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16 300/122 ED

HPR
HIGH PRESSURE
SELF-REGULATING PUMP FOR
OPEN LOOP OPERATION
SERIES 10

OPERATING PRINCIPLE

— HPR pumps are variable displacement axial-piston pumps


with swash plate design, suitable for applications with open
circuits.
— Seven frame sizes are available, from 55 up to 280
cm3/rev.
— The pump flow rate is proportional to the shaft speed and to
the swash plate angle, which can be continuously
modulated. The maximum angle can be limited
mechanically by means of an adjustment screw.
— Due to the special design, these pumps are able to operate
at high working pressures (420 bar continuously and
500 bar peak)
— All the pumps are equipped with a noise reduction device.

TECHNICAL SPECIFICATIONS
PUMP SIZE 55 75 105 135 165 210 280
Maximum displacement cm3/rev 55 75,9 105 135,7 165,6 210,1 281,9
Maximum operating pressure bar 420
Rotation speed and operating flow rate see table 3 - Performances
Rotation direction clockwise
Loads on the shaft: axial load 2000
N
radial load on request
Hydraulic connection flange fittings - SAE 3000 suction / SAE 6000 pressure
Type of mounting SAE J744
Mass (empty single pump) kg 39 39 50 65 89 116 165

HYDRAULIC SYMBOL
Ambient temperature range °C -15 / +70
Fluid temperature range °C -20 / +80
Fluid recommended viscosity cSt 15 ÷ 30
Fluid contamination degree (ISO 4406:1999) 18/16/13

NOTE: Values referring to 1 bar absolute on suction port.

16 300/122 ED 1/20
HPR
SERIES 10

1 - IDENTIFICATION CODES

1.1 - Identification code for single pumps and pumps with power take-off

H P R - - R / 10 V - - /

Self-regulating piston pump for high


pressure (Duplomatic
reserved field)

Pump size:
055 = 55 cm3/rev 165 = 165,6 cm3/rev
Torque for TL2 and ET6
075 = 75,9 cm3/rev 210 = 210,1 cm3/rev controls
105 = 105 cm3/rev 280 = 281,9 cm3/rev (see par 6.1)
135 = 135,7 cm3/rev

Pump controls: PTO - power take off / through drive shaft


A00 = SAE A flange - no shaft coupling
LP6 = load sensing with pressure cut-off
(standard) (single pump)
adj. range 230-350 bar (standard)
Other ranges are available upon request.
See section 5. A09 = SAE A flange - coupling 16/32 9t
TL2 = load sensing with power control B13 = SAE B flange - coupling 16/32 13t
(not available on sizes 055, 075 and 165) B15 = SAE B flange - coupling 16/32 15t
ET6 = electro-proportional displacement control with (not available on HPR 210)
power limiter and pressure cut-off C14 = SAE C flange - coupling 12/24 14t
adj. range 230-350 bar (standard) D27 = SAE D flange - coupling 16/32 27t
Other ranges are available upon request. (available only for sizes 135, 165 and 280)
See section 7. E27 = SAE E flange - coupling 27t 16/32
(not available on sizes 055, 075 and 165) (only available for size 210)

Options for ET6 control


(Omit for other controls)
Rotation direction (seen from the shaft end): D12K2 = 12V DC supply and AMP Junior
connection
R = clockwise (standard)
Anticlockwise rotation direction on request. (NOTE) D24K2 = 24V DC supply and AMP Junior
connection

FPM seals
Mounting flange / splined shaft (see section 13)
HPR 55: Series No.
C14 = SAE C flange - 2 holes - shaft 12/24 14t (from 10 to 19 size and mounting dimensions remain
unchanged)
HPR 75:
C14 = SAE C flange - 2 holes - shaft 12/24 14t (standard)
C21 = SAE C flange - 2 holes - shaft 16/32 21t
HPR 105:
C17 = SAE C flange - 2 holes - shaft 12/24 17t (standard for TL2)
C23 = SAE C flange - 2 holes - shaft 16/32 23t (standard for LP6)
HPR 135 and HPR 165 :
D13 = SAE D flange - 2 holes - shaft 8/16 13t (standard for 135)
D27 = SAE D flange - 2 holes - shaft 16/32 27t (standard for 165)
HPR 210:
E15 = SAE E flange - 4 holes - shaft 8/16 15t (standard)
E27 = SAE E flange - 4 holes - shaft 16/32 27t
HPR 280:
E15 = SAE E flange - 4 holes - shaft 8/16 15t (standard)
E33 = SAE E flange - 4 holes - shaft 16/32 33t

NOTE: Pumps with anticlockwise rotation are available from HPR55 to HPR210 with limited options, such no noise reduction
device. Please contact our technical dept. for availability.

