R Y T E C

Turbo-Seal ®

Insulated Gen 2
Installation Manual

P.O. Box 403, One Cedar Parkway, Jackson, WI 53037

Phone: 262-677-9046 Fax: 262-677-2058
Rytec Website: www.rytecdoors.com, Rytec On-line store: www.rytecparts.com
Rytec E mail: [email protected], Parts E mail: [email protected]
[Revision: October 10th, 2016, R1170740-0, ©Rytec Corporation 2010]
 TABLE OF CONTENTS
PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HOW TO USE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DOOR SERIAL NUMBER(S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
MATERIAL, TOOLS, AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ADDITIONAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Labor and Site Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Forklift Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrician’s Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fill-In Material Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL ARRANGEMENT OF DOOR COMPONENTS . . . . . . . . . . . . . . . . . . . . 3

UNCRATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ANCHORING METHODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Concrete, Block, or Brick Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Wood, Block, Brick, or Insulated Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Insulated Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LOCATING CENTERLINE OF DOOR OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

LOCATING SIDE COLUMNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SIDE COLUMNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ANCHOR PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

JUNCTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ENCODER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

DOOR SEALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

CONTROL PANEL AND ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . 13

 TABLE OF CONTENTS
PAGE
DOOR OPEN- AND CLOSE-LIMIT POSITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Close-Limit Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Open-Limit Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

REVERSING EDGE SWITCH INSPECTION AND ADJUSTMENT . . . . . . . . . . . . 14

Reversing Edge Switch Air Bleed Check . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Reversing Edge Switch Sensitivity Adjustment . . . . . . . . . . . . . . . . . . . . . 15

RESETTING BOTTOM BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

PATHWATCH LED™ WARNING LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PHOTO EYES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Testing Photo Eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
AIR BLOWER (DOOR OPENING Ht ≤ 16 ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RAD 3 BLOWER (DOOR OPENING Ht > 16 ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SIDE COLUMN HEATED BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

CLEAR SIDE COLUMN TOP COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

FINAL CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

 INTRODUCTION
INTRODUCTION NOTE: NOTE is used to provide additional
information to aid in the performance of
The information contained in this manual will allow the procedure or operation of the door, but
you to install your Rytec Turbo-Seal Insulated® Door not necessarily safety related.
in a manner that will ensure maximum life and
trouble-free operation. DOOR SERIAL NUMBER(S)
Any unauthorized changes in procedure, or failure to To obtain your DOOR SERIAL NUMBER, there are
follow the steps as outlined in this manual, will five universal locations where this information can be
automatically void the warranty. Any changes in the found. These are on the outside bottom & inside the
working parts, assemblies, or specifications as door of the System 4 control panel, the left and right
written that are not authorized by Rytec Corporation, side columns at approximately eye level, and the
will also cancel the warranty. The responsibility for the drive motor/head assembly. (See Figure 1)
successful operation and performance of this door lies IMPORTANT: When installing multiple doors of
with the owner of the door. the same model, verify & match the
DO NOT OPERATE OR PERFORM MAINTENANCE serial numbers of all the
ON THIS DOOR UNTIL YOU READ AND UNDER- components for each door (i.e.
STAND THE INSTRUCTIONS CONTAINED IN THIS control panel, side columns, head
MANUAL. assembly, etc.).

If you have any questions, contact your Rytec Drive Motor

representative or call the Rytec Technical Support Gearbox Assembly
Department at 800-628-1909. Always refer to the Lifting
serial number of the door when calling the System 4 Pockets
representative or Technical Support. The serial Control Head
Panel Assembly
number is located in several locations, see DOOR
SERIAL NUMBER section.
A wiring schematic is provided with each individual
door, specifically covering the control and electrical
components of that door.
HOW TO USE MANUAL
Blowers or
Throughout this manual, the following key words are
Air Curtain
used to alert the reader to potentially hazardous
situations, or situations where additional information
to successfully perform the procedure is presented:

WARNING is used to indicate the potential Left Side Column with

for personal injury, if the procedure is not Heated Blower
performed as described.
Right Side Column
with Heated Blower

CAUTION is used to indicate the potential Figure 1

for damage to the product or property
damage, if the procedure is not followed NOTE: The lifting pockets in the head assembly are
as described. there for forklift handling only.

IMPORTANT: IMPORTANT is used to relay

information CRITICAL to the
successful completion of the
procedure.

1
INSTALLATION—MATERIAL, TOOLS, AND EQUIPMENT
INSTALLATION Electrician’s Responsibilities
MATERIAL, TOOLS, AND EQUIPMENT For complete details on the responsibilities of the
electrician, refer to the Rytec System 4 Drive &
1. Threaded rod (¹/₂-in. diameter) and other various
Control Installation, Owner’s Manual, & Door Specific
wall anchor hardware and material. Concrete
Electrical Schematic.
Anchor bolts (¹/₂-in. diameter). (See
“ANCHORING METHODS” on page 3) 1. Install fused disconnect and Rytec control panel.
(See Figure 2 for typical installation)
2. Assorted shim stock. (See Figure 10)
2. Install all necessary conduit tubing.
3. Double-sided tape (to temporarily hold shims).
NOTE: Separate conduit must be run for high and
4. Carpenter’s or spirit level (4-ft. minimum length). low voltage wiring.
5. Carpenter’s square. 3. Run electrical power lines to disconnect.
6. Fish tape. 4. Run power lines from disconnect to control panel.
7. Hammer drill. 5. Run power lines from control panel to junction
8. Masonry drill bit (for ¹/₂-in. diameter anchors). box(s) and door.

9. Three or four bar clamps (48-in. long). 6. Run power lines from control panel to door motor.

10. Four 12” C-clamps. 7. Run low-voltage cables from control panel to
door.
11. Pencil or Marker.
8. Wire low-voltage safety devices and activators (if
12. Hammer or mallet and blocks of wood. used).
13. Crowbar or pry bar. Run high and low voltage wires/cables in separate
14. Assorted hand tools (pliers, tape measure, etc.). metal conduit to the bottom of the System 4 control
panel.
15. Socket and wrench sets.
All wires/cables must be cut to length. DO NOT leave
16. Water level, line level, or transit. excess wire/cable loops on the door or in the control
17. Two ladders (taller than height of door opening). panel. Excess wires/cables can cause problems.

