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Chapter One: Production Introduction....................................................................1


Front Panel .....................................................................................................1
External Terminal...........................................................................................6
Communication Interface...............................................................................7
Chapter Two: Installation and Operation ................................................................8
Unpack ………………………………………………………………………8
Installation Site ..............................................................................................9
Wall Mount Installation................................................................................11
Electrical Installation ...................................................................................13
Operation......................................................................................................19
Chapter Three: System Block Diagram and PCB Wiring Diagram......................26
System Block Diagram ................................................................................26
PCB Wiring Diagram ...................................................................................27
Chapter Four: Unit Test, Calibration & Setting ....................................................29
DC BUS Voltage Regulation.........................................................................29
Unit Trouble Shooting Procedure.................................................................29
Parameter Setting Procedure.........................................................................31
Chapter Five: The communications interface ….........….………………...39
Chapter Six: Troubleshooting ...............................................................................45

Grid-Connected Photovoltaic Inverter Chapter Seven: Specifications ..............................................................................61


Appendix 1: ..........................................................................................................63
PCB Placement ............................................................................................63
PCB Component Placement.........................................................................64

Service Manual

EnerSolis Series 2K/3K/4K/5K

1 I
Chapter One: Production Introduction LED Indicators
Front Panel RED LED steadily lights up to indicate that the

2
Ground Fault or DC input isolation fault
YELLOW LED steadily lights up to indicate
1 that the Utility(ex. Voltage, frequency,etc.) is

3
not matched with the input standard of the
inverter.
Green LED steadily lights up to indicate that
the Solar cell power is greater than 5% rated
2 output power of inverter; the LED flashes
3 ○
4
flickeringly to indicate that the Solar Cell
4 power is smaller than 5% rated output power
of the inverter.
Control Keypads


5 Special Function Log in/out
Go to previous page or change the setting of

6
the INVERTER.
To re-confirm the change of the INVERTER

7
Setting
Go to previous page or change the setting of
5 8 6 7 ○
8
the inverter.
Symbols on the LCD Display Panel
There are four different modes can be shown on the LCD
1 LCD
○ Display Panel:Normal Mode, Text Mode, Service Mode & Manual
Mode.
Symbol Description Normal Mode:You may check all current electric
Utility Source parameters by using key & key.
Text Mode:Under this mode, the LCD display shows
Inverter working in specified mode* Normal mode and Text mode by turns.
Solar Cell
Service Mode:Under this mode, the PV Inverter will
operate in a fixed mode. The LCD display will show “
Inverter operation mode flow chart
“ and it displays Normal Mode and Service Mode by turns.
Manual Mode:Under this mode, the PV Inverter will
operate in output fixed power mode. The LCD display will
4 Digits Measurement Display show “ “ and it shows Normal Mode and Manual Mode
by turns.

1 2
Error Code 21 Er20 Reserve
Item Error Code Error Status 22 Er21 Reserve
1 Er00 DC BUS Charge Fault 23 Er22 Inverter Relay Fault
2 Er01 Reserve 24 Er23 Reserve
3 Er02 Reserve 25 Er24 Reserve
4 Er03 Inverter Fault 26 Er25 Boost:1-Input Current Over Rang
5 Er04 Reserve 27 Er26 Boost:2-Input Current Over Rang
6 Er05 Reserve 28 Er27 Reserve
7 Er06 Reserve 29 Er28 Charger Voltage Over-Rang
8 Er07 DC BUS Voltage Over-Rang Inverter Output Current Balance
30 Er29
Over-Rang
9 Er08 DC BUS Voltage Under-Rang The Settings of Driver Board don’t
31 Er30
10 Er09 Inverter output current Over Rang match the EEPROM

11 Er10 Inverter temperature Over Rang


Alarm Code
12 Er11 Inverter output power Over Rang
Item Error Code Error Status
13 Er12 Reserve
1 AL00 Utility Voltage Over Rang
14 Er13 Inverter output Short-Circuit
2 AL01 Utility Voltage Under Rang
15 Er14 PLL(Phase-Locked Loop) Fault
3 AL02 Utility Frequency Over Rang
16 Er15 Reserve
4 AL03 Utility Frequency Under Rang
17 Er16 Reserve
5 AL04 Boost:1-Input Voltage Over Rang
EEPROM Data Error,
18 Er17
Use Default Value 6 AL05 Boost:1-Input Voltage Under Rang
19 Er18 Heatsink temperature Over-Rang
7 AL06 Boost:2-Input Voltage Over Rang
20 Er19 DCBUS voltage don’t Discharge
8 AL07 Boost:2-Input Voltage Under Rang