16 300/122 ED 2/20
HPR
SERIES 10

2 - HYDRAULIC FLUID

2.1 - Fluid type


Use mineral oil based hydraulic fluids HLP with anti-foam and antioxidant additives according to the DIN 51524-2 standard. For use with other
types of fluid, keep in mind the limitations shown here below or consult our technical department for authorization of use.

2.2 - Fluid viscosity


The operating fluid viscosity must be within the following range:
minimum viscosity 10 cSt referred to a maximum temperature of 80°C for the drain line
optimum viscosity 15 ÷ 30 cSt referred to the fluid operating temperature in the tank.
maximum viscosity 1000 cSt limited to the cold start-up of the pump only, which has to be carried out with the circuit at
minimum pressure.
When selecting the fluid type, check its viscosity is within the range specified above at the operating temperature.
Recommended viscosity values are indicated in the table and diagram.

-40° -20° 0° 20° 40° 60° 80° 100°


1600
1000
600
400
VG

VG 2
VG

VG 2

VG 68
VG 46
VG

VG 100
Operating Viscosity

3
10

15

15
temperature class

0
200
[°C] [cSt at 40°C]
from 30 to 40 22 100
2
Viscosità v [mm /s ]

from 40 to 60 32 60
from 60 to 80 46 or 68 40
Viscosity

20

10

5
-40° -25° -10° 0° 10° 30° 50° 70° 90° 115°
Temperatura
Temperature t [°C]

2.3 - Degree of fluid contamination


In order to guarantee long-term proper function and high efficiency of the hydraulic pumps the purity of the operating fluid must comply with the
following class according to the ISO 4406:1999. High purity oil can extend the service time of the hydraulic system significantly.
For reliable proper function and long service life 18/16/13
Minimum requirements 20/18/15
Commissioning The minimum purity requirement for the hydraulic oil is based on the most sensitive system
component. For commissioning we recommend a filtration in order to achieve the required
purity
Filling and operation of hydraulic systems The required purity of the hydraulic oil must be ensured during filling or topping up. When
drums, canisters or large-capacity tanks are used the oil generally needs to be filtered.
We recommend the implementation of suitable measures (e.g. filters) to ensure the required
minimum purity of the oil is also achieved during these tasks.

16 300/122 ED 3/20
HPR
SERIES 10

3 - PERFORMANCES
(values obtained with mineral oil with a viscosity of 36 cSt at 50°C)

PUMP SIZE 055 075 105 135 165 210 280

Max displacement cm3/rev 55 75.9 105 135.7 165.6 210.1 281.9

Max flow:
- at 1500 rpm l/min 82.5 113.9 157.5 203.5 248.2 315.5 422.9
- at max rotation speed 148.5 189.8 262.5 318.9 364.1 441.2 563.8

Minimum operating speed rpm 500

Maximum operating speed rpm 2700 2500 2500 2350 2200 2100 2000

Max delivery pressure:


- continuous bar 420
- intermittent 500

Inlet pressure: bar abs from 0.8 up to 20 bar (see par. 12)

Max housing pressure bar 1,5

Max power (Δp = 420 bar):


- at 1500 rpm kW 57.8 79.7 110.3 142.5 173.8 220.6 296
- at max rotation speed 104 132.8 183.8 223.2 254.9 308.8 394.7

Max absorbed torque:


Δp =100 bar Nm 87 121 167 216 263 334 446
Δp = 420 bar 368 507 702 907 1106 1404 1884

Moment of inertia on the shaft kgm2 x10-2 0,79 0,79 1,44 2,15 3,41 4,68 8,34

4 - NOISE REDUCTION DEVICE


All the HPR-02 hydraulic pumps are optimized with respect to pulsation characteristics and therefore noise generation. In addition to common
primary measures such as exclusive use of noise-optimized port plates, the SPU noise reduction device is available.
Without affecting the functionality and efficiency of the pump, this system reduces pressure noise by up to 70%, irrespective of pressure, speed
or temperature.
The SPU system is adaptive over the entire operating range. No setting up or maintenance is required.

