NO.

HL-CN-HP4VG 01/2023 01 /38

2.2

HP4VG
HP4VG series axial piston pump is a
newly-developed high pressure closed
SERIES circuit pump, which can meet the
application requirements of customers
Swash-plate Type for harsh working conditions such as
Axial Piston Variable Displacement Pump high pressure, high rotational speed
and frequent impact.

Suitable for a high-pressure closed circuit

Size (cc/rev): 45 60 75 100 135 175 280
Rated pressure (bar): 380 400 400 400 400 450 450
Max. pressure (bar): 420 450 450 450 450 500 500

Contents Features
Technical Data 02 ◁ Variable axial piston pump of swashplate design for
hydrostatic drives in closed circuit.
Type introduction 03-05
◁ Flow direction changes smoothly when the
Hydraulic fluid 06 swashplate is moved through the neutral position.
Shaft seal 07 ◁ Two pressure relief valves are installed on the high-
pressure side to prevent overload.
EP - Electrical displacement control 08
◁ The built-in charge pump acts as charge pump and
Proportional control, control pump.
HD - hydr., pilot-pressure related 09 ◁ The maximum charge pressure is limited by the built-
in low pressure relief valve.
Control principle ＆ Installation size
◁ New rotary components and bearings, make the
·HP4VG 45 type 10-13 transmission efficiency improved, and the input
·HP4VG 60 type 14-17 speed increased.
◁ The HP4VG175 pump adopts an integrated design at
·HP4VG 75 type 18-21
the rear of the housing to reduce leaking points.
·HP4VG 100 type 22-25 ◁ Optimized shell design to reduce vibration and noise.
·HP4VG 135 type 26-29 ◁ Electric proportional displacement control meets the
application requirements of multiple industries.
·HP4VG 175 type 30-33
◁ Various oil outlet connection methods help to
·HP4VG 280 type 34-37 optimize pipeline connection.
◁ HP4VG175 pump can be optionally equipped with a
flush valve, which can be directly installed on the
pump body.

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Technical data

Size 45 60 75 100 135 175 280

Displacement (cc/rev) 45 60 75.6 100 135 175.4 280
Rated (rpm) 3300 3600 3300 3000 2850 2650 2400
Speed Max. (rpm) 3550 3900 3600 3300 3250 2800 2550
Min. (rpm) 500 500 500 500 500 500 500
Rated (bar) 380 400 400 400 400 450 450
Max. (bar) 420 450 450 450 450 500 500
Pressure Minimum low
loop pressure (bar) 10 10 10 10 10 10 10
(Above charge pump)
Charge pump displacement (cc/rev) 8.6 11.6 27 27 28.3 39 60
Casting Rated (bar) 2 2 2 2 2 1.7 1.7
pressure Max. (At cold start) (bar) - - - - - 5.2 -
Suction Rated (bar)
0.8 0.8 0.8 0.8 0.8 0.8 0.8
pressure Oil viscosity ≤ 30mm2/s
( Absolute
Max. (bar) 5 5 5 5 5 6 5
pressure )
02 Oil viscosity (mm /s)2
10~1000，Best range: 16~36
Oil temperature (℃ ) -20~95
Oil cleanliness ISO 4406 Class 20/18/15 or higher
Weight ( w/o auxiliary flange ) (Kg) 33 38 58 62 82 115 179.4

Permissible input and through-drive torques

Size 45 60 75 100 135 175 280
Torque at Vg max and Δp = 400 bar Nm 287 255 477 636 859
at Vg max and Δp = 450 bar Nm 1253 2005
Maximum input torque at drive shaft (Nm)
S0 1 in 15T 16/32DP 272
S1 1 1/4 in 14T 12/24 DP 552 602 650 650
ANSI S2 1 3/8 in 21T 16/32 DP 970 970 970
B92.1a–1976 S3 1 1/2 in 23T 16/32 DP 1305 1305
S4 1 3/4 in 13T 8/16 DP 1640 1640 1640 1640
S5 2 1/4 in 17T 8/16 DP 4070
T1 W30×2×14×9g 522
T2 W35×2×16×9g 912 912 912
T3 W45×2×21×9g 2190
DIN 5480
T4 W50×2×24×9g 3140
T5 W40×2×18×9g 1460 1460 1460
T6 W55×2×26×9gw 4350
Maximum through-drive torque (Nm) 314 314 660 822 1110 1760 2641

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Type introduction

HP4V G EP3 D M P R / R N C2 S1 02 F B1 3 S - S
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ ⑯ ⑰ ⑱

Axial piston unit

① Swashplate design, variable, nominal pressure 380~450 bar, maximum pressure 420~500 bar HP4V

Operating mode
② Pump, closed circuit G

Displacement
③ Displacement cc/rev 45 60 75 100 135 175 280

Control device
Proportional control, electric U = 12 V DC EP3
Proportional control, electric U = 24 V DC EP4
④ 02
Mechanical servo control HW
Hydraulic pilot proportional control HD

Pressure cut-off
Without pressure cut-off Blank
⑤
Pressure cut-off D

Mechanical displacement limitation

Without mechanical displacement limitation Blank
⑥
Mechanical displacement limitation M

Connector for solenoids

Without connector (only for purely hydraulic control) Blank
⑦
Deutsch molded connector, 2-pin–without suppressor diode P

Swivel angle sensor

Without swivel angle sensor Blank
⑧
Swivel angle sensor (not available yet, to be developed) R

Direction of Rotation
Direction of Rotation 45 60 75 100 135 175 280 Code
⑨ Viewed on drive shaft，clockwise ● ● ● ● ● ● ● R
Viewed on drive shaft，counter-clockwise ● ● ○ ○ ● ○ L

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Type introduction

Sealing material
NBR (nitrile rubber)
⑩ N
Shaft seal in FKM (fluoroelastomer)

Mounting flange
Mounting flange 45 60 75 100 135 175 280 Code
SAE C J744-101-2 ● B2
SAE C J744-127-2 ● C2
⑪
SAE C J744-127-4 ● ● C4
SAE D J744-152-2/4 ● ● D4
SAE E J744-165-4 ● ● E4

