RA 92003/01.

96

Variable Displacement Pump AA4VG RA

Series 3, for Closed Circuits
Axial Piston, Swashplate Design 92003/01.96
Size 28...250 Nominal Pressure 5800 psi Peak Pressure 6500 psi Replaces: 08.95

See Appendix for

Sizes 28 and 250.

The AA4VG is a swashplate design, variable displace-

ment axial piston pump specifically designed for
hydrostatic closed circuit transmissions. The design
incorporates a charge pump, charge pressure relief
valve, two combination high-pressure relief/anti-cavita-
tion check valves, and integral Pressure Cut-Off.

Flow is proportional to drive speed and pump displace-

ment and is infinitely adjustable. It increases with
increasing swashplate angle from zero to its maximum
value. Swiveling the pump over center smoothly
reverses the direction of oil flow.

A complete range of modular control and regulating

devices is available.

The pump is available with a full range of through drive

options and tandem pump configurations.

1
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Ordering Code
Hydraulic Fluid
AA4V G / 3 2 – 52
Petroleum Oil (For operation with other fluids, consult a Rexroth Application Engineer) Axial Piston Unit
Operation
Axial Piston Unit
Displacement
Variable swashplate design. Nominal pressure 5800 psi; peak pressure 6500 psi AA4V
Control & Options
Mode of Operation Regulating Cartridge
Pump in closed circuit G Design Series
Size Index
≈ Displacement Vg max (cm3) 28 40 56 71 90 125 180 250 Direction of Rotation
Size 28, see Appendix Seals
Size 250, see Appendix NBR P
Control Options 40 56 71 90 125 180 NBR, FPM shaft seal N
None NV ● ● ● ● ● ● NV Shaft Type (For maximum permissible shaft torque refer to page 33) 40 56 71 90 125 180
Hydraulic Control–Direct Operated DG ● ● ● ● ● ● DG Spline–SAE (Standard for single pump) ● ● ● ● ● ● S
Electrical Control–Proportional EP ● ● ● ● ● ● EP Spline–SAE (Standard for tandem pump, 1st pump) ➀ ● ● ➀ ● ● T
Electrical Control–Non Proportional EZ ● ● ● ● ● ● EZ Spline–SAE (Only for tandem pump, 2nd pump) ● – – ● – – U
Rotary Manual Servo Control HW ● ● ● ● ● ● HW Spline–DIN 5480 (For tandem pump, 2nd pump) – – – ❍ – – Z
Hydraulic Control–Pilot Operated HD ● ● ● ● ● ● HD
Mounting Flange 40 56 71 90 125 180
Hydraulic Control–Speed Dependent DA ● ● ● ● ● ● DA
SAE 2–bolt ● ● – – – – C
Solenoid Voltage (EP, EZ, or DA only) 4–bolt – – – – – ● D
12 Volt DC ● ● ● ● ● ● 1 2 + 4 bolt – – ● ● ● – F
24 Volt DC ● ● ● ● ● ● 2
Port Connections 40 56 71 90 125 180
Pressure Cut-Off Ports A & B (SAE 4-bolt flange), on top and bottom ● ● ● ● ● ● 52
With Pressure Cut-Off ● ● ● ● ● ● D
Charge Pump 40 56 71 90 125 180
Neutral Position Switch (HW control only) With Charge Pump & without Through-Drive ● ● ● ● ● ● F00
Without Neutral Position Switch (no code) ● ● ● ● ● ● Omit Without Charge Pump & without Through-Drive ● ● ● ● ● ● N00
With Neutral Position Switch ● ● ● ● ● ● L With Charge Pump & with Through-Drive ● ● ● ● ● ● F…
Mechanical Stroke Limiter Without Charge Pump & with Through-Drive ❍ ❍ ❍ ❍ ❍ ❍ K…
Without Stroke Limiter ● ● ● ● ● ● Omit Through-Drive 40 56 71 90 125 180
With Stroke Limiter ● ● ● ● ● ● M Shaft Flange
Ports X3, X4 for Stroking Pressure SAE A (5⁄8" 9T 16/32P) SAE A, 2-bolt ● ● ● ● ● ● …01
Without Ports X3, X4 (no code) ● ● ● ● ● ● Omit SAE B (7⁄8" 13T-16/32P) SAE B, 2-bolt ● ● ● ● ● ● …02
With Ports X3, X4 ● ● ● ● ● ● T SAE B–B (1" 15T-16/32P) SAE B, 2-bolt ● ● ● ● ● ● …04
Regulating (DA) Cartridge NV EZ DG EP HW HD DA 40 56 71 90 125 180 SAE B–B (1" 15T-16/32P) SAE C, 2-bolt ● – – – – – …09
Without DA Cartridge ● ● ● ● ● ● – ● ● ● ● ● ● 1 SAE C (11⁄4" 14T-12/24P) SAE C, 2-bolt – ● ● ● ● ● …07
With DA Cartridge, fixed adjustment – ● ● ● ● ● ● ● ● ● ● ● 2 DIN (N35x2x30x16x9H DIN 5480) SAE D, 2+4-bolt – – – ● – – …73
With DA Cartridge, mech. adjustable w/lever – ● ● ● ● ● ● ● ● ● ● 3 SAE D (13⁄4" 13T-8/16P) SAE D, 2+4-bolt – – – – ● ● …69
With DA Cartridge, fixed adjustment and SAE D (13⁄4" 13T-8/16P) SAE E, 4-bolt – – – – – ❍ …72
Hydraulic Inching Valve built on – – – – – ● ● ● ● ● ● ● 4 Relief Valves ➁ Adjustment Range 40 56 71 90 125 180
With DA Cartridge, mech. adjust. w/lever and W/high press. relief valves, pilot oper. 1450...6100 psi with bypass – – ● ● ● ● 1
Hydraulic Inching Valve built on – – – – – ● ● ● ● ● ● ● 5 With high pressure relief valves 4000...6100 psi without bypass ● ● – – – – 3
With DA Cartridge, fixed adjustment and Direct operated, fixed setting with bypass ● ● – – – – 5
connection for TH7 master controller – ● ● ● ● ● ● ● ● ● ● ● 7 1450...3600 psi without bypass ● ● – – – – 4
Series with bypass ● ● – – – – 6
3 Filtration 40 56 71 90 125 180
Index Filtration in Charge Pump suction line ● ● ● ● ● ● S
2 Charge Pressure Filtration (Ports Fe and Fa) ● ● ● ● ● ● D
Cold start valve and ports for external charge circuit filter (Ports Fe and Fa) ❍ ❍ ❍ ❍ ❍ ❍ K
Direction of Rotation Mounted Filter (Without contamination indicator) ➂ ● ● ● ● ● ● F
(As viewed from drive shaft) clockwise R Filter with visual contamination indicator ➂ ● ● ● ● ● ● P
counter-clockwise L Filter with electrical contamination indicator ➂ ● ● ● ● ● ● L
Filter with visual and electrical contamination indicator ➂ ● ● ● ● ● ● M
➀ Shaft Option “S” is standard for the front pump of tandem units. ● Available
➁ See Page 6. ❍ On Request; External Charge Supply (Units without charge pump–N00 or K..) ● ● ● ● ● ● E
➂ With “Cold Start” bypass valve. See page 7. Consult Factory *See Appendix for Sizes 28 and 250.
– Not Available

2-3
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Technical Data

Description Notes on hydraulic fluid selection

The AA4VG is a swashplate design, variable displacement, over In order to select the correct fluid, it is necessary to know the
center, axial piston pump. It has been designed exclusively for normal operating temperature in the circuit (closed loop), when
closed circuit hydrostatic transmissions where a self-contained the system is operated at the design ambient temperature.
pump package is required. The pump design incorporates a
charge pump, a charge pressure relief valve, two combination The hydraulic fluid should be selected so that, within the operat-
high pressure relief and make-up check valves, and an inte- ing temperature range, the fluid viscosity is within the optimum
grated pressure cut-off valve. range νopt (see shaded area of the selection diagram). We rec-
ommend that the higher viscosity grade is selected in each case.
Installation
The AA4VG pump may be mounted in any position around the Example: At an ambient temperature of X° F the closed circuit
horizontal (drive shaft) axis. Other mounting orientations (e.g- fluid temperature is 140° F (60° C). Within the optimum operat-
drive shaft vertical) are possible, but should be reviewed with a ing viscosity range νopt (shaded area), this corresponds to ISO
Rexroth Application Engineer prior to finalizing the design. The viscosity grades VG 46 or VG 68. VG 68 should be selected.
case drain line should be connected to the highest case drain
port (T1 or T2) so that the pump case always remains full of oil. Important: The leakage oil (case drain oil) temperature is influ-
The case drain piping, or hose, should be sized to accept the full enced by pressure and pump speed and is typically higher than
flow of the charge pump at the maximum anticipated drive the circuit temperature. However, maximum temperature at any
speed, with minimal pressure drop. point in the system must be limited to 239° F (115° C).

Fluid Recommendations If it is not possible to comply with the above conditions because
The AA4VG pumps are supplied as standard for use with good of extreme operating parameters or high ambient temperatures
quality, petroleum oil based, anti-wear hydraulic fluids. More please consult Rexroth.
detailed information regarding the selection of hydraulic fluids
and their application limits can be found in our Data Sheets Fluid Cleanliness Levels
RA 90220 (Petroleum Oil), RE 90221 (Biodegradable Fluids) In order to ensure proper and reliable operation, the hydraulic
and RA 90223 (Type HF–Fire Resistant/Synthetic Fluids). fluid must be maintained at a minimum cleanliness level of 18/15
(ISO/DIS 4406; SAE J1165). Axial piston pump component life
For applications with biodegradable or Type HF fluids, possible is directly affected by the cleanliness of the fluid in the system.
reduction of the operating specifications may be required.
Please consult Rexroth and your oil supplier. Temperature Range -40...195°F 195...240°F
(-40...90°C) (90...115°C)
Operating Viscosity Range Cleanliness Recommendations: Class Class
In order to obtain optimum efficiency and service life, we recom- ISO/DIS 4406 (SAE J1165) 18/15 17/14
mend that the operating viscosity (at normal loop operating NAS 1638 9 8
temperature) be selected from within the range: SAE, ASTM, AIA 6 5
Optimum Viscosity (νopt) . . . . . . 80...170 SUS (16...36 mm2/S)
Operating Pressures Ranges
Viscosity Limits
Max. Viscosity at startup (νmax) . . . . . . 7273 SUS (1600 mm2/S) Main pump:
Min. Viscosity for short duration (νmin) . . . . . . . . . 42 SUS (5 mm2/S) Nominal charge pressure; psp . . . . . . . . . . . . . . 20 bar (290 psi)
Nominal pressure (port A or B); pN . . . . . . . . 400 bar (5800 psi)
Operating Temperature Limits Peak pressure (port A or B); pmax . . . . . . . . . 450 bar (6525 psi)
Min. operating temperature. . . . . . . . . . . . . . . . . . -13°F (-25°C)
Absolute min. temperature . . . . . . . . . . . . . . . . . . -40°F (-40°C) Maximum case drain pressure (T1,T2,T3, and T4)
Max. operating temperature for short duration . . . . . 239°F (115°C) pL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 bar abs. (30 psia)
short term (cold start). . . . . . . . . . . . . . . 3 bar abs. (43.5 psia)
Selection Diagram
Charge pump:
1600 (7425)
(7000)
(5000)
1600
1000
Nominal pressure psp . . . . . . . . . . . . . . . . . . . . 20 bar (290 psi)
(3000) 600 Peak pressure pH max . . . . . . . . . . . . . . . . . . . . 40 bar (580 psi)
(2000) 400 Min. pressure at charge pump inlet port (S):
(1000) at ν= 141 SUS (30 cSt) . . . . . . . . . p ≥ 0.8 bar abs. (6.3 in-Hg.)
V 68
VG

V 32
V 46
V 2

200
G
G
G
G

at cold start . . . . . . . . . . . . . . . . . p ≥ 0.5 bar abs. (15.2 in-Hg.)