Comparison of noise pressure levels for a HPR 75 pump with and without SPU

pressione
operatingdi lavoro 350
pressure 350 bar
bar at 2500
a 2500 rpm
giri/min
2 dB(A)

2 dB(A)
2 dB(A)
2 dB(A)

no SPU no SPU
passo

passo

SPU SPU
noise level -- step
noise level -- step
Rumorosità

Rumorosità

0 1000 1500 2000 2500 0 50 100 150 200 250


velocità
speed (giri/min)
(rpm) pressione
pressure (bar)

16 300/122 ED 4/20
HPR
SERIES 10

5 - LP6 - LOAD SENSING WITH PRESSURE CUT-OFF CONTROL

HYDRAULIC SCHEME
This load sensing control allows the pump flow rate to be regulated
Load sensing operation according to the Δp pressure drop measured on both the sides of a throttle
valve installed on the working line.
NOTE: The connection pipe between the LS port and the flow line
downstream the restrictor (or valve) is always in customer’s charge. The
restrictor is not supplied.
The maximum operating pressure can be set manually adjusting the
P*max valve.
LP* FEATURES:

- pressure adjustment range:


LP6 = 231 ÷ 350 (standard)
LP5 = 125 ÷ 230 (upon request)
LP7 = 351 ÷ 420 (upon request)
- default setting = maximum value of the selected adjustment range

- differential pressure regulating range = 16 ÷ 27 bar


- default setting = 20 bar

%Q [l/min]
100
Pressure control operation

0 pmin pmax
[bar]

Bypassing both P and LS ports with an external connection and an orifice


(both in customer’s charge) the pump will operate as pressure control that
works at maximum displacement up to the set pressure P*max.

%Q [l/min]
100

0 pmin pmax
Remote pressure operation

It is possible to create a remote pressure control by means of both an


external pressure relief valve and an orifice (both in customer’s charge) as
shown in the schema.
This configuration allows to regulate remotely the maximum pressure up to
P*max. When the pressure it’s lower than the set value P*max the pump is
at its maximum displacement.

Q [l/min]

0
P*max

16 300/122 ED 5/20
HPR
SERIES 10

6 - TL2 - LOAD SENSING WITH POWER CONTROL

The TL2 control is available for pumps HPR105, HPR135, HPR210


and HPR280.
This control combines the load sensing function typical of LP control
with a power limiter with hyperbolic characteristic. Such limiter
keeps the pump torque at a constant level by changing the
displacement according to the delivery pressure, so that the
absorbed power remains unchanged (at constant pump speed).
The Z1 port must always be connected to the tank separately and
without back pressure. The Z2 port is plugged.
NOTE: The pipe connection between the LS port and the delivery of
the pump, the orifice and the external pressure relief valve are
always charged to the customer.
NOTE: The feature of the pressure cut-off is not present on this
control, it is necessary to provide suitable external valve, as shown
in the diagram at side.

TL2 FEATURES:

- differential pressure adjustment range = 16 ÷ 27 bar


default setting = 20 bar

- pressure adjustment range for torque regulation:


HPR105, HPR135 = 60 ÷ 250 bar
HPR210, HPR280 = 80 ÷ 250 bar
Q [l/min] default setting = 250 bar

potenza
power The power control is factory set. The setting value has to be
specified with the order, by stating into the identification code the
Nm torque value.
Start of the regulation: looking at values table below.

pmax p
420 bar

6.1 - Standardized torque values for TL2 and ET6 controls

ELECTRICAL MOTOR 4 POLES (at 50 Hz)

Power [kW] 18.5 22 30 37 45 55 75 90 110 132


PUMPS
N [rpm] 1500

torque [Nm] 118 140 191 236 286 350 477 573 700 840

105 63 75 103 127 154 189 - - - -


start of
135 - - 80 98 119 146 199 239 - -
pressure
regulation
210 - - - - - 94 129 154 188 226
[bar]
280 - - - - - - 96 115 140 169

16 300/122 ED 6/20
HPR
SERIES 10

7 - ET6 - ELECTRO-PROPORTIONAL DISPLACEMENT CONTROL


WITH POWER LIMITER AND REMOTE PRESSURE CUT-OFF

The ET6 control is available for pumps HPR105, HPR135, HPR210


and HPR280.
It combines a pump displacement regulation proportional to the
current supplied to the solenoid with a constant input torque control.
The limitation of maximum pressure is also available.
With no current the pump is in null displacement, so it is required a
supply pressure on port E (located on the pump body) for the start
of the control.
Once the P port is pressurized, then the shuttle valve on the pump
excludes the piloting of port E and picks the fluid directly from the
pump delivery line.

