COMPOSITE ALUM LOCKED RIDGE

Company Overview
PT. Graha Adhi Jaya Abadi well known as Gaja Fiberglass, has dedicated in FRP
manufacturing since 1990. Gaja Fiberglass was developed to high quality product
orientation by achieving quality management ISO Standard. Gaja Fiberglass is the
first FRP manufacturer in Indonesia who successfully achieve three International ISO
certificate, ISO 9001, ISO 14001 & OHSAS 18001.

Manufacturing System
Duralite Technologies USA fully support a technology and the advanced
manufactured fiberglass roofing, countinuous laminating system. Machine is
automatically operated and has oven cured system.
Advantages of Continuous Laminating Machine :
High speed production capacity
Automatic precision cutting
Oven cured system
Polyester film protected both on exposed and under side product
Didukung penuh oleh Duralite Technologies USA, dengan menggunkan mesin pembuat atap modern terkini.
Mesin dijalankan dengan otomatis dan dilengkapi dengan mesin pemanas, membuat product otomatis
kering sempurna begitu keluar dari mesin pembuat.
Keuntungan Continuous Laminating Machine :
-Kapasitas produksi yang tinggi
-Pemotong presisi yang bekerja otomatis
-Dilengkapi dengan mesin pemanas.
-Polyester film melindungi kedua permukaan produk.

Continuous Laminating Machine Manufactured and Tested in Arkansas - USA

Continuous Laminating Machine Operate at Jakarta Factory

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Product Description
Composite Alum is a high quality Glass Fiber Reinforced Plastic (GFRP) and Manufacture guaranteed.
Manufactured by an automatic and oven cured system fully supported by Duralite Technologies
Machine USA.

Composite Alum especially developed resistant to weathering change, UV light, chemicals

corrisive vapor and corrosive environmental area.

Different to conventional fiberlass roofing, Composite Alum Composed by two main material,
Polymer especially developed for roofing sheet, with UV stabiller and E Glass grade ex USA as
reinforcement layer and both on the exposed and under side protected by a high quality PE Plastic
film. Choose E Grade Glass is the quality commitment, E Glass grade has a high
menchanical properties and reach at least 33% glass content by weight.
Composite Alum adalah atap fiberglass reinforced plastic berkualitas dan bergaransi. Dibuat dengan mesin Duralite
Technologies USA, otomatis dan system oven curing. Mengasilkan atap fiberglass berkualitas dan berkapasitas
produksi tinggi.

Composite Alum dikembangkan secara khusus untuk tahan terhadap perubahan cuaca, sinar ultra violet dan korosi
karena uap kimia di pabrik, dan lingkungan korosif lainnya.

Berbeda dengan atap fiberglass konvensional pada umumnya, Composite Alum dibuat dengan komposisi material
pilihan yaitu : polymer yang dikembangkan khusus hanya untuk aplikasi atap yang mengandung anti UV dan glass
reinforcement E Grade Glass, ex USA dan pada kedua permukaan di lindungi dengan plastic film berkualitas tinggi.

Composite Alum menggunakan E Grade Glass ex USA, Karena glass tersebut sangat sempurna menyerap polymer
resin, sehingga atap tidak akan keropos, serabut dan memiliki kekuatan mekanis yang tinggi.

A : Last outer surface is 25um weather resistant anti-aging protection film

B : Second outer surface has weather resistant transparent glue to make further protection of base material
C : Base material is compounded by unsaturated resin and non-alkali glass fiber

Selected Materials Support

MITSUBISHI
POLYESTER FILM
Reinforcements

Jushi Group Co.Ltd

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Product Advantages
Strong & Durable
The mechanical properties of Composite Alum is rigid and high flexure strength, safe to
withstand life load and long-term use.
Atap Composite Alum memiliki Sifat mekanik composite rigid dengan flexure strength yang tinggi,
sehingga aman terhadap beban life load dan pemakaian jangka panjang.

Low Maintenance & Simple Installation

Composite Alum is fitted by common hand tools used in the installation of roofing, fast installation
and low in maintenance.
Composite Alum dipasang dengan hand tools yang umum dipakai dalam pemasangan atap, cepat
dalam pemasangan dan rendah dalam perawatan.

Light Weight
The specific gravity of Composite Alum more lower than metal roofing, product designed as light
weight roof, friendly handling and will be as factory structure advantage design.
Composite Alum memiliki Berat jenis yang jauh lebih rendah dari material metal, sehingga beban
desain produk ringan, mudah handlingnya, dan menguntungkan desain struktur pabrik.

Fast Delivery
Composite Alum manufactured by an automatic and modern continuous laminating machine, high
production capacity with the variety profile and customer design.
Composite Alum dibuat menggunakan mesin continuous laminating modern yang otomatis,
kapasitas produksi tinggi dengan variasi profile standar dan sesuai pilihan customer.

Noise Reduction
Composite Alum is a noise reducing roof, make a comfort factory.
Composite Alum mampu mereduksi kebisingan sehingga ruangan pabrik menjadi jauh lebih
nyaman.

Corrosion Resistant
Characteristic material of Composite Alum is excellent resistant to acid, alkali and environmental
corrosion.
Composite Alum memiliki Sifat dan karakteristik material tidak korosif baik dari pengaruh acid
dan alkali.

Weather Resistant
Composite Alum is composed by UV resistant material and surface protected by PE Plastic
film laminating , Composite Alum will resist to climate change and UV radiation.
Composite Alum menggunakan komposisi material UV resistant dan dilindungi dengan lapisan
PE Plastic Film anti UV tidak terpengaruh oleh perubahan cuaca yang ekstrem
dan radiasi sinar UV.