10
2

0
Viscosity v mm2/s (SUS)

(500) 100

(300) 60
(200)
(150)
40
,,,,,,,,,,,,,
,,,,,,,,,,,,,
36
(170)
,,,,,,,,,,,,,
,,,,,,,,,,,,, vopt.
,,,,,,,,,,,,,
(100) 20
(80) 16
(80)
(70)
(60) 10

(50)

5 5 (42)
(40)
-40 -20 0 20 40 60 80 100 120 140 160 180 200 220 240

(-40) (-30) (-20) (-10) (0) (10) (20) (30) (40) (50) (60) (70) (80) (90)(100)
(110)
Temperature t in °F (°C)

4
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Technical Data

AA4VG Specifications (Theoretical values; rounded)

Size 40 56 71 90 125 180
Displacement Variable pump Vg maxcm3/rev 40 56 71 90 125 180
in3/rev 2.44 3.42 4.33 5.49 7.63 10.98
Charge pump Vg H cm3/rev 8.4 11.1 18.7 18.7 25.7 36.9
in3/rev 0.51 0.68 1.14 1.14 1.56 2.25
Speed max. rpm at Vg max nmax cont rpm 4000 3600 3300 3050 2750 2400
limited max. rpm ➀ nmax limit rpm 4200 3900 3600 3300 3100 2900
intermittent max. rpm ➁ nmax Interm rpm 5000 4500 4100 3800 3450 3000
minimum rpm nmin rpm 500 500 500 500 500 500
Flow at nmax cont and Vg max Qmax L/min 160 202 234 275 344 432
gpm 42.3 53.4 61.8 72.7 90.9 114.1
Power at nmax cont ∆p = 400 bar Pmax kW 107 134 156 183 229 288
∆p = 5800 psi hp 144 180 209 245 307 386
Torque at Vg max ∆p = 400 bar Mmax Nm 254 356 451 572 795 1144
(without charge pump) ∆p = 5800 psi lb-ft 187 263 333 423 586 844
∆p = 100 bar M Nm 63.5 89 112.8 143 198.8 286
∆p = 1450 psi lb-ft 46.8 65.6 83.2 105.5 146.6 210.9
Moment of inertia (about drive axis) J kgm2 0.003 0.0051 0.0072 0.0106 0.0164 0.0323
lb-ft2 0.0712 0.1210 0.1709 0.2515 0.3892 0.7665
Weight (standard model without through drive) m kg 31 38 50 66 80 104
lbs. 68 84 110 145 176 229
➀ Limited maximum rpm: – at half corner power (e.g. at Vg max and pN/2)
➁ Intermittent maximum rpm: – at high idle speed
– during engine overspeed: ∆p = 70–150 bar (1015–2176 psi) and Vg max
– with reversing loads: ∆p < 300 bar (4350 psi) and t < 5 seconds
Vg = Displacement (cm3 or in3) per revolution
∆p =Differential pressure
n =Speed (rpm)

Input Drive (Permissible axial and radial loading on drive shaft)

Size 40 56 71 90 125 180
Distance of Fq (from shaft shoulder) a mm 17.5 17.5 20.0 20.0 22.5 25.0
(Fq)
a in 0.69 0.69 0.79 0.79 0.89 0.98
b mm 30 30 35 35 40 45
b in 1.18 1.18 1.38 1.38 1.57 1.77
c mm 42.5 42.5 50 50 57.5 60
a, b, c c in 1.67 1.67 1.97 1.97 2.26 2.36
Max. permissible radial load at distance a Fq max N 3600 5000 6300 8000 11000 16000
a lbs. 809 1124 1416 1798 2473 3597
b Fq max N 2891 4046 4950 6334 8594 12375
b lbs. 650 910 1113 1424 1932 2782
c Fq max N 2416 3398 4077 5242 7051 10150
c lbs. 543 764 917 1178 1585 2282
Max. permissible axial load Fax
±Fq max N 1500 2200 3500 3500 4800 6000
lbs. 337 495 787 787 1079 1349

Filtration Options
Many factors influence the selection of a filter to achieve the Charge Flow Suction Filtration (standard model)…S
desired cleanliness level, including: dirt ingression rate, required
cleanliness level, and system complexity. We have found the Filter type: . . . . . . . . . . . . . . . . . . . . . . . . . Filter without bypass
following filter Beta (ß) ratios (ISO 4572) to be satisfactory:
Filter element pressure drop:
Suction Filtration..........................................ß10 ≥ 2.0 & ß30 ≥ 100 at ν= 141 SUS (30 cSt); n = nmax . . . . . . . . ∆p ≤ 0.1 bar (1.5 psi)
Charge Pressure Filtration .........................ß10 ≥10.0 & ß20 ≥ 100 at ν=4635 SUS (1000 cSt); n=1000 rpm. . ∆p ≤ 0.3 bar (4.5 psi)

Machine testing is necessary to confirm the ability of the Min. pressure at charge pump inlet port (S):
selected filter to maintain the desired fluid cleanliness levels. at ν= 141 SUS (30 cSt) . . . . . . . . . . p ≥ 0.8 bar abs. (6.3 in-Hg.)
at cold start . . . . . . . . . . . . . . . . . . p ≥ 0.5 bar abs. (15.2 in-Hg.)
The filter should be fitted with a ∆P indicator and/or switch.

5
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Filtration Options
Charge Pressure Filtration…D (Ports Fe & Fa) Charge Pressure Filtration…K (with cold start valve)
Filter type: . . . . . . . . . . . . . . . . . . . . . . . . . Filter without bypass Similar to option D, except with cold start valve, providing filter
bypass function and charge pump protection.
Filter element pressure drop (line mounted filter):
at ν=141 SUS (30 cSt); n = nmax . . . . . . . . . ∆p ≤ 1 bar (14.5 psi) Bypass valve:
at cold start . . . . . . . . . . . . . . . . . . . . . . ∆pmax = 3 bar (43.5 psi) Bypass setting . . . . . . . . . . . . . . . . . . . . . . ∆p ≥ 3.5 bar (50 psi)
(valid for entire speed range nmin–nmax) Bypass flow . . . . . . . . . . . . . . . . . . . . . . . To charge pump inlet

Please note: Port Fe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . To line mounted filter

• With Direct Operated Hydraulic Control–Type DG, control Port Fa . . . . . . . . . . . . . . . . . . . . . . . . . . . From line mounted filter
pressure should be supplied from the PS port.
• The filter should be fitted with a ∆P indicator and/or switch set The filter should be fitted with a ∆P indicator and/or switch set at
at ≤ 3 bar (43.5 psid). ≤ 3 bar (43.5 psid).

Circuit Diagram...D (Ports Fe & Fa) Circuit Diagram...K (with cold start valve) e

Dimensions...D (Ports Fe & Fa) Dimensions...K (with cold start valve)

View W View W K3

W W
Fe Fe Fe
Fe
K2 K1
K2 K1

Size K1 K2 Fe Size K1 K2 K3 Fe
mm (in) mm (in) mm (in) mm (in) mm (in)
40 112 (4.40) 198.7 (7.82) 3⁄4"-16 UNF-2B; 15 deep 40 122.5 (4.82) 198.7 (7.82) 0 3⁄4"-16 UNF-2B; 15 deep
56 115 (4.52) 215.4 (8.48) 3⁄4"-16 UNF-2B; 15 deep 56 125.5 (4.94) 215.4 (8.48) 0 3⁄4"-16 UNF-2B; 15 deep
71 134 (5.27) 239.0 (9.40) 11⁄16"-12 UN; 20 deep 71 145.5 (5.72) 239.0 (9.40) 8 (0.31) 11⁄16"-12 UN; 20 deep
90 128 (5.03) 248.5 (9.78) 11⁄16"-12 UN; 20 deep 90 139.5 (5.49) 248.5 (9.78) 24 (0.94) 11⁄16"-12 UN; 20 deep
125 147 (5.78) 267.9 (10.5) 15⁄16"-12 UN-2B; 20 deep 125 172.0 (6.77) 267.9 (10.5) 20 (0.78) 15⁄16"-12 UN-2B; 20 deep
180 148 (5.82) 311.9 (12.2) 15⁄16"-12 UN-2B; 20 deep 180 173.0 (6.81) 311.9 (12.2) 3 (0.11) 15⁄16"-12 UN-2B; 20 deep

External Charge Supply…E (without charge pump) Circuit Diagram...E (without charge pump)

On units supplied without an integrated charge pump (N00 or

K…) the suction port (S) is plugged, and the external charge
supply is connected at port Fa.
Please note that the externally supplied charge flow must be
maintained at the cleanliness levels indicated on page 4.