18. Forklift (see “Forklift Requirements”). Fill-In Material Requirements

ADDITIONAL REQUIREMENTS Some applications may require the use of a door
Labor and Site Requirements pullout (extension) to gain clearance of an existing
obstruction between the door and the door opening.
1. Two installers. The following materials can be used to fill the space
2. An electrician is required for making all electrical or gap between the door and the door opening.
connections. (See “Electrician’s Responsibilities”) 1. 16-gauge hot-rolled sheet steel.
NOTE: All electrical work must be performed
2. 2-in. x 2-in. x ³/₁₆-in. angle iron.
in accordance with local, state, and
a l l a p p l i c a b l e building codes. 3. Insulated panels.
3. 100% accessibility to the door opening during the NOTE: If any pullout or build out is used in
entire installation process. No traffic should be the installation it must be insulated to
allowed to pass through the opening while the prevent frost and ice buildup on or in the
door is being installed. door. Failure to properly insulate the
Forklift Requirements pullout can affect the operation of the
Turbo-Seal Insulated door.
A forklift supplied by the customer, dealer, or installer
is mandatory for the safe and proper installation of It is very important to seal and caulk
this door. The forklift should have: around the pullouts to prevent frost and
ice buildup.
 4,000-pound lift capacity.
 minimum height ability — door height plus 18 in.
 side-shift capability (desired).

2
 INSTALLATION—GENERAL ARRANGEMENT OF DOOR COMPONENTS
GENERAL ARRANGEMENT OF DOOR
COMPONENTS
Figure 2 shows the location of the major components
of the door and the general placement of the
associated subassemblies for a typical installation.
This illustration is provided to you for informational
purposes only. It should not be relied upon solely
during the installation of your door and its sub-
assemblies.
Center
Head Assembly Buck
(Includes Drive Motor
Gearbox Assembly)
Figure 3
Door Panel
System 4 Lifting Pockets ANCHORING METHODS
Control
Panel Correct anchoring of the side columns to the wall and
the floor is important for the smooth and safe
operation of the door. The wall material should be
strong enough to support the weight of the door and
all wall anchors.
Figure 4 through Figure 7 show anchoring methods
Blowers/Air
Curtain for various types of walls. Use the method that is best
suited for your particular installation site.
Bottom Bar All necessary anchoring hardware and material
Fused Assembly
Disconnect
required for the installation of this door are the
responsibility of the door owner. If you have any
questions, call your Rytec representative or the Rytec
Technical Support Department at 800-628-1909.
Left Side Column with Heated Blower
(Includes Serial Number Plate, NOTE: Use ¹/₂-in. diameter threaded through bolts or
Counterweight, and Patchwatch LED) ¹/₂-in. diameter threaded rods to anchor the
Right Side Column with Heated Blower door to all wall applications. Use ¹/₂-in.
(Includes Serial Number Plate, diameter concrete anchor bolts to anchor
Counterweight, and Patchwatch LED)
the door to a concrete floor.
Figure 2
NOTE: Figure 2 shows the front side of the door. If expansion anchors are used, a quarterly
Left and right are determined when viewing inspection should be implemented for safe
the front side of the door. and secure door operation.

UNCRATING Concrete, Block, or Brick Walls

Your Rytec door has been crated to allow for minimal Concrete
handling of assemblies during the installation Wall Side
process. Column
NOTE: Remove parts and sub-assemblies Expansion
from the shipping crate in the order Anchor
directed throughout this manual.
1. Remove the top of the crate.
2. Remove the front of the crate. (See Figure 3) A0500005
Figure 4

Patchwatch LED™ is owned by Rytec High Performance Doors.

3
INSTALLATION—LOCATING CENTERLINE OF DOOR OPENING

Wood, Block, Brick, or Insulated Walls LOCATING CENTERLINE OF DOOR OPENING

NOTE: Accurate measurements are critical for the
Wood proper installation and operation of your
Wall Rytec door. Verify all measurements.
Side
Column 1. Measure the width of the door opening.
Crush Plate
(¹/₂-in. thick, 2. Divide the measurement in half to locate the
6-in. x 8-in.
centerline. Then mark the centerline along the
Steel)
floor. (See Figure 8)

Through Bolt or
A0500037 Threaded Rod
or Figure 5
Threaded
Centerline
Rod
Insulated Wall of Opening

Insulated
Wall

Overall Width of
Door Opening

Half Width of
Door Opening
A0500001
Through Bolt or or
Figure 8
Threaded Rod Threaded
Aluminum-Clad Lumber (Front Rod
LOCATING SIDE COLUMNS
and Back Sides — Full Length)
A0500039 1. Locate the layout drawing of the door. It should
or Figure 6
be attached to the small parts carton packed
Threaded inside the shipping crate. This drawing identifies
Rod the production width of your door. Verify the
Insulated dimension provided by measuring the width
Wall (length) of the head assembly.
Side
Column 2. Using the centerline as a reference point, lay out
and mark half of the door’s production width
along the floor. (See Figure 9)

Through Bolt or
Threaded Rod
Aluminum-Clad Lumber This door is equipped with a breakaway
(Back Side — Full Length) bottom bar assembly. To ensure that it works
A0500038
or properly, the width of the door opening must
Figure 7
Threaded not be smaller (narrower) than the
Rod production width of the door. If the width of
the opening is narrower than the width of the
door, do not proceed with the installation.
Contact your Rytec representative or the
Rytec Technical Support Department at 800-
628-1909.

4
 INSTALLATION—SIDE COLUMNS
5. Use a plumb bob or carpenter’s level to check the
Half of Door Centerline of wall for plumb in the areas where the side
Production Width Opening columns are to be mounted. Also, inspect the wall
for any obstructions.
If the wall is not plumb, shims must be used as
required @ each side column fastener. If you find
an obstruction, remove it or shim the column to
avoid the obstruction. (See Figure 10 and Figure
11)
This Dimension Must
Be Equal on Both
Extend and Mark Sides of Door Opening
Edges of Door Along Floor
A0500002
or Figure 9 Shim
Threaded (if required)
With a carpenter’s square placed against the wall,
3.Rod
mark both sides of the door along the floor.
Extend the line along each edge.
4. Check the floor for level across the door opening.
The floor must be level within 0.12 in. from side –
to - side. If one side of the opening is higher than
the other, a shim under the low side column will
be required.
Figure 10 and Figure 11 show two methods that Water Level
Shim
can be used to ensure level side columns. (if required)
A0500004
NOTE: Contact the Rytec Technical Department if or
Threaded Figure 11
the floor is more than 1 in. out of level.
Rod
SIDE COLUMNS
Line Level The following procedure details the installation of the
side columns.
Shim
(if required)

Shim Side columns are heavy; use proper lifting

(if required) and support equipment when removing
from crate. Personal injury may result
from using improper handling procedures.