ET6 FEATURES:

- pressure adjustment range:


5 ÷ 20 l/min
15 ÷25 bar ET6 = 231 ÷ 350 (standard)
ET5 = 125 ÷ 230 (on request)
ET7 = 351 ÷ 420 (on request)
default setting = maximum value of the selected
adjustment range

- pressure adjustment range for torque regulation:


HPR105, HPR135 = 60 ÷ 250 bar
HPR210, HPR280 = 80 ÷ 250 bar
default setting = 250 bar

%Q [l/min]

power
D12K2 D24K2
potenza
Nominal voltage V CC 12 24
elettro-proporzionale della

Coil connection AMP Junior (2 pin)


Electro-proportional

of displacement

Power consumption W 15,6


regulation

Nominal current A 1,2 0,6


Regolazione

Relative duty cycle 100%


portata

cut-off
Protection class (EN 60529) IP 67

pmax

%Q [l/min]
100
regulation pump ET1 ET2

105, 135 464 mA 232 mA


I min 210 490 mA 245 mA
280 524 mA 262 mA

I max ALL 1200 mA 600 mA


0 I min I max I [mA]

16 300/122 ED 7/20
HPR
SERIES 10

8 - PUMPS WITH LP6 CONTROL - OVERALL DIMENSIONS

dimensions in mm

PUMP 55 75 105 135 165 210 280

Ø of flange 127 152.4 165.1

L1 220.3 231.8 262 284.5 333.1 348 403

L2 259.3 270.8 301 323.5 372.1 387 442

H1 137 139 140.5 148.5 165.5 171.5 189

H2 146 146 136 145.5 152.4 143.5 238

B1 11 190.3 199.6 216 251.5 268 306.1

B2 208 207 256 269 268.8 314.5

B3 120 111 122 129 128.9 126.5 125.1

PUMP 55 75 105 135 165 210 280

P delivery (SAE) 3/4” 1” 1¼” 1½”

P (L) 182.8 194.3 218 243.5 283.1 295 344.5

P (H) 23.5 26 30 43 27 46

P (B) 91 90.5 100 107 134.5 134.5 149.5

T suction (SAE) 1½” 2” 2” 2½” 3” 3½”

T (L) 189.8 201.3 227 249.5 285.6 298 344.5

T (H) 94 103.5 120 119 149 167

T (B) 21 25 30 0 57
L, U drain ports M22x1.5 M27x2 M33x2

L (L) 112.8 124.3 142 164 180.6 197.5 215.5

L (H) 52 53 61 65 71.5 80.5

L (B) 86.5 85 101.5 108 128 145

U (L) 72 72 74.5 81.1 83 109

U (H) 44 54 54 62 60 68

U (B) 78.5 92.5 92.5 101 118 129.5


R - Front bearing venting port - M14x1.5, 13 deep (NOTE)

NOTE: The front bearing venting port R must always be connected if the pump is set vertically with shaft upward. The R
port is located on the flange, at side (like U port) or bottom (like suction port) depending on the pump shape.

16 300/122 ED 8/20
HPR
SERIES 10

PUMP WITH LP6 CONTROL


vista
view' A'
‘A’
L(B) U(B) B1
P(B) B3

R
4 U
H1 H2

T(L)
3 3
L T(H)

B2

T(B) 8
LL

L
L(H)

P
OUT U(H)
U
P(H)
2

U(L)
IN
7 A 1 P(L)
L1
L2

L
6 5 1
Suction port: IN
flange SAE 3000

U Delivery port: OUT


2
flange SAE 6000

3 Drain ports L, U (plugged)

Front bearing venting port R (plugged).