Drive shaft
Drive shaft 45 60 75 100 135 175 280 Code
1 in 15T 16/32 DP ● S0
02 1 1/4 in 14T 12/24 DP ● ● ● ● S1
1 3/8 in 21T 16/32 DP ● ● ○ S2
Splined shaft 1 1/2 in 23T 16/32 DP ● ● S3
ANSI B92.1a 1 3/4 in 13T 8/16 DP ● ● ● ● S4
2 1/4 in 17T 8/16 DP ○ S5
⑫ 27T 16/32DP ● S6
2 in 15T 8/16DP ○ S7
W30×2×14×9g ○ ○ T1
W35×2×16×9g ○ ○ ● T2
Splined shaft W45×2×21×9g ○ T3
DIN 5480 W50×2×24×9g ● T4
W40×2×18×9g ● ○ ● T5
W55×2×26×9g ● T6

Working port
Working port 45 60 75 100 135 175 280 Code
Same-side SAE flange port A and B ● ○ ● ● 1
⑬ Off-side SAE flange port A and B ○ ● ● ● ● 2
SAE working port A and B,
● ● 3
on right side (45° right)

Boost pump and rotary group configuration

Standard rotary group，boost pump integrated F
⑭ Standard rotary group，without boost pump K
High speed rotary group，boost pump integrated (only for HP4VG175) H

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Piston Pump ｜ HP4VG Series Hengli hydraulics 05 /38

Type introduction

Through drive
Through drive 45 60 75 100 135 175 280 Code
Without through drive ● ● ● ● None
Flange Splined shaft
SAE J744-16-4 9T 16/32 DP ● ● ● ● A1
SAE A 82-2
SAE J744-19-4 11T 16/32 DP ● A2
SAE J744-22-4 13T 16/32 DP ● ● ● ● ● ● ● B1
SAE B 101-2
SAE J744-25-4 15T 16/32 DP ● ● ● ● B2
⑮ SAE C 127-2 SAE J744-44-4 14T 12/24 DP ● ● C1
SAE J744-44-4 14T 12/24 DP ○ ● C3
SAE C 127-4
DIN 5480 W35×2×19×9g ● C5
SAE J744 14T 12/24 DP ● ● E2
SAE C 127-2/4
SAE J744 13T 8/16 DP ○ E4
SAE J744-44-4 13T 8/16 DP ● ● D1
SAE D 152-4
SAE J744-44-4 N40×2×18×9g ● D2
SAE E 165-4 SAE J744-44-4 13T 8/16 DP ● E1
02

High-pressure relief valve

High-pressure
Setting range Δp 45 60 75 100 135 175 280 Code
relief valve
Pilot-operated high-
100~420bar, with a bypass ● ● ● 1
pressure relief valve
250~420bar, without a bypass ● ○ ● ● 3
⑯
Direct-acting
250~420bar, with a bypass ● ● 5
high-pressure
100~250bar, without a bypass ● ○ 4
relief valve,
100~250bar, with a bypass ○ ○ 6
fixed setting
450bar, without a bypass ● ● 7

Filtration boost circuit/external boost pressure supply

Filtration in the boost pump suction line S
Filtration in the boost pump pressure line (ports with external filter circuit) D
⑰
Filtration in the boost pump pressure line (with filter) F
Filtration in the boost pump pressure line (with filter, cold start valve, contamination indicator) B

Standard / special version

Standard version S
⑱ With neutral position switch K
Special version
Emergency return valve (Brake unloading valve) F

Remark：● = Available； ○ = On request

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Hydraulic fluid
The axial piston unit is designed for operation with HLP mineral oil according to DIN 51524. Application
instructions and requirements for hydraulic fluid selection, behavior during operation as well as disposal
and environmental protection should be taken from the following data sheets before the start of project
planning:
·90220: Hydraulic fluids based on mineral oils and related hydrocarbons
·90221: Environmentally acceptable hydraulic fluids
·90222: Fire-resistant, water-free hydraulic fluids (HFDR/HFDU)
·90225:Limited technical data for operation with waterfree and water-containing fire-resistant hydraulic
fluids (HFDR, HFDU, HFAE, HFAS, HFB, HFC)

Selection of hydraulic fluid

Evaluates hydraulic fluids on the basis of the Fluid Rating according to the technical data sheet 90235.
Hydraulic fluids with positive evaluation in the Fluid Rating are provided in the following technical data
sheet:
·90245: Fluid Rating List for hydraulic components (pumps and motors)
The hydraulic fluid should be selected so that the operating viscosity in the operating temperature range
02
is within the optimum range (νopt; see selection diagram).

·Viscosity and temperature of hydraulic fluids

Viscosity Shaft
Temperature Comment
(mm2/s) seal

t ≤ 3min, without load(p ≤ 725psi(50bar),

NBR θSt ≥ -40℃
νmax ≤ 7400 n ≤ 1000rpm Permissible temperature difference
Cold start
(1600) between axial piston unit and hydraulic fluid in
FKM θSt ≥ -25 ℃
the system maximum 45 ℉ (25 K).

Warm-up ν = 7400 … 1850

t ≤ 15min, p ≤ 0.7×pnom and n ≤ 0.5×nnom
phase (1600 … 400)

NBR θ ≤ +85 ℃
ν = 1850 … 60
measured at port T
Continuous (400 … 10)
FKM θ ≤ +110℃
operation
νopt = 170 … 82 Range of optimum operating viscosity and
(36 … 16) efficiency

NBR θ ≤ +85℃
Short-term νmin = 60 … 49
t ≤ 3min, p ≤ 0.3×pnom, measured at port T
operation (10 … 7)
FKM θ ≤ +110℃

150
 18
pSt (bar)
Piston Pump ｜ HP4VG Series Hengli hydraulics 07 /38

·Selection diagram
mm2/s
Maximum permissible viscosity for cold start
1600
1000
Warm-up phase 600
400
200

VG 46
VG
Viscosity ν (mm2/s)

