Agiecharmilles Cut e 350 600 - en
Agiecharmilles Cut e 350 600 - en
Agiecharmilles Cut e 350 600 - en
AgieCharmilles
CUT E
350/600
Becoming better
every day – since 1802
GF Machining Solutions
When all you need is everything, it’s good to know that there is one
company that you can count on to deliver complete solutions and services.
From unmatched Electrical Discharge Machining (EDM), Laser texturing,
Laser micromachining, Additive Manufacturing and first-class Milling and
Spindles to Tooling and Automation, all of our solutions are backed by
unrivaled Customer Services and expert GF Machining Solutions training.
Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and
System 3R technologies help you raise your game—and our digital business
solutions for intelligent manufacturing, offering embedded expertise
and optimized production processes across all industries, increase your
competitive edge.
We are AgieCharmilles.
We are GF Machining Solutions.
Contents
4 Key points
6 Intelligence inside
8 Machine concept
18 Machine performance
19 Machine options
20 Customer Services
21 Certified wires
22 Technical specifications
26 GF Machining Solutions
Experience ergonomy
You’re just one click away from machining perfect punches,
dies, molds and parts, thanks to our intelligent, intuitive
AC CUT HMI. Included are powerful tools for fast, safe ma-
chining preparation to make your machine programmer’s
life easier. Industry 4.0 at the tip of your finger.
Expert solutions
for your success
You benefit from GF Machining Solutions’ legacy of more
than 60 years of EDM expertise. That expertise informs
our solutions and triggers your success.
4 | In
1 | Out
3 | Out
2 | In
TAPER-EXPERT
Mastery of large tapers
TAPER-EXPERT allows very precise machining of taper with angle varying from 0
to 30°. Thanks to a dedicated measuring cycle, the position of the guides will be
defined accurately according to the angle. During machining, the position of the
wire will be corrected automatically according to this measuring cycle result.
Despite angles up to 30°, the surface quality is close to cylindrical machining.
Uses 30 percent
less floor space
compare to
previous model
Compact layout
Drop door
For space savings. The compact layout of about four For best use of workshop space.
The standard drop door system
square meters allows efficient integration of the allows easy and convenient access
CUT E series into your workshop. to the working zone.
T shape
For accuracy. The T-shaped based frame permits loading of
large and heavy work pieces. The compactness and indepen-
dence of the XY/UV axes guarantee good positioning accu-
racy and highly repeatable results.
Large/heavy workpieces
Thanks to the standard drop door, large and heavy workpieces
up to 1,000 kg can be easily loaded and unloaded.
File management
Power
your performance
Your efficient production is at the heart of the modern IPG. Its onboard
technologies boost cutting speed, precision and surface quality to satisfy
your customers and put you ahead of your competitors.
Hole plate
– Dimensions : 250 x 150 x 15 mm
– Steel Variable height
– AC Cut AH (brass coated) wire The POWER-EXPERT module decides the Stamping punch
– Five cuts optimal power to send in the wire, and is The corner strategy module
– Positioning accuracy : ± 3 µm especially efficient for stepped parts. automatically adjusts the
– Surface roughness : Ra 0.22 µm parameters during changes
– Height : 10-60 mm of direction to ensure sharp
– Steel angles and small radii.
– AC Brass 900 (hard) wire
– Three cuts – Height : 60 mm
– Surface roughness : Ra 0.55 µm – Steel
– AC Cut AH (brass coated) wire
– Five cuts
– Contour accuracy : ± 5 µm
Dedicated to accelerate
your productivity
Our latest anti-electrolysis IPG generator combined renewed state of
the art CNC control is the new base for the next generation GF Machining
Solutions machines. The future is here.
Electronic integration
The latest generation of GF Machining Solutions’
power generators allows a digital control of each
spark allowing precision and very fine surface
quality down to Ra 0.16 µm.
.25 .25
0.2 Steel dedicated process range 0.10
.20 .20
Best
.10Ra 250 Best
.10Ra 70
(µm) (µm)
100 70
0.5 70 0.25 70
50 50
0.4 0.20
Height Height
(mm) (mm)
Ø mm 0.3 .30 Ø mm 0.15
70 70
50 Speed dedicated process 50
Height Focusing on productivity, the integrated processes
Height
(mm) are saving you time and can (mm)reduce cutting time by
Ø mm Ø mm
as much as 18 percent compared to equivalent
Brass wire Brass wire
standard machines.
