove it.
procedure indicated at
"Removing Outside
Panels and Related
Parts".
Remove the switch box,
following the procedure
indicated at "Removing
switch box".
1. Remove the PC board for
the display (A2P)
1 Remove the
connectors (X205A)
on the PC board for
the display.
Since the PC board
for the display (A2P)
is fixed with two
hooks, take from Hooks Installation section of the PC
them and then board for the display (A2P)
remove the PC
Hook PC board
board for the display.
Resin case
Connector
(X205A)
X106A IPM501
X6A X11A
U
DB501
Q501
X5A LC
D532
X21A
D531
X13A DB502
X11A
X41A
X12A
LB NA
X17A LA
X106A IPM501
X6A X11A
U
DB501
Q501
X5A LC
D532
X21A
D531
X13A DB502
X11A
X41A
X12A
LB NA
X17A LA
String
2. RZQ100~140C7, RZQS125·140C7V1B
2.1 Removal of Outside Panels
Procedure Warning Be sure to commence the disassembling work after 10 minutes or
more elapsed from all power supplies have been turned off.
Step Procedure Points
1 For the suction grille,
pull the lower parts (in 7
places) frontward,
disengage the hooks at
the top of the grille with
a slotted screwdriver,
and then push the Top panel
Clamps (3 pcs.)
3 Pull out the lead wires
Fan
through the opening of motor
the partition panel, and Stop valve
mounting plate
then unclamp the three Opening of
Lead wire Propeller fan
clamps. (Note that the partition panel
partition plate has three
hooks.) Cautions in mounting the
motor
4 Unfastening the four Be sure to fix the motor lead
lock from the fan motor, wire with a clamp. Not
enables the removal of heeding this caution will
this motor. cause the entanglement of
the lead wire around the fan,
which will result in damage
to the fan.
discharge pipe
thermistor to pull out
this thermistor.
Suction pipe thermistor
(R3T)
3 Press the fixing section
Thermistor
of the suction pipe
thermistor to pull out
Mounting
this thermistor. spring
Intermediate heat
exchanger thermistor (R5T)
4 Pull the fixing bracket of Thermistor
the heat exchanger’s
distribution pipe
thermistor to the front, Liquid pipe thermistor
and then remove this (R6T)
thermistor.
3 Remove the
Compressor
compressor terminal lead wires
cover.
String
5 Loosen the two strings,
and then pull out the
One out of the nuts that fix
sound insulation of the the compressor is located
compressor. outside of the partition panel.
Part 9
Precautions for New
Refrigerant (R-410A)
1. Precautions for New Refrigerant (R-410A) .........................................288
1.1 Outline ..................................................................................................288
1.2 Refrigerant Cylinders............................................................................290
1.3 Service Tools........................................................................................291
Temperature Steam pressure Density Specific heat at constant Specific enthalpy Specific entropy
( ) (kPa) (kg/m3 ) pressure (kJ/kgK) (kJ/kg) (kJ/KgK)
Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor
Cylinder
Siphon tube
Refrigerant can be charged in liquid state with cylinder in
upright position.
Handling of cylinders
(1) Laws and regulations
R-410A is liquefied gas, and the High-Pressure Gas Safety Law must be observed in
handling them. Before using, refer to the High-Pressure Gas Safety Law.
The Law stipulates standards and regulations that must be followed to prevent accidents
with high-pressure gases. Be sure to follow the regulations.
(3) Storage
Although R-410A is not flammable, it must be stored in a well-ventilated, cool, and dark
place in the same way as any other high-pressure gases.
It should also be noted that high-pressure vessels are equipped with safety devices that
releases gas when the ambient temperature reaches more than a certain level (fusible plug
melts) and when the pressure exceeds a certain level (spring-type safety valve operates).
Tool compatibility
Compatibility
Tool HFC HCFC Reasons for change
R-410A R-407C R-22
2Do not use the same tools for R-22
Gauge manifold and R-410A.
✕
Charge hose 2Thread specification differs for
R-410A and R-407C.
Charging cylinder ✕ 2Weighting instrument used for HFCs.
Gas detector ✕ 2The same tool can be used for HFCs.
Vacuum pump 2To use existing pump for HFCs,
(pump with reverse flow vacuum pump adaptor must be
preventive function) installed.
Weighting instrument
2Seal material is different between
R-22 and HFCs.
Charge mouthpiece ✕
2Thread specification is different
between R-410A and others.
Flaring tool (Clutch type) 2For R-410A, flare gauge is necessary.