VG 32
VG 2

VG 68
100

10
0
60
Continuous operation 40
36
νopt
20
16

10
Minimum permissible viscosity at short-term operation
7
-40 -25 -10 0 10 30 40 50 70 90 115

I (mA) (Solenoid a) Temperature θ (℃)

1200 EP3
1000

·Filtration600 of the hydraulic fluidEP4

800

Finer filtration400
improves the cleanliness level of the hydraulic fluid, which increases the service life of the
200
1.0
axial piston unit.0 0 0.2 0.4 0.6 0.8 1.0
0.8 0.6 0.4 0.2
Vg V
A cleanliness level of200
at least 20/18/15 is to begmaintained according to ISO 4406.
02

Vg max V
At a hydraulic fluid400viscosity of less than 10g max
mm²/s (e.g. due to high temperatures during short-term
EP4 600
operation) at the drain
800 port, a cleanliness level of at least 19/17/14 according to ISO 4406 is required.
1000 is 10 mm²/s at:
For example, the viscosity
EP3 1200
· HLP 32 a temperature of 73° C · HLP 46 a temperature of 85° C
I (mA) (Solenoid b)

Shaft seal pSt (bar)

18
16 Permissible pressure loading
14
5
Notice 12
10
·Working pressure 8 range valid when using 4
Differential pressure ΔP (bar)

6
hydraulic fluids based on mineral oils. Please NG45
4 3
contact us for values
2 for other hydraulic
0
1.0 fluids.
0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 2
Vg 2 Vg NG280
NG100
·In addition to the
4 hydraulic fluid and the
Vg max 6 Vg max 1
NG175
temperature, the8service life of the shaft seal NG75 NG60
NG135
is influenced by 10
the rotational speed of the 0
12 1000 2000 3000 4000 5000
axial piston unit14
and the case pressure.
Rotational speed n (rpm)
16
·The service life of the shaft seal decreases with
18
increasing frequencypof
St pressure peaks and increasing mean differential pressure.
(bar)

·The case pressure must be greater than the ambient pressure.

mm2/s
Maximum permissible viscosity for cold start 151
1600
1000
Warm-up phase 600
 08 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

EP - Electrical displacement control

·Electrical displacement control principle

The output flow of the pump is infinitely I (mA) (Solenoid a)

variable between 0 and 100%, proportional
1200 EP3
to the electrical current sup-plied to solenoid 1000
a or b. 800
The electrical energy is converted into a force 600 EP4
400
acting on the control spool.
200
This control spool then directs control oil 0
1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0
into and out of the stroking cylinder to adjust Vg Vg
200
pump displacement as required. Vg max Vg max
400
A feedback lever connected to the stroking EP4 600
piston main-tains the pump flow for any 800
given current within the con-trol range. 1000
EP3 1200

I (mA) (Solenoid b)
Standard:
Proportional solenoid without manual
02 emergency operation.
Supply as required: pSt (bar)
18
Proportional solenoid with manual 16
emergency operation and spring return. 14
5
12
10
8 4

Differential pressure ΔP (bar)

Technical data, solenoid 6
4 3
Control EP3 2 EP4
0
Voltage Vg
12 V
1.0(±20%)
0.8 0.6 0.4 0.2
2
0 0.2 240.4V (±20%)
0.6 0.8 1.0
Vg
2
N
Control Start of control at Vg=0 400 mA 4 200 mA
Vg max 6 Vg max 1
current End of control at Vg max 1200 mA 600 mA
8
Current limit 1540 mA 10 840 mA 0
12 1000
Nominal resistance (at 68 ℉ (20℃ ) 5.5 Ω 21.7 Ω
14
100Hz / 16
120Hz
Dither frequency
(120Hz only for the HP4VG175
18 closed pumps)
pSt (bar)
Duty cycle 100%
Type of protection See connector version

Note:
The spring-return device in the control module is not a safety device mm2/s
Maximum permissible viscosity for cold start
The control module may be stuck in an uncertain position by internal impurities (hydraulic oil impurities,
1600
1000
Warm-up
system component wear or sediment). As a result, the controller phase
can no longer respond correctly
600to the
400
instruction from the operator. 200
V 4
VG
Viscosity ν (mm2/s)

VG 32
VG 2

Check whether additional safety measures are required on your machine to move the drive actuator
100 to
2

60
a controlled safe position (emergency stop). When necessary, please
Continuous ensure that these operations
operation 40 are
36
implemented correctly. νopt
20
16

10
152
Minimum permissible viscosity at short-term operation
7
-40 -25 -10 0 10
 400
EP4 600
800
Piston Pump ｜ HP4VG Series 1000 Hengli hydraulics 09 /38
EP3 1200

HD - Proportional control, hydraulic, pilot-pressureI (mA)

related
(Solenoid b)

·Hydraulic proportional control principle

pSt (bar)
The output flow of the pump is infinitely
18
variable between 0 and 100%, proportional to 16
the difference in pilot pres-sure applied to the 14
two pilot pressure ports (Y1 and Y2). The pilot 12
10
signal, coming from an external source, is a 8

Differential pressure ΔP (bar)

pressure signal. Flow is negligible, as the pilot 6
signal acts only on the control spool of the 4
2
control valve. 0
1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0
This control spool then directs control oil Vg 2 Vg
into and out of the stroking cylinder to adjust 4
Vg max 6 Vg max
pump displacement as required.
8
A feedback lever connected to the stroking 10
piston main-tains the pump flow for any given 12
14
pilot signal within the control range.
16
18
pSt (bar)

02
Displacement at Vg = pSt
Displacement at Vg max = pSt = 18bar
Pilot signal pSt = 6 to 18 bar (at port Y1, Y2)
mm2/s
Initial control value at 6 bar pressure Maximum permissible viscosity for cold start
1600
Control termination value when the pressure is 18 bar 1000
Warm-up phase 600
(The maximum displacement Vg max) 400
200

VG
Viscosity ν (mm2/s)
100

2
60
Continuous operation 40
Note: 36
νopt
In the neutral position, the HD control module must be unloaded to reservoir via 20
16
the external pilot control device.
10
Minimum permissible viscosity at short-term operation
7
-40 -25 -10 0
Note: T
The spring-return device in the control module is not a safety device
The control module may be stuck in an uncertain position by internal impurities (hydraulic oil impurities,
system component wear or sediment). As a result, the controller can no longer respond correctly to the
instruction from the operator.
Check whether additional safety measures are required on your machine to move the drive actuator to
a controlled safe position (emergency stop). When necessary, please ensure that these operations are
implemented correctly.

