2.5t - 3.0t Electric Forklift Trucks

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The document provides details about Komatsu's electric forklift trucks, including their specifications, features, safety systems, dimensions, and performance capabilities.

The electric forklift trucks have features like a large color monitor, ID key, rear assist grip, water-resistant and dustproof components, and energy-saving capabilities. They also have options like a Komatsu machine tracking system.

Safety features include a traveling/lifting operator presence sensing system, parking brake with indicator lamp, and overspeed alarm.

CAPACITY

2500 - 3000 kg

ELECTRIC FORKLIFT TRUCK


www.Komatsu.com Printed in Japan 201402 IP.SIN

Photos may include optional equipment.

CEN00541-01 Materials and specifications are subject to change without notice


is a trademark of Komatsu Ltd. Japan
E LECTRIC F ORKLIFT T RUCK ELECTRIC FORKLIFT TRUCK

WALK-AROUND CAPACITY
2500 - 3000 kg

The water-resistant, dustproof and energy-saving electric forklift truck


that fulfills customer’s needs for wider range of job sites.

● Max. 20% energy-saving contributes to extended


operating hours (FB25-12)
● Highly efficient PM (permanent magnet) motor ● Optimum performance setups
● A brand-new control system that reduces power ● Overspeed alarm
consumption ● A large assist grip and wide step for easy access
● Optimized truck balance ● Fully hydrostatic power steering for excellent maneuverability
See page 4. ● Plastic overhead guard cover provides operator comfort in
the rain
● Ample overhead clearance
● ID key enables identification of the operating record (optional)
● Rear assist grip with horn button supports easy reverse
traveling (optional)
See pages 6 and 7.

● Water-resistant, dustproof motor and controller


● Well-sealed DT connectors
● Wider tread contributes to greater stability
● Longer wheelbase contributes to superb travel
comfort
● Traveling/lifting Operator Presence Sensing system ● Large color monitor provides the truck status at a
● Parking brake with indicator lamp glance
See page 5. See page 8.

● Komatsu machine tracking system


See page 9.

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E LECTRIC F ORKLIFT T RUCK ELECTRIC FORKLIFT TRUCK

ECONOMY AND ECOLOGY SAFETY AND RELIABILITY


Max. 20% energy-saving contributes to extended operating hours (FB25-12) Excellent reliability and enhanced stability, optimum for outdoor usages or on dusty job sites
Application of a highly efficient PM motor, optimized truck  Electric power consumption Water-resistant, Dustproof Motor and Controller Wider Tread Contributes to Greater Stability

Up to 20% energy-saving
balance, and new control system have resulted in up to a The FB25/30-12 employs sealed motors and a new cooling The wider tread of the FB25-12 provides greater stability
20% reduction* in power consumption and extended system that does not allow direct intake of ambient air to the when handling a load.
operating hours. [Up to 15% energy-saving for FB30-12] controllers and other electrical components. Together with FB25-12
*Komatsu tested data comparing the FB25-12 and FB25EX-11, and FB30-12 and FB30-11.
waterproof connectors and covers, both waterproofing and Load capacity at 5.0 m lift height, 1900 kg
The results may vary depending on conditions. (Previous 1800 kg)
dustproofing features have been improved. The FB25/30-12
■ Operating hour comparison (General guide) 5.0 m 2-stage free view mast, standard fork, single tire, load center 500 mm
Komatsu tested data, with standard battery, meets the IPx4 waterproof standard. The improved
working ratio 60%.
Previous (FB25EX-11) The results may vary depending on conditions. dustproofing and waterproofing features realize excellent
reliability even in wet weather when washing the truck using
FB25-12
hose water, or on dusty job sites.
*Follow the instructions in the operation & maintenance manual when washing the truck.

Previous (FB30-11)
Meet with IPx4 Waterproof Standard
FB30-12

0 1 2 3 4 5 6 7 8 Longer Wheelbase Contributes to Superb Travel


(Hours)
Comfort
The longer wheelbase provides greater longitudinal stability
Highly Efficient PM (Permanent Magnet) Motor Optimized Truck Balance
and reduced pitching, which enhances travel comfort.
The Komatsu FB25/30-12 features a highly efficient PM The battery is located at the rear end of the truck. The truck FB25-12
motor, an AC synchronous motor which balance is optimized, and it is contributing to extended Wheelbase 1550 mm
uses permanent magnets in the rotor, operating hours. (Previous 1400 mm)

to power both drive and pump motors.


