Service Manual: Az3Wk
Service Manual: Az3Wk
Service Manual: Az3Wk
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 8/2012
AZ3WK CHASSIS
Segment: P-2L
Version Date Subject
1.0 8/2012 Original manual issue.
9-888-500-01
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
9-888-500-01
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
KLV-46EX430(CH) 3
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KLV-46EX430(CH) 4
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注意
维修使用说明仅限于有资质的维修人员使用。
为降低触电的风险,请不要进行使用说明书内容以外的检修,除非你可以胜任。
警告!!
检修时请务必使用隔离变压器,以避免因机壳带电引起触电。
接收器机壳直接连接在交流电源线上。
电视机运输
务必遵循这些指导来保护你的财产和避免造成严重伤害。
• 运送电视机需要足够的人手;大尺寸的电视机需要两人或更多的人
•搬运时把手放置在正确的位置对电视机的安全及避免损坏是非常重要的。
相关安全部件警告!!
在示意图, 分解图, 和零件清单上用阴影标识的部件对安全操作很关键. 用本手册或SONY增补手册上出现零件号码的零件来替换这些部件。
无论何时,替换关键部件或出现疑似不正确操作时,都要遵循本流程。
KLV-46EX430(CH) 4
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1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KLV-46EX430(CH) 5
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触碰液晶显示屏时请务必小心
修理液晶显示屏时,请务必佩戴静电手环。
修理挂壁液晶显示屏时,液晶显示屏必需用后盖上的4个固定孔保护。
1) 不要按压到液晶屏或面框边缘以避免电击风险。
2) 不要用任何尖锐物品在液晶屏上刮擦或按压。
3) 不要让组件长期处在高温或高湿度环境中。
4) 不要让LCD液晶屏暴露在直射阳光中。
5) 避免与水接触。它可能引起组件内部短路。
6) 当更换背光灯(冷阴极荧光灯管) 或 逆变器(逆变器的高压输出会有650Vrms。)时,断开交流电源。
7) 要经常清洁液晶屏的话请用软布材料。
8) 当处理逆变器的线路或连接时,要小心。线路的损坏可能引起短路。
9) 用ESD保护液晶屏以免损坏电子电路 (C-MOS)。
10) 在维修期间,LCD 液晶屏面朝下的情况下,建议不要上电超过一小时或老化期间。
KLV-46EX430(CH) 5
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After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KLV-46EX430(CH) 6
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1. 检查所维修位置是否还有为焊接或焊接不良的地方。检查整个面板表面是否存在任何焊渣或焊桥。
2. 检查板上布线,确保线路未扭绞在一起或者与高瓦特(功率)的电阻接触。
3. 检查是否需要更换所有的控制按钮,屏蔽线,外壳,接地线以及固定部件。务必保障在更换后是绝缘的。
4. 检查需要更换的部件,尤其是在以往维修时安装的电子元件。此时,须向用户说明此情况,并建议更换。
5. 查找虽在运行,但其性能已明显老化迹象的部件。此时,须向用户说明此情况,并建议更换。
6. 检查线路是否有破裂或磨损,如有则建议用户进行更换。
7. 检查天线端子、金属装饰条、镀金属的旋钮、螺丝以及所有外露的金属部件是否漏电。检查步骤参照下面说明进行。
8. 为了安全起见,禁止修复电源板与逆变器中任意一个。
KLV-46EX430(CH) 6
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Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KLV-46EX430(CH) 7
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
漏电检测
从任何外露金属部分到接地,以及从所有外露金属部分到其他外露部分再回到底座之间的漏电电流不得超过
0.5mA。可使用下列三种方法的任意一个去检测漏电:
怎样找到一个好的接地点
冷水管是一种有保证的接地设备; 交流电插座盒盖板的固位螺丝同样是接地的。
如果要把固位螺丝用来接地, 应先用欧姆表测量固位螺丝与冷水管之间的电阻,如果读数为零,证明此固位螺丝
确实是接地的。
如果冷水管不容易接近, 连接60到100瓦的检修灯(不是霓虹灯)在插座的高电位侧与固位螺丝之间。如果有必要
的话,两个插槽都试试,以确定哪边是高电位侧,。如果螺丝在接地电位上,那么在正常的情况下灯是能被点亮的
(如图B所示)。
KLV-46EX430(CH) 7
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*
Info Channel 5 Volume TV POWER
* : Note that this differs from entering the service mode (volume +)
KLV-46EX430(CH) 8
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2 MAIN_POWER 12V_电流报错
待机指示灯闪烁计数显示 3 - 无此项
4 - 无此项
5 TCON_ERR 液晶屏电源报错
6 BACKLIGHT_ERR 背光报错
7 - 无此项
8 - 无此项
9 - 无此项
10 - 无此项
0.5
3 11 - 无此项
12 - 无此项
自诊断界面显示
例如“有时关机”或“有时屏幕不显示”,这些无法确定的故障状态,
这些有可能之前的故障会在界面中显示出来:
[跳出测试界面]
在待机的状态下,按照如下的顺序快速连续的按遥控器上的按键:
*
屏显 频道 5 音 量 - 电视电源
* : 请注意这里需要区别于进入维修模式(音量 +)
KLV-46EX430(CH) 8
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
SELF CHECK
Item name
BACK <<
002 MAIN_POWER 000
005 TCON_ERR 000 Error count
006 BACKLIGHT_ERR 000
STBY LED flash time
12345‐67891‐23456
[Home] Exit
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
KLV-46EX430(CH) 9
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
Note: When removing the rear cover, to prevent damaging the rear cover, please refer “APPENDIX-1”.
