Installation and Wiring Guide

Management
System
Registered to
ISO 9001:2015

Precision Products for Every Application

EPC World Headquarters Phone: 800-366-5412

Americas Division 208-263-8541
464276 Highway 95 South Fax: 208-263-0541
P.O. Box 249 E-mail: [email protected]
Sagle, ID 83860-0249 USA Website: encoder.com
 EPC- Your Encoder Solutions Partner
Company History
Encoder Products Company Inc. (EPC) is a leading
designer and world-wide manufacturer of motion
sensing devices. Founded in 1969 by William Watt,
EPC began operations with a small line of custom
encoders. Today, 50 years later, EPC’s popular Accu-
CoderTM brand is the most complete line of incre-
mental and absolute shaft encoders in the industry.
Our core philosophy is that each and every customer
deserves quality products, superior customer service,
and expert support.

Leading The Industry By Innovation

Concentrating specifically on encoders, we have paved the
path of the encoder industry, providing many of the current
encoder standards. Our industry leading advancements
include the Cube style encoder, flex-mount system used on
hollow-bore encoders, Opto-ASIC technology for enhanced
signal quality, 120 C operating temperature for extreme
O

environments, 6000 CPR in a 1.5" diameter encoder, a

three year standard warranty, and many others.

Custom Encoders Our Specialty

Through years of experience, we understand each
industrial environment is different, and customize
encoders for your specific situations. Many of our
customers depend on EPC to provide encoders which
fit their specifications, not someone else's. Using
state of the art technology, we can design and deliver
custom encoders faster than most suppliers standard
products - often shipping your unique encoder in 2 to
6 days, or sooner. Plus, with ISO 9001:2015 quality
systems, you will receive the quality you deserve.
 TABLE OF CONTENTS
Warranty Information........................................................................... .1
Encoder Basics................................................................................... .2
Accessories......................................................................................... .3
Mounting and Mechanical Installation.................................................. 4
Recommended Bolt Torques................................................................ 5
Electrical Connection............................................................................ 6
Output Circuit Diagrams....................................................................... 8
Incremental Encoder Wiring Tables..................................................... 9
Absolute Encoder Wiring Tables..........................................................12
Troubleshooting....................................................................................13

Congratulations on your purchase of a genuine EPC Accu-CoderTM brand encoder. Every

Accu-CoderTM is built to exact standards, and thoroughly tested during the manufacturing
process. Improper installation is the major cause of most common problems. By following
the guidelines given in this pamphlet, we hope to eliminate any problems before they start,
thus providing the maximum life from your encoder. Properly installed and cared for, your
Accu-CoderTM will give you years of trouble free use.

Technical Bulletins, which provide general encoder information, and cover specific
installations, can be found on encoder.com. If you have any questions concerning
installation, please feel free to call Customer Service at 1-800-366-5412. Thank you!
WARRANTY INFORMATION
Your Accu-CoderTM is guaranteed against defects in materials, and workmanship by the
best three year standard warranty in the business. The warranty applies to all standard
catalog products starting three years from the date of shipment. To learn more about our
three year standard warranty, go to encoder.com.

