Content: Service Manual
Content: Service Manual
Content: Service Manual
Service Manual
1 I
Chapter One: Production Introduction LED Indicators
Front Panel RED LED steadily lights up to indicate that the
○
2
Ground Fault or DC input isolation fault
YELLOW LED steadily lights up to indicate
1 that the Utility(ex. Voltage, frequency,etc.) is
○
3
not matched with the input standard of the
inverter.
Green LED steadily lights up to indicate that
the Solar cell power is greater than 5% rated
2 output power of inverter; the LED flashes
3 ○
4
flickeringly to indicate that the Solar Cell
4 power is smaller than 5% rated output power
of the inverter.
Control Keypads
○
5 Special Function Log in/out
Go to previous page or change the setting of
○
6
the INVERTER.
To re-confirm the change of the INVERTER
○
7
Setting
Go to previous page or change the setting of
5 8 6 7 ○
8
the inverter.
Symbols on the LCD Display Panel
There are four different modes can be shown on the LCD
1 LCD
○ Display Panel:Normal Mode, Text Mode, Service Mode & Manual
Mode.
Symbol Description Normal Mode:You may check all current electric
Utility Source parameters by using key & key.
Text Mode:Under this mode, the LCD display shows
Inverter working in specified mode* Normal mode and Text mode by turns.
Solar Cell
Service Mode:Under this mode, the PV Inverter will
operate in a fixed mode. The LCD display will show “
Inverter operation mode flow chart
“ and it displays Normal Mode and Service Mode by turns.
Manual Mode:Under this mode, the PV Inverter will
operate in output fixed power mode. The LCD display will
4 Digits Measurement Display show “ “ and it shows Normal Mode and Manual Mode
by turns.
1 2
Error Code 21 Er20 Reserve
Item Error Code Error Status 22 Er21 Reserve
1 Er00 DC BUS Charge Fault 23 Er22 Inverter Relay Fault
2 Er01 Reserve 24 Er23 Reserve
3 Er02 Reserve 25 Er24 Reserve
4 Er03 Inverter Fault 26 Er25 Boost:1-Input Current Over Rang
5 Er04 Reserve 27 Er26 Boost:2-Input Current Over Rang
6 Er05 Reserve 28 Er27 Reserve
7 Er06 Reserve 29 Er28 Charger Voltage Over-Rang
8 Er07 DC BUS Voltage Over-Rang Inverter Output Current Balance
30 Er29
Over-Rang
9 Er08 DC BUS Voltage Under-Rang The Settings of Driver Board don’t
31 Er30
10 Er09 Inverter output current Over Rang match the EEPROM
3 4
9 AL08 Anti-islanding general alarm External Terminal
10 AL09 Input voltage balance general alarm
11 AL10 Ground current fault general alarm
12 AL11 Ground impedance fault general alarm
System contact impedance fault
13 AL12
general alarm
14 AL13 Utility Voltage Phase Fault
15 AL14 Utility Voltage Wave Fault
Service Code
Error
Item Error Status
Code
1 Sr01 ALL OFF
2 Sr02 Boost PWM output
3 Sr03 Inverter PWM Output
4 Sr04 ALL OFF
Manual Mode
Item
Error
Error Status 1. LCD & LED Display: It shows the status and operation
Code information of the PV Inverter.
1 O5 Output Power Percent : 5 % 2. Solar Array Input: DC input Connectors for the
connections of solar modules
2 O 10 Output Power Percent : 10 % 3. Standard Communication Port:EPO & RS232。
3 O 15 Output Power Percent : 15 %
4. Optional Communication Slot for USB, RS485, Dry
contact or TCP/IP。
… … … 5. AC Output Terminal: AC output to Utility Supply
18 O 90 Output Power Percent : 90 %
19 O 95 Output Power Percent : 95 %
20 O100 Output Power Percent : 100 %
5 6
Communication Interface Chapter Two: Installation and Operation
The PV inverter is equipped with RS232 interface as standard. It is Unpack
also provided additional four(4) interface cards as options. They Take out the PV inverter from the outer box. Check the
are RS-485 card, USB card, DCE(Dry Contact Relay) card and package contents. Standard contents shall include:
TCP/IP card.