3 4
9 AL08 Anti-islanding general alarm External Terminal
10 AL09 Input voltage balance general alarm
11 AL10 Ground current fault general alarm
12 AL11 Ground impedance fault general alarm
System contact impedance fault
13 AL12
general alarm
14 AL13 Utility Voltage Phase Fault
15 AL14 Utility Voltage Wave Fault

Service Code
Error
Item Error Status
Code
1 Sr01 ALL OFF
2 Sr02 Boost PWM output
3 Sr03 Inverter PWM Output
4 Sr04 ALL OFF

Manual Mode
Item
Error
Error Status 1. LCD & LED Display: It shows the status and operation
Code information of the PV Inverter.
1 O5 Output Power Percent : 5 % 2. Solar Array Input: DC input Connectors for the
connections of solar modules
2 O 10 Output Power Percent : 10 % 3. Standard Communication Port:EPO & RS232。
3 O 15 Output Power Percent : 15 %
4. Optional Communication Slot for USB, RS485, Dry
contact or TCP/IP。
… … … 5. AC Output Terminal: AC output to Utility Supply
18 O 90 Output Power Percent : 90 %
19 O 95 Output Power Percent : 95 %
20 O100 Output Power Percent : 100 %

5 6
Communication Interface Chapter Two: Installation and Operation
The PV inverter is equipped with RS232 interface as standard. It is Unpack
also provided additional four(4) interface cards as options. They Take out the PV inverter from the outer box. Check the
are RS-485 card, USB card, DCE(Dry Contact Relay) card and package contents. Standard contents shall include:
TCP/IP card.
1 set of User’s Manual
1 set of Communication Software
RS232 Communication Definition 1 set of Mounting Accessory Kit as bellow:
1.1.1.1 Communication Interface Setting

Baud Rate 9600 bps


Data Length 8 bits
Stop Bit 1 bit
Parity N/A

1.1.1.2 Pin Assignment

5
9 4 PIN 3 = RS-232C RX
8 PIN 2 = RS-232C TX
3 PIN 5 = Ground
7 2
6 ES 4200/5000 ES 2200/3300
1

7 8
Installation Site (2) The inverter is designed to be mounted on a vertical wall. If installing
the unit outdoors, make sure that it is not slanted forward.

The PV Inverter is heavy. Take this weight into

account when choosing the installation site and

the method of installation.


ES2200/3300 23Kg
ES4200/5000 28Kg

To ensure proper operation and long operating life, always position Correct Installation Position Wrong Installation Position
the PV Inverter according to the following requirement.

(1) The inverter is designed for outdoor (3) When choosing a proper installation site, ensure there is
installation and should be installed in a enough space for heat dissipation. Under normal conditions,
place where no direct sunlight might the following guidelines should be applied
reach. The yield of the PV system
may be reduced at increased ambient
temperatures or when it is installed in
poorly ventilated and warm indoor
locations. The ambient temperature
must be within -25° ~ +50°C.

9 10
Wall Mount Installation

We recommend you to use the wall mounting bracket to mount Step 2: Hang the inverter onto the Wall Mounting Bracket by
the inverter. For vertical installation and installation on solid using its upper mounting plate as illustrated.
concrete or block walls, please take into consideration the weight of
the inverter while an installation place is chosen.

Step 1: Fit the wall mounting bracketTo


mark the positions to drill the
holes, you can use the wall
mounting bracket as a drilling
template.

11 12
Electrical Installation Connect to Grid(AC) :
To connect the AC cable, proceed as follows:
The wiring diagram shown in Figure 1 is to indicate the complete
wiring of the PV inverter. For safe electrical installation of complete Step 1: Measure Grid(Utility) voltage and frequency if they are within
solar system will be described in detail in the following chapter. specs required.
Step 2: Before any wiring of the inverter is in process, ensure the
main breaker in the Primary of Utility breaker box is
4K / 5K switched OFF. Switch this breaker to ON, only after all
wiring is completed as instructed in the procedures.
Step 3: Remove the screws that secure the case of the inverter and
carefully remove the cover. According to the table offered
in Fig. 1, use proper gauge wires for the Utility then user
may proceed wiring for different output voltage according
to Fig. 3.