4
Not present on HPR055

Load sensing port M14.x1.5


5
(plastic plug)

6 Load sensing adjustment: 29 bar/turn

7 P*max adjustment: 22.8 bar/turn

Max displacement limit adjustment


8
see par. 11

16 300/122 ED 9/20
HPR
SERIES 10

9 - SINGLE PUMPS WITH TL2 CONTROL - OVERALL DIMENSIONS


dimensions in mm

PUMP 105 135 210 280

Ø flange 127 152.4 165.1 165.1

L1 262 284.5 348 403

L2 301 323.5 387 442

H1 163 170 193 210.5

H2 134 144 144.3 200.7

H3 104.5 104 135 135

B1 194.5 214.8 266.3 314.5

B2 208 256.5 269 272

B3 118 106.7 102.4 119.5

PUMP 105 135 210 280

P delivery (SAE) 1” 1¼” 1½”

P (L) 218 243.5 295 344.5

P (H) 26 30 27 46

P (B) 100 107 144.5 154.1

T suction (SAE) 2” 2” 3” 3½”

T (L) 227 249.5 298 344.5

T (H) 104 120 149 167

T (B) 25 39.5 27 44
L, U drain ports M22x1.5 M27x2 M27x2 M33x2

L (L) 142 164 191 215.5

L (H) 53 61 97.5 80.5

L (B) 92.5 101 128 129.5

U (L) 72 74.5 83 109

U (H) 54 54 60 68

U (B) 85 92 118 159.5


R - Front bearing venting port M14x1.5 deep 13 (NOTE)

NOTE: The front bearing venting port R must always be connected if the pump is
set vertically with shaft upward. The R port is located on the flange, at side (like U
port) or bottom (like suction port) depending on the pump shape.

16 300/122 ED 10/20
HPR
SERIES 10

PUMP WITH TL2 CONTROL

view '‘A’
vista A'
L(B) U(B) B1
P(B) B3

R
4 U
H1 170
H2

3
3 T(L)

L
T(H)
T

B2

T(B) 9 LL

L
L(H)

P
OUT U(H)
U
P(H)
2
U(L)
IN P(L)
1
L1
A L2
8

Suction port: IN
Z1 1
flange SAE 3000

7 6 2
Delivery port: OUT
Ls flange SAE 6000
X 3 Drain ports L, U (plugged)
5
4 Front bearing venting port R (plugged).

Load sensing port M14.x1.5


5
(plastic plug)

Z1 port to be connected to the tank.


6
M14.x1.5 (plastic plug)

7 Load sensing adjustment: 18.8 bar/turn

8 Power adjustment: 18.8 bar/turn


Max displacement limit adjustment
9
see par. 11

16 300/122 ED 11/20
HPR
SERIES 10

10 - SINGLE PUMPS WITH ET6 CONTROL - OVERALL DIMENSIONS

PUMP 105 135 210 280

Ø flange 127 152.4 165.1 165.1

L1 262 284.5 348 403

L2 301 323.5 387 442

L3 108.9 82.8 138.5 168

H1 200.5 207.5 230.5 248

H2 134 144 144.3 200.7

H3 104.5 104 135 135

B1 194.5 214.8 266.3 314.5

B2 208 256.5 269 272

B3 118 106.7 102.4 119.5

B4 165 165 165 146.5

PUMP 105 135 210 280

P delivery (SAE) 1” 1¼” 1½”

P (L) 218 243.5 295 344.5

P (H) 26 30 27 46

P (B) 100 107 144.5 154.1

T suction (SAE) 2” 2” 3” 3½”

T (L) 227 249.5 298 344.5

T (H) 104 120 149 167

T (B) 25 39.5 27 44
L, U drain ports M22x1.5 M27x2 M27x2 M33x2

L (L) 142 164 191 215.5

L (H) 53 61 97.5 80.5

L (B) 92.5 101 128 129.5

U (L) 72 74.5 83 109

U (H) 54 54 60 68

U (B) 85 92 118 159.5

R - Front bearing venting port M14x1.5 deep 13 (NOTE)

E - external supply pressure M14.x1.5

E (L) 240.8 249.5 303 375

E (H) 135.6 142.6 165.6 183.1

E (B) 15 16 20 20

NOTE: The front bearing venting port R must always be connected if the pump is
set vertically with shaft upward. The R port is located on the flange, at side (like U
port) or bottom (like suction port) depending on the pump shape.

16 300/122 ED 12/20
HPR
SERIES 10

PUMP WITH ET6 CONTROL view ‘A’' A'


vista
B4 P(B) B3

R
4 U
H1
E(H) H2
E(L) 3
3
L

T
T(H)

B1
11 B2
LL

L
L(H)

P
OUT U(H)
U
P(H)
2
U(L)
IN
5 1 P(L)
A L1
9 L2

E 7
1 Suction port IN: flange SAE 3000
Z1
2 Delivery port OUT: flange SAE 6000

8 10 3 Drain ports L, U (plugged)


XD
4 Front bearing venting port R (plugged).