KLV-46EX430(CH) 10
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1-1. KLV-46EX430
1-1-1. STAND REF. No. PART No. DESCRIPTION MARK
1 4-436-757-01 STAND (46IRS)
2 4-435-628-01 COVER AC (46IRS)
3 1-839-908-11 POWER SUPPLY CORD
4 4-436-756-01 REAR COVER (46IRS)
KLV-46EX430(CH) 11
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
1-1. KLV-46EX430
1-1-3. SWITCH UNIT, CONNECTOR, G16B BOARD AND SPEAKER REF. No. PART No. DESCRIPTION MARK
5 1-490-584-11 SWITCH UNIT
6 1-474-344-11 G16B-STATIC CONVERTER (TV)
7 1-910-107-09 CONNECTOR ASSY 46 PSU-INV 14P
8 1-910-107-12 CONNECTOR ASSY 46 LVDS 51P
9 1-910-107-10 CONNECTOR ASSY 46 MB-PS 15P
10 1-910-107-08 CONNECTOR ASSY 46 MB-KEY 3P
<A> 8 9 11 1-910-107-11 CONNECTOR ASSY 46 MB-SP 4P
12 1-858-770-21 LOUD SPEAKER (4.0X10.0CM)
<B> <C>
<A> 7
<B> <C>
10
11
12 12
KLV-46EX430(CH) 12
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1-1. KLV-46EX430
1-1-4. BOTTOM FRAME, A BOARD, H BOARD AND LCD PANEL REF. No. PART No. DESCRIPTION MARK
13 4-435-629-01 FRAME, BOTTOM (46IRS)
14 1-895-306-51 MOUNTED PWB A
15 4-442-985-01 BRACKET, SIDE (46IRS)
16 1-895-170-21 MOUNTED PWB H
17 1-910-107-07 CONNECTOR ASSY 46 MB-IR 12P
18 A-1910-913-A PANEL ASSY SERVICE (with BEZEL ASSY)
<B>
<A>
2-990-421-41 SCREW (+PSW) (M3X6)
17
14 15
16
13
KLV-46EX430(CH) 13
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1-2-1. MISCELLANEOUS
KLV-46EX430(CH) 14
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Service Mode
Status Information >>
Self diagnosis history >>
Panel Selection <[ 29 2D_F_SE46 ]>
NO_SIGNAL_MUTE <[ Off ]>
TUNING SYSTEM <[ AUTO ]>
LVDS Spectrum (%o) <[ 26 ]>
Low of HPD <[ 5 ]>
SERIAL NUMBER EDID 0016J05
MODEL NAME EDID KLV‐46EX430
Load Service Table <[ Off ]>
[</>]Set[Home]Exit
5) After entering service mode, then turn off the power switch.
