Ed 122 - 26be05aaf8
Ed 122 - 26be05aaf8
Ed 122 - 26be05aaf8
HPR
HIGH PRESSURE
SELF-REGULATING PUMP FOR
OPEN LOOP OPERATION
SERIES 10
OPERATING PRINCIPLE
TECHNICAL SPECIFICATIONS
PUMP SIZE 55 75 105 135 165 210 280
Maximum displacement cm3/rev 55 75,9 105 135,7 165,6 210,1 281,9
Maximum operating pressure bar 420
Rotation speed and operating flow rate see table 3 - Performances
Rotation direction clockwise
Loads on the shaft: axial load 2000
N
radial load on request
Hydraulic connection flange fittings - SAE 3000 suction / SAE 6000 pressure
Type of mounting SAE J744
Mass (empty single pump) kg 39 39 50 65 89 116 165
HYDRAULIC SYMBOL
Ambient temperature range °C -15 / +70
Fluid temperature range °C -20 / +80
Fluid recommended viscosity cSt 15 ÷ 30
Fluid contamination degree (ISO 4406:1999) 18/16/13
16 300/122 ED 1/20
HPR
SERIES 10
1 - IDENTIFICATION CODES
1.1 - Identification code for single pumps and pumps with power take-off
H P R - - R / 10 V - - /
Pump size:
055 = 55 cm3/rev 165 = 165,6 cm3/rev
Torque for TL2 and ET6
075 = 75,9 cm3/rev 210 = 210,1 cm3/rev controls
105 = 105 cm3/rev 280 = 281,9 cm3/rev (see par 6.1)
135 = 135,7 cm3/rev
FPM seals
Mounting flange / splined shaft (see section 13)
HPR 55: Series No.
C14 = SAE C flange - 2 holes - shaft 12/24 14t (from 10 to 19 size and mounting dimensions remain
unchanged)
HPR 75:
C14 = SAE C flange - 2 holes - shaft 12/24 14t (standard)
C21 = SAE C flange - 2 holes - shaft 16/32 21t
HPR 105:
C17 = SAE C flange - 2 holes - shaft 12/24 17t (standard for TL2)
C23 = SAE C flange - 2 holes - shaft 16/32 23t (standard for LP6)
HPR 135 and HPR 165 :
D13 = SAE D flange - 2 holes - shaft 8/16 13t (standard for 135)
D27 = SAE D flange - 2 holes - shaft 16/32 27t (standard for 165)
HPR 210:
E15 = SAE E flange - 4 holes - shaft 8/16 15t (standard)
E27 = SAE E flange - 4 holes - shaft 16/32 27t
HPR 280:
E15 = SAE E flange - 4 holes - shaft 8/16 15t (standard)
E33 = SAE E flange - 4 holes - shaft 16/32 33t
NOTE: Pumps with anticlockwise rotation are available from HPR55 to HPR210 with limited options, such no noise reduction
device. Please contact our technical dept. for availability.
16 300/122 ED 2/20
HPR
SERIES 10
2 - HYDRAULIC FLUID
VG 2
VG
VG 2
VG 68
VG 46
VG
VG 100
Operating Viscosity
3
10
15
15
temperature class
0
200
[°C] [cSt at 40°C]
from 30 to 40 22 100
2
Viscosità v [mm /s ]
from 40 to 60 32 60
from 60 to 80 46 or 68 40
Viscosity
20
10
5
-40° -25° -10° 0° 10° 30° 50° 70° 90° 115°
Temperatura
Temperature t [°C]
16 300/122 ED 3/20
HPR
SERIES 10
3 - PERFORMANCES
(values obtained with mineral oil with a viscosity of 36 cSt at 50°C)
Max flow:
- at 1500 rpm l/min 82.5 113.9 157.5 203.5 248.2 315.5 422.9
- at max rotation speed 148.5 189.8 262.5 318.9 364.1 441.2 563.8
Maximum operating speed rpm 2700 2500 2500 2350 2200 2100 2000
Inlet pressure: bar abs from 0.8 up to 20 bar (see par. 12)
Moment of inertia on the shaft kgm2 x10-2 0,79 0,79 1,44 2,15 3,41 4,68 8,34
Comparison of noise pressure levels for a HPR 75 pump with and without SPU
pressione
operatingdi lavoro 350
pressure 350 bar
bar at 2500
a 2500 rpm
giri/min
2 dB(A)
2 dB(A)
2 dB(A)
2 dB(A)
no SPU no SPU
passo
passo
SPU SPU
noise level -- step
noise level -- step
Rumorosità
Rumorosità
16 300/122 ED 4/20
HPR
SERIES 10
HYDRAULIC SCHEME
This load sensing control allows the pump flow rate to be regulated
Load sensing operation according to the Δp pressure drop measured on both the sides of a throttle
valve installed on the working line.