This Dimension Must 1. Remove the blocking from the head assembly
Be Equal on Both buck in the middle of the shipping crate to gain
Sides of Door Opening access to the side columns. (See Figure 3)
Shim 2. Remove the side columns from the shipping
A0500003 (if required) crate. Remove the covers from the side columns
or Figure 10 by removing the screws that hold the covers in
Threaded place. Save all hardware and covers for
Rod
reassembly for each one. Do not mix the parts up.
3. Stand one side column on the floor. Place it
against the wall on the appropriate side of the
door opening (i.e. left on left side, right on the
right side), just outside the line indicating the
production width of the door. Use clamps as
needed. (See Figure 12)

5
INSTALLATION—SIDE COLUMNS
IMPORTANT: It is critical that the side columns
are mounted square and plumb
with the wall and level across the
door opening. Utilizing a 4-foot
level and carpenter’s square to
check this will help ensure the
columns are correctly set. Place
shims as necessary. Carpenter’s
Level
Additionally, using bar clamps to
temporarily secure the side
columns to the wall will allow you Anchor Points
make slight adjustments during the
installation process.
Right Side
Column

Before drilling any holes, ensure there

are no electrical wires, water pipes, or
gas lines, etc., buried in the floor or
hidden in the wall.
4. Once the side column is set plumb and square, Production
mark the center of the slot locations and the Width Line
column edges on the wall. Predrilled anchor
Figure 13
points have been provided in the side column.
Remove the side column and drill anchor holes in 5. Mount the opposite side column to the wall in the
the wall. Reset the side column plumb and same manner used for installing the previous
square. Anchor it to the wall. DO NOT fully side column.
tighten the anchors at this time - they will be
6. With both columns set and at least snuggly bolted
tightened later in the installation after the head
in place to the wall, once again check the overall
assembly is installed. (See Figures 12 - 14)
plumb and squareness of each column. (See
NOTE: Use ¹/₂-in. expansion shell or stud-type Figure 14)
anchors for concrete walls. Use
7. Compare the diagonal measurements and the
through bolts or threaded rods for brick
upper and lower horizontal measurements across
walls and other applications where
the columns. The columns are square and
expansion anchors are not appropriate.
parallel when the diagonal measurements are
Foam equal and the horizontal measurements are
Insulation Side
equal.
Wall Column Note: It is critical that the horizontal distance
Floor between the mating surfaces of the side
Mounting
Plate columns which the head bolts to, match the
mating width between the head assembly
mounting plates. (See Figure 14)
8. If either column requires any slight repositioning
(when the difference of either comparison is
greater than ¹/₄ in.), use a block of wood and a
mallet to nudge the column(s) into the correct
position.
9. Choose one of the side columns at this point and
tighten all fasteners and set it in place. The
Right side shown opposite side column will likely need to be
Figure 12 adjusted when installing the head assembly.

6
 INSTALLATION—HEAD ASSEMBLY
NOTE: Personal injury or equipment damage
may result from the head assembly
Side Columns Must
not being secured when being lifted.
Be Plumb On Both
Side and Front

Horizontal Measurements
The head assembly is extremely heavy;
Must Be Equidistant.
use proper lifting and support equipment
when removing it from the crate. Personal
injury may result from using improper
handling procedures.
Secure the head assembly to the forklift
prior to lifting it to the top of the side
columns.
NOTE: To prevent damage to the door
Diagonal components, use cloth or packing
Measurements Must material between the forks and the
Be Equidistant head assembly. Pay close attention to
the foam door panel.
2. Secure the head assembly with C-clamps and a
Horizontal Measurements strap around the front spreader, door panel
Must Be Equidistant. drum, and the idler drum to the forks of the forklift
or mechanical lift before lifting it into position. C-
clamps should be used on both sides of the front
spreader to secure the head in place. (See
A87000XX Figure 16 - 18)
Figure 14

HEAD ASSEMBLY
1. Remove the head assembly from the crate. Using
a fork lift, guide the forks into the slots in the front
of the head assembly making sure that the forks
are below the panel and idler drum. The lifting
slots are provided to aid in lifting the head and
preventing damage to the foam panel, drum, and
head assembly. (See Figure 15 and Figure 16)

Figure 16

Straps

Forks
Figure 15

NOTE: Do not wrap the strap around the rear

spreader when securing to lifting forks. Figure 17
This will damage it.

7
INSTALLATION—HEAD ASSEMBLY
Block 3/8-16UNC UNI-
Material STRUT NUTS

Clamps
Forks
Figure 18 Cutout shown
for clarity only
3. Insert the grommet with the Pathwatch LED and
Photo eye wires running through it into the slot in
the side column as shown.
4. With the head assembly safely secured to the
forklift, raise it up above the door to mount to the 3/8-16UNC x 1-1/4 LG Plug, Top
SERRATED FLANGE SCREWS Insulation
side columns. Guide the head in toward the wall
while keeping the side column edges clear of the Figure 20 (Broken out view for clarity)
head assembly mating edges and wires exiting 7. With the head assembly snugly bolted in place to
the top of the side columns. Line up the mating the side columns, check the overall plumb and
holes on the head assembly with the fastener squareness of the overall assembly (side
holes in the side columns. (See Figure 18 - Figure columns and head). Compare the diagonal
20) measurements and the upper and lower
horizontal measurements across the columns.
Grommet The columns are square and parallel when the
diagonal measurements are equal and the
horizontal measurements are equal. Check the
head for level and plumb.
8. Mount and secure the Top Rear Spreader Brush
Holes for Pathwatch LED and Photo Seal in between the side columns as shown. Use
securing eye wires in Grommet alternating fastener holes. (See Figure 21)
wires, etc.
Spreader
Weather Seal
Brush
Seal Assy.

Figure 19

5. Fasten the head to the level and plumb side

column that’s locked in place with the specified
fasteners. DO NOT completely tighten the
fasteners. Adjustments will need to be made yet.
The hardware is located in the small parts carton.
Fasteners
(See Figure 20)
a. Install (4) ³/₈-16UNC x 1¹/₄-in. hex flange Insulated
machine screws and ³/₈-16 Uni-Strut nuts on Door
A8700059 Panel
each side column/head mount (left and right
side). (See Figure 20) Figure 21

6. Next align and fasten the head assembly to the 9. Once the assembly is set plumb and square,
opposite side column just like in the previous finish fully anchoring the loose side column to the
steps. DO NOT completely tighten the fasteners. wall.
Adjustments will need to be made yet. (See 10. Tighten the fasteners and secure the head
Figure 20) assembly to the side columns.

Patchwatch LED™ is owned by Rytec High Performance Doors.

