Naukri AmitKumar (12y 0m)

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AMIT KUMAR Passport - Available

Mobile: +91-9990302774 ~ E-Mail: [email protected] Current Sal. – 8.65 L/Year

Aspiring to secure a Challenging position to utilize my skills & abilities in the Mechanical Industry that offers
professional growth while being resourceful, innovative & flexible.

Brief Overview

 A result oriented professional with 7.8 years of experience in PROJECTS, Automation in Assy Lines, Special
Purpose Machines (SPM), Jig & Fixtures & Tool Room manufacturing development.
 Presently associated with Magneti Marelli Powertrain India Pvt. Ltd. , Manesar as Senior Engineer in Process
Engineering Department.
 Adept in managing the scope of Process Engineering Operations involving from planning, design, development,
co-ordination with internal departments, tool room operations, interfacing with vendors, developing In-house
Operation facilities till smooth transfer from development to production.
 Skilled in Design and Development of Automation for Assy Lines, Special Purpose Machines (SPM),
Jig/Fixtures.
 Adroit in using CAD Tools, viz. Pro/ENGINEER Wildfire 4.0/5.0, Creo-2, UNIGRAPHICS NX-4/5, SOLID
WORK 2010 & AutoCAD 2000-10 (Solid Modeling, Assembly, Detailing & Parametric Modeling).
 Proficient in grasping new technical concepts and utilizing them in an effective manner.
 An effective communicator with leadership, coordination, relationship management, analytical, trouble
shooting and problem-solving skills.

Technical Purview

 AutoCAD 2000-10  New Concept making


 Pro-E Wildfire 4.0/5.0, Creo-2  SMED
 Solid Work 2010  Poka yoke
 UNIGRAPHICS NX-4/5  FMEA
 Kaizen  PFC
 GD&T  PROCESS SHEET

Organizational Scan

MAGNETI MARELLI POWERTRAIN INDIA PVT. LTD., IMT MANESAR (GURGAON)


Magneti Marelli Powertrain India Pvt. Ltd. (AMT Division) is a Fiat Chrysler Group Subsidiary company having its
business in manufacturing of AMT (Automatic and Manual Transmission) systems for automobiles having its plant all
over the world. Their Major customers are Maruti Suzuki India Pvt. Ltd., TATA, & Future Plan for Mahindra &
Mahindra, and Ford India etc.
From : 10 JUNE 2015
To : Till Date as Assistant Manager in Process Engineering Department

Role & Responsibilities:


 Planning design targets with a view to ensure timely accomplishment of targets as per APQP.
 Conducting Complete Project, Special Purpose Machine & Jig & Fixture Design for Assy Lines.
 Checking & Handover of design to manufacturing.
 ITO (Individual Trail Out), TTO (Total Trail Out) & HVPT (High Vol. Prod Trail) events for AMT Assembly Line.
 Developing work instructions as well as control plans viz. FMEA and PPAP for determining failures in a product or
manufacturing/ assembly process and hence suggesting and implementing corrective actions.
 Conceptualization of Assy Lines, New Software Development for the Data Traceability and Testing Machine.
 Interfacing with International and Local vendors for conducting cost effective project requirement analysis.
 Interaction with internal department (Product Design, Production, Quality & Maintenance) as per project.
 Making Process Document ( PFC , PFMEA, PROCESS SHEET etc. )
 Working on Server for the Data Traceability and Assy Line Linkage with Each other.
 Solving problem in all plants & as well as at vendor end regarding Jig, Fixtures, New Software as per Requirements.
 Doing costing of new project (only PE cost).
 Training to associates regarding to new developments.
 To make sure the production running under safe & secure organization environment.
 Maintaining 5S & Kaizen activity on regular basis.
 Dealing with Outside India supplier regarding facilities for new project & follow ups.
 Shifting of assy. lines from one plant to other plant.
 Process planning for sample making.
 Handover new projects to production deptt. For mass production with desired documents & facilities.
 Doing time study work measurements for new product & line balancing.

Highlights:
 Visit Italy Supplier for the Acceptance of AMT Testing Machine.
 Training regarding the new Assy. Line in Magneti Marelli Bari Plant (ITALY).