1 set of User’s Manual
1 set of Communication Software
RS232 Communication Definition 1 set of Mounting Accessory Kit as bellow:
1.1.1.1 Communication Interface Setting
5
9 4 PIN 3 = RS-232C RX
8 PIN 2 = RS-232C TX
3 PIN 5 = Ground
7 2
6 ES 4200/5000 ES 2200/3300
1
7 8
Installation Site (2) The inverter is designed to be mounted on a vertical wall. If installing
the unit outdoors, make sure that it is not slanted forward.
To ensure proper operation and long operating life, always position Correct Installation Position Wrong Installation Position
the PV Inverter according to the following requirement.
(1) The inverter is designed for outdoor (3) When choosing a proper installation site, ensure there is
installation and should be installed in a enough space for heat dissipation. Under normal conditions,
place where no direct sunlight might the following guidelines should be applied
reach. The yield of the PV system
may be reduced at increased ambient
temperatures or when it is installed in
poorly ventilated and warm indoor
locations. The ambient temperature
must be within -25° ~ +50°C.
9 10
Wall Mount Installation
We recommend you to use the wall mounting bracket to mount Step 2: Hang the inverter onto the Wall Mounting Bracket by
the inverter. For vertical installation and installation on solid using its upper mounting plate as illustrated.
concrete or block walls, please take into consideration the weight of
the inverter while an installation place is chosen.
11 12
Electrical Installation Connect to Grid(AC) :
To connect the AC cable, proceed as follows:
The wiring diagram shown in Figure 1 is to indicate the complete
wiring of the PV inverter. For safe electrical installation of complete Step 1: Measure Grid(Utility) voltage and frequency if they are within
solar system will be described in detail in the following chapter. specs required.
Step 2: Before any wiring of the inverter is in process, ensure the
main breaker in the Primary of Utility breaker box is
4K / 5K switched OFF. Switch this breaker to ON, only after all
wiring is completed as instructed in the procedures.
Step 3: Remove the screws that secure the case of the inverter and
carefully remove the cover. According to the table offered
in Fig. 1, use proper gauge wires for the Utility then user
may proceed wiring for different output voltage according
to Fig. 3.
2K / 3K
Figure 1
13 14
Connecting Solar Cells:
The inverter is designed to be connected up to two or three strings
having homogenous structure (moduls of the same type, identical
orientation, tilt and number). The unit has four DC plug connectors
(two for each string) to connect with the solar cells. The connecting
cables from the solar cells must also be fitted with this type of plug
connector. A pre-assembled set for connecting the free cable ends
Fig. 2 from a string is available as an optional accessory. The order
codes for various connectors are as follows:
z type:MC-32,0017P0001
Fig. 3 z type:MC-32,0016P0001
P.s. To avoid any potential electrical shock, make sure the grounding of the
system is connected properly before operating the inverter.
You may see how the PV arrays are connected with the PV inverter
from fig. 4.
You may connect the PV arrays and the inverter according to the *Please enter setting mode and setup parallel.
(Please refer application note)
following steps indicated:
References Sides Diameter Φ (mm) Area (mm²)
Step 1: Make sure the polarity of the PV array is connected properly
4K / 5K DC >4.0 >7.0
and if the voltage of the solar cells is within the specs of the
2K / 3K
inverter. *String Solar panel of string 1 equal
string 2 equal string 3
Step 2: Connect the positive(+) wire from the #1 PV string to the
positive(+) quick connect of the inverter.
Step 3: Connect the negative(-) wire from the #1 PV string to the
negative(-) quick connect of the inverter.
Step 4: If you are connecting with several strings of solar cells,
please repeat step 2 & 3.