1
ENCODER BASICS
Encoders provide motion control systems information on position, count, speed, and
direction. As the encoder shaft rotates, output signals are produced, proportional to the
distance (angle) of rotation. The signal may be in the form of a square wave (for an
incremental encoder) or an absolute measure of position (for an absolute encoder).
Due to the performance and reliability advantages of the semi-conductor technology they
incorporate, optical encoders are the preferred solution in many common computer, industrial,
and automotive applications. Optical encoders also benefit from ease of customization, are
suitable to numerous environments, and suffer no effects from high levels of stray magnetic
fields.
The basic construction of an incremental encoder is PHOTO SENSOR
shown to the right. A beam of light emitted from an
LED passes through a transparent disk patterned with SQUARING
CIRCUIT
opaque lines, and is picked up by a photodiode array.
The photodiode array (also called a photosensor) DISK
responds by producing a sinusoidal waveform which is LED
transformed into a square wave, or pulse train.
Incremental encoders are available in two basic output types, single channel and quadrature.
A single channel encoder, often called a tachometer, is normally used in systems that rotate
in one direction only, and require simple position and velocity information. Quadrature
encoders have dual channels (A and B), phased 90 electrical degrees apart. These two
output signals determine the direction or rotation by detecting the leading or lagging signal
in their phase relationship. Quadrature encoders provide very high speed bi-directional
information for very complex motion control applications.
Incremental encoders can provide a once-per-revolution pulse (often called index, marker, or
reference) that occurs at the same mechanical point of encoder shaft revolution. This pulse
is on a separate output channel (Z) from the signal channel or quadrature outputs. The index
pulse is often used to position motion control applications to a known mechanical reference.
Resolution is a term used to describe the Cycles Per Revolution (CPR) for incremental
encoders, or the total number of unique positions per revolution for an absolute encoder.
Each incremental encoder has a defined number of cycles that are generated for each full
360 degree revolution. These cycles are monitored by a counter or motion controller and
converted to counts for position or velocity control. Absolute encoders generate a unique
code word for every resolvable shaft angle (often called bits or counts per revolution).
2
ACCESSORIES
Accessory items are often the difference between an installation that goes smoothly, and one
that does not. EPC offers a range of accessories that are designed to not only make your
life easier, but are manufactured to EPC’s high standards, ensuring years of trouble free
service. In addition, they have been tested with the products they complement, so that you
do not have to worry about proper form, fit, or function.
Connectors/Cables
High quality connectors, cables, cable assemblies, and cord sets
selected to optimize encoder performance; most can be ordered
with MS style or M12 connectors.
Shaft Couplings
Precision shaft couplings to optimize performance and reduce the
chance of premature failure; designed to restrict the transfer of
thermal and mechanical stress; wide range of choices to match
your exact requirement. Call about our new Magnetic Coupling!
Protective Covers
Covers help protect encoders from damage. They also allow a
wider variety of encoders to be used in harsh environments.
Hub/Flanges
Allow Accu-CoderTM encoders to be easily mounted to industry
standard housing styles; NEMA, servo, 5PY, and other styles
available; rugged, reliable construction.
Mounting Brackets
Used to mount measuring wheels to Cube and 702 Series
Accu‑CodersTM. Two types: single pivot and dual pivot; single pivot
pivots vertically while dual pivot pivots vertically and longitudinally.
Measuring Wheels
Used to obtain linear motion feedback from a rotating shaft; range
of surface finishes (urethane, rubber, knurled, grooved) for proper
mating to nearly any application surface; available in several sizes
to allow you to satisfy your exact requirements.
Linear Cable Adapter
The linear cable adapter (LCA) used with a Cube Series standard
or industrial housing, provides a low cost alternative for obtaining
accurate linear measurement.

3
MOUNTING AND MECHANICAL INSTALLATION
For over 40 years, our engineers have been designing encoders that are quick and easy to
install. With a variety of mounting options available, your encoder should be a perfect match
for your existing equipment. Accessories such as pivoting mounting brackets, measuring
wheels, flexible couplings, etc., are available from EPC to ease installation.
The first principle for every encoder installation is "Don't force it!". Striking or using
excessive force can either damage your new encoder, or introduce excessive shaft loading,
shaft misalignment, or other conditions shortening its expected life. Tighten all couplings and
bolts to their recommended torque. Remember, tighter isn't always better!
Shaft Style Encoders
• Gently couple the shaft of the Accu-CoderTM to the driving
shaft, using a correctly sized flexible shaft coupling.
Never use a rigid coupling.
• Verify proper alignment between the Accu-CoderTM shaft
and the driving shaft.
• If using pulleys or gears, mount them on the shaft as close
as possible to the Accu-CoderTM to reduce bearing load.
• Axial and radial shaft loading should be low as possible.
Never exceed printed specifications.
• Use recommended torques to tighten all clamping bolts and
couplings.
Hollow Bore Encoders
• Make sure driving shaft is free from burrs and other defects.
• With flex mount flush against surface, tighten clamp or set
screws first, then bolt flex mount to surface.
• Check for best possible alignment with hollow shaft and
driving shaft to reduce wobble.
• Runout of the driving shaft, or misalignment between the
driving shaft and the encoder’s hollow bore, decreases the
accuracy and bearing life of the encoder and adds vibration
to the system. Re-installing the encoder on the driving shaft
C-Face Style Encoders may improve alignment.