Coated wire Coated wire
AC Cut VS
A wire EDM machine has a very wide range of applica-
tions and the choice of wire is crucial in order to ob-
Best Ra tain the best productivity and optimum results in
(µm)
terms of speed, precision and surface finish. The GF
0.8 Machining Solutions AC Cut VS certified wire acceler-
ates cutting speed that allows to increase machining
0.6 speed up to 15 %.
Wires
0.4 15% faster
.30
0.2 .25
Digital IPG generator
.20
18% faster
250
150
100 AC Cut VS
150
Standard
100 brass
50
Height
(mm) CUT E
Ø mm 350/600
Previous
model
Graphite
Copper
Aluminium
Outstanding precision
and repeatability
This part was machined under the conditions our customers face daily in the stamping
industry. It demonstrates the excellent machining capabilities essential for precision parts :
remarkable form accuracy, excellent contour precision, exemplary surface quality and
outstanding production repeatability—four reasons to buy a CUT E series machine.
TKM
Maximal error (e) calculated
G-I
by subtracting highest from
lowest deviations compared
A-C
D-F
to nominal on dimensional
measures A to I.
D
G Contour accuracy
10 µm
A ± 5 µm maximal deviation
measured on contour at
three heights. Shows
imperfections on angles.
E
H
B
Geometrical accuracy
Parallelism
Z
F
I
2.5 µm Z
C
Corner strategy
The corner strategies adjust automatically the machining
parameters during changes of direction. Even on the
smallest details, high geometrical accuracy is obtained.
To ensure accuracy of :
Without corner With corner
– Sharp angles strategy strategy
– Small radii
1 4 7
2 5 8
3 6 9
1 // Kit for wire diameter 0.100 mm 4 // Alarm lamp 7 // Additional year parts warranty
This set includes all the parts that ensure a good Stack lamp for the visualization This is an extension of the first year warranty.
machining reliability when using a wire diameter of the equipment status The contract is on the same legal basis as
of 0.1 mm. – Stack three-light unit (green, yellow, red) applicable to the first year warranty for the parts
– Mounting material only. Consumables and wear parts are excluded.
2 // Taper kit This option must be purchased when the machine
Option for accurate taper cutting 5 // AC CAM EASY is ordered.
– One set of large radius guides
– One threading nozzle – Professional license 8 // 18 kVA external transformer
– One set of nuts This option is the updated package from the basic
Available for 0.2 and 0.25 mm version to professional version. 9 // Large wire spools up to 25 kg
diameter wires. for more running hours
– Advanced license
3 // Set of wire guides This option is the updated package from the basic
Set of two closed wire guides in diamond version to advanced version.
with clearance.
– Available diameters : 6 // Automatic indexing chuck
0.1, 0.15, 0.2, 0.25, 0.3 mm Autoindexer is an integrated rotary indexing
unit with continuous 90° capability intended for
submerged use in wire EDM machines.
We take you to
new heights
Guiding
your ascent
Whether it is Milling, EDM, Laser
Texturing or Additive Manufacturing,
our Service + Success experts guide you
throughout the entire lifecycle of our
Machining and Automation tools in order
Operational steering
to help you reach your peak performance.
Hands-on and operational
Our trusted experts backed by our latest service interventions with
cutting-edge, intelligent Digital Solutions, supply of consumables
provide a full range of services. and wear parts
Bronze
Get back on
track fast
Machine
Dimensions of complete equipment * mm 1750 x 2470 x 2200 2020 x 2790 x 2320
in 68.9 x 97.24 x 86.61 79.53 x 109.84 x 91.34
Total weight of equipment without dielectric kg (lbs) 2525 (5567) 4440 (9789)
Work area
Part dimensions mm 820 x 680 x 245 1030 x 800 x 345
in 32.28 x 26.77 x 9.64 40.55 x 31.5 x 13.58