6 5 External supply pressure E

6 Port XD M14x1.5 to be plugged (plastic plug)


Port Z1 M14x1.5 to be connected to tank
7
(plastic plug)
8 Pressure limiter adjustment: 18.8 bar/turn

9 Power adjustment: 18.8 bar/turn


Valve for proportional control of displacement
10
AMP Junior connection
Max displacement limit adjustment
11
see par. 11

16 300/122 ED 13/20
HPR
SERIES 10

11 - MAXIMUM DISPLACEMENT LIMITATION


The max angle for the swash plate is adjustable. The adjustment screw is placed on pump back. Values for pumps with rotary clockwise.

Qmax

Q max displacement
(cm3/turn) range (cm3)

55 4.9 35 - 55
75 5.2 50 - 75
105 6.2 75 - 105
135 7 105 - 135
165 8.2 135 - 165
210 9.4 165 - 210
280 17.4 210 - 280

12 - INSTALLATION AND START-UP • The pump must be always filled with oil, both at start-up and
during stops, also long term stops.
It is recommended to install the pump below the oil level and
• All case drain lines must be mounted continuously rising towards
horizontally as shown. For installations above oil level and / or
the tank. This allows any entrapped air to escape freely from the
vertically, contact our. technical dept. The maximum allowed input
pump housing.
speed is also directly dependent on the suction pressure.
• The drain port of the pump housing placed highest (ports U
The temperature should not exceed 80 °C in any part of the system. or L) must be connected to the tank separately. As a rule,
1,25 drain lines have to be kept separate from the main return line.
The drainage pipe must be immersed in the tank, always below
1,2 1,3 the oil level.
ba
r • In case of vertical mounting with shaft facing upwards, in
1,15 1,2 addition to the U drainage, the R connection must also be
ba
r connected to the tank with separate piping. This allows air to
1,1
Relative speed n / n nom

1,1 ba be vented and the front bearing to be properly lubricated.


r
0,8 1,0 An average flow rate of about 0.5 ÷ 2 l/min must be guaranteed.
ba ba
1,05 r s r If necessary, use a throttle to limit it.
uc 0,9
tion ba • The case drain line has to be sized so that even in the presence
pre r
1 ss
ure of low temperatures the return pressure is close to zero. The
(ab pressure in the housing must not exceed 2.5 bar (absolute)
so
lut during the whole operation, especially during cold start.
0,95 e)

0,9

0,85
0,5 0,55 0,6 0,65 0,7 0,75 0,8 0,85 0,9 0,95 1
Relative displacement V/Vmax

Suction
• Provide suction/inlet line continuously rising towards the tank.
• Avoid cavitation events providing adequate flooded suction or
pressurized inlet should be of adequate supply as to guard Piping
against cavitation.
• Pipe work should be seamless drawn precision steel tube or
• On designing the suction line attention must be paid to a straight,
hoses of suitable pressure rating.
short conduct largely avoiding bends. If bends are required, the
• During installation, attention should be paid to cleanliness.
bending radius must be as large as possible. The suction inlet in
The pipes must be deburred, washed and blown through.
the hydraulic tank must have as largest section as possible.
• Scaled or rusted pipes must be scoured and then neutralized -
• The suction line itself must be installed in such a way that it ends
Hoses must be brushed and flushed through when contaminated.
more than ≥100 mm above the tank bottom. In order to enlarge
the entry diameter of the suction boss in the hydraulic tank, its Cleanliness
end must be cut under 45°. The distance between entry and oil
surface must be large enough to avoid air suction, recommended • Oil tank and installation have to be checked again for cleanliness
≥ 200 mm. before the hydraulic medium is added. This procedure has to be
performed immediately before pouring takes place. It may even
• Take care of the tightness of the pipe/hose so that air is not
be expedient to flush the entire installation! Make sure that the
drawn in.
pressure fluid corresponds to the required grade of cleanliness.
• The lower limit of 0.8 bar absolute on the suction line must never
be exceeded, even during cold start. Drive rotation
• Before starting the engine make sure that the HPR-02 pump
Case drain will be driven with the correct direction of rotation. With electric
• Positive venting is vital for the correct operation of the hydraulic motors, it must be checked that the electrical connections are
system. correct.