With its low electrical loss
IPx4
characteristics, low energy The IP code or International Protection Rating classifies and rates the degree of protection
provided against the intrusion of solid objects and water. IPx4 is protection against
consumption contributes to longer splashing water from all directions, therefore, the FB25/30-12 is protected against water
splash from underneath chassis or hose water when washing the truck.
operating hours. Sealed, highly efficient PM motor
Location of battery IP Code Protection against Testing for
Water splashing against the enclosure from any
IPx4 Splashing water FB25/30-12
direction shall have no harmful effect.

IPx3 Spraying water


Water falling as a spray at any angle up to 60°
Previous Traveling/lifting Operator Presence Sensing
Sealed, highly efficient from the vertical shall have no harmful effect.
PM motor System
The traveling/lifting Operator Presence Sensing system
allows traveling or lifting only when the operator is seated. It
provides a double safety measure by
requiring the operator to sit securely and
return the directional lever to the neutral
position before traveling.
*The traveling interlocking function cuts off power transmission
Enhanced water resistance and but does not serve to apply the brake.
dustproofing of controllers  The interlock state is also indicated
on the color monitor.

Parking Brake with Indicator Lamp


A Brand-new Control System that Reduces Power Well-sealed DT Connectors
Consumption When the operator leaves from the truck without setting the
Major electrical harnesses and controllers in the FB25/30-12
parking brake, an indicator lamp flashes
The FB25/30-12 features a torque-control system that employ the DT connectors, they
and buzzer sounds intermittently. The
reduces power consumption at peak motor loads. The are also used in Komatsu
buzzer also sounds if the operator
control system helps to provide longer operating hours by construction machinery, for
presses the accelerator pedal while the
reducing electrical loss and making efficient use of energy superior waterproofing and
parking brake is engaged, thereby
during acceleration. dustproofing ability.
protecting against excessive brake wear.

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E LECTRIC F ORKLIFT T RUCK ELECTRIC FORKLIFT TRUCK

COMFORT AND OPERATION


Optimum performance setups
Functions such as traveling, lifting and tilting speeds can be adjusted according to individual needs. These adjustments can Ample Overhead Clearance ID Key Enables Identification of The Operating
be easily made using the color monitor screen. With optimum performance setups, operations can be individually optimized, Overhead clearance is ample for operators wearing a Record (optional)
making operations smoother and more comfortable. helmet. This enhances comfort operator work place. ID key is available as an option to enable individual tracking
Lift speed setup Downslope travel Plugging Accelerator neutral of operation. Since the truck can only be operated using a
Travel power setup
Tilt speed setup setup regeneration setup regeneration setup registered ID key, it also serves as an effective means of
theft prevention.

Rear Assist Grip with Horn Button Supports Easy


Reverse Traveling (optional)
Grasping the rear assist grip helps to stabilize the operator’s
posture while traveling in reverse. And the horn switch on
3 steps 10 steps ON/OFF 10 steps 10 steps
Travel power mode setup* Lift/Tilt speed setup* Downslope travel setup Switchback distance setup Accelerator neutral the grip enables the operator to use the horn easily.
regeneration setup

Customize performance ES volume setup (8 steps)* Accelerator characteristic setup (3 steps) Travel speed limit setup
to suit your preferences: Soft start characteristic setup (3 steps) Attachment speed setup (10 steps) (1 km/h increments)*

Please request your Komatsu Sales and Service Representative to perform customization setups.
Note: Items marked with an asterisk (*) may be adjusted by the operator.

 Comfort Setup  Powerful Setup


Set the Travel power and Lift/Tilt speeds lower for less Set the Travel power and Lift/Tilt speeds higher for
stable load handling or operations in cramped work places. high-cycle operations. The truck will produce its maximum
The operator can carry out the job with ease. performance.