Max. part weight kg (lbs) 400 (882) 1000 (2205)
Level of dielectric min./max. mm (in) 0/240 (0/9.45) 0/380 (0/14.96)
Air supply
Pressure bar 6-7 6-7
Min. flow l/min 150 (39.6 gal/min) 150 (39.6 gal/min)
Axes
X, Y, Z Travel mm 350 x 250 x 250 600 x 400 x 350
in 13.78 x 9.84 x 9.84 23.62 x 15.75 x 13.78
U, V Travel mm (in) ± 45 (± 1.77) ± 50 (± 1.97)
Taper angle/height °/mm ± 30/56 or ± 25/96 ± 30/56 or ± 25/96
°/in ± 30/2.20 or ± 25/3.78 ± 30/2.20 or ± 25/3.78
X, Y, U, V, Z measurement resolution µm (µ-inch) 0.1 (3.94) 0.1 (3.94)
Speed of axis movement (XYZ) mm/min (in/min) 0-3000 (0-118.1) 0-3000 (0-118.1)
Anti-collision protection for axes X, Y, Z X, Y, Z
Dielectric
Type Deionised water Deionised water
Total volume of dielectric l 760 (200.77 gal) 1000 (264.17 gal)
Filtering cartridges 2 2
Deionization bottle (not standard) l 1 (0.26 gal) 1 (0.26 gal)
Deionization resin (not standard) l 20 (5.3 gal) 20 (5.3 gal)
* Width x depth x height
Electrode/Wire
Standard wire guide mm Ø 0.20 or Ø 0.25 Ø 0.20 or Ø 0.25
in Ø 0.008 or Ø 0.010 Ø 0.008 or Ø 0.010
Wire diameter mm Ø 0.1-0.3 Ø 0.1-0.3
(according to configuration equipment) in Ø 0.004-0.012 Ø 0.004-0.012
Automatic threading for wires mm Ø 0.1-0.3 Ø 0.1-0.3
in Ø 0.004-0.012 Ø 0.004-0.012
Automatic rethreading for wires mm Ø 0.1-0.3 Ø 0.1-0.3
in Ø 0.004-0.012 Ø 0.004-0.012
Min. diameter of pre-hole mm Ø 0.2-0.3 Ø 0.2-0.3
for automatic threading in Ø 0.008-0.012 Ø 0.008-0.012
Max. height for automatic threading mm 220 220
with 0.25 mm wire (0.010 inch) in 8.66 8.66
Permissible weights and types of reel kg 5 (JIS P5), 25 (DIN 160) 5 (JIS P5), 25 (DIN 160)
lbs 11.02 (JIS P5), 55.11 (DIN 160) 11.02 (JIS P5), 55.11 (DIN 160)
Best Ra Tungsten Carbide/Steel µm (µ-inch) 0.12/0.18 (4.72/7.09) 0.12/0.18 (4.72/7.09)
Max. machine cutting speed mm2/min (in2/min) 300 (0.46) 300 (0.46)
Cabinet
Three-phase input voltage V 380/400 380/400
Network frequency Hz 50 or 60 50 or 60
Permissible fluctuations ± 10% ± 10%
Total installed power kVA 10 10
Permissible micro-break ms 4 4
Power factor 0.8 0.8
Screen/Operating system TFT 19’’/Windows 7 TFT 19’’/Windows 7
CD-ROM/Keyboard No/No No/No
Ethernet port USB Yes Yes
Remote control Yes Yes
Ambient conditions
Temperature for optimum accuracy 20 ± 1°C (68 ± 33.8°F) 20 ± 1°C (68 ± 33.8°F)
Temperature for operation of the equipment 15-30°C (59-86°F) 15-30°C (59-86°F)
Permissible relative humidity 40-80% 40-80%
Max. sound emission of the machine Db(A) 76 76
Thermal stabilization time h 3 3
Level of protection of electrical equipment IP 43 43
2200/86.61”
CUT E 350
1705/67.12”
2290/90.16”
1705/67.12” 2404/94.65”
1003/39.49”
700/27.56”
372/14.65”
2934/115.51”
2404/94.65”
563/22.17”
896/35.28”
480/18.90”
743/29.25”
272/10.71”
250/9.84”
350/13.78”
2325/91.53”
2325/91.53”
CUT E 600
2020/79.53”
2651/104.37”
518/20.39”
2783/109.57”
630/24.80”
580/22.83”
2775/109.25”
1107/43.58”
950/37.40”
430/16.93”
400/15.75”
600/23.62”
1214/47.79”
1713/67.44”
2020/79.53”
Multi–technology
solutions provider
Our commitment to you and your specific applications is proven by the value-adding intelligence,
productivity and quality delivered by our multi-technology solutions. Your success is our chief motivator.
That’s why we are continuously advancing our legendary technical expertise. Wherever you are,
whatever your market segment and whatever the size of your operation, we have the complete solutions
and the customer-centric commitment to accelerate your success—today.
At a glance
We enable our customers to run their businesses efficiently
and effectively by offering innovative Milling, EDM, Laser,
Additive Manufacturing, Spindle, Tooling and Automation
solutions. A comprehensive package of Customer Services
completes our proposition.
www.gfms.com