NS2-DH01-P0ZEN-140011 - ITP For Cable Pulling and Termination - REV.C

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FOR APPROVAL

C 21-Dec-19 N.Q.HUY S.I. KIM Y.H. KANG REVISED AS PER THE OWNER'S COMMENTS

B 2-Dec-19 N.Q.HUY S.I. KIM Y.H. KANG REVISED AS PER THE OWNER'S COMMENTS

A 12-Nov-19 N.Q.HUY S.I. KIM Y.H. KANG FOR APPROVAL

Rev. Date Prepared Checked Approved Details of Revision


Owner

Owner's Engineer

Contractor

DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier

Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 x 600MW)

Title

Inspection and Test Plan for Cable Pulling and Termination

Document No. Rev. Page-No.


NS2-DH01-P0ZEN-140011 C 7
ID. NS2-DH01-P0ZEN-140011
INSPECTION REPORT FOR INSULATION RESISTANCE TEST OF LV POWER CABLE
Rev. C

CONTENTS

1. Inspection and Test Plan

2. Inspection Report for Cable Pulling & Termination

3. Reference Document

DETAILED LEGEND:
S : Surveillance Point A point where Contractor and others may carry out surveillance of work in progress and documentation associated
on an unscheduled basis, with no notification required by any party and without amendment to the scheduled program.

R : The documents are to be submitted to the appropriate inspectorate for review by Owner. Note that work shall not proceed until
Owner approval has been received.

W : Witness Point - That is designated to be witnessed by a specified party. The specified party must be given reasonable advance
notification prior to performing the designated operation. If the specified party is unable to be contacted or fails to be present,
the operation may be performed without being witnessed.

H : Hold Point - A designated stopping place during or following a specified activity at which inspection or examination is required
before further work can be performed without the approval of designated organization or authorized personnel.

1
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT ID No : NS2-DH01-P0ZEN-140011
(2 x 600MW) Rev : C

WORK TITLE: INSPECTION AND TEST PLAN FOR CABLE PULLING AND TERMINATION
Participation by
Codes & Standards Sampling
No Description of Inspection and Test Acceptance Criteria Record Format Remark
Procedure Sub- frequency
Contractor Owner
Contractor

1 Material Receiving Inspection

1.1 Incoming material inspection Packing List/ Material Technical Specification Technical Specification/QCR Material department inspection report H W W 100%

2 CABLE PULLING & TERMINATION INSPECTION

2.1 Check cable route and cable laid condition, arrangement. Cable schedule Cable route/cable schedule NS2- DHI01-P0ZEN-140011 (1) H W W 100%

2.2 Check the cable sizes and types as per cable schedule. Cable schedule Cable schedule NS2- DHI01-P0ZEN-140011 (1) H W W 100%

Drawing/ NS2-YR02-P0ZEN-140011_Technical Specification -


2.3 Check cable ties, clamps & glands installation. IEC 60079-10 NS2-DHI01-P0ZEN-140011 (1) H W W 100%
Cable Accessories

Drawing/ NS2-YR02-P0ZEN-140011_Technical Specification -


2.4 Check cable lugs crimping & correct size IEC 61238-1 NS2-DHI01-P0ZEN-140011 (1) H W W 100%
Cable Accessories

NS2-YR07-P0ZEN-140002 - Design Criteria - NS2-YR07-P0ZEN-140002 - Design Criteria - Power Cable


2.5 Check cable color code( for power cable) NS2-DHI01-P0ZEN-140011 (1) H W W 100%
Power Cable (Item 5 Cable color code) (Item 5 Cable color code)

2.6 Check earthing connection of shields. Drawing/Interconnection wiring diagram Drawing/Interconnection wiring diagram NS2- DHI01-P0ZEN-140011 (1) H W W 100%

2.7 Check cable identification. Cable schedule Cable schedule NS2-DHI01-P0ZEN-140011 (1) H W W 100%

Check Bolt Tightening the cable terminal points at junction


2.8 Manufacturer’s instruction Manufacturer’s instruction NS2-DHI01-P0ZEN-140011 (1) H W W 100%
boxes, panels

Cable schedule /Technical Specification - Fire NS2-YR02-P0ZEN-140016 -Technical Specification - Fire Stop
2.9 Check no damage and ends sealing of cable NS2-DHI01-P0ZEN-140011 (1) H W W 100%
Stop Material Material

3 CABLE TEST

3.1 Continuity Test for control/ instrument cable. IEC 60227 NS2- DHI01-P0ZEN-140011 (4) H W W 100%

3.2 Insulation resistance test for LV power cable IEC 60227 1000 DC V during (1min) insulation resistance >10MΩ NS2- DHI01-P0ZEN-140011 (3) H W W 100%

- 24KV DC during 15 min.