Overspeed Alarm Fully Hydrostatic Power Steering for Excellent


The FB25/30-12 is equipped with an overspeed alarm, which Maneuverability
sounds when the operator exceeds the specified speed limit. The FB25/30-12 features a small-diameter steering wheel
This setting may be adjusted in 1 km/h increments, and can with an ergonomically optimized design. The fully hydrostatic
be made using the color monitor screen. power steering
mechanism provides
excellent
A Large Assist Grip and Wide Step for Easy
maneuverability in the
Access
switchback operations.
The large assist grip, combined with a wide floor and step, The steering knob
leads to a roomy entrance to make it easy for an operator to synchronizer function is
get on and off. also included as a
standard feature.

Plastic Overhead Guard Cover Provides Operator


Comfort in The Rain
A plastic overhead
guard cover is
equipped as
standard to provide
operator comfort in
the rain.

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E LECTRIC F ORKLIFT T RUCK ELECTRIC FORKLIFT TRUCK

ICT (Information & Communication Technology) KOMTRAX


Large color monitor provides the truck status at a glance
The large, user-friendly color monitor enables Komatsu Machine Tracking System
accurate and smooth operation. Checking the truck 5 7 8 9 10 11 12 KOMTRAX* can provide various machine
speed, battery discharge, and other essential 1 information including location information,
information is easy and at a glance. Function keys operation information and power consumption
2
facilitate easy setup of travel or lifting modes and information to the customer. In addition, to offer
travel speed limit. “Ease” and “Dependability” to the customer,
3
Komatsu supports our customers so that they can
4 use their Komatsu machines in the best condition
1 Hour meter (SMR) integration state
2 Parking brake indication at all times by using KOMTRAX information and
3 Load handling interlock indication 6
4 Travel interlock indication
through its services network.
5 Load handling power mode 13 *KOMTRAX availability is subject to country or region.
6 Travel power mode
7 Clock / Hour meter (SMR) /
Travel distance (Odometer) indication / Caution symbol 14
8 Travel speed
9 Directional lever position / Action level monitor
10 Battery discharge indicator (BDI)
11 Average power consumption *
12 Instantaneous power consumption (ECO gauge) *
Mobile phone
13 Guidance icon network Customer
14 Function button Server
*Available on truck with KOMTRAX GPS Satellite Internet

Distributor
 Working Information Menu  Consumed Electric Power Record *KOMTRAX is using the mobile phone network. It may be able to be used at the place where an electric wave does not
(Available on truck with KOMTRAX) reach, or at the weak place of an electric wave.
Press the function button to check a wide range of
information. You can check the electric power consumption for either the
 Machine Operation Information  Operation Report
last 12 hours or the last 7 days of operation.
 Hour meter (SMR) Grasping details of machine operation information on a daily Monthly and annual operation records provided by
 Traveling hours
basis makes it possible to understand power consumptions KOMTRAX are useful information for the customer.
 Load handling hours
 Actual working hours and running costs.
 Actual working hours ratio
 Electric power last charging
 Electric power accumulated
 CO2 emission accumulated

 Average Power Consumption / Power consumption indication


Instantaneous Power Consumption (ECO gauge)
(Available on truck with KOMTRAX)

Power consumption indication shows average electric power


 Machine Location Information
consumption for that day.
Grasping machine location information allows machine
Instantaneous power consumption (ECO gauge) shows operation management.
average electric power consumption for the last three
seconds to guide for energy saving operation.

Instantaneous power consumption (ECO gauge)

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E LECTRIC F ORKLIFT T RUCK ELECTRIC FORKLIFT TRUCK

SPECIFICATIONS AND EQUIPMENT


SPECIFICATIONS DIMENSIONS AISLE WIDTH

1.2 Model Manufacturer's Designation FB25-12 FB30-12 Length of Width of pallet (mm)
1.3 Power Type Electric, Diesel, Gasoline, LPG, Cable Electric Electric Model pallet (mm) 900 1000 1100 1200 1300
Characteristics