• Verify that mounting holes are in exact alignment with holes

or studs on the motor frame.
• Tighten all fasteners with equal torque so as not to distort the
shape of the ring.

4
 Caution: Avoid damage to your Accu-CoderTM . The following
actions may cause damage, and void product warranty.

Do not shock or strike. Do not subject shaft to excessive

axial or radial shaft stresses.

Do not use a rigid coupling.

Do not disassemble.
RECOMMENDED BOLT TORQUES
MODEL STYLE DESC./LOCATION THREAD TORQUE HEX KEY
15T/H All Set Screws / Shaft M3 30 to 45 oz-in 1.5 mm
25T/H Clamp Clamp Bolt 6-32 10 to 15 lb-in 7/64”
225 All Set Screws / Shaft 6-32 30 to 40 oz-in 1/16”
260, 960 Clamp Clamp Bolt 2-56 100 to 120 oz-in 5/64”
Flex Hollow Set Screws / Shaft 6-32 50 to 80 oz-in 1/16”
702
Flex Hollow Clamp Bolt / Shaft 4-40 115 to 160 oz-in 3/32”
Flex Hollow Set Screws / Shaft 6-32 35 to 50 oz-in 1/16”
755
Flex Hollow Set Screws / 0.75” Shaft 4-40 25 to 40 oz-in 0.050”
770 Collet Cup / Cone Bolts 4-40 120 to 200 oz-in 3/32”
1.0” up to 1.375” Clamp Bolt 8-32 30 to 35 lb-in 9/64”
771
>1.375” to 1.875” Clamp Bolt 6-32 15 to 25 lb-in 7/64”
Collet Cup / Cone Bolts 4-40 120 to 200 oz-in 3/32”
775
Clamp Clamp Bolt 8-32 30 to 35 lb-in 9/64”
776 Clamp Clamp Bolt 6-32 15 to 25 lb-in 7/64”
770, 775, 776 All Protective Cover 4-40 70 to 120 oz-in 3/32”
771 All Protective Cover 3/8”-16 180 to 240 lb-in 5/16”
All Pivot Bolt/Shaft 1/4”-20, M6 40 to 60 lb-in 5/32”
TR1, TR2
All Set Screw/Torque Adj 10-32 15 to 18 lb-in 3/32”
TR1 All Set Screw/Wheel 4-40 25 to 40 oz-in 0.050”
TR2 All Set Screw/Pinion 6-32 35 to 50 oz-in 1/16”
All Set Screw/Wheel 10-32 35 to 40 lb-in 3/32”
TR3
All Spring Pivot Clamp 10-32 30 to 35 lb-in 5/32” 5
ELECTRICAL CONNECTION
Proper wiring and grounding are essential for the longevity and proper operation of your
Accu-CoderTM . In addition, electrical noise should be minimized to prevent improper counts
and/or damage to the electronic components.
Since an Accu-CoderTM can be used with a wide variety of input devices (PLC’s, counters,
servo controllers, etc.), from many different manufacturers, it is important to determine proper
wiring and connections before installation.
Common Signals
Most Accu-CoderTM encoders have the following electrical connections:
Power, Common or Ground, and one or more Output Signals.
Power (Also called supply, power source, encoder power, +V, or +VDC)
• Always use a direct current (DC) voltage.
• Attach power to the positive (+) side of the power source.
• Verify that the Accu-CoderTM is receiving the proper voltage, since most electrical
failures are caused by an improper or improperly regulated power source.
• The use of surge protection is highly recommended.
Common (Also called Com, supply common, and ground)
• Attach common to the negative (-) side of the power source.
Output Signals (Always at least one, but may be as many as six)
• The most common are A, B, and Z. Commutation outputs include U, V, and W.
• Encoders with a Line Driver output also have the complement (A and A’, B and B’,
etc.) as separate outputs that are used to provide differential signals for reduced
noise and greater drive capability.
• Never connect the output signals together, or to the power source!
Connections
• Verify and match up pin numbers, wire colors, or terminal blocks with the input device.
• Be aware that identification terminology may not always be identical.
• Once proper wiring is determined, document it for future reference.
Cable Routing
• Cable length should be minimized by using the shortest route possible.
• All cabling should be installed in dedicated metal conduits, or located at least 12” away
from other wiring.
• Route cables away from high current conductors to minimize pulses caused by
electrical transients.
• Signal wire continuity should be maintained from the encoder to the controller/counter.
Avoid junctions and splices, if possible.
6
Radiated Electrical Noise
• Noise can be generated by solenoids, relays, motors, starters, and similar devices.
• Using shielded cables will dramatically reduce the effects of noise. Most Accu-CoderTM
cables are double shielded (foil and braid) for optimum protection.
• Ensure all equipment is properly grounded. (Motors, drives, shafts, etc.)
• Connect encoder cable shield to ground at controller/counter end, leaving the end near
the encoder unconnected. Connecting the shield at both ends can cause ground loops,
and improper operation.
• If possible, use differential line driver outputs with high quality shielded, twisted
pair cable. (Complementary signals greatly reduce common mode noise levels, as well
as signal distortion resulting from long cable lengths.)
• EPC’s line of Repeaters and Converters may help reduce the effects of electrical noise.