Torque wrench 2Torque-up for 1/2 and 5/8
Pipe cutter
Pipe expander
Pipe bender
2Due to refrigerating machine oil
Pipe assembling oil ✕ change. (No Suniso oil can be used.)
Refrigerant recovery Check your recovery device.
device
2Only φ19.1 is changed to 1/2H material
Refrigerant piping See the chart below. while the previous material is "O".
As for the charge mouthpiece and packing, 1/2UNF20 is necessary for mouthpiece size of
charge hose.
1. Flaring tool
Flare gauge
Specifications
2 Dimension A
Unit:mm
Tube O.D. A +0−0.4
Nominal size
Do Class-2 (R-410A) Class-1 (Conventional)
1/4 6.35 9.1 9.0
3/8 9.52 13.2 13.0
1/2 12.70 16.6 16.2
5/8 15.88 19.7 19.4
3/4 19.05 24.0 23.3
Differences
2 Change of dimension A
Dimension A
Conventional flaring tools can be used when the work process is changed.
(change of work process)
Previously, a pipe extension margin of 0 to 0.5mm was provided for flaring. For R-410A air
conditioners, perform pipe flaring with a pipe extension margin of 1.0 to 1.5mm.
(For clutch type only)
Conventional tool with pipe extension margin adjustment can be used.
2. Torque wrench
Specifications
2 Dimension B Unit:mm
Nominal size Class-1 Class-2 Previous
1/2 24 26 24
5/8 27 29 27
No change in tightening torque
No change in pipes of other sizes
Differences
2 Change of dimension B
Only 1/2", 5/8" are extended
Dimension B
Specifications
2 Discharge speed Maximum degree of vacuum
50 l/min (50Hz) Select a vacuum pump which is able to keep
60 l/min (60Hz) the vacuum degree of the system in excess of
2 Suction port UNF7/16-20(1/4 Flare) –100.7 kPa (5 torr – 755 mmHg).
UNF1/2-20(5/16 Flare) with adapter
Differences
2 Equipped with function to prevent reverse oil flow
2 Previous vacuum pump can be used by installing adapter.
4. Leak tester
Specifications
2 Hydrogen detecting type, etc.
2 Applicable refrigerants
R-410A, R-407C, R-404A, R-507A, R-134a, etc.
Differences
2 Previous testers detected chlorine. Since HFCs do not contain chlorine, new tester detects
hydrogen.
Specifications
2 Contains synthetic oil, therefore it can be used for piping work of every refrigerant cycle.
2 Offers high rust resistance and stability over long period of time.
Differences
2 Can be used for R-410A and R-22 units.
Specifications
2 High pressure gauge
- 0.1 to 5.3 MPa (-76 cmHg to 53 kg/cm2)
2 Low pressure gauge
- 0.1 to 3.8 MPa (-76 cmHg to 38 kg/cm2)
2 1/4" → 5/16" (2min → 2.5min)
2 No oil is used in pressure test of gauges.
→ For prevention of contamination
2 Temperature scale indicates the relationship between pressure and temperature in gas
saturated state.
Differences
2 Change in pressure
2 Change in service port diameter
Specifications
2 Working pressure 5.08 MPa (51.8 kg/cm2)
2 Rupture pressure 25.4 MPa (259 kg/cm2)
2 Available with and without hand-operate valve that prevents refrigerant from outflow.
Differences
2 Pressure proof hose
2 Change in service port diameter
2 Use of nylon coated material for HFC resistance
8. Charging cylinder
Specifications
2 Use weigher for refrigerant charge listed below to charge directly from refrigerant cylinder.
Differences
2 The cylinder can not be used for mixed refrigerant since mixing ratio is changed during
charging.
When R-410A is charged in liquid state using charging cylinder, foaming phenomenon is
generated inside charging cylinder.
Specifications
2 High accuracy
TA101A (for 10-kg cylinder) = ± 2g
TA101B (for 20-kg cylinder) = ± 5g
2 Equipped with pressure-resistant sight glass to check liquid refrigerant charging.
2 A manifold with separate ports for HFCs and previous refrigerants is equipped as standard
accessories.