6
 RA 92003/01.96
Variable Displacement Pump AA4VG, Series 3

Filtration Options

Charge Pressure Filtration…F (mounted filter) Charge Pressure Filtration…P (mounted filter)
(Without contamination indicator) (With visual contamination indicator)

Filter type: . . . . . . . . . . . . . . . . . . . . . . . . . .Filter without bypass Similar to option F, except model P includes visual contamina-
tion indicator. Indication: Green/Red window.
Integral bypass valve:
Indicator switching pressure. . . . . . . . . . . . . ∆p = 3 bar (43.5 psi)
Bypass setting . . . . . . . . . . . . . . . . . . . . . . ∆P ≥ 3.5 bar (50 psi)
Bypass flow . . . . . . . . . . . . . . . . . . . . . . . To charge pump inlet
Circuit Diagram...P (mounted filter)
Filter element pressure drop (mounted filter):
at ν= 141 SUS (30 cSt); n = nmax . . . . . . . . . ∆p ≤ 1 bar (14.5 psi)
at cold start . . . . . . . . . . . . . . . . . . . . . . ∆pmax = 3 bar (43.5 psi)
(valid for entire speed range nmin–nmax)
Please note:
• Max. perm. charge pressure for sizes 40 and 56:
pSp max = 510 psi (35 bar)
• With Direct Operated Hydraulic Control–Type DG, control Charge Pressure Filtration…L (mounted filter)
pressure should be supplied from the PS port. (With electrical contamination indicator)
• The filter should be fitted with a ∆P indicator and/or switch set
at ≤ 3 bar (43.5 psid). Similar to option F, except model L includes electrical contami-
nation indicator. Indication: Electrical.
Circuit Diagram...F (with filter assembly) Indicator switching pressure. . . . . . . . . . . . . ∆p = 3 bar (43.5 psi)
Max switching power at 24 V DC . . . . . . . . . . . . . . . 60 W (2.5 A)
Max switching power at 12 V DC . . . . . . . . . . . . . . . 30 W (2.5 A)

Circuit Diagram...L (mounted filter)

Charge Pressure Filtration…M (mounted filter)

(With visual and electrical contamination indicator)

Similar to option F, except model M includes visual and electrical

contamination indicator. Indication: el. and visual by lamp.
Indicator switching pressure. . . . . . . . . . . . . ∆p = 3 bar (43.5 psi)
Max switching power at 24 V DC . . . . . . . . . . . . . . . 60 W (2.5 A)
Dimensions...F, P, L, M in mm (in) (with filter assembly) Max switching power at 12 V DC . . . . . . . . . . . . . . . 30 W (2.5 A)

Circuit Diagram...M (mounted filter)

Size F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
40 198.7 (7.82) 46.7 (1.8) 160 (6.29) 175 (6.88) 135 (5.31) 0 42 (1.6) 78.5 (3.09) 122 (4.80) 125 (4.92)
56 215.4 (8.48) 63.4 (2.49) 163 (6.41) 178 (7.00) 138 (5.43) 0 42 (1.6) 78.5 (3.09) 122 (4.80) 125 (4.92)
71 239 (9.40) 50 (1.96) 185 (7.28) 203.5 (8.01) 155 (6.10) 16 (0.62) 29 (1.1) 65.5 (2.57) 109 (4.29) 112 (4.40)
90 248.5 (9.78) 59.4 (2.33) 179 (7.04) 197.5 (7.77) 149 (5.86) 0 53 (2.0) 89.5 (3.52) 133 (5.23) 136 (5.35)
125 267.9 (10.5) 62.8 (2.47) 201 (7.91) 219.5 (8.64) 171 (6.73) 0 53 (2.0) 89.5 (3.52) 133 (5.23) 136 (5.35)
180 311.9 (12.2) 37.9 (1.49) 202 (7.95) 220.4 (8.67) 171.9 (6.76) 17 (0.66) 36 (1.4) 72.5 (2.85) 116 (4.56) 119 (4.68)

Option L, M
View A, rotated 90°
Option F Option P Option L Option M

7
RA 92003/04.97
Variable Displacement Pump AA4VG, Series 3

High Pressure Relief Valve

Adjustment diagram with Pressure Cut-Off Note: Relief valves are adjusted at a flow rate of:
pmax
Q1 = 6 –10 l/min (1.6–2.6 gpm), depending on size
Operating Pressure pA,B ≥300 psi

Example: Charge pressure . . . . . . . 30 bar (435 psi)

Differential Pressure- ∆P
Safety Margin Set value- Operating pressure . . . . . . 410 bar (5945 psi)

Relief Valve Setting

Pressure Cut-Off (Pressure cut-off setting)
(Design Max)
System ∆P

Safety margin . . . . . . . . 20 bar (290 psi)

At port A or B

Operating press. pA,B – Charge press. psp + Safety Margin = Differential press. ∆p
psp 410 bar – 30 bar + 20 bar = 400 bar
(5945 psi) – (435 psi) + (290 psi) = (5800 psi)
psp

Charge Press.

Q1 Qmax

High pressure relief valve Differential pressure High pressure relief valve Differential pressure
Pilot Operated (size 71...180) settings (∆pHD) Direct Operated (size 40, 56) settings (∆pHD)
Setting range valve 1 420 bar (6090 psi) Setting range valve 3, 5 420 bar (6090 psi)
∆p 100–420 bar 400 bar (5800 psi) * ∆p 270–420 bar 400 bar (5800 psi) *
∆p 1450–6090 psi 350 bar (5075 psi) ∆p 3915–6090 psi 350 bar (5075 psi)
(see model code) 320 bar (4640 psi) (see model code) 320 bar (4640 psi)
300 bar (4350 psi) 300 bar (4350 psi)
270 bar (3915 psi) 270 bar (3915 psi)
250 bar (3625 psi) Setting range valve 4, 6 250 bar (3625 psi)
230 bar (3335 psi) ∆p 60–250 bar 230 bar (3335 psi)*
200 bar (2900 psi) ∆p 870–3625 psi 200 bar (2900 psi)
150 bar (2175 psi) (see model code) 150 bar (2175 psi)
100 bar (1450 psi) 100 bar (1450 psi)
* Standard setting if not specified otherwise
Bypass Function Please state in clear text when ordering:

Size 40, 56: HD-valves direct operated (3), (4): without bypass High pressure relief valve A
Size 40, 56: HD-valves direct operated (5), (6): with bypass Differential pressure setting: ∆pHD = ...psi
Size 71...180: HD-valves pilot operated (1): with bypass Pressure value of the HD-valve (at Q1) pmax = ...psi
(pmax = ∆pHD + pSp)
Simplification: The bypass function is not shown in the circuit
diagrams. High pressure relief valve B
The pilot operated HD-valves (sizes 71...180) are Differential pressure setting: ∆pHD = ...psi
not shown in the circuit diagrams. Pressure value of the HD-valve (at Q1) pmax = ...psi

Pressure Cut-Off

The pressure cut-off valve varies the swashplate angle, as

required, to limit the maximum pressure at port A or B.

The pressure cut-off valve prevents continuous dumping of

excessive flow, at load pressure, through the cross port relief
valves in the pump. This eliminates unnecessary heating of the
oil and protects the pump and motor during rapid acceleration or
deceleration, or when the drive stalls, causing the pump to dead-
head.

The pressure peaks that occur with rapid swivel angle changes,
and also the maximum system pressure, are further protected by
the high pressure relief valves.

The pressure cut-off valve should be set 20–30 bar

(290–435 psi) less than the high pressure relief valve settings.
Electrical Control–Non Proportional, EZ1D/EZ2D
Standard Adjustment Range: 2175–6500 psi (150–450 bar) with Pressure Cut-Off

8
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

HD Hydraulic Pilot Control

The flow output of the pump is infinitely varied between 0 and Data Table – AA4VG...HD
100%, proportional to the difference in pilot pressure applied to Direction of rotation – Control – Thruput flow direction
the two control ports (Y1 and Y2), in the range of 6 to 18 bar (87
Pilot Control Direction Operating
to 261 psi).
Size Pressure Pressure of Flow Pressure
The pilot signal, which originates from an external, remote Y1 X1 A to B MB

Clockwise
Direction of Rotation
source, is pressure only. Flow is negligible as the pilot signal is 40, 56 Y2 X2 B to A MA
only acting on the spool of the control valve. Y1 X1 B to A MA
71, 90, 125, 180 Y2 X2 A to B MB
This spool then directs control oil into and out of the stroking
cylinder to adjust pump displacement as required. Y1 X1 B to A MA

Clockwise
Counter–
40, 56 Y2 X2 A to B MB
A feedback lever, connected to the stroking piston, maintains the Y1 X1 A to B MB
pump flow for any given pilot signal. 71, 90, 125, 180 Y2 X2 B to A MA

p st pst bar (psi)

18 (261)
16 (232) B
14 (203)
12 (174) MB
10 (145)
8 (116)
6 (87)
4 (58) MA
2 (29)
100% 80 60 40 20 0 20 40 60 80 100% A
2 (29)
4 (58)
6 (87) X1 Y1
8 (116)
10 (145)
12 (174) Counter-
14 (203) Clockwise B
16 (232)
18 (261) Clockwise
– p St

Pilot pressure pst: 6–18 bar (87–261 psi) at ports Y1, Y2

X2 Y2
Begin of regulation: 6 bar (87 psi)
End of regulation: 18 bar (261 psi)

If the pump is also fitted with a DA control valve, automotive

control of the vehicle transmission is possible.
For DA control valve see page 12, 13, 28, & 29.

Standard model Model with DA control valve

9
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

HWRotary Manual Servo Control

The flow output of the pump is infinitely varied in the range of 0 Data Table – AA4VG...HW
to 100%, proportional to the rotation of the control lever between Direction of rotation – Control – Thruput flow direction
0° and ±35° from the spring centered zero flow position.
Lever Control Direction Operating
A feedback lever, connected to the stroking piston, maintains the Size Direction Pressure of Flow Pressure
pump flow for any given position of the control lever between 0° a X2 B to A MA

Clockwise
Direction of Rotation
and 35°. 40, 56 b X1 A to B MB
β( )
o
40 a X2 A to B MB
35 71, 90, 125, 180 b X1 B to A MA
30 a X2 A to B MB

Clockwise
25

Counter–
40, 56 b X1 B to A MA
20
15 a X2 B to A MA
10 71, 90, 125, 180 b X1 A to B MB
5
0
100% 80 60 40 20 5 0 20 40 60 80 100%
10
15 B
20
25 MB
30
35
MA
− β ( o)
A
Swivel angle of the control lever: X1
from 0 to ± Vg max or ß = 0° to ± 35°
mechanical stop: size 40–71 . . . . . . . . . . ± 40°
size 90–180 . . . . . . . . . . ± 35° Counter-
Clockwise a
Required lever torque: 85–210 Ncm (7.5–19 lb-in) b
Clockwise
Maximum lever torque: 250 Ncm (22 lb-in)
Neutral Position
If the pump is also fitted with a DA valve, automotive control of X2 Switch
the vehicle transmission is also possible.
For DA control valve see page 12, 13, 28, & 29.
For pressure cut-off see page 8.
Technical data for neutral position switch
Option: Neutral position switch...HWDL Load performance 20A (continuous)
When the HW control lever is in the neutral position, the neutral Switch performance 15A / 32V (DC)
position switch is closed. The switch opens if the control lever is
4A / 32V (AC - inductive)
moved out of neutral in either direction.
The neutral position switch provides a safety function for sys-
tems that require zero flow under certain operating conditions.
(e.g.–engine start).