8
 INSTALLATION— ANCHOR PLATES, COUNTERWEIGHTS
11. Unclamp the head assembly from the forklift, 1. Locate the counterweights in the shipping crate.
remove the strap(s), and then remove the forklift. Remove each one and place one by each of the
Be sure to carefully remove the forks from the side columns. Identify the top/bottom and how
head so no damage occurs. they must be oriented for installation as shown.
(See Figure 22)
NOTE: Anchor points in the head assembly are
predrilled at the factory for the load bearing
cross-sectional area. Do not add additional
points for mounting. Please consult your
At this point the counterweight is free
Rytec representative or call the Rytec
standing. Secure the counterweight from
Technical Support Department at 800-628-
falling over. Personal injury can result.
1909 with questions.
12. Remove the bar clamps or other items that were COUNTERWEIGHT
used to secure the side columns to the wall. MOUNTING PLATE

13. Route the Pathwatch LED and Photo eye wires

up between the rear spreader bar on the head
assembly and the wall to the top of the spreader. COUNTERWEIGHT
GUIDE PLATE
Use zip ties or another similar fastener to secure
them to the spreader in the holes provided. (See
Figure 19)
ANCHOR PLATES TOP

1. Insert the side column Anchor Plates into the

bottom of each side column. Make sure all wires,
power cords, and any other items are not on or WALL
under the Anchor Plate. Damage could occur if
they are. (See Figure 12)
2. Secure the position of the side columns on the COUNTERWEIGHT
floor. Using the holes of the side column floor
plates, locate and drill holes for the anchors,
install them, and secure the plates to the floor. BOTTOM
3. Secure the side column anchor plates to the floor
through the 2 holes in each plate. (See Figure
12) COUNTERWEIGHT
CRASH PLATE
NOTE: If a stud-type anchor is used for the
bottom anchor, the anchor must not
extend more than 1 in. above the base
plate of the side column.
COUNTERWEIGHTS Figure 22

NOTE: For photo purpose, the complete counterweight

assembly is shown and should NOT be installed
at this time.
A counterweight can weigh in excess of
100 pounds. Make sure that safe handling 2. Disassemble the parts from the counterweight
procedures are followed and that each and keep them in order for reassembly.
counterweight is securely supported
during its installation. If not handled
properly, a counterweight can damage
door components and cause serious
personal injury.

9
INSTALLATION—COUNTERWEIGHTS
3. Place a counterweight in the bottom of each side
column as shown, positioning it so it will not fall.
(See Figure 23)

COUNTERWEIGHT
MOUNTING PLATE

COUNTERWEIGHT
GUIDE PLATE

COUNTERWEIGHT

Figure 25
Figure 23
6. Securely tighten the mounting plate and guide
NOTE: For clarity, the side column extrusion is shown plate to the counterweights with (2) ³/₈-16 UNC x
with a cut to show counterweight placement. 1-1/2 Long hex head cap screws and (2) ³/₈ in. flat
4. Place the counterweight guide plate into the side washers. (See Figure 25)
column by rotating the plate sideways and orienting 7. Remove the plastic tie from each counterweight
it as shown with the wide end toward the front. strap. (See Figure 26)
(See Figure 24)
NOTE: Door must be in the fully open position.

COUNTERWEIGHT
STRAP SPOOL
HORIZONTALLY
ROTATE INTO
POSITION
WIDE END
IN FRONT

IDLER DRUM
ZIP TIE
COUNTERWEIGHT
STRAP
Figure 26
GUIDE PLATE
8. Route the counterweight strap over the idler
Figure 24 pulley and feed down into the side column
5. Set mounting plate on top of the guide plate. assembly as shown. (See Figure 26)
(See Figure 24) NOTE: The counterweight strap is installed at the
factory. The factory standard is three pre-
wraps around the counterweight spool.
9. With the strap hanging straight, route the straps
through the clamp bars as shown. Note that it
goes in on the front side-center of the
counterweight. Remove any slack in the strap(s) and
attach it to the counterweight using (2) ³/₈-16 UNC
x 1-1/2” Long hex head cap screws and clamp
bars. (See Figure 27)
10
 INSTALLATION — COUNTERWEIGHTS
15. Completely loosen the clamp bars from the
HEX HEAD COUNTERWEIGHT counterweight straps so the door may travel freely.
SCREWS STRAP
Once again move the door but this time to its fully
CLAMP BARS open position. This should be when the door panel
bottom bar is at least level or just above the top door
COUNTERWEIGHT jam. Remove any slack in the strap(s) and retighten
MOUNTING PLATE
the clamp bars to secure each strap again.
16. Carefully remove the support block from under
FRONT
SIDE each counterweight to allow the weights to hang
REAR/ free. If necessary, readjust the straps.
MOUNTING
SIDE
17. Reinstall the counterweights bottom mounting plate
COUNTERWEIGHT and guide plate. Orient them as shown and
GUIDE PLATE
identically to the top ones with the wide end of the
guide toward the front of the side column. Close
COUNTERWEIGHT the door. (See Figure 28)
COUNTERWEIGHT STRAP ASSEMBLY (RH SHOWN)
IMPORTANT: The 8 to 10 in. mounting height for
Figure 27 each counterweight, as indicated
10. Tighten the clamp bars to secure each strap. in Figure 27, is adequate for most
Turbo-Seal Insulated Doors.
11. Repeat steps 4-10 for the opposing side However, for extra-wide or -short
counterweight. doors, the counterweights may
12. Remove the zip ties securing the door panel to have to be adjusted closer to the
the idler drum. Release the motor brake and bottom of the side column.
using the hand crank, lower the door panel and To check the position of each
raise the counterweights about 18” while guiding counterweight, first release the
the panel into the side columns. motor brake by pulling on the brake
release cable. Then manually move
13. Securely block each counterweight above the
the door to its fully closed position.
bottom of the side column by the same amount:
The minimum clearance between
8 to 10 inches. (See Figure 28)
the top of each counterweight and
the bottom face of the top
COUNTERWEIGHT insulation plug of its associated
GUIDE PLATE side column must be at least 2 in.
(See Figure 20)
If adjustment is necessary, move
the door to the fully open position.
After placing a support block under
the counterweight, readjust the
COUNTERWEIGHT strap, as required, until the 2-in.
MOUNTING PLATE clearance is achieved.
8”-10”
18. Route the side column heater power cord in the
side column. Refer to the “Side Column Heated
Blower”.
19. Install the counterweight crash plates.
Figure 28 20. Attach the mating side column covers using the
NOTE: For photo purpose, the counterweight bottom saved hardware as they were originally attached.
mounting plate and guide plate are shown and JUNCTION BOX
should NOT be installed at this time.
14. Release the motor brake and lower the The junction box is shipped loose in the shipping
counterweight onto the blocking and move the crate and needs to be mounted separate of the doors
door to the full open position. head assembly.
1. Locate, identify, & remove junction box from the
crate.
11
INSTALLATION— ANTENNA, ENCODER, DOOR SEALING
2. Orient the Junction Box assembly as shown. 4. Install the antenna bracket assembly to the front
Mount the J-Box assembly with appropriate spreader with (2) 10-24NC x ¾” long hex flanged
fasteners/anchors for the wall construction. Allow slotted machine screws. Fastener hardware is
ample room for access to the J-Box, Bearings, located in the small parts carton. (See Figure 30)
Motor & the head assembly. (See Figure 29)
5. Route the antenna wire along the front spreader
Mounting J-Box to the motor encoder and connect it as
Holes Assembly documented in that section. (See Figure 30)
NOTE: To secure antenna cable, use plastic ties
as required.
ENCODER
1. Install the Feig encoder hub shaft end to the end
Head of the encoder coupling shaft and tighten set
Assembly- screw plate. The Feig encoder hub can be found
Drive Side in the small parts carton.
NOTE: The Eurodrive washer, split lock washer, and
encoder coupling shaft are factory installed on
Motor Assy not
shown for clarity
the gearbox. Use a mild thread locker on set
screw.
Figure 29
2. Install encoder mounting plate with encoder
ANTENNA using four M8 x 1.25 x 18 mm socket head cap
screws.
IMPORTANT: The antenna is a fragile and highly
sensitive instrument. Extreme care 3. Connect the encoder cable to the encoder.
should be used in handling this
piece of equipment. 4. Install plastic zip tie into socket head screw and
secure the encoder cable. (See Figure 31)
1. Remove antenna from small parts carton.
NOTE: The zip tie that is used to secure the
2. Carefully remove packing material from antenna. encoder cable is of special design. The
Inspect for damage. ribbed end inserts into the valley of the
NOTE: Do not install antenna if it is found to be socket head cap screw.
damaged. Call your local Rytec All hardware is located in the small parts
representative or the Technical Support carton.
Department at 800-628-1909 for a
replacement. Socket
Head
Screw
3. Locate and identify the insert nuts for mounting
the antenna bracket assembly. They are on the To/From Wireless
Encoder Antenna
lower inside of the front spreader on the drive Mounting
Plate
side. (See Figure 30)
Zip Split Lock
Tie Washer
Encoder