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 10 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

泵原理图
HP4VG 45 Control principle

a b
R Ps Fa Fa1 Fe Fs MB B

T1 T2 X1 X2 G MH S MA A

02 Direction of rotation Clockwise Counter-clockwise

Actuation of proportional solenoid a b a b
Control pressure X1 X2 X1 X2
Flow direction A to B B to A B to A A to B
Working pressure MB MA MA MB

60泵V视图，45没有，见安装图纸

电磁铁b X2 B X1 电磁铁a

MB

MA A

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Installation size

HP4VG
安装尺寸45 Installation size

Mechanical neutral
82 81.3
adjustment
100 High-pressure relief valve
X1 R X2
(Low-pressure oil
supplement valve)

15T-16/32DP 9.5 G(Fa)

ANSI B92.1 顺时针

38 MB
PS T1
68
Ø101.6 -0.05

52
0

22
Ø40

22

40

75.5(S)
11
48

30 MA
T2
38
T2 S
46 100
High-pressure relief valve 69.5 68
168.1 (Low-pressure oil (T1) (T2)
172.1 supplement valve)
146
178.6(G)
199.6
02

Ø180.1(Fe) 100
65.5 35.5
17.9
35.5
21.5 X1 10.9
8-M12×1.75
depth 17
B

T1
50.8
+0.035

(A口) (B口)

55
49

37.5 37.5

R
0
Ø36
Ø101.6

Fe A
50.8
57.5
49

13T-16/32DP 2-Ø19
X2 Ps ANSI B92.1 23.8
R-R
158.6

187.1

176.6(S) High-pressure relief valve

(Low-pressure oil
supplement valve)
65.5

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 12 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

Installation size

·HP4VG 45 Port details

Port Port Name Standard Oil Port Specification (thread depth)

Working port SAE J518 3/4"

A, B
Fastening thread DIN 13 M10（depth 17mm）

S Suction port DIN 3852 M33×2（depth 18mm）

T1, T2 Drain port DIN 3852 M22×1.5（depth 14mm）

R Air bleed port DIN 3852 M12×1.5（depth 12mm）

X1, X2 Control pressure port DIN 3852 M12×1.5（depth 12mm）

PS Pilot pressure port inlet DIN 3852 M14×1.5（depth 12mm）

MA, MB Measuring port pressure A, B DIN 3852 M12×1.5（depth 12mm）

G(Fa) Boost pressure port inlet DIN 3852 M18×1.5（depth 12mm）

02

Fe Charge pressure outlet DIN 3852 M18×1.5（depth 12mm）

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轴伸，尾部串口

Installation size

HP4VG 45 Shaft extension type and through shaft drive

48
38

7/16-1 4UNC-2B
40
3/8-16UNC-2B

30
9.5
6

Ø25.8
Ø21.3

Ø68
22
Ø80

R2

.6
46

R1
28

56

"S0" type spline shaft "S1" type spline shaft

ANSI B92.1a ANSI B92.1a
1 in 15T 16/32DP 1 1/4 in 14T 12/24DP

02

45.6
18.5
13.8
10
2×M12×1.75
+0.035
0
Ø101.6

13T-16/32DP
ANSI B92.1

"B1" type through drive

157
 a b
14 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series
R Ps Fa Fa1 Fe Fs MB B

泵原理图
HP4VG 60 Control principle

a b
R Ps Fa Fa1 Fe Fs MB B

T1 T2 X1 X2 G MH S MA A

T1 T2 X1 X2 G MH S MA A

02 Direction of rotation Clockwise Counter-clockwise

Actuation of proportional solenoid a b a b
Control pressure X1 X2 X1 X2
Flow direction A to B B to A B to A A to B
Working pressure MB MA MA MB

Solenoid b X2 B X1 Solenoid a

MB

Solenoid b X2 B X1 Solenoid a

MB
MA A

MA A

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Installation size

安装尺寸
HP4VG 60 Installation size

187.9 (MB) Pressure cut-off valve

Mechanical neutral 129.5 (Ps) High-pressure oil 106 106
adjustment
supplement valve

138.5(with a bypass)
58(MA) 109.5(without a bypass)

142.3
76 (Ps)
4.5(G) 58 (MB)
Ø127 -0.05
0

54.5(T2)

2×18
84

138.5
12.7 -0.5
0
23
109.5(T2)
69 (S) 75 (T2)
187.9 (MA) Low-pressure
218.4 (G) relief valve
181
262.4
213 02
278.9

206.9 (Fa)
30 (R)
Hydraulic neutral M8×1.25
adjustment depth 11
26(Fa1)
73.5(X1)

64.5(T1)
72 (Ps) 62 (Fa)
50.8

50(MH)
88 (MA/MB/G)
73.5(X2)

Ø19

26(Fs)

M8×1.25 109.5 (T1)

4×M10×1.5 depth 11 176.9 (MH)
77.5 23.8 depth 17
(X1/X2) 215.4 (Fa1/Fe/Fs)
194.4 (B)

194.4(A)

23.8
4×M10×1.5
depth 17
50.8
69 (S)
Ø19

200.4 (S)

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Installation size

·HP4VG 60 Port details

Port Port Name Standard Oil Port Specification (thread depth)

Working port SAE J518 3/4"