Standard model Model with DA control valve and neutral position switch

10
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

EPProportional Electrical Control

The flow output of the pump is infinitely varied in the range of 0 Data Table – AA4VG...EP
to 100%, proportional to an electrical current, in the range of Direction of rotation – Control – Thruput flow direction
200–600 mA at 24 volts DC, supplied to solenoid a or b. (A cur-
Control Direction Operating
rent of 400 to 1200 mA is required for the 12 volt solenoids.
Size Solenoid Pressure of Flow Pressure
The electrical energy is converted to a force acting on the con- a X1 A to B MB

Clockwise
Direction of Rotation
trol spool. The spool then directs control oil in and out of the 40, 56 b X2 B to A MA
stroking piston to stroke the pump as required. A feedback lever, a X1 B to A MA
connected to the stroking piston, maintains the pump flow for
71, 90, 125, 180 b X2 A to B MB
any given current within the control range.
a X1 B to A MA

Clockwise
Counter–
Proportional amplifiers MDSD, PVR-PVRS and special function 40, 56 b X2 A to B MB
amplifier EDA are available to control the proportional solenoids. a X1 A to B MB
As well, electronic control of the solenoids can be achieved by 71, 90, 125, 180 b X2 B to A MA
using a microcontroller with software that is programmed to per-
form special functions for custom applications.

I (mA) B
800
700 MB
600
500
400
300 MA
200
100
0 A
100% 80 60 40 20 0 20 40 60 80 100%
Solenoid ‘a’
200
300 X1
400
500 Counter-
600 Clockwise B
700
800
– I (mA) Clockwise
Control current (24 vdc;EP2): I=200–600 mA X2
Begin of control: I=200 mA (Vg 0)
End of control: I=600 mA (Vg max) Solenoid ‘b’
Control current (12 vdc;EP1): I=400–1200 mA
Begin of control: I=400 mA (Vg 0)
End of control: I=1200 mA (Vg max)

If the pump is also fitted with a DA control valve, automotive

control of the vehicle transmission is possible.
For DA control valve see page 12,13, 28, & 29.

Standard model Model with DA control valve

11
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

DA Hydraulic Control
Speed Dependent
Pilot pressure from the DA regulating cartridge is directed to the Data Table – AA4VG...DA
stroking piston of the pump by a 4/3 way directional valve. Pump Direction of rotation – Control – Thruput flow direction
displacement is infinitely variable in each direction of flow, pro-
Control Direction Operating
portional to both pump drive speed and discharge pressure.
Flow direction (i.e.-Machine forward or reverse) is controlled by Size Solenoid Pressure of Flow Pressure
energizing solenoid a or b (refer to flow direction data table at a X2 B to A MA

Clockwise
Direction of Rotation
right). 40, 56 b X1 A to B MB
a X2 A to B MB
Increasing pump drive speed generates a higher pilot pressure
71, 90, 125, 180 b X1 B to A MA
from the DA cartridge, with a subsequent increase in pump flow
and/or pressure. a X2 A to B MB

Clockwise
Counter–
40, 56 b X1 B to A MA
Dependent on the pump operating curve, increasing system a X2 B to A MA
pressure causes the pump to swivel back towards a smaller dis- 71, 90, 125, 180 b X1 A to B MB
placement.

A relatively constant torque input to the pump is achieved by this B

combination of de-stroking the pump as the operating pressure
increases and the response to the “pull-down” of the prime
MB
mover (reduced pilot pressure).

Any additional power requirements, such as implement MA

hydraulics, may result in engine pull down. This leads to a
reduction in pilot pressure and therefore pump displacement (i.e- A
power). The power thus released is then available to supply that
demanded by the implement hydraulics. Automatic power divi- Solenoid ‘a’
sion and full utilization of available power is thus achieved for X1
both the vehicle transmission and the implement hydraulics.
Counter-
Minimizing the engine pull down provides optimum usage of the Clockwise B
available drive power. This can be achieved by “partial inching”,
using the adjustable regulating cartridge with lever (catalog code Clockwise
options 3 and 5). With partial inching, the DA cartridge is
mechanically coupled to the accelerator pedal. This means that X2
when a certain engine speed is reached, (movement of the
accelerator pedal), the control curve is offset parallel to the Solenoid ‘b’
engine speed curve.
Rotary Inching Valve
Application of the DA Control is only appropriate on certain types This valve is used to provide vehicle inching function, and is
of vehicle drive systems, and requires a careful review of the used in conjunction with the DA Regulating Cartridge with fixed
engine and vehicle parameters to ensure that the pump is set up adjustment.
correctly. All DA applications must therefore be reviewed by a It permits the pilot pressure (speed dependent) to be reduced as
Rexroth Application Engineer. necessary, independently of the pump drive speed, controlled by
rotation of the inching lever.
Maximum angle of lever operation is 90°. The position of the lever
Hydraulic Control, Speed Dependent (DA) is optional (inching operation clockwise or counter-clockwise).
control valve, mech. adjustable with control lever
DA1D3/DA2D3 The valve is mounted separately from the pump and connected
to the PS port. Maximum line length should be limited to approxi-
mately 2 meters (79").

Hydraulic Control, Speed Dependent (DA)

with separate rotary inching valve

Rotary inching valve (see ordering code)

12
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

DA Hydraulic Control
Speed Dependent
Function and control of DA valves. Hydraulic Control, Speed Dependent (DA)
fixed setting, DA1D2/DA2D2
Rotary Inching Valve
The rotary inch valve is to be ordered separately.

Size Ordering Code

40, 56, 71, 90 438 553/470.05.31.01
125 438 554/470.05.31.02
180 438 555/470.05.31.03

Please state your requirements in clear text: Inching, clockwise

or counter-clockwise operation of the lever (this is determined on
assembly).
Attention: The rotary inch valve can be used independently from
the control device. Hydraulic Control, Speed Dependent (DA)
mechanically adjustable with control lever, with hydraulic
DA regulating cartridge, fixed adjustment (2) inching valve, DA1D5/DA2D5
Pilot pressure is generated in relation to drive speed. There are
no provisions for inching with this cartridge. The pump is factory with throttle valve
preset as determined by engine/vehicle requirements. Sizes 40...71

DA regulating cartridge, mechanically adjustable w/lever (3)

Pilot pressure is generated in relation to drive speed. The pump
is factory preset as determined by engine/vehicle requirements.
Pilot pressure may be reduced (independently of drive speed) as
required, by operation of the control lever (inching function).

Maximum angle of lever operation is 70°. The position of the lever

is optional (inching operation clockwise or counter-clockwise).

Hydraulic inching valve (4, 5)

This valve is used to provide vehicle inching function, and is
used in conjunction with the DA Regulating Cartridge, either with
fixed adjustment or mechanically adjustable with lever. with pressure reducing valve
Sizes 90...180
Model with throttle valve used on Size 40, 56, & 71.

Model with pressure reducing valve used on size 90, 125, & 180.

It permits the pilot pressure (speed dependent) to be reduced as

necessary, independently of the pump drive speed, by applying
a hydraulic pressure at Port Z. This is normally supplied from
the vehicle braking system using the brake fluid of the power
brakes.

Master controller TH7 as inching valve (7)

This valve is used to provide vehicle inching function, and is
used in conjunction with the DA control valve, fixed setting.

Any reduction of control pressure, independent from the input Hydraulic Control, Speed Dependent (DA)
speed through the mechanical operation of the master controller fixed setting, with separately installed master controller TH7
TH7. as inching valve, DA1D7/DA2D7
Master controller TH7
The master controller is installed separately from the pump con- (see RE 64558)
nected with the pump by 2 hydraulic control lines at ports Ps and
Y. The master controller is to be ordered separately (see data
sheet RE 64558)

13
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

EZ Electrical Control
Non-Proportional DG Hydraulic Control
Direct Operated
By energizing either solenoid a or b, internal control pressure is Pumps supplied with the DG control have no control module.
connected directly to the stroking piston, and the pump swivels The module is replaced by a cover plate.
to maximum displacement.
Pump output is controlled by hydraulic control pressure (Pst), typ-
With the EZ control pump flow is switchable from zero flow (nei- ically supplied by a remote pilot controller, applied directly to the
ther solenoid energized) to maximum flow. Flow direction is stroking piston through either the X1 or X2 port. The DG control
determined by which solenoid is energized (please refer to the is not a positive displacement control, as there is no control
data table at the top of page 12). feedback device.

EZ1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 vdc solenoids While pump displacement is infinitely variable between 0 and
EZ2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 vdc solenoids 100%, a given swashplate position can be affected by system
pressure and/or pump drive speed, as well as the stroking piston
Pressure Cut-Off: Refer to page 8. centering springs.

Standard model Flow direction is determined by which pilot port is pressurized

(please refer to the data table at the top of page 9; Control Pres-
sure column-X1; X2).

Nominal characteristics:
Begin of regulation-Pst min . . . . . . . . . 5–8 bar (73–116 psi)
End of regulation (full stroke)-Pst max . 22–25 bar (320–363 psi)
Application of the DG Control is only appropriate on certain
types of vehicle drive systems, and requires a careful review of
the engine and vehicle parameters to ensure that the pump is
set up correctly. All DG applications should be reviewed by a
Rexroth Application Engineer.

Standard model

Standard model with DA control valve

14
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Mechanical Stroke Limiter...M

Adjustment screws to both Vg max – values

Dimensions in mm (in)
Size M1 M2 M3 M4
40 110.6 max. (4.35) 38.1 (1.50) 24.0 (0.94) –
56 130.5 max. (5.13) 44.0 (1.73) 25.5 (1.00) –
71 135.4 max. (5.33) 86.3 (3.39) – 28.5 (1.12)
90 147.0 max. (5.78) 95.7 (3.76) 31.5 (1.24)
125 162.0 max. (6.37) 104.5 (4.11) – 35.5 (1.39)
180 181.6 max (7.14) 138.7 (5.46) 38.0 (1.49) –

Circuit Diagram

X1 X2

Ports X3 and X4 for Positioning Pressure...T

Dimensions in mm (in)
Size T1 T2 T3 T4 X3, X4
40 92 (3.62) 38.1 (1.5) – 24 (0.94) 7⁄16" – 20UNF-2B
56 104.5 (4.11) 44 (1.7) – 25 (0.98) 7⁄16" – 20UNF-2B

71 113.5 (4.46) 86.3 (3.4) 28 (1.10) – 7⁄16" – 20UNF-2B

90 111.5 (4.38) 95.7 (3.7) – 30 (1.18) 7⁄16" – 20UNF-2B

125 136 (5.35) 104.5 (4.1)34 (1.33) – 7⁄16" – 20UNF-2B

180 146.5 (5.76)138.7 (5.5) – 35 (1.37) 7⁄16" – 20UNF-2B

Circuit Diagram

X1 X3 X4 X2

15
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 40: dimensions in millimeters (inches)