3.3 High potential test for MV cable IEC-60502-2: 17.9.3 NS2- DHI01-P0ZEN-140011 (2) H W W 100%
- 5000VDC during (1min) Insulation Resistance > 100MΩ,.
Abbreviation : S: Surveillance R: Report Review W: Witness Inspection H: Hold Inspection

2
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT (2 x 600MW)

INSPECTION REPORT FOR CABLE PULLING & TERMINATION

Report No. Sub-Contractor

Name Unit

Inspection Item Date

Drawing Number

RESULT
Inspection Construction Drawing/
Inpection item REMARK
part Code & Standard
ACCEPT REJECT N/A

1 Check cable route and Cable laid condition. As per approved layout drawings

2 Check the cable sizes and types As per approved layout drawings

3 Check cable ties, clamps & Glands installation. As per approved layout drawings

As per approved panel arrangement


4 Check cable lugs crimping & correct size
drawings

5 Check cable color code( for power cable) As per approved layout drawings

6 Check earthing connection of shields. As per approved layout drawings

As per approved single line drawings


7 Check cable identification.
and cable list

Check Bolt Tightening the cable terminal points


8 at junction boxes, panels
As per approved layout drawings

9 Check no damage and ends sealing of cable As per approved layout drawings

<Remarks & Comment>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No.NS2- DHI01-P0ZEN-140011(1)

3
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT (2 x 600MW)

INSPECTION REPORT FOR HIGH POTENTIAL TEST OF MV CABLE

Report No. Sub-Contractor

Name Unit Unit #1: Unit #2: Common:

Inspection Item Date

Drawing Number

INFORMATION DATA

Unit Unit #1: Unit #2: Common: Location

Temperature Humidity

CHECK ITEMS

Cable No From Equipment To Equipment

Cable Size Voltage Length

Test Epuipment: Manufacturer & Model: Serial No: Calibration Date:

MV CABLE TEST

1. Continuity Test :

2. Insulation resistance measurement

Applied voltage

Remark Time ( Min)


L1-L2 L2-L3 L3-L1 L1-E L2-E L3-E

5000 VDC during (1 minute) Insulation


Before HV Test

After HV test

3. D.C high potential test

RESULT
Voltage Apply
Test voltage (kV, D.C) Time (min) Applied voltage
Points ACCEPT REJECT N/A

1 L1-(L2+L3+E)

2 L2-(L1+L3+E) 24KV DC during 15 min.

3 L3-(L1+L2+E)

<Remarks & Comment>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No.NS2- DHI01-P0ZEN-140011(2)

4
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT (2 x 600MW)

INSPECTION REPORT FOR INSULATION RESISTANCE TEST OF LV POWER CABLE (Before/After pulling cable)

Report No. NS2-002-EL-CT-01281_A Sub-Contractor LILAMA-EMTEK

Name Unit Unit #1: o Unit #2 : o Common: o


C
Inspection Item Date 29/05/2020

Drawing Number

L1 L2 L3 L4 Ln Phase
Continuity test
Test Result
INSULATION RESISTEANCE TEST REPORT

TEST EQUIPMENT: MANUFACTURER & MODEL: SERIAL No.: CALIBRATION DATE:

MEGGER TEST ( in MΩ ); minimum in 01 (one)


minute; > ______MΩ Test Result Applied voltage
From Test Voltage
No Cable No Cable Size To Equipment
Equipment (V)
L1-Ln L2-Ln L3-Ln L4-Ln L5-Ln Pass Fault

1
For LV cable:
2 1000VDC during (1
minute) insulation
3 resistance >10MΩ

5
<Remarks & Comment>

Subcontractor Contractor Owner/ Owner's Engineer


Signature
Full Name
Date
ITP No.NS2- DHI01-P0ZEN-140011(3)

5
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT (2 x 600MW)

INSPECTION REPORT FOR CONTINUITY TEST OF CONTROL / INSTRUMENT CABLE

Report No. Sub-Contractor

Name Unit Unit #1: Unit #2: Common:

Inspection
Date
Item
Drawing
Number
INFORMATION DATA

Unit Unit #1: Unit #2: Common: System

Location Attachment

CHECK ITEM

Description

No Tesst Result
Cable No Cable Size From Equipment To Equipment
Pass Fault

10

<Remarks/Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No.: NS2-DH01-P0ZEN-140013 (4)

6
3) DOCUMENT REFERENCE.

No Document Number Description


1 NS2-YR02-P0ZEN-140001 DESIGN CRITERIA FOR ELECTRICAL SYSTEM
2 NS2-YR07-P0ZEN-140002 Design Criteria - Power Cable
3 NS2-XW01-P0ZEN-150011 Design Criteria for I&C Cable
4 NS2-YR02-P0QHQ-521001 TECHNICAL SPECIFICATION OF CABLE - ESP
5 NS2-YR02-P0ZEN-140012 Technical Specification of Cable trays
6 NS2-YR02-P0ZEN-140010 Technical Specification - Power & Control Cable
7 NS2-YR05-P0ZEN-150701 I&C Cable for BOP - Technical Specification
8 NS2-YR02-P0ZEN-140011 Technical Specification - Cable Accessories
9 NS2-YR02-P0ZEN-140010 Technical Specification - Power & Control Cable
10 NS2-DD09-P0ZEN-140011 Method Statement for Cable Pulling and Termination
11 NS2-YR02-P0ZEN-140016 Technical Specification - Fire Stop Material
ITP No.NS2- DHI01-P0ZEN-140011(5)

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