16 300/122 ED 14/20
HPR
SERIES 10

Filling pump and circuit: necessary. Before restarting the engine, check the installation for
• The initial filling of the system must be carried out in such a way tightness.
that all of the air can escape from the high pressure circuit and • Repeat previous steps at least four more times.
from the pump housing before the hydraulic units are operated. • Start the electric motor, then slowly actuate the pump function to
• The suction port and the casing of the HPR-02 are not allow the pump to increase to maximum displacement. Leave the
related to each other. Before the hydraulic components may be function fully actuated for 30 seconds, and then repeat the step
exposed to load, the entire circuit must be filled and vented. three times.
• Manually fill the HPR-02 pump at the most accessible case drain • Warm the system up by steadily increasing the pressure so as to
port with filtered oil. Manually fill the high pressure line with allow any air to be purged from the fluid.
filtered oil. Fill the oil tank to the maximum level with filtered oil • Check the HPR-02 stand-by pressure, load sense margin
and fill all motor housings to the maximum level via the most pressure, pressure compensator setting (if applicable) and
accessible case drain port with filtered oil. maximum flow setting when the hydraulic oil reaches its normal
operating temperature.
Start-up
• Check the oil level in the tank and refill with filtered oil if
• If there is an on/off valve in the suction line, make sure it is necessary before delivery of the machine.
completely open before starting the engine.
• Start the electric motor and allow the HPR-02 to rotate for 5
seconds.
• Switch engine off and check fluid level in the tank. Top off if

13 - FLANGES AND SHAFTS
13.1 - Mounting flanges and splined shafts available as standard (SAE J774)

PUMP 55 75 105 135 165 210 280

Front mounting flange SAE C - 2 holes SAE D - 2 holes (NOTE) SAE E - 4 holes

Pilot diameter 127 152,4 165,1

SAE C SAE C - C SAE D SAE F


14 t 12/24 DP 17 t 12/24 DP 13 t 8/16 DP 15t 8/16 DP
Shaft
- 21t 16/32 23t 16/32 27t 16/32 27t 16/32 33t 16/32

NOTE: HPR165 has also 4 additional holes Ø17.5

C C
B B

A A

dimensions in mm

Shaft SAE- J744 Type A B C


code HPR HPR HPR
HPR 55 HPR 75 HPR 105
135 /165 210 280
14 T 12/24 DP SAE C with undercut 31.22 30 54
55 -
21t 16/32 no undercut 34.51 39.5
-
17 t 12/24 DP SAE C-C with undercut 37.68 30 -
55 -
23t 16/32 no undercut 37.68 38.5

13 t 8/16 DP SAE D with undercut 43.71 50 -


- 75
27t 16/32 no undercut 44.05 62
- 75
15t 8/16 DP SAE F no undercut 50.06 58 75
-
33t 16/32 no undercut 53.57 58 - 74.6

16 300/122 ED 15/20
HPR
SERIES 10

13.2 - Flanges

SAE C, 2 holes SAE D, 2 holes


for HPR 55, 75, 105 for HPR 135

ø127 ø152.4

34 40

17.5 21.5

181 228.6

SAE D, 2 + 4 holes SAE E - 4 holes


for HPR 165 for HPR 210 and 280

4 forino. 4 ø152.4 4 holes


4 fori ø22 ø165.1
additional
aggiuntivi
holes
ø17.5
Ø17.5

40 190 224.5

21.5
228.6

230 224.5

PUMP 55 75 105 135 165 210 280


flange thickness 20 25 26 30
near fastening holes (mm)

16 300/122 ED 16/20
HPR
SERIES 10

14 - PTO - POWER TAKE OFF


The HPR pumps can be supplied with a power take-off SAE J744 type, which allows coupling with other pumps models. As for identification
see par. 1 “Identification code”.