ANTENNA Feig
BRACKET Encoder
ASSEMBLY Hub Shaft
Encoder
Coupling
Shaft Eurodrive
INSERT NUT Washer
FASTENERS

HEX SLOTTED
FLANGED
SCREWS
A9800016
Figure 30
Figure 31
12
 INSTALLATION—CONTROL PANEL & ELECTRICAL CONNECTIONS, DOOR OPEN &
CLOSE LIMITS
DOOR SEALING side column, as well as conduit running
from the control box to the floor, is provided
Foam insulation is built into the side column. The
by the door owner/installer or the
insulation is a technical and important item in the
electrician. All wiring and conduit must
proper operation of the Turbo-Seal Insulated Door.
meet all local and state codes. Wires
From the moment the door is uncrated until the door
provided with the door are labeled with
is installed, strict care should be taken not to damage
terminal or contact numbers.
the insulation on the back side of the side column.
(See Figure 32)
In addition to the insulation, a thermal break foam
core is constructed into the components of the door
assembly. This gives the door an extra barrier to
combat against temperature differential. (See Figure
32 & Figure 33)
For a tight and air-proof seal, a bead of caulk should
be applied at the inside perimeter of the door
assembly. Use a construction grade of caulk to seal Figure 33
the door. Route Encoder, Pathwatch, Blower relay wire from
IMPORTANT: Use caulk as directed per the System 4, & Photoeye cables to the low power J-box;
manufacturer’s instructions. Motor cable to the high power J-box;
Improper wall preparation may Blower & side column heater power to J-box (110
result in poor adhesion. The door VAC), and Side column relay from System 4 to J-
may not be altered in any form to box.
apply caulk. DOOR OPEN & CLOSE LIMIT POSITIONS
See the Rytec System 4 Drive & Control Installation &
Foam Owner’s Manual for the proper procedure for setting
Insulation Wall the open and close door limits. The close- and open-
limit door positions are detailed below.
Close-Limit Position
The close-limit position should be adjusted so that
the door travel allows the edge seal on the bottom
bar to gently seal against the floor. (See Figure 34)

Damage to the reversing edge seal or

other bottom bar parts can occur if the
door seal is allowed to seal too tightly
against the floor. The reversing edge
should NOT contact the floor.
Figure 32
Insulated
CONTROL PANEL AND ELECTRICAL Foam Panel
CONNECTIONS
Once the door has been assembled, see the Rytec
System 4 Drive & Control Installation, Door’s
Foam
Electrical Schematic, & Owner’s Manual for End Tab
information on control panel installation, electrical
connections, door limit settings, and initial door start-
up procedure. Side Column not
shown for clarity Bottom Bar
NOTE: If a floor loop is used, all wiring from the Edge Seal
fused disconnect to the control box and A8700079
from the control box to the motor mount Figure 34

13
INSTALLATION— REVERSING EDGE SWITCH INSPECTION AND ADJUSTMENT
Reversing Edge Switch Air Bleed Check
Open-Limit Position
The reversing edge switch is located inside the bot-
When the door is knocked out of position, the System
tom bar assembly, on the same end as the drive
4 Drive & Control takes over and will raise the tabs
motor.
high enough to be reinserted into the side columns.
The open-limit position should be adjusted so that
the door travel allows a minimum of half the foam
breakaway tab into the yellow channel guides of
each side column. (See Figure 35) The disconnect must be in the OFF
position and properly locked and tagged
before performing the following
procedure.
Foam End Tab
1. To inspect and adjust the switch, remove the
access cover from the wireless enclosure
assembly on the face of the bottom bar
assembly. (See Figure 35)
2. Make sure the clear PVC hose is in tight contact
RY-WI Access
Cover with the air input post so that air leakage cannot
occur and that vibration will not cause the hose
to fall off. Also make sure the PVC hose is not
Bottom Bar
kinked. (See Figure 36)
Assembly
3. The air bleed has been set at the factory and
Yellow Channel should not require adjustment. If adjustment is
A8700080 Guide necessary, turn the air bleed adjustment screws
located on the front and back of the switch fully
Figure 35 clockwise — but do not overtighten. Then turn
REVERSING EDGE SWITCH INSPECTION each screw back (counterclockwise) one full turn.
AND ADJUSTMENT
Reversing
Edge Switch
(On Same
Side as Door
Motor)
Do not stand under the door panel
when testing the reversing edge. If the
reversing edge switch is not working
properly, the panel could strike
personnel and cause injury.
To check the reversing edge switch, run the door PVC Hose — Must Air Bleed
through the down cycle. As the door is lowered, tap Be Tight on Lower Adjustment
the bottom of the reversing edge. The door should Input Hose Screw
immediately reverse direction and open. The door is
A7500227
set up from the factory for 3 impacts of the reversing
edge after which it will remain open. If the reversing Figure 36
edge is tripped 3 times consecutively the door will
remain open and code F:361 will appear on the
display. Push and hold the STOP/ RESET button 3 to
5 seconds and the control will reset. Push the down
arrow to close the door.
If the door does not reverse direction, check the air
bleed and sensitivity of the reversing edge switch.