2K / 3K

Figure 1
13 14
Connecting Solar Cells:
The inverter is designed to be connected up to two or three strings
having homogenous structure (moduls of the same type, identical
orientation, tilt and number). The unit has four DC plug connectors
(two for each string) to connect with the solar cells. The connecting
cables from the solar cells must also be fitted with this type of plug
connector. A pre-assembled set for connecting the free cable ends
Fig. 2 from a string is available as an optional accessory. The order
codes for various connectors are as follows:

z type:MC-32,0017P0001

Fig. 3 z type:MC-32,0016P0001

P.s. To avoid any potential electrical shock, make sure the grounding of the
system is connected properly before operating the inverter.

Fig. 1: Suggested Cable Width for AC Wire


Model Diameter Φ(mm) Area (mm2) AWG no.
2000/3000 >2.05 >3.5 > 12
4000/5000 >2.59 >5.5 > 10
z For more information, please refer to www.multi-contact.com.
15 16
*Solar panel of string A equal or
4K / 5K
The quantity of PV arrays connected shall comply with the specs of unequal String B
the inverter.
1. Avoid from damaging the inverter, the maximum open
voltage(Voc) of each PV array shall not exceed 500Vdc.
2. Do not exceed the max. array short circuit current rating
marked on the inverter.
3. To achieve maximum energy harvest from your array, ensure
Make sure the the VMPPT(the max. output voltage) can
maintain between 150 Vdc and 450 Vdc to get the maximum 4K / 5K
output power of PV arrays.

You may see how the PV arrays are connected with the PV inverter
from fig. 4.
You may connect the PV arrays and the inverter according to the *Please enter setting mode and setup parallel.
(Please refer application note)
following steps indicated:
References Sides Diameter Φ (mm) Area (mm²)
Step 1: Make sure the polarity of the PV array is connected properly
4K / 5K DC >4.0 >7.0
and if the voltage of the solar cells is within the specs of the
2K / 3K
inverter. *String Solar panel of string 1 equal
string 2 equal string 3
Step 2: Connect the positive(+) wire from the #1 PV string to the
positive(+) quick connect of the inverter.
Step 3: Connect the negative(-) wire from the #1 PV string to the
negative(-) quick connect of the inverter.
Step 4: If you are connecting with several strings of solar cells,
please repeat step 2 & 3.
Step. 5: To avoid any potential electric shock, please close the
unneeded DC input sockets by using protective caps
supplied in the accessory kits. Fig. 4
17 18
Operation
2.5.1 Before you start the inverter, ensure the following points:
z The protection cover for Inverter’s AC Output is securely screwed
B2
tightly.
z Ensure the AC breaker is OFF.
z Ensure the DC cables of PV strings are fully connected and the unused
DC plug connectors on the bottom of the housing are closed by using
the protective caps. 2.5.1.3 To turn Utility switch to “ON” position. About 300 seconds, the LCD
z Ensure the AC(Utility) cable is connected correctly. shows as diagram C, then the amber LED will extinguish to show Utility
is normal. On the contrary, an error code shown on the LCD to show
2.5.1.1 Connect the PV string voltage by switching the DC circuit breaker on. the Utility is abnormal.
The inverter starts automatically when it receives DC voltage greater than
120Vdc and all LED indicators light up. The LCD display shows as
drawing A.
C

A
2.5.1.4 About 5 seconds, the LCD display shows drawing D and the LED
indicator is blinking to show the DC start-up process is successful.

2.5.1.2 After 3 seconds, the LCD display shows B1 and B2 and the LED
infdicator will light up or blink(which is depended on the capacity of the
D
inverter), then the amber LED indicator light up to show there is no Utility.

2.5.1.5 About 10 seconds after DC start-up, the inverter will proceed AC start-up.
B1
If AC start-up is successful, the LCD display shows drawing E.

19 20
G
E

2.5.1.6 The LCD display shows error code as drawing F, if the inverter fails in
operation. 2.5.2.2 StringB Voltage as drawing H.

2.5.2.3 String A Current as drawing I.

2.5.1.7 The LCD display shows as drawing E when the inverter starts up
normally. I

2.5.2 Display Operation


If you would like to check the measured values & figures detected by the
Inverter, please use scroll up and scroll down key pads. When you use 2.5.2.4 StringB current as drawing J.
scroll down key pad, the LCD display will illustrate as:

J
2.5.2.1 StringA Voltage as drawing G.