Typical Electrical Hook-Ups Differential Line Driver

Open Collector

Pull-Up Resistor

7
OUTPUT CIRCUIT DIAGRAMS
Open Collector (O, OC, OD) Pull-Up (S, PU)

Models 15T/H, 15S, 121, 225, 25T/H, Models 225, 711, 715-1, Models 15T/H, 15S,
260, 702, 711, 715-1, 715-2, 716 , 725, 715-2, 716, LCE 25T/H, 702, 725, 755A,
755A, 758, 770, 771, 775, 776, 802S, 758, 770, 771, 775, 776,
858S, 925, 958, 960, LCE, TR1, TR2 802S, 858S, TR1, TR2
Line Driver (HV, H5) Push-Pull (PP, P5)

Models 15T/H, 15S, 121, 25T/H, Models 15T/H, 15S, 121, 25T/H, 260,
260, 702, 711, 716, 725, 755A, 702, 711, 716, 725, 755A, 758, 770,
758, 770, 771, 775, 776, 802S, 771, 775, 776, 802S, 858S, 925, 958,
858S, LCE, TR1, TR2 960, LCE, TR1, TR2

Does your application require signals to be transmitted long distances, or

is your signal incompatible with interfacing equipment?
EPC’s RXTX Repeater incorporates a Differential Line Receiver on its input, along
with a Differential Line Driver at the output. The Line Receiver provides
common mode noise rejection, helping to reduce the noise and
distortion associated with long cable runs in a plant
environment. A Line Driver adds current drive capacity
allowing transmission of clean signals over much longer
distances. Several RXTX Repeaters can be cascaded,
if necessary, for extremely long cable runs. The RXTX
Converter is designed to convert differential signals to single
ended signals, and vice versa. It can be used to convert to
differential signals for long cable runs, or simply to convert to
a signal type that is compatible with interfacing equipment.
THE RXTX CONVERTER
8
INCREMENTAL ENCODER WIRING TABLES
M12 CONNECTORS M12 CORDSETS
8 PIN 5 PIN CONDUCTORS
711, 715-1& 2, 716, LCE, 711, 715-1& 2, 716, LCE, Function 8 5 4 3
15S, 15T/H, 25T/H, 225A/Q, 15S, 15T/H, 25T/H, 225A/Q,
Com Blue Blue Blue Blue
260, 702, 725, 755A, 758, 260, 702, 725, 755A, 758,
770, 771, 775, 776, TR1, 770, 771, 775, 776, TR1, +VDC Brown Brown Brown Brown
TR2, TR3 TR2, TR3 A White Black Black Black
A’ Green --- --- ---
HV, H5 O, OC, S, O, OC, S, PU
B Yellow White White ---
PU, PP, P5 PP, P5
B’ Gray --- --- ---
Pin Func Func Func
+VDC Z Pink Gray --- ---
1 A A
2 +VDC B Z’ Red --- --- ---
+VDC
A’ Com Case Bare* Bare* Bare* Bare*
3 ---
B B A *Only on specified cordsets. See Technical
4
Bulletin “TB111” at www.encoder.com
5 B’ --- Z
6 Z Z ---