14
 INSTALLATION—RESETTING BOTTOM BAR
Reversing Edge Switch Sensitivity Adjustment RESETTING BOTTOM BAR

Bottom Bar
The disconnect must be in the OFF Assembly
position and properly locked and tagged
before performing the following
procedure.
1. The reversing edge switch is a normally open
contact. The PVC hose is on the lower air input
post. To adjust the switch, first remove the Foam Tabs out
resistor from the contact terminals and attach an of Side Column
ohmmeter across the two terminals. (See Figure
37) A8700003
Figure 38

The Turbo-Seal Insulated Door is a fully automated

Reversing
Edge Resistor self-resetting door. After a strike and a clear sensor
Switch path, the door will automatically reset the bottom bar.
The process goes as follows:
1. The foam breakaway tabs have popped out of
the side column’s channel due to impact. (See
Figure 38 and Figure 39)
NOTE: If the door panel was damaged during the
Sensitivity impact, remove the door from service and
Adjustment Remove Resistor repair. If you have any questions, contact
Screw to Test and your Rytec representative or call the Rytec
Adjust Switch Technical Support Department at 800-628-
A7500227 1909.
Figure 37

2. Turn the sensitivity adjustment screw clockwise Foam Breakaway Tab

until continuity is achieved. Then turn the
sensitivity screw 2 full turns counterclockwise for
a standard setting. Some doors may require a
further adjustment counterclockwise. (See Figure
37)
NOTE: Testing the reversing edge is the best way
to determine sensitivity.
3. Reattach the wires and resistor; then replace the Bottom Bar
Assembly
access cover.
NOTE: If the reversing edge is too sensitive, the
A8700081 Side Column Channel
door may reverse direction during the
closing cycle without coming in contact with Figure 39
an object. If this occurs, readjust the
reversing edge switch.

15
INSTALLATION—PATHWATCH LED™ WARNING LIGHTS
Foam NOTE: The door function is fully automatic; it will
Breakaway Tab reset, rise to the open position, and
reinsert the bottom bar according to factory
installed parameters. Cycling the door and
checking for proper door operation is not
required unless prescribed, but an
occasional test of the self-repair system
would ensure its proper operation. Should
slight adjustments of the door be needed,
please contact your Rytec Technical Sup-
port at 800-628-1909.

PATHWATCH LED™ WARNING LIGHTS

The standard setting for the warning lights is 3
Side Column seconds prior to the door closing, the lights will flash
Channel yellow and then change to a steady red while closing.
Adjustments to the closing time can be made through
A8700071
the System 4 Control Panel. Please contact your
Figure 40 Rytec Technical Support department at 800-628-
2. The door panel will momentarily pause and then 1909 for assistance. (See Figure 42)
execute the reset procedure. IMPORTANT: Photo eyes are used as a safety
3. The door panel’s foam breakaway tabs will roll feature and not as a door opener.
upward above the side column’s channel. (See Never try to interrupt either set of
Figure 40) photo eyes as the door is closing.
Wait for the door to perform its
4. The photo eye senses if the path is clear of any normal cycle before entering or
obstructions. exiting doorway.
5. Then the door panel will guide itself into the NOTE: The Pathwatch LED’s are already pre-
channel and resume its normal operation. (See installed in the side columns at the factory
Figure 41) with the cables labeled, coiled, pre-routed
to the side column top, and through the
Door Panel Has Been
Reset and Is Shown in grommet. Be sure to route cables away
Normal Operating Position from all moving parts. Use cable ties as
required.

RY-WI Cover
Access Cover Amber and Red
Pathwatch
LED™ Warning
A8700080 Lights
Figure 41
A8700017
Figure 42

Patchwatch LED™ is owned by Rytec High Performance Doors.

16
 INSTALLATION— PATHWATCH LED™ WARNING LIGHTS
Front NOTE: Use the rear spreader of the head
assembly to route the cables/wires to the
1. Find and identify the Pathwatch LED warning
junction box.
light cables/wires in the side columns, both front
and rear. They should be coiled & labeled at the 3. Secure cables/wires with plastic ties to the rear
top and pre-routed through the side column’s spreader of the head assembly. (See Figure 44)
wire chases.
4. Connect cable to junction box per schematic.
2. After the side columns and head assembly have
been assembled and mounted to the wall, PATHWATCH LED & PHOTO EYE
CABLE ROUTING (RH SHOWN)
confirm the front Pathwatch LED Warning light
cables/wires are routed as shown in Figure 19, Pathwatch
Figure 43, and Figure 44: LED Cables
a. Through the wire chase on the inside front of
the side column and down to the bottom. (See
Figure 43)
b. Flat across the side column bottom back to the
rear of the side column. Make sure the cables
are flat on the bottom and don’t interfere w/ the
counterweight or crush plate. (See Figure 43)
Photo Eye
c. Up the side column rear wire chase through Cables
the grommet and inside wire chase slot. (See
Figure 19)
d. Up through the gap between the head
assembly rear spreader and the wall. (See
Figure 44)
3. Secure cables/wires with plastic ties to the rear
spreader of the head assembly.
4. Connect cables/wires to junction box per
schematic.
Rear
1. Find and identify the rear Pathwatch LED
warning light cables/wires in the side columns. Figure 43
They should be coiled & labeled at the top and
pre-routed through the side column’s wire
chases.
2. After the side columns and head assembly have
been assembled and mounted to the wall, Pathwatch LED &
confirm the rear Pathwatch LED Warning light Photo Eye Cables
cables/wires are routed as shown in Figure 19,
Figure 43, and Figure 44:
a. Up the side column rear wire chase through
the grommet and inside wire chase slot. (See
Figure 19 and Figure 43)
b. Through the gap between the head assembly
rear spreader and the wall and to the junction
box. (See Figure 44)
Figure 44

Patchwatch LED™ is owned by Rytec High Performance Doors.