KLV-46EX430(CH) 15
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3V3_SW
RN4601
4.7K
IC4601
EEPROM
I2C Address : 0x21
3V3_LS
MB IR BD
L
Digital Power AMP 4.7K
I2S
STA381BWS R Speaker (8W) IR/LED BD
RN1023
0R I2C Address : 0x21
100R
U0TX SYS_SDA
VGA SYS_SCL IC4603
CN6001 U0RX MT5306_3D 47R Termal Sensor
HeadPhone (Phone Jack)
NC I2C Address : 0x91
NC
TUNER IF+/- Line-out driver
APA2172 Line out (RCA type)
SONY RE217 TM701
RF IN
100R Tune-RE217TN
I2C Address : 0xC0
CVBS U29
CVBS2 & L/R STA381BWS
Video out I2C Address : 0x38
IR
(PAA model) Analog TV IF TV Decoder
Demodulator
Audio
SW AUDIO DAC Keypad
74LV4052PW
Menu Enter/ VOL+ VOL- CH+ CH- Power
YPbPr Input
SPDIF In
YPrPb/ CVBS1
L/R
MT5306
VIDEO DAC
USB2.0 USB
R G B
D-SUB HDMI In
I/F
LVDS OUT
L/R LVDS/miniOD
PC Audio In OSD LCD Panel
scaler
(WXGA or Full HD)
LVDS OUT
DDR2/DDR3 Mix & Post PIP Vplane
HDMI 1 Controller Processing scaler
HDMI 2
KLV-46EX430(CH) 16
23AA9ABD4CBEDEA91407506AB84FAEA8217AB167621A915CC7A3BAEEA15A0AEE6705885A70374EDB
LED Driver
Panel
(14P)
T-CON Board
KLV-46EX430(CH) 17
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G16B Board
A Board
Switch Unit
H Board
KLV-46EX430(CH) 18
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English
Sony Corporation 2012HL08-Data
Home Entertainment & Sound Made in Japan
9-888-500-01 Business Group © 2012. 08
KLV-46EX430(CH) 19
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2 4 5
Pull
KLV-46EX430(CH) 20
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2 4 5
推拉
KLV-46EX430(CH) 20
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Cushion
Back Chassis
1. Put the Rear Cover as below photo showing. And assemble it to TV-set completely.
2. Press the Rear Cover as below photo showing. And make the Hook to lock with Bezel completely.
Press Press
1 2
KLV-46EX430(CH) 21
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后盖装配流程
注意: 在盖上后盖时, 为了预防EMI干扰, 必须确保 FFC线与背面机架要有缓冲垫垫着。
FFC 线的其他部分( 例如:折角处也不可以与背面机架接触)。
FFC 线(扁平线)
缓冲垫子
背面机架
1. 如图所示安放后盖,使它完全安装到电视机机体上去。
2. 如图所示按压后盖,使锁扣完全与面框锁紧。
按压 按压
1 2
按压 按压 按压
KLV-46EX430(CH) 21
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OK NG
KLV-46EX430(CH) 22
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后盖上的锁扣位置
重新盖上后盖时请注意
按压后盖的锁扣区域直至听到锁扣锁紧的声音。
然后用眼睛检查后盖与面框之间是否被锁扣好. (请参考下面图片)
之后,旋紧螺丝固定好后盖。
OK NG
KLV-46EX430(CH) 22
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<Assembly Part>
SUPPORT POWER BOARD
Himeron Tape 38.04AEP.001 (140*16*0.25MM)
4-445-917-01 (TAPE 140X16MM)
4-294-841-01
SUPPORT POWER BOARD (SQUARE)
Note: The parts (SUPPORT POWER BOARD) which stuck the himeron tape are used for the mass-production TV.
However, When this SUPPORT POWER BOARD replacement is needed at service, since a himeron tape is unnecessary, please use 4-294-841-01 SUPPORT POWER
BOARD (SQUARE) instead.
KLV-46EX430(CH) 23
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Himeron 胶带 38.04AG1.001
(10*5*0.5MM)
<装配件>
电源板支架
Himeron 胶带 38.04AEP.001 (140*16*0.25MM)
4-294-841-01 4-445-917-01 (胶带 140X16MM)
电源板支架(方形)
KLV-46EX430(CH) 23
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0±1
0±1
6±2
6±2
Top View
0±2
KLV-46EX430(CH) 24
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液晶屏胶带与零件编号
0±1 0±1
6±2
6±2
顶视图
0±2
KLV-46EX430(CH)
24
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SOFTWARE DOWNLOAD
Store the software Package to USB memory. (Applicable USB memory : Format by FAT32, USB2.0 type )
For USB, please store only one file for software update.
P-2L : 46EX430
sony_fw_2012_[CNx.xx.xxx]_chpaw_2h.pkg
KLV-46EX430(CH) 25
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Starting update
Light up Red LED and Orange LED was flushing. (1-2min)
KLV-46EX430(CH) 26
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