Pump configuration without control module: Type NV

View W 191.7 (7.54)

24.1 23.8
(0.94) (0.93)

M8; 10 deep 3/8"-16;17 deep

19

(2.67)

(2.55)
(0.74)

(1.02) (1.02)

(2.67)
50.8
(2.00)

198.7 (7.82) 180.7 (7.11)

93 (3.66) 105 (4.13)

12.7
(0.50) 125 (4.92) Pressure Cut-off
(3.35) Mechanical
centering adjustment Relief Valve–B
(5.09)
129.5
77 (B)
(3.03)

(2.813)
71.5

(2.63)
(ø5.00–0.001)
77 (A)

(2.81)
(3.03)
71.5

(4.07)
18
(0.70)

15
(0.59)
Charge Pressure
100 (3.93) Relief Valve
(2.59) (2.67) 182.7 (S) (7.19)
181 (7.12) 201.7 (7.94) Relief Valve–A
213 (8.38) 235 (9.25)

Shaft Options
S 48
(1.88)
Splined shaft 40
(1.57)
SAE 11⁄4"
14 tooth 12/24 Pitch
Flat root side fit Connections
Tolerance Class 5 A, B High pressure ports 3 ⁄4" SAE 420 bar (6000 psi–Code 62)
6)
.0

ø(1.01)
(0

ø25.8

ANSI B92.1a-1976 T1 Case drain or filling port 7⁄8"-14 UNF-2B; 17 deep

.6
R1

T2 Case drain port 7⁄8"-14 UNF-2B; 17 deep

28
(1.10) MA Gauge port–sys. pressure A 7⁄16"-20 UNF-2B; 12 deep
56 7⁄16"-20 UNF-2B; 12 deep
(2.20)
MB Gauge port–sys. pressure B
R Case vent port 7⁄16"-20 UNF-2B; 12 deep

S Charge suction port 15 ⁄16"-12 UN-2B; 20 deep

U 38
(1.49) X1, X2 Stroking pressure ports (before orifice) 7⁄16"-20 UNF-2B; 12 deep
Splined shaft 30
7⁄16"-20 UNF-2B; 12 deep
SAE 1"
(1.18) G Charge pressure gauge port
Y1, Y2 Pilot pressure ports (only for HD control) 9⁄16"-18 UNF-2B; 12 deep
15 tooth 16/32 Pitch
Flat root side fit Ps Control pressure gauge port 9⁄16"-18 UNF-2B; 12 deep
Tolerance Class 5
)

Fa Filter Outlet 3⁄4"-16 UNF-2B; 12 deep

06

ø(0.81)
ø20.8
(0.

ANSI B92.1a-1976
.6

Fa1 Filter Outlet (filter assembly) M18 x 1.5; 12 deep

R1

22 Fe Filter Inlet M18 x 1.5; 12 deep

(1.22)
Fs Port from filter to suction line (cold start) M18 x 1.5; 12 deep
46
MH Gauge port–high pressure 7⁄16"-20 UNF-2B; 12 deep
(1.81)

16
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 40: dimensions in millimeters (inches)

Hydraulic Control–Pilot Operated: Type HD Rotary Manual Servo Control: Type HW
150 (5.90)

9 63 (2.48)
150 (5.90)
(0.35) 50
100 (3.93) (1.96)

(0.31)
ø8 27
(ø0.31) (1.06)

100 (3.93)

(5.59)
(2.57)
(2.57)

111 (4 37)

Electrical Control–Proportional: Type EP Electrical Control–Non Proportional: Type DA

159 (6.25)
150 (5.90)
109 (4.29)
100 (3.93)

173 (6.81)
161 (6.33)

(4.40)
(6.33)
(3.97)

(3.77)
(3.77)
(3.97)

Electrical Control–Non Proportional: Type EZ Hydraulic Control–Direct Operated: Type DG

150 (5.90)
100 (3.93)
(4.90)
161 (6.33)
(6.33)

(2.32) (2.32)
(3.77)
(3.77)

(2.74)

17
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 56: dimensions in millimeters (inches)

Pump configuration without control module: Type NV

206.9 (8.14)
View W
30
(1.18)
M8; 10 deep
3/8"-16; 17 deep

(2.95)

(2.44)
(1.02) (1.02)

(283)
19
(0.74)

50.8
(2.00)

215.4 (8.48) 23.8

(0.93)
194.4 (7.65)

106 (4.17) 106 (4.17)

Pressure Cut-off
12.7 129.5 (5.09)
(3.46) (0.50)
Mechanical
centering adjustment Relief Valve–B
(5.59)
142
86 (B)
(3.38)

(2.99)
(3.24)
82.5

(ø5.00–0.001)

(0.17)
86 (A)
(3.38)

(4.27)
(3.24)
82.5

18
(0.70)

18
(0.70)
109.5 (4.31) Charge Pressure
200.4 (S) (7.88) Relief Valve
(2.71) (2.95) 218.4 (8.59)
181 (7.12) 255 (10.03) Relief Valve–A
213 (8.38)

Shaft Options
S 48
(1.88)
Splined shaft 40
(1.57)
SAE 11⁄4"
14 tooth 12/24 Pitch
Flat root side fit Connections
Tolerance Class 5 A, B High pressure ports 3 ⁄4" SAE 420 bar (6000 psi–Code 62)
6)
.0

ø(1.01)
(0

ø25.8

ANSI B92.1a-1976 T1 Case drain or filling port 11⁄16"-12 UN-2B; 20 deep

.6
R1

28
T2 Case drain port 11⁄16"-12 UN-2B; 20 deep
(1.10) MA Gauge port–sys. pressure A 7⁄16"-20 UNF-2B; 12 deep
56 7⁄16"-20 UNF-2B; 12 deep
(2.20)
MB Gauge port–sys. pressure B
R Case vent port 7⁄16"-20 UNF-2B; 12 deep

S Charge suction port 15 ⁄16"-12 UN-2B; 20 deep

T 48
(1.88) X1, X2 Stroking pressure ports (before orifice) 7⁄16"-20 UNF-2B; 12 deep
Splined shaft 40
9⁄16"-18 UNF-2B; 12 deep
SAE 13⁄8" (1.57) G Charge pressure gauge port
Y1, Y2 Pilot pressure ports (only for HD control) 9⁄16"-18 UNF-2B; 13 deep
21 tooth 16/32 Pitch
Flat root side fit Ps Control pressure gauge port 9⁄16"-18 UNF-2B; 12 deep
)

Tolerance Class 5
.06

Fa Filter Outlet 3⁄4"-16 UNF-2B; 12 deep

(0

ø(1.18)

ANSI B92.1a-1976
.6

ø30.2

Fa1 Filter Outlet (filter assembly) M18 x 1.5; 12 deep

R1

28
Fe Filter Inlet M18 x 1.5; 12 deep
(1.10) Fs Port from filter to suction line (cold start) M18 x 1.5; 12 deep
56
(2.20) MH Gauge port–high pressure 7⁄16"-20 UNF-2B; 12 deep

18
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 56: dimensions in millimeters (inches)

Hydraulic Control–Pilot Operated: Type HD Rotary Manual Servo Control: Type HW
159 (6.25)
158 (6.22)
9 63 (2.48)
109.3 (4.30) (0.35) 50
(1.96)

(0.31)
ø8 27
(ø0.31) (1.06)

(4.40)

(5.59)
(2.57)
(2.57)

120.3 (4.73)

Electrical Control–Proportional: Type EP Electrical Control–Non Proportional: Type DA

158 (6.22) 159 (6.25)

109 (4.29) 109 (4.29)

173 (6.81)
173 (6.81)

(4.40)
(4.40)

(3.77)
(3.97)

(3.77)
(3.97)

Electrical Control–Non Proportional: Type EZ Hydraulic Control–Direct Operated: Type DG

159 (6.25)
109 (4.29)
(5.41)
173 (6.81)
(4.40)

(2.89)
(2.89)
(3.77)
(3.77)

(3.05)

19
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 71: dimensions in millimeters (inches)

Pump configuration without control module: Type NV

240 (9.44)
View W
68 27.8
(2.67) (1.09)

7/16"–14; 17 deep
M8; 10 deep
25

(3.26)

(2.99)
(0.98)

(1.22) (1.22)

(3.147)
8 (0.31) 57.2
(2.25)

239 (9.40)
233 (9.17)

115.5 (4.54) 118.5 (4.66)

12.7
157.3 (6.19)
(3.35) Pressure Cut-off
(0.50)
Mechanical Relief Valve–B
centering adjustment
(6.00)
152.5
(3.16)
80.5
84 (B)
(3.30)

(3.03)
(ø5.00–0.001)
(4.50)

(2.55)
18
84 (A)
(3.30)

(0.70)
(3.16)
80.5

(5.32)
14
(0.55) 15
114.5 (4.50) (0.59)
152.5 (6.00)
214 (8.42) Charge Pressure
Relief Valve
(3.30) (3.26) 237 (S) (9.33)
181 (7.12) 293 (11.53) Relief Valve–A
213 (8.38)

Shaft Options
S 48
(1.88)
Splined shaft 40
(1.57)
SAE 11⁄4"
14 tooth 12/24 Pitch
Flat root side fit Connections
Tolerance Class 5 A, B High pressure ports 1" SAE 420 bar (6000 psi–Code 62)
6)
.0

ø(1.01)
(0

ø25.8

ANSI B92.1a-1976 T1 Case drain or filling port 11⁄16"-12 UN-2B; 20 deep

.6
R1

28
T2 Case drain port 11⁄16"-12 UN-2B; 20 deep
(1.10) MA Gauge port–sys. pressure A 7⁄16"-20 UNF-2B; 12 deep
56 7⁄16"-20 UNF-2B; 12 deep
(2.20)
MB Gauge port–sys. pressure B
R Case vent port 7⁄16"-20 UNF-2B; 12 deep

S Charge suction port 15 ⁄8"-12 UN-2B; 20 deep

T 48
(1.88) X1, X2 Stroking pressure ports (before orifice) 7⁄16"-20 UNF-2B; 12 deep
Splined shaft 40
3 ⁄4"-16 UNF-2B; 15 deep
SAE 13 ⁄8" (1.57) G Charge pressure gauge port
Y1, Y2 Pilot pressure ports (only for HD control) 9⁄16"-18 UNF-2B; 13 deep
21 tooth 16/32 Pitch
Flat root side fit Ps Control pressure gauge port 9⁄16"-18 UNF-2B; 13 deep
)

Tolerance Class 5
.06

Fa Filter Outlet 11⁄16"-12 UN-2B; 16 deep

(0

ø(1.18)