NOTE: The connection pipe between the LS port and the flow line
downstream the restrictor (or valve) is always in customer’s charge. The
restrictor is not supplied.
The maximum operating pressure can be set manually adjusting the
P*max valve.
LP* FEATURES:
%Q [l/min]
100
Pressure control operation
0 pmin pmax
[bar]
%Q [l/min]
100
0 pmin pmax
Remote pressure operation
Q [l/min]
0
P*max
16 300/122 ED 5/20
HPR
SERIES 10
TL2 FEATURES:
potenza
power The power control is factory set. The setting value has to be
specified with the order, by stating into the identification code the
Nm torque value.
Start of the regulation: looking at values table below.
pmax p
420 bar
torque [Nm] 118 140 191 236 286 350 477 573 700 840
16 300/122 ED 6/20
HPR
SERIES 10
ET6 FEATURES:
%Q [l/min]
power
D12K2 D24K2
potenza
Nominal voltage V CC 12 24
elettro-proporzionale della
of displacement
cut-off
Protection class (EN 60529) IP 67
pmax
%Q [l/min]
100
regulation pump ET1 ET2
16 300/122 ED 7/20
HPR
SERIES 10
dimensions in mm
P (H) 23.5 26 30 43 27 46
T (B) 21 25 30 0 57
L, U drain ports M22x1.5 M27x2 M33x2
U (H) 44 54 54 62 60 68
NOTE: The front bearing venting port R must always be connected if the pump is set vertically with shaft upward. The R
port is located on the flange, at side (like U port) or bottom (like suction port) depending on the pump shape.
16 300/122 ED 8/20
HPR
SERIES 10
R
4 U
H1 H2
T(L)
3 3
L T(H)
B2
T(B) 8
LL
L
L(H)
P
OUT U(H)
U
P(H)
2
U(L)
IN
7 A 1 P(L)
L1
L2
L
6 5 1
Suction port: IN
flange SAE 3000
16 300/122 ED 9/20
HPR
SERIES 10
P (H) 26 30 27 46
T (B) 25 39.5 27 44
L, U drain ports M22x1.5 M27x2 M27x2 M33x2
U (H) 54 54 60 68
NOTE: The front bearing venting port R must always be connected if the pump is
set vertically with shaft upward. The R port is located on the flange, at side (like U
port) or bottom (like suction port) depending on the pump shape.
16 300/122 ED 10/20
HPR
SERIES 10
view '‘A’
vista A'
L(B) U(B) B1
P(B) B3
R
4 U
H1 170
H2
3
3 T(L)
L
T(H)
T
B2
T(B) 9 LL
L
L(H)
P
OUT U(H)
U
P(H)
2
U(L)
IN P(L)
1
L1
A L2
8
Suction port: IN
Z1 1
flange SAE 3000
7 6 2
Delivery port: OUT
Ls flange SAE 6000
X 3 Drain ports L, U (plugged)
5
4 Front bearing venting port R (plugged).
16 300/122 ED 11/20
HPR
SERIES 10
P (H) 26 30 27 46
T (B) 25 39.5 27 44
L, U drain ports M22x1.5 M27x2 M27x2 M33x2
U (H) 54 54 60 68
E (B) 15 16 20 20
NOTE: The front bearing venting port R must always be connected if the pump is
set vertically with shaft upward. The R port is located on the flange, at side (like U
port) or bottom (like suction port) depending on the pump shape.