Environmental Friendly
Composite Alum is free toxic and environmental friendly use.
Composite Alum bersifat non toxic sehingga aman dan ramah lingkungan.

Heat Reduction
Composite Alum is an isolator, low heat transfer and no need isolation material protection.
Composite Alum adalah bersifat isolator sehingga lambat meneruskan panas dan tidak diperlukan
isolasi tambahan pada pemasangannya.

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 Technical Data Sheet
Description : The produc t shal l be consist GFR P Material
Profil : Composite Alum standar profile and by request
Thick ness : 1,5mm or 2,0mm
Col lor Grade : Li ght Grey, Grass Green, Dark Blue
Sheet Length : Avaible up to 12m

MATERIAL COMPOSITION
Thermosetting Pol yester formulated for Compos ite Al um GF RP Roofing
E-Glass Chopped Roving & Matt
Composite Alum GF RP Sol id filer
UV Stabi lizer

AD VENT AGES
Eas y Installation and l ow maintenance Non corrosive
Sound Reduction Chemi cal resistant
Free Asbestos Low thermal conductivi ty
Light wei ght and strong durable Fire Retardant

PHYSIC AL PROPERTIES
PROPER TIES VALU E TEST MET HODE
Specific Gravity, (g rm/cc) 1,53 ASTM D 792
-3
Thermal Expansion, (mm/mm°C) 1,15X10 ASTM D 696
Water Absorgtion, (%) <0,06 ASTM D 570
Sound Reduction, (db) 25 Manufacture Test
Thermal Conductivity, (W/m.°C) 4,48 ASTM C 177
Head Distortion T emperatu re, >150 ASTM D 648
(°C)
Fire Retardant H orizontal Burni ng (Min) UL94HB

MEC HANICAL PROPER TIES

PROPER TIES VALU E T EST METHOD
Barcol Hardness Min 45 AST M D2583
Glass Content, (%) Min 33 AST M D2584
Tensile Strength, (Mpa) Min 88 ASTM D 638
Flextural Strength, (Mpa) Min 102 ASTM D 790
Flextural Modulus, (Gpa) Mi n 7,87 ASTM D 790
Compressive Strength, (Mpa) Min 223,5 ASTM D 695
Shear Strength, (Mpa) Mi n 89,9 ASTM D 732
Impact Resistance, (-J) Mi n 10,1 AST M D7136

H ANDLING
Layed at flat floor area
Covered by protection covering sheet
Keep the top surface from other material

SAFETY AND ENVIR OPMENT

No toxi c effect
Free dust/gas toxic

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Standard Profile
G-CA 700 G-CA 760
700 760
87,5 190
24 28

24 29

29,5 57,5 29,5 60 130 60

760,5 827,5

G-CA 700 G-CA 760

Cm44
Cm Cm
Cm44

* Life Load = 120 kg/m² * Life Load = 120 kg/m²

G-CA 1000 G-CA 890

1000 890
250 127
20 20

38 38

70 180 70
57 70 57
1070 950

G-CA 1000 G-CA 890

Cm4

* Life Load = 120 kg/m² * Life Load = 120 kg/m²

Roof Slope Table

G-CA 890

G-CA 1000

G-CA 700

G-CA 760

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Material Properties Comparation

Building Profile
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MIDLE PURLIN

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G-Plus Roofing

G-Plus Roofing

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Installation Method

I. Fastener Standard

Ss410 Bonded Washer 12-14 x 75 GJ-SS410 12-15X25 GJ-SS410

II. Fastener Tighting

1. Check & persiapan alat. 6. Nyalakan screw driver

2. Pasangkan fastener pada Socket. 7. Pertahankan posisi tetap tegak
3. Posisi fastener harus tegak lurus 8. Tekan sesuai dengan kecepatan
di kedua arah pengeboran.
4. Titik pemasangan pada puncak 9. Lepaskan setelah posisi cukup
gelombang. Kencang
5. Memastikan posisi baut tepat dengan
lokasi gording

III. Fastener Position

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Installation Method
IV. On site cutting V. Direction roofing installation

VI. Fixing check VII. Over Lapping

VIII. Installation Nock

IX. Shipping X. Storage

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Project Reference

Pabrik Pupuk Meat Freezer

PT. Meroke Tetap Jaya PT. Indo Cater

Urea Bulk Storage IIB Urea Bulk Bagging Plant

PT. Pupuk Sriwidjaja PT. Petrokimia Gresik

Ammonia II Plant Urea Bulk Bagging Plant PKT V Project

PT. Petrokimia Gresik PT. Pupuk Kalimantan Timur

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Accesories

GFRP
LOCKED RIDGE
“ ”

GFRP FLASHING

GFRP FACIA

GFRP GUTTER

GFRP FACIA

GFRP SIDDING

LOUVRE

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Roofing Installation Proces

Siding Installation Proces

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Project References

for : *
* Project Ammonia II Plant PT. Petrokimia Gresik

- PT. Batutua Tembaga Raya

- Wuhuan Engineering Co.Ltd
- PT. Pupuk Kujang

for : *

Indo Cater

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 COMPOSITE ALUM

LOCKED RIDGE

Manufactured by,
PT. Graha Adhi Jaya Abadi
Factory :
Marunda Center Industrial Estate
Blok I No. 12 A - Marunda – Jakarta
Warehouse:
Marunda Center Industrial Estate
Blok H 1 No. 26 - Marunda – Jakarta
Office : Jl. Gading Batavia Blok LC 11 No. 21 – Jakarta
Tel : +62-21-458-53491
Fax : +62-21-458-53492
Email : marketing@gajafiberglass.com
www.gajafiberglass.com

In cooperation with Dura LITE Technologies - USA