ANSI B92.1a-1976
.6

ø30.2

Fa1 Filter Outlet (filter assembly) M22 x 1.5; 14 deep

R1

28
Fe Filter Inlet M22 x 1.5; 14 deep
(1.10) Fs Port from filter to suction line (cold start) M22 x 1.5; 14 deep
56
(2.20) MH Gauge port–high pressure 7⁄16"-20 UNF-2B; 12 deep

20
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 71: dimensions in millimeters (inches)

Hydraulic Control–Pilot Operated: Type HD Rotary Manual Servo Control: Type HW
202 (7.95)
202 (7.95)
9 63 (2.48)
152.6 (6.00)
(0.35) 50
(1.96)

(0.31)
ø8 27
(ø0.31) (1.06)

(4.86)

(6.53)
(2.57)
(2.57)

163.5 (6.43)

Electrical Control–Proportional: Type EP Electrical Control–Non Proportional: Type DA

202 (7.95) 202 (7.95)
153 (6.00) 153 (6.00)
185 (7.28)

185 (7.28)
(4.88)
(4.88)
(3.97)

(3.77)
(3.77)
(3.97)

Electrical Control–Non Proportional: Type EZ Hydraulic Control–Direct Operated: Type DG

202 (7.95)
153 (6.02)
(5.80)
(7.28)
(4.88)

(3.11)
(3.77)

(3.11)
(3.77)

(4.79)

21
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 90: dimensions in millimeters (inches)

Pump configuration without control module: Type NV

247.5 (9.74)
View W
90.2 27.8
(3.55) (1.09)

M8; 10 deep
7/16"–14; 17 deep

25

(3.14)
(1.22) (1.22)

(2.59)
(0.98)

(3.03)
24
(0.94) 57.2
(2.25)

248.5 (9.78) 247.5 (9.74)

113 (4.44) 118.5 (4.66)

12.7 158.5 (6.24)

(0.50) Pressure Cut-off
(3.70)
Relief Valve–B
Mechanical
centering adjustment
(7.02)
178.5
(3.58)
102 (B)
(4.01)
91

21

(3.11)
(2.77)
(0.82)
Charge Pressure
(ø5.00–0.001)

Relief Valve
(6.36)
161.6

(2.32)
(2.77)
77 (A)
(4.01)

(3.58)
91

(6.11)
155.3
21 17
(0.82) (0.66) 160.7 (6.32)
161.6
(6.36) 217.5 (8.56)
248.5 (S) (9.78)
(3.38) (3.14) 300 (11.81) Relief Valve–A
228.6 (9.00)
266.6 (10.49)

Shaft Options
S 67
(2.63)
Splined shaft 55
SAE 13 ⁄4" (2.16)

13 tooth 8/16 Pitch

Flat root side fit Connections
Tolerance Class 5 A, B High pressure ports 1" SAE 420 bar (6000 psi–Code 62)
ø(1.41)
9)

ANSI B92.1a-1976
.0

ø36

T1 Case drain or filling port 11⁄16"-12 UN-2B; 20 deep

(0
5
2.
R

36 T2 Case drain port 11⁄16"-12 UN-2B; 20 deep

(1.41)
MA Gauge port–sys. pressure A 7⁄16"-20 UNF-2B; 12 deep
75
(2.95) MB Gauge port–sys. pressure B 7⁄16"-20 UNF-2B; 12 deep

R Case vent port 9⁄16"-18 UNF-2B; 13 deep

S Charge suction port 15⁄8"-12 UN-2B; 20 deep

U 48
(1.88) X1, X2 Stroking pressure ports (before orifice) 9⁄16"-18 UNF-2B; 13 deep
Splined shaft 40
G Charge pressure gauge port 3 ⁄4"-16 UNF-2B; 15 deep
(1.57)
SAE 11⁄4" 9⁄16"-18 UNF-2B; 13 deep
14 tooth 12/24 Pitch Y1, Y2 Pilot pressure ports (only for HD control)
Ps Control pressure gauge port 3 ⁄4"-16 UNF-2B; 15 deep
Flat root side fit
Tolerance Class 5 Fa Filter Outlet 11⁄16"-12 UN-2B; 16 deep
6)
.0

ø(1.01)
(0

ø25.8

ANSI B92.1a-1976
.6

Fa1 Filter Outlet (filter assembly) M22 x 1.5; 14 deep

R1

28
Fe Filter Inlet M22 x 1.5; 14 deep
(1.10) Fs Port from filter to suction line (cold start) M22 x 1.5; 14 deep
56 7⁄16"-20 UNF-2B; 12 deep
(2.20) MH Gauge port–high pressure

22
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 90: dimensions in millimeters (inches)

Hydraulic Control–Pilot Operated: Type HD Rotary Manual Servo Control: Type HW
210 (8.26) 207.7 (817)
167.1 (6.57) 9 63 (2.48)
(0.35) 50
(1.96)

(0.31)
ø8 27
(ø0.31) (1.06)

181.5 (7.14)

(7.56)
(5.59)
(2.99)
(2.99)

180.6 (7.11)

Electrical Control–Proportional: Type EP Electrical Control–Non Proportional: Type DA

210 (8.26) 193 (7.59)
167.1 (6.57) 170.6 (6.71)
204 (8.03)

204.7 (8.05)
(5.59)

(5.64)
(4.33)

(4.11)
(4.33)

(4.11)

Electrical Control–Non Proportional: Type EZ Hydraulic Control–Direct Operated: Type DG

193 (7.59)
170.6 (6.71)
(6.83)
(8.05)
(5.64)

(2.95)
(4.11)

(2.95)
(4.11)

(5.14)

23
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 125: dimensions in millimeters (inches)

Pump configuration without control module: Type NV

279.4 (11.00)
View W 95.5 31.8
(3.75) (1.25)
M10; 12.5 deep
1/2"–13; 19 deep

32

(3.38)
(3.70)
(1.25)

(1.69) (1.69)

(3.54)
20
(0.78) 66.7
(2.62)

267.9 (10.54)
273.4 (10.76)

137 (5.39) 143 (5.62)

12.7 184.5 (7.26)
(0.50) Pressure Cut-off
(4.60) Mechanical
centering adjustment
Relief Valve–B
(7.51)
191
(4.05)
115 (B)

103
(4.52)

21

(3.58)
(2.95)
(0.82)
(ø5.00–0.001)
(6.36)
161.6

(2.04)
(2.95)
115 (A)
(452)

(4.05)
103

(5.84)
148.5
21 Charge Pressure
(0.82) 20 Relief Valve
161.6 (0.78)
184.5 (7.26)
(6.36)
239.4 (9.42)
274.4 (S) (10.80)
(3.24) (3.70) Relief Valve–A
325.4 (12.81)
228.6 (9.00)
266.6 (10.49)

Shaft Options
S 67
(2.63)
Splined shaft 55
SAE 1 3 ⁄4" (2.16)

13 tooth 8/16 Pitch

Flat root side fit Connections
Tolerance Class 5 A, B High pressure ports 11⁄4" SAE 420 bar (6000 psi–Code 62)
ø(1.41)
9)

ANSI B92.1a-1976
.0

ø36

T1 Case drain or filling port 15⁄16"-12 UN-2B; 20 deep

(0
5
2.
R

36 T2 Case drain port 15 ⁄16"-12 UN-2B; 20 deep

(1.41) 7⁄16"-20 UNF-2B; 12 deep
MA Gauge port–sys. pressure A
75 7⁄16"-20 UNF-2B; 12 deep
(2.95) MB Gauge port–sys. pressure B
R Case vent port 9 ⁄16"-18 UNF-2B; 13 deep

S Charge suction port 17⁄ 8"-12 UN-2B; 20 deep

T 80 X1, X2 Stroking pressure ports (before orifice) 9 ⁄16"-18 UNF-2B; 13 deep
Splined shaft (3.14)
7⁄ 8"-14 UNF-2B; 17 deep
SAE 2"
66 G Charge pressure gauge port
(2.59)
Y1, Y2 Pilot pressure ports (only for HD control) 9 ⁄16"-18 UNF-2B; 13 deep
15 tooth 8/16 Pitch
Flat root side fit Ps Control pressure gauge port 3 ⁄4"-16 UNF-2B; 15 deep
Tolerance Class 5 Fa Filter Outlet 15 ⁄16"-12 UN-2B; 18 deep
)
15

ANSI B92.1a-1976
ø(1.66)
ø42.3
.

Fa1 Filter Outlet (filter assembly) M33 x 2; 18 deep

(0
R4

36 Fe Filter Inlet M33 x 2; 18 deep

(1.41)
88 Fs Port from filter to suction line (cold start) M33 x 2; 18 deep
(3.46)
MH Gauge port–high pressure 7⁄16"-20 UNF-2B; 12 deep

24
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 125: dimensions in millimeters (inches)

Hydraulic Control–Pilot Operated: Type HD Rotary Manual Servo Control: Type HW
222.7 (8.76) 220.5 (8.68)

180 (7.08) 9 63 (2.48)

(0.35) 50
(1.96)

(0.31)
ø8 27
(ø0.31) (1.06)

194 (7.63)
(6.08)

(8.04)
(2.99)
(2.99)

193.5 (7.61)

Electrical Control–Proportional: Type EP Electrical Control–Non Proportional: Type DA

222.7 (8.76) 205.5 (8.09)
180 (7.08) 183.5 (7.22)
217.2 (8.55)

217.2 (8.55)
(6.08)

(6.14)
(4.33)

(4.11)
(4.33)

(4.11)

Electrical Control–Non Proportional: Type EZ Hydraulic Control–Direct Operated: Type DG

205.5 (8.09)

183.5 (7.22)
(7.32)
217.2 (8.55)
(6.14)

(3.77)
(4.11)

(3.77)
(4.11)

(5.64)

25
RA 92003/07.97
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 180: dimensions in millimeters (inches)

Pump configuration without control module: Type NV

315.9 (12.43)

138.7 31.8
View W (5.46) (1.25)

1/2"–13; 19 deep
M10; 12.5 deep

32

(3.93)

(3.46)
(1.25)

(1.69) (1.69)

(3.66)
66.7
3
(2.62)
(0.118)

311.9 (12.27)
304.9 (12.00)

147.5 (5.80 156 (6.14)

15.9
219 (8.62)
(4.60) (0.62)
Pressure Cut-off
Mechanical
centering adjustment Relief Valve–B
(7.75)
197
107 (B)
(4.21)

16

(3.66)
(0.62)

(2.48)
(4.05)
103.5

(ø5.50–0.001)
(10.62)
(8.83)
224.5

270
(4.05)
103

(2.48)

(5.45)
107 (A)

32
(4.21)

(1.25)

20 Charge Pressure
21 (0.78) Relief Valve
(0.82) 209 (8.22)
(3.79 (3.93) 286.4 (11.27)
224.5 (8.83) Relief Valve–A
305.9 (S) (12.04)
270 (10.62) 369.9 (14.56)