Differences
2 Measurement is based on weight to prevent change of mixing ratio during charging.
10.Charge mouthpiece
Specifications
2 For R-410A, 1/4"→ 5/16" (2min → 2.5min)
2 Material is changed from CR to H-NBR.
Differences
2 Change of thread specification on hose connection side (For the R-410A use)
2 Change of sealer material for the HFCs use.
Index
Numerics D
4-way Valve Control ...............................................45 DC Output Overcurrent (Instantaneous) ............. 201
Defrost Operation .................................................. 47
A Defrost Start Setting ............................................ 115
A1 .........................................................................159 Discharge Pipe Temperature Control .................... 70
A3 .........................................................................160 Discharge Pipe Temperature
A6 .........................................................................162 Protection Control .......................................... 80
A7 .........................................................................164 Draft Avoidance Control 1 ..................................... 56
A8 .........................................................................166 Draft Avoidance Control 2 ..................................... 57
Abnormal High Pressure Drain Pump Control ............................................... 54
(Detected by the HPS) ..................................179
Abnormal Power Supply Voltage .................166, 214 E
Actuation of Low Pressure Sensor E1 ........................................................................ 178
Single phase C Series ...................................181 E3 ........................................................................ 179
AF .........................................................................167 E4 ........................................................................ 181
After Unit Shuts Down, It cannot be E5 ........................................................................ 183
Restarted for a While ....................................131 E7 ........................................................................ 185
AJ .........................................................................169 E9 ........................................................................ 188
Automatic Restart ...................................................40 Electronic Thermal (Time Lag) ............................ 203
Equipment Discharges Dust ................................ 140
C Equipment Discharges White Mist ...................... 137
C1 .........................................................................171 Equipment does not Operate .............................. 125
C6 .........................................................................175 Equipment Operates but does not
CC ........................................................................177 Provide Cooling ............................................ 133
Centralized Address Setting Error ........................224 Equipment Operates but does not
Check Provide Heating ............................................ 135
Check for Excessive Refrigerant Charging ....238 Equipment Produces Loud Noise or Shakes ...... 138
Check for Factors Causing Wet Operation ....239 Existence of DIP Switch and BS Button .............. 100
Check for Inadequate Refrigerant .................236 Expansion Valve Control at Startup ...................... 78
Checking the Thermistors ..............................227
Clogged Points ..............................................232 F
Evaluation of Abnormal High Pressure ..........230 F3 ........................................................................ 191
Evaluation of Abnormal Low Pressure ...........231 Factory Settings on the Indoor Units ..................... 93
Outdoor Unit:Check for Power Transistor ......235 Failure of Capacity Setting .................................. 211
Outdoor Unit:Checking the Failure of combination (between indoor unit
Expansion Valve ...............................226 PC board and fan PC board) ........................ 175
Outdoor Unit:Checking the Failure of Outdoor Unit PC Board ....................... 178
Installation Condition ........................225 Failure of transmission (between indoor unit
Outdoor Unit:ƒan Motor Signal Line ..............233 PC board and fan PC board) ........................ 171
Outdoor Unit:ƒan Speed Pulse ......................234 Fan and Flap Operation ........................................ 58
Resistance Conversion Table Fault-diagnosis by Wired Remote Controller ....... 145
(Ambient, Coil, Fin) ...........................228 Fault-diagnosis by
Resistance Conversion Table Wireless Remote Controller ......................... 146
(Discharge Pipe Sensor) ...................229 Faulty Outdoor PC Board .................................... 197
CJ .........................................................................176 Field Setting Levels ............................................... 96
Combination Matrix ..................................................5 Field Settings on the Indoor Units ......................... 92
Combination Overview .............................................4 Field Settings on the Outdoor Units ...................... 99
Compressor Motor Lock .......................................183 Field Settings with the
Condensation Avoidance Control ...........................55 Wired Remote Controller ................................ 89
Cooling/Heating Operation Starts but Field Settings with the Wireless
Stops Immediately ........................................129 Remote Controller .......................................... 91
Crankcase Heater Control ......................................52 Forced Operating Mode (Emergency Operation) .. 35
Forced Thermostat OFF ........................................ 43
Freeze Prevention Function .................................. 49
Functions of Thermistors ....................................... 33
Index i
SiBE28-804
M R
MAIN/SUB Setting when Using Radiation Fin Temperature Increased ................. 199
Two Remote Controllers .................................94 Refrigerant Cylinders .......................................... 290
Maintenance Mode Setting ....................................27 Refrigerant R-410A ............................................. 288
Malfunction of Drain Water Level System ............160 Remote Controller LCD Displays "88" ................. 141
Malfunction of Electronic Expansion Valve ..........188 Remote Controller Service Mode .......................... 30