16 300/122 ED 12/20
HPR
SERIES 10
R
4 U
H1
E(H) H2
E(L) 3
3
L
T
T(H)
B1
11 B2
LL
L
L(H)
P
OUT U(H)
U
P(H)
2
U(L)
IN
5 1 P(L)
A L1
9 L2
E 7
1 Suction port IN: flange SAE 3000
Z1
2 Delivery port OUT: flange SAE 6000
16 300/122 ED 13/20
HPR
SERIES 10
Qmax
Q max displacement
(cm3/turn) range (cm3)
55 4.9 35 - 55
75 5.2 50 - 75
105 6.2 75 - 105
135 7 105 - 135
165 8.2 135 - 165
210 9.4 165 - 210
280 17.4 210 - 280
12 - INSTALLATION AND START-UP • The pump must be always filled with oil, both at start-up and
during stops, also long term stops.
It is recommended to install the pump below the oil level and
• All case drain lines must be mounted continuously rising towards
horizontally as shown. For installations above oil level and / or
the tank. This allows any entrapped air to escape freely from the
vertically, contact our. technical dept. The maximum allowed input
pump housing.
speed is also directly dependent on the suction pressure.
• The drain port of the pump housing placed highest (ports U
The temperature should not exceed 80 °C in any part of the system. or L) must be connected to the tank separately. As a rule,
1,25 drain lines have to be kept separate from the main return line.
The drainage pipe must be immersed in the tank, always below
1,2 1,3 the oil level.
ba
r • In case of vertical mounting with shaft facing upwards, in
1,15 1,2 addition to the U drainage, the R connection must also be
ba
r connected to the tank with separate piping. This allows air to
1,1
Relative speed n / n nom
0,9
0,85
0,5 0,55 0,6 0,65 0,7 0,75 0,8 0,85 0,9 0,95 1
Relative displacement V/Vmax
Suction
• Provide suction/inlet line continuously rising towards the tank.
• Avoid cavitation events providing adequate flooded suction or
pressurized inlet should be of adequate supply as to guard Piping
against cavitation.
• Pipe work should be seamless drawn precision steel tube or
• On designing the suction line attention must be paid to a straight,
hoses of suitable pressure rating.
short conduct largely avoiding bends. If bends are required, the
• During installation, attention should be paid to cleanliness.
bending radius must be as large as possible. The suction inlet in
The pipes must be deburred, washed and blown through.
the hydraulic tank must have as largest section as possible.
• Scaled or rusted pipes must be scoured and then neutralized -
• The suction line itself must be installed in such a way that it ends
Hoses must be brushed and flushed through when contaminated.
more than ≥100 mm above the tank bottom. In order to enlarge
the entry diameter of the suction boss in the hydraulic tank, its Cleanliness
end must be cut under 45°. The distance between entry and oil
surface must be large enough to avoid air suction, recommended • Oil tank and installation have to be checked again for cleanliness
≥ 200 mm. before the hydraulic medium is added. This procedure has to be
performed immediately before pouring takes place. It may even
• Take care of the tightness of the pipe/hose so that air is not
be expedient to flush the entire installation! Make sure that the
drawn in.
pressure fluid corresponds to the required grade of cleanliness.
• The lower limit of 0.8 bar absolute on the suction line must never
be exceeded, even during cold start. Drive rotation
• Before starting the engine make sure that the HPR-02 pump
Case drain will be driven with the correct direction of rotation. With electric
• Positive venting is vital for the correct operation of the hydraulic motors, it must be checked that the electrical connections are
system. correct.