Step. 5: To avoid any potential electric shock, please close the
unneeded DC input sockets by using protective caps
supplied in the accessory kits. Fig. 4
17 18
Operation
2.5.1 Before you start the inverter, ensure the following points:
z The protection cover for Inverter’s AC Output is securely screwed
B2
tightly.
z Ensure the AC breaker is OFF.
z Ensure the DC cables of PV strings are fully connected and the unused
DC plug connectors on the bottom of the housing are closed by using
the protective caps. 2.5.1.3 To turn Utility switch to “ON” position. About 300 seconds, the LCD
z Ensure the AC(Utility) cable is connected correctly. shows as diagram C, then the amber LED will extinguish to show Utility
is normal. On the contrary, an error code shown on the LCD to show
2.5.1.1 Connect the PV string voltage by switching the DC circuit breaker on. the Utility is abnormal.
The inverter starts automatically when it receives DC voltage greater than
120Vdc and all LED indicators light up. The LCD display shows as
drawing A.
C
A
2.5.1.4 About 5 seconds, the LCD display shows drawing D and the LED
indicator is blinking to show the DC start-up process is successful.
2.5.1.2 After 3 seconds, the LCD display shows B1 and B2 and the LED
infdicator will light up or blink(which is depended on the capacity of the
D
inverter), then the amber LED indicator light up to show there is no Utility.
2.5.1.5 About 10 seconds after DC start-up, the inverter will proceed AC start-up.
B1
If AC start-up is successful, the LCD display shows drawing E.
19 20
G
E
2.5.1.6 The LCD display shows error code as drawing F, if the inverter fails in
operation. 2.5.2.2 StringB Voltage as drawing H.
2.5.1.7 The LCD display shows as drawing E when the inverter starts up
normally. I
J
2.5.2.1 StringA Voltage as drawing G.
21 22
2.5.2.5 BoostA Output Watt as drawing K.
2.5.2.9 Output Current as drawing O.
K
O
L P
M Q
N R
23 24
Chapter Three: System Block Diagram and PCB Wiring
2.5.2.13 Heat Sink Temperature as drawing S. Diagram
System Block Diagram
S PV Inverter
Zero CT Board
Main Board
PWM
PWM
Control Board
Power Board -
OP DSP Control OP
System Power Supply A/D A/D
Circuit (320LF2407A) Circuit
( +5V, +12V, +15V, -15V)
SPI
LCD Display
Board
25 26
PCB Wiring Diagram PV Inverter Wiring Diagram
etc.
CN7 CN8 CN9 CN10 CN1 CN2 CN5 CN6
PV
PVBD0XX ES 4K5K 1
CN11
CN3
CN4 CN1
L
3 RS-232 PVAN1XX RS-232 ES 2K/3K/4K/5K
CN17
AC EMI Board AC
Main Board
Display and control CN18
CN4
N
4 Display PVAM2XX the data and status ES 2K/3K/4K/5K
CN3 CN2
PV
of the system.
CN13 CN12
2 TH1
Temperature
Sensor
To provide all
CN19
Detect system
6 Zero CT PVBH0XX ES 2K/3K/4K/5K
CN1 CN4
EPO
JP1
CN7
27 28
Chapter Four: Unit Test, Calibration & Setting
4.1 DC BUS Voltage Regulation
DC Bus voltage Setting Point: AC Input Voltage Current +30Vdc
Step 1: Connect 250V to the DC Input A & B of the inverter, but don’t
parallel the inverter to the Utility.
Step 4: Press Enter( ) key, the output relay will click and you may
measure a 220V/50Hz Sine Wave at the AC output of the
inverter. The LCD display shows from drawing C-1 & C-2
Step 2: Press ( ) and ( ) simultaneously. About 5 seconds, to drawing C-1 & C-3 if the test is successful; otherwise, it
the inverter will go to Service Mode, then the LCD display as shows drawing C-1 & C-4.
drawing A-1 and A-3 if the inverter successfully goes to
service manual; on the contrary, the LCD display as drawing
A-1 and A-3.
drawing(C-1) drawing(C-2)
drawing(A-1) drawing(A-2) drawing(A-3)
drawing(B-1) drawing(B-2)
drawing(D-1) drawing(D-2)
29 30
Connecting Setting
Parameter Setting Procedure
General Parameter Setting Procedure
A area
Configuration
Setting and Readout
B area
Identifiers Setting
C area
and Readout
D area
Calibration Setting
E area
31 32
4.2.2 Connecting Setting
Choose correct COM port to connect. 4.2.4 Configuration Setting/Readout
Before Setting, you have to select the items that you desire to set.