17
INSTALLATION— PHOTO EYES
PHOTO EYES
The photo eyes are provided as a safety feature. If
the photo eyes are correctly installed, interrupting Receiver
either set of eyes as the door is closing will reverse Module
the direction of the door and hold it in the fully open Designation
position until the interruption is removed.
The transmitter and receiver can be identified in two
ways. The transmitter is designated SMT 3000 on the
white label or by a single green light that comes on at
the clear end of the transmitter. (See Figure 45) The
receiver is designated SMR 3215 on the white label or Alignment
by a yellow light that illuminates only when it is in Light
proper alignment with the transmitter. (See Figure 46) (Green)
NOTE: When the cable is connected to the photo
eye, there is only a ¹/₄-inch window to see
the green or yellow LED light. Figure 46

c. Up the side column rear wire chase through the

grommet and inside wire chase slot. (See
Transmitter Figure 19)
Module
Designation d. Through the gap between the head assembly
rear spreader and the wall to the rear junction
box. (See Figure 44)
NOTE: Use the rear spreader of the head
assembly to route the cables/wires to the
junction box from the non-motor side.
3. Secure cables/wires with plastic ties to the rear
Power spreader of the head assembly. (See Figure 44)
Light
(Green) 4. Connect cables/wires to junction box per
schematic.
Rear
Figure 45 1. The rear photo eyes are internally mounted in
the rear of the side column. Check that the
Front photo eye and all connections are secure and
1. The front photo eyes are externally mounted on there is nothing damaged.
the front of the side column. Check that the photo 2. Confirm the rear cable/wires are routed as shown
eye and all connections are secure and there is in Figure 19, Figure 43, and Figure 44:
nothing damaged.
a. Up the side column rear wire chase through the
2. Confirm the front cable/wires are routed as grommet and inside wire chase slot. (See
shown in Figure 19, Figure 43, and Figure 44: Figure 19, and Figure 43)
a. From the photo eye back into the side column, b. Through the gap between the head assembly
down the front side wire chase of the side rear spreader and the wall to the rear junction
column to the bottom. (See Figure 43) box. (See Figure 44)
b. Flat across the bottom of the side column back NOTE: Use the rear spreader of the head
to the rear side column. Make sure the cables assembly to route the cables/wires to the
are flat on the bottom and don’t interfere w/ the junction box from the non-motor side.
counterweight or crush plate. (See Figure 43)
3. Secure cable with plastic ties to the rear spreader
of the head assembly. (See Figure 44)
4. Connect cable/wires to junction box per
schematic.

18
 INSTALLATION— AIR BLOWER
Testing Photo Eyes 2. Install the blower mounting brackets to the head
assembly with (4) 3/8-16 x 1.25 long Hex Flanged
With the power on, the green light on the transmitter
Socket Screws and 3/8 Flat Washers. Both
indicates the photo eye module is powered up. When
brackets must be aligned and use the same
the yellow light on the receiver module is also lit, the
mounting holes on each side of the head
transmitter and receiver modules are properly
assembly mounting plates. (See Figure 47)
aligned.
3. Mount the Air Blower Assembly to the Door Head
Placing your hand in front of the receiver breaks the
Assembly. Place the UNI-Strut Beam on the
light path causing the yellow light to go out.
Blower Assembly Mounting brackets and secure
Removing your hand causes the yellow light to go
with (2) 3/8-16 x 1.25 long Hex Flanged Socket
back on.
Screws and 3/8 Flat Washers into the 3/8-16 UNI-
AIR BLOWER (DOOR OPENING Ht ≤ 16 ft) Strut nuts. (See Figure 48)
The Air Blower is an optional item providing frost 4. Space the blower(s) so that when mounted to the
prevention and buildup. Door openings that are 16 ft head assembly it/they are evenly spaced along
high or less utilize this style/model blower. the door width. Loosen fasteners and adjust as
required. Tighten all fasteners securing the
NOTE: Hardware is located in the small parts carton.
Blower Assembly and brackets in place. (See
1. Locate and gather all the items in Figure 46. Figure 49)
Install each air blower to the UNI-Strut Beam
using (2) 3/8-16 x 1.25 in. long hex flange
serrated machine screws, Ø3/8 in. flat washers,
and 3/8-16 UNI-Strut nuts. Tighten fasteners.
Orient the blower(s) with the air intake facing
away from the door as shown (See Figure 47)

UNI-Strut Power cord(s) Space Blower(s) evenly

Nuts across door opening width
UNI-Strut
Beam Figure 49

5. Route the Blower electrical power cord(s)/ wiring

along the UNI-Strut Blower support located
behind the front panel of the head assembly. Run
cord(s) to the door side where the power supply
junction box and control panel are located.
Secure the cord(s) to the UNI-Strut with zip ties or
equal. (See Figure 50)
Washers
Blower Door motor, panel, and front spreader
Spacing assembly not shown for clarity.
Bolts Blower(s)

Figure 47

Blower
Bracket
Blower Mounting
Assy. & Uni-Strut holes
Nuts Blower
Hanger power
Bracket Support clips cords
Figure 50

Blower
Bracket
Mounting
bolts &
washers
Figure 48
19
INSTALLATION— RAD 3 BLOWER
6. Route the Blower electrical power cord(s)/ wiring 3. Adjust the side column mounting brackets so they
to the junction box through the Head Assembly clear the side columns. Guide the blower
door side mounting plate as shown. Use the side assembly into mounting position on the door.
clips for support as shown. (See Figure 50)
4. On the right side align the mounting holes on the
7. Connect cable/wires to junction box per electrical rear of the blower bracket with those on the rear
schematic. of the side columns. Install fasteners, (2) 3/8-16 x
1.25 in. long hex flange serrated machine screws
8. Test the airflow pattern of the blower(s) and make
and Uni-Strut Nuts in the rear holes. Fully tighten
adjustments as necessary to achieve the best
fasteners. (See Figure 52)
airflow coverage.
5. Repeat the procedure for the left side blower
RAD 3 BLOWER (DOOR OPENING Ht > 16 ft) bracket rear mounting holes. (See Figure 52)
The Air Blower is an optional item providing frost
6. Repeat the procedure for the front mounting holes
prevention and buildup. Door openings that are over
on both sides of the door. (See Figure 52)
16 ft high utilize this style/model blower.
NOTE: Hardware is located in the small parts carton.
1. Locate and gather all the items in Figure 51 and
Figure 52. Fasten the air blower side brackets to
the blower using (2) 3/8-16 x 1.25 in. long hex Mounting bolts
flange serrated machine screws, Ø⅜ in. flat
washers, and 3/8-16 Hex Nylock nuts. Do not Support
tighten fasteners as they need to be adjusted. bracket
Orient brackets/blower as shown for RH, LH
bracket is opposite hand. (See Figure 51 and
Figure 52)
Blower
Lock Nuts Blower
Washers

