Process Instrumentation

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Wasson-ECE offers process gas chromatography solutions and customized systems for online analysis.

Wasson-ECE offers process gas chromatography, refinery gas analysis, simulated distillation, detailed hydrocarbon analysis, and customized solutions for various industries.

A process gas chromatograph system typically includes an Agilent GC, detectors like FID, sample systems, environmental controls, and software for control and data analysis.

Process Instrumentation

Analysis by Gas Chromatography

Engineered Solutions, Guaranteed Results.

WASSON - ECE
INSTRUMENTATION
Process Gas Chromatography

Features of Process Chromatographs Wasson-ECE Instrumentation


Agilent 7890A gas chromatograph offers process solutions.
Complete range of detectors (FID, PDHID, MS,
TCD, ECD, and PFPD) The need for an accurate, precise, dependable, on-line analysis
Fully developed and supported analytical increases every day. Process control demands the best
methods technology to maximize its effectiveness, and that means being
able to deploy the most advanced process analyzers. Wasson-ECE
Capillary columns and temperature represents a new generation in on-line technology, providing
programming unparalleled capability and performance.
Electronic pressure control
Custom sample systems (gas, LPG and liquid Why a Wasson-ECE process solution?
phase streams) When you call us to discuss your analytical needs, Wasson-ECE
will provide you with a free consultation that will help you decide
Digital outputs (MODBUS) what system works best for you. This includes deciding
Analog outputs (4-20 mA) everything from how many sample streams to what types of GC
detectors are required to analyze your process. Detailed
Remote supervision discussions provide you with a process analyzer that is tailored to
Custom calculations your analytical needs, saving time and money. The system will be
shipped to your facility and our service engineers will install and
Agilent ChemStation train your personnel on the new on-line analyzer.

All of our systems come with a one year warranty, including


support. If you run into problems with your system you can
contact us at any time, and we will provide you with the support
that you deserve.

We are a US based company that can provide you


with the service you have come to expect.

WASSON - ECE Process GC


INSTRUMENTATION
Process Gas Chromatography

Process Diagram On-line AgilentControl


Environmental 7890N

Process Our analyzer shelters are air conditioned


and heated
A Flame to yield
Ionization a consistent
Detector (FID) is usedoperating
to
environment. The Cairparaffins
detect the C1 through conditioner
and and
olefins
7
heater
to a lower detection limit of 20 ppm, except forI, Div
are fully rated for duty in Class
2, Groups
trace B, C, &
peaks eluting onDthe
rated
tail ofareas.
a major In
systems
component. used in hot, humid locations,
dehumidifiers and hot-bypass options are
available.

On-line Lab Class I Div II Cabinet

Central Server / DCS

On-line Agilent
Sample System7890N
Integration

Our sample systems can accomodate up to


twelve
A Flame different streams(FID)
Ionization Detector including
is used to
calibration
detect the C1blends.
through CStream
paraffinsselection
and olefinsis
7
controlled with double block and bleed
to a lower detection limit of 20 ppm, except for
valves to prevent
trace peaks eluting oncross
the tailcontamination
of a major and
carry-over.
comp-nent. Sample system control is
provided through Wasson-ECE’s process
control software WinIStatus.

Work Station Work Station

On-line Support
Method Agilent 7890N

Start with the best chromatograph and add the With the same method on-line as in the lab,
best application technology. the lab Ionization
A Flame system can be used
Detector toused
(FID) is support
to the
We’ve designed our process gas chromatograph with an on-line
detect the C1 through C7 paraffins and olefins be
systems. Any unusual data can
emphasis on custom, guaranteed analyses. We can mold our explored in the lab
to a lower detection and
limit methods
of 20 canfor
ppm, except be
system to meet your specific analytical and communication tested in the
trace peaks labon
eluting before
the tailbeing moved to
of a major
needs. We add custom valving, columns, additional detectors, process.
component.
and auxiliary ovens to provide concise separations and analyses
that are sophisticated, yet rugged enough for on-line use.

Ph. 970.221.9179 www.Wasson-ECE.com


Process Gas Chromatography

Stand-Alone Cabinet
The stand-alone cabinet is a hazardous rated Class I, Division 2,
Groups C & D process enclosure. The cabinet has its own purge
system with a pressure switch and interconnect, which will
remove power upon loss of purge. An air conditioner and heating
system is placed directly outside eliminating the need for an
additional shelter. The sample system is mounted to the outside
of the cabinet, providing access to twelve different process
streams and calibration standards. The streams are multiplexed
using double block and bleed valving to eliminate cross
contamination and carry-over. The stand-alone cabinet can be
upgraded to work in Group B areas.

On-Line Lab
The on-line lab can be purchased as a complete package
including the hazardous rated building with sample system and
gas chromatographs mounted inside, or we can retrofit your
existing shelter or laboratory. The instrument shelter is air
conditioned, heated, and purged. NFPA ‘X’ and ‘Z’ purges are
available. Hydrocarbon sensors are mounted in the shelter, along
with oxygen and carbon monoxide monitors. The exterior of the
instrument shelter is rated for service in hazardous areas Class I,
Division 2, Groups C & D. The interior of the shelter is rated for
general purpose.

Eclipse Wall Mount


Eclipse is the world’s most advanced wall mount process gas
chromatograph. Utilizing the latest technology in high-speed
programmable oven GC, Eclipse gives you the ability to perform
more complex chromatography on-line. The advanced electronic
pressure control insures that consistent retention times are
achieved, even when running very fast capillary analyses. Now
you can tap into the latest in sampling systems, detectors, and
column technologies with the new Eclipse Process Analyzer.