A, B
Fastening thread DIN 13 M10×1.5（depth 17mm）

S Suction port ISO 9974-1 M33×2（depth 18mm）

T1, T2 Drain port ISO 9974-1 M22×1.5（depth 14mm）

R Air bleed port ISO 9974-1 M12×1.5（depth 12mm）

X1, X2 Control pressure port ISO 9974-1 M12×1.5（depth 12mm）

G Boost pressure port ISO 9974-1 M14×1.5（depth 12mm）

PS Pilot pressure port inlet ISO 9974-1 M14×1.5（depth 12mm）

MA, MB Measuring port pressure A, B ISO 9974-1 M12×1.5（depth 12mm）

02

MH Measuring port, high pressure ISO 9974-1 M12×1.5（depth 12mm）

Fa Boost pressure port inlet ISO 9974-1 M18×1.5（depth 12mm）

Boost pressure port inlet(Filter

Fa1 ISO 9974-1 M18×1.5（depth 12mm）
can be installed)

Fe Charge pressure outlet ISO 9974-1 M18×1.5（depth 12mm）

From the filter to the oil suction

Fs ISO 9974-1 M18×1.5（depth 12mm）
line (at cold start)

160
 Piston Pump ｜ HP4VG Series Hengli hydraulics 17 /38
轴伸，尾部串口

Installation size

HP4VG 60 Shaft extension type and through shaft drive

48 48
7/16-1 4UNC-2B

7/16-1 4UNC-2B
40 40
9.5 9.5
Ø25.8

Ø30.2
Ø68

Ø68
.6

.6
R1

R1
28 28

56 56

"S1" type spline shaft "S2" type spline shaft

ANSI B92.1a ANSI B92.1a
1 1/4 in 14T 12/24DP 1 3/8 in 21T 16/32DP

02

19.5 19 19
15 11 11
4×M10×1.5 2×M12×1.75 2×M12×1.75
+0.035

+0.035
Ø82.55 H7( +0.035 )

0
0

Ø101.6 H7

Ø101.6 H7
Ø39

Ø39
Ø39

10 9T-16/32DP 13T-16/32DP 15T-16/32DP

18 ANSI B92.1 ANSI B92.1 ANSI B92.1
48 48
47

"A1" type through drive "B1" type through drive "B2" type through drive

161
 18 /38 Hengli hydraulics a b Piston Pump ｜ HP4VG Series

R Ps Fa Fa1 Fe Fs MB B

HP4VG 75 Control principle

泵原理图

a b
R Ps Fa Fa1 Fe Fs MB B

T1 T2 X1 X2 G MH S MA A

T1 T2 X1 X2 G MH S MA A

Direction of rotation Clockwise Counter-clockwise

02

Actuation of proportional solenoid a b a b

Control pressure X1 X2 X1 X2
Flow direction B to A A to B A to B B to A
Working pressure MA MB MB MA

Solenoid b X2 B X1 Solenoid a
MB

Solenoid b X2 B X1 Solenoid a
MB

MA
A

MA
A

162
 Piston Pump ｜ HP4VG Series Hengli hydraulics 19 /38

Installation
安装尺寸size

HP4VG 75 Installation size

142.5 142.5
Hydraulic neutral adjustment
207.5 Mechanical stroke limiter Mechanical stroke limiter
Pressure cut-off valve 115.5 115.5
122.8
X1
Fa

154.9
150.2
107.2
R

88.8
80.3

79.5

114.5
80.3

B 107.2
82

14.4
114.5 T1
X2
75 75
High-pressure relief valve
83
with a bypass
107
02
295
247
High-pressure relief valve High-pressure relief valve
157.3
with a bypass with a bypass
86.3
245
Mechanical
neutral
adjustment
151.5
127.6

MB A
77

82
Ps
Ø127 -0.063

24 24
0

29.5

T2
53

MA
84
127.6

152.5
S
Low-pressure High-pressure relief valve 237
relief valve with a bypass
Pressure
cut-off valve

4-M8 Fa1
depth 10
120.7

53
8 31

T1
31

Fe

Fs
MH 152.5
239

163
 20 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

Installation size

·HP4VG 75 Port details

Port Port Name Standard Oil Port Specification (thread depth)

Working port SAE J518 1"

A, B
Fastening thread DIN 13 M12×1.75（depth 17）

S Suction port DIN 3852 M42×2（depth 20）

T1, T2 Drain port DIN 3852 M26×1.5（depth 16）

R Air bleed port DIN 3852 M12×1.5（depth 12）

X1, X2 Control pressure port DIN 3852 M12×1.5（depth 12）

G Boost pressure port DIN 3852 M18×1.5（depth 12）

PS Pilot pressure port inlet DIN 3852 M14×1.5（depth 12）

MA, MB Measuring port pressure A, B DIN 3852 M12×1.5（depth 12）

02

MH Measuring port, high pressure DIN 3852 M12×1.5（depth 12）

Fa Boost pressure port inlet DIN 3852 M26×1.5（depth 16）

Boost pressure port inlet

Fa1 DIN 3852 M22×1.5（depth 14）
(Filter can be installed)

Fe Charge pressure outlet DIN 3852 M22×1.5（depth 14）

From the filter to the oil suction

Fs DIN 3852 M22×1.5（depth 14）
line (at cold start)

164
Piston Pump ｜ HP4VG Series Hengli hydraulics 21 /38
轴伸，尾部串口

Installation size

HP4VG 75 Shaft extension type and through shaft drive

45 48

7/16-1 4UNC-2B
37 40
12 9.5

Ø34.6

Ø25.8
M16
Ø81

Ø81
.5
R2

.6
R1
36 28
55 56

"T5" type spline shaft "S1" type spline shaft

DIN 5480 ANSI B92.1a
W40×2×18×9 g 1 1/4 in 14T 12/24DP

02

40.4
12.4
9.4
Ø101.6 +0.035
0

A-A Involute spline

2:3
ANSI B92.1
13T-16/32DP
Flat tooth root,
cooperation on tooth side
Tolerance class: 7

"B1" type through drive

165
 22 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series
R T1 T2 Ps MB B

泵原理图
HP4VG 100 Control principle

·HP4VG 100 Port details

R T1 T2 Ps MB B

X1 X2 S MA A

X1 X2 S MA A

02 Direction of rotation Clockwise Counter-clockwise

Actuation of proportional solenoid a b a b
Control pressure X1 X2 X1 X2
Flow direction B to A A to B A to B B to A
Working pressure MA MB MB MA