7 Com Com ---
8 Z’ --- ---
CE Option: Read Technical Bulletin
“TB111” at www.encoder.com MS CONNECTORS
10-PIN 7-PIN 6-PIN
711, 716,LCE, 711, 716, LCE, 711, 716, 711, 715-1/-2,
25T/H, 702, 25T/H, 702, 725, LCE 716, LCE,
D-SUB MINIATURE 725, 758, 770, 758, 770, 771, 25T/H, 702,
(9-pin) CONNECTORS 771, 775, 776 775, 776 725, 775, 776
HV, O, OC, O, OC,
702, 725, 775, 776 225A 225Q HV
HV, H5 S, PU, S, PU,
HV, H5 OC, PU, OC, PU OC, PU H5 PP, P5 (No Index) PP, P5
PP, P5 Pin Func Func Func Func Func
Pin Func Func Func Func A A A A Com Com
1 +VDC +VDC +VDC +VDC B B B B +VDC +VDC
2 A A A A C Z A’ Z A Z
3 A’ --- --- --- D +VDC +VDC +VDC A’ A
4 B B E --- B’ --- B B
--- B
--- F Com Com Com B’ Com
5 B’ --- ---
G Case* Case* Case* --- ---
6 Z Z --- --- H A’ --- --- --- ---
7 Z’ --- --- --- I B’ --- --- ---
8 Case* Case* --- --- J Z’ --- --- ---
9 Com Com Com Com *711, 716, LCE, 25T/H, 702, 725, 758-
*702, 725 Pin * is Always connected to Case Pin G is Always connected to Case
*775, 776 Non-CE Option: Pin 8 has No *770, 771, 775, 776- Non-CE Option:
Connection. CE Option: Pin 8 is connected Pin G has No Connection
to Case CE Option: Pin G is connected to Case
9
INCREMENTAL ENCODER WIRING TABLES (Continued)
CABLE OPTIONS
702, 725, 758,
15T/H, 15S, 121, 858S, 802S, 711, 715-1, 715-2,
755A 225A 225Q
25T/H, 260, TR1, TR2 770, 771, 775, 716, LCE
776
HV, H5,
HV, H5, OC, O, OC, S,
HV, OC, PP, OC, PU, PU, PP, P5 HV OC, PU, OC, PU,
PU, PP
OC, LO PU PP, P5
Wire Wire Wire Wire Wire Wire Wire Wire
Func
Color Color Color Color Color Color Color Color
Com Black Black Black Black Black Black Black Black
+VDC White White White Red Red Red Red Red
A Brown Brown Brown White White White White White
A’ Yellow --- Yellow Brown Brown --- --- ---
B Red Red Red Blue Blue Blue --- Green
B’ Green --- Green Violet Violet --- --- ---
Z Orange Orange Orange Orange Orange Orange --- ---
Z’ Blue --- Blue Yellow Yellow --- --- ---
U Violet Violet --- --- --- --- --- ---
U’ Gray --- --- --- --- --- --- ---
V Pink Pink --- --- --- --- --- ---
V’ Tan --- --- --- --- --- --- ---
W Red/Grn Red/Grn --- --- --- --- --- ---
W’ Red/Yel --- --- --- --- --- --- ---
Case --- --- --- Green** Green** --- --- ---
Shield Bare* Bare* Bare* Bare* Bare* Bare Bare Bare
*CE Option: Cable shield (bare wire) is connected to internal case
**Only on Models 702, 725, 758, 802S, 858S
***E-Cube Only