If the item selected is “Slave Address”, you have to input “Slave
Address” and press “write” to confirm this setting and it shows
“Setting Success”. To get current configuration of the
inverter, you may press “Read” key to read.
33 34
DC Voltage Calibration
DC current
calibration
AC Voltage &
Current Calibration
37 38
5. The communications interface 5.2 Hardware Installation Procedure
39 40
5.3. RS-485 card 5.4. USB card
1.CN1 is for the function of the terminal resistor. Short 5.2.3.1 CN2 for USB.
pin1-2 to enable the function and short pin2-3 to disable it. 5.2.3.2 Definition
2.CN2 for RS485 and CN3 for remote power. 5.2.3.2.1 Comply with USB version 1.0 & 1.5Mbps.
3.Definition 5.2.3.2.2 Comply with USB HID Version 1.0.
CN 5.2.3.2.3 The Pin Assignments of the USB card:
1 2 3 1 Æ Ground
2 Æ A/Data+
3 Æ B/Data- 1 Æ VCC (+5V)
CN 2 Æ D-
1 2 1 Æ AC+ 3 Æ D+
2 Æ AC- 4 Æ Ground
41 42
5.5True Relay Contact Board (DCE-B card) from JP1-5.
43 44
6.2. Er03
It means the output voltage can reach targeted voltage when the PV
Chapter 6: Troubleshooting Inverter at service mode.
If there is abnormal condition occurred, the LCD display of the PV Inverter will
show the error code as indicated in Chapter 1.1. Please follow the Flow Chart
troubleshooting chart as indicated below. ER03
6.1. Er00
Check to see if
It means the DC Bus voltage of the PV inverter is lower than input voltage. Q7~Q10 and d3~D6
Y Replace
of the Main board
Q7~Q10and
are out of order? D3~D6.
Flow Chart
ER00 N
Check if IC (U1&U2)
driven circuit of the
Y Repair the IC
Main board is out of driven circuit U2)
Check D7 & D8of Y Replace the D7 order?
the Main Board are
out of order?
&D8.
N
Check if the protection
circuit(U6 & U11) of
Y Repair U6&U11
the Main board is out protection circuit.
Check if the Boost Y Connect the Boost of order?
choke is connected
properly?
inductor
properly?
電感的連
N
END
END
45 46
6.3 Er06 6.4. Er07
It means the PV inverter is in EPO(Emergency Power Off) mode. It means the DC Bus of the inverter is too high.
N N
N N
N
END
Please replace control
board if ER07 still
exists.
END
47 48
6.5 Er08 6.6 Er11
It means the DC Bus voltage of PV Inverter is too low. It means the PV Inverter is in over output power.
N N
N N
N
END
Please replace control
board (MPAI0xx) if
ER08 still exists
END
49 50
6.7. Er13 6.8 Er14
It means the output of the PV Inverter is in short circuit. It means the frequency of the PV Inverter is abnormal.
N N
N N
END END
51 52
6.9. Er17 6.10.Er18
It means the readout of the EEPROM of the PV Inverter is abnormal It means the heat sink of the PV Inverter is over-temperature
N N
N N
N
END
Please replace the control
board(MPAI0xx) if ER18
still exists.
END
53 54
6.11. Er19 6.12. Er22
It means the DC Bus voltage of the inverter can not be discharged. It means the relay of the PV Inverter or the Utility voltage detecting circuit
is out of order.
Flow Chart
ER19 Flow Chart
ER22
Check to se if
Q7~A10& D3~D6 of
Y Replace Check if
Y Replace
the power board are Q7~Q10&D3~D Relay(RY1&RY2) of
out of order. 6. the power board is out Relay(RY1, RY2)
of order.
N
N
N
N
END
55 56
6.13. Er24 6.14. Er25
It means the output current detecting circuit of the PV inverter is out of It means the input current detection of the String A of the PV inverter is
order. abnormal.