Malfunction of Outdoor Unit Fan Motor ................185 Restart Standby .................................................... 39
Malfunction of Pressure Sensor ...........................195
Malfunction of Radiator Fin S
Temperature Thermistor ...............................210 Safety Cautions .......................................................vi
Malfunction of Thermistor System ........................194 Service Tools ...................................................... 291
Malfunction of Transmission between Setting for Low Humidity Application ................... 110
Indoor and Outdoor Unit ...............................216 Setting the Centralized Group No. ........................ 95
Malfunction of Transmission between Indoor and Setting the Wireless Remote Controller ................ 85
Outdoor Unit / Piping and Wiring Mismatch / Simulated Operation Function ............................... 38
Gas Shortage ................................................219 Specifications
Malfunction of Transmission between Indoor RZQ71C7, 100C7, 125C7 and 140C7
Unit and Remote Controller ..........................220 (Single phase) .................................... 10
Malfunction of Transmission between MAIN Remote RZQS71C7, 100C7, 125C7 and 140C7
Controller and SUB Remote Controller .........221 (Single phase) .................................... 14
Malfunction of Transmission System Stall Prevention (Time Lag) ................................. 205
(between Control and Inverter PC Board) .....207 Starting Control ..................................................... 64
Malfunctioning Capacity Setting ...........................169 Starting Frequency Control ................................... 63
Malfunctioning Drain System ...............................167 Suction Pipe Superheat Protection Control
Malfunctioning Field Setting Switch .....................222 (Heating Mode) .............................................. 71
Malfunctioning HPS System .................................193 Swing Flap does not Operate .............................. 142
Malfunctioning in Discharge Pipe Swing Flap Motor Malfunction / Lock .................. 164
Temperature .................................................191
ii Index
SiBE28-804
T
Test Run Checks ....................................................84
Test Run Control ....................................................44
The INSPECTION / TEST Button ..........................26
Thermistor Abnormality ........................................173
Thermostat Control ................................................53
Troubleshooting Based on
Equipment Condition .....................................124
Troubleshooting by LED Indications ....................152
Troubleshooting by Remote Controller
Display / LED Display ...................................154
U
U0 .........................................................................212
U2 .........................................................................214
U4 or UF ...............................................................216
U5 .........................................................................220
U8 .........................................................................221
UA ........................................................................222
UC ........................................................................224
UF ........................................................................219
Using Conditions for Remote
Controller Thermostat .....................................41
W
Wired Remote Controller ........................................20
Wireless Remote Controller ...................................24
Index iii
SiBE28-804
iv Index
SiBE28-804
I P
Indoor Fan Operates, PCB Layout
but Compressor does not ..............................127 RZQ100~140C7, RZQS125·140C7V1B ....... 265
Indoor Malfunctions ..............................................154 RZQ71C7, RZQS71·100C7V1B ................... 264
Piping Diagrams
Double Twin System ......................................252
Pair System ...................................................247
Pipe Connection Diameters ...........................253
Piping Symbol ................................................246
Triple System .................................................251
Twin System ..................................................249
Pressure-Enthalpy curves of HFC-32/125
(50/50wt%) ....................................................288
R
Radiation Fin Temperature Increased ..................199
Remote Controller Display Malfunction Code and
Contents ........................................................150
Remote Controller LCD Displays "88" ..................141
RZQ100~140C7, RZQS125·140C7V1B
Removal of Compressor ................................285
Removal of Four Way Valve ..........................284
Removal of Outside Panels ...........................278
Removal of PC Board ....................................281
Removal of Pressure Sensor, Electronic
Expansion Valve, and Others ...........282
Removal of Propeller Fan and Fan Motor .....279
Removal of Switch Box ..................................280
Removal of Thermistor ..................................283
RZQ71C7, RZQS71·100C7V1B
Removal of Compressor ................................277
Removal of Four Way Valve ..........................276
Removal of Low Pressure Sensor, Electronic
Expansion Valve, and Others ...........274
Removal of Outside Panels and
Related Parts ....................................268
Removal of PC Board Assy ...........................271
Removal of Propeller Fan and Fan Motor .....269
Removal of Switch Box ..................................270
Removal of Thermistor ..................................275
S
Stall Prevention (Time Lag) .................................205
Swing Flap does not Operate ..............................142
Swing Flap Motor Malfunction / Lock ...................164
Switch Box Layout
RZQ100~140C7, RZQS125·140C7V1B ........263
RZQ71C7, RZQS71·100C7V1B ....................262
System Malfunctions ............................................156
T
Thermistor Abnormality ........................................173
Thermodynamic characteristic of R-410A ............289
Troubleshooting by LED on Outdoor Unit
PC Board ......................................................153
Troubleshooting by LED on the Indoor Units .......152
W
Wiring Diagrams
RZQ100~140C7, RZQS125·140C7V1B ........261
RZQ71C7, RZQS71·100C7V1B ....................260
Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global_ac/
c All rights reserved
Specifications, designs and other content appearing in this brochure are current as of May 2008 but subject to change without notice.