TERMINAL BLOCK
711, 715-1,
1 2 3
770, 771 755A 225A 225Q 715-2, 716, LCE
4

HV, H5, HV O, OC,

5 6

A B C
D E
HV OC, PU, OC, PU, OC, PP OC, PP No S, PU,
PP PP, P5 Index PP, P5
F

4
3 Pin Func Func Func Func Func Func Func
1 +VDC +VDC A Com Com
2

Com Com
1

2 Com Com A’ +VDC +VDC +VDC +VDC

3 A A B A A A Z
4 A’ --- B’ --- B A’ A
5 B B Z --- --- B B
6 B’ --- Z’ --- --- B’ Com
7 Z Z Com --- --- --- ---
8 Z’ --- +VDC --- --- --- ---
9 Case* Case* --- --- --- --- ---
10 *CE Option Only
MISC OPTIONS
12 Pin 8 PIN 10 PIN INDUSTRIAL 10 PIN BAYONET
(ccw pin layout) MOLEX CLAMP
758 755A 770, 771 25T/H, 702
OC, PU LD, OC, OC, PU, HV, H5, OD, PU,
12-pin HV, H5 HV
PP, P5 PU, PP PP PP, OC, P5
Pin Func Func Func Func Func Pin Func
1 B’ --- +VDC Com Com F Com
+VDC +VDC
2 Com B B D +VDC
Sense Sense
3 Z Z B’ A A A A
4 Z’ --- B Z Z H A’
8-pin Molex
5 A A Z’ --- --- B B
6 A’ --- Z +VDC +VDC J B’
7 --- --- A’ B’ --- C Z
8 B B A A’ --- K Z’
9 Case Case --- Z’ --- G Case
10 Com Com --- Case* Case*
10-pin Com Com
11 --- --- ---
Industrial Sense Sense
Clamp 12 +VDC +VDC --- --- ---
*CE Option Only

3xx ENCODER CABLE ASSEMBLIES

STANDARD
10-PIN 10-PIN
MS 7-PIN MS 6-PIN MS 9-PIN D-SUB 12-PIN BAYONET
Function HV ST HV ST HV ST HV ST HV ST HV ST
Com Black Black Black Black Black Black Black Black Black Black Black Black
+VDC Red Red Red Red Red Red Red Red Red Red Red Red
A White White White White Orange White White White White White White White
A’ Brown --- Brown --- White --- Brown --- Brown --- Brown ---
B Blue Blue Blue Blue Green Green Blue Blue Blue Blue Blue Blue
B’ Violet --- Violet --- Blue --- Violet --- Violet --- Violet ---
Z Orange Orange --- Orange --- Orange Orange Orange Orange Orange Orange Orange
Z’ Yellow --- --- --- --- --- Yellow --- Yellow --- Yellow ---
Case Green Green Green Green --- --- --- --- Green Green Green Green
Shield Bare* Bare* Bare* Bare* Bare* Bare* Bare* Bare* Bare* Bare* Bare* Bare*
Com
Sense --- --- --- --- --- --- --- --- Gray Gray --- ---
+VDC --- --- --- --- --- --- --- --- Pink Pink --- ---
Sense
*Bare shield wire connected to case only with CE compatible option selected
11
 ABSOLUTE
19-PINENCODER10-PIN*
16-PIN WIRING
MS TABLES
Gland Cable or
KPT 02E14 -19P Mating Conn.
925, 958 19-PIN
925, 958 16-PIN 925,MS
925 10-PIN* 958Gland Cable or
Function Pin KPT 02E14
Pin-19P Pin Wire ColorMatingNOTES:Conn.
S1 MSB A 925, 958
3 925, 958
A 925 Brown 925,* 958 Only available with 8-
S2 Function B Pin5 PinB Pin White Wire Color NOTES:
bit resolution encoders
S3 S1 MSB C A6 3C AGreen Brown * Only available with 8-
** Where Fitted
S4 S2 D B7 5D Orange White
B bit resolution encoders
*** Direction Control-
S5 S3 E C8 6E CBlue GreenStandard**isWhere Fitted
CW increasing
S6 S4 D9 7F DViolet Orangewhen viewed *** Direction
from theControl-
F
S7 S5 G E10 8G EGray Blue shaft end. Direction
Standardpin is CW
is increasing
S8 LSB 8-bitS6 H F 11 9H F Pink Violetpulled high normally
when viewed to 5Vfrom the
S9 LSB 9-bitS7 J G12 10--- G
Red/Green Gray internally. Direction
shaft end.pinDirection pin is
S8 LSB 8-bit
S10 LSB 10-bit K H13 11--- H
Red/Yellow Pink must be pulled pulled
lowhigh normally to 5V
S9 LSB 9-bit
S11 LSB 11-bit L J 14 12--- ---
Turquoise Red/Green(GND, Common) internally. Direction pin
to reverse
S10 LSB 10-bit
S12 LSB 12-bit M K15 13--- ---Yellow Red/Yellow mustApplied
count direction. be pulled low
Direction***S11 LSB 11-bit
R L4 14--- ---
Red/Blue Turquoise (GND, Common)
voltage to direction pin to reverse
Case Ground S12 LSB 12-bit
S M16 15--- ---
Drain/Screen Yellowshould not exceed
count direction.
5V Applied
0V Common Direction***T R1 4J ---Black Red/Blue voltage to direction pin
Special** Case Ground U S --- 16--- ---
White/Red Drain/Screen should not exceed 5V
+VDC 0V CommonV T2 1I J Red Black
Special** U --- --- White/Red
+VDC V 2 I Red