N N
N N
END END
57 58
6.15. Er26 6.16. Er29
It means the input current detection of the String B of the PV inverter is It means the output current detection is abnormal or the output current’s
abnormal. DC is over limit.
Check to see if input Replace Q12 & D8& When ER29 occurs, Replace CT1 & its
current of String B of
Y check to see if the PV
Y
driven circuit(U7) of the relevant circuit(U3) of
the PV inverter is over power board inverter is just started the power board
1A? up?
N N
N N
N
END
If ER29 is still existed,
please replace (MPAI0xx)
board
END
59 60
Communication
Chapter Seven: Specifications Standard RS232
Communication Interface
Model Optional USB, RS485, Dry contact, TCP/IP
ES2200 ES3300 ES4200 ES5000
Item
Front Panel
Conversion
Sine-wave, Current source, High frequency PWM DC input Voltage/DC input Current/DC input Power/AC output
Inverter Mode
Technology Voltage/AC output current/AC output frequency/AC output power/AC
Isolation LCD
Transformer-less Design* Energy yield/Inner Temperature/Heat sink Temperature /Status
Method
message/ Error message
DC Input Data
Nominal DC Voltage 360VDC RED Ground fault or DC input isolation fault
Max. DC input Voltage 500VDC Spec. of Utility is not matches with the input standard of the
LED Yellow
Working range 120VDC~500VDC** inverter
Max DC input current Solar Cell power is greater or smaller than 5 % rated output
14.6Amp 22Amp 14Amp 17.65Amp Green
(Each MPPT Tracker) power of inverter
MPPT Range 150VDC~450VDC Key Pad UP key/ Down key/ Function key/ Enter key
MPPT Tracker 1 2
Protection
AC Output Data Over/under Voltage, Over/under Frequency, Ground fault
Utility
Nominal AC Power 2000 3000 4000 5000 , DC Isolation fault, Islanding,
DC input : Input Diode/ Electronic Circuit
short circuit
Max. AC Power 2200 3300 4200 5300 AC output: Output Relay/Electronic Circuit
EPO Inverter shuts down immediately
Nominal AC Voltage 230Vac adjustable to 200/208/220/230/240 ≤ 50°C (122°F)at full power
Over Temperature
≥50°C(122°F) at reduced power
Output Connect Method Single Phase Two Wires(L, N) or Single Phase Three Wires(L1, L2, G) Certification
AC Voltage Rang 184~253Vac(Base on 230Vac)
Nominal AC Current 8.7Amp 13Amp 17.7Amp 21.7Amp Safety VDE0126-1-1, EN50178, IEC60146
Max. AC Current 10.2Amp 15.3Amp 20.4Amp 25.5Amp
Frequency 50/60Hz Auto-Selection EMI/EMC EN 61000-6-2, EN 61000-6-3,EN 61000-3-2,EN 61000-3-3
Markings VDE , CE
Power Factor >0.99 with nominal AC current
Total Harmonic current : Less than 5%
Current Distortion
Single Harmonic current : Less than 3%
Efficiency Data
Max. conv. efficiency 96%
Euro efficiency 94%
CEC efficiency 94%
Environmental
-25 °C ~ +50 °C
Operating Temperature
-13 °F ~ 122 °F
Humidity 0 to 90%(Without condensation)
Noise Level <45dBA
Mechanical
Dimensions
455 x 430 x 190 / 18 x 17 x 7.5 455 x 510 x 190 / 18 x 20 x 7.5
(L x H x D in mm / inch)
Weight (Kgs / Lbs) 23 / 51 28 / 62
Protection Class IP65, outdoor
Cooling Free Convection
AC Connector Terminal
DC Connector Multi-Contact
61 62
Appendix 1:
PCB Component Placement
PCB Placement PVAI0XX PCB
63 64
PVBD0XX PCB PVBF0XX PCB
65 66
PVAM2XX PCB
PVBH0XX PCB
PVAM2XXX PCB
67 68
PVAN2XX PCB PVAP2XX PCB
69 70