1.4 Operation Type Pedestrian, Driver standing, Sitting, Order picking Sitting Sitting 900 3840 3840 3840 3840 3840
1.5 Rated Capacity Q Rated Capacity kg 2500 3000 1000 3840 3840 3840 3840 3840
1.6 Load Center c Rated Load Center mm 500 500 FB25-12 1100 3870 3870 3870 3870 3870

b11
b10
b1
1200 3970 3970 3970 3970 3970

b3
1.6.1 Alternative Capacity Q2 Capacity @600mm Load Center kg 2260 2720
1.8 Load Distance x Front Axle Center to Fork Face mm 450 490 1300 4070 4070 4070 4070 4070
1.9 Wheelbase y mm 1550 1650 900 4060 4060 4060 4060 4060
2.1 Service Weight Including Min. Capacity Battery, See line 6.5 kg 3800 4660 1000 4060 4060 4060 4060 4060
Wa FB30-12 1100 4090 4090 4090 4090 4090
2.2 Front kg 5585 6780
Weight

Loaded 1200 4190 4190 4190 4190 4190


2.2.1 Rear kg 715 880
Axle Loading 1300 4290 4290 4290 4290 4290
2.3 Front kg 1520 1935
Unloaded
2.3.1 Rear kg 2280 2725
3.1 Tire Type Cushion, Elastic Cushion, Pneumatic, Polyurethane Pneumatic Pneumatic G H
3.2 Front 23 x 9-10-16PR 28 x 9-15-14PR
Tire Size
3.3 Rear 18 x 7-8-16PR 21 x 8-9-10PR LOAD CAPACITY CURVE
Tires

h4
3.5 Number of Wheel Front/Rear (x=driven) 2x/2 2x/2
3.6 Tread, Front b10 mm 975 1005 FB25-12 FB30-12

h3
3000 3000

h6
3.7 Tread, Rear b11 mm 960 980

h1
2800 2800
4.1 Tilting Angle ␣ / ␤ Forward/Backward degree 6/11 6/11 2600 2600
4.2 Mast Height, Lowered h1 2-stage Mast mm 1995 2065 2400 2400
4.3 Std. Free Lift h2 2-stage Std. Mast, from Ground mm 155 160

Capacuty (kg)

Capacuty (kg)
2200 2200

h2
4.4 Std. Lift Height h3 2-stage Std. Mast, from Ground mm 3000 3000 2000 2000
4.5 Mast Height, Extended h4 2-stage Std. Mast mm 4050 4270 1800 1800
m1 m2 1600 1600
4.7 Height, Overhead Guard h6 mm 2155 2215
l x y
1400 1400
4.19 Length, with Std. Forks L1 mm 3515 3710
L2
Dimensions

1200 1200
4.20 Length, to Fork Face L2 mm 2445 2640
L1 1000 1000
4.21 Width, at Tire b1 Single mm 1200 1235
800 800
4.22 Forks s/e/l Thickness x Width x Length mm 40 x 122 x 1070 45 x 122 x 1070 500 600 800 1000 1200 1400 1500 500 600 800 1000 1200 1400 1500
Load center (mm) Load center (mm)
4.23 Fork Carriage Class ISO 2328, Type A/B/no class2, A class3, A
4.24 Width, Fork Carriage b3 mm 1020 1060
4.31 m1 Under Mast mm 115 140
Ground Clearance
4.32 m2 at Center of Wheelbase mm 110 145
4.33 Ast with L1000 x W1200 pallet mm 3840 4060 STANDARD EQUIPMENT
Aisle Width *
4.34 Ast with L1200 x W800 pallet mm 3970 4190
4.35 Turning Radius Wa mm 2120 2300
● Drive PM motor ● Max. travel speed limit ● Plastic overhead guard cover
Loaded km/h 14.0 13.5
5.1 Travel Speed (FWD)
Unloaded km/h 16.0 15.5
● Pump PM motor ● Overspeed alarm ● Halogen headlamps & rear combination
Loaded mm/s 260 330 ● Travel power setup ● Operator presence sensing system lamps with bulbs
5.2 Lifting Speed
Unloaded mm/s 550 550 ● ES volume setup ● Lift lock function ● Sealed DT connectors
Performance