Gland Cable
960
Function Wire Color GlandNOTES:
Cable
Common Black 960 * CE Option Only
+VDC Function Red Wire ** Standard isNOTES:
Color CW increasing count (when
Black viewed from * CE Option
shaft end,Only
and using brown wire
S1 cw MSBCommon Brown ** Standard is CW increasing count (when
S1 ccw MSB +VDC Yellow Red for MSB). Red/Blue is pulled up internally to 5
S1 cw MSBWhite Brown VDC. To reverseviewedcount
from dirction,
shaft end, and using brown wire
RED/Blue
S2 for MSB). Red/Blue is pulled
S3 S1 ccw MSBGreen Yellow must be pulled low (0 VDC). If 5VDC is up internally to 5
VDC. To reverse count dirction, RED/Blue
S4 S2 Orange White appplied to Red/Blue, unit remains in standard
S3 Green CW increasing mustcount
be pulled
mode.lowCount
(0 VDC). If 5VDC is
direction
S5 Blue
S4 Orange can also be appplied
reversed tobyRed/Blue,
using the unit remains
Yellow MSBin standard
S6 Violet
S5 Blue wire instead CWof increasing
the Brown. count
At no mode.
time Count direction
should
S7 Gray
S6 can to
Violet voltage applied also be reversed
Red/Blue exceedby using
5 VDC.the Yellow MSB
S8 LSB 8-bit Pink
S7 Gray wire instead of the Brown. At no time should
S9 LSB 9-bit Red/Green
S8 LSB 8-bitRed/YellowPink voltage applied to Red/Blue exceed 5 VDC.
S10 LSB 10-bit
S9 LSB 9-bitTurquoise Red/Green
S11 LSB 11-bit
Red/Blue Red/Yellow
S10 LSB 10-bit
Direction Control**
S11 LSB 11-bit
Case Ground* Shield Turquoise
12 Direction Control** Red/Blue
Case Ground* Shield
TROUBLESHOOTING
No Output/No Counts
• If there is no mechanical movement, there will be no output. Therefore, verify that the
Accu-CoderTM is rotating.
• Check to make sure the proper supply voltage is present. It is best to do this at the
Accu-CoderTM end, if possible.
• Verify all wiring between the Accu-coderTM , the counter/controller, and the power supply.
• Make sure that the proper signal type (OC, PU, LD, PP) is being used for the
application.
• Verify that the counter/controller is properly installed and operational. Consult the
appropriate User’s Manual if necessary.
• If another Accu-CoderTM is available, try it to determine if the encoder is the problem.
Erratic Output/Missing or Extra Counts
• Electrical: Check for loose wiring connections, ground loops, encoder outputs
incompatible with the counter/controller, a noisy power supply, electrical noise, proper
termination of shields, or a combination of these problems.
• Mechanical: Check for improper alignment, loose coupling, or, if used, slippage in the
measuring belt or wheel.
Counts Indicate Wrong Direction
• Check for reversed wiring of the quadrature signals. Reverse if needed.
• If differential signals are being used, make sure that both sides are properly wired.
• Note: If an index pulse is being used, reversing the wiring will cause the
reference alignment to change.
Counts In Only One Direction
• Make sure that the counter/controller is capable of, and programmed for, bi-directional
counting.
• On quadrature units, both channels (A and B) must be present and operational. Check
by using a dual channel oscilloscope.
• Make sure the input selection type programmed into the counter/controller, matches the
Accu-CoderTM . If there is a mis-match, the system may not work properly.
Index Pulse Not Working
• The index pulse occurs only once per revolution, and can be difficult to check with a volt
meter. Check index pulses with an oscilloscope.
• The counter/controller may not be capable of detecting the index pulse at higher RPM’s.
Slowing down the rotation may allow for detection of the index pulse.
• Verify wiring.
13
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