21 22
2.5.2.5 BoostA Output Watt as drawing K.
2.5.2.9 Output Current as drawing O.

K
O

2.5.2.6 BoostB Output Watt as drawing L. , 2.5.2.10 Output Watt as drawing P.

L P

2.5.2.7 Utility Voltage as drawing M. 2.5.2.11 Total Output Watt as drawing Q.

M Q

2.5.2.8 Utility Frequency as drawing N. 2.5.2.12 Ambient Temperature as drawing R.

N R

23 24
Chapter Three: System Block Diagram and PCB Wiring
2.5.2.13 Heat Sink Temperature as drawing S. Diagram
System Block Diagram

S PV Inverter

Zero CT Board

Main Board

Voltage, Current Voltage, Current


Solar Input DC EMI Boost 1 & 2 DC Bus Inverter AC EMI Board AC Output
Detector Detector

Boost 1 & 2 Inverter


PWM driver PWM driver

PWM

PWM
Control Board

Power Board -
OP DSP Control OP
System Power Supply A/D A/D
Circuit (320LF2407A) Circuit
( +5V, +12V, +15V, -15V)

SPI
LCD Display
Board

a. Solar Input:Input Power Source


b. DC EMI Filter
c. Booster: Boost DCV for system need.
d. Inverter: To convert DCV to ACV.
e. Zero CT:When system leakage current occurs, the inverter will automatically
turn off.
f. AC EMI Filter
g. Communication Interface: RS-232
h. Communication Slot: for communication cards use.
i. Optional Interface cards: TCP/IP card, dry contact card, RS-485 card, USB
card., etc.

25 26
PCB Wiring Diagram PV Inverter Wiring Diagram

The PV Inverter is consisted of the following PCBs. Zero CT


Board
item PCB Part No. Function Model Boost 1-L Boost 2-L Inverter-L Inverter-L
CN1

Generate all control


1 Control Logic PVAI0XX ES 2K/3K/4K/5K
signals.
PVAD0XX DC/DC, DC/AC, ES 2K/3K
2 Driver CN16

etc.
CN7 CN8 CN9 CN10 CN1 CN2 CN5 CN6
PV
PVBD0XX ES 4K5K 1
CN11
CN3

CN4 CN1
L
3 RS-232 PVAN1XX RS-232 ES 2K/3K/4K/5K
CN17

AC EMI Board AC
Main Board
Display and control CN18
CN4
N
4 Display PVAM2XX the data and status ES 2K/3K/4K/5K
CN3 CN2
PV
of the system.
CN13 CN12
2 TH1
Temperature
Sensor
To provide all
CN19

5 Power PVAP2XX DC/AC power for ES 2K/3K/4K/5K


system.
CN8

Detect system
6 Zero CT PVBH0XX ES 2K/3K/4K/5K
CN1 CN4
EPO

leakage current. Power Board


CN5

7 O/P EMI filter PVBF0XX EMI Filter ES 2K/3K/4K/5K Optional (Slot) :


Control Board Ethernet, RS485,
USB, Dry Contact

JP1

CN7

LCD Board CN6 Standard :


RS232

27 28
Chapter Four: Unit Test, Calibration & Setting
4.1 DC BUS Voltage Regulation
DC Bus voltage Setting Point: AC Input Voltage Current +30Vdc

Unit Trouble Shooting Procedure drawing(B-3) drawing(B-4)

Step 1: Connect 250V to the DC Input A & B of the inverter, but don’t
parallel the inverter to the Utility.
Step 4: Press Enter( ) key, the output relay will click and you may
measure a 220V/50Hz Sine Wave at the AC output of the
inverter. The LCD display shows from drawing C-1 & C-2
Step 2: Press ( ) and ( ) simultaneously. About 5 seconds, to drawing C-1 & C-3 if the test is successful; otherwise, it
the inverter will go to Service Mode, then the LCD display as shows drawing C-1 & C-4.
drawing A-1 and A-3 if the inverter successfully goes to
service manual; on the contrary, the LCD display as drawing
A-1 and A-3.

drawing(C-1) drawing(C-2)
drawing(A-1) drawing(A-2) drawing(A-3)