16 300/122 ED 14/20
HPR
SERIES 10
Filling pump and circuit: necessary. Before restarting the engine, check the installation for
• The initial filling of the system must be carried out in such a way tightness.
that all of the air can escape from the high pressure circuit and • Repeat previous steps at least four more times.
from the pump housing before the hydraulic units are operated. • Start the electric motor, then slowly actuate the pump function to
• The suction port and the casing of the HPR-02 are not allow the pump to increase to maximum displacement. Leave the
related to each other. Before the hydraulic components may be function fully actuated for 30 seconds, and then repeat the step
exposed to load, the entire circuit must be filled and vented. three times.
• Manually fill the HPR-02 pump at the most accessible case drain • Warm the system up by steadily increasing the pressure so as to
port with filtered oil. Manually fill the high pressure line with allow any air to be purged from the fluid.
filtered oil. Fill the oil tank to the maximum level with filtered oil • Check the HPR-02 stand-by pressure, load sense margin
and fill all motor housings to the maximum level via the most pressure, pressure compensator setting (if applicable) and
accessible case drain port with filtered oil. maximum flow setting when the hydraulic oil reaches its normal
operating temperature.
Start-up
• Check the oil level in the tank and refill with filtered oil if
• If there is an on/off valve in the suction line, make sure it is necessary before delivery of the machine.
completely open before starting the engine.
• Start the electric motor and allow the HPR-02 to rotate for 5
seconds.
• Switch engine off and check fluid level in the tank. Top off if
13 - FLANGES AND SHAFTS
13.1 - Mounting flanges and splined shafts available as standard (SAE J774)
Front mounting flange SAE C - 2 holes SAE D - 2 holes (NOTE) SAE E - 4 holes
C C
B B
A A
dimensions in mm
16 300/122 ED 15/20
HPR
SERIES 10
13.2 - Flanges
ø127 ø152.4
34 40
17.5 21.5
181 228.6
40 190 224.5
21.5
228.6
230 224.5
16 300/122 ED 16/20
HPR
SERIES 10
SAE A
identification code A09
106.4
O-ring
O-Ring(84x2.5)
+0.05
flange type “A”
0ø82.6
coupling for splined shaft
SAE J744 16/32 D.P. - 9T
SAE B
identification code B13
146
O-ring
O-Ring(106x2)
SAE BB
identification code B15
146
O-ring
O-Ring (106x2)
16 300/122 ED 17/20
HPR
SERIES 10
SAE C 181
identification code C14
O-ring
O-Ring (132x3)
+0.05
0
ø127.1
coupling for splined shaft
SAE J744 12/24 D.P. - 14T
SAE D 228.6
identification code D27 O-Ring (155x3.55)
+0.05
152.4 0
coupling for splined shaft
SAE J744 16/32 D.P. - 27T
O-Ring (155x3.55)
230
SAE E
identification code E27 M20
O-Ring (167x3)
224.5
SAE J744 16/32 D.P. - 27T
224.5
16 300/122 ED 18/20
HPR
SERIES 10
15 - SUCTION AND DELIVERY PORTS DIMENSIONS FOR SAE FLANGE WITH METRIC BOLTS
16 - CONNECTION FLANGES
dimensions in mm
The fastening bolts and the O-Rings must be ordered separately
0610722 SAE - 2 ½” 172 2 ½” BSP 63 25 50 30 50,8 89 105 116 n° 4 - M12x45 OR 4275 (69,44x3.53)
0610723 SAE - 3” 138 3” BSP 73 27 50 34 61,9 106,3 124 134 n° 4 - M16x55 OR 4337 (85.32x3.53)
0610724 SAE - 3 ½” 34 3 ½” BSP 89 27 48 34 69,8 120,6 136 152 n° 4 - M16x55 OR 4387 (98,02x3.53)
0770075 SAE - 3/4” 420 3/4” BSP 19 21 35 22 23,8 50,8 55 71 n° 4 - M10x35 OR 4100 (24.99x3.53)
SAE 6000
0773462 SAE - 1 ½” 420 1 ½” BSP 38 30 94 26 36,5 79,3 94 112 n° 4 - M16x55 OR 4187 (47.22x3.53)
16 300/122 ED 19/20
HPR
SERIES 10
16 300/122 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 20/20