SAE A
identification code A09
106.4

O-ring
O-Ring(84x2.5)

M10 SAE J744 - 2 holes intermediate

+0.05
flange type “A”

0ø82.6
coupling for splined shaft
SAE J744 16/32 D.P. - 9T

SAE B
identification code B13
146
O-ring
O-Ring(106x2)

SAE J744 - 2 holes intermediate


flange type “B”
M12
+0.05
0

coupling for splined shaft


ø101.7

SAE J744 16/32 D.P. - 13T

SAE BB
identification code B15

146
O-ring
O-Ring (106x2)

SAE J744 - 2 holes intermediate


M12 flange type “B”
+0.05
0

coupling for splined shaft


ø101.7

SAE J744 16/32 D.P. - 15T

16 300/122 ED 17/20
HPR
SERIES 10

SAE C 181
identification code C14
O-ring
O-Ring (132x3)

SAE J744 - 2 holes intermediate


M16 flange type “C”

+0.05
0
ø127.1
coupling for splined shaft
SAE J744 12/24 D.P. - 14T

SAE D 228.6
identification code D27 O-Ring (155x3.55)

M20 SAE J744 - 2 holes intermediate


flange type “D”
HPR 135

+0.05
152.4 0
coupling for splined shaft
SAE J744 16/32 D.P. - 27T

228.6 4 fori M16

O-Ring (155x3.55)

M20 SAE J744 - 2 holes intermediate


flange type “D”
+0.05

HPR 165 / 210


152.4 0

190 coupling for splined shaft


SAE J744 16/32 D.P. - 27T

230

SAE E
identification code E27 M20

O-Ring (167x3)

SAE J744 - 4 holes intermediate


flange type “E”
+0.05
0

coupling for splined shaft


165.1

224.5
SAE J744 16/32 D.P. - 27T

224.5

16 300/122 ED 18/20
HPR
SERIES 10

15 - SUCTION AND DELIVERY PORTS DIMENSIONS FOR SAE FLANGE WITH METRIC BOLTS

T - SUCTION (SAE 3000)


D
A B C
Pump nominal size Threading and
mm mm mm
depth mm
55, 75 1 ½” 38 69.9 35,7 M12x16
105 2” 50 77,8 42.9 M12x16
135 2” 50 77,8 42.9 M12x17
165 2 ½” 64 88,9 50,8 *M12x21.5
210 3” 76.2 106,4 61,9 M16x28.5
280 3 ½”” 90 120.7 69,9 M16x29

P - DELIVERY (SAE 6000)


D
A B C
Pump nominal size Threading and
mm mm mm
depth mm
55, 75 3/4” 19 50,8 23,5 M10x17
105 1” 21 57,2 27,8 M12x17
135 1 ¼” 32 66.7 31.8 M14x19
165 1 ¼” 32 66,6 31.8 *M12x18.5
210 1 ½” 38.1 79,3 36,5 M16x25.5
280 1 ½” 38.1 79,3 36,5 M16x29 (*) deviation from standard

16 - CONNECTION FLANGES

dimensions in mm
The fastening bolts and the O-Rings must be ordered separately

Flange Flange pmax 1


ØA ØB C D E F G H L 2
code description [bar] SHC screws

0610714 SAE - 1 ½” 210 1 ½” BSP 38 25 45 24 35,7 70 78 94 n° 4 - M12x40 OR 4187 (47.22x3.53)

0610721 SAE - 2” 210 2” BSP 51 25 45 30 43 77,8 90 102 n° 4 - M12x40 OR 4225 (56.74x3.53)


SAE 3000

0610722 SAE - 2 ½” 172 2 ½” BSP 63 25 50 30 50,8 89 105 116 n° 4 - M12x45 OR 4275 (69,44x3.53)

0610723 SAE - 3” 138 3” BSP 73 27 50 34 61,9 106,3 124 134 n° 4 - M16x55 OR 4337 (85.32x3.53)

0610724 SAE - 3 ½” 34 3 ½” BSP 89 27 48 34 69,8 120,6 136 152 n° 4 - M16x55 OR 4387 (98,02x3.53)

0770075 SAE - 3/4” 420 3/4” BSP 19 21 35 22 23,8 50,8 55 71 n° 4 - M10x35 OR 4100 (24.99x3.53)
SAE 6000

0770092 SAE - 1” 420 1” BSP 25 25 42 24 27,7 57,1 65 81 n° 4 - M12x40 OR 4131 (32.93x3.53)

0770106 SAE - 1 ¼” 420 1 ¼” BSP 32 27 45 25 31,7 66,7 78 95 n° 4 - M14x45 OR 4150 (37.69x3.53)

0773462 SAE - 1 ½” 420 1 ½” BSP 38 30 94 26 36,5 79,3 94 112 n° 4 - M16x55 OR 4187 (47.22x3.53)

16 300/122 ED 19/20
HPR
SERIES 10

16 300/122 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 20/20

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