Step 3: Press Enter( ) key, the inverter goes to 2-stage DC Soft


st
start. The 1 -stage executes the DC Soft Start of Boost A,
the voltage shall be 300V+/-10V now; then the inverter
executes the DC Soft Start of Boost B, the voltage shall be drawing(C-3) drawing(C-4)
330+/-10V. The LCD display shows from drawing B-1 &
B-2 to drawing B-1 & B-3 if both DC soft starts are
successfully. On the contrary, it shows as drawing B-1 & Step 5: Press Enter( )key, the LCD display shows as drawing D-1
B-4 if one of two-stage DC soft start fails.
& D-2 when all the test task is finished.

drawing(B-1) drawing(B-2)
drawing(D-1) drawing(D-2)

29 30
Connecting Setting
Parameter Setting Procedure
General Parameter Setting Procedure

4.2.1 Setting Screen Explanation KWH Setting

A area
Configuration
Setting and Readout

B area

Identifiers Setting
C area
and Readout

D area
Calibration Setting

E area

4.2.1.1 A Area:for all different setting items


4.2.1.2 B Area:To display all data of the inverter.
4.2.1.3 C Area:To display receiving status
[ Receiving]。
4.2.1.5 E Area:To display if setting/readout is successful
[ Stop Receiving
[ Setting Success]。
4.2.1.4 D Area:To display all setting items, calibration/readout
[ Setting Fail]
[ Reading Success]
[ Reading Fail]

31 32
4.2.2 Connecting Setting
Choose correct COM port to connect. 4.2.4 Configuration Setting/Readout
Before Setting, you have to select the items that you desire to set.
If the item selected is “Slave Address”, you have to input “Slave
Address” and press “write” to confirm this setting and it shows
“Setting Success”. To get current configuration of the
inverter, you may press “Read” key to read.

4.2.3 KWH Setting


When setting is successful, it shows “Setting Success” and
displays correct setting values.

4.2.5 Identifiers Configuration/Readout


Enter the desired setting, such as Model Name, KW, or then
press “Write” to confirm and it shows “Setting success”. If
fails in configuration, it means the inverter is out of problem.
To press “Read” key to read current settings.

33 34
DC Voltage Calibration

DC current

calibration

AC Voltage &

Current Calibration

4.2.6 Calibration Setting


Before setting, please set the inverter in constant power mode. Step 1: Connect DC input source to the PV Inverter but make
The calibration is fallen into 3 categories, one is to calibrate DC sure the AC output is not connected. Adjust DC input
voltage, another is to calibrate DC current and the other is to power to 150Vdc and record the Input A_V and
calibrate AC voltage/current. You have to select item 3 to 9, then InputB_V at B area and adjust input DC source to
key the data of the Meter and the LCD, which shall be the same as 300Vdc by measuring the input voltage of the PV
shown in B area then press “Write key”. If the calibration can not be inverter and record the Input A_V and InputB_V at B
done successfully, it means the inverter might have some problem. area by measuring the input voltage of the PV Inverter
as well. Then, you may use setting tool to calibrate
input and the voltage of DC Bus.(When there is no
output from the PV Inverter, the voltage of DC Bus
shall be the same as the voltages at InputA_V and
Input B_V.)
Step 2: Set the AC output of the PV Inverter 的 AC to 10%
35 36
constant power. When the output power reaches 10%, 4.2.7 About Version
then use meter to measure the DC input current of the
PV inverter and record the inputA_C and InputB_C at B
area.

Step 3: Set the AC output of the PV Inverter to 20% constant


power. When the PV inverter reaches 20%, then use
meter to measure the DC input current of the PV
Inverter and record the Input A_C and Input B_C at B
area.

Step 4: After record the DC input Current, then use meter to


measure the AC input and AC current. Then, you may
use setting tool to calibrate the DC input current and
AC voltage/current.