X1 Solenoid a A,B X2 R X1

MB B

MA A

X1 Solenoid a A,B X2 R X1
X2 Solenoid b MA,MB

MB B

MA A

X2 Solenoid b MA,MB

166
 Piston Pump ｜ HP4VG Series Hengli hydraulics 23 /38

Installation size

安装尺寸
HP4VG 100 Installation size

117.1
Y 115.5 115.5
X1 Hydraulic neutral adjustment
X1 R X2

150.2
R

154.9
(88)
+0.035
0

86.8
顺时针

Ø43

Ø101.6
T1 MB

82 (Ps)

14.4
95.8
MA
68.3(R) X2 Ps 9.4
T2
122.8(X1,X2) 15.9 S
114.5
249.9 44.4
75 75
88(T1) 83(T2)
109.1
302.1 X View 02
271.6(MA,MB)
109.1
220.6 High-pressure relief valve
80.3 80.3
174( Ps) (Low pressure oil supplement)
X2 R X1

PS

15 MB
X

150.2
MB
151.5
81.2(Ps)
43(MB)
Ø127 -0.063
0

43(MA)
56.8(T2)

2-M12
15

102

MA
MA
T2 Low - pressure
152.4 (T2) relief valve High-pressure relief valve S
S 146
(Low pressure oil supplement)
318.9
A-A
Mechanical
27.8 neutral 86.3
adjustment
8-M12×1.75
depth 17
X
114.9

B
T1
53.2
42

A
42
114.9

154.1(T1)
S 242.1(A,B)
Y View
243.6(S)

167
 24 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

Installation size

·HP4VG 100 Port details

Port Port Name Standard Oil Port Specification (thread depth))

Working port SAE J518 1"

A, B
Fastening thread DIN 13 M12×1.75（depth 17mm）

S Suction port ISO 9974-1 M42×2（depth 20mm）

T1, T2 Drain port ISO 9974-1 M26×1.5（depth 16mm）

R Air bleed port ISO 9974-1 M12×1.5（depth 12mm）

X1, X2 Control pressure port ISO 9974-1 M12×1.5（depth 12mm）

PS Pilot pressure port inlet ISO 9974-1 M14×1.5（depth 12mm）

MA, MB Measuring port pressure A, B ISO 9974-1 M12×1.5（depth 12mm）

02

168
 Piston Pump ｜ HP4VG Series Hengli hydraulics 25 /38

Installation size

轴伸，尾部串口
HP4VG 100 Shaft extension type and through shaft drive

56.9 56.9
48 12.7 77.1
9.9 15.9 40
7/16-14UNC-2B

40
32
9.5

Ø29.6
Ø127 -0.063

M10
M10
Ø127-0.063
Ø127-0.063

0
0

Ø80
Ø80

Ø80
0

Ø68

.6
R1
28
55
12.7 7 66.9 50

“S1”type spline shaft “S3”type spline shaft “S4”type spline shaft “T2”type spline shaft
ANSI B92.1 ANSI B92.1 ANSI B92.1 DIN 5480
14T-12/24DP 23T-16/32DP 13T-8/16DP W35×2×16×9 g
02

55
9
Ø101.6 +0.035
0

Involute spline
ANSI B92.1
13T-16/32DP
Flat tooth root,
cooperation on tooth side
Tolerance class: 7

"B1" type through drive

169
 26 /38 Hengli hydraulics a b Piston Pump ｜ HP4VG Series

R Ps Fa Fa1 Fe Fs MB B

HP4VG 135 Control principle

泵原理图

a b
R Ps Fa Fa1 Fe Fs MB B

T1 T2 X1 X2 G MH S MA A

T1 T2 X1 X2 G MH S MA A

Direction of rotation Clockwise Counter-clockwise

02

Actuation of proportional solenoid a b a b

Control pressure X1 X2 X1 X2
Flow direction B to A A to B A to B B to A
Working pressure MA MB MB MA

Solenoid b X2 B X1 Solenoid a
MB

Solenoid b X2 B X1 Solenoid a
MB

MA
A

MA
A

170
 Piston Pump ｜ HP4VG Series Hengli hydraulics 27 /38

Installation size
安装尺寸

HP4VG 135 Installation size

141.3 141.3
137 137
Hydraulic neutral adjustment 90 (PS)
278.6(Fa)
273.6
X1 31.8

186 (X1,X2,R)
Fa

191
96 (X1)

86(Fa)
Ø82.55

161.6
66.7
Ø32
96 (X2)

103

147.6
4-M14×2
X2 161.6
depth 19
330.6 X View 94 (T2)
228.6
269
348.6 118 118 02
225 109 (MA,MB,G) 116.1 (Fs,Fe,Fa1)
184.5 (PS) 94 (T1)
180.2 High-pressure relief valve 83 80 Pressure
(Low pressure oil supplement) cut-off valve

X
153.1

103.4 (Fa)
54 (MA) 91 (PS)

115
52 (G) 54 (MB)

24.5
75 (T2)

Ø106.4
115

184.5 (T2) Low-pressure relief valve

239.5 (G) 4-M10×1.5
High-pressure relief valve
depth 15
280.4 (MA,MB) (Low pressure oil supplement)

268.1 (Fs,Fe,Fa1)
184.5 (T1)
143.5 (X1,X2)
104.6
4-M10×1.5 41.9
95.5 (R)
depth 12.5 26
123.5

Fa1
75 (T1)
43

Fe
20
125

43
56

Fs

30

MH
61.5 (MH)

237.4 (MH)

Y View
171
 28 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

Installation size

·HP4VG 135 Port details

Port Port Name Standard Oil Port Specification (thread depth)

Working port SAE J518 1 1/4"