HI-LEX INDIA PVT. LTD., GURGAON


Hi-Lex India Pvt. Ltd. is a Japanize MNC having its business in manufacturing of Mechanical Control Cables &
Manual/Automatic Window systems for automobiles having its plant all over world. Their Major customers are Honda
Car, Honda Two Wheeler, Toyota, Nissan, Renault, Ford, Tata, Maruti Suzuki India etc.
From : 01 MAY 2014
To : 08 June 2015 as Engineer in Process Engineering Department

Note:- Role & responsibility are the Same as Current Organization.

MINDA CORPORATION LIMITED, NOIDA


Minda Corporation Limited is a Ashok minda group company having its business in manufacturing of Mechanical &
Electronic security systems for automobiles having its plant all over world. Their Major customers are Bajaj motors
Ltd., HMSI, Mahindra & Mahindra, SMPIL, Piaggio, TATA, TVS, YAMAHA, HURLEY DAVIDSON and SUZUKI
etc.
From : 22 OCTUBER 2012
To : 28 APRIL 2014 as Machine Design Engineer in Process Engineering Department

Role & Responsibilities:

Machine, jig fixture and conveyor design


Coordinate with Team Member to discuss their requirements and give them detailed description about concept
to solve their critical problems.
Concept building designing for the automation solutions.
Participating in inter departmental activities & solving the practical problems of design and production department.
Converting concepts into design.
Designing, drafting of complete system.
Sensor selection according to requirements.
Standard components selection from Misumi, CKD, SMC, Festo and ELESA GANTER etc.
Validation of Design for Manufacturing.
Coordination and negotiation with vendors.

Highlights:
 Fully Automated Assy Line Design for the Bombardier and Harley Davidson.
 Making new Concept Assy Machine for Reducing Time and Money.

SAMTEL COLOR LTD. GHAZIABAD (SPM UNIT)


From : JULY-2010
To : OCTUBER 2012 as Engineer in Machine Design Deppt.

Role & Responsibilities:


 Understanding customer’s requirement and providing best possible solution.
 Making 3D Design and convert it into 2D Drawings for Manufacturing.
 Concept building for the solutions.
 Converting concepts into design.
 Validation of Design for Manufacturing.
 Technical Discussions with customers.
 Coordination and negotiation with vendors.

Key Projects Undertaken:


SAMTEL COLOR LTD. GHAZIABAD (SPM UNIT)

LEAK TESTING MACHINE, ROCKMAN


Role : Project Engineer
Duration : 5 months
Design Software : UNIGRAPHICS 4/5, SOLID WORK 2010, Auto Cad.
Description : The Project involved a Machine of Leak Testing type which is check the leakage of automobile parts of
casting (e.g. Oil pan, Cover case etc.) in a Single Platform.
Responsibilities:
 Compete Concept of LTM (Leak Testing Machine) which is three station & single platform.
 Covering all Man & Material handling, Pneumatics & Electro-Pneumatic in design.
 Arranging facilities (Driving Mechanism & Base Structure) for New Assembly Line Setup.
 Identifying cost effective vendors for procurement of material & Special Machines after
determining quality.
 Interfacing with PLC programmer for programming.
 Conducting Trials, verification and validation of Machine and Jig/Fixtures.
Highlights:
 First LTM which is test three parts on a single platform.
 Reducing cost of machine which is very effective.

Trainings Attended

 SAP
 ISO/TS-16949 Training.
 ISO-14001 Training
 Pneumatics
 5S.
 FMEA
 Kaizen

Academia

 B.E. In Mechanical Engineering from Advanced Inst. of Tech. & Mana. (Palwal).
 12th from Haryana Board in 2006 with 7.2 GPA.
 10th from Haryana Board in 2004 with 65% marks.

IT Skills: Ms Office, Open Office & Windows 7/XP Applications, Basic Knowledge in Visual Basic.

Personal Details

Date of Birth : 22nd Jan. 1989


Address : H.No. DC-1250 Dabua Colony NIT Faridabad, Haryana.
Languages Known : English & Hindi
Declaration:
I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the
responsibility for the correctness of the above-mentioned particulars.

Place: (Amit Kumar)

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