37 38
5. The communications interface 5.2 Hardware Installation Procedure

5.1 Standard communications interface


5.1.1 RS232
5.1.1.1The RS232 interface settings
Open the top and sides of the
cabinet
The RS232 interface shall be set as follows:
Baud Rate 2400 bps
Data Length 8 bits
Stop Bit 1 bit
Parity None
5.1.1.2 The Pin Assignments of true RS232 type. The pin assignments of
true RS232 type are illustrated as follows:
Put the commutation card into
the slot
Pin 3: RS232 Rx
5 Pin 2: RS232 Tx
9 4
8 Pin 5: Ground
3
7 2
6
1

Screw back the side & top cover and


complete the installation

39 40
5.3. RS-485 card 5.4. USB card

1.CN1 is for the function of the terminal resistor. Short 5.2.3.1 CN2 for USB.
pin1-2 to enable the function and short pin2-3 to disable it. 5.2.3.2 Definition
2.CN2 for RS485 and CN3 for remote power. 5.2.3.2.1 Comply with USB version 1.0 & 1.5Mbps.
3.Definition 5.2.3.2.2 Comply with USB HID Version 1.0.
CN 5.2.3.2.3 The Pin Assignments of the USB card:
1 2 3 1 Æ Ground
2 Æ A/Data+
3 Æ B/Data- 1 Æ VCC (+5V)

CN 2 Æ D-
1 2 1 Æ AC+ 3 Æ D+
2 Æ AC- 4 Æ Ground

41 42
5.5True Relay Contact Board (DCE-B card) from JP1-5.

5.2.5 TCP/IP Cards

The pin assignments of 10-Pin Terminal:


5.2.5.1 TCP/IP (Ethernet) card
5.2.5.2 For installation, please refer to the user’s manual attached with the card.
1 2 3 4 5 6 7 8

Pin 1: Voltage of utility is abnormal.


Pin 2: PV strings voltage is normal.
Pin 3: PV strings voltage is abnormal.
Pin 4: Frequency of utility is abnormal.
Pin 5: Anti-islanding.
Pin 6: Output current of inverter is exceeds range.
Pin 7: Temperature of Heat-sink is too high.
Pin 8: Common.

The shutdown function will be activated, after a +6~+25Vdc


is put between pin9 and pin10 for 5 seconds. The capacity of
each relay contact is 40Vdc/25mA.
Flexible signal output for N.C.(Normal close) or
N.O.(Normal open) contact by shorting pin1-2 or pin2-3

43 44
6.2. Er03
It means the output voltage can reach targeted voltage when the PV
Chapter 6: Troubleshooting Inverter at service mode.
If there is abnormal condition occurred, the LCD display of the PV Inverter will
show the error code as indicated in Chapter 1.1. Please follow the Flow Chart
troubleshooting chart as indicated below. ER03

6.1. Er00
Check to see if
It means the DC Bus voltage of the PV inverter is lower than input voltage. Q7~Q10 and d3~D6
Y Replace
of the Main board
Q7~Q10and
are out of order? D3~D6.

Flow Chart
ER00 N

Check if IC (U1&U2)
driven circuit of the
Y Repair the IC
Main board is out of driven circuit U2)
Check D7 & D8of Y Replace the D7 order?
the Main Board are
out of order?
&D8.

N
Check if the protection
circuit(U6 & U11) of
Y Repair U6&U11
the Main board is out protection circuit.
Check if the Boost Y Connect the Boost of order?
choke is connected
properly?
inductor
properly?
電感的連
N

N If ER03 still exists, please


replace control board
(MPAI0xx)

If the ER00 still exists,


please change the
control
board(MPAI0xx)

END

END
45 46
6.3 Er06 6.4. Er07
It means the PV inverter is in EPO(Emergency Power Off) mode. It means the DC Bus of the inverter is too high.

Flow Chart Flow Chart


ER06 ER07

Check to see if the Check if Q7~Q10


external terminal of the
Y Replace the Y Replace
and D3~D6 of the
EPO is out of order? external terminal power board is out
Q7~Q10&D3~D
of the EPO. of order? 6.

N N

Check to see if the EPO Check if driven


circuit(U20) is
Y Repair the EPO Y Repair the driven
IC(U1&U2) circuit
abnormal. circuit of the is out of order?
circuit.
control board
電路

N N

If ER06 is still existed,


please replace (MPAI0xx)
board Check to see if Y Repair the
protection
circuit(U6 & U11) is
protection
out of order? circuit(U6 & U11)

N
END
Please replace control
board if ER07 still
exists.

END

47 48
6.5 Er08 6.6 Er11
It means the DC Bus voltage of PV Inverter is too low. It means the PV Inverter is in over output power.