A, B
Fastening thread DIN 13 M14×2（depth 19）

S Suction port DIN 3852 M48×2（depth 22）

T1, T2 Drain port DIN 3852 M33×2（depth 18）

R Air bleed port DIN 3852 M16×1.5（depth 12）

X1, X2 Control pressure port DIN 3852 M16×1.5（depth 12）

G Boost pressure port DIN 3852 M22×1.5（depth 14）

PS Pilot pressure port inlet DIN 3852 M18×1.5（depth 12）

MA, MB Measuring port pressure A, B DIN 3852 M12×1.5（depth 12）

02

MH Measuring port, high pressure DIN 3852 M12×1.5（depth 12）

Fa Boost pressure port inlet DIN 3852 M33×2（depth 18）

Boost pressure port inlet

Fa1 DIN 3852 M33×2（depth 18）
(Filter can be installed)

Fe Charge pressure outlet DIN 3852 M33×2（depth 18）

From the filter to the oil suction

Fs DIN 3852 M33×2（depth 18）
line (at cold start)

172
Piston Pump ｜ HP4VG Series Hengli hydraulics 29 /38

Installation
轴伸，尾部串口 size

HP4VG 135 Shaft extension type and through shaft drive

15.7
66.8
8.7
55.4
12 9T-16/32DP
5/8-11UNC-2B

SAE J498B

Ø82.55 +0.02
+0.05
Ø152.4
Ø91
Ø36

36

4-M10×1.5
12.7 35.3
75
02

“S4”type spline shaft "A1" type through drive

ANSI B92.1a
“S4”type
1 spline
3/4 in 13T 8/16 DPshaft “A1”type through drive
ANSI B92.1a
1 3/4 in 13T 8/16 DP

173
 泵原理图
30 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

泵原理图
HP4VG 175 Control principle

R
R a b
a b

X1 X2
MS YST B
X1 X2 MH Fa MB
T1 B
MH MS YST Fa MB
T1

02

T2 G Fa1 Fa2 S MA A
T2 G Fa1 Fa2 S MA A

Direction of rotation Clockwise Counter-clockwise

Actuation of proportional solenoid a b a b
Control pressure X1 X2 X1 X2
Flow direction B to A A to B A to B B to A
Working pressure MA MB MB MA

A、B Solenoid b X2 X2 X1
Inclined 45 °
A、B Solenoid b X2 X2 X1
MB、MA
Inclined 45 °
MB、MA B
MBB

MB

MA
A
Solenoid a X1 MA
A X
Solenoid a X1
X

174
 Piston Pump ｜ HP4VG Series Hengli hydraulics 31 /38

Installation size

安装尺寸
HP4VG 175 Installation size

Solenoid b
162.4 Hydraulic neutral
A、B adjustment
Inclined 45 °

S X2 Φ146
65 (MH) 102 (A, B)
5 (Fa2)

90°

98
5 (S)

R
Fa2 4-M12×1.75-6H
136.6 (PS, YST , G)

MH

98
X1 Thread depth 17.5
Screw tightening
torque: 87N.m
Solenoid a X
PS, YST , G 198.5

311(Fa2, MH)

174.9 174.9
299 Mechanical
Adjustment screw for 136.4 (T1) 100 (T2)
neutral
02
Pressure 231 (G, YST , PS) max displacement adjustment
cut-off valve X1 R X2

High - pressure
relief valve (B port)
19.9 (YST)
30.8 (T1)
50 (PS)

Shuttle valve

208.6
203.3

4-∅21
PS Through hole,
YST T1 depth20
10

224.5
G T1
Fa1
108.5 (S)

18 (G)

138.2
T2

High - pressure S
relief valve (A port) 140 (T1) Low - pressure Adjustment
224.5
relief valve screw for
21 301 (S)
max displacement
372.1 E4 flange
390.1
[[im
ncm
h]
308
297(A, B)
20
77.1
Involute spline 15.9
ANSI B92.1 13T-8/16DP B
Flat tooth root,
cooperation on tooth side
88.5 (B)

Tolerance class: a MB
Φ165.1 -0.063

Fa
62

88.5 (A) 37
0

Φ111

T2 MA
62
74

SAE J744 55
Flange E4 66.9
156.1 A

E4 flange

175
 32 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

Installation size
安装尺寸
HP4VG 175 Installation size

308
174.9 174.9
Adjustment 297(A, B)
136.4 (T1) 100 (T2) Mechanical
screw for max neutral 20
displacement adjustment 77.1
X1 R X2
1.66 (Center of gravity position) 12.5±0.1
B
(Center of gravity position)

Adjustment
screw for max
25.79

displacement
203.3

208.9

88.5 (B)
T1 MB

Φ152.4 -0.063

62
Fa

90.4 (A) 37
0

Φ111
161.6

T2 MA

62
74
138.2

4-Φ17
T2 SAE J744 55
深20
Flange D4 66.9
4- A
17 161.6 187.74
Involute spline (Center of
gravity
45° 45° ANSI B92.1 13T-8/16DP position)

Flat tooth root, 156.1

02 cooperation on tooth side
Tolerance class: a
D4 flange D4 flange

·HP4VG 175 Port details

Port Port Name Standard Oil Port Specification (thread depth)

Working port SAE J518 1 1/4in
A, B
Fastening thread DIN 13 M14×2（depth 19mm）
S Suction port ISO 9974-1 M48×2（depth 24mm）
T1, T2 Drain port ISO 9974-1 M42×2（depth 20mm）
R Air bleed port ISO 9974-1 M14×1.5（depth 14.1mm）
X1, X2 Control pressure port ISO 9974-1 M14×1.5（depth 20mm）
G Boost pressure port ISO 9974-1 M22×1.5（depth 19mm）
PS Pilot pressure port inlet ISO 9974-1 M18×1.5（depth 17mm）
YST Pilot pressure port outlet ISO 9974-1 M14×1.5（depth 17.5mm）
MA, MB Measuring port pressure A, B ISO 9974-1 M14×1.5（depth 15.5mm）
MH Measuring port, high pressure ISO 9974-1 M14×1.5（depth 15mm）
Fa Boost pressure port ISO 9974-1 M33×2（depth 21mm）
Fa1 Boost pressure port ISO 9974-1 M33×2（depth 15mm）
Fa2 Boost pressure port ISO 9974-1 M22×1.5（depth 18.5mm）