Shaft Options
S 67
(2.63)
Splined shaft 55
SAE 1 3⁄4" (2.16)

13 tooth 8/16 Pitch

Flat root side fit Connections
Tolerance Class 5 A, B High pressure ports 11⁄4" SAE 420 bar (6000 psi–Code 62)
ø(1.41)
9)

ANSI B92.1a-1976
.0

ø36

T1 Case drain or filling port 15⁄8"-12 UN-2B; 20 deep

(0
5
2.
R

36 T2 Case drain port 15⁄8"-12 UN-2B; 20 deep

(1.41) 7⁄16"-20 UNF-2B; 12 deep
MA Gauge port–sys. pressure A
75 7⁄16"-20 UNF-2B; 12 deep
(2.95) MB Gauge port–sys. pressure B
R Case vent port 9 ⁄16"-18 UNF-2B; 13 deep

S Charge suction port 17⁄ 8"-12 UN-2B; 20 deep

T 80 X1, X2 Stroking pressure ports (before orifice) 9 ⁄16"-18 UNF-2B; 13 deep
Splined shaft (3.14)
7⁄ 8"-14 UNF-2B; 17 deep
SAE 2 1⁄4"
66 G Charge pressure gauge port
(2.59)
Y1, Y2 Pilot pressure ports (only for HD control) 9 ⁄16"-18 UNF-2B; 13 deep
17 tooth 8/16 Pitch
Flat root side fit Ps Control pressure gauge port 9 ⁄16"-18 UNF-2B; 13 deep
Tolerance Class 5 Fa Filter Outlet 15⁄16"-12 UN-2B; 18 deep
)
15

ANSI B92.1a-1976
ø(1.91)
ø48.6

Fa1 Filter Outlet (filter assembly) M33 x 2; 18 deep

.
(0
R4

42 Fe Filter Inlet M33 x 2; 18 deep

(1.65)
88 Fs Port from filter to suction line (cold start) M33 x 2; 18 deep
(3.46)
MH Gauge port–high pressure 7⁄16"-20 UNF-2B; 12 deep

26
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions...Size 180: dimensions in millimeters (inches)

Hydraulic Control–Pilot Operated: Type HD Rotary Manual Servo Control: Type HW
261.9 (10.31) 260 (10.23)
219 (8.62) 9 63 (2.48)
(0.35)
50
(1.96)

(0.31)
ø8 27
(ø0.31) (1.06)

199.5 (7.85)
(6.31)

(8.28)
(2.99)
(2.99)

232.7 (9.16)

Electrical Control–Proportional: Type EP Electrical Control–Non Proportional: Type DA

261.9 (10.31) 245 (9.64)
219 (8.62) 222.6 (8.76)
222.7 (8.76)

223.2 (8.78)
(6.31)

(6.37)
(4.33)

(4.11)
(4.33)

(4.11)

Electrical Control–Non Proportional: Type EZ Hydraulic Control–Direct Operated: Type DG

245 (9.64)

222.6 (8.76)
(7.55)
223.2 (8.78)
(6.37)

(3.89)
(4.11)

(3.89)
(4.11)

(7.19)

27
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions, DA Control Valves: dimensions in millimeters (inches)

In an automotive transmission, the DA regulating cartridge is an automatic transmission function (speed dependent, high
used in conjunction with the direct controlled hydraulic DA pressure control), that can be overridden (see the description
Control. However, pumps with HD, HW, or EP controls can of the DA Control on Page 12). The maximum flow will then be
also be equipped with a DA regulating cartridge. This provides determined by the setting of the displacement control.

DA Cartridge, fixed adjustment (2) DA Cartridge, mechanically adjustable with lever (3)

20
(0.78)

ø8
(ø0.3)

27 (1.06) 8 (0.3)
50 (1.96)
63 9 (0.35)
(2.48)

DA Cartridge, fixed adjustment and hydraulic inching valve DA Cartridge, mechanically adjustable with lever and con-
connected (4) (only for pumps with DA control device) nected hydraulic inching valve (5) (only for pumps with DA
control device)

Z pilot pressure port port M10 x 1; 8 deep Z pilot pressure port port M10 x 1; 8 deep
(plugged by supplier on delivery) (plugged by supplier on delivery)

20
(0.78)

ø8
(ø0.3)

27 (1.06) 8 (0.3)
50 (1.96)
63
9 (0.35)
(2.48)

28
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Unit Dimensions, DA Control Valves: dimensions in millimeters (inches)

DA Cartridge, fixed adjustment and connections for master
controller TH7 (7)

Size 40...71 Size 90...180

Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 Y

40 181.7 23 157.0 177.7 159.2 88.9 59 125.0 67 91.9 119.6 – M14 x 1.5; 12 Deep
(7.15) (0.90) (6.18) (6.99) (6.26) (3.50) (2.32) (4.92) (2.63) (3.61) (4.70)
56 197.4 24.5 149.5 172.0 153.5 97.8 59 129.5 76 100.8 132.1 – M14 x 1.5; 12 Deep
(7.77) (0.96) (5.88) (6.77) (6.04) (3.85) (2.32) (5.09) (2.99) (3.96) (5.20)
71 215.5 11 160.0 197.0 170.0 141.0 59 157.3 76 144.8 143.5 – M14 x 1.5; 12 Deep
(8.48) (0.43) (6.29) (7.75) (6.69) (5.55) (2.32) (6.19) (2.99) (5.70) (5.64)
90 237.5 14 145.5 182.5 155.5 185.6 66.5 159.0 79 201.6 122.5 48.5 M14 x 1.5; 12 Deep
(9.35) (0.55) (5.72) (7.18) (6.12) (7.30) (2.61) (6.25) (3.11) (7.93) (4.82) (1.90)
125 266.9 17 163.5 181.0 162.5 198.5 66.5 184.5 91 214.5 135.0 48.5 M14 x 1.5; 12 Deep
(10.50) (0.66) (6.43) (7.12) (6.39) (7.81) (2.61) (7.26) (3.58) (8.44) (5.31) (1.90)
180 292.9 16 164.5 187.5 169.0 237.7 66.5 219.0 93 253.7 141.0 48.5 M14 x 1.5; 12 Deep
(11.53) (0.62) (6.47) (7.38) (6.65) (9.35) (2.61) (8.62) (3.66) (9.98) (5.55) (1.90)

29
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Dimensions for Through Drives: dimensions in millimeters (inches)

Without charge pump & without through drive (N00)

Size A1
40 220.2 (8.66)
56 239.4 (9.42)
71 279.1 (10.98)
90 287.0 (11.29)
125 320.9 (12.63)
180 370.9 (14.60)

A1

With Charge Pump & without through drive (F00)

Standard design; see unit dimensions pages 16...27

Through-Drive: SAE ‘A’ (F01/K01)

Spline SAE A (5/8" )
3/8" -16 UNC; 15 deep
3/8"-16 UNC; 16.5 deep (Size 180) 9T 16/32 DP Size A1 (F01) A1 (K01) A2 A3
A3 40 239.7 234 9 10
(9.42) (9.21) (0.35) (0.39)
56 261.4 254.7 10 11
ø82.55 (ø3.25)
106.4 (4.18)

(10.29) (10.02) (0.39) (0.43)

71 297.6 297.4 9 10
(11.71) (11.70) (0.35) (0.39)
90 304.0 303.8 9 8
(11.96) (11.96) (0.35) (0.31)
125 330.9 330.7 10.5 9
A2 (13.02) (13.01) (0.41) (0.35)
106.4 (4.18) 180 378.4 378.2 7.5 7.5
A1 (14.89) (14.88) (0.29) (0.29)
(to mounting flange)

Through-Drive: SAE ‘B’ (F02/K02)

Size 40, 56 Size 71, 90, 125, 180
Size A1 A2 A3
Spline SAE B (7/8" ) 40 240.7 11 11
1/2" -13 UNC; 21 deep (NG 71, 90, 180) 13T 16/32 DP
1/2" -13 UNC; 18 deep (NG 125) (9.47) (0.43) (0.43)
A3
56 262.4 12 11
1/2" -13 UNC; 19 deep (10.33) (0.47) (0.43)
71 300.6 13 9.8
(11.83) (0.51) (0.38)
ø101.6 (ø4.00)
146 (5.74)

90 305.0 9 11
(12.00) (0.35) (0.43)
125 330.9 10 11
(13.02) (0.39) (0.43)
180 381.4 10.3 10.5
(15.01) (0.40) (0.41)
146 (5.74)
A2 Suitable for mounting:
174 (6.85) 146 (5.74)
A1 Variable pump AA10VO28
(to mounting flange) Variable pump AA10VG18

30
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Through-Drive: SAE ‘B-B’ (F04/K04)

Size 40, 56 Size 71, 90, 125, 180 Size A1 A2 A3
40 240.7 11 11
1/2" -13 UNC; 21 deep (NG 71, 90, 180) Spline SAE B (1" ) (9.47) (0.43) (0.43)
1/2" -13 UNC; 18 deep (NG 125) 15T 16/32 DP 56 262.4 12 11
A3 (10.33) (0.47) (0.43)
1/2" -13 UNC; 19 deep 71 300.6 13 9.8
(11.83) (0.51) (0.38)
90 305.0 9 11

ø101.6 (ø4.00)
(12.00) (0.35) (0.43)

146 (5.74)
125 330.9 10 11
(13.02) (0.39) (0.43)
180 381.4 10.3 10.5
(15.01) (0.40) (0.41)

146 (5.74) Suitable for mounting:

A2 Variable pump AA4VG28
174 (6.85) 146 (5.74)
A1 Variable pump AA10VG28
(to mounting flange) Variable pump AA10VG45
Variable pump AA10VO45
Variable pump AA11VO40

Through-Drive: Flange SAE ‘C’; Spline SAE ‘B-B’ (F09/K09)

Spline SAE B-B (1" )

15T 16/32 DP
5/8"-11 UNC; 20 deep A3

Size A1 A2 A3
40 240.7 11 11
ø127 (ø5.00)

(9.47) (0.43) (0.43)

Suitable for mounting:

Variable pump AA4VG40

181 (7.12) A2
213 (8.38)
A1
(to mounting flange)

Through-Drive: SAE ‘C’ (F07/K07)

Size 56, 71 Size 90, 125, 180 ➀ Size A1 A2 A3
1/2" -13 UNC; 18 deep 56 266.4 15 14
5/8" -11 UNC; 23 deep Spline SAE C (1 1/4" )
5/8" -11 UNC;20 deep (Size 56) (10.48) (0.59) (0.55)
14T 12/24 DP
5/8" -11 UNC;24 deep (Size 71) 71 303.6 16 13.5
A3
(11.95) (0.62) (0.53)
90 308.9 13 14
(12.16) (0.51) (0.55)
114.5 (4.50)