Flow Chart Flow Chart


ER08 ER11

Check to see if Check to see if the


Q11&Q12 & D7&D*
Y Replace Q11&Q12 Y Re-calibrate the
output voltage & output voltage &
of the power board is & D7&D8 current of the PV
out of order? current of the PV
inverter is too high? Inverter

N N

Check to see if driven Check to see if the


IC(U7) circuit of the
Y Repair IC(U7) Y Re-calibrate the input
input voltage & voltage & current of
Main board is out of circuit. current of the PV
order? the PV Inverter
Inverter is normal?

N N

Please replace control


Check to see if the board (MPAI0xx) if
protection circuit (U6,
Y Repair (U6, U11) ER08 still exists.
U11) of the main circuit.
board is out of order?

N
END
Please replace control
board (MPAI0xx) if
ER08 still exists

END

49 50
6.7. Er13 6.8 Er14
It means the output of the PV Inverter is in short circuit. It means the frequency of the PV Inverter is abnormal.

Flow Chart Flow Chart


ER13 ER14

Check to see if the Check to see if the


output of CT1 &
Y Repair CT1 & Y Make sure the
AC input frequency frequency is within
relevant circuit of the relevant circuit. is out of window?
Main board is out of window and re-stat
order? the PV inverter

N N

Check to see if the Check to see if the


protection
Y Repair the Y Repair the phase
phase detection
circuit(U6&U11) of the protection circuit is out of
detection circuit?
Main board is circuit(U6, U11)
abnormal? order?

N N

Please replace control Please replace control


board(MPAI0xx) if board (MPAI0xx) if
ER13 still exists. ER14 still exists.

END END

51 52
6.9. Er17 6.10.Er18
It means the readout of the EEPROM of the PV Inverter is abnormal It means the heat sink of the PV Inverter is over-temperature

Flow Chart Flow Chart


ER17 ER18

Check to see if Check to see if the


Y Replace temperature around PV
Y Move the PV Inverter
EEPROM(U3) of to the place lower
the control board is
EEPROM(U3) Inverter is over 70℃?
than 70C.
out of order?

N N

check to see if the U3 Check to see if the TH1


& relevant circuit of the
Y Repair the U3 and of the Main board is in
Y Fasten the screws
control board is out of relevant circuit. loose? of Q7~Q12
order? &D3~D8 tightly.

N N

Please replace the control


board (MPAI0xx) if ER17
Check to see if the
still exists.
temperature of the TH1
Y Replace TH1.
measured is correct?

N
END
Please replace the control
board(MPAI0xx) if ER18
still exists.

END

53 54
6.11. Er19 6.12. Er22
It means the DC Bus voltage of the inverter can not be discharged. It means the relay of the PV Inverter or the Utility voltage detecting circuit
is out of order.
Flow Chart
ER19 Flow Chart
ER22

Check to se if
Q7~A10& D3~D6 of
Y Replace Check if
Y Replace
the power board are Q7~Q10&D3~D Relay(RY1&RY2) of
out of order. 6. the power board is out Relay(RY1, RY2)
of order.

N
N

Check to see if driven


IC(U1,U2) circuit of
Y Repair the driven Check to see if the
Y Repair the relevant
the power board is out IC circuit. relevant circuit of the
of order. relay is out of order circuit of the
Relay

N
N

If ER22 is still existed,


Check to see if the
protection circuit(U6
Y Repair the please replace (MPAI0xx)
board
&U11) is out of order protection
circuit(U6 & U11)

If the ER19 is still


END
existed,please replace
(MPAI0xx) board

END

55 56
6.13. Er24 6.14. Er25
It means the output current detecting circuit of the PV inverter is out of It means the input current detection of the String A of the PV inverter is
order. abnormal.

Flow Chart Flow Chart


ER24 ER25

Check to see if the Check to see if the


CT1output and its
Y Repair the CT1 input current of the
Y Replace Q11, D7&
relevant circuit of the &its relevant String A is over 1A. driven circuit
power board is out of circuit (U7)
order.

N N

Check to see if the Check to see CT2 & its


output current detecting
Y Repair the output relevant circuit(U11) is
Y Replace CT2 &
circuit of the control current detecting out of order relevant
board is out of order circuit. circuit(U11)

N N

If ER24 is still existed, If ER25 is still existed,


please replace (MPAI0xx) please replace (MPAI0xx)
board board

END END

57 58
6.15. Er26 6.16. Er29
It means the input current detection of the String B of the PV inverter is It means the output current detection is abnormal or the output current’s
abnormal. DC is over limit.