Support
bracket
Mounting bolts Uni-Strut Nuts
Figure 51
Figure 52
2. Safely balance and secure the blower to a lifting
device such as a fork lift in the same manner as 7. Space the blower so that when mounted to the
the head assembly (See Figure 18). Lift the head assembly it is centered along the door
blower/bracket assembly up to the door assembly width. Loosen fasteners and adjust as required.
for mounting to the side columns just below the Once positioned correctly, apply medium-blue
head. (See Figure 52) Loctite® #242 or equal to fastener threads and
tighten, securing the Blower Assembly and
brackets in place. (See Figure 49)

20
 INSTALLATION—SIDE COLUMN HEATED BLOWER
8. Route the Blower electrical power cord/wiring LH Side Column
along the Blower over to the head assembly side Blower Assembly
mounting plate. Run cord to the door side where
the power supply junction box and control panel
are located. Secure the cord(s) with zip ties,
Power
cord
clips, or equal. (See Figure 50)
9. Route the Blower electrical power cord/wiring to
the junction box through the Head Assembly
door side mounting plate as shown. Use the side
clips for support as shown. (See Figure 50)
10. Connect cable/wires to junction box per electrical
schematic.
11. Test the airflow pattern of the blower and make
adjustments as necessary to achieve the best
airflow coverage.
SIDE COLUMN HEATED BLOWER Grommet
There are two Side Column Heated Blowers shipped Figure 54
with each door. They are to be installed in the bottom 1. Locate and gather all the items in Figure 53 and
of each side column, are RH/LH specific, and are not Figure 54 along w/ #12-24 x ½ Long Hex Flanged
interchangeable. Warm air is generated and machine screws.
blown/circulated through the internal side column
cavity by the blower and is controlled with a 2. Remove side column covers.
thermostat. (See Figure 53 - Figure 55)
NOTE: Heated blowers are shipped loose and
holes are pre-cut in side columns.

Power
cord Thermostat
Control

Figure 55

3. Route the wire end of the Power cord with the

female receptacle to the power supply junction
box for each side column heated blower as
RH Side Column follows:
Blower Assembly Grommet
a. Run the power cord through the rear/outside
Figure 53 wire chase in the side column from the bottom
up to the top. (See Figure 56)

21
INSTALLATION— SIDE COLUMN HEATED BLOWER
b. Run the cord out the top between the wall and Fasteners
the Head Assembly rear spreader. (See Figure
56)

Head assembly and side column

assembly cut out for clarity.

Power
cord

Wire
chase
Power
cord
RH Side Column
Assembly End RH Side Column Blower Assembly Installation
Figure 56 Figure 57

c. Run the cord to the power connection junction Fastener

box. Route the cord along the rear spreader as s
necessary securing with zip ties or equal.
d. Leave enough loose cord in the bottom of the
side column to allow for connecting and
installation/removal of the heated blower
assembly.
4. Connect the power cords to the electrical leads in
the junction box per electrical schematic. Install all
side column covers.
5. Confirm that the blower assembly power cords
are routed through the mounting plate/grommet
as shown. If not, do so. (See Figure 53 and
Figure 54)
Power
6. Connect the female and male blower power cords cord
on respective sides. Arrange the blower power
cords so there won’t be any interference with the LH Side Column Blower Assembly
function of any parts such as the counterweight, Installation
Figure 58
crush plate, etc.
7. Turn the thermostat control fully clockwise to set NOTE: The fan for the side column heaters must be
the blower heat to high. rotating for the defrost system to work
properly. During shipment the fan may bind
8. Orient blowers as shown. Install in the Side against the casing. If the fan is not turning,
Column Assemblies. Use (4) #12-24 x ½ in. long rotate the fan on the shaft and the fan
hex flange serrated machine screws for each one. should begin to turn. If not, check for
Tighten fasteners. (See Figure 57 and Figure 58) proper voltage to the fan and contact Rytec
9. Turn on the electrical supply. Technical Support for assistance at 1-800-
628-1909.
After 30 minutes the surface of the heater
housing should be warm to the touch and
frost should begin to dissipate. Please
contact Rytec Technical Support at 1-800-
628-1909 with any questions.

22
 INSTALLATION—CLEAR SIDE COLUMN TOP COVERS
CLEAR SIDE COLUMN TOP COVERS FINAL CHECKS
The side columns have a transparent cover that gets NOTE: Check all of the following door
mounted at the very top just below the Head or components and systems once the door
Blower Assembly. panel has been cycled at least 20 times.
1. Locate the Clear-transparent Top Side Column Side Columns: Check that side columns are plumb
Cover. It should be in the Small Parts Container. and square and that all anchor bolts are secure and
tight.
2. Remove the covering film from the Top Side
Column Covers. Head Assembly: Check that all mounting hardware
is in place and tight.
3. Mount the covers on each Side Column as
shown. (See Figure 59 & Figure 60) Bottom Bar: Smoothly travels up and down within
the side columns.
Screw, #12-14 x 1.00” Limit Positions: Adjusted properly. Up and down
Ref. Part: travel of the door should be as described in “DOOR
#R5550222-0 OPEN- AND CLOSE-LIMIT POSITIONS” on pages
13 and 14.
Motor: Check that the door travels in the proper
direction when the button is pressed.
Reversing Edge: Works properly. As the door is
closing, if the reversing edge makes contact with an
object, the door should immediately return to the fully
open position as described in “REVERSING EDGE
SWITCH INSPECTION AND ADJUSTMENT” on
page 14.
Upper Side Timers: Automatic timers must be set to ensure that
Column Cover
Ref. Part: the door closes properly, as described in the Rytec
(PH<192) System 4 Drive & Control Installation & Owner’s
#R1170524-0 Manual.
RH Side Column Assembly Top Cover Installation Activators: Operate as specified by manufacturer.
Figure 59 Caulk: Ensure that the side columns and head
assembly are caulked where they meet the wall of
Upper Side
Column Cover the building.
Ref. Part:
(PH≥192) Counterweight Straps: Check the routing of all
#R1170627-0 counterweight straps as indicated in Figure 27 and
Figure 28. Ensure that the straps are in full contact
with all rollers.
Counterweights: Counterweights should be
adjusted as shown in Figure 28 & Figure 29. Adjust if
necessary.
Photo Eyes: Make sure the photo eyes are working
Screw, #12-14 x 1.00” as described in “DAILY INSPECTION” in the Turbo-
Ref. Part:
#R5550222-0 Seal Insulated Owner’s Manual.
Defrost System: Make sure the blowers are
adjusted and operating properly.
RH Side Column Assembly Top Cover Installation
Figure 60

23
NOTES

24
NOTES

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