176
 轴伸，尾部串口
Piston Pump ｜ HP4VG Series Hengli hydraulics 33 /38

Installation size

HP4VG175 Shaft extension type and through shaft drive

77.1 65
15.9 15.9
Ø165.1 -0.063

Ø165.1 -0.063
0

Ø111

Ø111
0
SAE J744 SAE J744
55
Flange E4 Flange E4 43.8
66.9
Involute spline
Involute spline 54.8
ANSI B92.1
DIN 5480
13T-8/16DP
W50×2×24×9g
Flat tooth root,
Flat tooth root,
cooperation on tooth side
cooperation on tooth side
Tolerance class: a
02

"S4" type spline shaft “T4” type spline shaft

22

17.8
10.1
Ø101.6 +0.035
+0.010

Ø165.1 +0.04
0

Involute spline Involute spline

ANSI B92.1-1970 ANSI B92.1b-1996
13T-16/32DP 10 13T-8/16DP
18.901
Flat tooth root, Flat tooth root,
cooperation on tooth side 71.4 cooperation on tooth side 79.8
Tolerance class: 7 Tolerance class: 5

"B1" type through drive “E1” type through drive

177
 泵原理图
34 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

泵原理图
泵原理图
HP4VG 280 Control principle

R R a b
a a b
b

X1 X2
PS YST B
X1
X1 T1 X2 X2 MH Fa MB
PS PS
YST YFa B B
MH MH ST Fa MB MB
T1 T1

02

T2 G Fa1 Fa2 S MA A

T2 T2 G G Fa2 Fa2 S MA
Fa1 Fa1 S MA
A A

X1 Solenoid a MB A

X1 X1 Solenoid
Solenoid a a MB MBA A

A、B
X2 Inclined 45 ° MA B
A、B A、B
Solenoid
Inclined b
X2 X2 Inclined 45 ° 45 ° MA MAB B
Solenoid
Solenoid b b

178
 Piston Pump ｜ HP4VG Series Hengli hydraulics 35 /38

Installation size

HP4VG 280 Installation size

安装尺寸
Adjustment screw for
353(MH) 200.4 200.4
max displacement
350(Fa2) PS, YST, G 170 170
Solenoid a Mechanical
X1 R X2 neutral
adjustment

153.5(PS, YST, G)
Adjustment
screw for
112.5(X2) 112.5(X1)

238.4
233.4
max displacement

5.2(Fa2)

70(MH)
Hydraulic neutral

224.5
65° adjustment
A、B

153.5
Inclined 45 °

191(R)
Solenoid b 4-∅21
231(X1/X2) 224.5 Through hole,
414.3 270 depth22.5

346(Fa) X 02
321
287.6
68 283.8(MA/MB)
205 110.4 110.4

High - pressure
25
15.9 -0.5
0
relief valve (B port)

X
199.5
162
58.5(MA) 58.5(MB)
124.1

106(B)

122
102
Φ165.1 -0.063

45°
43(Fa)
0

86.5(T2)

45°
106(A)

122

187.9(T2) 116 High - pressure

relief valve (A port)
328.9(A/B)
267(PS)
205
166.9(T1)

Pressure
cut-off valve

Shuttle valve
124
35(T1)
52(PS)
20(YST)

15(G)

Low - pressure 212.9

relief valve 259.9(YST, G)
306
344(Fa1)

179
 36 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

·HP4VG 280 Port details

Oil Port Specification

Port Port Name Standard
(thread depth)
Working port SAE J518 1 1/2"
A, B
Fastening thread DIN 13 M16×2 (depth 21)
Suction port SAE J518 1 1/2"
S
Fastening thread DIN 13 M12×1.75 (depth 20)
T1, T2 Drain port ISO 6149 M42×2 (depth 19.5）
R Air bleed port ISO 6149 M14×1.5 (depth 11.5)
X1, X2 Control pressure port ISO 6149 M14×1.5 (depth 11.5)
G Boost pressure port ISO 6149 M22×1.5 (depth 15.5)
PS Pilot pressure port inlet ISO 6149 M18×1.5 (depth 14.5)
YST Pilot pressure port outlet ISO 6149 M14×1.5 (depth 11.5)
MA, MB Measuring port pressure A, B ISO 6149 M14×1.5 (depth 11.5)
MH Measuring port, high pressure ISO 6149 M14×1.5 (depth 11.5)
Fa Boost pressure port ISO 6149 M33×2 (depth 20)
02 Fa1 Boost pressure port ISO 6149 M33×2 (depth 20)
Fa2 Boost pressure port ISO 6149 M22×1.5 (depth 16.5)

180
Piston Pump ｜ HP4VG Series Hengli hydraulics 37 /38

轴伸，尾部串口
Installation size

HP4VG280 Shaft extension type and through shaft drive

58
47
42
-0.063

M20×2.5
0

Ø121
Ø165.1

SAE J744
15.9
Flange E4
67.7
Involute spline
DIN 5480
"T6" type spline shaft
W55×2×26×9g
Flat tooth root, DIN 5480 02
cooperation on tooth side W55×2×26×9g

18
11.5 13.5 11.5
10 10
Ø101.6 +0.035
+0.010

Ø152.4 +0.025

Ø101.6 +0.035
+0.010
0

SAE J498B
N40×2×18×9H SAE J498B
13T-16/32DP
DIN 5480 15T-16/32DP

55.5 55.5
61

"B1" type "D2" type "B2" type

through drive through drive through drive

181
 38 /38 Hengli hydraulics Piston Pump ｜ HP4VG Series

02

China America © This brochure can be reproduced, edited, reproduced or

transmitted electronically without the authorization of Hengli
+86 400 101 8889 +01 630 995 3674 Hydraulic Company. Due to the continuous development of
the product, the information in this brochure is not specific to
Germany Japan the specific conditions or applicability of the industry, thus,
Hengli does not take any responsibility for any incomplete or
+49（30）72088-0 +81 03 6809 1696 inaccurate description.

182