Flow Chart Flow Chart


ER26 ER29

Check to see if input Replace Q12 & D8& When ER29 occurs, Replace CT1 & its
current of String B of
Y check to see if the PV
Y
driven circuit(U7) of the relevant circuit(U3) of
the PV inverter is over power board inverter is just started the power board
1A? up?

N N

Check to see if CT3 Check to see if Replace Q7~Q10 &


&its relevant
Y Repair CT3 & its Q7~Q10& D3~D6 of
Y
D3~D6 of the power
circuit(U11) are out of relevant circuit. the power board are board
order? (U11) out of order

N N

If ER26 is still existed,


please replace (MPAI0xx)
Check to see if driven
board
IC(U1, U2) circuit is
Y Replace the
abnormal? IC(U1&U2)
circuit.

N
END
If ER29 is still existed,
please replace (MPAI0xx)
board

END

59 60
Communication
Chapter Seven: Specifications Standard RS232
Communication Interface
Model Optional USB, RS485, Dry contact, TCP/IP
ES2200 ES3300 ES4200 ES5000
Item
Front Panel
Conversion
Sine-wave, Current source, High frequency PWM DC input Voltage/DC input Current/DC input Power/AC output
Inverter Mode
Technology Voltage/AC output current/AC output frequency/AC output power/AC
Isolation LCD
Transformer-less Design* Energy yield/Inner Temperature/Heat sink Temperature /Status
Method
message/ Error message
DC Input Data
Nominal DC Voltage 360VDC RED Ground fault or DC input isolation fault
Max. DC input Voltage 500VDC Spec. of Utility is not matches with the input standard of the
LED Yellow
Working range 120VDC~500VDC** inverter
Max DC input current Solar Cell power is greater or smaller than 5 % rated output
14.6Amp 22Amp 14Amp 17.65Amp Green
(Each MPPT Tracker) power of inverter
MPPT Range 150VDC~450VDC Key Pad UP key/ Down key/ Function key/ Enter key
MPPT Tracker 1 2
Protection
AC Output Data Over/under Voltage, Over/under Frequency, Ground fault
Utility
Nominal AC Power 2000 3000 4000 5000 , DC Isolation fault, Islanding,
DC input : Input Diode/ Electronic Circuit
short circuit
Max. AC Power 2200 3300 4200 5300 AC output: Output Relay/Electronic Circuit
EPO Inverter shuts down immediately
Nominal AC Voltage 230Vac adjustable to 200/208/220/230/240 ≤ 50°C (122°F)at full power
Over Temperature
≥50°C(122°F) at reduced power
Output Connect Method Single Phase Two Wires(L, N) or Single Phase Three Wires(L1, L2, G) Certification
AC Voltage Rang 184~253Vac(Base on 230Vac)
Nominal AC Current 8.7Amp 13Amp 17.7Amp 21.7Amp Safety VDE0126-1-1, EN50178, IEC60146
Max. AC Current 10.2Amp 15.3Amp 20.4Amp 25.5Amp
Frequency 50/60Hz Auto-Selection EMI/EMC EN 61000-6-2, EN 61000-6-3,EN 61000-3-2,EN 61000-3-3
Markings VDE , CE
Power Factor >0.99 with nominal AC current
Total Harmonic current : Less than 5%
Current Distortion
Single Harmonic current : Less than 3%
Efficiency Data
Max. conv. efficiency 96%
Euro efficiency 94%
CEC efficiency 94%
Environmental
-25 °C ~ +50 °C
Operating Temperature
-13 °F ~ 122 °F
Humidity 0 to 90%(Without condensation)
Noise Level <45dBA
Mechanical
Dimensions
455 x 430 x 190 / 18 x 17 x 7.5 455 x 510 x 190 / 18 x 20 x 7.5
(L x H x D in mm / inch)
Weight (Kgs / Lbs) 23 / 51 28 / 62
Protection Class IP65, outdoor
Cooling Free Convection
AC Connector Terminal
DC Connector Multi-Contact
61 62
Appendix 1:
PCB Component Placement
PCB Placement PVAI0XX PCB

63 64
PVBD0XX PCB PVBF0XX PCB

65 66
PVAM2XX PCB
PVBH0XX PCB

PVAM2XXX PCB

67 68
PVAN2XX PCB PVAP2XX PCB

69 70

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