ø127 (ø5.00)
181 (7.12)

125 335.9 15 15.5

(13.22) (0.59) (0.61)
180 384.4 13.3 14
(15.13) (0.52) (0.55)

181 (7.12) A2 Suitable for mounting:

213 (8.38)
Variable pump AA4VG40
114.5 (4.50) A1 Variable pump AA4VG56
(to mounting flange) Variable pump AA4VG71
181 (7.12)
Variable pump AA10VO71
Variable pump AA11VO60
➀ Size 180 only with SAE 2-bolt flange

31
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Dimensions for Through Drives: dimensions in millimeters (inches)

Through-Drive: Flange SAE ‘D’; Spline SAE C (Fxx, Kxx)

Spline SAE C (1-1/4”)

14T 12/24 DP
3/4" -10 UNC; 20 deep A3
Size A1 A2 A3
90 309.0 12 14
(12.16) (0.47) (0.55)

ø152.4 (ø6.00)
161.6 (6.36)
200 (7.87)
Suitable for mounting:
Variable pump AA4VG90
with U shaft

161.6 (6.36) A2
228.6 (9.00) A1
266.6 (10.49) (to mounting flange)

Through-Drive: SAE ‘D’ (F69/K69)

Spline SAE D (1 3/4" )

13T 8/16 DP
3/4" -10 UNC; 20 deep A3
Size A1 A2 A3
125 343.9 18 14
(13.53) (0.70) (0.55)
ø152.4 (ø6.00)

180 391.9 20.9 18

161.6 (6.36)
200 (7.87)

(15.42) (0.82) (0.70)

Suitable for mounting:

Variable pump AA4VG90
Variable pump AA4VG125
Variable pump AA10VO140
Variable pump AA11VO95
161.6 (6.36) A2 Variable pump AA11VO130
228.6 (9.00) A1
266.6 (10.49) (to mounting flange)

Through-Drive: Flange SAE ‘E’; Spline SAE ‘D’ (F72/K72)

Spline SAE E (1 3/4" )
13T 8/16 DP
3/4" -10 UNC; 20 deep A3

Size A1 A2 A3
180 391.9 20.9 18
(15.42) (0.82) (0.70)
ø165.1 (ø6.50)
224.5 (8.83)
270 (10.62)

Suitable for mounting:

Variable pump AA4VG180
Variable pump AA11VO160
Variable pump AA11VO200
Variable pump AA11VO250

A2
224.5 (8.83)
270 (10.62) A1
(to mounting flange)

32
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Input and Through-Drive Shaft Torque Limits

Size 40 56 71
Corner torque (at Vgmax and ∆p = 400 bar)➀ Tmax Nm 254 356 451
Lb-Ft 187 263 333
Through-drive torque limit TD lim Nm 314 521 660
Lb-Ft 232 384 487
Input torque limit ➁
With shaft code S TE lim Nm 602 602 602
Lb-Ft 444 444 444
SAE (ANSI B92.1a-1976) Spline (11/4"-14T 12/24DP) (11/4"-14T 12/24DP) (11/4"-14T 12/24DP)
With shaft code T TE lim Nm – 970 970
Lb-Ft – 715 715
SAE (ANSI B92.1a-1976) Spline – (13/8"-21T 16/32DP) (13/8"-21T 16/32DP)
With shaft code U ➂ TE lim Nm 314 – –
Lb-Ft 232 – –
SAE (ANSI B92.1a-1976) Spline (1"-15T 16/32DP) – –
Size 90 125 180
Corner torque (at Vgmax and ∆p = 400 bar)➀ Tmax Nm 572 795 1144
Lb-Ft 422 586 844
Through-drive torque limit TD lim Nm 882 1110 1760
Lb-Ft 651 819 1298
Input torque limit ➁
With shaft code S TE lim Nm 1640 1640 1640
Lb-Ft 1210 1210 1210
SAE (ANSI B92.1a-1976) Spline (13/4"-13T 8/16DP) (13/4"-13T 8/16DP) (13/4"-13T 8/16DP)
With shaft code T TE lim Nm – 2670 4070
Lb-Ft – 1969 3002
SAE (ANSI B92.1a-1976) Spline – (2"-15T 8/16DP) (21⁄4"-17T 8/16DP)
With shaft code Z TE lim Nm 912 – –
Lb-Ft 673 – –
(DIN 5480) Spline (W35x2x30x16x9g) – –
➀ Theoretical values; efficiencies not considered
➁ Drive shafts without side load
➂ Shaft ‘U’ is only permissible as the input shaft in the 2nd pump of a combination pump of the same size

Abbreviations and formulas:

TD = Max. permissible through drive torque (Nm)
TE = Max. permissible input torque at the drive shaft (Nm)
1.59 • Vg1 • ∆p1
T1 = Torque required for first pump = (Nm)
100 • ηmh
1.59 • Vg2 • ∆p2
T2 = Torque required for second pump = (Nm)
100 • ηmh
Vg1 = Pump displacement per rev–1st pump (cm3)
Vg2 = Pump displacement per rev–2nd pump (cm3)
∆p1 = Differential pressure–1st pump (bar)
∆p2 = Differential pressure–2nd pump (bar)
ηmh = Mechanical-hydraulic efficiency

Single Pump Tandem Pump

T1 T2
T1

TE
TE 1st Pump
2nd pump

TD TD

33
RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Combination Pump: dimensions in millimeters (inches)

Combination pumps provide two independent closed circuits without the need for splitter gear boxes.
When ordering combination pumps the individual model codes should be connected by a ‘+’ sign:

Code: Pump #1 (front pump) + Code: Pump #2 (rear pump)

Code example: AA4VG 56 EP1D1/32 R – PTC 52 F073S + AA4VG 56 EP1D1/32 R – PSC 52 F003S

External support for combination pumps of the same frame size is not required, if the dynamic acceleration does not exceed 10g
(=98.1 m/s2).

The 4-bolt mounting flange is recommended for size 71 and larger pumps.

Combination pump of the same size

(2nd pump without through drive and with auxiliary pump, F00)

Size 40 56 71 90 125 180

A10 475.5 521.2 596.4 608.8 669.1 764
(18.72) (20.51) (23.48) (23.96) (26.34) (30.07)
1st pump 2nd pump

A10

Mounting flanges & shaft options (of single and combination pumps)
Combination pump of same size
Single pump 1st Pump 2nd Pump
Size Mtg. flange A1 A2 A3 A4 A5 A6 A7 A8 A9 A9 Through drive A9
40 SAE C (2-Bolt) 181 – 18 – ø127 – 15 12.7 S (SAE 11⁄4" ) S (SAE 11⁄4" ) F09/K09 U (SAE 1" )
(7.12) (0.7) (ø5.00) (0.6)(0.50)
56 SAE C (2-Bolt) 181 – 18 – ø127 – 18 12.7 S (SAE 11⁄4" ) T (SAE 13⁄8" ) F07/K07 S (SAE 11⁄4" )
(7.12) (0.7)(ø5.00) (0.7)(0.50)
71 SAE C (2+4-Bolt) 181 114.6 18 14 ø127 15 15 12.7 S (SAE 11⁄4" ) T (SAE 13⁄8" ) F07/K07 S (SAE 11⁄4" )
(7.12) (5.51) (0.7)(0.5)(ø5.00) (0.6) (0.6)(0.50)
90 SAE D (2+4-Bolt) 228.6 161.4 22 21 ø152.4 17 20 12.7 S (SAE 13⁄4" ) S (SAE 13⁄4" ) F73/K73 Z (W35)
(9.00) (6.35) (0.9)(0.8)(ø6.00) (0.7) (0.8)(0.50)
125 SAE D (2+4-Bolt) 228.6 161.4 22 21 ø152.4 20 20 12.7 S (SAE 13⁄4" ) T (SAE 2" ) F69/K69 S (SAE 13⁄4" )
(9.00) (6.35) (0.9)(0.8)(ø6.00) (0.8) (0.8)(0.50)
180 SAE E (4-Bolt) – 224.5 – 21 ø165.1 22 – 15.9 S (SAE 13⁄4" ) T (SAE 21⁄4" ) F72/K72 S (SAE 13⁄4" )
(8.83) (0.8)(ø6.50) (0.9) (0.6)
Mounting Flange
A6
A8
A4
A3
A2
A5
A9

A7 A2
A1

34
 RA 92003/08.95
Variable Displacement Pump AA4VG, Series 3

Installation Situation for Coupling Assembly

In order to assure that rotating parts (coupling hub) and fixed

parts (housing circlip) do not contact each other the installation
situations are described in this data sheet have to be observed.
The installation situation depend upon the sizes and the spline.

For SAE spline shaft (shaft S or T) the outer diameter of the cou-
pling hub must be smaller than the inner diameter of the circlip
d3 at the zone of the drive shaft shoulder (measure X2 – X3).

SAE Spline

x2 x2
x1 7
x1
d1

d1
ø80
d4
d3
d2

d4

d3
d2
x3 x3

Sizes 56–180 Size 40 only

Size ød1 ød2 min ød3 ød4 x1 x2 x3

40 40 51.4 63±0.1 127 4.3+0.2 12.7–0.5
(1.57) (2.02) (2.48±0.003) (5.00) (0.16+0.007) (0.50–0.019)
56 40 54.4 68±0.1 127 7.0+0.2 12.7–0.5
(1.57) (2.14) (2.67±0.003) (5.00) (0.27+0.007) (0.50–0.019)
71 45 66.5 81±0.1 127 7.0+0.2 12.7–0.5 +0.9
8 –0.6
(1.77) (2.61) (3.18±0.003) (5.00) (0.27+0.007) (0.50–0.019)
90 50 66.5 81±0.1 152.4 6.8+0.2 12.7–0.5 +0.03
(0.31–0.02 )
(1.96) (2.61) (3.18±0.003) (6.00) (0.26+0.007) (0.50–0.019)
125 55 76.3 91±0.1 152.4 7.0+0.2 12.7–0.5
(2.16) (3.00) (3.58±0.003) (6.00) (0.27+0.007) (0.50–0.019)
180 60 88 107±0.1 165.1 7.4+0.2 15.9–0.5
(2.36) (3.46) (4.21±0.003) (6.50) (0.29+0.007) (0.62–0.019)

35
RA 92003/04.97
Variable Displacement Pump AA4VG, Series 3

Specifications, descriptions, and illustrative material shown herein were as accurate as

known at the time this publication was printed. Rexroth reserves the right to discontinue
models or options at any time or to change specifications, materials, or designs without
notice and without incurring obligation.

Optional equipment and accessories may add cost to the basic unit, and some options are
available only in combination with certain models or other options.

DISTRIBUTED BY:

Mannesmann Rexroth Corporation

Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467
Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333

All rights reserved - Subject to revision

36 Printed in U.S.A.