5.3 Lowering Speed


Loaded mm/s 500 420 ● Load Handling power setup ● Back-up buzzer ● Flat face-to-face O-ring seals
Unloaded mm/s 540 450 ● Lift speed setup ● Large color monitor
5.6 Max. Drawbar Pull Loaded 1.5 km/h, 3 min rating N 10900 13200 ● Tilt speed setup ● Fully hydrostatic power steering Tire:
5.8 Max. Gradeability Loaded 1.5 km/h, 3 min rating % 16 18
● Travel/Brake/Load Handling characteristics ● Tiltable steering column ● Front single tire, pneumatic
5.10 Service Brake Operation/Type Foot/Hydraulic Foot/Hydraulic
5.11 Parking Brake Operation/Control Hand/Mechanical Hand/Mechanical
setup ● Steering knob synchronizer function ● Rear tire, pneumatic
5.12 Steering Type FHPS FHPS ● Parking brake with release button ● Standard directional lever
6.1 Drive Motor 60 min. rating kW 9.6 12.0 ● Overhead guard with front / rear rain gutter ● Combination switch (turn signal lamp & Fork:
6.2 Pump Motor 5 min. rating kW 10.3 14.1 ● Rear view mirror (center) headlamp switch) ● 1070 mm
6.2.1 PS Motor 60 min. rating kW – – ● Neutral start function ● Standard brake pedal
Drive

6.4 Battery Voltage V 72 72 ● Travel speed limiter (Tortoise) function ● Floor mat
6.4.1 Battery Capacity, Min Ah/5hr 360 450
6.4.2 Battery Capacity, Max Ah/5hr 470 545
6.5 Battery Weight Min.Capacity Battery, See line 6.4.1 kg 1085 1145
8.1 Drive Motor Control AC, MOSFET inverter AC, MOSFET inverter
Others

OPTIONAL EQUIPMENT
8.2 Relief Pressure for Attachment Mpa 18.1 18.1
8.2.1 Hydraulic Tank Capacity L 25 26
* : VDI 2198 includes 200 mm clearance
● Canvas cab ● Forward travel chime Fork:
● Front glass with wiper ● Forward/Backward travel chime ● 920 mm
● Seat heater ● Back up buzzer with volume adjust ● 1150 mm
● Tilt cylinder boots ● Rear view mirror (pair) ● 1220 mm
MAXIMUM LOAD AND OVERALL HEIGHT OF MAST BY LIFTING HEIGHT ● ID key ● Mast tilt gauge ● 1370 mm
● Two front working lamps, fender mounted ● Rear assist grip with horn button ● 1520 mm
 2-stage free view mast  3-stage full free view mast  2-stage full free view mast ● One rear working lamp, overhead guard ● Pressure regulator valve ● 1670 mm
(Single tire, load center 500 mm) (Single tire, load center 500 mm) (Single tire, load center 500 mm) mounted ● Battery sling jig ● 1820 mm
Maximum Load capacity Overall height (mm) Maximum Load capacity Overall height (mm) Maximum Load capacity Overall height (mm) ● LED flash beacon (yellow), overhead ● 2000 mm
fork height (kg) [Lowered / Extended] fork height (kg) [Lowered / Extended] fork height (kg) [Lowered / Extended] guard mounted Tire: ● 2120 mm
(mm) (mm) (mm)
model FB25-12 FB30-12 FB25-12 FB30-12 model FB25-12 FB30-12 FB25-12 FB30-12 model FB25-12 FB30-12 FB25-12 FB30-12 ● Headlamps & rear combination lamps with ● Front single tire, elastic cushion ● 2200 mm
3000 2500 3000 1995/4050 2065/4270 4000 2400 2950 1895/5080 1965/5300 3000 2500 3000 1995/4050 2065/4270 LED ● Front double tire, pneumatic
3300 2500 3000 2145/4350 2215/4570 4300 2300 2850 1995/5380 2065/5600
● Two front working lamps with LED, ● Front double tire, elastic cushion ● Side shifter
3500 2500 3000 2245/4550 2315/4770 4500 2050 2700 2070/5580 2140/5800
fender mounted ● Control valves for attachment
4000 2500 3000 2545/5050 2615/5270 4700 2050 2500 2145/5780 2215/6000
4500 2300 2700 2795/5550 2865/5770 5000 1650 2200 2245/6080 2315/6300 ● One rear working lamp with LED, ● Dust-proof specification
5000 1900 2200 3095/6050 3165/6270 5500 1250 1500 2445/6580 2515/6800 overhead guard mounted
6000 950 1100 2645/7080 2715/7300

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