WASSON - ECE Process GC


INSTRUMENTATION
Process Solutions

Process Decision Diagram

Sheltered Is the Stand-alone


instrument stand-
alone or
sheltered?

Will the
Is the building Yes technician
general purpose routinely interface Is the Area Rated ?
rated inside ? with
the GC?

No
Yes No Yes No

Non-rated Rated Non-Rated


On-line Lab cabinet or Therostated Thermostated
Is the building Eclipse Cabinet Cabinet
temperature
controlled?

Yes No

Class I, Div 2
Eclipse Group C & D
Cabinet

Ph. 970.221.9179 www.Wasson-ECE.com


Process Data Communications

Process data can be transfered through an analog or digital format.


Stream data flows automatically to a Distributed Control System (DCS), a Programmable Logic
Controller (PLC), or a Laboratory Information Management System (LIMS).

Analog 4-20mA
The most common implementation of the analog format is the 4-20 mA current loop signal. In
this case, one signal is required for each analyte in each stream and the resulting analyte
concentrations can be independently scaled onto their respective 4-20 mA signals. The DCS
will perform level alarming, data archiving, and data trending. This method is simple, but
requires a lot of cabling as one wire pair is needed for each 4-20 mA signal.

MODBUS
One of the most common digital formats is MODBUS, which is a family of polled serial interface
protocols. The hardware can be configured as single instrument RS422, multidrop RS485 or
single instrument fiber optic RS232.

Local Area Network (LAN)


Various LAN interfaces are supported by our on-line systems including simple network file
transfer where the data can be a text file or site specific FTP format, OLE for process control
(OPC), and Distributed Component Object Model (DCOM).

Local Data Storage


Our on-line systems also incorporate their own local data storage. Chromatograms for all runs
are stored for one month. Component reports are automatically appended to our WinVision
database that can be extracted with our search engine or Microsoft Access.

WASSON - ECE Process GC


INSTRUMENTATION
Lab Analysis to Process Analysis

Move a lab analysis to a process analysis.


Wasson-ECE can take your lab analysis and move it to
a process analyzer. We can either use your existing
analysis method or we can create a custom method
tailored specifically for the stream you need to analyze.
Once your 7890A GC has been placed inside of our
hazardous rated process enclosure the analysis of your
process stream will run continuously. The data will
stream back to your DCS or your lab as the analyses
are performed. This helps you to make informed
decisions about your process.

Agilent 7890A Gas Chromatograph

Advantages to Using a Agilent GC On-Line:


Analytical capability equivalent to a lab instrument
Process GC data is consistent with lab data
Flexibility through a wide range of detectors, valves, and
columns
Built-in calibration system
Remote supervision
Custom analytical methods
Custom sample systems
Method compatability between lab and process
One year warranty and instrument support

Wasson-ECE 7890A Process Enclosure

Ph. 970.221.9179 www.Wasson-ECE.com


Hazardous Rated Cabinet Layout
Class I Division 2 Process Cabinet Layout

WASSON - ECE Process GC


INSTRUMENTATION
On-line Lab Layout
Typical On-line Lab Bench Layout

Agilent 7890
Auxiliary
Oven
Agilent 7890
Manual
Pnuematics
Panel

Mini Tower
Agilent 7890A Computer Agilent 7890A

Monitor

Wasson-ECE
Electrical
Distribution
Box

Class I Division 2 Hazardous Rated


Sample System Layout

Ph. 970.221.9179 www.Wasson-ECE.com


Process Questionnaire
Typical information needed to generate a quotation for a process instrument.

1. What is the area classification?


a) Class I, Division 2, Group C or D
b) Non-Hazardous
c) Other - Please Specify:_____________________________

2. Will you need a building or a process cabinet?

3. Do you need cabinet temperature control and sunscreens?

4. What communication format will you need?


a) 4-20 mA Outputs
b) Modbus
c) LAN
d) Other

5. What are the local conditions like in your area?


Ambient Temperature: Average_____ Min_____ Max_____

6. Do you need post run calculation software?


a) BTU, Specific Gravity, etc...
b) Database trending of results

7. How many sample streams will you analyze?

8. Will any of the following be present in your sample stream?


a) Corrosives
b) Moisture/Water
c) Particulates
d) Oils/Heavies
c) Precipitates
d) Oligomers, Polymers

9. Please list the components in your stream in the table below.

Component, M.W. Typical Min Max Conc. Needs


Conc. Conc. Conc. Units Quantified?
Yes/No

Attach additional sheets as necessary.

WASSON - ECE Process GC


INSTRUMENTATION
Conclusion

Thank you for your interest in Wasson-ECE Instrumentation


Why Wasson ECE Instrumentation?
We strive to provide you with the best analytical solution. All of our
applications are backed by a one year warranty on hardware and
application. This guarantee helps you to purchase with confidence.
Once you purchase, our service team is available to assist you should a A one year warranty on all Agilent and
problem arise. additional installed hardware.

One year guaranteed analytical


Call now to discuss your chromatography requirements. We also
system performance.
configure refinery gas, simulated distillation, detailed hydrocarbon
analysis, high purity chemicals, natural gas, and customer specific
configurations to meet your needs. On-site installation and training.

We specialize in creating custom solutions, please contact us today to


discuss your unique chromatography requirements.

Wasson-ECE Instrumentation
101 Rome Ct
Fort Collins, CO 80524

(970) 221-9179 tel


(970) 221-9364 fax
[email protected]

Ph. 970.221.9179 www.Wasson-ECE.com




Engineered Solutions, Guaranteed Results.

Ph. 970.221.9179 www.Wasson-ECE.com


Fx. 970.221.9364 [email protected]

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